Sensation

Replacement of Parts
WCS (water-air-split)
Replacement of Parts WCS (water-air-split)

Sensation 10/16/Cardiac/40/64/Cardiac64/Open
2 Document Version / Disclaimer / Copyright

Document Version
Siemens reserves the right to change its products and services at any time.
In addition, manuals are subject to change without notice. The hardcopy documents cor‐
respond to the version at the time of system delivery and/or printout. Versions to hard‐
copy documentation are not automatically distributed.
Please contact your local Siemens office to order a current version or refer to our website
http://www.healthcare.siemens.com.

Disclaimer
Siemens provides this documentation “as is” without the assumption of any liability under
any theory of law.
The content described herein requires superior understanding of our equipment and may
only be performed by qualified personnel who are specially trained for such installation
and/or service.

Copyright
“© Siemens, 2005” refers to the copyright of a Siemens entity such as:
Siemens Healthcare GmbH - Germany
Siemens Aktiengesellschaft - Germany
Siemens Shenzhen Magnetic Resonance Ltd. - China
Siemens Shanghai Medical Equipment Ltd. - China
Siemens Medical Solutions USA Inc. - USA
Siemens Healthcare Diagnostics Inc. - USA and/or
Siemens Healthcare Diagnostics Products GmbH - Germany

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 Table of Contents 3

1 General information 6

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1 Indoor unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.2 Outdoor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1.3 Flow heater (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2 Draining and filling the water circuits 15

2.1 Overview of components whose replacement requires draining and filling 15

the water circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Draining the water circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2.1 Draining process for secondary water circuit (WCS <=> gantry). . 17
2.2.2 Additional steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Filling the water circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3 Indoor unit (8905338) 21

3.1 Coolant circuit (refrigeration cycle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.1.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.3 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Water pump (4807694 / 8905379). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.3 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4 Water pump (4015707 / 4015699). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4.3 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5 Spirovent bleeding device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5.3 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.5.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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3.5.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.6 Expansion reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.6.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.6.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.6.3 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.6.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.6.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.7 Filling and draining valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.7.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.7.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.7.3 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.7.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.7.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.8 Capillary tube controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.8.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.9 Shut-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.9.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.9.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.9.3 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.9.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.9.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4 Outdoor unit (8905346) 49

4.1 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.1.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.1.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.1.3 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.1.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.1.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

5 Flow heater — optional (10160829) 52

5.1 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.1.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.1.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.1.3 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.1.4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.1.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.2 Flow pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.2.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.2.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.2.3 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.2.4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.2.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.3 Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.3.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

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5.3.2 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5.3.3 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.3.4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.3.5 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6 Changes to previous version 60

7 List of Hazard IDs 61

8 Index 62

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1.1 Overview
The WCS water-air-split model (WCS w-a-split) contains the following two components:
n Indoor unit (WCS cabinet) ( Fig. 1 Page 7), and
n Outdoor unit (fan cooler) ( Fig. 5 Page 10)
n Flow heater (optional)
This document does not include instructions for replacing “common” FRUs (Field Replace‐
able Unit), such as PCBs (Printed Circuit Board), contactors, circuit breakers, connectors,
fuses, lamps, switches, etc.

The primary water circuit between the indoor unit (WCS cabinet) and the outdoor unit
(fan cooler) contains antifreeze (40% glycol).
The order number for the refill coolant medium "Glykosol N" can be found in the SPC. For
the initial filling, use a mixture of 60% water and 40% “Glykosol N”. Avoid mixing cool‐


ants from different manufacturers. Use only potable or deionized water.
Only qualified service personnel (trained HVAC technicians) may replace water circuit
parts in situations that require draining and refilling the antifreeze-enhanced water cir‐
cuit (60%/40% water-glycol mix).
Antifreeze-enhanced cooling water must be disposed of in accordance with all applicable
waste disposal regulations.

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

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 General information 1 7

1.1.1 Indoor unit

Fig. 1: Indoor unit (gantry water circuit parts)

(1) Water pump

(2) Spirovent
(3) Temperature sensor
(4) Shut off valve
(5) Filling / Draining valve
(6) Expansion reservoir

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8 1 General information

Fig. 2: Indoor unit (primary water circuit parts)

8
9 10

13

7 11

12

(7) Water pump

(8) Overflow valve
(9) Permanent aspirator
(10) Cooling water regulator (see View A)
(11) Expansion reservoir
(12) Temperature sensor
(13) Capillary tube controller (see View B)

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 General information 1 9

Fig. 3: View A Fig. 4: View B - Capillary tube controller

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10 1 General information

1.1.2 Outdoor unit

Fig. 5: Outdoor unit

(1) Fan
(2) Water-air cooler

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 General information 1 11

1.1.3 Flow heater (optional)

Fig. 6: Replaceable units of the flow heater

(1) Heater
(2) Flow pump
(3) Control cabinet

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12 1 General information

1.2 Safety information

Read the following instructions as well as the most recent version of
n General Safety Notes (TD00-000.860.01.xx.xx)
n Product- specific safety Information (CT02-023.860.01.xx.xx)
before trouble shooting the WCS.
The following instructions and the above mentioned Safety documentation contain im‐
portant safety information as well as information about tools to be used.

 CAUTION
[ hz_serdoc_F13G07U02M01 ]

Hazardous chemicals in the water-air cooling system.

Pollution by hazardous chemical materials!
 Only qualified service personnel is allowed to work with the coolant circuit of
the water cooling/air conditioning system.

The indoor unit (WCS cabinet) contains a refrigeration/chiller circuit with coolant media.
Only qualitifed service personnel (e.g. authorized aircondition dealer) is allowed to per‐


form any service work and/or replacement of parts in this refrigeration circuit.
=> Contact a local dealer for any service work.
=> A recommended service contact list can be found in the spare parts catalogue under
the WCS w-a-split component.

The primary water circuit between the indoor unit (WCS cabinet) and the outdoor unit
(fan cooler) contains antifreeze (40% glycole).

 Therefore the replacement of all parts in this water circuit that require a draining and re‐
filling of the water circuit has to be executed by qualified service personnel (e.g. aircon‐
dition service).
Antifreeze-enhanced cooling water must be disposed accordingly.

Operating the WCS water pump without water (e.g. during filling/refilling the gantry)

 will destroy the pump.

=> Do not operate the water pump without water!

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 General information 1 13

Do not operate the system in customer mode at the increased water pressure as used for


the test.
Always return the water pressure to the nominal operating pressure of 2.0 bar ± 0.2 bar,
with the heat exchanger switched off.

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14 1 General information

1.3 Tools
n Standard tool kit
n 27 mm, 30 mm, 46 mm and 52 mm wrench or crescent wrench.
n Pipe wrench
n 2 water hoses with 1/2" connections for filling and draining the gantry water circuit.
n Manometer (delivered with WCS cabinet)
n Absorbent cloth
n Cable ties
n Heat-conducting paste (HEAT SINK GREASE/item number 20 48 650)

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 Draining and filling the water circuits 2 15

2.1 Overview of components whose replacement requires

draining and filling the water circuit
Tab. 1 Indoor unit: Secondary water circuit (Indoor unit <=> gantry)

Indoor unit (secondary water circuit) Work to be executed by:

Water pump( 1/Fig. 1 Page 7) Siemens service (CSE)

Spirovent bleeding de‐ Siemens service (CSE)

vice( 2/Fig. 1 Page 7)

Expansion reservoir( 6/Fig. 1 Page 7) Siemens service (CSE)

Filling and draining Qualified service only (e.g. aircondi‐

valves( 5/Fig. 1 Page 7) tion dealer, plumber)

Ball valve 1/4” (shut off valve) Qualified service only (e.g. aircondi‐
( 4/Fig. 1 Page 7) tion dealer, plumber)

Tab. 2 Indoor unit: Primary water circuit (Indoor unit <=> Out door unit)

Indoor unit (primary water circuit) Work to be executed by:

Water pump ( 7/Fig. 2 Page 8) Qualified service (e.g. aircondition
dealer, plumber)
Overflow valve ( 8/Fig. 2 Page 8) Qualified service (e.g. aircondition
dealer, plumber)
Cooling water regulator Qualified service (e.g. aircondition
( 10/Fig. 2 Page 8)( Fig. 3 Page 9) dealer, plumber)

Expansion reservoir ( 11/Fig. 2 Page 8) Qualified service (e.g. aircondition

dealer, plumber)
Permanent aspirator (bleeding device) Qualified service (e.g. aircondition
( 9/Fig. 2 Page 8) dealer, plumber)

Filling and draining valves Qualified service (e.g. aircondition

dealer, plumber)
Ball valve 1/4” ( shut off valve) Qualified service (e.g. aircondition
dealer, plumber)
Capillary tube controller Siemens service (CSE)
( 13/Fig. 2 Page 8)( Fig. 4 Page 9)

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16 2 Draining and filling the water circuits

Tab. 3 Outdoor unit (Fan cooler)

Outdoor unit (fan cooler) Work to be executed by:

Outdoor unit (complete) Qualified service (e.g. aircondition
( 2/Fig. 5 Page 10) dealer, plumber)

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 Draining and filling the water circuits 2 17

2.2 Draining the water circuit

The primary water circuit between the indoor unit (WCS cabinet) and the outdoor unit
(fan cooler) contains antifreeze (40% glycol).
In the SPC, find the order# of the refill coolant media “Glykosol N”. The unit initially is
filled with 60% water and 40% “Glykosol N”. Avoid mixing coolant media of different


manufacturers. The water must be of drink water quality,otherwise, de- inonized water
has to be used.
Therefore the replacement of all parts in this water circuit that require a draining and re‐
filling of the water circuit has to be executed by qualified service personnel (e.g. aircon‐
dition service).
Antifreeze-enhanced cooling water must be disposed accordingly.

2.2.1 Draining process for secondary water circuit (WCS <=> gantry)
Fig. 7: Shut-off valve at the WCS “Gantry water inlet”

3
2

(1) Open
(2) Close
(3) Shut-off valve
(4) Filling and drainage valve

1. Switch off the WCS via breaker F14 in the PDC.

2. Connect the water hoses to the filling and draining valves ( 4/Fig. 7 Page 17).
3. Place absorbent cloth under the filling and draining valves ( 4/Fig. 7 Page 17), be‐
cause water may escape when the connection is opened.
4. Route the water hoses to a syphon or bucket.
 The end of the hose must be lower than the filling and draining valves, other‐
wise the water will not fully drain from the cooling system.

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18 2 Draining and filling the water circuits

5. Open the filling and drainage valves by turning them 90° counterclockwise (CCW) us‐
ing the valve cap.
 The valve is open when the notch on the valve is lined up with the connection
pipe ( 4/Fig. 7 Page 17).
6. The red shut-off valve for the gantry cooling system must be open.
 The lever is lined up with the connection pipe ( 1/Fig. 7 Page 17).
7. The cooling system is empty when water no longer flows from the water hoses.

2.2.2 Additional steps

Additional work is necessary for replacing the gantry heat exchanger or water hoses or
if the gantry has to be deinstalled.

1. Close the red shut-off valve ( 2/Fig. 7 Page 17).

2. Connect compressed air (approx. 3.5 bar) to the filling & draining valve
( 4/Fig. 7 Page 17).
3. Close the 3-way valve in the right gantry stand with an Allen key. (The white screw
( 1/Fig. 9 Page 18) must be in CCW end position (mechanical stop)).

Fig. 8: 3-way valve in gantry stand Fig. 9: Example of Adjustment drive

Close

I
Open

4. Open the 3-way valve one revolution CW.

5. Supply compressed air for two minutes.
6. Open the 3-way valve CW up to the mechanical stop.
7. Evacuate the water, until the cooling system is empty (approx. 20 minutes).
The water volume of the complete cooling system can be calculated by adding:
- the water volume from the water/air cooling cabin (approx. 9-10 liters) and
- the water volume from the water pipes (approx. 0.5 liters per meter)

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 Draining and filling the water circuits 2 19

 The water volume of the complete secondary water cooling circuit is approx. 30 liters
(asuming use of 20 m water pipes to and from the gantry).

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03.13 H CX CS SD CR-CT
20 2 Draining and filling the water circuits

2.3 Filling the water circuit

Please refer to the latest version of the document
n Installation Instructions CT02-023.814.01.xx.xx.

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 Indoor unit (8905338) 3 21

3.1 Coolant circuit (refrigeration cycle)

The indoor unit (WCS cabinet) contains a refrigeration/chiller circuit with coolant media.
Only qualitifed service personnel (e.g. aircondition service) is allowed to perform any


service work and/or replacement of parts in this refrigeration circuit.
=> Contact a local dealer for any service work.
=> A recommended service contact list can be found in the spare parts catalogue under
the WCS w-a-split component.

3.1.1 Prerequisites

3.1.1.1 Safety

 CAUTION
[ hz_serdoc_F13G07U02M01 ]

Hazardous chemicals in the water-air cooling system.

Pollution by hazardous chemical materials!
 Only qualified service personnel is allowed to work with the coolant circuit of
the water cooling/air conditioning system.

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

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22 3 Indoor unit (8905338)

3.2 Temperature sensor

There are two temperature sensors installed in the indoor unit:
n one for the return water temperature in the secondary water circuit (WCS <=> gantry)
( 3/Fig. 1 Page 7).
n one for freeze protection temperature monitoring in the refrigeration circuit
( 12/Fig. 2 Page 8).

3.2.1 Prerequisites

3.2.1.1 Tools and auxiliary equipment

n Standard tool kit
n Heat-conducting paste (HEAT SINK GREASE/item number 20 48 650)
n Manometer (included in WCS delivery)

3.2.1.2 Time and manpower

n 1 person
n 0.5 hours

3.2.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

3.2.2 Preliminary steps

 It is not necessary to drain the cooling system.

1. Switch off the WCS via breaker F14 in the PDC.

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 Indoor unit (8905338) 3 23

3.2.3 Removing
Fig. 10: Temperature sensors

(1) Screw
(2) Clip

1. Press the clip ( 2/Fig. 10 Page 23) and disconnect the plug from the sensor.
2. Carefully lift the insulation at the bottom of the temperature gauge.
3. Loosen the screw ( 1/Fig. 10 Page 23).
4. Remove the temperature sensor.

3.2.4 Installing
1. Install the new temperature sensor with heat conducting paste and mount it with the
screw ( 1/Fig. 10 Page 23).
2. Install the plug on the sensor.

3.2.5 Final steps

1. Check water pressure (the manometer should be connected at the WCS “gantry water
outlet” ).

The nominal water pressure for the gantry water circuit is 2 +/-0.2 bar, with the WCS
 switched off. Refilling is required if the water pressure drops below 1.8 bar. In such case,
please refer to ( Filling the water circuit / Page 20).

2. Switch on the WCS system via breaker F14 in the PDC.

3. Inspect the WCS for leaks.

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24 3 Indoor unit (8905338)

3.2.5.1 Testing

1. Perform test scans.

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 Indoor unit (8905338) 3 25

3.3 Water pump (4807694 / 8905379)

Pump types 4807694 / 8905379 are only available as spare parts until early 2012.
From 2012 onward, these pumps will be replaced with a new pump type (4015707 /
4015699).
 Changing from the old pump type to the new one requires a pump kit (4015764 /
4015723). It contains the new pump, necessary modification parts, and the installation
instructions. This pump kit will be automatically delivered when an order is placed for
the old pump and it is out of stock.

There are 2 water pumps installed in the WCS cabinet (indoor unit).
n one in the primary water circuit (indoor unit <=> outdoor unit) ( 7/Fig. 2 Page 8)
Please refer to Note below.
n one in the secondary water circuit (indoor unit <=> gantry)( 1/Fig. 1 Page 7)

The primary water circuit between the indoor unit (WCS cabinet) and the outdoor unit
(fan cooler) contains antifreeze (40% glycol).
In the SPC, find the order# of the refill coolant media “Glykosol N”. The unit initially is
filled with 60% water and 40% “Glykosol N”. Avoid mixing coolant media of different


manufacturers. The water must be of drink water quality,otherwise, de- inonized water
has to be used.
Therefore the replacement of all parts in this water circuit that require a draining and re‐
filling of the water circuit has to be executed by qualified service personnel (e.g. aircon‐
dition service).
Antifreeze-enhanced cooling water must be disposed accordingly.

3.3.1 Prerequisites

3.3.1.1 Tools and auxiliary equipment

n Standard tool kit
n 27 mm, 52 mm wrench or crescent wrench
n Pipe wrench
n Absorbent cloth
n 2 water hoses with 1/2" connections
n Manometer (included in WCS delivery)

3.3.1.2 Time and manpower

n 1 person

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26 3 Indoor unit (8905338)

n 2 hours

3.3.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

3.3.2 Preliminary steps

 The according cooling circuit must be drained prior to replacing this part.

1. Switch off the WCS via breaker F14 in the PDC.

2. Place absorbent cloth under the water pump and draining valve assembly, in case wa‐
ter escapes when opening the connection.
3. Drain the system as described in ( Draining process for secondary water circuit (WCS
<=> gantry) / Page 17).

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 Indoor unit (8905338) 3 27

3.3.3 Removing

Fig. 11: Cooling pump Fig. 12: Valve assembly

4
3
1

(1) Nut, 27 mm (1) Nut, 27 mm

(2) Nut, 52 mm
(3) Attachment screws

1. Disconnect the electrical connection of the water pump at the electronic box.
2. Cut the cable ties holding the cable.
3. Remove the filling and draining valve assembly by opening the nut in a clockwise di‐
rection with a 27 mm wrench ( 1/Fig. 11 Page 27)( 1/Fig. 12 Page 27).
 Gently hold the valve assembly ( 4/Fig. 12 Page 27) with a pipe wrench while
opening the nut.
4. Slide the black insulation sleeves away from the two nuts.

 Be careful not to tear the insulation.

5. Open the two nuts ( 2/Fig. 11 Page 27) with a 52 mm wrench.

 To avoid bending the copper when opening the connection, proceed with care
if holding the pipe with a pipe wrench.
6. Remove the pump mounting screws ( 3/Fig. 11 Page 27).
7. Remove the water pump.
8. Remove the gasket from each connection.

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28 3 Indoor unit (8905338)

3.3.4 Installing
1. Install the new gaskets at the respective connections.

 A set of new gaskets is included with the spare part. Always use the new gaskets when
replacing the water pump.

2. Install the new cooling pump in the reverse order of removal.

 To avoid bending the copper when tightening the connection, hold the pipe
carefully with a pipe wrench.

3.3.5 Final steps

1. Fill the WCS system as described in ( Filling the water circuit / Page 20).
2. Switch on the WCS via breaker F14 in the PDC.
3. Inspect the WCS for leaks.

3.3.5.1 Testing

1. Perform test scans.

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 Indoor unit (8905338) 3 29

3.4 Water pump (4015707 / 4015699)

This new pump type (part no. 4015707 / 4015699) will be delivered as a spare part as of
early 2012.
The following replacement instructions only apply when a pump of the new type is al‐

 ready installed.
Changing from the old pump type to the new one requires a pump kit (4015764 /
4015723). It contains the new pump, necessary modification parts, and the installation
instructions. This pump kit will be automatically delivered when an order is placed for
the old pump and it is out of stock.

Two water pumps are installed in the WCS cabinet (indoor unit):
n one in the primary water circuit (indoor unit <=> outdoor unit) ( 7/Fig. 2 Page 8)
Please refer to the note below.
n one in the secondary water circuit (indoor unit <=> gantry)( 1/Fig. 1 Page 7)

The primary water circuit between the indoor unit (WCS cabinet) and the outdoor unit
(fan cooler) contains antifreeze (40% glycol).
In the SPC, you can find the order number for “Glykosol N,” the refill coolant. The primary
water circuit has been filled with a mixture of 60% water and 40% “Glykosol N”. After any
parts are replaced, the primary water circuit must be refilled with the same mixture.


Avoid mixing coolants from different manufacturers. Use only potable or deionized wa‐
ter.
Only qualified service personnel (trained HVAC technicians) may replace water circuit
parts in situations that require draining and refilling the antifreeze-enhanced water cir‐
cuit (60%/40% water-glycol mix).
Antifreeze-enhanced cooling water must be disposed of in accordance with all applicable
waste disposal regulations.

3.4.1 Prerequisites

3.4.1.1 Tools and auxiliary equipment

n Standard tool kit
n 24 mm, 46 mm, and 52 mm wrenches, or crescent wrench
n Pipe wrench
n Absorbent cloth
n Two water hoses with 1/2" connections

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30 3 Indoor unit (8905338)

n Manometer (included in WCS delivery)

3.4.1.2 Time and manpower

n 1 person
n 2 hours

3.4.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

3.4.2 Preliminary steps

 The relevant cooling circuit must be drained before this part can be replaced.

1. Switch off the WCS via breaker F14 in the PDC.

2. Place absorbent cloth under the water pump and drainage valve assembly in case wa‐
ter escapes when the connection is opened.
3. Drain the system as described in ( Draining process for secondary water circuit (WCS
<=> gantry) / Page 17).

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 Indoor unit (8905338) 3 31

3.4.3 Removal

Fig. 13: WCS-w-a-split: Primary pump (4015699) Fig. 14: WCS-w-a-split: Secondary pump
(4015707)

2
2

3
1
1
(1) Drainage valve assembly
(2) Pipe connection nut (1) Drainage valve assembly
(3) Mounting screws (2) Pipe connection nut
(3) Mounting screws

1. Disconnect the electrical connection of the relevant pump at the electronics box.
2. Cut the cable ties securing the cable.
3. Remove the black insulation sleeves from the two pipe connection nuts of the rele‐
vant pump. ( 2/Fig. 13 Page 31) ( 2/Fig. 14 Page 31)
4. Open the two nuts ( 2/Fig. 13 Page 31) ( 2/Fig. 14 Page 31) with a 46 mm and 52
mm wrench.
 If you hold the pipe with a pipe wrench, proceed with care and avoid bending
the copper when opening the connection.
5. Remove the pump mounting screws ( 3/Fig. 13 Page 31)( 3/Fig. 14 Page 31).
6. Remove the cooling pump.
7. Remove the gasket from each pipe connection.

3.4.4 Installation

New gaskets for the pipe connections and a new drainage valve assembly are delivered
with the new pump.
 Always use the new gaskets when replacing the pump.
Install the new drainage valve before installing the pump.

1. Remove the sealing nut from the new pump where the new drainage valve must be
installed.

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32 3 Indoor unit (8905338)

2. Install the new drainage valve assembly ( 1/Fig. 13 Page 31)( 1/Fig. 14 Page 31) on
the new pump using a 24 mm wrench or pipe wrench and tighten it carefully.
NOTE: Besides the O-ring included with delivery, no additional sealing material is nee‐
ded for installing the new drainage valve.
3. Install the new cooling pump, following the removal instructions in reverse order.
4. Install a new gasket on each pipe connection, and tighten the pipe connection nut
carefully.
 To avoid bending the copper when tightening the connection, hold the pipe
carefully with a pipe wrench.

3.4.5 Final steps

1. Fill the WCS system as described in ( Filling the water circuit / Page 20).
2. Switch on the WCS via breaker F14 in the PDC.
3. Inspect the WCS for leaks.
4. Install the insulating foam pieces (included with delivery) over the pipe connections.

3.4.5.1 Testing

1. Perform test scans.

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 Indoor unit (8905338) 3 33

3.5 Spirovent bleeding device

The Spirovent bleeding device is installed in the secondary water circuit.
( 2/Fig. 1 Page 7)

3.5.1 Prerequisites

3.5.1.1 Tools and auxiliary equipment

n Standard tool kit
n Pipe wrench
n Cable tie
n Absorbent cloth
n 2 water hoses with 1/2" connections
n Manometer (included in WCS delivery)

3.5.1.2 Time and manpower

n 1 person
n 1.5 hours

3.5.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

3.5.2 Preliminary steps

 The gantry cooling system must be drained prior to replacing this part.

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34 3 Indoor unit (8905338)

Fig. 15: Spirovent bleeding device

(1) Lower part

(2) Upper part

The spirovent bleeding device can be divided into two parts:

n the lower part ( 1/Fig. 15 Page 34), contains no mechanically sensitive parts (it con‐
tains only a stainless steal cage full of small metal elements)
n the upper part ( 2/Fig. 15 Page 34), contains the mechanical part of the bleeding
mechanism
For replacement normally only the upper part of the spirovent bleeding device is rele‐
vant.

1. Switch off the WCS via breaker F14 in the PDC.

2. Place absorbent cloth under the spirovent, in case water escapes when opening the
connection.
3. Drain the system as described in ( Draining process for secondary water circuit (WCS
<=> gantry) / Page 17).

3.5.3 Removing
1. Remove the styrofoam cover from the spirovent by cutting the cable tie.
2. Turn the upper part of the spirovent in counterclockwise direction.
( 2/Fig. 15 Page 34)
 When opening the connection, proceed with care if holding the lower part of
the bleeding device with a pipe wrench ( 1/Fig. 15 Page 34).

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 Indoor unit (8905338) 3 35

3.5.4 Installing
1. Mount the new spirovent bleeding device by turning it in a clockwise direc‐
tion( 2/Fig. 15 Page 34).
 To avoid bending the copper when tightening the connection, proceed with
care if holding the lower part of the bleeding device with a pipe wrench
( 1/Fig. 15 Page 34).

3.5.5 Final steps

1. Refill the water cooling circuit as described in ( Filling the water circuit / Page 20).
2. Reinstall the styrofoam cover of the spirovent. Secure the cover with a cable tie.
3. Switch on the WCS system via breaker F14 in the PDC.
4. Inspect the WCS for leaks.

3.5.5.1 Testing

1. Perform test scans.

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36 3 Indoor unit (8905338)

3.6 Expansion reservoir

There are 2 expansion reservoirs installed in the WCS cabinet (indoor unit).
n one in the primary water circuit (indoor unit <=> outdoor unit) ( 11/Fig. 2 Page 8)
Please refer to the Note below.
n one in the secondary water circuit (indoor unit <=> gantry)( 6/Fig. 1 Page 7)

The primary water circuit between the indoor unit (WCS cabinet) and the outdoor unit
(fan cooler) contains antifreeze (40% glycol).
In the SPC, find the order# of the refill coolant media “Glykosol N”. The unit initially is
filled with 60% water and 40% “Glykosol N”. Avoid mixing coolant media of different


manufacturers. The water must be of drink water quality,otherwise, de- inonized water
has to be used.
Therefore the replacement of all parts in this water circuit that require a draining and re‐
filling of the water circuit has to be executed by qualified service personnel (e.g. aircon‐
dition service).
Antifreeze-enhanced cooling water must be disposed accordingly.

3.6.1 Prerequisites

3.6.1.1 Tools and auxiliary equipment

n Standard tool kit
n 30mm wrench or crescent wrench
n Absorbent cloth
n 2 water hoses with 1/2" connections
n Manometer (included in WCS delivery)

3.6.1.2 Time and manpower

n 1 person
n 1.5 hours

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 Indoor unit (8905338) 3 37

3.6.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

3.6.2 Preliminary steps

 The according water cooling circuit must be drained prior to replacing this part.

1. Switch off the WCS via breaker F14 in the PDC.

2. Place absorbent cloth under the expansion reservoir, in case water escapes when
opening the connection.
3. Drain the system as described in ( Draining process for secondary water circuit (WCS
<=> gantry) / Page 17).

3.6.3 Removing
Fig. 16: Expansion reservoir

(1) Copper pipe

(2) Screw

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38 3 Indoor unit (8905338)

1. Open the nut ( 1/Fig. 16 Page 37) at the copper pipe connection on the right side of
the expansion reservoir with a 30 mm wrench.
 To avoid bending the copper when opening the connection, hold the pipe gen‐
tly with a pipe wrench.
2. Open the screw ( 2/Fig. 16 Page 37) securing the expansion reservoir.
3. Remove the expansion reservoir.
4. Remove the gasket from the connection.

3.6.4 Installing
1. Install the new gaskets at each connection.


A new gasket is delivered with the spare part.
Always use the new gasket when replacing the expansion reservoir.

2. Install the new reservoir in the reverse order of removal.

 To avoid bending the copper when tightening the connection, hold the pipe
gently with a pipe wrench.

3.6.5 Final steps

1. Refill the water cooling circuit as described in ( Filling the water circuit / Page 20).
2. Switch on the WCS via breaker F14 in the PDC.
3. Inspect the WCS for leaks.

3.6.5.1 Testing

1. Perform test scans.

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 Indoor unit (8905338) 3 39

3.7 Filling and draining valve

The replacement of these parts must be executed by qualified service personnel (e.g.

 plumber).
=> Please contact a local plumber for replacement work.

There are 2 filling and draining valves installed in the WCS cabinet (indoor unit).
n one in the primary water circuit (indoor unit <=> outdoor unit) next to the shut off
valve
Please refer to Note below.
n one in the secondary water circuit (indoor unit <=> gantry) next to the shut off
valve( 5/Fig. 1 Page 7).
Additionally there is a draining valve installed on both water pumps.

The primary water circuit between the indoor unit (WCS cabinet) and the outdoor unit
(fan cooler) contains antifreeze (40% glycol).
In the SPC, find the order# of the refill coolant media “Glykosol N”. The unit initially is
filled with 60% water and 40% “Glykosol N”. Avoid mixing coolant media of different


manufacturers. The water must be of drink water quality,otherwise, de- inonized water
has to be used.
Therefore the replacement of all parts in this water circuit that require a draining and re‐
filling of the water circuit has to be executed by qualified service personnel (e.g. aircon‐
dition service).
Antifreeze-enhanced cooling water must be disposed accordingly.

3.7.1 Prerequisites

3.7.1.1 Tools and auxiliary equipment

n Standard tool kit
n Absorbent cloth
n 2 water hoses with 1/2" connections
n Manometer (included in WCS delivery)

3.7.1.2 Time and manpower

n 1 person - plumber required
n 1.5 hours

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40 3 Indoor unit (8905338)

3.7.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

 The <filling and draining valve> may only be changed by a plumber, because it must be
sealed with the proper materials.

Fig. 17: Filling and draining valve

(1) Filling and draining valve

3.7.2 Preliminary steps

 The according water cooling circuit must be drained prior to replacing these parts.

1. Switch off the WCS via breaker F14 in the PDC.

2. Place absorbent cloth under the filling and draining valve, since water will escape
when the pipe connection is opened.

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 Indoor unit (8905338) 3 41

3. Drain the system as described in ( Draining process for secondary water circuit (WCS
<=> gantry) / Page 17).

3.7.3 Removing

The replacement of these parts must be executed by qualified service personnel (e.g.

 plumber).
=> Please contact a local plumber for replacement work.

3.7.4 Installing

The replacement of these parts must be executed by qualified service personnel (e.g.

 plumber).
=> Please contact a local plumber for replacement work.

3.7.5 Final steps

1. Fill the WCS system as described in ( Filling the water circuit / Page 20).
2. Switch on the WCS via breaker F14 in the PDC.
3. Inspect the WCS for leaks.

3.7.5.1 Testing

1. Perform test scans.

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42 3 Indoor unit (8905338)

3.8 Capillary tube controller

The capillary tube controller is installed in the primary water circuit. ( 13/Fig. 2 Page 8)

3.8.1 Prerequisites

3.8.1.1 Tools and auxiliary Equipment

n Standard tool kit
n Cable ties
n Drill (to drill the attachment holes in older cooling units)

3.8.1.2 Time and Manpower

n 1 person
n 1.5 hours

3.8.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

1. Preparation:

a) Switch off the WCS via breaker F14 in the PDC.

b) Remove the cover of the control box.
2. Removal of the old capillary tube controller:

a) Slice insulation and remove the sensor at the primary supply outlet pipe.
b) Remove the 2 Torx screws and the cables at the capillary tube controller and take
it out.

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 Indoor unit (8905338) 3 43

3. Installation of the new capillary tube controller:

a) Install the new capillary tube controller and attach it at the ground plate of the
control box with the two M4x8 screws (delivered with the new spare part).

In older Indoor Units, where no capillary tube controller was installed before, the at‐
 tachment holes/ holes for the sensor have to be drilled into the ground plate of the
control box ( Fig. 18 Page 43).

Fig. 18: Sketch for drilling holes

b) Reinstall the cables ( Fig. 19 Page 43).

Fig. 19: Wiring for capillary tube controller

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44 3 Indoor unit (8905338)

If there was no capillary tube controller installed before, remove the wire between
X4/2 and K20/A1 and rewire the capillary tube controller as shown
( Fig. 20 Page 44).
Fig. 20: Overview wiring

c) Put the controller sensor down through the existing grommet out of the control
box.
d) Apply the heat-conductive paste provided at the sensor and attach the sensor at
the primary supply outlet pipe ( Fig. 21 Page 44).

In newer units there is a small pipe for Fig. 21: Sensor

the sensor (see ( Fig. 4 Page 9)), sol‐
dered to the primary supply outlet. For
older units, the sensor must be secured
with two cable ties.

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 Indoor unit (8905338) 3 45

e) Tape sliced insulation with Kaiflex adhesive tape.

f) Mount the cover of the control box.
g) Switch on the WCS system via breaker F14.

Testing

1. Perform test scans.

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46 3 Indoor unit (8905338)

3.9 Shut-off valve

The replacement of this part must be executed by qualified service personnel (e.g.

 plumber).
=> Please contact a local plumber for replacement work.

There are two shut-off valve installed in the indoor unit:

n one at the water hose connection terminal of the secondary water circuit (WCS <=>
gantry)( 4/Fig. 1 Page 7)
n one at the water hose connection terminal of the primary water circuit (WCS <=> out‐
door unit)

The primary water circuit between the indoor unit (WCS cabinet) and the outdoor unit
(fan cooler) contains antifreeze (40% glycol).
In the SPC, find the order# of the refill coolant media “Glykosol N”. The unit initially is
filled with 60% water and 40% “Glykosol N”. Avoid mixing coolant media of different


manufacturers. The water must be of drink water quality,otherwise, de- inonized water
has to be used.
Therefore the replacement of all parts in this water circuit that require a draining and re‐
filling of the water circuit has to be executed by qualified service personnel (e.g. aircon‐
dition service).
Antifreeze-enhanced cooling water must be disposed accordingly.

3.9.1 Prerequisites

3.9.1.1 Tools and auxiliary equipment

n Standard tool kit
n Absorbent cloth
n 2 water hoses with 1/2" connections
n Manometer (included in WCS delivery)

3.9.1.2 Time and manpower

n 1 person - plumber required
n 1.5 hours

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 Indoor unit (8905338) 3 47

3.9.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

 The <shut-off valve> may only be replaced by a plumber, because it must be sealed with
the proper materials.

Fig. 22: Shut-off valve

(1) Shut-off valve

3.9.2 Preliminary steps

 The according water cooling circuit must be drained prior to replacing these parts.

1. Switch off the WCS via breaker F14 in the PDC.

2. Place absorbent cloth under the shut-off valve, since water escape when the pipe con‐
nection is opened.

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48 3 Indoor unit (8905338)

3. Drain the system as described in ( Draining process for secondary water circuit (WCS
<=> gantry) / Page 17).

3.9.3 Removing


The shut-off valve must be replaced by a plumber.
Contact a local plumber to execute the replacement.

3.9.4 Installing


The shut-off valve must be replaced by a plumber.
Contact a local plumber to execute the replacement.

3.9.5 Final steps

1. Refill the water cooling circuit as described in ( Filling the water circuit / Page 20).
2. Switch on the WCS system via breaker F14 in the PDC.
3. Inspect the WCS for leaks.
4. Check that the shut-off valve is in open position.
The red lever must be in line with the pipe/hose.

3.9.5.1 Testing

1. Perform test scans.

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 Outdoor unit (8905346) 4 49

4.1 Fan
The fan ( 1/Fig. 5 Page 10)is the only item in the outdoor unit that can be replaced be‐
sides the complete outdoor unit( 2/Fig. 5 Page 10).

4.1.1 Prerequisites

4.1.1.1 Tools and auxiliary equipment

n Standard tool kit

4.1.1.2 Time and manpower

n 1 person
n 1 hours

4.1.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage of parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or “Product-specific safety notes”.

4.1.2 Preliminary steps

 It is not necessary to drain the cooling system.

1. Switch off the WCS via breaker F14 in the PDC.

4.1.3 Removing


The weight of the fan is approx 20kg.
The metal cage that protects the fan will be reused with the new fan.

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50 4 Outdoor unit (8905346)

Fig. 23: Fan at outdoor unit

(1) Connection terminal

(2) Mounting screws (fan cage)
(3) Mounting screws (fan)

1. Remove the cover of the fan connection box and disconnect the wires.
( 1/Fig. 23 Page 50).
Label the wires according to their connection location.
2. Release the cable locking nut at the connection box by CCW rotation and pull out the
cables carefully.
3. Remove the 4 mounting screws of the metal cage.( 2/Fig. 23 Page 50).
4. Remove the cage with the fan assembly by lifting it off carefully.
5. Place the fan assembly on the floor.
6. Remove the metal cage from the fan by removing the 4 mounting screws.
( 3/Fig. 23 Page 50).

4.1.4 Installing
1. Place the new fan on the floor.
2. Mount the metal cage onto the fan with the 4 mounting screws accordingly.
( 3/Fig. 23 Page 50).
3. Install the new fan assembly onto the outdoor unit carefully.

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 Outdoor unit (8905346) 4 51

4. Align the fan assembly and secure it with the 4 mounting screws.
( 2/Fig. 23 Page 50).
5. Feed the cables into the fan connection box and secure the cables by turning the lock‐
ing screw clockwise.
6. Connect the wires accordingly and install the cover of the connection box.
( 1/Fig. 23 Page 50).

4.1.5 Final steps

1. Switch on the WCS via breaker F14 in the PDC.
In addition, an optional “Repair Switch” may be installed close to the outdoor unit if
required by local fire regulations. Make sure this switch is in the “on”- position.

4.1.5.1 Testing

1. Perform test scans.

2. Check in the WCS cabinet that F20 is ON in the electronic box.
3. Check if the fan operates after contactor K20 switches ON.
K20 gets activated by K1(compressor ON), power switch F20 must be ON.

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52 5 Flow heater — optional (10160829)

5.1 Heater

5.1.1 Prerequisites

5.1.1.1 Tools and auxiliary equipment

n Standard tool kit
n 12 mm open-end wrench, 13 mm open-end wrench, and 47 mm open-end wrench
(or pipe wrench)

5.1.1.2 Time and Manpower

n 1 person
n 1.5 hours

5.1.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage to parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or the “Product specific safety notes”.

5.1.2 Preliminary steps

1. Switch OFF the system.

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 Flow heater — optional (10160829) 5 53

Fig. 24: Replacement of the heater

(1) Heater
(2) Air valve
(3) Screw coupling for heater
(4) Shut-off valve
(5) Drain valve
(6) Fastening for heater
(7) Terminal box for heater

5.1.3 Removal
n Close the shut-off valves. ( 4/Fig. 24 Page 53)
n Open the air valve. ( 2/Fig. 24 Page 53)
n Drain the water - use a bucket to collect the coolant. ( 5/Fig. 24 Page 53)
n Disconnect the cable at the control cabinet. ( 7/Fig. 24 Page 53)
n Unscrew the screw coupling. ( 3/Fig. 24 Page 53)
n Remove the four attachment screws of the heater. ( 6/Fig. 24 Page 53)
n Remove the heater.

5.1.4 Installation
n Install the heater following the removal instructions in reverse order.

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03.13 H CX CS SD CR-CT
54 5 Flow heater — optional (10160829)

5.1.5 Final steps

1. Refill the water cooling circuit as described in the chapter “Filling the water circuits.”
( Filling the water circuit / Page 20)
2. Switch ON the WCS via the main switch.
3. Switch ON the system.
4. Inspect the WCS for leaks.
5. Reinstall the black insulating material around the permanent bleeding device.

5.1.5.1 Testing

1. Perform test scans.

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 Flow heater — optional (10160829) 5 55

5.2 Flow pump

5.2.1 Prerequisites

5.2.1.1 Tools and auxiliary equipment

n Standard tool kit
n 12 mm open-end wrench and 13 mm open-end wrench (or pipe wrench)

5.2.1.2 Time and manpower

n 1 person
n 1.5 hours

5.2.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage to parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or the “Product specific safety notes”.

5.2.2 Preliminary steps

1. Switch OFF the system.

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03.13 H CX CS SD CR-CT
56 5 Flow heater — optional (10160829)

Fig. 25: Replacement of the flow pump

(1) Flow pump

(2) Air valve
(3) Screw coupling for flow pump
(4) Shut-off valve
(5) Drain valve
(6) Fastening for flow pump
(7) Terminal box for flow pump

5.2.3 Removal
n Close the shut-off valves. ( 4/Fig. 25 Page 56)
n Open the air valve. ( 2/Fig. 25 Page 56)
n Drain the water - use a bucket to collect the coolant. ( 5/Fig. 25 Page 56)
n Disconnect the cable at the control cabinet. ( 7/Fig. 25 Page 56)
n Unscrew the screw coupling. ( 3/Fig. 25 Page 56)
n Remove the four attachment screws of the flow pump. ( 6/Fig. 25 Page 56)
n Remove the flow pump.

5.2.4 Installation
n Install the flow pump following the removal instructions in reverse order.

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 Flow heater — optional (10160829) 5 57

5.2.5 Final steps

1. Refill the water cooling circuit as described in the chapter “Filling the water circuits.”
( Filling the water circuit / Page 20)
2. Switch ON the WCS via the main switch.
3. Switch ON the system.
4. Inspect the WCS for leaks.
5. Reinstall the black insulating material around the permanent bleeding device.

5.2.5.1 Testing

1. Perform test scans.

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03.13 H CX CS SD CR-CT
58 5 Flow heater — optional (10160829)

5.3 Control cabinet

5.3.1 Prerequisites

5.3.1.1 Tools and auxiliary equipment

n Standard tool kit

5.3.1.2 Time and manpower

n 1 person
n One hour

5.3.1.3 Safety

 WARNING
[ hz_serdoc_F13G01U12M03 ]

Avoid accident and injury or damage to parts.

Risk of accident and injury!
 Read and observe the safety information contained in the “General” section of
this document and/or the “Product specific safety notes”.

5.3.2 Preliminary steps

1. Switch OFF the system.

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 Flow heater — optional (10160829) 5 59

5.3.3 Removal
Fig. 26: Control cabinet

(1) Attachment screws for control cabinet

n Disconnect all cables inside the control cabinet.

n Remove the four attachment screws. ( 1/Fig. 26 Page 59)
n Remove the control cabinet.

5.3.4 Installation
n Install the control cabinet following the removal instructions in reverse order.

5.3.5 Final steps

1. Switch ON the system.

5.3.5.1 Testing

1. Perform test scans.

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03.13 H CX CS SD CR-CT
60 6 Changes to previous version

Chapter Change Reason

All n Document structure improved.
n Information about the optional flow
1 heater added to Overview section.
n New chapter added for optional flow Change ID: Ä_522903
heater component.
5 n Instructions for replacing flow heater
parts added.

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03.13 H CX CS SD CR-CT
 List of Hazard IDs 7 61

There are no Hazard IDs in this document.

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03.13 H CX CS SD CR-CT
62 8 Index

H hz_serdoc_F13G01U12M03 ...............6, 21, 22, 26, 30, 33, 37, 40, 42, 47, 49, 52, 55, 58
hz_serdoc_F13G07U02M01 ................................................................................... 12, 21

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03.13 H CX CS SD CR-CT
All documents may only be used for
rendering services on Siemens
Healthcare Products. Any document
in electronic form may be printed
once. Copy and distribution of elec‐
tronic documents and hardcopies is
prohibited. Offenders will be liable
for damages. All other rights are re‐
served.

healthcare.siemens.com/services

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Henkestr. 127
91052 Erlangen
Germany
Telephone: +49 9131 84-0
siemens.com/healthcare

Print No.: CT02-023.841.09.05.02 | Replaces: CT02-023.841.09.04.02

Doc. Gen. Date: 03.13 | Language: English
© Siemens Healthcare GmbH, 2005

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