NEW AMINE

PRODUCTION FACILITY
Global Amine Company , Pte, Ltd PT. Tripatra Engineering

MECHANICAL DATASHEET
for
D4001 COLUMN TOP CONDENSER
XE4001

Document No.
2922-GAC-STA-DAS-000-1039

B IFA 20-Mar-20 ADN SPR SH Issued for Approval

A IFR 07-Feb-20 IUT SPR SH Issued for Review

Prepared Checked Approved Owner

Rev Status Issue Date Issue Purpose
By By By Signature
PT. TRIPATRA ENGINEERING Mechanical Datasheet

REVISION LOG REGISTER

Revisions had been performed on following pages:

Page Date Revision

3 20-Mar-20 Change fluid mass flow

2922-GAC-STA-DAS-000-1039 Page 2 of 6
 MECHANICAL DATA SHEET Doc no.

D4001 COLUMN TOP CONDENSER 2922-GAC-STA-DAS-000-1039

XE4001 Page 3 of 6 Rev. B

LOCATION : Gresik MANUFACTURER : *
EQUIPMENT NAME : D4001 COLUMN TOP CONDENSER SERIAL NO. : *
ITEM NO. : XE4001 NO. OF UNIT : 1 (ONE)
1 SERVICE DESCRIPTION : D4001 COLUMN TOP CONDENSER CONNECTED IN : 1 Parallel 1 Series
2 CODE/TEMA CLASS : ASME Sect. VIII Div.1, 2017 Ed. & TEMA, 9th Ed. / CLASS B SHELL / UNIT : 1
3 TEMA TYPE : BEU SURFACE AREA / UNIT : 109 (Nom) / 106 (Eff) m2
4 DESIGN SPECIFICATION : - SURFACE AREA / SHELL : 109 (Nom) / 106 (Eff) m2
5 CONSTRUCTION CATEGORY : Depnaker
6 PERFORMANCE OF ONE UNIT
7 FLUID ALLOCATION SHELL SIDE TUBE SIDE
8 Fluid Name D4001 Column Top Vapor Demin Water (Low Pressure Condensate)
9 IN OUT IN OUT
10 Total Fluid Mass Flow : kg/hr 4300 41492
11 Vapor Phase Flow kg/hr 4300 61 - -
12 Liquid Phase Flow kg/hr - 3265 41492 41492
13 Steam kg/hr - - - -
14 Water kg/hr - - -
15 Total Noncondensables kg/hr - - - -
16 Fluid Vaporized kg/hr - - - -
17 Liquid :
18 Density kg/m3 - 719 927 922
19 Viscosity mPa.s - 0.932 0.211 0.204
20 Specific Heat kJ/kg°C - 2.883 4.23 4.236
21 Thermal Conductivity W/m.°C - 0.102 0.69 0.69
22 Vapor :
23 Density kg/m3 0.15 0.133 - -
24 Viscosity mPa.s 0.0062 0.006 - -
25 Molecular Weight kg/kmol 220 204 - -
26 Specific Heat kJ/kg°C 2106 2105 - -
27 Thermal Conductivity W/m.°C 0.018 0.018 - -
28 Operating Temperature °C 158 150 139 144
29 Inlet Pressure bar(a) 0.024 5
o o
30 Critical Temp/Pressure (for Boiling Service only) N/A C N/A kPa N/A C N/A kPa
31 Velocity m/s 22.2 5
32 Pressure drop :
33 Allowable Bar 0.001 0.5
34 Calculated Bar <0.001 (VTA) <0.5 (VTA)
35 Fouling Resistance (Min) m2.°C/W 0.0002 0.0003
36 Heat Exchanged (Duty) kW 244
37 Transfer Rate :
38 Service W/m.°C 183
39 Calculated W/m.°C VTA
40 Clean W/m.°C 309
41 MTD (Corrected) °C 12.6
42 Ambient temperature (Min/Max) °C 21 / 35
43 CONSTRUCTION OF ONE SHELL
44 SHELL SIDE TUBE SIDE
45 Design Overpressure (Internal / External) Barg 3/1 6/1
46 Test Overpressure Barg 1.3 x MAWP 1.3 x MAWP
47 Design Temperature °C 350 250
48 Number of Passes Overall : 1 6
49 Corrosion Allowance mm 0 3
50 Cyclic Service No No
51 Sour Service No No
52 Type of Cleaning TBA TBA
53 Connections Size & Rating : Refer to Page 5 of 6 Refer to Page 5 of 6
54 Wind Design ASCE-7, 2016
55 Wind Speed m/s 45
56 Exposure Exposure C
57 Importance Factor (I) 1
58 Wind Force Coefficient (Cf) 0.53
59 Wind Directionality Factor (Kd) 0.95
60 Topographic Factor (Kzt) 1
61 Seismic Load ASCE-7, 2016
62 Site Class Exposure E
63 Importance Factor 1
64 Response Modification Coeff. R 3
65 Spectral Resp. Acc. At 1 Sec. Period (S1) 0.242g
66 Spectral Resp. Acc. At Short Periods (SS) 0.655g
 MECHANICAL DATA SHEET Doc no.

D4001 COLUMN TOP CONDENSER 2922-GAC-STA-DAS-000-1039

XE4001 Page 3 of 6 Rev. B

LOCATION : Gresik MANUFACTURER : *

EQUIPMENT NAME : D4001 COLUMN TOP CONDENSER SERIAL NO. : *

ITEM NO. : XE4001 NO. OF UNIT : 1 (ONE)

1 CONSTRUCTION OF ONE SHELL (Continued) (VTA)
2 Tube No. / Shell 233 (U) Test Ring / Test Gland N/A Clamp Band N/A
3 Tube Type Plain Cross Baffle : Coupling : N/A
4 Tube OD (mm) 25.4 Type Single Segmental Size (NPS) N/A
5 Tube Th'k (Min.) (mm) 2.77 Cut (%) 30 Rating (lb) N/A
6 Tube Pitch (mm) 55 Overlap tube rows N/A Gasket Thickness (mm) Note 4
7 Tube Pitch Layout (Deg) 30 Cut Orientation Horizontal Fireproofing Clip N/A
8 Effective Tube Length (mm) 2500 Cross passes 2 Coating (Internal) N/A
9 Total Tube Length (mm) 2500 Baffle thickness (mm) 8 (VTA) Painting (External) Note 5
10 Tube to Tubesheet Joint : Expanded + Welded Center Space (mm) 600 Lining (Internal) :
11 Groove Two Grooves Inlet Space (mm) - Shell side N/A
12 Seal/Strength Weld VTA Outlet Space (mm) 600 Channel side N/A
2
13 Shell / Channel ID (mm) 1400 Longitudinal Baffle : Shell Entrance (kg/m-s2) TBA
2
14 Shell / Channel Th'k (mm) 10 / 12 (VTA) Thickness (mm) N/A Shell Exit (kg/m-s2) TBA
15 Kettle ID N/A Seal Type N/A PWHT :
16 Kettle Thickness N/A Length (mm) N/A Shell side No
17 Tubesheet Thickness (mm) VTA Pass Partition Th'k (mm) VTA Tube side No
18 Expansion Joint Type N/A Type of Head Cover Ellipsoidal 2:1 Radiography :
19 Shell Stacking N/A Floating Head Radius N/A Shell side 100%
20 Imp'ment Baffle Th'k (mm) VTA Type of Support Mounted on D4001 Channel side 100%
21 Tube Support Thickness (mm) VTA Platform / Ladder / Piping Clip N/A Floating head N/A
22 Seal Strip Number (pairs) N/A Platform / Ladder (by other) N/A Ultrasonic As per Code
23 Pass Lane Seal OD (mm) N/A Insulation Support / Clip Yes Magnetic Particle As per Code
24 Tie Rod OD (mm) 12.7 Earthing Lugs N/A Dye Penetrant As per Code
25 Spacer (mm) 1/2" Sch STD Lifting Lugs Yes Pickling / Passivation Yes for SS
26 Sliding Shoe No. (pairs) N/A Nameplate Yes Material Impact Test As per Code
27 Guide Rail No. (pairs) N/A Sliding Plate for Saddle N/A Fatigue Analysis As per Code
28 Weir Plate Th'k (mm) N/A Insulation (By Others) Yes PMI Yes
29 ESTIMATED WEIGHT
30 Bundle 2650 kg Shipping/Empty 5850 kg Operating 7830 kg Full of Water 11870 kg
31 MATERIAL OF CONSTRUCTION
32 Shell Cross Baffle/Tube Support SA 240 TP 316L
33 Shell Cover D4001 COLUMN TOP CONDENSER Tie Rod + Nut SA 479 TP 316L
34 Shell Girth Flange Spacer SA 312 TP 316L
(SS 316L)
35 Shell Side Nozzle Neck Floating Head -
36 Shell Side Nozzle Flange
37 Floating Head Flange -
38 Channel / Bonnet SA 516 70 Split Ring Backing Device -
39 Channel Cover SA 516 70 Expansion Joint -
40 Channel Girth Flange SA 266 Gr. 2 External Bolts / Nuts SA-193 Gr.B7M / SA-194 Gr.2HM
41 Channel Side Nozzle Neck SA 106 Gr.B Internal Bolts/Nuts -
42 Channel Side Nozzle Flange SA 105
43 Pass Partition Plate SA 516 70
44 Gasket for Girth flange Note 4 Eye Bolt -
45 Gasket for Nozzle Note 4 Foundation Bolts / Nuts (By others) -
46 Name Plate / Bracket SA 240 TP 316L
47 Tube SA 213 TP 316L Insulation Support / Clip SS 316L
48 Stationary Tubesheet SA 182 TP 316L Earthing Lugs SS 304
49 Floating Tubesheet -
50 Long Baffle (if any) -
51 Impingement Rod -
52 Impingement Plate SA 240 TP 316L
53
54
55
56 REFERENCE DOCUMENT
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
 MECHANICAL DATA SHEET DOC. NO. :

D4001 COLUMN TOP CONDENSER 2922-GAC-STA-DAS-000-1039

XE4001 Sheet: 5 of 6 Rev.: B

SKETCH DRAWING

N18

N2

NOZZLE SCHEDULE
MARK QTY SIZE RATING FACE TYPE PROJECTION SERVICE REMARKS
N1 1 4" 150# RF WN (*) BFW Inlet
N2 1 4" 150# RF WN (*) LPS Outlet
N18 1 10" 150# RF WN (*) Vapor Outlet Part of D4001
N2 1 3" 150# RF WN (*) Liquid Outlet Part of D4001
 MECHANICAL DATA SHEET DOC. NO. :

D4001 COLUMN TOP CONDENSER 2922-GAC-STA-DAS-000-1039

XE4001 Sheet: 6 of 6 Rev.: B

NOTES

1 VTA : Vendor to Advise, TBA : To be Advised

2 Vendor shall advise or confirm on mark (*).

3 Vendor shall responsible for detailed engineering of the heat exchanger. Vendor to confirm that fabrication, inspection and testing shall follow the

referenced Codes, Standards and Project Specifications.

4 Gasket for Girth Flange: 4.5 mm thick Flexitallic Style CGI, SPW, Graphite Filled, 316L SS Windings

Gasket for Nozzle: 4.5mm, SPW 316L SS, Graphite Filled, 316L SS inner & outer ring, ASME B16.20/B16.5

5 Painting specification for carbon steel material:

CS material uninsulated , temperature service 121 ~260°C

Surface preparation : SA 2 1/2

Primer : Inorganic(1 x 60 microns) (1 x 60 microns)

Intermediate : -

Finish : Silicon A (1 x 30 microns) (1 x 30 microns)

Total DFT : 90 microns

Finish color : Aluminum

6 Inspection and testing will be finalized at ITP document.

7 All metallic material shall be provided with inspection certificate in accordance with BS EN 10204 latest edition, pressure parts

8 All external nozzles locallized stress analysis to be performed by Vendor as per WRC 107 & 297 Bulletin.

9 Nozzles location and orientation shall be verified by Supplier of internal part and EPC Contractor prior to fabrication.

Vendor shall inform and verify actual weight, shear & moment data information and by calculation.

10 Welded supports and attachment shall use same material as shell

11 Vendor shall be responsible for the full thermal & mechanical design and shall confirm all material chosen

12 Vendor shall provide weight detail calculations and general assembly drawing including foundation loading data, center of gravity for each Cases

(empty, operating and hydrostatic test).

13 The equipment shall be designed for 25 years continuous duty (TBA).

14 Nozzle load

FA FL FC MT ML MC
Nozzle Size
Kgf Kgf Kgf Kgf.m Kgf.m Kgf.m
N1, N2 4" 150# 600 600 450 180 156 120