Obsługa Angielski

This manual must be kept for future reference and must always remain with the machine.
RECORD 240 TV
CNC MACHINING CENTRE
ENGLISH GB
OPERATION AND MAINTENANCE
0000571097G[2] (10/01)
GENERAL INFORMATION
SCM declines all responsibility for any damage caused by improper use or maintenance of this machine.
The machine has been designed for the use and maintenance operations described in this manual.
For information about the machine electronics, consult the documentation supplied with the Personal
Computer.
This manual must be kept for future reference and must always remain with the machine.
For further information, please contact your local dealer:
La macchina, per la certificazione Ce, è conforme alla

Direttiva Macchine 98/37 CE del Parlamento Europeo
Pagine totali compresa

Total number copertina
of pages including fronteand
retro: vedi
back paragrafi
covers: see sections
C.I.
CF3 Aggiornamenti vari 2
01/2001
N˚ Bolla OPERATION AND MAINTENANCE MANUAL

RECORD 240 TV Aggiornamenti vari 1
Data GB 09/2000
Firma SIT/cap/04 N˚ Bolla

Modifica N˚
N˚ 0000571097G Data
RECORD 240 TV DE_GB1 1.1

GENERAL INFORMATION
MACHINE LABELS
Ensure that the labels are always clearly visible. Substitute any labels which are damaged or illegible.
Always observe the safety labels on the machine.
-Read the manual and follow the manufacturer’s instructions.
-Greasing point
-Weight: kg........
kg
-Lifting hook
-Danger. Electric shock hazard.
-Danger. Moving parts. Machine tools running.
1.2 DE_GB1
RECORD 240 TV
GENERAL INFORMATION
CONTENTS
GENERAL INFORMATION ................................................................................................... SECTION 1
Machine labels ............................................................................................................................................... 1.2
Contents ......................................................................................................................................................... 1.3
1-1 Mailing or telephoning......................................................................................................................... 1.4
1-2 Service recommendations ................................................................................................................... 1.4
1-3 Machine identification ......................................................................................................................... 1.5
1-4 Permitted uses - restrictions ................................................................................................................ 1.5
1-5 Operating mode selector switch .......................................................................................................... 1.6
1-6 Units of measurement ......................................................................................................................... 1.7
1-7 Technical data .................................................................................................................................... 1.8
1-8 Safety precautions - Residual risks .................................................................................................... 1.10
1-9 Noise levels ...................................................................................................................................... 1.12
1-10 Overall dimensions ........................................................................................................................... 1.13
INSTALLATION ....................................................................................................................... SECTION 2

2-1 Hoisting and unloading the machine ..................................................................................................... 2.2
2-2 Positioning and levelling the machine .................................................................................................... 2.4
2-3 Compressed air connections ............................................................................................................... 2.6
2-4 Electrical connections, earthing ............................................................................................................ 2.8
2-5 Extractor/spindle cooling equipment connections ............................................................................... 2.13
USE AND ADJUSTMENT ........................................................................................................ SECTION 3

3-1 Control panel ..................................................................................................................................... 3.2
3-2 Using the operator interface on the PC ................................................................................................ 3.9
3-3 Positioning the mobile bars, clamps and suction cups ......................................................................... 3.10
3-4 Workpiece hold-down system .......................................................................................................... 3.12
3-5 Double-acting stop ........................................................................................................................... 3.20
3-6 Elevator unit ..................................................................................................................................... 3.20
3-7 Laser device..................................................................................................................................... 3.22
3-8 Main machining unit .......................................................................................................................... 3.23
3-9 Fitting tools ...................................................................................................................................... 3.24
3-11 Changing the tool in the manual mode ................................................................................................ 3.26
3-10 Automatic extractor hood ................................................................................................................. 3.26
3-12 RAPID 12 (STD) tool change device ................................................................................................ 3.28
3-13 Safety devices .................................................................................................................................. 3.30
MAINTENANCE ....................................................................................................................... SECTION 4

4-1 Maintenance Table ............................................................................................................................. 4.2
4-2 Cleaning the machine .......................................................................................................................... 4.3
4-3 Lubrication ......................................................................................................................................... 4.4
4-4 Vacuum pump .................................................................................................................................... 4.7
4-5 Compressed air system....................................................................................................................... 4.8
4-6 Belts .......................................................................................................................................... 4.10
4-7 Heat exchanger ................................................................................................................................ 4.12
4-8 Pressure multiplier ............................................................................................................................ 4.13
4-9 Pressure sensitive safety mat ............................................................................................................. 4.13
4-10 Testing safety devices ....................................................................................................................... 4.14
4-11 Dismantling, storing and decommissioning .......................................................................................... 4.14
4-12 Emergencies ..................................................................................................................................... 4.14
4-13 Troubleshooting ................................................................................................................................ 4.15
UNINTERRUPTIBLE POWER SUPPLY UNIT
TOOL ROOM
AUXILIARY UNITS

GENERAL INFORMATION
1-1 MAILING OR TELEPHONING

When you telephone or mail SCM or your local dealer with enquiries concerning the machine, please state the following:
1) Machine model
2) Serial number
3) Voltage and frequency
4) Date of purchase
5) Name of dealer where machine was purchased
6) Details of the fault (if any) you are reporting
7) Details of any machining operation involved
8) Service period - number of machine hours to date
9) Type of cutter tool used.
SCM
Via Emilia, 71
47900 Rimini (ITALY)
Tel. 0541 - 700111 • Fax. 0541 - 700181
E-mail: scm@scmgroup.com
Web-site: www.scmgroup.com
1-2 SERVICE RECOMMENDATIONS

The machine described i this manual is designed for routing solid wood and wooden material. Damage caused by using
the machine for uses other than those specified are the sole responsibility of the user.
This manual describes all the operations normally required for good maintenance of the machine. To ensure a long,
trouble-free machine life, follow the instructions given in this manual.
Do not attempt to perform repairs or any operations not described in this manual.
This machine must only be used and maintained by suitably qualified and authorised personnel.
All operations requiring dismantling of machine components must only be performed by suitably skilled and authorised
personnel.
When changing machine parts only use original SCM spare parts.
SCM declines all responsibility for damage caused by the use of non-original SCM spare parts.
Accident prevention regulations, safety precautions and occupational health and safety recommendations must be
followed at all times.
This manual must be kept for future reference.

When making enquiries regarding the electrical system, please state the data shown on the rating plate:
FORNIT.
FORNIT. Electrical system manufacturer

TIPO DATA
DATA Date of manufacture of electrical unit
CODICE DISTINTA Electrical component parts list number VOLT Hz A kW FASI
RETE
CODICE SCHEMA / DIS. Wiring diagram number
VOLT RETE Mains supply voltage (V) DIS.
CODICE
VOLT AUX Auxiliary circuit supply voltage (V)
VOLT FRENO Motor brake supply voltage (V)
Hz Electrical frequency in Hertz
kW Absorbed power
FASE Number of power supply phases
MACCH. / TIPO Machine type
1.4 DE_GB1
RECORD 240 TV
GENERAL INFORMATION
1-3 MACHINE IDENTIFICATION

Machine identification data is punched on a metal plate fixed on the back of the machine base.
Mod. Machine model

Matr. Serial number
Ref. Works reference
Comp. Machine configuration number
N Gross weight in Newton
kg Machine weight
Un Nominal operating voltage in Volts
~F Phase no.
Hz Electrical frequency in Hertz
In Nominal current in Amps
1-4 PERMITTED USES - RESTRICTIONS

This machine must only be used for machining wood or similar materials.
“Similar materials” means materials with technical and physical characteristics similar to those of wood and which require
the same type of machining processes and sawdust and shaving extraction equipment.
Damage caused by machining materials other than those specified is the sole responsibility of the user.
The machine is designed for the following types of machining operations:

Roughing depending on the type of wood.
Trimming.
Rebating.
Moulding.
Boring.
Shaping.
The machine must NOT be used for processes other than those listed above.
PERMITTEDTOOLS
The machine is designed exclusively for use with tools conforming to the prEN 847-1 standard.
WORKING CONDITIONS
Operating conditions for the machine are as follows:
Humidity: 90% (max.)
Temperature: Min. + 1°C (min) + 40°C (max.)
Altitude: 1000 m asl (maximum; for higher altitudes, consult the manufacturer)
The machine is designed for use indoors in industrial environments.

Do NOT use the machine in explosive environments.

GENERAL INFORMATION
RESTRICTIONS
The following are not permitted:
• Uses other than those specified in this manual.
• Use of the machine without the safety devices, covers and guards supplied.
• Machining of materials other than those specified; machining of workpieces of sizes other than those specified.
• Use of tools which do not conform with prEN 847-1.
Damage caused by failure to comply with these restrictions is the sole responsibility of the user.
1-5 OPERATING MODE SELECTOR SWITCH

The machine is fitted with a keyswitch (S) on the jog control for selecting the machine operating modes. This machine
has two operating modes.
Selector switch S in AUTOMATIC “ ” position

Standard machining cycles enabled.
When this mode is selected, the jog control is disabled and the control panel only is enabled. This
prevents any possibility of machine control from two positions at the same time.
Selector switch S in MANUAL “ ” position :

With the selector in this position, the expert operator can operate the machine continuous axes one at
a time. Operation is manual or semi-automatic and allows the expert operator to adjust or set up the machine
in conditions of complete safety.
The key can be removed when the switch is in either Automatic or Manual position. Once the machine is set up, the
expert operator must remove the key, leaving the selector switch in the Automatic position. In this position the
production operator can carry out the standard machining cycle.
1.6 DE_GB1
RECORD 240 TV
GENERAL INFORMATION
1-6 UNITS OF MEASUREMENT
UNITS OF MEASUREMENT S.I. CONV.
kgf Kilogram force Machine weight 9,807 N

mm Millimetres Length of mechanical components 1 x 10-3 m
m/min Metres/minute Workpiece feed speed 1/60 m/s
l Litres Volume 1 x 10-3 m3
cm3 Cubic centimetres Volume 1 x 10-6 m3
Ø mm Millimetres Tool spindle and tool diameter 1 x 10-3 m
kW Kilowatt Motor power 1 x 103 W
Hz Hertz Frequency Hz
V Volts Mains power supply V
A Amps Absorbed current A
kA Kiloamps Maximum short circuit current 1 x103A
mm2 Square millimetres Electrical cable section 1 x10-6 m2

2π
(RPM) Speed Spindle and tool speed 60 rad /s
g/sec. Grammes/second Tool balancing 1 x 10-3 kg/s
mt/sec Metres/second Extraction flow speed m/s

m3/sec Cubic metres/second Extraction flow rate m3/s
Pa Pascal Vacuum Pa
bar Bar Compressed air pressure 1 x 105 Pa
lt/min’ Litres/minute Compressed air consumption 1/6 x 104 m3/s

°C Degrees centigrade Temperature °C @ 273+K
MicroS MicroSiemens Electrical conductivity 1 x 10-6S

GENERAL INFORMATION
1-7 TECHNICAL DATA

Record 240 TV ...................................................................................................................... 400 V - 50/60 Hz
– X, Y, Z axes ................................................................................ 4000x1250x300 or 4000x1600x300 mm
– Electrospindle .............................................................................................................. 7.5 kW 18,000 rpm
– Tool taper ..................................................................................................................................... HSK 63
– Tool changer ...................................................................................................... automatic with 12 locations
– Vacuum pump.................................................................................................................................. 90 m3/h
– Computer Numeric Control unit ................................. NUM1040 PC with Routolink and Telesolve functions
– X axis speed ...................................................................................................................... 40 m/min (max.)
– Machining zones .............................................................................. 2, each with 1 fixed and 3 movable bars
# Axis strokes available

– X and Y axes strokes .......................................................................................................... 5000x1250 mm
# Optionals
– Electrospindle ................................................................................................. HSK 63 11 kW 18.000 rpm
– Electrospindle ................................................................................................ HSK 63 6.6 kW 24,000 rpm
– X axis speed faster than 40m/min
– Vector rotary axis
– Mechanical presser with ball disc
– Mechanical presser with chromed steel disc
– Mechanical presser with nylon disc
– F9 : 9-spindle boring unit
– Universal K1 fixed version
– Universal K1 0° - 360° CNC
– Universal K2 fixed version
– Universal K2 0° - 360° CNC
– Blade cutter unit, ø160 mm, fixed version
– Blade cutter unit ø200 mm 0° -90° on-off version
– Blade cutter unit ø200 mm 0° -360° CNC
1.8 DE_GB1
RECORD 240 TV
GENERAL INFORMATION
– TR1 - Additional 1-station tool magazine (12 locations - without tool holder)
– TR2 - Additional 2-station tool magazine (24 locations - without tool holder)
– 4 machining zones, each with 8 bars
– Vacuum pump, 250 m3/h rating
– 2 vacuum pumps, 250 m3/h rating
– Bar code reader
# Workpiece reference and hold-down accessories

– Additional bar with 3 suction cups
– Additional suction cup
– Suction cap cover
– Workpiece lifting device
– Double acting stop
– Reference stop for X and Y directions
– Laser projector for one point on worktable
# Door machining accessories

– Door machining kit
– Kit for pendulum machining of door components
# Window machining accessories

– Window machining accessories
– Kit for pendulum machining of window components
– Additional clamp
– Duomatic kit with two machining zones
– 2 pairs of additional Duomatic clamps
– Duomatic kit with four machining zones
– Prowin
PROTECTIONS, GUARDS, COVERS

# Machining head guard
– Guard on the mobile upright with a shock-resistant plastic window to allow inspection of the machining zone .
– Rubber bumpers on guard.
– Triple-layer transparent guard strips near machining heads to protect operator from any material ejected from the machine.

GENERAL INFORMATION
– Positive-action safety switch on each front bumper, inhibits or stops machine operation to protect operator against
accidental contact with the mobile upright.
– Pendulum operation is possible.
# Machine guards
– Guard along the entire rear perimeter with access door.
– Positive action safety switch on the door of the guard inhibits or stops machine operation when machine is accessed.
– A manual/automatic mode key selector switch can be used to switch the machine to a safe condition so that checks
and adjustments can be carried out. When switched to a safe condition, software settings limit axis travel speed to
2.5 m/min and electro-spindle start up is inhibited.
– Emergency stops
Protection with X axis speed > 40 m/min

– Safety mat to the front of the machine.
1-8 SAFETY PRECAUTIONS - RESIDUAL RISKS

You should be aware that working with any type of machine tool involves risks.
Know these risks and take them into account when using the machine.
This machine has been designed to combine maximum safety with top performance.
When working with the machine you are responsible for your own safety and that of others.
Before you start to use the machine, read this manual.
The manufacturer declines all responsibility for damage or injury caused by improper use of the machine and
unauthorised modifications to the machine.
SAFE WORKING PRACTICES

1- Before you start to use the machine ensure that you are fully concentrated on the job in hand.
The machine must only be used by suitably trained personnel. Training must include the provision of information on
the hazards associated with the machine and the safety precautions to be taken.
2- Operators must be trained in the correct use of guards and safety devices. They must also be instructed to perform
regular inspections and checks of guards and safety devices.
3- The working area around the machine must be kept clean and free from obstructions. The floor must be level, well-
maintained and free from greasy dirt, shavings and loose material.
4- Ensure that the working area is well lit.
5- Before starting up the machine, make sure that the worktable is free of parts not used for machining.
6- Semi-finished and finished workpieces must be placed near to the operator position but at least one metre from the
machine.
7- Experience shows that items of personal jewellery and clothing can cause accidents. Remove rings, watches,
bracelets and chains. Button up cuffs and avoid loose, dangling items of clothing. Remove ties. Long hair should
be tied back or gathered up under hats.
The following must be worn:
- suitable protective apron
- safety footwear (as recommended by accident prevention regulations)
-safety glasses, goggles or visors to protect eyes
-ear protectors to reduce exposure to noise
-face masks to prevent the inhalation of toxic dust
-safety gloves for handling sharp tools, (tools must be transported on tool supports wherever possible).
1.10 DE_GB1
RECORD 240 TV
GENERAL INFORMATION
8- Do not leave the machine unattended when it is operating.

9- Report all machine, guard or tool faults immediately. Take the measures necessary to trace and repair such faults.
10- Each new program must be tested to ensure that it runs efficiently. Test programs under no-load conditions (i.e.,
with no workpiece present) and with the electro-spindle switched off.
MACHINESAFETY
11- Ensure that the machine is correctly earthed.
12- Ensure that all guards, covers and safety devices are in position and in good condition before starting to use the
machine. Do not use the machine without these protections.
13- Never machine pieces which are too small or too large for the machine.
14- Before fitting any tools ensure that the contact surfaces (shank and seat) are clean, undamaged and perfectly smooth.
15- Workpieces must be suitably clamped and supported. Use additional supports for long workpieces.
16- Do not attempt to remove shavings or offcuts from the working area while the machine is operating.
TOOLS
17- Only use tools which comply with EN847-1.
Do not use cracked or bent tools.
18- For the use, adjustment and repair of tools, follow the instructions provided by the manufacturer.
19- Permitted operating speeds are marked on the tools. Do not exceed these limits.
20- Check that tools are balanced, sharpened, correctly fitted and clamped.
21- Tighten the screws, bolts and ring nuts on tools to the specified torque settings. Do not exceed these settings. Do
not overtighten. Do not use levers when tightening. Do not strike tools with spanners or hammers.
SAFETYDURINGMAINTENANCE
22- Before commencing any maintenance or cleaning operations and before removing any guards, switch off and lock
out the machine. Switch off the main switch and padlock it in the “0” (OFF) position.
Switch off the mains compressed air supply valve and padlock the filter-regulator unit.
Hang a warning notice on the machine.
23- Follow the cleaning and maintenance procedures specified.
Shavings and sawdust are a fire hazard. Remove shavings and sawdust from the working area at regular intervals.
RESIDUAL RISKS
This machine has been designed in compliance with the Machinery Directive. The residual risks on this machine are:
-contact with the tool
-contact with moving parts (belts, pulleys...)
-ejection of the workpiece, tool or parts of both
-danger of inhaling sawdust if machining is carried out without an extraction system
-programming errors
-danger of electrocution.

GENERAL INFORMATION
1-9 NOISE LEVELS

WARNING
Noise emission values do not necessarily indicate a safe working level for noise exposure.
There is a correlation between noise levels and safe exposure levels but this is not necessarily a reliable guide to whether
or not additional safety precautions are required. The factors which influence real noise exposure levels for operators
include: length of exposure, workshop characteristics and other sources of noise such as machines working nearby.
Safe exposure limits vary from country to country.
Noise level information is provided to enable the user to make an informed evaluation of potential noise hazards.
Noise levels can be reduced by:

- selecting the correct tool
- selecting the correct speed
- keeping machines and tools correctly maintained
- use of the enclosures and soundproofing covers.
- correct use of ear protectors.
NOISE LEVELS
RECORD 240 TV vertical router
According to test report: CSR No. 00025 dated 26.04.2000
Operating conditions: ROUTING, BORING
Reference standards: ISO 3746/95 + PREN848-3E + UNI EN ISO 11202/97
ROUTING BORING
No-load operation No-load operation
without Machining without Machining
extractor equipment extractor equipment
Mean level of
noise on measurement 68.4 76.7 69.3 72.3
surface dB (A)
Noise level
produced 89.6 [1.09] 97.9 [6.16] 90.5 [1.12] 93.5 [2.24]
dB W (A) [mW (A)]
Noise level
at operator position 74.3 80.7 [96.6] 72.2 74.6 [95.2]
dB (A) [dB max]
Constant K = 4 [dB] as per pr EN 848-1

The values listed above are for open site conditions as defined for the test method in the reference standard.
NOTE: MEASURED ON MACHINE FITTED WITH GUARDS, COVERS, ETC.

NOTE: NOISE MEASURED WITH ONE SPINDLE ONLY OPERATING
1.12 DE_GB1
RECORD 240 TV
GENERAL INFORMATION
1-10 OVERALL DIMENSIONS
Axis stroke

GENERAL INFORMATION
Axis stroke
1.14 DE_GB1
RECORD 240 TV
INSTALLATION
SECTION 2 - INSTALLATION
2-1 Hoisting and unloading the machine ..................................................................................................... 2.2
2-2 Positioning and levelling the machine .................................................................................................... 2.4
2-3 Compressed air connections ............................................................................................................... 2.6
2-4 Electrical connections, earthing ............................................................................................................ 2.8
2-5 Extractor/spindle cooling equipment connections ............................................................................... 2.13
DE_GB2 2.1
RECORD 240 TV
INSTALLATION
2-1 HOISTING AND UNLOADING THE MACHINE

Caution: The operations described below must be carried out by suitably skilled personnel.
This operation must be carried out using a crane and metal chains or slings.
Before hoisting the machine remove all packaging material and components which were attached to the machine during
transport. Check component weight before hoisting; component weight is shown on the plate (T1).
Ensure that the lifting capacity of your hoisting equipment matches the machine weight shown on the plate (T) on the
machine base.
Use hoisting equipment with an inching function to ensure that the machine can be set down gently onto the factory floor.
Set the machine down gently; setting the machine down heavily can damage the machining head mechanisms.
Insert the tool (A) and the two tubes (B) into the holes (C) in the base and then secure them.
Use 3 belts whose length and capacity are indicated in the “X axis” stroke table.
Take the strain gradually and begin to hoist the machine. Avoid sudden hoisting movements.
Great care must be taken to avoid brusque movements which might tip the machine dangerously.
The hoisting zone must be free of persons and objects.
When the machine has been set down on the floor, detach the electrical cabinet (M).
Check the weight of the electrical cabinet on the plate (T1). Hoist the cabinet using 4 chains, 1 metre long and ready
fitted with hooks (K). Each chain must be able to support the entire weight of the electrical cabinet. Attach the hooks
to the 4 eyebolts (G). Hoist using a crane.
Take the strain gradually until the chains are taut.
Unscrew and remove the retaining bolts from the red bracket (C) holding the cabinet to the support.
Unscrew and remove the nuts (D) to release the tie rods (E) of the red cross beam (F). Hoist the cabinet. Move the
cabinet slowly, avoiding any sudden movements which could cause dangerous tipping.. Position it as shown in the
diagram in Section 1.
Next, remove all the red anchor brackets (N, F and P), the tie rods (E) and the tool (A) and the hoses (B).
N.B. Cover the holes in the machine base to prevent the entry of sawdust and shavings. The anchor bracket
bolts can be used for this purpose.
kg
2.2 DE_GB2
RECORD 240 TV
INSTALLATION
DE_GB2 2.3
RECORD 240 TV
INSTALLATION
2-2 POSITIONING AND LEVELLING THE MACHINE

Position the machine so that it is conveniently placed for connection to the mains power supply, compressed air and
extractor equipment connections.
The lighting in the machine area must provide illumination of at least 300 LUX.
The flooring must be able to support a load of 1500 kg/m2 Where this load bearing capacity is not present, it will be
necessary to build a foundation for the machine. Figure a shows the type of foundation required.
Ensure that the weight of the machine is evenly distributed on the feet (A, fig. b).
Use a spirit level with an accuracy of 2/10ths mm/m (0.120 inch/3ft).

Level the machine lengthways and then crossways. Level using a spirit level on a ground steel bar (fig. c).
Adjust machine level by turning the lock nuts (B, fig. b), then tighten the lock nuts (C).
When the machine is level, fix it to the floor with expansion bolts (T) fig. d (M8x50 mm) and the two side brackets (S).
N.B: Levelling the machine accurately at this stage will ensure a long, efficient machine life.
Refit the Laser (Y) with their supports, the guard (X) and the guard (V fig. d) removed for transport purposes: The bolts
required are in the tool kit. Connect up to the mains electric supply: connector (Z).
Finally, remove the red brackets (Q) clamping the X axis in position and the red brackets (P) clamping the Y axis in
position.
SIDE VIEW
PLAN VIEW
Lean concrete, 200 kg/m3
R250 concrete reinforced with

FeB32K steel
Axis stroke
* = CON/WITH/AVEC/MIT “TOOL ROOM”
fig. a
2.4 DE_GB2
RECORD 240 TV
INSTALLATION
fig. b fig. c
fig. d
DE_GB2 2.5
RECORD 240 TV
INSTALLATION
Pressure sensitive safety mat (where installed)

Position the mat as shown in figure e (it must make
contact with the feet of the perimeter guard).
N.B. -The surface on which it is placed must be free
of dust.
-The measurements shown in the drawing are
referenced to the front left corner of the front
guard.
-Once placed, the mat must be fixed to the floor
using the expansion bolts provided (8 mm
diameter).
Do not, under any circumstances:
-Use the mat in a configuration other than that for which
it is designed.
-Cut or make holes in the mat.
-Bend the corners of the mat.
-pull the cables. fig.e
-drive over the mat with a vehicle of any kind.
2-3 COMPRESSED AIR CONNECTIONS

Ensure that the compressed air supply line is free of condensate, burnt oil residues, scaling and solid impurities.
To compensate for any pressure losses on the main supply line, use pipes and hoses which have an internal diameter
of at least 10 mm and a pressure of at least 6.5 bar and no more than 8 bar. Where higher pressures are required, this
is indicated on the rating plate (T).
Connect the mains supply to the hose adapter (A) using a 16 mm inner diameter hose and a Jubilee clip.
Open the main valve slowly to allow the machine mechanisms to move and settle in their positions. Check that the
pressure on the gauge (B) is at least 6.5 bar.
If necessary, adjust the pressure using the knob (C).
Excessive accumulations of condensate in the circuit can cause compressed air equipment to malfunction. To prevent
excessive accumulation of condensate ensure that temperature of the compressed air does not exceed 25-30°C.
Compressed air temperature can be controlled by fitting compensation tanks to the compressor.
To switch the compressed air supply on and off, use the padlocked valve (D).
To switch on the compressed air, remove the lock, push the valve (D) down and turn it clockwise.
To switch off the compressed air supply, turn the valve anticlockwise until the slot (M) in which the padlock can be
inserted appears at the top again. The system is depressurised through the silencer (G).
2.6 DE_GB2
RECORD 240 TV
INSTALLATION
The pressure switch (H) is tripped and cuts off the electrical power supply if the compressed air pressure falls below
the set-point value.
For safety reasons, at the end of a shift the valve (D) must be turned off and padlocked.
X
MA
EU
PN
X
MA
EU
PN
X
MA
EU
PN
DE_GB2 2.7
RECORD 240 TV
INSTALLATION
2-4 ELECTRICAL CONNECTIONS, EARTHING

a) Conformity of the machine and its electrical system with current standards.
The machine and its electrical system are constructed in conformity with the requirements of the three directives below:
1) Machinery Directive 89/392/EEC, and the related reference standard CEI EN 60204-1 for electrical equipment
and for the following electrical equipment safety tests:
1.1 Protection circuit continuity test.
1.2 Insulation test.
1.3 Surge test.
1.4 Protection against residual voltage test.
1.5 Electromagnetic Compatibility (EMC).
Individual electrical cabinets also conform to the specifications of CEI EN 60439-1 for those factors not already
covered in the standard CEIEN 60204-1.
2) Electromagnetic Compatibility Directive 89/336/EEC.
3) Low Voltage Directive 73/23/EEC and subsequent amendment 93/68/EEC.
SCM GROUP S.p.A. guarantees that the machine conforms to the above standards.
Point 1.5 (EMC), the reference standards are as follows:

Emission: 1.5.1 EN 55011 for EMC in industrial environments.
1.5.2 EN 55014 for radio disturbance characteristic of electric motors.
1.5.3 EN 50081-1 Emissions for residential, commercial and light industry environments.
1.5.4 EN 50081-2 Emissions for industrial environments.
Immunity: 1.5.5 ENV 50140 EMC for immunity to radiated interference (>30 MHz)
1.5.6 ENIV 50141 EMC for immunity to conducted interference (150 KHz - 30 MHz )
1.5.7 EN 61000-4 Methods and tests for measuring immunity.
1.5.8 EN 50082-1 immunity for residential environments.
1.5.9 EN 50082-2 immunity for industrial environments.
The EMC filter is fitted to contain the interference conducted on the mains power line and to attenuate interference
caused by connection and radiancy of the power cable.
Relative to the nature and purpose of the machine tool in question, the curve (frequency trend of conducted interference)
which must be respected is that relative to class A, where:
Environment type A: industrial environment not connected to a domestic power supply network.
Class A curve: for fixed industrial equipment not connected to mains power supply networks of residential areas.
Environment type B: domestic or industrial environment directly connected to power supplies for domestic environments.
Class B curve: for equipment directly connected to a residential power supply network.
(see figure for reference curves, 150 KHz - 30 MHz).
L [(dB ( V)] CLASSE A
100
90
80
QP
70
AVE
60
50
0.15 f (MHz) 30
2.8 DE_GB2
RECORD 240 TV
INSTALLATION
b) Electrical connections, earthing

N.B.: Connection to the mains and subsequent electrical testing must be carried out by a qualified electrician
only. Use the circuit diagram supplied with the machine.
To ensure optimum working conditions, the mains power supply voltage must match the machine voltage shown on the
machine rating plate (T) inside the electrical cabinet (tolerance ± 5%).
Use the table below to select the cable section to be used for the power supply line.
The table also shows the values of the fuses to be fitted upstream of the machine. Fuses must be supplied and fitted
by the user.
Installation of a cut-out switch upstream on the power line requires a separate description.
Firstly, the difference between electrical hazards involving “Direct contact” and electrical hazards involving “Indirect
contact” must be made clear.
a) Direct: contact between a person and live wires or parts during normal operation.
Suitable protection in the form of insulation and/or purpose-built barriers is sufficient.
b) Indirect: contact between a person and a live metal mass due to a fault in the insulation. The power supply must be
cut off automatically. All metal masses must be connected to power supply protection and cut-out
equipotential circuits using automatic devices.
In case a) the use of a cut-out switch with a rated cut-out current not higher than 30 mA is approved only as additional
protection against direct contact. This provides additional but not complete protection. This device will not prevent
accidents where the other protective measures fail or where the user is negligent.
In case b) the use of cut-out devices on circuits without earth wires does not provide sufficient protection against indirect
contact even where the rated cut-out current is less than 30 mA. The use of this type of cut-out device only provides
protection against indirect contact where the earthing is very poor.
A cut-out switch triggering at 30 mA is not therefore expressly required. ( Reference standards IEC 64-8 ,
IEC 364 , EN 61008-1 , EN 61009-1 , IEC 755 ).
This type of cut-out switch is typical of those used in domestic environments (or industrial environments, directly
connected to the power supply used for domestic environments).
In the case of machine tools, protection against indirect contacts using cut-out switches triggered at 300 mA
are recommended; this type of device should be used in conjunction with a plant earth circuit.
Users should however take into account the following factor. The machine electrical system uses high frequency
converters, and/or uninterruptible power supply units (UPS). In general these devices cause immunity problems for
conventional cut-out switches (rated for 50 Hz sinusoidal currents) and may trigger the cut-out at the wrong setting or,
worse still, fail to trigger it altogether.
DE_GB2 2.9
RECORD 240 TV
INSTALLATION
Standard IEC 64 specifies three categories of cut-out switch:

type AC conventional for sinusoidal currents
type A also for pulsed currents
type B combines the features of the other two with continuous-type components.
Type B cut-out switches are recommended for converters, UPS units and, therefore, for our machines. Type B
cut-outs protect against indirect contact by automatically cutting off the power supply in the presence of fault currents
to earth, even where these are low.
The use of filters to protect against high frequency electromagnetic interference helps to ensure the efficient operation
of the recommended type of cut-out switch. However, the fault current (leakage) to earth must be controlled.
SCM GROUP S.p.A. machines are equipped with such filters (section a), in which the value of the leakage current is
already at a minimum (< 10 mA).
It is best to carefully study the architecture (consult a specialist) of the machine power supply system, using a variety
of selective protective devices, adjusting both the level and time at which they are triggered, so that operation is not
interrupted and the effectiveness of the protection is not compromised.
Note:
For power supply ratings other than 400 V, the machine must be fitted with an autotransformer (K).
The autotransformer converts these power ratings to the 400 Volts necessary for efficient machine operation.
On machines fitted with autotransformers, select the power cable section on the basis of the current absorbed by
the autotransformer.
WARNING:
On machines fitted with an autotransformer, the user is responsible for fitting fuses and other forms of
protection upstream on the power line.
The autotransformers supplied by SCM GROUP S.p.A. have a “neutral” socket
The yellow-green earth cable must have the same section as the power cable wires and must comply with the current
safety regulations of the country where the machine is installed.
Before you connect up the machine, switch off the mains power supply. Check that there is no power present on
the line.
N.B.: The mains power line must have a “neutral”.
Connect the line wires to the terminal block (M) of the main switch (V) Connect the line wires to the terminal block (M)
of the main switch (V)
Attach the yellow/green earth cable to the earth connection marked PE
The cables must be passed through the cable way (P) into the cabinet.
When you have completed all connections:

a) Check that the electronic cards are correctly fitted in their sockets.
b) Close the electrical cabinet door.
c) Switch ON the mains power supply.
d) Turn the main switch (V) to the “I” (ON) position.
N.B. Do not operate the tool changer until you have checked that the mains power supply connection has
been correctly made.
e) Turn the vacuum pump selector switch to the “I” (ON) position and check that the vacuum pump rotates in the
direction shown by the arrow (F) (see the pump instruction manual).
If the pump does not rotate in the correct direction, switch OFF the machine and turn OFF the mains power supply.
Invert two of the three phase wires R, S and T on the terminal block (M).
2.10 DE_GB2
RECORD 240 TV
INSTALLATION
Turn ON the mains power, restart the machine as described previously and check the pump direction of rotation again.
f) Reset the CNC unit following the instructions in the CNC unit manual.
g) To start the machine, press the START push-button.
WARNING
Work on electrical equipment must be carried out by qualified electricians only.
Do not modify, change or disable any of the circuits or devices fitted to the machine.
CNEGR
SY EM
T
PO
'D TERRA
SUA
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RU
ECNE G
DE_GB2 2.11
RECORD 240 TV
INSTALLATION
Pressure sensitive safety mat (where installed)

Connect the 3 cables to the control units in the electrical cabinet. Refer to the circuit diagram supplied with the machine.
AMPERE ASSORBITI SEZIONE CAVI FUSIBILI AM

ELECTRICAL INPUT (AMPERE) CABLE SECTION AM FUSE
AMPERES ABSORBES SECTION CABLE FUSIBLE AM
STROMAUFNAHME (AMPERE) KABELQUERSCHNITT SICHERUNGEN
AMPERE ABSORBIDOS SECCION CABLES FUSIBLES AM
mm2
0 ÷ 10 2.5 12 A AM
10 ÷ 14 4 16 A AM
14 ÷ 18 6 20 A AM
18 ÷ 22 6 25 A AM
22 ÷ 28 10 32 A AM
28 ÷ 36 10 40 A AM
36 ÷ 46 16 50 A AM
46 ÷ 54 16 63 A AM
54 ÷ 76 25 80 A AM
76 ÷ 92 35 100 A AM
92 ÷ 110 50 125 A AM
110 ÷ 145 70 160 A AM
145 ÷ 170 95 200 A AM
170 ÷ 190 120 200 A AM
190 ÷ 230 150 250 A AM
230 ÷ 265 185 315 A AM
2.12 DE_GB2
RECORD 240 TV
INSTALLATION
2-5 EXTRACTOR/SPINDLE COOLING EQUIPMENT CONNECTIONS

The tool on the machining head is fitted with an extractor hood (A).
Connect your mains sawdust/shaving extractor system to the outlet (B) using a flexible hose with an internal diameter
which is the same as the external diameter (150 mm) of the outlet. The extractor hose must be long enough to enable
full travel of the head on the Z axis.
When present, the auxiliary unit suction hoods (tubes C) must be connected to a tube (B) and then to the centralised
system.
Any plastic hoses used must be fireproof.
The sawdust/shaving extractor system must guarantee a flow rate (with the hood up and flow rate tested close to the
spindle) of at least 25 m/s and a vacuum of 300 mbar.
These values must be checked before you start machining.
If the main sawdust/shaving extractor system is connected to other machines, check the flow rate with all the other
machines running.
N.B. Correct extraction efficient machine operation and prevents damage caused by overheating. It also eliminates
the risk of inhaling sawdust and guarantees safe machining conditions for the operator.
Once a week, check the efficiency of the sawdust/shaving extractor system.
Other factors which reduce sawdust emissions are:

- regular maintenance of the tools, the machine and the extractor system
- correct cutting speed and feed speed
- correct adjustment of hoods, guards, diverters.
DE_GB2 2.13
RECORD 240 TV
INSTALLATION
2.14 DE_GB2
RECORD 240 TV
USE - ADJUSTMENT
SECTION 3 - USE AND ADJUSTMENT

3-1 Control panel ..................................................................................................................................... 3.2
3-2 Using the operator interface on the PC ................................................................................................ 3.9
3-3 Positioning the mobile bars, clamps and suction cups ......................................................................... 3.10
3-4 Workpiece hold-down system .......................................................................................................... 3.12
3-5 Double-acting stop ........................................................................................................................... 3.20
3-6 Elevator unit ..................................................................................................................................... 3.20
3-7 Laser device..................................................................................................................................... 3.22
3-8 Main machining unit .......................................................................................................................... 3.23
3-9 Fitting tools ...................................................................................................................................... 3.24
3-11 Changing the tool in the manual mode ................................................................................................ 3.26
3-10 Automatic extractor hood ................................................................................................................. 3.26
3-12 RAPID 12 (STD) tool change device ................................................................................................ 3.28
3-13 Safety devices .................................................................................................................................. 3.30

USE - ADJUSTMENT
3-1 CONTROL PANEL

A Personal Computer with operator interface program for controlling the machine. For use and programming,
consult the manuals supplied.
B EMERGENCY stop push-button
In an emergency, press the emergency stop push-button. All machine functions, with the exception of the vacuum
pump and the CNC, will be stopped automatically. To release the push-button, turn in the direction of the arrow.
C Floppy disk drive
D CD-ROM drive
E Mouse
F P.C. keyboard
H Machine START illuminated push-button.
The light switches off when the machine is switched to an emergency condition.
To restart the machine from an emergency condition:
a) Trace and remove the cause of the emergency.
b) Reset the CNC unit.
c) Press push-button H.
L Vacuum pump ON/OFF illuminated selector switch.
M Illuminated warning light: main electro-spindle or auxiliary unit in operation.
P Telephone line socket for Teleservice (direct line). Use a switched (analog) telephone line, preferably one which
does not pass through a switchboard.
Q 230 V a.c. socket for “Laser” (“Y” reference on the left)
R 230 V a.c. socket for “Laser” (“Y” reference on the right)
3.2 DE_GB3
RECORD 240 TV
USE - ADJUSTMENT

USE - ADJUSTMENT
COMPACT MOBILE CONTROL PANEL

A EMERGENCY stop push-button
In an emergency, press the emergency stop push-button. All machine functions, with the exception of the vacuum
pump and the CNC, will be stopped automatically. To release the push-button, turn in the direction of the arrow.
B CYCLE START illuminated push-button; starts the machining cycle from the CNC.
C FEED HOLD illuminated push-button; stops the machining cycle from the CNC.
D JOG push-button, movement in “+”direction of axis selected on the CNC.
E JOG push-button, movement in “-” direction of axis selected on the CNC.
F TOOL LOCK/RELEASE push-button in MANUAL mode.
F1, F3, F4, F5 Buttons not used
F2 This button is used with push-button D (+) or E (-) for JOG movements at RAPID speed
F6 ROTATE TOOL CHANGER ONE POSITION pushbutton, enabled when the selector S is switched to
MANUAL “ ”.
G Push-button not used
L CNC MODE key selector switch.
Position : The Modify mode is off; machine programs cannot be modified.
Position : All CNC modes and functions are enabled.
Position : All CNC operating modes are off; the controls on the CNC control panel are disabled.
M AXIS selector for MANUAL mode.
N AXIS OVERRIDE potentiometer; adjusts axis speed.
P SPINDLE OVERRIDE potentiometer; adjusts the spindle speed.
S “AUTOMATIC” “ ” - “MANUAL” “ ” selector (see section 1-5).
N.B. The remote control panel must be held as shown in fig. a. Do not hold the control panel by the cable
(fig. b); this may become disconnected or damage a component.
3.4 DE_GB3
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USE - ADJUSTMENT
NO
YES
fig. a fig. b

USE - ADJUSTMENT
CONTROL PANEL ON FIXED UPRIGHTS

H Illuminated workpiece LOCK/RELEASE selector using
hold-downs (“vacuum”) and/or clamps (“high pressure”).
Q EMERGENCY stop push-button

In an emergency, press the emergency stop push-button.
All machine functions, with the exception of the vacuum
pump and the CNC, will be stopped automatically. To
release the push-button, turn in the direction of the arrow.
R CYCLE START illuminated push-button (starts machining

cycle) for machining with clamps and vacuum hold-downs.
T1 Front “Low pressure” CLAMP OPENING/CLOSING

selector.
T2 Rear “Low pressure” CLAMP OPENING/CLOSING

selector.
Y Pneumatic stop ON/OFF selectors.
Z Digital vacuum metre.
N.B. The list of “Messages” and “M Codes” is attached

to the machine circuit diagram.
CONTROL PANEL WITH PRESSURE

SENSITIVESAFETYMAT
A EMERGENCY stop push-button
In an emergency, press the emergency
stop push-button. All machine functions,
with the exception of the vacuum pump
and the CNC, will be stopped
automatically. To release the push-
button, turn in the direction of the arrow.
B CYCLE START illuminated push-

button; starts the machining cycle.
3.6 DE_GB3
RECORD 240 TV
USE - ADJUSTMENT
STARTINGTHEMACHINE
To start the machine from the operator interface, proceed as follows:
a) Switch on the main power supply line to which the machine is connected by turning the main switch from Pos. 0
to Pos. 1 to switch on the control panel (see also section describing machine installation).
b) Press the machine START illuminated push-button to power up the machine drivers and inverters (see also the
Control Panel section).
c) At the same time the PC panel will automatically start the operating system and start Windows 95/98.
[On machines with an operator panel only (i.e. without a PC panel), the NUM CNC interface will be started
automatically. At the end of the set-up procedure the machine will be ready for immediate use. You can skip the
following steps and start the machine immediately.
d) Using the mouse, on the Windows desktop, select the icon for the interface you wish to use.
Note:
Standard SCM user interface = Routolink
The NUM MMI interface is installed for service reasons only. Contact SCM or NUM service.
Icon to start the SCM ROUTOLINK interface.

USE - ADJUSTMENT
Icons to start the NUM MMI interfaces.

N.B. For service use only. Do not use for working
with the machine.
a) Using the mouse, double-click the icon to start the interface.

b) When the interface you selected has been opened, the machine is ready for use.
Select the operating mode you require; the machine is now ready for use.
For instructions on using the interface, see the operating and programming manual.
STOPPINGTHEMACHINE
To switch off the machine, proceed as follows:

a) Leave the interface using the key combination indicated in the instruction manual.
b) Close any applications that are still open.
c) Close Windows following the proper PC shutdown procedure (see Windows manual supplied: “Start” + “Close
session” + “Shut Down”).
d) Switch off the machine by turning the main switch to the “O” (OFF) position.
[For machines with an operator panel only (i.e. without a PC panel), skip steps a) to c) and go immediately
to step d)].
3.8 DE_GB3
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USE - ADJUSTMENT
3-2 USING THE OPERATOR INTERFACE ON THE PC

The introduction of the PC to borers-routers enables the operator to control the machine from a special operator
interface, designed and configured to facilitate and speed up machine use and programming.
The operator interface enables direct control of the machine logic (PLC) from the PC. The interface functions have been
designed to make full use of the machines potential without endangering safety in any way.
The use of a PC has enabled the introduction of a totally ‘open’ system for machine control. Unfortunately this
development has opened the way for third-party program developers who have little knowledge of the principles of
machine control and machinery safety.
Given this situation, SCM Group S.p.A. would like you to note the following:
1) Dealers, retailers or branches in general are not authorised to install or in any way promote the
installation of an operator interface not approved by SCM Group S.p.A.
2) SCM Group Spa declines all responsibility for machines equipped with operator interfaces other than
those authorised and installed by SCM.

USE - ADJUSTMENT
The document “Diagnostics, Error messages and M codes” is available as a Pdf file, which can be read using Acrobat
Reader. Start Acrobat Reader by clicking its icon on the Windows desktop.
The file is in the following directory: C:\Xilog\country\”lingua”\Alrmhelp where “lingua” corresponds to the language
used in Routolink.
There is also a direct link to the file from Routolink.
Note. Diagnostics and M Code on-line connection.

From version 5.3 onwards, Routlink has an on-line link to the machine diagnostics. When an error message appears,
press the function key F6 to link directly to the machine diagnostics and to display a page with troubleshooting
information for the fault concerned. (The link to the diagnostics file uses Acrobat Reader already installed on the
machine PC).
Caution: While the system is starting Acrobat Reader and opening the Diagnostics file, do not touch any keys on
the keyboard.
3-3 POSITIONING THE MOBILE BARS, CLAMPS AND SUCTION CUPS

Positioning the mobile bars
With selector (H) turned to the “released” position, hold down pushbutton (A) to move the bar to the position required.
When you release button (A), the pneumatic cylinder (B) locks the bar again.
Positioning the clamps

Hold down lever (C) to move the clamp along the bar.
N.B. Ensure that there are no sawdust or shavings between the guide sliding surface (G) and the clamp reference
(F), to obtain an optimum workpiece reference plane.
For special machining, it may be necessary to rest the clamps on the reference pins (L): these can be made to project
from the part of the bar upon which the clamp is fixed by simply pushing the ends until they touch the bar.
Positioning the suction cups

To enable the suction cups (V) to be moved along the bar, turn the selector switch (H) to the “RELEASE” position.
To lock the suction cups, turn switch (H) to the LOCK position.
3.10 DE_GB3
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USE - ADJUSTMENT

USE - ADJUSTMENT
3-4 WORKPIECE HOLD-DOWN SYSTEM

a) Using clamps
The sequence of the steps depends on the type of workpiece being machined: the user must optimise it for the machining
cycle to be carried out.
a) Manually position the mobile bars and clamps, according to the size of the workpiece, as described in section 3-3.
b) move the selector (T) to the “release” position to lift the clamp plates (P) and position the workpiece in the machining
position. Assuming that for the first machining operation the clamps are commanded by (T1).
c) lock the workpiece with “low pressure” turning the selector (T1) to the “locked” position.
d) if necessary, adjust the position of the mobile bars and clamps: release the individual clamps using the relative
selector (S), and position it holding down the lever (C); release the bar by holding down the pushbutton (A).
e) When the optimum position is obtained, lock the workpiece by turning the selector (S).
N.B. If necessary, repeat steps d) and e) for each crossbeam and each clamp used.
f) At this point, you can turn the selector (H) to the “lock” position to definitively lock the workpiece with high pressure.
If a machining program was previously selected, press illuminated push-button (R) to start the program.
g) after the machining, turn the selector (H) to “release” to:

1) definitively release the workpiece using the selector (T1) or:
2) -turn the selector (T2) to the “release” position to lift the rear clamps and move them up to the machined side of
the workpiece. Finally, lock the again with (T2).
-If necessary, repeat points d) and e) to obtain a perfect positioning.
-turn the selector(T1) to the “release” position to lift the front clamps, used for the previous machining operation,
and move them away from the new machining area.
-turn the selector (H) to the “lock” position to definitively lock the workpiece with “high pressure” before carrying
out the second machining process.
N.B. Simultaneous or successive use of the “front” and “rear” clamps depends on the characteristics of the
workpiece and the machining to be carried out: the following are some examples of workpiece locking.
3.12 DE_GB3
RECORD 240 TV
USE - ADJUSTMENT

USE - ADJUSTMENT
Example 1: locking for upright machining
Example 2: locking for door machining
3.14 DE_GB3
RECORD 240 TV
USE - ADJUSTMENT
Example 3: locking for arched door/window frame machining
first machining operation
LASER
second machining operation
LASER

USE - ADJUSTMENT
b) using “Duomatic” clamps

For complete machining (butting and profiling on 4 faces) “in automatic mode” for an upright.
Use and programming are described in the “Routolink” manual.
Setting
N.B.:
1) The rear clamps (A fig.a) activated using the selector (T2) are used as “workpiece references”: their position is
established during machine testing and must never be modified.
2) The workpiece being machined must always be blocked with at least 2 clamps.
The position of the front clamps (B) and the central supports (C) must be adjusted accounting for the width of the
workpiece being machined and of the profile required. To reset the auxiliary circuits:
a) Switch off the power and compressed air supplies.
b) -loosen the screw (Q) to position the support (C) beneath the half way line of the workpiece being machined.
Tighten (Q).
-loosen the 2 “set screws” (D) to move the pneumatic cylinder (E) to about 2 mm from the workpiece. Tighten the
set screws again (D).
c) depending on the profile of the workpiece after the first machining operation (fig. b shows an example) adjust the
travel of the tabs (F fig. a) so that they have a sufficient grip on the workpiece to hold it firmly in position and, do
not interfere with one another during automatic machining.
For the adjustment, loosen the screws (G) and move the upper part of the clamp (A or B) reading the position
directly on the millimeter gauge (N) to establish the exact protrusion of the tab (F).
Control panel
The controls on the fixed crossbeam, are the same as those used for the standard pneumatic clamps.
The pedal (P) is used, instead of the selector (T2), to lock the workpieces (with low pressure) during their positioning.
3.16 DE_GB3
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USE - ADJUSTMENT
fig. a
fig. b

USE - ADJUSTMENT
c) Vacuum hold-down system

The vacuum hold-down system is divided into two separate circuits. This enables pendulum operation of the machine,
that is, one side of the table can be loaded ready for the next cycle while the other side is machining.
This system consists of:
- vacuum pump (P). The knob (M) (where fitted) is used to adjust the vacuum setting. For instructions, see the manual
supplied.
- suction cups (V): to fix the suction cups on the bar and the workpiece to the suction cups, turn the selector switch
(H) to the LOCK position.
- one-way valves (U).
ON-OFF valves (V) (inside the front guard on the base).
- digital vacuum regulators (E): see the instruction manual for this unit.
The vacuum gauges (E) have two functions.

a) They inform the CNC when the vacuum set-point value is reached; the green LED lights up to indicate this condition
b) They stop the machine if the vacuum drops below the set-point value.
The red LED will light to indicate a malfunction.
For instructions on adjusting the vacuum gauges, see the instruction manual supplied.
3.18 DE_GB3
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USE - ADJUSTMENT

USE - ADJUSTMENT
3-5 DOUBLE-ACTING STOP

It has been designed as a reference for veneered workpieces (e.g. doors).
The machine is normally supplied with 4 stops; 3 are used as a reference for the workpiece: 2 for the long side (Axis
“X”) and one for the short side (Axis “Y”).
On the fixed crossbeam, the stop (B) is oriented as a reference along the “X” axis (fig. a).
On the mobile crossbeams, as a reference along the “Y” axis (fig. a).
They are enabled and disabled by the CNC unit, in the “part program”.
Adjustments: all settings are carried out during approval testing. Do not tamper with the settings.
Maintenance: the unit has “long life” lubrication and does not require any maintenance.
3-6 ELEVATOR UNIT

It is used when you have to machine (and, therefore, load and unload) heavy workpieces.
Driven by a pneumatic cylinder, controlled by the NC using a solenoid valve, if the M code has been entered, every
lifting unit can lift a maximum load of 20 kg by 10 mm.
It can have 2 positions:

a) standby position, 30 mm below the suction cup/clamp surface.
b) 10 mm above the suction cup/clamp surface in the load/unload position.
The units are positioned during machine approval testing. They can be removed or moved (to the other side of the
crossbeam or to another crossbeam) by disconnecting the tubes (N) and loosening the knobs (M).
N.B. The tubes (N) must then be refitted to the connectors (P).
3.20 DE_GB3
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USE - ADJUSTMENT
fig. a
fig. b

USE - ADJUSTMENT
3-7 LASER DEVICE

In accordance with EN 60825/VDE 0837 standards, the laser used has a protection rating of 3A.
This type of laser does not require special protective devices when it is used: just follow the recommendations listed
below.
1) Do not look directly at the laser beam light source.

2) Do not use additional optic devices.
3) Do not modify or adjust the protections.
4) Make sure that the area lit by the laser does not have high levels of reflected light from shiny surfaces.
5) Do not change the type of laser without the approval of the machine manufacturer.
6) Repairs can only be carried out by the manufacturer.
7) Turn OFF the laser when it is not in use.
DESCRIPTION OF THE LASER

Output power: 10 mW
Laser class: 3A
Power supply: 230 V a.c.
INSTALLATION
Adjustment: this is performed during the machine final testing.
When refitting a laser unit to the machine, adjustment will be necessary if the unit is no longer aligned and if the distance
from the spindle axis is not 200 mm (see “figure a”). Adjust using the screws (B), (C) and (D) which secure the laser
tube and its support.
3.22 DE_GB3
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USE - ADJUSTMENT
fig. a
Spindle axis
3-8 MAIN MACHINING UNIT

The main components are:
1) An A.C. electro-spindle (L) designed to operate at high speed.

N.B. The electro-spindle is a high-speed precision mechanism and must be treated as such during machining and
when fitting tools. Careful use will ensure long machine life.
2) A static frequency inverter (M). This enables stepless speed changes.
Set the spindle speed using the related S code from the list supplied with the machine, and entering this code in the part
program.

USE - ADJUSTMENT
3-9 FITTING TOOLS

To ensure efficient operation and a long working life of the electro-spindle, observe the following basic precautions:
a) Always use well balanced tools (balance level: 2 mm/sec at 18000 rpm): unbalanced tools cause vibrations which
will damage the spindle bearings.
Tools must conform to EN 847-1 standards. Tools should be clearly marked with the maker’s name and the
permitted number of rpm for the tool. Tools which do not meet these standards must not be used.
b) Before fitting a tool, thoroughly clean the contact surfaces between the tool and the spindle using a soft cloth. (DO
NOT USE EMERY CLOTH!) Remove all traces of oil and ensure that the contact surfaces are not marked. This
will ensure good tool centring and thus reduce imbalance and vibration to the minimum.
c) Do not use force when fitting or removing a tool. Do not attempt to release the tool by knocking the spindle or the
tool spanner with a hammer. This can break the tool and cause irreparable damage to the bearings.
d) When you have finished using a tool, clean and oil the shank and threads and then store the tool in its container.
e) Always use cutting speeds, feed speeds, tool lengths and diameters which match the current machining operation.
N.B. Permitted operating speeds are marked on the tools. Do not exceed these limits.
The electrospindle is fitted with a tool taper clamping unit which conforms to DIN 69893 standard. A spring-loaded
tie-rod inside the spindle ensures a perfect clamping fit between the tapers and thus ensures full transmission of all motor
power to the tool.
Special micro-switches inform the CNC of the safe hold-down of the tool holder, the release (of the tool holder) and
if the electro-spindle is stopped or is use: if this information is not present or the values are incorrect, the “machining cycle”
is stopped.
An air jet inside the spindle shaft keeps the tool taper and the collet clean during the clamping.
The CNC is programmed to only permit starting of the spindle when the tool holder is connected correctly: if this is not
the case, a CNC message informs the Operator.
N.B. The tool must NOT be fitted to the tool-holder taper on the machine.
Fit the tool to the tool taper at the work bench; proceed as follows:
a) Insert the collet (A) in the ring nut (B). Turn the collet so that the eccentric ring (E) engages with the groove (S);
the ring (E) acts as an extractor.
The collet diameter must be the same or slightly less than the diameter of the tool shank. e.g. tool shank Ø20 ->
collet 19-20.
N.B. Check at the end of this step that the two lower faces are parallel and that the collet projects slightly from the
ring nut.
If this is not the case, the tool fitting will be insecure.
b) Tighten the ring nut on the tool taper until it begins to grip the collet.
Insert the tool and tighten fully using the spanners (F and G).
N.B. Always keep a tool-holder taper on the electrospindle because:
1) The tool holder taper keeps shavings and sawdust out of the spindle.
2) Turning the electrospindle without a tool holder taper will damage it.
3.24 DE_GB3
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USE - ADJUSTMENT
To insert the tool-holder taper by hand into the electrospindle, push the taper into the spindle against the pressure of
the spindle cleaning air jet until you obtain the measurement shown in the drawing.

USE - ADJUSTMENT
3-10 AUTOMATIC EXTRACTOR HOOD

The hood (A) is positioned automatically by the CNC once the measurements for the tools used have been added to
the machining program.
If you want to enter special hood positions in the machining program, enter the special measurement “E” for the gap H
(fig. a) used for referencing the tools.
Then lower the hood by 100 mm, that is: 100 mm from H.
To move the hood to its highest position, enter “E - 0” in the program.
fig. a
3-11 CHANGING THE TOOL IN THE MANUAL MODE

N.B. First, ensure that the tool has not penetrated the workpiece being machined.
If the tool has penetrated the workpiece, remove it by moving the axes in the manual mode.
Move the X axis fully to the left (close to the guard) and proceed as follows:
1) with the “SETUP” selector (S) turned to “AUTOMATIC” “ ” (NC keyboard ON), enter the code M51 in
MDI (IMPORTANT: CHECK THE MACHINE CODE LIST!).Next, press the ENTER key on the keyboard
and then the START key on the mobile control panel.
2) Turn the “SETUP” selector (S) to the “MANUAL” “ ” position and then remove the key.
3) Open the guard door and enter the machine enclosure with the mobile control panel.
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At this point:
a) Machine with standard magazine:
4) For the next operation use thick work gloves. Grip the tool and then press the blue illuminated Tool Clamp-Release
push-button (F) to extract the taper complete with the tool from the spindle. Fit the new tool and, taking care not
to place your fingers on the V-shaped groove of the shank where the safety device is engaged, press the push-button
(F) again to clamp the tool in the spindle.
5) Resume normal machine use.
N.B. To change the tool again, repeat the entire procedure.
N.B.: This procedure can only be carried out by hand. It can therefore also be used to change the tool on
the additional vertical spindle.
b) Machine with additional magazine: in this case, the tool cannot be changed manually, since the tool table
in the Routolink interface does not envisage such an operation.
Proceed as follows:
4) For the next operation use thick work gloves. Grip the tool and then press the blue illuminated Tool Clamp-Release
push-button (F) to extract the taper complete with the tool from the spindle.
5) Put the new tool in the Rapid 10 magazine and update the tool table before loading the tool to the spindle in the MDI
mode, using the appropriate M code (consult the list supplied with the machine).

USE - ADJUSTMENT
3-12 RAPID 12 (STD) TOOL CHANGE DEVICE

The tool changer changes tools automatically and rapidly, thus considerably reducing down-time.
The tool changer has a circular tool magazine (A) which rotates and presents the tools to the spindle one at a time as
required. It may contain up to 12 tools with a maximum diameter (including the angle drives ) of 160 mm.
The angle drives may be fitted in any of the 12 locations.
The tool change cycle is controlled by a CNC program.
Automatic control of tools greater than 160 mm in diameter is possible only with Tool Room (see relevant section of
this manual). In this case, collisions between the magazine and the upright or the auxiliary unit are prevented by the
machine control program.
Tool change cycle

- The CNC identifies the magazine location for the tool to be removed from the spindle; the motor (D) rotates the
magazine to this position.
- The pneumatic cylinder (B) moves the magazine towards the spindle. The magazine gripper engages the tool taper.
- On a command from the CNC, the tool is released and the head unit travels upwards to release the tool from the
spindle.
- The magazine rotates until it finds the location of the new tool to be fitted. The head unit then travels downwards
to insert the new tool taper into the spindle.
- The tool is clamped inside the spindle. The magazine grippers are released and the magazine retracts to its home
position.
N.B.:
The CNC stores the number of the tool currently fitted to the spindle. This number is up-dated at each automatic tool
change.
The machine will not carry out a tool change cycle under the following circumstances:
-if the machine zeroing cycle has not be completed.
-if the tool requested on the CNC is already fitted to the spindle.
During operations in the manual mode the tool number stored on the CNC will not be up-dated. When you return to
the automatic mode after a manual operation, it is advisable to check that the tool number stored to the CNC memory
corresponds to the tool fitted to the spindle.
To display the magazine position and the tools stored on the CNC, to modify tools stored to memory, to
display error messages and for troubleshooting instructions, see the CNC documentation supplied.
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USE - ADJUSTMENT
3-13 SAFETY DEVICES

The extractor hood over the tool, the front/side guard (A) and the side guard (B) prevent splinters and shavings from
hitting the operator during machining. These safety devices cordon off the area which must not be accessed while the
spindle is moving.
The bumpers (E) are fitted with microswitches (M) which trigger and stop the machine whenever the bumpers are
knocked or pressed. Similarly, the micro-switch located under the front guard door (A) will trigger if the door is lifted
and opened when the machine is operating.
Perimeter guards When the side door (P) is opened the microswitch (N) is triggered and switches the machine to an
emergency condition.
Before commencing any maintenance or cleaning operations inside the guard covers,
move the selector (S) to “ ” (“MANUAL”) and then carry the mobile control panel with you to operate the machine.
In this way you will have exclusive control of the machine.
If the door is accidentally closed while the operator is inside the guard (without the mobile control panel) he/she can still
stop the machine by pulling the cord (R): this trips the microswitch (Q) which stops the machine in emergency mode.
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USE - ADJUSTMENT

USE - ADJUSTMENT
PRESSURE SENSITIVE SAFETY MAT

The safety mat is divided into three sections surrounded by an aluminium frame. if you walk in the central or side area
enabled at the time (in front of the part of the table on which the head is operating: pendulum operation: the machine
switches to “emergency” mode.
N.B. During the machining of long workpieces, all the sections of the safety mat are enabled. In this case it is only possible
to load the workpieces after moving the “head” to “X”=0, “Y”=0.
MACHINE
CABLE OUTFEED
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MAINTENANCE
SECTION 4 - MAINTENANCE
4-1 Maintenance table .............................................................................................................................. 4.2
4-2 Cleaning the machine .......................................................................................................................... 4.3
4-3 Lubrication ......................................................................................................................................... 4.4
4-4 Vacuum pump .................................................................................................................................... 4.7
4-5 Compressed air system....................................................................................................................... 4.8
4-6 Belts .......................................................................................................................................... 4.10
4-7 Heat exchanger ................................................................................................................................ 4.12
4.8 Pressure multiplier ............................................................................................................................ 4.13
4.9 Pressure sensitive safety mat ............................................................................................................. 4.13
4-10 Testing safety devices ....................................................................................................................... 4.14
4-11 Dismantling, storing and decommissioning .......................................................................................... 4.14
4-12 Emergencies ..................................................................................................................................... 4.14
4-13 Troubleshooting ................................................................................................................................ 4.15
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DE_GB4 4.1
MAINTENANCE
Caution! All cleaning and maintenance operations must be carried out by qualified personnel only. Before
starting any cleaning or maintenance operations, stop, switch off and lock out the machine at the main switch.
Do not attempt to perform repairs or other operations not described in this manual.
This machine must only be used and maintained by suitably qualified and authorised personnel.
All operations requiring dismantling of machine components must only be performed by suitably skilled and authorised
personnel.
When changing machine parts only use original SCM spare parts. SCM declines all responsibility for damage caused
by the use of non-original SCM spare parts.
Accident prevention regulations, safety precautions and occupational health and safety recommendations must be
followed at all times.
4-1 MAINTENANCE TABLE

The operations described below must be carried out by suitably qualified personnel.
Every 8 hours of axis operation:
- Centralised axis lubrication
Every 8 hours:
- Clean excess grease (on guides and lubrication tank).
- Check the pneumatic system
Every 40 hours:
- Clean the mobile bar sliding guides
- Cleaning the electrical cabinet filters
- Manually lubricate the tool changer, the boring unit and the “ON-OFF” switches on all the auxiliary units.
Every 100 hours:

- Clean the machining head.
- Clean the vacuum pump filters.
Every 1000 hours:

- boring units: lubricate the horizontal heads
- “HSK” electro-spindle lubricate the tool taper clamping collet
- “HSK” electro-spindle clean and lubricate the tool tapers
WARNING! FAILURE TO COMPLETE THESE MAINTENANCE OPERATIONS CAN REDUCE
MACHINING QUALITY AND INCREASE THE RISK OF TOOL BREAKAGE.
- renew the PVC strips if worn.
Every 8000 - 10000 hours:

- Change the axis drive belts
N.B. In particularly dusty environments (e.g. when machining bonded boards) the maintenance intervals
given above are not correct. In order to ensure trouble-free operation, maintenance must be carried
out more frequently.
CNC battery life: The CNC unit has a back-up battery with a life of more than 5 years. We recommend that you change
the battery every 5 years.
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MAINTENANCE
The loss of program data (e.g. the number of the tool in the electro-spindle) usually indicates that the battery charge
is low. Do not wait until this occurs before changing the battery. Waiting until the battery charge is low may cause
complete loss of all CNC data.
For more information, contact SCM Customer Service.
4-2 CLEANING THE MACHINE

Daily. At the end of a shift, clean the worktable(s) and the surrounding area with an industrial vacuum cleaner.
DO NOT USE COMPRESSED AIR. THIS WILL BLOW SAWDUST AND SHAVINGS INTO CREVICES
AND MECHANISMS.
Machining head An efficient extractor system will ensure trouble-free operation and prevent damage caused by
overheating. Weekly. Check the efficiency of the sawdust/shaving extractor system.
Machining along the grain and other machining operations can cause the formation of large shavings at the spindles which
may block the extractor equipment.
The frequency with which the extractor equipment must be checked and cleaned depends on the amount of
material stock removed and the tool feed speed.
Daily. After work, remove the excess grease from the

guides and recirculating ball screws using a soft cloth.
Clean the lubricant tanks. Excess grease can drop onto
workpieces and damage them.
Every 40 hours. Clean the electrical cabinet filters.

Use a screwdriver to remove the cover (A). Remove the filter
(B) and flush it through with a water jet; knock the filter to kg
dislodge the dirt. The filter is recyclable.
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MAINTENANCE
4-3 LUBRICATION
1) Centralised axis lubrication
The system is controlled from the P.C.
Weekly. Check the lubricant level in the tank (A).
If necessary, top up through the grease nipple (B). Do not cover the vent hole (C) with grease.
The pressure gauge (G) indicates the operating pressure.

The line filter (F) prevents dirt from entering the distributor. Remove and clean the filter at regular intervals.
The microswitch (D) will trigger and transmit a signal to the CNC when the grease level is too low.
The microswitch (E) will trigger and transmit a signal to the CNC in the event of a lubrication system fault.
N.B.: Before performing any work on the lubrication system, refer to the circuit diagram supplied with the
machine.
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MAINTENANCE
2) Tool changer
Every 40 hours. Add grease through the grease
nipples (H) until a small amount of grease begins to
flow out.
3) “Duomatic” clamps
Every day clean the clamps and the surrounding area with an
industrial vacuum cleaner.
Every 40 work hours, add greaseusing the grease nipples
(Q) on the recirculating ball pads on the guides.
4) Auxiliary Units “ON-OFF” switches:

Every 40 hours, add grease through the grease nipples (L).
Grease points 1, 2, 3 and 4 with:

AGIP GR MU EP 00
ARAL ARLUB HL1
BP GREASE LTX1
ESSO BEACON EP0
KLÜBER CENTOPLEX 1
MOBIL MOBILPLEX 46
SHELL SUPER GREASE EP1
TEXACO MARFAC 1
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DE_GB4 4.5
MAINTENANCE
5) boring units: horizontal machining heads

Every 800-1000 work hours or every 6 months. Add
about 2 cm3 of grease through the grease nipple (M).
Recommended greases:
KLÜBER ISOFLEX NBU 15
6) HSK electrospindle
Every 500 hours (or every 3 months or at most, every 1000 tool change cycles). Lubricate the tool taper clamping
system with the spray grease provided (SCM code 0002400035C).
Switch the machine to Manual mode by turning the selector switch (S) to “ ”.
Move the machining head to an accessible position, remove the tool holder taper, then bring the machine to a complete
stop.
Insert the spray tube in the gap between the collet jaws (see figure), hold the can vertically and spray a little grease into
the gap. Repeat the operation on the gap on the other side.
To apply grease uniformly between the collet jaws, switch the machine to Manual mode and lock/release the taper ).
(code M51)
Then fit an empty taper and operate the electrospindle at 18000 rpm for about a minute.
Then stop the machine again, remove the tool holder taper and clean grease off the inside surface of the elctrospindle
shaft with a soft cloth and, necessary, acetone. Also clean the hollow part of the tool holder taper.
Every 6 months clean using acetone [CAUTION!: IT IS INFLAMMABLE!] the tool taper zone (illustrated in grey
in the figure) to be coupled with the spindle. Then spray it with the solid dry Teflub lubricant supplied (SCM code:
0002400034A); it is fire-proof and dust-proof: required for correct taper “release”.
N.B. Tool-holder tapers not supplied by SCM require lubrication of this type the first time they are used.
WARNING! Do not fix different grease types. Mixing greases with different base components can cause
a chemical reaction which alters lubricating properties. In some cases, the components may solidify and
cause seizing of the device to be lubricated.
SCM declines all responsibility for damage caused by incorrect lubrication or by the use of lubricants which
have not been recommended.
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MAINTENANCE
4-4 VACUUM PUMP

Every 20 hours. Clean the filter (M) and the filter bowl (N) using a vacuum cleaner.
DO NOT USE COMPRESSED AIR. USING COMPRESSED AIR WILL FORCE DUST INTO THE
PUMP CAUSING SERIOUS DAMAGE.
For more detailed information about maintenance operations (e.g. pump lubrication and internal filter
cleaning), see the manual supplied with the pump.
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MAINTENANCE
4-5 COMPRESSED AIR SYSTEM

Every day, check the pressure gauge (B) at regular intervals to ensure that the system is operating at 6.5 bar. 6.5 bar
To adjust, use the knob (C).
If the compressed air pressure fails below the set-point value, the pressure switch (H) will be triggered and will cut off
the electrical power supply.
N.B. DO NOT MODIFY THE PRESSURE SWICH SETTINGS: Changing this setting could permanently
damage the tool changer.
If the condensate is not drained off each time you switch off the compressed air, drain off the condensate in the bowl
(M) when it reaches the 1/4 way mark. Drain off by turning the drain plug (F).
At regular intervals, unscrew the bowl (M) and clean the filter with compressed air.
N.B. Before you start this operation, SWITCH OFF AND DEPRESSURISE THE COMPRESSED AIR
SYSTEM.
Compressed air lubrication

The lubricator feeds nebulised oil to the pneumatic cylinders.
When you first start the machine and also before the start of each shift, check the oil level in the bowl (S); the bowl must
be at least three quarters full.
Remove the cap (T) and top up with one of the following types of oil:
AGIP OSO 32
ARAL VITAM GF 32
BP ENERGOL HLP 32
ESSO NUTO H32
KLÜBER LAMORA 32
MOBIL DTE 24
SHELL TELLUS OIL 32
TEXACO RANDO OIL HD32 or equivalent oils.
ONLY USE RECOMMENDED OILS.
DO NOT MIX OIL MAKES.
Check the oil drip rate when the machine is running. Check the drip rate on the indicator (X). The drip rate must be one
drop every 2 to 3 strokes of the pneumatic cylinders.
To adjust, use the knob (W).
N.B. Before you start this operation, SWITCH OFF AND DEPRESSURISE THE COMPRESSED AIR
SYSTEM.
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MAINTENANCE
4-6 BELTS
X AXIS
Tensioning the belt
Belts are tensioned during machine testing and do not usually require further adjustment.
However, if they do require adjustment, proceed as follows:
a) stop the electrical and pneumatic supplies (padlock the main switches).
b) Slacken the screws (A) and push the motor to tension the belt (tensioning force ~25 kg). Hold the belt so that it
is tensioned and tighten the screws (A).
Changing belts
Call SCM After-Sales Service.
Y AXIS
Tensioning the belt
b) Slacken the screws (A) and push the motor (force ~25 kg); hold the belt so that it is tensioned and tighten the screws (A).
Changing belts
4.10 DE_GB4
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MAINTENANCE
Z AXIS
Tensioning the belt
b) Slacken the screws (A) and push the motor (tensioning force ~25 kg) to tension the belt. Tighten the screws (A).
Changing belts
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DE_GB4 4.11
MAINTENANCE
4-7 HEAT EXCHANGER

Before filling the tank, check that the pump motor turns freely.
Do not run the pump dry for longer than 30 seconds.
Check the coolant level on the optical level indicators (B). When the coolant reaches the MIN level, top up through the
fillers (C) until the level reaches the MAX mark.
Only use AD-1 coolant liquid. Order coolant from the Spare Parts Department (part number 0002402001C).
Do not dilute with water.
Use clean containers when topping up.
Warning: The coolant fluid is toxic.
A flow switch sends the NC an alarm message when the flow rate drops below the set value.
At regular intervals, clean the cooling packs and the pump motor with a jet of compressed air (max. pressure 10 bar).
Empty the tank when the machine is idle for a considerable time.
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MAINTENANCE
4.8 PRESSURE MULTIPLIER

The pressure multiplier provides the pressure required to actuate all the devices which operate at pressures above 6 atm.
With a mains supply pressure of 6 atm, the pressure multiplier can supply a pressure of up to 12 atm.
Adjust the outfeed pressure using the regulator (D) reading off the pressure on the pressure gauge (E). Belts are tensioned
during machine testing and do not usually require further adjustment.
The tank (A) has a safety valve (B). At regular intervals, with the machine stopped and switched off, drain off the
condensate by slowly opening the vent valve (C).
4.9 PRESSURE SENSITIVE SAFETY MAT

- Keep the mat and surrounding area clean.
- At regular intervals, clean the surface of the mat with soap and water.
- Periodically check the state of the connecting cables.
Repairs
Since the mat is hermetically sealed, no repairs can be carried out on it.
In the event of damage or malfunctioning, the mat must be replaced.
The only part of the mat that can be repaired is the aluminium edge.
If this is damaged so that the mat cannot be fixed to the floor properly, the damaged part must be changed before the
machine is used again or before you access the danger area again.
Transportation and storage

The mat must be transported and stored in the horizontal position.
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MAINTENANCE
4-10 TESTING SAFETY DEVICES

The machine is fitted with safety devices to ensure safe operation at all times. The efficiency of safety devices must be
checked at regular intervals.
Every 2 weeks. Check the efficiency of the emergency stop devices as follows:
a) With the machine running normally in a standard operating cycle, press the emergency stop push-button on the
control panel or on the buttons on the front of the worktable: The machining heads and the axis drive units must stop.
b) With the machine running in the automatic or manual mode, hit the side bumpers. The machine must the machine
must stop.
c) With the machine running in the automatic mode, stand on the central section of the pressure sensitive safety mat
or on the part of the mat in front of the head currently in use. the machine must stop.
d) With the machine running in the automatic mode, open the rear guard door. the machine must stop.
e) With the machine operating in the automatic mode, open the front guard cover. the machine must stop.
f) in automatic or manual mode, pull the emergency cable inside the rear guard: the machine must stop.
At regular intervals, check the efficiency of the mechanical guards. Check the legibility of the warning labels and plates.
Hazard warning plates and labels (i.e. those with a yellow background) must be legible at all times.
Every 2 months or every 500 (approx.) brake applications. Check the electrospindle braking times. The maximum
stopping time must not exceed 4 seconds.
Faults found during testing of safety devices must be reported immediately to the works manager. The works
manager must withdraw the faulty machine from service and call the service department immediately.
4-11 DISMANTLING, STORING AND DECOMISSIONING

Before dismantling and moving the machine to another location, disconnect the electrical and compressed air mains
supplies.
If the machine is to remain idle for a long time, disconnect it from the mains electricity and compressed air supplies. Clean
the sliding guides and tool spindles and treat with a rust-proofing coating. Store the machine in dry conditions. Machines
should be provided with weatherproof covering,
Machine components do not contain harmful or toxic substances. During decommissioning, separate metal and plastic
parts before sending material to scrap.
4-12 EMERGENCIES
In the event of flooding of the works premises, switch off the mains power supply to the machine immediately. The
machine must be checked by an expert technician before being returned to service.
In the event of fire, switch off the power supply to the machine immediately. Tackle the fire with fire extinguishers,
directing the extinguisher jet at the base of the fire. Before the machine is returned to service it must be checked by an
expert technician even though there may be no apparent signs of damage.
The space around the machine should be free from all obstructions which might prevent rapid evacuation of the work
area in the event of an emergency.
This machine is NOT designed for operation in explosive environments.
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MAINTENANCE
4-13 TROUBLESHOOTING
Faults which occur during machining are indicated in two ways: CNC/PC monitor display messages: These are CNC
messages (for details see the CNC manual) or diagnostic messages (see the manual supplied with the machine).
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MAINTENANCE
4.16 DE_GB4
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ACCESSORIES FOR ELECTRICAL CONTROL UNITS
1
Introduction:
The following notes must be considered as an addition to the information already provided in the manual supplied with
the uninterruptible power supply unit (UPS). Read all of the instructions before operating the unit and keep this manual
for future reference.
The manual supplied with the UPS contains a description of the unit, safety instructions, operating instructions,
maintenance instructions, trouble-shooting instructions and unit technical specifications.
Caution! the unit contains high power batteries which can generate high voltages even when the unit is
switched off and the power is lead unplugged.
- UPS internal maintenance must be carried out by expert personnel only.
- The unit cannot function without an earth connection.
Keep the UPS dry and clean. Do not allow liquids or dirt to enter the unit. Keep the unit out of direct sunlight and
away from sources of heat. This will prevent overheating which can lead to UPS stoppage.
- Do not connect laser printers to the unit sockets: the high currents produced may damage it.
- Batteries must be substituted by expert personnel only.
Old batteries must be delivered to a qualified battery recycling and disposal service centre. Old batteries are
classified as toxic waste.
- Do not throw the batteries onto a fire: they may explode.
- Do not open, tamper with or damage batteries. Battery electrolyte is corrosive and toxic. Avoid contact with
eyes and skin. Batteries do not require maintenance.
- In the event of a short circuit, a battery may produce high level currents. The following precautions can prevent
short-circuits.
1. remove any watches, rings and other metal objects,
2. Use tools with insulated handles.
3. Do not leave tools or metal components on the battery cover.
- The only UPS components which require periodic checks are:
-fans: at regular intervals, check efficiency and clean.
-batteries: change the batteries when instructed to do so by the message on the UPS display or when indicated
in the UPS manual.
- The UPS complies with standards regarding electromagnetic compatibility in residential and industrial environments.
It generates, uses and can radiate radio frequency energy and, unless installed and used in accordance with the
instructions, may interfere with radio communications.
2
Uninterruptible power supply unit, EXIDE ELECTRONICS NETUPS - 700 VA model
- Battery life is linked to the operating temperature and the number of charging and discharging cycles performed. Battery
life normally varies from 3 to 5 years if used at 20°C; it is halved at an operating temperature of 40°C.
- Battery capacity is not constant: it increases after several full charging and discharging cycles, remains constant for
100 to 200 cycles and then begins to decline.
- If the UPS autonomy falls below the rated level, change the batteries. The batteries can be changed ‘hot’, i.e. when
the UPS is in operation.
Batteries must be changed when: the red BATTERY LOW LED flashes continuously, the buzzer sounds continuously
and the message CHARGE NOT INCREASING appears on the UPS display (for further details, see the UPS manual).
Press the TEST/RESET ALARM pusbutton to reset the alarm message. The red LED will however continue to flash
until the battery has been changed.
- Changing the batteries:

1. Grip the upper part of the front panel at the two teethed sides: Push the panel forwards and upwards and remove
the panel (see fig. 1).
2. Move the panel forwards and upwards. Guide the flat cable upwards to release the unit front panel. Press the catch
to release the cable (fig. 2).
3 Using a screwdriver, unscrew the two screws in the top corners of the of the plate panel (fig.3).
4. Fold the plate panel outwards and downwards. The plate panel is hinged at the bottom and can be used as a ramp
to slide the batteries out of the UPS (fig.4)
5. Push the plastic card projecting from the lower section of the battery and slide the battery out by approx. 5 cm (fig.5).
6. Remove the projecting sections of the terminals on the top, front section of the battery. Ensure that the metal portions
of the projecting parts do not make contact with any metal surface on the unit (fig. 6)
7. Slide the battery out completely (fig.7).
8. To change the battery, perform the above operations in reverse order. Ensure that the red wire of the battery is
connected to the corresponding red terminal (fig.8).
- To ensure efficient battery operation, keep the operating temperature as low as possible.
- Standard autonomy when fully charged = 5 minutes.
- Set of batteries supplied by Exide Electronics or SCM: 12 Volt lead battery, sealed, maintenance-free.
The figure on the left shows the battery connections for

450 and 700 VA units.
3
fig.1- 8
4
Uninterruptible power supply unit, ONLITE, AMICO 100 - 1000 VA model
N.B.: For information about installation, start-up, use and maintenance, refer to the booklet supplied with
the UPS.
Maintenance
- Warning
Do not attempt to open or repair the AMICO unit. Opening the unit will expose you to the risk of electrocution
and will void your guarantee.
AMICO must only be repaired by authorised personnel. In the event of a fault, turn OFF the UPS and contact the
technical assistance service.
- Regular maintenance
AMICO units require very little user maintenance. To ensure that your unit provides years of efficient, trouble-free
service, carry out the following regular maintenance.
1) Remove the dust from the air inlets with a vacuum cleaner.
2) Clean the unit with a damp cloth.
3) The sealed battery does not require any ordinary maintenance.
- Periodic tests
At regular intervals (at least once every 4 months), check the battery condition by simulating a black-out for a few
seconds. To simulate a black-out, press the “POWER & TEST” push-button.
During this test, the “Battery ON” warning will light up.
WARNING! If the batteries are in a poor condition or faulty, this test could switch off any units
powered by the UPS.
Only run the test when the system is OFF or after you have saved all the files in use.
- Batteries
The AMICO unit has a sealed, maintenance free, long-life lead storage battery.
The unit does not emit fumes and can be installed in any surroundings.
Changing the batteries:
5
a) Unscrew the retaining screws (A) and remove

the cover (B).
b) Extract the connector (C) before removing the

cover (D).
c) Unscrew the screw (E) and remove the cover (F).
d) Pull the tab (G) to extract the storage batteries (H);

disconnect the batteries
e) To fit new storage batteries, follow the above procedure

in reverse order, reassembling the Amico unit.
6
AIR CONDITIONING UNIT FOR ELECTRICAL CONTROL UNIT

AIR CONDITIONING UNIT FOR ELECTRICAL CONTROL UNIT
MODEL KUR09.01.CAB - KELVIN
General
The following notes supplement those in the manual supplied with the unit.
Therefore, please read all of the instructions before starting the device
and keep the manual for future reference.
The manual contains general indications, safety indications, use and

operating instructions, maintenance details, diagnostics indications and
unit technical specifications.
IMPORTANT:
ˇ Never allow unqualified persons to handle, inspect or tamper with the unit.
ˇ Do not force operation by jumpering (bypassing) the electrical safety devices.
ˇ Ensure that you have powered down the unit before carrying out any inspections, maintenance/repairs or cleaning.
ˇ Do not try to repair the refrigeration circuit unless a specialist (refrigerator technician) is present. In contact with
a naked flame, refrigeration gas becomes toxic and highly dangerous.
ˇ For maintenance/repairs or spare parts, if possible contact KELVIN service centres directly, or "Refrigerator
technicians" only. Only use original spare parts, available directly from KELVIN or through SCM.
ˇ Only use the air conditioner for cooling electrical cabinets.
ˇ Do not use the air conditioner with the doors open, as this may cause an excessive build up of condensation. To
prevent this problem, a microswitch is fitted which cuts power to the air conditioner when the doors are open. Do
not disable this microswitch.
ˇ Do not use the air conditioner if the condensation drainage tube is blocked or the condensation is not flowing out
correctly.
ˇ Do not use the unit without the cover panels.
ˇ The air conditioner factory setting is 35°C. Do not alter this adjustment and, in any event, never set the thermostat
to values below 25 °C, to prevent dangerous condensation build up on (cold) internal components if the doors are
opened.
ˇ Refrigeration systems must be decommissioned by specialists, due to the presence of pressurised gases. Collect
the refrigerator gas in liquid form and hand it over to an authorised centre for disposal.
ˇ KELVIN only uses non-toxic gases with low (or no) O.D.P. (ozone depletion potential).
ˇ Never clean any unit components with acids or caustic substances.
7
For correct and lasting unit operation, carry out the routine maintenance at regular intervals:
1) The refrigeration circuit is sealed and does not require any maintenance.
2) Periodically clean the condensing battery with a jet of compressed air, taking care not to damage or bend the
aluminium tabs.
3) Periodically clean the polyurethane air filter with a jet of compressed air. If necessary, substitute it with original spare
parts or with others which have equivalent "diameter".
4) Periodically clean the fans with a jet of compressed air.
5) Periodically check that the air conditioner condensation drainage tube is not blocked.
IMPORTANT: the presence of a yellow warning lamp, if lit, indicates that you must clean the air filter (see point 3
above). When the lamp lights up air conditioner operation is not interrupted, but continued use with the lamp lit may,
in the long term, compromise correct operation.
Routine maintenance intervals depend on the type of environment in which you work. They may vary from a minimum
of 3 months to a maximum, in particularly dusty environments, of "daily" maintenance.
.
8
AIR - AIR HEAT EXCHANGER FOR ELECTRICAL CONTROL UNIT

MODEL EXA - COSMOTEC
General
The following notes supplement those in the manual supplied with the unit.
Therefore, please read all of the instructions before starting the device and keep
the manual for future reference.
The manual contains general indications, safety indications, use and operating
instructions, maintenance details, diagnostics indications and unit technical
specifications.
IMPORTANT:
ˇ Heat exchanger operation and maintenance may be dangerous unless carried out correctly. Only specialised
personnel may repair, check or operate the heat exchanger.
ˇ Never clean any unit components with acids or caustic substances.
ˇ Switch off the power supply before carrying out any maintenance. Check that there is no residual voltage in the
circuits. Clean and dry the operating zone. Discharge the fan capacitor terminals to earth. Switch off the circuit
before removing the fuses.
ˇ Fuses: only substitute with other fuses of the same type.
ˇ The unit, which is suitable for operation in industrial environments, requires very low maintenance.
Checks to be carried out:

1) Check that the air fed out (into the environment) flows regularly without being drawn into the heat exchanger again.
2) Check that the air inside recirculates evenly within the cabinet.
Maintenance and maintenance intervals:

1) Every 2 months check and clean the grille over the fan. Also check that the "exchanger pack" is clean.
2) Every 6 months check that the fans do not overheat and do not produce excessive vibrations.
Notes about cleaning:

Clean the heat exchanger, cabinet side or environment side, with the unit on the floor, using a detergent and compressed
air (max. pressure 4 bar).
You may immerse the "exchanger pack" in the detergent.
9
10
TOOL ROOM
TOOL ROOM TOOL CHANGER WITH

ADDITIONAL MAGAZINE
1
TOOL ROOM
INSTALLATION
Once the machine has been positioned and levelled, position the additional Tool Room changer magazine.
Hoisting and unloading the machine. Use a forklift truck or a crane and refer to the slinging diagram in fig. a.
N.B.: - Ensure that the lifting capacity of the fork lift truck and lifting equipment is sufficient to support the weight of
the changer shown on the plate T1.
- Ensure that the slings do not interfere with the tool holders.
Positioning. Position the additional magazine as indicated in the diagram in fig. b, following the measurements indicated.
Levelling
Use a spirit level with an accuracy of 2/10ths mm/m (0.120 inch/3 ft).
Level the machine lengthways and then crossways; place the spirit level on a ground steel bar (fig. c) on the circular rack.
kg
fig. a
2
TOOL ROOM
fig. b
fig. c
3
TOOL ROOM
Level by turning the adjuster nuts (B, fig. e) on the feet.

N.B. After levelling, secure the bracket (Z) to the ground using the plugs (T) and tighten the two conical nuts (U) on
the two front feet.
Precise positioning
a) Move the machining head to the tool change position (“Y” = 0)
b) Check the alignment between Tool Room and the X axis of the machine.
- Fit two smooth pins on two tool holder shanks.
- Insert the two shanks in two support (fig. d) so that the tangent of the pins is parallel with the axis X.
- Using a comparator fixed to the machine (fig. d), move the X axis and check that the machine and Tool Room
are parallel. Maximum permitted error ± 0.5 mm
- To adjust, turn the adjusters (D) and (E) (fig. e).
c) Move the Rapid 12 to the ‘tool change with additional magazine (Tool Room)’ position. Move the additional
magazine forward to the tool change position.
d) Screw up the adjuster (D) and unscrew the adjuster (E) to move the additional magazine towards the Rapid 12 until
it is in the ideal position for tool changing. (Do the opposite to move the magazine away from the Rapid 10).
N.B. Turn the adjusters (D) and (E) by the same amounts to ensure that the Tool Room unit and the machine remain
parallel.
Insert a tool taper in the support (S) and check that it engages correctly with the gripper (A) on the Rapid 10.
e) Secure the additional magazine to the ground with at least one plug (T) for every foot.
fig. d
4
TOOL ROOM
fig. e
Electrical connections, earthing

Refer to the circuit diagram supplied with the machine.
X
MA
EU
PN
X
MA
EU
PN
X
MA
EU
PN
Compressed air connections

Connect the hose coming from the additional magazine to the
quick-release connector (R fig. f).
fig. f
5
TOOL ROOM
USE AND ADJUSTMENT

The tool changer changes tools automatically and rapidly, thus considerably reducing down-time.
The tool changer has a circular tool magazine (A, fig. h) which rotates and presents the tools to the spindle one at a time
as required.
The tool magazine has locations for 12 tools including angle drive heads.
The additional tool magazine (E) is positioned parallel with the X axis. It has 12 or 24 locations on one or two circular
racks and can hold 11 or 22 tools of various sizes, including an unlimited number of angle drive heads.
To load the tools on the gripper (E) manually, lift the locking device (C), insert the tool taper (G, fig. g) in the support
(S). Release (C).When you release (C), the tool will be clamped in position.
fig. g
Caution! Incorrect fitting of the taper may seriously damage the unit.
As well as serving the spindle, the magazine (A) is used as a change-over shuttle (for tool pick-up and set down) with
the additional magazine (E).
The software for loading/unloading tools on (E) is of the RANDOM type.
TOOLCHANGECYCLE
a) With empty spindle
- The motor (D, fig. H) turns the magazine (A) until it reaches the required position.
- The pneumatic cylinder (B) moves the magazine (A) towards the spindle, then the head unit moves down to insert
the tool taper in the spindle.
position. The head unit then travels upwards to the ‘safety’ position.
b) Between spindle and magazine (A)
magazine to this position.
- The head unit then travels downwards to the tool change position.
- The pneumatic cylinder (B) moves the magazine towards the spindle. The magazine gripper engages the tool taper.
- On a command from the CNC, the tool is released and the head unit travels upwards to release the tool taper from
the spindle.
6
TOOL ROOM
- The magazine rotates until it finds the location of the new tool to be fitted. The head unit then travels downwards
to insert the new tool taper into the spindle.
position.
c) Between spindle and additional magazine (E)

magazine to this position. The head unit then travels downwards to the tool change position.
- The pneumatic cylinder (B) moves the magazine (A) towards the spindle. The magazine gripper engages the tool
taper.
- Tool clamping is released by a command from the CNC. The head unit moves up to extract the tool taper.
- The motor (D) rotates the magazine (A), searching for the first free location suitable for holding the tool required.
case 1: Magazine (A) with free location
- The machining head is moved along the X, Y or Z axes to the pick-up/deposit position.
- The additional magazine (E) is moved forward by the cylinder H and then rotates to present the tool required.
- The locking device (C) is released by the pneumatic cylinder L.
- The pneumatic cylinder (B) moves the magazine (A) to the intermediate position.
- The pneumatic cylinder (F) moves the magazine (A) towards the magazine (E). The gripper (A) engages with the
tool taper on the magazine (E); the locking device (C) blocks the tool.
- The cylinder (F) retracts (A) to extract the tool from the support (S).
- The cylinder (H) moves the magazine (E) back to the home position.
- The motor (D) rotates the magazine (A), searching for the location (stored in the CNC memory) of the new tool
to be fitted to the spindle.
- The cylinders B and F move the magazine (A) moves towards the machining head and then the head unit moves
down to insert the tool taper in the spindle.
- The tool is clamped inside the spindle. The grippers are released, the magazine retracts and travels to its home
fig. h
7
TOOL ROOM
case 2: Magazine (A) without free location

- The machining head is moved along the X, Y or Z axes to the pick-up/deposit position.
- The motor (D) turns the magazine (A) until the location for the tool to be unloaded is found.
- The pneumatic cylinder (B) moves the magazine (A) to the intermediate position.
- The cylinder (H) moves the magazine (E) forwards, the magazine then rotates to present the free position; the
pneumatic cylinder (L) is released by the locking device (C).
- The pneumatic cylinder (F) moves the magazine (A) towards the magazine (E) to permit insertion of the tool. The
device (C) clamps the tool in position.
- The magazine (A) retracts to release the tool from the gripper and then moves to the intermediate position.
- The magazine (E) rotates and moves up or down to present the tool required to the magazine (A).
- The pneumatic cylinder (F) moves the magazine (A) towards the magazine (E). The gripper (A) engages with the
tool taper on the magazine (E); the locking device (C) releases the tool.
- The cylinder (F) moves back (A) to an intermediate position thus extracting the tool. The locking device (C) blocks
the tool.
- The cylinder (H) moves the magazine (E) back to the home position.
- The motor (D) rotates the magazine (A), searching for the location (stored in the CNC memory) of the new tool
to be fitted to the spindle.
- The cylinder (B) moves the magazine (A) towards the maching head. The head unit travels down to insert the tool
taper in the spindle.
- The tool is clamped inside the spindle. The grippers are released, the magazine retracts and travels to its home
fig. h
8
TOOL ROOM
MAGAZINEMANAGEMENT
In order to manage a RANDOM type tool configuration, you must enter the characteristics of all tools
present in the magazine in the TOOL TABLE of the Routolink interface.
N.B. For instructions and information about the table editor, see the ROUTOLINK manual (version 5.0
or higher). The following notes are intended as a guide only.
The TOOL CHANGE OPTIMISER MODULE (featured only if the machine has Tool Room) is designed to optimise
the tools used in the part program according to their diameter and current position on the Rapid (10 or 12, magazine
A) or on Tool Room (magazine E) and in such a way as to also avoid collisions between them.
The Module is unnecessary if only magazine (A) is fitted since the tools are arranged manually by the operator according
to diameter only.
TOOL CHANGE OPTIMISER

MODULE
The software is an integral part of the SCM Routolink interface for controlling CNC routers and borers.
It can be installed, as Routolink module, only on machines equipped with Tool Room.
Main features
1) Before performing a machining cycle, the software that all the tools required for the work to be done are present on
the machine (on the spindle, on the Rapid or on Tool Room) .
2) It removes any obstacles that might prevent a tool from being fitted on any of the grippers on the Rapid.
The new system incorporates various rules for preventing collision between the tools on the Rapid and on Tool Room.
This means any tool can be placed on any gripper of the Rapid.
3) It automatically fills the Rapid with all the tool required for the machining cycle to be carried out. If the Rapid cannot
contain all the tools required, automatic filling is carried out two or more times.
Operating mode
The tool change program can operate both in Automatic and in MDI modes.
Tooling the magazines (A) and (E)

All the tools available must be loaded manually into the magazines in completely Random manner until all the locations
are filled. Check each tool to ensure that it does bot collide with the adjacent tools.
Note. Remember that the Routolink tool table must exactly reflect the arrangement of the tools in the
magazines (A) and (E).
Do not load any tool manually onto the electro-spindle.
9
TOOL ROOM
When the first part program starts, the Optimiser Module automatically transfers to the Rapid as many of the tools to
be used as possible.
If the part program requires more tools than the Rapid can contain, the Optimiser Module unloads those that are no
longer necessary and loads the remaining tools required.
The procedure automatically controls, the exchange of tools between the magazine (A) and the magazine (E) according
to size (see RoutolinkNCI.cfg file).
Tool data are defined during tooling (see the Routolink manual for details). Assigning a length and a radius to a tool
automatically classifies the tool according to the rules described above.
N.B. 1) The table must be updated each time a tool is moved manually.
2) The table entries must always match the tools mounted on the magazine in order to prevent tool
collisions during machining.
Tool table management

1) To call up and modify the tool table from the Routolink MAIN MENU (fig. 1), press function key F6 (CNC MDI
mode).
In all other modes, the tool table is ‘read only’ and can only be displayed.
fig. 1
10
TOOL ROOM
fig. 2
fig. 3
Select the MDI mode. Then, to access the tool table press “Shift+F5” (fig. 2). The table has two parts:
1- Left-hand table, which refers to tools in magazine (A) (RAPID 12).
2- Right-hand table, which refers to tools in the additional magazine (E) on ‘n’ circular racks, each with 12 positions.
the function key F8 can be used to view the other tool racks .
11
TOOL ROOM
fig. 4
To delete the tool table, use function key F4.
Deletion of a tool table must be confirmed using function key F6.
To enable table editing, press function key F5.
At this point you can if you wish load new tools to the table using the Tool Location field.
Click on any Tool Location to open the window showing the tools that can be loaded into that location (previously
configured in the tooling stage: see Routolink manual). .
When you have finished editing the table, save the changes using function key F6.
Press the ESC key to return to the previous page and then to MDI mode.
12
TOOL ROOM
OPTIMISER MODULE FLOW CHART
START
ProgramProgramma , l' "Ottimizzatore
Start. The Optimiser " viene
is started
before
lanciato primathe program
dello START starts.
Programma. Initial STATE
This"isFase
a testing step "and is performed
STATO "iniziale"
Tale di verifica viene eseguita solo
once only for each program. It is
la primaperformed
volta nell' ambito dello stesso
when FIRST TOOL is
programma ;
l' esecuzione avviene
reached. al PRIMO UTENSILE
RIMEDIO :
VERIFICA : REMEDY: place missing tools in
TEST: Segnalazione
ERRORdisignal
ERRORE : : the mettere
machinemanualmente
manually and, in if
Tutti gli utensili
All tools present NO vengono segnalati
missing gli utensili
tools indicated macchina gli
necessary, utensili mancanti
configure them in
sono
in machine? in
presenti
mancanti Routolink.configurarli
ed eventualmente
macchina ?
in Routolink
YES
SI
Si opera affinche'
No "Large Tools"
sul Rapid
must non ci
be present
siano
on the Rapid
"Grossi Utensili " STATE "a"
STATO "a"

Is the first required START again for
tool in the spindle? SI
YES END program
Nth tool
!"
STATE "b"
NO
STATO "b"
Si ottiene che Il
The spindle
mandrino
must be empty
e' vuoto
STATO "d"
STATE "d"
STATE "c" "c"
STATO
The required
IsL the
' utensile voluto
required tool L' utensile
tool is richiesto
in Tool Attivazione della funzione
Enable "FILL UP"
NO
ine'the
nel Rapid?
Rapid e' sul Tool
Room Room "FA function
IL PIENO "
YES SI
STATO
STATE "e" "e"
Monto l' utensile

Required tool Nuovo START per
FINE del START again
fitted sul
richiesto END program ENNESIMO
programma for Nth tool GoAllo
to stato
state "a"
"a"
on spindle
Mandrino utensile
Pag. 4/4 13
TOOL ROOM
MAINTENANCE
Lubrication
Every 40 hours add grease through the grease nipple (H)
until a small amount flows out.
Recommended greases:
AGIP GR MU EP 00
ARAL ARLUB HL1
BP GREASE LTX1
ESSO BEACON EP0
KLÜBER CENTOPLEX 1
MOBIL MOBILPLEX 46
SHELL SUPER GREASE EP1
TEXACO MARFAC 1
14
FITTING TOOLS
AUXILIARY UNITS
1
FITTING TOOLS
SPEED
Machines fitted with Universal units or with an additional vertical
electrospindle have a second static frequency inverter (M). The
inverter enables variable speeds to be set for the spindles. Spindle
speed is set by entering an S code in the part program (see the list
of codes supplied with the machine).
VECTOR
Vector power drives fitted to Universal and Blade units control the
positioning of these units only and cannot be used for interpolated
machining.
TOOL CHANGE IN MASKED TIME

From version 6.0 of Routolink, auxiliary units on the main electrospindle (e.g. Universal unit K1/K2, blade unit, boring
unit) can be configured in the Unit-by-Unit mode if they are enabled for operation during masked time (i.e. the auxiliary
unit continues to operate while a tool change cycle is being run on the main electrospindle).
The unit installed in location 4 (location to the rear of the machine carriage) can only operate in tool change masked time
if it is of one of the following types:
- Auxiliary units present in location 4, enabled for masked time operation.
- Universal K1/K2 fixed, angled in direction Y.
- Piggy-Back (additional vertical electro-spindle)
- Rapid 12 fitted with tool with a maximum diameter less than or equal to 160 mm (The operator interface does not
perform an anti-collision check in this case)
2
FITTING TOOLS
TOOL DIMENSIONS
BORING UNITS
Maximum permitted length of all boring bits: 60 mm.
HORIZONTALROUTERS
Maximum permitted dimensions of routers (in mm):
105 75
ø 20 ø 12
3
FITTING TOOLS
“UNIVERSAL” OPERATING UNITS (“K1” “K2”)

a) Fitting the horizontal router
Caution! Before fitting or removing tools, ensure that the machine is stopped, switched off and locked out
and cannot be started accidentally.
To fit the tools, use the following:

- 68-75 mm C spanner (H)
- 40-42 mm C spanner with pin (M)
To fit tools with cylindrical fittings to the horizontal cutter spindle proceed as follows:
- Completely unscrew the ring nut (E).
- Use a lock ring (L) with a hole large enough for the tool to be fitted.
- Insert the lock ring (L) in the ring nut (E).
- Screw the ring nut (E) without tightening.
- Insert the tool (U) in the lock ring.
- Clamp the spindle firmly in position with the pin spanner (M) and screw down the ring nut with the C spanner (H).
On units with 2 power take-offs, fit the tool on the rear spindle as follows:
- Completely unscrew the ring nut.
- Use a lock ring with a hole large enough for the tool to be fitted
- Insert the lock ring in the ring nut.
- Screw the ring nut without tightening.
- Clamp the spindle firmly with the pin spanner (G) (22 mm).
- Screw down the ring nut using the C spanner (F).
4
FITTING TOOLS
b) Fitting a cutter disc

- 10 mm Allen key (F)
To fit the cutters, proceed as follows

- Clamp the spindle in position using the Allen key (F).
- Use the C spanner (H) to unscrew the ring nut (E).
- Insert the cutter between the flanges (S) and refit the pack on the spindle.
- Screw down the ring nut fully using the spanner (H).
5
FITTING TOOLS
CUTTER UNIT
Fitting a cutter disc

- 8 mm Allen key (F)
To fit the cutters, proceed as follows

- Use the C spanner (H) to unscrew the ring nut (E).
- Insert the cutter between the flanges (S) and refit the pack on the spindle.
- Screw down the ring nut fully using the spanner (H).
6
FITTING TOOLS
ELECTROSPINDLE HSK 63 – 6.6 kW

For use and maintenance of electrospindle HSK 63 (6.6 kW , 24000 rpm), refer to the instructions in the manual for
the electrospindle HSK 63 (7.5/11 kW, 18000 rpm) of the main machining head.
7
FITTING TOOLS

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This manual must be kept for future reference and must always remain with the machine.

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La macchina, per la certificazione Ce, è conforme alla

Pagine totali compresa

N˚ Bolla OPERATION AND MAINTENANCE MANUAL

Firma SIT/cap/04 N˚ Bolla

RECORD 240 TV DE_GB1 1.1

-Read the manual and follow the manufacturer’s instructions.

-Danger. Electric shock hazard.

-Danger. Moving parts. Machine tools running.

INSTALLATION ....................................................................................................................... SECTION 2

USE AND ADJUSTMENT ........................................................................................................ SECTION 3

MAINTENANCE ....................................................................................................................... SECTION 4

RECORD 240 TV DE_GB1 1.3

1-1 MAILING OR TELEPHONING

1-2 SERVICE RECOMMENDATIONS

This manual must be kept for future reference.

FORNIT. Electrical system manufacturer

1-3 MACHINE IDENTIFICATION

Mod. Machine model

1-4 PERMITTED USES - RESTRICTIONS

The machine is designed for the following types of machining operations:

The machine is designed for use indoors in industrial environments.

RECORD 240 TV DE_GB1 1.5

1-5 OPERATING MODE SELECTOR SWITCH

Selector switch S in AUTOMATIC “ ” position

Selector switch S in MANUAL “ ” position :

1-6 UNITS OF MEASUREMENT

UNITS OF MEASUREMENT S.I. CONV.

kgf Kilogram force Machine weight 9,807 N

mm2 Square millimetres Electrical cable section 1 x10-6 m2

mt/sec Metres/second Extraction flow speed m/s

lt/min’ Litres/minute Compressed air consumption 1/6 x 104 m3/s

RECORD 240 TV DE_GB1 1.7

1-7 TECHNICAL DATA

# Axis strokes available

– Electrospindle ................................................................................................ HSK 63 6.6 kW 24,000 rpm

– X axis speed faster than 40m/min

– Vector rotary axis

– Mechanical presser with ball disc

– Mechanical presser with chromed steel disc

– Mechanical presser with nylon disc

– F9 : 9-spindle boring unit

– F18 : 18-spindle boring unit

– F26 : 26-spindle boring unit

– Universal K1 fixed version

– Universal K1 0° - 360° CNC

– Universal K2 fixed version

– Universal K2 0° - 360° CNC

– Blade cutter unit, ø160 mm, fixed version

– Blade cutter unit ø200 mm 0° -90° on-off version

– Blade cutter unit ø200 mm 0° -360° CNC

– 4 machining zones, each with 8 bars

– Vacuum pump, 250 m3/h rating

– 2 vacuum pumps, 250 m3/h rating

– Bar code reader

# Workpiece reference and hold-down accessories

– Additional suction cup

– Suction cap cover

– Workpiece lifting device

– Double acting stop

– Reference stop for X and Y directions