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Hoses

for all your fluids


A complete programme Stäubli quality and service
for all your applications:
Our sales network is composed of highly qualified technicians.
Feel free to contact them.
- standard, self-locking
and special hoses They can advise and recommend for you the most suitable solution, standard
or customized, for your application to ensure tightness throughout the line,
- flexible hoses hoses, couplings and connecting fittings.
- equipped hoses

Global solutions are also at your disposal in the Stäubli programme for a rational organization of working stations:

- On compressed air: connection and blowing self-storing - On breathing air:


units, made to measure and ready to connect hoses, • direct supply and connection to Personal Protective
Equipment,
• supply between network tapping and distributing
devices,
• coiled hoses for supply from the network tapping

Discover these global solutions on www.staubli.com

2
Summary by applications
APPLICATIONS PRODUCTS CHARACTERISTICS PAGES

Compressed AIRFLEX-S Rubber hose 4


air AIRTANE Polyurethane hose 5
LORPRENE Universal rubber hose 8
FLEXLOK Self-locking rubber hose 5
LORTAN Self-locking polyurethane hose for filtered and/or lubricated air 6
NYLFLEX Reinforced PVC hose 9
RILFLEX Flexible polyamide tube (PA12) 10
TUBANE Flexible polyurethane polyester tube 7
VINYFLEX Flexible PVC tube 10
SUPERFLEX-M Rubber hose 11
TRESS-FLEX Rubber hose with steel protective braid 13 & 14
Temperature CALOREL-EC EPDM hose for:
• cold, hot or superheated water (up to +110 °C) 30
control
• water glycol (down to - 30 °C)
CALOREL-S Rubber hose for mineral based heat transfer fluids to operating temperatures
30
(up to +140 °C max.)
CALORLOCK NBR/PVC self-locking hose for hot, cold and treated water
27
(from + 3 to + 90 °C)
HALOFREE HNBR self-locking hose for cooling circuits (water, water glycol)
28
not giving off halogen gas (from - 15 to + 70 °C)
LORPRENE Universal rubber hose for water (up to 80 °C) 8
LORTAN Self-locking polyurethane hose for industrial treated water
6
(from + 10 up to + 60 °C)
METAFLEX All stainless steel hose for hot water line, steam (from – 270 °C up to 550 °C) 15 to 17
NYLFLEX Reinforced PVC hose for water line. (from – 15 up to + 60 °C) 9
TRESS-FLON & PTFE tube with stainless steel outer braid & Tress-flon convoluted for heat
18 to 20
TRESS-FLON CONVOLUTED transfer fluids (from – 70 up to 260 °C)
Hydraulics CALOREL-S Rubber hose for hot oil 30
NERFLEX R7 - R8 - TM Polyurethane micro-perforated hose for hydraulic fluids 23 to 26
Other fluids LORPRENE Universal rubber hose for chemical products 8
METAFLEX All stainless steel hose for:
15 to 17
• gases • steam • oils • acids
NERFLEX Polyurethane micro-perforated hose for:
23 to 26
• water • gases • chemical products • paint
NYLFLEX Reinforced PVC hose for chemical products 9
RILFLEX Flexible polyamide tube (PA12) for: 10
• chemical products • oils • fuels • solvants
TRESS-FLON & PTFE tube with stainless steel outer braid for : 18 to 20
TRESS-FLON CONVOLUTED • steam to 200 °C • aggressive fluids
VINYFLEX Flexible PVC tube 10
SUPERFLEX-M Rubber hose for liquid fuels and oils at medium pressure 11
TRESS-FLEX Rubber hose with protective steel braid for gas or liquid fuels 13 & 14
VAPOFLEX-M Synthetic rubber hose with high density steel reinforcement for saturated or 21
dry steam
THERMAL PROTECTIVE SLEEVE 22
CREATION OF EQUIPPED HOSES PART-NUMBERS 26
INSTALLATION AND OPERATING ADVICE 31

For more information about our connecting accessories range please see leaflet P 001.

• Technical tables: M.W.P. = Max. Working Pressure - M.P.A.B. = Max. Pressure to Avoid Bursting.
• Marking of the hose indicated under the visual.
• Max. working temperatures indicated are the temperatures associated to the conveyed fluids.
Temperatures and pressures are given for hoses only. Consult us when you equip hoses with couplings or end fittings.

3
Compressed air - Tubes and hoses

Made to measure and ready to connect!


Stäubli hose extensions are made to measure and are fitted with:
- AIRFLEX-S or AIRTANE hoses listed hereafter
- a socket from our range of RSI, NSI, RCS or ERS.
For more information, consult-us.

AIRFLEX-S
Rubber hose
• excellent reliability: high resistance to bending, pulling
and twisting
• meets NF EN ISO 2398 standard
• silicone free.
Composition
Application • inner hose in SBR + EPDM
• compressed air • synthetic textile intermediate braid
• outer hose in SBR + EPDM
Marking: Stäubli AIRFLEX-S xx - ISO 2398-2006/2B/N-T 16 BAR (xx = ø int.)

Characteristics of the hose only


M.W.P. M.P.A.B. Working Radius Weight/ Part-numbers
Inside Ø Outside Ø
at 20 °C at 20 °C temp. bending metre
mm mm 25 metre roll 50 metre roll
bar bar °C mm kg
6 13 16 60 - 20 to + 65 60 0.160 AIRFLEX-S 06 AIRFLEX-S 06/50
8 15 16 60 - 20 to + 65 80 0.200 AIRFLEX-S 08 AIRFLEX-S 08/50
10 17.4 16 60 - 20 to + 65 100 0.230 AIRFLEX-S 10 AIRFLEX-S 10/50
13 21.6 16 60 - 20 to + 65 130 0.380 AIRFLEX-S 13 AIRFLEX-S 13/50
16 25.4 16 60 - 20 to + 65 160 0.440 AIRFLEX-S 16 AIRFLEX-S 16/50
19 30 16 60 - 20 to + 65 190 0.630 AIRFLEX-S 19 AIRFLEX-S 19/50
25 36.4 16 60 - 20 to + 65 250 0.790 AIRFLEX-S 25

Max. working pressure of hoses fitted with (see conditions on page 31):

Inside Ø Recommended Stäubli ear clamp Recommended Stäubli worm drive clamp
mm Part-numbers M.W.P. (bar) at 20 °C Part-numbers M.W.P. (bar) at 20 °C
6 CL 1015 16 ABA 8-14 16
8 CL 1017 16 ABA 11-17 16
10 CL 1018 16 ABA 13-20 16
13 CL 1023 16 ABA 15-24 16
16 CL 1027 15 ABA 19-28 16
19 CL 1031 15 ABA 22-32 16
25 CL 1040 15 ABA 26-38 16

Tool to fit the hose on Stäubli profile: see on page 29.

4
AIRTANE
Polyurethane hose
• excellent resistance to abrasion, wear, rubbing and
temperatures
• highly flexible
• silicone free.

Applications Composition
• compressed air • inner hose: PVC
• particularly suited to automotive industry. • textile intermediate braid
• outer hose: Polyurethane yellow (RAL 1023).
Marking: Stäubli AIRTANE Ø PMS : X BAR

Characteristics of the hose only


M.W.P. M.P.A.B. Working Radius Weight/
Inside Ø Outside Ø
at 20 °C at 20 °C temp bending metre Part-numbers
mm mm
bar bar °C mm kg
12.5 18.1 12 45 - 20 to + 75 72 0.164 AIRTANE 13
Supplied length: 10 metres and multiples of 10.

Max. working pressure of hoses fitted with (see conditions on page 31):

Inside Ø Recommended Stäubli ear clamp Recommended Stäubli worm drive clamp
mm Part-numbers M.W.P. (bar) at 20 °C Part-numbers M.W.P. (bar) at 20 °C
12.5 CL 1021 12 ABA 13-20 12

FLEXLOK
Self-locking rubber hose
• Conforms to CNOMO recommendation E 07.21.115.N.
• Silicone-free: takes care of your production.
• Excellent resistance to hydrocarbons, cutting fluids and
abrasion.

Application Composition
• Compressed air according to CNOMO • Internal tube: synthetic rubber
recommendations. • Synthetic reinforcement
• Exterior coating: red synthetic rubber

M.W.P. M.P.A.B. Working Radius Weight/


Inside Ø Outside Ø
at 20 °C at 20 °C temp bending metre Part-numbers
mm mm
bar bar °C mm kg
6.3 12.7 16 64 - 25 to + 70 63 0.12 FLEXLOK 06/KR
9.5 16 16 64 - 25 to + 70 75 0.15 FLEXLOK 10/KR
12.5 20 16 64 - 25 to + 70 130 0.20 FLEXLOK 13/KR
15.9 23 16 64 - 25 to + 70 150 0.25 FLEXLOK 16/KR
19.1 26.2 16 64 - 25 to + 70 180 0.35 FLEXLOK 19/KR

Supplied length: 10 metres and multiples of 10.

Recommendations
• To be fitted to fixed installations with Stäubli threaded hose stems shown on page 29 (without any type of hose clamp)
• Carefully follow the installation instructions on data sheet RV3540100 delivered with the product
• This assembly must be used without any combined stresses and strains (twisting and pulling).

Tool for fitting the hose onto Stäubli ringed profile hose stems: see page 29.

5
Compressed air - Tubes and hoses

LORTAN
Self-locking polyurethane hose
• technical characteristics according to
CNOMO E07.21.120.G recommendation
• self estinguishing
• excellent resistance to:
- abrasion
Composition
- pulling and ripping (even when used intensively)
• inner hose: transparent polyurethane polyether
- welding projections (sparks,…)
• intermediate polyester braid
• very good resistance to grease, mineral oils, ozone
• outer cover: polyurethane polyester red or blue
and UV
with antisticking treatment.
• reliable
• silicone free.
Marking: Stäubli LORTAN Ø/COULEUR - AIR/EAU - X BAR
Applications
• compressed air: filtered or lubricated air circuits
• temperature control: treated industrial water.

Inside Outside M.W.P. Working Working temp. °C Radius Weight/


M.P.A.B.
Ø Ø at 40 °C temp. bending metre Colours Part-numbers
bar air water
mm mm bar °C mm kg
6.4 13 12 95 - 20 to + 60 + 10 to + 40 + 10 to + 60 25 0.113 red LORTAN 06/KR
blue LORTAN 10/KB
9.5 16 12 81 - 20 to + 60 + 10 to + 40 + 10 to + 60 50 0.163
red LORTAN 10/KR
blue LORTAN 13/KB
12.5 19 12 81 - 20 to + 60 + 10 to + 40 + 10 to + 60 60 0.194
red LORTAN 13/KR
blue LORTAN 16/KB
16.5 23 12 81 - 20 to + 60 + 10 to + 40 + 10 to + 60 80 0.240
red LORTAN 16/KR
Supplied length: 25 metres and multiples of 25.

Instructions
• installation with Stäubli fittings featured on page 29 (no clamp of any kind are required)
• adhere to the assembly instructions indicated on the leaflet RV3550100 delivered with the product.

Tool to fit the hose on Stäubli profile: see on page 29.

6
TUBANE
Flexible Polyurethane Polyester Tube
• precisely calibrated polyurethane polyester
• excellent flexibility
• excellent resistance to abrasion and ripping
• meets NF E 49.101 standard
• 4 colour options.
Marking: Stäubli TUBE POLYURÉTHANE CALIBRÉ Ø int / Ø ext
Applications
• compressed air: distribution control, automatic
control, connection to instant couplings...

Inside Outside M.W.P. M.P.A.B. Radius Weight/ Part-numbers


Ø Ø bar bar bending metre Colours
mm mm at 23 °C at 70 °C at 23 °C at 70 °C mm kg 25 metre roll

clear TUBANE 04
blue TUBANE 04/KB
2.5 4 10 5 30 15 12 0.0092
black TUBANE 04/KN
red TUBANE 04/KR
clear TUBANE 06
blue TUBANE 06/KB
4 6 10 5 30 15 20 0.020
black TUBANE 06/KN
red TUBANE 06/KR
clear TUBANE 08
blue TUBANE 08/KB
5.5 8 9 4.5 27 13.5 25 0.032
black TUBANE 08/KN
red TUBANE 08/KR
clear TUBANE 10
blue TUBANE 10/KB
7 10 8 4.4 24 13.2 30 0.049
black TUBANE 10/KN
red TUBANE 10/KR
clear TUBANE 12
blue TUBANE 12/KB
8 12 9 4.5 27 13.5 35 0.076
black TUBANE 12/KN
red TUBANE 12/KR

7
Compressed air and other fluids

LORPRENE
Universal rubber hose
• excellent mechanical resistance
• flexible, even at - 25 °C.
• withstand partial vacuum
• meets NF EN ISO 2398 and NF EN ISO 8031
standards regarding diameter and pressure
• electrostatics conductor: R/m < 106 Ÿ/m Composition
• silicone free. • inner in Nitrile (NBR) + black smooth PVC
• intermediate textile braid
Applications • outer in Nitrile (NBR) + PVC.
• compressed air even in greasy environment
• temperature control: glycol from - 20 to + 70 °C Marking: Stäubli LORPRENE xx ISO 2398-2006/2C/N-T R<106ȍ/m 16 BAR (xx = Ø int.)

at 10 bar
• other fuids: water to 80 °C, nitrogen, mineral and
vegetable oils, petrol, diesel, kerosene, light acids,
alcohols...

Characteristics of the hose only


M.W.P. M.P.A.B. Working Radius Weight/ Part-numbers
Inside Ø Outside Ø
at 20 °C at 20 °C temp. bending metre
mm mm 25 metre roll 50 metre roll
bar bar °C mm kg
6 13 16 60 - 25 to + 80 63 0.160 LORPRENE 06 LORPRENE 06/50
8 15.5 16 60 - 25 to + 80 80 0.210 LORPRENE 08 LORPRENE 08/50
10 17.5 16 60 - 25 to + 80 100 0.240 LORPRENE 10 LORPRENE 10/50
13 21 16 60 - 25 to + 80 130 0.310 LORPRENE 13 LORPRENE 13/50
16 25 16 60 - 25 to + 80 160 0.420 LORPRENE 16 LORPRENE 16/50
19 29 16 60 - 25 to + 80 190 0.530 LORPRENE 19 LORPRENE 19/50
25 36 16 60 - 25 to + 80 250 0.740 LORPRENE 25

Max. working pressure of hoses fitted with (see conditions on page 31):

Inside Ø Recommended Stäubli ear clamp Recommended Stäubli worm drive clamp
mm Part-numbers M.W.P. (bar) at 20 °C Part-numbers M.W.P. (bar) at 20 °C
6 CL 1015 16 ABA 8-14 16
8 CL 1017 16 ABA 11-17 16
10 CL 1018 16 ABA 13-20 16
13 CL 1023 16 ABA 15-24 16
16 CL 1027 15 ABA 19-28 16
19 CL 1031 15 ABA 22-32 16
25 CL 1040 15 ABA 26-38 16

Tool to fit the hose on Stäubli profile: see on page 29.

8
NYLFLEX
Reinforced PVC hose
• compatible with an extensive range of fluids
• good mechanical resistance
• low pressure drop
• good flexibility at temperatures over 5 °C
• 3 colour options.
Composition
Applications • inner & outer PVC hose, intermediate polyester
• compressed air
braid.
• temperature control: water
• other fluids: distilled water, sea water,
certain vegetable and mineral oils, alcohols Marking: Stäubli NYLFLEX Ø - PS X BAR à 20 °C

to 20 °C...

Characteristics of the hose only


Inside Outside M.W.P. M.P.A.B. Max. Radius Weight/ Part-numbers
Ø Ø at 20 °C at 20 °C temp. bending metre Colours
mm mm bar bar °C mm kg 25 metre roll 50 metre roll
4 10 15 60 - 15 to + 60 12 0.085 clear NYLFLEX 04/50
6 12 15 60 - 15 to + 60 18 0.100 clear NYLFLEX 06 NYLFLEX 06/50
clear NYLFLEX 08 NYLFLEX 08/50
8 14 15 60 - 15 to + 60 27 0.125 blue NYLFLEX 08/KB NYLFLEX 08/KB/50
red NYLFLEX 08/KR NYLFLEX 08/KR/50
clear NYLFLEX 10 NYLFLEX 10/50
10 16 15 60 - 15 to + 60 37 0.145 blue NYLFLEX 10/KB NYLFLEX 10/KB/50
red NYLFLEX 10/KR NYLFLEX 10/KR/50
clear NYLFLEX 12 NYLFLEX 12/50
12 19 15 60 - 15 to + 60 45 0.215 blue NYLFLEX 12/KB NYLFLEX 12/KB/50
red NYLFLEX 12/KR NYLFLEX 12/KR/50
clear NYLFLEX 13 NYLFLEX 13/50
13 20 15 60 - 15 to + 60 51 0.225 blue NYLFLEX 13/KB NYLFLEX 13/KB/50
red NYLFLEX 13/KR NYLFLEX 13/KR/50
16 26 15 60 - 15 to + 60 65 0.410 clear NYLFLEX 16 NYLFLEX 16/50
clear NYLFLEX 19
19 27 15 60 - 15 to + 60 79 0.350 blue NYLFLEX 19/KB
red NYLFLEX 19/KR
clear NYLFLEX 25
25 34 15 48 - 15 to + 60 110 0.505 blue NYLFLEX 25/KB
red NYLFLEX 25/KR
32 42 12 36 - 15 to + 60 185 0.715 clear NYLFLEX 32
38 48 11 34 - 15 to + 60 220 0.865 clear NYLFLEX 38
50 64 9 27 - 15 to + 60 300 1.44 clear NYLFLEX 50

Max. working pressure of hoses fitted with (see conditions on page 31):

Inside Ø Recommended Stäubli ear clamp Recommended Stäubli worm drive clamp
mm Part-numbers M.W.P. (bar) at 20 °C Part-numbers M.W.P. (bar) at 20 °C
4 CL 1011 15 ABA 8-14 15
6 CL 1013 15 ABA 8-14 15
8 CL 1015 15 ABA 11-17 15
10 CL 1018 15 ABA 13-20 15
12 CL 1020 15 ABA 15-24 15
13 CL 1021 15 ABA 15-24 15
16 CL 1027 10 ABA 19-28 15
19 CL 1028 10 ABA 22-32 15
25 CL 1037 10 ABA 26-38 15
32 ABA 38-50 8
38 ABA 44-56 6
50 ABA 58-75 4
Tool to fit the hose on Stäubli profile: see on page 29.
9
Compressed air and other fluids

RILFLEX
Calibrated flexible polyamide tube (PA 12)
• opaque colour
• conforms to
NF E 49-100 - DIN 73 378. ISO 7628.

Applications
• compressed air (pneumatic transmission)
• other fluids: oils, fuels, solvants, numerous chemical
products
• mounting with instant fittings.

Inside Ø Outside M.W.P. at 23 °C M.P.A.B. at 23°C Working temp. Radius bending Part-numbers
mm Ø mm bar bar °C mm 25 metre roll
2 4 40 120 - 15 to + 80 24 RILFLEX 02
2.7 4 25 75 - 15 to + 80 30 RILFLEX 02/7
4 6 26 78 - 15 to + 80 35 RILFLEX 04
6 8 19 57 - 15 to + 80 55 RILFLEX 06
8 10 14 45 - 15 to + 80 60 RILFLEX 08
10 12 12 36 - 15 to + 80 92 RILFLEX 10
12 14 10 30 - 15 to + 80 82 RILFLEX 12

VINYFLEX
Flexible PVC tube
• suitable for food contact according to U.E. N° 10/2011
• good resistance to ageing and ozone
• clear colour.

Applications
• compressed air
• other fluids: water, numerous chemical products.

Outside M.W.P. M.P.A.B.


Inside Ø Working temp. Weight/metre Supplied
Ø at 20 °C at 20 °C Part-numbers
mm °C kg length
mm bar bar
2 4 1 3 - 15 to + 60 0.011 100 metre roll VINYFLEX 02
4 6 1 3 - 15 to + 60 0.019 50 metre roll VINYFLEX 04
6 8 1 3 - 15 to + 60 0.028 50 metre roll VINYFLEX 06
8 10 1 3 - 15 to + 60 0.035 50 metre roll VINYFLEX 08

10
SUPERFLEX-M
Rubber hose with textile reinforcement
• Good resistance to:
- medium pressures
- temperatures from -40 °C to +100 °C
• Good resistance in presence of oil
• Conforms to EN 854 standard.

Applications Composition
• Compressed air • Internal tube: black NBR
• Other fluids: liquid hydrocarbons, • 2 textile reinforcements
oils under medium pressure • External coating: black SBR.

Assembly
• Assembled using crimped end fittings or Stäubli threaded hose stems and hose clamps, according to the instructions
below.

Characteristics of hose fitted with Stäubli crimped end fittings


Inside Ø Outside M.W.P. M.P.A.B. Max. temp. °C Radius Weight/
Max. temp. °C Part-numbers
Ø at 20 °C at 20 °C Hydraulic bending metre
inch mm Aqueous fluids 40 metre roll
mm bar bar fluids mm kg
1/4 6.4 13.4 50 300 - 40 to + 70 - 40 to + 100 40 0.170 SUPERFLEX M 06
5/16 7.9 14.9 50 270 - 40 to + 70 - 40 to + 100 50 0.190 SUPERFLEX M 08
3/8 9.5 16.5 50 250 - 40 to + 70 - 40 to + 100 60 0.210 SUPERFLEX M 10
1/2 12.7 19.7 50 230 - 40 to + 70 - 40 to + 100 70 0.260 SUPERFLEX M 12
5/8 15.9 23.9 50 200 - 40 to + 70 - 40 to + 100 90 0.370 SUPERFLEX M 16
3/4 19 27 40 180 - 40 to + 70 - 40 to + 100 110 0.440 SUPERFLEX M 19
1 25.4 34.4 40 160 - 40 to + 70 - 40 to + 100 130 0.650 SUPERFLEX M 25

Pressure resistance of hose equipped with Stäubli threaded hose stems


(with one or two grooves) and with Stäubli hose clamps

Inside Ø Recommended Stäubli ear clamp Recommended Stäubli worm drive clamp
mm Part-numbers M.W.P. (bar) at 20 °C Part-numbers M.W.P. (bar) at 20 °C
6.4 CL 1015 15 ABA 11-17 15
7.9 CL 1017 15 ABA 13-20 15
9.5 CL 1017 15 ABA 13-20 15
12.7 CL 1021 15 ABA 15-24 15
15.9 CL 1025 15 ABA 19-28 15
19 CL 1028 15 ABA 22-32 15
25.4 CL 1037 15 ABA 26-38 15

11
Air compriméair
Compressed et and
autres
otherfluides
fluids

END FITTINGS for SUPERFLEX-M hoses


Tapered BSP male thread end fittings made of anti-corrosion treated steel
Inside hose Ø passage Ø H/Flats
F Part-numbers
mm mm mm
6 4 R 1/8 12 SPF 06.160
Ø
8 5 R 1/4 15 SPF 08.161
10 7 R 3/8 19 SPF 10.162
F 12 9,7 R 1/2 22 SPF 12.163
H 16 11 R 1/2 22 SPF 16.163
20 14.6 R 3/4 27 SPF 19.164
25 20 R1 36 SPF 25.165

BSP Female thread swivel end fittings made of anti-corrosion treated steel (seat for 60° cone)
Inside hose Ø passage Ø H/Flats
F Part-numbers
mm mm mm
6 4 G 1/8 15 SPF 06.100
Ø
8 5 G 1/4 19 SPF 08.101
10 7 G 3/8 22 SPF 10.102
F

12 9.7 G 1/2 27 SPF 12.103


H
16 11 G 1/2 27 SPF 16.103
20 14.6 G 3/4 32 SPF 19.104
25 20 G1 38 SPF 25.105

To draft your order, refer to page 26.

12
TRESS-FLEX
Rubber hose with protective steel braid
• Excellent résistance to:
- Impacts
- Abrasion
- Sharp elements
- Temperature variations (- 10 to + 90 °C)
- Aging
• Highly flexible Composition
• Internal tube: nitrile rubber
Applications • External braid: galvanised steel wire.
• Compressed air
• Other fluids: liquid and gaseous hydrocarbons
(fuel, fuel oil, hot water, cold water, oil, grease,
petrol, etc.).

Assembly
• Assembled using crimped end fittings shown on page 14, or using Stäubli threaded hose stems and hose clamps
according to the instructions below.

Characteristics of hose fitted with Stäubli crimped end fittings


M.P.A.B. Part-numbers
Inside Ø Outside Ø M.W.P. at 20 °C Working temp. Radius bending
at 20 °C
mm mm bar °C mm 25 metre roll
bar
5.5 10 16 90 - 10 to + 90 40 TRESS-FLEX 06
7.5 12 16 90 - 10 to + 90 48 TRESS-FLEX 08
9 14 16 85 - 10 to + 90 60 TRESS-FLEX 10
12 18 16 65 - 10 to + 90 72 TRESS-FLEX 12
15 22 10 50 - 10 to + 90 88 TRESS-FLEX 15
20 28 6 40 - 10 to + 90 112 TRESS-FLEX 20

Pressure resistance of hose equipped with Stäubli threaded hose stems


(with one or two grooves) and with Stäubli hose clamps

Inside Ø Stäubli 2 ears hose clamp recommended Stäubli worm drive hose clamp recommended
mm Part-numbers M.W.P. (bar) at 20 °C Part-numbers M.W.P. (bar) at 20 °C
5.5 CL 1011 15 ABA 8-14 15
7.5 CL 1013 15 ABA 8-14 15
9 CL 1017 15 ABA 11-17 15
12 CL 1020 15 ABA 13-20 15
15 CL 1023 10 ABA 15-24 10
20 CL 1031 6 ABA 22-32 6

Assembly principle:
1. Wrap strong adhesive tape around the cutting point 2 or 3 times.
2. Saw through the adhesive tape-wrapped part of the hose held in a vice using a hacksaw.
3. Attach the hose to the threaded hose stem using a Stäubli hose clamp and tighten onto the adhesive tape.

13
Compressed air and other fluids

END FITTINGS for TRESS-FLEX hoses


Tapered BSP male thread end fittings made of brass
Inside hose Ø
F H/Flats Part-numbers
mm
H
8 R 1/4 16 TSF 08-161
10 R 3/8 19 TSF 10-162
F 12 R 3/8 19 TSF 12-162
15 R 1/2 22 TSF 15-163
20 R 3/4 27 TSF 20-164

Female thread swivel end fittings made of brass (seat for 60° cone)
Inside hose Ø
F H/Flats Part-numbers
H mm
8 G 1/4 16 TSF 08-101
10 G 3/8 19 TSF 10-102
F

12 G 3/8 19 TSF 12-102


15 G 1/2 24 TSF 15-103
20 G 3/4 30 TSF 20-104

Tapered BSP male thread swivel end fittings made of brass


Inside hose Ø
F H/Flats Part-numbers
mm
H
8 R 1/4 14 TSF 08-161/2
10 R 3/8 19 TSF 10-162/2
F

12 R 3/8 19 TSF 12-162/2


15 R 1/2 22 TSF 15-163/2
20 R 3/4 27 TSF 20-164/2

BSP Female thread swivel end fittings made of brass


Inside hose Ø
F H/Flats Part-numbers
mm
H
8 G 1/4 17 TSF 08-101/2
10 G 3/8 19 TSF 10-102/2
F

12 G 3/8 19 TSF 12-102/2


15 G 1/2 24 TSF 15-103/2
20 G 3/4 30 TSF 20-104/2

To draft your order, refer to page 26.

14
Other fluids - Equipped flexibles

METAFLEX
All stainless steel hose
Built in all stainless steel to give high resistance to:
• extreme temperatures
• chemical agents
• high pressures of 198 to 35 bar, depending on diameter
• vibrations
• ageing.
Composition
Applications • entirely metal construction with parallel
• temperature control: hot water, heat transfer fluids, corrugations made from an edge to edge welded
cooling fluids, tube in AISI 316 L stainless steel
• other fluids: steam, gases, oils aggressive fluids • outer braid and braid fixing rings in AISI 304
(acids, solvents), condensates, cryogenics, primary stainless steel
vacuum (for secondary vacuum applications, consult • ends argon welded. This welding process has the
us). considerable advantage of maintaining the required
mechanical and corrosion resistance across the
entire operating temperature range.
Part numbers of the end fittings on pages 16 & 17.

Inside Ø N.P. at 20 °C * Radius bending mini (mm)


Outside Ø according to Working temp. Weight/
metre Part-numbers
Inch mm mm ISO 10380 °C Dynamic Static kg
bar
1/8 4.3 8.2 100 - 270 to + 550 80 25 0.11 METAFLEX T1-04
1/4 6.2 10.8 150 - 270 to + 550 80 25 0.14 METAFLEX T1-06
5/16 8.3 13.7 125 - 270 to + 550 120 32 0.21 METAFLEX T1-08
3/8 10.2 15.7 100 - 270 to + 550 130 38 0.23 METAFLEX T1-10
1/2 12.2 18.2 75 - 270 to + 550 140 45 0.25 METAFLEX T1-13
3/4 20.2 28.3 40 - 270 to + 550 170 70 0.49 METAFLEX T1-19
1 25.5 34.2 65 - 270 to + 550 190 85 0.79 METAFLEX T1-25
1 1/4 34.2 43 25 - 270 to + 550 260 105 0.96 METAFLEX T1-32
1 1/2 40.1 52 40 - 270 to + 550 300 130 1.46 METAFLEX T1-38
2 50.4 62.6 30 - 270 to + 550 320 160 1.67 METAFLEX T1-50
2 1/2 65.3 81.2 25 - 270 to + 550 460 200 2.88 METAFLEX T1-65

* Nominal Pressure value given only for standard and dangerous liquids, in accordance with DESP 97/23/CE Directive.

Pressure correction factor according to temperature


Working temperature (°C) 20 50 100 150 200 250 300 350 400 450 500 550
Correction factor 1 0.88 0.73 0.66 0.60 0.56 0.52 0.50 0.48 0.47 0.46 0.42

Options
• Heat protection sleeve: add /GT code to part number of the hose.
• Protection sleeve for the metal braid: add /GTR code to the part number of the hose.
See heat protection sleeve characteristics on page 22.
• Spring guard against flexion from METAFLEX T1-06 to METAFLEX T1-65 (see page 26).
Add /RAF code to the part number of the hose.
• Flexible degreasing: for all fluids except oxygen. Add /DG code to the part number of the hose.
• Anti hose-whip safety cable (see page 26). Add /CAF code to the part-number of the hose.

15
Other fluids - Equipped flexibles

END FITTINGS in stainless steel for METAFLEX hoses


(316 L stainless steel for the parts in contact with the fluid)

Welded or crimped fittings


Inside hose Ø fitting Ø (mm) B
Part-numbers
F inch mm Inside Ø E Outside Ø F mm
E

1/8 4 4 6 30 MTF 04-006/IC


1/8 4 3.85 6.35 30 MTF 04-007/IC
B 1/8 4 5 8 30 MTF 04-008/IC
1/4 6 5 8 30 MTF 06-008/IC
1/4 6 6.2 9.52 30 MTF 06-009/IC
5/16 8 7 10 30 MTF 08-010/IC
5/16 8 8 12 30 MTF 08-012/IC
5/16 8 8.5 12.7 30 MTF 08-013/IC

Welded fittings
Inside hose Ø fitting Ø (mm) B
Part-numbers
inch mm Inside Ø E Outside Ø F mm
F
E

3/8 10 12.6 17.2 40 MTF 10-017/IC


1/2 13 16.1 21.3 40 MTF 13-021/IC
B 3/4 19 21.7 26.9 50 MTF 19-027/IC
1 25 27.3 33.7 50 MTF 25-034/IC
1 1/4 32 36 42.4 50 MTF 32-042/IC
1 1/2 38 41.9 48.3 50 MTF 38-048/IC
2 50 53.1 60.3 60 MTF 50-060/IC
2 1/2 65 68.9 76.1 60 MTF 65-076/IC

Male BSP tapered fittings


Inside hose Ø E* L H
F Part-numbers
inch mm mm mm mm
L 1/8 4 4 R 1/8 10 13 MTF 04-160/IC
1/4 6 6 R 1/8 10 13 MTF 06-160/IC
1/4 6 7 R 1/4 12 14 MTF 06-161/IC
F

5/16 8 8.5 R 1/4 14.5 14 MTF 08-161/IC


H
3/8 10 11 R 3/8 13 19 MTF 10-162/IC
1/2 13 14 R 1/2 16 22 MTF 13-163/IC
3/4 19 19 R 3/4 17 27 MTF 19-164/IC
E* = nominal Ø end fittings 1 25 24 R1 20 35 MTF 25-165/IC
1 1/4 32 31 R 1 1/4 22 46 MTF 32-166/IC
1 1/2 38 37 R 1 1/2 22 51 MTF 38-167/IC
2 50 47 R2 26 64 MTF 50-168/IC
2 1/2 65 64 R 2 1/2 30 76 MTF 65-169/IC

Male NPT fittings


Inside hose Ø E* L H
F Part-numbers
inch mm mm mm mm
L 1/8 4 4 NPT 1/8 9.5 13 MTF 04-250/IC
1/4 6 7 NPT 1/4 12 14 MTF 06-251/IC
F

5/16 8 8 NPT 1/4 14.5 14 MTF 08-251/IC


3/8 10 11 NPT 3/8 13 19 MTF 10-252/IC
H 1/2 13 14 NPT 1/2 16 22 MTF 13-253/IC
3/4 19 19 NPT 3/4 17 27 MTF 19-254/IC
E* = nominal Ø end fittings 1 25 24 NPT 1 20 35 MTF 25-255/IC
1 1/4 32 31 NPT 1 1/4 22 46 MTF 32-256/IC
1 1/2 38 37 NPT 1 1/2 22 51 MTF 38-257/IC
2 50 47 NPT 2 26 64 MTF 50-258/IC
To draft your order, see page 26.

16
Female BSP parallel swivel fittings (seat for 60° cone)
Inside hose Ø E* L H
F Part-numbers
L inch mm mm mm mm
1/8 4 4 G 1/8 5 14 MTF 04-100/IC
1/4 6 4 G 1/8 5 14 MTF 06-100/IC
1/4 6 6 G 1/4 2 19 MTF 06-101/IC
F

5/16 8 6 G 1/4 2 19 MTF 08-101/IC


3/8 10 8.5 G 3/8 2.5 22 MTF 10-102/IC
H
1/2 13 12 G 1/2 4.5 27 MTF 13-103/IC
3/4 19 15.5 G 3/4 5 32 MTF 19-104/IC
E* = nominal Ø end fittings 1 25 20 G1 6 38 MTF 25-105/IC
1 1/4 32 26 G 1 1/4 5 46 MTF 32-106/IC
1 1/2 38 33.5 G 1 1/2 5 55 MTF 38-107/IC
2 50 39.5 G2 5 65 MTF 50-108/IC
2 1/2 65 50.5 G 2 1/2 7 82 MTF 65-109/IC

90° female BSP cylindrical swivel fittings (60° cone seat)


Inside hose Ø E* L H
L F X Part-numbers
inch mm mm mm mm
1/4 6 4 G 1/8 5 14 31.5 MTF 06-100/IC/RE
1/4 6 6 G 1/4 2 19 51 MTF 06-101/IC/RE
F

5/16 8 6 G 1/4 2 19 51 MTF 08-101/IC/RE


3/8 10 8.5 G 3/8 2.5 22 47 MTF 10-102/IC/RE
H
1/2 13 12 G 1/2 4.5 27 62 MTF 13-103/IC/RE
3/4 19 15.5 G 3/4 5 32 53 MTF 19-104/IC/RE
x 1 25 20 G1 6 38 65 MTF 25-105/IC/RE
1 1/4 32 26 G 1 1/4 5 46 78 MTF 32-106/IC/RE
1 1/2 38 33.5 G 1 1/2 5 55 89 MTF 38-107/IC/RE
2 50 39.5 G2 5 65 110 MTF 50-108/IC/RE
2 1/2 65 50.5 G 2 1/2 7 82 135 MTF 65-109/IC/RE
E* = nominal Ø end fittings

To draft your order, see page 26.

17
Other fluids - Equipped flexibles

TRESS-FLON
PTFE tube with stainless steel outer braid
AISI 304
• reliable
• very good resistance to chemical agents and pressure
• low pressure drop
• anti-adhesive properties
• temperature resistance Composition
• low friction coefficient • inner tube: linear white PTFE polymer
• excellent resistance to UV rays • outer braid: stainless steel AISI 304.
• non flammable.

Applications
• compressed air up to 25 bar
(for higher pressure: consult us).
• temperature control: heat transfer fluids for
transformation of plastics and pressurised aluminium
and zamak foundries
• other fluids: steam to 200 °C, aggressive fluids: acids,
solvants, bases, chlorine.

Assembly
• assembly with Stäubli specific end fittings in corrosion resistant steel or AISI 316 L stainless steel, presented on
pages 19 & 20.

Outside Mini acceptable Weight/


Inside Ø M.W.P.
M.P.A.B. Working temp. radius bending (mm)
Ø at 20 °C metre Part-numbers
bar °C
inch mm mm bar Static Dynamic kg

1/4 6.7 ± 0.2 9.3 ± 0.5 220 610 - 70 to + 260 76 88 0.092 TRESS-FLON 06
5/16 8.4 ± 0.2 11.1 ± 0.5 200 620 - 70 to + 260 102 117 0.141 TRESS-FLON 08
3/8 10.3 ± 0.3 13.5 ± 0.6 180 550 - 70 to + 260 133 156 0.148 TRESS-FLON 10
1/2 13.4 ± 0.3 16.6 ± 0.6 160 480 - 70 to + 260 152 179 0.249 TRESS-FLON 13
3/4 19.8 ± 0.5 23 ± 0.8 100 310 - 70 to + 260 203 249 0.339 TRESS-FLON 19
1 26.1 ± 0.5 29.3 ± 0.8 80 240 - 70 to + 260 305 375 0.466 TRESS-FLON 25

Pressure correction factor according to temperature


Working temperature (°C) -70 20 100 150 200 250
Correction factor 1 1 0.75 0.5 0.2 1 bar maxi

Options for Tress-Flon and Tress-Flon Convoluted hoses


• Heat protection sleeve: add /GT code to part number of the hose.
• Protection sleeve for the metal braid: add /GTR code to the part number of the hose.
See heat protection sleeve characteristics on page 22.
• Spring guard against flexion (see page 26).
Add /RAF code to the part number of the hose.
• Anti hose-whip safety cable (see page 26). Add /CAF code to the part-number of the hose.

18
1 8
TRESS-FLON CONVOLUTED
Convoluted PTFE hose with AISI 304 stainless
steel outer braid
• highly flexible
• reliable
• very good resistance to chemical agents and pressure
• low pressure drop
• anti-adhesive properties
• temperature resistance
Composition
• low friction coefficient
• inner tube: linear white corrugated PTFE polymer
• excellent resistance to UV rays
• outer braid: stainless steel AISI 304.
• non-inflammable.

Applications
• compressed air up to 25 bar (for higher pressure:
consult us).
• temperature control: heat transfer fluids for
transformation of plastics and pressurised aluminium
and zamak foundries
• other fluids: steam to 180 °C, aggressive fluids: acids,
solvants, bases, chlorine.

Assembly
• assembly with specific end fittings in corrosion resistant steel or AISI 316 L stainless steel, presented on pages 19 & 20.

M.W.P. Mini acceptable Weight/


Inside Ø Outside Ø M.P.A.B. Working temp.
at 20 °C radius bending (mm) metre Part-numbers
mm bar °C
inch mm bar Static Dynamic kg
1/4 6.2 ± 0.25 9.4 ± 0.25 170 520 - 70 to + 260 18 39 0.177 TRESS-FLON 06/CV
5/16 8 ± 0.25 12.45 ± 0.25 100 400 - 70 to + 260 25 53 0.195 TRESS-FLON 08/CV
3/8 9.5 ± 0.5 13.5 ± 0.5 140 410 - 70 to + 260 25 54 0.212 TRESS-FLON 10/CV
1/2 13 ± 0.5 18.7 ± 0.5 100 310 - 70 to + 260 25 56 0.303 TRESS-FLON 13/CV
3/4 19 ± 0.5 24.6 ± 0.6 70 210 - 70 to + 260 65 116 0.430 TRESS-FLON 19/CV
1 25.5 ± 0.6 32.9 ± 0.8 45 140 - 70 to + 260 90 169 0.653 TRESS-FLON 25/CV
1 1/4 32 ± 0.6 40.5 ± 1 34 103 - 70 to + 260 125 245 0.750 TRESS-FLON 32/CV

Pressure correction factor according to temperature


Working temperature (°C) - 70 20 100 150 200 250
Correction factor 1 1 0.75 0.5 0.2 1 bar maxi

END FITTINGS for TRESS-FLON and TRESS-FLON CONVOLUTED hoses


BSP male tapered fittings
Inside Crimped treated steel fittings Crimped stainless steel AISI 316 L fittings
F
hose Ø E* E*
mm L H/Flats Part-numbers L H/Flats Part-numbers
mm mm
L 6 R 1/8 4 9.5 14 TRF 06.160 4 9.5 11 TRF 06.160/IC
6 R 1/4 4 14 14 TRF 06.161 4 14 14 TRF 06.161/IC
F

8 R 1/4 5.5 14 14 TRF 08.161 5.5 14 14 TRF 08.161/IC


H 8 R 3/8 5.5 14 19 TRF 08.162 5.5 14 19 TRF 08.162/IC
10 R 3/8 7 14 19 TRF 10.162 7 14 19 TRF 10.162/IC
13 R 3/8 9.5 14 19 TRF 13.162 9.5 14 19 TRF 13.162/IC
13 R 1/2 9.5 19 22 TRF 13.163 9.5 19 22 TRF 13.163/IC
E* = nominal Ø end fittings 19 R 3/4 15 19 27 TRF 19.164 15 19 27 TRF 19.164/IC
25 R1 20 24 36 TRF 25.165 20 23.5 36 TRF 25.165/IC
32 R 1 1/4 25 24 46 TRF 32.166 25 25 46 TRF 32 166/IC

19
Other fluids - Equipped flexibles

END FITTINGS for TRESS-FLON and TRESS-FLON CONVOLUTED hoses


Male NPT fittings
Inside Crimped treated steel fittings Crimped stainless steel AISI 316 L fittings
hose Ø F E* E*
mm L H/Flats Part-numbers L H/Flats Part-numbers
mm mm
L
6 NPT 1/8 4 10 11 TRF 06.250 4 10 11 TRF 06.250/IC
6 NPT 1/4 4 12.5 14 TRF 06.251 4 13.5 14 TRF 06.251/IC
F

8 NPT 1/4 4 14 14 TRF 08.251 5.5 13 14 TRF 08.251/IC


8 NPT 3/8 5.5 14 19 TRF 08.252 5.5 13.5 19 TRF 08.252/IC
H
10 NPT 3/8 7 14.5 19 TRF 10.252 7 14 19 TRF 10.252/IC
13 NPT 1/2 9.5 19 22 TRF 13.253 9.5 18 22 TRF 13.253/IC
19 NPT 3/4 15 19 27 TRF 19.254 15 20 30 TRF 19.254/IC
E* = nominal Ø end fittings 25 NPT 1 20 24 36 TRF 25.255 19 24 36 TRF 25.255/IC
32 NPT 1 1/4 25 24 46 TRF 32.256 25 24 46 TRF 32 256/IC

Female swivel BSP thread (with 60 degree cone seats)


Inside Crimped treated steel fittings Crimped stainless steel AISI 316 L fittings
hose Ø F E* E*
mm L H/Flats Part-numbers L H/Flats Part-numbers
mm mm
L 6 G 1/8 3 4 14 TRF 06.100 3 4 14 TRF 06.100/IC
6 G 1/4 4 6.5 18 TRF 06.101 4 6 19 TRF 06.101/IC
8 G 1/4 5.5 5.5 18 TRF 08.101 4 6 19 TRF 08.101/IC
F

8 G 3/8 5.5 5.5 22 TRF 08.102 5.5 5.5 22 TRF 08.102/IC


H 10 G 3/8 7 5.5 22 TRF 10.102 7 5.5 22 TRF 10.102/IC
13 G 3/8 7 9.5 22 TRF 13.102 7 9.5 22 TRF 13.102/IC
13 G 1/2 9.5 8 27 TRF 13.103 9.5 8 27 TRF 13.103/IC
E* = nominal Ø end fittings 19 G 3/4 15 8 32 TRF 19.104 15 8 32 TRF 19.104/IC
25 G1 20 10 38 TRF 25.105 20 10 38 TRF 25.105/IC
32 G 1 1/4 25 7 50 TFR 32.106 25 7 50 TRF 32.106/IC

Female swivel metric thread (with 24 degree cone seats) ISO 8434/1 L series
Inside hose Ø E* L H/Flats
F Part-numbers
L mm mm mm mm
6 M 14 x 1.5 4 3.5 17 TRF 06.314
8 M 16 x 1.5 5.5 2.5 19 TRF 08.316
F

10 M 18 x 1.5 7 4 22 TRF 10.318


13 M 22 x 1.5 9.5 3.5 27 TRF 13.322
H 19 M 30 x 2 15 4 36 TRF 19.330
25 M 36 x 2 20 4.5 41 TRF 25.336
E* = nominal Ø end fittings

90° female swivel BSP thread (with 60 degree cone seats)


L Inside Crimped treated steel fittings Crimped stainless steel AISI 316 L fittings
hose Ø F
mm E* L X H/Flats Part-numbers E* L X H/Flats Part-numbers
F

6 G 1/4 4 6.5 26 18 TRF 06.101/RE 4 6.5 26 19 TRF 06.101/IC/RE


10 G 3/8 7 6 34 22 TRF 10.102/RE 7 5.5 35 22 TRF 10.102/IC/RE
H
13 G 1/2 9.5 8 37 27 TRF 13.103/RE 9.5 8 38 27 TRF 13.103/IC/RE
x 19 G 3/4 15 8 56 32 TRF 19.104/RE 15 7.5 56 32 TRF 19.104/IC/RE
25 G1 20 9.5 70 38 TRF 25.105/RE 20 9 61 38 TRF 25.105/IC/RE
32 G 1 1/4 25 7 90 50 TRF 32.106/RE 25 7 90 50 TRF 32.106/IC/RE

E* = nominal Ø end fittings

To draft your order, see page 26.

20
VAPOFLEX-M
Synthetic rubber hose with high-density steel
reinforcement
• Remarkable resistance in the presence of saturated or
dry steam.
• Excellent resistance to high temperatures: up to 200°C
in intermittent service.
• Extremely resistant to abrasion and atmospheric agents Composition
• Conforms to EN 6134 standard. • Internal tube: smooth black EPDM synthetic rubber
• High-tensile steel wire reinforcement
Application • External coating: black EPDM, striped appearance.
• Conveying saturated or dry steam at temperatures of
up to 200°C, for intermittent service.

Inside Ø M.W.P. M.P.A.B. Min. bend Weight/ Part-numbers


Outside Ø Working temp.
at 20 °C at 20 °C radius metre
mm °C
inch mm bar bar (mm) kg 20 metre roll
3/4 19 30 18 180 - 40 to + 210 60 0.780 VAPOFLEX M 19
1 25 38 18 180 - 40 to + 210 80 1.050 VAPOFLEX M 25

END FITTINGS for VAPOFLEX-M hoses


BSP cylindrical male thread end fittings made of AISI 316 L stainless steel
Inside hose Ø E* L H/Flats
L F Part-numbers
mm mm mm mm

19 14.5 G 3/4 17 32 VPF 19-154/IC


F

H 25 20 G1 19 41 VPF 25-155/IC

E* = nominal Ø end fittings

BSP cylindrical female thread swivel end fittings made of AISI 316 L stainless steel (with 60° cone seat)
L Inside hose Ø H/Flats
F Part-numbers
mm mm

19 G 3/4 32 VPF 19-104/IC


F

H 25 G1 41 VPF 25-105/IC

E* = nominal Ø end fittings

To draft your order, see page 26.

21
Other fluids - Equipped flexibles

THERMAL PROTECTIVE SLEEVE


Compatible with all our hoses.
• the thickness of the fibre glass gives a fire resistant heat protection
• the silicone coating gives a leak tight protection against flying particles and against liquids whilst improving the
thermal protection of the fibre glass braid that it covers
• the flexibility of the sleeve gives it a relative diametral expansion.

Physical and mechanical properties


• continuous temperatures of:
-55 °C. to +260 °C
• peak temperatures:
- 15 min. at 1100 °C
- 30 min. at 850 °C
• fire resistance
- 15 min. at 1100 °C according to SAE AS 1055 Class B
- 30 min. at 850 °C.
• fire resistance of fireproof silicone revetment according to ISO 4589 standard.

Characteristics and part-numbers of heat protection sleeve alone


Inside Ø sleeve Outside Ø sleeve max Outside Ø of hose to protect
Part-numbers
mm mm mm
13 21 11 GT 13
16 24 14 GT 16
20 28 16 GT 20
25 33 20 GT 25
35 43 30 GT 35
40 48 35 GT 40

• supplied length: 10 metre roll


• recommended assembly with Stäubli CL ear clamp.

OPTION FOR METAFLEX, TRESS-FLON AND TRESS-FLON CONVOLUTED HOSE


• add /GT code to the hose part number.

PROTECTIVE SLEEVE FOR METALLIC BRAIDED HOSE


• black polyolefine shrink-wrap outer sleeve.

Physical and mechanical properties


• working temperature: -55 °C to +135 °C
• good resistance to chemical agents and solvents.

OPTION FOR METAFLEX, TRESS-FLON AND TRESS-FLON CONVOLUTED HOSE


• add /GTR code to part number of the hose.

22
Hydraulics - Equipped hoses

NERFLEX R7
Medium pressure
• excellent resistance to ageing
• resistance to abrasion
• light.

Applications
• hydraulic fluids Composition
• neutral gas medium pressure • inner hose: polyester elastomer
• chemical products. • polyester intermediate braid
• outer layer in black micro-perforated polyurethane

Marking: Stäubli NERFLEX Ø/R7 PS/WP XBAR

Assembly
• assembly with specific end fittings in corrosion resistant steel or AISI 316 L stainless steel, presented on pages 25 & 26.

Inside Ø M.W.P. M.P.A.B. Radius Weight/


Outside Ø Working temp.
at 20 °C at 20 °C bending metre Part-numbers
inch mm mm °C
bar bar (mm) kg
3/16 4.7 9.3 200 800 - 40 to + 100 75 0.070 NERFLEX 05/R7
1/4 6.5 12.7 190 760 - 40 to + 100 100 0.095 NERFLEX 06/R7
5/16 8.0 15.0 170 680 - 40 to + 100 115 0.110 NERFLEX 08/R7
3/8 10.0 16.3 155 620 - 40 to + 100 127 0.135 NERFLEX 10/R7
1/2 13.0 20.0 140 560 - 40 to + 100 178 0.210 NERFLEX 13/R7
5/8 16.0 23.1 100 400 - 40 to + 100 203 0.230 NERFLEX 16/R7
3/4 19.0 26.4 85 340 - 40 to + 100 254 0.300 NERFLEX 19/R7

23
Hydraulics - Equipped hoses

NERFLEX R8
High pressure
• excellent resistance to ageing
• resistance to abrasion
• light.

Applications
• hydraulics fluids Composition
• high pressure neutral gases • inner hose: polyester elastomer
• chemical products. • textile reinforced intermediate braid
• outer layer in black micro-perforated polyurethane.

Marking: Stäubli NERFLEX Ø/R8 PS/WP XBAR


Assembly
• assembly with specific end fittings in corrosion resistant steel or AISI 316 L stainless steel, presented on pages 25 & 26.

Inside Ø M.W.P. Radius Weight/


Outside Ø M.P.A.B. Working temp.
at 20 °C bending metre Part-numbers
inch mm mm bar °C
bar (mm) kg
3/16 4.7 9.3 345 1 380 - 40 to + 100 50 0.050 NERFLEX 05/R8
1/4 6.5 12.7 345 1 380 - 40 to + 100 60 0.110 NERFLEX 06/R8
5/16 8.0 15.0 295 1 175 - 40 to + 100 80 0.120 NERFLEX 08/R8
3/8 10.0 16.3 275 1 100 - 40 to + 100 127 0.130 NERFLEX 10/R8
1/2 13.0 20.0 240 960 - 40 to + 100 178 0.220 NERFLEX 13/R8
5/8 16.0 23.1 190 760 - 40 to + 100 203 0.250 NERFLEX 16/R8
3/4 19.0 27.9 155 620 - 40 to + 100 254 0.380 NERFLEX 19/R8

NERFLEX TM
High pressure
• low bending radius
• excellent resistance to ageing
• resistance to kinking and abrasion.

Applications
Composition
• hydraulic fluids
• inner hose: polyamide
• paint
• steel intermediate braid
• water
• outer layer in black micro-perforated polyurethane
• neutral gas high pressure
• chemical products.
Marking: Stäubli NERFLEX Ø/TM PS/WP XBAR

Assembly
• assembly with specific end fittings in corrosion resistant steel or AISI 316 L stainless steel, presented on pages 25 & 26.

Inside Ø M.W.P. Radius Weight/


Outside Ø M.P.A.B. Working temp.
at 20 °C bending metre Part-numbers
inch mm mm bar °C
bar (mm) kg
1/8 3.2 7.1 350 1 400 - 40 to + 100 25 0.057 NERFLEX 03/TM
3/16 4.7 9.3 345 1 380 - 40 to + 100 30 0.100 NERFLEX 05/TM
1/4 6.5 11.8 310 1 240 - 40 to + 100 40 0.160 NERFLEX 06/TM
5/16 8.0 13.6 250 1 000 - 40 to + 100 50 0.190 NERFLEX 08/TM
3/8 10.0 15.5 240 960 - 40 to + 100 60 0.250 NERFLEX 10/TM
1/2 13.0 18.6 190 760 - 40 to + 100 75 0.310 NERFLEX 13/TM
5/8 16.0 23.5 145 580 - 40 to + 100 100 0.430 NERFLEX 16/TM
3/4 19.0 27.0 130 520 - 40 to + 100 150 0.500 NERFLEX 19/TM

24
END FITTINGS for NERFLEX R7 - R8 - TM hoses
Female BSP cylindrical swivel fittings (with 60° cone seat)

Inside hose Ø Crimped treated steel fittings Crimped stainless steel AISI 316 L fittings
F
mm E* L H/Flats Part-numbers E* L H/Flats Part-numbers
L 3.2 G 1/8 1.45 4.1 14 NRF 03.100
4.7 G 1/8 3.0 4.2 14 NRF 05.100 3.0 6 14 NRF 05.100/IC
F

6.5 G 1/4 4.0 5.3 19 NRF 06.101 4.0 3.1 19 NRF 06.101/IC
H
8 G 1/4 5.5 5.7 19 NRF 08.101 5.5 4.2 19 NRF 08.101/IC
8 G 3/8 5.5 6.0 22 NRF 08.102 5.5 4 22 NRF 08.102/IC
10 G 3/8 7.0 6.0 22 NRF 10.102 6.5 4 22 NRF 10.102/IC
E* = nominal Ø end fittings 10 G 1/2 7.0 6.5 27 NRF 10.103 7.0 4 27 NRF 10.103/IC
13 G 1/2 9.5 6.5 27 NRF 13.103 10.0 4.1 27 NRF 13.103/IC
16 G 3/4 12.0 7.0 32 NRF 16.104 13.0 8.5 32 NRF 16.104/IC
19 G1 15.0 11.0 38 NRF 19.105 15.0 12.2 41 NRF 19.105/IC

90° female BSP cylindrical swivel fittings (with 60° cone seat)
Inside Crimped treated steel fittings Crimped stainless steel AISI 316 L fittings
hose Ø F
mm E* L X H/Flats Part-numbers E* L X H/Flats Part-numbers
L 3.2 G 1/8 1.45 4.1 26 14 NRF 03.100/RE
4.7 G 1/8 3.0 4.2 24 14 NRF 05.100/RE 3.0 4 24 14 NRF 05.100/IC/RE
F

6.5 G 1/4 4.0 5.3 28 19 NRF 06.101/RE 4.0 3.1 28 19 NRF 06.101/IC/RE

H 8 G 3/8 5.5 6.0 37 22 NRF 08.102/RE 5.5 4 37 19 NRF 08.102/IC/RE


10 G 3/8 7.0 6.0 34 22 NRF 10.102/RE 6.5 4 34 22 NRF 10.102/IC/RE
x
10 G 1/2 7.0 6.5 37 27 NRF 10.103/RE 7.0 4 37 27 NRF 10.103/IC/RE
13 G 1/2 9.5 6.5 41 27 NRF 13.103/RE 10.0 4.1 41 27 NRF 13.103/IC/RE
16 G 3/4 12.0 7.0 48 32 NRF 16.104/RE 12.0 8.5 48 32 NRF 16.104/IC/RE
19 G1 15.0 11.0 58 38 NRF 19.105/RE 15.0 12.2 58 41 NRF 19.105/IC/RE
E* = nominal Ø end fittings

Male BSP tapered fittings

Inside hose Ø Crimped treated steel fittings Crimped stainless steel AISI 316 L fittings
F
mm E* L H/Flats Part-numbers E* L H/Flats Part-numbers
3.2 R 1/8 1.45 7.7 12 NRF 03.160
L
5 R 1/8 3.0 7.7 12 NRF 05.160 3.0 10 12 NRF 05.160/IC
F

6 R 1/4 4.0 13.0 15 NRF 06.161 4.0 11.3 14 NRF 06.161/IC


H
8 R 1/4 5.5 13.5 15 NRF 08.161 5.5 13.5 14 NRF 08.161/IC
8 R 3/8 5.5 13.5 19 NRF 08.162 5.5 11.9 19 NRF 08.162/IC
10 R 3/8 7.0 13.5 19 NRF 10.162 7.0 11.9 19 NRF 10.162/IC

E* = nominal Ø end fittings 10 R 1/2 7.0 18.0 22 NRF 10.163 7.0 15 22 NRF 10.163/IC
13 R 1/2 9.5 18.0 22 NRF 13.163 10.0 15 22 NRF 13.163/IC
16 R 3/4 12.0 18.5 27 NRF 16.164 13.0 15.9 27 NRF 16.164/IC
19 R1 15.0 23.0 36 NRF 19.165 14.5 21.4 36 NRF 19.165/IC

End fittings, continuation on page 26.

25
Hydraulics - Equipped hoses
Female metric swivel fittings with O’ring (and 24° cone seat)
ISO 8434 heavy duty standard.
Inside Crimped treated steel fittings Crimped stainless steel AISI 316 L fittings
hose Ø F
mm E* L H/Flats Part-numbers E* L H/Flats Part-numbers

L
3.2 M 14x1.5 1.45 4.0 17 NRF 03.314
5 M 16x1.5 3.0 4.2 19 NRF 05.316 3.0 4.2 19 NRF 05.316/IC
F

6 M 18x1.5 4.0 4.0 22 NRF 06.318 4.0 1.8 22 NRF 06.318/IC

H 8 M 20x1.5 5.5 3.0 24 NRF 08.320 5.5 1.8 24 NRF 08.320/IC


10 M 20x1.5 7.0 2.5 24 NRF 10.320 7,0 2.5 24 NRF 10.320/IC
13 M 24x1.5 9.5 4.0 30 NRF 13.324 10.0 3.9 30 NRF 13.324/IC
E* = nominal Ø end fittings 16 M 30x2 12.0 6.0 36 NRF 16.330 13.0 2.8 36 NRF 16.330/IC
19 M 30x2 15.0 3.5 36 NRF 19.330 15.0 2.6 36 NRF 19.330/IC

Options
Spring guard against flexion.
Add /RAF code to part number of the hose.

Anti hose-whip safety cable:


• stainless steel cable attached to hose by stainless
steel ear clamp every 50 cm
• a cable loop of Ø 30 cm at each end maintained by a
cable clamp that may be adjusted to your application.
Add /CAF code to part number of the hose.

Creation of equipped hoses part number


• Examples valid for TRESS-FLON,
TRESS-FLON CONVOLUTED,
METAFLEX, NERFLEX, SUPERFLEX-M,
a b
TRESS-FLEX and VAPOFLEX-M hoses overall length (mm)

Part-numbers: TRESS-FLON 08 3500/GT a/ TRF08.162/IC* b/ TRF 08.102/IC*

Tress-Flon hose Overall length


nominal Ø 8 mm 3500 mm a/ Swaged end, b/ Swaged end,
R 3/8 male thread G 3/8 female thread
Thermal protection
sleeve

Part-numbers: NERFLEX 08/R7 4500/CAF a/ NRF 08.161 b/NRF 08.320/IC*

Nerflex hose Overall length a/ Swaged end, b/ Female metric


nominal Ø 8 mm 4500 mm R 1/4 male thread swivel fitting

Anti hose-whip
safety cable

* /IC means: AISI 316 L stainless steel.

26
Temperature control - Hoses

Made to measure and ready to connect!


Stäubli hoses extenders are made to measure and are fitted with:
- one of the hoses listed hereafter
- a socket from our range of RPL, RMI or CBI.

CALORLOCK
Self-locking rubber hose in NBR/PVC for water
circuits
• easy and quick installation, even on hot water circuits
• silicone free.

Applications Composition
• hot, cold or treated water, especially temperature • outer cover in rubber NBR/PVC striped blue,
control circuits. red or green
• polyamide intermediate braid
• inner tube in black NBR/PVC.
Marking: Stäubli CALORLOCK Ø/COULEUR EAU-WATER-WASSER PMS=X BAR - +3 à +90°C

Recommendations
• installation with Stäubli self-lock hose stems as presented on page 29 (does not require any clamps)
• adhere to assembly instructions indicated on the instruction sheet RV3520100 supplied with the product.

Inside Out- M.W.P. bar M.P.A.B. Working Radius Weight/ Part-numbers


Ø side Ø at 20 °C temp. bending metre Colours
mm mm at 40 °C at 60 °C at 90 °C bar °C (mm) kg 20 metre roll 50 metre roll
blue CALORLOCK 10/KB CALORLOCK 10/KB/50
10.2 17.5 10 5 4 40 + 3 to + 90 75 0.157 red CALORLOCK 10/KR CALORLOCK 10/KR/50
green CALORLOCK 10/KV
blue CALORLOCK 13/KB CALORLOCK 13/KB/50
12.7 20.4 10 5 4 40 + 3 to + 90 125 0.197 red CALORLOCK 13/KR CALORLOCK 13/KR/50
green CALORLOCK 13/KV
blue CALORLOCK 16/KB
16 24.2 10 5 4 40 + 3 to + 90 150 0.246 red CALORLOCK 16/KR
green CALORLOCK 16/KV

Tool for hose assembly on Stäubli ringed profile hose stems: see on page 29.

27
Temperature control - Hoses
LOG

HA

E
N
HALOFREE FREE

HNBR self-locking hose, for cooling circuits


• halogen free
• silicone free.

Applications
• cooling circuits (water or water glycol), especially for
use with electronics Composition
• applications where absence of halogen gaseous • outer cover in HNBR (green)
emissions is required such as in enclosed areas • polyamide intermediate braid
or confined spaces (submarines, underground • inner hose in black NBR rubber.
equipment, atmospherically controlled environments,
Marking: Stäubli HALOFREE Ø - WATER - PMS X BAR
power converters etc.).

Recommendations
• installation with threaded Stäubli hose stem as shown below (without any type of hose clamp)
• adhere to the installation instructions on data sheet RV3560100 delivered with the product.

Inside Outside M.W.P. (bar) Max. Radius Weight/ Part-numbers


M.P.A.B.
Ø Ø Temp. bending metre
bar
mm mm at 20°C at 40°C at 70°C °C (mm) kg 25 metre roll

6.6 14.5 20 16 10 60 - 15 to + 70 65 0.142 HALOFREE 06/KV

10.2 17.3 20 16 10 60 - 15 to + 70 75 0.155 HALOFREE 10/KV

12.7 20.4 20 16 10 60 - 15 to + 70 125 0.218 HALOFREE 13/KV

Tool for hose assembly on Stäubli ringed profile hose stems: see on page 29.

28
SELF-LOCK hose stems
CALORLOCK, LORTAN, HALOFREE, FLEXLOK
Male BSP cylindrical self-lock hose stems with integrated sealing (NBR seal)
Part-numbers
Hoses F
brass 316 L stainless steel
HALOFREE 06/KV G 1/4 AF 151 - 06/IC/CN
F

CALORLOCK 10/KB-KR-KV - LORTAN 10/KB-KR - HALOFREE 10/KV G 1/4 AF 151 - 10/CN


CALORLOCK 10/KB-KR-KV - LORTAN 10/KB-KR - HALOFREE 10/KV G 3/8 AF 152 - 10/CN AF 152 - 10/IC/CN
CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV G 1/4 AF 151 - 13/CN
CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV G 3/8 AF 152 - 13/CN
CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV G 1/2 AF 153 - 13/CN AF 153 - 13/IC/CN
CALORLOCK 16/KB-KR - LORTAN 16/KB-KR G 3/8 AF 152 - 16/CN
CALORLOCK 16/KB-KR - LORTAN 16/KB-KR G 1/2 AF 153 - 16/CN
LORTAN 06/KR G 1/8 AF 150 - 06/CN
LORTAN 06/KR G 1/4 AF 151 - 06/CN

90° male BSP cylindrical self-lock ringed profile hose stems with integrated sealing
Part-numbers
Hoses F
brass 316 L stainless steel
CALORLOCK 10/KB-KR-KV - LORTAN 10/KB-KR - HALOFREE 10/KV G 3/8 AF 152 - 10/CN/RE –
CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV G 3/8 AF 152 - 13/CN/RE –

F CALORLOCK 16/KB/KR - LORTAN 16/KB-KR G 1/2 AF 153 - 16/CN/RE –

Female BSP cylindrical self-lock ringed profile hose stems


Part-numbers
Hoses F
brass 316 L stainless steel
F

CALORLOCK 10/KB-KR-KV - LORTAN 10/KB-KR - HALOFREE 10/KV G 3/8 AF 102 - 10/CN –


CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV G 1/2 AF 103 - 13/CN –

Tool for hose assembly (max. Inside Ø 19 mm)


- CALORLOCK, LORTAN, HALOFREE, FLEXLOK
Part-numbers on Stäubli ringed profile.

- AIRFLEX-S, LORPRENE, NYLFLEX on Stäubli


R 284900 00 profile with 2 ears or worm drive clamps.

Carefully follow the assembly instructions on data sheet RV1440100 delivered with the tool.

29
Temperature control - Hoses

CALOREL-EC
EPDM Hose for hot or cold water circuits
• good resistance to ozone and weather
• good resistance to the industrial environment.

Applications
• mould temperature control lines on injection machines:
• hot or cold water Composition
• superheated water up to + 110 °C • EPDM* inner hose
(CALOREL-EC 40 : up to 90 °C) • 2 textile intermediate braids
• water glycol down to - 30 °C. • outer cover in black chloroprene with red or blue
stripe. (CALOREL EC-40: in black chloroprene,
without stripe).

Marking: Stäubli CALOREL EC Ø/COULEUR - EAU-WATER-WASSER - PMS=X BAR - +110°C


Recommendations
• must be installed with worm drive hose clamps (such as Stäubli ABA) and Stäubli profile hose stems for rubber hose
• *avoid all contact with hydrocarbons and oils
• follow installation instructions on data sheet RV3530100 delivered with the product.

Inside Outside M.W.P. bar M.P.A.B. Radius Weight/ Recommended Part-numbers


Working
Ø Ø at 20 °C bending mini. metre Stäubli worm Colours
temp. °C 20 metre roll
mm mm at 20 °C at 40°C at 90°C at 110°C bar (mm) kg drive clamp
black with a blue stripe CALOREL-EC 08/KB
08 16 7 7 5 4 30 – 30 to + 110 45 0.200 ABA 11-17
black with a red stripe CALOREL-EC 08/KR
black with a blue stripe CALOREL-EC 10/KB
10 18 7 7 5 4 30 – 30 to + 110 41 0.230 ABA 13-20
black with a red stripe CALOREL-EC 10/KR
black with a blue stripe CALOREL-EC 12/KB
12 20 7 7 5 4 30 – 30 to + 110 53 0.260 ABA 15-24
black with a red stripe CALOREL-EC 12/KR
black with a blue stripe CALOREL-EC 16/KB
16 26 7 7 5 4 30 – 30 to + 110 110 0.420 ABA 15-24
black with a red stripe CALOREL-EC 16/KR
black with a blue stripe CALOREL-EC 19/KB
19 30 7 7 5 4 30 – 30 to + 110 140 0.550 ABA 19-28
black with a red stripe CALOREL-EC 19/KR
25 36 7 7 5 4 30 – 30 to + 110 113 0.675 ABA 26-38 black CALOREL-EC 25
40 52 7 5 4 - 30 – 30 to + 90 500 1.05 ABA 44-56 black CALOREL-EC 40

CALOREL-S
Rubber hose for hot oil circuits
• good resistance to ozone and weather
• good resistance to the industrial environment.

Applications
• mould temperature control lines on injection machines: Composition
mineral heat transfer fluids up to 140 deg. C in use. • inner tube in black synthetic rubber
• intermediate braid
• outer cover in black chlorinated polyethylene.
Marking: Stäubli CALOREL-S Ø - HUILE - PS=X BAR - +140°C
Recommendations
• must be installed with worm drive clamp (such as Stäubli ABA 15-24) and Stäubli profile hose stems for rubber hose
• follow installation instructions on data sheet RV3500100 delivered with the product.

Inside Outside M.W.P. bar M.P.A.B. Recommended Part-numbers


Working Radius bending Weight/metre
Ø Ø at 20°C Stäubli
temp. °C (mm) kg 25 metre roll
mm mm at 20 °C at 100°C at 140°C bar worm drive clamp
10 18 7 4 4 70 – 40 to + 140 72 0.23 ABA 15-24 CALOREL S 10/25
12 20 7 4 4 70 – 40 to + 140 96 0.26 ABA 15-24 CALOREL S 12/25

30
Installation advice
The service life of flexible hoses depends frequently on the way in which they are installed. If the following
points are always adhered to, the hoses may be used in an optimal way to give a longer service life:
• each hose must be installed in a • the installation of the hoses must included as length variations will
way which avoids any stresses always work in such a way that all occur when under load.
or strains: establish required movements are within the same • if a hose is installed near a heat
hose lengths and adhere to axis (hose axis). source, it must be separated and
recommended bend radius so as • when the hose is installed straight, protected by a thermal sleeve.
to avoid bends, flattening or fluid the hose must not be stretched ;
restrictions. a small excess length must be

Correct installation

Incorrect installation

In order to guarantee the best working and safety conditions of the


Stäubli flexible hoses, it is necessary to respect the followings:
• Operating temperature (be aware of • The maximum working pressure (be • Fluid compatibility.
peak temperature and heat spot). aware of eventual peak pressure).

Equipped hoses AIRFLEX-S, AIRTANE, LORPRENE, NYLFLEX and TRESS-FLEX


Temperature and pressure data indicated for each hose are set up according to specific assembly and working
condition as follows:
• only Stäubli original parts (hoses, clamps, plugs, stems...)
• room temperature : 20 °C
• ungreased and oil free on all components
• ear clamp tools • tightening tool for worm drive clamps
Part-numbers Part-numbers Recommended tightening
Clamp torque Nm
with normal jaws ABA 8-14 3.0 - 4.0
TEN 1098
for front clamping ABA 11-17 3.0 - 4.0
with additional jaws ABA 13-20 3.0 - 4.0
TEN 1099
on the side for front or side clamping ABA 15-24 4.0 - 5.0
ABA 19-28 4.0 - 5.0
• worm drive clamp tool
ABA 22-32 4.0 - 5.0
Part-numbers ABA 26-38 4.0 - 5.0
ABA 32-44 4.5 - 5.5
flexible screwdriver ABA 3000 ABA 38-50 4.5 - 5.5
ABA 44-56 4.5 - 5.5
ABA 50-65 4.5 - 5.5
ABA 58-75 4.5 - 5.5
ABA 68-85 4.5 - 5.5
ABA 77-95 4.5 - 5.5
ABA 87-112 4.5 - 5.5
ABA 104-138 4.5 - 5.5
We reserve the right to make any changes or modifications ABA 130-165 4.5 - 5.5
to our products without prior notice. ABA 150-180 4.5 - 5.5

31
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Tel.: +32 56 36 40 03 Tel.: +852 2366 0660 Tel.: +351 22 978 39 56/50 Tel.: +34 93 720 54 05
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Tel.: +55 11 2348 7400 Tel.: +91 22 2823 93 43 / 45 Tel.: +40 374 040 494 Tel.: +41 43 244 22 33
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China Italy Russia Taiwan


Tel.: +86 40066 70066 Tel.: +39 0362 944.1 Tel.: + 7 812 3344630 Tel.: +886 2 8797 7795
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Slovakia, Hungary Tel.: +81 6 6889 3308 Tel.: +65 6266 0900 Tel.: +90 212 472 13 00
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Stäubli units
Connectors distributors

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Stäubli Faverges - CS 30070 - F - 74210 Faverges
Tel.: +33 4 50 65 67 97 - Fax: +33 4 50 65 60 69
e mail: connectors.sales@staubli.com
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© Staubli. 17/09/2014

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