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Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
RENR8046-10
December 2019
© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
HARNESS 239-5929 CONNECTOR AND SPLICE LOCATIONS
CONNECTOR TABLES
P2 P93 P300
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-K41 1 180-9340
YL-18 F421-K12 1 180-9340 PU-16-HV T957-K20 1 180-9340
2 -
3 8T-8737 PK-18 G833-K37 2 180-9340 YL-16-HV T958-K19 2 180-9340
4 - WH-18 T725-K44 3 180-9340 BR-16-HV T959-K17 3 180-9340
5 8T-8737 PU-18 N707-K43 4 180-9340 BU-16-HV T960-K24 4 180-9340
6 8T-8737 WH-18 G828-K28 5 180-9340 GN-16-HV T961-K16 5 180-9340
7 -
BR-16-HV K737-K4 8 180-9340 GN-18 G829-K35 6 180-9340 WH-16-HV T962-K25 6 180-9340
9 - PK-18 C991-K6 7 180-9340 GY-16-HV T858-K15 7 180-9340
10 8T-8737 8 8T-8737 WH-16-HV T859-K21 8 180-9340
11 8T-8737 ACCESSORY TABLE OR-16-HV T860-K14 9 180-9340
12 8T-8737
QTY PART NAME P/N BR-16-HV K737-K4 10 180-9340
BU-18 995-K11 13 180-9340
BU-16-HV K739-K40 14 180-9340 1 PLUG AS. 155-2264 GN-16-HV K738-K41 11 180-9340
PK-18 R746-K18 15 180-9340 200MM PAINT/PRO 114-8844 BU-16-HV K739-K40 12 180-9340
ENGINE COOLANT 16 8T-8737 1 WEDGE 155-2259 ACCESSORY TABLE
TEMPERATURE SENSOR GN-18 G829-K2 17 180-9340
QTY PART NAME P/N
P100 18 8T-8737
P100 1 PLUG AS. 155-2252
19 8T-8737
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200MM PAINT/PRO 114-8844
21 8T-8737 BU-18 995-K11 1 180-9340 1 WEDGE 155-2258
22 8T-8737 PK-18 G833-K36 2 180-9340
23 8T-8737
ACCESSORY TABLE P400
INJECTOR HARNESS 24 8T-8737
CONNECTOR P300 BK-18 E963-K23 25 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-K8 26 180-9340 1 PLUG AS. 155-2269 WH-18 G856-K8 1 180-9340
27 8T-8737 200MM PAINT/PRO 114-8843 YL-18 G857-K9 2 180-9340
GY-18 994-K10 28 180-9340 1 WEDGE 155-2261 ACCESSORY TABLE
29 8T-8737
PK-18 G833-K7 30 180-9340 QTY PART NAME P/N
31 8T-8737 P103 1 PLUG AS. 155-2269
32 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200MM PAINT/PRO 114-8843
33 8T-8737 BU-18 C967-K13 1 180-9340 1 WEDGE 155-2261
34 8T-8737 PK-18 G833-K38 2 180-9340
WH-18 E964-K22 35 180-9340
ACCESSORY TABLE P401
YL-18 G857-K9 36 180-9340
37 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
38 8T-8737 1 PLUG AS. 155-2269 BK-18 E963-K23 1 180-9340
39 8T-8737 200MM PAINT/PRO 114-8843 WH-18 E964-K22 2 180-9340
PK-18 C991-K6 40 180-9340
1 WEDGE 155-2261 ACCESSORY TABLE
41 8T-8737
42 8T-8737 QTY PART NAME P/N
43 8T-8737 P200 1 PLUG AS. 155-2269
44 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200MM PAINT/PRO 114-8843
45 - WH-18 G828-K30 A 180-9340 1 WEDGE 155-2261
YL-18 E966-K26 46 180-9340
GN-18 G829-K34 B 180-9340
BU-18 E965-K27 47 180-9340
INTAKE MANIFOLD 48 8T-8737 PK-18 R746-K18 C 180-9340 P402
TEMPERATURE SENSOR 49 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
P103
50 8T-8737 QTY PART NAME P/N BU-18 E965-K27 1 180-9340
51 8T-8737 1 PLUG AS. 155-2267 YL-18 E966-K26 2 180-9340
52 -
53 8T-8737 200MM PAINT/PRO 114-8843 ACCESSORY TABLE
TURBO OUTLET 54 8T-8737 1 WEDGE 155-2276 QTY PART NAME P/N
PRESSURE SENSOR ENGINE OIL PRESSURE
SENSOR J201 55 8T-8737 1 PLUG AS. 155-2269
(BOOST) BU-18 C967-K13 56 180-9340
(INTAKE MANIFOLD J201 200MM PAINT/PRO 114-8843
AIR) FUEL HARNESS GY-18 R747-K5 57 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR 1 WEDGE 155-2261
P200 58 8T-8737
P93 59 8T-8737 WH-18 G828-K29 A 180-9339
60 8T-8737 GN-18 G829-K33 B 180-9339
61 8T-8737 GY-18 994-K10 C 180-9339
YL-18 F421-K12 62 180-9340 ACCESSORY TABLE
63 8T-8737
QTY PART NAME P/N
64 8T-8737
WH-18 T725-K44 65 180-9340 1 RECEPTACLE AS. 3E-3370
66 8T-8737 1 WEDGE 3E-3371
67 8T-8737 200MM PAINT/PRO 114-8843
68 8T-8737
69 -
J203
K-S3 K-S2 70 8T-8737
71 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-K1 72 180-9340 WH-18 G828-K31 A 180-9339
73 8T-8737 GN-18 G829-K32 B 180-9339
74 8T-8737 GY-18 R747-K5 C 180-9339
75 8T-8737
76 - ACCESSORY TABLE
K-S1 77 8T-8737 QTY PART NAME P/N
78 8T-8737 1 RECEPTACLE AS. 3E-3370
79 8T-8737 1 WEDGE 3E-3371
80 8T-8737
200MM PAINT/PRO 114-8843
81 8T-8737
82 8T-8737
PU-18 N707-K43 83 180-9340
84 8T-8737
85 8T-8737
86 8T-8737
87 8T-8737
88 8T-8737
(CAMSHAFT POSITION) 89 8T-8737
SECONDARY ENGINE SPEED/TIMING ATMOSPHERIC PRESSURE 90 8T-8737
SENSOR P402 TIMING
SENSOR J203 CALIBRATION 91 8T-8737
(TC) PROBE 92 8T-8737
CONNECTOR 93 8T-8737
P400 94 8T-8737
95 8T-8737
96 8T-8737
97 8T-8737
98 8T-8737
OR-16-HV T860-K14 99 180-9340
ELECTRONIC CONTROL 100 8T-8737
MODULE P2 101 8T-8737
102 8T-8737
103 8T-8737
(CRANKSHAFT POSITION) GY-16-HV T858-K15 104 180-9340
PRIMARY ENGINE SPEED/TIMING WH-16-HV T962-K25 105 180-9340
SENSOR P401 BR-16-HV T959-K17 106 180-9340
GN-16-HV T961-K16 107 180-9340
BU-16-HV T960-K24 108 180-9340
109 8T-8737
110 8T-8737
111 8T-8737
112 -
113 8T-8737
114 -
WH-16-HV T859-K21 115 180-9340
PU-16-HV T957-K20 116 180-9340
117 -
YL-16-HV T958-K19 118 180-9340
119 -
120 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 227-4002
1 ENDBELL 211-6807
200MM PAINT/PRO 110-3202
HARNESS 248-0471 CONNECTOR AND SPLICE LOCATIONS
G-S1
G-S2
N782-BU
N783-GN
G-C3
CLR-GA WIRE NAME POS TERM/PLUG G-C4 G-C5 G-C6
1 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-18 N782-G13 2 180-9340 1 8T-8737 1 8T-8737 1 8T-8737
GN-18 N783-G14 3 180-9340 BU-18 N782-G21 2 180-9340 BU-18 N782-G11 2 180-9340 BU-18 N782-G19 2 180-9340
WH-18 N784-G15 4 180-9340 GN-18 N783-G22 3 180-9340 GN-18 N783-G10 3 180-9340 GN-18 N783-G18 3 180-9340
BU-18 N785-G16 5 180-9340 WH-18 N784-G23 4 180-9340 WH-18 N784-G9 4 180-9340 WH-18 N784-G17 4 180-9340
6 8T-8737 BU-18 N785-G24 5 180-9340 BU-18 N785-G20 5 180-9340 BU-18 N785-G12 5 180-9340
ACCESSORY TABLE 6 8T-8737 6 8T-8737 6 8T-8737
QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
1 PLUG AS. 155-2273 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 WEDGE 155-2263 1 PLUG AS. 155-2273 1 PLUG AS. 155-2273 1 PLUG AS. 155-2273
1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263
HARNESS 264-2354 CONNECTOR AND SPLICE LOCATIONS
CONNECTOR TABLES
P1 J61
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 OR-14 150-E27 1 9W-0852
OR-16 125-E1 2 180-9340 GN-16 M909-E6 2 180-9339
BR-16 T993-E2 3 180-9340 GN-16 T936-E18 3 180-9339
OR-16 167-E3 4 180-9340 BR-16 G971-E10 4 180-9339
ENGINE SERVICE TOOL CONNECTOR BK-16 A274-E4 5 180-9340 YL-16 G969-E41 5 180-9339
J63 BU-16 F426-E5 6 180-9340 WH-16 892-E51 6 180-9339
GN-16 M909-E6 7 180-9340 PK-16 893-E49 7 180-9339
PK-16 893-E7 8 180-9340 OR-16 167-E3 8 180-9339
WH-16 892-E8 9 180-9340 BK-16 A274-E4 9 180-9339
PK-16 382-E9 10 180-9340 GY-16 A307-E40 10 180-9339
BR-16 G971-E10 11 180-9340 GN-16 G488-E12 11 180-9339
12 8T-8737 BU-16 F426-E5 12 180-9339
13 8T-8737 YL-16 F424-E17 13 180-9339
14 8T-8737 OR-16 125-E1 14 180-9339
BU-16 G469-E11 15 180-9340 BR-16 T993-E2 15 180-9339
GN-16 G488-E12 16 180-9340 BK A234-E46 16 133-0967
17 8T-8737 YL K900-E52 17 180-9339
SPLICE SPLICE 18 8T-8737 GN K990-E55 18 180-9339
SPLICE E-S3
E-S7 E-S2 TERMINATION 19 8T-8737 OR-16 M904-E22 19 180-9339
20 8T-8737 GN-16 C912-E21 20 180-9339
SPLICE SPLICE
SPLICE E-S4 RESISTOR 21 8T-8737 PK-16 E798-E35 21 180-9339
E-S8 E-S1
P154 OR-16 M910-E13 22 180-9340 PK-16 382-E9 22 180-9339
SPLICE SPLICE SPLICE YL-16 H407-E14 23 180-9340 BU-16 H405-E59 23 180-9339
E-S9 E-S6 E-S5 24 8T-8737 RD-16 F404-E15 24 180-9339
CUSTOMER 25 8T-8737 GN-16 F420-E16 25 180-9339
CONNECTOR TABLES
DRC CONNECTOR TABLE C-C1 DT CONNECTOR TABLE C-C7
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-18 893-C12 1 180-9339 YL-18 120-C34 1 180-9340
BR-18 892-C11 2 180-9339 YL-16 K900-C47 2 180-9340
YL-16 K900-C13 3 180-9339 GN-16 K990-C48 3 180-9340
OR-14 150-C1 4 9W-0852 4 8T-8737
RD-14 101-C2 5 9W-0852 5 8T-8737
C-M7
229-BK
C-M9
391-PK RD-14 101-C5 6 9W-0852 BK-18 229-C50 6 180-9340
7 8T-8737 ACCESSORY TABLE
C-T1
101-RD C-M10 RD-18 105-C6 8 8T-8737 QTY PART NAME P/N
F716-WH
C-M8
START RELAY 391-PK GN-16 K990-C15 9 180-9339 1 PLUG_AS. 155-2273
C-T2
101-RD
GN-18 G955-C3 10 180-9339 1 WEDGE 155-2263
DIAGNOSTIC C-T17
WARNING LAMP 150-OR
C-T4
LAMP
C-T6 RD-14 101-C8 11 9W-0852
C-T3 C-T5
F420-GN
120-YL 120-YL
F404-RD
C-T15 RD-14 101-C14 12 9W-0852 DT CONNECTOR TABLE C-C18
150-OR
YL-18 120-C7 13 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
BU-18 F426-C52 14 180-9339 GN-18 G955-C3 A 180-9340
WH-18 F716-C9 15 180-9339 BK-18 229-C51 B 180-9340
WH-18 G967-C4 16 180-9339 WH-18 G967-C4 C 180-9340
RD-14 101-C17 17 9W-0852 ACCESSORY TABLE
RD-14 101-C18 18 9W-0852 QTY PART NAME P/N
C-T20
C-T7
105-RD
101-RD
RD-18 F404-C29 19 180-9339 1 PLUG_AS. 155-2267
TERMINATION RESISTOR
C-C20 GN-18 F420-C32 20 180-9339 1 WEDGE 155-2276
YL-18 F424-C39 21 180-9339
DT CONNECTOR TABLE C-C19
BK-14 229-C40 22 9W-0852
CLR-GA WIRE NAME POS TERM/PLUG
RD-14 101-C41 23 9W-0852
A 8T-8737
C-S10 C-S11 BK-14 229-C16 24 9W-0852
C-S7 229-BK K990-GN BU-18 F426-C52 B 180-9340
C-S4
101-RD
120-YL
C-S6
120-YL
C-S3
K990-GN ENGINE SERVICE TOOL ACCESSORY TABLE
C-S1 C-C6 BK-18 229-C53 C 180-9340
JUMPER HARNESS
INTERFACE
C-S5
101-RD
C-S8
229-BK
C-S2
K900-YL
QTY PART NAME P/N
C-C1
K900-YL
ACCESSORY TABLE
1 RECEPTACLE_AS. 9X-0145
QTY PART NAME P/N
CONTROL MODULE
C-S9 C-C7 DT CONNECTOR TABLE C-C5 1 PLUG_AS. 155-2267
391-PK
35 8T-8737
DT CONNECTOR TABLE H-C4
36 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
37 8T-8737
RD-10 101-H10 1 8N-1542
H-S7 38 8T-8737
150-OR H-S1 ACCESSORY TABLE
229-BK 39 8T-8737
QTY PART NAME P/N
40 8T-8737
1 RECEPTACLE_AS. 127-5486
41 8T-8737
INSTRUMENT PANEL
42 8T-8737
HARNESS INTERFACE DT CONNECTOR TABLE H-C5
H-C2 43 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 F716-H9 44 180-9340 RD-14 101-H31 1 9W-0844
H-S2 45 8T-8737
H-S8 K900-YL BK-14 229-H32 2 9W-0844
229-BK 46 8T-8737 ACCESSORY TABLE
H-S3 47 8T-8737 QTY PART NAME P/N
K990-GN OR-18 150-H23 48 180-9340 1 PLUG_AS. 155-2269
49 8T-8737 1 WEDGE 155-2261
YL-16 K900-H11 50 180-9340
51 8T-8737 DT CONNECTOR TABLE H-C6
ECM
OR-18 150-H12 52 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
H-C1
OR-18 150-H13 53 180-9340 YL-16 K900-H27 A 180-9339
(12-14 AWG)
5 6 7 8
D
E C
9X-1343 F A B
J
4 3 2 1 G
H
1 5 6 10 129-7164 155-2264
11 15 16 20
(12-14 AWG) 8T-8736
21 25 26 30
31 35 36 40 1 8
2 7
3 6 D
4 5
E C
F A B
6 1 B
A B
155-2252
12 11 10 9 8 7
24 19 127-5486 155-2267
(8-10 AWG)
1 2 3 4 5 6
A B
9X-0145 3E-8969 AND 290-8858
C
7 8 9 10 11 12
3E-3364 230-4011
1 6
6 5 4 3 2 1
19 24
1 2
160-7689
174-0502 3E-3370
3E-5179
13 1
23 14
7 8 9 10 11 12 A B B A 31 24
39 32
47 40
C 57 48
70 58
C
133-0973 155-2273
6 5 4 3 2 1
227-4002
B A 1 6
2 5
4 10 9 8 7 6 5 4 3 2 1
C 3
22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23
44 43 42 41 40 39 38 37 36 35 34 33
155-2269
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53
68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
2 1
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111
8T-9834
10 6 5 1
20 16 15 11
30 26 25 21
40 36 35 31
8 7 6 5 4 3 2 1
120
15 1 TEMPERATURE SENSOR K900-E12 YL A
G828-K28 WH-18 RETURN P800/J800
F F
16 R746-K18 PK-18 G833-K38 PK-18 2
264-4297 K990-E14 GN B COOLANT LEVEL
PRESSURE SENSOR RETURN G829-K2 GN-18 A +8V
17 R747-K5 GY-18 A234-E63 SH C SENSOR
C SIGNAL
18 T725-K44 WH-18 BATTERY OFF ENGINE
19 E-C4 B RETURN
20 N707-K43 PU-18 P402 1740502
1552269 SECONDARY ENGINE BATTERY
21 994-K10 GY-18 DISCONNECT
995-K11 BU-18 SPEED/TIMING SENSOR
22 E965-K27 BU-18 1 BK-18 SIGNAL- SWITCH P220/J220
23 C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SIGNAL+ (CAMSHAFT POSITION) A +5V AUXILIARY
24 C991-K6 PK-18 201-6617 C SIGNAL PRESSURE
PRIMARY ENGINE SPEED/TIMING (-) 25 E963-K23 BK-18 E963-K23 BK-18 B RETURN SENSOR
TIMING CALIBRATION (TC) PROBE (+) G856-K8 WH-18 E964-K22 WH-18 ENGINE SERVICE
NO.1
HARNESS 264-2354
26
P401 E-C3 OPTIONAL
27 E965-K27 BU-18 T858-EJ13 GY-16-NW CYLINDER TOOL CONNECTOR
WIRING
ENGINE OIL PRESSURE 28 994-K10 GY-18 E966-K26 YL-18 T957-EJ1 PU-16-NW 1552269 PRIMARY ENGINE 8T8736 BATTERY
INJECTOR
29 F421-K12 YL-18 E963-K23 BK-18 1 SIGNAL- SPEED/TIMING SENSOR 120-E15 YL-16-GXL A (+)BATTERY J403/P403
TEMPERATURE SENSOR RETURN 30 G833-K7 PK-18 G856-K8 WH-18 E964-K22 WH-18 2 SIGNAL+ (CRANKSHAFT POSITION) 229-E56 BK-14-GXL B (-)BATTERY C SIG DESIRED SPEED CONTROL
1297163
31 G857-K9 YL-18 P570 191-8303 A234-E62 SH C J1939 SHIELD 1297163 1297164 A + BAT. OR THROTTLE POSITION
32 R746-K18 PK-18 1539693 B - BAT. SENSOR (NOTE W)
893-E8 GN-16-GXL D CAT DL HIGH 1
33 R747-K5 GY-18 NOTE X
CYLINDER 1 & 2 892-E7 BR-16-GXL E CAT DL LOW
34 T725-K44 WH-18 K737-EJ19 BR-16-NW A P200 D-C2 D-C1 NOTE D J403/P403
RETARDER
1
K990-E13 GN F J1939 LOW
PRIMARY ENGINE SPEED/TIMING (+) 35 E964-K22 WH-18 K739-EJ21 BU-16-NW B 1552267 3E-3370 237-0227 C SIG DESIRED SPEED CONTROL
SOLENOID TURBO OUTLET PRESSURE
1297164
K900-E11 YL G J1939 HIGH
TIMING CALIBRATION (TC) PROBE (-) 36 G857-K9 YL-18 G828-K30 WH-18 A JUMPER-D1 OR-18 A +5 VOLTS A + BAT. OR THROTTLE POSITION
37 G829-K34 GN-18 JUMPER-D2 YL-18 RETURN SENSOR (BOOST) H G S
B B B - BAT. SENSOR #2 (NOTE W)
38 INJECTOR R746-K18 PK-18 C JUMPER-D3 GN-18 C SIGNAL (INTAKE MANIFOLD AIR) J
FUEL PRESSURE
39
C991-K6 PK-18
HARNESS
CONNECTOR
HARNESS 352-2826 WITH RETARDER WIRING T858-EJ14 GY-16-NW
NO.2
CYLINDER
274-6718 E-C1
J1 1607689
MTR BAT. BATTERY(-)
K737-EJ19 BR-16-NW T959-EJ3 BR-16-NW INJECTOR R747-K5 GY-18 C JUMPER-F3 GN-18 C SIGNAL 274-6717 DIGITAL SENSOR RETURN 5 A274-E24 BK-16-GXL (NOTE V) 1 START BATTERY(-) 2 VALVE
R
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-K26 YL-18 T958-K19 YL-16-HV 2 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW ELECTRONICS START RELAY (NOTE V)
MAINTENANCE DUE RESET SWITCH 6 F426-E27 BU-16-GXL (SMMS) 2 VALVE
SECONDARY ENGINE SPEED/TIMING (-) 47 E965-K27 BU-18 T959-K17 BR-16-HV 3 T959-EJ3 BR-16-NW GROUND STUD KEYSTART
T960-K24 BU-16-HV 4 T960-EJ4 BU-16-NW J201 TORQUE LIMIT SWITCH 7 M909-E17 GN-16-GXL (NOTE V)
48 NOTE A ALTERNATE START AID VALVE WIRING
49 T961-K16 GN-16-HV 5 T961-EJ5 GN-16-NW 3E3370 CAT DATA LINK HIGH 8 893-E3 GN-16-GXL 1 1
SWITCH
P571 CAT DATA LINK LOW 892-E4 BR-16-GXL
50 T962-K25 WH-16-HV 6 T962-EJ6 WH-16-NW EJ-S5 1539693 G828-K29 WH-18 A OR-18 +5 VOLTS ENGINE OIL PRESSURE 9 P515
51 T858-K15 GY-16-HV 7 T858-EJ7 GY-16-NW K739-EJ12 BU-16-NW 1
K739-J23 BU-16-NW NOTE X G829-K33 GN-18 B YL-18 RETURN SENSOR ETHER START SOLENOID 10 382-E37 PK-16-GXL ALTERNATOR 1552269
CYLINDER 3 & 4 AIR SHUTOFF SOLENOID BK-18
52 T859-K21 WH-16-HV 8 T859-EJ8 WH-16-NW K739-EJ22 BU-16-NW K738-EJ11 GN-16-NW A 994-K10 GY-18 C GN-18 SIGNAL 194-6725
11 G971-E19 BR-16-GXL 1
53 T860-K14 OR-16-HV 9 T860-EJ9 OR-16-NW K739-EJ21 BU-16-NW RETARDER 12 BK-18 2
K739-EJ22 BU-16-NW B 120-E6 YL-16-GXL 120-E41 YL-16-GXL STARTING AID OVERRIDE SW
54 K737-K4 BR-16-HV 10 K737-EJ10 BR-16-NW SOLENOID 13 120-E15 YL-16-GXL
55 K738-K41 GN-16-HV 11 K738-EJ11 GN-16-NW 14
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K739-K40 BU-16-HV 12 K739-EJ12 BU-16-NW EJ-S1 J209 AUXILIARY PRESSURE SENSOR 15
NO.4 G469-E48 BU-16-GXL 125-E29 OR-16-GXL
ATMOSPHERIC PRESSURE 57 R747-K5 GY-18 T858-EJ7 GY-16-NW T858-EJ13 GY-16-NW 3E3370 AUXILIARY TEMPERATURE SENSOR 16 G488-E26 BR-16-GXL
T859-EJ15 WH-16-NW 150-E1 OR-14-GXL
1
21
63 T860-EJ17 OR-16-NW CYLINDER
1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED)
14 AWG
64 EJ-S2
T961-EJ5 GN-16-NW INJECTOR F421-K12 YL-18 1 F421-N4 YL-18 STARTING AID OVERRIDE OVERRIDE SWITCH 22 A742-E9 PU-16-GXL 381-E44 PU-16-GXL 150-E16 OR-14-GXL
RETARDER SOLENOID LO/HI SWITCH 23 E716-E49 GY-16-GXL 382-E37 PK-16-GXL M909-E17 GN-16-GXL 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
NOT USED 65 T725-K44 WH-18 THESE WIRES & CONNECTORS DO NOT T859-EJ8 WH-16-NW 1
E E
68 5 1
NOT USED
26 892-E4 BR-16-GXL 892-E7 BR-16-GXL
T957-EJ1 PU-16-NW 1539693 892-E21 BR-16-GXL 6 CAT DATA LINK - DIG SNSR PWR (+8V)
69
NOTE X G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 27 892-E21 BR-16-GXL
70 T959-EJ3 BR-16-NW CYLINDER 5 & 6 C991-K6 PK-18 7 C991-N3 PK-18 DIAGNOSTIC LAMP 28 F404-E39 RD-16-GXL 893-E22 GN-16-GXL 7 CAT DATA LINK + DIG SNSR RETURN
INTERMEDIATE ENGINE SPEED SW
71 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW A RETARDER 8 WARNING LAMP 29 F420-E40 GN-16-GXL 893-E3 GN-16-GXL 167-E23 OR-16-GXL 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
893-E8 GN-16-GXL
PRESSURE SENSOR SUPPLY +5V 72 G828-K1 WH-18 T960-EJ4 BU-16-NW K739-J23 BU-16-NW B
SOLENOID MAINTENANCE DUE LAMP 30 F424-E28 YL-16-GXL A274-E24 BK-16-GXL 9 DIG SNSR RETURN THROTTLE POSITION SNSR
FUEL HARNESS 893-E22 GN-16-GXL
73 T961-EJ5 GN-16-NW RETARDER LAMP 31 T936-E18 GN-16-GXL A307-E25 GY-16-GXL 10 THROTTLE POSITION SNSR THROTTLE POSITION SNSR #2
74 T962-EJ6 WH-16-NW CONNECTOR P105 11 AUXILIARY TEMP SNSR ANLG SNSR PWR (+5V)
32 A234-E52 SH A234-E63 SH G488-E26 BR-16-GXL OVERSPEED VERIFY SW
75 NO.6 2304011 12 MAINTENANCE DUE RESET SW ANLG SNSR RETURN
T860-EJ18 OR-16-NW FUEL TEMPERATURE 33 F426-E27 BU-16-GXL
76 CYLINDER F421-N4 YL-18 1 SIGNAL
SENSOR J1939 DATA LINK LOW 34 K990-E5 GN F424-E28 YL-16-GXL 13 MAINTENANCE DUE LAMP START AID VALVE
77 T962-EJ6 WH-16-NW INJECTOR G833-N5 PK-18 2 RETURN 14 ANLG SNSR PWR (+5V) STARTING AID OVERRIDE SW
THESE WIRES, CONNECTORS & SOLENOIDS 256-6453 NOT USED 35 A743-E38 OR-16-GXL A234-E64 SH A234-E31 SH 125-E29 OR-16-GXL
78
DO NOT EXIST ON THE 343-9866 HARNESS 36 T993-E30 BR-16-GXL 15 ANLG SNSR RETURN MAINTENANCE DUE RESET SW
79 A234-E62 SH PTO INTERRUPT SW
80 HARNESS 276-3091 37
38
A234-E31 SH
K900-E32 YL
16
17
J1939 SHIELD
J1939 DATA +
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
81 A274-E24 BK-16-GXL
39 K990-E33 GN 18 J1939 DATA - INTERMEDIATE ENGINE SPEED SW
82 A307-E25 GY-16-GXL
NOT USED 83 N707-K43 PU-18 RETARDER SOLENOID MED/HI SWITCH 40 E717-E50 GN-16-GXL M904-E34 OR-16-GXL 19 PTO INTERRUPT SW 75% OVERSPEED VERIFY SW
A741-E36 BU-16-GXL PTO ENABLE SW
84 PTO INTERRUPT SWITCH 41 M904-E34 OR-16-GXL C912-E35 GN-14-GXL 20 THROTTLE POSITION SENSOR #2 PTO INTERRUPT SW
A742-E9 PU-16-GXL
85 J1939 DATA LINK SHIELD 42 A234-E52 SH A741-E36 BU-16-GXL 21 NC PTO ENABLE SW
A743-E38 OR-16-GXL
86 J209 43 382-E37 PK-16-GXL 22 START AID VALVE
C912-E35 GN-14-GXL
87
3E3370 REMOTE SHUTDOWN SWITCH 44 F716-E42 WH-16-GXL A743-E38 OR-16-GXL 23 NC PTO RAMP UP/SET SW
E452-E51 WH-16-GXL
88
G828-N1 WH-18 A OR-18 +5 VOLTS INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-16-GXL F404-E39 RD-16-GXL 24 DIAGNOSTIC LAMP PTO RAMP DOWN/RESUME SW
89
E716-E49 GY-16-GXL
G829-N2 GN-18 B YL-18 RETURN 46 F420-E40 GN-16-GXL 25 WARNING LAMP MAINTENANCE DUE LAMP
90 E717-E50 GN-16-GXL
C991-N3 PK-18 C GN-18 SIGNAL 47 120-E41 YL-16-GXL 26 +BAT. (SWITCHED) DIAGNOSTIC LAMP
91 F404-E39 RD-16-GXL
P9 3 J 93 +BATTERY (UNSWITCHED) 48 150-E16 OR-14-GXL F716-E42 WH-16-GXL 27 REMOTE SHUTDOWN SW WARNING LAMP PTO RAMP
92 F420-E40 GN-16-GXL
FUEL PRESSURE SENSOR COOLANT LEVEL SWITCH G968-E43 WH-16-GXL 28 INTERMEDIATE ENGINE SPEED SW RETARDER LAMP UP/DOWN SWITCH
93 1552264 3E3388 49 E452-E51 WH-16-GXL F424-E28 YL-16-GXL 14 AWG
94
194-6725 J1939 DATA LINK HIGH 50 K900-E2 YL F426-E27 BU-16-GXL 381-E44 PU-16-GXL 29 PTO ENABLE SW +BAT. (SWITCHED)
F421-K12 YL-18 1 F421-N4 YL-18 51 G955-E45 GN-16-GXL 30 PTO RAMP UP/SET SW CAT DATA LINK -
95
G833-K37 PK-18 2 G833-N5 PK-18 F716-E42 WH-16-GXL MAINTENANCE
96 +BATTERY (UNSWITCHED) 52 150-E46 OR-14-GXL 150-E46 OR-14-GXL 31 +BAT. (UNSWITCHED) CAT DATA LINK +
T725-K44 WH-18 3 T725-N6 WH-18 G469-E48 BU-16-GXL CB DUE LAMP
97 1552269 +BATTERY (UNSWITCHED) 53 150-E47 OR-14-GXL 150-E47 OR-14-GXL 32 +BAT. (UNSWITCHED)
N707-K43 PU-18 4 N707-N7 PU-18 G488-E26 BR-16-GXL
98 75% OVERSPEED VERIFY SWITCH 54 387-E55 PK-16-GXL G469-E48 BU-16-GXL 33 AUXILIARY PRESS. SNSR 1A
G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1 G955-E45 GN-16-GXL
INJECTOR 5&6 HIGH 99 T860-K14 OR-16-HV NOT USED +BATTERY (UNSWITCHED) 55 150-E1 OR-14-GXL E716-E49 GY-16-GXL 34 RETARDER LO/HI SWITCH
G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 G967-E54 WH-16-GXL
35 RETARDER MED/HI SWITCH ALTERNATE RETARDER WIRING
100
PTO ENABLE SWITCH 381-E44 PU-16-GXL E717-E50 GN-16-GXL
-BAT
C991-K6 PK-18 56
7 C991-N3 PK-18 G968-E43 WH-16-GXL
36
101 57 E452-E51 WH-16-GXL COOLANT LEVEL SNSR DIAGNOSTIC LAMP
8 G969-E20 YL-14-GXL CB
102
PTO RAMP UP/SET SWITCH 58 G955-E45 GN-16-GXL 150-E1 OR-14-GXL 37 NC
G971-E19 BR-16-GXL RETARDER LO/HI SWITCH LO RETARDER LO/HI SWITCH
103 FUEL HARNESS NOT USED 59 A741-E36 BU-16-GXL A742-E9 PU-16-GXL 38 STARTING AID OVERRIDE SW MED 1A
INJECTOR 1&2 HIGH 104 T858-K15 GY-16-HV CONNECTOR P105 G967-E54 WH-16-GXL 39 PTO RAMP DOWN/RESUME SW LOW RETARD SWITCH
PTO RAMP DOWN/RESUME SWITCH 60 G967-E54 WH-16-GXL K900-E2 YL K900-E12 YL HI
INJECTOR 6 LOW 105 T962-K25 WH-16-HV 1552269 387-E55 PK-16-GXL 40 75% OVERSPEED VERIFY SW RETARDER SOLENOID (ACTUATE ON CLOSE)
INJECTOR 3 LOW 106 T959-K17 BR-16-HV FUEL TEMPERATURE BATTERY (-) 61 229-E59 BK-14-GXL LO
ON/OFF SWITCH
F421-N4 YL-18 1 SIGNAL
SENSOR 62 RETARDER MED/HI SWITCH MED WARNING LAMP
INJECTOR 5 LOW 107 T961-K16 GN-16-HV G833-N5 PK-18 2 RETURN CB
INJECTOR 4 LOW 108 T960-K24 BU-16-HV 130-9811 BATTERY (-) 63 229-E57 BK-14-GXL K900-E60 YL K900-E11 YL
HI RETARDER MED/HI SWITCH
109 64
K900-E32 YL 1A
MEDIUM RETARD SWITCH
110 BATTERY (-) 65 229-E58 BK-14-GXL (ACTUATE ON CLOSE)
111
112
HARNESS 227-3812 THROTTLE POSITION SENSOR
SOLENOID COMMON
66
67
A307-E25 GY-16-GXL
G969-E20 YL-14-GXL
K990-E5 GN K990-E14 GN
J1939 SHIELD
MAX LENGTH 40 METERS ACTUATE BOTH SWITCHES
FOR HIGH RETARD RETARDER LAMP
CB
113 THROTTLE POSITION SENSOR #2 68 C912-E35 GN-14-GXL J1939 DATA +
114 BATTERY (-) 69 229-E10 BK-14-GXL J1939 DATA - 1A
K990-E61 GN K990-E33 GN
INJECTOR 3&4 HIGH 115 T859-K21 WH-16-HV +BATTERY (KEY SWITCH) 70 120-E6 YL-14-GXL (153-2707)
K990-E13 GN
INJECTOR 1 LOW 116 T957-K20 PU-16-HV
117 ELECTRONIC CONTROL MODULE (ECM) (NOTES B & E) A B C
INJECTOR 2 LOW 118 T958-K19 YL-16-HV M904-E34 OR-16-GXL A + BAT.
119 M909-E17 GN-16-GXL B - BAT.
120 T936-E18 GN-16-GXL C
D D
MAX LENGTH 30 METERS
T993-E30 BR-16-GXL D CAT DATA LINK +
E CAT DATA LINK -
F
A B CB C A G
ELECTRONIC CONTROL MODULE H
TERMINATION
J
RESISTOR
(165-0200) (J66)
(174-3016) 120 DEVICE
MAX LENGTH 1 METER CUSTOMER INSTALLED
(NOTE B & C)
(NOTE B) SERVICE TOOL CONN
J61 P61
9X1343 8T9834 OPTIONAL START/STOP CONTROL WIRING
1 +BAT. (UNSWITCHED) 150(48) OR-14 1
2 2
3 P520 INLET AIR SHUTOFF
INLET AIR SHUTOFF
4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY
5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 2 (NOTE V)
264 Alternator Breaker (RH) +Battery In
6
7
SOLENOID COMMON G969 YL-16 1
Wire Number Code 265 Alternator Breaker (RH) +Battery Out
P800
8 DIG SNSR PWR (+8V) 167 0R-16 1552267
9 DIG SNSR PWR (+8V) 167 0R-16 A +5V Code Component Terminal 351 Alternator (LH) -Battery
COOLANT
10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL 352 Alternator (LH) +Battery
11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 050 Starter Motor (RH) +Battery
353 Alternator (LH) -Battery
12 051 Starter Motor (RH) -Battery
13 P649 J649
355 Alternator (LH) -Battery
1552252 3E5179
052 Starter Motor (RH) Start
14 356 Alternator (LH) +Battery
15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552273 056 Start Relay (RH) +Battery Out
1
358 Alernatror (LH) +Battery
16 +BAT. (UNSWITCHED) 150(53) OR-14 2 REMOTE STOP 150 Starter Motor (LH) +Battery
FUEL ENGINE OIL ENGINE COOLANT 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT 364 Alternator Breaker (LH) +Battery In
PRESSURE TEMPERATURE VOLTMETER TACHOMETER 18 G967 WH-16 4 3 REMOTE START
151 Starter Motor (LH) -Battery
PRESSURE PTO RAMP DOWN/RESUME SW 365 Alternator Breaker (LH) +Battery Out
211-0745 207-2824 207-2823 207-2822 207-2825
CONNECT TO CUSTOMER 19
20
REMOTE SHUTDOWN SW
+BAT. (UNSWITCHED)
F716 WH-16
150(48) OR-14
5
6
269E4604 4
5
REMOTE RUN
+BAT
152 Starter Motor (LH) Start
366 Circuit Breaker 2 Battery
156 Start Relay (LH) +Battery Out
HARNESS 264-2354 J61 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6
NOTE D
367 Circuit Breaker 2 Load
GAUGE GND
GAUGE GND
GAUGE GND
GAUGE GND
GAUGE GND
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 409 Raise/Lower Switch Down
165 Engine Stop Switch N.O. Out
25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11 410 Raise/Lower Switch Up
WARNING RD
26 +BAT. (SWITCHED) 120 YL-14 12 BATTERY 168 Start/Stop Key Switch S
2N-2371 756 Hourmeter +Battery
27 REMOTE SHUTDOWN SW F716 WH-16 DIAGNOSTIC YL 266E793 169 Start/Stop Key Switch B
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
WH-18
29
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
N782-G21
N783-G22
N784-G23
N785-G24
N782-G11
N783-G10
N785-G20
N782-G5
N783-G6
N784-G7
N785-G8
266E957
SPEED ON
33 796 Diagnostic Lamp - Yellow-
34 UP RAISE/LOWER ST G S
253 Alternator (RH) -Battery
C-C7 CONTROL MODULE G-C1 SWITCH 957 Start/Stop Key Switch R or IGN
1552273 210-4309 1552273 35 110-7884 255 Alternator (RH) -Battery
BATTERY MTR BAT
4201 - 4212 12 Pin Connector J94
C C
36 COOLANT LEVEL SNSR E452 WH-16 DN IGN
120-C34 YL-18 1 +BATTERY 1
G-S1 N782-G13 BU-18 + 256 Alternator (RH) +Battery
K900-C47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G21 BU-18 37 NOTE D 4601 - 4606 6 Pin Connector J95
V-C3
V-C1 H-C5 K990-C48 GN-16 J1939 DATA- RS485B 3 38 START IL STARTING 258 Alternator (RH) +Battery
1297164 3 N782-G11 BU-18
1297163 3E3364 1552269 J1939 SHIELD GAUGE GND 4 39 PTO RAMP DOWN/RESUME SW G967 WH-16 RELAY (SMMS)
4 N782-G19 BU-18 HOURMETER MOTOR
1 101-V1 RD-14 1 101-H31 RD-14 40 125-1303 (12V) GND TYPICAL WIRE NUMBER: 050 E 365
5 GAUGE V+ 5 N783-G14 GN-18 9W-1494
2 229-H32 BK-14 GROUND G-S2 125-1302 (24V)
229-C50 BK-18 6 6 N783-G2 GN-18 N783-G22 GN-18 041 BK-16 BAT Right Hand Starter Motor +Battery Connection
1297163 V-C2 1297164
1 200-V2 BK-14 N783-G10 GN-18 1
C9 Engine
Left Hand Alternator Breaker Power Out Connection
Related Electrical Service Manuals
N783-G18 GN-18 ALTERNATOR This wire routes from the Right Hand Starter Motor +Battery Connection to
1275485
H-C3 G-S3 N784-G15 WH-18 GROUND STUD 1552269
1275486
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine Title Form Number
1275486 1275485 N784-G3 WH-18 N784-G23 WH-18 BK-18 1
H-S6
G S
1 101-H20 RD-10 101-H33 RD-14 N784-G9 WH-18 BK-18 2 ENGINE STOP SWITCH Troubleshooting RENR5042
101-H34 RD-14 N784-G17 WH-18 109-6507
MTR BAT.
H-C4
1275485 1275486
101-H35 RD-14
G-S4
N785-G16 BU-18 CONTROL PANEL Systems Operation / Testing and Adjusting SENR9843
H-S5 N785-G4 BU-18 N785-G24 BU-18
1 101-H10 RD-10 101-H36 RD-14
101-H37 RD-14 N785-G20 BU-18
STARTING 101-H38 RD-14 N785-G12 BU-18
MOTOR
NOTE D C-S5
101-C8 RD-14 101-C20 RD-10 IDENT. HARNESS CHG
BATTERY 101-C18 RD-14 START RELAY Cross Reference for Diagnostic Codes C 266-2295 00 (OPTIONAL INSTRUMENT PANEL HARNESS)
BATTERY 101-C41 RD-14 209-5582 D 249-5292 01 (TURBO OUTLET PRESSURE SENSOR JUMPER)
DISCONNECT C-S4 Diagnostic E 264-2354 05 (J1 / CUSTOMER HARNESS)
ALTERNATOR SWITCH 101-C14 RD-14 101-C10 RD-10 1
RETARDER SOLENOID MED/HI 40 H-S3 K990-H30 GN-16 G967-C4 WH-18 F716-C9 WH-18 C-M10 678-03 41-03 8 Volt DC Supply short to +batt 111-01 Low Engine Coolant Level Shutdown
1
A A
28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit HIGHWAYS Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
32 91-08 91-08 Throttle Position signal abnormal 74 654-06 004-06 Injector Cylinder 4 short
relevant Operation and Maintenance Manuals and
190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault relevant service literature. Failure to follow the instruc-
34 tions or heed the warnings could result in injury or
723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit death. Proper care is your responsibility.
190-15 Engine Overspeed Warning 75 655-06 005-06 Injector Cylinder 5 short
35 E362(2)
190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault
94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit
THIS SCHEMATIC IS FOR THE C15 AND C18 INDUSTRIAL AND PETROLEUM ENGINE
37
94-04 94-04 Fuel Pressure short to ground 76 656-06 006-06 Injector Cylinder 6 short
ELECTRICAL SYSTEM
105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault VOLUME 1 of 2: ENGINE WIRING
38
105-04 172-04 Intake Manifold Air Temp short to ground MEDIA NUMBER: RENR8046-10
(1) Suspect Parameter Number Components are shown installed on a fully operable engine in a non powered state.
(2)Caterpillar Electronic Technician (ET) will display thenumber 1, 2, or 3 after the event codeinorder Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
to designate a warning, a derate, or a shutdown. Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
G-C6 G-C3 G-C4 G-C5 G-C2 150-E74 OR-16-GXL B
101-P2 RD-12 101-V1 RD-14 E-C3 1607689
1
1552273 1552273 1552273 1552273 1552273 125-E69 OR-16-GXL C 125-E79 RD-16-GXL
8T8736 J1 1
TW3 TW4 TW5 TW6 TW2
N-M2 2358106 P-M2 2358105 A 120-E15 YL-16-GXL 150-E654 OR-16-GXL 125-E29 OR-16-GXL 2 ANALOG SENSOR POWER(+5V)
1 1
G S
K-C2 H-C4 C-C7 G-C1 N783-G14 GN-18 J 150-E981 OR-16-GXL 1 150-E68 OR-16-GXL 382-E37 PK-16-GXL 10 START AID SOLENOID
P-T1 1S7251 1275486 1552273 1552273
1
1275485 TW1 N783-G18 GN-18 N783-G22 GN-18 229-E80 BK-16-GXL 2 229-E75 BK-16-GXL G971-E19 BR-16-GXL 11 AIR SHUTOFF SOLENOID
MTR BAT K-T2 1311500 101-H36 RD-14-GXL E-C9
F F
101-K2 RD-10 101-H10 RD-10-GXL 120-C34 YL-18 1 1 N783-G2 GN-18 N783-G10 GN-18 120-E70 YL-16-GXL 120-E78 YL-16-GXL
1
3 12
1
K900-H28 YL-18-GXL
101-H35 RD-14-GXL
229-H32 BK-14-GXL
23
24
101-C41 RD-14
229-C16 BK-14
229-C16 BK-14
229-C40 BK-14
229-C42 BK-18
229-C30 BK-18
229-C54 BK-18
C-T29 1306789 11
12
G488-E26 BR-16-GXL
F426-E27 BU-16-GXL
F420-E40 GN-16-GXL
F424-E28 YL-16-GXL 229-E57 BK-14-GXL
62
63 BATTERY (-) E
13 F424-E28 YL-16-GXL F426-E27 BU-16-GXL 64
37 893-H1 GN-18-GXL 893-H45 GN-18-GXL MAINT CLEAR SW 14 125-E29 OR-16-GXL F716-E42 WH-16-GXL 229-E58 BK-14-GXL 65 BATTERY (-)
38 893-H46 GN-18-GXL 150-H24 OR-14-GXL H-C8 229-C50 BK-18 C-C19 3N5716
1552264 1552267 15 T993-E30 BR-16-GXL G469-E48 BU-16-GXL A307-E25 GY-16-GXL 66 THROTTLE POSITION SENSOR
39 TW 229-C28 BK-18 101-C10 RD-10 16 A234-E31 SH G488-E26 BR-16-GXL G969-E20 YL-14-GXL 67 SOLENOID COMMON
40 4 892-H2 BR-18-GXL 892-H43 BR-18-GXL G955-H15 GN-18-GXL 1 229-C53 BK-18 101-C20 RD-10 A WH-18
17 K900-E32 YL G955-E45 GN-16-GXL C912-E35 GN-14-GXL 68 NOT USED
41 892-H44 BR-18-GXL G967-H16 WH-18-GXL 2 229-C51 BK-18 120-C35 YL-18 F426-C52 BU-18 B RD-18
18 K990-E33 GN G967-E54 WH-16-GXL 229-E10 BK-14-GXL 69 BATTERY (-)
J1939 SHIELD 42 150-H57 OR-18-GXL 3 229-C44 BK-18 120-C36 YL-18 229-C53 BK-18 C BK-18
19 M904-E34 OR-16-GXL G968-E43 WH-16-GXL 120-E6 YL-16-GXL 70 BATTERY (+) - KEY SWITCH
43 F404-H4 RD-18-GXL 229-H21 BK-14-GXL TERMINATION 4 NETWORK 120-C21 YL-18 20 C912-E35 GN-14-GXL G969-E20 YL-14-GXL
REMOTE SHUTDOWN SW 44 F716-H9 WH-18-GXL F420-H5 GN-18-GXL RESISTOR 5 MANANGER 391-C43 PK-18 120-C45 YL-18 HI/LO IDLE KEYSWITCH 21 A741-E36 BU-16-GXL G971-E19 BR-16-GXL
45 F424-H6 YL-18-GXL H-C6 893-H45 GN-18-GXL 6 391-C46 PK-18 105-C6 RD-18 C-C18 2591107 3E0156
1552267 22 382-E37 PK-16-GXL K900-E12 YL ELECTRONIC CONTROL MODULE
46 F426-H3 BU-18-GXL 1552267 892-H43 BR-18-GXL 7 391-C31 PK-18 150-C38 OR-14 OFF 23 A743-E38 OR-16-GXL K900-E2 YL
47 F716-H9 WH-18-GXL K900-H27 YL-18-GXL A 8 229-C30 BK-18 G955-C3 GN-18 A WH-18 ON
24 F404-E39 RD-16-GXL
(+) BATTERY UNSWITCHED 48 150-H23 OR-18-GXL G955-H15 GN-18-GXL K990-H29 GN-18-GXL B 892-C11 BR-18 229-C44 BK-18 229-C51 BK-18 B RD-18 C-T22 1306789 ST ST
391-C33 PK-18 1
25 F420-E40 GN-16-GXL K900-E11 YL K900-E60 YL
49 G967-H16 WH-18-GXL TW2 C 893-C12 GN-18 229-C53 BK-18 G967-C4 WH-18 C BK-18
26 120-E41 YL-16-GXL
J1939 DATA LINK (+) 50 K900-H11 YL-18-GXL H-C9 105-C6 RD-18 229-C51 BK-18
1552253 27 F716-E42 WH-16-GXL K900-E32 YL K900-E53 YL
51 K900-H11 YL-18-GXL K900-H28 YL-18-GXL 893-H45 GN-18-GXL 229-C54 BK-18 105-C6 RD-18 C-T16 1306789 ING
G968-E43 WH-16-GXL K900-E73 YL
120-C45 YL-18 1
28
(+) BATTERY UNSWITCHED 52 150-H12 OR-18-GXL K900-H52 YL-18-GXL 892-H43 BR-18-GXL 150-H59 OR-18-GXL 1 391-C31 PK-18 120-C45 YL-18 120-C45 YL-18 29 381-E44 PU-16-GXL K990-E14 GN
(+) BATTERY UNSWITCHED 53 150-H13 OR-18-GXL K990-H42 GN-18-GXL 229-H54 BK-18-GXL 2 391-C43 PK-18 150-C38 OR-14 150-C38 OR-14 30 G955-E45 GN-16-GXL K990-E5 GN
54 K900-H41 YL-18-GXL K900-H41 YL-18-GXL 120-H55 YL-18-GXL 3 F424-C39 YL-18 391-C46 PK-18 STOP SW
150-E46 OR-14-GXL
1111325 C-T7 1306789 IL 31
55 K900-H27 YL-18-GXL 150-H57 OR-18-GXL 4 F404-C29 RD-18 F424-C39 YL-18 105-C6 RD-18 1
CUSTOMER CONNECTION
120-C79 YL-18-GXL
C979-C34 OR-18-GXL
C829-C101 GN-18-GXL
P967-C80 PU-18-GXL
17
18
C15 AND C18 REMOTE HARNESS
G468-C12 GN-18-GXL 150-C81 RD-18-GXL 19
C-C6 G469-C11 BU-18-GXL M901-C82 YL-18-GXL 20
2242734 F716-C24 WH-18-GXL A250-C83 BK-18-GXL 21
1 X912-C1 GN-18-GXL E717-C21 GN-18-GXL 589-C13 GN-18-GXL 22
2 997-C20 OR-18-GXL F404-C15 RD-18-GXL P878-C14 GN-18-GXL 23
B B
3 993-C2 BR-18-GXL F420-C16 GN-18-GXL R723-C84 PK-18-GXL 24
4 A700-C3 OR-18-GXL P888-C17 PK-18-GXL R724-C85 PU-18-GXL 25
5 998-C4 BR-18-GXL 150-C5 RD-18-GXL 128-C86 PK-18-GXL 26
6 150-C5 RD-18-GXL 101-C29 RD-14-GXL A244-C87 BR-18-GXL 27
7 P880-C6 GN-18-GXL 101-C30 RD-14-GXL F404-C15 RD-18-GXL 28
8 893-C70 GN-18-GXL RADIO DISCONNECT 101-C32 RD-14-GXL F420-C16 GN-18-GXL 29
9 892-C55 BR-18-GXL A700-C3 OR-18-GXL P888-C17 PK-18-GXL 30
10 304-C9 WH-18-GXL P889-C18 BU-18-GXL 31
11 F762-C10 GY-18-GXL C-C4 C-C10 101-C46 RD-18-GXL 101-C26 RD-14-GXL A244-C88 BK-18-GXL 32
12 H416-C31 GN-18-GXL NETWORK MANAGER 1552267 3E3370 101-C66 RD-14-GXL 149-C100 PU-18-GXL 33
13 L471-C78 BU-18-GXL A F712-C19 GN 34
14 120-C79 YL-18-GXL C-C2 101-C50 RD-18-GXL B 308-C63 YL-18-GXL 308-C44 YL-18-GXL 456-C99 BR-18-GXL 35
15 G469-C11 BU-18-GXL 1552264 125-C33 OR-18-GXL C 101-C77 RD-18-GXL 308-C60 YL-18-GXL 229-C98 BK-14-GXL 36
16 G468-C12 GN-18-GXL 1 229-C39 BK-14-GXL Y737-C97 YL-18-GXL 37
17 C829-C101 GN-18-GXL 2 Y738-C96 GY-18-GXL 38
18 P967-C80 PU-18-GXL 3 101-C45 RD-18-GXL 229-C38 BK-14-GXL T788-C95 GN-18-GXL 39
19 150-C81 RD-18-GXL 4 229-C51 BK-14-GXL E717-C21 GN-18-GXL 40
20 M901-C82 YL-18-GXL 5 229-C68 BK-18-GXL M904-C22 OR-18-GXL 41
21 A250-C83 BK-18-GXL 6 893-C48 GN-18-GXL 229-C37 BK-14-GXL A234-C23 SH 42
22 589-C13 GN-18-GXL 7 892-C49 BR-18-GXL 149-C94 PU-18-GXL 43
23 P878-C14 GN-18-GXL 8 997-C20 OR-18-GXL F716-C24 WH-18-GXL 44
24 R723-C84 PK-18-GXL 304-C9 WH-18-GXL E716-C25 GY-18-GXL 45
25 R724-C85 PU-18-GXL R724-C85 PU-18-GXL 919-C93 GN-18-GXL 46
26 128-C86 PK-18-GXL 128-C86 PK-18-GXL 181-C92 GY-18-GXL 47
27 A244-C87 BR-18-GXL RADIO A244-C87 BR-18-GXL 101-C26 RD-14-GXL 48
28 F404-C15 RD-18-GXL CUSTOMER POWER ENGINE POWER C984-C27 YL-18-GXL 49
SYMBOL DESCRIPTION
29 F420-C16 GN-18-GXL C-C1 892-C49 BR-18-GXL 892-C8 BR-18-GXL F711-C28 YL 50
ABBREV COLOR
30 P888-C17 PK-18-GXL 1552253 892-C55 BR-18-GXL C250-C91 BK-18-GXL 51 CAT DATA LINK
31 P889-C18 BU-18-GXL 1 125-C33 OR-18-GXL C-C8 C-C7 101-C29 RD-14-GXL 52 CIRCUIT CONNECTED RD RED
101-C50 RD-18-GXL 3E3376 1552272 893-C48 GN-18-GXL 893-C7 GN-18-GXL J1939 DATA LINK
32 A244-C88 BK-18-GXL 2 229-C69 BK-18-GXL 101-C30 RD-14-GXL 53
101-C45 RD-18-GXL 101-C65 RD-18-GXL 1 101-C46 RD-18-GXL 893-C70 GN-18-GXL WH WHITE
33 149-C100 PU-18-GXL 3 308-C67 OR-18-GXL C-C31 PK-18-GXL 54 CIRCUIT NOT CONNECTED
34 F712-C59 GN 4 229-C69 BK-18-GXL 2 229-C68 BK-18-GXL 101-C32 RD-14-GXL 55 HIGHWAYS
308-C67 OR-18-GXL 3 308-C63 YL-18-GXL P889-C18 BU-18-GXL OR ORANGE
35 456-C99 BR-18-GXL 5 1517-C64 WH-16-GXL 381-C47 PU-18-GXL 56 ELECTRICAL CONNECTION TO
36 229-C98 BK-14-GXL 6 1518-C62 BU-16-GXL 4 993-C2 BR-18-GXL 150-C102 BR-18-GXL 57 MACHINE STRUCTURE
Y737-C97 YL-18-GXL YL YELLOW
37 Y737-C97 YL-18-GXL 7 1515-C61 YL-16-GXL C979-C34 OR-18-GXL 58
A234-C54 SH M904-C22 OR-18-GXL INTERNAL ELECTRICAL CONNECTION
38 Y738-C96 GY-18-GXL 8 1516-C56 OR-16-GXL A741-C35 BU-18-GXL 59
892-C49 BR-18-GXL P878-C14 GN-18-GXL TO SURFACE OF COMPONENT PK PINK
39 T788-C95 GN-18-GXL 9 G967-C36 WH-18-GXL 60
40 E717-C21 GN-18-GXL 10 A234-C54 SH 893-C48 GN-18-GXL 998-C4 BR-18-GXL 229-C37 BK-14-GXL 61
F712-C52 GN F702-C40 GN-18-GXL CONNECTOR BK BLACK
41 M904-C22 OR-18-GXL 11 F711-C53 YL T914-C90 OR-18-GXL 62
42 A234-C57 SH 12 F712-C52 GN F711-C53 YL A741-C35 BU-18-GXL 229-C38 BK-14-GXL 63
F711-C72 YL 589-C13 GN-18-GXL H# GY GRAY
43 149-C94 PU-18-GXL P875-C89 BU-18-GXL 64 CIRCUIT GROUPING DESIGNATION
44 F716-C24 WH-18-GXL F712-C74 GN 456-C99 BR-18-GXL 229-C39 BK-14-GXL 65 Do not operate or work on this product unless you have
PU PURPLE
45 E716-C25 GY-18-GXL A234-C76 SH 386-C42 PK-18-GXL F702-C40 GN-18-GXL 66
ATCH WIRE, CABLE, COMPONENT
read and understood the instruction and warnings in the
919-C93 GN-18-GXL ETHERNET SVC C984-C27 YL-18-GXL G969-C41 YL-14-GXL
46
1515-C61 YL-16-GXL
67
BR BROWN relevant Operation and Maintenance Manuals and
47 181-C92 GY-18-GXL 386-C42 PK-18-GXL 68
48 101-C66 RD-14-GXL C-C3 F711-C58 YL 229-C43 BK-14-GXL 69 SPLICE relevant service literature. Failure to follow the instruc-
3259568 1516-C56 OR-16-GXL F711-C71 YL F711-C28 YL GN GREEN
49 C984-C27 YL-18-GXL 308-C44 YL-18-GXL 70 tions or heed the warnings could result in injury or
50 F711-C58 YL A BLADE, SPADE, RING OR SCREW
51 C250-C91 BK-18-GXL B 1517-C64 WH-16-GXL F711-C53 YL TERMINAL BU BLUE death. Proper care is your responsibility.
F711-C72 YL
A A
52 101-C29 RD-14-GXL C
53 101-C30 RD-14-GXL D 1518-C62 BU-16-GXL
54 C-C31 PK-18-GXL E F712-C59 GN
101-C32 RD-14-GXL 1515-C61 YL-16-GXL 125-C33 OR-18-GXL F712-C73 GN F712-C19 GN
THIS SCHEMATIC IS FOR THE C15 AND C18 INDUSTRIAL AND PETROLEUM ENGINE
55 F
56 381-C47 PU-18-GXL G 1516-C56 OR-16-GXL
57 150-C102 BR-18-GXL H 1517-C64 WH-16-GXL F712-C52 GN
58
59
C979-C34 OR-18-GXL
A741-C35 BU-18-GXL
J 1518-C62 BU-16-GXL F712-C74 GN ELECTRICAL SYSTEM
A234-C57 SH
G967-C36 WH-18-GXL
VOLUME 2 of 2: TELEMATICS WIRING
60
61 229-C51 BK-14-GXL A234-C75 SH A234-C23 SH
62 T914-C90 OR-18-GXL CAN RESISTOR
63
64
229-C38 BK-14-GXL
P875-C89 BU-18-GXL C-C9
A234-C54 SH
A234-C76 SH MEDIA NUMBER: RENR8046-10
229-C39 BK-14-GXL 1552267
REMOTE HARNESS SCHEMATIC PART NUMBER: 291-5540, CHANGE: 03, VERSION: -
65
66 F702-C40 GN-18-GXL A F711-C72 YL F762-C10 GY-18-GXL
67 G969-C41 YL-14-GXL B F712-C74 GN G967-C36 WH-18-GXL
68
69
386-C42 PK-18-GXL
229-C43 BK-14-GXL
C A234-C76 SH E716-C25 GY-18-GXL
G969-C41 YL-14-GXL PANEL WIRING SCHEMATIC PART NUMBER: 266-2294, CHANGE: 03, VERSION: -
70 308-C60 YL-18-GXL 149-C100 PU-18-GXL NOTE : PLEASE SEE PRODUCT SUPPORT MARKETING BULLETIN PEJJO142
P967-C80 PU-18-GXL
FOR CAT CONNECT INSTALLATION KIT INFORMATION. TEE HARNESS SCHEMATIC PART NUMBER: 421-4298, CHANGE: 00, VERSION: -
C829-C101 GN-18-GXL
Components are shown installed on a fully operable engine in a non powered state.
TEE HARNESS SCHEMATIC Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1
FRONT VIEW
VIEW ALL CALLOUTS
ENGINE COOLANT
TEMPERATURE SENSOR
P100
PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT POSITION)
P401
LEFT SIDE VIEW
INJECTOR HARNESS FUEL TEMPERATURE VIEW ALL CALLOUTS
CONNECTOR SENSOR
J300 P105 INTAKE MANIFOLD AIR
TURBO OUTLET TEMPERATURE SENSOR
PRESSURE SENSOR P103
(BOOST)
(INTAKE MANIFOLD AIR)
P200
SECONDARY ENGINE
SPEED/TIMING SENSOR CONNECTOR J2
(CAMSHAFT POSITION)
P402
CONNECTOR J1
FUEL PRESSURE
SENSOR ENGINE OIL PRESSURE
J209 SENSOR
J201
PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT POSITION) TIMING CALIBRATION (TC) ATMOSPHERIC PRESSURE
P401 PROBE CONNECTOR SENSOR
P400 J203