Andrew Brodie ControlEdge PLC – Extending Experion to

02nd of October 2018 Balance of Plant

 1

ControlEdge PLC R151

ControlEdge™ PLC R151 provides the ultimate engineering flexibility with
more I/O options for system design, connectivity to more devices, the
most protocols for native connectivity, and the first PLC support for lean
project execution.
1 Honeywell Systems Integration

Agenda
2 Connectivity
What is new in R151
3 IO Modules
ControlEdge Transition Tool
4 Cyber Security
Product Specifications
5 LEAP

Support and Services

6 Migration Tools

Better Control Gives You an Edge

 2

What is New in Release R151?

Etherent/IP Protocol built-in
A a. EtherNet/IP Client
b. EtherNet/IP Server

Serial Interface Module and Communication protocols

a. RS 232 x 2 Ports and RS 485 x 2 Ports
B b. Modbus RTU and ASCII master and slave
c. User defined protocol
d. Modbus UDP Support

New IO Modules
C a. High Voltage Digital Input module
b. Analog Output module

LEAP Enhancements
D a. PLC Simulator
b. Virtual Engineering Platform Support

Experion Integration Enhancements

E
a. Support R150 and R151 IO modules diagnostics

The latest release of ControlEdge™ PLC provides the ultimate engineering flexibility with more I/O options for system design, connectivity
to more devices, the most protocols for native connectivity, and the first PLC support for lean project execution

EtherNet/IP and LEAP support simplifies engineering


Top 5 Customer Challenges For Any Plant
Customer Issues
1 Multiple PLCs across plants
Last minute changes impact
2 Engineering
schedule; limited design options
Poor connectivity – difficult to
3 pull data from proprietary
protocol
4 Cyber security risks
Risk and cost of obsolete
5
PLC migration
3
Impact Desired Solution
• Unsupported and obsolete systems
• Complex / loose integration of systems Standardization of
• No single owner - EPC, OEM, PLC vendors Solution
• High maintenance costs
• Production losses due to late plant startup
• Project cost overrun Flexibility
• Lack centralized asset performance data
• Difficult to integrate with existing assets Connectivity
• Low quality visualization – information silos
• Higher insurance cost
• Risk to plant safety and availability Cyber Security
• Non-compliance to regulations
• Migration errors - Unplanned shutdowns
• High services cost of migration Migration tool
• Lack of knowledge of obsolete systems
Honeywell Can Provide a Robust Solution
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
4
Experion
Integration

Experion Integration - Efficient Engineering & Commissioning

OTHER PLCs with Experion Inefficient and Higher Cost
• Multiple teams
• Extensive co-ordination
• Higher risk
• Inconsistent operator interface
• Higher training expenses

ControlEdge PLC with Experion Efficient and Low Cost

• Few teams
• Less co-ordination
• Low risk
• Consistent operator interface
• Lower training expenses

IB – Installed Base

Easy Engineering With Less Hassle

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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A Superior Integration with Honeywell Systems

Experion HS/ FDM/

A.1 A.4
PKS and SCADA FDM Express
1. Single Automation Vendor
- PLC, DCS, SCADA, Asset Management and HMI
panel
2. Simplified integration with Honeywell systems
A.3 3. Reduced configuration efforts and improved
Experion PPC project schedule
HART IP OPC UA/ 4. Open Protocols for multi-vendor support
OPC UA/ Modbus TCP
Modbus TCP 5. Improved plant uptime and Easy maintenance
due to Integrated HART device diagnostics on
FDM and PLC

FDM – R500.2
Advanced Experion FDM Express – R500
Integration Experion HS – R500
ControlEdge PLC A.2 C300
Experion PKS R500

Significant Reduction in Cost of Integration and Maintenance

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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A.1 Experion HS, PKS, SCADA and Experion PPC Integration

1. Experion Server integration

- Auto-Configuration of Quick Builder points.
- Name space based mapping using OPC UA
Engineering Operator Station Experion FDM/ FDM
Station (Experion) Server Express 2. Peer to peer communication with C300
- CDA and Peer Control Data Interchange (PCDI)
3. Common HMI platform
- HMI Web Display builder, Shapes Library, Faceplates and
Experion Station
OPC UA/ 4. Integrated alarm summary
Modbus TCP Modbus TCP HART IP - C300 and ControlEdge PLC alarms integrated on one alarm
summary
Native P2P OPC UA/ 5. Integrated history, trending & reporting
(CDA) Modbus TCP
- For Experion & ControlEdge PLC through Experion facility
6. Single engineering station
- ControlEdge Builder application and integration workflow tasks
launch from Experion Configuration Studio
Experion PPC
C300 7. Standard PLC diagnostics on Experion
ControlEdge PLC
Enhanced Integration for Experion PKS and SCADA supported from
Experion release R500.2 onwards
C300 peer to peer integration over CDA is supported from Experion
release R501

Improved Project Schedule and Simplified Maintenance

 7

A.2
ControlEdge ™ PLC - C300 Peer to Peer Communication
Display Access by CDA
(Such as SCADA, Historian, Trend, Alarm)

ACE
SIMACE C300 SIMC300

- Reduced integration time

SCADA - Named References
(OPC-UA/MODBUS
CDA Initiator CDA Initiator CDA Initiator - No risk of protocol mapping
mismatch like Modbus

CDA
CDA Responder
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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A.3 ControlEdge PLC integration with Experion Panel PC

Experion PPC

“Operate from the “Integrate my Experion

equipment or the control
room… more easily without
learning different systems”
OPC
Single UI across control room
UA and local panel
“Connect the PLC to
system with PLC over a
Experion system… with
Secure Interface
less effort”
…improved cyber security”
Better integration than a 3rd Secured (Encrypted and
party PLC Authenticated) connection
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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A.3 ControlEdge PLC Integration with Experion PPC and

Experion HS
Panel PC

ControlEdge PLC 1 Remote Station (HS)

Mid-size Plant
OPC UA Experion HS

ControlEdge PLC Panel PC

OPC UA DSA
(Publish only)

2 Server with Station

(local)

• Better operator emergency response • Easy, lean and secure integration

• Seamless, quick start-up and commissioning • Reduced training, maintenance overhead
• Transparent process view • Improved total cost of ownership
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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A.1 Dramatically Improve Experion Integration Workflow

A.3
For Implementing a New Control Strategy in ControlEdge PLC
Map variables
Configure Automatically generate
(100 variables)
Create channel controller and review points
1 hr
and controller 5 mins (100 points)
15 mins 10 mins

BEFORE
12
AFTER 98%
(3rd
party PLC
over Modbus)
Diagnostics
configuration
6 hrs HOURS
Configure &
validate points
Integrated
ControlEdge PLC saving 15
MINS
(100 points)
5 hrs

For Updating a Control Strategy in ControlEdge PLC

Automatically generate
Download
and review points
points
Map variables (5 points)
2 mins
(5 variables) 2 mins
5 mins
Download
BEFORE
17
AFTER 82% points
(3rd party PLC
over Modbus)
MINS
Integrated
ControlEdge PLC saving
3
MINS
1 min

Configure &
validate points
(5 points)
10 mins

Save Time with ControlEdge PLC

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A.4 Universal IO HART Support & FDM Integration

• Onboard HART Support on Any of 16 Universal IO

Channels – No Extra Hardware

FDM Integration
• Fast & Accurate Commissioning of Field Devices
- Pre-built templates from FDM
- Easy device configuration, downloads and uploads

• Better Maintenance Decisions

- Simplifies diagnostics
- FDM highlights device specific faults
- More productive (& fewer) site trips
- No need to go into hazardous areas

HART-enabled UIO with FDM Integration Reduces Solution Cost and Improves Maintenance Tasks
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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A.4 ControlEdge PLC with HART and HART-IP Support

FDM / FDM Express Experion
FDM and HART-IP Offer Design Flexibility
1. HART IP Open Standard
- Integrate with FDM and other HART-IP supported
systems (SCADA, DCS, Asset management)
- Remote access to devices for device management
HART IP

2. Investment protection through use of

existing plant network infrastructure
- FDM integration with HART devices connected to
other control system at site

Remote IO – 2000 meters away

- Multiple protocols and standards support
▪ HART, Profibus, ISA100, Wireless and DE
▪ EDDL, DFT/DTM and FDI standards in same tool

3. Scalable to large size of projects

Low Cost of HART and Field Device Management Deployment

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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A.4 HART Function Blocks for HART Commands

C FDM / FDM
Express Experion

Cost Saving in Commissioning and Installation

• Loop Integrity checks
HART IP
AI CMD48 • Calibration
CMD03 HART
CMD X • Support for multivariable field devices
Wiring and equipment saving
PID SV Logic
Decoding/
Encoding Improved Plant operation
Common Commd
AO • Device operational values easily monitored
Remote IO – 2000 meters away Alarm
• Easy remote updates to device parameters (e.g. travel limit, damping
time constant, Scale correction)
Support all HART Commands in PLC program

Improved device diagnostics

• Access to all HART command information in PLC program except burst
mode

Cost reduction due to savings on wiring, equipment and operations

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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ControlEdge PLC Supports Star and Ring Topology

Experion Engineering Experion Engineering
SCADA Workstations SCADA Workstations

Modbus TCP/IP Modbus TCP/IP

Redundant
Redundant HMI controller option
HMI Panel Panel
controller option 3rd Party master/slave

Star Ring Network

Network

Total 12 racks Total 12 racks

Star Network Ring Network

• Utilizes switches between CPM and I/O racks • No switch between CPM and I/O
• Easier to add nodes or expand • Addition of new node to running system needs more planning
• A node is only lost in case of dual cable failure. Can use longer • Communication between I/O and CPU is maintained in the
cable runs. event of a single break in the ring

Flexibility to select network topology depending on the application need

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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OPC UA Offers Lean Architecture, Easy Integration

Before OPC UA Dedicated Data Model

DA

After OPC UA
OPC
Client HDA OPC
Client UA
(COM)
A&E (UA)

$180K reduction through

Unified Access easy integration,
maintenance and less
Proprietary Communication hardware (network gear,
DCS/ SCADA History DCS/ SCADA History
gateways, etc…)*

OPC UA
HMI
No Standard

HMI *5 PLC’s with 400 IO’s each

GW

OPC UA
Proprietary
ControlEdge ControlEdge
PLC PLC
Multivendor Interoperability

Unified Access Across Vendors - Platform Independent

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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ControlEdge PLC with built-in EtherNet/IP

MULTI-VENDOR INVESTMENT
FLEXIBILITY CONNECTIVITY
DEVICES PROTECTION

System design is more flexible
• Topology option
Star, Ring*, Linear, Mixed
• Specialized IO options
Encoder, Counter, NAMUR etc
• Media Selection
Copper, Fiber
EtherNet/IP Server & Client
• Improves process and
diagnostics information
• Connect diverse device types
Drives, IO Modules, Analyzer,
Valves, HMI Panel, Overload
Relays etc
• Connect Controllers
ControlLogix, CompactLogix,
SLC500, Omron, ControlEdge UOC
Hundreds of Vendors globally
• Easy integration &
interoperability
• Range of Specifications
- IP rating, temperature, Voltage,
Installation etc
• Reduced Engineering and
maintenance cost
Existing EthernetIP Network
connection
• Easy add-ons and expansions
Peer to Peer Communications
• Reduced cost of expansion
Use existing HMIs, Infrastructure
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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Built-in EtherNet/IP Sever and Client support

EtherNet/IP Client Devices &
ControlEdge Builder

3rd party EthernetIP Controller

(e.g. existing Rockwell ControlLogix)

Built-in Server and Client

EthernetIP Server Devices PLC Controller

IO Modules 900 IO & EtherNet/IP
Drives – AC/ DC Server Devices
Analyzers
Transmitters 3rd party IO Module 3rd party EthernetIP Controller
Sensors (e.g. Turck Counter module) (e.g. existing Rockwell ControlLogix)
Network Components (Switch's, Gateways etc.)
HMI Panel
Overload Relays

Expansion Processor Module

(Expansion 900 Racks)
Standardization of Solution Engineering Flexibility Connectivity Cyber Security

EtherNet/IP Client – Network Topologies

STAR
RING

MIXED
LINEAR

Flexible Architecture Design

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Use Case 1 – ControlEdge PLC Party controller P2P communication 3rd
and Existing IO/ device integration 1
Engineering Workstation
ControlEdge Builder Operator Station

ControlEdge PLC
Controller

3rd Party EtherNet/IP

Controller
EtherNet/IP
Motor

ETAP*
2
Existing
EtherNet/IP Drive
1 Peer to Peer Comms

2 IO Communications

Existing Infrastructure

PLC Expansion Rack Existing Rockwell IO

Peer to Peer Communication with 3rd Party controllers simplified

Standardization of Solution Engineering Flexibility Connectivity Cyber Security

Use Cases 2– ControlEdge PLC EtherNet/IP Client for IO and Drives integration
ControlEdge Builder Operator Station
• Multi-Vendor IO on same network

• Range of specifications

• Combination of different EtherNet/IP server

device type
ControlEdge PLC
Controller

Rockwell
Advantech Mixed
ArmorBlock – IP67
ETAP* Digital IO

EtherNet/IP
Drive
Yaskawa Drive

Phoenix Contact 15-ch

* IOs makes and models are just for example –
TURCK IO Isolated Digital I/O Refer list of qualified devices for R151
e.g. IP20; Harsh IO IP67
*1783-ETAP

Multi-Vendor EtherNet/IP IO options to meet project needs

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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Serial Interface Module – 2x RS232 and 2x RS485

• Scalable – Six modules per controller

• Support Remote Installation – Expansion rack, remote

racks

• Low hardware cost – 4 ports per module, Uses same slots

RS232 as IO modules
9 pin D-Sub
Connectors • Multi–Protocol Support - Modbus ASCII Master and Slave,
Modbus RTU Master and Slave, User defined protocol

• Broad connectivity - 300bps to 115200bps, Flow Control

Isolated
• Harsh Environment support – G3 coated, HAZLOC
certification
RS485
Isolated Ports
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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Strong Communication protocol portfolio and options

Modbus RTU

Modbus ASCII

User defined protocols

Modbus UDP

CDA
CPM Serial Interface Module

Higher flexibility and lower hardware cost with more protocol options on few hardware modules
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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UIO

Universal IO Provides Flexibility In Late Changes

What makes Universal IO so Valuable?
• Easily adapts to changes
- Mitigates delays due to late design inputs / changes
AI at any stage in project
• Reduced hardware
AO
- Eliminate marshalling with direct landing from field
DI
- Reduce/simplify marshalling with no cross-wiring
- Remote IO eliminates multi-core cables
DO • Fewer spares
- One UIO module vs. four standard modules

Today ControlEdge PLC

Purpose-Built IO Multi-Purpose IO

UIO is Universal IO – allows various types of signals

to terminate on a single IO module.

UIO Allows Easy Changes, Reduces Footprint and Spares

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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IO Module Options Pulse &

Frequency High Level Analog
Digital Input
– Contact Digital
UIO UAI DI DI DO DO Input Analog Input Output Type Output Relay
24VDC TC, RTD, V 24VDC 120/240 VAC 24VDC 120/240 VAC

• New IO modules offer multiple choices and

flexibility in system design to meet specs
Examples
• Improves our ability to serve more
applications • PFQ module- Gas and Liquid
metering stations, CNG stations
• AC/ DC or sinking/sourcing IO ability
• HLAI - AHU, Positioning, Stacker
• Product fit in Americas with AC DI and
DO modules

New IO Modules Based on Proven Platform Offer Flexibility in System Configuration

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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New IO Module Options in R151 – Total 13# ‘900 IO Modules’ supported

DI AO
120/240 VAC-125VDC 0-20 mA

• New applications
High Voltage AC - MCC, Electrical Switch Gears, Motors,
Pumps, Valves, Heater, Lights

• Reduced Cost – High density AO

IO Modules
• Connect to existing EtherNet/IP IO at site

New IO modules based on proven platform offer flexibility in system configuration

Standardization of Solution Engineering Flexibility Connectivity Cyber Security

ControlEdge PLC is first PLC to be ISASecure EDSA Level 2 certified

What is ISA99 and ISA/IEC 62443?

• The ISASecure program - developed by an industry consortium called the ISA Security Compliance Institute (ISCI)

• Goal - accelerate industry-wide improvement of cyber-security for Industrial Automation and Control Systems (IACS)

• Offers a common industry-recognized set of device and process requirements that:

• drive device security
• simplify procurement for asset owners
• device assurance for equipment vendors
Standardization of Solution Engineering Flexibility Connectivity Cyber Security

Four Levels of Security defined by ISA62443

Protection against intentional violation

using sophisticated means with
Level 4 extended resources

Protection against intentional violation

Level 3 using sophisticated means

Protection against intentional violation

Level 2
using simple means
ControlEdge PLC is Level 2 certified

Protection against casual or

Level 1 coincidental violation
Standardization of Solution Engineering Flexibility Connectivity Cyber Security

ControlEdge PLC ISASecure is certified for Embedded Device

Security Assurance EDSA (4-2 device) Security Level (SL) 2

ISA-62443-1-1 ISA-62443-1-2 ISA-62443-1-3 ISA-62443-1-4

General
Master glossary of System security
Concepts and IACS security life-
terms and conformance
models cycle and use-cases
Procedures abbreviations metrics
Policies &

ISA-62443-2-1 ISA-62443-2-2 ISA-62443-2-3 ISA-62443-2-4

Requirements for an Implementation Patch management in Requirements for
IACS security guidance for an IACS the IACS IACS solution
management system security management environment suppliers
system

ISA-62443-3-1 ISA-62443-3-2 ISA-62443-3-3

System

Security Security risk System security

Technologies for assessment and requirements and
IACS system design security levels
Component

ISA-62443-4-1* * SDLA certification ISA-62443-4-2** ** EDSA Standard was

Product development
requirements
required for all products – created prior to 62443-4-2
Technical security
this can be done as part and is being realigned to
requirements for
of EDSA certification or match the standard
IACS components
done in advance

IACS - Industrial Automation Control systems solution Suppliers

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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HPS Security Stack and ControlEdge PLC Security

Security Assessments • Honeywell Industrial Cyber Security team

Secure Applications • Future

• Honeywell PKI
Security Services • Secure software download

• TLS/SSL
Secure Communications • IPSEC

• OS hardening
Trusted OS • Signed OS

• Signed firmware
Secure Boot • Download verification

• Special Honeywell Parts number

Trusted Hardware • Genuine device assurance

• Supplier 1
Trusted Supply Chain • Supplier 2
• Supplier 3
Standardization of Solution Engineering Flexibility Connectivity Cyber Security

ControlEdge PLC has been assessed against three areas

Level 1 Level 2 Level 3 Level 4 How does this assessment help?

ISA-62443-4-1
Software Development Builds trust in supply chain, hardware and
1 Security Assessment software development
(process + practice)

ISA-62443-4-2
Helps ensure various attacks (e.g.
Functional Security
2 ransomware, man in the middle) are mitigated
Assessment

ISA-62443-4-2
Communication Robustness Helps ensure denial of service attacks do not
Testing (All Levels) affect essential functions (e.g. maintaining IO)
3

2 Functional Security Assessment - 7 areas

Access Use Data Data

Control Control Integrity Confidentiality

Restrict Data Timely Response Network Resource

Flow to Event Availability
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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Cyber Security – PLC Communication Secured Using IPSec

Experion/ ControlEdge Builder OR

3rd Party node
IPSec
Authentication and Encryption

• Prevents Man-in-the-middle attacks and protects ControlEdge PLC Experion PPC/ 3rd Party panel
from unauthorized access using NSA Suite B recommended algorithms
• Locked down communication (requires explicit enabling for
Configuration, ModBus, HART-IP and OPC UA communications)
• Three modes of communication supported
FDM
- Encryption (for assuring integrity and confidentiality of data en route)
- Authentication (for assuring integrity of data en route)
- Cleartext (for special interoperability only situations)
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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Cyber Security Protection in Layers

Measures in ControlEdge PLC

Certificate based solution to authenticate

Prevent unauthorized modification of data
peer and encrypt data in transit
in transit

A Hardware root of trust based Secure Boot

Prevent WannaCry like ransomware
Solution
attempts

Built-in Firewall to protect and maintain

Prevent loss of essential functions during
essential services during storm situations
network storms

Mode Switch to reject configuration loads

Prevent load of unauthorized configuration when PLC is operational
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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ControlEdge PLC Simulator - Architecture
ControlEdge Builder Experion SCADA/ HS

Connect, Configure,
Download, Debug

Efficient simulation
• Common project file between simulator and physical controller –
OPC UA/ Easy to switch & download
Modbus TCP
• Support redundant and non-redundant projects
• Debug program in integrated environment – Virtual P2P, Physical
Modbus TCP
SCADA, RTU and PLC
1 2
Connect, Configure
Download, Debug Simplified SCADA integration test
ControlEdge PLC
Simulation Controllers • Validate the connection between SCADA and PLC
• Test point connections & references in SCADA & HMI
• Support demo and presentation with HMI
OPC UA/ Modbus TCP
Modbus TCP
Reduced setup time
• Common architecture for ControlEdge RTU
• Simulator delivered as virtual machine
• Available on VEP for projects

ControlEdge PLC ControlEdge RTU * Supported for ControlEdge PLC and RTU R151 onwards
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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ControlEdge PLC Simulator – Easy Setup

1. Install VMWare 2. Import OVA 3. Connect to Simulation 4. Download

Workstation File to VMWare Controller from Builder Application

System is built in Hours, not weeks.

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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LEAP 2.0 – ControlEdge PLC

Engineer and Operate Efficiently
• Next Gen Virtualization Solutions
• Cloud Engineering with Smart Test

Cloud
Edge Device Integration Simplified Enabled Integrated Controls & Subsystems
Execution
• Smartline Instruments
• Universal Channel Technology (DCS, Safety
• Fire & Gas Integration & PLC) & Integrated RTU
• Skid Integration Edge Universal &
Connected • Electrical & Ethernet (Ethernet/IP Server &
Device
Integration Assets Client)

Eliminate hardware Eliminate travel Optimize execution

• Reduce Hardware Footprint • Reduce Travel • Reduce Cost
• Remove Early Hardware Order • Reduce System FAT • Reduce Schedule
• Reduce Risk
Standardization of Solution Engineering Flexibility Connectivity Cyber Security

The Virtual Engineering Platform (VEP)

CEB SIM PLC

Collaboration between multi-location engineering teams

Standardization of Solution Engineering Flexibility Connectivity Cyber Security

Take Project Execution off the Critical Path

Start Finish

Physical Functional

Define Design Manufacture Configure Test Install

Late
Binding Virtual Controller appliance and
IO References completely
decouple application
configuration from hardware
configuration

Absorb Late Changes on Projects Easily

 38

ControlEdgeTM PLC – Product Overview (R151)

ControlEdge PLC Key Features
• Redundant control option
• Redundant power supply option 60W (110/240 VAC, 24VDC)
• Redundant communication
• IO Racks (4, 8, 12 Slots)
• Serial Interface Module – 2x RS232, 2x RS485 Isolated
• HART enabled Universal IO module (16 Ch)
• 10 IO Modules + 2 New IO module options
• 16-Bit resolution (AI), DI/DO – line monitoring (Open/Short circuit)
• 2304 I/O channel per PLC
• ControlEdge Builder tool (common tool with RTU)
• Five IEC 61131-3 programming languages
• Cyber Security – Secure Boot, Built-in firewall, IPSEC , ISASecure L2 certified
(R140)
• Embedded OPC UA (server and client)
• Embedded EtherNet/IP (server and client
• HMI and 3rd party device integration via Modbus
• Experion PKS, HS and PPC integration using OPC UA
• PLC to Experion C300 controller Peer to Peer communication over CDA protocol
• FDM and FDM Express Integration
• HART Command Function Blocks
• User defined protocol
• Simulation on Virtual Engineering Platform
• Operating temperature - 0 to 60°C
• Certifications - CE, UL, ATEX*, CSA* FM*, CSA*, RCM*, CUTR* ABS*
* - Certification dates awaited

IIoT and ISASecureL2 certified PLC with Embedded OPC UA and Ethernet/IP
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
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Key Features – EtherNet/IP Protocol

▪ EtherNet/IP Server and Client built on CPM

▪ Cyber Security for ControlEdge PLC as Server
▪ Support EtherNet/IP devices and existing 900 IO modules on same network
▪ 10ms* to 3200ms RPI (Requested Packet Interval)
▪ Up to 160* CIP connections for Class-1 Implicit message
- Time critical communication with EtherNet/IP IO Devices
▪ Up to 10 CIP connections for Class-3 Explicit message
- Peer to peer communication with other EtherNet/IP Controllers
▪ Create generic EtherNet/IP modules. Support configuration of I/O modules with EtherNet/IP adapter.
▪ Support various communication data type of Class-1 implicit message
▪ Support up to 8 data type BOOL, SINT, INT, DINT, INT, USINT, UINT, REAL for EtherNet/IP Server and P2P
▪ Support device version comparison (Electronic Keying)
▪ ODVA certification

* Estimated - Limit depends on system configuration and design

Comprehensive EtherNet/IP offering suitable for wide application range

 40

R151 Certifications Update

Est. Date
Est. Date

Available Oct -18

RCM
Available

Available
Sept -18 Class 1 Div 2
Class 1 Div 2

Oct-18 CUTR/ EAC Available

Sept -18

Safety and Hazardous Location certification for Plant Safety and Compliance
MDIS OPC UA Protocol Choice
R152 – Dec 2018

MCS-DCS Interface Standardization

• The MDIS companion specification was released in

January 2017
• Honeywell was the first DCS vendor to do a Proof Of
Concept (POC) demo using the OneSubsea/Cameron
OPC UA server at the February 2014 meetings
MDIS OPC UA – API Standard 17F
R152 – Dec 2018

November 2017 the API Standard 17F fourth edition is released

Subsea Architecture Block Diagram
R152 – Dec 2018

• A project could select either architecture

shown above

• Honeywell’s recommended MDIS solution

Honeywell SCU
would be to use a combination of the two

o All the critical Subsea controls such as

shutdown sequences, process interlocks,
Subsea meters, choke ramping etc. will be
included in the ControlEdge PLC
o All diagnostic and housekeeping I/O at the
Experion server which will also retrieve valve
signature files for integrity management.

Legend
SCM = Subsea Control Module is located Subsea at the production tree, water injection tree or manifold
SPCU = Subsea Production Control Unit, part of Subsea Equipment Vendors (SEV) system located in a safe area topsides.
SCU = Subsea Control Unit, the DCS vendors PLC (ControlEdge) or C300 controller
ESS = Emergency Support System, main safety system for the platform, would typically be a Safety Manager.
SCS = Subsea Control System, used to encompass the DCS vendors Subsea scope. Several ControlEdge PLC’s and dedicated Subsea Experion servers all forming part of the SCS
 44
Connected plant benefits delivered by OEMs to End users
• Connected Assets
• Site wide Cloud Historian
• Plant performance dashboard
• Equipment Analytics

Sentience / Elevate
Honeywell
• Equipment performance Connected Plant
monitoring
OEM Package integration with
• Asset performance optimization Honeywell Connected Plant
• Faster Equipment Serviceability
Other Process &
Assets
OEM
Cloud

OEM Application

Cyber Secure ControlEdge

PLC Controller
OEM Package to End User

Connected Field Instruments

*Auto Device Commissioning*

* Future development

OEM equipment with Honeywell Connected technology extends to HCP benefits

Standardization of Solution Engineering Flexibility Connectivity
Enhanced Hardware Design Based on Honeywell Design
Language
1. Simplified facade for uncluttered appearance
2. Security cover for physical security
3. Door opens out providing clear access and visibility to
the terminal blocks and labels
4. Enhanced usability - grip features on the terminal block
housings and opening the door
Secure, Clean and Easy to Install Hardware
Cyber Security
45
3. Wide Access IO Door
• Plastic doors with a metal hinge - when opened, enables
unobstructed access and visibility to the terminal blocks and the
paper labels
Faster Wiring and Troubleshooting
2. Security Cover
• Security cover to prevent RJ45 connectors from being unplugged
accidentally
• Prevents physical mode switch changes
• Puts SD card behind the security cover
• Sealing feature to avoid tampering
• Transparent for viewing the LEDs and the information on the CPM
Prevents Tampering or Accidental Cable Removal
 46
Proven

Controledge PLC Is Built On A Common And Proven Platform

Platform

Common hardware Benefit

• Less stock and short lead times
• ControlEdge PLC uses HC900 racks and power supplies
• Allows re-use of common components
• ControlEdge PLC will support HC900 IO Modules
between HC900 and PLC systems

Proven product
• The common HC900 hardware has been proven in the field for around
15 years with more than 14000 installations globally • Based on a proven product which
• ControlEdge CPM platform is shared with the RTU2020 - proven is reliable and robust in the field
under the harshest operating conditions for 2 years and over 1400
systems

Same footprint
• Reduction in engineering and cabinet build
• Common hardware supports reuse and unification of cabinet designs.
times

Proven, reliable and robust platform

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47

Efficient Configuration With ControlEdge Builder

Easy to use engineering tools and advanced diagnostics help take maintenance and troubleshooting to a
new level

• Common Engineering tool for ControlEdge

PLC and RTU2020
• IEC 61131-3 programming
• Shares a common engineering tool with
Honeywell ControlEdge RTU
• Easy and efficient diagnostics at CPU,
rack, module and channel level
• Remote firmware upgrades over network

50% reduction in training expenses*

*5 PLC’s with 400 IO’s each

Common Configuration Tools - Simple and Easy to Use

 48

Firmware Upgrade Improvement

❖ Improved workflow/UI for CPM firmware upgrade
❖ On-Process CPM firmware upgrade is new feature which is applicable for R150 upward release
❖ Bulk Firmware upgrade for EPM and UIO

No. Before After (R150)

1 “Transfer” and “Upgrade” are separate procedures
2 Manually pick up proper firmware file
3 Many rules and Sequence to follow
4 One module at a time
5 Only Off Process CPM upgrade
6 Install right ControlEdge Builder version required to
upgrade specific firmware version
Implement these two steps automatically
（without interactive-mode)
Drag-down selection box and choose target
release version
Upgrade CPM first
Bulk firmware (EPM/UIO) upgrade is supported
On Process firmware upgrade for Red. CPM
supported
Removed Builder version dependence. Can
upgrade all elder version firmware in R150 builder

Smart Firmware Upgrade

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49

ControlEdge PLC – Secure Electronic Software Download

Customer Evaluation & Process Order Processing & Customer & Download Manager
Order Request (OMT) Automated Email Partners or Browser

Login - HoneywellProcess.com

Physical installable media purchase option will be available with charge

• Improved project schedule due to reduced software delivery time

• Easy lifetime access for customers
• Better online control and monitoring
• Reduced media cost
• Online tracking and better reporting

OMT - Order Management Team

State of the Art Software Distribution to Improve Customer Experience

 50

Total Care Package for ControlEdge PLC

Core TC-Base TC-Premium

GTAC Support1

S/W Upgrades2 S/W Upgrades

Core Entitlements

Software Patches
Core Entitlements Core Entitlements

Training Match

Online Support

Total Care offering can be estimated using CPQ tool

SESP can be offered to Experion customers 1.. 8x5 support, 24x7 can be purchased at additional cost
ControlEdge Transition R100
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52

Obsolescence situation in the market

of legacy automation systems reaching

$65B end of life

End of Life and Discontinued Rockwell Systems

58% of manufacturer do not have upgrade plan

PLC-5 SLC 500 PanelView

Standard

Source
is the annual cost of unscheduled
$20B downtime

†ARC Strategy Report, “Electrical Power Systems Lifecycle Management Strategies,” April 2011. Source

Large global installed base of legacy systems

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
53

End of Life Annoucement for PLC5 and SLC500

Source

30+ Years of Installed base open for migrations opportunities

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
54

Which Specific Rockwell Families are End of Life?

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
55

New Migration Tool Platform – ControlEdge Transition

Cyber Security
• Secure Login
• Antivirus Scanning

Web based Hosting Modular

• Easy and faster to update • Easy to add new components
New Platform • Installation free • Easy expansion to new systems

Mobility Support
• Site Survey on the go
• Adapts to different screen sizes

New Migrations Platform – Improved Efficiency

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56

Migration Tool - PLC5 and SLC500 to ControlEdge PLC

1st tool on
new
platform

Bidding Improved Configuration Documentation Easy updates

Reports Workflow Efficiency
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57

PLC5 and SLC500 Migration tool

Detail Install/
Site Survey Pre-Sales Engineering
Design Commission

• IO Assignment
• Online Questionnaire • Pre-Migration Reports • Migration
• Bidding Reports • Site Documentation
• Mobility Support • Predefined Map sets • Post-Migration Reports
• Custom Map sets
• Hardware Optimization
• Informed estimates
• Reduces on-site time • Source system analysis • Reduced reverse
with reduced • Simplified installation
•Time Saved
Online – 60 Hrs
documentation Time Saved – 60 Hrs
assumptions
• Reduce design time and engineering time
5 PLC system 5 PLC system rework

Reduced migration cost and improved project schedule

 58
Card layout for Improved user experience
Input Output

IO map set & IO

Assignment
Site Survey

Import PLC5 &

SLC500 Project files

Bulk Edit

Reports

FB map set and

Migration

Download migrated
application

Easy and Intuitive UI for Engineering teams

 59

ControlEdge Transition Mobility Support

Site Survey and migration reports available on the go

Standardization of Solution Engineering Flexibility Connectivity Cyber Security
60

ControlEdge Transition PLC5 Migration – Before and After

PLC5 ladder logic migration is possible for commonly used instructions

61
 62

ControlEdge Demo Booth Contest

1. Answer 5 Quick Trivia Questions on ControlEdge PLC

2. Visit our ControlEdge Demo Booth and Drop off Entry
3. Chance to win ControlEdge PLC Polo Shirts or a
Honeywell T5 Lyric Smart Thermostat
4. Prizes awarded on Thursday

Please fill out feedback section so we can make ControlEdge Even Better!
 21

Thank You
Standardization of Solution Engineering Flexibility Connectivity Cyber Security
65

ControlEdge PLC Helps OEM Enable Secure Cloud Connectivity

AT CUSTOMER SITE AT OEM LOCATION

OEM
Visualization | Analytics
Analytics | Reporting
OPC UA is Cloud and Internet
friendly
Historian
OEM
Cloud

SCADA and HMI

OTHER OEM Packaged

OEM PLC ControlEdge PLC
OPC UA

Improved equipment serviceability in shorter time

Equipment performance monitoring across various sites

Secure cloud connectivity with built in firewall

* This is future state vision for ControlEdge PLC

IIoT Ready PLC Will Drive New OEM Business Models

 66

Honeywell ControlEdge PLC

Redundant controller option

Redundant controller
rack
1. Redundant power supply option 60W
(110/240 VAC, 24VDC)
2. PSM Module (Power status module)
3. Redundant CPM option (Control Processor
Module)
4. SD memory card slot
Redundant power option

5
5. Support 12 IO racks (4, 8, 12 Slots each)
3 4
8 9 6. Uplink ports for redundant communications
1
6 7. Redundant downlink ports to IO
2
7 8. Status LEDs
9. 16 Channel Universal IO module

Reliable, Redundant, Scalable and Flexible

Standardization of Solution Engineering Flexibility Connectivity Cyber Security

Project Configuration Upload

Online Project Backup and Archive to Engineering Workstation

2 - Synchronize online changes
- Restore Changes
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68

ControlEdge Transition Bidding Reports - Examples

Instruction Count Report Chassis and Modules Details

Analog Input Channel

Information benefits - Information benefits -

• Knowing complexity of the PLC-5 application • Percentage Installed spare
• Improved cost estimation accuracy • Optimized ControlEdge PLC IO Allocation
• Defining work breakdown for engineering team • Reduce solution cost

Reports to enable improved estimation accuracy and reduced solution cost

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69

ControlEdge Transition - Post Migrations Report Example

Information benefits -
• Migration conversion rate is know – helps project
scheduling, resource planning
• Instruction set not successfully converted – Helps
skilled resource onboarding
• Manual reverse engineering for failed or partially
converted rungs

Migration success scan provides insights to finish migrations