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Full Scale Static and Dynamic Experiments of Hybrid CLT Concrete Composite Floor
Full Scale Static and Dynamic Experiments of Hybrid CLT Concrete Composite Floor
Full Scale Static and Dynamic Experiments of Hybrid CLT Concrete Composite Floor
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: The Cross-Laminated Timber (CLT) concrete composite floor can successfully address the issues of con-
Received 26 December 2017 ventional wood product and become an attractive alternative material for conventional reinforced con-
Accepted 5 March 2018 crete floors in mid to high-rise building. The purpose of this research was to fully evaluate the
capacity of this novel hybrid composite material under both dynamic and static conditions, before such
this hybrid system becomes widely employed. This was achieved by performing a full-scale testing of five
Keywords: floor specimens. One specimen was designed according to Eurocode 5 to satisfy the design load for com-
Cross laminated timber (CLT)
mon office buildings, and four specimens were prepared with a concrete topping with different connector
CLT–concrete composite floor
Dynamic test
types, connector angles, and connector spacing. The test results illustrated that the CLT–concrete floor
Four-point bending test specimens had excellent structural performance in terms of strength capacity, 3 –5 times higher than
Hybrid timber structure the conventional CLT floor. The vibration performances of this composite floors were also enhanced,
resulting in a remarkably effective use of this innovative materials.
Ó 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2018.03.042
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
56 K. Quang Mai et al. / Construction and Building Materials 170 (2018) 55–65
Frangi et al. [20]. Recently, Boccadoro et al. [19,25] tested several similar results were collected to determine the concrete’s proper-
LVL concrete floors with notched connections. The outcomes of ties. The average compressive strength of the concrete specimens
these investigation have confirmed the potential performance of was 27.29 Mpa. The physical properties of the concrete are shown
TCC systems in structural construction, and that it may signifi- in Fig. 1 and are summarized in Table 2.
cantly increase fire resistance, thermal mass, and enhance in- Shear connectors play a vital role in the innovative hybrid CLT-
plane rigidity. concrete composite floor, by transferring shear forces among the
However, most of these comprehensive experimental and concrete and CLT elements, as well as avoiding detachment mech-
numerical analyses focused on the performance of the timber anisms. In the first part of this comprehensive study (push-out
hybrid system when the timber was employed as a beam or col- experiment), three common types of connection (Total thread con-
umn. To date, very little research has focused on cross laminated nector with cylindrical head (SC), Coach screw (B), and VB connec-
timber-concrete hybrid structures, especially CLT–concrete com- tor (SFS)) were considered for both their strength capacity and
posite floors. From a structural point of view, CLT can provide practical aspects, (such as feasibility and cost). In the second stage,
stable and high mechanical properties in both the longitudinal two connectors which showed impressive strength and slip modu-
and transverse directions, and therefore should also be an attrac- lus performance were selected, and their specifications are indi-
tive material for floors in mid to high-rise buildings [18]. But cated in Fig. 2. The mechanical properties of the two connectors
before such a hybrid structure can be widely applied for that pur- are summarized in Table 3.
pose, the performance of CLT–concrete composite floors needs to
be much better understood. 2.2. CLT-concrete floor specimen description
Following the previous stage of comprehensive program on the
novel CLT concrete composite system, which returned important To evaluate the capability of the hybrid CLT-concrete floor, a
results for fifteen push-out specimens, the present study focused total of five full-scale floors were fabricated with the same dimen-
on investigating the performance of full-scale CLT–concrete com- sions, 900 mm 6000 mm in width and length. The length of the
posite floors. A total of five full-scale floor specimens with different composite floors was chosen to meet the typical short-span dimen-
connector angles, connector types, and connector spacing were sions of an office building, and 900 mm is the typical width of a CLT
constructed and examined under dynamic and four-point bending panel available in Korea. Among the five specimens, four were a
tests, in order to fully understand the vibration characteristics and hybrid CLT-concrete floor, with varying connector type, angle
strength capacity of the CLT hybrid floors. The global performance (45° and 90°), and spacing, and the remainder was just CLT, consid-
of the tested hybrid floors is extensively discussed, especially ered the standard specimen. A concrete topping of 100 mm thick-
focusing on vibration behaviors, bending stiffness, strength capac- ness was chosen so that the centroid of the composite cross section
ity and other influential factors. The test results were also com- was around the interface of the CLT and concrete.
pared with the predicted assessments of both static and dynamic Longitudinal and transverse bars of 10 mm diameter and 200
performance for all of the specimens based on the procedure in mm spacing were also used to confine the concrete and prevent
EN 1995-1-1 [8]. creeping cracks. To minimize the effect of connector insertion into
the CLT, lead holes with a round diameter 2 mm smaller than the
connector diameter were drilled to ensure the quality of the CLT,
2. Experimental program and that the connectors were in the right position [8]. Details of
the five specimens are listed in Table 4 and Fig. 3; the ‘‘B” and ‘‘SFS”
2.1. Material properties designations indicate the type of connector, and the following
notations represent the angle and the spacing of the connector.
In this study, Korean domestic spruce was used to manufacture
cross laminated timber (CLT) panels which consisted of five layers 2.3. Test set-up
with 150 mm thickness (approximately 30 mm for each layer). To
strongly bond the timber layers together, Phenol-resorcinol The details of the test setup for the 4-point bending experiment
formaldehyde resin was chosen as the adhesive because of its of the CLT-concrete composite floor specimens is provided in Fig. 4.
bonding ability under cyclic conditions. The mechanical properties The bending load was imposed using a vertical hydraulic actuator
of the CLT were specified by the manufacturer, and the global prop- of 500 kN with a maximum stroke length of 250 mm, controlled by
erties of each of the panels were measured according to Korean a load cell. In order to generate movement just in the vertical direc-
Standards (KS), and had to meet at least the E8 class of the Korean tion, this hydraulic actuator was fixed to a symmetrical steel reac-
Standards requirements. The CLT properties measured in this tion frame. Two thin rubber plates were also provided to ensure
experiment were approximately equal to the E12 class in the Kor- that a uniformly distributed load would be transferred to the spec-
ean Standards (Table 1). imens, and to avoid crushing in the concrete surface. The compos-
A total of five cylindrical specimens 200 mm 100 mm in ite floor specimens were supported by two pinned connections
height and diameter were made and tested to investigate the char- which were able to rotate to represent the actual boundary condi-
acteristic properties of the concrete, in accordance with ASTM C39 tions of the CLT floor.
(Standard Test Method for Compressive Strength of Cylindrical A total of eight LVDTs (four LVDTs with a stroke of 200 mm, and
Concrete Specimens) [6,7]. The stress-strain curves of the five com- the remainder with a stroke of 20 mm) were installed in the hybrid
pressive specimens were compared, and four of them exhibiting composite floor to measure the relative movements of the CLT and
Table 1
Mechanical properties of the CLT (MPa).
Class Bending Tension parallel to grain Compression parallel to grain Compression perpendicular to grain Elastic modulus
(fb) (ft) (fc) (fp) (E)
E8 8.2 4.1 9.6 2.5 8000
E10 10 6 11.2 2.5 10000
E12 12.4 8.2 12 3.5 12000
K. Quang Mai et al. / Construction and Building Materials 170 (2018) 55–65 57
opening of the floor, and the remaining two (u7 and u8) were used
to monitor the relative movement between the CLT and concrete at
the supports. An important aspect of these experiments was to
observe the behavior of the elastic or plastic connectors through-
out the specimens. Three layers of strain gauges were installed in
the floor specimens, at connectors, longitudinal bars, and trans-
verse bars, with over forty strain gauges for each hybrid specimen.
The loading procedure applied in the tests was carried out in
accordance with EN ISO 26891 [5] and is shown in Fig. 5c. The
experiment was performed under force-controlled up to 70% of
the estimated ultimate load (Fest), and then reverted to the dis-
placement control regime until the specimen failed. This switching
in load control regime helps to capture softening failure in the
tested specimens. To prevent initial slip or slack failures due to
internal friction force between the CLT and concrete, an unloading
state (0.4Fest) was applied.
To measure modal parameters such as natural frequencies,
mode shapes and damping ratios, the dynamic testing was per-
Fig. 1. Stress-strain curves in the compression test. formed under the Force Vibration Test, using a rubber hammer to
produce excitations. Up to five piezoelectric accelerometers with
the sensitivity of 1008 mV/g, and frequency range of 0.05–1500
Table 2
Properties of the concrete.
Hz, were used to obtain signals from the hybrid floors. As shown
in Fig. 5a, they were attached along the top center line of the floor
Compressive Strain at comp. strength Modulus of elasticity specimens, which equally divided the specimens into six segments,
Strength (%) (Gpa)
to precisely determine the flexural modes. Each of these
(Mpa)
accelerometers was connected to one channel of ANYLOGGER, a
27.29 0.2065 14.92
wireless system, to transmit the responses of the specimens to a
monitoring PC. This product has sampling rate from 1 to 1000
Hz, 2.4 GHz Bluetooth transmit frequency, and was supported by
concrete panels, as shown in Fig. 5. The vertical displacement of Korea Maintenance and Control Co., Ltd. To accurately excite all
the hybrid specimens was estimated using four LVDTs which were modes of interest, different points on the surface of the specimens,
located at mid-span (u1 and u2), and under point-load (u5 and u6). including a central mid-span point, and 1/3 span points, were cho-
Two LVDTs were also setup at mid-span to measure the gap- sen to apply the impact force with the modal hammer. To avoid
Table 3
Mechanical characteristics of connectors.
where, fax,k is the characteristic extraction-resistance parameter; ftens,k is the characteristic of tensile strength; and fy,k is the yield strength of the connector; and My,k is the
characteristic yield moment.
58 K. Quang Mai et al. / Construction and Building Materials 170 (2018) 55–65
Table 4
Summary of test specimens.
No Specimen CLT Thickness Concrete thickness Connector spacing Connector angle Connector type
(mm) (mm) (mm) (mm)
1 Standard 150 – – – –
2 B-45-s150 100 150 45 Bolt
3 SFS-90-s150 100 150 90 VB connector
4 SFS-45-s150 100 150 45 VB connector
5 SFS-45-s300 100 300 45 VB connector
vertical movement of the floor, the impact forces from the rubber which contributed significantly to the perceptible vibration
hammer were gently imposed during the dynamic experiment to response, is obviously presented in Fig. 6.
prevent bounce on the support. In general, the natural frequency of all the specimens varied
from 8 Hz to 12 Hz, which was below the range of frequency that
humans can perceive (4 –8 Hz as specified in [8]). To be more
specific, the standard floor specimen (only CLT) had the lowest
3. Dynamic test results and discussion value of fundamental frequency with 8.775 Hz. This frequency
value is still above the limits specified in the Eurocode 5 standard
Ambient Response Testing and Modal Identification Software for timber (EN 1995-1-1), which requires a special investigation for
(ARTeMIS modal) [22] was used to analyze the raw experimental residential floors that have a principal frequency below 8 Hz [8].
data. The considerable advantage of this commercial software is However, in the CLT handbook [23], it is noted that the natural fre-
that it covers various operating modal analysis techniques such quency requirement for CLT floors is above 9 Hz, and for satisfac-
as Enhanced Frequency Domain Decomposition (EFDD), Curve-fit tory CLT floors with a concrete topping was usually above 10 Hz.
frequency Domain Decomposition (CFDD), and Stochastic Sub- The floor specimens prepared with 100 mm of topping concrete,
space Identification-Unweighted Principal Component (SSI-UPC) were found to be superior and satisfied the standard requirements,
[21]. In addition to this software, Fast Fourier-Transform (FFT) with a fundamental frequency around 12 Hz. It is obvious that the
algorithms available in other software (for example Matlab hybrid floor system’s mass will be the crucial factor governing the
R2017a or OriginPro v8.5) were also applied to transform the col- fundamental frequency. For the hybrid specimens B-45-s150 and
lected responses in the time domain into the frequency domain SFS-45-s150, there were no apparent differences in the natural fre-
in order to double-check the modal analysis results. quency, which were 12.01 Hz and 12.03 Hz, respectively. The dif-
Both approaches exhibited equivalent results, and the natural ferences in the fundamental frequency of specimens with the
frequencies of the composite specimens are summarized in Table 5. same layout but different spacing (SFS-45-s150 and SFS-45-s300
As mentioned above, three various locations on the surface of the specimen) was minor, with only 4.6% in difference. The same trend
floor were chosen to strike with the hammer, five times for each was observed for two specimens when the layout of the connector
location, and the natural frequency was calculated by the average was changed from 45° (SFS-45-s150) and 90° (SFS-90-s150), with
of the three best results. A frequency bandwidth below 100 Hz, only 3.2% difference. With the same number of connectors, the
K. Quang Mai et al. / Construction and Building Materials 170 (2018) 55–65 59
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
SFS-45-s300 specimen and SFS-90-s150 specimen exhibited a sim- ðEIÞeff =w
p
ilar natural frequency. Therefore, it can be concluded that increas- f1 ¼ 2 ð1Þ
2l m
ing the degree of composite action in the hybrid CTL–concrete floor
(longitudinal stiffness) has little effect on improving the natural where, l and w are respectively the hybrid floor’s span and width in
frequency. m, m is the mass per unit area in kg/m2, and (EI)eff is the equivalent
The first order flexural frequency of a residential floor, f1, may longitudinal bending stiffness of the specimen in Nm2/m. As speci-
be determined based on EN 1995-1-1 design guidelines [8], which fied in the provisions, the maximum initial value of vertical vibra-
describes an approach for predicting the fundamental frequency of tion velocity (unit impulse velocity in m/s) should be accessed for
simply supported rectangular floors. residential floors having a natural frequency, f1 > 8 Hz.
60 K. Quang Mai et al. / Construction and Building Materials 170 (2018) 55–65
b. LVDTs location
c. Loading procedure
Fig. 5. Accelerometer, typical LVDTs location and loading procedure.
Table 5
Summary of dynamic test results.
e. Standard specimen
Fig. 6. Frequency response obtained from the measurement of floor specimens.
4. Four-point bending test results and discussion (SLS) and ultimate load stage (ULS) for typical residential and
non-residential buildings. To be more specific, as specified in Kor-
4.1. Bending stiffness and load carrying capacity ean Standard, the design loads for a typical residential floor are:
X
n
The load-displacement curves for five full-scale composite floor xSLS ¼ ðgÞ þ qL ð5Þ
specimens, obtained from the four-point bending tests, are exhib- i¼1
ited in Fig. 7. The average value of the two midspan LVDTs in both
sides of the specimens was used to determine the global deforma- X
n
xULS ¼ cg ðgÞ þ cq qL ð6Þ
tion of each specimen. In general, the performance of all the spec- i¼1
imens exhibited adequate capacity under the service load stage
P
where, ni¼1 g is the sum of the permanent load, from the slab, inte- 4.2. Cracking and failure observations
rior partition, electric devices and water, which is usually equal to
5200 N/m2, qL = 2450 N/m2 is the live load, cg ¼ 1:2 and cg ¼ 1:6 The common failure patterns for all of the hybrid floor speci-
are the combination design load factors. The uniform distributed mens were visually detected and are indicated in Fig. 8. For all
loads are then transformed to the four-point bending loads based tested specimens, the tension and shear failure mechanisms, which
on the equivalent bending deflection criterion, F ¼ ð3 xi LÞ=4. formed in the CLT region between the two load application point
Thus, the load levels corresponding to the design load for SLS and locations, were predominant while the concrete members likely
ULS in this study are 30 kN and 39.8 kN, respectively. This indicates remained undamaged until maximum load was reached. The bend-
that for the design load levels of both residential and office build- ing failure started in the CLT at the location connecting two plies
ings, all of the hybrid specimens were still under the linear-elastic (finger joints). This failure was triggered as the load increased,
range. and the rolling shear failure subsequently propagated in the next
As shown in Table 6, the bending strength of the floor speci- transverse layer, causing localized layer delamination (Fig. 8d). At
mens with concrete topping were remarkably enhanced, compared this loading phase, the floor specimens, especially the hybrid com-
with the standard specimen, with only five layers of CLT. With 100 posite specimens, were able to resist more bending load and as a
mm of concrete topping on the CLT panel, the bending capacity of result, a phase of increased loading was recorded after a signifi-
specimen SFS-45-s300 and SFS-90-s150 was approximately double cantly abrupt load (Fig. 7).
than that of the standard specimen. Similarly, specimens using SFS Regarding concrete failure, except for the SFS-45-s300 speci-
and a bolt connector, with a 45° layout and 150 mm of connector men, which showed long hairline cracks, and a large gap opening,
spacing, showed superior strength, 234.79 kN and 247.32 kN, the remaining samples exhibited few cracks and no observable
respectively. The experimental results were positive because the gap. This could lead to the important conclusion that the connector
composite specimens exhibited high ductility, with very late spacing needs to be provided close enough to not only avoid sepa-
tensile-bending failure in the CLT panels. The positive outcomes ration of the CLT and concrete, but also to maximize the strength of
for the hybrid composite floors is because the strength advantages the hybrid floors.
of both materials were combined, and the concrete contributes to For a better understanding of the failure mechanism in the
the increasing stiffness of the floor system. tested specimens, several strain gauges were attached to the con-
Table 7 summarizes the estimated bending stiffness and degree nections as well as the longitudinal steel bars mentioned in the test
of composite action (DCA) for the tested floor specimens. The setup section. After the early stage of the loading phase, with-
bending stiffness of the test series was calculated from the mid- drawal of the connectors located in the near two end regions of
span deflection at two load levels, of 10% and 40% of maximum the hybrid floors had begun and cracking sounds at this stage were
load capacity (Eq. (7)). The degree of composite action was esti- recorded. This load level was around 125 kN for B-45-s150 and
mated to be in Eq. (8). SFS-45-s150, and in SFS-90-s150 and SFS-45-s300 was approxi-
mately 75 kN. The observations were entirely consistent with the
d ¼ ½Fa ð3L2 4a2 Þ=48EI ð7Þ small reductions in bending stiffness illustrated in Fig. 7b and c.
over one and a half times the strength of specimen SFS-90-s300 1
(234.79 kN and 152.12 kN respectively). It is worth emphasizing Ei Ai si
ci¼1 ¼ 1 þ p2 ð10Þ
that by using 150 mm of connector spacing, both B-45-s150 and ki L2
SFS-45-s150 had superior strength, and could likely have achieved
full DCA, irrespective of the connection type.
Table 6
Summary of four-point bending test results.
Specimen At 0.4 Fmax Maximum load Mid-span deflection End slip-left End slip-right
Fmax (kN) dF max (mm) mLeft (mm) mright (mm)
0.4 Fmax d0:4F max (mm)
Table 7
Estimation of bending stiffness and degree of composite action (DCA).
where, (EI)i and Ai are the bending stiffness and the section area of capacity of the hybrid floors. It is also worth emphasizing that it
concrete (i = 1) and CLT (i = 2) calculated by the shear analog is important to consider the transverse layer effect when measur-
method; ki is the slip modulus of the connectors; si is the spacing ing the performance of the CLT panels, but this is less crucial in the
of the connectors; and ai is the distance between the centroid axis CLT–concrete composite floors, especially for a floor with high span
of the section to the centroid axis of each element member: to depth ratio.
effect on floor vibrational performance, the increasing [3] David Yeoh et al., Preliminary research towards a semi-prefabricated LVL–
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