FPC of Procces Making Crumb Rubber

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FLOW PROCESS CHART OF CRUMB RUBBER

Latex Water

900 s 691.200 s
O-1 harvest latex Maturity 
3600 s from rubber tree O-4 Blend Slab and Cup lamb M-1
 with ratio 1:3

Transfer latex 2m T-11 Move to Storage


T-1 to Weighing Bridge 2m T-5 Move to Prebreaker
1000 m

Grind the raw material S-2 Save the Crumb Rubber


O-5
I-1 weighing latex 900 s into smaller pieces
360 s

2m T-6 Move to Blending tub 2


S-1 Save latex

Transfer Latex Blend until the material


900 s O-6
2m to Factory  is homogen
T-2

freeze latex that 2m T-7 Move to Blending tub 3


clot naturally (Cup Lump)
10.800 s O-2 Dry Rubber Containt (DRC)
60%-90%
Blend and wash to
900 s O-7
reduce contamination

2m T-3 Move to Blending tub 1


Move to crumb grinding
2m T-8 by Hammer MIll

mixing the material


900 s O-8
freeze latex that clot intentionally (macro blending)
O-3
+ Formic Acid ( Slab)
900 s DRC 30%-60%
homogenize material with
with size 40x30x10 cm  micro process and make
900 s O-9 it to be sheet
( micro blending)

2m T-4 Move to Blending tub 1

water O-10 Grinding the crumb rubber

dirt

2m T-9 Move to operator Crepper


Symbol Information  Qty Time  Distance

Storage 2 
                     900 s O-11 Fold the sheet
of crumb rubber
Operation  12   21.960 s

900 s O-12 Rolled up the sheet 


Transportation  11 1020 m of crumb rubber 
1 roll is 24 kg( Blangket)
DRC 70% 

Maturity 1 691.200 s 2m T-10


Chart No.1 
Transfer to Maturity Storage
Subject Charted : Crumb Rubber
Activity: Making of Crumb Rubber 
I-1 Inspection 1 Method: Process of Making Crumb Rubber
Charted by : Amanda Reihan Sembiring Meliala
NIM : 180403066
Total   27 713.160 s 1020 m Date  :Monday, 19 November 2018

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