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INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
RENR8046-10
December 2019

C15 and C18


Industrial and Petroleum Engine
Electrical System
JRE1-UP
JKG1-UP
JDK1-UP
JAS1-UP
MCW1-UP
JDY1-UP
GJE1-UP
EJG1-UP
WRH1-UP
WJW1-UP
P5H1-UP

Volume 1 of 2: Engine Wiring


Volume 2 of 2: Telematics Wiring

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
HARNESS 239-5929 CONNECTOR AND SPLICE LOCATIONS
CONNECTOR TABLES
P2 P93 P300
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-K41 1 180-9340
YL-18 F421-K12 1 180-9340 PU-16-HV T957-K20 1 180-9340
2 -
3 8T-8737 PK-18 G833-K37 2 180-9340 YL-16-HV T958-K19 2 180-9340
4 - WH-18 T725-K44 3 180-9340 BR-16-HV T959-K17 3 180-9340
5 8T-8737 PU-18 N707-K43 4 180-9340 BU-16-HV T960-K24 4 180-9340
6 8T-8737 WH-18 G828-K28 5 180-9340 GN-16-HV T961-K16 5 180-9340
7 -
BR-16-HV K737-K4 8 180-9340 GN-18 G829-K35 6 180-9340 WH-16-HV T962-K25 6 180-9340
9 - PK-18 C991-K6 7 180-9340 GY-16-HV T858-K15 7 180-9340
10 8T-8737 8 8T-8737 WH-16-HV T859-K21 8 180-9340
11 8T-8737 ACCESSORY TABLE OR-16-HV T860-K14 9 180-9340
12 8T-8737
QTY PART NAME P/N BR-16-HV K737-K4 10 180-9340
BU-18 995-K11 13 180-9340
BU-16-HV K739-K40 14 180-9340 1 PLUG AS. 155-2264 GN-16-HV K738-K41 11 180-9340
PK-18 R746-K18 15 180-9340 200MM PAINT/PRO 114-8844 BU-16-HV K739-K40 12 180-9340
ENGINE COOLANT 16 8T-8737 1 WEDGE 155-2259 ACCESSORY TABLE
TEMPERATURE SENSOR GN-18 G829-K2 17 180-9340
QTY PART NAME P/N
P100 18 8T-8737
P100 1 PLUG AS. 155-2252
19 8T-8737
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200MM PAINT/PRO 114-8844
21 8T-8737 BU-18 995-K11 1 180-9340 1 WEDGE 155-2258
22 8T-8737 PK-18 G833-K36 2 180-9340
23 8T-8737
ACCESSORY TABLE P400
INJECTOR HARNESS 24 8T-8737
CONNECTOR P300 BK-18 E963-K23 25 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-K8 26 180-9340 1 PLUG AS. 155-2269 WH-18 G856-K8 1 180-9340
27 8T-8737 200MM PAINT/PRO 114-8843 YL-18 G857-K9 2 180-9340
GY-18 994-K10 28 180-9340 1 WEDGE 155-2261 ACCESSORY TABLE
29 8T-8737
PK-18 G833-K7 30 180-9340 QTY PART NAME P/N
31 8T-8737 P103 1 PLUG AS. 155-2269
32 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200MM PAINT/PRO 114-8843
33 8T-8737 BU-18 C967-K13 1 180-9340 1 WEDGE 155-2261
34 8T-8737 PK-18 G833-K38 2 180-9340
WH-18 E964-K22 35 180-9340
ACCESSORY TABLE P401
YL-18 G857-K9 36 180-9340
37 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
38 8T-8737 1 PLUG AS. 155-2269 BK-18 E963-K23 1 180-9340
39 8T-8737 200MM PAINT/PRO 114-8843 WH-18 E964-K22 2 180-9340
PK-18 C991-K6 40 180-9340
1 WEDGE 155-2261 ACCESSORY TABLE
41 8T-8737
42 8T-8737 QTY PART NAME P/N
43 8T-8737 P200 1 PLUG AS. 155-2269
44 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200MM PAINT/PRO 114-8843
45 - WH-18 G828-K30 A 180-9340 1 WEDGE 155-2261
YL-18 E966-K26 46 180-9340
GN-18 G829-K34 B 180-9340
BU-18 E965-K27 47 180-9340
INTAKE MANIFOLD 48 8T-8737 PK-18 R746-K18 C 180-9340 P402
TEMPERATURE SENSOR 49 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
P103
50 8T-8737 QTY PART NAME P/N BU-18 E965-K27 1 180-9340
51 8T-8737 1 PLUG AS. 155-2267 YL-18 E966-K26 2 180-9340
52 -
53 8T-8737 200MM PAINT/PRO 114-8843 ACCESSORY TABLE
TURBO OUTLET 54 8T-8737 1 WEDGE 155-2276 QTY PART NAME P/N
PRESSURE SENSOR ENGINE OIL PRESSURE
SENSOR J201 55 8T-8737 1 PLUG AS. 155-2269
(BOOST) BU-18 C967-K13 56 180-9340
(INTAKE MANIFOLD J201 200MM PAINT/PRO 114-8843
AIR) FUEL HARNESS GY-18 R747-K5 57 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR 1 WEDGE 155-2261
P200 58 8T-8737
P93 59 8T-8737 WH-18 G828-K29 A 180-9339
60 8T-8737 GN-18 G829-K33 B 180-9339
61 8T-8737 GY-18 994-K10 C 180-9339
YL-18 F421-K12 62 180-9340 ACCESSORY TABLE
63 8T-8737
QTY PART NAME P/N
64 8T-8737
WH-18 T725-K44 65 180-9340 1 RECEPTACLE AS. 3E-3370
66 8T-8737 1 WEDGE 3E-3371
67 8T-8737 200MM PAINT/PRO 114-8843
68 8T-8737
69 -
J203
K-S3 K-S2 70 8T-8737
71 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-K1 72 180-9340 WH-18 G828-K31 A 180-9339
73 8T-8737 GN-18 G829-K32 B 180-9339
74 8T-8737 GY-18 R747-K5 C 180-9339
75 8T-8737
76 - ACCESSORY TABLE
K-S1 77 8T-8737 QTY PART NAME P/N
78 8T-8737 1 RECEPTACLE AS. 3E-3370
79 8T-8737 1 WEDGE 3E-3371
80 8T-8737
200MM PAINT/PRO 114-8843
81 8T-8737
82 8T-8737
PU-18 N707-K43 83 180-9340
84 8T-8737
85 8T-8737
86 8T-8737
87 8T-8737
88 8T-8737
(CAMSHAFT POSITION) 89 8T-8737
SECONDARY ENGINE SPEED/TIMING ATMOSPHERIC PRESSURE 90 8T-8737
SENSOR P402 TIMING
SENSOR J203 CALIBRATION 91 8T-8737
(TC) PROBE 92 8T-8737
CONNECTOR 93 8T-8737
P400 94 8T-8737
95 8T-8737
96 8T-8737
97 8T-8737
98 8T-8737
OR-16-HV T860-K14 99 180-9340
ELECTRONIC CONTROL 100 8T-8737
MODULE P2 101 8T-8737
102 8T-8737
103 8T-8737
(CRANKSHAFT POSITION) GY-16-HV T858-K15 104 180-9340
PRIMARY ENGINE SPEED/TIMING WH-16-HV T962-K25 105 180-9340
SENSOR P401 BR-16-HV T959-K17 106 180-9340
GN-16-HV T961-K16 107 180-9340
BU-16-HV T960-K24 108 180-9340
109 8T-8737
110 8T-8737
111 8T-8737
112 -
113 8T-8737
114 -
WH-16-HV T859-K21 115 180-9340
PU-16-HV T957-K20 116 180-9340
117 -
YL-16-HV T958-K19 118 180-9340
119 -
120 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 227-4002
1 ENDBELL 211-6807
200MM PAINT/PRO 110-3202
HARNESS 248-0471 CONNECTOR AND SPLICE LOCATIONS

ENGINE OIL PRESSURE


G-C3

G-S1
G-S2
N782-BU
N783-GN

CONNECTOR TABLES CONTROL MODULE FUEL PRESSURE


G-C1 G-C2
G-C1
CLR-GA WIRE NAME POS TERM/PLUG G-S4
N785-BU
1 8T-8737
G-S3
BU-18 N782-G1 2 180-9340 N784-WH
GN-18 N783-G2 3 180-9340
WH-18 N784-G3 4 180-9340
BU-18 N785-G4 5 180-9340
6 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 155-2273
1 WEDGE 155-2263 TACHOMETER
G-C6 VOLTMETER
G-C2 G-C5
CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
BU-18 N782-G5 2 180-9340
GN-18 N783-G6 3 180-9340
WH-18 N784-G7 4 180-9340 ENGINE COOLANT
BU-18 N785-G8 5 180-9340
TEMPERATURE
G-C4
6 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 155-2273
1 WEDGE 155-2263

G-C3
CLR-GA WIRE NAME POS TERM/PLUG G-C4 G-C5 G-C6
1 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-18 N782-G13 2 180-9340 1 8T-8737 1 8T-8737 1 8T-8737
GN-18 N783-G14 3 180-9340 BU-18 N782-G21 2 180-9340 BU-18 N782-G11 2 180-9340 BU-18 N782-G19 2 180-9340
WH-18 N784-G15 4 180-9340 GN-18 N783-G22 3 180-9340 GN-18 N783-G10 3 180-9340 GN-18 N783-G18 3 180-9340
BU-18 N785-G16 5 180-9340 WH-18 N784-G23 4 180-9340 WH-18 N784-G9 4 180-9340 WH-18 N784-G17 4 180-9340
6 8T-8737 BU-18 N785-G24 5 180-9340 BU-18 N785-G20 5 180-9340 BU-18 N785-G12 5 180-9340
ACCESSORY TABLE 6 8T-8737 6 8T-8737 6 8T-8737
QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE

1 PLUG AS. 155-2273 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N

1 WEDGE 155-2263 1 PLUG AS. 155-2273 1 PLUG AS. 155-2273 1 PLUG AS. 155-2273
1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263
HARNESS 264-2354 CONNECTOR AND SPLICE LOCATIONS

CONNECTOR TABLES
P1 J61
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 OR-14 150-E27 1 9W-0852
OR-16 125-E1 2 180-9340 GN-16 M909-E6 2 180-9339
BR-16 T993-E2 3 180-9340 GN-16 T936-E18 3 180-9339
OR-16 167-E3 4 180-9340 BR-16 G971-E10 4 180-9339
ENGINE SERVICE TOOL CONNECTOR BK-16 A274-E4 5 180-9340 YL-16 G969-E41 5 180-9339
J63 BU-16 F426-E5 6 180-9340 WH-16 892-E51 6 180-9339
GN-16 M909-E6 7 180-9340 PK-16 893-E49 7 180-9339
PK-16 893-E7 8 180-9340 OR-16 167-E3 8 180-9339
WH-16 892-E8 9 180-9340 BK-16 A274-E4 9 180-9339
PK-16 382-E9 10 180-9340 GY-16 A307-E40 10 180-9339
BR-16 G971-E10 11 180-9340 GN-16 G488-E12 11 180-9339
12 8T-8737 BU-16 F426-E5 12 180-9339
13 8T-8737 YL-16 F424-E17 13 180-9339
14 8T-8737 OR-16 125-E1 14 180-9339
BU-16 G469-E11 15 180-9340 BR-16 T993-E2 15 180-9339
GN-16 G488-E12 16 180-9340 BK A234-E46 16 133-0967
17 8T-8737 YL K900-E52 17 180-9339
SPLICE SPLICE 18 8T-8737 GN K990-E55 18 180-9339
SPLICE E-S3
E-S7 E-S2 TERMINATION 19 8T-8737 OR-16 M904-E22 19 180-9339
20 8T-8737 GN-16 C912-E21 20 180-9339
SPLICE SPLICE
SPLICE E-S4 RESISTOR 21 8T-8737 PK-16 E798-E35 21 180-9339
E-S8 E-S1
P154 OR-16 M910-E13 22 180-9340 PK-16 382-E9 22 180-9339
SPLICE SPLICE SPLICE YL-16 H407-E14 23 180-9340 BU-16 H405-E59 23 180-9339
E-S9 E-S6 E-S5 24 8T-8737 RD-16 F404-E15 24 180-9339
CUSTOMER 25 8T-8737 GN-16 F420-E16 25 180-9339

CONNECTOR 26 8T-8737 YL-14 120-E44 26 9W-0852


27 8T-8737 WH-16 F716-E24 27 180-9339
J61 RD-16 F404-E15 28 180-9340 WH-16 G968-E25 28 180-9339
GN-16 F420-E16 29 180-9340 PU-16 381-E33 29 180-9339
YL-16 F424-E17 30 180-9340 GN-16 G955-E34 30 180-9339
GN-16 T936-E18 31 180-9340 OR-14 150-E30 31 9W-0852
NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. 32 8T-8737 OR-14 150-E31 32 9W-0852
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE.
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE. 33 8T-8737 BU-16 G469-E11 33 180-9339
GN K990-E19 34 180-9340 YL-16 H407-E14 34 180-9339
BU-16 H405-E59 35 180-9340 GY-16 H406-E20 35 180-9339
36 8T-8737 WH-16 E452-E28 36 180-9339
37 8T-8737 BU-16 H405-E26 37 180-9339
38 8T-8737 OR-16 M910-E13 38 180-9339
(229-BK) 39 8T-8737 WH-16 G967-E36 39 180-9339

ELECTRONICS GY-16 H406-E20 40 180-9340 PK-16 387-E32 40 180-9339


OR-16 M904-E22 41 180-9340 ACCESSORY TABLE
GROUND STUD BK A234-E23 42 133-0969 QTY PART NAME P/N
43 8T-8737 1 RECEPTACLE AS. 9X-1343
(229-BK) WH-16 F716-E24 44 180-9340 50MM TUBE 5P-0702
WH-16 G968-E25 45 180-9340 50MM TUBE 125-7876
ELECTRONICS 46 8T-8737 1 BOOT 6I-4348
GROUND STUD BU-16 H405-E26 47 180-9340
OR-14 150-E27 48 9W-0844 J63
WH-16 E452-E28 49 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
YL K900-E29 50 180-9340 YL-14 120-E43 A 9W-0852
51 8T-8737 BK-14 229-E58 B 9W-0852
OR-14 150-E30 52 9W-0844 BK A234-E47 C 133-0967
OR-14 150-E31 53 9W-0844 PK-16 893-E48 D 180-9339
PK-16 387-E32 54 180-9340 WH-16 892-E50 E 180-9339
55 8T-8737 GN K990-E57 F 180-9339
PU-16 381-E33 56 180-9340 YL K900-E53 G 180-9339
57 8T-8737 H 8T-8737
GN-16 G955-E34 58 180-9340 J 8T-8737
PK-16 E798-E35 59 180-9340 ACCESSORY TABLE
WH-16 G967-E36 60 180-9340 QTY PART NAME P/N
BK-14 229-E37 61 9W-0844 1 RECEPTACLE AS. 8T-8736
62 8T-8737 50MM TUBE 125-7876
1 CAP 8C-6354
ELECTRONIC CONTROL BK-14 229-E38 63 9W-0844
50MM TUBE 5P-0702
64 8T-8737
MODULE P1 BK-14 229-E39 65 9W-0844 300MM WIRE 5P-9074
GY-16 A307-E40 66 180-9340 100MM TUBE 113-7027
YL-16 G969-E41 67 180-9340
GN-16 C912-E21 68 180-9340 P154
69 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
YL-14 120-E42 70 9W-0844 YL K900-E54 A 180-9340
ACCESSORY TABLE GN K990-E56 B 180-9340
QTY PART NAME P/N BK A234-E45 C 133-0969
1 PLUG AS. 160-7689 ACCESSORY TABLE
50MM TUBE 5P-0702 QTY PART NAME P/N
50MM TUBE 125-7876 1 PLUG AS. 174-0502
200MM PAINT/PRO 110-3202 50MM TUBE 125-7876
1 ENDBELL 237-0336 50MM TUBE 5P-0702
1 STRAP 3S-2093
200MM PAINT/PRO 110-3202
1 WEDGE 155-2276
HARNESS 266-2295 CONNECTOR AND SPLICE LOCATIONS

CONNECTOR TABLES
DRC CONNECTOR TABLE C-C1 DT CONNECTOR TABLE C-C7
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-18 893-C12 1 180-9339 YL-18 120-C34 1 180-9340
BR-18 892-C11 2 180-9339 YL-16 K900-C47 2 180-9340
YL-16 K900-C13 3 180-9339 GN-16 K990-C48 3 180-9340
OR-14 150-C1 4 9W-0852 4 8T-8737
RD-14 101-C2 5 9W-0852 5 8T-8737
C-M7
229-BK
C-M9
391-PK RD-14 101-C5 6 9W-0852 BK-18 229-C50 6 180-9340
7 8T-8737 ACCESSORY TABLE
C-T1
101-RD C-M10 RD-18 105-C6 8 8T-8737 QTY PART NAME P/N
F716-WH
C-M8
START RELAY 391-PK GN-16 K990-C15 9 180-9339 1 PLUG_AS. 155-2273
C-T2
101-RD
GN-18 G955-C3 10 180-9339 1 WEDGE 155-2263
DIAGNOSTIC C-T17
WARNING LAMP 150-OR
C-T4
LAMP
C-T6 RD-14 101-C8 11 9W-0852
C-T3 C-T5
F420-GN
120-YL 120-YL
F404-RD
C-T15 RD-14 101-C14 12 9W-0852 DT CONNECTOR TABLE C-C18
150-OR
YL-18 120-C7 13 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
BU-18 F426-C52 14 180-9339 GN-18 G955-C3 A 180-9340
WH-18 F716-C9 15 180-9339 BK-18 229-C51 B 180-9340
WH-18 G967-C4 16 180-9339 WH-18 G967-C4 C 180-9340
RD-14 101-C17 17 9W-0852 ACCESSORY TABLE
RD-14 101-C18 18 9W-0852 QTY PART NAME P/N
C-T20
C-T7
105-RD
101-RD
RD-18 F404-C29 19 180-9339 1 PLUG_AS. 155-2267
TERMINATION RESISTOR
C-C20 GN-18 F420-C32 20 180-9339 1 WEDGE 155-2276
YL-18 F424-C39 21 180-9339
DT CONNECTOR TABLE C-C19
BK-14 229-C40 22 9W-0852
CLR-GA WIRE NAME POS TERM/PLUG
RD-14 101-C41 23 9W-0852
A 8T-8737
C-S10 C-S11 BK-14 229-C16 24 9W-0852
C-S7 229-BK K990-GN BU-18 F426-C52 B 180-9340
C-S4
101-RD
120-YL
C-S6
120-YL
C-S3
K990-GN ENGINE SERVICE TOOL ACCESSORY TABLE
C-S1 C-C6 BK-18 229-C53 C 180-9340
JUMPER HARNESS
INTERFACE
C-S5
101-RD
C-S8
229-BK
C-S2
K900-YL
QTY PART NAME P/N
C-C1
K900-YL
ACCESSORY TABLE
1 RECEPTACLE_AS. 9X-0145
QTY PART NAME P/N
CONTROL MODULE
C-S9 C-C7 DT CONNECTOR TABLE C-C5 1 PLUG_AS. 155-2267
391-PK

CLR-GA WIRE NAME POS TERM/PLUG 1 WEDGE 155-2276


HI/LO IDLE MAINTENANCE
SWITCH CLEAR SWITCH
C-T22
391-PK
C-C18 C-C19 PK-18 391-C43 1 180-9340
C-T16
120-YL DT CONNECTOR TABLE C-C20
BK-18 229-C30 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
C-T28 YL-16 K900-C26 A 180-9339
DIODE C-T29
120-YL QTY PART NAME P/N
C-C13 F424-YL MAINTENANCE GN-16 K990-C24 B 180-9339
C-T18
150-OR LAMP
1 PLUG_AS. 155-2269
C 8T-8737
1 WEDGE 155-2261
ACCESSORY TABLE
HD10 CONNECTOR TABLE C-C6 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE_AS. 133-0973
START RELAY
C-C5 YL-18 120-C19 A 180-9339 1 WEDGE 133-0975
BK-18 229-C28 B 180-9339
C 8T-8737
GN-18 893-C12 D 180-9339
BR-18 892-C11 E 180-9339
GN-16 K990-C25 F 180-9339
YL-16 K900-C27 G 180-9339
H 8T-8737
J 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE 9W-1951
HARNESS 276-0827 CONNECTOR AND SPLICE LOCATIONS
CONNECTOR TABLES
AMP CONNECTOR TABLE H-C1 DRC CONNECTOR TABLE H-C2
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 GN-18 893-H1 1 180-9340
2 8T-8737 BR-18 892-H2 2 180-9340
3 8T-8737 YL-16 K900-H28 3 180-9340
4 8T-8737 OR-14 150-H24 4 9W-0844
STARTER MOTOR 5 8T-8737 RD-14 101-H36 5 9W-0844
H-C3 BU-18 F426-H3 6 180-9340 RD-14 101-H31 6 9W-0844
7 8T-8737 7 8T-8737
GN-18 893-H1 8 180-9340 8 8T-8737
STARTER MOTOR
BR-18 892-H2 9 180-9340 GN-16 K990-H30 9 180-9340
H-C4
10 8T-8737 GN-18 G955-H15 10 180-9340
11 8T-8737 RD-14 101-H34 11 9W-0844
12 8T-8737 RD-14 101-H37 12 9W-0844
13 8T-8737 YL-18 120-H22 13 180-9340
14 8T-8737 BU-18 F426-H3 14 180-9340
15 8T-8737 WH-18 F716-H9 15 180-9340
16 8T-8737 WH-18 G967-H16 16 180-9340
17 8T-8737 RD-14 101-H38 17 9W-0844
18 8T-8737 RD-14 101-H33 18 9W-0844
BATTERY
19 8T-8737 RD-18 F404-H4 19 180-9340
H-C5
20 8T-8737 GN-18 F420-H5 20 180-9340
21 8T-8737 YL-18 F424-H6 21 180-9340
22 8T-8737 BK-14 229-H21 22 9W-0844
23 8T-8737 RD-14 101-H35 23 9W-0844
24 8T-8737 BK-14 229-H32 24 9W-0844
25 8T-8737 ACCESSORY TABLE
26 8T-8737 QTY PART NAME P/N
27 8T-8737 1 PLUG_AS. 7X-6222
RD-18 F404-H4 28 180-9340
GN-18 F420-H5 29 180-9340 DT CONNECTOR TABLE H-C3
H-S5 YL-18 F424-H6 30 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
101-RD RD-10 101-H20 1 8N-1543
31 8T-8737
32 8T-8737 ACCESSORY TABLE
QTY PART NAME P/N
H-S6 33 8T-8737
101-RD GN-16 K990-H7 34 180-9340 1 PLUG_AS. 127-5485

35 8T-8737
DT CONNECTOR TABLE H-C4
36 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
37 8T-8737
RD-10 101-H10 1 8N-1542
H-S7 38 8T-8737
150-OR H-S1 ACCESSORY TABLE
229-BK 39 8T-8737
QTY PART NAME P/N
40 8T-8737
1 RECEPTACLE_AS. 127-5486
41 8T-8737
INSTRUMENT PANEL
42 8T-8737
HARNESS INTERFACE DT CONNECTOR TABLE H-C5
H-C2 43 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 F716-H9 44 180-9340 RD-14 101-H31 1 9W-0844
H-S2 45 8T-8737
H-S8 K900-YL BK-14 229-H32 2 9W-0844
229-BK 46 8T-8737 ACCESSORY TABLE
H-S3 47 8T-8737 QTY PART NAME P/N
K990-GN OR-18 150-H23 48 180-9340 1 PLUG_AS. 155-2269
49 8T-8737 1 WEDGE 155-2261
YL-16 K900-H11 50 180-9340
51 8T-8737 DT CONNECTOR TABLE H-C6
ECM
OR-18 150-H12 52 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
H-C1
OR-18 150-H13 53 180-9340 YL-16 K900-H27 A 180-9339

TERMINATION RESISTOR 54 8T-8737 GN-16 K990-H29 B 180-9339

H-C6 55 8T-8737 C 8T-8737


BK-18 229-H14 56 180-9340 ACCESSORY TABLE
57 8T-8737 QTY PART NAME P/N
GN-18 G955-H15 58 180-9340 1 RECEPTACLE_AS. 133-0973
59 8T-8737 1 STRAP 3S-2093
WH-18 G967-H16 60 180-9340 1 WEDGE 133-0975
BK-18 229-H17 61 180-9340
62 8T-8737
BK-18 229-H18 63 180-9340
64 8T-8737
BK-18 229-H19 65 180-9340
66 8T-8737
67 8T-8737
68 8T-8737
69 8T-8737
YL-18 120-H22 70 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 160-7689
2 STRAP 3S-2093
1 ENDBELL 237-0336
HARNESS 352-2826 (WITH RETARDER WIRING) ,
HARNESS 343-9866 (WITHOUT RETARDER WIRING)
CONNECTOR AND SPLICE LOCATIONS

CONNECTOR TABLE FOR CONNECTOR TABLES FOR


HARNESS 343-9866 HARNESS 352-2826
J300 J300
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PU-16-KYNAR T957-EJ1 1 180-9339 PU-16-KYNAR T957-EJ1 1 180-9339
YL-16-KYNAR T958-EJ2 2 180-9339 YL-16-KYNAR T958-EJ2 2 180-9339
BR-16-KYNAR T959-EJ3 3 180-9339 BR-16-KYNAR T959-EJ3 3 180-9339
BU-16-KYNAR T960-EJ4 4 180-9339 BU-16-KYNAR T960-EJ4 4 180-9339
GN-16-KYNAR T961-EJ5 5 180-9339 GN-16-KYNAR T961-EJ5 5 180-9339 NO.1
WH-16-KYNAR T962-EJ6 6 180-9339 EJ-S1 EJ-S3
WH-16-KYNAR T962-EJ6 6 180-9339 CYLINDER EJ-S2
GY-16-NW T858-EJ7 7 180-9339 GY-16-KYNAR T858-EJ7 7 180-9339 NO.6
INJECTOR
WH-16-NW T859-EJ8 8 180-9339 WH-16-KYNAR T859-EJ8 8 180-9339 CYLINDER
OR-16-NW T860-EJ9 9 180-9339 OR-16-KYNAR T860-EJ9 9 180-9339 INJECTOR
10 8T8737 BR-16-KYNAR K737-EJ10 10 180-9339
11 8T8737 GN-16-KYNAR K738-EJ11 11 180-9339
12 8T8737 BU-16-KYNAR K739-EJ12 12 180-9339
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N EJ-S5
1 RECEPTACLE AS. 290-8858 NO.5
1 WEDGE 3E-5180
1 RECEPTACLE AS. 3E-8969 NO.4 CYLINDER
1 WEDGE 3E-5180 NO.3 CYLINDER
CYLINDER INJECTOR
INJECTOR
INJECTOR
P570 NO.2
CLR-GA WIRE NAME POS TERM/PLUG CYLINDER
BR-16 KYN K737-EJ19 A 154-2389 INJECTOR EJ-S4
BU-16 KYN K739-EJ21 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769
THESE ITEMS
DO NOT EXIST
ON THE 343-9866
HARNESS
P571
CLR-GA WIRE NAME POS TERM/PLUG THESE ITEMS
GN-16 KYN K738-EJ11 A 154-2389
DO NOT EXIST
ON THE 343-9866
BU-16 KYN K739-EJ22 B 154-2389 HARNESS
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769 CYLINDER CYLINDER CYLINDER
1&2 INJECTOR HARNESS 3&4 5&6
RETARDER CONNECTOR RETARDER RETARDER
P572
CLR-GA WIRE NAME POS TERM/PLUG SOLENOID J300 SOLENOID SOLENOID
BR-16 KYN K737-EJ20 A 154-2389 P570 P571 P572
BU-16 KYN K739-EJ23 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769
CONNECTORS
129-7163 3E-3388 9W-1951

(12-14 AWG)
5 6 7 8
D
E C
9X-1343 F A B
J
4 3 2 1 G
H

1 5 6 10 129-7164 155-2264
11 15 16 20
(12-14 AWG) 8T-8736
21 25 26 30
31 35 36 40 1 8
2 7
3 6 D
4 5
E C
F A B

7X-6222 127-5485 153-9693 J


G
H
(8-10 AWG)

6 1 B
A B
155-2252

12 11 10 9 8 7

24 19 127-5486 155-2267

(8-10 AWG)
1 2 3 4 5 6

A B
9X-0145 3E-8969 AND 290-8858
C

7 8 9 10 11 12
3E-3364 230-4011
1 6

6 5 4 3 2 1

19 24
1 2

160-7689

174-0502 3E-3370
3E-5179
13 1

23 14
7 8 9 10 11 12 A B B A 31 24

39 32

47 40
C 57 48

70 58
C

133-0973 155-2273
6 5 4 3 2 1
227-4002

B A 1 6

2 5

4 10 9 8 7 6 5 4 3 2 1
C 3

22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23

44 43 42 41 40 39 38 37 36 35 34 33
155-2269
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53

68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
2 1
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111

8T-9834

10 6 5 1

20 16 15 11
30 26 25 21
40 36 35 31
8 7 6 5 4 3 2 1

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)


ECM ECM
GROUND
STRAP
MOUNTING
BOLT J2 2274002
HARNESS 239-5929 P400
1552269 3E3364
K-S1
RETARDER SOLENOID LOW/HIGH 1 K738-K41 GN-16-HV 994-K10 GY-18 G833-K7 PK-18 1

G833-K36 PK-18 G856-K8 WH-18 1 TIMING CALIBRATION (TC)


2 995-K11 BU-18 G833-K37 PK-18 G857-K9 YL-18 2
PROBE CONNECTOR 1
3 F421-K12 YL-18 G833-K38 PK-18 2 INLET AIR SHUTOFF
4 C967-K13 BU-18 SOLENOID RELAY
5 C991-K6 PK-18 P100 INLET AIR SHUTOFF (NOTE V)
6 E963-K23 BK-18 K-S2 G829-K34 GN-18 1552269 SOLENOID (NOTE V)
7 E964-K22 WH-18 G829-K2 GN-18 1

G829-K33 GN-18 ENGINE COOLANT


RETARDER SOLENOID MEDIUM/HIGH 8 K737-K4 BR-16-HV E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL
TEMPERATURE SENSOR TERMINATION
9 E966-K26 YL-18 G829-K35 GN-18 G833-K36 PK-18 2 RETURN
10 G828-K1 WH-18 264-4297 RESISTOR
(134-2540) P142/J142
11 G829-K2 GN-18 AUXILIARY
1 SIGNAL
12 G833-K7 PK-18 (NOTE B&C) TEMPERATURE
P103 2 RETURN
ENGINE COOLANT TEMPERATURE 13 995-K11 BU-18 G856-K8 WH-18 K-S3 G828-K30 WH-18 SENSOR
RETARDER RETURN 14 K739-K40 BU-16-HV G857-K9 YL-18 G828-K1 WH-18 1

G828-K29 WH-18 1552269 INTAKE MANIFOLD AIR


INTAKE MANIFOLD AIR PRESSURE R746-K18 PK-18 N707-K43 PU-18 G828-K31 WH-18 C967-K13 BU-18 SIGNAL

120
15 1 TEMPERATURE SENSOR K900-E12 YL A
G828-K28 WH-18 RETURN P800/J800

F F
16 R746-K18 PK-18 G833-K38 PK-18 2
264-4297 K990-E14 GN B COOLANT LEVEL
PRESSURE SENSOR RETURN G829-K2 GN-18 A +8V
17 R747-K5 GY-18 A234-E63 SH C SENSOR
C SIGNAL
18 T725-K44 WH-18 BATTERY OFF ENGINE
19 E-C4 B RETURN
20 N707-K43 PU-18 P402 1740502
1552269 SECONDARY ENGINE BATTERY
21 994-K10 GY-18 DISCONNECT
995-K11 BU-18 SPEED/TIMING SENSOR
22 E965-K27 BU-18 1 BK-18 SIGNAL- SWITCH P220/J220
23 C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SIGNAL+ (CAMSHAFT POSITION) A +5V AUXILIARY
24 C991-K6 PK-18 201-6617 C SIGNAL PRESSURE
PRIMARY ENGINE SPEED/TIMING (-) 25 E963-K23 BK-18 E963-K23 BK-18 B RETURN SENSOR
TIMING CALIBRATION (TC) PROBE (+) G856-K8 WH-18 E964-K22 WH-18 ENGINE SERVICE
NO.1
HARNESS 264-2354
26
P401 E-C3 OPTIONAL
27 E965-K27 BU-18 T858-EJ13 GY-16-NW CYLINDER TOOL CONNECTOR
WIRING
ENGINE OIL PRESSURE 28 994-K10 GY-18 E966-K26 YL-18 T957-EJ1 PU-16-NW 1552269 PRIMARY ENGINE 8T8736 BATTERY
INJECTOR
29 F421-K12 YL-18 E963-K23 BK-18 1 SIGNAL- SPEED/TIMING SENSOR 120-E15 YL-16-GXL A (+)BATTERY J403/P403
TEMPERATURE SENSOR RETURN 30 G833-K7 PK-18 G856-K8 WH-18 E964-K22 WH-18 2 SIGNAL+ (CRANKSHAFT POSITION) 229-E56 BK-14-GXL B (-)BATTERY C SIG DESIRED SPEED CONTROL

1297163
31 G857-K9 YL-18 P570 191-8303 A234-E62 SH C J1939 SHIELD 1297163 1297164 A + BAT. OR THROTTLE POSITION
32 R746-K18 PK-18 1539693 B - BAT. SENSOR (NOTE W)
893-E8 GN-16-GXL D CAT DL HIGH 1
33 R747-K5 GY-18 NOTE X
CYLINDER 1 & 2 892-E7 BR-16-GXL E CAT DL LOW
34 T725-K44 WH-18 K737-EJ19 BR-16-NW A P200 D-C2 D-C1 NOTE D J403/P403
RETARDER

1
K990-E13 GN F J1939 LOW
PRIMARY ENGINE SPEED/TIMING (+) 35 E964-K22 WH-18 K739-EJ21 BU-16-NW B 1552267 3E-3370 237-0227 C SIG DESIRED SPEED CONTROL
SOLENOID TURBO OUTLET PRESSURE

1297164
K900-E11 YL G J1939 HIGH
TIMING CALIBRATION (TC) PROBE (-) 36 G857-K9 YL-18 G828-K30 WH-18 A JUMPER-D1 OR-18 A +5 VOLTS A + BAT. OR THROTTLE POSITION
37 G829-K34 GN-18 JUMPER-D2 YL-18 RETURN SENSOR (BOOST) H G S
B B B - BAT. SENSOR #2 (NOTE W)
38 INJECTOR R746-K18 PK-18 C JUMPER-D3 GN-18 C SIGNAL (INTAKE MANIFOLD AIR) J

FUEL PRESSURE
39
C991-K6 PK-18
HARNESS
CONNECTOR
HARNESS 352-2826 WITH RETARDER WIRING T858-EJ14 GY-16-NW
NO.2
CYLINDER
274-6718 E-C1
J1 1607689
MTR BAT. BATTERY(-)

HARNESS 343-9866 WITHOUT RETARDER WIRING T958-EJ2 YL-16-NW


40 START AID VALVE
41 INJECTOR J203 F-C2 F-C1 229-E59 BK-14-GXL 229-E56 BK-14-GXL
P300 J300 1
STARTING ST B
42 3E3370 3E-3370 237-0227 ANALOG SENSOR POWER (+5V) 2 125-E29 OR-16-GXL ON
1552252 3E8969 (HARNESS 352-2826) ATMOSPHERIC PRESSURE 229-E10 BK-14-GXL MOTOR NOTE D NOTE D
S
43
NO.3 G828-K31 WH-18 A JUMPER-F1 OR-18 A +5 VOLTS ANALOG SENSOR RETURN 3 T993-E30 BR-16-GXL C START AID START
44 2908858 (HARNESS 343-9866) EJ-S4 T859-EJ16 WH-16-NW G829-K32 GN-18 B JUMPER-F2 YL-18 B RETURN SENSOR
229-E57 BK-14-GXL OFF
START AID VALVE 1 AID
CYLINDER DIGITAL SENSOR POWER (+8V) 4 167-E23 OR-16-GXL 229-E58 BK-14-GXL VALVE RELAY ETHER
45 T957-K20 PU-16-HV 1 T957-EJ1 PU-16-NW K737-EJ10 BR-16-NW 1

K737-EJ19 BR-16-NW T959-EJ3 BR-16-NW INJECTOR R747-K5 GY-18 C JUMPER-F3 GN-18 C SIGNAL 274-6717 DIGITAL SENSOR RETURN 5 A274-E24 BK-16-GXL (NOTE V) 1 START BATTERY(-) 2 VALVE
R
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-K26 YL-18 T958-K19 YL-16-HV 2 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW ELECTRONICS START RELAY (NOTE V)
MAINTENANCE DUE RESET SWITCH 6 F426-E27 BU-16-GXL (SMMS) 2 VALVE
SECONDARY ENGINE SPEED/TIMING (-) 47 E965-K27 BU-18 T959-K17 BR-16-HV 3 T959-EJ3 BR-16-NW GROUND STUD KEYSTART
T960-K24 BU-16-HV 4 T960-EJ4 BU-16-NW J201 TORQUE LIMIT SWITCH 7 M909-E17 GN-16-GXL (NOTE V)
48 NOTE A ALTERNATE START AID VALVE WIRING
49 T961-K16 GN-16-HV 5 T961-EJ5 GN-16-NW 3E3370 CAT DATA LINK HIGH 8 893-E3 GN-16-GXL 1 1
SWITCH
P571 CAT DATA LINK LOW 892-E4 BR-16-GXL
50 T962-K25 WH-16-HV 6 T962-EJ6 WH-16-NW EJ-S5 1539693 G828-K29 WH-18 A OR-18 +5 VOLTS ENGINE OIL PRESSURE 9 P515
51 T858-K15 GY-16-HV 7 T858-EJ7 GY-16-NW K739-EJ12 BU-16-NW 1

K739-J23 BU-16-NW NOTE X G829-K33 GN-18 B YL-18 RETURN SENSOR ETHER START SOLENOID 10 382-E37 PK-16-GXL ALTERNATOR 1552269
CYLINDER 3 & 4 AIR SHUTOFF SOLENOID BK-18
52 T859-K21 WH-16-HV 8 T859-EJ8 WH-16-NW K739-EJ22 BU-16-NW K738-EJ11 GN-16-NW A 994-K10 GY-18 C GN-18 SIGNAL 194-6725
11 G971-E19 BR-16-GXL 1
53 T860-K14 OR-16-HV 9 T860-EJ9 OR-16-NW K739-EJ21 BU-16-NW RETARDER 12 BK-18 2
K739-EJ22 BU-16-NW B 120-E6 YL-16-GXL 120-E41 YL-16-GXL STARTING AID OVERRIDE SW
54 K737-K4 BR-16-HV 10 K737-EJ10 BR-16-NW SOLENOID 13 120-E15 YL-16-GXL
55 K738-K41 GN-16-HV 11 K738-EJ11 GN-16-NW 14
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K739-K40 BU-16-HV 12 K739-EJ12 BU-16-NW EJ-S1 J209 AUXILIARY PRESSURE SENSOR 15
NO.4 G469-E48 BU-16-GXL 125-E29 OR-16-GXL
ATMOSPHERIC PRESSURE 57 R747-K5 GY-18 T858-EJ7 GY-16-NW T858-EJ13 GY-16-NW 3E3370 AUXILIARY TEMPERATURE SENSOR 16 G488-E26 BR-16-GXL
T859-EJ15 WH-16-NW 150-E1 OR-14-GXL
1

T858-EJ14 GY-16-NW CYLINDER MAINTENANCE DUE RESET SW


58
T960-EJ4 BU-16-NW G828-N1 WH-18 A OR-18 +5 VOLTS 17 150-E16 OR-14-GXL
59 INJECTOR G829-N2 GN-18 B YL-18 RETURN FUEL PRESSURE SENSOR
18 150-E46 OR-14-GXL
60 C991-N3 PK-18 C GN-18 SIGNAL 194-6725 19 150-E47 OR-14-GXL E-C2 14 AWG
61 EJ-S3 P93 J93 20 +BAT. (UNSWITCHED)
FUEL TEMPERATURE 62 F421-K12 YL-18 T860-EJ9 OR-16-NW T860-EJ18 OR-16-NW NO.5 167-E23 OR-16-GXL 1753362 P61 14 AWG TORQUE LIMIT SW
T860-EJ17 OR-16-NW 1552264 3E3388 +BAT. (UNSWITCHED)
1

21
63 T860-EJ17 OR-16-NW CYLINDER
1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED)
14 AWG
64 EJ-S2
T961-EJ5 GN-16-NW INJECTOR F421-K12 YL-18 1 F421-N4 YL-18 STARTING AID OVERRIDE OVERRIDE SWITCH 22 A742-E9 PU-16-GXL 381-E44 PU-16-GXL 150-E16 OR-14-GXL
RETARDER SOLENOID LO/HI SWITCH 23 E716-E49 GY-16-GXL 382-E37 PK-16-GXL M909-E17 GN-16-GXL 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
NOT USED 65 T725-K44 WH-18 THESE WIRES & CONNECTORS DO NOT T859-EJ8 WH-16-NW 1

T859-EJ15 WH-16-NW G833-K37 PK-18 2 G833-N5 PK-18


T936-E18 GN-16-GXL 3 RETARDER LAMP SOLENOID COMMON
66
EXIST ON THE 343-9866 HARNESS T859-EJ16 WH-16-NW T725-K44 WH-18 3 T725-N6 WH-18 2304012
24 387-E55 PK-16-GXL REMOTE SHUTDOWN SW (NOTE K)
G971-E19 BR-16-GXL 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
67 N707-K43 PU-18 4 N707-N7 PU-18 25
K738-EJ11 GN-16-NW P572 G828-K28 WH-18 G828-N1 WH-18 T725-N6 WH-18 G969-E20 YL-14-GXL 5 SOLENOID COMMON COOLANT LEVEL SNSR

E E
68 5 1
NOT USED
26 892-E4 BR-16-GXL 892-E7 BR-16-GXL
T957-EJ1 PU-16-NW 1539693 892-E21 BR-16-GXL 6 CAT DATA LINK - DIG SNSR PWR (+8V)
69
NOTE X G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 27 892-E21 BR-16-GXL
70 T959-EJ3 BR-16-NW CYLINDER 5 & 6 C991-K6 PK-18 7 C991-N3 PK-18 DIAGNOSTIC LAMP 28 F404-E39 RD-16-GXL 893-E22 GN-16-GXL 7 CAT DATA LINK + DIG SNSR RETURN
INTERMEDIATE ENGINE SPEED SW
71 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW A RETARDER 8 WARNING LAMP 29 F420-E40 GN-16-GXL 893-E3 GN-16-GXL 167-E23 OR-16-GXL 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
893-E8 GN-16-GXL
PRESSURE SENSOR SUPPLY +5V 72 G828-K1 WH-18 T960-EJ4 BU-16-NW K739-J23 BU-16-NW B
SOLENOID MAINTENANCE DUE LAMP 30 F424-E28 YL-16-GXL A274-E24 BK-16-GXL 9 DIG SNSR RETURN THROTTLE POSITION SNSR
FUEL HARNESS 893-E22 GN-16-GXL
73 T961-EJ5 GN-16-NW RETARDER LAMP 31 T936-E18 GN-16-GXL A307-E25 GY-16-GXL 10 THROTTLE POSITION SNSR THROTTLE POSITION SNSR #2
74 T962-EJ6 WH-16-NW CONNECTOR P105 11 AUXILIARY TEMP SNSR ANLG SNSR PWR (+5V)
32 A234-E52 SH A234-E63 SH G488-E26 BR-16-GXL OVERSPEED VERIFY SW
75 NO.6 2304011 12 MAINTENANCE DUE RESET SW ANLG SNSR RETURN
T860-EJ18 OR-16-NW FUEL TEMPERATURE 33 F426-E27 BU-16-GXL
76 CYLINDER F421-N4 YL-18 1 SIGNAL
SENSOR J1939 DATA LINK LOW 34 K990-E5 GN F424-E28 YL-16-GXL 13 MAINTENANCE DUE LAMP START AID VALVE
77 T962-EJ6 WH-16-NW INJECTOR G833-N5 PK-18 2 RETURN 14 ANLG SNSR PWR (+5V) STARTING AID OVERRIDE SW
THESE WIRES, CONNECTORS & SOLENOIDS 256-6453 NOT USED 35 A743-E38 OR-16-GXL A234-E64 SH A234-E31 SH 125-E29 OR-16-GXL
78
DO NOT EXIST ON THE 343-9866 HARNESS 36 T993-E30 BR-16-GXL 15 ANLG SNSR RETURN MAINTENANCE DUE RESET SW
79 A234-E62 SH PTO INTERRUPT SW
80 HARNESS 276-3091 37
38
A234-E31 SH
K900-E32 YL
16
17
J1939 SHIELD
J1939 DATA +
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
81 A274-E24 BK-16-GXL
39 K990-E33 GN 18 J1939 DATA - INTERMEDIATE ENGINE SPEED SW
82 A307-E25 GY-16-GXL
NOT USED 83 N707-K43 PU-18 RETARDER SOLENOID MED/HI SWITCH 40 E717-E50 GN-16-GXL M904-E34 OR-16-GXL 19 PTO INTERRUPT SW 75% OVERSPEED VERIFY SW
A741-E36 BU-16-GXL PTO ENABLE SW
84 PTO INTERRUPT SWITCH 41 M904-E34 OR-16-GXL C912-E35 GN-14-GXL 20 THROTTLE POSITION SENSOR #2 PTO INTERRUPT SW
A742-E9 PU-16-GXL
85 J1939 DATA LINK SHIELD 42 A234-E52 SH A741-E36 BU-16-GXL 21 NC PTO ENABLE SW
A743-E38 OR-16-GXL
86 J209 43 382-E37 PK-16-GXL 22 START AID VALVE
C912-E35 GN-14-GXL
87
3E3370 REMOTE SHUTDOWN SWITCH 44 F716-E42 WH-16-GXL A743-E38 OR-16-GXL 23 NC PTO RAMP UP/SET SW
E452-E51 WH-16-GXL
88
G828-N1 WH-18 A OR-18 +5 VOLTS INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-16-GXL F404-E39 RD-16-GXL 24 DIAGNOSTIC LAMP PTO RAMP DOWN/RESUME SW
89
E716-E49 GY-16-GXL
G829-N2 GN-18 B YL-18 RETURN 46 F420-E40 GN-16-GXL 25 WARNING LAMP MAINTENANCE DUE LAMP
90 E717-E50 GN-16-GXL
C991-N3 PK-18 C GN-18 SIGNAL 47 120-E41 YL-16-GXL 26 +BAT. (SWITCHED) DIAGNOSTIC LAMP
91 F404-E39 RD-16-GXL
P9 3 J 93 +BATTERY (UNSWITCHED) 48 150-E16 OR-14-GXL F716-E42 WH-16-GXL 27 REMOTE SHUTDOWN SW WARNING LAMP PTO RAMP
92 F420-E40 GN-16-GXL
FUEL PRESSURE SENSOR COOLANT LEVEL SWITCH G968-E43 WH-16-GXL 28 INTERMEDIATE ENGINE SPEED SW RETARDER LAMP UP/DOWN SWITCH
93 1552264 3E3388 49 E452-E51 WH-16-GXL F424-E28 YL-16-GXL 14 AWG
94
194-6725 J1939 DATA LINK HIGH 50 K900-E2 YL F426-E27 BU-16-GXL 381-E44 PU-16-GXL 29 PTO ENABLE SW +BAT. (SWITCHED)
F421-K12 YL-18 1 F421-N4 YL-18 51 G955-E45 GN-16-GXL 30 PTO RAMP UP/SET SW CAT DATA LINK -
95
G833-K37 PK-18 2 G833-N5 PK-18 F716-E42 WH-16-GXL MAINTENANCE
96 +BATTERY (UNSWITCHED) 52 150-E46 OR-14-GXL 150-E46 OR-14-GXL 31 +BAT. (UNSWITCHED) CAT DATA LINK +
T725-K44 WH-18 3 T725-N6 WH-18 G469-E48 BU-16-GXL CB DUE LAMP
97 1552269 +BATTERY (UNSWITCHED) 53 150-E47 OR-14-GXL 150-E47 OR-14-GXL 32 +BAT. (UNSWITCHED)
N707-K43 PU-18 4 N707-N7 PU-18 G488-E26 BR-16-GXL
98 75% OVERSPEED VERIFY SWITCH 54 387-E55 PK-16-GXL G469-E48 BU-16-GXL 33 AUXILIARY PRESS. SNSR 1A
G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1 G955-E45 GN-16-GXL
INJECTOR 5&6 HIGH 99 T860-K14 OR-16-HV NOT USED +BATTERY (UNSWITCHED) 55 150-E1 OR-14-GXL E716-E49 GY-16-GXL 34 RETARDER LO/HI SWITCH
G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 G967-E54 WH-16-GXL
35 RETARDER MED/HI SWITCH ALTERNATE RETARDER WIRING
100
PTO ENABLE SWITCH 381-E44 PU-16-GXL E717-E50 GN-16-GXL

-BAT
C991-K6 PK-18 56
7 C991-N3 PK-18 G968-E43 WH-16-GXL
36
101 57 E452-E51 WH-16-GXL COOLANT LEVEL SNSR DIAGNOSTIC LAMP
8 G969-E20 YL-14-GXL CB
102
PTO RAMP UP/SET SWITCH 58 G955-E45 GN-16-GXL 150-E1 OR-14-GXL 37 NC
G971-E19 BR-16-GXL RETARDER LO/HI SWITCH LO RETARDER LO/HI SWITCH
103 FUEL HARNESS NOT USED 59 A741-E36 BU-16-GXL A742-E9 PU-16-GXL 38 STARTING AID OVERRIDE SW MED 1A
INJECTOR 1&2 HIGH 104 T858-K15 GY-16-HV CONNECTOR P105 G967-E54 WH-16-GXL 39 PTO RAMP DOWN/RESUME SW LOW RETARD SWITCH
PTO RAMP DOWN/RESUME SWITCH 60 G967-E54 WH-16-GXL K900-E2 YL K900-E12 YL HI
INJECTOR 6 LOW 105 T962-K25 WH-16-HV 1552269 387-E55 PK-16-GXL 40 75% OVERSPEED VERIFY SW RETARDER SOLENOID (ACTUATE ON CLOSE)
INJECTOR 3 LOW 106 T959-K17 BR-16-HV FUEL TEMPERATURE BATTERY (-) 61 229-E59 BK-14-GXL LO
ON/OFF SWITCH
F421-N4 YL-18 1 SIGNAL
SENSOR 62 RETARDER MED/HI SWITCH MED WARNING LAMP
INJECTOR 5 LOW 107 T961-K16 GN-16-HV G833-N5 PK-18 2 RETURN CB
INJECTOR 4 LOW 108 T960-K24 BU-16-HV 130-9811 BATTERY (-) 63 229-E57 BK-14-GXL K900-E60 YL K900-E11 YL
HI RETARDER MED/HI SWITCH
109 64
K900-E32 YL 1A
MEDIUM RETARD SWITCH
110 BATTERY (-) 65 229-E58 BK-14-GXL (ACTUATE ON CLOSE)
111
112
HARNESS 227-3812 THROTTLE POSITION SENSOR
SOLENOID COMMON
66
67
A307-E25 GY-16-GXL
G969-E20 YL-14-GXL
K990-E5 GN K990-E14 GN
J1939 SHIELD
MAX LENGTH 40 METERS ACTUATE BOTH SWITCHES
FOR HIGH RETARD RETARDER LAMP
CB
113 THROTTLE POSITION SENSOR #2 68 C912-E35 GN-14-GXL J1939 DATA +
114 BATTERY (-) 69 229-E10 BK-14-GXL J1939 DATA - 1A
K990-E61 GN K990-E33 GN
INJECTOR 3&4 HIGH 115 T859-K21 WH-16-HV +BATTERY (KEY SWITCH) 70 120-E6 YL-14-GXL (153-2707)
K990-E13 GN
INJECTOR 1 LOW 116 T957-K20 PU-16-HV
117 ELECTRONIC CONTROL MODULE (ECM) (NOTES B & E) A B C
INJECTOR 2 LOW 118 T958-K19 YL-16-HV M904-E34 OR-16-GXL A + BAT.
119 M909-E17 GN-16-GXL B - BAT.
120 T936-E18 GN-16-GXL C

D D
MAX LENGTH 30 METERS
T993-E30 BR-16-GXL D CAT DATA LINK +
E CAT DATA LINK -
F
A B CB C A G
ELECTRONIC CONTROL MODULE H
TERMINATION
J
RESISTOR
(165-0200) (J66)
(174-3016) 120 DEVICE
MAX LENGTH 1 METER CUSTOMER INSTALLED
(NOTE B & C)
(NOTE B) SERVICE TOOL CONN

J61 P61
9X1343 8T9834 OPTIONAL START/STOP CONTROL WIRING
1 +BAT. (UNSWITCHED) 150(48) OR-14 1
2 2
3 P520 INLET AIR SHUTOFF
INLET AIR SHUTOFF
4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY
5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 2 (NOTE V)
264 Alternator Breaker (RH) +Battery In
6
7
SOLENOID COMMON G969 YL-16 1
Wire Number Code 265 Alternator Breaker (RH) +Battery Out
P800
8 DIG SNSR PWR (+8V) 167 0R-16 1552267
9 DIG SNSR PWR (+8V) 167 0R-16 A +5V Code Component Terminal 351 Alternator (LH) -Battery
COOLANT
10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL 352 Alternator (LH) +Battery
11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 050 Starter Motor (RH) +Battery
353 Alternator (LH) -Battery
12 051 Starter Motor (RH) -Battery
13 P649 J649
355 Alternator (LH) -Battery
1552252 3E5179
052 Starter Motor (RH) Start
14 356 Alternator (LH) +Battery
15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552273 056 Start Relay (RH) +Battery Out
1
358 Alernatror (LH) +Battery
16 +BAT. (UNSWITCHED) 150(53) OR-14 2 REMOTE STOP 150 Starter Motor (LH) +Battery
FUEL ENGINE OIL ENGINE COOLANT 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT 364 Alternator Breaker (LH) +Battery In
PRESSURE TEMPERATURE VOLTMETER TACHOMETER 18 G967 WH-16 4 3 REMOTE START
151 Starter Motor (LH) -Battery
PRESSURE PTO RAMP DOWN/RESUME SW 365 Alternator Breaker (LH) +Battery Out
211-0745 207-2824 207-2823 207-2822 207-2825
CONNECT TO CUSTOMER 19
20
REMOTE SHUTDOWN SW
+BAT. (UNSWITCHED)
F716 WH-16
150(48) OR-14
5
6
269E4604 4
5
REMOTE RUN
+BAT
152 Starter Motor (LH) Start
366 Circuit Breaker 2 Battery
156 Start Relay (LH) +Battery Out
HARNESS 264-2354 J61 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6
NOTE D
367 Circuit Breaker 2 Load
GAUGE GND

GAUGE GND

GAUGE GND

GAUGE GND

GAUGE GND

22 041 BK-16 041 BK-16 8 6T-3643


159 Start Relay (LH) +Battery In
408 Raise/Lower Switch Common
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

23 WARNING LAMP F420 GN-16 9 163 Engine Stop Switch N.O. In


RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 409 Raise/Lower Switch Down
165 Engine Stop Switch N.O. Out
25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11 410 Raise/Lower Switch Up
WARNING RD
26 +BAT. (SWITCHED) 120 YL-14 12 BATTERY 168 Start/Stop Key Switch S
2N-2371 756 Hourmeter +Battery
27 REMOTE SHUTDOWN SW F716 WH-16 DIAGNOSTIC YL 266E793 169 Start/Stop Key Switch B
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

G-C2 G-C3 G-C4 G-C5 G-C6 28 141-9228


757 Hourmeter -Battery
1552273 1552273 1552273 1552273 1552273 381 PU-16 756E168 CB1 15A 169 Engine Stop Switch N.C. In
WH-18

WH-18

29
WH-18

WH-18

WH-18

PTO ENABLE SW 793 Warning Lamp + Red+


GN-18
GN-18

GN-18

GN-18

GN-18

BU-18

BU-18
BU-18

BU-18

BU-18

BU-18

BU-18

BU-18

BU-18

BU-18

6T-3643 1275485 1275486


30 PTO RAMP UP/SET SW G955 GN-16 START SWITCH 1 172 Engine Stop Switch N.C. Out
794 Warning Lamp - Red-
OPTIONAL INSTRUMENT PANEL 31 150(52) OR-14
+BAT. (UNSWITCHED) 3E-0156
251 Alternator (RH) -Battery
150(53) OR-14 795 Diagnostic Lamp + Yellow+
N782-G19
N783-G18
N784-G17
N785-G12
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G11
N783-G10

N785-G20
N782-G5
N783-G6
N784-G7
N785-G8

32 +BAT. (UNSWITCHED) OFF


HARNESS 248-0471
N784-G9

252 Alternator (RH) +Battery

266E957
SPEED ON
33 796 Diagnostic Lamp - Yellow-
34 UP RAISE/LOWER ST G S
253 Alternator (RH) -Battery
C-C7 CONTROL MODULE G-C1 SWITCH 957 Start/Stop Key Switch R or IGN
1552273 210-4309 1552273 35 110-7884 255 Alternator (RH) -Battery
BATTERY MTR BAT
4201 - 4212 12 Pin Connector J94
C C
36 COOLANT LEVEL SNSR E452 WH-16 DN IGN
120-C34 YL-18 1 +BATTERY 1
G-S1 N782-G13 BU-18 + 256 Alternator (RH) +Battery
K900-C47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G21 BU-18 37 NOTE D 4601 - 4606 6 Pin Connector J95
V-C3
V-C1 H-C5 K990-C48 GN-16 J1939 DATA- RS485B 3 38 START IL STARTING 258 Alternator (RH) +Battery
1297164 3 N782-G11 BU-18
1297163 3E3364 1552269 J1939 SHIELD GAUGE GND 4 39 PTO RAMP DOWN/RESUME SW G967 WH-16 RELAY (SMMS)
4 N782-G19 BU-18 HOURMETER MOTOR
1 101-V1 RD-14 1 101-H31 RD-14 40 125-1303 (12V) GND TYPICAL WIRE NUMBER: 050 E 365
5 GAUGE V+ 5 N783-G14 GN-18 9W-1494
2 229-H32 BK-14 GROUND G-S2 125-1302 (24V)
229-C50 BK-18 6 6 N783-G2 GN-18 N783-G22 GN-18 041 BK-16 BAT Right Hand Starter Motor +Battery Connection
1297163 V-C2 1297164
1 200-V2 BK-14 N783-G10 GN-18 1
C9 Engine
Left Hand Alternator Breaker Power Out Connection
Related Electrical Service Manuals
N783-G18 GN-18 ALTERNATOR This wire routes from the Right Hand Starter Motor +Battery Connection to
1275485
H-C3 G-S3 N784-G15 WH-18 GROUND STUD 1552269
1275486
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine Title Form Number
1275486 1275485 N784-G3 WH-18 N784-G23 WH-18 BK-18 1
H-S6
G S
1 101-H20 RD-10 101-H33 RD-14 N784-G9 WH-18 BK-18 2 ENGINE STOP SWITCH Troubleshooting RENR5042
101-H34 RD-14 N784-G17 WH-18 109-6507
MTR BAT.
H-C4
1275485 1275486
101-H35 RD-14
G-S4
N785-G16 BU-18 CONTROL PANEL Systems Operation / Testing and Adjusting SENR9843
H-S5 N785-G4 BU-18 N785-G24 BU-18
1 101-H10 RD-10 101-H36 RD-14
101-H37 RD-14 N785-G20 BU-18
STARTING 101-H38 RD-14 N785-G12 BU-18
MOTOR
NOTE D C-S5
101-C8 RD-14 101-C20 RD-10 IDENT. HARNESS CHG
BATTERY 101-C18 RD-14 START RELAY Cross Reference for Diagnostic Codes C 266-2295 00 (OPTIONAL INSTRUMENT PANEL HARNESS)
BATTERY 101-C41 RD-14 209-5582 D 249-5292 01 (TURBO OUTLET PRESSURE SENSOR JUMPER)
DISCONNECT C-S4 Diagnostic E 264-2354 05 (J1 / CUSTOMER HARNESS)
ALTERNATOR SWITCH 101-C14 RD-14 101-C10 RD-10 1

Diagnostic Code F 249-5293 01 (ATMOSPHERIC PRESSURE SENSOR JUMPER) ABBREVIATIONS


101-C17 RD-14 C-T1 C-T2
1311497 C-C5 Code G 248-0471 01 (OPTIONAL GAUGE PANEL)
101-C2 RD-14
1311497 1552269 Flash Code SPN(1)/FMI Code or Description of Code Flash Code SPN(1)/FMI Code Description of Code ALT ALTERNATOR
BK-18 391-C43 PK-18 or H 276-0827 00 (J1 / CUSTOMER HARNESS)
ATA AMERICAN TRUCKING ASSOCIATION
1
Event Code K 239-5929 03 (J2 / ENGINE HARNESS)
OPTIONAL BK-18 2 229-C30 BK-18 Event Code N 276-3091 00 (FUEL HARNESS) S/N JRE00829-UP AND WJH00560-UP CB CIRCUIT BREAKER
1 WIRING H-C2 C-C1 C-S1 N 227-3812 01 (FUEL HARNESS) S/N JRE00000 TO JRE00828 WJH00000 TO WJH00559 CIS CUSTOMER IGNITION SWITCH
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145 K900-C27 YL-16 1835-15 High Auxiliary Pressure Warning 42 637-13 261-13 Engine Timing calibration required EJ 352-2826 00 (INJECTOR HARNESS) WITH RETARDER DIG DIGITAL
ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-C12 GN-18 K900-C26 YL-16 C-C13 EJ 343-9866 00 (INJECTOR HARNESS) WITHOUT RETARDER ECM ELECTRONIC CONTROL MODULE
K900-C22 YL-16 1552269 E443(2)
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-C11 BR-18 1835-16 High Auxiliary Pressure Derate 100-17 Low Engine Oil Pressure Warning N/C NO CONNECTION
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-C13 YL-16 C-S2 391-C46 PK-18 1
K900-C13 YL-16 K900-C22 YL-16 229-C54 BK-18 2 PWM PULSE WIDTH MODULATION
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-C1 OR-14 1835-00 High Auxiliary Pressure Shutdown 46 100-18 E360(2) Low Engine Oil Pressure Derate
K900-C47 YL-16 DIODE SM STARTING MOTOR
TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-C2 RD-14 NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-C5 RD-14 C-S3
189-3158 SMMS START MOTOR MAG SWITCH
K990-C15 GN-16 K990-C48 GN-16 1836-15 High Auxiliary Temperature Warning 100-01 Low Engine Oil Pressure Shutdown CONNECTION TO BATTERY (-).
CAT DATA LINK (-) 9 892-H2 BR-18 150-H23 0R-18 H-S7 7 120-C34 YL-18
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
ETHER SOLENOID CONTROL
AIR SHUTOFF SOLENOID
10
11
150-H12 OR-18
150-H13 0R-18
150-H24 OR-14
K990-H30 GN-16
8
9
105-C6 RD-18
K990-C15 GN-16
K990-C23 GN-16
K990-C23 GN-16
K900-C47
K990-C48
YL-16
GN-16
HARNESS 266-2295 1836-16 E445(2) High Auxiliary Temperature Derate 168-00 168-00 System Voltage high NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
12 G955-H15 GN-18 10 G955-C3 GN-18 229-C50 BK-18 TERMINATION RESISTOR) IS 40 METERS
C-S11
13
H-S1 101-H34 RD-14 11 101-C8 RD-14 K990-C25 GN-16 WARNING DIAGNOSTIC MAINTENANCE
1836-00 High Auxiliary Temperature Shutdown 51 168-01 168-01 System Voltage low NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
14 229-H17 BK-18 229-H21 BK-14 101-H37 RD-14 12 101-C14 RD-14 K990-C24 GN-16 LAMP LAMP LAMP NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-C7 YL-18 120-C45 YL-18
AUXILIARY TEMPERATURE 14
7N-5876 7N-5876 7N-5876 545-05 Ether Start Relay open/short to +batt 168-02 168-02 System Voltage intermittent/erratic FOR ALL J1939 DATA LINK CONNECTIONS
16 F426-H3 BU-18 F426-C52 BU-18
17 F716-H9 WH-18 15 F716-C9 WH-18
C-S7 626-05 NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
120-C7 YL-18 120-C21 YL-18
18 H-S8 G967-H16 WH-18 16 G967-C4 WH-18
1 1 1 1 1 1
N/A 2417-05 Ether Injection Control Solenoid open/short to +batt 56 630-02 268-02 Check Programmable Parameters THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
229-H14 BK-18
19 101-H38 RD-14 17 101-C17 RD-14 WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
229-H19 BK-18 120-C35 YL-18
20 101-H33 RD-14 18 101-C18 RD-14 545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
C-S6 F420-C32 GN-18
21
893-H1 GN-18
F404-H4 RD-18 19 F404-C29 RD-18 120-C37 YL-18 120-C19 YL-18 626-06 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
START AID OVERRIDE F420-H5 GN-18 20 F420-C32 GN-18 120-C21 YL-18
22
892-H2 BR-18 120-C34 YL-18
F404-C29 RD-18
2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-C39 YL-18 120-C36 YL-18
F426-H3 BU-18 120-C36 YL-18 MAINTENANCE
24 229-H21 BK-14 22 229-C40 BK-14 120-C35 YL-18 61 E361(2) ON RELAY COILS AND SOLENOID COILS.
B B
F404-H4 RD-18
101-H35 RD-14 23 101-C41 RD-14 C-S9 F424-C39 YL-18 CLEAR SWITCH 1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 110-16 High Engine Coolant Temperature Derate
25
F420-H5 GN-18 391-C43 PK-18 3N-5716 NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
26 229-H32 BK-14 24 229-C16 BK-14 C-C19
27
F424-H6 YL-18 391-C46 PK-18 1552267 1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
DIAGNOSTIC LAMP 28 F404-H4 RD-18
F716-H9 WH-18 391-C31 PK-18 A 1 1
INSTALLATION GUIDE.
G955-H15 GN-18 F426-C52 BU-18 B
WARNING LAMP 29 F420-H5 GN-18
G967-H16 WH-18 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18 CIRCUIT BREAKER 229-C53 BK-18 C NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
120-H22 YL-18 6T-3643
RETARDER LAMP 31
C-T20 C-T15 C-C18 HI/LO IDLE 1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate WITHOUT CATERPILLAR ENGINEERING APPROVAL
32 101-C5 RD-14 150-C1 OR-14 1552267 2591107
15A
33
C-T17 G955-C3 GN-18 A UNLESS OTHERWISE SPECIFIED:
J1939 DATA LINK (-) 34 K990-H7 GN-16 1 2 111-02 111-02 Engine Coolant Level Sensor Loss of Signal 111- 01 E058 Low Engine Coolant Level Shutdown
150-C38 OR-14 229-C51 BK-18 B
62 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
HARNESS 276-0827
35
G967-C4 WH-18 C KEYSWITCH EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
36 105-C6 RD-18
3
3E-0156 174-03 174-03 Fuel Temperature open/short to +batt 111-17 Low Engine Coolant Level Warning
STOP SWITCH
37 G955-C3 GN-18 111-1325 OFF 13 ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
38 F426-C52 BU-18
C-M8 1 C-M9 2
ON 174-04 174-04 Fuel Temperature short to ground 111-18 E2143(2) Low Engine Coolant Level Derate ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
39 ST
F716-C9 WH-18 391-C31 PK-18 391-C33 PK-18 391-C33 PK-18
CONSIDERING COMPONENT REMOVAL
1
1

RETARDER SOLENOID MED/HI 40 H-S3 K990-H30 GN-16 G967-C4 WH-18 F716-C9 WH-18 C-M10 678-03 41-03 8 Volt DC Supply short to +batt 111-01 Low Engine Coolant Level Shutdown
1

K990-H7 GN-16 4 3 C-M7


PTO INTERRUPT 41 F420-C32 GN-18
J1939 DATA LINK SHIELD 42 IGN
F404-C29 RD-18 229-C44 BK-18 120-C45 YL-18
43 K990-H29 GN-16 F424-C39 YL-18 150-C38 OR-14
678-04 41-04 8 Volt DC Supply short to ground 63 94-15 E096 High Fuel Pressure Warning
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 893-C12 GN-18 IL
120-C45 YL-18 105-C6 RD-18
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973
892-C11 BR-18 105-C6 RD-18 620-03 1636-15 High Inlet Air Temperature Warning SYMBOL DESCRIPTION ABBREV COLOR
GND
46 K900-H11 YL-16 K900-H27 YL-16 A TERMINATION 229-C16 BK-14 C-S8 229-C30 BK-18 21 262-03 5 Volt Sensor DC Power Supply short to +batt 64 E539(2)
47 H-S2 K990-H29 GN-16 RESISTOR
B 229-C40 BK-14 229-C54 BK-18
C-C6 ENGINE SERVICE
150-C38 OR-14 BAT
1079-03 1636-00 High Inlet Air Temperature Shutdown CIRCUIT CONNECTED RD RED
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-C42 BK-18
COOLANT LEVEL SWITCH C-S10 TOOL CONNECTOR
49 (NOTE B & C) 229-C50 BK-18 WH WHITE
J1939 DATA LINK (+) 50 K900-H11 YL-16 9W-1951 620-04 174-15 High Fuel Temperature Warning CIRCUIT NOT CONNECTED
229-C28 BK-18
51 229-C53 BK-18 120-C19 YL-18
262-04 5 Volt Sensor DC Power Supply short to ground
A (+)BATTER Y OR ORANGE
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-C51 BK-18 229-C28 BK-18 B (-)BATTERY 1079-04 65 174-16 E363(2) High Fuel Temperature Derate ELECTRICAL CONNECTION TO
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 229-C44 BK-18 C (+) BATTERY MACHINE STRUCTURE
YL YELLOW
OVERSPEED VERIFY SWITCH 54 893-C12 GN-18 D CAT DATA LINK(+) 100-03 100-03 Engine Oil Pressure open/short to +batt 174-00 High Fuel Temperature Shutdown INTERNAL ELECTRICAL CONNECTION
55 892-C11 BR-18 E CAT DATA LINK(-)
PTO ENABLE SWITCH 56 229-H14 BK-18 J1939(-)
(+) BATTERY SWITCHED TO SURFACE OF COMPONENT PK PINK
K990-C25 GN-16 F 24 100-04 100-04 Engine Oil Pressure short to ground 651-05 001-05 Injector Cylinder 1 open circuit
57 K900-C27 YL-16 G J1939(+ )
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H STARTING CIRCUIT CONNECTOR BK BLACK
59 J
100-10 100-10 Engine Oil Pressure abnormal rate of change 71 651-06 001-06 Injector Cylinder 1 short
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18 (-) BATTERY / SENSOR RETURN H# GY GRAY
CIRCUIT GROUPING DESIGNATION
BATTERY (-) 61 229-H17 BK-18 C-C20 102-03 102-03 Boost Pressure Sensor short to +batt 651-11 001-11 Injector Cylinder #1 fault
62 1330973 PU PURPLE
BATTERY (-)
SENSOR / ACTUATOR SUPPLY ATCH WIRE, CABLE, COMPONENT
63 229-H18 BK-18 K900-C26 YL-16 A TERMINATION 25 102-04 102-04 Boost Pressure Sensor short to ground 652-05 002-05 Injector Cylinder 2 open circuit
64 K990-C24 GN-16 B RESISTOR BR BROWN
BATTERY (-) 65 229-H19 BK-18 174-3016 SIGNAL TO ECM
THROTTLE POSITION 1 (PWM) 66
C
102-10 102-10 Boost Pressure Sensor abnormal rate of change 72 652-06 002-06 Injector Cylinder 2 short SPLICE
GN GREEN
SOLENOID COMMON 67 (NOTE B & C) CONTROL (POSITIVE) FROM ECM
108-03 274-03 Atmospheric Pressure open/short to +batt 652-11 002-11 Injector Cylinder #2 fault BLADE, SPADE, RING OR SCREW
THROTTLE POSITION 2 (PWM) 68 BU BLUE
69 26 CONTROL (RETURN) FROM ECM TERMINAL
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 108-04 274-04 Atmospheric Pressure short to ground 653-05 003-05 Injector Cylinder 3 open circuit CAT DATA LINK
ELECTRONIC CONTROL MODULE J1 1607689
H-C1 110-03 110-03 Engine Coolant Temperature open/short to +batt 73 653-06 003-06 Injector Cylinder 3 short J1939 DATA LINK
27
110-04 110-04 Engine Coolant Temperature short to ground 653-11 003-11 Injector Cylinder #3 fault RS-232/RS-485 DATA LINK

A A
28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit HIGHWAYS Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
32 91-08 91-08 Throttle Position signal abnormal 74 654-06 004-06 Injector Cylinder 4 short
relevant Operation and Maintenance Manuals and
190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault relevant service literature. Failure to follow the instruc-
34 tions or heed the warnings could result in injury or
723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit death. Proper care is your responsibility.
190-15 Engine Overspeed Warning 75 655-06 005-06 Injector Cylinder 5 short
35 E362(2)
190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault

94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit
THIS SCHEMATIC IS FOR THE C15 AND C18 INDUSTRIAL AND PETROLEUM ENGINE
37
94-04 94-04 Fuel Pressure short to ground 76 656-06 006-06 Injector Cylinder 6 short
ELECTRICAL SYSTEM
105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault VOLUME 1 of 2: ENGINE WIRING
38
105-04 172-04 Intake Manifold Air Temp short to ground MEDIA NUMBER: RENR8046-10
(1) Suspect Parameter Number Components are shown installed on a fully operable engine in a non powered state.
(2)Caterpillar Electronic Technician (ET) will display thenumber 1, 2, or 3 after the event codeinorder Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
to designate a warning, a derate, or a shutdown. Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
7 6 5 4 3 2 1

N-C1 V-C3 E-C4


1297163 1297164 TACHOMETER OIL COOLANT VOLTMETER FUEL 1552267
V-C1 H-C5
200-N2 BK-12 1 200-V2 BK-14 3E3364 275-2103 PRESSURE TEMP 275-2110 PRESSURE A K900-E12 YL E-C6 E-C10
1552269 RADIO DISCONNECT 1552267 3E3370
275-2096 275-2081 275-2086 CAN RESISTOR B K990-E14 GN ECM J1
P-C1 V-C2 101-V1 RD-14 1 101-H31 RD-14-GXL
200-V2 BK-14 229-H32 BK-14-GXL C A234-E63 SH A
1297163 1297164 2 E-C1

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
G-C6 G-C3 G-C4 G-C5 G-C2 150-E74 OR-16-GXL B
101-P2 RD-12 101-V1 RD-14 E-C3 1607689
1
1552273 1552273 1552273 1552273 1552273 125-E69 OR-16-GXL C 125-E79 RD-16-GXL
8T8736 J1 1
TW3 TW4 TW5 TW6 TW2
N-M2 2358106 P-M2 2358105 A 120-E15 YL-16-GXL 150-E654 OR-16-GXL 125-E29 OR-16-GXL 2 ANALOG SENSOR POWER(+5V)
1 1

B 229-E56 BK-14-GXL 150-E981 OR-16-GXL T993-E30 BR-16-GXL 3 ANALOG SENSOR RETURN


200-N1 BK-00 NEG POS 101-P1 RD-00 DIGITAL SENSOR PWR +8V
C A234-E62 SH 150-E74 OR-16-GXL 167-E23 OR-16-GXL 4
24V D 893-E8 GN-16-GXL A274-E24 BK-16-GXL 5 DIGITAL SENSOR RETURN
N782-G13 BU-18 SVC TOOL E 892-E7 BR-16-GXL CUSTOMER POWER ENGINE POWER F426-E27 BU-16-GXL 6 MAINTENENCE DUE RESET SWITCH
101-H33 RD-14-GXL
K-C1 H-C3 N782-G19 BU-18 N782-G21 BU-18 F K990-E13 GN M909-E17 GN-16-GXL 7 TORQUE LIMIT SWITCH
1275486 1275485 101-H20 RD-10-GXL 101-H34 RD-14-GXL E-C8 E-C7
N782-G1 BU-18 N782-G11 BU-18 G K900-E11 YL 893-E3 GN-16-GXL 8 CAT DATA LINK +
K-T1 1311495 101-H35 RD-14-GXL 3E3376 1552272
101-K1 RD-10 101-H20 RD-10-GXL N782-G5 BU-18 892-E4 BR-16-GXL CAT DATA LINK -
1
H 9
1

G S
K-C2 H-C4 C-C7 G-C1 N783-G14 GN-18 J 150-E981 OR-16-GXL 1 150-E68 OR-16-GXL 382-E37 PK-16-GXL 10 START AID SOLENOID
P-T1 1S7251 1275486 1552273 1552273
1
1275485 TW1 N783-G18 GN-18 N783-G22 GN-18 229-E80 BK-16-GXL 2 229-E75 BK-16-GXL G971-E19 BR-16-GXL 11 AIR SHUTOFF SOLENOID
MTR BAT K-T2 1311500 101-H36 RD-14-GXL E-C9
F F
101-K2 RD-10 101-H10 RD-10-GXL 120-C34 YL-18 1 1 N783-G2 GN-18 N783-G10 GN-18 120-E70 YL-16-GXL 120-E78 YL-16-GXL
1
3 12
1

F-T1 1311481 CKTB3 101-H10 RD-10-GXL 101-H37 RD-14-GXL 1552264


1

9S0174 K900-C47 YL-16 2 2 N782-G1 BU-18 N783-G6 GN-18 4 13


101-H38 RD-14-GXL
K990-C48 GN-16 3 CONTROL MODULE 3 N783-G2 GN-18 N784-G15 WH-18 1 14
MOTOR F-T2 1311478 M-T1 1311478
1 1
ALT 4 274-8068 4 N784-G3 WH-18 N784-G17 WH-18 N784-G23 WH-18 2 150-E68 OR-16-GXL G469-E48 BU-16-GXL 15 AUXILIARY PRESSURE SENSOR
60A M-T2 3T4689 1
+ R 5 5 N785-G4 BU-18 N784-G3 WH-18 N784-G9 WH-18 3 150-E654 OR-16-GXL 150-E1 OR-14-GXL 150-E65 OR-14-GXL G488-E26 BR-16-GXL 16 AUXILIARY TEMPERATURE SENSOR
101-F1 RD-4 101-M1 RD-4 GND 229-C50 BK-18 6 6 N784-G7 WH-18 PROD LINK 4 17
200-J1 BK-6 N785-G16 BU-18 NETWORK MANAGER 5 120-E78 YL-16-GXL 18
N-T1 1S7251 J-T2 1311484 J-T1 1311482 N785-G12 BU-18 N785-G24 BU-18 6 893-E77 GN-16-GXL 120-E41 YL-16-GXL 120-E6 YL-16-GXL 19
N785-G4 BU-18 N785-G20 BU-18 7 892-E76 BR-16-GXL 120-E15 YL-16-GXL 20
N785-G8 BU-18 8 21
125-E29 OR-16-GXL A742-E9 PU-16-GXL 22 UNUSED
E-C11 150-E16 OR-14-GXL E716-E49 GY-16-GXL 23 RETR LO/HI SW (C11-C18)
C-C6 1552253 150-E46 OR-14-GXL 24
9W1951
1 125-E69 OR-16-GXL 150-E47 OR-14-GXL 25
A 120-C19 YL-18 2 229-E80 BK-16-GXL 167-E23 OR-16-GXL 26
B 229-C28 BK-18 3 120-E70 YL-16-GXL 229-E10 BK-14-GXL 27
C 4 E-M2 229-E57 BK-14-GXL F404-E39 RD-16-GXL 28 DIAGNOSTIC LAMP
1 SERVICE TOOL D 893-C12 GN-18 5 1517-E82 WH-16 229-E58 BK-14-GXL F420-E40 GN-16-GXL 29 WARNING LAMP
2 CAT/ATA E 892-C11 BR-18 6 1518-E83 BU-16 229-E75 BK-16-GXL F424-E28 YL-16-GXL 30 MAINTENENCE DUE LAMP
3 DATA LINK F K990-C25 GN-16 PROD LINK RADIO 7 1515-E84 YL-16 229-E56 BK-14-GXL 229-E59 BK-14-GXL T936-E18 GN-16-GXL 31 RETR LAMP (C11-C18)/EXH BK LAMP (C7-C9)
4 G K900-C27 YL-16 8 1516-E81 OR-16 E-M1
32
5 H 120-C19 YL-18 9 381-E44 PU-16-GXL 33
MAINTENANCE CLEAR SWITCH (TIER III ONLY) 6 F426-H3 BU-18-GXL J 229-C28 BK-18 10 A234-E72 SH 382-E37 PK-16-GXL K990-E5 GN 34 J1939 DATA LINK (-)
7 101-C8 RD-14 892-C11 BR-18 11 K900-E73 YL 387-E55 PK-16-GXL A743-E38 OR-16-GXL 35 UNUSED
CAT DATA LINK (+) 8 893-H1 GN-18-GXL 101-C18 RD-14 101-C20 RD-10 893-C12 GN-18 12 K990-E67 GN 36
CAT DATA LINK (-) 9 892-H2 BR-18-GXL 101-C41 RD-14 892-E7 BR-16-GXL 892-E4 BR-16-GXL 37
H-C2 TW1
10 C-C1 101-C14 RD-14 K900-C27 YL-16 E-C12 892-E21 BR-16-GXL 38
11 TW1 7X6222 9X0145 101-C17 RD-14 101-C10 RD-10 K990-C25 GN-16 3259568 892-E76 BR-16-GXL 39
12 893-H46 GN-18-GXL 1 893-C12 GN-18 101-C2 RD-14 C-C20 C-C27 A E717-E50 GN-16-GXL 40 RETR MED/HI SW (C11-C18)
13 892-H44 BR-18-GXL 2 892-C11 BR-18 1330973 1743016
B 893-E8 GN-16-GXL 893-E3 GN-16-GXL M904-E34 OR-16-GXL 41 PTO INTERRUPT SWITCH
14 K900-H28 YL-18-GXL 3 K900-C13 YL-16 120-C36 YL-18 K900-C26 YL-16 K900-C26 YL-16 A TERMINATION C 893-E22 GN-16-GXL A234-E52 SH 42 J1939 DATA LINK SHIELD
15 150-H24 OR-14-GXL 4 150-C1 OR-14 120-C19 YL-18 K990-C24 GN-16 K990-C24 GN-16 B RESISTOR D 893-E77 GN-16-GXL 43
16 101-H36 RD-14-GXL 5 101-C2 RD-14 120-C34 YL-18 C
ETHERNET SVC E A234-E63 SH F716-E42 WH-16-GXL 44 REMOTE SHUTDOWN SWITCH
17 101-H31 RD-14-GXL 6 101-C5 RD-14 120-C37 YL-18 120-C35 YL-18 120-C34 YL-18 F 1515-E84 YL-16 A234-E52 SH G968-E43 WH-16-GXL 45 INTERMEDIATE ENGINE SPEED SWITCH
18
TW3
7 120-C37 YL-18 229-C50 BK-18 G 1516-E81 OR-16 46
19 892-H44 BR-18-GXL 8 105-C6 RD-18 K900-C47 YL-16 H 1517-E82 WH-16 A234-E62 SH A234-E64 SH 47
20 893-H46 GN-18-GXL K990-H30 GN-18-GXL 9 K990-C15 GN-16 120-C7 YL-18 120-C21 YL-18 K990-C48 GN-16 J 1518-E83 BU-16 150-E16 OR-14-GXL 48 BATTERY (+) - UNSWITCHED
21 G955-H15 GN-18-GXL 10 G955-C3 GN-18 120-C45 YL-18 A234-E31 SH A234-E71 SH E452-E51 WH-16-GXL 49 COOLANT LEVEL SWITCH
22 101-H34 RD-14-GXL 11 101-C8 RD-14 E-C2 J1939 DATA LINK (+)
A234-E72 SH K900-E2 YL 50
MAINTENANCE CLEAR SWITCH (TIER II ONLY) 23 K990-H30 GN-18-GXL 101-H37 RD-14-GXL 12 101-C14 RD-14 1753362 51
C-T3 1306789
24 120-H48 YL-18-GXL 13 120-C7 YL-18 CKTB1
120-C35 YL-18 1
WARNING LAMP 1 150-E16 OR-14-GXL A274-E24 BK-16-GXL 150-E46 OR-14-GXL 52 BATTERY (+) - UNSWITCHED
25 120-H22 YL-18-GXL 120-H48 YL-18-GXL 120-H48 YL-18-GXL F426-H3 BU-18-GXL 14 F426-C52 BU-18 150-C1 OR-14 F420-C32 GN-18 7N5876
6T3643 2 M909-E17 GN-16-GXL A307-E25 GY-16-GXL 150-E47 OR-14-GXL 53 BATTERY (+) - UNSWITCHED
26 120-H47 YL-18-GXL F716-H9 WH-18-GXL 15 F716-C9 WH-18 C-T15 1284164 C-T4 1306789 3 T936-E18 GN-16-GXL A741-E36 BU-16-GXL 387-E55 PK-16-GXL 54 OVERSPEED VERIFY SWITCH
27 150-H23 OR-18-GXL G967-H16 WH-18-GXL 16 G967-C4 WH-18 101-C5 RD-14 4 G971-E19 BR-16-GXL A742-E9 PU-16-GXL 150-E65 OR-14-GXL 55 BATTERY (+) - UNSWITCHED
15A C-T5 1306789
DIAGNOSTIC LAMP 28 F404-H4 RD-18-GXL 150-H12 OR-18-GXL 150-H24 OR-14-GXL F426-H3 BU-18-GXL 101-H38 RD-14-GXL 17 101-C17 RD-14 C-T20 1311502 120-C21 YL-18 1
DIAGNOSTIC LAMP 5 G969-E20 YL-14-GXL A743-E38 OR-16-GXL 381-E44 PU-16-GXL 56 PTO ENABLE SWITCH
WARNING LAMP 29 F420-H5 GN-18-GXL 150-H13 OR-18-GXL 150-H50 OR-18-GXL F404-H4 RD-18-GXL 101-H33 RD-14-GXL 18 101-C18 RD-14 150-C38 OR-14 F404-C29 RD-18 7N5876
6 892-E21 BR-16-GXL C912-E35 GN-14-GXL 57
MAINTENANCE LAMP 30 F424-H6 YL-18-GXL F420-H5 GN-18-GXL F404-H4 RD-18-GXL 19 F404-C29 RD-18 C-T17 1284164 C-T6 1306789 CUSTOMER CONNECTOR 7 893-E22 GN-16-GXL E452-E51 WH-16-GXL G955-E45 GN-16-GXL 58 PTO RAMP UP/SET SWITCH
31 229-H17 BK-18-GXL F424-H6 YL-18-GXL F420-H5 GN-18-GXL 20 F420-C32 GN-18 8 167-E23 OR-16-GXL E716-E49 GY-16-GXL A741-E36 BU-16-GXL 59 UNUSED
C-T28 1306789
32 229-H18 BK-18-GXL 229-H21 BK-14-GXL F424-H6 YL-18-GXL 21 F424-C39 YL-18 120-C36 YL-18 1
MAINTENANCE DUE LAMP 9 A274-E24 BK-16-GXL E717-E50 GN-16-GXL G967-E54 WH-16-GXL 60 PTO RAMP DOWN/RESUME SWITCH
33 229-H39 BK-18-GXL 229-H21 BK-14-GXL 22 229-C40 BK-14 F424-C39 YL-18 7N5876
10 A307-E25 GY-16-GXL F404-E39 RD-16-GXL 229-E59 BK-14-GXL 61 BATTERY (-)
E J1939 DATA LINK (-) 34
35
36
K990-H7 GN-18-GXL 229-H14 BK-18-GXL
229-H19 BK-18-GXL 229-H49 BK-18-GXL
F716-H9 WH-18-GXL

K900-H28 YL-18-GXL
101-H35 RD-14-GXL
229-H32 BK-14-GXL
23
24
101-C41 RD-14
229-C16 BK-14
229-C16 BK-14
229-C40 BK-14
229-C42 BK-18
229-C30 BK-18
229-C54 BK-18
C-T29 1306789 11
12
G488-E26 BR-16-GXL
F426-E27 BU-16-GXL
F420-E40 GN-16-GXL
F424-E28 YL-16-GXL 229-E57 BK-14-GXL
62
63 BATTERY (-) E
13 F424-E28 YL-16-GXL F426-E27 BU-16-GXL 64
37 893-H1 GN-18-GXL 893-H45 GN-18-GXL MAINT CLEAR SW 14 125-E29 OR-16-GXL F716-E42 WH-16-GXL 229-E58 BK-14-GXL 65 BATTERY (-)
38 893-H46 GN-18-GXL 150-H24 OR-14-GXL H-C8 229-C50 BK-18 C-C19 3N5716
1552264 1552267 15 T993-E30 BR-16-GXL G469-E48 BU-16-GXL A307-E25 GY-16-GXL 66 THROTTLE POSITION SENSOR
39 TW 229-C28 BK-18 101-C10 RD-10 16 A234-E31 SH G488-E26 BR-16-GXL G969-E20 YL-14-GXL 67 SOLENOID COMMON
40 4 892-H2 BR-18-GXL 892-H43 BR-18-GXL G955-H15 GN-18-GXL 1 229-C53 BK-18 101-C20 RD-10 A WH-18
17 K900-E32 YL G955-E45 GN-16-GXL C912-E35 GN-14-GXL 68 NOT USED
41 892-H44 BR-18-GXL G967-H16 WH-18-GXL 2 229-C51 BK-18 120-C35 YL-18 F426-C52 BU-18 B RD-18
18 K990-E33 GN G967-E54 WH-16-GXL 229-E10 BK-14-GXL 69 BATTERY (-)
J1939 SHIELD 42 150-H57 OR-18-GXL 3 229-C44 BK-18 120-C36 YL-18 229-C53 BK-18 C BK-18
19 M904-E34 OR-16-GXL G968-E43 WH-16-GXL 120-E6 YL-16-GXL 70 BATTERY (+) - KEY SWITCH
43 F404-H4 RD-18-GXL 229-H21 BK-14-GXL TERMINATION 4 NETWORK 120-C21 YL-18 20 C912-E35 GN-14-GXL G969-E20 YL-14-GXL
REMOTE SHUTDOWN SW 44 F716-H9 WH-18-GXL F420-H5 GN-18-GXL RESISTOR 5 MANANGER 391-C43 PK-18 120-C45 YL-18 HI/LO IDLE KEYSWITCH 21 A741-E36 BU-16-GXL G971-E19 BR-16-GXL
45 F424-H6 YL-18-GXL H-C6 893-H45 GN-18-GXL 6 391-C46 PK-18 105-C6 RD-18 C-C18 2591107 3E0156
1552267 22 382-E37 PK-16-GXL K900-E12 YL ELECTRONIC CONTROL MODULE
46 F426-H3 BU-18-GXL 1552267 892-H43 BR-18-GXL 7 391-C31 PK-18 150-C38 OR-14 OFF 23 A743-E38 OR-16-GXL K900-E2 YL
47 F716-H9 WH-18-GXL K900-H27 YL-18-GXL A 8 229-C30 BK-18 G955-C3 GN-18 A WH-18 ON
24 F404-E39 RD-16-GXL
(+) BATTERY UNSWITCHED 48 150-H23 OR-18-GXL G955-H15 GN-18-GXL K990-H29 GN-18-GXL B 892-C11 BR-18 229-C44 BK-18 229-C51 BK-18 B RD-18 C-T22 1306789 ST ST
391-C33 PK-18 1
25 F420-E40 GN-16-GXL K900-E11 YL K900-E60 YL
49 G967-H16 WH-18-GXL TW2 C 893-C12 GN-18 229-C53 BK-18 G967-C4 WH-18 C BK-18
26 120-E41 YL-16-GXL
J1939 DATA LINK (+) 50 K900-H11 YL-18-GXL H-C9 105-C6 RD-18 229-C51 BK-18
1552253 27 F716-E42 WH-16-GXL K900-E32 YL K900-E53 YL
51 K900-H11 YL-18-GXL K900-H28 YL-18-GXL 893-H45 GN-18-GXL 229-C54 BK-18 105-C6 RD-18 C-T16 1306789 ING
G968-E43 WH-16-GXL K900-E73 YL
120-C45 YL-18 1
28
(+) BATTERY UNSWITCHED 52 150-H12 OR-18-GXL K900-H52 YL-18-GXL 892-H43 BR-18-GXL 150-H59 OR-18-GXL 1 391-C31 PK-18 120-C45 YL-18 120-C45 YL-18 29 381-E44 PU-16-GXL K990-E14 GN
(+) BATTERY UNSWITCHED 53 150-H13 OR-18-GXL K990-H42 GN-18-GXL 229-H54 BK-18-GXL 2 391-C43 PK-18 150-C38 OR-14 150-C38 OR-14 30 G955-E45 GN-16-GXL K990-E5 GN
54 K900-H41 YL-18-GXL K900-H41 YL-18-GXL 120-H55 YL-18-GXL 3 F424-C39 YL-18 391-C46 PK-18 STOP SW
150-E46 OR-14-GXL
1111325 C-T7 1306789 IL 31
55 K900-H27 YL-18-GXL 150-H57 OR-18-GXL 4 F404-C29 RD-18 F424-C39 YL-18 105-C6 RD-18 1

GND 32 150-E47 OR-14-GXL K990-E13 GN K990-E61 GN


PTO ENABLE SW 56 229-H14 BK-18-GXL 1517-H8 WH-18-GXL 5 RADIO F420-C32 GN-18 F404-C29 RD-18 G469-E48 BU-16-GXL
C-M8 2480473 2 1 C-M9 2480473 C-T18 1306789 BAT 33
57 K990-H7 GN-18-GXL K990-H30 GN-18-GXL 150-H57 OR-18-GXL 150-H56 OR-18-GXL 1518-H25 BU-18-GXL 6 F716-C9 WH-18 F420-C32 GN-18 391-C31 PK-18 1 1
391-C33 PK-18 150-C38 OR-14 1

E716-E49 GY-16-GXL K990-E66 GN


C-M7 2480473 34 K990-E33 GN
PTO RAMP UP SW 58 G955-H15 GN-18-GXL K990-H51 GN-18-GXL 150-H53 OR-18-GXL 1515-H26 YL-18-GXL 7 F426-C52 BU-18 F426-C52 BU-18 F716-C9 WH-18 4 3
1
229-C44 BK-18 35 E717-E50 GN-16-GXL K990-E67 GN
59 1516-H40 OR-18-GXL 8 G955-C3 GN-18 G955-C3 GN-18 C-M10 2480473 36 E452-E51 WH-16-GXL
PTO RAMP DOWN SW 60 G967-H16 WH-18-GXL K990-H42 GN-18-GXL H-C11 H-C12 9 G967-C4 WH-18 G967-C4 WH-18 229-C44 BK-18 CHG
1552272 3E3376 37 150-E1 OR-14-GXL M904-E34 OR-16-GXL DESIGNATION DESCRIPTION APPLICATION PART NUMBER
(-) BATTERY 61 229-H17 BK-18-GXL K990-H29 GN-18-GXL 10 F716-C9 WH-18 101-C20 RD-10 38 A742-E9 PU-16-GXL M909-E17 GN-16-GXL LVL
62 150-H50 OR-18-GXL 1 K900-H41 YL-18-GXL 11
(-) BATTERY 63 229-H18 BK-18-GXL 229-H49 BK-18-GXL 2 229-H54 BK-18-GXL K990-H42 GN-18-GXL 12 K900-C13 YL-16 K900-C47 YL-16
SMMS 39 G967-E54 WH-16-GXL T936-E18 GN-16-GXL CH HARNESS AS. FOR USE C7/C9 INDL 502-0888 00
2095582 40 387-E55 PK-16-GXL T993-E30 BR-16-GXL WITH CUSTOMER WIRING
64 120-H47 YL-18-GXL 3 120-H55 YL-18-GXL K900-C22 YL-16
(-) BATTERY 229-H19 BK-18-GXL TW8 C-T1 1311497 C-T2 1311497
65 4 101-C10 RD-10 1 1
101-C20 RD-10
66 H-C10 K990-C15 GN-16 K990-C48 GN-16 C-C5
ENGINE POWER
67
CUSTOMER POWER 3259568 K990-C23 GN-16 1552269
C7 AND C9 REMOTE HARNESS
68 A 391-C43 PK-18 1 BK-18
69 H-C14 H-C13 ETHERNET B K900-C22 YL-16 229-C30 BK-18 2 BK-18
(+) BATTERY KEYSWITCH 70 120-H22 YL-18-GXL 3E3370 1552267 FLASHING C
A D
K900-C22 YL-16 K900-C27 YL-16
H-C1 TW9 C-C13
ENGINE CONTROL MODULE TW6 K900-C26 YL-16 1552269
1607689 150-H58 OR-18-GXL B 150-H56 OR-18-GXL E
2267467 (P1/J1) 150-H59 OR-18-GXL 1515-H26 YL-18-GXL
C F
K990-C23 GN-16 391-C46 PK-18 1 DIODE
276-0826 T3 C7-C9 1516-H40 OR-18-GXL G 229-C54 BK-18 2 1893158
276-0827 T3 C11-C18 RADIO DISCONNECT 1517-H8 WH-18-GXL H K990-C23 GN-16 K990-C25 GN-16 E-C4
150-H59 OR-18-GXL 1518-H25 BU-18-GXL J K990-C24 GN-16 1552267
A K900-E12 YL E-C6 E-C10
RADIO DISCONNECT 1552267 3E3370
1515-H26 YL-18-GXL TW10 CAN RESISTOR B K990-E14 GN ECM J1
1517-H8 WH-18-GXL C A234-E63 SH A
1516-H40 OR-18-GXL E-C1
150-E74 OR-16-GXL B
1518-H25 BU-18-GXL E-C3 1607689
8T8736 125-E69 OR-16-GXL C 125-E79 RD-16-GXL
L-C5
J1 1
1552269 ANALOG SENSOR POWER(+5V)
D D
1 A 120-E15 YL-16-GXL 150-E654 OR-16-GXL 125-E29 OR-16-GXL 2
2 1 101-L31 RD-14-GXL B 229-E56 BK-14-GXL 150-E981 OR-16-GXL T993-E30 BR-16-GXL 3 ANALOG SENSOR RETURN
3 2 229-L32 BK-14-GXL C A234-E62 SH 150-E74 OR-16-GXL 167-E23 OR-16-GXL 4 DIGITAL SENSOR PWR +8V
4 D 893-E8 GN-16-GXL A274-E24 BK-16-GXL 5 DIGITAL SENSOR RETURN
5 SVC TOOL E 892-E7 BR-16-GXL CUSTOMER POWER ENGINE POWER F426-E27 BU-16-GXL 6 MAINTENENCE DUE RESET SWITCH
6 TW1 101-L33 RD-14-GXL F K990-E13 GN M909-E17 GN-16-GXL 7 TORQUE LIMIT SWITCH
7 L-C3 101-L20 RD-10-GXL 101-L34 RD-14-GXL G K900-E11 YL E-C8 E-C7 893-E3 GN-16-GXL 8 CAT DATA LINK +
8 893-L1 GN-18-GXL 1275485 101-L35 RD-14-GXL H 3E3376 1552272 892-E4 BR-16-GXL 9 CAT DATA LINK -
9 892-L2 BR-18-GXL 101-L20 RD-10-GXL J 150-E981 OR-16-GXL 1 150-E68 OR-16-GXL 382-E37 PK-16-GXL 10 ETHER START SOLENOID
10 L-C4 229-E80 BK-16-GXL 2 229-E75 BK-16-GXL G971-E19 BR-16-GXL 11 AIR SHUTOFF SOLENOID
11 1275486 101-L36 RD-14-GXL E-C9 120-E70 YL-16-GXL 3 120-E78 YL-16-GXL 12
12
1
101-L10 RD-10-GXL 101-L10 RD-10-GXL 101-L37 RD-14-GXL 1552264 4 13
13 101-L38 RD-14-GXL 1 14
14 2 150-E68 OR-16-GXL G469-E48 BU-16-GXL 15 AUXILIARY PRESSURE SENSOR
15 3 150-E654 OR-16-GXL 150-E1 OR-14-GXL 150-E65 OR-14-GXL G488-E26 BR-16-GXL 16 AUXILIARY TEMPERATURE SENSOR
16 PROD LINK 4 17
17 NETWORK MANAGER 5 120-E78 YL-16-GXL 18
18 6 893-E77 GN-16-GXL 120-E41 YL-16-GXL 120-E6 YL-16-GXL 19
19 7 892-E76 BR-16-GXL 120-E15 YL-16-GXL 20
20 8 21
21 125-E29 OR-16-GXL A742-E9 PU-16-GXL 22 UNUSED
22 E-C11 150-E16 OR-14-GXL E716-E49 GY-16-GXL 23 RETR LO/HI SW (C11-C18)
23 F426-L3 BU-18-GXL 1552253 150-E46 OR-14-GXL 24
24 L-C2 1 125-E69 OR-16-GXL 150-E47 OR-14-GXL 25
25 7X6222 2 229-E80 BK-16-GXL 167-E23 OR-16-GXL 26
26 893-L1 GN-18-GXL 1 3 120-E70 YL-16-GXL 229-E10 BK-14-GXL 27
27 120-L22 YL-18-GXL 893-L1 GN-18-GXL 892-L2 BR-18-GXL 2 4 E-M2 229-E57 BK-14-GXL F404-E39 RD-16-GXL 28 DIAGNOSTIC LAMP
28 F404-L4 RD-18-GXL 150-L23 OR-18-GXL 892-L2 BR-18-GXL K900-L28 YL-18-GXL 3 5 1517-E82 WH-16 229-E58 BK-14-GXL F420-E40 GN-16-GXL 29 WARNING LAMP
29 F420-L5 GN-18-GXL 150-L12 OR-18-GXL 150-L24 OR-14-GXL F426-L3 BU-18-GXL 150-L24 OR-14-GXL 4 6 1518-E83 BU-16 229-E75 BK-16-GXL F424-E28 YL-16-GXL 30 MAINTENENCE DUE LAMP
30 F424-L6 YL-18-GXL 150-L13 OR-18-GXL F404-L4 RD-18-GXL 101-L36 RD-14-GXL 5 PROD LINK RADIO 7 1515-E84 YL-16 229-E56 BK-14-GXL 229-E59 BK-14-GXL T936-E18 GN-16-GXL 31 RETR LAMP (C11-C18)/EXH BK LAMP (C7-C9)
31 F420-L5 GN-18-GXL 101-L31 RD-14-GXL 6 8 1516-E81 OR-16
E-M1
32
32 229-L17 BK-18-GXL F424-L6 YL-18-GXL 7 9 381-E44 PU-16-GXL 33
33 229-L18 BK-18-GXL 229-L21 BK-14-GXL 8 10 A234-E72 SH 382-E37 PK-16-GXL K990-E5 GN 34 J1939 DATA LINK (-)
34 K990-L7 GN-18-GXL 229-L39 BK-18-GXL K990-L30 GN-18-GXL 9 11 K900-E73 YL 387-E55 PK-16-GXL A743-E38 OR-16-GXL 35 UNUSED
35 229-L14 BK-18-GXL F716-L9 WH-18-GXL G955-L15 GN-18-GXL 10 12 K990-E67 GN 36
36 229-L19 BK-18-GXL 101-L34 RD-14-GXL 11 892-E7 BR-16-GXL 892-E4 BR-16-GXL 37
37 892-L2 BR-18-GXL K900-L28 YL-18-GXL 101-L37 RD-14-GXL 12 E-C12 892-E21 BR-16-GXL 38
38 893-L1 GN-18-GXL K990-L30 GN-18-GXL 120-L22 YL-18-GXL 13 3259568 892-E76 BR-16-GXL 39
39 150-L24 OR-14-GXL F426-L3 BU-18-GXL 14 A E717-E50 GN-16-GXL 40 RETR MED/HI SW (C11-C18)
40 F716-L9 WH-18-GXL 15 B 893-E8 GN-16-GXL 893-E3 GN-16-GXL M904-E34 OR-16-GXL 41 PTO INTERRUPT SWITCH
41 G955-L15 GN-18-GXL G967-L16 WH-18-GXL 16 C 893-E22 GN-16-GXL A234-E52 SH 42 J1939 DATA LINK SHIELD
42 G967-L16 WH-18-GXL 101-L38 RD-14-GXL 17 D 893-E77 GN-16-GXL 43
43
44 F716-L9 WH-18-GXL F404-L4 RD-18-GXL
120-L22 YL-18-GXL
229-L21 BK-14-GXL
101-L33 RD-14-GXL
F404-L4 RD-18-GXL
18
19
PANEL WIRING SCHEMATIC ETHERNET SVC E
F 1515-E84 YL-16
A234-E63 SH
A234-E52 SH
F716-E42 WH-16-GXL
G968-E43 WH-16-GXL
44
45
REMOTE SHUTDOWN SWITCH
INTERMEDIATE ENGINE SPEED SWITCH
F420-L5 GN-18-GXL F420-L5 GN-18-GXL
266-2294/03
45 20 G 1516-E81 OR-16 46
46 F424-L6 YL-18-GXL F424-L6 YL-18-GXL 21 H 1517-E82 WH-16 A234-E62 SH A234-E64 SH 47
47 F426-L3 BU-18-GXL 229-L21 BK-14-GXL 22 J 1518-E83 BU-16 150-E16 OR-14-GXL 48 BATTERY (+) - UNSWITCHED
48 150-L23 OR-18-GXL F716-L9 WH-18-GXL 101-L35 RD-14-GXL 23 A234-E31 SH A234-E71 SH E452-E51 WH-16-GXL 49 COOLANT LEVEL SWITCH
49 G955-L15 GN-18-GXL 229-L32 BK-14-GXL 24 E-C2 J1939 DATA LINK (+)
C15/C18 HARNESSES 1753362 A234-E72 SH K900-E2 YL 50
50 K900-L11 YL-18-GXL G967-L16 WH-18-GXL 51

C BATTERY (+) - UNSWITCHED


C
51 CHG 1 150-E16 OR-14-GXL A274-E24 BK-16-GXL 150-E46 OR-14-GXL 52
150-L12 OR-18-GXL K900-L11 YL-18-GXL K900-L27 YL-18-GXL DESIGNATION DESCRIPTION APPLICATION PART NUMBER LOCATION
52 LVL 2 M909-E17 GN-16-GXL A307-E25 GY-16-GXL 150-E47 OR-14-GXL 53 BATTERY (+) - UNSWITCHED
53 150-L13 OR-18-GXL K900-L28 YL-18-GXL C HARNESS AS.-WIRING (INSTRUMENT PANEL) PRICE LIST 266-2295 00 (01D5) 3 T936-E18 GN-16-GXL A741-E36 BU-16-GXL 387-E55 PK-16-GXL 54 OVERSPEED VERIFY SWITCH
54 G HARNESS AS.-WIRING (GAGE) PRICE LIST 248-0471 01 (01F4) 4 G971-E19 BR-16-GXL A742-E9 PU-16-GXL 150-E65 OR-14-GXL 55 BATTERY (+) - UNSWITCHED
55 K990-L7 GN-18-GXL K990-L29 GN-18-GXL H HARNESS AS.-WIRING TIER III C7/9 504-3425 00 (01E7) 5 G969-E20 YL-14-GXL A743-E38 OR-16-GXL 381-E44 PU-16-GXL 56 PTO ENABLE SWITCH
56 229-L14 BK-18-GXL K990-L30 GN-18-GXL L-C6 L-C7
H HARNESS AS.-WIRING TIER III C11/C13/15/18 500-2992 00 (01E7) 6 892-E21 BR-16-GXL C912-E35 GN-14-GXL 57
1330973 1743016
57
H HARNESS AS.-WIRING C27/32 IND 291-5534 01 (01E7) CUSTOMER CONNECTOR 7 893-E22 GN-16-GXL E452-E51 WH-16-GXL G955-E45 GN-16-GXL 58 PTO RAMP UP/SET SWITCH
58 G955-L15 GN-18-GXL K900-L27 YL-18-GXL A TERMINATION 8 167-E23 OR-16-GXL E716-E49 GY-16-GXL A741-E36 BU-16-GXL 59 UNUSED
RESISTOR L HARNESS AS.-WIRING TIER II C9/3126B 276-0825 01 (01C7)
59 K990-L29 GN-18-GXL B 9 A274-E24 BK-16-GXL E717-E50 GN-16-GXL G967-E54 WH-16-GXL 60 PTO RAMP DOWN/RESUME SWITCH
60 G967-L16 WH-18-GXL C 10 A307-E25 GY-16-GXL F404-E39 RD-16-GXL 229-E59 BK-14-GXL 61 BATTERY (-)
61 229-L17 BK-18-GXL 11 G488-E26 BR-16-GXL F420-E40 GN-16-GXL 62
62 CABLE 12 F426-E27 BU-16-GXL F424-E28 YL-16-GXL 229-E57 BK-14-GXL 63 BATTERY (-)
63 229-L18 BK-18-GXL 153-2707 13 F424-E28 YL-16-GXL F426-E27 BU-16-GXL 64
64 14 125-E29 OR-16-GXL F716-E42 WH-16-GXL 229-E58 BK-14-GXL 65 BATTERY (-)
65 229-L19 BK-18-GXL 15 T993-E30 BR-16-GXL G469-E48 BU-16-GXL A307-E25 GY-16-GXL 66 THROTTLE POSITION SENSOR
66 16 A234-E31 SH G488-E26 BR-16-GXL G969-E20 YL-14-GXL 67 SOLENOID COMMON
67 17 K900-E32 YL G955-E45 GN-16-GXL C912-E35 GN-14-GXL 68 NOT USED
68 18 K990-E33 GN G967-E54 WH-16-GXL 229-E10 BK-14-GXL 69 BATTERY (-)
69 19 M904-E34 OR-16-GXL G968-E43 WH-16-GXL 120-E6 YL-16-GXL 70 BATTERY (+) - KEY SWITCH
70 120-L22 YL-18-GXL 20 C912-E35 GN-14-GXL G969-E20 YL-14-GXL
L-C1
150-C81 RD-18-GXL 21 A741-E36 BU-16-GXL G971-E19 BR-16-GXL
1607689
(P1/J1) C-C31 PK-18-GXL 22 382-E37 PK-16-GXL K900-E12 YL ELECTRONIC CONTROL MODULE
M901-C82 YL-18-GXL ECM J1
23 A743-E38 OR-16-GXL K900-E2 YL
276-0825 T2 C9/3126B 24 F404-E39 RD-16-GXL
229-C43 BK-14-GXL
A250-C83 BK-18-GXL C-C5 25 F420-E40 GN-16-GXL K900-E11 YL K900-E60 YL
R723-C84 PK-18-GXL 1607689 26 120-E41 YL-16-GXL
149-C94 PU-18-GXL X912-C1 GN-18-GXL 1
27 F716-E42 WH-16-GXL K900-E32 YL K900-E53 YL
P880-C6 GN-18-GXL 997-C20 OR-18-GXL 2
28 G968-E43 WH-16-GXL K900-E73 YL
229-C98 BK-14-GXL 993-C2 BR-18-GXL 3
29 381-E44 PU-16-GXL K990-E14 GN
Y738-C96 GY-18-GXL A700-C3 OR-18-GXL 4
30 G955-E45 GN-16-GXL K990-E5 GN
T788-C95 GN-18-GXL 998-C4 BR-18-GXL 5
31 150-E46 OR-14-GXL
P875-C89 BU-18-GXL 150-C5 RD-18-GXL 6
32 150-E47 OR-14-GXL K990-E13 GN K990-E61 GN
919-C93 GN-18-GXL P880-C6 GN-18-GXL 7
33 G469-E48 BU-16-GXL
181-C92 GY-18-GXL 893-C7 GN-18-GXL 8
34 E716-E49 GY-16-GXL K990-E33 GN K990-E66 GN
150-C102 BR-18-GXL 892-C8 BR-18-GXL 9
35 E717-E50 GN-16-GXL K990-E67 GN
T914-C90 OR-18-GXL 304-C9 WH-18-GXL 10
36 E452-E51 WH-16-GXL
C250-C91 BK-18-GXL F762-C10 GY-18-GXL 37 150-E1 OR-14-GXL M904-E34 OR-16-GXL CHG
11 DESIGNATION DESCRIPTION APPLICATION PART NUMBER
381-C47 PU-18-GXL H416-C31 GN-18-GXL 12
38 A742-E9 PU-16-GXL M909-E17 GN-16-GXL LVL
X912-C1 GN-18-GXL L471-C78 BU-18-GXL 13
39 G967-E54 WH-16-GXL T936-E18 GN-16-GXL E HARNESS AS. FOR USE C11/C13/C15/C18 501-3805 00
A244-C88 BK-18-GXL 120-C79 YL-18-GXL 14
40 387-E55 PK-16-GXL T993-E30 BR-16-GXL WITH CUSTOMER WIRING INDL/PETRO
L471-C78 BU-18-GXL G469-C11 BU-18-GXL 15
H416-C31 GN-18-GXL G468-C12 GN-18-GXL 16

CUSTOMER CONNECTION
120-C79 YL-18-GXL
C979-C34 OR-18-GXL
C829-C101 GN-18-GXL
P967-C80 PU-18-GXL
17
18
C15 AND C18 REMOTE HARNESS
G468-C12 GN-18-GXL 150-C81 RD-18-GXL 19
C-C6 G469-C11 BU-18-GXL M901-C82 YL-18-GXL 20
2242734 F716-C24 WH-18-GXL A250-C83 BK-18-GXL 21
1 X912-C1 GN-18-GXL E717-C21 GN-18-GXL 589-C13 GN-18-GXL 22
2 997-C20 OR-18-GXL F404-C15 RD-18-GXL P878-C14 GN-18-GXL 23

B B
3 993-C2 BR-18-GXL F420-C16 GN-18-GXL R723-C84 PK-18-GXL 24
4 A700-C3 OR-18-GXL P888-C17 PK-18-GXL R724-C85 PU-18-GXL 25
5 998-C4 BR-18-GXL 150-C5 RD-18-GXL 128-C86 PK-18-GXL 26
6 150-C5 RD-18-GXL 101-C29 RD-14-GXL A244-C87 BR-18-GXL 27
7 P880-C6 GN-18-GXL 101-C30 RD-14-GXL F404-C15 RD-18-GXL 28
8 893-C70 GN-18-GXL RADIO DISCONNECT 101-C32 RD-14-GXL F420-C16 GN-18-GXL 29
9 892-C55 BR-18-GXL A700-C3 OR-18-GXL P888-C17 PK-18-GXL 30
10 304-C9 WH-18-GXL P889-C18 BU-18-GXL 31
11 F762-C10 GY-18-GXL C-C4 C-C10 101-C46 RD-18-GXL 101-C26 RD-14-GXL A244-C88 BK-18-GXL 32
12 H416-C31 GN-18-GXL NETWORK MANAGER 1552267 3E3370 101-C66 RD-14-GXL 149-C100 PU-18-GXL 33
13 L471-C78 BU-18-GXL A F712-C19 GN 34
14 120-C79 YL-18-GXL C-C2 101-C50 RD-18-GXL B 308-C63 YL-18-GXL 308-C44 YL-18-GXL 456-C99 BR-18-GXL 35
15 G469-C11 BU-18-GXL 1552264 125-C33 OR-18-GXL C 101-C77 RD-18-GXL 308-C60 YL-18-GXL 229-C98 BK-14-GXL 36
16 G468-C12 GN-18-GXL 1 229-C39 BK-14-GXL Y737-C97 YL-18-GXL 37
17 C829-C101 GN-18-GXL 2 Y738-C96 GY-18-GXL 38
18 P967-C80 PU-18-GXL 3 101-C45 RD-18-GXL 229-C38 BK-14-GXL T788-C95 GN-18-GXL 39
19 150-C81 RD-18-GXL 4 229-C51 BK-14-GXL E717-C21 GN-18-GXL 40
20 M901-C82 YL-18-GXL 5 229-C68 BK-18-GXL M904-C22 OR-18-GXL 41
21 A250-C83 BK-18-GXL 6 893-C48 GN-18-GXL 229-C37 BK-14-GXL A234-C23 SH 42
22 589-C13 GN-18-GXL 7 892-C49 BR-18-GXL 149-C94 PU-18-GXL 43
23 P878-C14 GN-18-GXL 8 997-C20 OR-18-GXL F716-C24 WH-18-GXL 44
24 R723-C84 PK-18-GXL 304-C9 WH-18-GXL E716-C25 GY-18-GXL 45
25 R724-C85 PU-18-GXL R724-C85 PU-18-GXL 919-C93 GN-18-GXL 46
26 128-C86 PK-18-GXL 128-C86 PK-18-GXL 181-C92 GY-18-GXL 47
27 A244-C87 BR-18-GXL RADIO A244-C87 BR-18-GXL 101-C26 RD-14-GXL 48
28 F404-C15 RD-18-GXL CUSTOMER POWER ENGINE POWER C984-C27 YL-18-GXL 49
SYMBOL DESCRIPTION
29 F420-C16 GN-18-GXL C-C1 892-C49 BR-18-GXL 892-C8 BR-18-GXL F711-C28 YL 50
ABBREV COLOR
30 P888-C17 PK-18-GXL 1552253 892-C55 BR-18-GXL C250-C91 BK-18-GXL 51 CAT DATA LINK
31 P889-C18 BU-18-GXL 1 125-C33 OR-18-GXL C-C8 C-C7 101-C29 RD-14-GXL 52 CIRCUIT CONNECTED RD RED
101-C50 RD-18-GXL 3E3376 1552272 893-C48 GN-18-GXL 893-C7 GN-18-GXL J1939 DATA LINK
32 A244-C88 BK-18-GXL 2 229-C69 BK-18-GXL 101-C30 RD-14-GXL 53
101-C45 RD-18-GXL 101-C65 RD-18-GXL 1 101-C46 RD-18-GXL 893-C70 GN-18-GXL WH WHITE
33 149-C100 PU-18-GXL 3 308-C67 OR-18-GXL C-C31 PK-18-GXL 54 CIRCUIT NOT CONNECTED
34 F712-C59 GN 4 229-C69 BK-18-GXL 2 229-C68 BK-18-GXL 101-C32 RD-14-GXL 55 HIGHWAYS
308-C67 OR-18-GXL 3 308-C63 YL-18-GXL P889-C18 BU-18-GXL OR ORANGE
35 456-C99 BR-18-GXL 5 1517-C64 WH-16-GXL 381-C47 PU-18-GXL 56 ELECTRICAL CONNECTION TO
36 229-C98 BK-14-GXL 6 1518-C62 BU-16-GXL 4 993-C2 BR-18-GXL 150-C102 BR-18-GXL 57 MACHINE STRUCTURE
Y737-C97 YL-18-GXL YL YELLOW
37 Y737-C97 YL-18-GXL 7 1515-C61 YL-16-GXL C979-C34 OR-18-GXL 58
A234-C54 SH M904-C22 OR-18-GXL INTERNAL ELECTRICAL CONNECTION
38 Y738-C96 GY-18-GXL 8 1516-C56 OR-16-GXL A741-C35 BU-18-GXL 59
892-C49 BR-18-GXL P878-C14 GN-18-GXL TO SURFACE OF COMPONENT PK PINK
39 T788-C95 GN-18-GXL 9 G967-C36 WH-18-GXL 60
40 E717-C21 GN-18-GXL 10 A234-C54 SH 893-C48 GN-18-GXL 998-C4 BR-18-GXL 229-C37 BK-14-GXL 61
F712-C52 GN F702-C40 GN-18-GXL CONNECTOR BK BLACK
41 M904-C22 OR-18-GXL 11 F711-C53 YL T914-C90 OR-18-GXL 62
42 A234-C57 SH 12 F712-C52 GN F711-C53 YL A741-C35 BU-18-GXL 229-C38 BK-14-GXL 63
F711-C72 YL 589-C13 GN-18-GXL H# GY GRAY
43 149-C94 PU-18-GXL P875-C89 BU-18-GXL 64 CIRCUIT GROUPING DESIGNATION
44 F716-C24 WH-18-GXL F712-C74 GN 456-C99 BR-18-GXL 229-C39 BK-14-GXL 65 Do not operate or work on this product unless you have
PU PURPLE
45 E716-C25 GY-18-GXL A234-C76 SH 386-C42 PK-18-GXL F702-C40 GN-18-GXL 66
ATCH WIRE, CABLE, COMPONENT
read and understood the instruction and warnings in the
919-C93 GN-18-GXL ETHERNET SVC C984-C27 YL-18-GXL G969-C41 YL-14-GXL
46
1515-C61 YL-16-GXL
67
BR BROWN relevant Operation and Maintenance Manuals and
47 181-C92 GY-18-GXL 386-C42 PK-18-GXL 68
48 101-C66 RD-14-GXL C-C3 F711-C58 YL 229-C43 BK-14-GXL 69 SPLICE relevant service literature. Failure to follow the instruc-
3259568 1516-C56 OR-16-GXL F711-C71 YL F711-C28 YL GN GREEN
49 C984-C27 YL-18-GXL 308-C44 YL-18-GXL 70 tions or heed the warnings could result in injury or
50 F711-C58 YL A BLADE, SPADE, RING OR SCREW
51 C250-C91 BK-18-GXL B 1517-C64 WH-16-GXL F711-C53 YL TERMINAL BU BLUE death. Proper care is your responsibility.
F711-C72 YL
A A
52 101-C29 RD-14-GXL C
53 101-C30 RD-14-GXL D 1518-C62 BU-16-GXL
54 C-C31 PK-18-GXL E F712-C59 GN
101-C32 RD-14-GXL 1515-C61 YL-16-GXL 125-C33 OR-18-GXL F712-C73 GN F712-C19 GN
THIS SCHEMATIC IS FOR THE C15 AND C18 INDUSTRIAL AND PETROLEUM ENGINE
55 F
56 381-C47 PU-18-GXL G 1516-C56 OR-16-GXL
57 150-C102 BR-18-GXL H 1517-C64 WH-16-GXL F712-C52 GN
58
59
C979-C34 OR-18-GXL
A741-C35 BU-18-GXL
J 1518-C62 BU-16-GXL F712-C74 GN ELECTRICAL SYSTEM
A234-C57 SH
G967-C36 WH-18-GXL
VOLUME 2 of 2: TELEMATICS WIRING
60
61 229-C51 BK-14-GXL A234-C75 SH A234-C23 SH
62 T914-C90 OR-18-GXL CAN RESISTOR
63
64
229-C38 BK-14-GXL
P875-C89 BU-18-GXL C-C9
A234-C54 SH
A234-C76 SH MEDIA NUMBER: RENR8046-10
229-C39 BK-14-GXL 1552267
REMOTE HARNESS SCHEMATIC PART NUMBER: 291-5540, CHANGE: 03, VERSION: -
65
66 F702-C40 GN-18-GXL A F711-C72 YL F762-C10 GY-18-GXL
67 G969-C41 YL-14-GXL B F712-C74 GN G967-C36 WH-18-GXL
68
69
386-C42 PK-18-GXL
229-C43 BK-14-GXL
C A234-C76 SH E716-C25 GY-18-GXL
G969-C41 YL-14-GXL PANEL WIRING SCHEMATIC PART NUMBER: 266-2294, CHANGE: 03, VERSION: -
70 308-C60 YL-18-GXL 149-C100 PU-18-GXL NOTE : PLEASE SEE PRODUCT SUPPORT MARKETING BULLETIN PEJJO142
P967-C80 PU-18-GXL
FOR CAT CONNECT INSTALLATION KIT INFORMATION. TEE HARNESS SCHEMATIC PART NUMBER: 421-4298, CHANGE: 00, VERSION: -
C829-C101 GN-18-GXL
Components are shown installed on a fully operable engine in a non powered state.
TEE HARNESS SCHEMATIC Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
FRONT VIEW
VIEW ALL CALLOUTS

ENGINE COOLANT
TEMPERATURE SENSOR
P100

PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT POSITION)
P401
LEFT SIDE VIEW
INJECTOR HARNESS FUEL TEMPERATURE VIEW ALL CALLOUTS
CONNECTOR SENSOR
J300 P105 INTAKE MANIFOLD AIR
TURBO OUTLET TEMPERATURE SENSOR
PRESSURE SENSOR P103
(BOOST)
(INTAKE MANIFOLD AIR)
P200

SECONDARY ENGINE
SPEED/TIMING SENSOR CONNECTOR J2
(CAMSHAFT POSITION)
P402
CONNECTOR J1

FUEL PRESSURE
SENSOR ENGINE OIL PRESSURE
J209 SENSOR
J201

PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT POSITION) TIMING CALIBRATION (TC) ATMOSPHERIC PRESSURE
P401 PROBE CONNECTOR SENSOR
P400 J203

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