Installation

Operation
Maintenance

Indoor liquid chiller with integrated

hydraulic module

Water-cooled: CGWN 205 - 206 - 207 - 208 -

209 - 210 - 211 - 212 -213 - 214 - 215
Condenserless: CCUN 205 - 206 - 207 - 208 -
209 - 210 - 211 - 212 - 213 - 214 - 215

CG-SVX06D-E4
 Trane Air Conditioning and
Refrigeration equipment

Environmental Protection / Compliance with F-Gas

regulation
This equipment contains a fluorinated gas covered by the Kyoto Protocol
[or an ozone depleting substance covered by Montreal Protocol].
The type and quantity of refrigerant per circuit is indicated on the product
nameplate
Global Warming Potential of the refrigerant implemented in Trane Air
Conditioning and Refrigeration Equipment
Refrigerant type GWP (1) value
R407C 1 653
R22 (2) 1 780
R410A 1 975

The operator (contractor or end user) must check local environmental

regulations impacting installation, operation and disposal of the equipment;
in particular need to recover environmentally harmful substances
(refrigerant, oil, antifreeze agents, etc.)
Do not vent into the atmosphere any refrigerant. The handling of refrigerant
shall be fulfilled by a qualified service engineer.
(1) GWP = global warming potential
(2) Covered by Montreal Protocol

2 CG-SVX06D-E4
 General information
Foreword
These instructions are given as a
guide to good practice in the
installation, start-up, operation, and
maintenance by the user, of Trane
CGWN/CCUN chillers. They do not
contain full service procedures
necessary for the continued
successful operation of this
equipment. The services of a
qualified technician should be
employed through the medium of a
maintenance contract with a
reputable service company.
Warranty
Warranty is based on the general
terms and conditions of the
manufacturer. The warranty is void
if the equipment is repaired or
modified without the written
approval of the manufacturer, if the
operating limits are exceeded or if
the control system or the electrical
wiring is modified. Damage due to
misuse, lack of maintenance or
failure to comply with the
manufacturer's instructions or
recommendations is not covered by
the warranty obligation. If the user
does not conform to the rules of
this manual, it may entail
cancellation of warranty and
liabilities by the manufacturer.
Reception
On arrival, inspect the unit before
signing the delivery note.
Reception in France only:
In case of visible damage: The
consignee (or the site
representative) must specify any
damage on the delivery note,
legibly sign and date the delivery
note, and the truck driver must
countersign it. The consignee (or
the site representative) must notify
Trane Epinal Operations - Claims
team and send a copy of the
delivery note. The customer (or the
site representative) should send a
CG-SVX06D-E4
registered letter to the last carrier
within 3 days of delivery.
Reception in all countries
except France:
In case of concealed damage: The
consignee (or the site
representative) must send a
registered letter to the last carrier
within 7 days of delivery, claiming
for the described damage. A copy
of this letter must be sent to Trane
Epinal Operations - Claims team.
Note: for deliveries in France, even
concealed damage must be looked
for at delivery and immediately
treated as visible damage.
About this manual
Warnings and cautions appear at
appropriate places in this
instruction manual. Your personal
safety and the proper operation of
this machine require that you follow
them carefully. The constructor
assumes no liability for installations
or servicing performed by
unqualified personnel.
About the unit
These CGWN/CCUN units are
assembled, pressure tested,
dehydrated, charged and run tested
before shipment. The information
contained in this manual applies to
units designated CGWN and CCUN.
Refrigerant
The refrigerant provided by the
manufacturer meets all the
requirements of our units. When
using recycled or reprocessed
refrigerant, it is advisable to ensure
its quality is equivalent to that of a
new refrigerant. For this, it is
necessary to have a precise analysis
made by a specialized laboratory. If
this condition is not respected, the
manufacturer warranty could be
cancelled.
3
 Contents

Trane Air Conditioning and

Refrigeration equipment 2
Environmental protection -
Compliance with F-Gas regulation 2

General information 3
Foreword 3
Warranty 3
Reception 3
About this manual 3
About the unit 3
Refrigerant 3

General data 6

Installation 13
Unit nameplate 13
Installation instructions 13
Handling 14
Minimal installation water content 17
Water treatment 17
Water connections 18
Refrigerant line connections 26
Winter freeze protection 33
Electrical connections 34
Interconnection between CCUN and Remote Condenser 38

4 CG-SVX06D-E4
 Contents

General start-up 40
Preparation 40
Start-up 41

Operation 53
Installation checklist 53
Control and unit operation 54
Weekly start up 54
Weekend shutdown 54
Seasonal shutdown 54
Seasonal start-up 55

Maintenance 56
Maintenance instructions 56
Troubleshooting guide 58
Safety recommendations 60
Maintenance contract 60
Training 60

CG-SVX06D-E4 5
 General Data

Table 1 - Water Cooled units: CGWN standard - R410A

CGWN CGWN CGWN CGWN CGWN CGWN CGWN
205 206 207 208 209 210 211
Eurovent Performances (1)
Net Cooling Capacity (kW) 182.5 217.0 251.7 283.1 312.1 341.9 373.7
Total Power input in cooling (kW) 42.5 50.2 57.7 61.5 70.1 78.2 85.9
Evaporator water pressure drop (kPa) 57 59 55 42 42 50 54
Evaporator head pressure available (4) (kPa) 161 141 142 149 143 188 176
Condenser water pressure drop (kPa) 59 64 60 47 52 63 65
Condenser head pressure available (kPa) 151 134 138 162 150 132 117
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83 83 84 84 84
Sound Power Level (4) w/ sound attenuation jacket (dBA) 79 79 80 80 81 81 81
Units Amps
Nominal (3) (A) 144 163 187 210 233 250 263
Start-up Amps
Standard unit (A) 274 338 395 418 441 512 525
With soft starter option (A) 210 252 291 314 337 384 397
Short circuit unit capacity (kA) 15 15 15 15 15 15 15
Max supply cable size ( mm2) 150 150 150 150 150 240 240
Min supply cable size ( mm2) 35 35 50 50 70 70 70
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T) (20T+25T) (25T+25T) (25T+30T) (30T+30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40 40/52 52/52 52/58 58/58
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215 215/260 260/260 260/320 320/320
Motor RPM (rpm) 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87 0.87/0.84 0.84/0.84 0.84/0.88 0.88/0.88
Sump Heater (compA/CompB) (W) 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-74 DP400-90 DP400-114 DP400-162 DP400-186 DP400-186 DP400-206
Water volume (total) (L) 15.6 18.9 24.0 34.1 39.2 39.2 43.4
Antifreeze Heater (W) - - - - - - -
Evaporator Water Connections Grooved pipe connection
Diameter 3” 3” 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module (kPa) 400
Condenser
Number 1
Type Brazed plate
Model DP400-90 DP400-114 DP400-134 DP400-186 DP400-206 DP400-206 DP400-222
Water volume (total) (L) 18.9 24.0 28.2 39.2 43.4 43.4 46.7
Antifreeze Heater (W) - - - - - - -
Condenser Water Connections Grooved pipe connection
Diameter 3 or 4” 3 or 4” 3 or 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module suction/discharge (kPa) 400/640
Dimensions
Height (mm) 1842 1842 1842 1842 1842 1842 1842
Length (mm) 2545 2545 2545 2545 2545 2545 2545
Width (mm) 880 880 880 880 880 880 880
Operating Weight
Base Unit (kg) 1360 1300 1420 1500 1650 1710 1790
Evap Hyd Kit (kg) 1450 1390 1590 1670 1820 1880 1960
Evap + Cds Hyd Kit (kg) 1520 1460 1690 1770 1920 1980 2060
Shipping Weight
Base Unit (kg) 1290 1220 1320 1370 1510 1570 1650
Evap Hyd Kit (kg) 1380 1310 1490 1540 1680 1740 1820
Evap + Cds Hyd Kit (kg) 1450 1380 1590 1640 1780 1840 1920
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4 4 4 4
Minimum capacity % 25 21 25 22 25 23 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) 10 11 13 17 18 18 19
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4 13.4 13.4 13.9 14.4

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser. 30°C/35°C)

(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

6 CG-SVX06D-E4
 General Data

Table 2 - Water Cooled units: CGWN standard - R407C

CGWN CGWN CGWN CGWN
212 213 214 215
Eurovent Performances (1)
Net Cooling Capacity (kW) 398.6 431.3 466.0 506.4
Total Power input in cooling (kW) 97.0 106.4 117.3 125.5
Evaporator water pressure drop (kPa) 40 47 49 48
Evaporator head pressure available (4) (kPa) 236 218 200 187
Condenser water pressure drop (kPa) 66 64 59 56
Condenseur head pressure available (kPa) 159 151 147 136
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 87 88 88 90
Sound Power Level w/ sound attenuation jacket (4) (dBA) 84 85 85 87
Units Amps
Nominal (3) (A) 311 337 370 400
Start-up Amps
Standard unit (A) 563 588 621 655
With soft starter option (A) 439 465 498 530
Short circuit unit capacity (kA) 15 15 15 15
Max supply cable size (mm2) 185 185 240 240
Min supply cable size (mm2) 240 240 240 240
Compressor
Number 5 6 6 6
Type Scroll
Model (25T+30T) (25T) (25T+30T) (30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 52/62.5 52/52 52/62.5 62.5/62.5
Locked rotor Amps (compA/CompB) (A) 272/310 272/272 272/310 310/310
Motor RPM (rpm) 2900 2900 2900 2900
Power factor (compA/CompB) 0.87/0.87 0.87/0.87 0.87/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 150 150 150 150
Evaporator
Number 1
Type Brazed plate
Model AC350-190DQ AC350-190DQ AC350-210DQ AC350-230DQ
Water volume (total) (L) 38 38 42 46
Antifreeze Heater (W) - - - -
Evaporator Water Connections Grooved pipe connections
Diameter 4"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Condenser
Number 2
Type Brazed plate
Model B400T- 94p / 114p B400T- 114p / 114p B400T- 114p / 144p B400T- 144p / 144p
Water volume (total) (L) 19 / 23 23 / 23 23 / 29 29 / 29
Antifreeze Heater (W) - - - -
Condenser Water Connections Grooved pipe connections
Diameter 5"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Dimensions without Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 2808 2808 2808 2808
Width (mm) 878 878 878 878
Dimensions with Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 3498 3498 3498 3498
Width (mm) 878 878 878 878
Operating Weight
Base Unit w/o Hyd Kit (kg) 2232 2442 2525 2640
Base Unit with Hyd Kit (kg) 2128 2337 2420 2500
Evap Hyd Kit (kg) 490 490 490 490
Cds Hyd Kit (kg) 374 374 374 374
Evap + Cds Hyd Kit (kg) 682 682 682 682
Shipping Weight
Base Unit w/o Hyd Kit (kg) 2109 2315 2387 2492
Base Unit with Hyd Kit (kg) 2048 2253 2326 2408
Evap Hyd Kit (kg) 432 432 432 432
Cds Hyd Kit (kg) 317 317 317 317
Evap + Cds Hyd Kit (kg) 662 662 662 662
System Data
Number of Refrigerant circuit 2
Capacity steps 5 6 6 6
Minimum capacity % 18 16 15 16
Refrigerant Charge (2)
Circuit A & B (kg) 22 / 21 22 / 22 25 / 23 26 / 26
Oil Charge (2)
Circuit A & B (l) 20.4 / 12.6 20.4 / 20.4 18.9 / 20.4 18.9 / 18.9

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser 30°C/35°C) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

CG-SVX06D-E4 7
 General Data

Table 3 - Water Cooled units: CGWN High Efficiency (HE) - R410A

CGWN CGWN CGWN
205 HE 206 HE 207 HE
Eurovent Performances (1)
Net Cooling Capacity (kW) 193.3 227.4 262.4
Total Power input in cooling (kW) 40.1 47.9 55.7
Evaporator water pressure drop (kPa) 26 36 37
Evaporator head pressure available (4) (kPa) 188 156 160
Condenser water pressure drop (kPa) 31 42 41
Condenseur head pressure available (kPa) 177 154 173
Main Power supply
Sound Power Level (4) (dBA) 82 82 83
Sound Power Level w/ sound attenuation jacket (4) (dBA) 79 79 80
Units Amps
Nominal (3) (A) 144 163 187
Start-up Amps
Standard unit (A) 274 338 395
With soft starter option (A) 210 252 291
Short circuit unit capacity (kA) 15 15 15
Max supply cable size (mm2) 150 150 150
Min supply cable size (mm2) 35 35 50
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215
Motor RPM (rpm) 2900 2900 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 160/160 160/160 160/160
Evaporator
Number 1
Type Brazed plate
Model DV58-138 DV58-154 DV58-170
Water volume (total) (l) 32.4 32.4 34.1
Antifreeze Heater (W) -
Evaporator Water Connections Grooved pipe connections
Diameter 3" (80) 3" (80) 4" (100)
Max. water-side operating pressure.
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module (kPa) 400 400 400
Condenser
Number
Type Brazed plate
Model DP400-162 DP400-162 DP400-186
Water volume (total) (l) 34.1 34.1 39.2
Antifreeze Heater (W) -
Condenser Water Connections Grooved pipe connection
Diameter 3” (80)
Antifreeze heater (W) -
Max. water-side operating pressure
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module suction/discharge (kPa) 400/640 400/640 400/640
Dimensions
Height (mm) 1842
Length (mm) 2545
Width (mm) 880
Operating Weight
Base Unit (kg) 1460 1450 1470
Evap Hyd Kit (kg) 1550 1540 1640
Evap + Cds Hyd Kit (kg) 1620 1610 1740
Shipping Weight
Base Unit (kg) 1360 1350 1340
Evap Hyd Kit (kg) 1450 1440 1510
Evap + Cds Hyd Kit (kg) 1520 1510 1610
System Data
Refrigerant circuit 2
Capacity steps 4 4 4
Minimum capacity % 25 21 25
Refrigerant Charge (2)
Circuit A & B (kg) 15 15 17
Oil Charge (2)
Circuit A & B (l) 13.4 13.4 13.4

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser. 30°C/35°C)

(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

8 CG-SVX06D-E4
 General Data

Table 4 - Condenserless units: CCUN standard - R410A

CCUN CCUN CCUN CCUN CCUN CCUN CCUN
205 206 207 208 209 210 211
Eurovent Performances (1)
Net Cooling Capacity (kW) 166.3 198.1 230.4 257.7 281.9 311.4 343.8
Total Power input in cooling (kW) 45.6 53.8 62.0 69.8 77.7 86.4 95.1
Evaporator water pressure drop (kPa) 48 49 47 35 34 41 46
Evaporator head pressure available (4) (kPa) 178 161 153 160 157 200 189
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83 83 84 84 84
Sound Power Level (4) w/ sound attenuation jacket (dBA) 79 79 80 80 81 81 81
Units Amps
Nominal (3) (A) 132 151 172 195 218 236 249
Start-up Amps
Standard unit (A) 262 326 381 404 427 498 511
With soft starter option (A) 198 240 277 300 323 370 383
Short circuit unit capacity (kA) 15 15 15 15 15 15 15
Max supply cable size (mm2) 150 150 150 150 150 240 240
Min supply cable size ( mm2) 35 35 50 50 70 70 70
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T) (20T+25T) (25T+25T) (25T+30T) (30T+30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (A) 31/31 31/40 40/40 40/52 52/52 52/58 58/58
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215 215/260 260/260 260/320 320/320
Motor RPM (rpm) 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87 0.87/0.84 0.84/0.84 0.84/0.88 0.88/0.88
Sump Heater (compA/CompB) (W) 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-74 DP400-90 DP400-114 DP400-162 DP400-186 DP400-186 DP400-206
Water volume (total) (L) 15.6 18.9 24.0 34.1 39.2 39.2 43.4
Antifreeze Heater (W) - - - - - - -
Evaporator Water Connections Grooved pipe connections
Diameter 3” 3” 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module (kPa) 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 1"3/8 1"3/8 1"3/8 1"5/8 1"5/8 1"5/8 1"5/8
Liquid line diameter circuit 1 & 2 7/8 7/8 7/8 7/8 7/8 1"1/8 1"1/8
Dimensions
Height (mm) 1842 1842 1842 1842 1842 1842 1842
Length (mm) 2545 2545 2545 2545 2545 2545 2545
Width (mm) 880 880 880 880 880 880 880
Operating Weight
Base Unit (kg) 1260 1170 1270 1280 1420 1480 1550
Evap Hyd Kit (kg) 1350 1260 1440 1450 1590 1650 1720
Shipping Weight
Base Unit (kg) 1210 1120 1200 1190 1320 1380 1450
Evap Hyd Kit (kg) 1300 1210 1370 1360 1490 1550 1620
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4 4 4 4
Minimum capacity % 25 21 25 22 25 23 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) 3 3 3 3 3 3 3
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4 13.4 13.4 13.9 14.4

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling)

(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

CG-SVX06D-E4 9
 General Data

Table 5 - Condenserless units: CCUN standard - R407C

CCUN CCUN CCUN CCUN
212 213 214 215
Eurovent Performances (1)
Net Cooling Capacity (kW) 385.6 417.3 450.4 486.9
Total Power input in cooling (kW) 99.0 108.5 120.5 131.1
Evaporator water pressure drop (kPa) 38 44 46 45
Evaporator head pressure available (4) (kPa) 242 227 211 197
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 87 88 88 90
Sound Power Level w/ sound attenuation jacket (4) (dBA) 84 85 85 87
Units Amps
Nominal (3) (A) 280 306 339 369
Start-up Amps
Standard unit (A) 532 557 590 624
With soft starter option (A) 408 434 467 499
Short circuit unit capacity (kA) 15 15 15 15
Max supply cable size (mm2) 185 185 240 240
Min supply cable size (mm2) 240 240 240 240
Compressor
Number 5 6 6 6
Type Scroll
Model (25T+30T) (25T) (25T+30T) (30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 52/62.5 52/52 52/62.5 62.5/62.5
Locked rotor Amps (compA/CompB) (A) 272/310 272/272 272/310 310/310
Motor RPM (rpm) 2900 2900 2900 2900
Power factor (compA/CompB) 0.87/0.87 0.87/0.87 0.87/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 150 150 150 150
Evaporator
Number 1
Type Brazed plate
Model AC350-190DQ AC350-190DQ AC350-210DQ AC350-230DQ
Water volume (total) (l) 38 38 42 46
Antifreeze Heater (W) no no no no
Evaporator Water Connections Grooved pipe connections
Diameter 4"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 2"1/8 2"1/8 2"1/8 2"1/8
Liquid line diameter circuit 1 & 2 1"3/8 1"3/8 1"3/8 1"3/8
Dimensions without Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 2808 2808 2808 2808
Width (mm) 878 878 878 878
Dimensions with Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 3498 3498 3498 3498
Width (mm) 878 878 878 878
Operating Weight
Base Unit w/o Hyd Kit (kg) 1879 2070 2120 2180
Base Unit with Hyd Kit (kg) 1880 2071 2122 2182
Evap Hyd Kit (kg) 490 490 490 490
Shipping Weight
Base Unit w/o Hyd Kit (kg) 1832 2023 2070 2130
Base Unit with Hyd Kit (kg) 1842 2033 2080 2136
Evap Hyd Kit (kg) 432 432 432 432
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4
Minimum capacity % 22 33 30 33
Refrigerant Charge (2)
Circuit A & B (kg) Holding charge
Oil Charge (2)
Circuit A & B (l) 20.4 / 12.6 20.4 / 20.4 18.9 / 20.4 18.9 / 18.9

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

10 CG-SVX06D-E4
 General Data

Table 6 - Condenserless units: CCUN High Efficiency (HE) - R410A

CCUN CCUN CCUN
205 HE 206 HE 207 HE
Eurovent Performances (1)
Net Cooling Capacity (kW) 175.0 206.7 239.1
Total Power input in cooling (kW) 45.6 53.8 62.0
Evaporator water pressure drop (kPa) 22 29 30
Evaporator head pressure available (4) (kPa) 190 170 170
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83
Sound Power Level w/ sound attenuation jacket (4) (dBA) 79 79 80
Units Amps
Nominal (3) (A) 132 151 172
Start-up Amps
Standard unit (A) 262 326 381
With soft starter option (A) 198 240 277
Short circuit unit capacity (kA) 15 15 15
Max supply cable size (mm2) 150 150 150
Min supply cable size (mm2) 35 35 50
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215
Motor RPM (rpm) 2900 2900 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87
Sump Heater(compA/CompB) (W) 160/160 160/160 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-154 DP400-154 DP400-162
Water volume (total) (L) 32.4 32.4 34.1
Antifreeze Heater (W) -
Evaporator Water Connections Grooved pipe connections
Diameter 3"
Max. water-side operating pressure
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module (kPa) 400 400 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 1"3/8
Liquid line diameter circuit 1 & 2 7/8 7/8 7/8
Dimensions
Height (mm) 1842
Length (mm) 2545
Width (mm) 880
Operating Weight
Base Unit (kg) 1330 1240 1250
Evap Hyd Kit (kg) 1420 1330 1420
Shipping Weight
Base Unit (kg) 1270 1170 1160
Evap Hyd Kit (kg) 1360 1260 1330
System Data
Refrigerant circuit 2
Capacity steps 4
Minimum capacity % 25 21 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) Holding charge
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

CG-SVX06D-E4 11
 General Data

Table 7 - Evaporator hydraulic module

205 206 207 208 209 210 211 212 213 214 215

High head pressure option

Nb Pump set 1
Motor (1)(2) (kW) 4.0 4.0 5.5 5.5 5.5 7.5 7.5 11.0 11.0 11.0 11.0
Rated Amps (1)(2) (A) 7.5 7.5 11.1 11.1 11.1 14.7 14.7 20.0 20.0 20.0 20.0
Motor RPM (rpm) 2900
Low head pressure option
Nb Pump set 1
Motor (1)(2) (kW) 2.2 2.2 4.0 4.0 4.0 5.5 5.5 4.0 4.0 5.5 5.5
Rated Amps (1)(2) (A) 4.0 4.0 7.5 7.5 7.5 11.1 11.1 7.8 7.8 10.3 10.3
Motor RPM (rpm) 2900
Expansion tank volume (l) 25 25 25 25 25 25 25 35 35 35 35
User volume expansion capacity (3) (l) 3600 3600 3600 3600 3600 3600 3600 5100 5100 5100 5100
Water strainer diameter 3" 3" 4" 4" 4" 4" 4" 4" 4" 4" 4"
Piping Steel

Table 8 - Condenser hydraulic module

205 206 207 208 209 210 211 212 213 214 215
High head pressure option
Nb Pump set 2 (in parallel)
Motor (1)(2) (kW) 3 3 4 4 4 4 4 7.5 7.5 7.5 7.5
Rated Amps (1)(2) (A) 6.1 6.1 7.7 7.7 7.7 7.7 7.7 13.8 13.8 13.8 13.8
Motor RPM (rpm) 2900
Low head pressure option
Nb Pump set 2 (in parallel)
Motor (1)(2) (kW) 2.2 2.2 3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.5 5.5
Rated Amps (1)(2) (A) 4.2 4.2 6.1 6.1 6.1 6.1 6.1 7.8 7.8 10.3 10.3
Motor RPM (rpm) 2900
Water strainer Diameter 4" 4" 4" 4" 4" 4" 4" 4" 4" 4" 4"
Piping Steel
(1) Per motor
(2) Dual Pump Option
(3) Hydrostatic pressure 3 bar at 25°C with 7°C mini

12 CG-SVX06D-E4
 Installation

Unit nameplate Clearance

The unit nameplate gives the Respect recommended clearance

complete model reference numbers.
The unit power rating is shown, and
power supplies should not deviate by
more than 5% from the rated power.
Compressor motor amperage is
shown in box I.MAX. The customer's
electrical installation must be able to
withstand this current.
around the unit to allow maintenance
operation to take place without
obstruction. For minimum clearance,
consult the certified submittals,
which are available on request from
your Trane Agency.

Installation instructions
Foundations
No special foundations are required,
provided the supporting surface is
flat and level, and can withstand the
weight or the unit.

Isolating rubber pads

6 pads are supplied as standard with
the machine (55x150mm). They
should be placed between the
supporting floor and the unit to
isolate from the ground. Trane does
not recommend to install spring
isolators.

Water drain hole

Install a drain hole wide enough to
drain away water from the unit in the
event of shut-down or repair.

CG-SVX06D-E4 13
 Installation

Handling CAUTION: This unit must be lifted

with the outmost care. Avoid shock
A specific lifting method is load by lifting slowly and evenly. To
recommended as follows: prevent any damage, position the
1. 4 lifting points are built into the lifting bar so that the slings do not
unit. touch the unit.
2. Slings and spreader bar to be
provided by rigger and attached
to the 4 lifting points.
3. Minimum rated lifting capacity
(vertical) of each sling and
spreader bar shall be no less than
the tabulated unit shipping
weight. Refer to Figures 1 and 2

Figure 1 - Rigging the unit - CGWN - CCUN (205-211)

A B
C

14 CG-SVX06D-E4
 Installation

Figure 2 - Rigging the unit - CGWN - CCUN (212-215)

A
C
B

D
A
C
B
D

CG-SVX06D-E4 15
 Installation

Table 9 - Dimensions of recommended slings and swing-bar

A (mm) B (mm) C (mm) D (mm)

CGWN 205
CGWN 206
CGWN 207
CGWN 208
CGWN 209
CGWN 210
CGWN 211
CGWN 212
CGWN 213
CGWN 214
CGWN 215
CGWN 205 HE
CGWN 206 HE
CGWN 207 HE
1100 600 500 2400
CCUN 205
CCUN 206
CCUN 207
CCUN 208
CCUN 209
CCUN 210
CCUN 211
CCUN 212
CCUN 213
CCUN 214
CCUN 215
CCUN 205 HE
CCUN 206 HE
CCUN 207 HE

16 CG-SVX06D-E4
 Installation

Minimal installation water Water treatment

content Untreated or insufficiently treated
The water volume is an important water, if used in this unit, may cause
parameter because it allows a stable scale, slime or algae to accumulate
chilled water temperature and avoids or cause erosion and corrosion. As
short cycle operation of the Trane does not know the
compressors. components used in the hydraulic
network and the quality of the water
Parameters which influence the used, we recommend the services of
water temperature stability a qualified water treatment specialist.
• Water loop volume The following materials are used in
• Load fluctuation Trane chillers heat exchangers:
• Number of capacity steps • Stainless steel plates AISI 316,
1.4401 with copper brazing
• Compressors rotation
• Water piping: steel
• Dead band
• Water connections: brass
• Minimum time between 2 starts
of a compressor Trane will not accept any liability in
The following table gives the regards of damage due to the use of
minimal installation water content untreated or improperly treated
recommended according to all these water or from the use of saline or
parameters for both comfort and brackish water. If water treatment is
process cooling application. required, contact your local Trane
sales office.

Table 10 - Minimal water content

Confort Application Process cooling Application
2°C Dead 3°C Dead 4°C Dead 2°C Dead 3°C Dead 4°C Dead
band (1) band (2) band (3) band (1) band (2) band (3)
CGWN - CCUN 205 660 l 440 l 330 l 1160 l 730 l 530 l
CGWN - CCUN 206 670 l 450 l 340 l 1160 l 740 l 540 l
CGWN - CCUN 207 650 l 440 l 330 l 1100 l 710 l 520 l
CGWN - CCUN 208 880 l 580 l 440 l 1520 l 960 l 710 l
CGWN - CCUN 209 1060 l 700 l 530 l 1860 l 1170 l 860 l
CGWN - CCUN 210 1080 l 720 l 540 l 1870 l 1190 l 870 l
CGWN - CCUN 211 1260 l 840 l 630 l 2220 l 1400 l 1020 l
CGWN - CCUN 212 1260 l 840 l 630 l 2170 l 1380 l 1010 l
CGWN - CCUN 213 1050 l 700 l 530 l 1760 l 1130 l 830 l
CGWN - CCUN 214 1270 l 850 l 640 l 2150 l 1370 l 1010 l
CGWN - CCUN 215 1240 l 820 l 620 l 2060 l 1330 l 980 l

Notes
(1) Minimum water loop volume in order to obtain maximum +/- 1°C chilled water temperature fluctuation vs. Chilled
water set-point
(2) Minimum water loop volume in order to obtain maximum +/- 1.5°C chilled water temperature fluctuation vs.
Chilled water set-point
(3) Minimum water loop volume in order to obtain maximum +/- 2°C chilled water temperature fluctuation vs. Chilled
water set-point

This table is estimated with

- Condenser : Water 30°/35°C
- Evaporator : Water 12°/7°C

CG-SVX06D-E4 17
 Installation

Water connections 2) Condenser side options

Before making any connections,
make sure the labeling for entering
and leaving water corresponds to the
submittals. CGWN water-cooled
chillers and CCUN condenserless
units are available in several
versions:
1) Evaporator side options
• No hydraulic control
• With pump contactors to control a
remote pump (single or dual)
• With pump integrated hydraulic
module, single or dual pump, low
or high pressure head
• No hydraulic control
• With pump contactors to control a
remote pump (single or dual)
• With pump integrated hydraulic
module, consisting of two single
pumps in parallel to adjust
condenser waterflow as a function
of unit capacity, low or high
pressure head
Typical water circuits are given in the
following figures.

Figure 3 - CGWN hydraulic flow chart - without hydraulic module (205-211)

1 2 3

CW
3

3
2 4 HW

5 4

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207 standard
head 3"
• For sizes 208 to 215

18 CG-SVX06D-E4
 Installation

Figure 4 - CGWN hydraulic flow chart - without hydraulic module (212-215)

1 2 3

CW
3

3
4

HW
3

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207 standard
head 3"
• For sizes 208 to 215

CG-SVX06D-E4 19
 Installation

Figure 5 - CCUN hydraulic flow chart - without hydraulic module (205-211)

1 2 3

CW
3

Figure 6 - CCUN hydraulic flow chart - without hydraulic module (212-215)

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent TT: Temperature sensor
3. ¼ SAE Male pressure tab FT: Water flow switch
4. ¼ SAE Male drain tab • For sizes 205 to 207 standard
head 3"
• For sizes 208 to 215

20 CG-SVX06D-E4
 Installation

Figure 7 - CGWN hydraulic flow chart - with hydraulic module on both evaporator and
condenser sides (205-211)

7 8
6

2 3

CW
4

9 10 3

1 2 4 3

HW
6 3

11 12
5 4
4

12 11

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab Pi: Pressure gauge
5. Condenser FT: Water flow switch
6. Water strainer • For sizes 205 to 207
7. Expansion Tank standard head 3"
8. Pressure relief valve
9. Single or double evaporator pump • For sizes 208 to 215
10. Drain pan
11. Condenser pump
12. Check valve

CG-SVX06D-E4 21
 Installation

Figure 8 - CGWN hydraulic flow chart - with hydraulic module on both evaporator
and condenser sides (212-215)

CW
HW

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab Pi: Pressure gauge
5. Single condenser FT: Water flow switch
6. Water strainer • For sizes 205 to 207
7. Expansion Tank standard head 3"
8. Pressure relief valve
9. Single or double evaporator pump • For sizes 208 to 215
10. Drain pan
11. Double condenser pump
12. 1/4 NPT drain tab
13. 3/4 NPT steel tube for expansion
tank

22 CG-SVX06D-E4
 Installation

Figure 9 - CCUN hydraulic flow chart - with hydraulic module on evaporator side only
(205-211)

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent TT: Temperature sensor
3. ¼ SAE Male pressure tab Pi: Pressure gauge
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207
6. Water strainer standard head 3"
7. Expansion Tank
8. Pressure relief valve • For sizes 208 to 215
9. Single or double evaporator pump
10. Drain pan

CG-SVX06D-E4 23
 Installation

Figure 10 - CCUN hydraulic flow chart - with hydraulic module on evaporator side only
(212-215)

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent TT: Temperature sensor
3. ¼ SAE Male pressure tab Pi: Pressure gauge
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207
6. Water strainer standard head 3"
7. Expansion Tank
8. Pressure relief valve • For sizes 208 to 215
9. Single or double evaporator pump
10. Drain pan
11. Condenser pump

WARNING! Units with hydraulic module contain all safety and operation
devices and only require the supply and return piping with isolating valves
for maintenance of water strainer and pump seal ring.
The unit water piping shall be connected using expansion compensators.

24 CG-SVX06D-E4
 Installation

Figure 11 - Connection of units with hydraulic module - Evaporator and condenser

sides

5
4

Figure 12 - Connection of units without hydraulic module - Evaporator and condenser

sides

2
7

3 6
5

4
8

1 = Pressure gauges: show entering and leaving water pressure (2 pressure ports are
available inside of the unit - see item 1 in Figure above)
2 = Balancing valve: adjusts water flow.
3 = Air purge allows to remove the air from the water circuit during fill up.
4 = Stop valves: isolate chillers and water circuiting pump during maintenance
operations.
5 = Thermometers: indicate chilled water entering and leaving temperatures
(not mandatory).
6 = Expansion compensators: avoid mechanical stress between chiller and piping
installation.
7 = Stop valve located on the outlet connection: used to measure the water pressure
inlet or outlet of evaporator.
8 = Strainer: avoid to get heat exchangers dirty. All installation must be equipped
with efficient strainer in order that only clean water enters into exchanger. If there is
no strainer, reserve will be formulated by the Trane technician at the start-up of the
unit.
The strainer used must be able to stop all particles with a diameter greater than
1.6 mm.
9 = Draining the plate heat exchanger: used to drain
Note: To protect the environment, it is compulsory to recover and process
glycol brines.

CG-SVX06D-E4 25
 Installation

Refrigerant line connections

Piping
Maximum distances and refrigerant
line diameters between units must be
checked according to the
configuration and system operating
conditions (Chilled water
temperature and subcooling).
Tables 12-14 provide the maximum
acceptable height according to
subcooling available and
recommended diameters for
discharge liquid lines when CCUN
condenserless chillers are connected
to remote condensers.

Figure 13 - Installation configuration - CCUN and remote condenser at the same level

1: Discharge line
2: Liquid line

26 CG-SVX06D-E4
 Installation

Figure 14 - Installation configuration - CCUN below remote condenser

1: Discharge line
2: Liquid line

Figure 15 - Installation configuration - CCUN above remote condenser

1: Discharge line
2: Liquid line

CG-SVX06D-E4 27
 Installation

The minimum required subcooling at the remote condenser level when

installed below is defined in the following table.
Example : If the remote condenser is 10m below the CCUN and the
condensing temperature is 50°C, the refrigerant subcooling leaving the remote
condenser shall not be below 4°C. To increase the amount of subcooling,
more refrigerant charge is required.
Table 11 - Maximum elevation (H) of CCUN above remote condenser
Subcooling Condensing dew temperature °C
°C 20°C 35°C 50°C 65°C

4°C 4m 6m 8m 10 m
6°C 8m 12 m 16 m 20 m
8°C 12 m 17 m 23 m 30 m
10°C 16 m 23 m 30 m 40 m
12°C 20 m 28 m 38 m 49 m

For recommended discharge line diameters refer to the following tables.

For vertical discharge line a double vertical riser must be used and designed
within state-of-the-art.
Figure 16 - Double vertical riser

Smaller
riser
Larger
riser

trap

28 CG-SVX06D-E4
 Installation

Table 12 - Recommended discharge line diameters for horizontal risers (Circuit 1)

Required discharge pipe diameter - Circuit 1

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 7/8" 1"1/8 1"3/8
CCUN 206 7/8" 1"1/8 1"3/8
CCUN 207 7/8" 1"1/8 1"3/8
CCUN 208 1"1/8 1"3/8 1"5/8
CCUN 209 1"1/8 1"3/8 1"5/8
CCUN 210 1"1/8 1"3/8 1"5/8
CCUN 211 1"1/8 1"3/8 1"5/8
CCUN 212 1"5/8 2"1/8
CCUN 213 1"5/8 2"1/8
CCUN 214 1"5/8 2"1/8 2"5/8
CCUN 215 1"5/8 2"1/8 2"5/8

Table 13 - Recommended discharge line diameters for horizontal risers (Circuit 2)

Required discharge pipe diameter - Circuit 2

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 7/8" 1"1/8 1"3/8
CCUN 206 7/8" 1"1/8 1"3/8
CCUN 207 7/8" 1"1/8 1"3/8
CCUN 208 1"1/8 1"3/8 1"5/8
CCUN 209 1"1/8 1"3/8 1"5/8
CCUN 210 1"1/8 1"3/8 1"5/8
CCUN 211 1"1/8 1"3/8 1"5/8
CCUN 212 1"3/8 1"5/8 2"1/8
CCUN 213 1"5/8 2"1/8
CCUN 214 1"5/8 2"1/8
CCUN 215 1"5/8 2"1/8 2"5/8

CG-SVX06D-E4 29
 Installation

Table 14 - Recommended liquid line diameters for vertical or horizontal risers (Circuit 1)

Required liquid line pipe diameter - Circuit 1

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 5/8" 7/8" 1"1/8
CCUN 206 5/8" 7/8" 1"1/8
CCUN 207 5/8" 7/8" 1"1/8
CCUN 208 7/8" 1"1/8 1"3/8
CCUN 209 7/8" 1"1/8 1"3/8
CCUN 210 7/8" 1"1/8 1"3/8
CCUN 211 7/8" 1"1/8 1"3/8
CCUN 212 1"1/8 1"3/8 1"5/8
CCUN 213 1"1/8 1"3/8 1"5/8
CCUN 214 1"1/8 1"3/8 1"5/8
CCUN 215 1"1/8 1"3/8 1"5/8

Table 15 - Recommended liquid line diameters for vertical or horizontal risers (Circuit 2)

Required liquid pipe diameter - Circuit 2

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 5/8" 7/8" 1"1/8
CCUN 206 5/8" 7/8" 1"1/8
CCUN 207 5/8" 7/8" 1"1/8
CCUN 208 7/8" 1"1/8 1"3/8
CCUN 209 7/8" 1"1/8 1"3/8
CCUN 210 7/8" 1"1/8 1"3/8
CCUN 211 7/8" 1"1/8 1"3/8
CCUN 212 1"1/8 1"3/8
CCUN 213 1"1/8 1"3/8 1"5/8
CCUN 214 1"1/8 1"3/8 1"5/8
CCUN 215 1"1/8 1"3/8 1"5/8

30 CG-SVX06D-E4
 Installation
Insulation
Insulate refrigerant lines from
building itself to avoid transmission
to building structure of vibrations
normally caused by pipework. Also
avoid bypassing the unit's damping
system by fixing the refrigerant
lines or the electrical ducts very
rigidly. Vibrations may propagate
into building structure through
rigidly fixed refrigerant lines.
Pressure tests and leak detection
WARNING! During operations, take
the following precaution:
1. Neither oxygen nor acethylene
should be used instead of
refrigerant and nitrogen to detect
leaks, otherwise a violent
explosion may occur.
2. Always use valves and
manometers to check the test
pressure in system. Excessive
pressure may either cause pipes
to rupture, damage unit, or
cause an explosion, causing
possible physical injury. Carry
out liquid line and hot gas
pressure tests in accordance
with current standards.
CAUTION: Do not go more than
0.7 bar above the high pressure
switch setpoint. Introduce enough
refrigerant into circuit for 85 to
100 kPa pressure, pump-injecting
dry nitrogen, and raise pressure to
100 kPa. Search possible leaks
using detector. This operation
should be carried out great care
throughout the system. If leaks are
detected, reduce system pressure,
and repair defective component.
Repeat test process, to check that
the repair can withstand rated
pressure.
CG-SVX06D-E4
Refrigerant charge
CCUN 205-211 units are delivered
with a 3kg refrigerant charge per
circuit and isolating valves. CCUN
212-215 units are delivered with a
nitrogen holding charge and
isolating valves. After system
pressure and vacuum testing, fill up
unit with refrigerant according to
the diameter and the length of the
refrigerant piping work up to obtain
the correct subcooling temperature:
∆t subcooling = 5°C for a liquid
temperature of 40°C.
Warning: When connecting CCUN
liquid and discharge lines , ensure
that the copper end pipes between
the stop valve and the end end of
the piping are not under pressure
using a 1/4 SAE.
Oil charge - CCUN
Above 60 kg of refrigerant charge
per circuit, special care to the oil
level on compressor is required.
The operating oil level shall remain
above half of the oil sight glass. See
the unit nameplate for oil charges.
The oil level can only be evaluated
after 10 minutes OFF time of both
compressors of the circuit. See
sticker for the oil level located on
the compressor next to the oil sight
glass. See Figure 29.
Note: The oil quantity necessary for
the split system has also to be
adjusted according to the diameter
and the length of the refrigerant
piping work.
CAUTION: Use exclusively POE oil
recommended by TRANE
Important note:
These operations have to be
performed by a specialist. The
results have to be written on a start
up record by the Trane engineer or
the client's specialist who has
performed this start up. The
quantity of refrigerant and oil added
are at the client's charges.
31
 Installation

High pressure Pressure relief valve - CCUN

The remote condenser must have a Above the maximum system
service pressure equal to or higher refrigerant charge, it is
than the high service pressure (44.5 recommended to install a pressure
bar for CCUN 205-211 and 29.5 bar relief valve. See figures below for
for CCUN 212-215.) installation. Depending upon the
Warning! CCUN 205-211 have a liquid line diameter selected in the
high pressure sensor which is not "Recommended liquid line
adjustable up to 44.5 bar. CCUN diameters" table, find the predicted
212-215 have a high pressure maximum liquid line length of
sensor which is not adjustable up to installation without pressure relief
29.5 bar. valve installed. The recommended
pressure relief valve setting is 29 bar
for CCUN 205-211 and 21 bar for
CCUN 212-215 and shall be installed
on the low pressure side of the
refrigerant circuit.
Table 16 - Recommended liquid line diameters with pressure relief valve - CCUN
Maximum system refrigerant Maximum length Maximum length
Liquid line Liquid line
Unit size Unit efficiency model Circuit charge without pressure relief without pressure relief without pressure relief
diameter diameter
valve (kg) valve (m) valve (m)
Standard 1 & 2 62 1"1/8 76 7/8" 120
205
High 1 & 2 69 1"1/8 90 7/8" 142
Standard 1 & 2 63 1"1/8 71 7/8" 113
206
High 1 & 2 69 1"1/8 83 7/8" 131
Standard 1 & 2 65 1"1/8 69 7/8" 108
207
High 1 & 2 70 1"1/8 79 7/8" 125
208 Standard 1 & 2 71 1"1/8 73 7/8" 115
209 Standard 1 & 2 74 1"1/8 74 7/8" 116
210 Standard 1 & 2 76 1"3/8 45 1"1/8 70
211 Standard 1 & 2 79 1"3/8 44 1"1/8 69
Standard 1 109 1"3/8 76 1" 5/8 54
212
Standard 2 77 1"3/8 43 1" 5/8 30
Standard 1 109 1"3/8 76 1" 5/8 54
213
Standard 2 109 1"3/8 76 1" 5/8 54
Standard 1 103 1"3/8 69 1" 5/8 49
214
Standard 2 111 1"3/8 74 1" 5/8 53
Standard 1 106 1"3/8 67 1" 5/8 48
215
Standard 2 106 1"3/8 67 1" 5/8 48

Figure 17 - Installing pressure relief valve (205-211) Figure 18 - Installing pressure relief valve (212-215)

2 1
2

1 = Connection for pressure relief valve circuit 1 1 = Connection for pressure relief valve circuit 1
2 = Connection for pressure relief valve circuit 2 2 = Connection for pressure relief valve circuit 2

32 CG-SVX06D-E4
 Installation

Winter freeze protection CAUTION:

During negative ambient air
temperature chilled water piping
must be fully insulated. Ensure that
all safeties are taken to prevent frost
damage during negative ambient air
temperature. The following systems
can be used:
1. Electrical heater mounted on all
water piping exposed to negative
temperatures.
2. Start chilled water pump during
negative ambient air temperature.
3. Add ethylene glycol in the chilled
water.
4. Drain water-circuit, however be
aware of corrosion process when
drained.
Note
If machinery room can be exposed to
temperature below 0°C, systems 2, 3
and 4 must be used.
- There is a risk of freeze-up of the
evaporator circuit due to internal
refrigerant migration if the
condenser circuit is maintained at a
low temperature (below 0°C) for a
long period during the cold season.
If necessary, provide isolation
valves on the condenser water
circuit (CGWN). CCUN is protected
against refrigeration migration by a
liquid solenoid valve.
- When using the freeze protection by
pump activation during the cold
season, water must be able to
circulate freely.
Check that no closure valve on
other device might block waterflow.

Figure 19 - Freezing point versus ethylene glycol percentage

-1 0

1
Brine temperature (°C)

-2 0

2
-3 0

-4 0

-5 0
0 10 20 30 40 50 60

% Ethylene glycol

1. Liquid
2. Freezing without burst effect
3. Freezing with burst effect

CG-SVX06D-E4 33
 Installation
Electrical connections
CAUTION:
1. The greatest care should be taken
when cutting through passages
and installing electric wiring.
Under no circumstances should
chips of metal or cuttings of
copper or isolating material fall
into the starter panel or electric
components. Relays, contactors,
terminals and control wiring
should be covered and protected
before power supplies are
connected.
2. Install power supply cabling as
shown in wiring diagram.
Adequate cable gland should be
chosen, ensuring no foreign
bodies enter the electrical housing
or components.
Figure 20 - CGWN and CCUN main power supply connection (1) (205-211)
1 = Power cable inlet
2 = Disconnect switch
(1) shown here : CGWN. Components in same location on CCUN.
34
CAUTION:
1. Cabling must comply with local
standards. The type and location
of fuses must also comply with
standards. As a safety measure,
fuses should be visibly installed,
close to the unit.
2. Only copper wiring should be
used. Using aluminium wires can
produce galvanic corrosion and
possibly lead to superheat and
failure of connection points.
Soft starter recommended setting
Acceleration time: 0.5 seconds full
speed
Start-up torque: 50%
Deceleration time: 0 seconds
Use adjustment setting button.
CG-SVX06D-E4
 Installation

Figure 21 - CGWN and CCUN main power supply connection (1) (212-215)

1 = Power cable inlet

2 = Disconnect switch
(1) shown here : CGWN. Components in same location on CCUN.

CG-SVX06D-E4 35
 Installation

When ordered, the outdoor air
sensor electronics is factory-mounted
and wired. It is located inside the
control panel. The IPC bus is factory-
wired also.
The sensing bulb is extended, on the
sensor side, outside the unit. These
wires can be spliced with two
0.75mm. type or similar wires, with a
maximum of 305 meters. Splice at
sensor end must be water tight.

Figure 22 - CGWN and CCUN main power supply connection (205-211)

L1

L2

L3
1Q10

Figure 23 - CGWN and CCUN main power supply connection (212-215)

L1 L1

L2 L2

1Q10 L3 L3

36 CG-SVX06D-E4
 Installation

Note Make sure phase order is correct. Should the compressor be noisy, reverse
2 phases.

Figure 24 - Outdoor ambient air sensor connection

CG-SVX06D-E4 37
 Installation

Interconnection directly to the terminal block for the

optional fan relay cards.
between CCUN and
CAUTION:
Remote Condenser
Power supply to the outdoor fan
The CCUN has the capability to relays shall not be provided from the
control the fan staging of the remote CCUN unless special care to the
condenser if the option is taken. Each Voltage and to the power
refrigerant circuit can control from consumption was evaluated.
one up to 6 fans per circuit using a 4
output relays
(10A/250VAC/AC1/SPDT) card option
provided in the control box of the
CCUN. The external wiring to the
remote condenser shall be connected

Table 17 - Control output relays

Output relay Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6

Fan Option
Low Speed High Speed Single speed
Two fan speed first fan
2
1&4 3 Single speed only fans
1 2 3 4 Two fan speed first fan
3
1 3 4 Single speed only fans
1 2 3 4 4 Two fan speed first fan
4
1 3 4 4 Single speed only fans
1 2 3 4 4 4 Two fan speed first fan
5
1 3 4 4 4 Single speed only fans
1 2 3 3 4 4 4 Two fan speed first fan
6
1 3 3 4 4 4 Single speed only fans

Table 18 - Fan staging - Example : 4 fans per circuit, single speed

Standard - 4 fans per circuit

Stage Number of Fans Relays Energized Capacity [%]
1 2 3 4
0 0 0 0 0 0 0.00
1 1 1 0 0 0 25.00
2 2 1 0 1 0 50.00
3 3 0 0 1 1 75.00
4 4 1 0 1 1 100.00

Table 19 - Fan staging - Example : 4 fans per circuit with first fan 2-speed
Low Ambient 2 Speed 4 fans per circuit
Stage Number of Fans Relays Energized Capacity [%]
1 2 3 4
0 0 0 0 0 0 0.00
1 0.5 1 0 0 0 12.50
2 1 0 0 1 0 25.00
3 1.5 1 0 1 0 37.50
4 2 0 0 0 1 50.00
5 2.5 1 0 0 1 62.50
6 3 0 0 1 1 75.00
7 3.5 1 0 1 1 87.50
8 4 0 1 1 1 100.00

38 CG-SVX06D-E4
 Installation

Operating range Check also compressor suction

CAUTION: Maximum operating time
for low condensing water outlet is
1 minute. The compressor shall
become noisy.
The envelope represents the
operating range in which the unit will
work without control limitation. To
keep the unit operating in this
envelope, be careful to adjust
setpoints inside with a clearance
equal to half the dead band.
superheat for being close to 5 or 6°C
for low chilled leaving water
temperature to minimize compressor
discharge temperature. For very high
leaving condensing water
temperature above 55°C, the
refrigerant charge can be minimized
by 20%.

Figure 25 – CGWN operating limits (180 kW-350 kW) Figure 26 – CCUN operating limits (180 kW-350 kW)

/
80 /
/ /
70
/ 60
/
50
40
30 /
/
20
/ / /
10
0

A = Evaporator leaving water temperature (°C) A = Evaporator leaving water temperature (°C)
B = Saturated condensing temperature (°C) B = Saturated condensing temperature (°C)

Figure 27 – CGWN operating limits (350 kW-500 kW) Figure 28 – CCUN operating limits (350 kW-500 kW)

CLWT: Condenser Leaving Water Temperature SCT: Saturated Condensing temperature

ELWT: Evaporator Leaving Water Temperature ELWT: Evaporator Leaving Water Temperature

CG-SVX06D-E4 39
 General Start-up
Preparation
Carry out all operations on check list
so that the unit is correctly installed
and ready to operate. The installer
must check all the following points
before calling in the Trane Servicing
Department to put the equipment
into service:
• Check position of the unit
• Check unit is level
• Check type and position of the
rubber pads
• Check clearance required for
maintenance (Refer to certified
drawings)
• Check clearance around
condenser access if split
installation (CCUN + remote
condenser - Refer to certified
drawings)
• Chilled water circuit ready to
operate, filled with water,
pressure test carried out and air
purged
• Chilled water circuit must be
rinsed
• Check the presence of water
strainer ahead of evaporator
• The strainers must be cleaned
after 2 hours of pumps operation
• Check the thermometers and
manometers position
40
• Check chilled water pumps
interconnection to control panel
• Ensure that the isolation
resistance of all power supply
terminals to ground complies with
standards and regulations in force
• Check that unit voltage and
frequency supplied match rated
input voltage and frequency
• Check that all electrical
connections are clean and sound
• Check that main power supply
switch is sound
• Check Ethylene glycol or
Propylene glycol concentration in
the chilled water circuit
• Water flow control checking:
decrease the water flow and
check the electrical contact in the
control panel
• Check chilled water pressure drop
through evaporator (unit without
hydraulic module) or unit
available pressure (unit with
hydraulic module) are in
accordance with the Trane order
write-up.
• On start-up of each motor in the
system, check the direction of
rotation and operation of all the
components they drive
• Check that there is sufficient
demand for cooling on the day of
start-up (around 50% of nominal
load)
CG-SVX06D-E4
 General Start-up
Start-up
Follow the instructions below to
correctly start-up the unit.
Installation and chiller inspection
• Ensure that all the operations
above (start-up preparation), are
followed
• Follow the instruction stuck inside
the electrical cabinet
• Put the plexiglass supplied by
Trane in front of the power
terminal
• Ensure all water and refrigerant
valves are in service positions
• Ensure that the unit is not
damaged
• Ensure that sensors are properly
installed in their bulb-wells and
submerged in heat conducting
product
• Check fixing of capillary tubes
(protection from vibration and
from wear) and ensure that they
are not damaged
• Reset all manually set control
devices
• Check refrigerating circuits
tightness
CG-SVX06D-E4
Checking and setting
Compressors:
• Check oil level at rest. The level
should reach at least the
minimum oil level on the
indicator located on oil
equalization line (see figure 30)
when the compressors have been
OFF for 3 minutes for a packaged
unit (CGWN) and after 10 minutes
OFF time for a split unit (CCUN
with remote condenser). See the
"Compressor oil level at oil
equalization line for correct level.
• Check fixing of capillary tubes
(protection from vibration and
from wear) and ensure that they
are not damaged
• Reset all manually set control
devices
• Check refrigerating circuits
tightness
• Check electrical terminals
tightening of the motors and in
the control panel
• Check the isolation of the motors,
using a 500V DC megohmeter
which meets manufacturer's
specifications (minimum value 2
megohms)
• Check the direction of the rotation
using phasemeter
CAUTION! Improper power phasing
may result in equipment damage
due to reverse rotation.
41
 General Start-up

Electrical power wiring: Operating parameters statement

• Check all the electrical terminals
are tight
• Set-up compressors overload
relays
• Set-up fan-motors overload relays
Electrical control wiring:
• Check all the electrical terminals
are tight
• Check all the pressostats
• Check and set-up the TRACER
CH530 control module
• Test and start-up without the
electrical power
Condenser:
• Check setting of the safety
pressure valve
• Check the insulation of the motors
using a 500V DC megohmeter
which meets manufacturer's
specifications (minimum value 2
megohms)
• Switch on main power supply
switch
• Start the water pump(s) and check
there is no cavitation
• Start-up the unit following
procedure described in the
CGWN-CCUN User Manual. The
unit and the chilled water pumps
contactor must be connected
together.
After unit start up, leave in operation
for at least 15 minutes, to ensure
pressures are stabilized. Then check:
• voltage
• compressors currents
• leaving and return chilled water
temperature
• suction temperature and pressure
• ambient air temperature
• blowing air temperature
• discharge pressure and
temperature
• liquid refrigerant temperature and
pressure

Figure 29 - Compressor oil level at oil equalization line

1
1
2
2

1. Max. oil level

2. Min. oil level

42 CG-SVX06D-E4
 General Start-up
Operating parameters:
• chilled water pressure drop
through evaporator (if no
hydraulic module is installed) or
unit available pressure. It must be
in accordance with Trane order
write-up.
• superheat: difference between
suction temperature and dew
point temperature. Normal
superheat should be within 5 and
7 °C.
• sub-cooling: difference between
liquid temperature and bubble
point temperature. Normal
subcooling should be within 2 and
10°C.
• Condenser approach: difference
between dew point temperature
in high pressure and condenser
air inlet temperature. Normal
value on standard unit, should be
15 to 23°C at full load.
• Evaporator approach: difference
between outlet water temperature
and dew point temperature in low
pressure. Normal value on
standard unit, without Ethylene
glycol in chilled water, should be
between 2 and 5°C.
Final check
When the unit is operating correctly:
• Check that the unit is clean and
clear of any debris, tools, etc.
• Ensure all valves are in operating
position.
• Close control and starter panel
doors and check panels fixation.
CAUTION
For the warranty to apply, any start-
up carried out directly by the
customer must be recorded in a
detailed report, which must be sent
as soon as possible to your local
Trane office.
CG-SVX06D-E4
• Do not start-up a motor whose
insulation resistance is less than 2
megohms
• Phase imbalance should not be
greater than 2%.
• The voltage supplied to motors
should be within 5% of the rated
voltage on the compressor
nameplate.
• Excessive emulsion of the oil in
the compressor shows that
refrigerant is present in the oil
and the result will be that
compressor is not lubricated
enough. Shut down compressor
and wait for 60 minutes for the
sump heaters to heat oil and start
again. Should this not work,
consult Trane technician.
• Excess oil in compressor can
damage the compressor. Before
adding oil, consult Trane
technician. Use only products
recommended by Trane.
• The compressors must operate in
a single direction of rotation. If
refrigerant high pressure remains
stable in the 30 seconds after
compressor start-up, immediately
shut down unit and check the
direction of rotation using
phasemeter.
WARNING!
The chilled water circuit may be
under pressure. Bring down this
pressure before opening up the
system to rinse out or fill up the
water circuit. Failure to comply with
this instruction may cause accidental
injury to maintenance personnel. If a
cleaning solution is used in the
chilled water circuit, the chiller must
be isolated from the water circuit to
avoid all the damage risks of the
chiller and evaporator water pipes.
43
 General Start-up

Figure 30 - Standard and High Efficiency units evaporator pressure drop

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

Figure 31 - Standard units condenser pressure drop

CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop

44 CG-SVX06D-E4
 General Start-up

Figure 32 - Evaporator available pressure - Standard and High Efficiency units - Low
head pressure - Single pump

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

Figure 33 - Evaporator available pressure - Standard and High Efficiency units - Low
head pressure - Dual pump

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

CG-SVX06D-E4 45
 General Start-up

Figure 34 - Evaporator available pressure - Standard and High Efficiency units - High
head pressure - Single pump

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

Figure 35 - Evaporator available pressure - Standard and High Efficiency units - High
head pressure - Dual pump

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

46 CG-SVX06D-E4
 General Start-up

Figure 36 - Condenser available pressure - Standard and High Efficiency units -

Low head pressure

CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop
Note: Pumps remain the same when variable speed drive option is selected.

Figure 37 - Condenser available pressure - Standard and High Efficiency units -

High head pressure

CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop
Note: Pumps remain the same when variable speed drive option is selected.

CG-SVX06D-E4 47
 General Start-up

Figure 38 - Condenser available pressure - Standard units -

Variable speed pump (212-215)

200

150
kPa

100

50
213 215
212 214
0
0 5 10 15 20 25 30 35

CWFR (l/s)

CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop

48 CG-SVX06D-E4
 General Start-up

When ethylene glycol is added in the chilled water circuit the following
adjustment factors have to be taken in account.
Figure 39 - Ethylene Glycol recommended concentration

40

35

30
(%)
Concentration(%)

25
Concentration

20

15

10

0
-12 -10 -8 -6 -4 -2 0 2 4
LWT (°C)
LWT: Lowest water temperature

CG-SVX06D-E4 49
 General Start-up

Figure 40 - Propylene Glycol recommended concentration

45

40

35
(%)
Concentration (%)

30
Concentration

25

20

15

10

0
-10 -8 -6 -4 -2 0 2 4

LWT (°C)
LWT: Lowest water temperature

50 CG-SVX06D-E4
 General Start-up

Table 20 - Correction factors to apply when glycol is used in water loops

Glycol Concentration % Performance Evaporator Condenser

Fluid Type
Evaporator Condenser F-CC F-PI F-FLEVP F-PDEVP F-FLCDS F-PDCDS
Water only 0 0 1.00 1.00 1.00 1.00 1.00 1.00
10 0 0.99 1.00 1.02 1.02 1.00 1.00
20 0 0.98 1.00 1.05 1.06 1.00 1.00
30 0 0.97 1.00 1.10 1.10 1.00 1.00
Ethylene Glycol
0 10 1.00 1.00 1.00 1.00 1.02 1.05
0 20 1.00 1.01 1.00 1.00 1.04 1.09
0 30 1.00 1.02 1.00 1.00 1.08 1.14

10 0 0.99 1.00 1.01 1.05 1.00 1.01

20 0 0.97 1.00 1.03 1.10 1.00 1.00
30 0 0.96 1.00 1.05 1.17 1.00 1.01
Mono-Propylene Glycol
0 10 1.00 1.01 1.00 1.00 1.01 1.06
0 20 1.00 1.01 1.00 1.00 1.02 1.13
0 30 0.99 1.02 1.00 1.00 1.05 1.21

CG-SVX06D-E4 51
 General Start-up

The correction factors found in the In case of application with negative

table above can be applied as
follows:
1. Cooling capacity with glycol [kW]
= F-CC x Cooling capacity water
[kW] (found in the General data
section)
2. Power Input with glycol [kW] = F-
PI x Power Input water [kW]
(found in the General data
section)
3. Water Flow Evaporator with
glycol [Litres/sec] = F-FLEVP x
Cooling capacity with glycol [kW]
x 0.239 x (1 / Delta T Evaporator
[°C])
4. Water Pressure drop Evaporator
with glycol [kPa] = F-PDEVP x
Water Pressure drop Evaporator
water [kPa] (refer to the "Standard
units evaporator pressure drop"
and "HE units evaporator pressure
drop" figures.)
temperature at the evaporator,
combination of simultaneous usage
of glycol both in evaporator and
condenser, or usage of another type
of fluid: please contact your local
Trane sales representative. A relief
valve is located at pump suction
limiting water circuit pressure at
3 bar. Nitrogen pressure inside of the
expansion tank must be equal to the
geometric height of the installation +
0.5 bar (in order to avoid air entering
in the water circuit). Expansion tank
must be inflated with nitrogen.
Pressure must be checked yearly. For
a good pump operation, pump
suction pressure must be between
0.5 and 2.5 bar when pump runs.

CGWN Only:
5. Water Flow Condenser with glycol
[Litres/sec] = F-FLCDS x (Cooling
capacity with glycol [kW] + Power
input with glycol [kW]) x 0.239 x
(1 / Delta T Condenser [°C])
6. Water Pressure drop Condenser
with glycol [kPa] = F-PDCDS x
Water Pressure drop Condenser
water [kPa] (refer to the "Standard
units condenser pressure drop"
and the "HE condenser pressure
drop" figures)

52 CG-SVX06D-E4
 Operation

Installation checklist
This list must be checked off by the installer to ensure correct installation before the unit start up.

UNIT POSITION
Check clearance around condenser
Check clearance required for maintenance access
Check type and position of rubbers pads
Check unit is level

CHILLED WATER CIRCUIT

Check thermometers and manometers presence and position
Check water flow rate balancing valve presence and position
Check presence of strainer ahead of evaporator
Check presence of air-purge valve
Check rinsing and filling of chilled water pipes
Check water pump(s) contactor interconnected to control panel
Check water flow
Check chilled water pressure drop or unit available pressure (units with hydraulic module)
Check for leaks in chilled water pipes

ELECTRICAL EQUIPMENT
Check installation and rating of mains power switch/fuses
Check electrical connections complied with specification
Check that electrical connections are in accordance with information on manufacturer's identification plate
Check direction of rotation using phasemeter

Comments
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
Signature:…………………………………………………………………….Name:…………………………………...…………………
Order N°: ……………………………………………………………………………………………………………………………………
Work site: ……………………………………………………………………………………………………………………………………

Please return to your local Trane Service Office

CG-SVX06D-E4 53
 Operation

Control and unit operation Seasonal shutdown

• Check water flows and interlocks.
The control is through the
• Check glycol concentration in the
TRACER CH530 control module.
chilled water circuit if glycol
• Check the chilled water pump(s) presence is required
operate(s)
• Carry out leak test.
• Start up the unit following
• Carry out oil analysis
procedure described in the
CGWN-CCUN User Manual. The • Record operating pressures,
unit will operate correctly when temperatures, amperages and
there is sufficient water flow. The voltage.
compressors will start up if the • Check operation of
evaporator water leaving machines/compare conditions of
temperature is above the control operation against original
module setpoint. commissioning data.
• Stop the unit following procedure
Weekly start up described in the CGWN-CCUN
• Check the chilled water pump(s) User Manual.
operates • Ensure that all safety precautions
• Start up the unit following are taken to prevent frost
procedure described in the User damages during negative ambient
Guide. temperature.
• Fill out the visit log sheet and
review with the operator
Weekend shutdown
• Do not put the general disconnect
• If the unit needs to be shut down
switch to off, except if the unit is
for a short period of time, stop the
drained.
unit following procedure
described in the CGWN-CCUN Trane does not recommend draining
User Manual (See "Clock" menu) the unit, due to the fact that it
• If the unit is shut down for a increases tube corrosion.
longer period, see under
"Seasonal shutdown", below.
• Ensure that all safety precautions
are taken to prevent frost
damages during negative ambient
temperature.
• Do not put the general disconnect
switches to off, except if the unit
is drained.
Trane does not recommend draining
the unit, due to the fact that it
increases tube corrosion.

54 CG-SVX06D-E4
 Operation

Seasonal start-up
• Check water flows and interlocks.
• Check Ethylene glycol
concentration in the chilled water
circuit if glycol presence is
required
• Check operational set points and
performance
• Calibrate controls
• Check operation of all safety
devices
• Inspect contacts and tighten
terminals
• Megger the motor compressor
windings
• Record operating pressures,
temperatures, amperages and
voltage
• Carry out leak test
• Check configuration of unit
control module
• Change the oil as required based
upon results of the oil analysis
made during seasonal shutdown.

Get the 8 condition measurements at

the same time, on each circuit.
• HP
• LP
• Suction temperature
• Discharge temperature
• Liquid temperature
• Water entering temperature
• Water leaving temperature
• Outdoor ambient temperature

Then calculate the sub-cooling and

superheat. No diagnosis can be
accurate with one of these records
missing.
• Check operation of
machines/compare conditions of
operation against original
commissioning data.
• Fill out the visit log sheet and
review with the operator

CG-SVX06D-E4 55
 Maintenance
Maintenance Instructions
The following maintenance
instructions are part of maintenance
operations required for this
equipment. A qualified technician is
needed for regular maintenance as
part of a regular maintenance
contract.
Carry out all operations as required
by schedule. This will ensure long
unit service life and reduce the
possibility of serious and costly
breakdown. Keep service records up
to date, showing monthly
information on unit operations.
These records can be of great help to
maintenance personnel diagnostics.
Similarly, if machine operator keeps
a log of changes in unit operating
conditions, problems can be
identified and solutions found before
more serious problems arise.
56
Inspection visit after the first
500 hours of operation from unit
start up
• Carry out oil analysis
• Carry out leak test
• Inspect contacts and tighten
terminals
• Record operating pressures,
temperatures, amperages and
voltage
• Check operation of
machines/compare conditions of
operation against original
commissioning data
• Fill out inspection visit log sheet
and review with the operator
• Check and clean the strainer
• Check Rotalock tightness with a
torque wrench:
- Compressor suction Rotalock:
190 - 200 Nm
- Compressor relief Rotalock:
170 - 180 Nm
- Compressor equalization Rotalock:
170 - 180 Nm
Note: For medium to highly critical
applications, a monthly preventive
visit is recommended.
Monthly preventive visit
• Carry out leak test
• Oil test of acidity
• Check Ethylene glycol
concentration in the chilled water
circuit if glycol presence is
required
• Inspect contacts and tighten
terminals
• Record operating pressures,
temperatures, amperages and
voltage
• Check operation of
machines/compare conditions of
operation against original
commissioning data
• Fill out visit log sheet and review
with the operator
• Check and clean the strainer
CG-SVX06D-E4
 Maintenance
Annual preventive visit
• Check water flows and interlocks
• Check expansion tank pressure
• Check glycol concentration in the
chilled water circuit if glycol
presence is required
• Check operational set points and
performance
• Calibrate controls and pressure
transducer
• Check operation of all safety
devices
• Inspect contacts and tighten
terminals
• Megger the motor compressor
windings
• Record operating pressures,
temperatures, amperages and
voltage
• Carry out leak test
• Check configuration of unit
control module
• Carry out oil analysis
• Change the oil as required based
upon results of the oil analysis
• Check operation of
machines/compare conditions of
operation against original
commissioning data
• Fill out the annual start up visit
log sheet and review with the
operator
• Check and clean the strainer
CG-SVX06D-E4
CAUTION:
• Please refer to specific Trane
documentation on oil, available
from your nearest Trane office.
Oils recommended by Trane have
been exhaustively tested in Trane
laboratories to the specific
requirement of Trane chiller and
hence the user's requirements.
Any use of oils not meeting
specifications recommended by
Trane is the responsibility of the user
only, who thereby is liable to
warranty loss.
• Oil analysis and oil test acidity
must be carried out by a qualified
technician. Poor interpretation of
results may cause unit operating
problems. Also, oil analysis must
follow the correct procedures, to
avoid accidental injury to
maintenance personnel.
• If the condensers are dirty,
(Remote condensers) clean them
with a soft brush and water. If the
coils are too dirty, consult a
cleaning professional. Never use
high pressure water to clean
condenser coils.
• Contact Trane Service for
information on maintenance
contracts.
WARNING:
Switch off unit main power supply
before to any intervention. Failure to
follow this safety instruction can lead
to injury or death of the maintenance
personnel and may also damage
equipment.
CAUTION: Never use steam or hot
water above 60°C to clean condenser
coils (Remote condensers). The
resulting increasing pressure could
cause refrigerant loss through the
safety valve.
57
 Maintenance

Troubleshooting guide The aim is to give operators simple

These are simple diagnostic hints,
not a comprehensive analysis of the
Scroll compressor refrigeration
system.
instructions on basic unit processes
so that they have the technical
knowledge to identify and bring
defective operations to the notice of
qualified technician. If there is a
breakdown, the Trane Service office
should be contacted for confirmation
and assistance.

Problems symptoms Problem causes Action recommended

A) The compressor does not start up
Compressor terminals are live but motor does not start.
Contactor motor not operational.
No current ahead of motor contactor.
Current ahead of fuse, but not on contactor side.
Low voltage reading on voltameter.
Starter coil not excited.
Compressor does not run.
Compressor motor "groans".
High pressure switch tripped to contacts open on high
pressure.
Discharge pressure too high.
Motor burned out. Replace compressor
Coil burned out or broken contacts. Repair or replace.
a) Power cut. Check fuses and connection.
b) Main power supply switched off. See why system tripped.
If system is operational, switch on main power supply.
Fuse blown. Check motor insulation. Replace fuse.
Voltage too low. Contact power Supply Utility.
Regulation circuit open. Locate regulation device which has tripped out and see
why. See instructions concerning this device.
Compressor sticking (damaged or sticking components). See "Discharge pressure too high".
Discharge pressure too high Wait 30 minutes until auto reset of compressor mounted
Shut down by thermal overload due to discharge protection. Check superheat versus suction pressure or
temperature or motor thermal overload water temperatures of operation.

B) Compressor stops
High pressure switch tripped.
Over current thermal relay tripped. Discharge pressure too high. See instructions for "discharge pressure high".
a) Voltage too low. a) Contact Power Supply Utility.
Motor temperature thermostat tripped. b) Cooling demand too high, or condensing temperature too b) See instruction "discharge pressure too high".
high.
Anti-freeze security tripped. Not enough cooling fluid. Repair leak. Add refrigerant.
Water flow to evaporator too low. Check water flow rate, and flow switch contact in water

C) Compressor stops just after its start

Suction pressure too low. Filter drier clogged. Replace filter drier.
Filter drier iced up.
D) The compressor keeps running without stopping
Temperature too high in areas requiring air-conditioning. Excess load on cooling system. Check thermal insulation and air-tightness of areas requiring
air-conditioning.
Chilled water temperature output too high. Excess cooling demand on system. Check thermal insulation and air-tightness of areas requiring
air-conditioning.
E) Loss of oil in compressor
Oil level too low in indicator. Not enough oil. Contact Trane office before to order oil
Gradual fall in oil level. Filter drier clogged. Replace filter drier.
Suction line too cold. Liquid flows back to compressor. Adjust superheat and check bulb fixing of the expansion
Compressor noisy valve.

58 CG-SVX06D-E4
 Maintenance

F) Compressor noisy
Compressor knocks. Components broken in compressor. Change compressor.
a) Check superheat setting and fixing of expansion valve
a) Uneven liquid flow.
Suction duct abnormally cold. bulb.
b) Expansion valve locked in open position.
b) Repair or replace.
G) Insufficient cooling capacity
Thermostatic expansion valve "whistles". Not enough refrigerant. Check refrigerant circuit tightness and add refrigerant.
Excess pressure drops through filter drier Drier filter clogged. Replace.
Check adjustment of superheat and adjust thermostatic
Excessive superheat. Superheat not properly adjusted.
expansion valve.
Insufficient water flow. Chilled water pipes obstructed. Clean pipes and strainer.
H) Discharge pressure too high
Presence of uncondensable liquids in system, or excess
Condenser abnormally hot. Purge uncondensable fluids and drain off excess refrigerant.
refrigerant.
Reduce load on system.
Chilled water leaving temperature too high. Overload on cooling system.
Reduce water flow if necessary.
Reduced air flow. Air intake temperature higher than Clean or replace air filters. Clean coil. Check operation of
Condenser air output too hot.
specified for unit fan motors.
I) Suction pressure too high

Compressor operates continuously. Excess cooling demand on evaporator Check system.

Suction duct abnormally cold. a) Expansion valve too far open. a) Check for superheat and check that expansion valve bulb
is secure.
Refrigerant flows back to compressor. b) Expansion valve locked in open position. b) Replace.

J) Suction pressure too low

Excessive pressure drop through filter drier.
Filter drier clogged. Replace the filter drier.
Refrigerant does not flow through thermostatic expansion
Expansion valve bulb has lost its refrigerant. Replace the bulb.
valve.
Loss of power. Expansion valve obstructed. Replace.
Check adjustment of superheat and adjust thermostatic
Superheat too low. Excessive pressure drops through evaporator.
expansion valve.
K) Insufficient cooling capacity
Check water flow rate. Check state of strainer, check for
Low pressure drops through evaporator Low water flow rate. obstruction in chilled water pipes.
Check pressure switch contact in water.

CG-SVX06D-E4 59
 Maintenance

Safety recommendations Training

To avoid accidents and damage, the The equipment described in this
following recommendations should manual is the result of many years of
be observed during maintenance and research and continuous
service visits: development. To assist you in
1. The maximum allowable pressures obtaining the best use of it and
for system leak testing on low and maintaining it in perfect operating
high pressure side are given in the condition over a long period of time,
chapter "Installation". Always provide the manufacturer has at your
a pressure regulator. disposal a refrigeration and air
conditioning service school. The
2. Disconnect the main supply before principal aim of this is to give
any servicing on the unit. operators and technicians a better
3. Service work on the refrigeration knowledge of the equipment they are
system and the electrical system using, or that is under their charge.
should be carried out only by Emphasis is particularly given to the
qualified and experienced personnel. importance of periodic checks on the
unit operating parameters as well as
Maintenance contract on preventive maintenance, which
reduces the cost of owning the unit
It is strongly recommended that you by avoiding serious and costly
sign a maintenance contract with breakdown.
your local Service Agency. This
contract provides regular
maintenance of your installation by a
specialist in our equipment.
Regular maintenance ensures that
any malfunction is detected and
corrected in good time and
minimizes the possibility that serious
damage will occur. Finally, regular
maintenance ensures the maximum
operating life of your equipment. We
would remind you that failure to
respect these installation and
maintenance instructions may result
in immediate cancellation of the
warranty.

60 CG-SVX06D-E4
 Notes

CG-SVX06D-E4 61
 Notes

62 CG-SVX06D-E4
 Notes

CG-SVX06D-E4 63
 Literature Order Number CG-SVX06D-E4
Date 1209
Supersedes CG-SVX06C-E4_0908
Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice. Only qualified technicians should perform the
installation and servicing of equipment referred to in this publication.

www.trane.com
Trane bvba
For more information, contact your local Lenneke Marelaan 6 -1932 Sint-Stevens-Woluwe, Belgium
district office or e-mail us at comfort@trane.com ON 0888.048.262 - RPR BRUSSELS