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Specifications
120G MOTOR GRADER HYDRAULIC SYSTEM AND STEERING
Media Number -REG01682-04 Publication Date -01/11/1981 Date Updated -10/10/2001

Hydraulic Pump
(8J6730) (Part of 8J6731 Pump Group)
Rotation is counterclockwise when seen from drive end.

Type of pump: Axial piston (variable displacement).

For test use, SAE 10W oil at 150° F (65° C).

Pump output pressure (maximum) ... 2500 psi(17200 kPa)

Test at Full Speed:

Output ... 47 U.S. gpm(178 liter/min)

at a pressure of ... 100 psi(690 kPa)

with pump at ... 2000 rpm

with engine at ... 2000 rpm

Output ... 45 U.S. gpm(170 liter/min)

at a pressure of ... 1000 psi(6900 kPa)

with pump at ... 2000 rpm

with engine at ... 2000 rpm

Test at Half Speed:

Output ... 23.5 U.S. gpm(89 liter/min)

at a pressure of ... 100 psi(690 kPa)

with pump at ... 1000 rpm

with engine at ... 1000 rpm

Output ... 22.5 U.S. gpm(86 liter/min)

at a pressure of ... 1000 psi(6900 kPa)

with pump at ... 1000 rpm

with engine at ... 1000 rpm

Case drain ... 2.5 U.S. gpm(10 iter/min)

at a pressure of ... 2500 psi(17 200 kPa)

at a speed of ... 2000 rpm

(1) Torque for start turning shaft with pump more than 1/2 full of oil ... 10 lb. ft.(14 N·m)

Torque to keep shaft turning ... 7 lb. ft.(10 N·m)

(2) 8J6298 Spring:

Length under test force ... 1.91 in.(48.5 mm)

Test force ... 145 ± 12 lb.(645 ± 53 N·m)

Free length after test ... 2.80 in.(71.1 mm)

Outside diameter ... 1.93 in.(49.0 mm)

(3) Shim: to get clearance (4) between plate and slipper on piston (check three places, 120°
apart) ... .003 ± .001 in.(0.08 ± 0.02 mm)

(12) Swashplate end clearance ... .000 ± .005 in.(0.00 ± 0.13 mm)

To get correct end clearance for swashplate:

1: Put pump shaft and swashplate into pump body.

2: Install cover (7) and shim pack (10).

Thickness of shim pack (10) ... .015 in.(0.38 mm)

Torque for cover bolts ... 32 lb. ft.(43 N·m)

3: Remove O-ring (11) and install cover (8) with no shim pack.

Tighten bolts (6) in clockwise sequence.

Tighten bolts four times.

Torque for bolts (first) ... 10 b. in.(1.1 N·m)

Torque for bolts (second) ... 20 lb. in.(2.3 N·m)

Torque for bolts (third) ... 30 lb. in.(3.4 N·m)

Torque for bolts (fourth) ... 40 b. in.(4.5 N·m)

NOTE: Swashplate (12) must freely turn after bolts are tight.
4: Measure the distance between cover (8) and the pump body beside each bolt (6). Make a
record of each measurement and get the average of the measurements. The thickness for shim
pack (9) is the average measurement plus .008 in. (0.20 mm).

5: If the thickness of shim pack (9) is .005 to .025 in. (0.13 to 0.63 mm), remove cover (8).
Install O-ring (11), shim pack (9), cover (8) and the bolts and lockwashers.

Torque for bolts (6) ... 32 lb. ft.(43 N·m)

NOTE: If the thickness of shim pack (9) is not .005 to .025 in. (0.13 to 0.63 mm), add .015 in.
(0.38 mm) to the thickness of shim pack (9) to get the total thickness of shim pack (9) and shim
pack (10). One half of the total thickness (of both shim packs) is now the thickness for each
shim pack (9) and (10). Install shim packs and both covers (make certain O-rings and
lockwashers are used when covers (7) and (8) are installed.

Torque for cover bolts (5) and (6) ... 32 lb. ft.(43 N·m)

(13) Angle for swashplate (12) to get the maximum stroke for the pistons ... 16°00' ± 0°10'

(14) Angle for swashplate (12) to get the minimum stroke for the pistons ... 0°20' ± 0°10'

(15) Torque for locknut ... 125 ± 20 lb. ft.(170 ± 25 N·m)

(16) Adjustment screw for the maximum stroke for the pistons.

NOTE: Some pumps use shims under a bolt to adjust the maximum stroke for the pistons.

(17) 8J1898 Shims to make the adjustment for the minimum stroke for the pistons.

LATER PUMP

(18) Torque for stop bolt (earlier pump) ... 80 ± 10 b. ft.(110 ± 14 N·m)

Torque for stop nut (later pump) ... 120 ± 20 lb. ft.(160 ± 25 N·m)
(19) 8J6728 Spring (inner):

Length under test force ... 2.85 in.(72.4 mm)

Test force ... 19.5 ± 1.0 b.(87 ± 4 N)

Free length after test ... 4.75 in.(120.6 mm)

Outside diameter ... 1.11 in.(28.2 mm)

(20) 8J6305 Spring (outer):

Length under test force ... 1.43 in.(36.3 mm)

Test force ... 9.2 ± .5 lb.(41 ± 2 N)

Free length after test ... 2.50 in.(63.5 mm)

Outside diameter ... 1.41 in.(35.8 mm)

(21) 9S4982 Spring in valve assembly:

Length under test force ... .57 in.(14.5 mm)

Test force ... .61 ± .05 lb.(2.7 ± 0.2 N)

Free length after test ... 1.09 in.(27.7 mm)

Outside diameter ... .39 in.(9.9 mm)

 (22) Torque for bolts ... 110 ± 10 b. in.(150 ± 14 N·m)

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