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Pratt & Whitney Canada: Maintenance Manual MANUAL PART NO. 3034342
Pratt & Whitney Canada: Maintenance Manual MANUAL PART NO. 3034342
MAINTENANCE MANUAL
MANUAL PART NO. 3034342
CHAPTER
SECTION PAGE DATE
LEP 1 Jun 27/2008
2 blank Jun 27/2008
Page 1/2
72-11 LEP Jun 27/2008
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3034342
TABLE OF CONTENTS
SUBJECT PAGE
1. General 201
2. Consumable Materials 201
5. Removal/Installation 202
A. Removal of Propeller Shaft Oil Seal 202
B. Removal of Scavenge Oil Strainer 202
7. Inspection/Check 210
Page 1
72-11 CONTENTS Jun 27/2008
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3034342
TABLE OF CONTENTS
SUBJECT PAGE
Page 2
72-11 CONTENTS Jun 27/2008
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3034342
For description and operation of the reduction gearbox of this engine model, reference
should be made to Chapter 72-10-00, DESCRIPTION AND OPERATION
72-11-00 Page 1
REDUCTION GEARBOX PT6A-61/-61A - DESCRIPTION AND OPERATION Nov 05/99
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3034342
FLANGE A
SECOND STAGE
SUN GEAR
GOVERNOR DRIVE
SHAFT GEAR
FLEXIBLE COUPLING
FRONT CASE
ASSEMBLY
FWD SPLINE
ADAPTOR
FLANGE B
THRUST BEARING
THRUST
BEARING COVER
TORQUEMETER
PROPELLER OIL CYLINDER AND
TRANSFER SLEEVE PISTON
ROLLER BEARING
FIRST STAGE
RING GEAR
CHIP DETECTOR EXHAUST DUCT
SECOND STAGE (REF)
SECOND STAGE RING GEAR
PLANET GEAR
C10618
72-11-00 Page 2
REDUCTION GEARBOX PT6A-61/-61A - DESCRIPTION AND OPERATION Nov 05/99
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3034342
1. General
C. Install suitable protective caps/covers over all disconnected tubes/lines and component
openings.
D. Lockwire, unless otherwise specified, shall comply with specification AMS5687, heat and
corrosion resistant steel wire MS9226-03, 0.025 inch diameter, and will not be specified
in instructions.
2. Consumable Materials
The consumable materials listed below are used in the following procedures.
The special tools listed below are used in the following procedures.
Not Applicable
5. Removal/Installation
(1) Remove propeller (Ref. Aircraft Maintenance Manual), and Post-SB13116 shim.
(2) Note split line location, upper and lower halves, and remove bolts (6, Fig. 201),
washers (7), and retaining ring (1), or ring halves (9 or 11) from propeller shaft
thrust bearing cover assembly (3).
(3) Move retaining ring (1), Detail A1 or A2, forward to propeller flange, or remove ring
halves ( 9 or 11) as applicable, Detail A2 or A4, and retain. Remove gasket (2 or
10) and discard.
(4) If seal support ring halves (8), Detail A1, are fitted, note split line location, identify
top and bottom, and remove and retain.
(5) Work out seal element (4) from cavity. Be careful not to damage bore of thrust
bearing cover (3) or surface of oil seal runner (5).
(6) Remove spring from inside diameter rear face of seal. Unwind spring and remove
from propeller shaft. Remove seal by stretching over retaining ring and propeller
shaft flange.
NOTE: Seal may be cut in order to remove it. When cutting, protect surface of
propeller shaft from possible damage caused by cutting instrument.
(7) Clean off gasket mating surfaces using suitable non-metallic scraper.
(1) Place drip pan/suitable container under RGB, and remove plug (1, Fig. 202), or
airframe supplied line and adapter as applicable (Ref. Aircraft Maintenance
Manual).
(1) Remove airframe cable connector or plug, as applicable, from chip detector (13,
Fig. 202) at 6 o’clock position on RGB front case. (Ref. Aircraft Maintenance
Manual).
(2) Remove chip detector from valve housing (10). Remove and discard preformed
packings (11 and 12).
(3) If necessary to remove detector valve housing (10) and adapter (6), proceed as
follows:
(b) Remove valve housing (10) from adapter (6). Remove and discard preformed
packing (9).
(c) Remove bolts (8) and washers (7) fastening adapter (6) to reduction gearbox.
(2) Heat seal (4, Fig. 201) in engine oil (PWC03-001) to approximately 93°C (200°F)
maximum for 20 minutes.
(3) Install heated seal over propeller mounting flange onto propeller shaft and seal
retaining ring. Vee side of seal is to face thrust bearing cover assembly (5).
(5) Gently press seal into cavity of thrust bearing cover (3, Fig. 201) and seal runner
(5). Work seal into cavity with thumbs until seal is correctly seated in cavity.
(7) If seal support ring halves (8), Detail A1, are to be installed, position segments with
split at same position as noted at disassembly with top and bottom halves properly
located against seal (3).
(8) If applicable, moisten, with engine oil (PWC03-001), felt strip inserts (12) of
Post-SB13173 retaining ring halves (11).
1 2 8 3 11 10 3
4 9 4
3
2
1
5 12 5
7
A
FOR FIELD 6
MAINTENANCE, FOR FIELD MAINTENANCE, CUT
CUT GASKET AT GASKET AT LOCATION SHOWN
LOCATION SHOWN
GARTER
GARTER SPRING SPRING
8
FOUR VIEWS OF A
ALTERNATE
CONFIGURATIONS
1 1
2 2
8 DETAIL A 2 4
DETAIL A 1 11
9 4
GARTER SPRING
GARTER SPRING
12
11
9 10
10
DETAIL A 3 4
DETAIL A 4
4
C41436A
(9) Remove plastic sheet from propeller flange, and align groove in Pre-SB13111
retaining ring (1), or Post-SB13111/13173 retaining ring halves (9 or 11), as
applicable, with corresponding cutout in gasket and drain spigot in cover (3). Make
sure felt strip insert (12) of Post-SB13173 retaining ring halves engage lip of oil
seal runner (5).
(10) Install bolts (6), and washers (7). Tighten bolts in diametric sequence 24 to 36 lb.in.
and lockwire in pairs.
NOTE: Lockwire bolts as to obtain correct direction of twist which will force the
loop tail down and around bolt heads (Ref. Fig. 204).
(11) Remove plastic material and wipe propeller shaft dry of all residual oil.
(12) Install Post-SB13116 shim on propeller shaft against flange, and install propeller
(Ref. Aircraft Maintenance Manual).
(1) Install preformed packing (2, Fig. 202) on scavenge oil strainer (3).
(2) Apply a light layer of engine oil (PWC03-001) to underside of oil strainer (3).
(3) Insert oil strainer into boss on reduction gearbox and screw in fully until
metal-to-metal contact is obtained. Tighten 600 to 700 lb.in. and lockwire.
(4) Replenish oil as necessary (Ref. 72-00-00, SERVICING, Lubricating Oil System).
(1) Lubricate and install preformed packing (5, Fig. 202) on adapter (6).
(2) Align bolt holes and install adapter, washers and bolts. Tighten bolts 24 to 36 lb.in.
and lockwire.
4
3
2
1
7
9
10
5
11 6
12
13 8
C26734
1. Plug
(Typical, may be replaced with airframe supplied fitting)
2. Preformed Packing
3. Scavenge Oil Strainer
4. Preformed Packing
5. Preformed Packing
6. Chip Detector Adapter
7. Washer
8. Bolt
9. Preformed Packing
10. Chip Detector Valve Housing
11. Preformed Packing
12. Preformed Packing (Valve Seat)
13. Detector Body
(3) Install packing (9) on valve housing (10) and install assembly. Tighten housing 175
to 200 lb.in. and lockwire.
(4) Install preformed packings (11 and 12) on chip detector body and install assembly
in reduction gearbox. Tighten detector body 45 to 55 lb.in. and lockwire.
(6) Replenish oil as necessary (Ref. 72-00-00, SERVICING, Lubricating Oil System).
6. Cleaning/Painting
(1) Soak scavenge oil strainer in clean solvent (PWC11-027) or (PWC11-031). Remove
oil sludge and examine for evidence of metallic particles. Open up blocked holes
using non-metallic scraper.
(2) Wipe clean with lint-free cloth and dry with clean, dry compressed air.
(2) Using a medium-stiff bristle brush or spray, clean with solvent (PWC11-027) or
(PWC11-031).
C950A
Typical C107012
Lockwiring of Thrust Bearing Cover Bolts
Figure 204
(3) Make sure magnets are free of metal particles, and store detector in a sealable
container until ready for use.
(1) Clean with solvent (PWC11-027) and abrasive cloth (PWC05-061), especially in
flange area.
7. Inspection/Check
(1) Examine thrust bearing cover seal cavity for burrs, nicks and other surface damage.
Light stoning of damaged surfaces is acceptable.
(2) Make sure plug, or airframe-supplied adapter fitting, at seal overboard drain cavity
is tight and safety wired.
(1) Examine for nicks, burrs and similar surface damage. Light stoning of damaged
surfaces is acceptable.
(2) Check integrity of Post-SB13173 felt inserts. If worn or damaged, replace insert
(Ref. Para. 8.).
(1) Examine visible area of seal runner for nicks, burrs and other surface damage
caused by tools during removal of seal. No repair is acceptable. Send power
section to an approved overhaul facility for replacement of oil seal runner.
NOTE: If applicable, check sealant (PWC09-001) between oil seal runner and
propeller shaft. Replace if necessary.
(1) Examine strainer element for blocked passages. Clean as necessary (Ref. Para.
6.).
(2) Examine strainer element seating surfaces for nicks, burrs and other surface
damage caused during removal and installation. Light stoning of damaged surfaces is
acceptable.
(3) Examine threads of hexagon nut and, if plug is removed, internal threads for
deformation. Chase threads using suitable die or tap as appropriate. Remove all
metal chips.
(1) Examine threads for damage. Chase threads as required. Replace detector if
threads are badly damaged or crossed.
NOTE: Any rejection of one part is cause for rejection of the other since the two
parts of the chip detector are not individually procurable. Component parts
of chip detectors should not be scrambled.
(2) If valve housing remains installed in the gearbox, examine for excessive oil leakage
indicating internal preformed packing valve seat is deteriorated or non-metallic
valve has not seated properly.
NOTE: After draining oil from reduction gearbox, the valve housing may be
removed and preformed packings may be replaced. If non-metallic valve
functioning indicates sticking, or broken spring, replace complete chip
detector.
(3) Connect ohmmeter across detector output terminals and place suitable steel bar
across magnet poles. Circuit continuity must exist.
(4) Check output terminal pins and condition of potting compound. If pins are loose or
if compound is cracked, reject complete detector.
(5) Examine adapter for general condition; light stoning of damaged surfaces is
acceptable.
(1) Examine for stains due to fretting corrosion. Remove stains, and evaluate flange
surface.
(2) Scan entire shaft flange area with a suitable dial indicator having a probe tip 0.040
inch max. OD. If dial indicator readings indicate corrosion or pitting deeper than
0.003 inch, send power section to an approved overhaul facility for overhaul/repair
of propeller shaft.
(1) Examine for cracks, and/or tears. None allowed. If present, discard shim.
(2) Examine silver plating for loss. If loss of plating is 50% or grater, discard shim.
(1) Examine visible area of oil seal contact area for damage and wear. If oil leakage at
the OD of the seal is suspected, replace oil seal as follows:
(b) Clean seal cavity of thrust bearing cover using solvent (PWC11-027) or
(PWC11-031).
(d) Install new seal element (Ref. Para. 5.). Remove excess adhesive and cure per
manufacturer’s instructions.
8. Approved Repairs
NOTE: Corrosion must not be deeper than 0.010 in. and must not cover an area
greater than 10 percent of the total surface of the front and rear RGB housing.
(2) Clean the surface of the area to be repaired with a swab soaked in isopropyl
alcohol (PWC11-014) and crocus cloth (PWC05-061).
(3) Remove all traces of corrosion (magnesium oxide) using a suitable steel brush,
crocus cloth (PWC05-061), abrasive cloth (PWC05-101), file or grit paper.
Remove all traces of debris using a vacuum cleaner.
WARNING: REFER TO THE MATERIAL SAFETY DATA SHEETS BEFORE YOU USE
THESE MATERIALS FOR INFORMATION SUCH AS HAZARDOUS
INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE,
EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR
SAFE HANDLING, USE AND CONTROL MEASURES. SOME OF
THESE MATERIALS CAN BE DANGEROUS. YOU CAN GET THE DATA
SHEETS FROM THE MANUFACTURERS OR THE SUPPLIERS OF
THESE MATERIALS.
(7) Using a swab or brush, apply the chrome pickle solution, at a temperature of 17° to
29°C (55° to 85°F), to the prepared surface for 30 to 45 seconds.
NOTE: Repeat the application frequently to make sure that the affected surface is
continually wet with the solution.
(8) Swab the area with clean water until successive swabs are no longer stained
yellow.
(9) Dry the area with local heating (air dry or a heat gun at a low setting).
(10) Clean the affected area with a rag soaked in clean water.
(13) Allow the primer to air dry for eight hours before applying enamel paint. Use
compressed air at 29 psig to accelerate the drying time.
(14) Apply three to four coats of enamel (PWC05-037) to the primed surface. Allow the
surface of the enamel to become tacky (approximately 15 minutes) between each
coat. The final coat of enamel must dry for 24 hours before returning the engine to
service.
NOTE: Drying time for the primer and paint can be reduced with the use of a heat
gun at a low setting. Refer to the manufacturers instructions.
(1) The procedures for Nf tachometer-Generator drive shaft seal replacement are the
same as for Ng tachometer-generator (Ref. 72-60-00, MAINTENANCE PRACTICES,
Approved Repairs) using same tooling.
(1) Remove worn or damaged insert from ring half by carefully scraping slot area with
a suitable scraper.
(4) Cut portions of felt strip insert to suit slot in retaining ring half. Make sure insert
protrudes 0.020 to 0.040 inch at each end of ring half.
(1) Remove corrosion from seal cavity contact surface using abrasive cloth
(PWC05-061).
(a) If required, remove the propeller shaft seal retaining rings (Ref. Para. 5.A.).
(b) Mask the bore containing the propeller shaft seal and the propeller shaft flange
bolt holes.
(c) Use abrasive cloth (PWC05-061) to remove any corrosion and/or stains on the
propeller shaft.
1 Use a fine brush to apply a thin, even coat of paint 0.0015 to 0.002 in.
thick.