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Automatic Wire Cutting & Stripping Machine Guide Book Wire Switch
Automatic Wire Cutting & Stripping Machine Guide Book Wire Switch
Data di caricamento
Jun 06, 2014
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Titolo originale
Automatic Wire Cutting & Stripping Machine
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Preface
Before using the machine, please read this book carefully, and make sure
you have paid enough attention of the importance of safety. Running the
machine properly, you can not only avoid accidents, but also prolong the life
of the machine. To make this machine running under best situation, you
should do according to the following:
1. Please read the book carefully and make sure that you have understood it
well, and then you can do operation, maintenance and attendance.
2. You should keep the book together with the machine; even transport the
machine from one place to another.
3. Please keep the book in a place where you can get at any moment, and
keep it well.
4. We provide all the buyers with standard service for carrying out one-year’s
guarantee period (from the machinery shipment, and the wear parts are
not under the guarantee period) and lifetime upkeep.
5. During the guarantee period, if there are any problems, such as the
machine can not work stably, or something abnormal happens under
machinery running, please contact with our Maintenance Department or
Sales Department for instant settlement.
6. Beware that the below circumstances are beyond management:
1) Damage caused by improper use
2) Damage caused by tearing down the machine privately.
3) Damage caused by using the improper voltage
4) Damage caused by the force majeure.
7. If the buyers require, we can send our technician for machinery running
test, but the buyers should pay all the travel expense (Visa charge,
salary--USD 80 per day per person, round-trip air tickets, food, lodging,
and local transportation). For machinery Maintaining, you can deliver the
machine to our factory to maintain, or ask our technicians to your plant for
repair and pay all the travel expense.
8. You can contact with us via telephone call or E-mail, and we will provide
you with satisfied service.
Safety Notice
1. Stable voltage is essential to ensure the precision and efficiency of the
blades. If the voltage is not stable, the user must fit our stable power
when you put the machine into use, you should equip the jack of power
bright. The machine should keep away from soot, corrosive chemicals,
and strong electromagnetic field. And the quick temperature rise will not
only lead to the machinery function decrease, but also damage the
better have fans for decreasing the temperature.) It is best to keep the
machine running under ambient temperature -10℃ to +35℃.
4. Never try to use the same switch board together with these which are
6. If the machine can not work stably, please stop to check it out by your
Specification
Weight 27.5 28 30 40 28 28
Static 100W Static 100W Static 100W Static 100W Static 100W Static 100W
Power
Run 300W Run 300W Run 300W Run 300W Run 300W Run 300W
Power
Single-phase, AC 220V or AC 110V, 50/60HZ
supply
Cut
0.2~99999mm
length
Cut
±(0.2+0.002L)
tolerance
Head
Strip Head 1-30mm Head 1-30mm Head 1-30mm Head 1-20mm Head 1-25mm
1-30mm
length End 1-30mm End 1-25mm End 1-25mm End 1-20mm End 1-30mm
End 1-30mm
PVC VSF. IV. PVC VSF. IV. PVC VSF. IV. PVC VSF. IV. PVC VSF. IV. PVC VSF. IV.
Wire
:
Wire
TEFLON. KV. TEFLON. KV. TEFLON. KV. TEFLON. KV. TEFLON. KV. TEFLON. KV.
type
GLASS WIRE GLASS WIRE GLASS WIRE GLASS WIRE GLASS WIRE GLASS WIRE
L=100mm
L=100mm L=100mm L=100mm L=100mm L=100mm
Speed 78pcs/min
85pcs/min 60pcs/min 50pcs/min 85pcs/min 120pcs/min
*2
Double-wire Thick-wire Flat wire Thin-wire High-speed
Remark Basic model
model model model model model
Picture1-1
⑿ Blades bracket
⒂ Straightener
Choose us, Choose success 4
B. Fuse
Picture 1-3
There are total 23 press keys and 192x64 liquid crystal display (LCD).
Under machine being ready, press the key shortly, the machine will run
and finish one cable; If keep pressing the key more than 0.5 seconds, the
machine will be automatic running one cycle. It is usually for machinery test.
Emergency stop, under machine standby station, the machine will re-set
after press the key; under machine working station, the machine will stop and
Under value keying station, it will show “0” after press the key. Under
standby station, it will enter into the stripping parameter setting page after press
the key.
Under value keying station, it will show “1” after press the key. Under
standby station, it will enter into the stripping speed setting page after press the
key.
Under value keying station, it will show “2” after press the key. Under
standby station, it will enter into the twisting parameter setting page after press
the key.
Under value keying station, it will show “3” after press the key. Under
standby station, it will enter into the parameter setting page of present function
Under value keying station, it will show “4” after press the key. Under
standby station, the total finished quantity will be zero after press the key.
Under value keying station, it will show “5” after press the key. Under
Choose us, Choose success 7
standby station, the total finished bundle number will be zero after press the key.
Under value keying station, it will show “6” after press the key. Under
standby station, the machinery working function will be changed forward after
Under value keying station, it will show “7” after press the key. Under
standby station, the machinery working function will be changed backward after
Under value keying station, it will show “8” after press the key. Under
standby station, it will enter into the output setting page after press the key.
Under value keying station, it will show “9” after press the key. Under
standby station, it will enter into the function setting page after press the key.
Under value keying station, it will clear the keyed number after press the
key. Under standby station, it will clear all the finished quantity and bundle
number after press the key. Keep pressing the key more than 5 seconds under
standby station, all the stripping data will restore to factory condition.
Under standby station, it will enter into program number setting page
after press the key
Under parameter setting station, the number will add 1 after press the
key. Not parameter setting station, the knife value will add 1 after press the key.
Choose us, Choose success 8
Under parameter setting station, the number will minus 1 after press the
key. Not parameter setting station, the knife value will minus 1 after press the
key.
Under parameter setting station, move the cursor leftward after press the
key. Not parameter setting station, the knife value will minus 1 or manual wire
Under parameter setting station, move the cursor rightward after press
the key. Not parameter setting station, the knife value will add 1 or manual wire
Under parameter setting station, the keyed data will be saved and
written into the EEPROM after press the key, and then the cursor will go to the
Under parameter setting station, quit the parameter setting page after
press the key. Under function setting page, multi-strip setting page, or system
setting page, it will back to the working page after press the key.
Under standby station, it will enter into the system setting page after
press the key, it should need the password to enter into. Under function setting
page, multi-strip setting page, or system setting page, it will enter into the
9
Choose us, Choose success
:
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4. Straightener
Picture 1-4
processing wire, see picture1-4. To straight the wire, the left side group let
the wire pass the pulley horizontally, the right side group is to straighten the
wire, for fine and thin wire, could adopt the method of picture 1-5 showed; to
straighten the thicker and harder line, better adopt the method of picture 1-6
showed.
Picture 1-5
Picture 1-6
After power on, it will show the below page 3 seconds later. And the showing
page must b on this page, otherwise the machine will not work.
Set
Function Zone: there quantity
press , head stripping length data start to twinkle, key in the required
number, if keyed the wrong data, press and re-key the right data,
than press to save the date. After press the , the next data will
twinkle for keying. The keying data include head stripping length, heat
Choose us, Choose success 11
partial stripping, total length, end partial stripping, end stripping length,
forward; and press to make the cursor move backward. You can
press , and the cutting speed parameter start to twinkle for keying in
the required data, after key the right data, press to save, and than
the cursor will move to next data. The speed data include cutting speed,
wire feed rolling speed, stripping speed and stop time (pause time).
forward; and press to make the cursor move backward. You can
and the output setting data will twinkle for keying in the required data, after
key in the right data, press to save, and than the cursor will move to
next data. The output setting data include required quantity and required
bundle.
forward; and press to make the cursor move backward. You can
Choose us, Choose success 12
press to save, and than the cursor will move to next data.The
twisting setting data include head twisting mode, end twisting mode. Same
forward; and press to make the cursor move backward. You can
, and the program parameter will twinkle for keying in the required
data, after key in the right data, press to save, and back to the
standby station.
working function in our system: long wire, short wire, ribbon cable (flat
cable), multi-section A (15 section), multi-section B (15 section), multi-layer
1) Long wir e:
:
Under this function, the machine can install the twisting assembly, the wire
stripping drawing as below. Key in the right data as above we had introduced.
Total length
2) Short wir e
Under this function, the machine test way is similar as the long wire function,
Action steps of short wire: strip(head stripping length + end stripping length)-->
wire feed (total length) --> push the outside sheath (end stripping length) --> cut
:
Choose us, Choose success 15
3) Flat cable
Under this function, the machine test way is similar as the long wire function,
except there is a flat cable slitting unit, and there is no twisting function. Press
Distance between the Slit cylinder back time. Repeat wire forward length of
slit blade and cut blade It can be adjusted slitting. It will slit only one
as the basic of the according to the time if set “0”.
be adjusted
according to the
requirement.
Press to set the data, after finished the setting, press to back to the
working page.
Choose us, Choose success 16
4) Multi-section A
Heat strip
length
Notify: under multi-section mode, the wire total length equals the sum of each
section length add the head length, the system will automatic calculate
the total length and show. So it is nonsense to set the total length and
end length. The end length will automatic show the last section length.
After set the required length of each section, set the next sections “0”.
Under this mode, the wire unload rollers will not work, it is better to
disassemble the rollers. It is good to process the wire with each section
5) Multi-section B
End strip
Head strip Head Total End partial
length
length partial strip Length strip
Under this function, there is no twisting function. Press , it will enter into
Notify: Under this multi-section mode, after set the required length of each
section, set the next sections “0”., and the wire unload rollers is useful for
6) Multi-layer
First strip
Head first knife value
layer strip
length
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Notify: Under this multi-layer mode, the action is strip the first layer, than the
sencton layer, at last the third layer, so the first stripping length and the
can strip the outside sheath as the first strip, and strip the inside core as
second strip, or strip the inside core as the first strip and strip the outside
sheath as second strip. The head and end knife value of first strip should
be same, and adjust the second and third knife value according to your
requirement. If you need strip two layers, set one layer “0”.
Under machinery standby station, press to enter into the below page.
Under this page, the machine can not start to work, and press to back to
Guide switch
Auto roller
open
Single strip
Front strip
Parameter set: press to set the data. We introduce the details of each
function as below:
Count multiple: The multiples of each working unit. For example, if set 2, the
stripping length more than the head twist move data, roller open cylinder will
Guide switch: On or off the guide pipe function. Under “Off”, after wire cutted,
the guide pipe keeps the original position, the frond rollers will return the wire
Single strip: Under the multi-section mode, set the single stripping length of
each section.
Under machinery standby station, press to enter into the below page. It
should key in the passport: 10010011 to enter into. All the data showed in the
system we had setted in our factory, no need to change them. Under this page,
the machine can not start to work, and press to back to the working page.
1. When set the stripping data, the total length must be longer than the head
stripping length add the end stripping length, otherwise the machine will be
out of control.
4. If the four indicators twinkle, it is for setting the parameter, it can not run the
machine at present.
Picture 4 2
Down blade
Up blade
Pad of down
blade
Picture 4 4
③ Mount the new blades on as the opposite direction to take them off as
shown in picture 4-5.
Up blade
Picture 4 5
Picture 4-6
Choose us, Choose success 25
4. Mount the blade structure back to the machine push the blade bracket (to
the two blades’ position to where the structure was taken off), align the blade
structure cave slot (shown in picture 4-7 D) with the machine wick “+” slot and
put the blade structure onto the machine front panel, tighten the screws as
shown in picture 4-3.
:
Picture 4 7
Attention: After replacing the blade, it is possible that the machine can not
process wire properly (damage the core lines or can not strip off the skin, etc.)
You can adjust the “Knife valve”, try several times until get the right stripping
depth. For the test, pls key in the “Test” key to check whether it can get the
required stripping depth.
5. If it can not get the right stripping and cutting situation after adjustment of
Item 4 as above, pls try to change the blades struction as Picture 4-6
showed.
6. Key in the lubrication oil into the E points before start the machine
everyday as the below showed.
Picture 4 8
Choose us, Choose success 26
In the wire head, ① The distance of right wire ① Adjust to get the right
the length of inside feeding roller is too big; distance;
cores are not same ② The pressure of the right ② Adjust the pressure
wire
enough;feeding roller is not adjusting
pressure; knob to get right
2 ③ Straightener presses too ③ Loosen the knob of
tight; straightener;
④ The wire feeding pipe is ④ Adjust the wire feeding
not on the same level as pipe to keep the same level as
blade center the blade center.
In the wire end, the ① The distance of left wire ① Adjust to get the right
length of inside feeding roller is too big; distance;
cores are not same ② The pressure of the left ② Adjust the pressure
3 wire feeding roller is not adjusting knob to get right
enough pressure;
Trouble
No. Troubles Trouble Analysis
Clearing
The head inside The distance of left wire Adjust the distance of left wire
Same bundle, some Without the compressed air, ① Add the compressed air;
wires, the head so too many waste wire ② Clean the blades with
8 inside cores or end sheath next to the blades. brush.
inside cores are
cutted
The surface The pressure of left & right Adjust to get the right
impression of wire feeding rollers is too pressure
9
insulated sheath is heavy
too heavy
Switch on the In the back of LCD display, Take off the impurity
electric power, LCD some impurity substance substance, and then switch off
display shows connects the chip or the electric power or change
10 many black square down-lead to generate the over the function switch to
13
AWG table
Outside Sectional Resistance Outside Sectional Resistance
Diameter area value Diameter area value
AWG AWG
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