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Schifflerised
Schifflerised
ABSTRACT: Schifflerized angles (90° hot-rolled equal leg angles bent to 60°) are
employed as main leg members in triangular-base latticed communication struc-
tures. The strength of these angles is quite different from that of regular 90° angles.
Results of experimental investigation on schifflerized angles are presented. The
test results are compared with the loads computed according to ASCE Manual No.
52 and American Institute of Steel Construction load and resistance factor design
specifications. The ambiguity regarding the proper selection of the width to be used
in the calculation of width-thickness ratios is discussed, and recommendations are
made. The susceptibility of these angles of torsional-flexural buckling is highlighted,
and design recommendations are given. In addition, a table for design compressive
strength of these angles that can serve as a ready-to-use design aid is provided.
INTRODUCTION
General
Latticed communication towers with triangular bases have been in ex-
tensive use for several decades. The legs of these towers are situated at the
vertices of an equilateral triangle. The bracing members connecting these
legs are placed on the faces of the equilateral triangle. The main leg members
should accommodate the connections to the bracing members, whose planes
are at 60° to each other. To have smooth bracing connections, the included
angle between the leg plates of main members should also be 60°. Tradi-
tionally, this has been achieved by schifflerizing the legs of regular 90° angles.
Each leg is bent inwards by 15°, so that the angle between the leg and the
centerline of the section is 30° as shown in Fig. 1. The process involves
either rerolling or brake-pressing a 90° angle. The finished member is called
a schifflerized angle. These structural shapes are generally used in preference
to solid round bars wherever possible. This is the prevalent practice in the
United States, Canada, and Australia, among other countries. The schif-
flerization process for most practical applications is generally carried out on
regular angles as large as 200 x 200 x 25 mm, beyond which the solid
round bars are increasingly adopted. The schifflerization process, while
bending the legs inward by 15° each, cannot deform the heel (or root) portion
of the original regular angle because of its high rigidity. As a result, every
60° angle will have an unchanged 90° root portion of length ranging from
16 to 54 mm, depending upon the leg thickness. This process, when com-
pared with the regular 90° angles, increases the moment of inertia of the
cross section about the minor principal axis by 20%-50% and reduces the
maximum moment of inertia by approximately the same amount. The shear
•Res. Asst., Dept. of Civ. Envir. Engrg., Univ. of Windsor, Windsor, Ontario,
Canada N9B 3P4.
2
Prof., Dept. of Civ. and Envir. Engrg., Univ. of Windsor, Windsor, Ontario,
Canada.
3
Dean, Faculty of Engrg., Univ. of Windsor, Windsor, Ontario, Canada.
Note. Discussion open until December 1, 1992. To extend the closing date one
month, a written request must be filed with the ASCE Manager of Journals. The
manuscript for this paper was submitted for review and possible publication on
September 15,1990. This paper is part of the Journal of Structural Engineering, Vol.
118, No. 7, July, 1992. ©ASCE, ISSN 0733-9445/92/0007-1920/$1.00 + $.15 per
page. Paper No. 471.
1920
a = Length of Unbent Portion
b = Length of Schifflerized Portion
c = Fillet Radius
t = Thickness of Leg ^^
V,
shear centre S / ^ \ /
V \ v centriod
a\ "/v. r\.
center of the angle, upon schifflerizing, moves away from the point of
intersection of the centerlines of the leg plates (i.e., center of heel) and
frequently lies outside the section. [Important geometric properties of schif-
flerized angles, including the warping constant, are given in Adluri and
Madugula, (1991)]. Because of this, the schifflerized angle member is much
stronger in resisting flexural buckling and has a lower strength in resisting
torsional-flexural buckling than the corresponding 90° angle. Schifflerization
also introduces additional residual stresses into the section, which add to
the existing residual stresses due to the differential cooling of hot-rolled 90°
angles. Thus, the strength and behavior of these angles will be significantly
different from regular 90° angles.
However, it should be noted that schifflerized angles are not considered
by the latticed-communication-tower industry as cold-formed members in
the sense that they are not cold-formed from sheet, plate, or strip. The
reasons for this are: (1) Cold-working, although it considerably alters the
section properties, does not drastically change the section shape since the
legs are bent by just 15° each; and (2) the effect of additional residual stresses
introduced in the leg plates (which are thicker in general than cold-formed
sections) due to cold-working is not comparable to that due to cold-forming
a section from sheet steel (Adluri 1990).
The ASCE manual ("Guide" 1988) is extensively used for the design of
hot-rolled angle members in latticed steel transmission towers. The formulas
given for ultimate capacity are based on Euler buckling in the elastic range
and on the basic strength curves of the Structural Stability Research Council
in the inelastic range, as can be seen from the following equations. (Since
the manual does not deal explicitly with hot-rolled Schifflerized angles, the
formulas for hot-rolled 90° angles are used here.)
ASCE Manual
The ultimate compressive stress Fcr of axially loaded compression mem-
bers shall be
1922
286,000
KLIr > Cr (2)
krr = — — when
KL
r
r i2E (3)
Cr = TT —~
The ratio wit, where w = flat width and t — thickness of leg, shall not
exceed 25. If wit exceeds (wlt)lim given by
80
= (4)
then the ultimate stress Fcr shall be computed with Fy replaced in (1) and
(3) with F'y given by
w
t w 144
F'y = 1.677 - 0.677 when
7 ^ V7\,
(5)
9,500 w 144
F'y when — > —F= (6)
t VK
AISC Specification
The design strength of members whose elements have width-thickness
ratios less than 76/VF^ (where Fy is in ksi) is 0.85 AgF„, where Fcr for
flexural buckling is computed as follows
for\, 1.5, Fcr = (0.658x«) Fy (7)
0.877^
for \c > 1.5, Ft (8)
A2
where
Kl IF,
X, = (9)
rir
To calculate the design strength of members whose elements have width-
thickness ratios greater than 76/\f~F~y (where Fy is in ksi), Xc and Fy are mod-
ified as \c V<2 and FyQ, where Q is computed as
1923
TABLE 1. Properties and Experimental Failure Loads of Test Specimens
Leg Yield
width a b c t r stress Ptest Mode of
Specimen (mm) (mm) (mm) (mm) (mm) (mm) KLIr (MPa) (KN) failure3
(1) (2) (3) (4) (5) (6) (7) (8) 0) (10) (11)
S5-5/16-1 125.4 25.0 100.4 13.0 7.9 30.0 55 333 422 T-F
S5-5/16-2 126.2 25.0 101.2 13.0 7.9 30.2 55 333 446 T-F
SS-5/16-3 125.4 25.0 100.4 13.0 7.9 30.0 55 333 440 T-F
S4-1/4-1 100.8 24.0 76.8 10.0 6.2 23.9 69 356 278 T-F
S4-1/4-2 100.8 24.0 76.8 10.0 6.2 23.9 69 356 286 T-F
S4-1/4-3 101.0 24.0 77.0 10.0 6.2 24.0 69 356 311 T-F
S3.5-5/16-1 90.1 25.0 65.1 10.0 8.0 21.0 79 369 350 F
S3.5-5/16-2 90.1 25.0 65.1 10.0 8.0 21.0 79 369 366 F
S3.5-5/16-3 90.1 25.0 65.1 10.0 8.0 21.0 79 369 350 F
S3-3/8-1 76.2 26.0 50.2 8.0 9.6 17.2 96 475 287 F
S3-3/8-2 77.4 26.0 51.4 8.0 9.6 17.5 94 475 287 F
S3-3/8-3 77.4 26.0 51.4 8.0 9.6 17.5 94 475 288 F
S3-3/8-4 76.9 26.0 50.9 8.0 9.6 17.4 95 475 278 F
S3-3/8-5 77.1 26.0 51.1 8.0 9.6 17.5 95 475 287 F
S3-3/8-6 77.4 26.0 51.4 8.0 9.6 17.5 94 475 289 F
S3-1/4-1 77.0 24.0 53.0 8.0 6.2 17.9 93 363 187 F
S3-1/4-2 77.0 24.0 53.0 8.0 6.2 17.9 93 363 217 F
S3-1/4-3 76.7 24.0 52.7 8.0 6.2 17.8 93 363 208 F
a
F = flexural buckling; and T-F = torsional-flexural buckling.
w 76 w 155
Q = 1.340 - 0.00447 when —=• < — < —7= .(ii)
VK t VK
1924
15,500 . w 155
(12)
where \e = VFy/Fe.
EXPERIMENTAL INVESTIGATION
Test Setup
The hinged end conditions at each end were created using an assembly
of three plates and two knife edges, as shown in Fig. 2. The middle plate
contained one groove each of 120° on the top and bottom surfaces at right
angles to each other. These grooves facilitated free rotation of knife edges
in two perpendicular directions. The top and bottom plates each contained
one 90° groove facing the groove in the middle plate. This groove held the
knife edge (made of a 30-mm square bar placed on edge) firmly. The top
assembly was attached to a bracket from a loading frame, and the bottom
assembly was placed on top of a loading cell, which itself rested on a hy-
draulic jack. The end plate assemblies were arranged in a perpendicular
fashion with respect to each other so that the effective length of the members
was the same in both directions, which was taken as the distance between
the free rotating edges of parallel knife edges in top and bottom plate
assemblies.
For every section size included in the test program, at least three speci-
mens were cut from the same stock. Both ends of each specimen were milled
perpendicular to the longitudinal centroidal axis of the member, so they
were perfectly parallel to each other. The test specimens were placed be-
tween end plate assemblies in such a way that the line of action of the load
and the longitudinal axis of the member coincided. Great care was taken
to ensure accurate alignment because an alignment eccentricity of as little
as 5% of the cross-sectional dimension can reduce the member capacity
significantly. Alignment based on calculated values of the centroid marked
on the bearing surface and alignment based on theodelite readings proved
unsatisfactory. Therefore, the final alignment in the present investigation
was achieved using electrical-resistance strain gages at the toes and heel of
top, midheight, and bottom sections of each specimen. These strain gages
1925
enabled the detection of any strains due to the bending of the member under
eccentric load. For a perfectly aligned straight specimen, strains in all the
strain gages should be the same. If they were different at loads in the range
of 5% to 20% of the expected failure load, the member was unloaded and
the adjustment fine-tuned to reduce eccentricity. The process was continued
till the best possible alignment was achieved.
A 900-kN hydraulic jack and a 900-kN universal flat load cell served as
the loading and load-measuring devices. The load was applied in steady
increments of approximately 5-10% of the expected failure load in the
initial stages and reduced further as the buckling load approached. The
expected failure load was estimated using a detailed finite element analysis,
taking into account the geometric and material nonlinearity and residual
stresses (Adluri et al. 1991).
1926
TABLE 2. Experimental Failure Loads and Loads as per ASCE Manual ("Guide"
1988)
Case la Case lla Case llla Case IVa
P
test Load Load Load Load
Specimen (kN) (kN) Ratio" (kN) Ratio" (kN) Ratio" (kN) Ratio"
(D (2) (3) (4) (5) (6) (7) (8) (9) (10)
S5-5/16-1 422 511 1.21 494 1.17 440 1.04 408 0.97
S5-5/16-2 446 515 1.16 498 1.12 444 1.00 411 0.92
S5-5/16-3 440 511 1.16 494 1.12 440 1.00 408 0.93
S4-1/4-1 278 315 1.13 289 1.04 256 0.92 236 0.85
S4-1/4-2 286 315 1.10 290 1.01 256 0.90 236 0.82
S4-1/4-3 311 317 1.02 291 0.94 258 0.83 237 0.76
S3.5-5/16-1 350 359 1.02 359 1.02 359 1.02 350 1.00
S3.5-5/16-2 366 359 0.98 359 0.98 359 0.98 351 0.96
S3.5-5/16-3 350 360 1.03 360 1.03 360 1.03 352 1.01
S3-3/8-1 287 293 1.02 293 1.02 293 1.02 293 1.02
S3-3/8-2 287 309 1.08 309 1.08 309 1.08 309 1.08
S3-3/8-3 288 309 1.07 309 1.07 309 1.07 309 1.07
S3-3/8-4 278 302 1.09 302 1.09 302 1.09 302 1.09
S3-3/8-5 287 305 1.06 305 1.06 305 1.06 305 1.06
S3-3/8-6 289 309 1.07 309 1.07 309 1.07 309 1.07
S3-1/4-1 187 202 1.08 202 1.08 198 1.06 186 0.99
S3-1/4-2 217 202 0.93 202 0.93 197 0.91 185 0.85
S3-1/4-3 208 200 0.96 200 0.96 196 0.94 184 0.88
"Case I = w = b;l\ = w = a + b - t - c;\\\ = w = a + b - t; and IV = iv =
a + b.
"Ratio = P-calculated/P-test.
ASCE Manual
The column strengths predicted by the ASCE manual ("Guide" 1988)
are given in Table 2. Although the manual specifies that the applicable
width for wit ratio is the width from the toe of the angle to the edge of the
1927
fillet for a 90° angle, the capacities for schlifflerized angles are calculated
using the four alternative widths mentioned earlier. The capacity calculated
using a width equal to the bent portion of the schifflerized leg is almost
always greater than the test result. The corresponding value calculated using
nominal leg width is lower. For flexural buckling, the predicted values are
as much as 9% greater than the test results. This happens mainly in the
case of the specimens with a nominal size of 76 x 76 x 9.5 mm. For this
size, the slenderness ratio slightly exceeds the lower limit set for a slender
column.
Table 2 shows that, for torsional-flexural failure of schifflerized angles,
the ASCE manual ("Guide''' 1988) predicts much greater capacities than
are obtained from experimental study for all specimens. This can be greatly
reduced or avoided by taking the applicable width as the nominal leg width
for computing wit ratios instead of that defined in the ASCE manual. Al-
ternatively, ASCE manual formulas can be used by considering torsional-
flexural buckling. The schifflerized angle members are susceptible to tor-
sional-flexural buckling, even at considerably high slenderness ratios. This
can be accounted for by considering the equivalent radius of gyration in
torsional-flexural buckling and the radius of gyration about minor axis in
flexural buckling. The strengths computed by including the effects of tor-
sional-flexural buckling are compared with the experimental loads in Table
3. The table shows that a width equal to the bent portion of the schifflerized
TABLE 3. Experimental Failure Loads and Loads as per ASCE Manual ("Guide"
1988)
1928
1.0
Slenderness Parameter -
FIG. 4. Test Results Compared with ASCE Manual Design Curve Using Alternative
Design Approaches
600
500
£ 400
300
O 200
ASCE ManuaLErpvisions
Flex.Buckl.radius(W=b)
-—>—• Tors.-Flex,included(W=b)
Tors.-Hex.included(W=a+b)
100- Flex.Buckl.radius(VV=a+b)
p a n Torsional Buckl.rad.(W=a+b)
AISCLRFD Provisions
Flat Width (W=a+b)
o4 i i i Flat"Width (W^b)
1
Effective Length (m)
5.0
5.0
5.0
5.0
5.0
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1931
TABLE 5. Comparison of Experimental Failure Loads and Loads Calculated Ac-
cording to AISC Specifications (Load 1986)
Case la Case lla Case III3 Case IV
P
test Load Load Load Load
Specimen (k) (k) Ratio" (k) Ratio" (k) Ratio" (k) Ratio"
(2) (3) (4) (5) (6) (7) (8) (9) (10)
S5-5/16-1 422 318 0.75 315 0.75 305 0.72 299 0.71
S5-5/16-2 446 320 0.72 317 0.71 307 0.69 301 0.68
S5-5/16-3 440 318 0.72 315 0.72 305 0.69 299 0.68
S4-1/4-1 278 200 0.72 196 0.70 190 0.68 187 0.67
S4-1/4-2 286 200 0.70 196 0.68 190 0.67 187 0.65
S4-1/4-3 311 201 0.64 197 0.63 191 0.61 187 0.60
S3.5-5/16-1 350 264 0.75 264 0.75 264 0.75 260 0.74
S3.5-5/16-2 366 265 0.72 265 0.72 265 0.72 260 0.71
S3.5-5/16-3 350 265 0.76 265 0.76 265 0.76 261 0.75
S3-3/8-1 287 219 0.76 219 0.76 219 0.76 219 0.76
S3-3/8-2 287 229 0.80 229 0.80 229 0.80 229 0.80
S3-3/8-3 288 229 0.80 229 0.80 229 0.80 229 0.80
S3-3/8-4 278 225 0.81 225 0.81 225 0.81 225 0.81
S3-3/8-5 287 227 0.79 227 0.79 227 0.79 227 0.79
S3-3/8-6 289 229 0.79 229 0.79 229 0.79 229 0.79
S3-1/4-1 187 147 0.78 147 0.78 145 0.78 143 0.77
S3-1/4-2 217 146 0.67 146 0.67 145 0.67 143 0.66
S3-4/4-3 208 145 0.70 145 0.70 144 0.69 142 0.68
"Case I = w - b; II = w = a + b — t - c; III = w = a + b — t; and IV = w =
a + b.
"Ratio = P-calculated/P-test.
• Alternative One:
• Alternative Two:
1932
AISC LRFD Design Curve
A A ATestResults(W=a+b)
,. * * * Test Results (W=b)
FIG. 6. Test Results Compared with AISC Specification Design Curve Using Al-
ternative Approaches
AISC Specification
Unlike the ASCE manual, AISC specification (Load 1986) specifically
accounts for torsional-flexural buckling. It uses the classical approach for
determining the elastic torsional-flexural buckling capacity. In both flexural
and torsional-flexural buckling modes, the local plate failure is taken into
account by a modification factor, which is a function of the wit ratio.
Column capacities computed using the four possible values of plate width
are listed in Table 5. All the values predicted in the table are less than the
corresponding test results. The computed results have less scatter than the
values of the ASCE manual. The level of accuracy is consistent between
members that failed in torsional-flexural and flexural modes. An exami-
nation of these values shows that the loads computed using a flat width
equal to the bent portion of the schifflerized angle leg are close to, yet less
than, the experimental failure loads. Therefore, the width (b) of Fig. 1 can
1933
340-
290-
I:
190 :
FIG. 7. Results of Finite Element Analysis for Various Yield Stresses for 1,650-
mm long, 75 x 75 x 10-mm Schifflerized Angle
be used for all width-thickness ratio computations with AISC formulas. The
strengths computed using this value can be 12% greater than the strength
due to existing flat width recommendations. The test results are plotted
against the design curve of the AISC specification {Load 1986) (without
resistance factor (j>) in Fig. 6.
These recommendations are based on steel with a guaranteed minimum
yield stress of 300 MPa. But it is reasonable to conclude that the results are
equally applicable to steel of other strengths as well. This conclusion is
verified by a detailed finite element analysis using eight-node shell elements.
The angle was divided into a mesh of rectangular elements. The optimum
mesh was chosen after studying the convergence properties in flexural and
torsional-flexural failure modes. The end plate assembly for hinged con-
nection was replaced by a single plate (which was also divided into a finite
element mesh) after studying its effect on the buckling load. The material
was taken to be elastic-perfectly plastic. The elements were defined with
an intial stress field equal to the hot-rolled residual stress pattern in the
plane of the plate. The residual stresses induced due to schifflerizing were
defined as an initial stress field through the thickness of the plate. Buckling
was defined as the load at which the member becomes geometrically unstable
in a specified (flexural or torsional-flexural) mode of failure (Adluri et al.
1991). The analysis was performed using the commercially available software
package ABAQUS with the help of certain user-supplied routines. The
analysis predicted strengths that are in reasonable agreement with the test
results, within a margin of 10%. Part of the results of the analysis is shown
in Fig. 7 for a sample specimen of 75 x 75 x 10 mm and a length of 1,650
mm. The finite element results are asymptotic to ASCE manual results and,
1934
for practical ranges, lie hetween the strengths predicted by the ASCE manual
and the AISC specification. Thus, the analysis using the finite element
model, which confirms the test results, attests to the applicability of the
results for practical yield strengths used for hot-rolled angles.
CONCLUSIONS
ACKNOWLEDGMENTS
The present work is part of a research project carried out with the financial
support of Natural Sciences and Engineering Research Council of Canada.
APPENDIX I. REFERENCES
1936