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Nanomaterials 11 00228
Nanomaterials 11 00228
Article
Construction and Mechanism Analysis of a Self-Assembled
Conductive Network in DGEBA/PEI/HRGO Nanocomposites
by Controlling Filler Selective Localization
Yiming Meng 1,2 , Sushant Sharma 1 , Wenjun Gan 2 , Seung Hyun Hur 1 , Won Mook Choi 1 and
Jin Suk Chung 1, *
1 School of Chemical Engineering, University of Ulsan, Daehakro 93, Namgu, Ulsan 44610, Korea;
mengyiming1112@gmail.com (Y.M.); sushant.nplindia@gmail.com (S.S.); shhur@mail.ulsan.ac.kr (S.H.H.);
wmchoi98@ulsan.ac.kr (W.M.C.)
2 Department of Macromolecular Materials and Engineering, College of Chemistry and Chemical Engineering,
Shanghai University of Engineering Science, Shanghai 201620, China; wjgan@sues.edu.cn
* Correspondence: jschung@mail.ulsan.ac.kr; Tel.: +82-052-259-2249
Abstract: Herein, a feasible and effective approach is developed to build an electrically conductive
and double percolation network-like structure via the incorporation of highly reduced graphene ox-
ide (HRGO) into a polymer blend of diglycidyl ether of bisphenol A/polyetherimide (DGEBA/PEI).
With the assistance of the curing reaction-induced phase separation (CRIPS) technique, an intercon-
nected network of HRGO is formed in the phase-separated structure of the DGEBA/PEI polymer
blend due to selective localization behavior. In this study, HRGO was prepared from a unique
chemical reduction technique. The DGEBA/PEI/HRGO nanocomposite was analyzed in terms
of phase structure by content of PEI and low weight fractions of HRGO (0.5 wt.%). The HRGO
delivered a high electrical conductivity in DGEBA/PEI polyblends, wherein the value increased
Citation: Meng, Y.; Sharma, S.; Gan,
from 5.03 × 10−16 S/m to 5.88 S/m at a low content of HRGO (0.5 wt.%). Furthermore, the HRGO
W.; Hur, S.H.; Choi, W.M.; Chung, J.S.
accelerated the curing reaction process of CRIPS due to its amino group. Finally, dynamic mechanical
Construction and Mechanism
Analysis of a Self-Assembled
analyses (DMA) were performed to understand the CRIPS phenomenon and selective localization of
Conductive Network in DGEBA/ HRGO reinforcement. The storage modulus increased monotonically from 1536 MPa to 1660 MPa for
PEI/HRGO Nanocomposites by the 25 phr (parts per hundred in the DGEBA) PEI polyblend and reached 1915 MPa with 0.5 wt.%
Controlling Filler Selective HRGO reinforcement. These simultaneous improvements in electrical conductivity and dynamic
Localization. Nanomaterials 2021, 11, mechanical properties clearly demonstrate the potential of this conductive polyblend for various
228. https://doi.org/10.3390/ engineering applications.
nano11010228
Keywords: polyblend; nanocomposites; reduced graphene oxide; curing reaction-induced phase
Received: 24 December 2020 separation (CRIPS); selective localization; microstructural analysis
Accepted: 11 January 2021
Published: 16 January 2021
applications [7,8]. However, this kind of structure has a few drawbacks that lead to brittle
failure, low impact resistance, and poor conductivity, which limit extensive use of DGEBA
epoxy resin in various engineering applications. To enhance the properties of the pristine
epoxy resin, researchers generally blend it with thermoplastic polymers [9], rubber [10],
or polysiloxane [11] as a modifier that can enhance energy dissipation mechanisms in
the matrix. These modifications result in appreciable improvement in the toughness of
the epoxy resin. However, this often causes a significant decrease in epoxy resin tensile
strength, modulus, and maximum performance temperature by lowering the glass tran-
sition temperature (Tg ) and does not contribute to electrical conductivity [12]. Higher
energy absorption at a maximum working temperature along with electrical conductivity
are important for a broad range of engineering applications.
Therefore, many nanofillers such as carbon nanotubes [13], graphene and deriva-
tives [14], carbides [15], nitrides [16], and hybrids [17–19] have been extensively used to
introduce electrical properties in polymers due to their inherited electrical conductivity and
high aspect ratios [20,21]. Several parameters affect the electrical conductivity of polymer
nanocomposites, such as interfacial resistance between filler and matrix, size and type of
filler, processing conditions, and localization of filler in the matrix system. It is quite chal-
lenging to maintain a well distributed network of nanofillers in a polymer matrix, which
is necessary for improving electrical conductivity. Generally, these nanofillers experience
strong van der Waals forces at loadings of 1–5 wt.% reinforcement, which reduce their
dispersion. Various strategies have been adopted in recent years to establish a uniform
network of nanofillers in polymer composites, such as segregating the structures of polymer
nanocomposites by compression molding [22–24] and reinforcing macroscopic scaffolds
of nanofillers network in a polymer matrix [25–27]. However, these polymer composites
are not categorized as economical multi-functional as their processing involves multiple
time-consuming steps.
Another technique is selective localization of nanofillers in an immiscible polyblend with
a dispersed network using a curing reaction-induced phase separation technique [28–30].
Double percolation was initially observed by Sumita et al. [31] in carbon black (CB)-filled
immiscible polymer blends. Thereafter, the double percolation concept was extensively
applied in carbon-based materials such as graphene nanoplatelets (GNPs) [32], functional
graphene oxide, carbon nanotubes (CNTs) [33], and carbon fiber (CFs) [34]. Physical mixing
of polymer blends (polyblends) can be divided into the following methods [35]: (i) me-
chanical mixing in rubber mills or extruders, (ii) polymerization of one monomer in the
presence of another, (iii) evaporation or precipitation from a mixture of polymer solutions,
and (iv) coagulation of a mixture of polymer lattices. However, polymerization in the
presence of another polymer is an economical and easily controllable technique to form
a low-percolation conductive network of carbon nanofillers in a multiphase polyblend.
For example, Zhang et al. [36] formed a co-continuous network of epoxy (EP)/polyether
sulfone (PES)/multiwalled carbon nanotubes (MWCNTs) and selectively localized the
MWCNTs in an epoxy-rich area using reaction-induced phase separation and filler local-
ization. In the experimental study, it was found that after 20 wt.% of PES mechanical
properties of polyblend increases along with high glass transition temperature (Tg ). With
the selective localization of MWCNTs network (4.8 wt.%) in polyblend, the electrical con-
ductivity increased by 450% compared to that without a PES polyblend. Luna et al. [37]
studied the effects of nanoparticles on the morphologies of various immiscible polyblends
and analyzed their effect of electrical properties of polyblend nanocomposites. The ana-
lytical study confirmed that reinforcement of nanofillers ensure a low thermal expansion
coefficient, high thermo-mechanical resistance, and superior electrical conductivity if the
blend exhibited a co-continuous microstructure in the fillers [38]. Huang et al. [28] used
the double percolation technique to control selective localization of CNTs. They prepared a
co-continuous immiscible polyblend of poly (lactic acid)/poly(ε-caprolactone) (PLA/PCL)
at a weight ratio of 50/50 and controlled the migration of MWCNTs from unfavorable
PLA to favorable PCL phase. As a result, percolation of PLA/PCL/MWCNT composites
Nanomaterials 2021, 11, 228 3 of 18
2. Experimental Section
2.1. Materials
Commercial graphene oxide was supplied by Standard Graphene, Ulsan, Korea.
Diglycidyl ether of bisphenol A (DGEBA, DER 332) was provided by Dow Chemical
Co. ( Midland, MI, United States of America) with an epoxide equivalent weight of
171–175 g/eq. The curing agent methyl tetrahydrophthalic anhydride (Me-THPA) and
accelerator N, N-dimethylbenzylamine (DMBA) were obtained from Shanghai Reagent Co.,
China. Polyetherimide (PEI, Ultem@ 1000, Tg ≈ 217 ◦ C) was purchased from Goodfellow
Company (Huntingdon, United Kingdom). N, N-Dimethylformamide (DMF), ethanol
(EtOH), and methylene dichloride (CH2 Cl2 ) were purchased from Sigma-Aldrich (Louis,
MO, United States of America). All reagents were used without further purification.
Electron Co., Waltham, MA, United States of America). Differential scanning calorimeter
Nanomaterials 2021, 11, 228 5 of 18
(DSC) measurements were performed by (TA Q20 V24.10, TA instrument, New Castle,
United States of America).
illustration of
Figure 1. Schematic illustration of preparation
preparationof
ofDGEBA/PEI/HRGO
DGEBA/PEI/HRGO polyblend
polyblend nanocomposites
nanocomposites and the phase structure
process.
during the process.
Figure 2. (a)
Figure 2. (a) SEM
SEM micrograph
micrograph of
of HRGO
HRGO flakes
flakes after
after drying,
drying, (b) TEM micrograph
(b) TEM micrograph of
of HRGO
HRGO and
and (c) Raman spectra
(c) Raman spectra of
of GO
GO
and HRGO flakes.
and HRGO flakes.
FigureFigure 3. The final phase morphologies of DGEBA/PEI/HRGO nanocomposites are (a) DP5H, (b) DP10H, (c) DP15H, (d)
3. The final phase morphologies of DGEBA/PEI/HRGO nanocomposites are (a) DP5H, (b) DP10H, (c) DP15H,
DP20H, (e) DP25H, (f) DP30H, and (g) DP30, respectively.
(d) DP20H, (e) DP25H, (f) DP30H, and (g) DP30, respectively.
The PEI-rich phase is represented as darker domains, and the DGEBA-rich phase as
Compared
brighter with
domains the non-HRGO-filled
(Figure polyblend
3f). further these separated in were
phases Figure 3g, introduction
confirmed by FETEM of the
HRGO (Figure 3f) both suppressed the extent of coarsening (i.e., the sizes
analyses in upcoming section. Occurrence of secondary phase separation, which of the DGEBA-
shows
rich phases became smaller) and accelerated the curing process due to interactions between
-NH2 functional groups on the HRGO and DGEBA oligomer [42]. HRGO served as a
crosslinking accelerator as a chemical crosslinking point.
rich phases became smaller) and accelerated the curing process due to interactio
tween -NH2 functional groups on the HRGO and DGEBA oligomer [42]. HRGO serv
a crosslinking accelerator as a chemical crosslinking point.
Figure 4. FETEM
Figuremicrographs of (a–c) DP25H
4. FETEM micrographs polyblend
of (a–c) DP25Hfrom lower from
polyblend to higher
lowermagnification with inset in
to higher magnification (c) represent
with
HRTEM micrograph of localized HRGO at the interphase of DGEBA and PEI, and (d–f) represents DP30H
inset in (c) represents HRTEM micrograph of localized HRGO at the interphase of DGEBA and PEI, polyblend wit
phase inversion.
and (d–f) represents DP30H polyblend with phase inversion.
Comparing Figure 4a with Figure 4d, we observe the formation of different phase
structures by increasing the content of PEI from 25 to 30 phr. Meanwhile, the FETEM
analysis is cohort with the OM micrographs and represents localization of HRGO at the
interphase between DGEBA and PEI successfully.
Figure 5. The
Figure electrical
5. The properties
electrical of samples
properties for various
of samples PEI contents:
for various (a) DGEBA/PEI,
PEI contents: (b) DGEBA/PEI/0.5
(a) DGEBA/PEI, wt.%
(b) DGEBA/PEI/0.5 HRGO.
wt.% HRGO.
However,
However,the the
phase morphologies
phase morphologiesof the
of nanocomposites, especially
the nanocomposites, phasephase
especially continuity,
continu-
play an important role in establishing a conductive network of filler in polymer composites.
ity, play an important role in establishing a conductive network of filler in polymer com-
Theposites.
volumeTheresistivity
volumeand conductivity
resistivity of DGEBA with
and conductivity similarwith
of DGEBA concentrations of PEI and of
similar concentrations
0.5 PEI
wt.% HRGO are presented in Figure 5b and Table 1. With HRGO reinforcement
and 0.5 wt.% HRGO are presented in Figure 5b and Table 1. With HRGO reinforce- in
DGEBA, the conductivity reached 1.83 S/m, and it increased with respect to
ment in DGEBA, the conductivity reached 1.83 S/m, and it increased with respect to PEIPEI concentra-
tion increases. In the DP25H, the conductivity reached ~5 S/m, an overall improvement
concentration increases. In the DP25H, the conductivity reached ~5 S/m, an overall im-
of 173% compared to that without PEI. After reaching 25 phr of PEI, the conductivity
provement of 173% compared to that without PEI. After reaching 25 phr of PEI, the con-
remained nearly constant, but an inversion phase structure affected the thermomechanical
ductivity remained nearly constant, but an inversion phase structure affected the thermo-
properties of the overall polyblend system. Furthermore, the comparison of electrical
mechanical properties of the overall polyblend system. Furthermore, the comparison of
properties with other previously reports are shown in Table 2.
electrical properties with other previously reports are shown in Table 2.
Table 1. The volume resistivity and volume conductivity of DGEBA/PEI polyblend with and
Table 1. The volume resistivity and volume conductivity of DGEBA/PEI polyblend with and with-
without HRGO.
out HRGO.
Materials Volume Resistivity
Materials Volume Resistivity (Ω cm) Conductivity
(Ω cm) Volume Volume Conductivity
(S/m) (S/m)
17 − 16
NeatNeat DGEBA
DGEBA 3.67 × 1017 3.67 × 10 2.67 × 10−162.67 × 10
DP0H DP0H 54.60 54.60 1.83 1.83
DP5H 31.06 3.22
DP5H 31.06 3.22
DP10H 28.23 3.54
DP10HDP15H 28.23 26.41 3.54 3.78
DP15HDP20H 26.41 24.11 3.78 4.15
DP20HDP25H 24.11 20.09 4.15 4.98
DP30H 17.02 5.88
DP25H 20.09 4.98
DP30H 17.02 5.88
The simultaneous blending of PEI with the curing reaction causes phase separation
due to a spinodal shift, allowing formation of a co-continuous network structure. This
network improves the dispersion state of HRGO and improves the conductivity. This
conducting property of nanocomposites is determined by selective localization of filler
particles in the polyblend. There are various thermodynamic strategies to control selective
localization of filler. The most widely used thermodynamic parameters for localization are
the wetting parameters, which are described in an upcoming section [36].
Nanomaterials 2021, 11, 228 10 of 18
Table 2. Comparison of volume resistivity and conductivity with those of previously published filler polyblend.
Volume Volume
Filler Loading
Samples Polymer A Polymer B Resistivity Conductivity [Ref]
(wt. %)
(Ω cm) (S/m)
EP/35PEI/GnPs DGEBA PEI 2 ≈107 ≈10−5 [50]
EP/PES/MWCNT DGEBA PES 4.8 — 10−1 [36]
EP/PEI/CB DGEBA PEI 1 ≈103 — [51]
DGEBA/PEI/MWCNTs DGEBA PEI 2 3.86 × 106 — [52]
9.6 × 105 Ω
DGEBA/PEI/AgNWs DGEBA PEI 3 (surface — [53]
resistivity)
EP/AIN/MWCNTs DGEBA AIN 6 — 10−10 [54]
EP/PA/MWCNT DGEBA PA 1 — 10−3 [55]
DGEBA/PEI/HRGO DGEBA PEI 0.5 1.7 × 101 5.88 This work
q
γAB
L =2 γL− · γL+ (2)
Table 3. Surface tension components and parameters (in mJ/m2 ) and static contact angles for the test
liquids DGEBA, PEI, and HEGO.
The Lifshitz–van der Waals/acid-base approaches proposed by Van Oss et al. [56,57]
combine dispersion (γd ), polar (γP ), and γi components into a single component, called the
nonpolar or Lifshitz–van der Waals component (γLW ). Also, the electron acceptor-electron
donor (Lewis acid/base) interactions of polar composites are expressed as γAB , and the
surface tension of compound i (L: liquid, S: solid) is expressed as γi + (acidic component)
γi − (basic component) according to Equation (2). Eventually, the total surface tension is
obtained by addition of the nonpolar and polar components (γtot = γLW + γAB ). Combining
this method with the Young-Dupré equation yields Equation (1).
Since Equation (1) contains three unknowns of the solid (γS LW , γS + , and γS − ), we
used three different liquids (in Table 3), two of which were polar. In our work, the surface
Nanomaterials 2021, 11, 228 11 of 18
tensions of DGEBA, PEI, and HRGO were calculated by Lifshitz–van der Waals approaches
as shown in Table 4.
Table 4. The surface tension components and parameters (in mJ/m2 ) obtained from the contact angle
data in Table 3 for the free surfaces of DGEBA, PEI, and HRGO.
γHRGO−B − γHRGO−A
ωa = (3)
γA−B
where γHRGO-B is the interfacial tension between HRGO and the polymer B phase, γHRGO-A
is the interfacial tension between HRGO and the polymer A phase, and γA−B is the
interfacial tension between the polymer A phase and polymer B phase. The prediction is
that HRGO will be distributed preferentially in the polymer B phase if ωa < −1, HRGO
will be located at the interphase between polymer A and polymer B if −1 < ωa < 1 and
HRGO will be distributed in the polymer A phase if ωa > 1.
The interfacial tension between the two phases of nanocomposites, γA−B , can be
calculated using Wu’s harmonic mean average [65] as follow:
p
!
γdA γdB γPA γB
γA−B = γA + γB − 4 + P (4)
γdA + γdB γA + γPB
where γA−B is the interfacial tension between phases A and B. γA and γB are the surface
tensions of phases A and B, respectively. γd A and γd B are the surface tensions of disper-
sion components A and B, respectively. γp A and γp B are the surface tensions of polar
components A and B, respectively, for which γ = γd + γp .
In our DGEBA/PEI/HRGO polyblend system, the surface tensions of components are
shown in Table 4, and the interfacial tension and calculated wetting coefficient are given in
Table 5. From these calculations −1 < ωa = 0.171 < 1, indicating that the HRGO selectively
localizes at the interphase in DGEBA/PEI/HRGO systems. This prediction is consistent
with the OM images.
Table 5. The wetting coefficient (ωa ), interfacial tension (γpair ), and predicted localization of HRGO in DGEBA/PEI/HRGO polyblends.
γpair
Nanocomposites Phase A Phase B Component Pair ωa Predicted Localization of HRGO
(mN/m)
DGEBA/PEI 7.74
DGEBA/PEI/HRGO DGEBA PEI DGEBA/HRGO 10.42 −1 < 0.171 < 1 Interphase
PEI/HRGO 9.10
curing temperature, and this is the starting point for phase separation [66,67]. As curing
continues, the spinodal downshift led to formation of a co-continuous phase structure.
The HRGO nanoparticles were uniformly mixed in the polyblend (Figure 6a). During
curing of DGEBA, an island-like structure is formed and progressively increases until the
dynamic forces between DGEBA and PEI are in balance. Here, HRGO nanoparticles due to
double percolation formed a conductive network at the interphase of DGBEA and PEI, as
represented in Figure 6a,b.
Figure 6b presents the TEM micrograph of DP25H nanocomposites in which the two
phases of DGEBA and PEI are represented by yellow and orange color dots, respectively.
The HRGO particles are clearly visible at the interphase of the two polymers, forming
a conductive network in the polyblend at a very low concentration. Table 2 compares
our work with previous literature, showing high electrical properties in comparison with
others work. Moreover, the content ratio of nanofiller HRGO in our work is very low (only
Nanomaterials 2021, 11, x FOR PEER REVIEW 13
0.5 wt.% of filler) for achieving the similar or more electrical conductivity compared to
others work.
Figure 6. Schematic
Figureillustration:
6. Schematic(a) structural evolution
illustration: of doubleevolution
(a) structural percolationofconductive DGEBA/PEI/HRGO
double percolation nanocom-
conductive
posites via CRIPS and (b) FETEM image of nanocomposite.
DGEBA/PEI/HRGO nanocomposites via CRIPS and (b) FETEM image of nanocomposite.
higher than that of DGEBA/0.5HRGO (123.3 °C). The Tg2 of DP25H was 198.2 °C, higher
than that of DP25 (192.0 °C). This implies that addition of HRGO in the polyblend restricts
polymer chain motion of both DGEBA and PEI. However, it is more prominent for PEI, as
it exists only at the narrow zones between the large islands of DGEBA created during
phase separation. The decrease in peak height of tan δ in polyblend (Figure 8b) and nano-
The storage
storage modulus
modulus versustemperature
temperature ◦ C and (b) a magnified view
Figure
Figure 7.
7. The composite
versus (Figure 8e)ofof DGEBA/PEI
indicates
DGEBA/PEI polyblend
thepolyblend
change in(a)(a)
atat
internal30–230
30–230energy
°C and due
(b) atomagnified
restriction of molec-
view of
of ◦
thethe beginning
beginning of transition
of the the transition
ular (80–130
(80–130 C). Storage
°C). caused
mobility Storage themodulus
modulus
by versus versus
increase temperature
temperature
in viscosity curves curves
due tofor andforHRGO
DGEBA/PEI/HRGO
DGEBA/PEI/HRGO
PEI nanocom-
fillers, respectively
posites with 0.5 wt.%
nanocomposites with HRGO
0.5 wt.%atHRGO
(c) 30–230 °C30–230
at (c) ◦ C80–130
and (d) 80–130 ◦ C.
°C.
and (d)
[68,69].
(f) 150–230
(f) 150–230 ◦°C for T
C for Tg2
g2..
Table 6. The storage modulus, rubbery modulus, and Tg (from tan δ) of samples.
Table 6. The storage modulus, rubbery modulus, and Tg (from tan δ) of samples.
Further, to investigate the response of polyblends for heating, the DSC measure-
ments was also conducted. Figure S3 represents the DSC thermograms of DGEBA/PEI
and DGEBA/PEI/HRGO polyblends which confirms the HRGO accelerating the curing
reaction process.
4. Conclusions
In summary, we developed a three-dimensional double-percolation network of a
DGEBA/PEI/HRGO ternary system using a low content of 0.5 wt.% HRGO with the
assistance of CRIPS. The results confirmed our prediction that a unique ternary nanocom-
posite can be fabricated by controlling the location of the conductive filler HRGO at the
interphase. Furthermore, the electrical conductivity of polyblends increased by almost 16
orders of magnitude at a low content of 0.5 wt.% HRGO. The dynamic mechanical analyses
demonstrated that the storage modulus was continuously enhanced by increasing PEI
content and was enhanced by 15.4% with addition of 0.5 wt.% HRGO. The glass transition
temperature (Tg ) also increased with addition of PEI. Therefore, the DGEBA/PEI/HRGO
nanocomposites have significant potential for various engineering applications such as
electronic packaging, EMI shielding, electrostatic discharge, etc.
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