0 1 2 3 4 5 6 7 8 9

customer : BAT Brasilia

Cachoeirinha-RS

plant : FAS-UNIT 4-100

Flavourtank Hot
drawing-no.: 36-01183-11
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technical data item designation:

Item designation is given without unit identifier

operating voltage: 400/230V AC/50Hz and location designation.
control voltage : 24V DC / 24V AC The complete item designation contains,
the unit identifier (in the richt bottem of the current page (=) ),
auxiliary supply : possibly the location designation ( (+) ),
regulations : VDE and the item designation.
The devices of another plant or unit (=) or location (+)
are described corresponding to them.

release : 06.09.2012

2
Date 06.09.2012 unit = FT
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot cover sheet Bl. 1
Examiner 3 Bl.
 0 1 2 3 4 5 6 7 8 9

terminal ledges overview plug overview

X0 = feeding 400V/50HZ XS1.1 = Harting Stecker modular energy

X1 = main current 400V/50HZ XS1.2 = Harting Stecker modular compressed air

X2 = control voltage 230V AC XS1.3 = Harting Stecker modular digital signals

X3 = control voltage 24V DC XS1.4 = Harting Stecker modular analog signals

X4 = analog signals XS1.5 = Harting Stecker modular contact advanced

X5 = servo amplifier
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1 3
Date 06.09.2012 unit = FT
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot terminal ledges overview Bl. 2
Examiner 3 Bl.
 0 1 2 3 4 5 6 7 8 9

Index
Plant location Page Denomination of pages Revision Draughtsman
date

FT 1 cover sheet 06.09.2012 Schröder

FT 2 terminal ledges overview 06.09.2012 Schröder

FT 3 table of contents 06.09.2012 Schröder

A 1 plant overview M1:1 (DIN A3) 06.09.2012 Schröder

A 2 plant overview M1:5 (DIN A3) 06.09.2012 Schröder

0 1 feeding power supply 06.09.2012 Schröder

0 2 control 06.09.2012 Schröder

0 3 heating system 06.09.2012 Schröder

0 4 heating system 06.09.2012 Schröder

0 5 agitator motor 06.09.2012 Schröder

0 6 spare 06.09.2012 Schröder

0 7 spare 06.09.2012 Schröder

0 8 control temperature controller 06.09.2012 Schröder

0 9 0-10V signals amplifier 06.09.2012 Schröder

0 10 LOGO control 06.09.2012 Schröder
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0 11 message 06.09.2012 Schröder

0 12 digital signals FAS Unit 06.09.2012 Schröder

0 13 =0-X0 06.09.2012 Schröder

0 14 =0-X2 06.09.2012 Schröder

0 15 =0-X3 06.09.2012 Schröder

0 16 =0-X4 06.09.2012 Schröder

KOE4E/31.Aug.2006
2 =A/1
Date 06.09.2012 unit = FT
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot table of contents Bl. 3
Examiner 3 Bl.
 0 1 2 3 4 5 6 7 8 9

200.0

29.4
-11H4
-8S1

62.5
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92x45mm

-10SH7

-10SH6
125.0

(100)
-8N1

95.6
-2SH2

-2S1
20.0
109.0
165.0

=FT/3 2
Date 06.09.2012 unit = A
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot plant overview Bl. 1
Examiner M1:1 (DIN A3) 2 Bl.
 0 1 2 3 4 5 6 7 8 9

535.0
1 - =0-LOGO
2 - =0-9U1
3 - =0-1F1
1 2 3 4 5 6 7 8 9 10 11 12 4 - =0-1FI1
5 - =0-2K1
6 - =0-1F2
7 - =0-2F1

terminals
8 - =0-2F2
9 - =0-3F1
340.0
10 - =0-1F3
11 - =0-3F3
14 15 16 17 18 19 20 21 22 23 24
12 - =0-5F1
13 - =0-4R1
14 - =0-2N1
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15 - =0-2N2

13
16 - =0-2N3
17 - =0-4K5
18 - =0-10K4
19 - =0-11K3
20 - =0-3K1
21 - =0-3K2
22 - =0-4K1
23 - =0-4K2
24 - =0-1G1

1 =0/1
Date 06.09.2012 unit = A
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot plant overview Bl. 2
Examiner M1:5 (DIN A3) 2 Bl.
 0 1 2 3 4 5 6 7 8 9

400/230V/50 Hz
L1 /3.1
L2 /2.1
L3 /3.1
N /2.1
PE /3.1
24VDC
24P0 /3.1

2 4 6 2 2
-2K1 -1F2 -1F3
2.1
1 3 5 C4A 1 C2A 1

230V/50 Hz 24P1 /8.1

0L1 /2.1
L N

2 4 6 N.
-1FI1 -1G1
25A/30mA 1 3 5 N
230VAC
24VDC - +
5A
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1 3 5
1F1
B16A 2 4 6

M /3.1
XE 1
XE 2

-X0 L1 L2 L3 N PE

=FAS
+ET
XS3.1 L1 L2 L3 N PE
Harting
Stecker
modular
energy
(male)
400/230V/50Hz
from FAS Unit
power supply

power supply

power supply
or extern

24VDC

control
=A/2 2
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot feeding Bl. 1
Examiner power supply 16 Bl.
 0 1 2 3 4 5 6 7 8 9

230V/50 Hz
1.9/ L2 L2 /3.1
1.2/ 0L1
2 2
-2F1 -2F2
C2A 1 C6A 1

-X3 1

=FAS 2L2 /3.1

+FT XS3.2 8

Harting 11
Stecker
modular -2K1
contact 12 14
advanced
(female) XS3.2 9

-X3 2

21 13
-4K5
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-2S1 4.8
22 14
unit off

2L2.1 /4.1

13 x1 13 1 1 1
-2SH2 -2K1 -2B1 -2B2 -2B3
2.1
14 x2 14 2 2 2
unit on 2.2

-X4 1 2 -X4 3 4 -X4 5 6

L1 1 2 3 4 5 L1 1 2 3 4 5 L1 1 2 3 4 5 -X2 5 -X2 3 1

A1 x1 -2N1 -2N2 -2N3 1 1 1

-2K1 -2SH2 -2E3 -2E2 -2E1
2.1
A2 x2 125W 2 200W 2 400W 2
N N N
230VAC
230VAC -X2 6 -X2 4 2
green

1.9/ N N /3.1

1.1 1 2
3 4
1.1
1.1 5 6
13 14
2.2
connection

ball valve
heating

heating

heating
unit on

unit on

outlet
tank

tank

1 3
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot control Bl. 2
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9

400/230V/50 Hz
1.9/ L1 L1 /4.1
2.9/ L2 L2 /4.1
1.9/ L3 L3 /4.1
1.9/ PE PE /4.1
24VDC
1.9/ 24P0 24P0 /4.1
1.9/ M M /4.1
2 4 6 2
-3F1 -3F3
C10A 1 3 5 C2A 1

1
3L3 /4.1 -LOGO-Q1
3L2 /4.1 10.1
2

2.9/ 2L2

-3K1 -3K2
3RF2120-1AA04 3RF2120-1AA24
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8.6/ 10V+
8.6/ 0V-

4L1 /4.1
-X2 7

heating
4400W -3E2

H /4.2
-X2 8 PE

2.9/ N N /4.1
heating 1

heating 2

2 4
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot heating system Bl. 3
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9

400/230V/50 Hz
3.9/ L1 L1
3.9/ L2 L2
3.9/ L3 L3
3.9/ PE PE
24VDC
3.9/ 24P0 24P0 /5.1
8.9/ 24P2 24P2 /10.5
3.9/ M M /5.1

2.9/ 2L2.1

3.2/ 3L3

3.2/ 3L2

-4K1 -4K2 1
3RF2120-1AA24 3RF2120-1AA24 -4R1
10kOhm 2
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3.9/ 4L1

-X2 9 -X2 11 -X2 13

heating A1

4400W -4E1 -4E1 -4E2 -4K5

A2
3.6/ H

-X2 10 PE -X2 12 PE -X2 14 PE

3.9/ N N
2.3 13 14
21 22
5.3
5.2 43 44

(optional)
heating 3

heating
jacket
tank
3 5
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot heating system Bl. 4
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9

24VDC
4.9/ 24P0 24P0
4.9/ M M /8.1

M1 /12.1

2 43 21
-5F1 -4K5
4.8
C4A 1 44 22

13
-10K4
10.4
14

24P5 /12.1
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PE

-X3 3 4 5 6 7 8 PE

1 2 3 4 5 6
-5M1
agitator
motor

4 6
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot agitator motor Bl. 5
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9
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5 7
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot spare Bl. 6
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9
Passing on and copying of this document is prohibited. Respect protective note ISO 16016!

6 8
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot spare Bl. 7
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9

24VDC
1.9/ 24P1 24P1 /9.1
5.9/ M M /9.1

8N1_13 /10.2

8N1_17 /10.1

13 23
-8S1
14 24
heating 12.3
off / on

24P2 /4.1
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-8N1
L+ L- 4 5 6 8 9 11 12 13 15 16 17 PV
temperature
controller X3 °C
JUMO 703043

SP
°C

X1 X2
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 6 7 8 9 10

0V- /3.1 U_IN- /9.1 8N1_9 /10.2

-X4 7 8 10V+ /3.1 U_IN+ /9.1 8N1_8 /10.2

-8B5
PT100

temperature controller

temperature limiter

temperature limiter
temperature

temperature

warming
in range

process
heating

melting
system

flavour
control
PT100
alarm
flavor

value

value
LK1

LK2

LK3

LK4
7 9
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot control Bl. 8
Examiner temperature controller 16 Bl.
 0 1 2 3 4 5 6 7 8 9

24VDC
8.9/ 24P1 24P1 /10.1
8.9/ M M /10.1

-9U1
10 12 1 2 3 4
MCR-SL-
PT100-U-DC24 24V+ GND2

OUT
U GND 1
8 9
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8.8/ U_IN-

8.8/ U_IN+

-X4 9 10 11 12

-9B1
PT100
=FAS
+FT XS3.3 1 2

Harting
Stecker
modular
analog
signals
(female)
temperature

temperature
process

flavour

PT100
value

8 10
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot 0-10V signals amplifier Bl. 9
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9
LK1 LK2 LK3 LK4 heating melting/ agitator spare
temperature alarm temperature temperature system on warming on/off
in range limiter limiter
24VDC melting warming
9.9/ 24P1 24P1 /11.1
9.9/ M M /10.1

8.4/ 8N1_17 8N1_17 /11.1

13 x1 13 x1
-10SH6
14 x2 14 x2
8.9/ 8N1_9 11.5 11.1
-10SH7

24P2/4.9
8.9/ 8N1_8

8.4/ 8N1_13

-LOGO
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L+ M I1 I2 I3 I4 I5 I6 I7 I8

LOGO

6ED....

1 2 1 2 1 2 1 2

3.4 11.5 11.1

Q1.1 Q1.2 Q2.1 Q2.2 Q3.1 Q3.2 Q4.1 Q4.2

A1
-10K4
A2
24VDC
10.9/ M M /11.1
5.1 13 14
23 24
12.4

agitator
heating
system
enable

motor
alarm

lamp

9 11
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot LOGO control Bl. 10
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9

24VDC
10.9/ 24P1
10.9/ 8N1_17

1 1
-LOGO-Q3 -LOGO-Q2
10.3 10.2
2 2
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x1 A1 x1 x1
-10SH7 -11K3 -11H4 -10SH6
10.7 10.6
x2 A2 x2 x2
24VDC
24VDC red 24VDC
yellow

10.9/ M

12.5 13 14
warming
melting/
agitator

alarm

alarm
lamp

10 12
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot message Bl. 11
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9

=FAS
+FT
XS3.2 1
Harting
Stecker
modular
digital
signals -X3 9
(male)

23 23 13 11 21
-8S1 -10K4 -11K3
8.1 10.4 11.3
5.9/M1 24 24 14 12 22
-4S6 -4S7
5.9/ 24P5
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-X3 10 11 12 13 14 15

XHA
XS3.2 2 3 4 5 6 7 XS3.3 7 8 9 10
Harting
Stecker
modular
digital
signals
(male)
heating system on

connection o.k.

flavour tank

flavour tank
agitator on

pre-empty
24V DC
agitator

agitator
0V DC

empty
alarm
cold

cold

11 13
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot digital signals FAS Unit Bl. 12
Examiner 16 Bl.
 0 1 2 3 4 5 6 7 8 9

PAGE / CIRCUIT

/1.1

/1.1
/1.1
/1.1
/1.1
CABLE DESIGNATION CABLE TYPE 2

4
6
N
CONNECTION
DESTINATION
SYMBOL
TERMINAL STRIP DESIGNATION

-1FI1
-1F1

-1F1
-1F1

TERMINAL
NAME
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G
R

D
B

0
I
=0-X0

N
L1

L2
L3

PE

TERMINAL
NUMBER
N
L1

L2
L3

PE

CONNECTION
DESTINATION
SYMBOL

XS3.1

XS3.1
XS3.1
XS3.1
XS3.1

CABLE DESIGNATION CABLE TYPE

FUNCTION TEXT

400/230V/50Hz from
power supply

=
=
=
=

12 W UP1099D/08.Apr.1992 14
Date 06.09.2012 unit = 0
drawer Schröder BAT Brasilia FAS-UNIT 4-100 36-01183-11 location +
Modified 06.09.2012
Cachoeirinha-RS Flavourtank Hot =0-X0 Bl. 13
Examiner 16 Bl.
 Passing on and copying of this document is prohibited. Respect protective note ISO 16016!

13
Date
drawer

Modified
Examiner
TERMINAL STRIP DESIGNATION
0

Schröder
=0-X2

06.09.2012
06.09.2012
CABLE DESIGNATION
CABLE DESIGNATION
B
PAGE / CIRCUIT

NAME
I
DESTINATION DESTINATION
1

NUMBER
D
SYMBOL SYMBOL

W UP1099D/08.Apr.1992
TERMINAL
TERMINAL
G

CABLE TYPE
CABLE TYPE
FUNCTION TEXT

CONNECTION
CONNECTION
E

BAT Brasilia
heating ball valve -2E1 1 1 0 -2N1 2 /2.8
= -2E1 2 2 /2.8

Cachoeirinha-RS
= -2E2 1 3 -2N2 2 /2.8
= -2E2 2 4 /2.8
= -2E3 1 5 -2N3 2 /2.7
= -2E3 2 6 -2N3 N /2.7
2

heating 2 -3E2 7 -3F1 1 /3.6

= -3K2 8 /3.6
= PE /3.6
heating 3 -4E1 9 -3F1 3 /4.2
= -3K2 10 /4.2
= PE /4.2
= -4E1 11 -3F1 5 /4.6
= -4K1 12 /4.6
= PE /4.6
heating jacket -4E2 13 -2N3 L1 /4.7
3

tank (optional)
= -4K2-4R1 2 14 -4E2 /4.7
= PE /4.8
4
5

Flavourtank Hot
FAS-UNIT 4-100
6
7

=0-X2
36-01183-11
8

unit
location
+
= 0
9

Bl.
16
14
15

Bl.
 Passing on and copying of this document is prohibited. Respect protective note ISO 16016!

14
Date
drawer

Modified
Examiner
TERMINAL STRIP DESIGNATION
0

Schröder
=0-X3

06.09.2012
06.09.2012
CABLE DESIGNATION
CABLE DESIGNATION
B
PAGE / CIRCUIT

NAME
I
DESTINATION DESTINATION
1

NUMBER
D
SYMBOL SYMBOL

W UP1099D/08.Apr.1992
TERMINAL
TERMINAL
G

CABLE TYPE
CABLE TYPE
FUNCTION TEXT

CONNECTION
CONNECTION
E

BAT Brasilia
XS3.2 8 1 0 -2F1 1 /2.1
XS3.2 9 2 -2S1 21 /2.1

Cachoeirinha-RS
agitator motor -5M1 1 3 -10K4 14 /5.1
= -5M1 2 4 /5.1
= -5M1 3 5 -4K5 44 /5.2
= -5M1 4 6 /5.2
2

= -5M1 5 7 /5.2
= -5M1 6 8 /5.2
= PE PE /5.2
24V DC agitator XS3.2 1 9 -8S1 23 /12.1
cold
= XS3.2 2 10 -10K4 14 /12.1
0V DC agitator XS3.2 3 11 -4K5 21 /12.2
cold
heating system on XS3.2 4 12 -8S1 24 /12.3
agitator on XS3.2 5 13 -10K4 24 /12.4
3

alarm XS3.2 6 14 -11K3 14 /12.5

connection o.k. XS3.2 7 15 -11K3 13 /12.6
4
5

Flavourtank Hot
FAS-UNIT 4-100
6
7

=0-X3
36-01183-11
8

unit
location
+
= 0
9

Bl.
16
15
16

Bl.
 Passing on and copying of this document is prohibited. Respect protective note ISO 16016!

15
Date
drawer

Modified
Examiner
TERMINAL STRIP DESIGNATION
0

Schröder
=0-X4

06.09.2012
06.09.2012
CABLE DESIGNATION
CABLE DESIGNATION
B
PAGE / CIRCUIT

NAME
I
DESTINATION DESTINATION
1

NUMBER
D
SYMBOL SYMBOL

W UP1099D/08.Apr.1992
TERMINAL
TERMINAL
G

CABLE TYPE
CABLE TYPE
FUNCTION TEXT

CONNECTION
CONNECTION
E

BAT Brasilia
heating outlet -2B1 2 1 0 -2N1 4 /2.3
tank

Cachoeirinha-RS
= -2B1 1 2 -2N1 5 /2.4
heating connection -2B2 2 3 -2N2 4 /2.5
tank
= -2B2 1 4 -2N2 5 /2.5
2

heating ball valve -2B3 2 5 -2N3 4 /2.7

= -2B3 1 6 -2N3 5 /2.7
PT100 temperature -8B5 7 -8N1 2 /8.5
heating system
= -8B5 8 -8N1 4 /8.5
XS3.3 1 9 -9U1 OUTU8 /9.1
process value XS3.3 2 10 -9U1 GND19 /9.2
temperature flavou
= -9B1 11 -9U1 2 /9.4
PT100 temperature -9B1 12 -9U1 1 /9.4
3
4
5

Flavourtank Hot
FAS-UNIT 4-100
6
7

=0-X4
36-01183-11
8

unit
location
+
= 0
9

Bl.
16
16
Bl.