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Parameters for assessing recycled aggregate and their correlation

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Parameters for assessing recycled aggregate and their correlation


Vivian W. Y. Tam and C.M. Tam
Waste Manag Res 2009; 27; 52
DOI: 10.1177/0734242X07079875

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Copyright © ISWA 2009
ISSN 0734–242X
Waste Management & Research
2009: 27: 52–58
DOI: 10.1177/0734242X07079875

Parameters for assessing recycled aggregate


and their correlation
Vivian W. Y. Tam
Griffith School of Engineering, Griffith University, Gold Coast, Queensland, Australia

C. M. Tam
Department of Building & Construction, City University of Hong Kong, Kowloon, Hong Kong

Construction and demolition (C&D) waste has consumed a large portion of the landfill areas in Hong Kong. Among them, con-
crete occupies more than 70% of the total C&D waste by volume. Thus it is necessary to recycle concrete waste to preserve land-
fill areas. Various governmental departments of the Hong Kong Special Administrative Region (HKSAR) are encouraging the
use of recycled aggregate (RA) in the Hong Kong construction industry by issuing various guidelines and specifications. Owing
to uncertainty in their properties, however, practitioners are sceptical in using it as a substitute. In this study, an attempt has been
made to look at relations among six main parameters that describe the behaviour of RA: (1) particle size distribution; (2) par-
ticle density; (3) porosity and absorption; (4) particle shape; (5) strength and toughness; and (6i) chloride and sulphate contents.
RA samples were obtained from nine demolition sites with service lives ranging from 10 to 40 years and another set of samples
was collected from the Tuen Mun Area 38 recycling plant. The behaviour of these samples was compared with that of normal
aggregate samples. This study revealed that there is a strong correlation among various parameters, and by measuring three of
them: either ‘particle density’ or ‘porosity and absorption’ or ‘particle shape’, and ‘strength and toughness’, and ‘chloride and
sulphate contents’, it is possible to assess the behaviour of RA. This can significantly help by reducing RA testing time and cost
before using it as recycled aggregate concrete.

Keywords: Recycled aggregate, concrete, quality, porosity, strength, construction, wmr 1170–5

Introduction
Construction waste makes up a significant fraction of the vari- In 2001, Hong Kong generated about 14 million tonnes of
ous types of solid waste. Construction and demolition (C&D) construction debris, of which about 11 million tonnes (78.6%)
activities consume a large portion of landfill space. Up to 50% were transported to public filling areas for reclamation use,
of waste deposited in a typical landfill comes from construction and the remaining 3 million tonnes (21.4%) were disposed of
(Ferguson et al. 1995). In the United Kingdom, about 50% of at landfills. C&D waste consists of various types of materials,
waste which is equal to 70 million tonnes is generated from such as metal, wood, plastic, paper, concrete, rock, rubble,
C&D activities (Sealey et al. 2001). In Australia, about sand, soil, glass and tile. Concrete has been found to be the
14 million tonnes of waste have been put into landfill each year, most significant component among all, accounting for a por-
and about 44% of the waste is attributed to the construction tion of about 75, 70, 40 and 70% collected from construction
industry (Craven et al. 1994, McDonald 1996). In the USA, sites, demolition sites, general civil works and renovation
about 29% of solid-waste is from the construction industry works, respectively, as seen in Table 1.
(Rogoff & Williams 1994), compared with about 38% in Hong To reduce the amount of construction waste generated
Kong (Environmental Protection Department 2007). The from sites, coordination among all those involved in the
remaining landfill space in Hong Kong will only last for a few design and construction processes is essential. Waste-mini-
more years if the waste production increases at the current rate. mizing actions should be carried out on five levels (Poon

Corresponding author: Vivian W. Y. Tam, Griffith School of Engineering, Griffith University, PMB 50 Gold Coast Mail Centre, QLD 9726, Australia.
Tel: +61 7 5552 9278; fax: +61 7 5552 8065; e-mail: v.tam@griffith.edu.au
Received 12 January 2007; accepted in revised form 24 March 2007

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Parameters for assessing recycled aggregate and their correlation

Table 1: Composition of construction wastes collected in SENT landfill (Li 2002).

Percentage
Waste type
Construction site Demolition site General civil works Renovation works
Metal 4% 5% 10% 5%
Wood 5% 7% 0% 5%
Plastic 2% 3% 0% 5%
Paper 2% 2% 0% 1%
Concrete 75% 70% 40% 70%
Rock / rubble 2% 1% 5% 0%
Sand / soil 5% 0% 40% 0%
Glass / tile 3% 2% 0% 10%
Others 2% 10% 5% 4%
Total: 100% 100% 100% 100%
SENT, South East New Territories, HKSAR.

1997, 2000, Poon et al. 2001a, b, Shen & Tam 2002, Tam et al. ence its properties (Troxell & Davis 1968, Mindess et al.
2002): (1) avoidance; (2) minimization; (3) recovery, recy- 2003). Its selection and proportioning should be given care-
cling and reuse; (4) waste bulk reduction; and (5) disposal. ful attention to control concrete quality. In addition to use as
Use of recycled materials helps to save landfill space and an economical filler, aggregate generally can be used to
reduces environmental impacts in obtaining and manufactur- make concrete with better dimensional stability and wear
ing materials from natural resources. Recycling, which is one resistance. In choosing aggregate for a particular concrete
of the strategies for minimizing waste, offers three main ben- type, attention should be given to three general require-
efits (Edwards 1999): (1) to reduce demand upon new ments: (1) economy of concrete; (2) potential strength of
resources; (2) to cut down transport and production energy hardened concrete; and (3) durability of the concrete struc-
costs; and (3) to reduce the need for landfill sites. ture (Troxell & Davis 1968). In addition, aggregate is more
There are two principal opportunities addressed when recy- liable to deformation and less resistant than cement slurry
cling concrete. Firstly, demolished concrete can be crushed due to its porosity (Maso 1996).
and reused as recycled aggregate (RA) for low-grade applica- Aggregate quality can be assessed by using six main param-
tions (Coventry 1999, Mindess et al. 2003). In the United eters: (1) particle size distribution; (2) particle density; (3)
Kingdom, over 10 million tonnes of concrete waste is pro- porosity and absorption; (4) particle shape; (5) strength and
duced from demolition sites every year. The demolished con- toughness; and (6) chloride and sulphate contents.
crete is used considerably for applications such as bulk fill or In this paper, nine series of RA samples (samples 1 to 9),
hardcore for temporary haul roads. Although this is a rela- which were crushed from clean demolished concrete waste by
tively low-value use, it is nevertheless a useful one for which a jaw concrete crusher, were obtained from nine demolition
natural materials might otherwise have to be used. Secondly, sites with service lives ranging from 10 to 40 years. Sample 10
demolished concrete can be recycled as cement replacement was collected from the Tuen Mun Area 38 recycling plant in
materials after being ground to fine powder (Coventry 1999). Hong Kong where RA is exclusively produced from demol-
The cost and environmental impacts of supplying natural ished concrete waste crushed by a jaw concrete crusher and a
aggregate and manufacturing cementitious materials to pro- hammer concrete crusher. Comparisons were then made with
duce concrete have led to the utilization of recycled materi- normal aggregate (sample 11). Three specimens of samples 1
als. to 11 were used to test each parameter in this study and the
average results are summarized in Tables 2 and 3. Correlation
Research significance among the six parameters for the RA samples (samples 1 to
To make RA to be as competitive as normal aggregate, RA 10) is presented in Table 4.
characteristics should be well understood. This paper aims
to: (1) assess aggregate properties under six main parame- Particle size distribution
ters, using RA and normal aggregate from eleven sources; The particle size distribution is important in influencing
(2) correlate these six parameters; and (3) eliminate redun- concrete workability (Neville 1995). The collected samples
dant parameters that describe the aggregate properties. (samples 1 to 10) and natural aggregate (sample 11) all fulfill
the particle size distribution of 10 mm- and 20 mm-sized
Aggregate properties aggregate as stated in BS 882 (BS 882 1992), as can be seen in
Aggregate, in general, occupies about 70 to 80% of concrete Table 2.
volume and can therefore be expected to significantly influ-

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V.W.Y. Tam, C.M. Tam

Table 2: Summary of results.

Particle density Porosity and absorption

Particle density on a saturated Moisture content


Water absorption (as % of dry mass)
surface dried basis (Mg m–3) (as % of dry mass)
Sample
10 mm-sized 2 mm-sized
10 mm-sized 20 mm-sized 10 mm-sized 20 mm-sized
Water Saturation Water Saturation
absorption time (h) absorption time (h)

1 2.33 2.36 5.90 96 6.24 95 1.12 0.71


2 2.38 2.32 6.34 92 6.50 89 1.37 1.46
3 2.36 2.35 7.51 120 7.24 122 1.92 1.72
4 2.37 2.36 6.90 120 7.23 120 1.34 1.41
5 2.32 2.34 7.29 120 6.81 102 1.55 1.34
6 2.41 2.42 5.20 102 5.77 125 1.22 1.13
7 2.31 2.31 9.06 120 7.21 122 1.70 1.61
8 2.30 2.31 8.62 115 8.04 104 1.29 1.35
9 2.37 2.39 6.95 144 6.07 135 1.17 1.21
10 2.53 2.58 2.65 24 1.60 24 0.49 0.33
11 2.62 2.64 0.81 24 0.53 24 0.15 0.15

Table 3: Summary of results.

Particle shape Strength and toughness Chemical composition

Sample Flakiness index (%) Elongation index (%) Ten percent Aggregate Chloride content (%) Sulphate
fine value impact content
10 mm-sized 20 mm-sized 10 mm-sized 20 mm-sized (kN) value (%) 10 mm-sized 20 mm-sized (%)

1 11.1 9.7 29.0 16.2 94 33 0.01 0.009 0.03


2 10.4 10.1 24.2 25.2 61 36 0.01 0.009 0.02
3 15.2 8.6 21.0 22.8 107 31 0.001 0.002 0.01
4 15.4 7.9 27.3 24.5 113 23 0.002 0.002 0.01
5 17.8 13.0 36.1 23.9 92 32 0.005 0.006 0.01
6 12.0 9.9 26.4 21.9 156 25 0.001 0.003 0.01
7 12.9 5.7 21.6 22.2 110 30 0.10 0.09 0.01
8 15.1 9.8 27.4 28.3 84 34 0 0.001 0.01
9 13.8 12.2 21.9 18.3 93 36 0.05 0.04 0.02
10 26.0 29.5 34.6 33.8 103 33 0.004 0.007 0.01
11 28.3 22.5 28.2 26.0 189 21 0.001 0.002 0.01

Particle density From the results in Table 2, samples 7 and 8 had the lowest val-
The aggregate particle density is an essential property for ues of particle density based on the SSD measurements, indi-
concrete mix design and also for calculating the volume of cating the highest amount of cement mortar attached to RA
concrete produced from a certain mass of materials (Hewlett in samples 7 and 8 compared with the other samples; whereas
1998), which is the ratio of mass on a given volume to the sample 11 (ordinary aggregate) had the highest values of par-
mass of same volume of water (BS 812: Part 2 1995). Particle ticle density. Furthermore, particle densities of 20 mm-sized
densities on a saturated and surface-dried (SSD) basis are aggregate were larger than those of 10 mm-sized aggregate,
measured and presented in Table 2. inferring a greater amount of cement mortar attached to the
As cement mortar density (around 1.0–1.6 Mg m–3) is less 10 mm-sized aggregate. This implies that the larger the size
than that of stone particles (around 2.60 Mg m–3) (Oklahoma of the aggregate, the smaller the percentage of cement mor-
State University 2006), the smaller the value in particle den- tar attached to its surfaces and the better the aggregate qual-
sity, the higher the cement mortar content attached to RA. ity.

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Parameters for assessing recycled aggregate and their correlation

Table 4: Correlation between the various properties among the RA samples (samples 1 to 10).

Particle density Porosity and absorption Particle shape

Saturated surface
Properties Water absorption Moisture content Flakiness index
dried basis

10 mm 20 mm 10 mm 20 mm 10 mm 20 mm 10 mm 20 mm
Particle density Saturated sur- 10 mm 1.000 0.936 –0.912 –0.922 –0.7258 –0.661 0.643 0.833
face dried basis
20 mm 0.936 1.000 –0.902 –0.958 –0.804 –0.809 0.753 0.900
Porosity and Water 10 mm –0.912 –0.902 1.000 0.912 0.810 0.836 –0.525 –0.809
absorption absorption
20 mm –0.922 –0.958 0.912 1.000 0.817 0.836 –0.704 –0.926
Moisture 10 mm –0.725 –0.804 0.810 0.817 1.000 0.924 –0.527 –0.800
content
20 mm –0.661 –0.809 0.836 0.836 0.924 1.000 –0.527 –0.792
Particle shape Flakiness index 10 mm 0.643 0.753 –0.525 –0.704 –0.527 –0.527 1.000 0.864
20 mm 0.833 0.900 –0.809 –0.926 –0.800 –0.792 0.864 1.000

From the results shown in Table 4, particle densities calcu- where WA20 is the water absorption rate for 20 mm-sized
lated on the SSD basis show strong correlation with water aggregate (as a percentage of dry mass); MC20 is the value of
absorption rates and moisture content. The regression moisture content for 20 mm-sized aggregate (as a percentage
equation and R2 value illustrate the relationships among of dry mass); and SSD20 the value of particle density on the
the RA parameters. A regression equation describes a line SSD basis for 20 mm-sized aggregate (in Mg m–3).
or a curve in a two-dimensional or two-variable space
defined by the equation Y = a + b * X; and R2 is the regres- Porosity and absorption
sion coefficient describing the correlation of raw data to the The overall aggregate porosity or absorption may depend
line or curve defined by the regression equation, which is upon a consistent degree of particle porosity or represent an
used to reflect the accuracy level of the prediction model. average value for a mixture of various high- and low-absorp-
Equations (1) and (2) show the relationships between parti- tion materials (Hewlett 1998). In this study, both water
cle density evaluated on the SSD basis and both water absorption rate and moisture content were used to assess the
absorption and moisture content for 10 mm-sized aggre- porosity and absorption levels of the samples.
gate, respectively. The water absorption and moisture content of the RA
samples 1 to 10 were variable and generally higher than that
WA10 = –24.884 SSD10 + 65.567 of the normal aggregate (sample 11) as can be seen in Table 2.
The 10 mm-sized aggregate of sample 7 exhibited the highest
(with an R2 of 0.8317) (1) water absorption rate and moisture content at about 9.06 and
1.70%, respectively, and the 20 mm-sized aggregate from
MC10 = –4.1682 SSD10 + 11.187 sample 11 (ordinary aggregate) had the lowest water absorp-
tion rate and moisture content at about 0.53 and 0.15%,
(with an R2 of 0.525) (2) respectively. One of the most obvious attributes between RA
and normal aggregate is the higher water absorption rate and
where WA10 is the water absorption rate for 10 mm-sized moisture content of RA, both of which were mainly affected
aggregate (as a percentage of dry mass); MC10 the moisture by the amount of cement paste attached on the aggregate sur-
content for 10 mm-sized aggregate (as a percentage of dry face that describes the soundness of aggregate, since the
mass); and SSD10 the value of particle density on the SSD porosity of cement mortar is higher than that of aggregate.
basis for 10 mm-sized aggregate (in Mg m–3). RA with a higher absorption rate tends to be worse in strength
The 20 mm-sized aggregate also exhibited similar correla- and resistance to freezing and thawing than normal aggregate
tion to the 10 mm-sized aggregate. Equations (3) and (4) show (Hansen & Narud 1983, Kobayashi & Kawano 1988, Lamond
the relationships between particle density on the SSD basis et al. 2002). In most samples, the water absorption rates of the
and water absorption rate, and moisture content, respec- 20 mm-sized aggregate are less than those of 10 mm-sized
tively. aggregate, inferring that larger size aggregate may have less
cement mortar attached to its surface, leading to a lower
WA20 = –21.17 SSD20 + 56.58 (with an R2 of 0.9184) (3) water absorption rate. These results agree with the results
obtained in the last section.
MC20 = –4.2295 SSD20 + 11.268 Standard test methods (BS 812: Part 2 1995) with 24-h
immersion duration to measure water absorption were not
(with an R2 of 0.6542) (4) appropriate for RA, due to a high amount of loosely bonded

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V.W.Y. Tam, C.M. Tam

cement paste on the particles resulted from the crushing Equations (8) and (9) show the relationships between the
process. Experimental results show that the time required to flakiness index and particle density; and water absorption,
fully saturate RA depends on the RA quality, namely the respectively, for 20 mm-sized aggregate.
amount of cement paste attached on the aggregate surface. In
most cases, the time required to fully saturate RA takes more SSD20 = 0.01 FI20 + 2.2465 (with an R2 of 0.8105) (8)
than 24 h. Our experience indicated that full saturation may
take about 48 h; some may take 72 h or even 120 h. Thus a WA20 = –0.2488 FI20 + 9.1873
fixed duration of 24 h set by BS 812: Part 2 (BS 812: Part 2
1995) may not be suitable for RA. A direct relationship (with an R2 of 0.8573) (9)
between the duration for full saturation and water absorption
is described in equations (5) and (6) for 10 mm- and 20 mm- Based on equations (1) to (9), the parameters that can be
sized aggregates, respectively. used to measure RA quality exhibit strong correlations to
each other; for example, when the particle density on the SSD
WA10 = 0.0464 WAT10 + 1.7609 basis is obtained, water absorption, moisture content and the
flakiness index can be determined at an accuracy of about
(with an R2 of 0.6746) (5) 80% significance. Savings in time and resources in carrying
out all these tests can be achieved, leading to higher efficiency
WA20 = 0.0446 WAT20 + 1.6382 in adopting RA for new construction work. By reducing the
number of RA tests a shorter RA evaluation time can be
(with an R2 of 0.6341) (6) achieved.

where WAT10 is the duration for obtaining full saturation for Strength and toughness
10 mm-sized aggregate (in hours); and WAT20 is the duration for It is important that aggregate for making concrete be ‘strong’
obtaining full saturation for 20 mm-sized aggregate (in hours). in a general sense (Oklahoma State University 2006). In most
cases, inherent aggregate strength is dependent upon aggre-
Particle shape gate ‘toughness’, a property broadly analogous to ‘impact
The characteristics and variations of aggregate particle shape strength’. In this study, 10% fine values (TFV) and aggregate
can affect the workability and strength of concrete (Hewlett impact values (AIV) are used to determine the strength and
1998). The shape of aggregate particles is best described by toughness of the samples.
two principal parameters: ‘sphericity’ and ‘roundness’. Aggre- The TFV measures the aggregate resistance in crushing,
gate particles are classified as flaky when they have a thick- which is applicable to both weak and strong aggregate (BS
ness (smaller dimension) of less than about 0.6 times their 812: Part 111 1990), a higher value indicating that aggregate is
mean sieve size, for example, a mean sieve size of about more resistant in crushing (Hewlett 1998). The AIV measures
7.5 mm-sized is the mean of two successive sieves of 5 mm- aggregate resistance to sudden shock or impact (BS 812: Part
and 10 mm-sized (BS 812: Part 105.1 1989). Aggregate parti- 112 1990). A smaller AIV indicates that the aggregate is
cles are classified as elongated when they have a length tougher or more impact resistant than aggregate with a higher
(greatest dimension) of more than about 1.8 times their AIV (Hewlett 1998). In the eleven samples, sample 11 (nor-
mean sieve size (BS 812: Part 105.2 1989). mal aggregate) had the highest value of TFV and the lowest
BS 882 (BS 882 1992) provides limits for the flakiness (par- value of AIV of about 189 kN and 21%, respectively; whereas
ticle thickness relative to other dimensions). Such aggregate sample 2 had the lowest value of TFV and the highest value of
particles could lead to either water gain under aggregate or AIV of about 61 kN and 36%, respectively, as can be seen in
higher water demands and lower strength in concrete. BS 882 Table 3. The obvious reason is that the cement paste attached
(BS 882 1992) limits the flakiness index determined in accord- to the RA directly affected the aggregate strength. An accu-
ance with BS 812: Part 105:1 (BS 812: Part 105.1 1989) to racy of more than 75% can be obtained based on the relation
about 50% for uncrushed gravel and about 40% for crushed between TFV and AIV given by equation (10)
rock or crushed gravel, with a warning that lower values may
be specified for special circumstances such as pavement wear- TFV = –4.4372 AIV + 240.19
ing surfaces. All the eleven samples in this study had a flaki-
ness index lower than 40%. Furthermore, there was strong (with an R2 of 0.6161) (10)
correlation on flakiness index between 10 mm- and 20 mm-
sized aggregate as shown in equation (7). where TFV is the 10% fine value (in kN); and AIV the aggre-
gate impact value (in %).
FI20 = 1.274 FI10 – 7.4317 (with an R2 of 0.746) (7) BS 882 (BS 882 1992) provides limits for the minimum
TFV and maximum AIV of about 150 kN and 45%, respec-
where FI10 is the flakiness index for 10 mm-sized aggregate tively, according to the concrete type in which the aggregate is
(in %) and FI20 the index for 20 mm-sized aggregate. used. According to British Standard requirements, samples 6

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Parameters for assessing recycled aggregate and their correlation

and 11 can be used for structural elements, samples 4 and 7 about 1% as can be seen in Table 3. Therefore, sulphate con-
for pavement work, with the other samples confined to non- tent contamination is not a major problem for RA in Hong
structural elements. Kong.

Chloride and sulphate contents Conclusion


It is important to keep RA chloride and sulphate contents To obtain wide adoption of RA, it is essential to carefully
below a certain level. RA chloride contamination derived assess its properties including particle density, porosity and
from marine structures or similarly exposed structural ele- absorption, particle shape, strength and toughness, and chlo-
ments is of concern as it can lead to corrosion of steel rein- ride and sulphate contents. Sieve analysis was also conducted
forcement. For most RA samples, however (samples 1 to 6 to create suitable concrete proportioning. It was found that
and 8 to 11), chloride ion contents were low and within the all six of the main parameters have direct relationships with
limit of standards of under about 0.05%. Nevertheless, sam- each other. The RA collected from sample 7 exhibited the worst
ple 7 fell beyond the limit with chloride contents of about quality because marine or stream water had been used in mixing
0.10 and 0.09% for 10 mm- and 20 mm-sized aggregate, concrete; however, it was still useable for non-structural con-
respectively, as can be seen in Table 3. From further investi- struction applications. Further, it should be highlighted that
gation of sample 7, some shell (from fine marine aggregates) there is strong correlation among some of the parameters.
contents were found. One of the major reasons comes from Some relations among these parameters were established,
the use of marine water or stream water in concrete mixing which allowed some testing parameters to be eliminated. For
during the period of fresh water shortage in the 1960s; a example, by measuring three of the following properties:
practice which has been banned since the 1970s. This could either ‘particle density’, ‘porosity and absorption’ or ‘particle
have increased the chloride content in the sample. shape’, and ‘strength and toughness’, and ‘chloride and sul-
In general, RA has higher sulphate content than natural phate contents’, it is sufficient to assess the RA behaviour.
aggregate. The occurrence of sulphate-based products such This can significantly simplify the testing procedure, and, at
as gypsum as contaminants in demolition waste is common. the same time, be suitable to establish the RA characteristics.
Consideration must be given to the use of sulphate-resisting
cement in situations where gypsum contamination is sus- Acknowledgements
pected (Crentsil & Brown 1998). Gypsum plaster is, however, The work described in this paper was fully supported by a
seldom used in Hong Kong where lime plaster is more com- grant from the Housing Authority Research Fund of the
mon. In fact, the highest sulphate content recorded was about Hong Kong Special Administrative Region, China (Project
0.03% for sample 1, which still fell within the standard of Ref. No. 9460004).

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