2012 Honeywell Users Group Americas

S u s ta in .Ab ility.
Adrian Fielding
Integrated Safety & Security

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 Safety Moment
• Dale Earnhardt Sr. 1951-2001
• 76 NASCAR Wins in 677 Races
• Refused to wear his HANS (Head and Neck Safety)
device referring to it as “That Damned Noose”

“I'm comfortable the way I've got my stuff rigged, and I have not
pulled my brain stem loose and I've hit the wall many times.”

Tragically died in 2001 Daytona 500 with a 160mph wall impact

• NASCAR made HANS compulsory 6 months after Dale

Earnhardt's death.
• It later saved Ritchie Hearn's life after he went head-on
into the wall at 210mph

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Although uncomfortable at times. Safety is there for your protection
 Business Impact of Industry Challenges

• Data overload
• Skilled worker shortages
• Rapid technology changes
• Safety & security concerns
• Environmental issues
• Increasing regulations
• Economic swings driving
unpredictable demand loads
• Cost of Operations
With Fewer Skilled People
• Must respond faster
• Must handle processes that
are more complex
• Must make better decisions
with bigger consequences
• Personnel actions cause
$20B/yr in avoidable cost

Sources : 1. ASM Consortium

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Safety, Efficiency, Reliability & Sustainability are Key Challenges
 Challenges Honeywell Helps to Address

Safety
• Reduce human error
• Reduce and mitigate incidents
• Safe and stable process control
• Improve emergency response
• Protect assets
• Protect people

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Defense in Depth Approach to Plant Safety
 Plant Safety Philosophy

“Defense in Depth” approach to Plant Safety

Emergency Response
Security
Physical Protection

Emergency Shutdown Systems (SIS)

Boundary Management
Operating Environment
Abnormal Situation Management
Asset Management
Secure Process Control Cyber Security
Process Design

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Paradigm Shift from Reactive to Proactive for Safety & Security
 Holistic Approach to Security
Honeywell uses a layered, yet integrated and holistic approach to security that
includes our own leading technologies, consultation, design, integration to
‘Best in Class’ 3rd party content, installation and support service solutions

Extended Perimeter
Protection

Perimeter Intrusion
Detection

Video Surveillance
(CCTV)

Access Control

Command & Control

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Your ‘One Source’ for Integrated Security Projects
 Radar Video Surveillance (RVS)
Sensors Situational Awareness Security
Processor Systems

RADAR/SONAR
EBI

AIS
Command & Control

OTHER
GPS

Detect Prioritize, Track, Display, Respond

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Early Detection Improving Response Times
 RVS Perimeter Intrusion Detection

Traditional Perimeter CCTV

234 Fixed (Thermal) Cameras
57 (Color) PTZ Cameras

Radar Video Surveillance

20 Radar Systems
20 Dual (Thermal/Color) PTZ Cameras

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Fewer Field Devices Improving System Availability
 Perimeter Intrusion Detection Comparison

The following are equipment and construction reductions with the RVS Design:
• 94 Camera poles and junction boxes are deleted from scope
• 94 Foundations for camera poles are deleted from scope
• 94 Foundations for Junction Boxes are deleted from scope
• Structured Cabling runs to 94 camera poles are deleted from scope
• Power distribution runs to 94 camera poles are deleted from scope
• Trenching out to 94 poles is deleted from scope

Item Description CCTV RVS Savings

1 Structured Cabling Labor & Materials $2,439,476 $1,806,037 $633,439
2 Trenching $1,860,000 $1,710,000 $150,000
Structured Cabling Savings 19%
3 CCTV (Video & Radar) Equipment $6,175,506 $3,681,315 $2,494,191
4 UPS & Power Distribution Equipment $7,612,308 $5,704,809 $1,907,500
5 CCTV (Video & Radar) Equipment Install $1,644,307 $357,743 $1,286,565
6 UPS & Power Distribution Equipment Install $4,959,697 $3,665,605 $1,294,092
Totals $24,691,295 $16,925,509 $7,765,787
PERCENTAGE SAVING 31%

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Increased Availability & Performance at Significantly Lower Costs
 RVS Power Savings

CCTV Max Power Annual usage Power Unit Annual Cost System Cost
Equipment type RVS Solution
Solution (kW) (kW/h) Cost ($) (ea) ($) ($)

RADAR Ground 0 20 0.045 394.2 $ 0.08 $ 31.54 $ 630.72

Camera PTZ Surveillance 57 0 0.195 1708.2 $ 0.08 $ 136.66 $ 7,789.39
Camera PTZ Thermal/Color 0 20 0.195 1708.2 $ 0.08 $ 136.66 $ 2,733.12
Camera Fixed Thermal 234 0 0.065 569.4 $ 0.08 $ 45.55 $ 10,659.17

NOTE Annual Solution Cost

Only Power consumption of the field devices (Cameras & Radar) are used in this
calculation. Additional savings would be shown with removal of other hardware CCTV $ 18,448.56
such as UPS, Switches, Servers, etc
Changing Power Unit cost will change results for more accurate customer figures RVS $ 3,363.84

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Reliability, Sustainability & Operational Savings
 RVS Benefits
• Reduction of installed equipment requirements result in:
– Project schedule minimized
– Reduces project costs
– Lowers project risk
– Improved life cycle costs
• All weather day & night capability; means no loss of security surveillance
• Improved graphical situational awareness.
• Accurate location and tracking of intruders beyond the perimeter
• Automatically track multiple subjects at the same time
• Fully integrated into the Security Platform to:
– Redirect PTZ cameras to the target
– Validate PIDS alarms
– Provide real time security response
• Enhanced perimeter surveillance with reduced nuisance alarms
– Data Fusion between different sensor technologies further improves performance

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Performance, Availability, Sustainability with a Cost Advantage
 Pipeline Security
Using a Single Fiber Optic Strand Deployed Adjacent to
a Pipeline it is Possible to…

• Detect Third Party Interference Along the Pipeline

• Provide Perimeter Detection of In-line Facilities
• Real Time Monitoring of PIG progress
• Provides Remote Condition Monitoring of Rotating
Machinery at in-line facilities
• Leak Detection Functionality
• Integration with Experion and EBI
Perimeter Intruder Detection around
in-line facilities

Alarm of potential
Third Party
Damage

Sensing fibre-optic cable

Buried or surface Real time PIG location

mounted pipeline monitoring

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Real-Time Information for Security & Process Information
 System overview

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 Incident Prevention
OptaSense provides information before a damaging incident occurs

MINIMUM COST
OF INCIDENT

BOUGHT TIME

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Early Warning ‘BUYS TIME’ to Respond
 Reducing the cost of asset ownership
OptaSense provides security and condition monitoring from one system

Security Condition Monitoring

Preventing incidents Cost saving information

Provides unprecedented levels of Extracts value from real time

around the clock situational operational data to further protect the
awareness of the pipeline, integrity of your entire pipeline
perimeter and surrounding assets

The System is designed to detect, classify and locate events along a fibre and its surrounding assets
with sufficient accuracy and early warning to enable corrective action to be put in place to prevent
damage and cost occurring, lowering overall system risk.

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 NEW Digital Video Manager Console R500
The next Generation of Operational Client

• Improved Operator Effectiveness

• Rich Surveillance Experience

• Flexible User Interface

• Optimized for Large Sites

• Due for Release in Q4

• Demo at HUG 2012

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Enhanced Situational Awareness & Functionality
 NEW Tema-Voyager™ Compact

• New design
• Multi-technology reading
• Fully autonomous device
• Direct IP connection
• IP65
• Adaptability
• Time & Attendance,
Access Control & Mustering

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Backwards Compatibility of Access Control and Credentials
 The Power of Integration
REMOTE ASSETS PERIMETER PERIMETER LIGHTING ACCESS CONTROL
Pipeline/Land/Marine Deterrent/Visual Intruder Detection Deterrent/Visual Smart Cards & Biometrics
Extended Boundaries Boundaries Monitoring Surveillance Accountability

LAN/WAN

Emergency
CCTV / DVM VISITOR MANAGEMENT Responsiveness
Surveillance & Assessment Contractors-Visitors PROCESS CONTROL
(Sharing Data)
Process / Security Contractor Management - CCTV Images
- Muster Reports
- Critical Alarms

Identity Management
rd
3 PARTY DATABASES
- HR
- Finance Centers
INTEGRATED ENTERPRISE-WIDE - Compliance Regs
SECURITY MANAGEMENT

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Integration Securing & Safekeeping of People, Plants and Processes
“Out of the box” Integration ONLY with Honeywell ICSS
Common Software
Platform

Common Alarms,
Reports and
Toolbars

Single Supplier for

Project and Lifecycle
Support

Common Upgrade
Path over time

No Proprietary
Software Link

One Source Supplier

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Multiple Responses to Events Through Safety & Process Integration
 Questions…

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