Data Collected from lab:

d p = 65 mm = 2.6 in (Conversion 1inch =25.4mm)

138
dg = + 46 = 89.9 mm = 3.5 inch
π

N g = 34

N p = 28

F = 20mm = 0.8 inch

From Internet:

Mehran Car 796cc

Power P = 39 hp

Shaft rpm n = 5000 rpm

Constraint:

d p d g❑ 2.6 3.5
Center Distance CD= + = + = 3.05 inch
2 2 2 2

Calculations:

d p ng
=
dg np

d p× np
ng =
dg

2.6 ×5000
ng =
3.5

n g = 3714 rpm

Helical Angle ᴪ = 150

Pressure angle=θ = 20 0

Diametral Pitch:

teeth
Pn =P = 6 from table 8.3
inch

teeth
Pt = Pn cosᴪ = 6cos (15) = 5.79
inch
 π π
pa = = = 2.02 inch
P t tan ᴪ 5.79 tan(15)

Face Width: F= 2 pa = 4.04 inch

As we know,

Np
Pt =
dp

Np
dp ¿
Pt

24
dp = = 4.14 inch
5.79

np N g
=
ng N p

N p × n p 5000× 24
Ng = = = 32.3 ≈ 33 teeths
ng 3714

Ng
P=
dg

Ng
dg ¿
Pt

33
dg = = 5.6 inch
5.79

Center Distance:

d p d g 4.14 5.6
Cd= + = +
2 2 2 2

Cd = 4.87 inch

Which is greater than measured CD which is 3.02 inch, so we change diametral Pitch:

teeth
Pn = P = 8
inch
 teeth
Pt = Pn. cosᴪ = 8 cos 15 = 7.7
inch

π π
pa = = = 1.52 inch
p t tan ᴪ 7.3 tan 15

F = 2 pa = 3.04 inch

As we know

Np
Pt =
dp

N p 24
dP = = = 3.1 inch
Pt 7.7

np dg
=
ng d p

n p d p 5000× 3.1
dg = = = 4.2 inch
ng 3714

Center Distance:

d p +d o 3.1+ 4.2
Cd = = = 3.65inch
2 2

3.65 ¿ 3.01 So Fail

Now we change number of pinion teeth:

Np=22 teeth

teeth
Pn = P = 8
inch

teeth
Pt = Pn. cosᴪ = 8 cos 15 = 7.7
inch

π π
pa = = =1.52 inch
P t tan ᴪ 7.7 tan(15)
 F = 2 pa = 3.04 inch

As we know,

Np
Pt =
dp

22
dp = = 2.8 inch
7.7

np Ng
=
ng N p

np d p
dg =
ng

5000× 2.8
dg = = 3.8 inch
3714

Center Distance:

d p +d o 2.8+3.8
Cd = = = 3.3 inch
2 2

3.3 ¿ 3.01 So Fail

Now we change number of pinion teeth and diametral pitch:

teeth
N p =24 P = 10
inch

np N g
=
ng N p

5000× 24
Ng = = 32.3 ≈ 33
3714

teeth
Pt = Pn. cosᴪ = 10 cos (15) =9.65
inch

π
pa = =1.21 inch
9.65 tan(15)

F = 2 pa = 2 (1.21) = 2.42 inch

Np
P t=
dp
 24
dp = = 2.4 inch
10

np N g
=
ng N p

np d p
dg =
ng

5000× 2.4
dg = = 3.23 inch
3714

Center Distance:

d p +d g 2.4+3.23
Cd = =
2 2

Cd = 2.8 inch which is less than 3.01 inch. So, it is accurate.

Data:

d p = 2.4 inch n p = 5000 rpm N p = 24 F = 2.4 inch

teeth
d g = 3.2 inch n g = 3714 rpm N g = 33 Pt = 9.6
inch

Over load factor K o :

Input =IC engine = Multicylinder engine = Moderate Shock

Driven machine =Heavy Shock

K o = {Moderate, Heavy}

K o = 2.75

Size Factor:
 Ks = 1 {Pt>5}

Load distribution Factor

Km=1+Cpf+Cma

Cpa= {F, F/dp} = {2.4 ; 1}

Cpa=0.07

Cpm= {f: gearing} = {2.4 : precisely enclosed}

Cma=0.09

Km=1+0.09+0.07
km =1.16

Rim thickness factor:

Kb=1 solid blank

Dynamic factor:

Pitch line velocity:

dp
V= *2*π*5000 conversion (1feet= 12 inch)
2∗12
feet
V=1000
min
feet
From table 9.5 at V=1000
min
Quality Number:
Q=8
feet
So, at V=1000 and Q=8
min
Kv=1.2

Geometry Factor(j):

Pinion:
Np=24 ; ᴪ =150

Jp75=0.47
Overload factor(k):
K=0.96 , Jp75=0.47
Jp24 = k* Jp75
Jp24=0.47*0.96
Jp24=0.45 for pinion

Gear:
Ng=33 ; ᴪ =150
Jg75=0.51
Overload factor(k):
K= 0.94
Jg33= k* Jg75
Jg33=0.94*0.51
Jg33=0.48

Tangential Load Wt:

W t∗d p∗2∗π∗n p lb feet
P= (1hp= 550 )
2∗12∗60 sec

P∗550∗2∗12∗60 39∗550∗2∗12∗60
Wt = =¿ = 409 lb-s
d p∗2∗3.1428∗np 2.4∗2∗3.1428∗5000

CP: 2300 { Mild steel}