Defect analysis and corrective action

Date:18.04.2021
Defect Probable reasons Corrective actions
Absenteeism of skilled operators New man power recruitment and online job training
Buckle Extruder conveyor line speed synchronize as required
Tube length variation due to Cabot carbon
To control shrinkage issues new die trials
FM Unmixed carbon grits due to Cabot carbon Mixing sequence of addition and cycle time has been modified
Cured lump Extruder no:2 cooling water issue Rectified and under observation
Compound mooney issues Mixing sequence of addition and cycle time has been modified
Green tube length variation and shrinkage difference in between top /
Extruder conveyor line speed synchronize as required
Weak/ open splice bottom layer
Informed to jaw supplier and in jaw receipt inspection dimension of jaw has
Splicer rubber jaw dimensional issues
been included
Body blister Compound mooney issue in FRIL compound Compound oil phr has been reduced due to Cabot carbon

Scrap details for April 01 to 16

0.35 1.60

0.30 1.40

1.20
0.25
1.00
0.20
0.80
0.15
0.60
0.10
0.40

0.05 0.20

0.00 0.00
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