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Illustrated Parts Manual

Models
1200SJP
1350SJP

3121208
January 14, 2014
REVISION LOG

NOTE: 1200SJP /1350SJP Global Illustrated Parts Manual P/N 3121208 replaces both ANSI Illustrated Parts Manual
P/N 3121143 and CE Illustrated Parts Manual P/N 3121845. Use P/N 3121208 as a replacement as it includes all past
history.

GROUND MODULE MODULE IDENTIFICATION

MODULE ON MACHINES MODULE ON MACHINES


“WITHOUT UGM” “WITH UGM”
(UNIVERSAL (UNIVERSAL
GROUND MODULE) GROUND MODULE)

May 1, 2005 - Original Issue of Manual (Edited to B/M 0010582 Revision 24)
January 16, 2006 - Revised Manual (Edited to B/M 0010582 Revision 34)
May 15, 2006 - Revised Manual (Edited to B/M 0010582 Revision 37)
August 31, 2006 - Revised Manual (Edited to B/M 0010582 Revision 38)
December 31, 2006 - Revised Manual (Edited to B/M 0010582 Revision 39)
April 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 44)
August 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 47)
December 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 49)
June 15, 2008 - Revised Manual (Edited to B/M 0010582 Revision 53)
January 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)
May 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)
December 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)
June 15, 2010 - Revised Manual (Edited to B/M 0010582 Revision 71)
March 11, 2011 - Revised Manual (Edited to B/M 0010582 Revision 90)
June 8, 2011 - Revised Manual (Edited to B/M 0010582 Revision 91)
September 20, 2011 - Revised Manual (Edited to B/M 0010582 Revision 96)
January 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
June 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
August 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
December 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
April 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)

3121208 1200SJP 1350SJP A


REVISION LOG

July 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)


October 7, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)
January 14, 2014 - Revised Manual (Edited to B/M 0010582 Revision AF & 1001160100 Revision D)

B 1200SJP 1350SJP 3121208


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1


1-1 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596) . . . . . . . . . . . . . . . . . . . . . . 1-18
1-6 DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552) . . . . . . 1-20
1-7 DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131) . . . . . . 1-26
1-8 DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT) . . . . . . . . . 1-32
1-9 DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT) . 1-36
1-10 DRIVE MOTOR ASSEMBLY (SN 0300100131 TO PRESENT) . . . . . . . . . . . . . . . . . . . 1-40
1-11 FRAME VALVES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-12 TRACTION VALVE ASSEMBLY (PRIOR TO SN 0300072337) . . . . . . . . . . . . . . . . . . . 1-46
1-13 TRACTION VALVE ASSEMBLY (SN 0300072337 to SN 0300100131). . . . . . . . . . . . . 1-48
1-14 TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT) . . . . . . . . . . . . . . . . 1-50

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1 VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS . . . . . . . . . . . . . . . . 2-2
2-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION . . . . . . . . . . . . . . . . . . . 2-10
2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 CATERPILLAR DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-6 DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION . . . . . . 2-28
2-7 DEUTZ TD2011 TIER IVi-FLEX & TIER IVi-PRE ENGINE INSTALLATION . . . . . . . . . . 2-40
2-8 DEUTZ TCD2.9L4 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2-9 PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) . . . . . . . . . . . 2-60
2-10 PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) . . . . . . . . . . . . . . . . . 2-66
2-11 PUMP ASSEMBLY (SAUER TANDEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
2-12 PUMP ASSEMBLY (SAUER PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
2-13 PUMP ASSEMBLY (SAUER GEAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-14 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-15 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . 2-86
2-16 HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ BF4M2011
& TD2011 ENGINES (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-17 HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-18 GROUND CONTROLS INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . 2-94
2-19 GROUND CONTROLS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-20 ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
2-21 ENGINE TRAY JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
2-22 HOOD INSTALLATION (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
2-23 HOOD INSTALLATION (STEEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118
2-24 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL). . . . 2-124
2-25 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). . . . . . . . . . 2-128
2-26 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES . . . . 2-132
2-27 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES
(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) . . . . . . . . . . . . . . . . . . . 2-138
2-28 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES
(BELT DRIVEN) (SN 0300080338 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144
2-29 CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) . . . . . . . . . 2-152
2-30 CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL). . . . . . . . . . . . . 2-156

3121208 1200SJP 1350SJP i


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


3-1 BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 ACTUATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-4 POWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-5 BOOM SENSORS AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-6 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . 3-26

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1


4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . . . . 4-8
4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 CONTROLLER ASSEMBLY (LIFT & SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-5 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1


5-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 PLATFORM LEVEL CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 JIB CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 STEER CYLINDER ASSEMBLY (PRIOR TO SN 0300073367). . . . . . . . . . . . . . . . . . . . 5-12
5-7 STEER CYLINDER ASSEMBLY (SN 0300073367 TO PRESENT) . . . . . . . . . . . . . . . . . 5-14
5-8 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6-1 HYDRAULIC DIAGRAM - DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 HYDRAULIC DIAGRAM - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-5 HYDRAULIC DIAGRAM - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 HYDRAULIC DIAGRAM - 7500W GENERATOR (PRIOR TO SN 0300080338) . . . . . . . 6-18
6-7 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1


7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO
SN 0300087579) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579
TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7-4 HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . 7-42
7-5 HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . 7-64

ii 1200SJP 1350SJP 3121208


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8-1 DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT) . . . . . . . . . . . 8-6
8-3 DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) . . . . . 8-10
8-4 DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT). . . 8-16
8-5 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) . 8-22
8-6 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121208 1200SJP 1350SJP iii


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

iv 1200SJP 1350SJP 3121208


SECTION 1
FRAME

3121208 1200SJP 1350SJP 1-1


SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS


47 47
6 115 254
3 20 13
1 1
105
27 144
30 19 145
18
47 1 46
6 18
29

22
49 1
6
47
46
34 28

17
220
246 48
217 231 32
212 2
50 16
225
220
246
231
226 212

4 1
1 33
11 29 2
47
14
37 2
38 53
24 54
1 55
9 47 56 39
40
25 51
41
42 41
1 26 42 26
47 1
9 47 1 41
47 8 42 7
41 26 41 47 41
42 23 42 1
26 7 42
47 1 47
47 8 41 26
1 47 42
8 1
8
43 1
21 7
2 47
31 52
53
41 26
56 42
43 1 39
7 40
50
47 25

1-2 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref AXLE INSTALLATIONS - COMMON PARTS
0271934 Ref Fixed Axle K
0271521 Ref Oscillating Axle K

1 0100011 AR Compound, Locking


2 0100019 AR Compound, Locking
3 0100081 AR Adhesive #454
4 0363037 4 Bar, Stop
5 Not Used
6 0641606 40 Bolt 3/8in-16NC x 3/4in
7 0641608 48 Bolt 3/8in-16NC x 1in
8 0641609 32 Bolt 3/8in-16NC x 1-1/8in
9 0641611 16 Bolt 3/8in-16NC x 1-3/8in
10 Not Used
11 0641613 8 Bolt 3/8in-16NC x 1-5/8in
12 Not Used
13 0641624 4 Bolt 3/8in-16NC x 3in
0641620 4 Bolt 3/8in-16NC x 2-1/2in
14 0641808 8 Bolt 1/2in-13NC x 1in
15 Not Used
16 0642214 1 Bolt 3/4in-10NC x 1-3/4in
17 0962033 2 Bushing
18 1180358 4 Carrier
7024365 AR 24 in Section Repair Kit (Includes Inner & Outer Links, Joining
Bars & Rollers, and Assembling Hardware)
7024366 1 Mounting Bracket Kit (Includes Mounting Brackets for Both
Ends, 1 Roller Assembly and Assembling Hardware)
19 1320263 4 Clamp, Cable
20 1320298 4 Clamp, Hose
21 1684102 4 Axle Extension Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
22 3310805 8 Locknut #8-32NC
23 3340881 8 Pad, Wear
24 Use 1001161401 2 Pad, Axle (was p/n 3340907)
25 Use 1001161402 8 Pad, Wear (was p/n 3340946)
26 Use 1001161403 32 Pad, Wear (was p/n 3340932)
27 3340939 8 Pad, Rubber
28 3422918 1 Pin
29 3422960 4 Pin
30 3573294 4 Plate
31 3573335 8 Plate
32 3841287 1 Keeper, Pin
33 3900270 4 Bolt, Shoulder 1/2in -13NC x 1-1/2in
34 3930820 8 Capscrew #8-32NC x 1-1/4in
35 to 36 Not Used
37 4071035 2 Shim #18 Gauge
38 4071036 4 Shim #11 Gauge
39 4071054 8 Shim #18 Gauge
40 4071055 12 Shim #11 Gauge

3121208 1200SJP 1350SJP 1-3


SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
41 4071039 24 Shim #18 Gauge
42 4071040 36 Shim #11 Gauge
43 4071042 24 Shim #16 Gauge
44 to 45 Not Used
46 4 Switch, Limit Options:
Use 4360578 Prior to SN 0300074420 (was p/n 4360322)
Use 4360578 SN 0300074420 to SN 0300080869 (was p/n 4360549)
4360578 SN 0300080869 to Present (Note: P/N 4360578 does not
include #57 Connector - Purchase Separately)
47 4711600 140 Flatwasher 3/8in Thin
48 4740461 1 Thrustwasher
49 4750800 8 Flatwasher #8 Regular
50 4846637 4 Extension, Axle
51 4846383 1 Box, Axle Pivot
52 0681813 12 Bolt 1/2in-13NC x 1-5/8in (Grade 8)
53 0681814 18 Bolt 1/2in-13NC x 1-3/4in (Grade 8)
54 0681815 12 Bolt 1/2in-13NC x 1-7/8in (Grade 8)
55 0681816 6 Bolt 1/2in-13NC x 2in (Grade 8)
56 4711800 48 Flatwasher 1/2in Thin
57 4460968 4 Connector, Strain Relief (Not Shown)

Ref AXLE INSTALLATION - OPTIONAL PARTS

0271934 Ref Fixed Axle I


101 to 104 Not Used
105 0363076 2 Bar, Stop
106 to 114 Not Used
115 0641814 4 Bolt 1/2in-13NC x 1-3/4in
116 to 143 Not Used
144 4071049 6 Shim 11 Gauge
145 4071050 4 Shim 16 Gauge

0271521 Ref Oscillating Axle K


201 to 211
212 0642020 4 Bolt 5/8in-11NC x 2-1/2in
213 to 216 Not Used
217 1684081 2 Oscillating Axle Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
218 to 219 Not Used
220 3312005 4 Locknut 5/8in-11NC
221 to 224 Not Used
225 3422833 2 Pin
226 3422915 2 Pin
227 to 230 Not Used
231 3841258 4 Keeper, Pin
232 to 245 Not Used
246 4712000 4 Flatwasher 5/8in Thin
247 to 253 Not Used
254 3520054 4 Plug

1-4 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-5


SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION

1-6 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271520 Ref STEER INSTALLATION J

1 0100011 AR Compound, Locking


2 0100019 AR Compound, Locking
3 0100035 AR Compound, Locking
4 Not Used
5 0630464 4 Screw, Button Head #10-24NC x 1/2in
6 0641505 4 Bolt 5/16in-18NC x 5/8in
7 0641511 4 Bolt 5/16in-18NC x 1-3/8in
8 Not Used
9 0641634 4 Bolt 3/8in-16NC x 4-1/4in
10 0642016 4 Bolt 5/8in-11NC x 2in
11 0962423 8 Bushing
12 1671040 4 Cover, Sensor
13 4 Steer Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
Use 1684314 Prior to SN 0300073367 (was p/n 1684034)
1684314 SN 0300073367 to Present
14 3311505 4 Locknut 5/16in-18NC
15 3300464 4 Nut, Slotted
16 Not Used
17 3422917 4 Kingpin
18 3422940 4 Pin, Steer Cylinder (Outer)
19 3422941 4 Pin, Steer Cylinder (Inner)
20 4 Pin, Sensor Options:
3422942 Prior to SN 0300090782
3423256 SN 0300090782 to Present
21 3451214 4 Pin, Cotter 3/8in x 3-1/2in
22 3760383 4 Ring, Retaining
23 3841258 4 Keeper, Pin
24 Not Used
25 3931020 8 Capscrew #10-24NC x 1-1/4in
26 3931412 16 Capscrew 1/4in-20NC x 3/4in
27 3932024 8 Capscrew 5/8in-11NC x 1-1/2in
28 4 Spindle Options:
Use 1001099632 Prior to SN 0300100131 (was p/n 4130387)
1001099632 SN 0300100131 to Present (was p/n 4130416)
29 4360505 4 Switch, Rotary Angle Sensor (Steer)
30 4460914 4 Terminal
31 4711500 12 Flatwasher 5/16in Thin
32 4711800 4 Flatwasher 1/2in Thin
33 4740181 4 Thrustwasher
34 4740229 4 Thrustwasher
35 4740505 8 Thrustwasher
36 4751600 4 Flatwasher 3/8in Regular
37 4755000 4 Flatwasher 2-1/2in Regular
38 4 Arm, Steer Options:
4846494 Prior to SN 0300090782
0200833 SN 0300090782 to Present

3121208 1200SJP 1350SJP 1-7


SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 0741606 8 Screw, Countersunk 3/8in-16NC x 3/4in
40 1120549 4 Cap, Seal (Outer)
41 1120550 4 Cap, Seal (Inner)
42 3960551 4 Seal (Outer)
43 3960552 4 Seal (Inner)
44 0080277 4 Adapter, Angle Sensor Pilot (SN 0300090782 to Present)
45 4750800 8 Flatwasher M8

1-8 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-9


SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

201 RH
202 LH

203
204
151
131
101

302
301
SPINDLE
REF.
4
1
3
152
131
102

1-10 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref WHEEL DRIVE INSTALLATION
0271522 Ref Prior to SN 0300100131 E
Ref SN 0300100131 to Present
0275685 Ref With Bonfiglioli Drive Hub B
1001104324 Ref With Reggiana Riduttori Drive Hub A

1 0100019 AR Compound, Locking


2 Not Used
3 0701617 48 Bolt M16 x 45mm (12 Per Wheel)
4 4892000 48 Washer Hardened 5/8in (12 Per Wheel)

0272258 Ref HUB AND MOTOR ASSEMBLY (PRIOR TO SN 0300079596) B


Ref Note: Original Equipment hub may have been replaced with
Service Replacement. Refer to tag on hub for identification
before ordering parts.

101 Use 2780283 4 Drive Hub Assembly (Was p/n 2780248 - See DRIVE HUB
ASSEMBLY for Breakdown. See DRIVE HUB AND MOTOR
ASSEMBLY for replacement components for Service
Replacement p/n 2780283.)
102 3160291 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)

131 Ref HUB AND MOTOR ASSEMBLY (SN 0300079596 TO


SN 0300100131)
Ref Note: For Machines Built SN 0300079596 to SN 0300083552,
Original Equipment may have been replaced with Service
Replacement. Refer to tag on hub for identification before
ordering parts.

Use 2780284 4 SN 0300079596 to SN 0300083552 (Was p/n 2780279 -


See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown.
See DRIVE HUB AND MOTOR ASSEMBLY for replacement
components for Service Replacement p/n 2780284.)
2780284 4 SN 0300083552 to SN 0300100131 (See DRIVE HUB AND
MOTOR ASSEMBLY for Breakdown)

Ref HUB AND MOTOR ASSEMBLY (SN 0300100131 TO PRESENT)


2780286 Ref With Bonfiglioli Drive Hub C
1001104315 Ref With Reggiana Riduttori Drive Hub A

151 4 Drive Hub Assembly Options:


Ref Note: Various brands used on Machines Built SN 0300100131
to Present. When replacing complete hub, note that all 4 hubs
must be the same brand.
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. Identify brand before ordering replacement parts.
1001093243 Bonfiglioli Hub (was p/n 2780290) (See DRIVE HUB
ASSEMBLY - BONFIGLIOLI for Breakdown)
1001104325 Reggiana Riduttori Hub (See DRIVE HUB ASSEMBLY -
REGGIANA RIDUTTORI for Breakdown)

3121208 1200SJP 1350SJP 1-11


SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
152 3160339 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)

Ref TIRE AND WHEEL INSTALLATIONS


0271852 Ref Foam-Filled Tires B
1001115961 Ref Solid Tires A
Ref Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
201 2 Right Side Tire & Wheel Assembly Options (See Items 301-302
for Breakdown):
0272055 Foam-Filled Tire and Wheel Assembly
1001112716 Solid Tire and Wheel Assembly
202 2 Left Side Tire & Wheel Assembly Options (See Items 301-302
for Breakdown):
0272056 Foam-Filled Tire and Wheel Assembly
1001112669 Solid Tire and Wheel Assembly
203 0701619 64 Bolt M16 x 55mm (16 Per Wheel)
204 4892000 64 Washer Hardened 5/8in (16 Per Wheel)

Ref TIRE AND WHEEL ASSEMBLY COMPONENTS

301 4 Tire Only Options:


4520261 Tire 445/50D710 (For Foam Filling)
See Note Tire 445/65-24 (Solid) (Note: Not Available - Purchase Items
201 or 202)
302 4 Rim Only Options:
4860236 Rim, Wheel (Foam-Filled Tires)
See Note Rim (Solid Tires) (Note: Not Available - Purchase Items 201
or 202)

1-12 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-13


1-14
120 69 87 67 65 63 74 77 78 61 76 75 73 72 27 28 24 1 11 15 2 5 13

251 40
252A
252B
252 252C 50
252D
252E 46
252F
48
SECTION 1 FRAME

45

14

17

10
52
51
9

1200SJP 1350SJP
54
53
44
43
55
77 78 77 75 76 75 47
42
16
FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596)

21
22

60 20 23 12 19 4 64 68 62 66 3 7 30 41 33 8

3121208
SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780248 Ref DRIVE HUB ASSEMBLY B
Ref Note: Original Equipment p/n 2780248 hub may have been
replaced with Service Replacement p/n 2780283. - See DRIVE
HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on
hub for identification before ordering parts.
Ref Note: Unless there is capability to torque shaft (item 4) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.

1 Use 7024028 4 Gear, Planet


2 Use 7024029 3 Gear, Planet
3 7022535 1 Gear, Sun
4 Use 7022536 1 Nut, Shaft
5 7021388 3 Pin, Planet
6 Not Used
7 7022537 1 Carrier, Planet
8 7022538 1 Cover
9 7024967 1 Button, Thrust
10 Use 7024029 3 Bearing, Roller
11 Use 7024028 4 Bearing, Roller
12 Use 7022536 1 Bearing, Ball
13 Use 7022540 2 Bolt, Hex
14 Use 7024029 3 Ring, Retaining
15 Use 7024028 4 Ring, Retaining
16 7022546 1 Ring, Retaining
17 Use 7024029 3 Ring, Stay
18 Not Used
19 7024966 1 O-Ring
20 7024968 1 Seal, Face
21 7022550 2 Plug
22 Use 7022540 2 Seal, Ring
23 Use 7022536 2 Bolt
24 See Note 2 Ball (Note: Not Available For Purchase)
25 to 26 Not Used
27 See Note 2 Bolt (Note: Not Available For Purchase)
28 See Note 2 Washer (Note: Not Available For Purchase)
29 Not Used
30 7022556 1 Gear, Ring
31 to 32 Not Used
33 Use 7022540 1 O-Ring
34 to 39 Not Used
40 Use 7024030 3 Gear, Planet
41 7022559 1 Carrier, Planet
42 7022560 1 Gear, Sun
43 Use 7022540 1 Gear, Sun
44 Use 7022540 1 Shaft, Input
45 7011326 3 Pin, Planet
46 Use 7024030 3 Bearing, Roller
47 7022564 1 Ring, Retaining
48 Use 7024030 3 Ring, Retaining
49 Not Used

3121208 1200SJP 1350SJP 1-15


SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
50 Use 7024030 3 Ring, Stay
51 7022567 1 Cover
52 7022568 1 Washer Thrust
53 Use 7022536 2 Bolt
54 Use 7022540 1 O-Ring
55 Use 7022540 1 Spring, Pressure
56 to 59 Not Used
60 7022572 1 Spindle
61 7022573 1 Piston
62 7022574 1 Coupler
63 7022575 1 Ring, Locator
64 7021354 1 Plate, Back-up
65 7022576 1 Plate, Back-up
66 7022577 1 Ring, Retaining
67 7022578 1 Ring, Retaining
68 7022509 1 Ring, Retaining
69 7022579 2 Bolt
70 to 71 Not Used
72 Use 7022580 4 Disc, Brake
73 Use 7022580 5 Disc, Brake
74 Use 7022580 16 Spring
75 Use 7022581 2 Ring, Back-up
76 Use 7022581 1 Seal
77 Use 7022581 2 Ring, Back-up
78 Use 7022581 1 Seal
79 to 86 Not Used
87 7024032 1 O-Ring
88 to 119 Not Used
120 See Note 1 Motor Assembly (Note: See Tire & Wheel Drive Installation)
121 7024031 1 O-Ring (Not Shown)
122 to 223 Not Used
224 7024969 2 Pin, Slotted (Not Shown)
225 to 250 Not Used
251 7022581 1 Brake Seal Kit (Includes Items 75-78)
252 AR Repair Kit Options:
252A 7022580 1 Brake Disc Kit (Includes Items 72-74)
252B 7022536 1 Bearing Kit (Includes Items 4, 12, 23 & 53)
252C 7024030 1 Planet Gear & Bearing Kit (Includes Items 40, 46, 48 & 50)
252D 7024029 1 Planet Gear & Bearing Kit (Includes Items 2, 10, 14 & 17)
252E 7024028 1 Planet Gear & Bearing Kit (Includes Items 1, 11 & 15)
252F 7022540 1 Mechanical Disconnect Kit (Includes Items 13, 22, 33, 43, 44,
54 & 55)

1-16 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-17


SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596)

16
27

33
6
21

12
9

36
22

23
2

35
3
39

13
1
5

7
17

15
29

20
25

VIEW C-D
VIEW A-B

8
30
24

51
37
38

1-18 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160291 Ref DRIVE MOTOR ASSEMBLY A

1 7012716 1 Rotary Group Assembly


2 See Note 1 Piston, Control (Note: Not Available For Purchase)
3 See Note 1 Rod, Piston (Note: Not Available For Purchase)
4 Not Used
5 See Note 1 Housing (Note: Not Available - Purchase Complete Drive
Motor Assembly)
6 See Note 1 Plate, Port (Note: Not Available For Purchase)
7 7024036 1 Plate, Swash
8 7024037 1 Driveshaft
9 See Note 1 Plug, Screw (Note: Not Available For Purchase)
10 to 11 Not Used
12 7012704 1 Shim
13 See Note 1 Stop Screw (Note: Not Available For Purchase)
14 Not Used
15 7024038 1 Bearing
16 7012706 1 Bearing
17 7024039 2 Shell, Cradle
18 to 19 Not Used
20 Use 7024034 1 Seal, Shaft
21 Use 7024034 1 O-Ring
22 Use 7024034 1 O-Ring
23 Use 7024034 2 O-Ring
24 Use 7024034 1 Seal
25 7012715 1 V-Ring
26 Not Used
27 7024040 4 Screw, Sockethead M12 x 60
28 Not Used
29 See Note 1 Ring, Stop (Note: Not Available For Purchase)
30 See Note 1 Plug (Note: Not Available For Purchase)
31to 32 Not Used
33 See Note 1 Pin, Dowel (Note: Not Available For Purchase)
34 Not Used
35 See Note 1 Nut M10 (Note: Not Available For Purchase)
36 See Note 1 Nut, Cap M10 (Note: Not Available For Purchase)
37 Use 7024034 1 Plug
38 7024041 1 Orifice
39 Use 7024034 1 O-Ring
40 to 50 Not Used
51 7024034 1 Seal Kit (Includes Items 20-24, 37 & 39)

3121208 1200SJP 1350SJP 1-19


1-20
99 89 70 88 68 66 64 75 78 79 62 77 76 74 73 28 29 25 1 2 12 16 3 6 14
100A
100B
100 100C 41
100D
100E
100F 51

47
49
SECTION 1 FRAME

46
15

18
11
53
52
10
55

1200SJP 1350SJP
45
54

44

56

48
78 79 78 76 77 76
43
17
22
23
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)

61 21 24 13 20 65 5 69 63 67 4 8 31 42 34 9

3121208
3121208
93 92
B 138
A 137 124 125 129 117 105 139 103 102 122 109 121 106 127
94
96 VIEW B-B

95
B

VIEW A-A

1200SJP 1350SJP
130

151

A 108 120 115 107 101 113 135 123 136 112 133 116
SECTION 1 FRAME

1-21
SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780279 Ref DRIVE HUB AND MOTOR ASSEMBLY A
Ref Note: For Machines Built SN 0300079596 to SN 0300083552,
Original Equipment p/n 2780279 may have been replaced
with Service Replacement p/n 2780284 - See DRIVE HUB AND
MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for
identification before ordering parts.
Ref Note: Unless there is capability to torque shaft (item 4) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.

1 2780248 1 Hub, Torque


2 Use 7024028 4 Gear, Planet
3 Use 7024029 3 Gear, Planet
4 7022535 1 Gear, Sun
5 Use 7022536 1 Nut, Shaft
6 7021388 3 Pin, Planet
7 Not Used
8 7022537 1 Carrier, Planet
9 7022538 1 Cover
10 7024967 1 Button, Thrust
11 Use 7024029 3 Bearing, Roller
12 Use 7024028 4 Bearing, Roller
13 Use 7022536 1 Bearing, Ball
14 Use 7022540 2 Bolt, Hex
15 Use 7024029 3 Ring, Retaining
16 Use 7024028 4 Ring, Retaining
17 7022546 1 Ring, Retaining
18 Use 7024029 3 Ring, Stay
19 Not Used
20 7024966 1 O-Ring
21 7024968 1 Seal, Face
22 7022550 2 Plug
23 Use 7022540 2 Seal, Ring
24 Use 7022536 2 Bolt
25 See Note 2 Ball (Note: Not Available For Purchase)
26 to 27 Not Used
28 See Note 2 Bolt (Note: Not Available For Purchase)
29 See Note 2 Washer (Note: Not Available For Purchase)
30 Not Used
31 7022556 1 Gear, Ring
32 to 33 Not Used
34 Use 7022540 1 O-Ring
35 to 40 Not Used
41 Use 7024030 3 Gear, Planet
42 7022559 1 Carrier, Planet
43 7022560 1 Gear, Sun
44 Use 7022540 1 Gear, Sun
45 Use 7022540 1 Shaft, Input
46 7011326 3 Pin, Planet
47 Use 7024030 3 Bearing, Roller
48 7022564 1 Ring, Retaining

1-22 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
49 Use 7024030 3 Ring, Retaining
50 Not Used
51 Use 7024030 3 Ring, Stay
52 7022567 1 Cover
53 7022568 1 Washer Thrust
54 Use 7022536 2 Bolt
55 Use 7022540 1 O-Ring
56 Use 7022540 1 Spring, Pressure
57 to 60 Not Used
61 7022572 1 Spindle
62 7022573 1 Piston
63 7022574 1 Coupler
64 7022575 1 Ring, Locator
65 7021354 1 Plate, Back-up
66 7022576 1 Plate, Back-up
67 7022577 1 Ring, Retaining
68 7022578 1 Ring, Retaining
69 7022509 1 Ring, Retaining
70 7022579 2 Bolt
71 to 72 Not Used
73 Use 7022580 4 Disc, Brake
74 Use 7022580 5 Disc, Brake
75 Use 7022580 16 Spring
76 Use 7022581 2 Ring, Back-up
77 Use 7022581 1 Seal
78 Use 7022581 2 Ring, Back-up
79 Use 7022581 1 Seal
80 to 87 Not Used
88 7024032 1 O-Ring
89 3160291 1 Motor Assembly (Note: See Items 101 to 139 for Breakdown)
90 7024031 1 O-Ring (Not Shown)
91 7024969 2 Pin, Slotted (Not Shown)
92 2130812 1 Fitting, Elbow
93 2110812 1 Fitting, Straight
94 2110808 1 Fitting, Straight
95 2110404 1 Fitting, Straight
96 2130404 1 Fitting, Elbow
97 to 98 Not Used
99 7022581 1 Brake Seal Kit (Includes Items 76-79)
100 AR Repair Kit Options:
100A 7022580 1 Brake Disc Kit (Includes Items 73-75)
100B 7022536 1 Bearing Kit (Includes Items 5, 13, 24 & 54)
100C 7024030 1 Planet Gear & Bearing Kit (Includes Items 41, 47, 49 & 51)
100D 7024029 1 Planet Gear & Bearing Kit (Includes Items 3, 11, 15 & 18)
100E 7024028 1 Planet Gear & Bearing Kit (Includes Items 2, 12 & 16)
100F 7022540 1 Mechanical Disconnect Kit (Includes Items 14, 23, 34, 44, 45,
55 & 56)

3121208 1200SJP 1350SJP 1-23


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160291 Ref DRIVE MOTOR ASSEMBLY A

101 7012716 1 Rotary Group Assembly


102 See Note 1 Piston, Control (Note: Not Available For Purchase)
103 See Note 1 Rod, Piston (Note: Not Available For Purchase)
104 Not Used
105 See Note 1 Housing (Note: Not Available - Purchase Complete Drive
Motor Assembly)
106 See Note 1 Plate, Port (Note: Not Available - Purchase Complete Drive
Motor Assembly)
107 7024036 1 Plate, Swash
108 7024037 1 Driveshaft
109 See Note 1 Plug, Screw (Note: Not Available For Purchase)
110 to 111 Not Used
112 7012704 1 Shim
113 See Note 1 Stop Screw (Note: Not Available For Purchase)
114 Not Used
115 7024038 1 Bearing
116 7012706 1 Bearing
117 7024039 2 Shell, Cradle
118 to 119 Not Used
120 Use 7024034 1 Seal, Shaft
121 Use 7024034 1 O-Ring
122 Use 7024034 1 O-Ring
123 Use 7024034 2 O-Ring
124 Use 7024034 1 Seal
125 7012715 1 V-Ring
126 Not Used
127 7024040 4 Screw, Socket head M12 x 60
128 Not Used
129 See Note 1 Ring, Stop (Note: Not Available For Purchase)
130 See Note 1 Plug (Note: Not Available For Purchase)
131to 132 Not Used
133 See Note 1 Pin, Dowel (Note: Not Available For Purchase)
134 Not Used
135 See Note 1 Nut M10 (Note: Not Available For Purchase)
136 See Note 1 Nut, Cap M10 (Note: Not Available For Purchase)
137 Use 7024034 1 Plug
138 7024041 1 Orifice
139 Use 7024034 1 O-Ring
140 to 150 Not Used
151 7024034 1 Seal Kit (Includes Items 120-124, 137 & 139)

1-24 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-25


1-26
89 69 87 60 20 12 19 30 4 91 1 11 15 7 17 2 10 14 5 13

99
100A 33
100 100B 40
100C
50
46
48
SECTION 1 FRAME

45
41
47
42
54
51

9
52

1200SJP 1350SJP
53
43
44
55

8
77 78 77 75 76 75

21

22
FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131)

67 65 74 23 77 78 61 75 76 72 73 62 66 3 16

3121208
3121208
93 92
B 138
A 137 124 125 129 117 105 139 103 102 122 109 121 106 127
94
96 VIEW B-B

95
B

VIEW A-A

130

1200SJP 1350SJP
151

A 108 120 115 107 101 113 135 123 136 112 133 116
SECTION 1 FRAME

1-27
SECTION 1 FRAME

FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780284 Ref DRIVE HUB AND MOTOR ASSEMBLY A
Ref Note: Unless there is capability to torque shaft (item 4) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.

2780283 1 Hub, Torque


1 Use 7024028 4 Gear, Planet
2 Use 7024029 3 Gear, Planet
3 7022535 1 Gear, Sun
4 7024970 1 Nut, Shaft
5 7021388 3 Pin, Planet
6 Not Used
7 7022537 1 Carrier, Planet
8 7022538 1 Cover, End
9 7024967 1 Button, Thrust
10 Use 7024029 3 Bearing, Cylindrical Roller
11 Use 7024028 4 Bearing, Cylindrical Roller
12 7024971 1 Bearing, Ball
13 See Note 12 Bolt (Note: Not Available For Purchase)
14 Use 7024029 3 Ring, Snap
15 Use 7024028 4 Ring, Snap
16 7022546 1 Ring, Snap
17 Use 7024029 3 Ring, Stay
18 Not Used
19 7024966 1 O-Ring
20 7024968 1 Seal, Face
21 7022550 2 Plug, Screw
22 7024048 2 Ring, Seal
23 See Note 2 Bolt (Note: Not Available For Purchase)
24 to 29 Not Used
30 7022556 1 Gear, Ring
31 to 32 Not Used
33 7024972 1 O-Ring
34 to 39 Not Used
40 Use 7024030 3 Gear, Planet
41 7022559 1 Carrier, Planet
42 7022560 1 Gear, Sun
43 7022561 1 Gear, Sun
44 7024973 1 Shaft, Input
45 7021326 3 Pin, Planet
46 Use 7024030 3 Bearing, Cylindrical Roller
47 7022564 1 Ring, Snap
48 Use 7024030 3 Ring, Snap
49 Not Used
50 Use 7024030 3 Ring, Stay
51 7022567 1 Cover
52 7022568 1 Thrustwasher
53 See Note 2 Bolt (Note: Not Available For Purchase)
54 7024974 1 O-Ring
55 7024975 1 Spring

1-28 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
56 to 59 Not Used
60 See Note 1 Spindle (Note: Not Available - Purchase Complete Drive Hub
Assembly)
61 7022573 1 Piston, Brake
62 7022574 1 Coupler
63 Use 7024976 1 Ring, Spacer
64 Not Used
65 Use 7024976 1 Plate, Back Up
66 7022577 1 Ring, Snap
67 7022578 1 Ring, Snap
68 Not Used
69 7022579 2 Bolt
70 to 71 Not Used
72 Use 7024976 4 Disk, Inner (Brake)
73 Use 7024976 5 Disk, Outer (Brake)
74 Use 7024976 16 Spring
75 Use 7022581 2 Ring, Back Up
76 Use 7022581 1 Seal, Piston
77 Use 7022581 2 Ring, Back Up
78 Use 7022581 1 Seal, Piston
79 to 86 Not Used
87 Use 7024976 1 O-Ring
88 Not Used
89 3160291 1 Motor Assembly (Note: See Items 101 to 139 for Breakdown)
90 7024031 1 O-Ring (Not Shown)
91 7024969 2 Pin, Slotted (Not Shown)
92 2130812 1 Fitting, Elbow
93 2110812 1 Fitting, Straight
94 2110808 1 Fitting, Straight
95 2110404 1 Fitting, Straight
96 2130404 1 Fitting, Elbow
97 to 98 Not Used
99 7022581 1 Brake Seal Kit (Includes Items 75-78)
100 AR Repair Kit Options:
100A 7024976 1 Brake Disc Kit (Includes Items 63, 65, 72-74, 87)
100B 7024030 1 Planet Gear & Bearing Kit (Includes Items 40, 46, 48 & 50)
100C 7024029 1 Planet Gear & Bearing Kit (Includes Items 2, 10, 14 & 17)
100D 7024028 1 Planet Gear & Bearing Kit (Includes Items 1, 11 & 15)

3160291 Ref DRIVE MOTOR ASSEMBLY A

101 7012716 1 Rotary Group Assembly


102 See Note 1 Piston, Control (Note: Not Available For Purchase)
103 See Note 1 Rod, Piston (Note: Not Available For Purchase)
104 Not Used
105 See Note 1 Housing (Note: Not Available - Purchase Complete Drive
Motor Assembly)
106 See Note 1 Plate, Port (Note: Not Available - Purchase Complete Drive
Motor Assembly)
107 7024036 1 Plate, Swash

3121208 1200SJP 1350SJP 1-29


SECTION 1 FRAME

FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
108 7024037 1 Driveshaft
109 See Note 1 Plug, Screw (Note: Not Available For Purchase)
110 to 111 Not Used
112 7012704 1 Shim
113 See Note 1 Stop Screw (Note: Not Available For Purchase)
114 Not Used
115 7024038 1 Bearing
116 7012706 1 Bearing
117 7024039 2 Shell, Cradle
118 to 119 Not Used
120 Use 7024034 1 Seal, Shaft
121 Use 7024034 1 O-Ring
122 Use 7024034 1 O-Ring
123 Use 7024034 2 O-Ring
124 Use 7024034 1 Seal
125 7012715 1 V-Ring
126 Not Used
127 7024040 4 Screw, Socket head M12 x 60
128 Not Used
129 See Note 1 Ring, Stop (Note: Not Available For Purchase)
130 See Note 1 Plug (Note: Not Available For Purchase)
131 to 132 Not Used
133 See Note 1 Pin, Dowel (Note: Not Available For Purchase)
134 Not Used
135 See Note 1 Nut M10 (Note: Not Available For Purchase)
136 See Note 1 Nut, Cap M10 (Note: Not Available For Purchase)
137 Use 7024034 1 Plug
138 7024041 1 Orifice
139 Use 7024034 1 O-Ring
140 to 150 Not Used
151 7024034 1 Seal Kit (Includes Items 120-124, 137 & 139)

1-30 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-31


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT)


101
43 109
42 108 104 106
41
40
39
38
23
37
103
36
35
22
34 105
21 33 48
32
47
20 102 46
19 45
44
18
31

17
151

16

14
30
50
12
29
13 49
12 28
11
10 1001093242/
1001093243 27
HUB
9
24

8
26

25
7

1 24
6 2
3
2780285/
5 2780290
4 HUB

1-32 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE
Use 1001093243 Ref SN 0300100131 to SN 0300130180 (was p/n 2780290) B
1001093243 Ref SN 0300130180 to Present C
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. Identify brand before ordering replacement parts.

1 Hub, Torque Less Fittings Options:


Use 1001093242 SN 0300100131 to SN 0300130180 (was p/n 2780285)
1001093242 SN 0300130180 to Present
1 70000810 10 Bolt M10 x 25
2 70000811 1 O-Ring
3 70000812 1 Pin
4 70000813 2 Bolt M8 x 16
5 1 Cap, Disconnect Options:
70000814 Cap (2780285 Hub)
70002393 Cap (1001093242 Hub)
6 See Note 2 Plug (Note: Not Available For Purchase)
7 1 Cover Assembly (Includes Items 2-6 & 8)
70000815 Cover (2780285 Hub)
70002394 Cover (1001093242 Hub)
8 70000816 1 Pad
9 70000817 1 O-Ring
10 70000818 1 Gear, Primary Sun
11 Use 70000819 1 Ring, Neoprene
12 Use 70000819 2 Washer
13 Use 70000819 1 Spring
14 Use 70000819 1 Shaft
15 Not Used
16 70000820 1 Reduction Assembly, Primary
17 70000821 1 Gear, Secondary Sun
18 70000822 1 Reduction Assembly, Secondary
19 70000823 5 Snap Ring
20 70000824 5 Gear Assembly, Planetary
21 70000825 5 Spacer
22 70000826 1 Nut
23 1 Housing, Hub Options:
See Note Housing (2780285 Hub) (Note: Not Available -
Purchase Complete Drive Hub Assembly)
70002395 Housing (1001093242 Hub) (Includes Bearing)
24 2 Bearing Options:
70000827 Bearing (2780285 Hub)
See Note Bearing (1001093242 Hub) (Note: Not Available -
Purchase Item 23)
25 70000828 1 Spacer (2780285 Hub Only)
26 70000829 1 Spacer (2780285 Hub Only)
27 70000830 1 O-Ring (2780285 Hub Only)
28 70000831 1 Spacer (2780285 Hub Only)
29 70000832 1 Seal (2780285 Hub Only)
30 70000833 1 Ring, Sealing (2780285 Hub Only)

3121208 1200SJP 1350SJP 1-33


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
31 See Note 1 Spindle (Note: Not Available - Purchase Complete Drive
Hub Assembly)
32 70000834 4 Disc, Steel
33 70000835 5 Disc, Lined
34 70000836 1 Spacer
35 1 Shaft, Brake Options:
70000837 Shaft (2780285 Hub)
70002398 Shaft (1001093242 Hub)
36 70000838 1 Snap Ring
37 70000839 1 Ring, Backup
38 70000840 1 O-Ring
39 70000841 1 Spacer
40 70000842 1 Ring, Backup
41 70000843 1 O-Ring
42 70000844 1 O-Ring
43 70000845 1 Ring, Backup
44 70000846 1 Piston, Brake
45 70000847 15 Spring
46 70000848 1 Plate, Spring Retainer
47 70000849 1 Snap Ring
48 1 O-Ring Options:
70000850 O-Ring (2780285 Hub)
Use 3790158 O-Ring (1001093242 Hub) (was p/n 70002399)
49 70002396 1 Circlip (1001093242 Hub Only)
50 70002397 1 Seal (1001093242 Hub Only)
51 to 100 Not Used
101 0761215 2 Bolt M12 x 35mm
102 2110404 1 Fitting, Adapter
103 2110808 1 Fitting, Adapter
104 2110812 1 Fitting, Adapter
105 2130406 1 Fitting, Elbow Adapter
106 2130812 1 Fitting, Elbow Adapter
107 Not Used
108 5241200 2 Washer, 12mm Hardened
109 0100011 AR Compound, Locking
110 to 150 Not Used
——————————
151 70000819 1 Brake Shaft Kit (Includes Items 11-14)

1-34 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-35


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT)
50
MOTOR SHOWN HERE
49 FOR CLARITY

28
48 110
29
47 30
26
46 103 105

27
108
44
45 104 101
109
106
43 26
42
41

24
39 51
25 52
53
23
40
22 18
18
38 17
37 20
19 16
36

35

15 13
34
12
102
33

32 5 11
10
6
4
9
31 3 8
2

1-36 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO


PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001104325 Ref DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE C
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. Identify brand before ordering replacement parts.

1001101550 1 Hub, Torque Less Fittings


1 70002015 8 Bolt M8 x 25
2 70002016 1 Ring, Motor Support
3 Use 70002248 1 O-Ring
4 70002018 1 Snap Ring
5 70002019 1 Retainer, Spring
6 70002020 9 Spring
7 Use 70002249 1 Piston (was p/n 70002021)
8 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)
9 See Note 1 O-Ring (Note: Use Item 51 or 53.)
10 See Note 1 O-Ring (Note: Use Item 51 or 53.)
11 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)
12 70002026 5 Disc, Friction
13 70002027 6 Disc, Steel
14 Not Used
15 70002029 1 Spindle
16 70002030 4 Gear, Planetary
17 70002031 4 Bearing
18 70002032 5 Snap Ring
19 70002033 1 Gear, Brake/Input
20 70002034 1 Bearing
21 Not Used
22 70002035 1 Ring, Wear
23 70002036 1 Spring
24 70002037 1 Shaft, Engagement
25 Use 70002248 1 Seal
26 70002039 2 Bearing Assembly
27 70002040 1 Support, Hub
28 70002041 1 Nut, Retaining
29 Use 70002674 4 Washer (was p/n 70002042)
30 Use 70002674 4 Screw (was p/n 70002043)
31 70002044 1 Gear, Planetary Sun
32 70002045 1 Reduction Assembly, Secondary
33 70002046 1 Snap Ring
34 70002047 1 Gear, Secondary Input Sun
35 70002048 1 Reduction Assembly, Primary
36 70002049 1 Snap Ring
37 70002050 1 Gear, Primary Input Sun
38 Use 70002248 1 O-Ring
39 See Note 1 Housing, Hub (Note: Not Available - Purchase Complete
Drive Hub Assembly)
40 70002052 2 Screw, Countersunk
41 See Note 1 O-Ring (Note: Use Item 51 or 52.)
42 Use 70002247 1 Thrustwasher

3121208 1200SJP 1350SJP 1-37


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
43 See Note 1 O-Ring (Note: Use Item 51 or 52.)
44 Use 70002247 1 Cover, Hub
45 70002057 3 Plug
46 Use 70002247 1 Snap Ring
47 Use 70002247 1 Pin, Engagement
48 See Note 1 Gasket (Note: Use Item 51 or 52.)
49 Use 70002247 1 Cover, Engagement
50 Use 70002247 2 Screw
51 70002248 1 Seal Kit (Includes Items 3, 8-11, 25, 38, 41, 43 & 48)
52 70002247 1 Cover Kit (Includes Items 41-50)
53 70002249 1 Brake Kit (Includes Items 4-13)
54 to 100 Not Used
101 0761214 2 Bolt M12 x 30mm
102 2110404 1 Fitting, Adapter
103 2110808 1 Fitting, Adapter
104 2110812 1 Fitting, Adapter
105 2130406 1 Fitting, Elbow Adapter
106 2130812 1 Fitting, Elbow Adapter
107 Not Used
108 5241200 2 Washer, 12mm Hardened
109 0100011 AR Compound, Locking
110 3790158 1 O-Ring

1-38 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-39


SECTION 1 FRAME

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300100131 TO PRESENT)


51
52
5
4

6
3
1
9
3 10
11
2 7 12
13
8
14
15
20 16

17
18
19
21
22

23

24
26
30
25
27

31
29
28
32
33
34
35
36
34

1-40 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300100131 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160339 Ref DRIVE MOTOR ASSEMBLY B

1 7022368 4 Bolt
2 70000859 1 End Cap, Motor
3 70003628 2 Locating Pin
4 Use 70000862 1 O-Ring
5 7007420 1 Plug (Includes Item 4)
6 7007446 1 Pin, Dowel
7 7021249 1 Bearing, Needle
8 70000854 1 Plate, Valve
9 7022311 1 Snap Ring
10 7022314 1 Retainer, Spring
11 7024867 1 Spring
12 7024868 1 Washer (was p/n 7022313)
13 70000855 1 Block, Cylinder
14 7021275 3 Pin, Slipper
15 70000856 1 Guide
16 70000857 1 Retainer, Slipper
17 7024865 9 Piston, Cylinder
18 Use 70000862 1 Ring, Piston
19 Use 70000862 1 O-Ring
20 70000860 1 Piston, Servo (Includes Items 18 & 19)
21 70000861 1 Spring
22 See Note 1 Pin (Note: Not Available For Purchase)
23 70000853 1 Swashplate
24 70000852 1 Bearing Kit
25 Use 70000862 1 Gasket
26 See Note 1 Plug (Note: Not Available For Purchase)
27 Use 70000862 1 O-Ring
28 7022321 1 Plug (Includes Item 29)
29 Use 70000862 1 O-Ring
30 See Note 1 Housing (Note: Not Available - Purchase Complete Drive
Motor Assembly)
31 70000858 1 Shaft
32 7007437 1 Bearing
33 7007439 1 Snap Ring
34 7007438 2 Snap Ring
35 Use 70000862 1 Seal
36 7022371 1 Washer, Seal Support
37 to 50 Not Used
51 70000862 Motor Seal Kit (Includes Items 4,18,19,25,27,29 & 35)
52 7027740 Cylinder Block Kit (Includes Items 9 - 17)

3121208 1200SJP 1350SJP 1-41


101 104 306 15

1-42
110 110 305 14 1
111 A 6 B
111 304 18
1
6 25
301 303
1 18 27
2 16
16 302
301 1
D
209 6
OR 108 18
216 102
218
SECTION 1 FRAME

214 202 204


204
211 201
F 23 30
204 209
201 108 33 21
32
219 34
217 102 23
222 207 204 31
220 106 11
204 210 A
212 103 109
203 223
221 214
204

1200SJP 1350SJP
102 B 204
206
105 C
F
102
D
17 9
204 5
306 E
8
301 14 207
20 106 204
204 102
23 22 303 103
FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION

302 305
23
21
1
2 206
105
16 304 107
E 208
102

3121208
C 204
SECTION 1 FRAME

FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271802 Ref FRAME VALVES INSTALLATION K

1 0100011 AR Compound, Locking


2 0641504 8 Bolt 5/16in-18NC x 1/2in
3 to 4 Not Used
5 0641608 12 Bolt 3/8in-16NC x 1in
6 0641808 4 Bolt 1/2in-13NC x 1in
7 Not Used
8 3311605 4 Locknut 3/8in-16NC
9 3841340 2 Loop, Hose
10 Not Used
11 4060808 124in/3.2m Flex-Trim
12 to 13 Not Used
14 2 Valve Assembly - Steer Options (See Items 301-306):
Use 4641268 Prior to SN 0300072337 (was p/ns 4641223 & 4641257)
4641268 SN 0300072337 to Present
15 1 Valve Assembly - Traction Options:
Use 4641269 Prior to SN 0300072337 (was p/n 4641224 - See TRACTION
VALVE ASSEMBLY for Breakdown)
4641269 SN 0300072337 to SN 0300100131 (See TRACTION VALVE
ASSEMBLY for Breakdown)
4641454 SN 0300100131 to Present (See TRACTION VALVE
ASSEMBLY for Breakdown)
16 4711500 23 Flatwasher 5/16in Thin
17 4711600 AR Flatwasher 3/8in Thin
18 4711800 4 Flatwasher 1/2in Thin
19 Not Used
20 0641424 2 Bolt 1/4in-20NC x 3in
21 3311405 AR Locknut 1/4in-20NC
22 4641155 1 Manifold, Junction
23 4711400 AR Flatwasher 1/4in Thin
24 Not Used
25 0641509 4 Bolt 5/16in-18NC x1-1/8in
26 Not Used
27 Use 1001112758 1 Module (Chassis) (Note: Control System must be recalibrated
when Module is replaced) (was p/n 1600331 prior to
SN 0300141586)
2915024 1 Update Kit (Includes Cables, Programming Instructions & CD
Software)
28 to 29 Not Used
30 3311505 4 Locknut 5/16in-18NC
31 0641420 2 Bolt 1/4in-20NC x 2 1/2in (Prior to SN 0300072337 Only)
32 3570979 1 Plate, Spacer (Prior to SN 0300072337 Only)
33 4420060 2in/26cm Tape, Double Sided (Prior to SN 0300072337 Only)
34 4640907 1 Valve Assembly (Prior to SN 0300072337 Only)
7012941 1 Cartridge Without Coil
7012907 1 Seal Kit - 7012941 Cartridge
7012944 1 Coil

3121208 1200SJP 1350SJP 1-43


SECTION 1 FRAME

FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271523 Ref FRAME COVERS INSTALLATION (MACHINES WITH ABS C
COVERS)

101 0100011 AR Compound, Locking


102 0791604 42 Screw 3/8in-16NC x 1/2in
103 0791607 16 Screw 3/8in-16NC x 7/8in
104 1670996 1 Cover, Front
105 1671045 4 Plate, Cover (Axle Side)
106 1671046 4 Plate, Cover (Axle Corner)
107 1671047 1 Plate, Cover (Rear)
108 1671048 2 Plate, Cover (Frame Top)
109 1671049 4 Plate, Cover (Frame Side)
110 3900283 7 Screw, Button Head 3/8in-16NC x 3/4in
111 4751600 7 Flatwasher 3/8in Regular

1001110114 Ref FRAME COVERS INSTALLATION (MACHINES WITH STEEL C


COVERS)
Ref Note: Only Available on ANSI, ANSI Export & Japanese
Specs.

201 0100011 AR Compound, Locking


202 0641406 8 Screw 1/4in-20NC x 3/4in
203 0641414 4 Screw 1/4in-20NC x 1-3/4in
204 0791604 63 Screw 3/8in-16NC x 1/2in
205 Not Used
206 1671045 4 Plate, Cover (Axle Side)
207 1671046 4 Plate, Cover (Axle Corner)
208 1671047 1 Plate, Cover (Rear)
209 1671048 2 Plate, Cover (Frame Top)
210 1671049 3 Plate, Cover (Frame Side)
211 3300454 8 Nut, Retainer 1/4in-20NC
212 3311405 4 Locknut 1/4in-20NC
213 Not Used
214 4711400 12 Flatwasher 1/4in Thin
215 Not Used
216 1001110108 1 Cover - RH Side
217 1001110109 1 Cover - LH Side
218 1001110110 1 Cover - Center Side
219 1001110111 1 Shift - RH Side
220 1001110112 1 Shift - LH Side
221 1001110113 2 Plate
222 1001110513 51in/5.5m Seal
223 1001110877 1 Mount, Fire Extinguisher

1-44 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref STEER VALVE ASSEMBLY
Use 4641268 Ref Prior to SN 0300072337 (was p/n 4641223 & 4641257)
4641268 Ref SN 0300072337 to Present

301 7026028 12 Cartridge (6 Per Valve)


7011346 12 Seal Kit - Cartridge (1 Per Cartridge)
302 7024927 4 Valve (2 Per Valve)
7012773 4 Seal Kit - Cartridge (1 Per Cartridge)
7018991 8 Coil (2 Per Valve)
303 Use 70001976 2 Valve (1 Per Valve) (was p/n 7012770)
7012773 2 Seal Kit - Cartridge (1 Per Cartridge)
7018991 4 Coil (2 Per Valve)
70001939 1 Orifice
304 2221086 6 Check, Pressure
305 2110606 8 Fitting, Straight
306 2130810 2 Fitting, Elbow

3121208 1200SJP 1350SJP 1-45


SECTION 1 FRAME

FIGURE 1-12. TRACTION VALVE ASSEMBLY (PRIOR TO SN 0300072337)

2
8

6
3
2 8

4 7

1-46 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-12. TRACTION VALVE ASSEMBLY (PRIOR TO SN 0300072337)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref TRACTION VALVE ASSEMBLY
4641224 Ref Prior to SN 0300072337
4641269 Ref SN 0300072337 to SN 03000100131
Ref Note: See ELECTRICAL SECTION for Pressure Switch

1 Not Used
2 7026025 2 Cartridge, Valve (Flow Divider)
70002519 2 Seal Kit - 7026025 Cartridge
3 7026026 1 Cartridge, Valve (Shuttle)
70002519 1 Seal Kit - 7026026 Cartridge
4 7026027 1 Cartridge, Valve (Relief)
7011346 1 Seal Kit - 7026027 Cartridge
5 7018900 2 Orifice 1.2mm
6 7024570 3 Cartridge, Solenoid Valve (Steer, Brake & Axle Lockout)
70001930 3 Seal Kit - 7024570 Cartridge (was p/n 2900770)
7024571 3 Coil
7 7011355 3 Cartridge, Valve (Shuttle)
2900770 3 Seal Kit - 7011355 Cartridge
8 7026012 4 Cartridge, Valve (Check)
7011346 4 Seal Kit - 7026012 Cartridge

3121208 1200SJP 1350SJP 1-47


SECTION 1 FRAME

FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300072337 TO SN 0300100131)


10

15 6

11 9

16

7
11

14 9
6
3
2 8
11
7 11
12
4

11

7 13

11

1-48 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300072337 TO SN 0300100131)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4641269 Ref TRACTION VALVE ASSEMBLY C

1 Not Used
2 7026025 2 Cartridge, Valve (Flow Divider)
70002519 2 Seal Kit - 7026025 Cartridge
3 7026026 1 Cartridge, Valve (Shuttle)
70002519 1 Seal Kit - 7026026 Cartridge
4 7026027 1 Cartridge, Valve (Relief)
7011346 1 Seal Kit - 7026027 Cartridge
5 7018900 2 Orifice 1.2mm
6 7024570 3 Cartridge, Solenoid Valve (Steer, Brake & Axle Lockout)
70001930 3 Seal Kit - 7024570 Cartridge (was p/n 2900770)
7024571 3 Coil
7 7011355 3 Cartridge, Valve (Shuttle)
2900770 3 Seal Kit - 7011355 Cartridge
8 7026012 4 Cartridge, Valve (Check)
7011346 4 Seal Kit - 7026012 Cartridge
9 2111012 2 Fitting, Straight
10 2151012 2 Fitting, Elbow
11 2110810 9 Fitting, Straight
12 2110406 1 Fitting, Straight
13 2180831 1 Fitting, Orifice
14 2221086 1 Check, Pressure
15 2220883 1 Fitting, Plug
16 7024932 1 Switch, Pressure

3121208 1200SJP 1350SJP 1-49


SECTION 1 FRAME

FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT)

7
12
4

11
10
6
11

10 8

2
10 3

7
6

11

10

10

1-50 1200SJP 1350SJP 3121208


SECTION 1 FRAME

FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4641454 Ref TRACTION VALVE ASSEMBLY E

1 7012941 3 Cartridge, Solenoid Valve (Steer, Brake & Axle Lockout)


7010543 3 Seal Kit - 7012941 Cartridge
7012944 2 Coil
2 70000801 1 Cartridge, Valve (Relief)
7012998 1 Seal Kit - 70000801 Cartridge
3 70000802 1 Cartridge, Valve (Pilot)
7012942 1 Seal Kit - 70000802 Cartridge
4 70000803 1 Pressure Switch
5 70000804 1 Cartridge, Valve (Shuttle)
70000805 1 Seal Kit - 70000804 Cartridge
6 70000806 2 Cartridge, Valve (Flow Divider)
7017405 2 Seal Kit - 70000806 Cartridge
7 7012955 4 Cartridge, Valve (Check)
7012967 4 Seal Kit - 7012955 Cartridge
8 2111012 2 Fitting, Straight
9 2151012 2 Fitting, Elbow
10 2110810 13 Fitting, Straight
11 2110406 3 Fitting, Straight
12 2221086 1 Check, Pressure
13 2220883 1 Plug, #4 (Not Shown)

3121208 1200SJP 1350SJP 1-51


SECTION 1 FRAME

FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-52 1200SJP 1350SJP 3121208


SECTION 2
TURNTABLE

3121208 1200SJP 1350SJP 2-1


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS


26

29

17
1
5
28
23
24

107
117 116

107
116 114
103

101 111 114


112 119
115 101
112 106
118
115
105 101
109 112
115
115

113
110
206 115
306
101 102 1
205 108 5
305 17
7
201
301 13
202
302
115 203
303
101
104 204 16
1
304 3

2-2 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271802 Ref VALVES INSTALLATION - TURNTABLE MOUNTED K

1 0100011 AR Compound, Locking


2 Not Used
3 0641506 4 Bolt 5/16in-18NC x 3/4in
4 Not Used
5 0641608 12 Bolt 3/8in-16NC x 1in
6 Not Used
7 0902755 1 Bracket, Valve Mounting
8 to12 Not Used
13 1 Main Valve Assembly Options: (See MAIN VALVE ASSEMBLY for
Breakdown)
Use 4641267 Prior to SN 0300072337 (was p/n 4641222)
4641267 SN 0300072337 to Present
14 to 15 Not Used
16 4711500 23 Flatwasher 5 /16in Thin
17 4711600 14 Flatwasher 3/8in Thin
18 to 22 Not Used
23 4711400 8 Flatwasher 1/4in Thin
24 0641406 4 Bolt 1/4in-20NC x 3/4in
25 Not Used
26 0902800 1 Bracket, Module Mounting
27 Not Used
28 Use 1001112757 1 Module, B.L.A.M. (Note: Control System must be recalibrated
when Module is replaced) (was p/n 1600332 prior to
SN 0300141586)
2915024 1 Update Kit (Includes Cables, Programming Instructions & CD
Software)
29 3300454 4 Nut, Special

Ref BATTERY, HORN & AUXILIARY PUMP INSTALLATION


0271795 Ref With ABS Hoods E
1001110740 Ref With Steel Hoods A

101 0100011 AR Compound, Locking


102 0400020 1 Battery
103 0641408 1 Bolt 1/4in-20NC x 1in
104 0641606 2 Bolt 3/8in-16NC x 3/4in
105 0236768 4 Rod, Hold-down
106 0363062 2 Bar, Battery
107 3311405 3 Locknut 1/4in-20NC
108 3311601 4 Nut 3/8in-16NC
109 1 Tray Options:
3573259 Tray used with ABS Hoods
1001117359 Tray used with Steel Hoods (Not Shown)

3121208 1200SJP 1350SJP 2-3


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
110 1 Auxiliary Pump Assembly Options:
Use 3600424 Prior to SN 0300103856 (Original Equipment was p/n
3600342 - see items 201-205 for breakdown. For Service
Replacement p/n 3600424, see items 301-305)
3600424 SN 0300103856 to Present (see Items 301-305 for
Breakdown)
111 3740067 1 Relay
112 3900283 7 Screw, Button Head
113 3980006 1 Seat, battery
114 4711400 4 Flatwasher 1/4in Thin
115 4711600 17 Flatwasher 3/8in Thin
116 4791400 2 Starwasher 1/4in
117 0140001 1 Horn
118 4420037 17in/43cm Tape, Insulation
119 0641412 1 Bolt 1/4in-20NC x 1-1/2in

AUXILIARY PUMP ASSEMBLY OPTIONS:

3600342 Ref Prior to SN 0300103856 (Fenner Fluid Power Brand) C


Ref Note: Original Equipment p/n 3600342 may have been
replaced with Service Replacement p/n 3600424, identify
component by brand before ordering parts.
201 7022207 1 Motor
7013753 1 Brush Kit
202 7016769 1 Bracket, Motor/Pump
7013711 1 Coupling
203 7022215 1 Pump
7013716 1 Seal, Shaft
204 7013715 1 Ball
7022227 1 Spring
7022228 1 Screw, Valve Adjustment
7022230 1 Cap, Relief Valve
205 7022231 1 Ball & Spring Assembly
7022229 1 Plug
206 See Note 4 Hardware (Note: Not Available For Purchase)

3600424 Ref SN 0300103856 to Present (Haldex Brand) B


301 70001056 1 Motor Service Replacement Kit (Includes Motor, p/n 7011062
Adapter, p/n 7011016 Coupling & qty 2 Setscrews)
See Note 1 Brush Kit (Note: Not Available For Purchase)
302 7011062 1 Bracket, Motor/Pump (Part of Item 301)
7011016 1 Coupling (Part of Items 301 & 303)
7011044 1 Gasket (Part of Item 303)
303 7029593 1 Pump Service Replacement Kit (Includes Pump, p/n 7011016
Coupling, qty 2 Gaskets & qty 4 each of Screws & Washers)
See Note 1 Seal, Shaft (Note: Not Available For Purchase)
304 Use 7029593 1 Valve Components
305 Use 7029593 1 Valve Components
306 7011048 4 Screw
7011043 4 Flatwasher

2-4 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-5


SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY

4 19 1

17
102

18

106

111

104
16

108
20
103

21

105
114

3 114 116
7
2
7
114
7 13
15 7
114
115 113
114
7 14
109
12
112
103

101

20 114
110 107

103

2-6 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref MAIN VALVE ASSEMBLY OPTIONS:
4641222 Ref Prior to SN 0300072337 (Without Fittings) C
4641267 Ref SN 0300072337 to Present (With Fittings) B

1 7024573 1 Cartridge, Solenoid Valve (Dump)


7024574 1 Seal Kit - Cartridge
7011354 1 Coil
2 7021636 1 Cartridge, Solenoid Valve (Lift Flow)
7017495 1 Seal Kit - Cartridge
7017451 1 Coil
3 7021636 1 Cartridge, Solenoid Valve (Tele Flow)
7017495 1 Seal Kit - Cartridge
7017451 1 Coil
4 7024924 1 Control Valve Assembly (Swing)
7012773 1 Seal Kit - Valve
7018991 2 Coil
7021375 2 Nut, Coil
5 7024925 1 Control Valve Assembly (Lift)
7012773 1 Seal Kit - Valve
7018991 2 Coil
7021375 2 Nut, Coil
6 Use 70001976 1 Control Valve Assembly (Tele) (was p/n 7012770)
7012773 1 Seal Kit - Valve
7018991 2 Coil
7021375 2 Nut, Coil
7 7026007 5 Cartridge, Relief Valve (Swing/Lift Up/Lift Down/Tele In/Tele
Out)
7024574 1 Seal Kit - Cartridge
8 to 11 Not Used
12 7026000 1 Cartridge, Check Valve
7011311 1 Seal Kit - Cartridge
13 7026001 1 Cartridge, Check Valve
7011311 1 Seal Kit - Cartridge
14 7026002 1 Cartridge, Shuttle Valve
2900770 1 Seal Kit - Cartridge
15 7024570 1 Cartridge, Solenoid Valve (Aux Lift Down Select)
70001930 1 Seal Kit - Cartridge (was p/n 2900770)
7024571 1 Coil
16 7026003 1 Cartridge, Pilot Valve
7026004 1 Seal Kit - Cartridge
17 7026005 1 Cartridge, Solenoid Valve (Aux Lift Down)
7026006 1 Seal Kit - Cartridge
7024571 1 Coil
18 7026008 1 Cartridge, Check Valve
7011346 1 Seal Kit - Cartridge
19 7018942 12 Capscrew, Socket Head #10-24NC x 2in
20 7026016 1 Cartridge, Valve
7011346 1 Seal Kit - Cartridge
21 70002759 1 Plug w/ O-Ring (Valve p/n 4641222 Only)

3121208 1200SJP 1350SJP 2-7


SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4641267 Ref Main Valve Assembly (Fitting Information) SN 0300072337 to A
Present

101 2111216 1 Fitting, Straight


102 2130606 1 Fitting, Elbow
103 2110606 3 Fitting, Straight
104 2110808 1 Fitting, Straight
105 2170316 1 Fitting, Tee
106 2131012 1 Fitting, Elbow
107 2110406 1 Fitting, Straight
108 2110408 1 Fitting, Straight
109 2110810 2 Fitting, Straight
110 2111010 2 Fitting, Straight
111 2110608 1 Fitting, Straight
112 2220890 1 Plug
113 Use 70002760 1 Plug (was p/n 2220888)
114 2221086 6 Check, Pressure
115 Use 70002758 2 Fitting, Plug (was p/n 2220883)
116 Use 70002759 1 Plug w/ O-Ring (was p/n 88662193 & 2220886)

2-8 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-9


SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION

2-10 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271596 Ref SWING DRIVE INSTALLATION D

1 0100019 AR Compound, Locking


2 0682418 5 Bolt 7/8in- 9NC x 2-1/4in (Grade 8)
3 1 Swing Motor/Hub Assembly Options (See SWING MOTOR/HUB
ASSEMBLY for Breakdown)
Use 1001134098 Prior to SN 0300074374 (was p/n 3160281 & p/n 3160302)
Use 1001134098 SN 0300074374 to SN 0300152138 (was p/n 3160302)
Use 1001134098 SN 0300152138 to Present
4 3312002 1 Nut, Jam 5/8in-11NC
5 3900223 1 Screw, Shoulder
6 3952020 1 Setscrew 5/8in-11NC x 2-1/2in
7 4071041 1 Shim
8 4892400 5 Flatwasher 7/8in Hardened

0271512 Ref TURNTABLE BEARING AND LUBE INSTALLATION B

101 0100019 AR Compound, Locking


102 Use 2915072 1 Bearing Kit (was p/n 0440251) (Kit Includes Bearing & Mounting
Hardware)
103 0682026 40 Bolt 5/8in-11NC x 3-1/4in (Grade 8)
104 0682040 40 Bolt 5/8in-11NC x 5in (Grade 8)
105 2180002 2 Fitting, Grease
106 2180344 2 Fitting, Bulkhead
107 2220063 2 Fitting, Adapter
108 Not Used
109 2750528 2 Hose
110 4892000 80 Flatwasher 5/8in, Hardened

0239842 Ref TURNTABLE LOCK INSTALLATION B

201 Not Used


202 3421565 1 Pin, Snap
203 1260017 9 in/23cm Chain - #3
204 3760170 2 Ring, Quick Release
205 3421563 1 Pin, Turntable Lock

Ref TURNTABLE WELDMENT OPTIONS:


Ref Machines with ABS Hoods
4620132 Ref Prior to SN 0300080338
4620149 Ref SN 0300080338 to Present
4620149 Ref SN 0300080338 to Present with 7500W Generator Prep
Ref Machines with Steel Hoods
Use 1001119911 Ref Prior to SN 0300149621 (was p/n 1001107391)
1001119911 Ref SN 0300149621 to Present

3121208 1200SJP 1350SJP 2-11


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

2-12 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

22
220
101

121
208 102
213
214 104

207

151 105 103


251 217
252 106
218
253
254 104
255 209
107
215
104
216

201 108

104
206
109

203 110 10
104
206
112
203
29 113
115
204 28 114
116
26 117
118
222 29
223 32
21
219 28

33
221 202 34
36 119
120
212
210 31
211 35 205

3121208 1200SJP 1350SJP 2-13


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref SWING MOTOR/HUB ASSEMBLY OPTIONS:
3160281 Ref Prior to SN 0300074374
3160302 Ref SN 0300074374 to SN 0300151138
1001134098 Ref SN 0300151138 to Present

1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase


Complete Swing Motor/Hub Assembly)
1A 7024183 1 Shaft, Out put
1B 7000236 1 Seal, Lip
1C Use 1001091460 1 Cup, Bearing (was p/n 7000272 & p/n 90202500)
1D Use 1001091460 1 Cone, Bearing (was p/n 7000273 & p/n 90202501)
1E Use 1001091461 1 Cup, Bearing (was p/n 7000274
1F Use 1001091461 1 Cone, Bearing (was p/n 7000275 & p/n 90202503)
1G 7024184 1 Housing
1H 7000239 1 Thrustwasher
1I 7000240 1 Ring, Retaining
1J 7017072 1 Plug, Pipe
2 7001917 1 Gear, Internal
3 7001918 1 Carrier Assembly
3A 7001900 1 Carrier
3B 7007645 6 Washer, Tanged
3C 7001902 84 Bearing, Needle
3D 7007646 3 Thrustwasher
3E 7001904 3 Shaft, Planet
3F 7001927 3 Gear, Cluster
3G 7001906 3 Rollpin
3H 7007648 6 Washer
4 7010467 1 Gear, Ring
5 7000224 2 O-Ring
6 7001920 1 Cover, Input
7 Not Used
8 7001922 1 Thrustwasher
9 Not Used
10 7024188 1 Motor Assembly (See Items 101-121 for Breakdown)
11 to 12 Not Used
13 7001921 1 Gear, Sun
14 Not Used
15 7000287 4 Washer, Thrust
16 7000288 2 Bearing, Thrust
17 7001923 8 Bolt 3/8in-16NC x 3in (Grade 8)
18 7001924 4 Bolt, Shoulder 3/8in-16NC x 2-3/4in (Grade 8)
19 7001929 4 Lockwasher (Used with Item 18 Only)
20 7001928 1 Plug, Pipe
21 7001926 2 Plug, Pipe
22 7017082 1 Plug, Pipe
23 Not Used
24 See Note 1 Plate, ID (Note: Not Available For Purchase)
25 7000281 2 Screw, Drive

2-14 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
26 1 Brake Assembly Options (See Items 201-223 for Breakdown):
7024182 Prior to SN 0300151138
70003524 SN 0300151138 to Present
27 7024763 1 O-Ring
28 See Note 2 Lug, Lifting (Note: Not Available For Purchase)
29 7024185 2 Bolt 1/2in-13NC x 5in (Grade 8)
30 Not Used
31 7000731 1 Gasket
32 AR Valve Options:
Used With Swing Motor/Hub Assembly p/n 3160281 & p/n
3160302
Use 4640741 1 Valve (was p/n 7024187)
7011320 2 Cartridge
2900770 2 Seal Kit - 7011320 Cartridge (1 Per Cartridge)
Used With Swing Motor/Hub Assembly p/n 1001134098
70003523 1 Valve
70003629 2 Cartridge
2900770 2 Seal Kit - 70003629 Cartridge (1 Per Cartridge)
33 See Note 4 Lockwasher (Note: Not Available For Purchase)
34 7024135 4 Bolt 5/16in-18NC x 2-1/2in (Grade 8)
35 7024186 1 Tube
36 7017085 2 Elbow

7024188 Ref MOTOR ASSEMBLY

101 7024391 5 Bolt


102 7004035 1 Cover, End
103 Use 7024389 1 Seal, Commutator
104 Use 7024389 5 Seal, Ring
105 Use 7024453 1 Commutator and Ring Assembly (was p/n 7004037)
106 Use 7004453 1 Ring (was p/n 7004037)
107 7024379 Manifold
108 7024392 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024393 1 Link, Drive
111 Not Used
112 7024395 1 Shaft, Coupling
113 7024381 1 Bushing, Bronze
114 7004043 1 Thrustwasher
115 7004044 1 Bearing, Thrust
116 Use 7024389 Seal, Inner
117 Use 7024389 1 Washer, Back-up
118 7024394 1 Housing
119 7024390 1 Bearing
120 Use 7024389 1 Seal
121 7010795 1 Plug, O-Ring
122 to 150 Not Used
——————————
151 Use 7024389 1 Seal Kit - 7024188 Motor (Includes Items 103, 104, 116,117 &
120) (was p/n 7024396)

3121208 1200SJP 1350SJP 2-15


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BRAKE ASSEMBLIES
7024182 Ref Prior to SN 030015138
70003524 Ref SN 030015138 to Present

201 7024189 1 Shaft


202 Use 7024182 1 Housing (Note: Not Available For Purchase)
203 Use 7024193 2 Plate, Friction
204 Use 7024193 1 Plate, Pressure
205 7000731 1 Gasket
206 Use 7024193 2 Plate, Outer
207 See Note 1 Gasket (Note: Use Item 251, 254 or 255.)
208 7024191 1 Cylinder
209 7024192 1 Piston
210 Use 7024197 1 Bearing, Ball
211 Use 7024197 1 Ring, Retaining
212 Use 7024197 1 Seal, Shaft
213 See Note 6 Capscrew (Note: Not Available For Purchase)
214 See Note 6 Lockwasher (Note: Not Available For Purchase)
215 Use 7024194 1 O-Ring
216 Use 7024194 1 Ring, Back-up
217 Use 7024194 1 O-Ring
218 Use 7024194 1 Ring, Back-up
219 7024190 2 Pin, Dowel
220 See Note 1 Plug (Note: Not Available For Purchase)
221 See Note 1 Plug (Note: Not Available For Purchase)
222 Use 7024196 AR Spring (Natural)
223 Use 7024196 AR Spring, (Blue)
224 to 250 Not Used
——————————
251 7024194 1 Seal Kit - Brake (Includes Items 205, 207 & 215-218)
252 Use 7024196 1 Spring Kit - Brake (Includes 12 Natural Colored Springs) (was p/
n 7024195)
Note: Spring Kit p/n 7024195 no Longer Available, Pur-
chase p/n 7024196 for Replacement.
253 7024196 1 Spring Kit - Brake (Includes 12 Natural & 2 Blue Colored
Springs)
254 7024193 1 Friction Disc Kit - Brake (Includes Items 203, 204, 206 & 207)
255 7024197 1 Bearing Kit - Brake (Includes Items 207 & 210-212)

2-16 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-17


2-18
129 GENERATOR COVER SHIELD
160
109 154 170 (ITEM 18) SHOWN HERE
FOR CLARITY
131 185 42
105 144
145 187 169 1
176 7
115 18
102 121 113
145 182 186 121 154
161 183 191 116
147 102
101 189 151 188 149 106
102 323 154 151 178
114 326 149 167
102 130
190 106
102 340 316 158 102
341 47
145 342 174
175 149
SECTION 2 TURNTABLE

179
111
102 112 135 122
153 144 117 122 4
147 102 171
141 59
157 142 41
102 102 172 102
200 195 148 166 60 61
192 162
152
202 133
402 102
177 119 197 140
148 102 151
168 116 409

1200SJP 1350SJP
177 133 55
57
180 63
41
113 25
200 58
147 200 125
102 145 102 131 165
193 203 196 198 205 102 124
30 145 199 195
401 194 204 131 145
144 107
201
173 108 131 102
5 102 145
163 41 1 145
192 8
42 136
177 25 109
110 148 48 102
FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION

109 118 145


133 102 109
146 1
12 145 139
156 177 35
145
120 131
146 159 104
34 177 123
132 164 43 177
13 155

3121208
301 319 301 301 315
328 321 334 318 303 321 402 24
407 404

3121208
301
301 309
310 320 301
319 329 304
316
301 332 322 41
307 25
314 5
325
333
301
301 308
311 317 124
313 301
330 305
336 314 33
337 324 54
138 56
335 338 62
301 137 143
306 143 130
314 28
324 130 106
301 1 106 150
311 9 51D
312 1 102
313 301 14 107 41
302
327 303 44 25
315 406 5

36
181 1 29 ITEM (51) INCLUDES

1200SJP 1350SJP
3 51B 409
42 51A THRU 51D
51A 51C
45 51A
51A
52
11 179
42 122
26 23
25 28
37 27 15
41 26 50 5
2 25
31 2 41
42 10 22 15 53 1 39
2 6
15 16
5 21 17
25 2 403 BATTERY REF.
41
15
19
2
SECTION 2 TURNTABLE

32

2-19
SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CATERPILLAR DIESEL ENGINE INSTALLATION OPTIONS:
Ref With Rexroth Pumps & ABS Hoods
1001120526 Ref With Skypower & Without Cold Weather Plus Package C
1001120527 Ref With Skypower & With Cold Weather Plus Package C
Ref With Rexroth Pumps & Steel Hoods
1001117499 Ref With Skypower & Without Cold Weather Plus Package D
1001120528 Ref With Skypower & With Cold Weather Plus Package C

1 0100011 AR Compound, Locking


2 0100079 AR Sealant, Pipe
3 0641606 4 Bolt 3/8in-16NC x 3/4in
4 0641506 AR Bolt 5/16in-18NC x 3/4in
5 0641509 18 Bolt 5/16in-18NC x 1-1/8in
6 0641511 1 Bolt 5/16in-18NC x 1-3/8in
7 0641605 3 Bolt 3/8in-16NC x 5/8in
8 0641608 3 Bolt 3/8in-16NC x 1in
9 0641610 1 Bolt 3/8in-16NC x 1-1/4in
10 0641611 2 Bolt 3/8in-16NC x 1-3/8in
11 0641612 2 Bolt 3/8in-16NC x 1-1/2in
12 0641808 1 Bolt 1/2in-13NC x 1in
13 0642010 1 Bolt 5/8in-11NC x 1-1/4in
14 0700808 1 Bolt M8 x 16mm
0761210 1 Bolt M12 x 20mm
15 1320022 5 Clamp
16 1320187 1 Clamp, Twin
17 1320190 1 Cover, Clamp
18 1671121 1 Cover, Generator
19 2180348 1 Fitting, Barbed
20 2200222 1 Plug, Pipe (Used in Bottom of Fuel Tank) (Not Shown)
21 2220313 1 Fitting, Elbow Barbed
22 2221176 1 Fitting, Elbow
23 2750532 55in/1.4m Hose
24 2820170 1 Insulation, Sound Absorbing
25 3311505 AR Locknut 5/16in-18NC
26 3311605 4 Locknut 3/8in-16NC
27 1 Panel, Rubber Options:
3380472 Machines with ABS Hoods
1001111132 Machines with Steel Hoods
28 1 Panel, Rubber Options:
3380473 Machines with ABS Hoods
1001128899 Machines with Steel Hoods
29 3422446 1 Pin
30 3573644 1 Plate, Tray Clamp
31 1 Plate, Top Clamp Options:
3573645 Machines with ABS Hoods
1001112878 Machines with Steel Hoods
32 1 Plate, Bottom Clamp Options:
3573646 Machines with ABS Hoods
1001112879 Machines with Steel Hoods

2-20 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
33 1 Plate, Clamp Options:
3573669 1 Machines with ABS Hoods
1001128898 1 Machines with Steel Hoods
34 1 Plate, Tray Clamp Options:
3573727 Machines with ABS Hoods
1001112880 Machines with Steel Hoods
35 3573728 1 Plate, Tray Clamp
36 3841143 1 Keeper, Pin
37 3900272 AR Screw, Button 5/16in-18NC x 1-3/4in
38 4240018 AR Strap, Tie (Not Shown)
39 4240033 AR Strap, Tie
40 Not Used
41 4711500 AR Flatwasher 5/16in Thin
42 4711600 3 Flatwasher 3/8in Thin (Not Shown)
43 4752000 1 Flatwasher 5/8in Wide
44 4811900 1 Flatwasher M8
4812100 1 Flatwasher M12
45 1001108617 Pressure Filter
70002231 1 Element, Filter
46 Not Used
47 1001116112 1 Engine, Caterpillar C3.4 Turbo (See Items 401 to 411 for Indi-
vidually Serviced Components)
48 1001116792 3 Clamp
49 1001119995 1 Harness, Engine (Not Shown - See ELECTRICAL SECTION
for Breakdown)
50 1001120492 2 Fitting, Straight
51 1001120743 1 Battery Cable Kit B
51A 7027034 1 Cable, Red (To Aux Pump Relay, Battery Positive
Terminal, Glow Plug Solenoid & Starter)
51B 7024581 1 Cable, Black (To Aux Pump, Battery Negative
Terminal & Ground at Tray Pivot)
51C 7027035 1 Cable, Red (Aux Pump Relay to Aux Pump)
51D 7027039 1 Cable, Black (Tray Pivot to Engine Block)
52 1001121236 1 Bracket, Fuel Pump Mounting
53 2200221 1 Plug
54 3311005 1 Locknut 10-24NC
55 3311405 6 Locknut 1/4in-20NC (Machines with Steel Hoods Only)
56 4711000 2 Flatwasher #10 Thin
57 4711400 12 Flatwasher 1/4in Thin (Machines with Steel Hoods Only)
58 1001128765 1 Support, Baffle (Machines with Steel Hoods Only)
59 1001128789 1 Panel, Rubber (Machines with Steel Hoods Only)
60 1001128797 1 Plate, Clamp (Machines with Steel Hoods Only)
61 1001130774 1 Seal (Machines with Steel Hoods Only)
62 0721006 1 Screw #10-24NC x 3/4in
63 0641406 6 Bolt 1/4in-20NC x 3/4in (Machines with Steel Hoods Only)

3121208 1200SJP 1350SJP 2-21


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CATERPILLAR DIESEL ENGINE ASSEMBLY OPTIONS:
1001116111 Ref With Skypower & Without Cold Weather Plus Package E
1001120525 Ref With Skypower & With Cold Weather Plus Package C

101 0080181 1 Plate, Pump Mounting Adapter


102 0100011 AR Compound, Locking
103 0100020 AR Sealant, Pipe (Not Shown)
104 0340003 2 Band, Air Cleaner
105 0340051 2 Band, Muffler
106 0641406 9 Bolt 1/4in-20NC x 3/4in
107 0641506 6 Bolt 5/16in-18NC x 3/4in
108 0641605 2 Bolt 3/8in-16NC x 5/8in
109 0641608 19 Bolt 3/8in-16NC x 1in
110 0641808 1 Bolt 1/2in-13NC x 1in
111 0641812 2 Bolt 1/2in-13NC x 1-1/2in
112 0642028 2 Bolt 5/8in-11NC x 3-1/2in
113 0642030 2 Bolt 5/8in-11NC x 3-3/4in
114 0701012 4 Bolt, Metric M10 x 25mm
115 0701015 2 Bolt, Metric M10 x 35mm
116 0711214 8 Bolt, Metric M12 x 30mm
117 0760810 4 Bolt, Metric M8 x 20mm
118 0940070 1 Bumper
119 0961986 2 Bushing, Flanged
120 1001131542 1 Lanyard
121 1320017 2 Clamp
122 1320022 4 Clamp
123 1340065 1 Air Cleaner Assembly
7003655 1 Element, Air Cleaner
7015013 1 Baffle, Rubber
7015014 1 Clamp, Cap
7015015 1 Cup
7015003 1 Wing nut
124 1703162 2 Decal - Fan Blade
125 2060025 1 Fan
126 2.95gl/11.17Li Anti-Freeze Options (Not Shown):
2300004 Without Arctic Package
2300041 With Arctic Package
127 3020016 2.64gl/9.99Li Oil, Motor 15W-40 (Not Shown)
128 3020037 AR Lube, Coupling Grease (Not Shown)
129 1 Muffler Options:
3220126 Standard Muffler
70003555 1 Clamp (Used on p/n 3220126)
3220130 Optional Catalytic Muffler
70001017 1 Clamp (Used on p/n 3220130)
130 3311405 7 Locknut 1/4in-20NC
131 3311605 21 Locknut 3/8in-16NC
132 3311805 1 Locknut 1/2in-13NC
133 3312005 4 Locknut 5/8in-11NC
134 Not Used

2-22 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
135 3520054 3 Plug
136 3573412 1 Gusset
137 3740067 1 Relay
138 3740080 1 Relay
139 3960543 1 Seal
140 3960544 1 Seal
141 4031911 4 Capscrew M8 x 35mm
142 4032008 8 Capscrew M10 x 20mm
143 4711400 6 Flatwasher 1/4in Thin
144 4711500 14 Flatwasher 5/16in Thin
145 4711600 58 Flatwasher 3/8in Thin
146 4711800 2 Flatwasher 1/2in Thin
147 4712000 4 Flatwasher 5/8in Thin
148 4740242 4 Washer, Snubbing
149 4751400 10 Flatwasher 1/4in Regular
150 4751500 2 Flatwasher 5/16in Regular
151 4812100 10 Flatwasher M12
152 4832000 8 Lockwasher M10
153 4891800 2 Flatwasher 1/2in Hardened
154 8405104 4 Clamp, Gear
155 91083128 1 Elbow, Elbow
156 91403244 1 Rubber, Straight Hump
157 1001129023 1 Plate, Engine Mounting (Rear)
158 1001129304 1 Mount, Motor (Front)
159 1001116153 1 Tray, Engine
160 1001116186 1 Tube, Exhaust
161 1001116201 1 Plate, Muffler Mounting
162 1001116278 1 Coupling, Pump
163 1001116313 1 Tube, Air Intake
164 1001116324 1 Tube, Air Intake
165 1001116348 1 Plate, Radiator Mounting
166 1001116354 1 Radiator
7027412 1 Cap, Radiator
167 1001116367 1 Support, Tank Mounting
168 1001116413 1 Hose, Air Intake Reducer
169 1001116436 1 Hose, Radiator (Top)
170 1001116437 1 Hose, Radiator (Bottom)
171 1001116525 2 Mount, Engine
172 1001116591 1 Spacer, Fan
173 1001117546 1 Mount, Generator
174 1001117874 1 Engine, Caterpillar C3.4 Turbo W/E Controls (See Items 301 to
339 for Individually Serviced Components)
175 1001118368 1 Pump Assembly (Machines with Rexroth Pump Only) (See
Figure 2-8 for Breakdown)
176 1001116836 AR Hose, Air Intake
177 1320058 1 Clamp
178 1580011 1 Container, Coolant Overflow
179 2720058 31.66ft Hose
180 4060805 5in/12.7cm Flex-Trim 1/4in
181 4640750 1 Valve, Oil Drain

3121208 1200SJP 1350SJP 2-23


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
182 4812000 3 Flatwasher M10
183 1001121004 3 Nut M10 x 1.25
184 Not Used
185 0641508 3 Bolt 5/16in-18NC x 1in
186 1320130 1 Clamp
187 3311505 3 Locknut 5/16in-18NC
188 1001125891 1 Bracket, Valve
189 0761212 2 Bolt M12 x 25mm
190 0701016 6 Bolt M10 x 40mm
191 1001130161 1 Bracket, Muffler Mounting
192 1001130171 2 Mount, Engine
193 0641610 4 Bolt 3/8in-16NC x 1-1/4in
194 0641614 3 Bolt 3/8in-16NC x 1-3/4in
195 0700822 5 Bolt M8 x 70mm
196 0700823 2 Bolt M8 x 75mm
197 0700824 1 Bolt M8 x 80mm
198 3580321 1 Pulley, Engine
199 4568735 3 Tube, Spacer
200 4811900 8 Flatwasher M8
201 4891600 3 Flatwasher 3/8in Hardened
202 1001117500 1 Spacer, Pulley
203 1001117577 1 Support, Generator Pulleys
204 1001129995 3 Pulley, Idler Grooved
205 4831900 4 Lockwasher M8
206 4240033 AR Wire Tie (With Cold Weather Plus Package - Not Shown)
207 1001119231 1 Heater, Block (With Cold Weather Plus Package - Not Shown)
208 0641606 1 Bolt 3/8in-16NC x 3/4in (With Cold Weather Plus Package - Not
Shown)
209 1320223 1 J-Clip 1/2in (With Cold Weather Plus Package - Not Shown)
210 1702942 1 Decal - Engine Block Heater (With Cold Weather Plus Package
- Not Shown)

1001117874 Ref CATERPILLAR DIESEL ENGINE W/E CONTROLS B

301 0100011 AR Compound, Locking


302 0100020 AR Sealant, Pipe
303 0700808 3 Bolt, Metric M8 x 16mm
304 0701010 2 Bolt, Metric M10 x 20mm
305 0760606 2 Bolt, Metric M6 x 12mm
306 0760610 2 Bolt, Metric M6 x 20mm
307 0760612 3 Bolt, Metric M6 x 25mm
308 0761210 2 Bolt, Metric M12 x 20mm
309 1320224 1 Clamp
310 1320263 1 Clamp
311 3290501 3 Nut Metric M5 x 0.8
312 4031607 2 Capscrew M5 x 16mm
313 4811600 3 Flatwasher M5
314 4811700 8 Flatwasher M6
315 4811900 3 Flatwasher M8
316 4812000 AR Flatwasher M10

2-24 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
317 4812100 2 Flatwasher M12
318 5250608 2 Bolt M6 x 16mm
319 5250808 4 Bolt M8 x 16mm
320 8303541 1 Bolt M6 x 1 x 35mm
321 8406101 2 Tube, Clip
322 8406105 2 Tube, Clip
323 1001097553 1 Washer, Coolant Sensor
324 1001112059 5 Bumper
325 1001112068 1 Sensor, Speed
326 1001112069 1 Sensor, Temperature
327 1001112070 1 Switch, Oil Pressure
328 1001112073 1 Actuator
329 1001112570 1 Spacer, Nylon
330 1001112592 1 Bearing
331 Not Used
332 1001120769 1 Bracket, ECM/Fuse Box
333 1001120771 1 Bracket, Actuator
334 1001120772 1 Bracket, Actuator
335 1001120773 1 Link, Spacer
336 1001120774 1 Bolt, M5
337 1001120775 1 Bracket, Actuator
338 1001120810 1 Controller
339 1001120776 1 Engine Harness (Not Shown - See ELECTRICAL SECTION for
Breakdown)
340 1001129361 1 Tube, Dipstick
341 0761007 1 Bolt, Metric M10 x 14mm
342 1001129360 1 Gauge, Dipstick

1001116112 Ref CATERPILLAR ENGINE COMPONENTS A

401 70002831 1 TurboCharger


70002829 1 Gasket, TurboCharger Drain Pipe
70002830 1 Gasket, TurboCharger
402 70002832 1 Hose
403 7026839 1 Pump, Fuel
70002833 1 Ring, Retaining
70002834 1 Bowl, Water Collect
7026830 1 Element, Fuel/Water
70002835 1 Kit Seal
404 70002837 4 Plug, Glow
405 7026802 1 Flywheel W/Gear (Not Shown)
7026803 1 Gear
406 7026811 1 Filter, Oil
7026812 1 O-Ring (Between Center Bolt & Oil Filter Bracket)
7026813 1 O-Ring (Between Oil Filter Bracket & Engine)
407 7026822 1 Thermostat
7026820 1 Gasket, Thermostat (Between Housing & Cylinder Head)
7026821 1 Gasket (Between Housing & Thermostat Cover)
408 7026829 1 Gasket, Intake Manifold (Not Shown)

3121208 1200SJP 1350SJP 2-25


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
409 7026833 1 Starter
410 7026804 1 Gasket (Not Shown - Located Between Bell Housing & Engine
Block)
411 7026805 1 Seal, Rear Main (Not Shown)

2-26 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-27


2-28
211
205 311
305 214 34
314 28
27
215
315 36

16 217
48
4 15 317
18
1 19 1 202 35
302

135
SECTION 2 TURNTABLE

203 201 17
216 207 303 301 6
316 307 124
134 39
34
206 28
204 306
41 304
124 ITEM (14) INCLUDES

1200SJP 1350SJP
40 12
13 9 14A THRU 14E
10 8 14C
7 14A
29 7 2 24 14A
27 2 23
34 22 14B
11
33 28 7
28 30 2
34
37
31 27
38 28
27 34
34
28 20 28
34 26
27

BATTERY REF.
TANK REF.
FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION

32

3121208
142 105
REXROTH PUMP
COMPONENTS 193 165

3121208
116 146
169 118 168
109 125
139A 131
178 318
139B OR 109 115
125 168 167
164
156 146 21
104
137 127 1
103 145 46
139
OR 112 174 163 167
108
SAUER PUMP
COMPONENTS 139D 123 136
196 139C 111 209 125 101
147 309 168 161
103 169 155 103 195
112 117 132
160 326
174 194 102 167 107
198 154
199 138 103 128
124 146
123 168
126 166 111 182 109
122 147
109
169 177 133

1200SJP 1350SJP
103
181 129
162 184 103 157
106 117
188
103 190 171 189
109 174 106 149 158
197 171 103
144 172 175
103 180
112 174 144 168 130
153 162
151
113 120

109 169
141 103
114 117 159
168
150
169 143
146 109 146
170 140 168
168 152 110 171
147 170 109 146 183
146 168 103
146 147 168 173 109
SECTION 2 TURNTABLE

106

2-29
SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DEUTZ BF4M2011 & TD2011 DIESEL ENGINE INSTALLATION
OPTIONS:
0271650 Ref Tier I (Prior to SN 0300080338) H
Ref Tier II (SN 0300080338 to SN 0300087579)
0273858 Ref Without Skypower D
0273857 Ref With Skypower B
Ref Tier II (SN 0300087579 to SN 0300127698)
0274575 Ref Without Skypower & Without Cold Weather Plus Package E
0274576 Ref With Skypower & Without Cold Weather Plus Package E
0275880 Ref With Cold Weather Plus Package B
Ref Tier III (SN 0300127698 to Present with Rexroth Pumps & ABS
Hoods)
1001098512 Ref Without Skypower & Without Cold Weather Plus Package D
1001098516 Ref With Skypower & Without Cold Weather Plus Package D
1001098517 Ref With Cold Weather Plus Package D
Ref Tier III (SN 0300127698 to Present with Rexroth Pumps &
Steel Hoods)
1001117370 Ref Without Skypower & Without Cold Weather Plus Package B
1001117371 Ref With Skypower & Without Cold Weather Plus Package B
1001116015 Ref With Cold Weather Plus Package B
Ref Tier III (SN 0300127698 to Present with Sauer Pumps & ABS
Hoods)
1001118712 Ref Without Skypower & Without Cold Weather Plus Package B
1001118713 Ref With Skypower & Without Cold Weather Plus Package B
1001118714 Ref With Cold Weather Plus Package B
Ref Tier III (SN 0300127698 to Present with Sauer Pumps & Steel
Hoods)
1001119052 Ref Without Skypower & Without Cold Weather Plus Package B
1001119053 Ref With Skypower & Without Cold Weather Plus Package B
1001119054 Ref With Cold Weather Plus Package B

1 0100011 AR Compound, Locking


2 0100079 AR Sealant, Pipe
3 1702942 1 Decal, Block Heater (Cold Weather Plus Package - Not
Shown)
4 0641610 1 Bolt 3/8in-16NC x 1-1/4in
5 0641808 1 Bolt 1/2in-13NC x 1in
6 0642010 1 Bolt 5/8in-11NC x 1-1/4in
7 1320022 3 Clamp
8 2180536 1 Fitting, Straight Barbed (Prior to SN 0300080338)
9 2220250 1 Fitting, Reducer (Prior to SN 0300080338)
10 2220273 1 Fitting, Reducer (Prior to SN 0300080338)
11 2220313 1 Fitting, Elbow Barbed
12 2220459 1 Fitting, Elbow (Prior to SN 0300080338)
13 2220794 1 Fitting, Straight Barbed (Prior to SN 0300080338)
14 2902099 1 Battery Cable Kit C
14A 7024580 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal
& Start Relay)
14B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)

2-30 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
14C 7024582 1 Cable, Red (Aux Pump Relay to Aux Pump)
14D 7024583 1 Cable, Black (Tray Pivot to Engine Mount)
14E 7024584 1 Cable, Red (Start Relay to Starter)
15 3422446 1 Pin
16 3841143 1 Keeper, Pin
17 4752000 1 Flatwasher 5/8in Wide
18 AR Bolt Options:
0651406 2 Bolt 1/4in-28NF x 3/4in (Prior to SN 0300145302)
0641606 4 Bolt 3/8in-16NC x 3/4in (SN 0300145302 to Present)
19 Pressure Filter Options:
2120163 1 Filter Prior to SN 0300087579
2120150 1 Element, Filter
7020020 1 Indicator, Clog
7023206 1 O-Ring
7023207 1 Ring, Back-up
2120209 1 Filter SN 0300087579 to SN 0300139709
2120210 1 Element, Filter
7020020 1 Indicator, Clog
70000934 1 O-Ring, Filter Bowl
1001108617 1 Filter (SN 0300139709 to Present)
70002231 1 Element, Filter
20 2750532 55in/1.4m Hose
21 4711400 4 Flatwasher 1/4in Thin
22 0641511 1 Bolt 5/16in-18NC x 1-3/8in
23 1320187 1 Clamp, Twin
24 1320190 1 Cover, Clamp
25 1 Insulation, Sound Absorbing Options:
2820148 Prior to SN 0300080338
SN 0300080338 to SN 0300127698
2820148 Without Skypower & Without Cold Weather Plus
Package
2820170 With Skypower
2820170 With Cold Weather Plus Package
2820170 SN 0300127698 to Present (All Configurations)
26 4240099 AR Strap, Tie
27 0641509 18 Bolt 5/16in-18NC x 1-1/8in
28 3311505 23 Locknut 5/16in-18NC
29 1 Panel, Rubber Options:
3380472 Machines with ABS Hoods
1001111132 Machines with Steel Hoods
30 3573644 1 Plate, Tray Clamp
31 1 Plate, Top Clamp Options:
3573645 Machines with ABS Hoods
1001112878 Machines with Steel Hoods
32 1 Plate, Bottom Clamp Options:
3573646 Machines with ABS Hoods
1001112879 Machines with Steel Hoods
33 3900272 4 Screw, Button 5/16in-18NC x 1-3/4in
34 4711500 AR Flatwasher 5/16in Thin
35 3380473 1 Panel, Rubber

3121208 1200SJP 1350SJP 2-31


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
36 3573669 1 Plate, Clamp
37 1 Plate, Tray Clamp Options:
3573727 Machines with ABS Hoods
1001112880 Machines with Steel Hoods
38 3573728 1 Plate, Tray Clamp
39 0641506 1 Bolt 5/16in-18NC x 3/4in
40 2180348 1 Fitting, Barbed (SN 0300080338 to Present)
41 2221176 1 Fitting, Elbow (SN 0300080338 to Present)
42 0641605 3 Bolt 3/8in-16NC x 5/8in (SN 0300080338 to Present)
(Not Shown)
43 1671121 1 Cover, Generator (SN 0300080338 to Present with
Skypower) (Not Shown)
44 4711600 3 Flatwasher 3/8in Thin (SN 0300080338 to Present)
(Not Shown)
45 4240018 2 Strap, Tie (Not Shown)
46 0641410 AR Bolt 1/4in-20NC x 1-1/4in
47 2200222 1 Plug, Pipe (SN 0300127698 to Present - Used in Bottom of
Fuel Tank) (Not Shown)
48 AR Flatwasher Options:
4711400 2 Flatwasher 1/4in Thin (Prior to SN 0300145302)
4711600 4 Flatwasher 3/8in Thin (SN 0300145302 to Present)

Ref DEUTZ BF4M2011 & TD2011 DIESEL ENGINE ASSEMBLY


OPTIONS:
0271504 Ref Tier I (Prior to SN 0300080338) J
Ref Tier II (SN 0300080338 to SN 0300087579)
0273421 Ref Without Skypower F
0273410 Ref With Skypower F
Ref Note: SN 0300087532 built with 0274580
Ref Tier II (SN 0300087579 to SN 0300093352)
0274579 Ref Without Skypower B
0274580 Ref With Skypower B
Ref Note: SN 0300087765 built with 0273410
Ref Tier II (SN 0300093352 to SN 0300127698)
2000352 Ref Without Skypower & Without Cold Weather Plus Package C
2000343 Ref With Skypower & Without Cold Weather Plus Package C
2000399 Ref With Cold Weather Plus Package B
Ref Tier III (SN 0300127698 to Present with Rexroth Pumps)
1001098513 Ref Without Skypower & Without Cold Weather Plus Package E
1001098530 Ref With Skypower & Without Cold Weather Plus Package E
1001098531 Ref With Cold Weather Plus Package E
Ref Note: SN 0300087532 built with 0274580, SN 0300087765
built with 0273410
Ref Tier III (SN 0300127698 to Present with Sauer Pumps)
1001107971 Ref Without Skypower & Without Cold Weather Plus Package D
1001107973 Ref With Skypower & Without Cold Weather Plus Package D
1001107975 Ref With Cold Weather Plus Package D

101 0080115 1 Elbow, Rubber (Prior to SN 0300127698)

2-32 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
102 1 Spacer, Fan Options:
0080237 Prior to SN 03000803381
SN 0300080338 to Present Options:
0080237 Without Skypower & Without Cold Weather Plus
Package
0080244 With Skypower & Without Cold Weather Plus Package
0080244 With Cold Weather Plus Package
103 0100011 AR Compound, Locking
104 0340003 2 Band, Air Cleaner
105 0340051 2 Band, Muffler
106 0641406 AR Bolt 1/4in-20NC x 3/4in
107 0641506 5 Bolt 5/16in-18NC x 3/4in
108 0641507 4 Bolt 5/16in-18NC x 7/8in
109 0641608 AR Bolt 3/8in-16NC x 1in
110 0641609 2 Bolt 3/8in-16NC x 1-1/8in
111 0641808 1 Bolt 1/2in-13NC x 1in
112 2 Bolt Options:
0641812 Bolt 1/2in-13NC x 1-1/2in
0641814 Bolt 1/2in-13NC x 1-3/4in
0761215 Bolt M12 x 35mm
113 0641818 2 Bolt 1/2in-13NC x 2-1/4in
114 0641826 2 Bolt 1/2in-13NC x 3-1/4in
115 0700810 3 Bolt M8 x 20mm
116 0711214 2 Bolt M12 x 30mm
117 AR Bolt Options:
0711414 M14 x 30mm
0711417 M14 x 45mm
118 1 Bracket, Muffler Options:
0902747 Prior to SN 0300138469
1001112766 SN 0300138469 to Present
119 Not Used
120 0940070 1 Bumper
121 Not Used
122 0961986 2 Bushing, Flanged
123 1 Lanyard Options:
1060637 16in/40.6cm Length
1001131542 13in/33cm Length
124 1320022 AR Clamp
125 1320058 AR Clamp
126 1320223 1 J-Clip
127 1340065 1 Air Cleaner Assembly
7003655 1 Element, Air Cleaner
128 1671023 1 Shroud, Fan
129 0272060 1 Box, Air Intake
130 1703162 2 Decal - Fan Blade
131 1 Engine, Deutz BF4M2011 Options: (See Items 201 to 209 &
301 to 309 for Individually Serviced Components)
2000183 Prior to SN 0300080338
2000199 SN 0300080338 to SN 0300087579
Use 2000340 SN 0300087579 to SN 0300093352 (was p/n 2000275)

3121208 1200SJP 1350SJP 2-33


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
131 (cont’d) 2000340 SN 0300093352 to SN 0300127698
1001098601 SN 0300127698 to Present
132 2060025 1 Fan
133 2220451 1 Fitting, Straight
134 2720058 AR Hose
18ft/5.5m Prior to SN 0300080338
34ft/10.3m SN 0300080338 to Present
135 2720271 18ft/5.5m Hose (Prior to SN 0300080338)
136 2720500 1 Hose, Oil Cooler (Top)
137 2720488 1 Elbow, Elbow Air Intake (Prior to SN 0300127698)
138 2750532 9in/23cm Hose
139 2902065 1 Pump Coupling Kit G
139A Use 2902065 1 Plate, Pump Mounting (Note: Not Available for
Purchase.)
139B 70000793 1 Coupling, Flex
139C Use 2902065 18 Capscrew M10 (Note: Not Available for Purchase.)
139D Use 2902065 12 Flatwasher M10 (Note: Not Available for Purchase.)
140 3200362 2 Mount, Motor (Front)
141 3200401 2 Mount, Motor (Rear)
142 1 Muffler Options:
3220126 Standard Muffler
3220130 Optional Catalytic Muffler
70001017 1 Clamp
143 3300454 10 Nut
144 3311405 AR Locknut 1/4in-20NC
145 3311505 5 Locknut 5/16in-18NC
146 3311605 AR Locknut 3/8in-16NC
147 3311805 5 Locknut 1/2in-13NC
148 Not Used
149 3422532 1 Pin, Hitch
150 3537416 1 Plate, Mounting (Front RIght)
151 3573529 1 Plate, Mounting (Front Left)
152 3539971 1 Bracket, Engine Mounting (Front)
153 3573142 1 Bracket, Engine Mounting (Rear)
154 4846552 1 Plate, Oil Cooler Mounting
155 1 Pulley Options:
3580158 Prior to SN 0300080338
SN 0300080338 to Present
3580158 Without Skypower & Without Cold Weather Plus
Package
3580320 With Skypower & Without Cold Weather Plus Package
3580320 With Cold Weather Plus Package
156 3600339 1 Pump Assembly - Rexroth (See PUMP ASSEMBLY -
REXROTH for Breakdown)
157 Use 1001145382 1 Cooler, Engine Oil (was p/n 3620041)
158 3740067 AR Relay, Start
159 3960543 1 Seal
160 3960544 1 Seal
161 4032022 4 Capscrew M10 x 90mm
162 4060805 8in/20cm Flex-Trim

2-34 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
163 4568291 1 Tube, Air Intake (Prior to SN 0300127698)
164 4568292 1 Tube, Tuning (Prior to SN 0300127698)
165 4568293 1 Pipe, Exhaust
166 4640751 1 Valve, Oil Drain
167 4711500 AR Flatwasher 5/16in Thin
168 4711600 AR Flatwasher 3/8in Thin
169 4711800 7 Flatwasher 1/2in Thin
170 4740274 4 Washer, Snubbing
171 4751400 AR Flatwasher 1/4in Wide
172 4791400 AR Starwasher 1/4in
173 1 Tray Options:
4846465 Prior to SN 0300080338
4846946 SN 0300080338 to Present
174 AR Flatwasher, Hardened Options:
4891800 1/2in
4891600 3/8in
175 0641605 4 Bolt 3/8in16NC x 5/8in
176 0641610 4 Bolt 3/8in-16NC x 1-1/4in
177 2720501 1 Hose, Oil Cooler (Bottom)
178 3520054 2 Plug
179 3573411 2 Plate, Clamp
180 3573412 1 Gusset
181 1320060 1 Clamp
182 2220498 1 Fitting, Elbow
183 4740518 10 Washer, Nylon
184 AR Cable, Jumper Options:
Not Required 0 Prior to SN 0300080338
1060904 1 SN 0300080338 to SN 0300106316
SN 0300106316 to Present
4923592 1 All except Cold Weather Plus Package
1060904 1 With Cold Weather Plus Package
185 4240099 AR Tie, Wire (Not Shown)
186 AR Harness, Glow Plugs Options (Not Shown):
Not Required 0 Prior to SN 0300080338
4922700 1 SN 0300080338 to SN 0300093352
4923468 1 SN 0300093352 to Present
187 4933217 Wiring Diagram, Glow Plug (SN 0300080338 to
SN 0300093352 - Not Shown)
188 3790152 1 O-Ring
189 AR Mount, Generator Options:
Not Required 0 Without Skypower & Without Cold Weather Plus Package
4846945 1 With Skypower & Without Cold Weather Plus Package
4846945 1 With Cold Weather Plus Package
190 AR Relay Options:
Without Skypower & Without Cold Weather Plus Package
Not Required 0 Prior to SN 0300127698
3740080 2 SN 0300127698 to Present
3740080 2 With Skypower & Without Cold Weather Plus Package
3740080 2 With Cold Weather Plus Package
191 2580062 1 Heater, Block (With Cold Weather Plus Package - Not Shown)

3121208 1200SJP 1350SJP 2-35


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
192 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With
Cold Weather Plus Package - Not Shown)
193 1001092856 1 Hose, Air Intake (SN 0300127698 to Present)
194 8410013 1 Clamp, Gear (SN 0300127698 to Present)
195 4060804 1ft/25cm Flex-Trim (SN 0300127698 to Present)
196 1001108616 1 Pump Assembly - Sauer Tandem (See PUMP ASSEMBLY -
SAUER TANDEM for Breakdown)
197 1001108888 1 Pump Assembly - Sauer Piston (See PUMP ASSEMBLY -
SAUER PISTON for Breakdown)
198 1001112927 1 Pump Assembly - Sauer Gear (See PUMP ASSEMBLY -
SAUER GEAR for Breakdown)
199 3790155 1 O-Ring
200 Not Used

Ref DEUTZ BF4M2011 ENGINE COMPONENTS OPTIONS:


2000183 Ref Tier I (Prior to SN 0300080338) B

201 7020483 1 Dipstick


202 7020465 1 Cap, Filler
203 7020484 1 Pump, Oil Lube
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
204 7016331 1 Filter, Oil
205 7020485 4 Pump, Injector
206 7016328 1 Filter, Fuel
207 7024413 1 Pump Fuel Supply
7020411 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
208 AR Gasket Options (Not Shown):
7020449 4 Gasket, Intake Manifold
70002677 1 Gasket, Valve Cover
70002678 1 Packing, Front Cover
7020471 4 Gasket, Exhaust Manifold to Engine Block
7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe
209 7020414 1 V-Belt
210 Not Used
211 7000872 1 Alternator
7020464 Regulator, Voltage (Not Shown)
212 7020479 1 Starter (Not Shown)
213 7020488 2 Plug- In Connector (Not Shown)
214 7020168 1 Sender, Temperature
7020480 1 Ring, Sealing
215 7020461 1 Sensor, Oil Pressure
216 7024565 1 Sensor, Speed
217 7020458 1 Actuator, Throttle
218 70002218 1 Turbocharger (Not Shown)
70002675 2 Clamp (Not Shown - Used on Sleeve rising vertically from
Turbo)
70002676 1 Sleeve, Rubber (Not Shown - Rises vertically from Turbo)

2-36 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DEUTZ BF4M2011 & D2011 ENGINE COMPONENTS OPTIONS:
2000199 Ref Tier II (SN 0300080338 to SN 0300087579) D
2000275 Ref Tier II (SN 0300087579 to SN 0300093352) B
2000340 Ref Tier II (SN 0300093352 to SN 0300127698) B
1001098601 Ref Tier III (SN 0300127698 to Present) C

301 7027235 1 Dipstick


302 7020465 1 Cap, Filler
303 1 Pump, Oil Options:
7020484 Prior to SN 0300127698
70001850 SN 0300127698 to Present
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
304 7016331 1 Filter, Oil
305 4 Injector Pump Options:
Ref Note: Series Letter is shown on label at base of Injector
Pump.
Prior to SN 0300127698
7027237 AR “A” Series
7027614 AR “B” Series
7027615 AR “C” Series
7027616 AR “D” Series
SN 0300127698 to Present
70001128 AR “A” Series
70001129 AR “B” Series
70001130 AR “C” Series
70001131 AR “D” Series
306 7016328 1 Filter, Fuel
307 1 Pump Fuel Supply Options:
7027238 1 Prior to SN 0300127698
7020411 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
70000916 1 SN 0300127698 to Present
70001435 1 Repair Kit
70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
308 Not Used
309 7020414 1 V-Belt
310 7020471 4 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)
7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)
311 1 Alternator Options:
7000872 Prior to SN 0300127698
7020464 Regulator, Voltage (Not Shown)
70001867 SN 0300127698 to Present
70001868 Regulator, Voltage (Not Shown)
312 7020479 1 Starter (Not Shown)
7026608 1 Solenoid
313 Not Used
314 1 Sender, Coolant Temperature Options:
7027241 2000199 Engine
7027791 2000275, 2000340 & 1001098601Engine

3121208 1200SJP 1350SJP 2-37


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
315 1 Sensor, Oil Pressure Options:
7020461 2000199 Engine
7027790 2000275, 2000340 & 1001098601Engine
316 7024565 1 Sensor, Speed
317 1 Actuator, Throttle Options:
7020458 2000199 Engine
7027792 2000275, 2000340 & 1001098601Engine
7027276 2 Spring
318 7020459 1 Thermostat
319 to 320 Not Used
321 7024579 1 Gear, Ring (Not Shown)
322 7027236 1 Sensor, Temperature (Not Shown)
323 7027239 1 Solenoid, Start (Not Shown)
324 7027240 1 Turbocharger (Not Shown)
325 Not Used
326 1600443 1 Module, EMR2 Controller (SN 0300087579 to Present)
7027796 1 Harness, Controller (SN 0300087579 to Present) (Not Shown)
327 1 Seal, Rear Main (Not Shown)
See Note 2000199, 2000275 & 2000340 Engines (Note: Not Available
For Purchase)
70002718 1001098601Engine

2-38 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-39


2-40
211
205
214 38
24
22 5
215
30

33 217 353
43
8 23
39
1 16 1 23D 202 25
9

23E
SECTION 2 TURNTABLE

203 201 40
207 10
216
123
133 38
24
206 4
204
123 ITEM (23) INCLUDES

1200SJP 1350SJP
23A THRU 23E
20
19 12 23C
23A
42
12 2 14 23A
38 2 13
6 23B
27 17
38 24 12
34 2 2
24
38
28 31
38 24
32 6
38
24 21 24
6 36
6

BATTERY REF.
TANK REF.
FIGURE 2-7. DEUTZ TD2011 TIER IVi-FLEX & TIER IVi-PRE ENGINE INSTALLATION

29

3121208
141 105
REXROTH PUMP
117 166

3121208
COMPONENTS 102
170 119

137A 101
148 230
218
137B 110
169 144
145 168
156 108 37
104
229 127 1
124 180 3
102 137
OR 114 177

SAUER PUMP
137D
COMPONENTS 113 134
186 137C 122 209
146 169 162
102 170 155 102 163
114 102 130 124 152 161 224
177 118 182 103 168 107 175
188 190 136 102 128
145
107 169
126 167 125 132 110
121 144
110
168 135 131

1200SJP 1350SJP
102
157 181
164 179 102
106 118
189
102 159 173 183
110 177 106 147 158
187 143 102
173 174 109
102 153
114 177 143 169 129
151 164
154 120
115 102
110 170
140 102
116 118 160
169
149
170 142
145 110 145 353
171 139 169
169 150 112 173
146 171 110 145 172
145 169 102
145 146 169 176 110 106
SECTION 2 TURNTABLE

2-41
SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DEUTZ TD2011 DIESEL ENGINE INSTALLATION OPTIONS:
Ref Tier IVi-Flex Engines (SN 0300171079 to Present with Rexroth
Pumps & Steel Hoods)
1001137790 Ref Without Skypower & Without Cold Weather Plus Package A
1001137791 Ref With Skypower & Without Cold Weather Plus Package A
1001137793 Ref With Cold Weather Plus Package A
Ref Tier IVi-Flex Engines (SN 0300171079 to Present with Sauer
Pumps & Steel Hoods)
1001137798 Ref Without Skypower & Without Cold Weather Plus Package A
1001137799 Ref With Skypower & Without Cold Weather Plus Package A
1001137801 Ref With Cold Weather Plus Package A
Ref Tier IVi-PRE Engines (SN 0300171079 to Present with Rexroth
Pumps & ABS Hoods) (CE Spec Only)
1001144306 Ref Without Skypower A
1001144307 Ref With Skypower A
Ref Tier IVi-PRE Engines (SN 0300171079 to Present with Rexroth
Pumps & Steel Hoods) (CE Spec Only)
1001144308 Ref Without Skypower A
1001144309 Ref With Skypower A
Ref Tier IVi-PRE Engines (SN 0300171079 to Present with Sauer
Pumps & ABS Hoods) (CE Spec Only)
1001144310 Ref Without Skypower A
1001144311 Ref With Skypower A
Ref Tier IVi-PRE Engines (SN 0300171079 to Present with Sauer
Pumps & Steel Hoods) (CE Spec Only)
1001144312 Ref Without Skypower A
1001144313 Ref With Skypower A

1 0100011 AR Compound, Locking


2 0100079 AR Sealant, Pipe
3 0641410 4 Bolt 1/4in-20NC x 1-1/4in
4 0641506 1 Bolt 5/16in-18NC x 3/4in
5 0641509 AR Bolt 5/16in-18NC x 1-1/8in
6 0641511 AR Bolt 5/16in-18NC x 1-3/8in
7 0641605 3 Bolt 3/8in-16NC x 5/8in
8 0641610 1 Bolt 3/8in-16NC x 1-1/4in
9 0641808 1 Bolt 1/2in-13NC x 1in
10 0642010 1 Bolt 5/8in-11NC x 1-1/4in
11 Not Used
12 1320022 3 Clamp
13 1320187 1 Clamp, Twin
14 1320190 1 Cover, Clamp
15 1671121 1 Cover, Generator (with Skypower) (Not Shown)
16 1001108617 1 Filter
70002231 1 Element, Filter
17 2180348 1 Fitting, Barbed
18 2200222 1 Plug, Pipe (Used in Bottom of Fuel Tank) (Not Shown)
19 2220313 1 Fitting, Elbow Barbed
20 2221176 1 Fitting, Elbow
21 2750532 55in/1.4m Hose

2-42 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
22 2820170 1 Insulation, Sound Absorbing
23 2902099 1 Battery Cable Kit C
23A 7024580 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal
& Start Relay)
23B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
23C 7024582 1 Cable, Red (Aux Pump Relay to Aux Pump)
23D 7024583 1 Cable, Black (Tray Pivot to Engine Mount)
23E 7024584 1 Cable, Red (Start Relay to Starter)
24 3311505 AR Locknut 5/16in-18NC
25 3380473 1 Panel, Rubber
26 3422446 1 Pin
27 3573644 1 Plate, Tray Clamp
28 1 Plate, Top Clamp Options:
3573645 Machines with ABS Hoods
1001112878 Machines with Steel Hoods
29 1 Plate, Bottom Clamp Options:
3573646 Machines with ABS Hoods
1001112879 Machines with Steel Hoods
30 3573669 1 Plate, Clamp
31 1 Plate, Tray Clamp Options:
3573727 Machines with ABS Hoods
1001112880 Machines with Steel Hoods
32 3573728 1 Plate, Tray Clamp
33 3841143 1 Keeper, Pin
34 3900272 4 Screw, Button 5/16in-18NC x 1-3/4in
35 4240018 2 Strap, Tie (Not Shown)
36 4240099 AR Strap, Tie
37 4711400 4 Flatwasher 1/4in Thin
38 4711500 AR Flatwasher 5/16in Thin
39 4711600 7 Flatwasher 3/8in Thin (Not Shown)
40 4752000 1 Flatwasher 5/8in Wide
41 Not Used
42 1 Panel, Rubber Options:
3380472 Machines with ABS Hoods
1001111132 Machines with Steel Hoods
43 0641606 4 Bolt 3/8in-16NC x 3/4in
44 1702942 1 Decal, Block Heater (Cold Weather Plus Package - Not
Shown)

Ref DEUTZ TD2011 DIESEL ENGINE ASSEMBLY OPTIONS:


Ref Tier IVi-Flex Engines (SN 0300171079 to Present with Rexroth
Pumps)
1001137786 Ref Without Skypower & Without Cold Weather Plus Package A
1001137788 Ref With Skypower & Without Cold Weather Plus Package A
1001137792 Ref With Cold Weather Plus Package A
Ref Tier IVi-Flex Engines (SN 0300171079 to Present with Sauer
Pumps)
1001137794 Ref Without Skypower & Without Cold Weather Plus Package A
1001137796 Ref With Skypower & Without Cold Weather Plus Package A

3121208 1200SJP 1350SJP 2-43


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001137800 Ref With Cold Weather Plus Package A
Ref Tier IVi-PRE Engines (SN 0300171079 to Present with Rexroth
Pumps) (CE Spec Only)
1001144301 Ref Without Skypower A
1001144302 Ref With Skypower A
Ref Tier IVi-PRE Engines (SN 0300171079 to Present with Sauer
Pumps) (CE Spec Only)
1001144303 Ref Without Skypower A
1001144304 Ref With Skypower A

101 1 Engine, Deutz Tier IVi-Flex Options (See Items 201 to 227 for
Individually Serviced Components)
1001137785 Engine, Deutz Tier IVi-Flex
1001144300 Engine, Deutz Tier IVi-Pre
102 0100011 AR Compound, Locking
103 1 Spacer, Fan Options:
0080237 Without Skypower & Without Cold Weather Plus Package
0080244 With Skypower & Without Cold Weather Plus Package
0080244 With Cold Weather Plus Package
104 0340003 2 Band, Air Cleaner
105 0340051 2 Band, Muffler
106 0641406 15 Bolt 1/4in-20NC x 3/4in
107 0641506 5 Bolt 5/16in-18NC x 3/4in
108 0641507 4 Bolt 5/16in-18NC x 7/8in
109 0641605 4 Bolt 3/8in-16NC x 5/8in
110 0641608 AR Bolt 3/8in-16NC x 1in
111 0641609 2 Bolt 3/8in-16NC x 1-1/8in
112 0641610 4 Bolt 3/8in-16NC x 1-1/4in
113 0641808 1 Bolt 1/2in-13NC x 1in
0641812 Bolt 1/2in-13NC x 1-1/2in
0641814 Bolt 1/2in-13NC x 1-3/4in
0761215 Bolt M12 x 35mm
115 0641818 2 Bolt 1/2in-13NC x 2-1/4in
116 0641826 2 Bolt 1/2in-13NC x 3-1/4in
117 0711214 2 Bolt M12 x 30mm
118 AR Bolt Options:
0711414 Bolt M14 x 30mm
0711417 Bolt M14 x 45mm
119 1001112766 1 Bracket, Muffler
120 0940070 1 Bumper
121 0961986 2 Bushing, Flanged
122 1060637 1 Lanyard
123 1320022 3 Clamp
124 1320058 2 Clamp
125 1320060 1 Clamp
126 1320223 1 J-Clip
127 1340065 1 Air Cleaner Assembly
7003655 1 Element, Air Cleaner
128 1671023 1 Shroud, Fan
129 1703162 2 Decal - Fan Blade

2-44 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
130 2060025 1 Fan
131 2220451 1 Fitting, Straight
132 2220498 1 Fitting, Elbow
133 2720058 34ft/10.3m Hose
134 2720500 1 Hose, Oil Cooler (Top)
135 2720501 1 Hose, Oil Cooler (Bottom)
136 2750532 9in/23cm Hose
137 2902065 1 Pump Coupling Kit G
137A Use 2902065 1 Plate, Pump Mounting (Note: Not Available for
Purchase.)
137B 70000793 1 Coupling, Flex
137C Use 2902065 18 Capscrew M10 (Note: Not Available for Purchase.)
137D Use 2902065 12 Flatwasher M10 (Note: Not Available for Purchase.)
138 Not Used
139 3200362 2 Mount, Motor (Front)
140 3200401 2 Mount, Motor (Rear)
141 1 Muffler Options:
3220126 Standard Muffler
3220130 Optional Catalytic Muffler
70001017 1 Clamp
142 3300454 10 Nut
143 3311405 5 Locknut 1/4in-20NC
144 3311505 5 Locknut 5/16in-18NC
145 3311605 30 Locknut 3/8in-16NC
146 3311805 5 Locknut 1/2in-13NC
147 3422532 1 Pin, Hitch
148 3520054 2 Plug
149 3537416 1 Plate, Mounting (Front RIght)
150 3539971 1 Bracket, Engine Mounting (Front)
151 3573142 1 Bracket, Engine Mounting (Rear)
152 3573411 2 Plate, Clamp
153 3573412 1 Gusset
154 3573529 1 Plate, Mounting (Front Left)
155 1 Pulley Options:
3580158 Without Skypower & Without Cold Weather Plus Package
3580320 With Skypower & Without Cold Weather Plus Package
3580320 With Cold Weather Plus Package
156 3600339 1 Pump Assembly - Rexroth (See PUMP ASSEMBLY -
REXROTH for Breakdown)
157 Use 1001145382 1 Cooler, Engine Oil (was p/n 3620041)
158 3740067 AR Relay, Start
159 3740080 2 Relay
160 3960543 1 Seal
161 3960544 1 Seal
162 4032022 4 Capscrew M10 x 90mm
163 4060804 1ft/25cm Flex-Trim
164 4060805 8in/20cm Flex-Trim
165 4240099 AR Tie, Wire (Not Shown)
166 4568293 1 Pipe, Exhaust
167 4640751 1 Valve, Oil Drain

3121208 1200SJP 1350SJP 2-45


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
168 4711500 AR Flatwasher 5/16in Thin
169 4711600 AR Flatwasher 3/8in Thin
170 4711800 7 Flatwasher 1/2in Thin
171 4740274 4 Washer, Snubbing
172 4740518 10 Washer, Nylon
173 4751400 20 Flatwasher 1/4in Wide
174 4791400 4 Starwasher 1/4in
175 4846552 1 Plate, Oil Cooler Mounting
176 4846946 1 Tray
177 AR Flatwasher, Hardened Options:
4891800 1/2in
4891600 3/8in
178 4923468 1 Harness, Glow Plugs (Not Shown)
179 1 Cable, Jumper Options:
4923592 All except Cold Weather Plus Package
1060904 With Cold Weather Plus Package
180 1001092856 1 Hose, Air Intake
181 0272060 1 Box, Air Intake
182 8410013 1 Clamp, Gear
183 AR Mount, Generator Options:
Not Required 0 Without Skypower & Without Cold Weather Plus Package
4846945 1 With Skypower & Without Cold Weather Plus Package
4846945 1 With Cold Weather Plus Package
184 2580062 1 Heater, Block (With Cold Weather Plus Package - Not Shown)
185 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With
Cold Weather Plus Package - Not Shown)
186 1001108616 1 Pump Assembly - Sauer Tandem (See PUMP ASSEMBLY -
SAUER TANDEM for Breakdown)
187 1001108888 1 Pump Assembly - Sauer Piston (See PUMP ASSEMBLY -
SAUER PISTON for Breakdown)
188 1001112927 1 Pump Assembly - Sauer Gear (See PUMP ASSEMBLY -
SAUER GEAR for Breakdown)
189 3790152 1 O-Ring
190 3790155 1 O-Ring

Ref DEUTZ TD2011 ENGINE COMPONENTS OPTIONS:


1001137785 Ref Tier IVi-Flex Engines B
1001144300 Ref Tier IVi-PRE Engines B

201 1 Dipstick Options:


70004313 Tier IVi-Flex Engines (Note: Not Available fro Purchase)
7027235 Tier IVi-PRE Engines
70000044 1 O-Ring
202 7020465 2 Cap, Filler
203 70001850 1 Pump, Oil
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)

2-46 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
204 7016331 1 Filter, Oil
70003472 1 Bracket, Oil Filter (includes Temperature Sensor Components)
7027236 1 Sensor, Temperature
700025082 1 Ring, Sealing
70003473 1 Gasket, Bracket to Engine Block (Not Shown)
205 4 Injector Pump Options:
Ref Note: Series Letter is shown on label at base of Injector
Pump.
70001128 AR “A” Series
70001129 AR “B” Series
70001130 AR “C” Series
70001131 AR “D” Series
206 7016328 1 Filter, Fuel
70001423 1 Bracket
207 70000916 1 Pump Fuel Supply
70001435 1 Repair Kit
70000918 1 Sealing Ring (Not Shown)
70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
70000919 1 Pump, Hand (Not Shown)
208 Not Used
209 7020414 1 V-Belt
210 7020471 4 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)
7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)
211 1 Alternator Options:
70004292 Alternator for Tier IVi-Flex Engines
70001867 Alternator for Tier IVi-PRE Engines
70001868 Regulator, Voltage (Not Shown)
70001866 Seal (Not Shown)
212 7020479 1 Starter (Not Shown)
1 Solenoid Options:
70004058 Solenoid for Tier IVi-Flex Engines
7026608 Solenoid for Tier IVi-PRE Engines
70001498 1 Baffle, Cooling (Not Shown)
213 Not Used
214 7027791 1 Sender, Coolant Temperature
215 7027790 1 Sensor, Oil Pressure
216 1 Sensor, Speed Options:
70004272 Sensor for Tier IVi-Flex Engines
7024565 Sensor for Tier IVi-PRE Engines
217 7027792 1 Actuator, Throttle
7027276 2 Spring
218 1 Thermostat Options:
70003475 Thermostat for Tier IVi-Flex Engines
7020459 Thermostat for Tier IVi-PRE Engines
219 to 220 Not Used
221 70001870 1 Flywheel (Not Shown)
7024579 1 Gear, Ring (Not Shown)

3121208 1200SJP 1350SJP 2-47


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
222 7027240 1 Turbocharger (Not Shown)
70001857 1 Flange, Turbocharger (Not Shown)
70001135 1 Gasket (Not Shown)
70002675 2 Clamp (Not Shown - Used on Sleeve rising vertically from
Turbo)
70002676 1 Sleeve, Rubber (Not Shown - Rises vertically from Turbo)
223 Not Used
224 1 Module, Engine Control Options:
7027795 ECM for Tier IVi-Flex Engines
1600443 ECM for Tier IVi-PRE Engines
7027796 1 Harness, Controller (Not Shown)
225 AR Gasket Options (Not Shown):
70000068 1 Gasket, Breather Pipe
70002677 1 Gasket, Valve Cover
1 Gasket, Cylinder Head
70002415 1 Notch
70002416 2 Notches
70002417 3 Notches
70001871 4 Gasket, Air Intake Manifold
226 70001125 1 Cap, Breather (Not Shown - Located - Cylinder Head Cover)
70001126 1 O-Ring (Not Shown)
227 70000345 4 Plug, Glow (Not Shown)
228 70001847 1 Valve, Breather (Located - Front Cover) (Not Shown)
229 70001124 1 Pipe, Breather (Tier IVi-Flex Engines Only)
70000068 1 Gasket, Breather Pipe
230 70004268 1 Connector, Radiator (Tier IVi-Flex Engines Only)
70004269 1 Ring, Sealing
231 70002718 1 Seal, Rear Main (Not Shown)

1283409 Ref DECALS INSTALLATION

301 to 352 Not Used


353 1001143852 1 Decal - EPA

2-48 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-49


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION

337 312 202


296
241
202
218 326 295 308 259
323
225
243
229 336
288
312 306 286 209
267 243
202 236 259
302
308 285
335
259 292
202 241
286
303 242 304
256
259 283 206
306 257 210
250
243
229 653
334 257 255
257 222
280 261 205
241

256 266
228
242
257 334 207 287
279 242
209 275
257 201 247
284 242
242 208
228
277
257 219 317
256 270

281 257
257

256
256
276
282

256
202
256 318
260
256 257

319
278 257

2-50 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

201
201 201 241 233
215 237
253 221 249
322(SHOWN) 263
321 500
203 298 271 290
330
226 328 401
201 240
212
307
254 338 201
310 234
331 324
201 230
241 201
268 274 238
220A
220 251
244 220E
223 220D 259 310
201 329 253 201
220B 215
220
220C 272
252
201
102 316
106 320 307 201
253 252 214
201
103 201 212
215
101 254
105 273 325 301
160 330
154 27
OR 242 201 310 32
207
161 156 159 268
32
155 164 4
158 152 244
164 201
151 216 223
335 335
159 241 241
1 1 164 292 292
30 10 9 153 201
33 212
162 29
41 SEE 254
217 VIEW-A
339
268 48

244 47
223 239
231 1
235 224 297 9
232 203 33
217 240 245 41
339 203 232 226
245
269 4 248
1 56 226 291
13 55 32
327 262
54 53
32 201
55 206 VIEW-A
57 27 242

3121208 1200SJP 1350SJP 2-51


SECTION 2 TURNTABLE

52
58F 58H
24 12
23 37
33
58L
58A
52 58C
58G 33
2 1 28
22 6
52 17 58
18 58K
58G 58H
58E 58B
58L
58J
58J
58D

21 305 300
2
49C
GLOW PLUG
SOLENOID AUX POWER RELAY

ALTERNATOR 150 AMP


FUSELINK 49A
AUX POWER
PRM 26 PUMP

+ -
49 FUEL PUMP BATTERY
49B
49A RELAY
STARTER
49A
1
16
36
49D
GRD.

GRD.

ENGINE TRAY
KEEPER PIN
49B
ENGINE BLOCK BOLT

1
8 40
1
33 7
33 32
1
19 5

38

34
14

2-52 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DEUTZ TCD2.9L4 DIESEL ENGINE INSTALLATION OPTIONS:
1001141811 Ref Machines With Rexroth Pumps & Without Cold Weather Plus F
Package (Steel Hood)
1001141819 Ref Machines With Rexroth Pumps & Without Cold Weather Plus F
Package (ABS Hood)
1001141815 Ref Machines With Rexroth Pumps & With Cold Weather Plus F
Package (Steel Hood)
1001134389 Ref Machines With Sauer Pumps & Without Cold Weather Plus F
Package (Steel Hood)
1001141817 Ref Machines With Sauer Pumps & Without Cold Weather Plus F
Package (ABS Hood)
1001141744 Ref Machines With Sauer Pumps & With Cold Weather Plus F
Package (Steel Hood)

1 0100011 AR Compound, Locking


2 0100079 AR Sealant, Pipe
3 Not Used
4 0641408 10 Bolt 1/4in-20NC x 1in
5 0641410 4 Bolt 1/4in-20NC x 1-1/4in
6 0641511 1 Bolt 5/16in-18NC x 1-3/8in
7 0641605 3 Bolt 3/8in-16NC x 5/8in
8 0641606 4 Bolt 3/8in-16NC x 3/4in
9 0641608 1 Bolt 3/8in-16NC x 1in
10 0641610 1 Bolt 3/8in-16NC x 1-1/4in
11 Not Used
12 0641612 2 Bolt 3/8in-16NC x 1-1/2in
13 0641808 1 Bolt 1/2in-13NC x 1in
14 0642010 1 Bolt 5/8in-11NC x 1-1/4in
15 Not Used
16 0761210 1 Bolt M12 x 20mm
17 1320187 1 Clamp
18 1320190 1 Cover, Clamp
19 1671121 1 Cover
20 2180832 1 Fitting, Barbed
21 2200222 1 Plug, Pipe
22 2220313 2 Fitting, Elbow Barbed
23 1001165035 5ft/1.5m Hose
24 1001154405 2ft/0.6m Hose
25 Not Used
26 3300220 2 Nut 5/16in-18NC
27 3311405 10 Locknut 1/4in-20NC
28 3311605 2 Locknut 3/8in-16NC
29 3422446 1 Pin, Pivot
30 3841143 1 Pin, Keeper
31 4240018 2 Strap, Tie (Not Shown)
32 4711400 AR Flatwasher 1/4in Thin
33 4711600 14 Flatwasher 3/8inThin
34 4752000 1 Flatwasher 5/8in Regular
35 Not Used
36 4812100 1 Flatwasher M12

3121208 1200SJP 1350SJP 2-53


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 8405006 2 Clamp
38 1001108617 1 Filter
70002231 1 Element, Filter
39 Not Used
40 1001110425 4 Spacer
41 1001116792 1 Clamp
42 Not Used
43 1001138491 1 Harness, Fuel (Not Shown - See ELECTRICAL SECTION for
Breakdown)
44 to 46 Not Used
47 1 Panel, Rubber Options:
1001140604 Steel Hood Only
1001145560 ABS Hood Only
48 1001145089 1 Clamp
49 1001141225 1 Battery Cable Kit E
49A 7027042 1 Cable, Battery (Red) (Battery + to Relays & Starter)
49B 7027043 1 Cable, Battery (Black) (Battery - to Tray Pivot Grd) & Aux
Pump
49C 7027044 1 Cable (Red) (Aux Relay to Aux Pump)
49D 7027045 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)
50 to 51 Not Used
52 1320022 3 Clamp
53 1001145842 1 Plate, Clamping
54 1001131542 1 Lanyard
55 4711700 2 Flatwasher 7/16in Thin
56 0641708 1 Bolt 7/16in-14NC x 1in
57 3311705 1 Locknut 7/16in-14NC
58 1001165101 1 Bracket, Fuel Pump/Filter Assembly
58A 0100011 AR Compound, Locking
58B 0641611 2 Bolt 3/8in-16NC x 1-3/8in
58C 0721006 4 Screw #10-24NC x 3/4in
58D 1001154405 1.5ft/0.5m Hose
58E 3311001 4 Nut #10-24NC
58F 3311605 2 Locknut 3/8in-16NC
58G 4711000 8 Flatwasher #10 Thin
58H 4711600 4 Flatwasher 3/8in Thin
58J 8405006 2 Clamp
58K 1001140222 1 Bracket, Mounting
58L 1001141718 2 Fitting

Ref DEUTZ TCD2.9LA ENGINE SUB-ASSEMBLIES


1001141812 Ref Machines With Rexroth Pumps & Without Cold Weather Plus F
Package
1001141813 Ref Machines With Rexroth Pumps & With Cold Weather Plus G
Package

101 0641812 2 Bolt 1/2in-13NC x 1-1/2in


102 3020037 AR Grease, Pump Coupling
103 4740171 2 Flatwasher 1/2in Hardened
104 Not Used

2-54 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
105 0100011 AR Compound, Locking
106 1001152963 1 Pump Assembly - Rexroth (See PUMP ASSEMBLY -
REXROTH for Breakdown)
107 1001119456 1 Harness, Pump (Not Shown - See ELECTRICAL SECTION for
Breakdown)

Ref DEUTZ TCD2.9LA ENGINE SUB-ASSEMBLIES


1001134390 Ref Machines With Sauer Pumps & Without Cold Weather Plus E
Package
1001141745 Ref Machines With Sauer Pumps & With Cold Weather Plus E
Package

151 0641608 2 Bolt 3/8in-16NC x 1in


152 0641812 2 Bolt 1/2in-13NC x 1-1/2in
153 0761215 2 Bolt M12 x 35mm
154 3020037 AR Grease, Pump Coupling
155 3790152 1 O-Ring
156 3790155 1 O-Ring
157 Not Used
158 4891600 2 Flatwasher 3/8in Hardened
159 4891800 4 Flatwasher 1/2in Hardened
160 1001108616 1 Pump Assembly - Sauer Tandem (See PUMP ASSEMBLY -
SAUER TANDEM for Breakdown)
161 1001108888 1 Pump Assembly - Sauer Piston (See PUMP ASSEMBLY -
SAUER PISTON for Breakdown)
162 1001112927 1 Pump Assembly - Sauer Gear (See PUMP ASSEMBLY -
SAUER GEAR for Breakdown)
163 Not Used
164 0100011 AR Compound, Locking

Ref DEUTZ TCD2.9LA ENGINE ASSEMBLIES


1001134392 Ref Machines Without Cold Weather Plus Package P
1001141746 Ref Machines With Cold Weather Plus Package M

201 0100011 AR Compound, Locking


202 0100020 AR Sealant
203 0641406 5 Bolt 1/4in-20NC x 3/4in
204 Not Used
205 0641508 8 Bolt 5/16in-18NC x 1in
206 0641606 5 Bolt 3/8in-16NC x 3/4in
207 0641608 9 Bolt 3/8in-16NC x 1in
208 0641610 2 Bolt 3/8in-16NC x 1-1/4in
209 0641708 6 Bolt 7/16in-14NC x 1in
210 0700815 2 Bolt M8 x 35mm
211 Not Used
212 0682028 4 Bolt 5/8in-11NC x 3-1/2in Grade 8
213 Not Used
214 0771212 1 Bolt M12 x 25mm Grade 10.9mm
215 0771414 9 Bolt M14 x 30mm Grade 10.9
216 0940070 1 Bumper

3121208 1200SJP 1350SJP 2-55


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
217 0961986 2 Bushing, Flanged
218 0641706 2 Bolt 7/16in-14NC x 3/4in
219 3.2gal/ Anti-Freeze Options:
12.1L
2300004 Without Arctic Package
2300041 With Arctic Package
220 2902065 1 Pump Coupling Kit G
220A Use 2902065 1 Plate, Pump Mounting (Note: Not Available for Purchase.)
220B 70000793 1 Coupling, Flex
220C See Note 8 Bolt M10 x 20mm Grade 10.9 (Note: Not Available -
Purchase Locally)
220D See Note 12 Bolt M10 x 25mm Grade 10.9 (Note: Not Available -
Purchase Locally)
220E See Note 12 Flatwasher M10 (Note: Not Available - Purchase Locally)
221 2.4gal/9L Oil, Motor Options:
1001136079 Without Arctic Package
1001136172 With Arctic Package
222 3290801 2 Nut M8
223 3272001 4 Nut 5/8in-11NC Grade 8
224 3310401 3 Nut #4-40NC
225 8406302 2 Clamp
226 3311405 6 Locknut 1/4in-20NC
227 Not Used
228 3311605 9 Locknut 3/8in-16NC
229 3311705 5 Locknut 7/16in-14NC
230 3580320 1 Pulley
231 3910408 3 Screw #4-40NC x 1/2in
232 3931432 1 Capscrew 1/4in-20NC x 2in
233 3931512 4 Capscrew 5/16in-18NC x 3/4in
234 3931628 4 Capscrew 3/8in-16NC x 1-3/4in
235 3960543 1 Seal
236 3960544 1 Seal
237 4031914 4 Bolt M8 x 50mm
238 4032014 4 Bolt M10 x 50mm
239 4710400 3 Flatwasher #4 Thin
240 4711400 3 Flatwasher 1/4in Thin
241 4711500 18 Flatwasher 5/16in Thin
242 4711600 25 Flatwasher 3/8in Thin
243 4711700 10 Flatwasher 7/16n Thin
244 1001146219 4 Flatwasher Special
245 4751400 8 Flatwasher 1/4in Regular
246 Not Used
247 4751700 2 Flatwasher 7/16n Regular
248 4791400 2 Starwasher 1/4in
249 4811900 4 Flatwasher M8
250 4811902 2 Flatwasher M8
251 4812000 4 Flatwasher M10
252 4812100 4 Flatwasher M12
253 4812200 9 Flatwasher M14
254 4892000 4 Flatwasher 5/8in Hardened

2-56 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
255 4831900 2 Lockwasher M8
256 8405201 8 Clamp
257 8405204 10 Clamp
258 Not Used
259 8410013 5 Clamp
260 91563070 1 Coupling, Rubber
261 1001114495 1 Hose
262 1001117308 1 Relay
263 1001128947 1 Engine, Deutz TD2.9L4
264 to 265 Not Used
266 1001133634 1 Clamp
267 1001133651 1 Tank, Surge
268 1001155575 4 Mount, Motor
269 1001134485 1 Tray
270 1001135090 1 Radiator
271 1001135138 1 Spacer, Fan
272 1001135560 1 Support, Engine
273 1001135562 1 Support, Engine - Rear
274 1001135679 1 Spacer, Pulley
275 1001135680 1 Support, Radiator
276 1001135901 1 Pipe, Air Intake
277 1001135903 1 Pipe, Air Intake
278 1001135913 1 Pipe, Turbo to Air Cleaner
279 1001135914 1 Pipe, Air Cleaner to Intake
280 1001135924 1 Hose, Radiator (Upper)
281 1001135926 1 Hose, Radiator (Lower)
282 1001135943 1 Coupling, Rubber
283 1001135946 1 Elbow, Rubber
284 1001136292 1 Pipe, Elbow
285 1001136377 1 Sensor, Coolant Level
286 1001136626 2 Bracket
287 1001136665 1 Bracket
288 1001136834 1 Cap, Tank
289 1001142398 1 Support, Engine
290 1001137276 1 Fan
291 1001138228 1 Module, Power
292 1001138253 5 Clamp
293 Not Used
294 1001138346 1 Harness, Engine (Not Shown - See ELECTRICAL SECTION for
Breakdown)
295 1001138524 1 Hose
296 1001138559 1 Fitting, Elbow
297 1001139240 1 Bracket
298 1001153024 1 Pipe, Exhaust
299 Not Used
300 1001141304 1 Wire, Glow Plug
301 1001141717 1 Fitting, Straight
302 1001141719 1 Fitting, Elbow Barbed
303 1001140564 1 Fitting, Elbow Barbed

3121208 1200SJP 1350SJP 2-57


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
304 1001133633 1 Air Cleaner Assembly
70024190 1 Element, Air Filter
305 1001135779 1 Cable, Alternator Positive
306 1001138248 4ft/1.2m Tubing
307 1320022 2 Clamp
308 2720015 4.5ft/1.4m Hose
309 Not Used
310 1001165035 30.5ft/ Hose
9.3m
311 Not Used
312 8405007 2 Clamp
313 4240099 AR Tie-Strap (Used to Secure Block Heater Cord) (With Cold
Weather Plus Package - Not Shown)
314 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With Cold
Weather Plus Package - Not Shown)
315 1001140312 1 Heater, Block (With Cold Weather Plus Package - Not Shown)
316 0761214 3 Bolt M12 x 30mm
317 1001143341 1 Pipe, Elbow
318 1001143390 1 Indicator, Air Filter Service
319 1001142637 1 Hose, Hump
320 101142685 1 Bracket
321 8406102 1 Clip
322 8406112 1 Clip
323 1001134488 1 Fitting, Elbow Barbed
324 1001138717 1 Bracket
325 1001142501 1 Fitting, Elbow Barbed
326 1001144089 1 Grommet
327 1001145154 1 Plate, Mounting
328 1001154405 5ft/1.5m Hose
329 4640751 1 Valve, Oil Drain
330 8405006 2 Clamp
331 0760810 1 Bolt M8 x 20mm
332 1001148843 1 Harness, Fuel Filter (Not Shown - See ELECTRICAL SECTION
for Breakdown)
333 Not Used
334 1703162 2 Decal - Fan
335 0641503 3 Bolt 5/16in-18NC x 3/8in
336 1001153387 1 Plate
337 3931508 2 Capscrew 5/16in-18NC x 1/2in
338 1001155823 1 Coupling
339 0100062 AR Adhesive, Loctite #680

1001139930 Ref SPARK ARRESTER INSTALLATION (OPTIONAL)

401 1001154157 1 Stack, Spark Arrester Exhaust

500 1001128947 Ref ENGINE COMPONENTS I


Ref Note: Information not available at time of printing.

2-58 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1283409 Ref DECALS INSTALLATION

601 to 652 Not Used


653 1001143852 1 Decal - EPA

3121208 1200SJP 1350SJP 2-59


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


1
401
FRONT
402 DRIVE
403 PUMP
404
405 2
MIDDLE 4
DRIVE
PUMP

3
REAR
FUNCTION
PUMP

201
COMPLETE REAR PUMP

115 110 102 122 109 133


125 131 124
120 134 103

VIEW
B-B B

127
108 106
105 107 117 101 112 116 121

2-60 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

COMPLETE FRONT & MID PUMPS 327

303F 303H
303E 303D X
303C 303L 321
303J X

303B Y

320 Y

303K 303A

PORT PLATE
SECTION
FRONT & MID PUMPS
(DETAIL OF ITEM 303) 331 322 302 328 305
Z
303G
310

304G 304A
302A 302E 302D
302B 304F
304B
302C 304E

304C
304J
304D
HYD. CONTROL FRONT & MID
PUMPS (DETAIL OF ITEM 302)
304H
304K
304G
313 324 301 314 341 303 304L 304
301G 301F 301B 301E 301
301L
301M A
305M 305P 305A 305K
305C 305D 305B
305Q

301C 305L VIEW


305N A-A
305G 305J
301K 301H 301D 301J 301A 305H 305F A 305E
ROTARY GROUP FRONT & MID CONTROL MODULE FRONT & MID
PUMPS (DETAIL OF ITEM 301) PUMPS (DETAIL OF ITEM 305)

3121208 1200SJP 1350SJP 2-61


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001118368 Ref PUMP ASSEMBLY C

1 70003163 1 Front Drive Pump Assembly (Includes Items 301- 341)


2 70003164 1 Middle Drive Pump Assembly (Includes Items 301- 341)
3 7024044 1 Rear Function Pump Assembly (Includes Items 101-201
4 See Note 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings,
Hoses & Tubes) (Note: Not Available For Purchase)

7024044 Ref REAR FUNCTION PUMP ASSEMBLY

101 70003173 1 Rotary Section


102 See Note 1 Piston, Control (Note: Not Available For Purchase)
103 See Note 1 Rod, Piston (Note: Not Available For Purchase)
104 Not Used
105 Use 7024044 1 Housing, Pump (Note: Not Available For Purchase)
106 Use 7024044 1 Plate, Port (Note: Not Available For Purchase)
107 70003174 1 Plate, Swash
108 70003175 1 Driveshaft
109 See Note 1 Plug (Note: Not Available For Purchase)
110 See Note 1 Spring (Note: Not Available For Purchase)
111 Not Used
112 7012709 1 Shim
113 to 114 Not Used
115 7024038 1 Bearing, Roller
116 7012706 1 Bearing, Roller
117 7024917 2 Shell, Cradle
118 to 119 Not Used
120 7024918 1 Seal, Shaft
121 70003176 1 O-Ring
122 7024920 1 O-Ring
123 Not Used
124 7024950 1 Seal
125 70003177 1 Ring, Retaining
126 Not Used
127 See Note 4 Capscrew M12 x 45-10.9 (Note: Not Available For Purchase)
128 to 130 Not Used
131 See Note 1 Plug (Note: Not Available For Purchase)
132 Not Used
133 See Note 1 Pin, Dowel (Note: Not Available For Purchase)
134 See Note 1 Plug (Note: Not Available For Purchase)

201 7024913 Ref Pilot Valve Assembly


Ref Note: Two mounting designs of p/n 7024913 pilot valve exist.
Early design uses qty. 3 o-rings. Late design uses qty. 1
sealing plate. Seal designs cannot be interchanged. Verify
seal design before ordering.

7024922 3 O-Ring (Seals between Pilot Valve & Rear Pump)


70021867 1 Plate, Sealing (Seals between Pilot Valve & Rear Pump)
Ref FRONT DRIVE PUMP ASSEMBLIES

2-62 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
70003163 Ref Front Drive Pump Assembly
70003164 Ref Middle Drive Pump Assembly

301 7024064 1 Rotary Group


301A Use 7024064 1 Cradle (Note: Not Available For Purchase)
301B Use 7024064 1 Ring, Slide (Note: Not Available For Purchase)
301C Use 7024064 1 Driveshaft (Note: Not Available For Purchase)
301D Use 7024064 1 Wire (Note: Not Available For Purchase)
301E Use 7024064 1 Pin, Joint (Note: Not Available For Purchase)
301F Use 7024064 1 Wire (Note: Not Available For Purchase)
301G Use 7024064 1 Pair Liner, Bearing (Note: Not Available For Purchase)
301H Use 7024064 1 Bearing, Roller (Note: Not Available For Purchase)
301J See Note 1 Set Cradle Bearing Assembly (Note: Not Available For
Purchase)
301K See Note 1 Ring, Retaining (Note: Not Available For Purchase)
301L 70001968 2 Ring, Retaining
301M Use 70003167 1 Seal, Shaft Ring
302 7024065 1 Control Group - Hydraulic
302A Use 7024065 1 Piston, Positioning - Complete
Note: Sold only in Kit Except Outer Seal O-Ring & Stem
O-Ring.
7024071 1 O-Ring, Outer Seal
7024072 1 O-Ring, Stem
302B Use 70003168 4 Capscrew M6 x 12-8.8
302C Use 7024065 1 Nut (Note: Not Available For Purchase)
302D Use 70003168 2 Ring, Guide
302E Use 70003168 2 Seal, O-Ring
303 1 Port Plate Group Options:
7024905 Front Drive Pump
7024911 Middle Drive Pump
303A 7024073 2 Cartridge, Relief Valve (High Pressure)
Note: Sold as an Assembly Except Outer Seals.
7024075 1 O-Ring
7024076 1 Ring, Back-up
303B 1 Cartridge Options:
7024907 1 Front Pump Cartridge (Lock Valve With Orifice)
Note: Sold as an Assembly Except Outer Seal.
7024909 1 Screw, Locking
7024075 1 O-Ring
70020329 1 Middle Pump Cartridge (Pressure Relief Valve)
Note: Sold as an Assembly Except Outer Seal.
70003172 1 Ring, Sealing (Steel)
7024077 1 O-Ring
303C See Note 1 Plate, Port (Note: Not Available - Purchase p/n 7024905
or 7024911)
303D See Note 1 Bushing, Bearing (Note: Not Available - Purchase p/n
7024905 or 7024911)
303E See Note 4 Screw, Socket Head M12 x 70-10.9 (Note: Not Available -
Purchase p/n 7024911)
303F Use 70003169 2 Pin, Dowel
303G Use 70003169 1 Pin, Break-Off

3121208 1200SJP 1350SJP 2-63


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
303H Use 70003169 1 Screw, Locking M10 x 1
303J 7024908 2 O-Ring
303K Use 70003169 2 Screw, Locking 7/16in-20NF
303L See Note 1 Bearing, Roller (Note: Not Available - Purchase
p/n 7024905 or 7024911)
304 7024906 1 Internal Gear Pump Options:
304A Use 7024906 1 Flange, Intermediate (Note: Not Available For Purchase)
304B Use 7024906 1 Internal Gear Pump Housing (Note: Not Available For
Purchase)
304C Use 7024906 1 Coupling, Driveshaft Through (Note: Not Available For
Purchase)
304D 7024079 1 Key, Driveshaft
304E 80934174 1 Ring, Retaining
304F See Note 4 Capscrew M10 x 20-8.8 (Note: Not Available For Purchase)
304G 7024080 2 Seal
304H 7024081 1 O-Ring
304J See Note 1 Ring, Retaining (Note: Not Available For Purchase)
304K 7024910 1 O-Ring
304L Use 7024906 1 Pin, Cylinder (Note: Not Available For Purchase)
305 70003165 1 Control Module
305A Use 70003165 1 Valve Body, Lever & Internal Components (Note: Not
Available For Purchase)
305B 70003170 2 Coil, Solenoid
305C Use 70003165 2 Spacer, Coil (Note: Not Available For Purchase)
305D Use 70020336 1 Gasket
305E Use 70003165 1 Cover W/Filter (Note: Not Available For Purchase)
305F Use 70003165 1 Spring, Draw (Note: Not Available For Purchase)
305G Use 70020336 1 Gasket
305H Use 70020336 4 Capscrew M6 x 65-8.8
305J Use 70020336 1 Capscrew M6 x 45-8.8
305K See Note 8 Capscrew M5 x 10-8.8 (Note: Not Available For Purchase)
305L Use 70020336 1 O-Ring
305M See Note 2 O-Ring (Note: Not Available For Purchase)
305N See Note 2 Cup, Spring (Note: Not Available For Purchase)
305P Use 70020336 2 Pin, Cylinder
305Q See Note 2 Nut, Coil (Note: Not Available For Purchase)
306 to 309 Not Used
310 See Note 1 Housing (Note: Not Available - Purchase Complete Pump
Assembly)
311 to 312 Not Used
313 See Note 2 Pin, Dowel (Note: Not Available For Purchase)
314 See Note 1 Pin, Cylinder (Note: Not Available For Purchase)
315 to 319 Not Used
320 Use 70003166 1 Screw 7/8-14NF (Front Drive Pump Only)
321 Use 70003166 1 Screw 9/16-18NF
322 Use 70003166 1 Screw 7/16-20NF
323 Not Used
324 Use 70003166 1 Screw M10 x 1
325 to 326 Not Used
327 Use 70003166 1 Pin, Double Break-Off

2-64 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
328 Use 70003166 2 Orifice
329 to 330 Not Used
331 Use 70003166 2 Pin, Clamping
333 to 340 Not Used
341 Use 70003166 1 O-Ring
Seal Kit Options:
401 70003167 1 Seal Kit - Drive Shaft (Includes Items 301L & 301M)
402 70003168 1 Seal Kit - Control Group - Hydraulic (Includes Items 302B,
302D & 302E)
403 70003169 1 Seal Kit - Port Plate Group (Includes Items 303F-303K)
404 70020336 1 Seal Kit - Control Module (Includes Items 305D, 305G-305J,
305L & 305P)
405 70003166 1 Seal Kit - Front Pump (Includes Items 320-322, 324, 327,
328, 331 & 341)

3121208 1200SJP 1350SJP 2-65


SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)


1
FRONT
DRIVE
PUMP
2
MIDDLE
DRIVE 4
PUMP

3
REAR
FUNCTION
PUMP

201
COMPLETE REAR PUMP

115 110 102 122 109 133


125 131 124
120 134 103

VIEW
B-B B

127
108 106
105 107 117 101 112 116 121

2-66 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

COMPLETE FRONT & MID PUMPS 333 327

303F 303H
303E 303D X
303C 303L 321
303J X

303B Y

320 Y

303K 303A

PORT PLATE
SECTION
FRONT & MID PUMPS
(DETAIL OF ITEM 303) 331 322 302 328 305
Z
303G
310

304J 304A
302A 302E 302D
302B 304H
304B
302C 304G
304C
304D
304L
304F
HYD. CONTROL FRONT & MID 304E
PUMPS (DETAIL OF ITEM 302) 304N
304K
304M
304J
313 324 301 314 341 303 304P 304
301G 301F 301B 301E 301
301L
301M A
305M 305P 305A 305K
305C 305D 305B
305R

301C 305L VIEW


305N A-A
305G 305J
301K 301H 301D 301J 301A 305H 305F A 305E
ROTARY GROUP FRONT & MID CONTROL MODULE FRONT & MID
PUMPS (DETAIL OF ITEM 301) PUMPS (DETAIL OF ITEM 305)

3121208 1200SJP 1350SJP 2-67


SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Information on p/n 1001152963 used on Machines with
Deutz TCD2.9L4 Engines Not Available at Time of Printing.

Ref PUMP ASSEMBLY


3600339 Ref Machines with Deutz BF4M2011 & TD2011 Engines D
1001152963 Ref Machines with Deutz TCD2.9L4 Engines (Note: Service Parts A
Not Available)

1 1 Front Drive Pump Assembly Options (Includes Items 301- 341):


7024042 Machines with Deutz BF4M2011 & TD2011 Engines
See Note Machines with Deutz TCD2.9L4 Engines (Note: Service
Parts Not Available)
2 1 Middle Drive Pump Assembly (Includes Items 301- 341)
7024043 Machines with Deutz BF4M2011 & TD2011 Engines
See Note Machines with Deutz TCD2.9L4 Engines (Note: Service
Parts Not Available)
3 1 Rear Function Pump Assembly (Includes Items 101-201
7024044 Machines with Deutz BF4M2011 & TD2011 Engines
See Note Machines with Deutz TCD2.9L4 Engines (Note: Service
Parts Not Available)
4 70001952 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings,
Hoses & Tubes)

7024044 Ref REAR FUNCTION PUMP ASSEMBLY

101 7024914 1 Rotary Section


102 See Note 1 Piston, Control (Note: Not Available - Purchase Complete
Assembly)
103 See Note 1 Rod, Piston (Note: Not Available - Purchase Complete
Assembly)
104 Not Used
105 See Note 1 Housing, Pump (Note: Not Available - Purchase Complete
Assembly)
106 See Note 1 Plate, Port (Note: Not Available - Purchase Complete
Assembly)
107 7024915 1 Plate, Swash
108 7024916 1 Driveshaft
109 See Note 1 Plug (Note: Not Available for Purchase)
110 See Note 1 Spring (Note: Not Available for Purchase)
111 Not Used
112 7012709 1 Shim
113 to 114 Not Used
115 7024038 1 Bearing, Roller
116 7012706 1 Bearing, Roller
117 7024917 2 Shell, Cradle
118 to 119 Not Used
120 7024918 1 Seal, Shaft
121 7024919 1 O-Ring
122 7024920 1 O-Ring
123 Not Used

2-68 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
124 7024921 1 Seal
125 7012715 1 V-Ring
126 Not Used
127 See Note 4 Capscrew M12 x 45mm Grade10.9 (Note: Not Available for
Purchase)
128 to 130 Not Used
131 See Note 1 Plug (Note: Not Available for Purchase)
132 Not Used
133 See Note 1 Pin, Dowel (Note: Not Available for Purchase)
134 See Note 1 Plug (Note: Not Available for Purchase)

201 7024913 Ref Pilot Valve Assembly


Ref Note: Two mounting designs of p/n 7024913 pilot valve exist.
Early design uses qty. 3 o-rings. Late design uses qty. 1
sealing plate. Seal designs cannot be interchanged. Verify
seal design before ordering.

7024922 3 O-Ring (Seals between Pilot Valve & Rear Pump)


70021867 1 Plate, Sealing (Seals between Pilot Valve & Rear Pump)

Ref FRONT DRIVE PUMP ASSEMBLIES


7024042 Ref Front Drive Pump Assembly
7024043 Ref Middle Drive Pump Assembly

301 7024064 1 Rotary Group


301A Use 7024064 1 Cradle
301B Use 7024064 1 Ring, Slide
301C Use 7024064 1 Driveshaft
301D Use 7024064 1 Wire
301E Use 7024064 1 Pin, Joint
301F Use 7024064 1 Wire
301G Use 7024064 1 Pair Liner, Bearing
301H Use 7024064 1 Bearing, Roller
301J Use 7024064 1 Set Cradle Bearing Assembly
301K Use 7024064 1 Ring, Retaining
301L 70001968 2 Ring, Retaining
301M 7024070 1 Seal, Shaft Ring
302 7024065 1 Control Group - Hydraulic
302A Use 7024065 1 Piston, Positioning - Complete
7024071 1 O-Ring, Outer Seal
7024072 1 O-Ring, Stem
302B See Note 4 Capscrew M6 x 12mm (Note: Not Available - Purchase
Locally)
302C Use 7024065 1 Nut
302D Use 7024065 2 Ring, Guide
302E Use 7024065 2 Seal, O-Ring
303 7024911 1 Port Plate Group
303A 7024073 2 Cartridge, Relief Valve (High Pressure)
7024075 1 O-Ring
7024076 1 Ring, Back-up

3121208 1200SJP 1350SJP 2-69


SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
303B 1 Cartridge Options:
7024097 1 Front Pump Cartridge (Lock Valve With Orifice)
Note: Sold as an Assembly Except Outer Seal.
7024075 1 O-Ring
7023881 1 Middle Pump Cartridge (Pressure Relief Valve)
Note: Sold as an Assembly Except Outer Seal.
7024077 1 O-Ring
303C Use 7024911 1 Plate, Port
303D Use 7024911 1 Bushing, Bearing
303E See Note 4 Capscrew M12 x 70mm Grade10.9 (Note: Not Available -
Purchase Locally)
303F Use 7024911 2 Pin, Dowel
303G Use 7024911 1 Pin, Break-Off
303H See Note 1 Screw, Locking M10 x 1mm (Note: Not Available -
Purchase Locally)
303J 7024908 2 O-Ring
303K See Note 2 Screw, Locking 7/16in-20NF (Note: Not Available -
Purchase Locally)
303L Use 7024911 1 Bearing, Roller
304 7024906 1 Internal Gear Pump
304A Use 7024906 1 Flange, Intermediate
304B Use 7024906 1 IZP-Housing
304C Use 7024906 1 Bushing, Bearing
304D Use 7024906 1 Coupling, Driveshaft Through
304E Use 7024906 1 Gear Set
304F Use 7024906 1 Key, Driveshaft
304G Use 7024906 1 Ring, Retaining
304H See Note 4 Capscrew M10 x 20mm (Note: Not Available -
Purchase Locally)
304J 7024080 2 Seal
304K 7024081 1 O-Ring
304L Use 7024906 1 Ring, Retaining
304M 7024910 1 O-Ring (Purchase p/n 7024906)
304N 7024005 1 Plate, Wear
304P Use 7024906 1 Pin, Cylinder
305 7024068 1 Control Module
305A 7024084 1 Valve Body, Lever & Internal Components
305B 7024083 2 Coil, Solenoid
305C Use 7024068 2 Spacer, Coil
305D 7024085 1 Gasket
305E Use 7024068 1 Cover
305F Use 7024068 1 Spring, Draw
305G 7024086 1 Gasket
305H See Note 4 Capscrew M6 x 65mm (Note: Not Available - Purchase
Locally)
305J See Note 1 Capscrew M6 x 45mm (Note: Not Available - Purchase
Locally)
305K See Note 8 Capscrew M5 x 10mm (Note: Not Available - Purchase
Locally)
305L 7024087 1 O-Ring
305M 7024088 2 O-Ring

2-70 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
305N 7024089 2 Cup, Spring
305P Use 7024068 2 Pin, Cylinder
305Q 70002569 2 Nut, Coil
306 to30 9 Not Used
310 See Note 1 Housing (Note: Not Available for Purchase)
311 to3 12 Not Used
313 See Note 2 Pin, Dowel (Note: Not Available for Purchase)
314 See Note 1 Pin, Cylinder (Note: Not Available for Purchase)
315 to 319 Not Used
320 See Note 1 Screw 7/8in-14NF (Front Drive Pump Only) (Note: Not
Available - Purchase Locally)
321 See Note 1 Screw 9/16in-18NF (Note: Not Available -Purchase Locally)
322 See Note 1 Screw 7/16in-20NF (Note: Not Available - Purchase Locally)
323 Not Used
324 See Note 1 Screw M10 x 1mm (Note: Not Available - Purchase Locally)
325 to 326 Not Used
327 See Note 1 Pin, Double Break-Off (Note: Not Available for Purchase)
328 7018936 2 Orifice
329 to 330 Not Used
331 See Note 2 Pin, Clamping (Note: Not Available for Purchase)
333 to 340 Not Used
341 7024069 1 O-Ring

3121208 1200SJP 1350SJP 2-71


SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM)


20
21 27
26
25 35
31 36
23
24 19
24 22
22 38
21 37

28
29 37
30 38
32
34 33 23
2
3 44
72 12
34 19
71
40 16
41 15
3 2
13
43 41 11 14
42 39 10 9

69
7
43
55
42
74
84 60
87 59 46
76 75 47
77 78 49
76 50
77 78 82 48
83 47
85
86
48
17
81 49 53
54
76 51 50
77
90 78
79 52 18A
76 80 6
77
78
58
88
89

58
45
46
18B
17 48
52
51 47

2-72 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

7 63
12 65
19 72
20 75
8 35 91
12
10
9
11

14
13 7
15
16
27 20
26
21 25

24 31

23

22
22 21
28
42 29 24
40 30
41
43 2 23
33
34
5 34
3 44

4 5 4
19

38
37 3

36 2
41 43
39
61 42
1
32 65
35 19
37
38

68
67
66
64

63

62

3121208 1200SJP 1350SJP 2-73


SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001108616 Ref PUMP ASSEMBLY (SAUER TANDEM) A

1 70002132 4 Pin
2 70002133 4 Plug Assembly (Includes Item 3)
3 7007207 4 O-Ring (Part of Item 3)
4 7007419 2 Plug Assembly (Includes Item 5)
5 7007418 2 O-Ring (Part of Item 5)
6 70002600 1 Coupling

7 70002135 2 Cylinder Block Kit (Each Kit Includes Qty 1 of Items 8-10 & 12-16
& Qty 3 of Item 11)
8 70002136 2 Piston Assembly Kit (Includes Qty 9 Piston Assemblies) (Part of
Item 7)
9 70002137 2 Guide, Slipper Retainer (Part of Item 7)
10 70002138 2 Retainer, Slipper (Part of Item 7)
11 7021275 6 Pin, Slipper Retainer Holddown (Part of Item 7)
12 70002143 2 Cylinder Block Assembly (Includes Qty 1 of Item 13-16) (Part of
Item 7)
13 70002139 2 Spring (Part of Item 12)
14 70002140 2 Washer (Part of Item 12)
15 70002141 2 Washer (Part of Item 12)
16 70002142 2 Ring, Retaining (Part of Item 12)
17 7007446 2 Pin
18 AR Plate, Valve Options:
18A 70002601 1 Plate, CW Valve
18B 70002602 1 Plate, CCW Valve
19 70002145 2 Swashplate Bearing Kit (Includes Qty 2 Bearings)
20 70002618 2 EDC Kit (Includes Items 21-31)
21 70002619 4 Solenoid Valve Assy (Includes Item 22 & 23) (Part of Item 20)
22 70002148 4 O-Ring (2 Per EDC Assembly) (Part of Item 21)
23 70002620 4 Coil, Nut & Seals Kit (2 Per EDC Assembly) (Part of Item 21)
24 70002150 12 Screw (Part of Item 20)
25 7022301 2 Nut, Seal (Part of Item 20)
26 70002151 2 Plug Assembly (Part of Item 20) (Includes Item 27)
27 7007207 2 O-Ring (Part of Item 26)
28 70002134 2 Screen (Part of Item 20)
29 70002153 2 Ring, Locking (Part of Item 20)
30 70002154 2 Gasket, Control (Part of Item 20)
31 70002156 12 Capscrew (Part of Item 20)
32 70002152 2 Swashplate
33 70002155 2 Link, Swashplate
34 70002157 4 Pin, Dowel
35 70002158 2 Servo Piston Assembly (Includes Items 36-38)
36 70002159 2 Block, Slider (Part of Item 35)
37 70002160 2 O-Ring (Part of Item 35)
38 70002161 2 Ring, Piston (Part of Item 35)
39 70002162 2 Cylinder, Servo
40 70002162 2 Cylinder, Servo
41 70002163 4 O-Ring

2-74 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
42 70002164 4 Plate, Locking
43 70002165 8 Screw
44 70002604 4 Orifice
45 70002605 1 Center Section Assembly (Includes Item 58)
46 70002168 2 Gasket, End Cap
47 70001958 2 Plug Assembly (Includes Item 48)
48 7021256 2 O-RIng (Part of Item 47)
49 70001958 2 Plug Assembly (Includes Item 50)
50 7021256 2 O-RIng (Part of Item 49)
51 70001958 2 Plug Assembly (Includes Item 52)
52 7021256 2 O-RIng (Part of Item 51)
53 70001958 2 Plug Assembly (Includes Item 54)
54 7021256 2 O-RIng (Part of Item 53)
55 70002606 4 Capscrew
56 to 57 Not Used
58 70002607 2 Bearing, Journal (Part of Item 45)
59 7022608 1 Bracket, Lifting
60 70002609 1 Screw
61 Use 1001108616 1 Housing (Note: Not Available For Purchase)
62 70002175 1 Shaft
63 70002610 1 Ball Bearing Kit
64 70007439 1 Ring, Retaining
65 70002174 1 Shaft Seal Kit (Includes Items 66-68)
66 70002177 1 Seal, Lip
67 70002178 1 O-Ring
68 70002179 1 Ring, Retaining
69 Use 1001108616 1 Housing (Note: Not Available For Purchase)
70 Not Used
71 70002612 1 Shaft
72 70002610 1 Ball Bearing Kit
73 Not Used
74 70002621 1 High Pressure Relief Valve Cartridge Assy (Includes Item 75 & 76)
75 70002622 1 Seal Kit - 70002621 Valve (Part of Item 74)
76 7007415 1 O-Ring (Part of Item 79)
77 7021293 1 Ring, Back-up (Part of Item 79)
78 7022300 1 O-Ring (Part of Item 79)
79 70002616 1 SCR Valve Assembly
80 7024800 1 Spring
81 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)
82 70002616 1 SCR Valve Assembly
83 7024800 1 Spring
84 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)
85 70002616 1 SCR Valve Assembly
86 7024800 1 Spring
87 70002617 1 Plug Assembly (Includes Qty 1 of Items 76-78)
88 70002616 1 SCR Valve Assembly
89 7024800 1 Spring
90 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)
91 70002623 1 Overhaul Seal Kit (Includes Items 3,5,22,27,30,37,38,41,46,48,
50,52,54,66,67,75,76,77 & 78)

3121208 1200SJP 1350SJP 2-75


SECTION 2 TURNTABLE

FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON)

45 44
1 33
2 46 43
10 61
41
42
1

58 57

6
34

3 2
59

5
4 46
60
55
54
53
52

24 47
22 48
23 49
29 21 50
51
32
11
30
27
28 16
26 19 17
20
15
18
14
31 13
10 25
37
12

33

35
56
7
36
8
9
38

39
40

2-76 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001108888 Ref PUMP ASSEMBLY (SAUER PISTON) A

1 70002578 1 Bearing Kit - Front (Includes Cup & Cone)


2 70002579 1 Swashplate Bearing Kit (Includes Qty 2 Bearings & Retainer Pins)
3 70002580 1 Spring, Bias
4 70002581 1 Swashplate Assembly
5 70002582 1 Shaft
6 70002583 1 Ring, Retaining
7 70002584 1 Plate, Valve
8 70001956 1 Poppet, Check Valve
9 70001955 1 Spring
10 70022286 1 Control Kit (Includes Items 11-32)
11 See Note 1 Setscrew (Note: Not Available - Purchase Item 10)
12 70002133 1 Plug Assembly (Includes Item 13)
13 7007207 1 O-Ring (Part of Item 12)
14 70002133 1 Plug Assembly (Includes Item15)
15 7007207 1 O-Ring (Part of Item 14)
16 70002133 1 Plug Assembly (Includes Item 17)
17 7007207 1 O-Ring (Part of Item 16)
18 70002133 1 Plug Assembly (Includes Item 19)
19 7007207 1 O-Ring (Part of Item 18)
20 See Note 1 Spool (Note: Not Available - Purchase Item 10)
21 See Note 1 Guide, Spring LS (Note: Not Available - Purchase Item 10)
22 See Note 1 Spring, Outer LS (Note: Not Available - Purchase Item 10)
23 See Note 1 Spring, Inner LS (Note: Not Available - Purchase Item 10)
24 See Note 1 Plug, Adjusting LS (Note: Not Available - Purchase Item 10 or
61)
25 See Note 1 Spool, Control (Note: Not Available - Purchase Item 10)
26 See Note 1 Guide, Spring PC (Note: Not Available - Purchase Item 10)
27 See Note 1 Spring, Outer PC (Note: Not Available - Purchase Item 10)
28 See Note 1 Spring, Inner PC (Note: Not Available - Purchase Item 10)
29 See Note 1 Plug, Adjusting PC (Note: Not Available - Purchase Item 10)
30 See Note 1 O-Ring (Note: Not Available - Purchase Item 10 or 61)
31 See Note 4 Ring, Seal (Note: Not Available - Purchase Item 10 or 61)
32 See Note 4 Capscrew (Note: Not Available - Purchase Item 10)
33 70002585 1 Bearing Kit - Rear (Includes Cup & Cone)
34 70002586 1 Shaft
35 70002587 1 Cap, End
36 70002588 4 Capscrew
37 7007446 1 Pin, Slotted
38 70002589 1 Coupling
39 7022340 1 Bracket, Lifting
40 70002590 1 Capscrew
41 7023962 1 Ring, Retaining
42 70022287 1 Seal, Lip
43 See Note 1 Housing (Note: Not Available - Purchase Complete Pump
Assembly)
44 7023964 1 Plug Assembly (Includes Item 45)
45 7007415 1 O-Ring (Part of Item 44)

3121208 1200SJP 1350SJP 2-77


SECTION 2 TURNTABLE

FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
46 70002596 1 Cylinder Block Kit (Includes Items 47-55)
47 Use 70002596 1 Cylinder (Note: Not Available For Purchase)
48 7007429 1 Seat, Spring
49 70002591 1 Spring
50 7007427 1 Seat, Spring
51 7007426 1 Ring, Retaining
52 7021275 3 Pin, Hold-down
53 70002592 1 Guide, Slipper Retainer
54 70002593 1 Retainer, Slipper
55 70002594 9 Piston Assembly
56 70002595 1 Seal, End Cap
57 7023964 1 Plug, O-Ring (Includes Item 58)
58 7007415 1 O-Ring (Part of Item 57)
59 70002597 1 Servo Piston Assembly (Includes Item 60)
60 70002598 3 Ring, Piston (Part of Item 59)
61 70002599 1 Complete Seal Kit (Includes Items 13,15,17,19,24,30,31,42,45,56,
58 & 60)

2-78 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-79


SECTION 2 TURNTABLE

FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR)

13
3
16

8
7
6
5
14

4
10
1
10
14
6
7
8
2
15
12

2-80 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001112927 Ref PUMP ASSEMBLY (SAUER GEAR) A

1 Use 1001112927 1 Body (Note: Not Available For Purchase)


2 Use 1001112927 1 Cover, Front (Note: Not Available For Purchase)
3 Use 1001112927 1 Cover, Rear (Note: Not Available For Purchase)
4 Use 1001112927 1 Shaft, Gear (Note: Not Available For Purchase)
5 Use 1001112927 1 Gear, Idler (Note: Not Available For Purchase)
6 Use 1001112927 2 Block, Bearing (Note: Not Available For Purchase)
7 Use 7007489 2 Ring, Anti-Extrusion
8 Use 7007489 2 Ring, Seal
10 See Note 4 Pin, Dowel (Note: Not Available For Purchase)
11 Not Used
12 70002576 1 Ring, Retaining
13 See Note 4 Capscrew (Note: Not Available For Purchase)
14 Use 7007489 2 O-Ring
15 Use 7007489 1 Seal, Lip (was p/n 70002577)
(Note: Lip Seal no Longer Available as an Individual Service
Part, Must Purchase p/n 7007489)
——————————
16 7007489 1 Seal Kit - 1001112927 Pump (Includes Items 7,8,14 & 15)

3121208 1200SJP 1350SJP 2-81


SECTION 2 TURNTABLE

FIGURE 2-14. TANK INSTALLATION

OPTIONAL FUEL CAP

301B

106
9 233

4
13
103 1
2
5 7
210
232 229

1
107 2
10 7

301A 104 101


212 203
102
214
16

12
14
1
6
12
11 15
14 14
12
OR 1
105 1 2
230 PRIOR TO 6 SN 0300074374
SN 0300074374
TO PRESENT

2-82 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-14. TANK INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref TANKS INSTALLATION
0271572 Ref Machines with ABS Hoods B
1001117358 Ref Machines with Steel Hoods A

1 0100011 AR Compound, Locking


2 0641608 AR Bolt 3/8in-16NC x 1in
3 AR Fastener Options:
0641614 Bolt, Hex Head 3/8in-16NC x 1-3/4in
3900283 Screw, Button Head 3/8in-16NC x 3/4in
4 0731007 5 Screw, Machine #10-32NF x 7/8in
5 2420191 1 Gauge, Fuel
3960525 1 Gasket, Fuel Gasket Mounting Flange (Part of Item 10)
6 3311601 6 Nut 3/8in-16NC
7 3841340 9 Loop, Hose
8 4240112 4 Strap, Tank (Prior to SN 0300074374 Only)
9 4240139 1 Strap, Tank
10 4400439 1 Tank, Fuel
11 1 Tank, Hydraulic Oil Options:
Use 4400457 Prior to SN 0300074374 (was P/N 4400440)
4400457 SN 0300074374 to Present
12 4420038 74in/1.9m Tape
13 4751000 5 Flatwasher #10 Wide
14 4751600 16 Flatwasher 3/8in Wide
15 1 Tray Options:
4846476 Tray for Machines with ABS Hoods
1001118919 Tray for Machines with Steel Hoods (Not Shown)
16 1001107359 1 Plate, Support (Machines with Steel Hoods Only)

4400440 Ref HYDRAULIC OIL TANK ASSY (PRIOR TO SN 0300074374) B


Ref Note: Original Equipment tank may have been replaced
with Service Replacement tank. Original Equipment Tank
p/n 4400440 uses mtg straps item 8 - see items 101-107 for
breakdown. Service Replacement Tank p/n 4400457 is bolted
to the tray - see items 201-233 for breakdown.
101 7014819 1 Strainer, Suction
102 7014801 1 Strainer, Suction
103 7014811 1 Cap, Breather
7020256 1 Neck Assembly (Includes Mounting Hardware)
7014816 1 Screen
104 7014802 1 Gauge, Sight
105 7014813 1 Plug, Magnetic
106 7024374 1 Filter, Hydraulic Oil (Includes Mounting Hardware)
7024375 1 Element, Filter
7023347 1 Gasket, Filter Mounting Flange
107 7014812 1 Magnet

4400457 Ref HYDRAULIC OIL TANK ASSY (SN 0300074374 TO PRESENT) E

201 to 202 Not Used


203 7026571 1 Strainer, Suction

3121208 1200SJP 1350SJP 2-83


SECTION 2 TURNTABLE

FIGURE 2-14. TANK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
204 to 209 Not Used
210 7024439 1 Cover
7023306 1 Seal, Cover Plate (Not Shown)
7024440 1 Gasket (Not Shown)
211 Not Used
212 7024441 1 Gauge, Sight
213 Not Used
214 7024442 1 Strainer
215 to 224 Not Used
225 7024445 1 Strainer (Filler Neck) (Not Shown)
226 to 228 Not Used
229 7024444 1 Cap, Fill
230 7024446 1 Plug, Magnetic
231 Not Used
232 7024443 1 Neck, Filler
233 7024374 1 Filter, Hydraulic Oil
7024375 1 Element, Filter
7023347 1 Gasket, Filter Mounting Flange

Ref FUEL TANK CAP INSTALLATION

301 1 Cap Options:


301A 7016314 Standard Non-Locking Cap (Part of Item 10)
301B 1120487 Optional Lockable Cap

2-84 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-14. TANK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-85


SECTION 2 TURNTABLE

FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

2-86 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271688 Ref ROTARY COUPLING AND COLLECTOR RING INSTALLATION D

1 0100011 AR Compound, Locking


2 0641812 3 Bolt 1/2in-13NC x 1-1/2in
3 0641820 2 Bolt 1/2in-13NC x 2-1/2in
4 0902790 1 Bracket, Swivel
5 1 Rotary Coupling and Collector Ring Assembly Options:
Use 1660302 Prior to SN 0300068183 (was p/n 1660247) (See Items 101-112
for Breakdown)
Use 1660302 SN 0300068183 to SN 0300107596 (was p/n 1660253)
(See Items 201-210 for Breakdown)
1660302 SN 0300107596 to Present (See Items 301-311 for
Breakdown)
6 3311805 2 Locknut 1/2in-13NC
7 Not Used
8 4751800 7 Flatwasher 1/2in Regular
9 3322201 2 Nut 3/4in-16NC

Ref ROTARY COUPLING AND COLLECTOR RING ASSEMBLY


OPTIONS:
Ref Note: Original Equipment component may have been
replaced by Service Replacement component. Identify
component before ordering parts.

1660247 Ref Prior to SN 0300068183 C

101 7024401 1 Coupling, Rotary


7026034 Bearing
7024402 1 Seal Kit - Coupling
102 7024403 1 Contactor, Rotary Circuit (Does not include connector or pins)
103 0641506 4 Bolt 5/16in-18NC x 3/4in
104 3931512 2 Capscrew 5/16in-18NC x 3/4in
105 See Note 1 Arm, Torque (Note: Not Available For Purchase)
106 See Note 1 Adapter (Note: Not Available For Purchase)
107 7026030 1 Plate, Cam
108 7024461 1 Sensor, Proximity
109 3931008 2 Capscrew #10-32 x 1/2in
110 7026032 1 Pin, Dowel
111 7024404 1 Assembly, Valve Block (Not Shown)
112 7026189 1 Seal, Dust (Not Shown)

1660253 Ref SN 0300068183 to SN 0300107596 B

201 7024401 1 Coupling, Rotary


7026034 Bearing
70001101 1 Seal Kit - Coupling (was p/n 7026035)
202 7026029 1 Contactor, Rotary Circuit (Does not include connector or pins)
203 0641506 4 Bolt 5/16in-18NC x 3/4in
204 3931512 2 Capscrew 5/16in-18NC x 3/4in
205 70000780 1 Arm, Torque

3121208 1200SJP 1350SJP 2-87


SECTION 2 TURNTABLE

FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
206 80334251 1 Adapter
207 7026030 1 Plate, Cam
208 7026031 1 Sensor, Proximity
209 3931008 2 Capscrew #10-32 x 1/2in
210 7026032 1 Pin, Dowel

1660302 Ref SN 0300107596 to Present C

301 70001102 1 Coupling, Rotary


See Note Bearing (Note: Not Available For Purchase)
70001101 1 Seal Kit - Coupling
302 7026029 1 Contactor, Rotary Circuit (Does not include connector or pins)
303 0641506 4 Bolt 5/16in-18NC x 3/4in
304 3931512 2 Capscrew 5/16in-18NC x 3/4in
305 70000780 1 Arm, Torque
306 80334251 1 Adapter
307 7026030 1 Plate, Cam
308 7026031 1 Sensor, Proximity
309 3931008 2 Capscrew #10-32 x 1/2in
310 7026032 1 Pin, Dowel
311 0100048 AR Grease, Silicone (Apply to Contactor Connector)

2-88 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-89


SECTION 2 TURNTABLE

FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ BF4M2011
& TD2011 ENGINES (OPTIONAL)

VIEW OF
CATERPILLAR ENGINE

VIEW OF
DEUTZ ENGINE

10 10 4
17
17

17
2
4
11 17
2

14
14
13
13 50
4

REAR VIEW OF ENGINE 15

18

3
1
8 5 16
9

2-90 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ


BF4M2011 & TD2011 ENGINES (OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)
0272080 Ref Deutz BF4M2011 & TD2011 Engine Machines with Rexroth B
Pump
1001118957 Ref Deutz BF4M2011 & TD2011 Engine Machines with Sauer B
Pump
1001119859 Ref Caterpillar Machines with Rexroth Pump A
Ref Note: See Engine Installation for Engine Oil Cooler.

1 0641520 2 Bolt 5/16in-18NC x 2-1/2in


2 0641608 4 Bolt 3/8in-16NC x 1in
3 1320162 2 Clamp, Hose
4 2131212 2 Fitting, Elbow
5 2170712 1 Fitting, Tee
6 to 7 Not Used
8 1 Hose Options:
2753843 Caterpillar Machines with Rexroth Pump
2753778 Deutz Machines with Rexroth Pump
2753999 Deutz Machines with Sauer Pump
9 3311505 2 Locknut 5/16in-18NC
10 3311605 4 Locknut 3/8in-16NC
11 3620034 1 Cooler, Hydraulic Oil
12 Not Used
13 1 Tube Options:
1001120196 Caterpillar Machines
4568426 Deutz Machines
14 1 Tube Options:
1001120195 Caterpillar Machines
4568427 Deutz Machines
15 1 Valve, Check Options:
4641247 Machines with Rexroth Pump
1001109677 Machines with Sauer Pump
16 4711500 4 Flatwasher 5/16in Thin
17 4751600 8 Flatwasher 3/8in Regular
18 1 Hose Options:
2753843 Caterpillar Machines with Rexroth Pump
2753843 Deutz Machines with Rexroth Pump
2753778 Deutz Machines with Sauer Pump
19 to 49 Not Used
——————————
50 1 Oil Cooler Add-on Kit Options (Includes Items 1-18):
See Note Caterpillar Machines (Note: Not Available For Purchase)
1001120564 Deutz Machines

3121208 1200SJP 1350SJP 2-91


SECTION 2 TURNTABLE

FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES


(OPTIONAL)

12
3

5
3
6
8
2
1
6
8
2
1
7

11
10
4
12
13

2-92 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES


(OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)
1001139492 Ref Deutz TCD2.9L4 Engine Machines with Rexroth Pump E
1001139494 Ref Deutz TCD2.9L4 Engine Machines with Sauer Pump D
Ref Note: See Engine Installation for Engine Oil Cooler.

1 0641520 2 Bolt 5/16in-18NC x 2-1/2in


2 1320162 2 Clamp, Hose
3 2131212 2 Fitting, 90°
4 2170712 1 Fitting, Tee
5 2171112 1 Fitting, Straight
6 3311505 2 Locknut 5/16in-18NC
7 1 Valve Options:
4641247 Deutz Machines with Rexroth Pump
1001109677 Deutz Machines with Sauer Pump
8 4711500 4 Flatwasher 5/16in Thin
9 1001135124 1 Cooler, Hydraulic Oil
10 1 Tube Options:
1001154214 Deutz Machines with Rexroth Pump
1001139665 Deutz Machines with Sauer Pump
11 1001139666 1 Tube
12 1001143087 2 Hose
13 1001143123 1 Hose

3121208 1200SJP 1350SJP 2-93


SECTION 2 TURNTABLE

FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM)


22
4 33
27 6 2
1 25 20
13 21
27
31
36 34 27
28 37 38
35 13 32
39
40 19
13
29
27
2
23 39
25

2 101
2 25 102 104
24
25 5
30
37

14 5B

5C

5D
43
9
301 11
8 12
7

18
17B
17
17A 201
16 10 203
42 203A 203
26
15 16 203
16 5A

201
202

2-94 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: For Module Identification, refer to Revision Log page A.

Ref GROUND CONTROLS ASSEMBLIES


0861562 Ref Machines with Rexroth Pumps Prior to SN 0300087579 E
0861749 Ref Machines with Rexroth Pumps SN 0300087579 to F
SN 0300098642
0861798 Ref Machines with Rexroth Pumps SN 0300098642 to B
SN 0300098920
1810057 Ref Machines with Rexroth Pumps SN 0300098920 to Present J
1001118767 Ref Machines with Sauer Pumps D

1 0100081 AR Adhesive
2 0100048 AR Grease, Dielectric
3 0630518 2 Screw, Button Head #10-24NC x 3/4in
4 0630548 5 Screw, Self Tapping
5 0861465 1 Box Assembly F
5A 2940139 2 Latch
5B 2600279 2 Hinge
5C 3960418 53in/1.4m Seal
5D 3380465 1 Panel, Front
6 1600333 1 Module, Ground Control (Note: Control System must be
recalibrated when Module is replaced)
2915024 1 Update Kit (Includes Cables, Programming Instructions & CD
Software)
7 1670829 1 Bezel
8 1 Decal - Light Panel Options:
Use 1705974 Prior to SN 0300080338 (was p/n 1705308)
1705974 SN 0300080338 to SN 0300142938
9 1 Decal - Lid Options:
1705001 Prior to SN 0300098920
1706911 SN 0300098920 to Present
10 2420172 1 Hourmeter
11 2760105 1 Housing, Light
12 3300408 2 Locknut, Nylon
13 3311401 11 Nut 1/4in-20NC
14 3740049 2 Relay
15 4060906 8 Guard, Switch
16 4360328 8 Switch, Toggle
17 4360475 1 Switch, Push-Pull Emergency
17A 7020175 1 Cap
17B 7020176 1 Block, Contact
18 4360476 1 Block, Contact
19 4460426 1 Connector, Strain Relief
20 4460470 1 Nut, Terminal
21 4460471 1 Washer, Terminal
22 4460526 1 Connector, Strain Relief
23 4460874 1 Connector, White
24 4460875 1 Connector, Gray
25 4460905 4 Connector, Plug
26 4740444 8 Washer

3121208 1200SJP 1350SJP 2-95


SECTION 2 TURNTABLE

FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
27 4751400 22 Flatwasher 1/4in Wide
28 0630464 2 Screw, Button #10-24NC x1/2in
29 0641406 1 Bolt 1/4in-20NC x 3/4in
30 1320095 2 Clamp
31 3311001 2 Nut #10-24NC
32 4460473 1 Clamp, Cable (Prior to SN 0300118893 Only - Now included
with Boom Cable)
33 4460865 1 Connector - 19 Position (Prior to SN 0300118893 Only - Now
included with Boom Cable)
34 4460892 2 Bar, Buss
35 4460914 2 Base, Terminal
36 4751000 2 Flatwasher #10 Regular
37 4761400 5 Lockwasher 1/4in
38 1 Harness, Ground Control Box Options (See ELECTRICAL
SECTION for Breakdown):
4922789 Prior to SN 0300087579
4923286 SN 0300087579 to SN 0300098920
4923574 SN 0300098920 to Present
39 1 Harness, Valve Options (See ELECTRICAL SECTION for
Breakdown):
4922787 Prior to SN 0300087579
4923292 SN 0300087579 to SN 0300098642
4923522 SN 0300098642 to Present
40 1 Harness, Engine Options (See ELECTRICAL SECTION for
Breakdown):
4922704 Machines with Rexroth Pumps Prior to SN 0300087579
4923273 Machines with Rexroth Pumps SN 0300087579 to
SN 0300093352
4923376 Machines with Rexroth Pumps SN 0300093352 to Present
1001119957 Machines with Sauer Pumps
41 Not Used
42 1705132 1 Decal - ADE
43 4360274 1 Switch, Pushbutton

Ref GROUND CONTROL BOX INSTALLATIONS


0271513 Ref Machines with Rexroth Pumps Prior to SN 0300098642 F
0275407 Ref Machines with Rexroth Pumps SN 0300098642 to Present D
1001118768 Ref Machines with Sauer Pumps B

101 0100011 AR Compound, Locking


102 3931616 4 Bolt 3/8in-16NC x 3/4in
103 Not Used
104 4751600 4 Flatwasher 3/8in Wide

Ref KEYSWITCH INSTALLATION


0259666 Ref ANSI & ANSI Export Specs A
0259667 Ref Australian & CE Specs A

201 3910804 6 Screw #8-32NC x 1/8in


202 4070987 2 Shim .015

2-96 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
203 1 Keyswitch Options:
4360469 ANSI & ANSI Export Specs
4360470 Australian & CE Specs
203A 2860030 1 Key, Replacement (All Specs)

Ref LIGHT PANEL INSTALLATIONS (SN 0300142938 TO PRESENT)


1001121826 Ref ANSI & ANSI Export Specs A
1001121827 Ref Australian & CE Specs A

301 1 Decal - Light Panel Options:


1001122383 ANSI & ANSI Export Specs
1705174 Australian & CE Specs

3121208 1200SJP 1350SJP 2-97


SECTION 2 TURNTABLE

FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM)


35 25 1
5 36 23
33 9 1 24
2 29 29
15
33
3
14 33 37
28
30 34
32 15 39
41
22 42
6

33
1 8
26
29
101
1 102 104
1 29
27
29 7
8

16 7B

7C

7D
18
44
12
301 13
10

21
20B
20
20A 201
19
31 46 11 203
203A 203
19 47
17 46
19 45
46 7A

201
202

2-98 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: For Module Identification, refer to Revision Log page A.

1001119374 Ref GROUND CONTROL BOX SUB-ASSEMBLY D


1001119363 Ref GROUND CONTROLS ASSEMBLY K

1 0100048 AR Grease, Dielectric


2 0100081 AR Loctite #454
3 0630464 2 Screw, Button Head #10-24NC x 1/2in
4 0630518 2 Screw, Button Head #10-24NC x 3/4in
5 0630548 5 Screw, Self Tapping
6 0641406 1 Bolt 1/4in-20NC x 3/4in
7 1001110014 1 Box Assembly
7A 2940139 2 Latch
7B 2600279 2 Hinge
7C 3960418 53in/1.4m Seal
7D 3380465 1 Panel, Front
8 1320095 2 Clamp
9 1001110084 1 Module, Ground Control (Note: Control System must be
recalibrated when Module is replaced)
10 1670829 1 Bezel
11 2420172 1 Hourmeter
12 2760105 1 Housing, Light
13 3300408 2 Locknut, Nylon
14 3311001 2 Nut #10-24NC
15 3311401 11 Nut 1/4in-20NC
16 3740049 1 Relay
17 4060906 7 Guard, Switch
18 4360274 1 Switch, Pushbutton
19 4360328 7 Switch, Toggle
20 4360475 1 Switch, Push-Pull Emergency
20A 7020175 1 Cap
20B 7020176 1 Block, Contact
21 4360476 1 Block, Contact
22 4460426 1 Connector, Strain Relief
23 4460470 1 Nut, Terminal
24 4460471 1 Washer, Terminal
25 4460526 1 Connector, Strain Relief
26 4460874 1 Connector, White
27 4460875 1 Connector, Gray
28 4460892 2 Connector, Buss Bar - 6 Position
29 4460905 4 Connector, Plug
30 4460914 2 Base, Terminal
31 4740444 7 Washer
32 4751000 2 Flatwasher #10 Regular
33 4751400 22 Flatwasher 1/4in Wide
34 4761400 5 Lockwasher 1/4in
35 1001119372 1 Harness, Ground Control Box (See ELECTRICAL SECTION for
Breakdown)
36 1001116369 1 Harness, Valve (See ELECTRICAL SECTION for Breakdown)

3121208 1200SJP 1350SJP 2-99


SECTION 2 TURNTABLE

FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 1001120180 1 Harness, Ground Control Box (See ELECTRICAL SECTION for
Breakdown)
38 Not Used
39 4460496 1 Lockwasher, Strain Relief
40 4460497 1 Nut, Strain Relief
41 1001120337 1 Harness, ClearSky Ready (See ELECTRICAL SECTION for
Breakdown)
42 1001106736 1 Cap, Dust
43 Not Used
44 1706911 1 Decal - Lid
45 4060906 1 Guard, Switch
46 4360328 1 Switch, Toggle
47 4740444 1 Washer

Ref GROUND CONTROL BOX INSTALLATIONS


1001119346 Ref Deutz BF4M2011 & TD2011 Machines with Rexroth Pumps B
1001119345 Ref Deutz BF4M2011 & TD2011 Machines with Sauer Pumps B
1001144347 Ref Deutz TCD2.9L4 Engine Machines B
1001119344 Ref Caterpillar Machines with Rexroth Pumps B

101 0100011 AR Compound, Locking


102 3931616 4 Bolt 3/8in-16NC x 3/4in
103 Not Used
104 4751600 4 Flatwasher 3/8in Wide

Ref KEYSWITCH INSTALLATION


0259666 Ref ANSI & ANSI Export Specs A
0259667 Ref Australian Spec (Prior to SN 0300149302) A
0259666 Ref Australian Spec (SN 0300149302 to Present) A
0259667 Ref CE Spec A

201 3910804 6 Screw #8-32NC x 1/8in


202 4070987 2 Shim .015
203 1 Keyswitch Options:
4360469 ANSI & ANSI Export Specs
4360470 Australian Spec (Prior to SN 0300149302)
4360469 Australian Spec (SN 0300149302 to Present)
4360470 CE Spec
203A 2860030 1 Key, Replacement (All Specs)

Ref LIGHT PANEL INSTALLATIONS (SN 0300142938 TO PRESENT)


1001121826 Ref ANSI & ANSI Export Specs A
1001121827 Ref Australian & CE Specs A

301 1 Decal - Light Panel Options:


1001122383 ANSI & ANSI Export Specs
1705174 Australian & CE Specs

2-100 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-101


SECTION 2 TURNTABLE

FIGURE 2-20. ACCESSORIES INSTALLATION

102C

102A

102

209 101
OR 307 102B

OR
151
154
155 152

156

301 304 301


305 153
303
201
203

204
301
211 308 305

208
206 201 306
217 305

201
202
301
302
213
309

205
207
210
212
218
4 3

1
3
2

2-102 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

524
523 522

508 521
511
525

514 513

503
508
518

511 511
504 503 504
508

403

404
404 404

401
402

519

510

502
520
517 515
502
510
516
506

3121208 1200SJP 1350SJP 2-103


SECTION 2 TURNTABLE

FIGURE 2-20. ACCESSORIES INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271806 Ref ALARMS INSTALLATION A

1 0257887 1 Alarm
0140032 1 Alarm
2820035 6in/15cm Loom
4460424 1 Plug
4460268 2 Socket, Female
2 0641506 2 Bolt 5/16in-18NC x 3/4in
3 3311505 2 Locknut 5/16in-18NC
4 4751500 4 Flatwasher 5/16in Wide

0271807 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) C


(Prior to SN 0300171640)
Ref Note: If machine is equipped with BLUE Strobe Light, see
Special Options Section SkyGuard Kit.

101 0100011 AR Compound, Locking


102 0272507 1 Strobe Light Assembly/Guard/Harness Assy (Includes Items B
102B & 102C)
102A 1 Lamp, Strobe Options:
7016380 1 Bulb for ECCO Model 6640
70001941 1 Bulb for ECCO Model 6650
102B 1 Adapter Options:
0630491 Guard used with ECCO Model 6640
0080241 Guard used with ECCO Model 6650
102C 1 Guard Options:
4060907 Guard used with ECCO Model 6640
2920215 Guard used with ECCO Model 6650

1001150406 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) A


(SN 0300171640 TO PRESENT)
Ref Note: If machine is equipped with BLUE Strobe Light, see
Special Options Section SkyGuard Kit.

151 0100035 AR Compound, Locking


152 2920161 1 Strobe Light/Harness Assembly
7016319 1 Bulb
7016372 1 Lens
153 3312602 1 Nut, Jam 1in-8NC
154 3900085 2 Screw #10-32 x 1/2in
155 4751000 2 Flatwasher 1/4in Thin
156 1001149994 1 Mount Strobe

0271769 Ref HEADLIGHT & TAILLIGHTS INSTALLATION (OPTIONAL) B

201 0100011 AR Compound, Locking


202 0641610 2 Bolt 3/8in-16NC x 1-1/4in
203 0642612 2 Bolt 1in-8NC x 1-1/2in
204 0902206 2 Bracket, Mounting
205 2920113 2 Taillight

2-104 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-20. ACCESSORIES INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
206 2920110 2 Headlight
7016628 2 Bulb, Replacement (1 Per Headlight)
207 3311001 4 Nut #10-24NC
208 3573336 2 Plate, Mounting
209 3740080 1 Relay, Bosch
210 3911040 4 Screw #10-24NC x 2-1/2in
211 4220162 2 Spacer
212 4751000 4 Flatwasher #10 Regular
213 4751600 2 Flatwasher 3/8in Regular
214 to 216 Not Used
217 3311605 2 Locknut 3/8in-16NC
218 0100035 AR Compound, Locking

0271808 Ref ILLUMINATION LIGHTS INSTALLATION (OPTIONAL) B

301 0100011 AR Compound, Locking


302 0641610 2 Bolt 3/8in-16NC x 1-1/4in
303 0642612 2 Bolt 1in-8NC x 1-1/2in
304 0902206 2 Bracket, Mounting
305 2920157 4 Headlight
7024452 4 Bulb, Replacement (1 Per Light)
306 3573336 2 Plate, Mounting
307 3740080 1 Relay, Bosch
308 4220162 2 Spacer
309 4751600 2 Flatwasher 3/8in Regular

0271874 Ref PINION SHIELD INSTALLATION A

401 0100011 AR Compound, Locking


402 0641608 4 Bolt 3/8in-16NC x 1in
403 3573355 1 Plate, Pinion
404 4751600 4 Flatwasher 3/8in Regular

1001111219 Ref SHIELDS INSTALLATION (OPTIONAL) G

501 Not Used


502 0641506 5 Bolt 5/16in-18NC x 3/4in
503 0641606 2 Bolt 3/8in-16NC x 3/4in
504 0641608 3 Bolt 3/8in-16NC x 1in
505 Not Used
506 2940045 1 Latch, Paddle
507 Not Used
508 3311605 AR Locknut 3/8in-16NC
509 Not Used
510 4711500 7 Flatwasher 5/16in Thin
511 4751600 AR Flatwasher 3/8in Regular
512 Not Used
513 1001111175 1 Plate, Bearing Cover
514 1001111176 1 Plate, Bearing Cover

3121208 1200SJP 1350SJP 2-105


SECTION 2 TURNTABLE

FIGURE 2-20. ACCESSORIES INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
515 1001112911 1 Plate, Striker
516 1001111193 1 Door
517 1001113173 1 Decal - Emergency Stop
518 1001114392 1 Plug, Rubber
519 1001115168 1 Shim (SN 0300138349 to Present)
520 0100011 AR Compound, Locking
521 0630511 1 Bolt 3/8in-16NC x 2in
522 0641404 1 Bolt 1/4in-20NC x 1/2in
523 0791604 2 Bolt 3/8in-16NC x 1/2in
524 4751400 1 Flatwasher 1/4in Regular
525 1001115440 1 Shield, Turntable

2-106 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-20. ACCESSORIES INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-107


SECTION 2 TURNTABLE

FIGURE 2-21. ENGINE TRAY JACK INSTALLATION

DEUTZ BF4M2011 ENGINE & TD2011 ENGINE MACHINES

2
6A
17
16
5

1
8
20

19
21
7

6B 2

11
3
14
12
22
15
18
17 4
18 9
10
13 18

10

2-108 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

DEUTZ TCD2.9L4 ENGINE & CATERPILLAR ENGINE MACHINES

102
106A
115
113
105

117
118
107

104
116
106B
102

104
103 111
106
121
122

116
116
110
119 112
115 108 114
110
109 114 101

120

3121208 1200SJP 1350SJP 2-109


SECTION 2 TURNTABLE

FIGURE 2-21. ENGINE TRAY JACK INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0272064 Ref ENGINE TRAY JACK INSTALLATION (DEUTZ BF4M2011 C
ENGINE & TD2011 ENGINES MACHINES)

1 0641406 1 Bolt 1/4in-20NC x 3/4in (Prior to SN 0300070646)


2 0641608 4 Bolt 3/8in-16NC x 1in
3 0641818 2 Bolt 1/2in-13NC x 2-1/4in
4 0962051 2 Bearing, Flanged
5 1380147 1 Clip, Spring
6 2840016 1 Jack and Handle Assembly
6A 1 Handle Options:
7016374 Burr Manufacturing Brand (identified by 4in handle offset)
7024598 Hammerblow Corp Brand (identified by 4-1/2in handle offset)
6B 7016322 1 Wiper (Burr Manufacturing Brand Only)
7 3310601 2 Nut #6-32NC
8 3311405 1 Locknut 1/4in-20NC (Prior to SN 0300070646)
9 3311605 4 Locknut 3/8in-16NC
10 3311805 2 Locknut 1/2in-13NC
11 3422530 1 Pin, Hitch (Includes Chain and Cotter Pin) (Prior to
SN 0300070646)
12 3430816 1 Pin, Clevis
13 3450404 1 Pin, Cotter 1/8in x 1in
14 3537445 1 Bracket
15 3573454 2 Bracket
16 3910608 2 Screw #6-32NC x 1/2in
17 4711600 8 Flatwasher 3/8in Thin
18 4711800 4 Flatwasher 1/2in Thin
19 4750600 2 Flatwasher #6 Regular
20 4751400 2 Flatwasher 1/4in Regular (Prior to SN 0300070646)
21 4770600 2 Starwasher #6
22 4891800 1 Flatwasher, 1/2in Hardened

Ref ENGINE TRAY JACK INSTALLATION (DEUTZ TCD2.9L4


ENGINE &CATERPILLAR ENGINE MACHINES)
1001143294 Ref Deutz TCD2.9L4 Engine Machines A
1001135661 Ref Caterpillar Engine Machines A

101 0641509 3 Bolt 5/16in-18NC x 1-1/8in


102 0641608 4 Bolt 3/8in-16NC x 1in
103 0641816 2 Bolt 1/2in-13NC x 2in
104 0962051 2 Bearing, Flanged
105 1380147 1 Clip, Spring
106 2840016 1 Jack and Handle Assembly
106A 1 Handle Options:
7016374 Burr Manufacturing Brand (identified by 4in handle offset)
7024598 Hammerblow Corp Brand (identified by 4-1/2in handle
offset)
106B 7016322 1 Wiper (Burr Manufacturing Brand Only)
107 3310601 2 Nut #6-32NC
108 3311505 3 Locknut 5/16in-18NC
109 3311605 4 Locknut 3/8in-16NC

2-110 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-21. ENGINE TRAY JACK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
110 3311805 2 Locknut 1/2in-13NC
111 3430816 1 Pin, Clevis
112 3450404 1 Pin, Cotter 1/8in x 1in
113 3910608 2 Screw #6-32NC x 1/2in
114 4711500 6 Flatwasher 5/16in Thin
115 4711600 8 Flatwasher 3/8in Thin
116 4711800 4 Flatwasher 1/2in Thin
117 4750600 2 Flatwasher #6 Regular
118 4770600 2 Starwasher #6
119 4891800 1 Flatwasher, 1/2in Hardened
120 1 Plate, Jack Bracket Options:
1001143298 Deutz TCD2.9L4 Engine Machines
1001131481 Caterpillar Engine Machines
121 1001131482 1 Plate, Jack Bracket
122 1001135663 1 Support, Engine Tray Jack

3121208 1200SJP 1350SJP 2-111


13
1

2-112
34 25 21 1
11 (HOOD - ENGINE SIDE) 2 8
SN 0300086626 114 115 116 106 (HOOD - FRONT)
27
TO PRESENT 121 14
PRIOR TO 108
SN 0300086626 101
108 120 122
123 1
118 41 39
101 32
119
40
1
23
113
SECTION 2 TURNTABLE

109
102
101

1 104 112
4 110
24
30

105

1200SJP 1350SJP
110 45
24
44 15
5
103 49
9
1 27
FIGURE 2-22. HOOD INSTALLATION (ABS)

PRIOR TO 3
SN 0300086626
111 35 4 110 10
26 16 SN 0300086626
38 TO PRESENT 32 24
11 (HOOD - ENGINE SIDE)
7 36 17 21
107 (HOOD - REAR)
1
47 46

36 24 38
15 24 48 42
15
41

3121208
43
PRIOR TO 5 203
15 9
SN 0300086626 33 24
SN 0300086626

3121208
209 211 27 31
TO PRESENT
12 (HOOD - TANK SIDE) 217 22 24
207 (HOOD - FRONT)
201
225 224 10
215
211 223
18 205 1 209
39 41
21 17
222 24
33 40

29 1
23
211
206 214
210 1
202 3
201 27
31
211
204
213
28

1200SJP 1350SJP
221
1
24 4

1 12 (HOOD - TANK SIDE)


14
4 35 21 208 (HOOD - REAR)
29 27

6 38

16 20
38 26 7
1
24 24 3 19
15 15 24 212
6
SN 0300086626 PRIOR TO
SECTION 2 TURNTABLE

TO PRESENT SN 0300086626

2-113
SECTION 2 TURNTABLE

FIGURE 2-22. HOOD INSTALLATION (ABS)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HOOD INSTALLATIONS (ABS)
0271595 Ref All Machines Except Machines with Deutz TCD2.9L4 Engines F
1001142024 Ref Machines with Deutz TCD2.9L4 Engines C

1 0100011 AR Compound, Locking


2 0791604 2 Screw 3/8in-16NC x 1/2in
3 0641608 24 Bolt 3/8in-16NC x 1in
4 0641610 AR Bolt 3/8in-16NC x 1-1/4in
5 0641630 12 Bolt 3/8in-16NC x 3-3/4in
6 1 Bracket Options:
4846710 Bracket (was p/n 0902758) (Prior to SN 0300086626)
0903156 SN 0300086626 to Present
7 0940088 2 Bumper (Prior to SN 0300086626)
8 1671038 1 Cover, Turntable
9 2080051 16 Clamp
10 2600280 4 Hinge
11 1 Hood, Engine Side Options (See Items 101-123 for Breakdown):
2680499 Machines with Caterpillar, Deutz BF4M2011 & Deutz
TD2011Engines (Prior to SN 0300086626)
1671192 Machines with Caterpillar, Deutz BF4M2011 & Deutz
TD2011Engines (SN 0300086626 to Present)
1001142023 Machines with Deutz TCD2.9L4 Engines
Ref Note: Replacement decals must be ordered separately - See
DECAL SECTION.
12 1 Hood, Tank Side Options (See Items 201-225 for Breakdown):
2680500 Prior to SN 0300086626
1671194 SN 0300086626 to Present
Ref Note: Replacement decals must be ordered separately - See
DECAL SECTION.
13 2820141 1 Shield, Heat (Machines with Caterpillar, Deutz BF4M2011 &
Deutz TD2011Engines Only)
14 3311601 AR Nut 3/8in-16NC
15 3311605 18 Locknut 3/8in-16NC
16 3321501 2 Nut 5/16in-24NF
17 3520186 6 Plug
18 3573231 1 Trough, Powertrack
19 3573232 1 Mount, Trough
20 3573233 1 Plate, Seal Mounting
21 3900232 AR Screw, Button Head 3/8in-16NC x 1-1/4in
22 3900283 16 Screw, Button Head 3/8in-16NC x 3/4in
23 4160194 4 Spring, Gas
24 4711600 70 Flatwasher 3/8in Thin
25 4740500 AR Washer, Nylon
26 4751500 2 Flatwasher 5/16in Regular (Prior to SN 0300086626)
27 4751600 AR Flatwasher 3/8in Regular
28 1 Support, Front Hood Options:
4846474 Prior to SN 0300079360
4340924 SN 0300079360 to Present

2-114 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-22. HOOD INSTALLATION (ABS) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
29 1 Support, Rear Hood Options:
4846475 Prior to SN 0300079360
4340923 SN 0300079360 to Present
30 1 Mount, Gas Spring Options:
4846487 Prior to SN 0300086626
4341001 SN 0300086626 to Present
31 1 Mount, Gas Spring Options:
4846488 Prior to SN 0300086626
4340999 SN 0300086626 to Present
32 1 Support, Engine Side Hood Options:
4846491 Prior to SN 0300086626
4340996 SN 0300086626 to Present
33 1 Support, Tank Side Hood Options:
4846492 Prior to SN 0300086626
4340995 SN 0300086626 to Present
34 1 Stack, Exhaust Options:
4846503 Machines with Caterpillar, Deutz BF4M2011 & Deutz TD2011
Engines
1001142181 Machines with Deutz TCD2.9L4 Engines
35 0641612 6 Bolt 3/8in-16NC x 1-1/2in (Prior to SN 0300086626)
36 1 Bracket, Latch Options:
4846709 Bracket, Latch (Was p/n 0902806) (Prior to SN 0300086626)
0903154 SN 0300086626 to Present
37 3520034 2 Plug (Not Shown - Located in Boom Rest)
38 4071048 AR Shim
39 0641408 8 Bolt 1/4in-20NC x 1in (SN 0300086626 to Present)
40 2940173 2 Latch, Rotary (SN 0300086626 to Present)
41 4711400 AR Flatwasher 1/4in Thin (SN 0300086626 to Present)
42 0641406 2 Bolt 1/4in-20NC x 3/4in (Machines with Deutz TCD2.9L4
Engines)
43 3311405 2 Locknut 1/4in-20NC (Machines with Deutz TCD2.9L4 Engines)
44 1001140485 1 Seal (Machines with Deutz TCD2.9L4 Engines)
45 1001142144 1 Bracket (Machines with Deutz TCD2.9L4 Engines)
46 1001146132 1 Seal (Machines with Deutz TCD2.9L4 Engines)
47 1001146178 1 Seal (Machines with Deutz TCD2.9L4 Engines)
48 1001146183 1 Plate (Machines with Deutz TCD2.9L4 Engines)
49 1001146142 1 Seal (Machines with Deutz TCD2.9L4 Engines)

Ref ENGINE SIDE HOOD ASSEMBLIES (ABS)


2680499 Ref Machines with Caterpillar, Deutz BF4M2011 & Deutz D
TD2011Engines (Prior to SN 0300086626)
1671192 Ref Machines with Caterpillar, Deutz BF4M2011 & Deutz B
TD2011Engines (SN 0300086626 to Present)
1001142023 Ref Machines with Deutz TCD2.9L4 Engines C

101 0100011 AR Compound, Locking


102 0641506 10 Bolt 5/16in-18NC x 3/4in
0641510 10 Bolt 5/16in-18NC x 1-1/4in
103 0902746 7 Bracket

3121208 1200SJP 1350SJP 2-115


SECTION 2 TURNTABLE

FIGURE 2-22. HOOD INSTALLATION (ABS) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 1 Bracket Options:
0902760 Prior to SN 0300086626
0903161 SN 0300086626 to Present
105 0902761 1 Bracket
106 1 Hood - Front Options:
Ref Note: When installing a replacement hood, heat shields
(items 114 & 115) must be installed on the replacement
hood before being place in service. Only p/n 1001097956
hood includes the heat shield insulation. For all other
hoods, heat shield must be purchased separately.
1001097956 Machines with Caterpillar, Deutz BF4M20111 & Deutz
TD2011 Engines (Includes Items 13, 25, 114 & 115)
1001142021 Machines with Deutz TCD2.9L4 Engines
107 2680496 1 Hood - Rear
108 1 Hardware Options:
Use 7027859 Latch (was p/n 2940124) (Prior to SN 0300086626)
2560187 Handle, Push Button (SN 0300086626 to Present)
109 3311501 10 Nut 5/16in-18NC
110 3340877 9 Pad
111 3960464 12ft/3.7m Seal, Hood
112 4060806 49in/1.3m Flex-Trim
113 4751500 20 Flatwasher 5/16in Regular
114 1 Insulation Options:
2820145 Machines with Caterpillar, Deutz BF4M2011 & Deutz TD2011
Engines
1001152566 Machines with Deutz TCD2.9L4 Engines
1001117140 AR Tape, Aluminized
115 1 Insulation Options:
2820146 Machines with Caterpillar, Deutz BF4M2011 & Deutz TD2011
Engines
1001152566 Machines with Deutz TCD2.9L4 Engines
1001117140 AR Tape, Aluminized
116 4060804 61in/1.6m Flex-Trim
117 0100081 AR Adhesive (Not Shown)
118 0902874 1 Pawl, Latch (Prior to SN 0300086626)
119 0760608 1 Screw M6 x 16mm (SN 0300086626 to Present)
120 3290601 1 Nut M6 (SN 0300086626 to Present)
121 3575782 1 Plate, Handle Backing (SN 0300086626 to Present)
122 3900363 2 Screw M6 x 1x25mm (SN 0300086626 to Present)
123 4811900 2 Flatwasher M8 (SN 0300086626 to Present)

Ref TANK SIDE HOOD ASSEMBLIES (ABS)


2680500 Ref Prior to SN 0300086626 E
1671194 Ref SN 0300086626 to Present A

201 0100011 AR Compound, Locking


202 0641506 9 Bolt 5/16in-18NC x 3/4in
203 0902746 4 Bracket
204 0902762 1 Bracket
205 0902763 1 Bracket

2-116 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-22. HOOD INSTALLATION (ABS) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
206 1 Bracket Options:
0902764 Prior to SN 0300086626
0903162 SN 0300086626 to Present
207 1 Hood - Front Options:
2680497 Prior to SN 0300086626
1671193 SN 0300086626 to Present
208 2680498 1 Hood - Rear
209 1 Hardware Options:
Use 7027859 Latch (was p/n 2940124) (Prior to SN 0300086626)
2560187 Handle, Push Button (SN 0300086626 to Present)
210 3311501 9 Nut 5/16in-18NC
211 3340877 7 Pad
212 3960464 149in/3.8m Seal, Hood
213 4060806 40in/1.2m Flex-Trim
214 4751500 18 Flatwasher 5/16in Regular
215 4060804 53in/1.4m Flex-Trim
216 0100081 AR Adhesive (Not Shown)
217 0902874 1 Pawl, Latch (Prior to SN 0300086626)
218 to 220 Not Used
221 4240150 1 Strap, Ground
222 0760608 1 Screw M6 x 16mm (SN 0300086626 to Present)
223 3290601 1 Nut M6 (SN 0300086626 to Present)
224 3900363 2 Screw M6 x 1x25mm (SN 0300086626 to Present)
225 4811900 2 Flatwasher M8 (SN 0300086626 to Present)

3121208 1200SJP 1350SJP 2-117


46

2-118
1
7 28 29
56 22
14
9 1
55 4 23
8

15

20 1 40
16
2 23
38 13 39
21
SECTION 2 TURNTABLE

29 48A 33
59 43 44
5 29
20
12
37 111 20 47
58 13 48B 5
68 36
104 64 OR
13 20
20 42
63

1200SJP 1350SJP
19
1
107 11 3
113 112 102 20 20
105 6 41
60 11
103 11 13
107 109 106 107 110 101 1
102 102 109 106 108 69 17
29
FIGURE 2-23. HOOD INSTALLATION (STEEL)

1 20
107 16
112 102 51
57 1
5
109 106 10 20
113
23
1 66 65
50
4
67
61 ITEM #52 PLUG NOT SHOWN
10 1 LOCATED ON BOOM REST
23 4 62 19

3121208
29 56 1
35 22 45 7

3121208
40

5
20
16 29
23 20 8 55 14
53 13 26 1 49 29
16
23 2
21 5
20
54 24
34
20 104
13 30
107 111
20 1 23 102
4 1
16 113
57 112
109 50
106 107
13 102

1200SJP 1350SJP
103 110
11 20 105 101
1 20 108 107
1 106 109 106
11 6 17 1 109 102
4 107
18 102 112
23 25
1
16 113
20 13 10
32 11 20
1 20 23
1 11 6 1 1
5 4 3 19
20
1 12
20 15 1 27
16
31 20 10
1 23
4
5
1 20
20 15
SECTION 2 TURNTABLE

13

2-119
SECTION 2 TURNTABLE

FIGURE 2-23. HOOD INSTALLATION (STEEL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HOOD INSTALLATIONS
1001109543 Ref Prior to SN 0300162522 D
1001131545 Ref All Machines Except Machines with Deutz TCD2.9L4 Engines C
(SN 0300162522 to Present)
1001139774 Ref Machines with Deutz TCD2.9L4 Engines E

1 0100011 AR Compound, Locking


2 0641405 14 Bolt 1/4in-20NC x 5/8in
3 0641408 8 Bolt 1/4in-20NC x 1in
4 0641608 24 Bolt 3/8in-16NC x 1in
5 0641610 18 Bolt 3/8in-16NC x 1-1/4in
6 0641630 12 Bolt 3/8in-16NC x 3-3/4in
7 0791604 2 Screw 3/8in-16NC x 1/2in
8 1380169 4 Clip, Receptacle
9 1671038 1 Cover, Turntable
10 2080051 12 Clamp
11 2600280 4 Hinge
12 2940173 2 Latch, Rotary
13 3311605 27 Locknut 3/8in-16NC
14 3900174 4 Screw, Thumb
15 3900232 11 Screw, Button Head 3/8in-16NC x 1-1/4in
16 3900283 32 Screw, Button Head 3/8in-16NC x 3/4in
17 4160194 4 Spring, Gas
18 4340999 1 Mount, Gas Spring
19 4711400 8 Flatwasher 1/4in Thin
20 4711600 AR Flatwasher 1/4in Thin
21 4751400 14 Flatwasher 1/4in Regular
22 4751500 10 Flatwasher 5/16in Regular
23 4751600 36 Flatwasher 3/8in Regular
24 1001107176 1 Hood, Tank Side - Front (See Items 101-113 for Breakdown)
Ref Note: Replacement decals must be ordered separately - See
DECAL SECTION.
25 1001108142 1 Support, Tank Side Hood
26 1001108680 1 Bracket, Hood Support
27 1001113004 1 Bracket, Striker
28 1 Hood, Engine Side - Rear Options:
1001108904 Prior to SN 0300162522
1001131544 SN 0300162522 to Present
29 3900210 AR Screw, Button Head 5/16in-18NC x 3/4in
30 1001109511 1 Shield, Hinge
31 1001109651 1 Support, Front Hood
32 1001109652 1 Support, Front Hood
33 0641813 1 Bolt 1/2in-13NC x 1-5/8in (SN 0300162522 to Present)
34 1001109759 1 Support, Power Track Trough
35 1001109838 1 Hood, Tank Side - Rear
36 Use 1001146036 1 Support, Engine Side (was p/n 1001109941)

2-120 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-23. HOOD INSTALLATION (STEEL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 1 Hood, Engine Side - Front Option (See Items 101-113 for
Breakdown):
1001109989 Machines with Caterpillar, Deutz BF4M2011 & Deutz TD2011
Engines
1001139805 Machines with Deutz TCD2.9L4 Engines
Ref Note: Replacement decals must be ordered separately - See
DECAL SECTION.
38 1 Stack, Exhaust Options:
1001110027 Machines with Caterpillar, Deutz BF4M2011 & Deutz TD2011
Engines
1001139778 Machines with Deutz TCD2.9L4 Engines
39 1001110146 1 Support, Engine Side
40 1001110166 9.5ft/2.9m Seal
41 1001110194 1 Bracket, Striker
42 3311805 1 Locknut 1/2in-13NC (SN 0300162522 to Present)
43 4751800 1 Flatwasher 1/2in Regular (SN 0300162522 to Present)
44 1001131460 1 Bracket, Engine Tray (SN 0300162522 to Present)
45 1001110257 1 Cover, Access (Tank Side)
46 1001110258 1 Cover, Access (Engine Side)
47 1001131462 1 Pad, Hood Slide (SN 0300162522 to Present)
48 1 Bracket, Hood Support Options:
48A 1001110295 Prior to SN 0300162522
48B 1001131461 SN 0300162522 to Present
49 1001110296 1 Bracket, Hood Support
50 1001110433 9.5ft/2.9m Seal
51 1001110486 1 Mount, Gas Spring
52 3520034 2 Plug, Hole (Not Shown - Located on Inside Turntable)
53 1001111585 1 Plate, Power Track Trough
54 1001112162 1 Plate, Power Track Trough
55 3760308 4 Retainer
56 1001113047 17ft/5.2m Seal, Adhesive Backed
57 1001112691 2 Strap, Hand Pull
58 1001114098 1 Shield, Rubber
59 3311505 4 Locknut 5/16in-18NC (SN 0300162522 to Present)
60 1001145162 1 Panel, Heat Deflector (Machines with Deutz TCD2.9L4 Engines)
61 3311405 2 Locknut 1/4in-20NC (Machines with Deutz TCD2.9L4 Engines)
62 0641406 2 Bolt 1/4in-20NC x 3/4in (Machines with Deutz TCD2.9L4
Engines)
63 1001140483 1 Bracket (Machines with Deutz TCD2.9L4 Engines)
64 1001140485 1 Seal (Machines with Deutz TCD2.9L4 Engines)
65 1001146132 1 Seal (Machines with Deutz TCD2.9L4 Engines)
66 1001146178 1 Seal (Machines with Deutz TCD2.9L4 Engines)
67 1001146183 1 Plate (Machines with Deutz TCD2.9L4 Engines)
68 1001146244 1 Seal (Machines with Deutz TCD2.9L4 Engines)
69 8310658 5 Nut, Retainer (Machines with Deutz TCD2.9L4 Engines)

3121208 1200SJP 1350SJP 2-121


SECTION 2 TURNTABLE

FIGURE 2-23. HOOD INSTALLATION (STEEL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HOOD COMPONENTS
1001107176 Ref Tank Side Hood F
Ref Engine Side Hood Options:
1001109989 Ref Machines with Caterpillar, Deutz BF4M2011 & Deutz F
TD2011Engines
1001139805 Ref Machines with Deutz TCD2.9L4 Engines D
Ref Note: Qtys shown are for 1 Side. Double qty for both sides.
Ref Note: Replacement decals must be ordered separately - See
DECAL SECTION.

101 0100011 AR Compound, Locking


102 0100081 AR Adhesive, Loctite #454
103 0700616 1 Bolt 5/16in-18NC x 3/4in
104 2560187 1 Handle, Push Button
105 3290601 1 Nut M6
106 3311505 18 Locknut 5/16in-18NC
107 3340877 6 Pad
108 3900363 2 Screw, Button Head M6 x 1x25mm
109 4711500 18 Flatwasher 5/16in Thin
110 4811900 2 Flatwasher M8
111 1001107978 1 Mount, Handle
112 1001108024 4 Bracket
113 3900210 1 Screw, Button Head 5/16in-18NC x 3/4in

2-122 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-23. HOOD INSTALLATION (STEEL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-123


SECTION 2 TURNTABLE

FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)

USE EXISTING
HARDWARE

12

9 8

15
7B
14

24

17 1 19
PLATFORM REF.
10 4

20
7C 11 1
1 6
3
18
2

106 101
103
109 111
7 32
113 7A

112
19
102 105 1
110 4
104 107
OPTIONAL HOURMETER
5
1 25
16 23 7D

21

16
13 21 5
1 1

2-124 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref 2500W GENERATOR INSTALLATION
1001117509 Ref 110Volt - 60Hz (ANSI & ANSI Export Specs Only) B

1 0100011 AR Compound, Locking


2 0200530 1 Arm, Adjusting
3 0641508 1 Bolt 5/16in-18NC x 1in
4 0641608 3 Bolt 3/8in-16NC x 1in
5 0641718 2 Bolt 7/16in-14NC x 2-1/4in
6 0700816 4 Bolt, Metric M8 x 40mm
7 2460055 1 Generator and Control Box Assembly
7A 7012558 1 Generator - 110V/60Hz
Ref Note: Replacement generators come standard
with p/n 3580134 pulley. This pulley may not be
correct for all applications. Refer to pulley
options below for correct pulley.
7012513 4 Cap, Brush Holder
7020108 4 Brush
7020109 4 Holder, Brush
7012514 1 Fan
7020190 2 Bearing
7020110 1 End Bell, Front
7020111 1 End Bell, Rear
7B 7019680 1 Box, Control - 110V/60Hz
4360542 1 Breaker, Circuit
4460190 AR Receptacle, Double (110V)
4460027 AR Receptacle, Double Twist Lock (110V)
7C 2420203 AR Voltmeter - 110V/60Hz
7D 3580276 1 Pulley
7027887 1 Key, Woodruff
8 2820031 AR Heatshrink
9 3251102 1 Nameplate - Generator
10 3311005 2 Locknut #10-24NC
11 3580322 1 Pulley
12 3740080 1 Relay
13 3900322 2 Screw, Socket Head Shoulder
14 4060802 1 Guard, Switch
15 4360336 1 Switch, Toggle
16 4711700 2 Flatwasher 7/16in Thin
17 4751000 2 Flatwasher #10 Regular
18 4751500 1 Flatwasher 5/16in Regular
19 4751600 3 Flatwasher 3/8in Regular
20 4811900 4 Flatwasher, M8
21 4892000 2 Flatwasher 5/8in Hardened
22 Not Used
23 1001117641 1 Bar, Adjusting
24 1001118180 1 Support, Adjusting
25 0480122 1 Belt

3121208 1200SJP 1350SJP 2-125


SECTION 2 TURNTABLE

FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001103286 Ref HOURMETER INSTALLATION (OPTIONAL) A

101 0720808 1 Screw #8-32 x 1in


102 2420165 1 Hourmeter
103 3310601 2 Nut #6-32
104 3310805 1 Locknut #8-32
105 3910608 2 Screw #6-32 x 1/2in
106 4240032 3 Strap, Tie
107 4420060 3in/7cm Tape, Double-Sided
108 4460018 1 Connector, Butt Splice (Not Shown)
109 4460234 2 Mount, Tie Strap
110 4750800 1 Flatwasher #8Washer
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter

2-126 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-127


SECTION 2 TURNTABLE

FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)


31
21
18 31
6

15 16

24
23
29

19
26
PLATFORM REF.
14B 25
26
13 28 1
1 3
8 11

14C
26

106
20 101 26
1
103 9
17 109 111
30 105 26
113 32
12 2
112 1
OR 7
102 26
110 8
104 107
38
42 OPTIONAL HOURMETER
(Located on Opposite Side 14
38 14A
of Turntable) 14D

40
1
4 10
1
27
41 36
39 5
35
37 33

1 33
1 27 1
34 22
10

2-128 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: For Module Identification, refer to Revision Log page A.

Ref GENERATOR INSTALLATION - DEUTZ


Ref 110V/60Hz (ANSI & ANSI Export Specs)
0272094 Ref Without UGM (Prior to SN 0300080338) D
0274083 Ref Without UGM (SN 0300080338 to Present) B
1001125425 Ref With UGM A
Ref 110V/50Hz (CE Spec)
0272715 Ref Without UGM (Prior to SN 0300080338) B
0274101 Ref Without UGM (SN 0300080338 to SN 0300129806) B
1001100500 Ref Without UGM (SN 0300129806 to Present) C
1001125429 Ref With UGM A
Ref 220V/50Hz (CE Spec)
0272095 Ref Without UGM (Prior to SN 0300080338) C
0274100 Ref Without UGM (SN 0300080338 to SN 0300129806) A
1001100501 Ref Without UGM (SN 0300129806 to Present) C
1001125426 Ref With UGM A

1 0100011 AR Compound, Locking


2 0200742 1 Arm, Adjusting
3 0363081 1 Bar, Mounting
4 0363082 1 Bar, Adjusting
5 1 Belt Options:
0480127 ANSI & ANSI Export Specs
0480122 CE Spec
6 0641406 1 Bolt 1/4in-20NC x 3/4in
7 0641508 1 Bolt 5/16in-18NC x 1in
8 0641608 4 Bolt 3/8in-16NC x 1in
9 0641610 2 Bolt 3/8in-16NC x 1-1/4in
10 0641718 2 Bolt 7/16in-14NC x 2-1/4in
11 0701418 2 Bolt M14 x 50mm
12 0721006 2 Screw #10-24NC x 3/4in (Prior to SN 0300080338)
13 0902813 1 Bracket, Arm Mounting
14 1 Generator and Control Box Assembly Options:
110V/60Hz Assembly (ANSI & ANSI Export Specs)
2460032 Prior to SN 0300080338
2460055 SN 0300080338 to Present
110V/50Hz Assembly (CE Spec)
2460039 Prior to SN 0300080338
2460057 SN 0300080338 to SN 0300129806
2460049 SN 0300129806 to Present (Generator Only)
220V/50Hz Assembly (CE Spec)
2460013 Prior to SN 0300080338
2460056 SN 0300080338 to SN 0300129806
1001100321 SN 0300129806 to Present (Generator Only)

3121208 1200SJP 1350SJP 2-129


SECTION 2 TURNTABLE

FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
14A 1 Generator Options:
7012558 110V/60Hz
2460049 110V/50Hz
1001100321 220V/50Hz
Ref Note: Replacement generators come standard
with p/n 3580134 pulley. This pulley may not be
correct for all applications. Refer to pulley
options below for correct pulley.
7012513 4 Cap, Brush Holder
7020108 4 Brush
7020109 4 Holder, Brush
7012514 1 Fan
7020190 2 Bearing
7020110 1 End Bell, Front
7020111 1 End Bell, Rear
14B 1 Box, Control Options (Not Used on CE Spec Machines
SN 0300129806 to Present):
7003657 110V/60Hz (Prior to SN 0300080338)
7019680 110V/60Hz (SN 0300080338 to Present)
70002239 110V/50Hz (Prior to SN 0300080338)
7019680 110V/50Hz (SN 0300080338 to SN 0300129806)
70002235 220V/50Hz (Prior to SN 0300080338)
70000127 220V/50Hz (SN 0300080338 to SN 0300129806)
1 Breaker, Circuit Options:
4360542 110V/60Hz
70002240 110V/50Hz (Prior to SN 0300080338)
4360542 110V/50Hz (SN 0300080338 to
SN 0300129806)
70000126 220V/50Hz (Prior to SN 0300129806)
4460190 AR Receptacle, Double (110V)
4460027 AR Receptacle, Double Twist Lock (110V)
70000124 1 Receptacle, Double (220V)
70000125 1 Receptacle, Single Twist Lock (220V)
2920162 1 Lamp Assembly (Prior to SN 0300080338)
7020191 1 Switch, Toggle (Prior to SN 0300080338)
14C AR Voltmeter Options (Not Used on CE Spec
Machines SN 0300129806 to Present):
2420203 1 110V
7020192 1 220V
14D 1 Pulley Options:
3580276 1 110V/60Hz
3580134 1 110V/50Hz
3580134 1 220V/50Hz
7027887 1 Key, Woodruff
15 2820031 AR Heatshrink
16 3251102 1 Nameplate - Generator
17 3311005 2 Locknut #10-24NC
18 3311405 1 Locknut 1/4in-20NC
19 3311605 1 Locknut 3/8in-16NC
20 3520028 1 Plug

2-130 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
21 3740080 1 Relay
22 3900322 2 Screw, Socket Head Shoulder
23 4060802 1 Guard, Switch
24 4360336 1 Switch, Toggle
25 4460023 1 Connector, Terminal (Prior to SN 0300080338)
26 4711600 7 Flatwasher 3/8in Thin
27 4711700 2 Flatwasher 7/16in Thin
28 4711900 2 Flatwasher 9/16in Thin
29 4740397 1 Spacer
30 4751000 6 Flatwasher #10 Regular
31 4751400 2 Flatwasher 1/4in Regular
32 4891500 2 Flatwasher 5/16in Hardened
33 4892000 2 Flatwasher 5/8in Hardened
34 1 Decal, Voltage Options (CE Spec Only):
1705325 110V
3252507 220V
35 3290505 1 Locknut M5 (CE Spec Only)
36 4031608 1 Screw M5 x 20mm (CE Spec Only)
37 4420060 1 Tape, Double-Sided (CE Spec Only)
38 4460968 3 Relief, Strain (CE Spec Only)
39 4811600 1 Flatwasher M5 (CE Spec Only)
40 1001099869 1 Box, Junction (CE Spec Only)
41 1 Light, Red Options (CE Spec Only):
1001100233 110V
1001100234 220V
42 0962449 1 Bushing, Silicone (CE Spec Only)

1001103286 Ref HOURMETER INSTALLATION (OPTIONAL) A

101 0720808 1 Screw #8-32 x 1in


102 2420165 1 Hourmeter
103 3310601 2 Nut #6-32
104 3310805 1 Locknut #8-32
105 3910608 2 Screw #6-32 x 1/2in
106 4240032 3 Strap, Tie
107 4420060 3in/7cm Tape, Double-Sided
108 4460018 1 Connector, Butt Splice (Not Shown)
109 4460234 2 Mount, Tie Strap
110 4750800 1 Flatwasher #8 Regular
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter

3121208 1200SJP 1350SJP 2-131


SECTION 2 TURNTABLE

FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


407 122
121 121 106
127 109
410
101 401
OR 105 402
116 128
408 403
404
107 409
110 405
406
407
117

125
126 101
116

117
204

104
56 32 21 20
35
303 1
30
15 17 6
44

3
31 39 37 15
102 40 31
55
7
44
22
18
45
506 3 5
501 103 36 30
503 SEE
509 SECTION 7
511
SEE
513 505 SECTION 7
53
512 53B
301
510 502

504 507
53D
16 2 53C
4 34
48 53A
1
24 28

4 204 19
42 49
5 48
301 2
11 1
204 10
54
201
27 43

52 42
1
5

2-132 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref 7500W SKYPOWER GENERATOR INSTALLATION
1001117508 Ref 60Hz Spec D
1001121889 Ref 50Hz Spec B
Ref Note: SkyPower Generator is Standard On ANSI & CSA
Specs. Optional on All Other Specs.
Ref Note: See ELECTRICAL SECTION for Boom Cable Installa-
tion.

1 0100011 AR Compound, Locking


2 0100019 AR Compound, Locking
3 0100020 AR Sealant, Pipe (Not Shown)
4 0100048 AR Grease, Dielectric
5 0641404 AR Bolt 1/4in-20NC x 1/2in
6 0641508 4 Bolt 5/16in-18NC x 1in
7 0641516 3 Bolt, 5/16in-18NC x 2in
8 to 9 Not Used
10 0641618 1 Bolt 3/8in-16NC x 2-1/4in
11 0641810 2 Bolt 1/2in-13NC x 1-1/4in
12 to 14 Not Used
15 2 Box, Switch-Weatherhead Options:
0860038 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
16 1 Box, Generator Control Options:
0861538 60Hz Spec
0861572 50Hz Spec
7024488 1 Card, Circuit - Generator Power (Not Shown)
See Note 1 Fuse (Note: Not Available - Purchase Locally)
7024489 1 Card, Circuit - Control (Not Shown)
Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on
card must be set for required application.
70000619 1 Harness, Circuit Card
17 1 Junction Box Assembly Options (See Items 101-128 for Break-
down):
0861542 60Hz Spec
0861567 50Hz Spec
18 0902888 1 Bracket, Generator Junction Box
19 0962520 1 Bushing, Taper
20 2820031 AR Insulator, Heat Shrink
21 3251102 1 Nameplate, Generator
22 3311508 3 Nut, 5/16in-18NC Serrated Flange
23 Not Used
24 3311801 2 Nut, 1/2in-13NC
25 to 26 Not Used
27 1001129733 1 Pulley, Belt Tensioner
28 1 Pulley, Generator Options:
3580318 60Hz Spec
3580319 50Hz Spec
29 Not Used
30 3910606 AR Screw, Round Head 6-32NC x 3/8in (60Hz Spec Only)

3121208 1200SJP 1350SJP 2-133


SECTION 2 TURNTABLE

FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
31 3960422 2 Gasket, AC Receptacle (60Hz Spec Only)
32 4060802 1 Guard, Switch
33 4240018 AR Strap, Tie (Not Shown)
34 4300157 2 Stud
35 4360336 1 Switch, Toggle
36 4460051 1 Connector, Strain Relief (60Hz Spec Only)
37 4460071 1 Connector, Strain Relief (60Hz Spec Only)
38 4460315 2 Terminal, Spade (Not Shown - Use 1 each with items 30 & 31)
(60Hz Spec Only)
39 4460346 1 Terminal, Receptacle (60Hz Spec Only)
40 4460958 1 Receptacle (60Hz Spec Only)
41 Not Used
42 4711400 AR Flatwasher 1/4in Thin
43 4711600 1 Flatwasher 3/8in Thin
44 4751500 7 Flatwasher 5/16in Regular
45 4791400 2 Starwasher 1/4in
46 to 47 Not Used
48 4891800 4 Flatwasher 1/2in Hardened
49 4922972 1 Harness, Generator Cable B
4460225 1 Plug, Male 6 Position (Plugs into Generator)
4460226 6 Socket, Female (Use with 4460225)
4460807 1 Seal, Plug (Use with 4460225)
4460808 1 Seal, Interface (Use with 4460225)
See Note 1 Connector, Female 6 Position (Plugs into Control Box) (Note:
Not Available For Purchase)
See Note 6 Pin, Male (Note: Not Available For Purchase)
50 to 51 Not Used
52 1001118599 1 Shield, Pulley (Prior to SN 0300172839)
53 1001119250 1 Generator, 7500W
Use 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)
70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell - Not
Shown)
7027799 1 Block, Connector 6 Position (Not Shown)
70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
7024485 1 Breaker, Circuit 30Amp (Not Shown)
70001696 1 Boot, Breaker (Not Shown)
70002297 AR Stud 1/4in-20NC x 12-7/8in (Not Shown)
7026188 1 Clamp, Cable (Not Shown)
7026597 1 Connector with Leads (Not Shown)
70001100 1 Rotor/Armature (Not Shown)
70001384 1 Bearing, Ball Radial (Not Shown)
70003451 1 Stator (Not Shown)
Use 70004170 1 Plate, End Panel (Not Shown) (was p/n 70001972)
70000863 1 Fan (Not Shown)
70001974 1 Decal - Terminal Connections (Not Shown)
53A Use 70004171 1 Key (was p/n 7024561)
53B Use 70004170 1 Endbell, Rear (Brush Block End) (was p/n 70001385)
Use 70004170 1 Shroud, Endbell (was p/n 70002290)
70003452 1 Shroud, Endbell Panel
53C 70003450 1 Endbell, Front (Tensioner End)

2-134 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
53D 70001973 1 Decal - Warning Moving Parts
54 1 Belt, Generator Options:
1001119966 60Hz Spec
1001121931 50Hz Spec
55 1001110872 1 Cover, Receptacle (60Hz Spec Only)
56 1001110873 1 Shield, Receptacle Cover (60Hz Spec Only)

Ref JUNCTION BOX ASSEMBLY


0861542 Ref 60Hz Specs D
0861567 Ref 50Hz Specs B

101 0861541 1 Box, Junction


102 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
103 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut #6-32NC
107 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
108 Not Used
109 3910610 2 Bolt #6-32NC x 5/8in
110 4360070 1 Circuit Breaker - 15 Amp
111 to 115 Not Used
116 4460425 2 Strain Relief, Terminal
117 4460426 2 Connector, Strain Relief
118 to 120 Not Used
121 4750600 4 Flatwasher, #6 Regular
122 4760600 2 Lockwasher #6
123 to 124 Not Used
125 1671092 1 Cover (60Hz Spec Only)
126 4460963 1 Connector (60Hz Spec Only)
127 3520189 1 Plug (50Hz Spec Only)
128 1001121340 1 Terminal Block Assembly (See Items 401-410 for Breakdown)

Ref DECAL INSTALLATION


0272435 Ref 60Hz Spec B
0272589 Ref 50Hz Spec A

201 1705460 2 Decal - SkyPower™


202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)
203 1 Decal - 240V - 3 Phase Options
1705375 60Hz Spec
1705461 50Hz Spec
204 3 Decal, Hazardous Voltage Option
1705387 60Hz Spec
1705489 50Hz Spec

3121208 1200SJP 1350SJP 2-135


SECTION 2 TURNTABLE

FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001122528 Ref ELECTRICAL DIAGRAM COMPONENTS B

301 1001119968 1 Generator Harness B


301A 4460967 1 Plug, Male - 3 Position (Not Shown)
4460465 6 Socket, Female
301B 1001117078 1 Fuseholder w/Fuse (Not Shown)
302 Not Used
303 4922641 1 Switch Harness

1001121340 Ref TERMINAL BLOCK ASSEMBLY A

401 70002818 2 Marker Strip #1


402 70002819 4 Marker Strip #2
403 70002820 2 Marker Strip #3
404 70002821 2 Marker Strip #4
405 70002822 4 Marker Strip #5
406 70002823 1 Terminal, End Barrier
407 70002824 2 Terminal, End Block
408 70002825 7 Terminal, Block
409 70002826 2 Terminal, Cross Connector Jumper
410 3641533 1 Rail, Relay

1001103286 Ref HOURMETER INSTALLATION (OPTIONAL) A

501 0720808 1 Screw #8-32 x 1in


502 2420165 1 Hourmeter
503 3310601 2 Nut #6-32
504 3310805 1 Locknut #8-32
505 3910608 2 Screw #6-32 x 1/2in
506 4240032 3 Strap, Tie
507 4420060 3in/7cm Tape, Double-Sided
508 4460018 1 Connector, Butt Splice (Not Shown)
509 4460234 2 Mount, Tie Strap
510 4750800 1 Flatwasher #8 Regular
511 4760600 2 Lockwasher #6
512 1001094375 1 Bracket, Hourmeter
513 1001094509 1 Harness, Hourmeter

2-136 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-137


SECTION 2 TURNTABLE

FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338)

26 18 36 17
23 28 303
1
12 13 7
37
202

25 31 29
24 30 12
102 32
27
37
44 43 45
21 23
127
30
103
105
OR SEE 507
SECTION 7
116 121 121 106
204 107 122
110
109
2 510
403A 501
117 502
508 503 128
509 504
505
125 506
126 101 507
116
34 1 403C
304D 101
5 304C
4 117
34 TO
19 ITEM 204
33 104

403
403B
22
304B 403A
32
304 402
405 403C
406
401 402
403A 403 404
2 2
10
204

1
204 3 SEE
11 SECTION 7
39

14
15 201
6
33
37

1
38 9

2-138 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref 7500W SKYPOWER GENERATOR INSTALLATION
0272375 Ref 1200SJP 60Hz Spec Prior to SN 0300080338 D
0272629 Ref 1200SJP 50Hz Spec Prior to SN 0300080338 D
0272208 Ref 1350SJP 60Hz Spec Prior to SN 0300080338 D
0272628 Ref 1350SJP 50Hz Spec Prior to SN 0300080338 C
Ref Note: SkyPower Generator is Standard On ANSI & CSA
Specs. Optional on All Other Specs.
Ref Note: See ELECTRICAL SECTION for Boom Cable
Installation.

1 0100011 AR Compound, Locking


2 1 Generator Assembly (See Items 401-406 for Breakdown)
0272207 60Hz Spec
0272631 50Hz Spec
3 0641405 1 Bolt, 1/4in-20NC x 5/16in
4 0641407 2 Bolt, 1/4in-20NC x 7/8in
5 0641408 4 Bolt, 1/4in-20NC x 1in
6 0641505 3 Bolt, 5/16in-18NC x 5/8in
7 0641508 4 Bolt, 5/16in-‘8NC x 1in
8 Not Used
9 0641606 4 Bolt, 3/8in-16NC x 3/4in
10 0791606 4 Bolt, 3/8in -16NC x 3/4in
11 0791610 4 Bolt, 3/8in-16NC x 1-1/4in
12 2 Box, Switch Options:
0860038 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
13 1 Box, Junction Assembly (See Items 101-128 for Breakdown)
0861542 60Hz Spec
0861567 50Hz Spec
14 0902857 1 Bracket
15 0902858 1 Bracket
16 Not Used
17 2820031 .33ft/10cm Insulator, Heat Shrink
18 3251102 1 Nameplate, Generator
19 3311405 2 Locknut, 1/4in-20NC
20 Not Used
21 1 Bracket Options:
Use 0902888 Prior to SN 0300070981 (was p/n 3573668)
0902888 SN 0300070981 to SN 0300080338
22 3740080 2 Relay
23 3910612 4 Bolt, #6-32NF x 3/4in
24 2 Gasket, Receptacle Options:
3960422 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
25 1 Shield, Receptacle Cover Options:
4060700 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
26 4060802 1 Guard, Switch

3121208 1200SJP 1350SJP 2-139


SECTION 2 TURNTABLE

FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
27 1 Cover, Receptacle Options:
4061043 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
28 4360336 1 Switch, Toggle
29 Connector Options:
4460051 2 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
30 Terminal, Spade Options:
4460315 2 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
31 Terminal, Receptacle Options:
4460346 1 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
32 4460958 Receptacle, Twistlock Options:
4460958 1 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
33 Valve, Generator Options:
4641239 1 Prior to SN 0300070981
4641270 SN 0300070981 to SN 0300080338
34 4711400 Flatwasher, 1/4in Thin
35 Not Used 8
36 4740397 Spacer, Washer
37 4751500 1 Flatwasher 5/16in Regular
38 4751600 13 Flatwasher 3/8in Regular
39 4791400 4 Starwasher 1/4in
40 to 42 Not Used
43 4751400 Flatwasher 1/4in Regular (Prior to SN 0300070981 Only)
44 1 Bolt Options:
0641408 AR Bolt 1/4in-20NC x 1in (Prior to SN 0300070981)
0641516 1 Bolt 5/16in-18NC x 2in (SN 0300070981 to SN 0300080338)
45 3 Nut Options:
2080044 AR Rivnut (Prior to SN 0300070981)
3311505 1 Nut 5/16in-18NC (SN 0300070981 to SN 0300080338)
46 0100048 3 Grease, Dielectric (Not Shown)

Ref JUNCTION BOX ASSEMBLY


0861542 Ref 60Hz Specs D
0861567 Ref 50Hz Specs B

101 0861541 1 Box, Junction


102 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
103 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse

2-140 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
106 3310601 2 Nut #6-32NC
107 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
108 Not Used
109 3910610 2 Bolt #6-32NC x 5/8in
110 4360070 1 Circuit Breaker - 15 Amp
111 to 115 Not Used
116 4460425 2 Strain Relief, Terminal
117 4460426 2 Connector, Strain Relief
118 to 120 Not Used
121 4750600 4 Flatwasher, #6 Regular
122 4760600 2 Lockwasher #6
123 to 124 Not Used
125 1671092 1 Cover (60Hz Spec Only)
126 4460963 1 Connector (60Hz Spec Only)
127 3520189 1 Plug (50Hz Spec Only)
128 1 Terminal Block Assembly Options (See Items 501-510 for
Breakdown):
NPN Gray Terminal Block Assembly
1001121340 Tan Terminal Block Assembly

Ref DECAL INSTALLATION


0272435 Ref 60Hz Spec A
0272589 Ref 50Hz Spec A

201 1705460 2 Decal - SkyPower™


202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)
203 1 Decal - 240V - 3 Phase Options
1705375 60Hz Spec
1705461 50Hz Spec
204 3 Decal, Hazardous Voltage Option
1705387 60Hz Spec
1705489 50Hz Spec

4933267 4 ELECTRICAL DIAGRAM COMPONENTS D

301 to 302 Not Used


303 4922641 1 Switch Harness
304 4922788 1 Generator Harness C
3990010 1 Diode 6 Amp
304A 2400060 1 Fuseholder (Not Shown)
2400064 1 Fuse - 5 Amp (Not Shown)
304B 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
304C 4460880 1 Connector, DIN
304D 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female

3121208 1200SJP 1350SJP 2-141


SECTION 2 TURNTABLE

FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref GENERATOR ASSEMBLY B
0272207 Ref 60Hz Spec
0272631 Ref 50Hz Spec

401 0080239 1 Adapter


402 0100011 AR Compound, Locking
403 1 Generator Kit Options:
0272478 60Hz Spec
0272630 50Hz Spec
403A 1 Control Box Assembly Options:
0861538 60Hz Control Box Assembly
0861572 50Hz Control Box Assembly
7024488 1 Card, Circuit - Generator Power
See Note 1 Fuse (Note: Not Available - Purchase Locally)
7024489 1 Card, Circuit - Control
Note: Same Circuit Card is used for both 60Hz &
50Hz. When replacing card, rocker switch on card
must be set for required application.
70000619 1 Harness, Circuit Card
403B 2460040 1 Generator Assembly
Use 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)
7024485 1 Breaker, Circuit 30Amp (Not Shown)
7024486 1 Boot, Breaker (Not Shown)
403C 4922735 1 Harness
404 1660254 1 Coupling
405 3160204 1 Motor, Hydraulic
2900788 1 Seal Kit - 3160204 Motor
406 4891800 2 Flatwasher 1/2in Hardened

Ref TERMINAL BLOCK ASSEMBLY


NPN Ref Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
1001121340 Ref Tan Terminal Block Assembly A

501 2 Marker Strip #1 Options:


4460411 Gray Terminal Block Assembly
70002818 Tan Terminal Block Assembly
502 4 Marker Strip #2 Options:
4460412 Gray Terminal Block Assembly
70002819 Tan Terminal Block Assembly
503 2 Marker Strip #3 Options:
4460413 Gray Terminal Block Assembly
70002820 Tan Terminal Block Assembly
504 2 Marker Strip #4 Options:
4460414 Gray Terminal Block Assembly
70002821 Tan Terminal Block Assembly
505 4 Marker Strip #5 Options:
4460415 Gray Terminal Block Assembly
70002822 Tan Terminal Block Assembly

2-142 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
506 1 Terminal, End Barrier Options:
4460956 Gray Terminal Block Assembly
70002823 Tan Terminal Block Assembly
507 2 Terminal, End Block Options:
4460607 Gray Terminal Block Assembly
70002824 Tan Terminal Block Assembly
508 7 Terminal, Block Options:
4460957 Gray Terminal Block Assembly
70002825 Tan Terminal Block Assembly
509 2 Terminal, Cross Connector Jumper Options:
4461001 Gray Terminal Block Assembly
70002826 Tan Terminal Block Assembly
510 3641533 1 Rail, Relay

3121208 1200SJP 1350SJP 2-143


SECTION 2 TURNTABLE

FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT


DRIVEN) (SN 0300080338 TO PRESENT)

23B 23A 24 16 34 15
OR 27 304
20 1
9 11 6
35

22 30 41 9
102 31 22
25A
7
35 25B
17
127 12
28
103 OR
OR 105 SEE 407 20
116 SECTION 7 121 121 106
122
107 109
10 110 410
301B
401
117 402
408 403 128
404
409 405
38
32 125 406
1 126 101
5 301 44 407
302 116
204
201 101
117 507 501
502
204
504
509
104 511
513 506

512

510 503

301A 505 508


SEE
SECTION 7
3 2
301 37 8 14D
43
301

18 14C
5 45
14B
36 14F

1 14E
21 204
4 37
39

14A 14 2
1 37 8
13 19 42

2-144 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT


DRIVEN) (SN 0300080338 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref 7500W SKYPOWER GENERATOR INSTALLATION
0273455 Ref 60Hz Spec (Without UGM) H
1001125427 Ref 60Hz Spec (With UGM & BF4M2011 & TD2011 Engines) A
1001137590 Ref 60Hz Spec (With UGM & TCD2.9L4 Engines) C
0273456 Ref 50Hz Spec (Without UGM) F
1001125428 Ref 50Hz Spec (With UGM & BF4M2011 & TD2011 Engines) A
1001137591 Ref 50Hz Spec (With UGM & TCD2.9L4 Engines) A
Ref Note: See Section 7 for Boom Cable Installation.
Ref Note: For Module Identification, refer to Revision Log
page A.

1 0100011 AR Compound, Locking


2 0100019 AR Compound, Locking
3 0100048 AR Grease, Dielectric
4 1 Belt, Generator Options:
0480128 60Hz Spec (BF4M2011 & TD2011 Engines)
1001142645 60Hz Spec (TCD2.9L4 Engines)
0480129 50Hz Spec (BF4M2011 & TD2011 Engines)
1001136357 50Hz Spec (TCD2.9L4 Engines)
5 0641404 5 Bolt 1/4in-20NC x 1/2in
6 0641508 4 Bolt 5/16in-18NC x 1in
7 0641516 3 Bolt 5/16in-18NC x 2in
8 0641810 AR Bolt 1/2in-13NC x 1-1/4in
4300157 AR Stud 1/2in-13NC (Not Shown)
9 AR Box, Switch Options:
0860038 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
10 AR Box, Generator Control Options:
0861538 1 60Hz Spec
0861572 1 50Hz Spec
7024488 1 Card, Circuit - Generator Power (Not Shown)
See Note 1 Fuse (Note: Not Available - Purchase Locally)
7024489 1 Card, Circuit - Control (Not Shown)
Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on
card must be set for required application.
70000619 1 Harness, Circuit Card
11 1 Junction Box Assembly Options (See Items 101-128 for
Breakdown):
0861542 1 60Hz Spec (BF4M2011 & TD2011 Engines)
1001142914 60Hz Spec (TCD2.9L4 Engines)
0861567 1 50Hz Spec
12 0902888 1 Bracket, Generator Junction Box
13 0962520 1 Bushing, Taper
14 1 Generator, 7500W Options:
2460048 Deutz BF4M2011 & TD2011 Engines
1001136988 Deutz TCD2.9L4 Engines
70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
70001384 1 Bearing, Shaft (Rear) (Not Shown)

3121208 1200SJP 1350SJP 2-145


SECTION 2 TURNTABLE

FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT


DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
14 cont’d 70000863 1 Fan, Generator (Not Shown)
1 Stator Options (Not Shown):
70002088 2460048 Generator
70004093 1001136988 Generator
70002297 2 Stud 1/4in-20NC x 12-7/8in (Not Shown)
Use 70003631 1 Brushholder Assembly (Not Shown) (was p/n7024484)
14A 1 Key Options:
Use 70004171 2460048 Generator (was p/n 7024561)
70004099 1001136988 Generator
14B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell)
70003709 1 Ring, Retaining (Small)
70003708 1 Ring, Retaining (Large)
14C 1 Endbell, Belt Tensioner Options:
70001953 2460048 Generator
70004092 1001136988 Generator
14D 1 Endbell, Brush Block Options:
Use 70004169 2460048 Generator (was p/n 70001385)
70004094 1001136988 Generator
14E 1 Shroud Assembly Options:
Use 70004169 2460048 Generator (was p/n 70002290)
70004096 1001136988 Generator
7027799 1 Block, Connector 6 Position (Not Shown)
70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
7024485 1 Breaker, Circuit 30Amp (Not Shown)
70001696 1 Boot, Breaker (was p/n 7024486) (Not Shown)
7026597 1 Connector, W/Leads (Not Shown)
1 Clamp, Cable Options (Not Shown):
7026188 2460048 Generator
70004098 1001136988 Generator
Plate, End Panel Options (Not Shown):
70002255 2460048 Generator
70004095 1001136988 Generator
Insulator, End Panel Options (Not Shown):
See Note 2460048 Generator (Note: Not Available for Purchase)
70004097 1001136988 Generator
70001974 1 Decal - Terminal Connections (Not Shown)
14F 70001973 1 Decal - Warning Moving Parts
15 2820031 AR Insulator, Heat Shrink
16 3251102 1 Nameplate, Generator
17 3311508 3 Nut, 5/16in-18NC Serrated Flange
18 3580317 1 Pulley, Belt Tensioner
19 1 Pulley, Generator Options:
3580318 1 60Hz Spec
3580319 1 50Hz Spec
20 3910606 AR Screw, Round Head #6-32NC x 3/8in
21 0641618 1 Bolt 3/8in-16NC x 2in

2-146 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT


DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
22 AR Gasket, AC Receptacle Options:
3960422 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
23 1 Shield, Receptacle Cover Options:
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
23A 4060700 60Hz Spec (Prior to SN 0300138291) (Side Hinged)
23B 1001110873 60Hz Spec (SN 0300138291 to Present) (Top Hinged)
24 4060802 1 Guard, Switch
25 1 Cover, Receptacle Options:
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
25A 4061043 60Hz Spec (Prior to SN 0300138291with Deutz BF4M2011 &
TD2011 Engines Only) (Side Hinged)
25B 1001110872 60Hz Spec (SN 0300138291 to Present with Deutz
BF4M2011 & TD2011 Engines Only) (Top Hinged)
26 4240018 AR Strap, Tie (Not Shown)
27 4360336 1 Switch, Toggle
28 1 Connector, Strain Relief Options (Deutz BF4M2011 & TD2011
Engines Only):
4460051 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
29 4460315 2 Terminal, Spade (Not Shown - Use 1 each with items 30 & 31)

30 1 Terminal, Receptacle Options:


4460346 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
31 1 Receptacle Options (Deutz BF4M2011 & TD2011 Engines
Only):
4460958 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
32 4711400 4 Flatwasher 1/4in Thin
33 Not Used
34 4740397 1 Spacer, Washer
35 4751500 AR Flatwasher 5/16in Regular
36 4791400 2 Starwasher 1/4in
37 4891800 4 Flatwasher 1/2in Hardened
38 4922972 1 Harness, Generator Cable A
4460225 1 Plug, Male 6 Position (Plugs into Generator)
4460226 6 Socket, Female (Use with 4460225)
4460807 1 Seal, Plug (Use with 4460225)
4460808 1 Seal, Interface (Use with 4460225)
39 4711600 1 Flatwasher 3/8in Thin
40 0100020 AR Sealant, Pipe (Not Shown)
41 4460071 1 Connector, Strain Relief
42 0741607 3 Screw, Countersunk Flathead 3/8in-16NC x 7/8in
43 3311801 2 Nut 1/2in-13NC
44 3520192 1 Plug, Hole (Deutz TCD2.9L4 Engines Only)
45 1001138011 1 Bracket (Deutz TCD2.9L4 Engines Only)

3121208 1200SJP 1350SJP 2-147


SECTION 2 TURNTABLE

FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT


DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref JUNCTION BOX ASSEMBLY
0861542 Ref 60Hz Spec (BF4M2011 & TD2011 Engines) D
1001142914 Ref 60Hz Spec (TCD2.9L4 Engines) A
0861567 Ref 50Hz Spec B

101 0861541 1 Box, Junction


102 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
103 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec (BF4M2011 & TD2011 Engines)
Not Required 60Hz Spec (TCD2.9L4 Engines)
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut #6-32NC
107 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
108 Not Used
109 3910610 2 Bolt #6-32NC x 5/8in
110 4360070 1 Circuit Breaker - 15 Amp
111 to115 Not Used
116 4460425 2 Strain Relief, Terminal
3520192 1 Plug (60Hz Deutz TCD2.9L4 Engines Only)
117 4460426 2 Connector, Strain Relief
118 to 120 Not Used
121 4750600 4 Flatwasher #6 Regular
122 4760600 2 Lockwasher #6
123 4461001 2 Connector, Terminal (Not Shown - Located on Terminal Block)
124 Not Used
125 1671092 1 Cover (60Hz Spec Only)
126 4460963 1 Connector (60Hz Spec Only)
127 3520189 1 Plug (50Hz Spec Only)
128 1 Terminal Block Assembly Options (See Items 401-410 for
Breakdown):
NPN Gray Terminal Block Assembly
1001121340 Tan Terminal Block Assembly

Ref DECAL INSTALLATION


0272435 1 60Hz Spec B
0272589 1 50Hz Spec A
201 1705460 2 Decal - SkyPower™
202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)
203 1 Decal - 240V - 3 Phase Options:
1705375 60Hz Spec
1705461 50Hz Spec
204 3 Decal, Hazardous Voltage Options:
1705387 60Hz Spec
1705489 50Hz Spec

2-148 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT


DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref ELECTRICAL DIAGRAM COMPONENTS
Ref Note: For Module Identification, refer to Revision Log page A.
4933264 Ref Without UGM C
1001122528 Ref With UGM B

301 4922757 1 Generator Harness (Without UGM) 3/C


301A 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
301B 4460967 1 Plug, Male - 3 Position (Not Shown)
4460465 3 Socket, Female
301C 2400060 1 Fuseholder (Not Shown)
2400064 1 Fuse- 5 Amp (Not Shown)
302 1001119968 1 Generator Harness (With UGM) B
302A 4460967 1 Plug, Male - 3 Position (Not Shown)
4460465 6 Socket, Female
302B 1001117078 1 Fuseholder w/Fuse (Not Shown)
303 Not Used
304 4922641 1 Switch Harness

Ref TERMINAL BLOCK ASSEMBLY


NPN Ref Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
1001121340 Ref Tan Terminal Block Assembly A

401 2 Marker Strip #1 Options:


4460411 Gray Terminal Block Assembly
70002818 Tan Terminal Block Assembly
402 4 Marker Strip #2 Options:
4460412 Gray Terminal Block Assembly
70002819 Tan Terminal Block Assembly
403 2 Marker Strip #3 Options:
4460413 Gray Terminal Block Assembly
70002820 Tan Terminal Block Assembly
404 2 Marker Strip #4 Options:
4460414 Gray Terminal Block Assembly
70002821 Tan Terminal Block Assembly
405 4 Marker Strip #5 Options:
4460415 Gray Terminal Block Assembly
70002822 Tan Terminal Block Assembly
406 1 Terminal, End Barrier Options:
4460956 Gray Terminal Block Assembly
70002823 Tan Terminal Block Assembly
407 2 Terminal, End Block Options:
4460607 Gray Terminal Block Assembly
70002824 Tan Terminal Block Assembly
408 7 Terminal, Block Options:
4460957 Gray Terminal Block Assembly
70002825 Tan Terminal Block Assembly

3121208 1200SJP 1350SJP 2-149


SECTION 2 TURNTABLE

FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT


DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
409 2 Terminal, Cross Connector Jumper Options:
4461001 Gray Terminal Block Assembly
70002826 Tan Terminal Block Assembly
410 3641533 1 Rail, Relay

1001094475 Ref HOURMETER INSTALLATION B

501 0100011 AR Compound, Locking


502 0720808 1 Screw #8-32 x 1in
503 420165 1 Hourmeter
504 3310604 2 Nut #6-32
505 3310805 1 Locknut #8-32
506 3910608 2 Screw #6-32 x 1/2in
507 4240032 4 Strap, Tie
508 4420060 3in/7cm Tape, Double-Sided
509 4460234 3 Mount, Tie Strap
510 4750800 1 Flatwasher #8 Regular
511 4760600 2 Lockwasher #6
512 1001094375 1 Bracket, Hourmeter
513 1001094509 1 Harness, Hourmeter
514 4460018 1 Splice, Butt (Not Shown)

2-150 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT


DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-151


SECTION 2 TURNTABLE

FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL)


3 10 1 102
5 6 17
14 4
2

10

11 6

12 102
18
16

15 9
101

13
EXISTING 6 103
10
8

103 21

22

15 20

9
6
10

102 15 7

201

201 202

2-152 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: For Module Identification, refer to Revision Log page A.

1001100441 Ref CLEARSKY TELEMATICS INSTALLATION C

1 0100011 AR Compound, Locking


2 0641406 4 Bolt 1/4in-20NC x 3/4in
3 0641410 2 Bolt 1/4in-20NC x 1-1/4in
4 0642612 1 Bolt 1in-8NC x 1-1/2in
5 3311402 2 Nut, Jam 1/4in-20NC
6 3311405 9 Locknut 1/4in-20NC
7 3931412 2 Capscrew 1/4in-20NC x 3/4in
8 3931416 2 Capscrew 1/4in-20NC x 1in
9 4240033 AR Strap, Tie
10 4711400 15 Flatwasher 1/4in Thin
11 4712600 1 Flatwasher 1in Thin
12 1001100062 1 Module
13 1001100432 1 Support, Controller
14 1001100434 1 Mount, Module
15 1001100468 1 Harness, Telematics (See ELECTRICAL SECTION for
Breakdown)
16 1001100672 1 Mount, Antenna
17 1001100876 1 Cover
18 4460488 2 Mount, Tie Strap
19 Not Used
20 1001103356 1 Ground Wire
21 4460496 1 Lockwasher, Strain Relief
22 4460497 1 Nut, Strain Relief

Ref CLEARSKY TELEMATICS CONTROLLERS (Factory Installed)


1001102839 Ref ANSI Spec B
1001102840 Ref ANSI Export/CE/Japanese Specs B
1001139145 Ref Australian Spec 1
1001104734 Ref CSA Specs B

101 1 Controller, Telematic Kit Options (Includes Items 102 & 103):
1001100352 ANSI Spec
1001102831 ANSI Export/CE/Japanese Specs
1001132733 Australian Spec
1001104735 CSA Specs
102 1001100443 1 Antenna & Harness
103 1 Controller, Telematics Options:
70002293 ANSI Spec
70002295 ANSI Export/CE/Japanese Specs
70003617 Australian Spec
70002294 CSA Specs

3121208 1200SJP 1350SJP 2-153


SECTION 2 TURNTABLE

FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CLEARSKY TELEMATICS DECALS
1001116304 Ref ANSI Spec A
1001102840 Ref ANSI Export/Australian/CE/Japanese Specs
1001116305 Ref CSA Specs A

201 1001116208 2 Decal - ClearSky


202 1 Decal - Radio Frequency Device Options:
1001116217 ANSI Spec
See Note ANSI Export/CE/Japanese Specs (Note: Not Available For
Purchase)
1001120989 Australian Spec
1001116222 CSA Specs

Ref CLEARSKY TELEMATICS KITS (Dealer Installed) (Not Shown)

1001117250 Ref ANSI Spec


1001139145 Ref Australian Spec Only
1001117256 Ref CSA Spec

2-154 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 2-155


SECTION 2 TURNTABLE

FIGURE 2-30. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)

1 102
3 2

11

12

7
14

8 102

101

103

13
EXISTING 4
HARDWARE 11
6

103

10

17

EXISTING
7 HARDWARE

4
16
11 201

5
102 17
201
202

2-156 1200SJP 1350SJP 3121208


SECTION 2 TURNTABLE

FIGURE 2-30. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: For Module Identification, refer to Revision Log page A.

1001112987 Ref CLEARSKY TELEMATICS INSTALLATION B

1 0100011 AR Compound, Locking


2 0641406 4 Bolt 1/4in-20NC x 3/4in
3 0642612 1 Bolt 1in-8NC x 1-1/2in
4 3311405 7 Locknut 1/4in-20NC
5 3931412 2 Capscrew 1/4in-20NC x 3/4in
6 3931416 1 Capscrew 1/4in-20NC x 1in
7 4240033 AR Strap, Tie
8 4460488 2 Mount, Tie Strap
9 4460496 1 Lockwasher, Strain Relief
10 4460497 1 Nut, Strain Relief
11 4711400 11 Flatwasher 1/4in Thin
12 4712600 1 Flatwasher 1in Thin
13 1001100432 1 Support, Controller
14 1001100672 1 Mount, Antenna
15 1001100876 1 Cover
16 1001103356 1 Ground Wire
17 1001111914 1 Harness, Telematics (See ELECTRICAL SECTION for
Breakdown)
18 Not Used

Ref CLEARSKY TELEMATICS CONTROLLERS (Factory Installed)


1001112988 Ref ANSI Spec A
1001127092 Ref ANSI Export (Brazil & New Zealand Specs Only) A
1001132730 Ref Australian Spec A
1001112989 Ref CE Spec A
1001112973 Ref CSA Spec A

101 1 Controller, Telematic Kit Options (Includes Items 102 & 103):
1001100352 ANSI Spec
1001102831 ANSI Export/CE Spec
1001132733 Australian Spec
1001104735 CSA Specs
102 1001100443 1 Antenna & Harness
103 1 Controller, Telematics Options:
70002293 ANSI Spec
70002295 ANSI Export (Brazil & New Zealand Specs Only)/CE
Spec
70003617 Australian Spec
70002294 CSA Spec

1001120994 Ref CLEARSKY TELEMATICS DECALS A

201 1001116208 2 Decal - ClearSky


202 1001120989 1 Decal - Radio Frequency Device

3121208 1200SJP 1350SJP 2-157


SECTION 2 TURNTABLE

FIGURE 2-30. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CLEARSKY TELEMATICS KITS (Dealer Installed) (Not Shown)

1001119938 Ref ANSI Spec


1001138187 Ref ANSI Export Spec
1001138188 Ref Australian Spec
1001134839 Ref CE Spec
1001119946 Ref CSA Spec

2-158 1200SJP 1350SJP 3121208


SECTION 3
BOOM

3121208 1200SJP 1350SJP 3-1


SECTION 3 BOOM

FIGURE 3-1. BOOM INSTALLATION

3-2 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-1. BOOM INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BOOM INSTALLATION
0271799 Ref 1200SJP - Without Arctic Package F
1001138800 Ref 1200SJP - With Arctic Package A
0271530 Ref 1350SJP - Without Arctic Package F
1001139516 Ref 1350SJP - With Arctic Package A

1 0100011 AR Compound, Locking


2 0100019 AR Compound, Locking
3 0641608 4 Bolt 3/8in-16NC x 1in
4 0642214 3 Bolt 3/4in-10NC x 1-3/4in
5 1 Boom Assembly Options (See BOOM ASSEMBLY for
Breakdown):
0801320 1200SJP - Without Arctic Package
1001138801 1200SJP - With Arctic Package
0801315 1350SJP - Without Arctic Package
1001139517 1350SJP - With Arctic Package
6 1684162 2 Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
7 3340927 1 Pad
8 1 Pin, Load Sensing Options:
3422933 Prior to SN 0300080450
3423194 SN 0300080450 to SN 0300086186
3423208 SN 0300086186 to Present
9 3422955 1 Pin
10 3841287 2 Keeper, Pin
11 4751600 4 Flatwasher 3/8in Regular
12 3520110 1 Plug (Prior to SN 0300080450)
13 3841581 1 Keeper, Pin
14 3422988 1 Pin

3121208 1200SJP 1350SJP 3-3


3-4
3
3 123 122 36 122
21 13 47 121
56 121
59 3
123 47 78 36
13
116 116
115 59 115
3 140 40
136 137 3 77 3
142
36 36
136
124 65
116 116
115 115
SECTION 3 BOOM

143 59
63 75 3 59
60 9 59 36
3 51 12 73
75 112
46 65 113 111
3 99 112
127 151 59 3
113 69 39
114 100 109
138 3 51
109 148
59 3
76 3 149 59
139 148 69 53 202
3

1200SJP 1350SJP
141 135 20 59 108 101 206
69 3 109 204
3 123 149
19 14 108 94 203
123 3 109
3 14 37 121 3
121
FIGURE 3-2. BOOM ASSEMBLY

19 4 122 3 149
7 122 205
28 51 36
99 33 201
131 59 116 INNER-MID 3
100 71 115 SECTION 142
3 126 52 143 62
104 15 116 207
115 59 59
71 103
8 3 78 3
36 59 142
48 77 3
101 116 36
4 115 143
27 116
115 63
88 3
36 117 51 145
91 41
101 3 70 3 89
91B

3121208
91A 148 20 11
SECTION 3 BOOM

3121208 1200SJP 1350SJP 3-5


SECTION 3 BOOM

3-6 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-2. BOOM ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BOOM ASSEMBLY
0801320 Ref 1200SJP - Without Arctic Package R
1001138801 Ref 1200SJP - With Arctic Package A
0801315 Ref 1350SJP - Without Arctic Package P
1001139517 Ref 1350SJP - With Arctic Package A

1 1 Actuator Assembly Options (Platform Rotate) (See ACTUATOR


ASSEMBLIES for Breakdown):
See Note Prior to SN 0300119707 (was p/n 0060063)
Ref Note: See ACTUATOR ASSEMBLIES for ordering
information.
1001097643 SN 0300119707 to Present
2 1 Actuator Assembly Options (Jib Rotate) (See ACTUATOR
ASSEMBLIES for Breakdown):
See Note Prior to SN 0300119707 (was p/n 0060064)
Ref Note: See ACTUATOR ASSEMBLIES for ordering
information.
1001097619 SN 0300119707 to Present
3 0100011 AR Compound, Locking
4 0100019 AR Compound, Locking
5 0561431 1 Block, Rope Retainer
6 0561437 2 Block, Rope Retainer
7 0561439 1 Block, Outer Mid Extend
8 0561444 2 Block, Cable Retainer
9 0561454 1 Block, Switch Adjuster
10 0561457 2 Block, Cable Retainer
11 0561458 2 Block, Cable Retainer
12 0561471 2 Block, Spacer
13 0561500 2 Block, Trunnion Keeper
14 0561482 2 Block, Trunnion Keeper
15 3340955 1 Pad
16 0641607 5 Bolt 3/8in-16NC x 7/8in
17 0641610 1 Bolt 3/8in-16NC x 1-1/4in
18 0641615 4 Bolt 3/8in-16NC x 1-7/8in
19 0791618 4 Screw 3/8in-16NC x 2-1/4in
20 0791620 10 Screw 3/8in-16NC x 2-1/2in
21 0791624 4 Screw 3/8in-16NC x 3in
22 0641646 4 Bolt 3/8in-16NC x 5-3/4in
23 0641652 3 Bolt 3/8in-16NC x 6-1/2in
24 0641808 1 Bolt 1/2in-13NC x 1in
25 0641813 1 Bolt 1/2in-13NC x 1-5/8in
26 0642012 1 Bolt 5/8in-11NC x 1-1/2in
27 0642014 4 Bolt 5/8in-11NC x 1-3/4in
28 0642022 2 Bolt 5/8in-11NC x 2-3/4in
29 0682028 8 Bolt 5/8in-11NC x 3-1/2in (Grade 8)
30 0682212 8 Bolt 3/4in-10NC x 1-1/2in (Grade 8)
31 0741606 3 Screw, Flathead 3/8in-16NC x 3/4in
32 0741806 1 Screw, Flathead 1/2in-13NC x 3/4in
33 0791604 4 Screw 3/8in-16NC x 1/2in
34 0791606 2 Screw 3/8in-16NC x 3/4in

3121208 1200SJP 1350SJP 3-7


SECTION 3 BOOM

FIGURE 3-2. BOOM ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 Not Used
36 0811608 AR Screw 3/8in-16NC x 1in
37 0811610 10 Screw 3/8in-16NC x 1-1/4in
38 0811614 4 Screw 3/8in-16NC x 1-3/4in
39 0811616 6 Screw 3/8in-16NC x 2in
40 1 Base, Boom Options:
0801316 1200SJP
0801301 1350SJP
41 1 Mid, Inner Options:
0801317 1200SJP
0801302 1350SJP
42 1 Mid, Outer Options:
0801318 1200SJP
0801303 1350SJP
43 1 Fly, Boom Options:
0801319 1200SJP
0801304 1350SJP
44 0961951 8 Bushing
45 0962224 2 Bearing
46 0791612 4 Screw 3/8in-16NC x 1-1/2in
47 0962297 2 Bushing
48 0962409 2 Bushing
49 0962410 2 Bushing
50 1100131 1 Cam
51 1670836 8 Cover (Prior to SN 0300120858)
52 1671032 1 Cover
53 1671033 1 Cover
54 1 Platform Level Cylinder Assembly Options (See CYLINDER
SECTION for Breakdown):
1684149 Without Arctic Package
1001138802 With Arctic Package
55 1 Jib Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
1684173 Without Arctic Package
1001138803 With Arctic Package
56 1 Telescope Cylinder Assembly Options: (See CYLINDER
SECTION for Breakdown)
1684178 1200SJP
1684108 1350SJP
57 3020039 AR Lubricant, Moly
58 3300239 4 Nut, Nylon Insert
59 3020042 AR Lubricant w/PTFE
60 3300458 1 Nut 1in-12NF
61 Not Used
62 3300460 2 Nut 1-1/4in-7NC
63 3300461 3 Nut 1-3/8in-6NC
64 Not Used
65 3311605 7 Locknut 3/8in-16NC
66 3311801 4 Nut 1/2in-13NC
67 3311805 1 Locknut 1/2in-13NC

3-8 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-2. BOOM ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
68 3340871 2 Pad, Wear
69 3340881 12 Pad, Wear
70 3340910 1 Pad, Wear
71 3340912 2 Pad, Wear
72 1 Pad, Wear Options:
3340915 Prior to SN 0300086654
4700039 SN 0300086654 to Present
73 3340916 2 Pad, Wear
74 3340917 2 Pad, Wear
75 3340918 2 Pad, Wear
76 1 Pad, Wear Options:
3340919 Prior to SN 0300086654
4700038 SN 0300086654 to Present
77 3340921 12 Pad, Wear
78 3340922 6 Pad, Wear
79 3340926 1 Pad, Wear
80 3422926 1 Pin
81 3422937 1 Pin
82 1 Pin Options:
3422953 Prior to SN 0300160862
1001119899 SN 0300160862 to Present
83 3422956 1 Pin
84 3422957 5 Pin
85 3422958 1 Pin
86 3422959 1 Pin
87 3572950 2 Plate, Cable Retract Retainer
88 3572951 2 Plate, Cable Retract Retainer
89 2 Sheave Options:
Use 3580342 Prior to SN 0300095125 (was p/n 3580290)
3580342 SN 0300095125 to Present
90 1 Sheave Options:
Use 3580308 Prior to SN 0300066766 (was p/n 3580296)
Ref Note: No Service Parts Available for p/n 3580296
sheave. Replace complete unit with p/n 3580308.
3580308 1 SN 0300066766 to Present
90A 0962401 1 Bushing (Outer)
90B 0962472 1 Bushing (Inner)
90C 3441680 8 Rollpin
91 3580298 2 Sheave
91A 0962402 1 Bushing (Outer)
91B 0962406 1 Bushing (Inner)
92 3580300 1 Sheave
92A AR Bushing Options:
0961948 2 Bushing (Inner) (Prior to SN 0300160032)
1001139972 1 Sleeve, Bushing (Inner) (SN 0300160032 to Present)
92B 0962403 1 Bushing (Outer)
93 3580302 1 Sheave
93A 0962404 1 Bushing (Outer)
93B 0962411 1 Bushing (Inner)

3121208 1200SJP 1350SJP 3-9


SECTION 3 BOOM

FIGURE 3-2. BOOM ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
94 2 Sheave Options:
Use 3580341 Prior to SN 0300095125 (was p/n 3580304)
3580341 SN 0300095125 to Present
95 3760233 1 Ring, Retaining
96 3841143 6 Keeper, Pin
97 3841203 2 Keeper, Pin
98 3841258 1 Keeper, Pin
99 1 Cable, Outer Mid Extend Options:
Use 3890034 1200SJP Prior to SN 0300070285 (was p/n 3890024)
3890034 1200SJP SN 0300070285 to Present
Use 3890029 1350SJP Prior to SN 0300070285 (was p/n 3890019)
3890029 1350SJP SN 0300070285 to Present
100 1 Cable, Outer Mid Extend Options:
Use 3890035 1200SJP Prior to SN 0300070285 (was p/n 3890025)
3890035 1200SJP SN 0300070285 to Present
Use 3890030 1350SJP Prior to SN 0300070285 (was p/n 3890020)
3890030 1350SJP SN 0300070285 to Present
101 2 Cable, Outer Mid Retract Options:
Use 3890036 1200SJP Prior to SN 0300070285 (was p/n 3890026)
3890036 1200SJP SN 0300070285 to Present
Use 3890031 1350SJP Prior to SN 0300070285 (was p/n 3890021)
3890031 1350SJP SN 0300070285 to Present
102 4 Cable, Fly Extend Options:
Use 3890037 1200SJP Prior to SN 0300070285 (was p/n 3890027)
3890037 1200SJP SN 0300070285 to Present
Use 3890032 1350SJP Prior to SN 0300070285 (was p/n 3890022)
3890032 1350SJP SN 0300070285 to Present
103 2 Cable, Fly Retract Options:
Use 3890038 1200SJP Prior to SN 0300070285 (was p/n 3890028)
3890038 1200SJP SN 0300070285 to Present
Use 3890033 1350SJP Prior to SN 0300070285 (was p/n 3890023)
3890033 1350SJP SN 0300070285 to Present
104 0641618 6 Screw 3/8in-16NC x 2-1/4in
105 4070863 2 Shim #11 Gauge
106 4070864 2 Shim #18 Gauge
107 4070895 2 Shim #16 Gauge
108 4070897 6 Shim #18 Gauge
109 4070898 12 Shim #11 Gauge
110 4071012 1 Shim #16 Gauge
111 4071013 2 Shim #16 Gauge (Prior to SN 0300156660)
112 4071015 2 Shim #16 Gauge
113 4071016 2 Shim #11 Gauge (Prior to SN 0300141586 Only)
114 4071017 1 Shim #16 Gauge
115 4071018 8 Shim #16 Gauge
116 4071019 12 Shim #11 Gauge
117 4071024 1 Shim #16 Gauge
118 4071025 1 Shim #16 Gauge
119 4071026 1 Shim #11 Gauge (Prior to SN 0300141586 Only)
120 4071027 2 Shim #16 Gauge

3-10 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-2. BOOM ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
121 4071028 6 Shim #16 Gauge
122 4071029 6 Shim #11 Gauge
123 4071031 4 Shim #16 Gauge
124 4160197 1 Spring
125 4711600 10 Flatwasher 3/8in Thin
126 4740509 2 Spacer
127 4846453 1 Plate, Mounting
128 4846462 1 Pivot
129 4846482 1 Link, Jib (Upper)
130 1 Link, Jib (Lower) Options:
Use 0801550 Prior to SN 0300099171 (was p/n 4846483)
0801550 SN 0300099171 to Present
131 4892000 2 Flatwasher 5/8in Hardened
132 4071044 1 Shim #18 Gauge
133 4071045 1 Shim #11 Gauge
134 4071046 2 Shim #16 Gauge
135 0363066 2 Bar, Stabilizer
136 0962447 2 Bearing, Flanged
137 3573437 1 Plate, Pulley Adjustment
138 3580306 4 Pulley
139 4568423 4 Tube, Spacer
140 0641640 1 Bolt 3/8in-16NC x 5in
141 0641644 2 Bolt 3/8in-16NC x 5-1/2in
142 0791605 6 Screw 3/8in-16NC x 5/8in
143 3573444 6 Plate, Lock
144 0630558 1 Bolt 1-1/8inNC x 2in
145 3311608 8 Nut, Castle 3/8in-16NC
146 3760133 5 Ring, Retaining
147 Not Used
148 0811606 AR Screw 3/8in-16NC x 3/4in
149 0811607 AR Screw 3/8in-16NC x 7/8in
150 3 Screw Options:
0811607 Screw 3/8in-16NC x 7/8in (Prior to SN 0300086654)
0811608 Screw 3/8in-16NC x 1in (SN 0300086654 to Present)
151 4 Screw Options:
0811606 Screw 3/8in-16NC x 3/4in (Prior to SN 0300086654)
0811608 Screw 3/8in-16NC x 1in (SN 0300086654 to Present)

0272048 Ref WIRE ROPE TOOLS INSTALLATION (OPTIONAL) B

201 0641676 1 Bolt 3/8in-16NC x 9-1/2in


202 3311605 1 Locknut 3/8in-16NC
203 4120040 1 Socket 3/4in
204 4120043 1 Socket 2in
205 4711600 1 Flatwasher 3/8in Thin
206 4891600 1 Flatwasher 3/8in Hardened
207 1705307 1 Decal - Tool Location

3121208 1200SJP 1350SJP 3-11


SECTION 3 BOOM

FIGURE 3-3. ACTUATOR ASSEMBLIES

24
27

25

34

31

32

53
4

53
54
22

20

51
52
41
31

32

34

25

5
2

1
53
54

53

3-12 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-3. ACTUATOR ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref ACTUATOR ASSEMBLIES
Ref Platform Rotate
See Notes 1& 2 Ref Prior to SN 03000119707 (was 2-Port Design p/n 0060063) F
1001097643 Ref SN 03000119707 to Present (3-Port Design) A
Ref Jib Rotate
See Notes 1& 3 Ref Prior to SN 03000119707 (was 2-Port Design p/n 0060064) I
1001097619 Ref SN 03000119707 to Present (3-Port Design) A

Ref Note 1: Verify Motion Control Valve Design Before


Ordering Parts.
Ref Note 2: Platform Rotator - 2-Port Motion Control Valve
Platform Rotator no longer available. Must upgrade to
3-Port design. Purchase Rotator p/n 1001097643,
Rotator Service Replacement Kit p/n 1001097785 & Jib
Rotator Motion Control Valve p/n 70002859
Ref Note 3: Jib Rotator 2-Port Motion Control Valve Jib Rotator
no longer available. Must upgrade to 3-Port design.
Purchase Rotator p/n 1001097619, Rotator Service
Replacement Kit p/n 1001097785 & Platform Rotator Motion
Control Valve p/n 70001639.

1 See Note 1 Case/Bracket Weldment (Note: Not Available - Purchase


Complete Actuator Assembly)
2 1 Shaft Options:
7017162 0060063 & 1001097643 Platform Rotator
7017191 0060064 & 1001097619 Jib Rotator
3 1 Sleeve, Piston Options:
7017163 0060063 & 1001097643 Platform Rotator
7017187 0060064 & 1001097619 Jib Rotator
4 1 Cap, End Options:
7017164 0060063 & 1001097643 Platform Rotator
7017188 0060064 & 1001097619 Jib Rotator
5 See Note 1 Bolt 1/4in-20NC (Grade 8) (Note: Not Available For
Purchase)
6 to 19 Not Used
20 See Note 1 Seal, Rod (Note: Use Item 52)
21 Not Used
22 See Note 1 Seal, Piston (Note: Use Item 52)
23 Not Used
24 See Note 1 Seal, Cap (Note: Use Item 52)
25 See Note 2 Packing, Bearing (Note: Use Item 52)
26 Not Used
27 See Note 1 Ring, Cap Back-Up (Note: Use Item 52)
28 to 30 Not Used
31 See Note 2 Seal (Note: Use Item 52)
32 See Note 2 Bearing, Shaft (Note: Use Item 51)
33 Not Used
34 See Note 2 Thrustwasher (Note: Use Item 51)
35 to 40 Not Used

3121208 1200SJP 1350SJP 3-13


SECTION 3 BOOM

FIGURE 3-3. ACTUATOR ASSEMBLIES (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
41 1 Motion Control Valve Assembly Options (Cartridges not
serviced separately.):
See Note 0060063 Platform Rotator (was 2-Port Design p/n 7017172)
70001639 1001097643 Platform Rotator
See Note 0060064 Jib Rotator (was 2-Port Design p/n 7017190)
Use 70002859 1001097619 Jib Rotator (was p/n 70001641)
Ref Note: 2-Port Design Motion Control Valves no longer
available. Must upgrade to 3-Port design. Purchase
Platform Motion Control Valve p/n 70001639, Jib Motion
Control Valve p/n 70002859, and Rotator Service
Replacement Kit p/n 1001097785.
42 to 50 Not Used
——————————
51 1 Bearing Kit Options: (Includes Items 32 & 34)
7017159 0060063 & 1001097643 Platform Rotator
7017185 0060064 & 1001097619 Jib Rotator
52 1 Seal Kit Options: (Includes Items 20,22,24,25,27 & 31)
0060063 & 1001097643 Platform Rotator
7017158 Standard
70000342 Cold Climate
0060064 & 1001097619 Jib Rotator
7017184 Standard
70000796 Cold Climate
53 1 Hardware Kit (Platform Rotator Actuator) Options:
7017142 1001097643 Platform Rotator
See Note 1001097619 Jib Rotator (Note: Not Available For
Purchase)
70001640 0060064 Jib Rotator
54 4 Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8) Options:
See Note 0060063 Platform Rotator (Note: Not Available For
Purchase)
70001697 1001097643 Platform Rotator
See Note 0060064 & 1001097619 Jib Rotator (Note: Not
Available For Purchase)

3-14 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-3. ACTUATOR ASSEMBLIES (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 3-15


3-16
70
18 1180364 1001131620

59 12
60
7
2 12
38
58
64 60
SECTION 3 BOOM

5 53 17
1001131733 & 1001131734 62 13
23
33
15
1180365 & 1180367
1
13 64 11 1
63
57
1 19 4 60
36
4

1200SJP 1350SJP
69 1
62 37
1
37
68
62
FIGURE 3-4. POWER TRACK INSTALLATION

45
15

31

1
11 47 1
11 1
63

3121208
46
1 70
37 18 1 1
62 16 3 21 3

3121208
14 22 42 42
59 34
60 70
69 43
7 20
16 28
14 15 60 24
25 26
13 64
55
16
54 71
41
55
1001131728 & 1001131729
54
65
1180366 & 1180368

70
13 29

1200SJP 1350SJP
1
61 18 14 50
1
59 37 1
60 10
62

8
1 30
61

49
40
1
47 6 39
1 30
36 62
48
1 27
SECTION 3 BOOM

1 15 1

3-17
11 32 63 9
SECTION 3 BOOM

FIGURE 3-4. POWER TRACK INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref POWER TRACK INSTALLATION
0271800 Ref 1200SJP N
0271570 Ref 1350SJP O

1 0100011 AR Compound, Locking


2 0100019 AR Compound, Locking
3 0630467 6 Screw, Button 5/16in-18NC x 1/2in
4 0791518 2 Screw 5/16in-18NC 2-1/4in
5 3900232 2 Screw, Button 3/8in-16NC x 1-1/4in
6 0641608 4 Bolt 3/8in-16NC x 1in
7 0791620 2 Screw 3/8in-16NC x 2-1/2in
8 0791622 2 Screw 3/8in-16NC x 2-3/4in
9 0791624 6 Screw 3/8in-16NC x 3in
10 0641810 4 Bolt 1/2in-13NC x 1-1/4in
11 0791504 AR Screw 5/16in-18NC x 1/2in
48 1200SJP
58 1350SJP
12 1 Carrier (T/T to Boom) Options:
Ref Note: Original Equipment Power Track may have been
replaced with Service Replacement. Visually identify
component before ordering replacement parts.
Use 1001131620 Prior to SN 0300155163 (was p/n 1180364)
1001131620 SN 0300155163 to Present
AR Section Repair Kit Options (Includes Inner & Outer Links,
Joining Bars & Rollers & Assembling Hardware):
7024367 Repair Section for 1180364 Power Track
70003917 Repair Section for 1001131620 Power Track
1 Mounting Bracket Kit Option (Includes Mounting Brackets
for Both Ends, 1 Roller Assembly & Assembling Hardware):
7024368 Kit for 1180364 Power Track
70003918 Kit for 1001131620 Power Track
13 1 Carrier (Lower) Options:
Ref Note: Original Equipment Power Track may have been
replaced with Service Replacement. Visually identify
component before ordering replacement parts.
Use 1001131734 1200SJP Prior to SN 0300155163 (was p/n 1180367)
1001131734 1200SJP SN 0300155163 to Present
Use 1001131733 1350SJP Prior to SN 0300155163 (was p/n 1180365)
1001131733 1350SJP SN 0300155163 to Present
AR Section Repair Kit Options (Includes Inner & Outer Links,
Joining Bars & Rollers & Assembling Hardware):
7024362 Repair Section for 1180365 & 1180367 Power Track
70003913 Repair Section for 1001131733 & 1001131734 Power
Track
1 Mounting Bracket Kit Option (Includes Mounting Brackets
for Both Ends, 1 Roller Assembly & Assembling Hardware):
7024363 Kit for 1180365 & 1180367 Power Track
70003915 Kit for 1001131733 & 1001131734 Power Track

3-18 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-4. POWER TRACK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
13 Cont’d AR Center Bracket Kit Options (Includes 1 Flat Bar, 1 Round
Bar, 1 Roller & Assembling Hardware)
7024364 Kit for 1180365 & 1180367 Power Track
70003914 Kit for 1001131733 & 1001131734 Power Track
14 1 Carrier (Upper) Options:
Ref Note: Original Equipment Power Track may have been
replaced with Service Replacement. Visually identify
component before ordering replacement parts.
Use 1001131729 1200SJP Prior to SN 0300155163 (was p/n 1180368)
1001131729 1200SJP SN 0300155163 to Present
Use 1001131728 1350SJP Prior to SN 0300155163 (was p/n 1180366)
1001131728 1350SJP SN 0300155163 to Present
AR Section Repair Kit Options (Includes Inner & Outer Links,
Joining Bars & Rollers & Assembling Hardware):
7024362 Repair Section for 1180366 & 1180368 Power Track
70003913 Repair Section for 1001131728 & 1001131729 Power
Track
1 Mounting Bracket Kit Option (Includes Mounting Brackets
for Both Ends, 1 Roller Assembly & Assembling Hardware):
7024363 Kit for 1180366 & 1180368 Power Track
70003915 Kit for 1001131728 & 1001131729 Power Track
AR Center Bracket Kit Options (Includes 1 Flat Bar, 1 Round
Bar, 1 Roller & Assembling Hardware)
7024364 Kit for 1180366 & 1180368 Power Track
70003914 Kit for 1001131728 & 1001131729 Power Track
15 1 Tube, Push (Lower) Options:
1180369 1200SJP
1180362 1350SJP
16 1 Tube, Push (Upper) Options:
1180370 1200SJP
1180363 1350SJP
17 1320277 1 Clamp, Hose
18 1320294 4 Clamp, Bar
19 1320295 1 Clamp, Bar
20 1320296 3 Clamp, Bar
21 1670964 1 Cover, Support/Rotator
22 1671043 1 Cover, Jib Pivot
23 4846753 1 Shield, Hose Protection
24 AR Screw Options:
Not Required 0 Prior to SN 0300070981
0641405 2 SN 0300070981 to SN 0300119707 (1/4in-20NC x 5/8in)
0641406 1 SN 0300119707 to Present (1/4in-20NC x 3/4in)
25 1320263 AR Clamp, Cable (SN 0300070981 to Present)
26 4711400 AR Flatwasher 1/4in Thin (SN 0300070981 to
Present)
27 3340925 1 Pad
28 3340934 4 Pad, Clamp
29 3573016 3 Support, Track
30 3573179 2 Plate, Mounting

3121208 1200SJP 1350SJP 3-19


SECTION 3 BOOM

FIGURE 3-4. POWER TRACK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
31 3573181 AR Support, Track
4 1200SJP
5 1350SJP
32 3573194 1 Plate, Track Mounting
33 3573210 1 Plate, Track Mounting
34 3900260 4 Capscrew 3/8in-16NC x 4in
35 Not Used
36 3900283 6 Screw, Button Head 3/8in-16NC x 3/4in
37 3900316 16 Screw, Button Head 3/8in-16NC x 1in
38 3951620 2 Setscrew 3/8in-16NC x 2-1/2in
39 4071021 1 Shim, Adjusting 16Ga
40 4071022 1 Shim, Adjusting 11Ga
41 4071023 1 Shim, Adjusting 11Ga
42 4711500 6 Flatwasher 5/16in Thin
43 4711600 4 Flatwasher 3/8in Thin
44 Not Used
45 4846431 1 Cover, Cable (Front)
46 4846485 1 Support, Cable (Front)
47 AR Cover, Cable (Rear) Options:
4846515 4 1200SJP
4846423 5 1350SJP
48 AR Support, Cable (Rear) Options:
4846516 4 1200SJP
4846429 5 1350SJP
49 4891600 4 Flatwasher, 3/8in Hardened
50 4891800 4 Flatwasher 1/2in Hardened
51 to 52 Not Used
53 3311601 2 Nut 3/8in-16NC
54 0641510 2 Bolt 5/16in-18NC x 1-1/4in
55 1320159 2 Clamp
56 4240018 10 Tie-Strap (Not Shown)
57 3340940 2 Pad, Rubber
58 3340941 2 Pad, Rubber
59 3340942 8 Pad, Rubber
60 0100081 AR Adhesive #454
61 0791607 10 Screw 3/8in-16NC x 7/8in
62 3311608 AR Nut, Flanged 3/8in-16NC
63 0791808 12 Screw 1/2in-13NC x 1in
64 4562516 AR Tubing, Poly
65 4240153 AR Strap, 4in Cinch (Prior to SN 0300074134 & SN 0300119707 to
Present - Not Shown)
66 4240155 3 Strap, 8in Cinch (Not Shown)
67 4240156 3 Strap, 12in Cinch (Not Shown)
68 4751500 4 Flatwasher 5/16in Regular
69 4060804 11in/28cm Shield, Flex Trim 3/16in
70 3300492 8 Nut, Nylon Insert (SN 0300081017 to Present)
71 1321385 1 Clamp, Hose (SN 0300119707 to Present)

3-20 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-4. POWER TRACK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 3-21


SECTION 3 BOOM

FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION

3-22 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BOOM SENSORS AND SWITCHES INSTALLATIONS
0271621 Ref Prior to SN 0300075883 J
0273696 Ref SN 0300075883 to Present G

1 0100011 AR Compound, Locking


2 0100035 AR Compound, Locking
3 Not Used
4 0630464 2 Screw, Button Head #10-24NC x 1/2in
5 0641405 5 Bolt 1/4in-20NC x 5/8in
6 2080068 6 Fastener, Insert 1/4in-20NC (Prior to SN 0300088626)
7 0791504 4 Screw 5/16in-18NC x 1/2in
8 3300430 2 Nut, Acorn 1/4in-20NC
9 12 Screw, Machine #6-32NC x 3/8in
0720603 Prior to SN 0300075883
3930606 SN 0300075883 to Present
10 0791604 AR Screw 3/8in-16NC x 1/2in
11 0791605 AR Screw 3/8in-16NC x 5/8in
12 0791606 4 Screw 3/8in-16NC x 3/4in
13 0791608 2 Screw 3/8in-16NC x 1in
14 1320130 2 Clamp, Hose
15 Not Used
16 1320301 1 Clamp, Cable
17 1671031 1 Cover, Limit Switch
18 to 19 Not Used
20 1671039 1 Cover, Jib Switch
21 2 Cover, Level Sensor Options:
Use 1671044 Prior to SN 0300073745 (was p/n 1671081)
1671044 SN 0300073745 to Present
22 3200433 1 Mount, Jib Switch
23 3311405 9 Locknut 1/4in-20NC
24 3311605 2 Locknut 3/8in-16NC
25 Use 3574431 1 Plate, Switch Mounting (was p/n 3573224)
26 3573301 2 Plate, Sensor Mounting
27 3930816 6 Capscrew #8-32NC x 1in
28 3931414 4 Capscrew 1/4in-20NC x 7/8in
29 2 Switch, Jib Limit Options: (Note: Control System must be
recalibrated when Switch is replaced)
Use 4360548 Prior to SN 0300074420 (was p/n 4360321)
4360548 SN 0300074420 to Present
30 1 Switch, Boom Length Limit Options: (Note: Control System
must be recalibrated when Switch is replaced)
Use 4360578 Prior to SN 0300074420 (was p/n 4360322)
Use 4360578 SN 0300074420 to SN 0300080279 (was p/n 4360549)
4360578 SN 0300080279 to Present (Note: P/N 4360578 does not
include #48 Connector - Purchase Separately)
31 4360527 1 Switch, Cable Break Proximity (Note: Control System must be
recalibrated when Switch is replaced)
32 Not Used
33 Use 4360543 1 Sensor, Boom Length (was p/n 4360504) (Note: Control
System must be recalibrated when Sensor is replaced)

3121208 1200SJP 1350SJP 3-23


SECTION 3 BOOM

FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
34 4 Sensor, Angle Indicator Options: (Note: Control System must be
recalibrated when Sensor is replaced)
Use 1001147479 Prior to SN 0300141600 (was p/n 4360534 & p/n 4360545)
Use 1001133329 SN 0300141600 to SN 0300157203 (was p/n 4360545)
1001133329 SN 0300157203 to Present
35 4460914 2 Terminal, Base
36 4711400 10 Flatwasher 1/4in Thin
37 4711600 2 Flatwasher 3/8in Thin
38 4891400 4 Flatwasher 1/4in Hardened
39 0641406 4 Bolt 1/4in-20NC x 3/4in
40 4460428 2 Connector, Strain Relief
41 4846484 1 Mount, Switch
42 1 Pad, Rubber Options:
3340861 Prior to SN 0300132905
3340941 SN 0300132905 to Present
43 1705366 1 Decal - Boom Length (500LB Cap)
44 Use 3574616 1 Plate, Boom Length (was p/n 3573503)
45 4240032 2 Tie-Strap (Prior to SN 0300088626)
46 Not Used 6 Screw 5/16in-18NC x 1in
47 1705367 1 Decal - Boom Length (1000LB Cap)
48 4460968 3 Connector, Strain Relief (Not Shown)
49 1320136 2 Clamp, Cable (Not Shown)
50 4341158 2 Plate, Mounting Sensor (SN 0300088626 to Present)
51 8310070 6 Pushnut 3/8in (SN 0300088626 to Present)
52 6 Screw Options:
0791604 Screw 3/8in-16NC x 1/2in (Prior to SN 0300088626)
0791605 Screw 3/8in-16NC x 5/8in (SN 0300088626 to Present)
53 0100081 AR Adhesive (SN 0300132905 to Present)

3-24 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 3-25


SECTION 3 BOOM

FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS

3-26 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM SUPPORT INSTALLATION
0272070 Ref Machines without Load Sensing and without SkyGlazier D
See Note Ref Machines without Load Sensing and with SkyGlazier (Note:
For Replacement Parts Contact JLG Customer Service and
Request Manual p/n 3124242.)
See Note Ref Machines with Load Sensing and without SkyGlazier (Note:
For Replacement Parts Contact JLG Customer Service and
Request Manual p/n 3124287.)
See Note Ref Machines with Load Sensing and with SkyGlazier (Note: For
Replacement Parts Contact JLG Customer Service and
Request Manual p/n 3124287.)

1 0100011 AR Compound, Locking


2 0641812 8 Bolt 1/2in-13NC x 1-1/2in
3 0642684 1 Bolt 1in-8NC x 10-1/4in
4 0681608 8 Bolt 3/8in-16NC x 1in (Grade 8)
5 3300243 1 Nut 1in-8NC (was p/n 3272605)
6 3311805 8 Locknut 1/2in-13NC
7 4846573 1 Support Weldment
8 4891600 8 Flatwasher 3/8in Hardened
9 4891800 8 Flatwasher 1/2in Hardened
10 4892600 1 Flatwasher 1in Hardened

0271802 Ref CONTROL VALVE INSTALLATION K

101 0100011 AR Compound, Locking


102 to 103 Not Used
104 3900283 AR Screw, Button Head 3/8in-16NC x 3/4in
105 to 106 Not Used
108 3311605 2 Locknut, 3/8in-16
109 Not Used
110 3900210 3 Screw, Button Head 5/16in-18NC x 3/4in
111 Not Used
112 1 Platform Valve Options:
See Note Prior to SN 0300072337 (was p/n 4641221 - See Items 201-280
for Breakdown)
See Note SN 0300072337 to SN 0300099918 (was p/n 4641266 - See
Items 201-280 for Breakdown)
Ref NOTE: If machine IS NOT equipped with hydraulic filter
(item# 132), use part# 2915201. If machine IS equipped
with hydraulic filter (item# 132), use part# 4641460.
4641460 SN 0300099918 to Present
113 to 115 Not Used
116 4711500 3 Flatwasher 5/16in Thin
117 4711600 AR Flatwasher 3/8in Thin
118 Not Used
119 1 Plate, Valve Mounting Options:
Use 4341264 Prior to SN 0300092150 (was p/n 4846685)
4341264 SN 0300092150 to Present
120 to 130 Not Used

3121208 1200SJP 1350SJP 3-27


SECTION 3 BOOM

FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
131 0903530 1 Bracket, Filter Mounting (SN 0300092150 to Present)
132 2120217 1 Filter, Pressure (SN 0300092150 to Present)
70002097 1 Element
70004328 1 Plug, Indicator
133 3900232 2 Screw, Button Head 3/8in-16 x 1-1/4in (SN 0300092150 to
Present)
134 4751600 4 Flatwasher 3/8in Regular (SN 0300092150 to Present)

Ref PLATFORM VALVE ASSEMBLY OPTIONS:


4641221 Ref Prior to SN 0300072337 (Without Fittings) B
4641266 Ref SN 0300072337 to SN 0300099918 (With Fittings) C
4641460 Ref SN 0300099918 to Present (With Fittings) C

201 to 210 Not Used


211 7026018 1 Valve, Cartridge
7011346 1 Seal Kit - Valve
212 7026019 1 Valve, Cartridge (Flow Control)
7011346 1 Seal Kit - Valve
213 7026020 1 Valve, Cartridge (Rotate)
7011346 1 Seal Kit - Valve
214 7026021 1 Valve, Cartridge (Jib Swing)
7011346 1 Seal Kit - Valve
215 7026019 1 Valve, Cartridge (Jib Lift)
7011346 1 Seal Kit - Valve
216 to 219 Not Used
220 7011355 1 Valve, Cartridge (Jib)
2900770 1 Seal Kit - Valve
221 to 230 Not Used
231 7024572 1 Valve, Relief Cartridge (Platform Level Up)
7011346 1 Seal Kit - Valve
232 7024572 1 Valve, Relief Cartridge (Platform Level Down)
7011346 1 Seal Kit - Valve
233 7024572 1 Valve, Relief Cartridge (Jib Up/Down)
7011346 1 Seal Kit - Valve
234 to 239 Not Used
240 7026022 1 Valve, Cartridge (Dump)
2900770 1 Seal Kit - Valve
7024571 1 Coil
241 to 249 Not Used
250 7023922 1 Valve, Cartridge (Platform Rotate)
7017402 1 Seal Kit - Valve
7012944 2 Coil
251 to 260 Not Used
261 7023922 1 Valve, Cartridge (Platform Level)
7017402 1 Seal Kit - Valve
7012944 2 Coil
262 7023922 1 Valve, Cartridge (Jib Swing)
7017402 1 Seal Kit - Valve
7012944 2 Coil

3-28 1200SJP 1350SJP 3121208


SECTION 3 BOOM

FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
263 7023922 1 Valve, Cartridge (Jib Lift)
7017402 1 Seal Kit - Valve
7012944 2 Coil
264 to 269 Not Used
270 7026023 1 Valve, Cartridge (Check)
7011346 1 Seal Kit - Valve
271 to 279 Not Used
280 7011373 1 Filter (Prior to SN 0300099918 Only)
7026024 1 Valve, Cartridge (Filter) (Prior to SN 0300099918 Only)
7011311 1 Seal Kit - Valve

Ref Platform Valve Assembly (Fitting Information)


4641266 Ref SN 0300072337 to SN 0300099918 C
4641460 Ref SN 0300099918 to Present C

301 2110606 1 Fitting, Straight


302 1 Fitting Options:
2110808 Prior to SN 0300119707 (Straight Fitting)
4641255 SN 0300119707 to Present (Check Valve)
303 2221086 4 Check, Pressure
304 2110404 8 Fitting, Straight

3121208 1200SJP 1350SJP 3-29


SECTION 3 BOOM

FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-30 1200SJP 1350SJP 3121208


SECTION 4
PLATFORM

3121208 1200SJP 1350SJP 4-1


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION


408
304 403
404
301 405
314 406
408
307 409 403
314
1
11 306
402
401

4 5 9
10

104

9
304
8
7
307
106

107 103
3
201
2
101
109 108 105

OR

108
101
56
104C

62
57 104B
104A
102
105
106

54
60

58
63 6

61

51
55
59 59
52 53

4-2 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM ASSEMBLIES:
Ref 8ft (2.44m) with No Mesh
Use 1001144023 Ref Prior to SN 0300162808 (was p/n 3510822) J
1001144023 Ref SN 0300162808 to Present B
Ref 6ft (1.83m) with No Mesh
Use 1001144024 Ref Prior to SN 0300162808 (was p/n 3510833) I
1001144024 Ref SN 0300162808 to Present B
Ref 4ft (1.22m) with No Mesh
Use 1001144027 Ref Prior to SN 0300162808 (was p/n 3510830) M
1001144027 Ref SN 0300162808 to Present B
Ref Note: Platform and Mesh must be ordered separately for
Platforms with Mesh. See SPECIAL OPTIONS SECTION
for Mesh Installations.
Ref Note: Replacement decals must be ordered separately -
See DECAL SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Ref Note: When replacing platform on machines with
SkyCutter option, new bracket p/n 1001145405 must be
purchased to accommodate SkyCutter components.

1 0100040 AR Adhesive
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
5 3311001 4 Nut #10-24NC (Prior to SN 0300077331)
6 See Note 1 Platform Weldment (Note: Not Available - Purchase
Platform Assembly)
7 1 Cap-Plug Options:
3520072 Prior to SN 0300162808
1001144630 SN 0300162808 to Present
8 4 Rivet Options:
Use 3820020 Prior to SN 0300077331 (was p/n 3800205)
3820020 SN 0300077331 to Present
9 4751000 8 Flatwasher #10 Regular (Prior to SN 0300077331)
10 1 Gate Weldment Options:
4846452 Prior to SN 0300162808
1001144629 SN 0300162808 to Present
11 3520198 2 Square Tube - Plug
12 Not Used
13 4761000 4 Lockwasher #10 (Not Shown) (Prior to SN 0300077331)

3121208 1200SJP 1350SJP 4-3


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM ASSEMBLY WITH DROP-BAR
Ref 4ft x 2.5ft (1.2m x .76m)
Use 1001144018 Ref Prior to SN 0300168435 (was p/n 1001138431) B
1001144018 Ref SN 0300168435 to Present B
Ref 6ft x 3ft (1.83m x .91m)
Use 1001144021 Ref Prior to SN 0300168435 (was p/n 1001138434) B
1001144021 Ref SN 0300168435 to Present B
Ref 8ft x 3ft (2.44m x .91m)
Use 1001144022 Ref Prior to SN 0300168435) (was p/n 1001138430) B
1001144022 Ref SN 0300168435 to Present B
Ref Note: Replacement Decals Must Be Ordered Separately -
See DECAL SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Ref Note: When replacing platform on machines with
SkyCutter option, new bracket p/n 1001145405 must be
purchased to accommodate SkyCutter components.

51 0100011 AR Compound, Locking


52 0641418 2 Bolt 1/4in-20NC x 2-1/4in
53 0961845 2 Bushing
54 3290606 2 Nut M6
55 3300151 2 Nut, Acorn
56 See Note 1 Platform Weldment (Note: Not Available - Purchase
Platform Assembly)
57 3520198 2 Cap-Plug
58 4010618 2 Screw M6 x 50mm
59 4711400 4 Flatwasher 1/4in Thin
60 4811700 2 Flatwasher M6
61 1001138494 1 Bar, Drop
62 1001138514 1 Rail (Top)
63 1001140429 1 Decal - Drop-Bar

Ref FOOTSWITCH AND COVERS INSTALLATION OPTIONS:


Use 1001145785 Ref Prior to SN 0300079596 (was p/n 0272079 & 0273400) C
Use 1001145785 Ref SN 0300079596 to Present (was p/n 0273400) B

101 0641406 4 Bolt 1/4in-20NC x 3/4in


102 0641408 3 Bolt 1/4in-20NC x 1in
103 0641610 4 Bolt 3/8in-16NC x 1-1/4in

4-4 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 1 Platform Console Box Assembly Options (See PLATFORM
CONSOLE ASSEMBLY for Breakdown):
Use 1001146161 Prior to SN 0300079596 (was p/n 0861561 & p/n 0861631)
Use 1001146161 SN 0300079596 to SN 0300171349 (was p/n 0861631)
1001146161 SN 0300171349 to Present
1 Footswitch Assembly Options:
0272970 Prior to SN 0300167892 B
1001117174 SN 0300167892 to Present B
Ref Note: Assembly p/n 0272970 may use either p/n
4360031 or p/n 1001117320 Footswitch. If Original
Equipment was replaced as an “assembly,” p/n
1001117320 may have been used as part of the Service
Replacement. Identify component before ordering
parts.
104A AR Footswitch Options:
4360031 1 Footswitch Prior to SN 0300143790
7000625 2 Block, Contact (4360031 Footswitch)
1001117320 1 Footswitch SN 0300143790 to SN 0300167892
70003483 1 Block, Contact (1001117320 Footswitch)
1001117172 1 Footswitch SN 0300167892 to Present
70002902 1 Switch, 20Amp
70002903 1 Gasket
70002904 4 Replacement Kit, Bolt
70002905 1 Cover, Aluminum
104B 1060918 7ft/2.14m Cable, Electrical - 18/3
104C 4460071 1 Connector, Strain Relief
105 3311405 7 Locknut 1/4in-20NC
106 3311605 4 Locknut 3/8in-16NC
107 3380434 1 Panel, Molded
108 4740362 7 Washer, Fender
109 4751400 4 Flatwasher 1/4in Regular
110 4751600 8 Flatwasher 3/8in Regular

Ref TRAY INSTALLATIONS (OPTIONAL)

201 1580012 1 Tray, Storage (Center)


202 1580013 1 Tray, Storage (Rail Mounted - Not Shown)

Ref WORKLIGHTS INSTALLATION (OPTIONAL)


0272097 Ref 1200SJP E
0272096 Ref 1350SJP E

301 4 Fastener Options:


0641414 Prior to SN 0300112484
2080040 SN 0300112484 to Present
302 to 303 Not Used
304 2920140 2 Worklight
7016399 2 Bulb, Replacement (1 Per Light)
305 Not Used
306 3311405 4 Locknut 1/4in-20NC (Prior to SN 0300112484 Only)

3121208 1200SJP 1350SJP 4-5


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
307 3536089 2 Plate, Lamp Mounting
308 to 313 Not Used
314 4711400 8 Flatwasher 1/4in Thin (Prior to SN 0300112484 Only)
315 to 322 Not Used

Ref FLOODLIGHTS INSTALLATION (OPTIONAL)


0272093 Ref 1200SJP B
0272092 Ref 1350SJP B

401 0641518 2 Bolt 5/16in-18NC x 2-1/4in


402 2560173 2 Handle, Star Knob
403 2920157 2 Floodlight
7024452 2 Bulb, Replacement (1 Per Light)
404 3250585 1 Nameplate - Lights On
405 4060802 1 Guard, Switch
406 4360336 1 Switch, Toggle
407 4420037 AR Tape, Insulation (Not Shown)
408 4751800 2 Flatwasher 1/2in Regular
409 4846561 1 Mount, Light
410 Not Used
411 1060708 AR Cable, Electrical 10/3 (Not Shown)
144ft/44m 1200SJP
150ft/46m 1350SJP

4-6 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 4-7


SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

14 7

11

10

13 15
7

12
3
4 5
6 3
8

4-8 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM ASSEMBLY (FALL ARREST) (OPTIONAL)
3510884 Ref 6ft (1.83m) ANSI & ANSI Export Spec E
3510868 Ref 8ft (2.44m) ANSI Spec E
3510877 Ref 8ft (2.44m) Australian & CE Specs D
Ref Note: Replacement decals must be ordered separately - See
DECAL SECTION.
Ref Note: Aftermarket installation requires additional
counterweight - See SPECIAL OPTIONS SECTION.

1 0681814 2 Bolt 1/2in-13NC x 1-3/4in


2 0681822 6 Bolt 1/2in-13NC x 2-3/4in
3 0962270 2 Bearing, Oilite
4 1702773 1 Decal - JLG
5 1 Decal - Safety Options:
1705014 ANSI & ANSI Export Spec
1706501 Australian & CE Specs
6 2410014 1 Gate Weldment
7 3271805 AR Locknut 1/2in-13NC
8 3311605 1 Locknut 3/8in-16NC
9 See Note 1 Platform Weldment (Note: Not Available - Purchase
Platform Assembly)
10 3520072 1 Cap-Plug
11 1 Cable, Fall Arrest Options:
1060919 1 6ft (1.83m) Platform
3890040 1 8ft (2.44m) Platform
12 3900054 1 Bolt 1/2in-13NC x 1-3/4in
13 4711800 2 Flatwasher 1/2in Thin
14 4751800 AR Flatwasher 1/2in Regular
15 1 Decal - Drop Bar Options (SN 0300085906 to Present Only):
1706385 ANSI & ANSI Export Spec
1706493 Australian & CE Specs

3121208 1200SJP 1350SJP 4-9


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

603
24
16 33 33
33 39 37
42 36 17
34
14

29 9A 20 NOTE: See Section 8


for Drive/Steer Decal
402
27 404
401
36 43 9
33 101
36 68 21
40
38 33
42A
38 33
33
19 33 36
31
301
33
13 31 36
67
502
501 33
32 36
33 67 33
18 22 36 503
40 36
26 66 90
2
67
41 15

25

6
60 7
58
61
63 202
201

48
53 50
104
106
49
103

60 10 11
28 3 1
5 203
60 46
49
9 52
102
105 35
44 51
8
59 4
30

4-10 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CONSOLE BOX ASSEMBLY OPTIONS:
0861561 Ref Prior to SN 0300079596 F
0861631 Ref SN 0300079596 to SN 0300171349 L
1001146161 SN 0300171349 to Present B
Ref Note: When replacing complete console box assembly
p/n 0861561 or p/n 0861631, use p/n 1001146161 as service
replacement.

1 0100020 AR Sealant, Pipe


2 0100048 AR Grease, Dielectric
3 0100081 AR Adhesive
4 0140011 1 Alarm
5 0641404 4 Bolt 1/4in-20NC x 1/2in
6 0641414 4 Bolt 1/4in-20NC x 1-3/4in
7 0720804 1 Screw #8-32NC x 1/2in
8 0721006 AR Bolt #10-24NC x 3/4in
9 1 Box, Console Options (See Items 101-106 for Breakdown):
0861564 Prior to SN 0300079596
0861630 SN 0300079596 to Present
9A 1671314 1 Cover, Hole (Used without Boom Control Select Option)
10 0902751 4 Bracket, Support
11 1060918 7ft/2.1m Cable, 18/3
12 Not Used
13 Use 1001129555 1 Controller Assembly (Lift & Swing) (See CONTROLLER
ASSEMBLY (LIFT & SWING) for Breakdown) (was p/n
1600317 & p/n 1001118417) (Note: Service Replacement
Kit p/n 1001129555 Includes Controller p/n 1001118417 &
Instructions)
14 Use 1001118416 1 Controller Assembly (Drive & Steer) (See CONTROLLER
ASSEMBLY (DRIVE & STEER) for Breakdown) (was p/n
1600318)
15 1600343 1 Module, Platform Control (Note: Control System needs
recalibrated when replaced)
2915024 1 Update Kit (Includes Cables, Programming Instructions &
CD Software)
16 1 Bezel Options:
1670829 Prior to SN 0300081226
1671176 SN 0300081226 to Present
17 1702565 1 Decal (Drive and Steer)
18 1702566 1 Decal (Lift and Swing)
19 1 Decal (Horn) Options:
1702676 1 Prior to SN 0300079596
1705744 1 SN 0300079596 to Present
20 1704260 1 Decal (EMS)
21 1705132 1 Decal (ADE)
22 1705171 1 Decal (Jib Stow)
23 1 Decal (Platform Display) Options:
1705173 1 Prior to SN 0300079596
1705973 1 SN 0300079596 to SN 0300142938
24 1705174 1 Decal (Stop) (Prior to SN 0300142938)

3121208 1200SJP 1350SJP 4-11


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
25 1 Decal (Function Speed) Options:
1705175 1 Prior to SN 0300079596
1705745 1 SN 0300079596 to Present
26 2560136 1 Handle, Knob
27 2920154 1 Panel, LED Light
28 3300353 4 Nut, Tinnerman
29 3300408 2 Insert, Nylon
30 3311005 AR Nut #10-24NC
31 3520026 2 Plug, Hole
32 3520027 1 Plug, Hole
33 3790012 11 O-Ring
34 3900183 2 Screw, Button Head #10-24NC x 1-1/4in
35 See Note 1 Footswitch (Note: See PLATFORM COMPONENTS
INSTALLATION for call-out)
36 4360328 7 Switch, Toggle
37 4360330 1 Switch, Toggle
38 4360331 2 Switch, Toggle
39 4360336 1 Switch, Toggle
40 4360387 2 Switch, Pushbutton
41 4360407 1 Controller, Speed
See Note 1 Gasket “Top Hat” (Included with Switch) (Note: Not
Available - Purchase Complete Controller.)
70003784 1 Seal
42 4360475 1 Switch, Emergency Stop
7020175 1 Cap, Red
42A 7020176 1 Contact Block
43 4360476 1 Block, Contact
44 4460007 1 Bar, Buss
45 Not Used
46 4460071 1 Connector, Strain Relief
47 4460226 2 Socket, Female (Not Shown - Used with Footswitch) (See
ELECTRICAL SECTION for Location)
48 4460234 3 Tie-Strap
49 4460428 4 Connector, Strain Relief
50 4460464 1 Terminal, Deutsch
51 4460470 1 Nut, Terminal
52 4460471 1 Lockwasher, Terminal
53 4460488 1 Base, Mounting (Prior to SN 0300135109)
54 4460496 1 Nut, Terminal (Not Shown - See ELECTRICAL SECTION for
Location)
55 4460497 1 Lockwasher, Terminal (Not Shown - See ELECTRICAL
SECTION for Location)
56 4460708 2 Connector, Female - 15 Position (Not Shown - See
ELECTRICAL SECTION for Location)
57 4460905 5 Plug, Seal (Not Shown - See ELECTRICAL SECTION for
Location)
58 4750800 1 Flatwasher #8 Regular
59 4751000 AR Flatwasher #10 Regular
60 4751400 8 Flatwasher 1/4in Regular
61 4760800 1 Lockwasher #8

4-12 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
62 4922666 1 Harness, Analyzer Cable (Not Shown - See ELECTRICAL
SECTION for Breakdown)
63 1 Harness, Console Box Options (See ELECTRICAL SECTION
for Breakdown):
4922778 Prior to SN 0300079596
Use 4923448 SN 0300079596 to SN 0300093078 (was p/n 4922945)
4923448 SN 0300093078 to Present
64 1 Harness, Tilt Sensor (Right Side) Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
4922782 Prior to SN 0300079596
4922947 SN 0300079596 to Present
65 1 Harness, Tilt Sensor (Left Side) Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
4922783 Prior to SN 0300079596
4922948 SN 0300079596 to Present
66 3520054 1 Plug, Hole (SN 0300079596 to Present)
67 0100009 AR Sealant (SN 0300079596 to Present)
68 4071074 1 Shim
69 to 89 Not Used
——————————
90 1 Decal Kit Options:
2910873 ANSI & Australian Spec Prior to SN 0300079596 (Includes 2
Items 17-25)
1001109181 ANSI & Australian Spec SN 0300079596 to Present 2
(Includes Items 9A,17-25,401 & Drive/Steer Decal)
See Note All Other Specs (Note: Not Available For Purchase)

Ref CONSOLE BOX ASSEMBLY OPTIONS:


0861564 Ref PRIOR TO SN 0300079596 E
0861630 Ref SN 0300079596 TO PRESENT F

101 See Note 1 Console Top (Note: Not Available For Purchase)
102 See Note 1 Console Bottom (Note: Not Available For Purchase)
103 3311601 1 Nut 3/8in-16NC
104 2 Pin Options:
3450304 Pin, Cotter (Prior to SN 0300073746)
3420156 Pin, Cotter (SN 0300073746 to SN 0300088134)
3470003 Pin, Hair (SN 0300088134 to Present)
105 0630568 1 Screw 3/8in-16NC x 4-1/2in
106 4711500 2 Flatwasher 5/16in Thin

Ref PLATFORM WORKLIGHTS INSTALLATIONS

201 4360232 1 Breaker, Circuit


0721003 1 Screw #10-24NC x 3/8in
4761000 1 Lockwasher #10
202 3311001 2 Nut #10-24NC
203 4460426 1 Connector, Strain Relief

3121208 1200SJP 1350SJP 4-13


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CHASSIS LIGHTS COMPONENTS INSTALLATION

301 4360522 1 Switch, Pushbutton


1705170 1 Decal - Lights

0275098 Ref BOOM CONTROL SELECT SWITCH INSTALLATION B


Ref NOTE: Standard - SN 0300093078 to Present / Customer
Added Option - Prior to SN 0300093078
401 1706741 1 Decal - Boom Control Select
402 4060906 1 Guard, Switch
403 Not Used
404 4360336 1 Switch Toggle
——————————
9984273 Ref Switch Installation Kit, Boom Control Select (Requires Version
P7.0 or higher software)

Ref SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS:


0273824 Ref 6ft/1.8m Platforms B
0272427 Ref 8ft/2.4m Platforms D
0273706 Ref 8ft/2.4m Platforms w/Fall Arrest B

501 1702938 1 Decal, Soft Touch Override


502 4360387 1 Switch, Push Button
503 2920028 1 Lamp, Indicator
2920029 1 Bulb

Ref LIGHT PANEL INSTALLATIONS (SN 0300142938 TO PRESENT)


1001121826 Ref ANSI & ANSI Export Specs A
1001121827 Ref Australian & CE Specs A

601 Not Used


1 Decal - Light Panel Options:
602 1001122384 ANSI & ANSI Export Specs
1705173 Australian & CE Specs
603 1 Decal - Stop Options:
1001122611 ANSI & ANSI Export Specs
1705974 Australian & CE Specs

4-14 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 4-15


SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING)

110

102
103
104
105

106

107 1B
1C 1A

22
111
21

19
112

18

2 5
108 11 9
109 3
6
1
101 9
3 25
6
7
24
8
5
4
17

10

20

12 16
13
14
23
15

4-16 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.

Ref CONTROLLER ASSEMBLIES

1600317 Ref Controller Assembly (OEM) (Original Equipment - Prior to C


SN 0300146315)
1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem & Items 1A,
1B, 1C & 18)
1A 7019197 1 Handle Cap & Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019171 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019174 2 Spacer
8 7003977 2 Gear, Drive
9 2 Shaft Options:
7019147 Shaft, Short
7019177 Shaft, Long
10 7022818 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7022816 4 Screw
17 7019150 1 Gate
18 7022814 1 Boot
19 7022815 1 Bezel
20 See Note 1 Center, Detent (Note: Not Available For Purchase)
21 7003953 4 Washer
22 7022817 4 Screw
23 7022819 1 Plug, Male 8 Position (Natural)
4460871 8 Socket, Female
24 7019122 1 Gimble, Outer
25 7019123 1 Gimble, Inner

Use 1001129555 Ref Controller Assembly A


Ref (Service Replacement - Prior to SN 0300146315)
Ref (Original Equipment - SN 0300146315 to Present)
Ref Note: Was p/n 1001118417 Assembly - Use p/n 1001129555
Kit as replacement.
101 70002730 1 Gasket
102 7003928 1 Spring
103 7022808 1 Cap, Lift
104 70002731 1 Boot

3121208 1200SJP 1350SJP 4-17


SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
105 70002732 4 Screw
106 7022815 1 Bezel
107 70002733 1 Adapter
108 70002734 4 Screw
109 70002735 1 Can, Enclosure
110 70002906 1 Cap
111 Use 1001129555 1 Mechanical Assembly (Note: Not Available For Purchase)
112 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
4460871 6 Socket, Female

4-18 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 4-19


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER)

1
11 106 204
201

206
203 205
2
202
210
202 203

12
13 207
208 204
209
3 208

104

27
6 101
23 7 9

16 103
21
102

101
10
20
19 18
17 6
17 29
18
21 4
5
24
25 15
6 8 28
26 9 108
6 9A
14
4

22 CONNECT
TO PLUG

105

107 109

4-20 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.

Ref CONTROLLER ASSEMBLIES

1600318 Ref Controller Assembly (OEM) (Original Equipment - Prior to D


SN 0300146315)
1 7022812 1 Handle Assembly (See Items 201-210 for Breakdown)
2 7019161 1 Boot and Sleeve
3 7003933 1 Gasket
4 7019154 2 Clamp, Wire
5 7022823 1 Bracket, Mounting
6 7003994 1 Screw
7 7022822 1 Plate, Pot Mounting
8 7003986 1 Strip, Terminal - 3 Position
9 7022824 1 Electric Assembly
9A Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female
10 7019151 AR Tie-Strap
11 7019162 1 Spring
12 7003969 2 Screw
13 7003941 2 Washer
14 See Note 1 Plate, Mounting (Left Side) (Note: Not Available For
Purchase)
15 7019115 2 Stand-Off
16 7019155 1 Shaft 8mm
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 See Note 1 Rivet (Note: Not Available For Purchase)
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7019160 1 Plate, Base
28 7019114 1 Coupling, Potentiometer
29 See Note 1 Screw, Cup Point (Note: Not Available For Purchase)

1001118416 Ref Controller Assembly A


Ref (Service Replacement - Prior to SN 0300146315)
Ref (Original Equipment - SN 0300146315 to Present)
101 70002724 1 Boot & Control Lock Assembly
102 7003941 2 Washer
103 70002725 2 Screw
104 7019162 1 Spring
105 70002726 1 Enclosure
106 70002727 1 Handle Assembly (See Items 201-210 for Breakdown)

3121208 1200SJP 1350SJP 4-21


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
107 70002728 1 Screw
108 Use 1001118416 1 Mechanical Assembly (Note: Not Available For Purchase)
109 Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female

Ref HANDLE ASSEMBLY


7022812 Ref Controller Assembly p/n 1600318
70002727 Ref Controller Assembly p/n 1001118416

201 7003972 1 Boot, Switch


202 7003973 2 Half, Handle
203 7003980 4 Screw
204 7019167 4 Nut
205 7019164 1 Axle
206 7019165 1 Rocker
207 1 Wiring Assembly Options:
7019196 Controller Assembly p/n 1600318
7019166 2 Switch, Micro
70002729 Controller Assembly p/n 1001118416
7003982 2 Switch, Micro
208 7003983 2 Setscrew
209 7019194 1 Coupling
210 7003989 2 Gasket

4-22 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 4-23


SECTION 4 PLATFORM

FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)


6
16

6
16

6
16

6
16

6 6
16 16

6
16 6
6
16 16

6
16
12
2
6
16

8
1
3 17
14
22 10 1
20 5
12 4
21

11

23

6
16

4-24 1200SJP 1350SJP 3121208


SECTION 4 PLATFORM

FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS:
0273824 Ref 6ft/1.8m Platforms B
0272427 Ref 8ft/2.4m Platforms E
0273706 Ref 8ft/2.4m Platforms w/Fall Arrest B

1 0100011 AR Compound, Locking


2 0200048 2 Arm, Switch Activator
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4in-20NC x 1-3/4in
5 0721005 4 Screw, Machine #10-24 x 5/8in
6 1 Bumper Kit Options:
0940134 6ft/1.8m Platforms
0940103 8ft/2.4m Platforms
0940133 8ft/2.4m Platforms w/Fall Arrest
7 Not Used
8 1060903 4 Wire Rope & Eyebolt Assembly
9 Not Used
10 3311401 8 Nut 1/4in-20NC
11 3311501 8 Nut 5/16in-18NC
12 2 Plate, Striker Options:
3575359 6ft/1.8m Platforms
3574091 8ft/2.4m Platforms
13 4240099 7 Tie-Strap (Not Shown)
14 4360057 2 Switch, Limit
15 Not Used
16 4420068 1 Tape, Yellow Adhesive
17 4460049 2 Connector, Strain Relief
18 4460234 7 Base, Tie-Strap Mounting (Not Shown)
19 Not Used
20 4751400 8 Flatwasher 1/4in Regular
21 4751500 12 Flatwasher 5/16in Regular
22 4751800 8 Flatwasher 1/2in Regular
23 1 Rail, Soft-Touch Options:
3841589 1 6ft/1.8m Platforms
4846673 1 8ft/2.4m Platforms

0272444 Ref SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT C


SHOWN)

4821397 1 Counterweight (Located in Frame)

3121208 1200SJP 1350SJP 4-25


SECTION 4 PLATFORM

FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-26 1200SJP 1350SJP 3121208


SECTION 5
CYLINDER

3121208 1200SJP 1350SJP 5-1


SECTION 5 CYLINDER

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY

7
22

23

4
5
9

14
4

23
22

13
18
19 11
18
15
12

6
17
2
3
16
20
51
1
2
21

5-2 1200SJP 1350SJP 3121208


SECTION 5 CYLINDER

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684102 Ref AXLE EXTENSION CYLINDER ASSEMBLY D

1 0100011 AR Compound, Locking


2 0100038 AR Primer, Locking
3 0100063 AR Loctite #RC 609
4 0630535 3 Capscrew 1/4in-20NC x 1-1/8in
5 0961896 1 Bushing, Tapered
6 1683056 1 Head
7 1684103 1 Barrel Weldment
8 1684105 1 Rod Weldment
9 3480272 1 Piston
10 Not Used
11 Use 2901773 2 Ring, Wear
12 Use 2901773 1 Ring, Back-Up
13 Use 2901773 2 Ring, Back-Up
14 Use 2901773 1 O-Ring
15 Use 2901773 1 O-Ring
16 Use 2901773 1 Wiper, Rod
17 Use 2901773 1 Seal
18 Use 2901773 2 Ring, Wear
19 Use 2901773 1 T-Seal
20 3760369 1 Ring, Washer
21 3931620 8 Bolt 3/8in-16NC x 1-1/4in
22 4640509 2 Cartridge, Holding Valve
2900792 2 Seal Kit - 4640509 Cartridge Valve (1 Per Valve)
23 2220883 2 Plug, O-Ring
24 to 50 Not Used
51 2901773 1 Seal Kit (Includes Items 11-19)

3121208 1200SJP 1350SJP 5-3


SECTION 5 CYLINDER

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY


51 11
6

24
24

11
1

12

10 4
3

10 19

20
16
5
18

17 15
23 8
22
9
17 21

25
7
8
13

2
11

11

5-4 1200SJP 1350SJP 3121208


SECTION 5 CYLINDER

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684081 Ref AXLE LOCKOUT CYLINDER ASSEMBLY E

1 1684082 1 Barrel Weldment


2 1684083 1 Rod Weldment
3 3480269 1 Piston
4 0961896 1 Bushing
5 1683062 1 Head
6 2 Cartridge, Valve Options: (Counterbalance)
4640936 Prior to SN 0300073034
4641276 SN 0300073034 to Present
2900770 2 Seal Kit - 4640936 Valve (1 Per Assembly)
7 0100011 AR Compound, Locking
8 0100038 AR Primer, Locking
9 0100063 AR Loctite #RC 609 (Prior to SN 0300133494)
10 0630535 3 Bolt 1/4in-20NC x 1-1/8in
11 0961950 4 Bearing
12 2220885 2 Plug, O-Ring
13 3931824 8 Bolt, Socket Head 1/2in-13NC x 1-1/2in
14 Not Used
15 Use 2902087 2 Ring, Wear
16 Use 2902087 1 Ring, Back-up
17 Use 2902087 2 Ring, Lock
18 Use 2902087 2 Ring, Back-up
19 Use 2902087 1 O-Ring
20 Use 2902087 1 O-Ring
21 Use 2902087 1 Wiper
22 Use 2902087 2 Seal
23 Use 2902087 1 Seal, Rod
24 4640858 2 Valve, Bleeder
25 3760371 1 Ring, Washer
26 to 50 Not Used
51 2902087 1 Seal Kit (Includes Items 15-23)

3121208 1200SJP 1350SJP 5-5


SECTION 5 CYLINDER

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY

8
1A

1 11

10
12 4
17
22

3
22
17
18
19
18
6
20
16
15
15
5 2
23
21
25
9
13
24
26

51

2A

5-6 1200SJP 1350SJP 3121208


SECTION 5 CYLINDER

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM LEVEL CYLINDER ASSEMBLIES
1684149 Ref Without Arctic Package F
1001128802 Ref With Arctic Package A

1 1684150 1 Barrel Weldment


1A 0961949 2 Bushing
2 1 Rod Weldment Options:
Use 1684306 Prior to SN 0300073906 (was p/n 1684152)
1684306 SN 0300073906 to Present
2A 0961949 2 Bushing
3 1 Piston Options:
3480162 Without Arctic Package
3480269 With Arctic Package
4 0961896 1 Bushing, Tapered
5 1683062 1 Head
6 4568345 1 Spacer
7 4640509 1 Cartridge, Holding Valve (Non Vented)
2900792 1 Seal Kit - 4640509 Cartridge Valve (1 Per Valve)
8 4641248 1 Cartridge, Counterbalance Valve (Non Vented)
7011112 1 Seal Kit - 4640932 Cartridge Valve (1 Per Valve)
9 3760371 1 Ring, Washer
10 0630535 3 Capscrew 1/4in-20NC x 1-1/8in
11 2220885 2 Plug, O-Ring
12 2220886 1 Plug, O-Ring
13 3931824 8 Capscrew 1/2in-13NC x 1-1/2in
14 Not Used
15 See Note 2 Ring, Wear (Note: Use Item 51)
16 See Note 1 Ring, Back-Up (Note: Use Item 51)
17 See Note 2 Ring, Lock (Note: Use Item 51)
18 See Note 2 Ring, Back-Up (Note: Use Item 51)
19 See Note 1 O-Ring (Note: Use Item 51)
20 See Note 1 O-Ring (Note: Use Item 51)
21 See Note 1 Wiper, Rod (Note: Use Item 51)
22 See Note 2 Ring, Guide (Note: Use Item 51)
23 See Note 1 Seal, Rod (Note: Use Item 51)
24 0100011 AR Compound, Locking
25 0100063 AR Loctite #RC 609 (Prior to SN 0300133494)
26 0100038 AR Primer, Locking
27 to 50 Not Used
51 1 Seal Kit Options (Includes Items 15-23)
2902087 Without Arctic Package
1001138804 With Arctic Package

3121208 1200SJP 1350SJP 5-7


SECTION 5 CYLINDER

FIGURE 5-4. LIFT CYLINDER ASSEMBLY

30
28

29
27
4
5
10 1
2 13
24 12
22
16
12
13
14
15
14
26
15
20
19
21
7
18
2
3 8
23 17
1
2
25

51

30

5-8 1200SJP 1350SJP 3121208


SECTION 5 CYLINDER

FIGURE 5-4. LIFT CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684162 Ref LIFT CYLINDER ASSEMBLY G

1 0100011 AR Compound, Locking


2 0100038 AR Primer, Locking
3 0100063 AR Loctite #RC 609 (Prior to SN 0300071282)
4 0630537 3 Capscrew
5 0961901 1 Bushing, Tapered
6 Not Used
7 1683072 1 Head
8 1684159 1 Rod
9 1684249 1 Barrel (was p/n 1684161)
10 2220888 1 Plug, O-Ring
11 Not Used
12 Use 2902082 2 Ring, Guide
13 Use 2902082 2 Ring, Lock
14 Use 2902082 2 Ring, Back-Up
15 Use 2902082 AR O-Ring
16 Use 2902082 1 Ring, Wear
17 Use 2902082 1 Wiper, Rod
18 Use 2902082 1 Seal, Rod
19 Use 2902082 1 Ring, Back-Up
20 Use 2902082 1 O-Ring
21 Use 2902082 1 Ring, Wear
22 3480270 1 Piston
23 3760375 1 Ring, Washer
24 3900310 1 Setscrew (Prior to SN 0300071282)
25 3932244 8 Capscrew 3/4in-10NC x 2-3/4in
26 4568319 1 Spacer
27 4640438 1 Cartridge, Check Valve
2900770 1 Seal Kit - 4640438 Cartridge Valve
28 4640509 1 Cartridge, Holding Valve (Non Vented)
2900792 1 Seal Kit - 4640509 Cartridge Valve
29 4641210 1 Cartridge, Pressure Regulator Valve
7010545 1 Seal Kit - 4641210 Cartridge Valve
30 0962297 4 Bushing
31 to 50 Not Used
51 2902082 1 Seal Kit (Includes Items 12-21)

3121208 1200SJP 1350SJP 5-9


SECTION 5 CYLINDER

FIGURE 5-5. JIB CYLINDER ASSEMBLY


7
13
13
17

1A
1A
1

13

13 8
11
14
3

11 104
6
105 12
106
109
101 102
110 103 4
101
5
107 108
16 9

151 2
10
15
18

2A

2A

5-10 1200SJP 1350SJP 3121208


SECTION 5 CYLINDER

FIGURE 5-5. JIB CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref JIB CYLINDER ASSEMBLIES
1684173 Ref Without Arctic Package F
1001128803 Ref With Arctic Package A

1 1684174 1 Barrel Weldment


1A 0962257 2 Bushing
2 1684176 1 Rod Weldment
2A 0962257 2 Bushing
3 3480271 1 Piston
4 1683053 1 Head
5 Use 4100100 1 Spacer (Prior to SN 0300079596) (was p/n 4566471)
6 0961893 1 Bushing, Tapered
7 4640452 1 Cartridge, Counterbalance (Port above V2)
2900770 1 Seal Kit - 4640452 Cartridge Valve (1 Per Valve)
8 4641114 1 Cartridge, Restricted/Check
7012967 1 Seal Kit - 4641114 Cartridge Valve (1 Per Valve)
9 3760368 1 Ring, Washer
10 3931516 8 Capscrew 5/16in-18NC x 1in
11 0630534 3 Capscrew #10-24NC x 1in
12 3900141 1 Setscrew 1/4in-20NC x 1/2in (Prior to SN 0300079596)
13 2220883 5 Plug, O-Ring
14 2220885 1 Plug, O-Ring
15 0100011 AR Compound, Locking
16 0100063 AR Loctite #609 (Prior to SN 0300079596)
17 4641260 1 Cartridge, Counterbalance (Port above V1)
2900770 1 Seal Kit - 4641260 Cartridge Valve (1 Per Valve)
18 0100038 AR Primer, Locking
18 to 100 Not Used
101 See Note 2 Ring, Wear (Note: Use Item 151)
102 See Note 1 Ring, Wear (Note: Use Item 151)
103 See Note 2 Ring, Back-up (Note: Use Item 151)
104 See Note 1 Seal (Note: Use Item 151)
105 See Note 2 O-Ring (Note: Use Item 151)
106 See Note 1 O-Ring (Note: Use Item 151)
107 See Note 1 Seal (Note: Use Item 151)
108 See Note 1 Wiper, Rod (Note: Use Item 151)
109 See Note1 1 Ring, Back-up (Note: Use Item 151)
110 See Note 1 Seal (Note: Use Item 151)
111 to 150 Not Used
151 1 Seal Kit Options (Includes Items 101-110):
2902092 Without Arctic Package
1001138805 With Arctic Package

3121208 1200SJP 1350SJP 5-11


SECTION 5 CYLINDER

FIGURE 5-6. STEER CYLINDER ASSEMBLY (PRIOR TO SN 0300073367)

9
1

6
5
4
18
15
13

12

14

16
3
17
11

8
2
51

5-12 1200SJP 1350SJP 3121208


SECTION 5 CYLINDER

FIGURE 5-6. STEER CYLINDER ASSEMBLY (PRIOR TO SN 0300073367)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Original Equipment Cylinder may have been replaced
with Service Replacement p/n 1684412 - see next figure.
Identify p/n stamped on cylinder before ordering parts.

1684034 Ref STEER CYLINDER (PRIOR TO SN 0300073367) A

1 7024415 1 Barrel
2 7024416 1 Rod
3 7024417 1 Head
4 7024418 1 Piston
5 7024419 1 Nut
6 0100006 AR Compound, Locking
7 Not Used
8 0961950 2 Bushing (Rod End)
9 0961949 2 Bushing (Barrel End)
10 Not Used
11 Use 7024420 1 Wiper
12 Use 7024420 1 Seal, Rod
13 Use 7024420 1 Ring, Wear
14 Use 7024420 1 Seal, Piston
15 Use 7024420 1 Ring, Wear
16 Use 7024420 1 O-Ring
17 Use 7024420 1 Ring, Back-up
18 Use 7024420 1 O-Ring
19 to 50 Not Used
51 7024420 1 Seal Kit (Includes Items 11-18)

3121208 1200SJP 1350SJP 5-13


SECTION 5 CYLINDER

FIGURE 5-7. STEER CYLINDER ASSEMBLY (SN 0300073367 TO PRESENT)

5A

5A 5

108

1 103

106

102
104
4
105

101

107 2

3
3A

3A

5-14 1200SJP 1350SJP 3121208


SECTION 5 CYLINDER

FIGURE 5-7. STEER CYLINDER ASSEMBLY (SN 0300073367 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684314 Ref STEER CYLINDER (SN 0300073367 TO PRESENT) B

1 0100035 AR Compound, Locking


2 1120094 1 Cap, Cylinder
3 1684275 1 Rod
3A 0961950 2 Bushing
4 1684315 1 Head
5 1684317 1 Barrel
5A 0961949 2 Bushing
6 2902257 1 Seal Kit (Includes Items 101-108)
7 3300465 1 Nut
8 3480278 1 Piston
9 to 100 Not Used
101 Use 2902257 1 Ring, Back-up
102 Use 2902257 1 Ring, Wear
103 Use 2902257 2 Ring, Wear
104 Use 2902257 1 O-Ring
105 Use 2902257 1 O-Ring
106 Use 2902257 1 Wiper
107 Use 2902257 1 Seal, Piston
108 Use 2902257 Seal

3121208 1200SJP 1350SJP 5-15


SECTION 5 CYLINDER

FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY

30

1
2
25
6

23
51

27
29

32
20
31

17
8

19
13

12
15
26
1
2
24 14
30

22
28 5
2

9
1

16
21

11
18
11
4
21
2 28
5
1

5-16 1200SJP 1350SJP 3121208


SECTION 5 CYLINDER

FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref TELESCOPE CYLINDER ASSEMBLIES
1684178 Ref 1200SJP I
1684108 Ref 1350SJP K

1 0100011 AR Compound, Locking


2 0100038 AR Primer, Locking
3 Not Used
4 0630535 3 Capscrew
5 0641608 4 Bolt 3/8in-16NC x 1in
6 0902743 1 Bracket
7 0961903 1 Bushing, Tapered
8 1 Barrel Weldment Options:
1684179 1200SJP
1684109 1350SJP
9 1 Rod Weldment Options:
1200SJP
1684181 Prior to SN 0300034366
1001105016 SN 0300134366 to Present
1350SJP
1684111 Prior to SN 0300134366
1001104923 SN 0300134366 to Present
10 Not Used
11 Use 2902081 2 Ring, Wear
12 Use 2902081 1 Ring, Back-Up
13 Use 2902081 2 Ring, Wear
14 Use 2902081 1 O-Ring
15 Use 2902081 1 O-Ring
16 Use 2902081 2 Ring, Back-Up
17 Use 2902081 1 Wiper, Rod
18 Use 2902081 1 T-Seal
19 Use 2902081 1 Seal, Rod
20 Use 2902081 1 Ring, Retaining
21 2 Pad, Wear Options:
Use 3340963 Prior to SN 0300070248 (was p/n 3340923)
3340963 SN 0300070248 to Present
22 3480268 1 Piston
23 3931448 4 Capscrew 1/4in-20NC x 3in
24 3931608 1 Capscrew 3/8in-16NC x 1in
25 3931840 8 Capscrew 1/2in-13NC x 2-1/2in
26 1 Spacer Options:
1200SJP
4568361 Prior to SN 0300134366
1001105014 SN 0300134366 to Present
1350SJP
4568290 Prior to SN 0300134366
1001104922 SN 0300134366 to Present
27 4641256 1 Valve Assembly
2220884 1 Plug, SAE #5 (with O-Ring)
2220885 1 Plug, SAE #6 (with O-Ring)

3121208 1200SJP 1350SJP 5-17


SECTION 5 CYLINDER

FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
28 4711600 4 Flatwasher 3/8in Narrow
29 4891800 6 Flatwasher 1/2in Hardened
30 2220885 2 Plug, O-Ring
31 1684141 1 Head
32 3790112 2 O-Ring
33 to 50 Not Used
51 2902081 1 Seal Kit (Includes Items 11-20)

5-18 1200SJP 1350SJP 3121208


SECTION 6
HYDRAULIC

3121208 1200SJP 1350SJP 6-1


SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE


PRIOR TO SN 0300100131

14

13
6
6 16
23

17

21

26

25
11
4

29
27

12
3
5

8
12
20
9 2
19

11 7

25
1
1

28
24

13
10

6
30
18

15

17

23
22

6-2 1200SJP 1350SJP 3121208


3121208
10
1 19 31 5
24 1 2
27 4
23
9 2
20
18 6 11 7 11 17
30
6 16
3 3
15
28

21

1200SJP 1350SJP
SN 0300100131 TO PRESENT

22

26
17 6
13
6
14
25 25
23 8 12 13
12

29
SECTION 6 HYDRAULIC

6-3
SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC DIAGRAM - DRIVE
1283457 Ref Hydraulic Diagram for Caterpillar Engine Machines with G
Rexroth Pumps
1283457 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine G
Machines with Rexroth Pumps
1001152971 Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines with A
Rexroth Pumps
2792645 Ref Prior to SN 0300100131 6
2792772 Ref SN 0300100131 to Present 4
1001118859 Ref Hydraulic Diagram for Machines with Sauer Pumps C
2792772 Ref All Machines 4

1 2753685 2 Hose
2 2110808 4 Fitting, Straight
3 2753703 2 Hose
4 2753764 1 Hose
5 2753768 1 Hose
6 2170504 4 Fitting, Tee
7 2170704 1 Fitting, Tee
8 2170804 1 Fitting, Tee
9 2220235 2 Plug
10 2220238 1 Plug
11 2 Hose Options:
2753722 Prior to SN 0300100131
2753541 SN 0300100131 to Present
12 2753545 2 Hose
13 2 Hose Options:
2753720 Prior to SN 0300100131
2753677 SN 0300100131 to Present
14 2753714 1 Hose
15 2753713 1 Hose
16 1 Hose Options:
2753721 Prior to SN 0300100131
2753716 SN 0300100131 to Present
17 2753715 2 Hose
18 1 Hose Options:
2753724 Prior to SN 0300100131
2753552 SN 0300100131 to Present
19 2753752 1 Hose
20 2753582 1 Hose
21 2753756 1 Hose
22 2753747 1 Hose
23 2753757 2 Hose
24 2753748 1 Hose
25 2753759 2 Hose
26 2753760 1 Hose
27 2753749 1 Hose
28 2753761 1 Hose
29 2753750 1 Hose

6-4 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
30 2753762 1 Hose
31 2110812 1 Fitting, Straight (SN 0300100131 to Present)

3121208 1200SJP 1350SJP 6-5


SECTION 6 HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE

1 7 4 7 1

3 5 3

6-6 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC DIAGRAM - OSCILLATING AXLES
1283457 Ref Hydraulic Diagram for Caterpillar Engine Machines with G
Rexroth Pumps
1283457 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine G
Machines with Rexroth Pumps
1001152971 Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines with A
Rexroth Pumps
2792647 Ref All Machines 4
1001118859 Ref Hydraulic Diagram for Machines with Sauer Pumps C
2792647 Ref All Machines 4

1 2110406 2 Fitting, Straight


2 2110604 1 Fitting, Straight
3 2110606 2 Fitting, Straight
4 2170504 1 Fitting, Tee
5 2170506 1 Fitting, Tee
6 2753726 1 Hose
7 2753719 2 Hose
8 2753727 1 Hose
9 2753729 2 Hose
——————————
2902480 1 Kit, Hose (Includes Items 6-9) (SN 0300089069 to
SN 0300096239)

3121208 1200SJP 1350SJP 6-7


SECTION 6 HYDRAULIC

FIGURE 6-3. HYDRAULIC DIAGRAM - STEER

1
1

1
1

8
2

5
7
14

7
13
12
11

9
6

3
4
1

1
10
1

6-8 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

FIGURE 6-3. HYDRAULIC DIAGRAM - STEER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC DIAGRAM - STEER
1283457 Ref Hydraulic Diagram for Caterpillar Engine Machines with G
Rexroth Pumps
1283457 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine G
Machines with Rexroth Pumps
1001152971 Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines with A
Rexroth Pumps
2792773 Ref All Machines 2
1001118859 Ref Hydraulic Diagram for Machines with Sauer Pumps C
2792773 Ref All Machines 2

1 2130606 16 Fitting, Elbow


2 2753732 2 Hose
3 2753733 1 Hose
4 2753728 1 Hose
5 2753734 1 Hose
6 2753735 2 Hose
7 2753736 4 Hose
8 2753737 1 Hose
9 2753738 2 Hose
10 2753739 2 Hose
11 2753753 1 Hose
12 2753742 1 Hose
13 2753754 1 Hose
14 2753743 1 Hose

3121208 1200SJP 1350SJP 6-9


SECTION 6 HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE

19 8 11 1
33 22

6 13 4
27

9
31 26
34

37 3
21

12 4 2

39 23

20
14 10 16
32
36 REXROTH PUMPS 18
50
35 38 25
SAUER PUMPS

35 38 15

24
35 38 38 35 5

42 40
35 MACHINES 41 MACHINES
WITH WITH
REXROTH SAUER
40 PUMPS 52 PUMPS
24 5 41
38
43
38
35 53
24 4
29
6
8
17 7
17 30
7 6
6
6
6 51

7 53
29 28 6 6

6-10 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC DIAGRAM - TURNTABLE
1283457 Ref Hydraulic Diagram for Caterpillar Engine Machines with G
Rexroth Pumps
1283457 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011Engine G
Machines with Rexroth Pumps
1001152971 Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines with A
Rexroth Pumps
2792715 Ref Caterpillar, Deutz BF4M2011 & TD2011Engine (SN 5
03001001310 to SN 0300139323)
1001114620 Ref Caterpillar, Deutz BF4M2011 & TD2011Engine (SN 2
0300139323 to Present)
1001152968 Ref Deutz TCD2.9L4 Engine Machines A
1001118859 Ref Hydraulic Diagram with Sauer Pumps (SN 0300139323 to C
Present)
1001118869 Ref All Machines 4

1 2110404 AR Fitting, Straight


2 2110608 1 Fitting, Straight
3 2110610 2 Fitting, Straight
4 2110810 AR Fitting, Straight
5 1 Fitting Options:
2110812 Fitting, Straight (Rexroth Pumps)
2130812 Fitting, Elbow (Sauer Pumps)
6 2111010 5 Fitting, Straight
7 2111012 AR Fitting, Straight
8 2111212 AR Fitting, Straight
9 2111616 1 Fitting, Straight
10 2113232 1 Fitting, Straight
11 2130606 1 Fitting, Elbow
12 2130808 1 Fitting, Elbow
13 2131010 1 Fitting, Elbow
14 2150808 1 Fitting, Elbow
15 2220478 1 Flange Kit
16 1 Flange Kit Options:
2220737 Flange Kit (Rexroth Pumps)
1001110604 Flange Kit (Sauer Pumps)
17 2221117 4 Flange Kit (Rexroth Pumps)
18 1 Hose Options:
2753622 Hose (Rexroth Pumps)
1001118932 Hose (Sauer Pumps)
19 2753718 1 Hose
20 2753730 1 Hose
21 2753731 2 Hose
22 2753734 1 Hose
23 2753758 1 Hose
24 2753746 AR Hose
25 1 Hose Options:
2753741 Hose (Rexroth Pumps)
1001118934 Hose (Sauer Pumps)
26 2753744 1 Hose

3121208 1200SJP 1350SJP 6-11


SECTION 6 HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
27 2753766 1 Hose
28 2753769 2 Hose (Rexroth Pumps)
29 2753708 1 Hose
30 2753770 2 Hose (Rexroth Pumps)
31 2753765 1 Hose
32 2753771 1 Hose
33 2753772 1 Hose
34 2753774 1 Hose
35 1 Hose Options:
2753775 Caterpillar Engine Machines with Rexroth Pumps
2753775 Deutz BF4M2011 & TD2011 Engine Machines with Rexroth
Pumps
1001152966 Deutz TCD2.9L4 Engine Machines with Rexroth Pumps
1001119817 Machines with Sauer Pumps
36 1 Hose Options:
2753776 Hose (Rexroth Pumps)
1001118935 Hose (Sauer Pumps)
37 1 Fitting, Elbow Options:
2131212 Fitting, Elbow (Rexroth Pumps)
2131612 Fitting, Elbow (Sauer Pumps)
38 1 Hose Options:
2753773 Hose (Rexroth Pumps)
1001119138 Hose (Sauer Pumps)
39 2112020 1 Fitting, Straight
40 1 Fitting, Straight Options:
2170308 Fitting, Straight (Prior to SN 0300139323)
2221084 Fitting, Tee (SN 0300139323 to Present)
41 2170908 1 Fitting, Cap
42 2110812 1 Fitting, Straight (Sauer Pumps)
43 2112016 1 Fitting, Straight (Sauer Pumps)
44 2130404 1 Fitting, Elbow (Sauer Pumps)
45 to 49 Not Used
50 2130810 1 Fitting, Elbow (Sauer Pumps)
51 2111016 4 Fitting, Straight (Sauer Pumps)
52 1001118933 1 Hose (Sauer Pumps)
53 1001119468 4 Hose (Sauer Pumps)

6-12 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 6-13


SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - BOOM


PRIOR TO SN 0300119707

18

15
14
2
17

6
3
7

5
4
4

8
4

11

1
1

10
1

22
12

20
21

16
13

6-14 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

SN 0300119707 TO PRESENT

18

15
14
17

6
3
7

5
4

11

8
4

1
1

11
10
9
1

12

22

23
24
20

25

26
21

16
13

3121208 1200SJP 1350SJP 6-15


SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - BOOM


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC DIAGRAMS - BOOM OPTIONS:
1283457 Ref Hydraulic Diagram for Caterpillar Engine Machines with G
Rexroth Pumps
1283457 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011Engine G
Machines with Rexroth Pumps
1001152971 Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines with A
Rexroth Pumps
Ref 1200SJP
2792625 Ref Prior to SN 0300119707 (with 2-Port Design Rotators) 5
1001098025 Ref SN 0300119707 to Present (with 3-Port Design Rotators) 3
Ref 1350SJP
2792626 Ref Prior to SN 0300119707 (with 2-Port Design Rotators) 5
1001098026 Ref SN 0300119707 to Present (with 3-Port Design Rotators) 3
1001118859 Ref Hydraulic Diagram (Sauer Pumps) C
Ref 1200SJP
2792625 Ref Prior to SN 0300119707 (with 2-Port Design Rotators) 5
1001098025 Ref SN 0300119707 to Present (with 3-Port Design Rotators) 3
Ref 1350SJP
2792626 Ref Prior to SN 0300119707 (with 2-Port Design Rotators) 5
1001098026 Ref SN 0300119707 to Present (with 3-Port Design Rotators) 3

1 2110404 3 Fitting, Straight


2 2110808 1 Fitting, Straight
3 2111010 1 Fitting, Straight
4 2150404 AR Fitting, Elbow
3 Prior to SN 03000119707
5 SN 03000119707 to Present
5 2170204 1 Fitting, Elbow
6 2171208 1 Fitting, Elbow
7 2171210 1 Fitting, Elbow
8 2180830 1 Fitting, Orifice
9 2753545 2 Hose
10 2753717 2 Hose
11 2753716 AR Hose
2 Prior to SN 03000119707
3 SN 03000119707 to Present
12 2753552 2 Hose
13 1 Hose Options:
2753810 1200SJP
2753740 1350SJP
14 2753745 1 Hose
15 2753755 1 Hose
16 1 Hose Options:
2753811 1200SJP
2753751 1350SJP
17 2753763 1 Hose
18 2753767 1 Hose
19 Not Used
20 2110612 1 Fitting, Straight (SN 0300092150 to Present)
21 2130612 1 Fitting, Elbow (SN 0300092150 to Present)

6-16 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - BOOM (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
22 2717059 1 Hose (SN 0300092150 to Present)
23 2754288 1 Hose (SN 0300119707 to Present)
24 2170708 1 Fitting, Tee (SN 0300119707 to Present)
25 1001097820 1 Fitting, Straight (SN 0300119707 to Present)
26 2170704 1 Fitting, Tee (SN 0300119707 to Present)
——————————
1 Kit, Hose Options:
SN 0300088388 to SN 0300119707 (Includes Items 13,
14,16 & 17)
2902465 1200SJP
2902466 1350SJP
SN 0300119707 to Present (Includes Items 13, 14, 16,
17)
1001098242 1200SJP
1001098243 1350SJP

3121208 1200SJP 1350SJP 6-17


SECTION 6 HYDRAULIC

FIGURE 6-6. HYDRAULIC DIAGRAM - 7500W GENERATOR (PRIOR TO SN 0300080338)

4 15

12 16

16 17

13 1

11

14

6-18 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

FIGURE 6-6. HYDRAULIC DIAGRAM - 7500W GENERATOR (PRIOR TO SN 0300080338)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2792568 Ref HYDRAULIC DIAGRAM - 7500W GENERATOR 4/C
Ref Note: Machines Built SN 0300080338 to Present Use Belt
Driven Generator Instead of Hydraulic Drive Generator.

1 2110404 2 Fitting, Straight


2 to 3 Not Used
4 2151012 1 Fitting, Elbow
5 Not Used
6 2111216 3 Fitting, Straight
7 Not Used
8 2130810 1 Fitting, Elbow
9 to 10 Not Used
11 2170712 1 Fitting, Tee
12 2753539 1 Hose
13 2753862 1 Hose
14 2753861 1 Hose
15 2753863 1 Hose
16 2753842 2 Hose
17 2753850 1 Hose

3121208 1200SJP 1350SJP 6-19


SECTION 6 HYDRAULIC

FIGURE 6-7. HYDRAULIC DIAGRAM LIST

ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref Note: Diagrams With Asterisk (*) Are Shown In The Preceding
Pages. Information on diagrams not shown is available from
JLG Service/Parts Departments.

Ref Hydraulic Diagram - Boom (1200SJP) Options:


1283308 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (Prior to SN 0300074357)
1283308 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (Prior to SN 0300074357)
1283374 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300074357 to SN 0300100131)
1283374 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300074357 to
SN 0300100131)
1283457* Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300100131 to Present)
1283457* Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011Engine
Machines with Rexroth Pumps (SN 0300100131 to Present)
1001152971* Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines
with Rexroth Pumps
2792561 Ref Prior to SN 0300074357
2792625 Ref SN 0300074357 to SN 0300100131
2792625* Ref SN 0300100131 to SN 0300119707
1001098025* Ref SN 0300119707 to Present
1001118859* Ref Hydraulic Diagram (Sauer Pumps)
1001098025* Ref SN 0300119707 to Present

Ref Hydraulic Diagram - Boom (1350SJP) Options:


1283308 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (Prior to SN 0300074357)
1283308 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (Prior to SN 0300074357)
1283374 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300074357 to SN 0300100131)
1283374 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300074357 to
SN 0300100131)
1283457* Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300100131 to Present)
1283457* Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011Engine
Machines with Rexroth Pumps (SN 0300100131 to Present)
1001152971* Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines
with Rexroth Pumps
2792557 Ref Prior to SN 0300074357
2792626 Ref SN 0300074357 to SN 0300100131
2792626* Ref SN 0300100131 to SN 0300119707
1001098026* Ref SN 0300119707 to Present
1001118859* Ref Hydraulic Diagram (Sauer Pumps)
1001098026* Ref SN 0300119707 to Present

6-20 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref Hydraulic Diagram - Drive Options:
1283308 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (Prior to SN 0300074357)
1283308 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (Prior to SN 0300074357)
1283374 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300074357 to SN 0300100131)
1283374 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300074357 to
SN 0300100131)
1283457* Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300100131 to Present)
1283457* Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300100131 to Present)
1001152971* Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines
with Rexroth Pumps
2792558 Ref Prior to SN 0300074357
2792645 Ref SN 0300074357 to SN 0300100131
2792772* Ref SN 0300100131 to Present
1001118859* Ref Hydraulic Diagram for Machines with Sauer Pumps
2792772* Ref All Machines

Ref Hydraulic Diagram - Oscillating Axle Options:


1283308 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (Prior to SN 0300074357)
1283308 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (Prior to SN 0300074357)
1283374 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300074357 to SN 0300100131)
1283374 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300074357 to SN
0300100131)
1283457* Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300100131 to Present)
1283457* Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300100131 to Present)
1001152971* Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines
with Rexroth Pumps
2792559 Ref Prior to SN 0300074357
2792647 Ref SN 0300074357 to SN 0300100131
2792647* Ref SN 0300100131 to Present
1001118859* Ref Hydraulic Diagram for Machines with Sauer Pumps
(SN 0300100131 to Present)
2792647* Ref All Machines

3121208 1200SJP 1350SJP 6-21


SECTION 6 HYDRAULIC

ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref Hydraulic Diagram - Steer Options:
1283308 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (Prior to SN 0300074357)
1283308 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (Prior to SN 0300074357)
1283374 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300074357 to SN 0300100131)
1283374 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300074357 to SN
0300100131)
1283457* Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300100131 to Present)
1283457* Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300100131 to Present)
1001152971* Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines
with Rexroth Pumps
2792560 Ref Prior to SN 0300074357
2792646 Ref SN 0300074357 to SN 0300100131
2792773* Ref SN 0300100131 to Present
1001118859* Ref Hydraulic Diagram for Machines with Sauer Pumps
(SN 0300100131 to Present)
2792773* Ref All Machines

Ref Hydraulic Diagram - Turntable Options:


1283308 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (Prior to SN 0300074357)
1283308 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (Prior to SN 0300074357)
1283374 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300074357 to SN 0300100131)
1283374 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300074357 to SN
0300100131)
1283457* Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps (SN 0300100131 to Present)
1283457* Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
Machines with Rexroth Pumps (SN 0300100131 to Present)
1001152971* Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines
with Rexroth Pumps
2792561 Ref Prior to SN 0300074357 (1200SJP Only)
2792557* Ref Prior to SN 0300074357 (1350SJP Only)
2792644 Ref SN 0300074357 to SN 0300085709
2792715* Ref SN 0300085709 to SN 0300100131
2792715* Ref SN 0300100131 to SN 0300139323
1001114620* Ref SN 0300139323 to Present (Caterpillar Engines)
1001114620* Ref SN 0300139323 to Present (Deutz BF4M2011 & TD2011
Engines)
1001152968* Ref SN 0300139323 to Present (Deutz TCD2.9L4 Engines)
1001118859* Ref Hydraulic Diagram for Machines with Rexroth Pumps
1001118869* Ref SN 0300139323 to Present with Sauer Pumps

6-22 1200SJP 1350SJP 3121208


SECTION 6 HYDRAULIC

ITEM # PART NUMBER QTY. DESCRIPTION REV.


2792565 Ref Hydraulic Diagram - Welder

Ref Hydraulic Schematic - Oil Cooler Options:


0272080 Ref Deutz Machines with Rexroth Pumps
1001118957 Ref Deutz Machines with Sauer Pumps
1001119859 Ref Caterpillar Machines with Rexroth Pumps

Ref Hydraulic Schematic - Standard Options:


2792527 Ref Prior to SN 0300100131
2792771 Ref SN 0300100131 to SN 0300139323
1001110749 Ref SN 0300139323 to Present

2792568* Ref Hydraulic Diagram - 7500W Generator (Prior to


SN 0300080338)

3121208 1200SJP 1350SJP 6-23


SECTION 6 HYDRAULIC

ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-24 1200SJP 1350SJP 3121208


SECTION 7
ELECTRICAL

3121208 1200SJP 1350SJP 7-1


SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Diagrams not shown are available from the JLG Service
Department.

4933262 Ref CHASSIS ILLUMINATION LIGHTS ELECTRICAL DIAGRAM

1001102417 Ref CLEAR SKY TELEMATICS ELECTRICAL SCHEMATICS

0272066/0272068 Ref COLD WEATHER KIT WITH ETHER WIRING DIAGRAM

Ref GENERATOR ELECTRICAL DIAGRAM


Ref Note: For Module Identification, refer to Revision Log page A.
Ref Without UGM
Ref 2500W Generators
4933215 Ref ANSI Spec (110Volt)
Ref CE Spec
4933215 Ref 110Volt (Prior to SN 0300080338)
4933300 Ref 110Volt (SN 0300080338 to Present)
4933216 Ref 220Volt (Prior to SN 0300129806)
1001100027 Ref 220Volt (SN 0300129806 to Present)
4933216 Ref Australian Spec (220Volt - Prior to SN 0300129806
Only)
Ref 7500W Generators
4933267 Ref Hydraulic Driven Generator (Prior to SN 0300080338)
4933264 Ref Belt Driven Generator (SN 0300080338 to Present)
Ref With UGM
Ref 2500W Generators
1001120381 Ref Caterpillar/Deutz Engine - 110/220Volt - 60Hz
1001120382 Ref Deutz Engine - 110/220Volt - 50Hz
Ref 7500W Generators
1001122528 Ref Caterpillar/Deutz Engine

Ref GROUND CONTROL BOX ELECTRICAL DIAGRAM


Ref Note: For Module Identification, refer to Revision Log page A.
Ref Without UGM
4933268 Ref Prior to SN 0300087579
4933340 Ref SN 0300087579 to SN 0300098920
4933389 Ref SN 0300098920 to Present
1001116206 Ref With UGM

4933253 Ref HEADLIGHT & TAILIGHTS ELECTRICAL DIAGRAM

4933249 Ref PLATFORM FLOODLIGHTS ELECTRICAL DIAGRAM

0272096/0272097 Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM

7-2 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref STANDARD ELECTRICAL SCHEMATIC OPTIONS:
Ref Note: For Module Identification, refer to Revision Log page A.
Ref Without UGM
1870149 Ref Prior to SN 0300087579
Ref Note: SN 0300087532 was built with the EMR2 Deutz
Engine.
1870196 Ref SN 0300087579 to SN 0300098920
Ref Note: SN 0300087765 was built with the Tier II Deutz
Engine.
1870214 Ref SN 0300098920 to Present
1001119860 Ref With UGM

3121208 1200SJP 1350SJP 7-3


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)


(PRIOR TO SN 0300087579)
807B 807D 807B 608 608A
PLATFORM
FLOODLIGHTS 807E
807C

608 203
616
65 PLATFORM
CONTROL
615 VALVE
54 64
50
55 112 203B 51 JIB STOW
110 111 52 SWITCH
608B 49 101 606
203A 807F 608C 606A
607 DUAL CAPACITY
49
807G JIB POSITION
808C 807A 607A SWITCH
106 616
808A 608D 704 TILT SENSOR (LEFT)
(PRIOR TO S/N 0300079305)
11 808B
PLATFORM LEVEL SENSOR
708 616A 704A (LEFT) (S/N 0300079305
106 TO PRESENT)
56 704A TILT SENSOR (RIGHT)
2 64B 109 (PRIOR TO S/N 0300079305)
47 65B PLATFORM LEVEL SENSOR
J7

57 104 2 (RIGHT) (S/N 0300079305


102 615
J1

106 615A 704 TO PRESENT)


802B
107
J5 J6

2 FOOTSWITCH
2 103
J2

708A
2 2 11 46
J8

707A 105
808B PLATFORM
106 2 WORK LIGHTS
62A
107
62 802A
709
63 GENERATOR
SWIVEL SWITCH
709A TRANSPORT
INDIVIDUAL LIMIT
108 WIRES TO
J7 & J3 703 SWITCH
106 202
BROKEN
56 711B CABLE
711C PROXIMITY
SWITCH

PLATFORM 711A
CONTROL STROBE
707 109 DIAGNOSTIC LIGHT
BOX ANALYZER
302
302
307 334 323 338N 711C 325
GROUND 308 335 325
CONTROL 311 338L 338G 338D 338F338Q 339B 203
338E 338P
BOX 501 338A 804
322
340 339 804A
339E
J8

338A
J1

J7
J3 J2

J4

319 203A 203B 202 703


203C 332
320
338K 511 321 807A
333 808A
302 338C
324 302
338A 338 338A 325 325 338J
338G 338B 338H 506
339H 441 507

7-4 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

GENERATOR 802D
RELAY 801F
802C 801B 201
GENERATOR
802E CONTROL BOX 801E 801A
802F OIL 801G 801C
426 801D
ALTERNATOR TEMP OIL ENGINE
SWITCH PRESSURE SPEED
SWITCH SENSOR
713 713
438 HYDRAULIC
PUMPS
438

THROTTLE
ACTUATOR

438
STARTER GLOW
PLUGS GLOW PLUG
GENERATOR START RELAY RELAY

340

702B 702A
BOOM 339D
ANGLE LIFT
SENSOR BOOM CYLINDER
706 (RIGHT) LENGTH PIVOT
SENSOR PIN 339
705 ANALYZER
706A CONNECTION
612 705A
612 611N
613 613B
604B 605A 612 611M
B.L.A.M.
706 BOOM 613C MODULE
612
ANGLE 611D 611C
SENSOR 612 611P
(LEFT) 613A J2 612
J5
612
706A 605 611A J4 611B
612 612 339C
612
611J J1 J3
603B 605B 612
603 611

611H 611L
612 612
604 604A 611K 603A 611F 339C
612 612 609
612 339B
339
611E
339G MAIN
CONTROL
339C VALVE
340 HEADLIGHTS ALARM

339F 805
806A
806 611G HORN 339A 805A
AUX PUMP
AUX
421 POWER
LIGHTS
RELAY RELAY
FUEL
TAILLIGHTS LEVEL 808A
SENSOR

3121208 1200SJP 1350SJP 7-5


SECTION 7 ELECTRICAL

7-6 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
612
701A
601A
610
601

AXLE
610D AXLE LIMIT
612 LOCKOUT AXLE
SWITCH POWER
VALVE
TRACK
AXLE
LOCKOUT
PRESSURE DIAGNOSTIC
SWITCH CONNECTION
610C TO ANALYZER
SWIVEL 614 612
602A 602B
602D 602L
612
CHASSIS
MODULE 602K
602F 602E 602P
610A 610A 602J
612 601B
STEER 612 602M 612
VALVE 612

602N J2 J5
610B 702C
612 J4
J1 J3

601B
702D 612
602G 602H
612 612 602P

602D AXLE
612 POWER
TRACK

AXLE
LIMIT
SWITCH

601

601A
612
701A
701
STEER
ANGLE
SENSOR

3121208 1200SJP 1350SJP 7-7


SECTION 7 ELECTRICAL
\

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION
LOG PAGE A.

Ref HARNESS COMPONENTS INSTALLATION

Ref PLATFORM CONSOLE BOX COMPONENTS OPTIONS:


0861561 Ref PRIOR TO SN 0300079596 F
0861631 Ref SN 0300079596 TO SN 0300087579 G

1 Not Used
2 0100048 AR Grease, Dielectric
3 to 10 Not Used
11 1060918 7ft/2.14m Cable, Electrical - 18/3
12 to 45 Not Used
46 4460071 1 Connector, Strain Relief
47 4460226 2 Socket, Female
48 Not Used
49 4460428 4 Connector, Strain Relief
50 4460464 1 Pin, Male Deutsch
51 4460470 1 Nut, Terminal
52 4460471 1 Lockwasher, Terminal
53 Not Used
54 4460496 1 Lockwasher, Terminal
55 4460497 1 Nut, Terminal
56 4460708 2 Receptacle, Female - 15 Position
57 4460905 5 Seal, Plug
58 to 61 Not Used
62 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
62A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
63 1 Harness, Platform Box Options (See Items 101-112 for
Breakdown):
4922778 Prior to SN 0300079596
Use 4923448 SN 0300079596 to SN 0300087579 (was p/n 4922945)

Ref PLATFORM BOX HARNESS ASSEMBLY OPTIONS:


4922778 Ref PRIOR TO SN 0300079596 6/F
4922945 Ref SN 0300079596 TO SN 0300087579 4/F

101 4460866 1 Connector - 19 Position


4460464 7 Pin, Male Deutsch 16 Ga
4460508 4 Pin, Male Deutsch 12 Ga
4460943 3 Pin, Male 16 Ga (Gold Plated - Used on 3 Wire Canbus
Cable)
102 4460874 1 Connector - 35 Position (Natural)
4460871 29 Socket, Female
103 4460876 1 Connector - 35 Position (Blue)
4460871 34 Socket, Female

7-8 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 4460873 1 Connector - 35 Position (Black)
4460871 26 Socket, Female
105 4460879 1 Connector, Male - 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 AR Connector, Female - 6 Position
4460419 AR Socket, Female
107 4460225 4 Plug, Male - 6 Position
4460226 21 Terminal (16 Gauge)
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 13 Pin, Male
110 4460925 1 Connector - 21 Position
4460929 13 Pin, Male Deutsch 16 Ga
4460466 8 Plug
111 1001121616 1 Connector, Insert - 6 Position (SN 0300079596 to
SN 0300087579)
112 1001121615 1 Connector, Mounting Base (SN 0300079596 to
SN 0300087579)

Ref BOOM CABLES INSTALLATION


0271932 Ref 1200SJP (ANSI & ANSI Export Specs) D
0271950 Ref 1200SJP (Australian & CE Specs) D
0273854 Ref 1200SJP with 7500W Generator (All Specs) A
0271951 Ref 1350SJP (ANSI & ANSI Export Specs) D
0271952 Ref 1350SJP (Australian & CE Specs) D
0273855 Ref 1350SJP with 7500W Generator (All Specs) A

201 AR Cable, Electrical - 10/3


4922759 1 1200SJP (ANSI & ANSI Export Specs) B
4922761 1 1200SJP (Australian & CE Specs) B
Not Required 0 1200SJP with 7500W Generator (All Specs)
4922758 1 1350SJP (ANSI & ANSI Export Specs) A
4922760 1 1350SJP (Australian & CE Specs) A
Not Required 0 1350SJP with 7500W Generator (All Specs)
202 1 Cable, Electrical - 18/3
4922763 1200SJP (46ft/13.8m Length) B
4922762 1350SJP (50ft/15.3m Length) B
203 1 Harness Assembly - Boom (12/4 -18/8) Options:
4922672 1200SJP 2/B
4922673 1350SJP 2/B
1060896 AR Cable, Electrical - 12/4&18/8
142ft/43.3m 1200SJP
157ft/48m 1350SJP
2820118 8in/18cm Heat Shrink
203A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 8 Seal, Plug

3121208 1200SJP 1350SJP 7-9


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
203B 4460473 2 Clamp. Cable
203C 4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
204 1 Harness, Generator (8/5) Options (with 7500W Generator
Only - Not Shown):
4922796 1200SJP
4922795 1350SJP

Ref GROUND CONTROL BOX COMPONENTS

301 Not Used


302 0100048 AR Grease, Dielectric
303 to 306 Not Used
307 1670829 1 Bezel
308 1705308 1 Decal - Light Panel
309 to 310 Not Used
311 2760105 1 Housing, Light
312 to 318 Not Used
319 4460426 1 Connector, Strain Relief
320 4460470 1 Nut, Terminal
321 4460471 1 Washer, Terminal
322 4460526 1 Connector, Strain Relief
323 4460874 1 Connector, White - 35 Position
324 4460875 1 Connector, Gray - 35 Position
325 4460905 4 Plug, Connector
326 to 331 Not Used
332 4460473 1 Clamp, Cable
333 4460865 1 Connector - 19 Position
334 4460892 2 Connector, Bussbar - 6 Position
335 4460914 2 Base, Terminal
336 to 337 Not Used
338 4922789 1 Ground Control Box Harness Assembly Options: 3/E
3990001 2 Diode - 3 Amp (Not Shown - Located at Power Down Relay)
338A 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female
338B 4460876 1 Connector, Blue - 35 Position
4460871 29 Socket, Female
338C 4460866 1 Connector - 19 Position
4460464 10 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
338D 4460878 1 Plug, Male - 4 Position
4460887 3 Terminal (12 Gauge)
338E 4120035 9 Base, Light
4460634 10 Terminal (16 Gauge)
4460635 8 Terminal (12 Gauge)
338F 4460873 1 Connector, Black - 35 Position
4460871 9 Socket, Female
338G 4460871 12 Socket, Female

7-10 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
338H 4460225 1 Plug, Male - 6 Position
4460227 6 Pin, Male
338J 4460965 1 Plug, Male - 3 Position (Blue Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
338K 2400066 1 Fuseholder with Cover
2400065 1 Fuse
338L 4460894 2 Plug, Male - 6 Position
4460465 1 Socket, Female 16-18GA
4460942 2 Socket, Female 14GA
338M 4922485 1 Harness, Analyzer 3/D
338N 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
338P 4460871 4 Socket, Female
338Q 4460966 1 Plug, Male - 3 Position (Green Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
339 4922787 1 Valve Harness Assembly 4/F
339A 4460320 1 Plug, Male - 2 Position
4460267 2 Pin, Male
339B 4460965 3 Plug, Male - 3 Position
4460944 9 Socket, Female
4922099 19.8ft/6m Cable, Electrical 18/3
339C 4460880 11 DIN Connector
339D 4460836 1 Plug, Male - 12 Position
4460466 4 Plug, Socket
4460465 3 Socket, Female
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
339E 4460424 1 Connector, Female - 2 Position
4460268 2 Socket, Female
339F 4460843 1 Plug, Male - 2 Position
4460842 2 Socket, Female
339G 4460894 1 Plug, Male - 6 Position
4460465 3 Socket, Female
4460942 3 Socket, Female 14-16 GA
339H 4460942 3 Socket, Female 14-16 GA
4460465 2 Socket, Female
4460871 17 Socket, Female
4460464 1 Pin, Male
340 4922704 1 Harness, Engine Options (See Items 401-441 for Breakdown)
341 4933268 1 Ground Control Wiring Diagram (See Items 501-511 for
Breakdown)

3121208 1200SJP 1350SJP 7-11


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
4922704 Ref ENGINE HARNESS ASSEMBLY 6/F

401 to 420 Not Used


421 4460899 1 Connector, Female - 6 Position
4460465 4 Socket, Female
4460464 1 Plug, Seal
422 to 425 Not Used
426 4460890 1 Connector, Female - 2 Position
4460889 2 Terminal
427 to 437 Not Used
438 4460880 5 DIN Connector without Diode
439 to 440 Not Used
441 4460887 1 Terminal, Molex
4460871 13 Socket, Female
4460508 1 Terminal, Deutsch

4933268 Ref GROUND CONTROL BOX WIRING DIAGRAM 2/F

501 2920129 9 Bulb, Light


502 to 505 Not Used
506 4460226 6 Socket, Female
507 4460224 1 Connector, Female - 6 Position
508 to 510 Not Used
511 4460945 1 Connector, Female - 3 Way

0272445 Ref WIRING HARNESSES INSTALLATION 5/E

601 4922718 4 Axle Power Track Harness Assembly B


601A 4460539 1 Per Assy Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 3 Per Assy Socket, Female
601B 4460932 1 Per Assy Connector, Female - 4 Position
4460943 4 Per Assy Pin, Male
602 4922696 1 Chassis Harness Assembly 3/D
602A 4460894 1 Plug, Male - 6 Position
4460465 6 Socket, Female
4460892 1 Connector, Bussbar - 6 Position
602B 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
602C 4460894 1 Plug, Male - 6 Position (Not Shown)
4460465 6 Socket, Female
4460892 1 Connector, Bussbar - 6 Position
602D 4460880 14 DIN Connector
602E 4460930 1 Connector, Gray - 8 Position
4460465 3 Socket, Female
4460466 5 Plug, Terminal
602F 4460836 1 Connector, Black - 12 Position
4460465 6 Socket, Female
4460466 6 Plug, Terminal

7-12 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
602G 4460933 1 Connector, Gray - 12 Position
4460465 8 Socket, Female
4460466 4 Plug, Terminal
602H 4460934 1 Connector, Green - 12 Position
4460944 12 Socket, Female
602J 4460935 1 Connector, Brown - 12 Position
4460465 8 Socket, Female
602K 4922705 1 Analyzer Harness 2/B
602L 4460761 1 Connector, Female
4460227 4 Pin, Male
602M 4460465 4 Socket, Female
602N 4460950 1 Connector, Female - 12 Position
4460464 6 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
602P 4460884 4 Connector, Gray - 4 Position
4460944 16 Socket, Female
603 4922781 1 B.L.A.M. to Boom Angle Sensor Harness (Left Side) 3/B
603A 4460932 1 Connector, Gray - 4 Position
4460943 4 Pin, Male
603B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
604 4922780 1 B.L.A.M. to Boom Angle Sensor Harness (Right Side) 2/B
604A 4460884 1 Connector, Gray - 4 Position
4460944 4 Socket, Female
604B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
605 4922716 1 B.L.A.M. to Boom Length Sensor Harness C
605A 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 3 Socket, Female
605B 4460894 1 Plug, Male - 6 Position
4460944 4 Socket, Female
4460466 2 Plug, Sealing
606 4922784 1 Jib Stow Switch Harness B
606A 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
607 4922785 1 Dual Capacity Jib Position Switch Harness B
607A 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608 4922777 1 Platform Valve Harness 1/C
608A 4460880 9 DIN Connector
608B 4460926 1 Connector - 21 Position
4460928 13 Socket, Female
4460466 8 Plug, Hole
608C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male

3121208 1200SJP 1350SJP 7-13


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
608D 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
609 4460945 2 Connector, Female - 3 Way
610 4922767 1 Lockout Valve Harness 2/C
610A 4460465 3 Socket, Female
610B 4460464 1 Pin, Male
610C 4460880 2 Connector, DIN
610D 4460449 2 Connector, DIN
611 4922786 1 B.L.A.M. Harness 4/C
611A 4460933 1 Plug, Male - 12 Position (Gray)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 1 Socket, Female
4460942 1 Socket, Female
611B 4460934 1 Plug, Male - 12 Position (Green)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 2 Socket, Female
611C 4460935 1 Plug, Male - 12 Position (Brown)
4460466 5 Plug, Seal
4460465 2 Socket, Female
611D 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460944 2 Socket, Female
4460465 2 Socket, Female
611E 4460836 2 Plug, Male - 12 Position (Black)
4460466 14 Plug, Seal
4460944 5 Socket, Female
4460465 5 Socket, Female
4460837 2 Receptacle, Female - 12 Position Buss Bar
611F 4460884 1 Plug, Male 4 Position (Gray)
4460944 4 Socket, Female
611G 4460894 1 Plug, Male - 6 Position (Gray)
4460465 5 Socket, Female
4460466 1 Plug, Sealing
611H 4460899 1 Connector, Female - 6 Position (Gray)
4460464 3 Pin, Male
4460941 3 Pin, Male (Gold Plated)
611J 4460899 1 Connector, Female - 6 Position (Gray)
4460466 2 Plug, Sealing
4460943 4 Pin, Male (Gold Plated)
611K 4460932 1 Plug, Male - 4 Position (Gray)
4460943 1 Pin, Male
611L 4460966 1 Connector, Female - 3 Position
4460944 3 Socket, Female
611M 4922705 1 Analyzer Harness 2/B
611N 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
611P 4460465 4 Socket, Female

7-14 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
612 0100048 AR Lubricant, Silicone
613 1 Load Sensing Pin Harness Options:
4922826 Prior to SN 0300087310 F
4923256 SN 0300087310 to SN 0300087579 B
613A 4460930 1 Connector, Gray - 8 Position
4460465 4 Socket, Female
4460466 3 Plug, Sealing
613B See Note 1 Filter Module (Prior to SN 0300087310)
(Note: Not Available For Purchase)
613C See Note 1 Connector, Female - 4 Position
(Note: Not Available For Purchase)
See Note 4 Terminal (Note: Not Available For Purchase)
614 4360530 1 Switch, Pressure (Prior to SN 0300072337 Only - See Traction 1/A
Valve Breakdown for Machines SN 0300072337 to
SN 0300087579)
615 1 Right Sensor Harness Options:
4922782 Prior to SN 0300079305 Use Right Tilt Sensor Harness 3/C
(Note: SNs SN 0300076827, SN 0300076839,
SN 0300079842, SN 0300077468, SN 0300077486,
SN 0300077501, SN 0300077634 & SN 0300077472 use p/n
4922947)
4922947 SN 0300079305 to Present use Right Level Sensor Harness E
(Note: SNs SN 0300079360 & SN 0300079469 use
p/n 4922782)
615A 4460871 3 Socket, Female
4460911 1 Plug, Male - 3 Position
4460918 3 Pin, Male
4460912 1 Lock, Wedge - Position
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
See Note 1 Plug, Male - 7 Position (Note: Requires Special Tool for
proper installation - Purchase Complete Harness)
616 1 Left Sensor Harness Options:
4922783 Prior to SN 0300079305 Use Left Tilt Sensor Harness 3/C
(Note: SNs SN 0300076827, SN 0300076839,
SN 0300079842, SN 0300077468, SN 0300077486,
SN 0300077501, SN 0300077634 & SN 0300077472 use p/n
4922948)
4922948 SN 0300079305 to Present use Left Level Sensor Harness E
(Note: SNs SN 0300079360 & SN 0300079469 use
p/n 4922783)
616A 4460871 3 Socket, Female
4460911 1 Plug, Male - 3 Position
4460918 3 Pin, Male
4460912 1 Lock, Wedge - Position
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
See Note 1 Plug, Male - 7 Position (Note: Requires Special Tool for
proper installation - Purchase Complete Harness)

3121208 1200SJP 1350SJP 7-15


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref STANDARD HARNESS COMPONENTS

701 See Note 4 Steer Angle Sensor Harness (Note: Not Available For
Purchase)
4360536 1 Per Assy Plug, Male - 3 Position
4460464 3 Per Assy Pin, Male
702 1660253 1 Coupling Electrical Components
702A See Note 1 Coupling Turntable Harness (Note: Not Available For
Purchase)
702B 4460837 1 Connector, Female - 12 Position
4460466 4 Plug, Socket
4460464 3 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
702C See Note 1 Coupling Frame Harness (Note: Not Available For
Purchase)
702D 4460836 1 Plug, Male - 12 Position
4460465 6 Socket, Female 16-18 GA
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
4460466 1 Plug, Socket
703 See Note 1 Broken Cable Proximity Switch Harness (Note: Part of
Proximity Switch - Purchased New Switch)
704 2 Sensor Harness Options:
Use 1001147479 Tilt Sensor Harness (Prior to SN 0300079596) (was p/n
4360534 & p/n 4360545)
Use 1001147479 Platform Level Sensor (SN 0300079596 to SN 0300087579)
(was p/n 4360534 & p/n 4360545)
704A 4460910 2 Connector, Female - 3 Position
4460917 6 Pin, Male
4460913 1 Lock, Wedge
705 See Note 1 Boom Length Switch Harness (Note: Not Available For
Purchase)
705A 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male
706 Use 1001147479 2 Boom Angle Sensor Harness (was p/n 4360534 & p/n 4360545)
706A 4460910 2 Connector, Female Deutsch - 3 Position
4460917 6 Pin, Male
4460913 1 Lock, Wedge
707 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not
Available For Purchase)
707A 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female
708 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
708A 7022825 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female
709 See Note 1 Speed Control Harness (Note: Not Available For Purchase)
709A 4460224 1 Connector, Female - 6 Position
4460226 5 Socket, Female
710 Not Used

7-16 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
711 0272621 1 Control System Analyzer Installation A
2901443 1 Analyzer/Cable Kit 1
711A 1600244 1 Analyzer
711B 1060633 1 Cable, Analyzer 1/B
711C 4460321 2 Plug, Male
70003407 2 Shell, Back
4460226 8 Socket, Female
712 Not Used
713 See Note AR Deutz Harness Components (Note: Not Available For
Purchase)
7020488 2 Connector, Switch

Ref OPTIONAL HARNESS COMPONENTS

801 AC to Platform Receptacle Components Options:


0271953 Ref 110V GFI Receptacle (ANSI Spec) 1/A
0271954 Ref 220V GFI Receptacle (ANSI Spec) 1/A
0271955 Ref 220V GFI Receptacle (ANSI Export, Australian & CE Specs) 1/C
801A 1 Box, Switch Options:
0860038 ANSI Spec
See Note ANSI Export, Australian & CE Specs (Note: Not
Available - Purchase Locally)
801B 1320146 1 Clamp, Hose
801C 1 Gasket, Cover Options:
3960422 ANSI Spec
See Note ANSI Export, Australian & CE Specs (Note: Not
Available - Purchase Locally)
801D 1 Shield, Cover Options:
4060700 ANSI Spec 110V GFI
4060092 ANSI Spec 220V GFI
See Note ANSI Export, Australian & CE Specs (Note: Not
Available - Purchase Locally)
801E 1 Connector, Strain Relief Options:
4460051 ANSI Spec
See Note ANSI Export, Australian & CE Specs (Note: Not
Available - Purchase Locally)
801F 1 Plug, Male Options:
4460205 ANSI Spec 110V GFI
4460709 ANSI Spec 220V GFI
See Note ANSI Export, Australian & CE Specs (Note: Not
Available - Purchase Locally)
801G 1 Receptacle Options:
4460346 ANSI Spec 110V GFI
4460125 ANSI Spec 220V GFI
See Note ANSI Export, Australian & CE Specs (Note: Not
Available - Purchase Locally)

3121208 1200SJP 1350SJP 7-17


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
802 AR 2500W Generator Electrical Components
4933215 Ref 110Volt (Prior to SN 0300079611) 1/B
4933300 Ref 110Volt (SN 0300079611 to SN 0300087579) 2/B
4933216 Ref 220Volt 1/A
3990010 1 Diode - 6 Amp (Not Shown) (110 V Prior to
SN 0300079611 & All 220V)
802A 4922641 1 Harness - On/Off Switch
802B 4460226 2 Socket, Female
802C 1 Powermite Control Box to Relay Harness Options:
4922482 110V Prior to SN 0300079611 3/C
4922970 110V SN 0300079611 to SN 0300087579 1/B
4922482 220V Prior to SN 0300079611 3/C
4460374 AR Plug, Sealed
4460375 AR Terminal
802D 4460027 1 Receptacle, Twist Lock (110V Only)
802E 4460961 1 Connector, Female - 4 Position (110V SN 0300079611 to
SN 0300087579 Only)
4460705 4 Pin, Male
802F 4460321 1 Connector, Male - 4 Position (110V SN 0300079611 to
SN 0300087579 Only)
4460906 4 Socket, Female
803 Not Used
804 0272507 1 Strobe Light Harness (Includes Strobe Light) B
804A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
805 0257887 1 Alarm Harness (Includes Alarm)
0140032 1 Alarm
2820035 6in/15cm Loom
4460424 1 Plug
4460268 2 Socket, Female
805A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female
806 4922738 1 Headlight & Taillight & Chassis Illumination Lights Harness
806A 4460374 1 Plug, Sealed
807 See Note 1 Floodlights Harness Components (Note: Not Available -
Purchase Locally)
807A 1 Harness Options (Aux Relay to Console Box):
1001099718 1200SJP (was p/n 1060708)
1001099719 1300SJP (was p/n 1060708)
807B 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
807C 4922764 1 Floodlight Harness (Lights to Switch)
807D 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
807E 1060977 1 Cord, 2 Wire Coiled (Console Box Relay to Switch)
807F 4360232 1 Breaker, Circuit
807G 4460425 1 Connector, Strain Relief

7-18 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN


0300087579) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
808 See Note 1 Work Lights Harness Components (Note: Not Available -
Purchase Locally)
808A 1 Harness, Electric 10/3 (Aux Relay to Console Box)
4922834 1200SJP
4922833 1350SJP
4921757 AR Fusible Link
808B See Note 2 Work Light Harness (Supplied with Work Light) (Note: Not
Available For Purchase)
808C 4460426 1 Connector, Strain Relief

Ref TOOLS (NOT SHOWN)


7002821 1 Crimper (For Wire to Pin/Socket Connections)
7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
7002828 1 Stripper, Wire
1001137005 1 Cable Kit, Software

3121208 1200SJP 1350SJP 7-19


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)


(SN 0300087579 TO PRESENT)
807B 807D 807B 608 608A
PLATFORM 612
FLOODLIGHTS 807E
807C

608 203
PLATFORM
616 CONTROL
VALVE
615
54 50
55 203B JIB STOW
PLATFORM 112 51 SWITCH
CONTROL 110 111 612 52
BOX 608B 49 101 606
807F 608C 606A
203A 612 607 DUAL CAPACITY
49 JIB POSITION
807G 607A SWITCH
808C 807A 612
106 616 608D
808A
11 802A
708 616A 809B 809A
704A 704 809C 809B
106 612 809E 809D
56 809F 809G
2 64B 109
47 65B
57 104 2 810A 810B
J7

615
102 615A 810D
J1

106 802B 7500W


107 2 GENERATOR
J5 J6

2 103 PLATFORM
J2

708A BOX
2 2 810E
J8

707A 105 807A 810C


106 808A
2 811A
62A 810F
107
709 62
63
FOOTSWITCH
709A INDIVIDUAL 11 46
108 WIRES TO GENERATOR
106 J7 & J3 SWITCH
56 PLATFORM 802A
109 WORK LIGHTS
808B TRANSPORT
707 202 LIMIT
SWITCH

TELEMATICS DIAGNOSTIC GATEWAY 813A


CONTROLLER PLUG CONTROLLER
813K 813E 813F BROKEN
813B 813C
813H 302 CABLE
302 325
334 323 203 PROXIMITY
813J
813P 335 325 338F 339B SWITCH
814 338L 338G 338D 338P
813D
322
813L 813M 813N 813G 813F 340 339
813S 703
J8

338A
J1

813R
J7

307
308
311
J3 J2

338E
501
J4

203A
319 203C 203B 202 703
813T 320 612
511
321 DIAGNOSTIC
338K 338J 338C ANALYZER
302 513 338M 711C 711A
GROUND 324 302 711C 711B
CONTROL 338A 338 338A 325 325
338Q 338B 338H 506
BOX 339H 441 507

7-20 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

812F 812E 812D 801A


801G 801C
801D
201 812G
7500W 201
812B 801B
812C GENERATOR
CONTROL BOX
801F 812A 201 809H 801E 809J
809I
801F
801H 811B
OR 802C
7500W
811C GENERATOR 7500W
2500W 204 RELAYS SKYPOWER 807A
801J 802F 802E GENERATOR GENERATOR 808A
RELAY 811A
811A

STARTER ENGINE
340 HARNESS
(DEUTZ)
AIR FILTER CHARGE
PRESSURE ENGINE CONTROL PRESSURE
802G SWITCH (DEUTZ EMR2)
710A
443 HYDRAULIC
THROTTLE OIL 710A PUMPS
ACTUATOR PRESSURE 433
612
ENGINE OIL
2500W SPEED TEMP
GENERATOR 710 SENSOR SWITCH PRESSURE
SWITCH
612
LIFT 702B
612 702A
710A CYLINDER 339D
PIVOT
BOOM ALTERNATOR PIN
ANGLE 453
SENSOR BOOM 339J
(RIGHT) 612
706 LENGTH ANALYZER 339
SENSOR CONNECTION
807A 705 SWIVEL
611N
808A 706A 705A
811A 612 612 613 611M
613B
605A 612 B.L.A.M.
604B MODULE
611D 611C
706 BOOM 612 611P
613A J2 612
ANGLE 605 612 J5
SENSOR
(LEFT) 611A J4 611B
339C
612 612 612
706A 611J J1 J3
612 605B 612
STROBE 611
LIGHT 603B 603

611H 611L 439


604 604A 611K 603A 611F 612 612 612 339C
612 612 612
804 339M 339K CHASSIS 609
804A POWER 612 339B
339E DISTRIBUTION 611E
339L RELAY 339G MAIN
CONTROL
339C VALVE
340 HEADLIGHTS 339 ALARM 612
339F
612 805
806A HORN
806 611G GLOW 339A 805A
PLUG AUX PUMP
RELAY
713 AUX
424 POWER
LIGHTS
RELAY RELAY
FUEL 807A
TAILLIGHTS LEVEL 808A
SENSOR 811D 811A

3121208 1200SJP 1350SJP 7-21


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
612
701A
601A

601

AXLE
AXLE LIMIT
POWER SWITCH
TRACK

602D
612

TRACTION
602P VALVE
602D
601B 612
612
STEER
VALVE

601B
612
602P
602D
612

602
AXLE 602D
POWER 612
TRACK

AXLE
LIMIT
SWITCH

601

601A
612
701A
701
STEER
ANGLE
SENSOR

7-22 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

3121208 1200SJP 1350SJP 7-23


SECTION 7 ELECTRICAL
\

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION
LOG PAGE A.

Ref HARNESS COMPONENTS INSTALLATION

0861631 Ref PLATFORM CONSOLE BOX COMPONENTS OPTIONS: G

1 Not Used
2 0100048 AR Grease, Dielectric
3 to 10 Not Used
11 1060918 7ft/2.14m Cable, Electrical - 18/3
12 to 45 Not Used
46 4460071 1 Connector, Strain Relief
47 4460226 2 Socket, Female
48 Not Used
49 4460428 4 Connector, Strain Relief
50 4460464 1 Pin, Male Deutsch
51 4460470 1 Nut, Terminal
52 4460471 1 Lockwasher, Terminal
53 Not Used
54 4460496 1 Lockwasher, Terminal
55 4460497 1 Nut, Terminal
56 4460708 2 Receptacle, Female - 15 Position
57 4460905 5 Seal, Plug
58 to 61 Not Used
62 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
62A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
63 1 Harness, Platform Box Options (See Items 101-112 for
Breakdown):
Use 4923448 SN 0300087579 to SN 0300093078 (was p/n 4922945)
4923448 SN 0300093078 to Present

Ref PLATFORM BOX HARNESS ASSEMBLY


4922945 Ref SN 0300087579 to SN 0300093313 F
4923448 Ref SN 0300093313 to Present 3/B

101 4460866 1 Connector - 19 Position


4460464 7 Pin, Male Deutsch 16 Ga
4460508 4 Pin, Male Deutsch 12 Ga
4460943 3 Pin, Male 16 Ga (Gold Plated - Used on 3 Wire Canbus
Cable)
102 4460874 1 Connector - 35 Position (Natural)
4460871 AR Socket, Female
4460905 AR Plug
103 4460876 1 Connector - 35 Position (Blue)
4460871 AR Socket, Female
4460905 AR Plug

7-24 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 4460873 1 Connector - 35 Position (Black)
4460871 AR Socket, Female
4460905 AR Plug
105 4460879 1 Connector, Male - 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 12 Connector, Female - 6 Position
4460419 36 Socket, Female
107 4460225 5 Plug, Male - 6 Position
4460226 21 Terminal (16 Gauge)
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 13 Pin, Male
110 4460925 1 Connector - 21 Position
4460929 13 Pin, Male Deutsch 16 Ga
4460466 8 Plug
111 1001121616 2 Connector, 6 Position
112 1001121615 2 Base, Mounting

Ref BOOM CABLES INSTALLATION


0271932 Ref 1200SJP (ANSI & ANSI Export Specs) D
0271950 Ref 1200SJP (Australian & CE Specs) D
0273854 Ref 1200SJP with 7500W Generator (All Specs) A
0271951 Ref 1350SJP (ANSI & ANSI Export Specs) D
0271952 Ref 1350SJP (Australian & CE Specs) D
0273855 Ref 1350SJP with 7500W Generator (All Specs) A

201 AR Cable, Electrical - 10/3


4922759 1 1200SJP (ANSI & ANSI Export Specs) B
4922761 1 1200SJP (Australian & CE Specs) B
Not Required 0 1200SJP with 7500W Generator (All Specs)
4922758 1 1350SJP (ANSI & ANSI Export Specs) A
4922760 1 1350SJP (Australian & CE Specs) A
Not Required 0 1350SJP with 7500W Generator (All Specs)
202 1 Cable, Electrical - 18/3
4922763 1200SJP (46ft/13.8m Length) B
4922762 1350SJP (50ft/15.3m Length) B
203 1 Harness Assembly - Boom (12/4 -18/8) Options:
4922672 1200SJP 2/B
4922673 1350SJP 2/B
1060896 AR Cable, Electrical - 12/4&18/8
142ft/43.3m 1200SJP
157ft/48m 1350SJP
2820118 8in/18cm Heat Shrink
203A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 8 Seal, Plug

3121208 1200SJP 1350SJP 7-25


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
203B 4460473 2 Clamp. Cable
203C 4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
204 1 Harness, Generator (8/5) Options (with 7500W Generator
Only):
4922796 1200SJP
4922795 1350SJP

Ref GROUND CONTROL BOX COMPONENTS


0861749 Ref Machines with Rexroth Pumps SN 0300087579 to F
SN 0300098642
0861798 Ref Machines with Rexroth Pumps SN 0300098642 to B
SN 0300098920
1810057 Ref Machines with Rexroth Pumps SN 0300098920 to Present G
1001118767 Ref Machines with Sauer Pumps SN 0300098920 to Present B

301 Not Used


302 0100048 AR Grease, Dielectric
303 to 306 Not Used
307 1670829 1 Bezel
308 1705308 1 Decal - Light Panel
309 to 310 Not Used
311 2760105 1 Housing, Light
312 to 318 Not Used
319 4460426 1 Connector, Strain Relief
320 4460470 1 Nut, Terminal
321 4460471 1 Washer, Terminal
322 4460526 1 Connector, Strain Relief
323 4460874 1 Connector, White - 35 Position
324 4460875 1 Connector, Gray - 35 Position
325 4460905 4 Plug, Connector
326 to 333 Not Used
334 4460892 2 Connector, Bussbar - 6 Position
335 4460914 2 Base, Terminal
336 to 337 Not Used
338 1 Ground Control Box Harness Assembly Options:
4923286 SN 0300087579 to SN 0300098920 1/B
4923574 SN 0300098920 to Present B
3990001 2 Diode - 3 Amp (Not Shown - Located at Power Down
Relay)
338A 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female
338B 4460876 1 Connector, Blue - 35 Position
4460871 29 Socket, Female
338C 4460866 1 Connector - 19 Pin
4460464 10 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
338D 4460878 1 Plug, Male - 4 Position
4460887 3 Terminal (12 Gauge)

7-26 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
338E 4120035 10 Base, Light
4460634 10 Terminal (16 Gauge)
4460635 10 Terminal (12 Gauge)
338F 4460873 1 Connector, Black - 35 Position
4460871 15 Socket, Female
338G 4460871 7 Socket, Female
338H 4460225 1 Plug, Male - 6 Position
4460227 6 Pin, Male
338J 4460965 1 Plug, Male - 3 Position (Blue Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
338K 2400066 1 Fuseholder with Cover
2400065 1 Fuse
338L 4460894 2 Plug, Male - 6 Position
4460465 1 Socket, Female 16-18GA
4460942 2 Socket, Female 14GA
338M 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
338N Not Used
338P 4460966 1 Plug, Male - 3 Position (Green Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
338Q 4460871 3 Socket, Female
339 1 Valve Harness Assembly Options:
4923292 SN 0300087579 to SN 0300098642 2/B
4923522 SN 0300098642 to Present 1/D
339A 4460320 1 Plug, Male - 2 Position
4460267 2 Pin, Male
339B 4460965 2 Plug, Male - 3 Position
4460944 6 Socket, Female
4922099 AR Cable, Electrical 18/3
339C 4460880 11 DIN Connector
339D 4460836 1 Plug, Male - 12 Position
4460466 4 Plug, Socket
4460465 3 Socket, Female
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
339E 4460424 1 Connector, Female - 2 Position
4460268 2 Socket, Female
339F 4460843 1 Plug, Male - 2 Position
4460842 2 Socket, Female
339G 4460894 1 Plug, Male - 6 Position
4460465 3 Socket, Female
4460942 3 Socket, Female 14-16 GA
339H 4460942 3 Socket, Female 14-16 GA
4460465 2 Socket, Female
4460871 17 Socket, Female
4460464 1 Pin, Male

3121208 1200SJP 1350SJP 7-27


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
339J 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male
4922099 AR Cable, Electrical 18/3
339K 3740080 1 Relay, Sealed (SN 0300098642 to Present Only)
4460374 1 Plug, Sealed (SN 0300098642 to Present Only)
4460375 5 Terminal, Female (SN 0300098642 to Present Only)
339L 2400066 1 Fuseholder w/Leads (SN 0300098642 to Present Only)
2400065 1 Fuse, 30A (SN 0300098642 to Present Only)
339M 4460019 1 Terminal, Ring (SN 0300098642 to Present Only)
340 1 Harness, Engine (See Items 401-453 for Breakdown)
4923273 Machines with Rexroth Pumps SN 0300087579 to
SN 0300093352
4923376 Machines with Rexroth Pumps SN 0300093352 to Present
1001119957 Machines with Sauer Pumps
341 1 Ground Control Wiring Diagram Options: (See Items 501-513 for
Breakdown)
4933340 SN 0300087579 to SN 0300098920
4933389 SN 0300098920 to Present

Ref ENGINE HARNESS ASSEMBLY


4923273 Ref Machines with Rexroth Pumps SN 0300087579 to B
SN 0300093352
4923376 Ref Machines with Rexroth Pumps SN 0300093352 to Present E
1001119957 Ref Machines with Sauer Pumps A

401 to 423 Not Used


424 4460899 1 Connector, Female - 6 Position
4460465 1 Socket, Female
4460464 4 Pin, Male
4460466 2 Markers, Terminal
425 to 432 Not Used
433 AR Pump Connector Options:
4460880 4 DIN Connector without Diode (Rexroth Pumps)
4460891 4 Plug, Male - 2 Position (Sauer Pumps)
4460465 8 Socket, Female (Sauer Pumps)
434 to 435 Not Used
436 4460887 1 Terminal, Molex
4460871 7 Socket, Female
4460508 1 Terminal, Deutsch
437 to 438 Not Used
439 4460965 1 Connector, Female - 3 Position
4460944 3 Socket, Female (Gold)
440 to 442 Not Used
443 4461052 1 Connector, Female - 25 Position
4461005 5 Terminal
4461006 5 Seal
4461054 2 Seal, Terminal
4461060 2 Terminal (Tin)
4461053 1 Cover, Plug

7-28 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
443 (cont’d) 4461008 18 Plug, Hole
444 to 452 Not Used
453 4460539 1 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 3 Socket, Female (Gold)

Ref GROUND CONTROL BOX WIRING DIAGRAM


4933340 Ref SN 0300087579 to SN 0300098920 1/C
4933389 Ref SN 0300098920 to Present 1/C

501 2920129 10 Bulb, Light


502 to 505 Not Used
506 4460226 6 Socket, Female
507 4460224 1 Connector, Female - 6 Position
508 to 510 Not Used
511 4460945 1 Connector, Female - 3 Way
512 Not Used
513 2902443 1 Receptacle Kit
4461071 8 Socket, Female
4461072 1 Receptacle
4461073 1 Cap, Dust
4461074 1 Shell, Black

0274660 Ref WIRING HARNESSES INSTALLATION 1/C

601 4922718 4 Axle Power Track Harness Assembly B


601A 4460539 1 Per Assy Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 3 Per Assy Socket, Female
601B 4460932 1 Per Assy Connector, Female - 4 Position
4460943 4 Per Assy Pin, Male
602 4922696 1 Chassis Harness Assembly 3/D
602A 4460894 1 Plug, Male - 6 Position
4460465 6 Socket, Female
4460892 1 Connector, Bussbar - 6 Position
602B 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
602C 4460894 1 Plug, Male - 6 Position (Not Shown)
4460465 6 Socket, Female
4460892 1 Connector, Bussbar - 6 Position
602D 4460880 14 DIN Connector
602E 4460930 1 Connector, Gray - 8 Position
4460465 3 Socket, Female
4460466 5 Plug, Terminal
602F 4460836 1 Connector, Black - 12 Position
4460465 6 Socket, Female
4460466 6 Plug, Terminal
602G 4460933 1 Connector, Gray - 12 Position
4460465 8 Socket, Female
4460466 4 Plug, Terminal

3121208 1200SJP 1350SJP 7-29


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
602H 4460934 1 Connector, Green - 12 Position
4460944 12 Socket, Female
602J 4460935 1 Connector, Brown - 12 Position
4460465 8 Socket, Female
602K 4922705 1 Analyzer Harness 2/B
602L 4460761 1 Connector, Female
4460227 4 Pin, Male
602M 4460465 4 Socket, Female
602N 4460950 1 Connector, Female - 12 Position
4460464 6 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
602P 4460884 4 Connector, Gray - 4 Position
4460944 16 Socket, Female
603 4922781 1 B.L.A.M. to Boom Angle Sensor Harness (Left Side) 3/B
603A 4460932 1 Connector, Gray - 4 Position
4460943 4 Pin, Male
603B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
604 4922780 1 B.L.A.M. to Boom Angle Sensor Harness (Right Side) 2/B
604A 4460884 1 Connector, Gray - 4 Position
4460944 4 Socket, Female
604B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
605 4922716 1 B.L.A.M. to Boom Length Sensor Harness C
605A 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 3 Socket, Female
605B 4460894 1 Plug, Male - 6 Position
4460944 4 Socket, Female
4460466 2 Plug, Sealing
606 4922784 1 Jib Stow Switch Harness B
606A 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
607 4922785 1 Dual Capacity Jib Position Switch Harness B
607A 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608 4922777 1 Platform Valve Harness 1/C
608A 4460880 9 DIN Connector
608B 4460926 1 Connector - 21 Position
4460928 13 Socket, Female
4460466 8 Plug, Hole
608C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608D 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
609 4460945 1 Connector, Female - 3 Way

7-30 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
610 4922767 1 Lockout Valve Harness 2/C
610A 4460465 3 Socket, Female
610B 4460464 1 Pin, Male
610C 4460880 2 Connector, DIN
610D 4460449 2 Connector, DIN
611 4922786 1 B.L.A.M. Harness 4/C
611A 4460933 1 Plug, Male - 12 Position (Gray)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 1 Socket, Female
4460942 1 Socket, Female
611B 4460934 1 Plug, Male - 12 Position (Green)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 2 Socket, Female
611C 4460935 1 Plug, Male - 12 Position (Brown)
4460466 5 Plug, Seal
4460465 2 Socket, Female
611D 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460944 2 Socket, Female
4460465 2 Socket, Female
611E 4460836 2 Plug, Male - 12 Position (Black)
4460466 14 Plug, Seal
4460944 5 Socket, Female
4460465 5 Socket, Female
4460837 2 Receptacle, Female - 12 Position Buss Bar
611F 4460884 1 Plug, Male 4 Position (Gray)
4460944 4 Socket, Female
611G 4460894 1 Plug, Male - 6 Position (Gray)
4460465 5 Socket, Female
4460466 1 Plug, Sealing
611H 4460899 1 Connector, Female - 6 Position (Gray)
4460464 3 Pin, Male
4460941 3 Pin, Male (Gold Plated)
611J 4460899 1 Connector, Female - 6 Position (Gray)
4460466 2 Plug, Sealing
4460943 4 Pin, Male (Gold Plated)
611K 4460932 1 Plug, Male - 4 Position (Gray)
4460943 1 Pin, Male
611L 4460966 1 Connector, Female - 3 Position
4460944 3 Socket, Female
611M 4922705 1 Analyzer Harness 2/B
611N 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
611P 4460465 4 Socket, Female
612 0100048 AR Lubricant, Silicone

3121208 1200SJP 1350SJP 7-31


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
613 4923256 1 Load Sensing Pin Harness B
613A 4460930 1 Connector, Gray - 8 Position
4460465 4 Socket, Female
4460466 3 Plug, Sealing
613B See Note 1 Connector, Female - 4 Position (Note: Not Available For
Purchase)
See Note 4 Terminal (Note: Not Available For Purchase)
614 See Note 1 Switch, Pressure (Prior to SN 0300100131 Only)
Note: See Traction Valve Breakdown for Usage
615 4922947 1 Right Level Sensor, Harness E
615A 4460911 1 Plug, Male - 3 Position
4460918 3 Pin, Male
4460912 1 Lock, Wedge - Position
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
See Note 1 Plug, Male - 7 Position (Note: No Longer Field Serviceable -
Purchase Complete Harness Item 615)
616 4922948 1 Left Level Sensor, Harness E
616A 4460911 1 Plug, Male - 3 Position
4460918 3 Pin, Male
4460912 1 Lock, Wedge - Position
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
See Note 1 Plug, Male - 7 Position (Note: No Longer Field Serviceable -
Purchase Complete Harness Item 616)

Ref STANDARD HARNESS COMPONENTS

701 See Note 4 Steer Angle Sensor Harness (Note: Not Available For
Purchase)
4460536 1 Per Assy Plug, Male - 3 Position
4460464 3 Per Assy Pin, Male
702 1660253 1 Coupling Electrical Components
702A See Note 1 Coupling Turntable Harness (Note: Not Available For
Purchase)
702B 4460837 1 Connector, Female - 12 Position
4460466 4 Plug, Socket
4460464 3 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
702C See Note 1 Coupling Frame Harness (Note: Not Available For
Purchase)
702D 4460836 1 Plug, Male - 12 Position
4460465 6 Socket, Female 16-18 GA
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
4460466 1 Plug, Socket

7-32 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
703 See Note 1 Broken Cable Proximity Switch Harness (Note: Part of
Proximity Switch - Purchase New Switch)
704 2 Platform Level Sensor Harness Options (Includes Sensor):
Use 1001147479 Prior to SN 0300141600 (was p/n 4360534 & p/n 4360545)
Use 1001133329 SN 0300141600 to SN 0300157203 (was p/n 4360545)
1001133329 SN 0300157203 to Present
704A 4460910 2 Connector, Female - 3 Position
4460917 6 Pin, Male
4460913 1 Lock, Wedge
705 See Note 1 Boom Length Switch Harness (Note: Not Available For
Purchase)
705A 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male
706 2 Boom Angle Sensor Harness Options (Includes Sensor):
Use 1001147479 Prior to SN 0300141600 (was p/n 4360534 & p/n 4360545)
Use 1001133329 SN 0300141600 to SN 0300157203 (was p/n 4360545)
1001133329 SN 0300157203 to Present
706A 4460910 2 Connector, Female Deutsch - 3 Position
4460917 6 Pin, Male
4460913 1 Lock, Wedge
707 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not
Available For Purchase)
707A 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female
708 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
708A 7022825 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female
709 See Note 1 Speed Control Harness (Note: Not Available For Purchase)
709A 4460224 1 Connector, Female - 6 Position
4460226 5 Socket, Female
710 7027796 1 Harness, Deutz EMR2 Engine Connector
710A 70001869 1 Engine Harness (Deutz Tier III Engines)
70001872 1 Engine Harness (Deutz Tier IVi Engines)
711 0272621 1 Control System Analyzer Installation A
2901443 1 Analyzer/Cable Kit 1
711A 1600244 1 Analyzer
711B 1060633 1 Cable, Analyzer 1/A
711C 4460321 2 Plug, Male
4460226 8 Socket, Female
712 2902099 1 Battery Cable Kit B
712A 7024580 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal &
Start Relay)
712B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
712C 7024582 1 Cable, Red (Aux Pump Relay to Aux Pump)
712D 7024583 1 Cable, Black (Tray Pivot to Engine Mount) (Not Shown)
712E 7024584 1 Cable, Red (Start Relay to Starter)
713 4923468 1 Harness, Glow Plug (SN 0300093356 to Present)

3121208 1200SJP 1350SJP 7-33


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref OPTIONAL HARNESS COMPONENTS

801 AC to Platform Receptacle Components Options:


0271953 Ref 110V GFI Receptacle (ANSI Spec) D
0271954 Ref 220V GFI Receptacle (ANSI Spec) C
0271955 Ref 110V (No Plug or Receptacle - ANSI Export & Australian C
Specs)
Ref CE Spec Only Options:
Ref 110V
0271955 Ref No Plug or Receptacle C
1001091969 Ref IEC Yellow Receptacle & Plug without 2500W Generator B
1001100326 Ref IEC Yellow Receptacle with 2500W Generator C
Ref 220V
1001091973 Ref CEE 7 Post Ground Receptacle & Plug (2x4 Box) without C
2500W Generator
1001100331 Ref CEE 7 Post Ground Receptacle (2x4 Box) with 2500W C
Generator
1001091974 Ref CEE 7 Side Ground Receptacle & Plug (2x4 Box) without C
2500W Generator
1001100333 Ref CEE 7 Side Ground Receptacle (2x4 Box) with 2500W C
Generator
1001091975 Ref AFSINT 107 Keyed Ground Receptacle & Plug (2x4 Box) C
without 2500W Generator
1001100337 Ref AFSINT 107 Keyed Ground Receptacle (2x4 Box) with C
2500W Generator
1001091970 Ref IEC Blue Receptacle & Plug without 2500W Generator B
1001100327 Ref IEC Blue Receptacle with 2500W Generator C
1001091971 Ref CEE 7 Post Ground Receptacle & Plug (70mm x 70mm B
Box) without 2500W Generator
1001100328 Ref CEE 7 Post Ground Receptacle (70mm x 70mm Box) C
with 2500W Generator
1001091972 Ref CEE 7 Side Ground Receptacle & Plug (70mm x 70mm B
Box) without 2500W Generator
1001100329 Ref CEE 7 Side Ground Receptacle (70mm x 70mm Box) C
with 2500W Generator
801A 1 Box, Switch Options:
0860038 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
0861731 1001091973,1001091974,1001091975,1001100331,
1001100333 & 1001100337 Installations
0861781 1001091969,1001091970,1001100326 & 1001100327
Installations
See Note 1001091971,1001091972,1001100328 & 1001100329
Installations (Note: Was p/n0861782 which is no
longer available. Use p/n 1001141970 CEE 7 Side
Ground Service Kit or p/n 1001141971 CEE 7 Post
Ground Service Kit. Kits includes Box p/n
1001141967 & items 801F-801H.)
1001141967 1001100343,1001100344,1001141970 & 1001141971
Kits

7-34 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
801B 1320146 1 Clamp, Cable (0271953, 0271954 & 0271955
Installations)
801C 1 Gasket, Cover Options:
3960422 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
Not Required 1001091973,1001091974,1001091975,1001091969,
1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
801D 1 Shield, Cover Options:
Use 1001110873 0271953 Installation (was p/n 4060700)
4060092 0271954 Installation
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
See Note 1001091973,1001091974,1001091975,1001091969,
1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
(Note: Cover Shield included with Receptacle.
Purchase Item801G)
801E 1 Connector, Strain Relief Options:
4460051 1 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
1001091973,1001091974,1001091975,1001100331,
1001100333 & 1001100337 Installations
1001101196 1 Adapter
1001101191 1 Strain Relief (was p/n 4460662)
1001091969,1001091970,1001091971,1001091972,
1001100326,1001100327,1001100328 & 1001100329
Installations
1001101197 1 Adapter
1001101191 1 Strain Relief (was p/n 4460968)
801F 1 Plug, Male Options:
4460205 0271953 Installation
4460709 0271954 Installation
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
4461202 1001091973, 1001091971, 1001100328 &
1001100331 Installations & 1001100343 &
1001141971 Kits
4461205 1001091974, 1001091972, 1001100329 &
1001100333 Installations & 1001100344 &
1001141970 Kits
4461249 1001091975 & 1001100337 Installations
4461196 1001091969 & 1001100326 Installations
4461199 1001091970 & 1001100327 Installations
801G 1 Receptacle Options:
4460346 0271953 Installation
4460125 0271954 Installation

3121208 1200SJP 1350SJP 7-35


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
801G cont’d See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
4461244 1001091973 & 1001100331 Installations
4461245 1001091974 & 1001100333 Installations
4461246 1001091975 & 1001100337 Installations
4461198 1001091969 & 1001100326 Installations
4461201 1001091970 & 1001100327 Installations
Use 1001100343 1001091971 & 1001100328 Installations (was p/n
4461204)
Use 1001100344 1001091972 & 1001100329 Installations (was p/n
4461207)
1001141968 1001100343 & 1001141971 Kits
1001141969 1001100344 & 1001141970 Kits
801H 1 Plug, Female Options (CE Machines with 2500W
Generator Only):
4461203 1001100328 & 1001100331 Installations &
1001100343 & 1001141971 Kits
4461206 1001100329 & 1001100333 Installations &
1001100344 & 1001141970 Kits
4461250 1001100337 Installation
4461197 1001100326 Installation
4461200 1001100327 Installation
801I Not Used
801J 1060908 10ft/3.1m Cable, Electrical - 12/3 (CE Machines with 2500W
Generator Only)
802 AR 2500W Generator Electrical Components
4933300 Ref 110Volt 2/B
4933216 Ref 220Volt (Prior to SN 0300129806) 1/A
1001100027 Ref 110/220Volt (SN 0300129806 to Present) E
3990010 1 Diode - 6 Amp (Not Shown) (220V Only) (Prior to
SN 0300129806)
802A 4922641 1 Harness - On/Off Switch
802B 4460226 2 Socket, Female
802C 1 Powermite Control Box to Relay Harness Options:
4922970 110V 1/B
4922482 220V (Prior to SN 0300129806) 3/C
4922970 220V (SN 0300129806 to Present) 1/B
4460374 AR Plug, Sealed
4460375 AR Terminal
802D Not Used
802E 4460961 1 Connector, Female - 4 Position (110V Only)
4460705 4 Pin, Male
802F 4460321 1 Connector, Male - 4 Position (110V Only)
4460906 4 Socket, Female
802G 7020193 1 Harness, Generator Power
803 Not Used
804 0272507 1 Strobe Light Harness (Includes Strobe Light) B
804A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male

7-36 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
805 0257887 1 Alarm Harness (Includes Alarm)
0140032 1 Alarm
2820035 6in/15cm Loom
4460424 1 Plug
4460268 2 Socket, Female
805A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female
806 4922738 1 Headlight & Taillight & Chassis Illumination Lights Harness
806A 4460374 1 Plug, Sealed
807 See Note 1 Floodlights Harness Components (Note: Not Available For
Purchase)
807A 1 Harness Options (Aux Relay to Console Box):
1001099718 1200SJP (was p/n 1060708)
1001099719 1300SJP (was p/n 1060708)
807B 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
807C 4922764 1 Floodlight Harness (Lights to Switch)
807D 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
807E 1060977 1 Cord, 2 Wire Coiled (Console Box Relay to Switch)
807F 4360232 1 Breaker, Circuit
807G 4460425 1 Connector, Strain Relief
808 See Note 1 Work Lights Harness Components: (Note: Not Available For
Purchase)
808A 1 Harness, Electric 10/3 (Aux Relay to Console Box)
4922834 1200SJP
4922833 1350SJP
4921757 AR Fusible Link
808B See Note 2 Work Light Harness (Supplied with Work Light) (Note: Not
Available For Purchase)
808C 4460426 1 Connector, Strain Relief
809 Ref 7500W SkyPower Generator Installations
0273455 Ref 60Hz H
0273456 Ref 50Hz F
809A 1 Receptacle, Female Twist-Lock Options:
4460958 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809B 2 Gasket Options:
3960422 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809C 1 Cover, Receptacle Options:
Use 1001110873 60Hz Spec (was p/n 4060700)
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809D 1 Cover, Receptacle Options:
Use 1001110872 60Hz Spec (was p/n 4061043)
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809E 1 Receptacle Options:
4460346 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)

3121208 1200SJP 1350SJP 7-37


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
809F 1 Connector, Strain Relief Options:
4460051 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809G 1 Connector, Strain Relief Options:
4460071 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809H 4922972 1 Harness, Generator
809I See Note 1 Plug, Male - 6 Position (Note: Not Available - Pur-
chase Locally)
See Note 6 Socket, Female (Note: Not Available - Purchase
Locally)
809J 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
810 Ref 7500W SkyPower Generator Junction Box Components
0861542 Ref 60Hz Spec C
0861567 Ref 50Hz Specs B
810A 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
810B 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
810C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
810D 4460425 2 Connector, Strain Relief
810E AR Component Options:
4460426 2 Connector, Strain Relief (60Hz Spec Only)
4460426 1 Connector, Strain Relief (50Hz Spec Only)
3520189 1 Plug (50Hz Spec Only)
810F 1671092 1 Cover (60Hz Spec Only)
4460963 1 Connector (60Hz Spec Only)
811 4933264 Ref 7500W Generator Electrical Diagram Components C
811A 4922757 1 Generator Harness 3/C
811B 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
811C 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
811D 2400060 1 Fuseholder
2400064 1 Fuse - 5 Amp
811E 4922641 1 Switch Harness
811F 4460226 2 Socket, Female
812 Ref AC Breaker Box Installation (CE Spec)
1001095976 Ref Without Generator & With 110V/50Hz Generator C
1001109556 Ref With 220V/50Hz Generator A
812A 1320146 AR Clamp, Cable
812B 1001094915 1 Bracket, Circuit Breaker Box
812C 1 Box Kit, Circuit Breaker Options:
1001109654 Box Kit Without Generator & With 110V/50Hz Generator
(was p/n 1001096070)

7-38 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
812C cont’d 1001109648 Box Kit With 220V/50Hz Generator
AR Breaker, Circuit Options:
Breaker for Machines with 1 Circuit Breaker:
See Note Breaker for Machines without Generator & With
110V/50Hz Generator
Ref (Note: For Service purchase (1) p/n
1001109475 & (1) p/n 1001109482.)
See Note Breaker for Machines with 220V/50Hz Generator
Ref (Note: For Service purchase (1) p/n
1001109477 & (1) p/n 1001109482.)
Breaker for Machines with 2 Circuit Breakers:
1 Breaker for Machines without Latch & Bracket
1001109475 Breaker for Machines without Generator &
with 110V/50Hz Generator (16 Amp)
1001109477 Breaker for Machines with 220V/50Hz
Generator (10 Amp)
1001109482 1 Breaker for Machines with Latch & Bracket
0861880 1 Box, Breaker
4460956 1 Barrier, Terminal Block End
4460957 1 Block, Terminal
812D 1001101191 1 Connector, Strain Relief
812E 1001097150 Connector, Strain Relief
812F 1060908 12ft/3.6m Cable, Electrical 12/3
812G 0903484 1 Bracket, AC Receptacle
813 1001100468 1 ClearSky Telematics Harness (Standard on Machines G
SN 0300139299 to Present delivered in North America. Optional
on all other machines.)
813A Use 1001100468 1 Harness, Telematics Gateway Controller
813B 4460909 1 Plug, Male - 12 Position (Black)
Not Available 1 Socket
4460916 11 Plug, Seal
4460915 1 Wedge Lock
813C 4460908 1 Plug, Male - 12 Position (Gray)
See Note 6 Socket (Note: Not Available For Purchase)
4460916 6 Plug, Seal
4460915 1 Wedge Lock
813D 4460892 2 Connector, Bussbar (Includes Wedge Lock)
4460894 2 Plug, Male - 6 Position (Includes Wedge Lock)
4460465 4 Socket
4460916 8 Plug, Seal
See Note 1 Wedge Lock (Included with P/Ns 4460892 & 4460894)
(Note: Not Available For Purchase)
813E 77363243 2 Receptacle, Female - 3 Position
4460943 4 Pin
77363245 1 Wedge Lock
813F 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 6 Socket
77363244 2 Wedge Lock

3121208 1200SJP 1350SJP 7-39


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
813G 4460945 2 Bulkhead, 3 Way Female
See Note 2 Plug, Male - 3 Position with 120 ohm Resistor (Note: Not
Available For Purchase)
See Note 1 Wedge Lock (Note: Not Available For Purchase)
813H Use 1001100468 1 Harness, Telematics Diagnostic
813J 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 6 Socket
77363244 2 Wedge Lock
813K 1001112612 1 Connector, Diagnostic
4460943 2 Pin
4460464 2 Pin
4460466 2 Plug, Seal
1001106736 1 Cap, Dust
813L 4460897 1 Plug, Male - 2 Position (Includes Wedge Lock & Seal)
4460464 2 Pin
See Note 1 Wedge Lock (Note: Not Available For Purchase)
813M Use 1001100468 1 Harness, Telematics Controller
813N 4460539 1 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 3 Socket
See Note 1 Wedge Lock (Note: Not Available For Purchase)
813P 70020808 1 Plug, Male - 23 Position
4460871 5 Socket
4460905 18 Plug, Seal
813R Use 1001100468 1 Harness, Telematics Fuse
813S 4460891 1 Connector, Female - 2 Position (Includes Wedge Lock &
Seal)
4460465 2 Socket
See Note 1 Wedge Lock (Note: Not Available For Purchase)
813T 2400060 2 Fuseholder with Cover
2400064 2 Fuse 5 Amp
814 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No
other parts available)

Ref TOOLS (NOT SHOWN)

7002821 1 Crimper (For Wire to Pin/Socket Connections)


7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
7002828 1 Stripper, Wire
1001137005 1 Cable Kit, Software

7-40 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 7-41


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM)


807B 807D 807B 608 608A
PLATFORM 612
FLOODLIGHTS 807E
807C

608 203
616 PLATFORM
CONTROL
VALVE
615
50
51 203B 47 JIB STOW
110 612 48 SWITCH
PLATFORM 608B 606A 606
CONTROL 111 101 608C 612
203A 807F DUAL CAPACITY
BOX JIB POSITION
46
807G 607A SWITCH
808C 608D 607
106 616 612
704
4A 808B PLATFORM LEVEL
616A 704A SENSOR (LEFT)
708 612
106 807A
4C 704A
1 52 808A 612 807A
53 PLATFORM LEVEL 808A
109 SENSOR (RIGHT)
104 811A
J7

1 615
J1

106 102 615A 704


802B
107
J5 J6

811E FOOTSWITCH
1
J2

708A 1 4
103 4A 4B
1
J8

707A 1
105 PLATFORM
106 808B
WORK LIGHTS
107
709 58 802A
59 811D GENERATOR
SWITCH
709A TRANSPORT
INDIVIDUAL LIMIT
108 WIRES TO
J7 & J3 703 SWITCH
106 202
BROKEN
52 CABLE
109 PROXIMITY
SWITCH
707
STROBE
LIGHT
TELEMATICS 813D
CONTROLLER DIAGNOSTIC
PLUG
301 301 337H
328 326
330 329 203 804A
813 329 341C 337E 337M
337K 337N 804B
813C 341D 337C 508 325
814 335D
336C 335 815B
813A 337F
813B 336 815 815A
336G
337D
J8

501
J1

J12 J7

337F
J2

322 203B
J3 J4 612 202 703
339 813 DIAGNOSTIC
337J 340 203A
342 203C 713B ANALYZER
341B 323 713C 713A
301 813E 324 337L
GROUND 327 506 713C
CONTROL 329 329 335E 337B
337A 507
BOX 337F 337 337N 509 341A 341F 341 337G 341E
336E

7-42 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.


812F 812E 812D 801A
801G 801C
801D
201 812G
7500W 201
812B 801B
812C 201 GENERATOR
CONTROL BOX
801F 812A 809H 801E 809J
2500W 809I
802D GENERATOR
OR 801F RELAY
801H 811B
802C
802C 811A
801J 7500W
811C SKYPOWER 807A
802F 802E 204 GENERATOR 808A
802C
811A

335C
802G 335 305B 305
ENGINE CONTROL (REXROTH
(DEUTZ EMR2) 335B PUMPS ONLY)
2500W 443 306 424
GENERATOR 305
710A 335F
809B 809A GLOW 305A
809C 809B PLUG (REXROTH PUMPS)
809E 809D RELAY 716 335C
809F 809G 458 (SAUER PUMPS)
612
CAT 710 OR 711A
810A 810B 15AMP
810D ENGINE 453 TO 711 712A
HYDRAULIC
FUEL PUMP 459 FUSE CAT ENGINE PUMPS
RELAY
712B
712C
TO 712
DEUTZ
810E ENGINE 702B
7500W 613B 336F 612
810C GENERATOR LIFT CYLINDER 612 ANALYZER
PIVOT PIN CONNECTION
810F PLATFORM 335
BOX 611N
613 702A
611M
706
BOOM B.L.A.M.
ANGLE BOOM LENGTH MODULE
706A SENSOR
612 (RIGHT) 705 SENSOR 611D 611C
612 611P
604B 705A 613A J2 336
BOOM 612 612 J5 612 SWIVEL
ANGLE
SENSOR 605A 611A J4 611B
706 (LEFT) 612 612
611J J1 J3
706A 605B 612
612 605 611
603 336D
603B 612
336D
611L 612
611H 612
604 604A 611K 603A 611F 612
612 612 609
CHASSIS 612
336L 336K POWER
336 336C
DISTRIBUTION 611E 336A
RELAY 336J

335 HEADLIGHTS
336H 611G
612 336B 717A ALARM
806A 717 MAIN
806 CONTROL
336D VALVE
AUX PUMP 612
TO 335A AUX
FUEL HORN
PUMP LIGHTS POWER
RELAY RELAY 807A
FUEL 808D 808A
TAILLIGHTS LEVEL 802C
SENSOR 811A
335C

3121208 1200SJP 1350SJP 7-43


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
612
701A
601A
601

AXLE
AXLE LIMIT
POWER SWITCH
TRACK

602D
612

602P TRACTION VALVE


602D
601B 612
612
STEER
VALVE

601B
612
602P
602D
612

602
AXLE 602D
POWER 612
TRACK
AXLE
LIMIT
SWITCH

CATERPILLAR ENGINE
715A BATTERY CABLE CONNECTIONS

601 AUX PUMP +

601A GLOW PLUG


STARTER SOLENOID
612
701A
AUX
701 POWER 715A 715A
STEER RELAY 715C
ANGLE ENGINE ENGINE TRAY
BLOCK 715D KEEPER PIN 715B
SENSOR 715B BOLT

7-44 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
701A
612
601A
610 601

AXLE
610D AXLE LIMIT
612 LOCKOUT AXLE
SWITCH POWER
VALVE
TRACK
AXLE
LOCKOUT
PRESSURE DIAGNOSTIC
SWITCH 610C CONNECTION
612 TO ANALYZER
SWIVEL
602A 602B
602D 602L
612
CHASSIS
MODULE 602K
602P
602F 602E
STEER 610A 610A 602J 601B
VALVE 612 612 602M 612
612

612
J2 J5
602N 702C J4
610B
J1 J3

702D 601B
602G 602H 612
612 612
602P

602
602D AXLE
612 POWER
TRACK
AXLE
LIMIT
SWITCH

DEUTZ ENGINE
BATTERY CABLE CONNECTIONS
601

+
AUX PUMP 714C 601A
714B 612
714A 714B 701A
701
STARTER
START RELAY AUX STEER
POWER ANGLE
RELAY SENSOR
714E 714A

3121208 1200SJP 1350SJP 7-45


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION
LOG PAGE A.

Ref HARNESS COMPONENTS INSTALLATION

Ref PLATFORM CONSOLE BOX COMPONENTS


Use 1001146161 Ref SN 0300079596 to SN 0300171349 (was p/n 0861631) L
1001146161 Ref SN 0300171349 to Present B

1 0100048 AR Grease, Dielectric


2 to 3 Not Used
4 AR Footswitch Components:
4A 1060918 7ft/2.14m Cable, Electrical - 18/3
4B 4460071 1 Connector, Strain Relief
4C 4460226 2 Socket, Female
4460464 1 Pin, Male
5 to 45 Not Used
46 4460428 4 Connector, Strain Relief
47 4460470 1 Nut, Terminal
48 4460471 1 Lockwasher, Terminal
49 Not Used
50 4460496 1 Lockwasher, Terminal
51 4460497 1 Nut, Terminal
52 4460708 2 Receptacle, Female - 15 Position
53 4460905 5 Seal, Plug
54 to 57 Not Used
58 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
58A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
59 4923448 1 Harness, Platform Box (See Items 101-111 for Breakdown)

4923448 Ref PLATFORM BOX HARNESS ASSEMBLY 3/B

101 4460866 1 Connector - 19 Pin


4460464 7 Pin, Male Deutsch 16 Ga
4460508 4 Pin, Male Deutsch 12 Ga
4460943 3 Pin, Male 16 Ga (Gold Plated)
102 4460874 1 Connector - 35 Position (Natural)
4460871 7 Socket, Female
4460905 4 Plug
103 4460876 1 Connector - 35 Position (Blue)
4460871 32 Socket, Female
4460905 3 Plug
104 4460873 1 Connector - 35 Position (Black)
4460871 34 Socket, Female
4460905 1 Plug
105 4460879 1 Connector, Male - 2 Position
4460887 2 Terminal (12 Gauge)

7-46 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
106 4460418 12 Connector, Female - 6 Position
4460419 36 Socket, Female
107 4460225 5 Plug, Male - 6 Position
4460226 21 Terminal (16 Gauge)
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 14 Pin, Male
110 4460925 1 Connector - 21 Pin
4460929 13 Pin, Male Deutsch 16 Ga
4460466 8 Plug
111 1001121616 2 Connector, 6 Position
1001121615 2 Base, Mounting

Ref BOOM CABLES INSTALLATION


0271932 Ref 1200SJP (ANSI & ANSI Export Specs) D
0271950 Ref 1200SJP (Australian & CE Specs) D
0273854 Ref 1200SJP with 7500W Generator (All Specs) A
0271951 Ref 1350SJP (ANSI & ANSI Export Specs) D
0271952 Ref 1350SJP (Australian & CE Specs) D
0273855 Ref 1350SJP with 7500W Generator (All Specs) A

201 AR Cable, Electrical - 10/3


4922759 1 1200SJP (ANSI & ANSI Export Specs) B
4922761 1 1200SJP (Australian & CE Specs) B
Not Required 0 1200SJP with 7500W Generator (All Specs)
4922758 1 1350SJP (ANSI & ANSI Export Specs) A
4922760 1 1350SJP (Australian & CE Specs) A
Not Required 0 1350SJP with 7500W Generator (All Specs)
202 1 Cable, Electrical - 18/3
4922763 1200SJP (46ft/13.8m Length) B
4922762 1350SJP (50ft/15.3m Length) B
203 1 Harness Assembly - Boom (12/4 -18/8) Options:
4922672 1200SJP 2/B
4922673 1350SJP 2/B
1060896 AR Cable, Electrical - 12/4&18/8
142ft/43.3m 1200SJP
157ft/48m 1350SJP
2820118 8in/18cm Heat Shrink
203A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 8 Seal, Plug
203B 4460473 2 Clamp. Cable
203C 4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
204 1 Harness, Generator (8/5) Options (with 7500W Generator
Only):
4922796 1200SJP
4922795 1350SJP

3121208 1200SJP 1350SJP 7-47


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref GROUND CONTROL BOX COMPONENTS

301 0100048 AR Grease, Dielectric


302 to 304 Not Used
305 1001119456 2 Harness, Pump Adapter (Machines with Rexroth Pumps Only) B
(P/N 1001119456 Includes 2 Adapter Harnesses. Total of qty 4
required)
305A 4460880 4 DIN Connector (1 per Harness)
305B 4460897 4 Connector, Female - 2 Position
4460464 8 Pin, Male
306 1001119470 1 Harness, Deutz Engine (See Items 401-459 for Breakdown)
307 to 321 Not Used
322 4460426 1 Connector, Strain Relief
323 4460470 1 Nut, Terminal
324 4460471 1 Washer, Terminal
325 4460526 1 Connector, Strain Relief
326 4460874 1 Connector, White - 35 Position
327 4460875 1 Connector, Gray - 35 Position
328 4460892 2 Bar, Buss
329 4460905 4 Plug, Connector
330 4460914 2 Base, Terminal
331 to 334 Not Used
335 1001119372 1 Harness, Ground Control to Engine C
335A 4460899 1 Receptacle, Female - 6 Position
4460464 4 Pin, Male
4460466 2 Plug, Seal
335B 4460899 1 Receptacle, Female - 6 Position
4460464 AR Pin, Male
4460944 2 Socket, Female (Prior to SN 0300170698)
4460466 1 Plug, Seal (Prior to SN 0300170698)
4460943 1 Socket, Female (SN 0300170698 to Present)
335C 4460891 5 Plug, Male - 2 Position
4460465 10 Socket, Female
335D 4460871 AR Socket, Female
335E 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
335F 4460931 1 Receptacle, Female - 8 Position
4460464 AR Pin, Male
4460466 1 Plug, Seal
336 1001116369 1 Valve Harness Assembly 1/D
336A 1 Connector Options:
Prior to SN 0300143169
4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male
SN 0300143169 to Present
4460965 1 Plug, Male - 3 Position
4460944 3 Socket, Female
336B 4460320 1 Plug, Male - 2 Position
4460267 2 Pin, Male

7-48 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
336C 4460965 2 Plug, Male - 3 Position
4460944 6 Socket, Female
336D 4460880 11 DIN Connector
336E 4460871 16 Socket, Female
336F 4460836 1 Plug, Male - 12 Position
4460466 4 Plug, Socket
4460465 3 Socket, Female
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA
336G 4460424 1 Connector, Female - 2 Position
4460268 2 Socket, Female
336H 4460843 1 Plug, Male - 2 Position
4460842 2 Socket, Female
336J 4460894 1 Plug, Male - 6 Position
4460465 3 Socket, Female
4460942 3 Socket, Female 14-16 GA
336K 3740080 1 Relay, Sealed
4460374 1 Plug, Sealed
4460375 5 Terminal, Female
336L 2400066 1 Fuseholder w/Leads
2400065 1 Fuse, 30A
337 1001120180 1 Ground Control Box Harness Assembly A
3990001 2 Diode - 3 Amp (Not Shown - Located at Power Down Relay)
337A 4460876 1 Connector, Blue - 35 Position
4460871 29 Socket, Female
337B 4460866 1 Connector - 19 Pin
4460464 10 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
337C 4460878 1 Plug, Male - 4 Position
4460887 3 Terminal (12 Gauge)
337D 4120035 10 Base, Light
4460634 10 Terminal (16 Gauge)
4460635 10 Terminal (12 Gauge)
337E 4460873 1 Connector, Black - 35 Position
4460871 16 Socket, Female
337F 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female
337G 4460225 1 Plug, Male - 6 Position
4460227 6 Pin, Male
337H 4460965 1 Plug, Male - 3 Position (Blue Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
337J 2400066 1 Fuseholder with Cover
2400065 1 Fuse 30 Amp
337K 4460894 2 Plug, Male - 6 Position
4460465 1 Socket, Female 16-18GA
4460942 2 Socket, Female 14GA
337L 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male

3121208 1200SJP 1350SJP 7-49


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
337M 4460966 1 Plug, Male - 3 Position (Green Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
337N 4460871 9 Socket, Female
338 1001116206 1 Ground Control Wiring Diagram (Not Shown) (See Items 501-
509 for Breakdown)
339 4460496 1 Lockwasher, Terminal
340 4460497 1 Nut, Terminal
341 1001120337 1 Harness, ClearSky Ready A
341A 2400060 2 Fuseholder with Cover
2400064 2 Fuse 5Amp
341B 1001112612 1 Receptacle, Female - 9 Position
4460464 6 Pin, Male
4460466 3 Plug, Sealing
341C 1001113961 1 Plug, Male - 8 Position
4460871 3 Socket, Female
4460905 5 Plug, Sealing
341D 4460465 1 Socket, Female
341E 4460539 1 Plug, Male - 3 Position
4460871 3 Pin, Male
341F 4460933 1 Plug, Male - 12 Position
4460465 9 Socket, Female
4460466 3 Plug, Sealing
4460898 1 Connector, Female Bussbar - 9 Position
342 1001106736 1 Cap, Dust

1001119470 Ref DEUTZ ENGINE HARNESS ASSEMBLY B

401 to 423 Not Used


424 4460894 1 Connector, Female - 6 Position
4460465 2 Socket, Female
4460944 3 Socket, Female
4460466 1 Plug, Seal
425 to 442 Not Used
443 4461052 1 Connector, Female - 25 Position
4461005 5 Terminal
4461006 5 Seal
4461054 2 Seal, Terminal
4461060 2 Terminal (Tin)
4461053 1 Cover, Plug
4461008 18 Plug, Hole
444 to 452 Not Used
453 4461095 1 Plug, Male - 3 Position
4460944 3 Socket, Female
4461070 1 Receptacle, Female with Resistor - 3 Position
454 to 457 Not Used
458 4460930 1 Connector, Female - 8 Position
4460465 2 Socket, Female
4460466 6 Plug, Seal

7-50 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
459 2902443 1 Receptacle Kit
4461071 8 Socket, Female
4461072 1 Receptacle
4461073 1 Cap, Dust
4461074 1 Shell, Black

1001116206 Ref GROUND CONTROL BOX WIRING DIAGRAM C

501 2920129 10 Bulb, Light


502 to 505 Not Used
506 4460226 6 Socket, Female
507 4460224 1 Connector, Female - 6 Position
508 4460945 1 Connector, Female - 3 Way
509 4460872 1 Plug, Male - 14 Position
4460871 AR Socket, Female
4460905 AR Plug, Sealing

0274660 Ref WIRING HARNESSES INSTALLATION 1/D

601 4922718 4 Axle Power Track Harness Assembly B


601A 4460539 1 Per Assy Plug, Male - 3 Position
4460944 3 Per Assy Socket, Female
601B 4460932 1 Per Assy Connector, Female - 4 Position
4460943 4 Per Assy Pin, Male
602 4922696 1 Chassis Harness Assembly 3/D
602A 4460894 1 Plug, Male - 6 Position
4460465 6 Socket, Female
4460892 1 Bar, Buss - 6 Position
602B 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
602C 4460894 1 Plug, Male - 6 Position (Not Shown)
4460465 6 Socket, Female
4460892 1 Bar, Buss - 6 Position
602D 4460880 14 DIN Connector
602E 4460930 1 Connector, Gray - 8 Position
4460465 3 Socket, Female
4460466 5 Plug, Terminal
602F 4460836 1 Connector, Black - 12 Position
4460465 6 Socket, Female
4460466 6 Plug, Terminal
602G 4460933 1 Connector, Gray - 12 Position
4460465 8 Socket, Female
4460466 4 Plug, Terminal
602H 4460934 1 Connector, Green - 12 Position
4460944 12 Socket, Female
602J 4460935 1 Connector, Brown - 12 Position
4460465 8 Socket, Female
602K 4922705 1 Analyzer Harness 2/B

3121208 1200SJP 1350SJP 7-51


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
602L 4460761 1 Connector, Female
4460227 4 Pin, Male
602M 4460465 4 Socket, Female
602N 4460950 1 Connector, Female - 12 Position
4460464 6 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
602P 4460884 4 Connector, Gray - 4 Position
4460944 16 Socket, Female
603 4922781 1 B.L.A.M. to Boom Angle Sensor Harness (Left Side) 3/B
603A 4460932 1 Connector, Gray - 4 Position
4460943 4 Pin, Male
603B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
604 4922780 1 B.L.A.M. to Boom Angle Sensor Harness (Right Side) 2/B
604A 4460884 1 Connector, Gray - 4 Position
4460944 4 Socket, Female
604B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
605 4922716 1 B.L.A.M. to Boom Length Sensor Harness C
605A 4460539 2 Plug, Male - 3 Position
4460944 3 Socket, Female
605B 4460894 1 Plug, Male - 6 Position
4460944 4 Socket, Female
4460466 2 Plug, Sealing
606 4922784 1 Jib Stow Switch Harness B
606A 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
607 4922785 1 Dual Capacity Jib Position Switch Harness B
607A 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608 4922777 1 Platform Valve Harness 1/C
608A 4460880 9 DIN Connector
608B 4460926 1 Connector - 21 Position
4460928 13 Socket, Female
4460466 8 Plug, Hole
608C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608D 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
609 4460945 1 Connector, Female - 3 Way
610 4922767 1 Lockout Valve Harness 2/C
610A 4460465 3 Socket, Female
610B 4460464 1 Pin, Male
610C 4460880 1 Connector, DIN
610D 4460449 1 Connector, DIN

7-52 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
611 4922786 1 B.L.A.M. Harness 4/C
611A 4460933 1 Plug, Male - 12 Position (Gray)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 1 Socket, Female
4460942 1 Socket, Female
611B 4460934 1 Plug, Male - 12 Position (Green)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 2 Socket, Female
611C 4460935 1 Plug, Male - 12 Position (Brown)
4460466 5 Plug, Seal
4460465 2 Socket, Female
611D 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460944 2 Socket, Female
4460465 2 Socket, Female
611E 4460836 2 Plug, Male - 12 Position (Black)
4460466 14 Plug, Seal
4460944 5 Socket, Female
4460465 5 Socket, Female
4460837 2 Receptacle, Female - 12 Position Buss Bar
611F 4460884 1 Plug, Male 4 Position (Gray)
4460944 4 Socket, Female
611G 4460894 1 Plug, Male - 6 Position (Gray)
4460465 5 Socket, Female
4460466 1 Plug, Sealing
611H 4460899 1 Connector, Female - 6 Position (Gray)
4460464 3 Pin, Male
4460941 3 Pin, Male (Gold Plated)
611J 4460899 1 Connector, Female - 6 Position (Gray)
4460466 2 Plug, Sealing
4460943 4 Pin, Male (Gold Plated)
611K 4460932 1 Plug, Male - 4 Position (Gray)
4460943 1 Pin, Male
611L 4460966 1 Connector, Female - 3 Position
4460944 3 Socket, Female
611M 4922705 1 Analyzer Harness 2/B
611N 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
611P 4460465 4 Socket, Female
612 0100048 AR Lubricant, Silicone
613 4923256 1 Load Sensing Pin Harness B
613A 4460930 1 Connector, Gray - 8 Position
4460465 4 Socket, Female
4460466 3 Plug, Sealing
613B See Note 1 Connector, Female - 4 Position (Note: Not Available For
Purchase)
See Note 4 Terminal (Note: Not Available For Purchase)
614 Not Used

3121208 1200SJP 1350SJP 7-53


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
615 4922947 1 Right Level Sensor, Harness E
615A 4460911 1 Plug, Male - 3 Position
4460918 3 Pin, Male
4460912 1 Lock, Wedge - Position
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
See Note 1 Plug, Male - 7 Position (Note: No Longer Field Serviceable -
Purchase Complete Harness Item 615)
616 4922948 1 Left Level Sensor, Harness E
616A 4460911 1 Plug, Male - 3 Position
4460918 3 Pin, Male
4460912 1 Lock, Wedge - Position
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
See Note 1 Plug, Male - 7 Position (Note: No Longer Field Serviceable -
Purchase Complete Harness Item 616)

Ref STANDARD HARNESS COMPONENTS

701 4360505 4 Steer Angle Sensor Harness


701A 4460536 1 Per Assy Plug, Male - 3 Position
4460464 3 Per Assy Pin, Male
702 1660253 1 Coupling Electrical Components
702A See Note 1 Coupling Turntable Harness (Note: Not Available For
Purchase)
702B 4460837 1 Connector, Female - 12 Position
4460466 4 Plug, Socket
4460464 3 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
702C See Note 1 Coupling Frame Harness (Note: Not Available For
Purchase)
702D 4460836 1 Plug, Male - 12 Position
4460465 6 Socket, Female 16-18 GA
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
4460466 1 Plug, Socket
703 See Note 1 Broken Cable Proximity Switch Harness (Note: Part of
Proximity Switch - Purchase New Switch)
704 2 Platform Level Sensor Harness Options (Includes Sensor):
Use 1001147479 Prior to SN 0300141600 (was p/n 4360534 & p/n 4360545)
Use 1001133329 SN 0300141600 to SN 0300157203 (was p/n 4360545)
1001133329 SN 0300157203 to Present
704A 4460910 2 Connector, Female - 3 Position
4460917 6 Pin, Male
4460913 1 Lock, Wedge
705 See Note 1 Boom Length Switch Harness (Note: Not Available For
Purchase)

7-54 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
705A 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male
706 2 Boom Angle Sensor Harness Options (Includes Sensor):
Use 1001147479 Prior to SN 0300141600 (was p/n 4360534 & p/n 4360545)
Use 1001133329 SN 0300141600 to SN 0300157203 (was p/n 4360545)
1001133329 SN 0300157203 to Present
706A 4460910 2 Connector, Female Deutsch - 3 Position
4460917 6 Pin, Male
4460913 1 Lock, Wedge
707 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not
Available For Purchase)
707A 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female
708 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
708A 7022825 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female
709 See Note 1 Speed Control Harness (Note: Not Available For Purchase)
709A 4460224 1 Connector, Female - 6 Position
4460226 5 Socket, Female
710 7027796 1 Harness, Deutz EMR2 Engine Connector
710A 70001869 1 Engine Harness (Deutz Tier III Engines)
70001872 1 Engine Harness (Deutz Tier IVi Engines)
70004061 1 Deutz Harness to Alternator
70004271 1 Deutz Harness to Starter
711 1001120776 1 Caterpillar Harness Components A
711A See Note 1 Connector, Female - 6 Position (Note: Not Available For
Purchase)
712 1001119995 1 Caterpillar Electric Fuel Pump Harness Components A
712A 4460930 1 Plug, Male - 8 Position
4460944 6 Socket, Female 16-18GA Gold
4460465 2 Socket, Female
712B 1001117024 1 Connector, Metri-Pack 15Amp Fuse
712C 1001117057 1 Connector, Metri-Pack - 4 Position
713 0272621 1 Control System Analyzer Installation A
2901443 1 Analyzer/Cable Kit 1
713A 1600244 1 Analyzer
713B 1060633 1 Cable, Analyzer 1/B
713C 4460321 2 Plug, Male
70003407 2 Shell, Back
4460226 8 Socket, Female
714 2902099 1 Deutz Engine Battery Cable Kit C
714A 7024580 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal &
Start Relay)
714B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
714C 7024582 1 Cable, Red (Aux Pump Relay to Aux Pump)
714D 7024583 1 Cable, Black (Tray Pivot to Engine Mount) (Not Shown)
714E 7024584 1 Cable, Red (Start Relay to Starter)
715 1001120743 1 Caterpillar Engine Battery Cable Kit

3121208 1200SJP 1350SJP 7-55


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
715A 7027034 1 Cable, Red (To Aux Pump Relay, Battery Positive
Terminal, Glow Plug Solenoid & Starter)
715B 7024581 1 Cable, Black (To Aux Pump, Battery Negative
Terminal & Ground at Tray Pivot)
715C 7027035 1 Cable, Red (Aux Pump Relay to Aux Pump)
715D 7027039 1 Cable, Black (Tray Pivot to Engine Block)
716 4923468 1 Harness, Glow Plug
717 0257887 1 Alarm Harness (Includes Alarm)
0140032 1 Alarm
2820035 6in/15cm Loom
4460424 1 Plug
4460268 2 Socket, Female
717A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female

Ref OPTIONAL HARNESS COMPONENTS

801 AC to Platform Receptacle Components Options:


0271953 Ref 110V GFI Receptacle (ANSI Spec) D
0271954 Ref 220V GFI Receptacle (ANSI Spec) C
0271955 Ref 110V (No Plug or Receptacle - ANSI Export & Australian C
Specs)
Ref CE Spec Only Options:
Ref 110V
0271955 Ref No Plug or Receptacle C
1001091969 Ref IEC Yellow Receptacle & Plug without 2500W Generator B
1001100326 Ref IEC Yellow Receptacle with 2500W Generator (was p/n C
1001100326)
Ref 220V
1001091973 Ref CEE 7 Post Ground Receptacle & Plug (2x4 Box) without C
2500W Generator
1001100331 Ref CEE 7 Post Ground Receptacle (2x4 Box) with 2500W C
Generator
1001091974 Ref CEE 7 Side Ground Receptacle & Plug (2x4 Box) without C
2500W Generator
1001100333 Ref CEE 7 Side Ground Receptacle (2x4 Box) with 2500W C
Generator
1001091975 Ref AFSINT 107 Keyed Ground Receptacle & Plug (2x4 Box) C
without 2500W Generator
1001100337 Ref AFSINT 107 Keyed Ground Receptacle (2x4 Box) with C
2500W Generator
1001091970 Ref IEC Blue Receptacle & Plug without 2500W Generator B
1001100327 Ref IEC Blue Receptacle with 2500W Generator C
1001091971 Ref CEE 7 Post Ground Receptacle & Plug (70mm x 70mm B
Box) without 2500W Generator
1001100328 Ref CEE 7 Post Ground Receptacle (70mm x 70mm Box) C
with 2500W Generator
1001091972 Ref CEE 7 Side Ground Receptacle & Plug (70mm x 70mm B
Box) without 2500W Generator
1001100329 Ref CEE 7 Side Ground Receptacle (70mm x 70mm Box) C
with 2500W Generator

7-56 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
801A 1 Box, Switch Options:
0860038 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
0861731 1001091973,1001091974,1001091975,1001100331,
1001100333 & 1001100337 Installations
0861781 1001091969,1001091970,1001100326 & 1001100327
Installations
See Note 1001091971,1001091972,1001100328 & 1001100329
Installations (Note: Was p/n0861782 which is no
longer available. Use p/n 1001141970 CEE 7 Side
Ground Service Kit or p/n 1001141971 CEE 7 Post
Ground Service Kit. Kits includes Box p/n
1001141967 & items 801F-801H.)
1001141967 1001100343,1001100344,1001141970 & 1001141971
Kits
801B 1320146 1 Clamp, Cable (0271953, 0271954 & 0271955
Installations)
801C 1 Gasket, Cover Options:
3960422 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
Not Required 1001091973,1001091974,1001091975,1001091969,
1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
801D 1 Shield, Cover Options:
Use 1001110873 0271953 Installation (was p/n 4060700)
4060092 0271954 Installation
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
Purchase 1001091973,1001091974,1001091975,1001091969,
Receptacle 1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
801E 1 Connector, Strain Relief Options:
4460051 1 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
1001091973,1001091974,1001091975,1001100331,
1001100333 & 1001100337 Installations
1001101196 1 Adapter
1001101191 1 Strain Relief (was p/n 4460662)
1001091969,1001091970,1001091971,1001091972,
1001100326,1001100327,1001100328 & 1001100329
Installations
1001101197 1 Adapter
1001101191 1 Strain Relief (was p/n 4460968)
801F 1 Plug, Male Options:
4460205 0271953 Installation
4460709 0271954 Installation
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)

3121208 1200SJP 1350SJP 7-57


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
801F cont’d 4461202 1001091973, 1001091971, 1001100328 &
1001100331 Installations & 1001100343 &
1001141971 Kits
4461205 1001091974, 1001091972, 1001100329 &
1001100333 Installations & 1001100344 &
1001141970 Kits
4461249 1001091975 & 1001100337 Installations
4461196 1001091969 & 1001100326 Installations
4461199 1001091970 & 1001100327 Installations
801G 1 Receptacle Options:
4460346 0271953 Installation
4460125 0271954 Installation
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
4461244 1001091973 & 1001100331 Installations
1001141968 1001141971 Service Kit
1001141969 1001141970 Service Kit
4461245 1001091974 & 1001100333 Installations
4461246 1001091975 & 1001100337 Installations
4461198 1001091969 & 1001100326 Installations
4461201 1001091970 & 1001100327 Installations
Use 1001100343 1001091971 & 1001100328 Installations (was p/n
4461204)
Use 1001100344 1001091972 & 1001100329 Installations (was p/n
4461207)
1001141968 1001100343 & 1001141971 Kits
1001141969 1001100344 & 1001141970 Kits
801H 1 Plug, Female Options (CE Machines with 2500W
Generator Only):
4461203 1001100328 & 1001100331 Installations &
1001100343 & 1001141971 Kits
4461206 1001100329 & 1001100333 Installations &
1001100344 & 1001141970 Kits
4461250 1001100337 Installation
4461197 1001100326 Installation
4461200 1001100327 Installation
801I Not Used
801J 1060908 10ft/3.1m Cable, Electrical - 12/3 (CE Machines with 2500W
Generator Only)
802 AR Generator Electrical Components
1001120381 Caterpillar/Deutz Engine -110V/220V - 60Hz
1001120382 Deutz Engine - 110V/220V - 50Hz
802A 4922641 1 Harness - On/Off Switch
802B 4460226 2 Socket, Female
802C 1001120378 1 Powermite Control Box to Relay Harness
4460374 1 Plug, Sealed
4460375 4 Terminal
4460465 1 Socket, Female 16-18 GA
802D 4460027 1 Receptacle, Twist Lock (110V Only)
802E 4460961 1 Connector, Female - 4 Position (60Hz Only)
4460705 4 Pin, Male

7-58 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
802F 4460321 1 Connector, Male - 4 Position (60Hz Only)
4460906 4 Socket, Female
802G 7020193 1 Harness, Generator Ground Power
803 Not Used
804 1 Strobe Light Harness (Includes Strobe Light) Options:
0272507 Prior to SN 0300171640 B
2920161 SN 0300171640 to Present B
804A 4460320 1 Connector, Female - 2 Position (Strobe Light - 0272507)
4460267 2 Pin, Male (Strobe Light - 0272507)
804B 4460891 1 Connector, Male - 2 Position (Strobe Light - 2920161)
4460465 2 Socket, Female (Strobe Light - 2920161)
805 Not Used
806 4922738 1 Headlight & Taillight & Chassis Illumination Lights Harness
806A 4460374 1 Plug, Sealed
807 See Note 1 Floodlights Harness Components (Note: Not Available For
Purchase)
807A 1 Harness Options (Aux Relay to Console Box):
1001099718 1200SJP (was p/n 1060708)
1001099719 1300SJP (was p/n 1060708)
807B 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
807C 4922764 1 Floodlight Harness (Lights to Switch)
807D 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
807E 1060977 1 Cord, 2 Wire Coiled (Console Box Relay to Switch)
807F 4360232 1 Breaker, Circuit
807G 4460425 1 Connector, Strain Relief
808 See Note 1 Work Lights Harness Components: (Note: Not Available For
Purchase)
808A 1 Harness, Electric 10/3 (Aux Relay to Console Box)
4922834 1200SJP
4922833 1350SJP
4921757 AR Fusible Link
808B See Note 2 Work Light Harness (Supplied with Work Light) (Note: Not
Available For Purchase)
808C 4460426 1 Connector, Strain Relief
808D 2400066 1 Fuseholder
2400070 AR Fuse 20 Amp
809 Ref 7500W SkyPower Generator Installations
Ref Deutz Engine
1001125427 Ref 60Hz A
1001125428 Ref 50Hz A
Ref Caterpillar Engine
1001117508 Ref 60Hz D
1001121889 Ref 50Hz B
809A 1 Receptacle, Female Twist-Lock Options:
4460958 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)

3121208 1200SJP 1350SJP 7-59


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
809B 2 Gasket Options:
3960422 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809C 1 Cover, Receptacle Options:
1001110873 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809D 1 Cover, Receptacle Options:
1001110872 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809E 1 Receptacle Options:
4460346 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809F 4460051 1 Connector, Strain Relief
809G 4460071 1 Connector, Strain Relief
809H 4922972 1 Harness, Generator
809I See Note 1 Plug, Male - 6 Position (Note: Not Available For
Purchase)
See Note 6 Socket, Female (Note: Not Available For Purchase)
809J 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
810 Ref 7500W SkyPower Generator Junction Box Components
0861542 Ref 60Hz Spec C
0861567 Ref 50Hz Specs B
810A 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
810B 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
810C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
810D 4460425 2 Connector, Strain Relief
810E AR Component Options:
4460426 2 Connector, Strain Relief (60Hz Spec Only)
4460426 1 Connector, Strain Relief (50Hz Spec Only)
3520189 1 Plug (50Hz Spec Only)
810F 1671092 1 Cover (60Hz Spec Only)
4460963 1 Connector (60Hz Spec Only)
811 1001122528 Ref 7500W Generator Electrical Diagram Components B
811A 1001119968 1 Generator Harness A
811B 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
811C 1001117078 1 Connector, Metri-Pack W/5Amp Fuse
811D 4922641 1 Switch Harness
811E 4460226 2 Socket, Female
812 Ref AC Breaker Box Installation (CE Spec)
1001095976 Ref Without Generator & With 110V/50Hz Generator C
1001109556 Ref With 220V/50Hz Generator A
812A 1320146 AR Clamp, Cable
812B 1001094915 1 Bracket, Circuit Breaker Box

7-60 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
812C 1 Box Kit, Circuit Breaker Options:
1001109654 Box Kit Without Generator & With 110V/50Hz Generator
1001109648 Box Kit With 220V/50Hz Generator
AR Breaker, Circuit Options:
Breaker for Machines with 1 Circuit Breaker:
See Note Breaker for Machines without Generator & With
110V/50Hz Generator
Ref (Note: For Service purchase (1) p/n
1001109475 & (1) p/n 1001109482.)
See Note Breaker for Machines with 220V/50Hz Generator
Ref (Note: For Service purchase (1) p/n
1001109477 & (1) p/n 1001109482.)
Breaker for Machines with 2 Circuit Breakers:
1 Breaker for Machines without Latch & Bracket
1001109475 Breaker for Machines without Generator &
with 110V/50Hz Generator (16 Amp)
1001109482 1 Breaker for Machines with Latch & Bracket
0861880 1 Box, Breaker
4460956 1 Barrier, Terminal Block End
4460957 1 Block, Terminal
812D 1001101191 1 Connector, Strain Relief
812E 1001097150 Connector, Strain Relief
812F 1060908 12ft/3.6m Cable, Electrical 12/3
812G 0903484 1 Bracket, AC Receptacle
813 1001111914 1 ClearSky Telematics Harness (Standard on Machines delivered B
in North America. Optional on all other machines.)
813A 70020808 1 Plug, Male - 23 Position
4460871 5 Socket
4460905 18 Plug, Seal
813B 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 6 Socket
77363244 2 Wedge Lock
813C 4460945 1 Bulkhead, 3 Way Female
See Note 2 Plug, Male - 3 Position with 120 ohm Resistor (Note: Not
Available For Purchase)
See Note 1 Wedge Lock (Note: Not Available For Purchase)
813D 1001112612 1 Connector, Diagnostic
4460943 2 Pin
4460464 2 Pin
4460466 2 Plug, Seal
1001106736 1 Cap, Dust
813E 1001112796 1 Connector, Diagnostic
4460944 2 Socket
4460466 2 Plug, Seal
814 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No B
other parts available)
815 1001149818 1 Strobe Light Harness SN 0300171640 to Present) A
815A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male

3121208 1200SJP 1350SJP 7-61


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
815B 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male

Ref TOOLS (NOT SHOWN)

7002821 1 Crimper (For Wire to Pin/Socket Connections)


7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
7002828 1 Stripper, Wire
1001137005 1 Cable Kit, Software

7-62 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 7-63


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM)


807B 807D 807B 608 608A
PLATFORM 612
FLOODLIGHTS 807E
807C

608 203
616 PLATFORM
CONTROL
VALVE
615
50
51 203B 47 JIB STOW
110 612 48 SWITCH
PLATFORM 608B 606A 606
CONTROL 111 101 608C 612
203A 807F DUAL CAPACITY
BOX JIB POSITION
46
807G 607A SWITCH
808C 608D 607
106 616 612
704
4A 808B PLATFORM LEVEL
616A 704A SENSOR (LEFT)
708 612
106 807A
4C 704A
1 52 808A 612 807A
53 PLATFORM LEVEL 808A
109 SENSOR (RIGHT)
104
J7

1 615
J1

106 102 615A 704


811E
107
J5 J6

FOOTSWITCH
1
J2

708A 1 4
103 4A 4B
1
J8

707A 1
105 PLATFORM
106 808B
WORK LIGHTS
107
709 58
811D GENERATOR
59
SWITCH
709A TRANSPORT
INDIVIDUAL LIMIT
108 WIRES TO
J7 & J3 703 SWITCH
106 202
BROKEN
52 CABLE
109 PROXIMITY
SWITCH
707
STROBE
LIGHT
TELEMATICS 813D
CONTROLLER DIAGNOSTIC
PLUG
301 301 337H
328 326
330 329 203 804A
813 329 341C 337E 337M
337K 337N 804B
813C 341D 337C 508 325
814 335D
336C 335 815B
813A 337F
813B 336 815 815A
336G
337D
J8

501
J1

J12 J7

337F
J2

322 203B
J3 J4 612 202 703
339 813 DIAGNOSTIC
337J 340 203A
342 203C 713B ANALYZER
341B 323 713C 713A
301 813E 324 337L
GROUND 327 506 713C
CONTROL 329 329 335E 337B
337A 507
BOX 337F 337 337N 509 341A 341F 341 337G 341E
336E

7-64 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.


809B 801A
809C 801G
801C
809E 801D
809G 7500W 201
801F 801B
GENERATOR
CONTROL BOX
810A 809H 801E 809J
809I
810D
811B
811A
7500W
811C SKYPOWER
810E 7500W 204 GENERATOR
GENERATOR 807A
810C PLATFORM 808A
810F BOX
335
TO FUEL 335B 335C
ENGINE PUMP 305B 305
CONTROL 401M (REXROTH
(DEUTZ TD2.9L4) TO PUMPS ONLY)

401N GLOW
PLUGS 305
WATER IN 335F
FUEL IND. START 401L
TO
ENGINE RELAY 305A
(REXROTH PUMPS)
EIC
335C
(SAUER PUMPS)
612
712B 401R
HYDRAULIC
712 PUMPS

712A POWER
MODULE
401K FUEL RELAY
401C 401C 401P FILTER 711
ALTERNATOR
LIFT CYLINDER 613B ANALYZER
612 702B 335
PIVOT PIN CONNECTION 612
336F
613 611N
706 611M
BOOM B.L.A.M.
ANGLE BOOM LENGTH MODULE 702A
706A SENSOR
612 (RIGHT) 705 SENSOR 611D 611C
612 611P
604B 705A 613A J2
BOOM 612 612 J5 612
ANGLE
SENSOR 605A 611A J4 611B
706 (LEFT) 612 612 336 SWIVEL
611J J1 J3
706A 605B 612
612 605 611
603 336D
603B 612
336D
611L 612
611H 612
604 604A 611K 603A 611F 612
612 612 609
CHASSIS 612
336L 336K POWER
336 336C
DISTRIBUTION 611E 336A
RELAY 336J

335 HEADLIGHTS
336H 611G
612 336B 717A ALARM
806A 717 MAIN
806 CONTROL
336D VALVE
AUX PUMP 612
TO 335A AUX
FUEL HORN
PUMP LIGHTS POWER
RELAY RELAY
FUEL 808D
TAILLIGHTS LEVEL 807A
SENSOR 808A
335C

3121208 1200SJP 1350SJP 7-65


SECTION 7 ELECTRICAL

NOTE: SEE APPLICATION CHART ON PARTS LIST BEFORE ORDERING PARTS.


STEER NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE.
ANGLE
SENSOR
701
701A
601
603A
603

AXLE
AXLE LIMIT
POWER SWITCH
TRACK

601
602D

602P 601
602D
601 TRACTION
603B VALVE
STEER
VALVE

FRONT

601
604C
601
603B

602P 601 601


604D 602D

602
AXLE 601
POWER 602D
TRACK
AXLE
LIMIT
SWITCH

603
603A
601
701A
701
STEER
ANGLE
SENSOR

7-66 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
701A
612
601A
610 601

AXLE
610D AXLE LIMIT
612 LOCKOUT AXLE
SWITCH POWER
VALVE
TRACK
AXLE
LOCKOUT
PRESSURE DIAGNOSTIC
SWITCH 610C CONNECTION
612 TO ANALYZER
SWIVEL
602A 602B
602D 602L
612
CHASSIS
MODULE 602K
602P
602F 602E
STEER 610A 610A 602J 601B
VALVE 612 612 602M 612
612

612
J2 J5
602N 702C J4
610B
J1 J3

702D 601B
602G 602H 612
612 612
602P

602
602D AXLE
612 POWER
TRACK
AXLE
LIMIT
SWITCH

DEUTZ TCD2.9L4 ENGINE


BATTERY CABLE CONNECTIONS
GLOW ENGINE GLOW PLUG AUX
PLUG POWER 714C AUX
715 RELAY POWER RELAY
POWER 601
RELAY
MODULE PUMP
711 601A
714A 714A 714B
150A 612
701A
ENGINE BATTERY
ALTERNATOR STARTER BLOCK 701
714B STEER
ANGLE
BOLT ON TRAY PIVOT SENSOR
714D

3121208 1200SJP 1350SJP 7-67


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref APPLICATION CHART - USE THIS FIGURE FOR:
Ref Deutz TCD2.9L4 Engine Machines with UGM

Ref PLATFORM CONSOLE BOX COMPONENTS

1 0100048 AR Grease, Dielectric


2 to 3 Not Used
4 AR Footswitch Components:
4A 1060918 7ft/2.14m Cable, Electrical - 18/3
4B 4460071 1 Connector, Strain Relief
4C 4460226 2 Socket, Female
4460464 1 Pin, Male
5 to 45 Not Used
46 4460428 4 Connector, Strain Relief
47 4460470 1 Nut, Terminal
48 4460471 1 Lockwasher, Terminal
49 Not Used
50 4460496 1 Lockwasher, Terminal
51 4460497 1 Nut, Terminal
52 4460708 2 Receptacle, Female - 15 Position
53 4460905 5 Seal, Plug
54 to 57 Not Used
58 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
58A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
59 4923448 1 Harness, Platform Box (See Items 101-111 for Breakdown)

4923448 Ref PLATFORM BOX HARNESS ASSEMBLY 3/B

101 4460866 1 Connector - 19 Pin


4460464 7 Pin, Male Deutsch 16 Ga
4460508 4 Pin, Male Deutsch 12 Ga
4460943 3 Pin, Male 16 Ga (Gold Plated)
102 4460874 1 Connector - 35 Position (Natural)
4460871 7 Socket, Female
4460905 4 Plug
103 4460876 1 Connector - 35 Position (Blue)
4460871 32 Socket, Female
4460905 3 Plug
104 4460873 1 Connector - 35 Position (Black)
4460871 34 Socket, Female
4460905 1 Plug
105 4460879 1 Connector, Male - 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 12 Connector, Female - 6 Position
4460419 36 Socket, Female
107 4460225 5 Plug, Male - 6 Position
4460226 21 Terminal (16 Gauge)

7-68 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 14 Pin, Male
110 4460925 1 Connector - 21 Pin
4460929 13 Pin, Male Deutsch 16 Ga
4460466 8 Plug
111 1001121616 2 Connector, 6 Position
1001121615 2 Base, Mounting

Ref BOOM CABLES INSTALLATION


0271932 Ref 1200SJP (ANSI & ANSI Export Specs) D
0271950 Ref 1200SJP (Australian & CE Specs) D
0273854 Ref 1200SJP with 7500W Generator (All Specs) A
0271951 Ref 1350SJP (ANSI & ANSI Export Specs) D
0271952 Ref 1350SJP (Australian & CE Specs) D
0273855 Ref 1350SJP with 7500W Generator (All Specs) A

201 AR Cable, Electrical - 10/3


4922759 1 1200SJP (ANSI & ANSI Export Specs) B
4922761 1 1200SJP (Australian & CE Specs) B
Not Required 0 1200SJP with 7500W Generator (All Specs)
4922758 1 1350SJP (ANSI & ANSI Export Specs) A
4922760 1 1350SJP (Australian & CE Specs) A
Not Required 0 1350SJP with 7500W Generator (All Specs)
202 1 Cable, Electrical - 18/3
4922763 1200SJP (46ft/13.8m Length) B
4922762 1350SJP (50ft/15.3m Length) B
203 1 Harness Assembly - Boom (12/4 -18/8) Options:
4922672 1200SJP 2/B
4922673 1350SJP 2/B
1060896 AR Cable, Electrical - 12/4&18/8
142ft/43.3m 1200SJP
157ft/48m 1350SJP
2820118 8in/18cm Heat Shrink
203A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 8 Seal, Plug
203B 4460473 2 Clamp. Cable
203C 4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
204 1 Harness, Generator (8/5) Options (with 7500W Generator
Only):
4922796 1200SJP
4922795 1350SJP

3121208 1200SJP 1350SJP 7-69


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref GROUND CONTROL BOX COMPONENTS

301 0100048 AR Grease, Dielectric


302 to 304 Not Used
305 1001119456 2 Harness, Pump Adapter (Machines with Rexroth Pumps Only) B
(P/N 1001119456 Includes 2 Adapter Harnesses. Total of qty 4
required)
305A 4460880 4 DIN Connector (1 per Harness)
305B 4460897 4 Connector, Female - 2 Position
4460464 8 Pin, Male
306 to 321 Not Used
322 4460426 1 Connector, Strain Relief
323 4460470 1 Nut, Terminal
324 4460471 1 Washer, Terminal
325 4460526 1 Connector, Strain Relief
326 4460874 1 Connector, White - 35 Position
327 4460875 1 Connector, Gray - 35 Position
328 4460892 2 Bar, Buss
329 4460905 4 Plug, Connector
330 4460914 2 Base, Terminal
331 to 334 Not Used
335 1001119372 1 Harness, Ground Control to Engine C
335A 4460899 1 Receptacle, Female - 6 Position
4460464 4 Pin, Male
4460466 2 Plug, Seal
335B 4460899 1 Receptacle, Female - 6 Position
4460464 AR Pin, Male
4460943 1 Socket, Female
335C 4460891 5 Plug, Male - 2 Position
4460465 10 Socket, Female
335D 4460871 AR Socket, Female
335E 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
335F 4460931 1 Receptacle, Female - 8 Position
4460464 AR Pin, Male
4460466 1 Plug, Seal
336 1001116369 1 Valve Harness Assembly 1/D
336A 4460965 1 Connector - 3 Position
4460944 3 Socket, Female
336B 4460320 1 Plug, Male - 2 Position
4460267 2 Pin, Male
336C 4460965 2 Plug, Male - 3 Position
4460944 6 Socket, Female
336D 4460880 11 DIN Connector
336E 4460871 16 Socket, Female
336F 4460836 1 Plug, Male - 12 Position
4460466 4 Plug, Socket
4460465 3 Socket, Female
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA

7-70 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
336G 4460424 1 Connector, Female - 2 Position
4460268 2 Socket, Female
336H 4460843 1 Plug, Male - 2 Position
4460842 2 Socket, Female
336J 4460894 1 Plug, Male - 6 Position
4460465 3 Socket, Female
4460942 3 Socket, Female 14-16 GA
336K 3740080 1 Relay, Sealed
4460374 1 Plug, Sealed
4460375 5 Terminal, Female
336L 2400066 1 Fuseholder w/Leads
2400065 1 Fuse, 30A
337 1001120180 1 Ground Control Box Harness Assembly A
3990001 2 Diode - 3 Amp (Not Shown - Located at Power Down Relay)
337A 4460876 1 Connector, Blue - 35 Position
4460871 29 Socket, Female
337B 4460866 1 Connector - 19 Pin
4460464 10 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
337C 4460878 1 Plug, Male - 4 Position
4460887 3 Terminal (12 Gauge)
337D 4120035 10 Base, Light
4460634 10 Terminal (16 Gauge)
4460635 10 Terminal (12 Gauge)
337E 4460873 1 Connector, Black - 35 Position
4460871 16 Socket, Female
337F 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female
337G 4460225 1 Plug, Male - 6 Position
4460227 6 Pin, Male
337H 4460965 1 Plug, Male - 3 Position (Blue Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
337J 2400066 1 Fuseholder with Cover
2400065 1 Fuse 30 Amp
337K 4460894 2 Plug, Male - 6 Position
4460465 1 Socket, Female 16-18GA
4460942 2 Socket, Female 14GA
337L 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
337M 4460966 1 Plug, Male - 3 Position (Green Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
337N 4460871 9 Socket, Female
338 1001116206 1 Ground Control Wiring Diagram (Not Shown) (See Items 501-
509 for Breakdown)
339 4460496 1 Lockwasher, Terminal
340 4460497 1 Nut, Terminal
341 1001120337 1 Harness, ClearSky Ready A

3121208 1200SJP 1350SJP 7-71


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
341A 2400060 2 Fuseholder with Cover
2400064 2 Fuse 5Amp
341B 1001112612 1 Receptacle, Female - 9 Position
4460464 6 Pin, Male
4460466 3 Plug, Sealing
341C 1001113961 1 Plug, Male - 8 Position
4460871 3 Socket, Female
4460905 5 Plug, Sealing
341D 4460465 1 Socket, Female
341E 4460539 1 Plug, Male - 3 Position
4460871 3 Pin, Male
341F 4460933 1 Plug, Male - 12 Position
4460465 9 Socket, Female
4460466 3 Plug, Sealing
4460898 1 Connector, Female Bussbar - 9 Position
342 1001106736 1 Cap, Dust

401 1001138346 Ref ENGINE HARNESS ASSEMBLY E

401A 1001133956 1 Connector (Includes Cover, Locks & Retention Plate)


1001126352 6 Terminal
1001126353 6 Seal, Terminal
1001126384 18 Terminal
1001126351 1 Terminal
1001126356 65 Plug, Seal
1001126357 3 Plug, Seal
401B 1001133957 1 Connector (Includes Cover, Locks & Retention Plate)
1001126384 17 Terminal
1001126351 13 Terminal
1001126356 18 Plug, Seal
1001126357 8 Plug, Seal
401C 4461070 3 Receptacle, Female With Resistor (3 Position)
4461095 6 Plug, Male - 3 Position
4460944 6 Socket, Female
4460466 2 Seal, Plug
401D 4460930 1 Plug, Male - 8 Position
4460944 5 Socket, Female (Gold)
4460465 2 Socket, Female
4460466 1 Seal, Plug
4460931 1 Receptacle, Female - 8 Position
4460943 8 Pin, Male (Gold)
4460464 8 Pin, Male
4460466 1 Seal, Plug
401E 1001116707 1 Plug, Male - 1 Position
91143340 1 Terminal
1001116967 1 Receptacle, Female - 1 Position
91143339 1 Terminal

7-72 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
401F 4460935 1 Plug, Brown - 12 Position
4460465 12 Socket, Female
4460982 1 Receptacle, Female - 12 Position
4460464 12 Pin, Male
401G 4460933 1 Plug, Gray - 12 Position
4460942 12 Socket, Female
4460970 1 Receptacle, Female - 12 Position
4460941 12 Pin, Male
401H 4460934 1 Plug, Green - 12 Position
4460465 10 Socket, Female
4460466 2 Seal, Plug
1001152762 1 Receptacle, Female - 12 Position
4460464 10 Pin, Male
4460466 2 Seal, Plug
401J 4460836 1 Plug, Black - 12 Position
4460465 8 Socket, Female
4460466 4 Seal, Plug
4460950 1 Receptacle, Female - 12 Position
4460464 8 Pin, Male
4460466 4 Seal, Plug
401K 80484084 1 Receptacle, Female - 8 Position
8229242 1 Fuse - 5A
80983191 1 Fuse - 10A
1001147264 1 Cap
1001116727 8 Plug
4460458 4 Seal
401L 4460894 1 Plug, Male - 6 Position
4460465 3 Socket, Female
4460944 2 Socket, Female
4460466 1 Seal, Plug
401M 4460930 1 Connector, Female - 8 Position
4460465 1 Socket, Female
4460466 7 Plug, Seal
401N 4460884 1 Plug, Male - 4 Position
4460465 2 Socket, Female
4460942 2 Socket, Female
401P 2902443 1 Kit, Receptacle
4461071 8 Terminal, Female (Gold)
4461072 1 Connector, Flange Mount
4461073 1 Connector, Dust Cap
4461074 1 Connector, Shell
401R 1001116952 1 Plug, Male - 2 Position
4460465 2 Socket, Female
401S 1001126362 1 Receptacle, Female - 62 Position
1001126363 33 Terminal
1001126364 33 Seal
1001126391 23 Plug
4461008 4 Plug, Cavity
1001126365 2 Terminal
4461054 2 Seal

3121208 1200SJP 1350SJP 7-73


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
401T 1001142938 1 Plug, Male - 2 Position
1001142940 2 Terminal, Female
1001142941 2 Seal
401U 1001133714 1 Plug, Male - 4 Position
1001133715 3 Terminal, Female
1001135650 3 Seal
401V 1001138110 1 Plug, Male - 2 Position
1001138111 2 Socket, Female
1001138113 2 Seal

1001116206 Ref GROUND CONTROL BOX WIRING DIAGRAM C

501 2920129 10 Bulb, Light


502 to 505 Not Used
506 4460226 6 Socket, Female
507 4460224 1 Connector, Female - 6 Position
508 4460945 1 Connector, Female - 3 Way
509 4460872 1 Plug, Male - 14 Position
4460871 AR Socket, Female
4460905 AR Plug, Sealing

0274660 Ref WIRING HARNESSES INSTALLATION 1/D

601 4922718 4 Axle Power Track Harness Assembly B


601A 4460539 1 Per Assy Plug, Male - 3 Position
4460944 3 Per Assy Socket, Female
601B 4460932 1 Per Assy Connector, Female - 4 Position
4460943 4 Per Assy Pin, Male
602 4922696 1 Chassis Harness Assembly 3/D
602A 4460894 1 Plug, Male - 6 Position
4460465 6 Socket, Female
4460892 1 Bar, Buss - 6 Position
602B 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
602C 4460894 1 Plug, Male - 6 Position (Not Shown)
4460465 6 Socket, Female
4460892 1 Bar, Buss - 6 Position
602D 4460880 14 DIN Connector
602E 4460930 1 Connector, Gray - 8 Position
4460465 3 Socket, Female
4460466 5 Plug, Terminal
602F 4460836 1 Connector, Black - 12 Position
4460465 6 Socket, Female
4460466 6 Plug, Terminal
602G 4460933 1 Connector, Gray - 12 Position
4460465 8 Socket, Female
4460466 4 Plug, Terminal
602H 4460934 1 Connector, Green - 12 Position
4460944 12 Socket, Female

7-74 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
602J 4460935 1 Connector, Brown - 12 Position
4460465 8 Socket, Female
602K 4922705 1 Analyzer Harness 2/B
602L 4460761 1 Connector, Female
4460227 4 Pin, Male
602M 4460465 4 Socket, Female
602N 4460950 1 Connector, Female - 12 Position
4460464 6 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
602P 4460884 4 Connector, Gray - 4 Position
4460944 16 Socket, Female
603 4922781 1 B.L.A.M. to Boom Angle Sensor Harness (Left Side) 3/B
603A 4460932 1 Connector, Gray - 4 Position
4460943 4 Pin, Male
603B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
604 4922780 1 B.L.A.M. to Boom Angle Sensor Harness (Right Side) 2/B
604A 4460884 1 Connector, Gray - 4 Position
4460944 4 Socket, Female
604B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
605 4922716 1 B.L.A.M. to Boom Length Sensor Harness C
605A 4460539 2 Plug, Male - 3 Position
4460944 3 Socket, Female
605B 4460894 1 Plug, Male - 6 Position
4460944 4 Socket, Female
4460466 2 Plug, Sealing
606 4922784 1 Jib Stow Switch Harness B
606A 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
607 4922785 1 Dual Capacity Jib Position Switch Harness B
607A 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608 4922777 1 Platform Valve Harness 1/C
608A 4460880 9 DIN Connector
608B 4460926 1 Connector - 21 Position
4460928 13 Socket, Female
4460466 8 Plug, Hole
608C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608D 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
609 4460945 1 Connector, Female - 3 Way
610 4922767 1 Lockout Valve Harness 2/C
610A 4460465 3 Socket, Female
610B 4460464 1 Pin, Male

3121208 1200SJP 1350SJP 7-75


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
610C 4460880 1 Connector, DIN
610D 4460449 1 Connector, DIN
611 4922786 1 B.L.A.M. Harness 4/C
611A 4460933 1 Plug, Male - 12 Position (Gray)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 1 Socket, Female
4460942 1 Socket, Female
611B 4460934 1 Plug, Male - 12 Position (Green)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 2 Socket, Female
611C 4460935 1 Plug, Male - 12 Position (Brown)
4460466 5 Plug, Seal
4460465 2 Socket, Female
611D 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460944 2 Socket, Female
4460465 2 Socket, Female
611E 4460836 2 Plug, Male - 12 Position (Black)
4460466 14 Plug, Seal
4460944 5 Socket, Female
4460465 5 Socket, Female
4460837 2 Receptacle, Female - 12 Position Buss Bar
611F 4460884 1 Plug, Male 4 Position (Gray)
4460944 4 Socket, Female
611G 4460894 1 Plug, Male - 6 Position (Gray)
4460465 5 Socket, Female
4460466 1 Plug, Sealing
611H 4460899 1 Connector, Female - 6 Position (Gray)
4460464 3 Pin, Male
4460941 3 Pin, Male (Gold Plated)
611J 4460899 1 Connector, Female - 6 Position (Gray)
4460466 2 Plug, Sealing
4460943 4 Pin, Male (Gold Plated)
611K 4460932 1 Plug, Male - 4 Position (Gray)
4460943 1 Pin, Male
611L 4460966 1 Connector, Female - 3 Position
4460944 3 Socket, Female
611M 4922705 1 Analyzer Harness 2/B
611N 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
611P 4460465 4 Socket, Female
612 0100048 AR Lubricant, Silicone
613 4923256 1 Load Sensing Pin Harness B
613A 4460930 1 Connector, Gray - 8 Position
4460465 4 Socket, Female
4460466 3 Plug, Sealing

7-76 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
613B See Note 1 Connector, Female - 4 Position (Note: Not Available For
Purchase)
See Note 4 Terminal (Note: Not Available For Purchase)
614 Not Used
615 4922947 1 Right Level Sensor, Harness E
615A 4460911 1 Plug, Male - 3 Position
4460918 3 Pin, Male
4460912 1 Lock, Wedge - Position
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
See Note 1 Plug, Male - 7 Position (Note: No Longer Field Serviceable -
Purchase Complete Harness Item 615)
616 4922948 1 Left Level Sensor, Harness E
616A 4460911 1 Plug, Male - 3 Position
4460918 3 Pin, Male
4460912 1 Lock, Wedge - Position
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
See Note 1 Plug, Male - 7 Position (Note: No Longer Field Serviceable -
Purchase Complete Harness Item 616)

Ref STANDARD HARNESS COMPONENTS

701 4360505 4 Steer Angle Sensor Harness


701A 4460536 1 Per Assy Plug, Male - 3 Position
4460464 3 Per Assy Pin, Male
702 1660253 1 Coupling Electrical Components
702A See Note 1 Coupling Turntable Harness (Note: Not Available For
Purchase)
702B 4460837 1 Connector, Female - 12 Position
4460466 4 Plug, Socket
4460464 3 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
702C See Note 1 Coupling Frame Harness (Note: Not Available For
Purchase)
702D 4460836 1 Plug, Male - 12 Position
4460465 6 Socket, Female 16-18 GA
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
4460466 1 Plug, Socket
703 See Note 1 Broken Cable Proximity Switch Harness (Note: Part of
Proximity Switch - Purchase New Switch)
704 2 Platform Level Sensor Harness Options (Includes Sensor):
Use 1001147479 Prior to SN 0300141600 (was p/n 4360534 & p/n 4360545)
Use 1001133329 SN 0300141600 to SN 0300157203 (was p/n 4360545)
1001133329 SN 0300157203 to Present

3121208 1200SJP 1350SJP 7-77


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
704A 4460910 2 Connector, Female - 3 Position
4460917 6 Pin, Male
4460913 1 Lock, Wedge
705 See Note 1 Boom Length Switch Harness (Note: Not Available For
Purchase)
705A 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male
706 2 Boom Angle Sensor Harness Options (Includes Sensor):
Use 1001147479 Prior to SN 0300141600 (was p/n 4360534 & p/n 4360545)
Use 1001133329 SN 0300141600 to SN 0300157203 (was p/n 4360545)
1001133329 SN 0300157203 to Present
706A 4460910 2 Connector, Female Deutsch - 3 Position
4460917 6 Pin, Male
4460913 1 Lock, Wedge
707 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not
Available For Purchase)
707A 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female
708 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
708A 7022825 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female
709 See Note 1 Speed Control Harness (Note: Not Available For Purchase)
709A 4460224 1 Connector, Female - 6 Position
4460226 5 Socket, Female
710 1001138491 Fuel Harness Components C
710A 4460897 1 Receptacle, Female - 2 Position
4460941 2 Pin, Male
4460891 1 Plug, Male - 2 Position
4460942 2 Socket, Female
710B 1001116983 1 Receptacle, Female - 2 Position
1001116710 2 Terminal
4461054 2 Seal
710C 4460932 1 Receptacle, Female - 4 Position
4460941 2 Pin, Male
4460464 2 Pin, Male
711 1001135779 1 Alternator Positive Cable
712 1001148843 1 Fuel Filter Harness A
712A 1001148842 1 Receptacle, Female - 2 Position
1001148841 4 Pin, Male
1001135650 4 Seal
712B 1001133714 1 Plug, Male - 2 Position
1001133715 4 Socket, Female
1001135650 4 Seal
713 0272621 1 Control System Analyzer Installation A
2901443 1 Analyzer/Cable Kit 1
713A 1600244 1 Analyzer
713B 1060633 1 Cable, Analyzer 1/B
713C 4460321 2 Plug, Male
70003407 2 Shell, Back
4460226 8 Socket, Female

7-78 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
714 1001141225 1 Battery Cable Kit E
714A 7027042 1 Cable, Battery (Red) (Battery + to Relays & Starter)
714B 7027043 1 Cable, Battery (Black) (Battery - to Tray Pivot Grd) & Aux
Pump
714C 7027044 1 Cable (Red) (Aux Relay to Aux Pump)
714D 7027045 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)
715 1001141304 1 Wire, Glow Plug
716 Not Used
717 0257887 1 Alarm Harness (Includes Alarm)
0140032 1 Alarm
2820035 6in/15cm Loom
4460424 1 Plug
4460268 2 Socket, Female
717A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female

Ref OPTIONAL HARNESS COMPONENTS

801 AC to Platform Receptacle Components Options:


Ref ANSI Spec
0271953 Ref 110V GFI Receptacle (ANSI Spec) D
0271954 Ref 220V GFI Receptacle (ANSI Spec) C
Ref ANSI Export Specs
0271955 Ref 110V (No Plug or Receptacle) C
801A 1 Box, Switch Options:
0860038 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
801B 1320146 1 Clamp, Cable
801C 1 Gasket, Cover Options:
3960422 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
801D 1 Shield, Cover Options:
1001110873 0271953 Installation
4060092 0271954 Installation
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
801E 1 Connector, Strain Relief Options:
4460051 1 0271953 & 0271954 Installations
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
801F 1 Plug, Male Options:
4460205 0271953 Installation
4460709 0271954 Installation
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)

3121208 1200SJP 1350SJP 7-79


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
801G 1 Receptacle Options:
4460346 0271953 Installation
4460125 0271954 Installation
See Note 0271955 Installation (Note: Not Available - Purchase
Locally)
802 to 803 Not Used
804 1 Strobe Light Harness (Includes Strobe Light) Options:
0272507 Prior to SN 0300171640 B
2920161 SN 0300171640 to Present B
804A 4460320 1 Connector, Female - 2 Position (Strobe Light - 0272507)
4460267 2 Pin, Male (Strobe Light - 0272507)
804B 4460891 1 Connector, Male - 2 Position (Strobe Light - 2920161)
4460465 2 Socket, Female (Strobe Light - 2920161)
805 Not Used
806 4922738 1 Headlight & Taillight & Chassis Illumination Lights Harness
806A 4460374 1 Plug, Sealed
807 See Note 1 Floodlights Harness Components (Note: Not Available For
Purchase)
807A 1 Harness Options (Aux Relay to Console Box):
1001099718 1200SJP (was p/n 1060708)
1001099719 1300SJP (was p/n 1060708)
807B 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
807C 4922764 1 Floodlight Harness (Lights to Switch)
807D 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
807E 1060977 1 Cord, 2 Wire Coiled (Console Box Relay to Switch)
807F 4360232 1 Breaker, Circuit
807G 4460425 1 Connector, Strain Relief
808 See Note 1 Work Lights Harness Components: (Note: Not Available For
Purchase)
808A 1 Harness, Electric 10/3 (Aux Relay to Console Box)
4922834 1200SJP
4922833 1350SJP
4921757 AR Fusible Link
808B See Note 2 Work Light Harness (Supplied with Work Light) (Note: Not
Available For Purchase)
808C 4460426 1 Connector, Strain Relief
808D 2400066 1 Fuseholder
2400070 AR Fuse 20 Amp
809 Ref 7500W SkyPower Generator Installations
Ref Deutz TCD2.9L4 Engines
1001137590 Ref 60Hz A
1001137591 Ref 50Hz A
809A Not Used
809B 1 Gasket Options:
3960422 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)

7-80 1200SJP 1350SJP 3121208


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
809C 1 Cover, Receptacle Options:
1001110873 60Hz Spec
See Note 50Hz Spec
809D Not Used
809E 1 Receptacle Options:
4460346 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
809F Not Used
809G 4460071 1 Connector, Strain Relief
809H 4922972 1 Harness, Generator B
809I 77363233 1 Plug, Male - 6 Position
4460465 6 Socket, Female
809J 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
810 1001142914 Ref 7500W SkyPower Generator Junction Box Components A
810A 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
810B Not Used
810C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
810D 4460425 1 Connector, Strain Relief
810E AR Component Options:
4460426 2 Connector, Strain Relief (60Hz Spec Only)
4460426 1 Connector, Strain Relief (50Hz Spec Only)
3520189 1 Plug (50Hz Spec Only)
810F 1671092 1 Cover (60Hz Spec Only)
4460963 1 Connector (60Hz Spec Only)
811 1001122528 Ref 7500W Generator Electrical Diagram Components B
811A 1001119968 1 Generator Harness A
811B 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
811C 1001117078 1 Connector, Metri-Pack W/5Amp Fuse
811D 4922641 1 Switch Harness
811E 4460226 2 Socket, Female
812 Not Used
813 1001111914 1 ClearSky Telematics Harness (Standard on Machines delivered B
in North America. Optional on all other machines.)
813A 70020808 1 Plug, Male - 23 Position
4460871 5 Socket
4460905 18 Plug, Seal
813B 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 6 Socket
77363244 2 Wedge Lock
813C 4460945 1 Bulkhead, 3 Way Female
See Note 2 Plug, Male - 3 Position with 120 ohm Resistor (Note: Not
Available For Purchase)
See Note 1 Wedge Lock (Note: Not Available For Purchase)

3121208 1200SJP 1350SJP 7-81


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
813D 1001112612 1 Connector, Diagnostic
4460943 2 Pin
4460464 2 Pin
4460466 2 Plug, Seal
1001106736 1 Cap, Dust
813E 1001112796 1 Connector, Diagnostic
4460944 2 Socket
4460466 2 Plug, Seal
814 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No B
other parts available)
815 1001149818 1 Strobe Light Harness SN 0300171640 to Present) A
815A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
815B 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male

Ref TOOLS (NOT SHOWN)

7002821 1 Crimper (For Wire to Pin/Socket Connections)


7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
7002828 1 Stripper, Wire
1001137005 1 Cable Kit, Software

7-82 1200SJP 1350SJP 3121208


SECTION 8
DECALS

3121208 1200SJP 1350SJP 8-1


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981)


37 3 7

43
1350SJP
48 56 58
FOR WITNESS DECALS LOCATED
ON INNER MID BOOM, SEE BOOM 43
SENSORS INSTALLATION.

35 24 44 20 22 35
33

36 7 3 37 58 48 56

1350SJP 43

6
25 25
27 2 37
35 21 19 24 44 35
14
15
59
54
18 16

6 49 3

44
36 46
26 24
31
11 1 38
42 59 5
47
55
41
3
12
12 13 4

11 45
4
13
4 23

28 25
31
32
24
9 29
30
49 31
33 32
34 10

8-2 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
STANDARD DECAL INSTALLATIONS
0273600 Ref Decals - JLG 3
0271555 Ref ANSI Decals 8
0272523 Ref Model Designation Decals - 1200SJP 2
0272522 Ref Model Designation Decals - 1350SJP 2

1 1703797 1 Decal - Danger/Warning (Platform)


2 1705336 1 Decal - Danger/Warning (Ground Control)
3 1703805 4 Decal - Danger/Electrocution
4 1703804 3 Decal - Warning Crushing
5 1 Decal - Legend (Platform) Options:
Use 1705867 Prior to SN 0300080338 (was p/n 1705309)
1705867 SN 0300080338 to Present
6 1 Decal - Legend (Ground Control) Options:
Use 1705986 Prior to SN 0300080338 (was p/n 1705310)
1705986 SN 0300080338 to Present
7 2 Decal - Model Designation Options:
1705057 Model 1200SJP
1705095 Model 1350SJP
8 Not Used
9 1702774 1 Decal - JLG Lift (3.5in)
10 1702773 1 Decal - JLG (5in)
11 1702868 2 Decal - No Hands
12 1704277 3 Decal - Attach Lanyard Here
13 1705168 2 Decal - Capacity (Platform)
14 1705181 1 Decal - Capacity (Ground Control)
15 3251813 1 Decal - USA
16 1705511 1 Decal - Oil Level
17 Not Used
18 1701504 1 Decal - Hydraulic Oil
19 1702153 1 Decal - Inspection
20 See Note 1 Decal - Bar Code (Note: Not Available For Purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available For
Purchase)
23 1701509 1 Decal - Manual
24 1702300 6 Decal - Tie Down
25 1701500 4 Decal - Lift
26 0641406 3 Bolt 1/4in-20NC x 3/4in
27 3251243 1 Nameplate - 120V-60Hz
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4in-20NC x 1in
31 4751400 9 Flatwasher 1/4in
32 3311405 5 Locknut 1/4in-20NC
33 3820001 4 Rivet
34 3252347 1 Decal - Footswitch (Part of 4360031 Footswitch)

3121208 1200SJP 1350SJP 8-3


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 4 Decal - Maximum Tire Load Options:
1705178 Model 1200SJP
1705167 Model 1350SJP
36 1701505 2 Decal - Fuel (See Engine Installation)
37 1703953 3 Decal - Warning/Crushing
38 3380474 1 Plate, Decal Mount
39 to 40 Not Used
41 1703175 2 Decal - Lanyard Attach (GM Spec)
42 1702962 1 Decal - Warning (Proposition 65) (California Spec)
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift
45 1705096 1 Decal - Lift Diagram
46 1704412 1 Decal - Hydraulic Oil Chart
47 1705337 1 Decal - Tip Over
48 1705864 2 Decal - JLG Lift (12in)
49 1704885 2 Decal - www.jlg.com
50 to 53 Not Used
54 1705365 1 Decal - Daily Check
55 1705351 1 Decal - Drive/Steer Instructions
56 1705865 2 Decal - Ultra
57 Not Used
58 AR Decal - Model Designation Options:
1705428 2 Model 1200SJP Prior to SN 0300086186
1705435 2 Model 1350SJP Prior to SN 0300086186
Not Required 0 SN 0300086186 to Present - No Longer Used
59 1705492 2 Decal - Tip Over Hazard

8-4 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 8-5


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT)


18 23 41 35

37
FOR WITNESS DECALS LOCATED 1200SJP
ON INNER MID BOOM, SEE BOOM 46 47
SENSORS INSTALLATION.
39

39 8 2 27 42
57 12
238 46 47
34 63 41 23 18

1200SJP 37

32
7 7
13 21
39 30 17 8 2 39
29
25
26
49
36

60
32 45 23
18

34 2
10
52 8
58
19 20 59
50 26 31
61
15 62
33
51
23 23
9
9 28 22 22

19 40
22
28
22 5
52
54
60 56 7
58
8
43 53
55
45 56
24 58
57 44

8-6 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1283409 Ref STANDARD DECAL INSTALLATIONS T
0274730 Ref Decals - JLG (ABS Hoods) B
1001116025 Ref Decals - JLG (Steel Hoods) B
0274722 Ref ANSI Decals B
0272523 Ref Model Designation Decals - 1200SJP 2
0272522 Ref Model Designation Decals - 1350SJP 2

1 Not Used
2 1701499 4 Decal - No Lift
3 to 4 Not Required
5 1701509 1 Decal - Manual
6 1701529 2 Decal - Arrow
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 to 12 Not Required
13 3251243 1 Nameplate - 120V-60Hz
14 Not Used
15 1705337 1 Decal - Tip Over
16 Not Required
17 1702153 1 Decal - Inspection (Prior to SN 0300134663)
18 1703953 4 Decal - Warning/Crushing
19 1702868 2 Decal - No Hands
20 1703797 1 Decal - Danger/Warning (Platform)
21 1705336 1 Decal - Danger/Warning (Ground Control)
22 1703804 6 Decal - Warning Crushing
23 1703805 5 Decal - Danger/Electrocution
24 3252347 1 Decal - Footswitch (SN 0300143790 to Present)
25 3251813 1 Decal - USA
26 1705492 2 Decal - Tip Over Hazard
27 See Note 1 Decal - Bar Code (Note: Not Available For Purchase)
28 2 Decal - Capacity (Platform) Options:
1705168 Prior to SN 0300142938
1001122369 SN 0300142938 to Present
29 1 Decal - Capacity (Ground Control)
1705181 Prior to SN 0300142938
1001122376 SN 0300142938 to Present
30 1 Decal - Patent Options:
1700584 Prior to SN 0300151576
1001131269 SN 0300151576 to Present
31 1706751 1 Decal - Legend (Platform)
32 1705868 1 Decal - Legend (Ground Control)
33 1705351 1 Decal - Drive/Steer Instructions
34 1701505 2 Decal - Fuel
35 1704972 1 Decal - Warning Explosion/Fire
36 1705511 1 Decal - Oil Level
37 1701501 4 Decal - Arrow
38 Not Used

3121208 1200SJP 1350SJP 8-7


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 2902355 1 Decal Kit - Tire Load (Model 1200SJP)
1705178 4 Decal - Tire Load
2902357 1 Decal Kit - Tire Load (Model 1350SJP)
1705167 4 Decal - Tire Load
40 1705096 1 Decal - Lift Diagram
41 2 Decal - Model Options:
1705057 Decal - Model 1200SJP
1705095 Decal - Model 1350SJP
42 See Note 1 Nameplate - Serial Number (Note: Not Available For
Purchase)
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)
45 1704885 AR Decal - www.jlg.com Options:
2 Prior to SN 0300173916
1 SN 0300173916 to Present
46 1705864 2 Decal - JLG
47 1705865 2 Decal - Ultra Boom (12in Height)
48 Not Used
49 1705365 1 Decal - Daily Check
50 1702962 1 Decal - Warning (Proposition 65) (California Spec Only)
51 1703175 1 Decal - Lanyard Attach (GM Spec Only)
52 0641406 AR Bolt 1/4in-20NC x 3/4in
53 0641408 1 Bolt 1/4in-20NC x 1in (Prior to SN 0300143790)
54 1 Box, Manual Storage Options:
0860520 Prior to SN 0300180275
91403230 SN 0300180275 to Present
55 1060279 1 Cable, Lanyard (Prior to SN 0300143790)
56 3311405 AR Locknut 1/4in-20NC
57 3820001 2 Rivet
58 4751400 AR Flatwasher 1/4in
59 3380474 1 Plate, Decal Mount
60 4420051 29ft/8.8m Decal - Warning Stripes
61 3520174 3 Plug, 3/16in
62 0100048 AR Grease, Dielectric
63 1001108923 1 Decal, Fuel Specification
64 to 237 Not used
238 1001125387 1 Decal, Fuel Specification (Machines with Deutz TCD2.9L4
Engine Only
——————————
2902303 1 Master Decal Kit (Includes Items 2-13)
2902307 1 ANSI Spec Decal Kit (Includes Items 15, 18-23 & 26)

8-8 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 8-9


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981)

4 3 7

43
1350SJP
48 56 58
FOR WITNESS DECALS LOCATED
ON INNER MID BOOM, SEE BOOM 43
SENSORS INSTALLATION.

35 24 44 20 22 35
33

36 7 3 4 58 48 56

1350SJP 43

25 25
27 2
35 21 19 24 44 35
14
15
60
54
18 16

6 49 3

44
36 46
26 24
31
1 39 38
59 5
47
55

3
12
12 13 4

45
4
13
4 23

28 25
31
32
24
9 29
30
49 31
33 32
34 10

8-10 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
STANDARD DECAL INSTALLATIONS
0273600 Ref Decals - JLG 3
0271568 Ref Brazil Spec Decals (Spanish/Portuguese) 4
0271567 Ref Chinese Spec Decals (Chinese/English) 4
0271566 Ref CSA Spec Decals (English/French) 7
0271563 Ref Japanese Spec Decals (Japanese/English) 4
0271564 Ref Korean Spec Decals (Korean/English) 6
0272523 Ref Model Designation Decals - 1200SJP 2
0272522 Ref Model Designation Decals - 1350SJP 2

1 1 Decal - Danger/Warning (Platform) Options:


1703928 Brazil Spec Decals (Spanish/Portuguese)
1703925 Chinese Spec Decals (Chinese/English)
1703924 CSA Spec Decals (English/French)
1703926 Japanese Spec Decals (Japanese/English)
1703927 Korean Spec Decals (Korean/English)
2 1 Decal - Danger/Warning (Ground Control) Options:
1705349 Brazil Spec Decals (Spanish/Portuguese)
1705348 Chinese Spec Decals (Chinese/English)
1705347 CSA Spec Decals (English/French)
1705344 Japanese Spec Decals (Japanese/English)
1705345 Korean Spec Decals (Korean/English)
3 3 Decal - Danger/Electrocution Options:
1703940 Brazil Spec Decals (Spanish/Portuguese)
1703937 Chinese Spec Decals (Chinese/English)
1703936 CSA Spec Decals (English/French)
1703938 Japanese Spec Decals (Japanese/English)
1703939 Korean Spec Decals (Korean/English)
4 3 Decal - Warning Crushing Options:
1703952 Brazil Spec Decals (Spanish/Portuguese)
1701518 Chinese Spec Decals (Chinese/English)
1703948 CSA Spec Decals (English/French)
1701518 Japanese Spec Decals (Japanese/English)
1703951 Korean Spec Decals (Korean/English)
5 1 Decal - Legend (Platform) Options:
Not Required All Spec Decals Except CSA Spec Decals
CSA Spec Decals (English/French)
Use 1705867 Prior to SN 0300080338 (was p/n 1705309)
1705867 SN 0300080338 to Present
6 1 Decal - Legend (Ground Controls) Options:
Not Required All Spec Decals Except CSA Spec Decals
CSA Spec Decals (English/French)
Use 1705986 Prior to SN 0300080338 (was p/n 1705310)
1705986 SN 0300080338 to Present
7 2 Decal - Model Designation Options:
1705057 Model 1200SJP
1705095 Model 1350SJP
8 Not Used
9 1702774 1 Decal - JLG Lift (3.5in)

3121208 1200SJP 1350SJP 8-11


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
10 1702773 1 Decal - JLG (5in)
11 Not Used
12 1704277 3 Decal - Attach Lanyard Here
13 2 Decal - Capacity (Platform) Options:
1705335 Brazil Spec Decals (Spanish/Portuguese)
1705334 Chinese Spec Decals (Chinese/English)
1705333 CSA Spec Decals (English/French)
1705330 Japanese Spec Decals (Japanese/English)
1705331 Korean Spec Decals (Korean/English)
14 1 Decal - Capacity (Ground Control) Options:
1705479 Brazil Spec Decals (Spanish/Portuguese)
1705478 Chinese Spec Decals (Chinese/English)
1705477 CSA Spec Decals (English/French)
1705480 Japanese Spec Decals (Japanese/English)
1705481 Korean Spec Decals (Korean/English)
15 1 Decal - USA Options:
3251813 Brazil/CSA Specs
Not Required Chinese/Japanese/Korean Specs
16 1705511 1 Decal - Oil Level
17 Not Used
18 1701504 1 Decal - Hydraulic Oil
19 1 Decal - Inspection Options:
1704008 Brazil Spec
1704006 CSA Spec
Not Required Chinese/Japanese/Korean Specs
20 See Note 1 Decal - Bar Code (Note: Not Available For Purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available For
Purchase)
23 1701509 1 Decal - Manual
24 1702300 6 Decal - Tie Down
25 1701500 4 Decal - Lift
26 0641406 3 Bolt 1/4in-20NC x 3/4in
27 1 Nameplate - 120V-60Hz Options:
3251243 Brazil/CSA Specs
Not Required Chinese/Japanese/Korean Specs
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4in-20NC x 1in
31 4751400 9 Flatwasher 1/4in
32 3311405 5 Locknut 1/4in-20NC
33 3820001 4 Rivet
34 1 Decal - Footswitch Options:
1703985 Brazil Spec Decals (Spanish/Portuguese)
1703982 Chinese Spec Decals (Chinese/English)
1703984 CSA Spec Decals (English/French)
1703980 Japanese Spec Decals (Japanese/English)
1703981 Korean Spec Decals (Korean/English)

8-12 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 4 Decal - Maximum Tire Load Options:
1705178 Model 1200SJP
1705167 Model 1350SJP
36 1701505 2 Decal - Fuel
37 3 Decal - Warning/Crushing Options:
1703946 Brazil Spec Decals (Spanish/Portuguese)
1703943 Chinese Spec Decals (Chinese/English)
1703942 CSA Spec Decals (English/French)
1703944 Japanese Spec Decals (Japanese/English)
1703945 Korean Spec Decals (Korean/English)
38 3572327 1 Plate, Decal Mount
39 1 Decal - CSA Options:
Not Required All Spec Decals Except CSA Spec Decals
3252221 CSA Spec (English/French) (Prior to SN 0300069782)
1705514 CSA Spec (English/French) (SN 0300069782 to Present)
40 to 42 Not Used
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift
45 1705096 1 Decal - Lift Diagram
46 1704412 1 Decal - Hydraulic Oil Chart
47 1 Decal - Tip Over Options:
1705343 Brazil Spec Decals (Spanish/Portuguese)
1705342 Chinese Spec Decals (Chinese/English)
1705341 CSA Spec Decals (English/French)
1705338 Japanese Spec Decals (Japanese/English)
1705339 Korean Spec Decals (Korean/English)
48 1705864 2 Decal - JLG Lift (12in)
49 1704885 2 Decal - www.jlg.com
50 to 53 Not Used
54 1 Decal - Daily Check Options:
1705453 Brazil Spec Decals (Spanish/Portuguese)
1705452 Chinese Spec Decals (Chinese/English)
1705451 CSA Spec Decals (English/French)
1705449 Japanese Spec Decals (Japanese/English)
1705448 Korean Spec Decals (Korean/English)
55 1 Decal - Drive/Steer Instructions Options:
1705431 Brazil Spec Decals (Spanish/Portuguese)
1705430 Chinese Spec Decals (Chinese/English)
1705429 CSA Spec Decals (English/French)
1705426 Japanese Spec Decals (Japanese/English)
1705427 Korean Spec Decals (Korean/English)
56 1705865 2 Decal - Ultra
57 Not Used
58 AR Decal - Model Designation Options:
1705428 2 Model 1200SJP Prior to SN 0300086186
1705435 2 Model 1350SJP Prior to SN 0300086186
Not Required 0 SN 0300086186 to Present - No Longer Used

3121208 1200SJP 1350SJP 8-13


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
59 1 Decal - Tip Over Hazard Options:
1705509 Brazil Spec Decals (Spanish/Portuguese)
1705507 Chinese Spec Decals (Chinese/English)
1705505 CSA Spec Decals (English/French)
1705493 Japanese Spec Decals (Japanese/English)
1705503 Korean Spec Decals (Korean/English)
60 1 Decal - Tip Over Hazard Options:
1705510 Brazil Spec Decals (Spanish/Portuguese)
1705508 Chinese Spec Decals (Chinese/English)
1705506 CSA Spec Decals (English/French)
1705494 Japanese Spec Decals (Japanese/English)
1705504 Korean Spec Decals (Korean/English)

8-14 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 8-15


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT)
18 23 41 35

37
FOR WITNESS DECALS LOCATED 1200SJP
ON INNER MID BOOM, SEE BOOM 46 47
SENSORS INSTALLATION.
39

39 8 2 27 42
57 12

41 23 18 46 47
34

1200SJP 37

32
7 7
13 21
39 30 17 8 2 39
29
25
26
49
36
60
32 45 23
18

34 2
10
52 8
58
19 20 59
50 26 31 61
15 62
33
51
23 23
9
9 28 22 22

19 40
22
28
22 5
52
54
60 56 7
58
8
43 53
55
45 56
24 58
57 44

8-16 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1283409 Ref STANDARD DECAL INSTALLATIONS Q
0274730 Ref Decals - JLG (ABS Hoods) B
1001116025 Ref Decals - JLG (Steel Hoods) B
0274725 Ref Brazil Spec Decals (Portuguese/English) B
0274724 Ref Chinese Spec Decals (Chinese/English) B
0274727 Ref CSA Spec Decals (English/French) B
0274729 Ref Japanese Spec Decals (Japanese/English) B
0274723 Ref Korean Spec Decals (Korean/English) B
0274726 Ref Latin American Spec Decals (Spanish/English) B

1 Not Used
2 1701499 4 Decal - No Lift
3 to 4 Not Required
5 1701509 1 Decal - Manual
6 1701529 2 Decal - Arrow
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 3 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 Not Required
12 1 Decal - CSA Options:
Not Required All Spec Decals Except CSA Spec Decals
1705514 CSA Spec Decals (English/French)
13 3251243 1 Nameplate - 120V-60Hz
14 Not Used
15 AR Decal - Tip Over Options:
1705904 Brazil Spec Decals (Portuguese/English)
1705342 Chinese Spec Decals (Chinese/English) (Simplified)
1001117034 Chinese Spec Decals (Chinese/English) (Traditional)
1705341 CSA Spec Decals (English/French)
1705338 Japanese Spec Decals (Japanese/English)
1705339 Korean Spec Decals (Korean/English)
1705909 Latin American Spec Decals (Spanish/English)
16 AR Decal - Tip Over Hazard Options:
1705906 Brazil Spec Decals (Portuguese/English)
1705507 Chinese Spec Decals (Chinese/English) (Simplified)
1001117035 Chinese Spec Decals (Chinese/English) (Traditional)
1705505 CSA Spec Decals (English/French)
1705493 Japanese Spec Decals (Japanese/English)
1705503 Korean Spec Decals (Korean/English)
Latin American Spec Decals (Spanish/English) Options:
1705916 Prior to SN 0300100131
1705915 SN 0300100131 to Present
17 1 Decal - Inspection Options: (Prior to SN 0300151576)
1705901 Brazil Spec Decals (Portuguese/English)
1704006 CSA Spec Decals (English/French)
1704007 Latin American Spec Decals (Spanish/English)
Not Required Chinese/Japanese/Korean Specs

3121208 1200SJP 1350SJP 8-17


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
18 4 Decal - Warning/Crushing Options:
1705903 Brazil Spec Decals (Portuguese/English)
1703943 Chinese Spec Decals (Chinese/English)
1703942 CSA Spec Decals (English/French)
1703944 Japanese Spec Decals (Japanese/English)
1703945 Korean Spec Decals (Korean/English)
1703941 Latin American Spec Decals (Spanish/English)
19 2 Decal - No Hands Options
1705967 Brazil Spec Decals (Portuguese/English)
1705968 Chinese Spec Decals (Chinese/English) (Simplified)
1001116846 Chinese Spec Decals (Chinese/English) (Traditional)
1704000 CSA Spec (English/French)
See Note Japanese Spec Decals (Japanese/English) (Note: Not
Available For Purchase)
1705969 Korean Spec Decals (Korean/English)
1704001 Latin American Spec Decals (Spanish/English)
20 1 Decal - Danger/Warning (Platform) Options:
1705895 Brazil Spec Decals (Portuguese/English)
1703925 Chinese Spec Decals (Chinese/English)
1703924 CSA Spec Decals (English/French)
1703926 Japanese Spec Decals (Japanese/English)
1703927 Korean Spec Decals (Korean/English)
1703923 Latin American Spec Decals (Spanish/English)
21 1 Decal - Danger/Warning (Ground Control) Options:
1705896 Brazil Spec Decals (Portuguese/English)
1705348 Chinese Spec Decals (Chinese/English) (Simplified)
1001116849 Chinese Spec Decals (Chinese/English) (Traditional)
1705347 CSA Spec Decals (English/French)
1705344 Japanese Spec Decals (Japanese/English)
1705345 Korean Spec Decals (Korean/English)
1705917 Latin American Spec Decals (Spanish/English)
22 6 Decal - Warning Crushing Options:
1705898 Brazil Spec Decals (Portuguese/English)
1703949 Chinese Spec Decals (Chinese/English)
1703948 CSA Spec Decals (English/French)
1703950 Japanese Spec Decals (Japanese/English)
1703951 Korean Spec Decals (Korean/English)
1703947 Latin American Spec Decals (Spanish/English)
23 5 Decal - Danger/Electrocution Options:
1705897 Brazil Spec Decals (Portuguese/English)
1703937 Chinese Spec Decals (Chinese/English) (Simplified)
1001116851 Chinese Spec Decals (Chinese/English) (Traditional)
1703936 CSA Spec Decals (English/French)
1703938 Japanese Spec Decals (Japanese/English)
1703939 Korean Spec Decals (Korean/English)
1703935 Latin American Spec Decals (Spanish/English)

8-18 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
24 1 Decal - Footswitch Options:
1705902 Brazil Spec Decals (Portuguese/English)
1703982 Chinese Spec Decals (Chinese/English)
1703984 CSA Spec Decals (English/French)
1703980 Japanese Spec Decals (Japanese/English)
1703981 Korean Spec Decals (Korean/English)
1703983 Latin American Spec Decals (Spanish/English)
25 1 Decal - USA Options:
3251813 All Spec Decals Except Korean Spec Decals
Not Required Korean Specs
26 1 Decal - Tip-Over Hazard Options (Prior to SN 0300100131):
1705907 Brazil Spec Decals (Portuguese/English)
1705508 Chinese Spec Decals (Chinese/English)
1705506 CSA Spec Decals (English/French)
1705494 Japanese Spec Decals (Japanese/English)
Not Required Korean Spec Decals (Korean/English)
1705915 Latin American Spec Decals (Spanish/English)
27 See Note 1 Decal - Bar Code (Note: Not Available For Purchase)
28 2 Decal - Capacity (Platform) Options:
Prior to SN 0300142938
1705899 Brazil Spec Decals (Portuguese/English)
1705334 Chinese Spec Decals (Chinese/English)
1705333 CSA Spec Decals (English/French)
1705330 Japanese Spec Decals (Japanese/English)
1705331 Korean Spec Decals (Korean/English)
1705908 Latin American Spec Decals (Spanish/English)
SN 0300142938 to Present
1001122372 Brazil Spec Decals (Portuguese/English)
1001122371 Chinese Spec Decals (Chinese/English)
1001122374 CSA Spec Decals (English/French)
1001122375 Japanese Spec Decals (Japanese/English)
1001122370 Korean Spec Decals (Korean/English)
1001122373 Latin American Spec Decals (Spanish/English)
29 1 Decal - Capacity (Ground Control) Options:
Prior to SN 0300142938
1705900 Brazil Spec Decals (Portuguese/English)
1705478 Chinese Spec Decals (Chinese/English)
1705477 CSA Spec Decals (English/French)
1705480 Japanese Spec Decals (Japanese/English)
1705481 Korean Spec Decals (Korean/English)
1705919 Latin American Spec Decals (Spanish/English)
SN 0300142938 to Present
1001122379 Brazil Spec Decals (Portuguese/English)
1001122378 Chinese Spec Decals (Chinese/English)
1001122381 CSA Spec Decals (English/French)
1001122382 Japanese Spec Decals (Japanese/English)
1001122377 Korean Spec Decals (Korean/English)
1001122380 Latin American Spec Decals (Spanish/English)

3121208 1200SJP 1350SJP 8-19


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
30 1 Decal - Patent Options:
1700584 1 All Specs Except CSA Spec (Prior to SN 0300151576)
1700584 1 CSA Spec (Prior to SN 0300151576)
1001131269 1 CSA Spec (SN 0300151576 to Present)
31 1706751 1 Decal - Legend (Platform)
32 1705868 1 Decal - Legend (Ground Controls)
33 1 Decal - Drive/Steer Instructions Options:
1705905 Brazil Spec Decals (Portuguese/English)
1705430 Chinese Spec Decals (Chinese/English)
1705429 CSA Spec Decals (English/French)
1705426 Japanese Spec Decals (Japanese/English)
1705427 Korean Spec Decals (Korean/English)
1705910 Latin American Spec Decals (Spanish/English)
34 1701505 2 Decal - Fuel
35 1 Decal - Warning Explosion/Fire Options
1706059 Brazil Spec Decals (Portuguese/English)
1706060 Chinese Spec Decals (Chinese/English)
1706064 CSA Spec Decals (English/French)
1704972 Japanese Spec Decals (Japanese/English)
1706061 Korean Spec Decals (Korean/English)
1706063 Latin American Spec Decals (Spanish/English)
36 1705511 1 Decal - Oil Level
37 1701501 4 Decal - Arrow
38 Not Used
39 2902355 1 Decal Kit - Tire Load (Model 1200SJP)
1705178 4 Decal - Tire Load
2902357 1 Decal Kit - Tire Load (Model 1350SJP)
1705167 4 Decal - Tire Load
40 1705096 1 Decal - Lift Diagram
41 2 Decal - Model Options:
1705057 Decal - Model 1200SJP
1705095 Decal - Model 1350SJP
42 See Note 1 Nameplate - Serial Number (Note: Not Available For
Purchase)
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)
45 1704885 AR Decal - www.jlg.com Options:
2 Prior to SN 0300173916
1 SN 0300173916 to Present
46 1705864 2 Decal - JLG
47 1705865 2 Decal - Ultra Boom (12in Height)
48 Not Used
49 1 Decal - Daily Check Options:
ANSI Export Spec Decals Options: (English/Spanish)
1705450 Prior to SN 0300095572
1706904 SN 0300095572 to Present
1705456 Brazil Spec Decals (Spanish/Portuguese)
1705452 Chinese Spec Decals (Chinese/English)
1705451 CSA Spec Decals (English/French)
1705449 Japanese Spec Decals (Japanese/English)

8-20 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
49 Cont’d 1705448 Korean Spec Decals (Korean/English)
50 to 51 Not Used
52 0641406 AR Bolt 1/4in-20NC x 3/4in
53 0641408 1 Bolt 1/4in-20NC x 1in (Prior to SN 0300180275)
54 1 Box, Manual Storage Options:
0860520 Prior to SN 0300180275
91403230 SN 0300180275 to Present
55 1060279 1 Cable, Lanyard (Prior to SN 0300180275)
56 3311405 AR Locknut 1/4in-20NC
57 3820001 AR Rivet
58 4751400 AR Flatwasher 1/4in
59 3572327 1 Plate, Decal Mount
60 4420051 29ft/8.8m Decal - Warning Stripes
61 3520174 3 Plug, 3/16in
62 0100048 AR Grease, Dielectric
——————————
2902303 1 Master Decal Kit (Includes Items 2-13)
1 Spec Decal Kit Options (Includes Items 15-24 & 26):
2902312 Brazilian Spec
2902309 Chinese Spec
2902322 CSA Spec
2902308 Japanese Spec
2902310 Korean Spec
2902311 Latin American Spec

3121208 1200SJP 1350SJP 8-21


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981)


4 7

43
1350SJP
48 56 58
FOR WITNESS DECALS LOCATED
ON INNER MID BOOM, SEE BOOM 43
SENSORS INSTALLATION.

35 24 44 20 22 35
33

36 7 4 58 48 56

1350SJP 43

25 25

35 21 24 44 35 2
14
15
59
54
18 16 40

49

44
36 46
26 24
31
1 38
59
47
55

12
12 4

45
4
13
4 23

28 25
40 31
32
24
9 29
30
49 31
33 32
34 10

8-22 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN


0300089981)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
STANDARD DECAL INSTALLATIONS
0273600 Ref Decals - JLG 3
0271556 Ref Australian Spec Decals 3
0272751 Ref Danish Spec Decals 4
0271559 Ref Dutch Spec Decals 4
0271984 Ref Finnish Spec Decals 4
0271561 Ref French Spec Decals 4
0271558 Ref German Spec Decals 4
0271560 Ref Italian Spec Decals 4
0272752 Ref Norwegian Spec Decals 3
0272753 Ref Polish Spec Decals 4
0271988 Ref Portuguese Spec Decals 4
0271562 Ref Spanish Spec Decals 4
0271985 Ref Swedish Spec Decals 4
0271557 Ref UK English Spec Decals 6
0272523 Ref Model Designation Decals - 1200SJP 2
0272522 Ref Model Designation Decals - 1350SJP 2

1 1 Decal - Danger/Warning (Platform) Options:


1705465 Australian Spec
1705546 Danish Spec
1705438 Dutch Spec
1705463 Finnish Spec
1705440 French Spec
1705437 German Spec
1705439 Italian Spec
1705547 Norwegian Spec
1705545 Polish Spec
1705464 Portuguese Spec
1705340 Spanish Spec
1705450 Swedish Spec
1705436 UK English Spec
2 1 Decal - Danger/Warning (Ground Control) Options:
1705332 Australian Spec
1705555 Danish Spec
1705410 Dutch Spec
1705417 Finnish Spec
1705412 French Spec
1705409 German Spec
1705411 Italian Spec
1705556 Norwegian Spec
1705557 Polish Spec
1705419 Portuguese Spec
1705413 Spanish Spec
1705418 Swedish Spec
1705408 UK English Spec
3 Not Used
4 1701518 6 Decal - Warning Crushing

3121208 1200SJP 1350SJP 8-23


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
5 to 6 Not Used
7 2 Decal - Model Designation Options:
1705057 Model 1200SJP
1705095 Model 1350SJP
8 Not Used
9 1702774 1 Decal - JLG Lift (3.5in)
10 1702773 1 Decal - JLG (5in)
11 Not Used
12 1704277 3 Decal - Attach Lanyard Here
13 Not Used
14 1 Decal - Capacity (Ground Control) Options:
1705468 Australian Spec
1705543 Danish Spec
1705470 Dutch Spec
1705474 Finnish Spec
1705472 French Spec
1705469 German Spec
1705471 Italian Spec
1705544 Norwegian Spec
1705545 Polish Spec
1705476 Portuguese Spec
1705473 Spanish Spec
1705475 Swedish Spec
1705468 UK English Spec
15 1 Decal - CE or Sound Power Level
Not Required Australian Spec
1702928 All Specs Prior to SN 0300069921 Except Australian
1705084 All Specs SN 0300069921 to Present Except Australian
16 1705511 1 Decal - Oil Level
17 Not Used
18 1701504 1 Decal - Hydraulic Oil
19 Not Used
20 See Note 1 Decal - Bar Code (Note: Not Available For Purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available For
Purchase)
23 1701509 1 Decal - Manual
24 1702300 6 Decal - Tie Down
25 1701500 4 Decal - Lift
26 0641406 3 Bolt 1/4in-20NC x 3/4in
27 Not Used
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4in-20NC x 1in
31 4751400 9 Flatwasher 1/4in
32 3311405 5 Locknut 1/4in-20NC
33 3820001 4 Rivet

8-24 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
34 1 Decal - Footswitch Options:
Australian Spec
3252347 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
Not Required Danish Spec
Dutch Spec
1703518 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
Finnish Spec
1705616 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
French Spec
1693292 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
German Spec
1693294 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
Italian Spec
1701600 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
Not Required Norwegian Spec
Not Required Polish Spec
Portuguese Spec
1701600 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
Spanish Spec
1701791 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
Swedish Spec
1701600 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
UK English Spec
3252347 (Prior to SN 0300074341)
1705828 (SN 0300074341 to Present)
35 4 Decal - Maximum Tire Load Options:
1705178 Model 1200SJP
1705167 Model 1350SJP
36 1701505 2 Decal - Fuel
37 Not Used
38 3380474 1 Plate, Decal Mount
39 Not Used
40 4420051 22ft/6.7m Decal - Safety Stripe
41 to 42 Not Used
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift
45 1705096 1 Decal - Lift Diagram
46 1704412 1 Decal - Hydraulic Oil Chart

3121208 1200SJP 1350SJP 8-25


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
47 1 Decal - Tip Over Options:
1705337 Australian Spec
1705558 Danish Spec
1705404 Dutch Spec
1705414 Finnish Spec
1705406 French Spec
1705403 German Spec
1705405 Italian Spec
1705559 Norwegian Spec
1705560 Polish Spec
1705416 Portuguese Spec
1705407 Spanish Spec
1705415 Swedish Spec
1705337 UK English Spec
48 1705864 2 Decal - JLG Lift (12in)
49 1704885 2 Decal - www.jlg.com
50 to 53 Not Used
54 1 Decal - Daily Check Options:
1705365 Australian Spec
1705552 Danish Spec
1705444 Dutch Spec
1705454 Finnish Spec
1705445 French Spec
1705443 German Spec
1705446 Italian Spec
1705553 Norwegian Spec
1705554 Polish Spec
1705456 Portuguese Spec
1705447 Spanish Spec
1705455 Swedish Spec
1705365 UK English Spec
55 1 Decal - Drive/Steer Instructions Options:
1705351 Australian Spec
1705549 Danish Spec
1705422 Dutch Spec
1705457 Finnish Spec
1705424 French Spec
1705421 German Spec
1705423 Italian Spec
1705550 Norwegian Spec
1705551 Polish Spec
1705459 Portuguese Spec
1705425 Spanish Spec
1705458 Swedish Spec
1705351 UK English Spec
56 1705865 2 Decal - Ultra
57 Not Used

8-26 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
58 AR Decal - Model Designation Options:
1705428 2 Model 1200SJP Prior to SN 0300086186
1705435 2 Model 1350SJP Prior to SN 0300086186
Not Required 0 SN 0300086186 to Present - No Longer Used
59 2 Decal - Tip Over Hazard Options:
1705492 Australian Spec
1705561 Danish Spec
1705496 Dutch Spec
1705500 Finnish Spec
1705498 French Spec
1705495 German Spec
1705497 Italian Spec
1705562 Norwegian Spec
1705502 Portuguese Spec
1705563 Polish Spec
1705499 Spanish Spec
1705501 Swedish Spec
1705492 UK English Spec

3121208 1200SJP 1350SJP 8-27


SECTION 8 DECALS

FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO


PRESENT)
22 23 41 35

37
FOR WITNESS DECALS LOCATED 1200SJP
ON INNER MID BOOM, SEE BOOM 46 47
SENSORS INSTALLATION.
39 60

39 8 2 27 42
57 12

238 41 23 22 46 47

1200SJP 37

32 34
7 7
21 22
13
39 30 17 8 2 39 64
29
25
26
49
36

60
32 45 23
18

34 2
10
52 8
58
19 20 59
50 26 31
61
15 62
33
51
23 23
9
9 28 22 22

19 40
22
28
22 5
52
54
60 56 7
58
8
43 53
55
45 56
24 58
57 44

8-28 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO


PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1283409 Ref STANDARD DECAL INSTALLATIONS Q
0274730 Ref Decals - JLG (ABS Hoods) B
1001116025 Ref Decals - JLG (Steel Hoods) B
Ref Australian Spec Decals
0274728 Ref SN 0300089981 to SN 0300129469 B
1001104652 Ref SN 0300129469 to SN 0300138367 B
1001114382 Ref SN 0300138367 to Present 2
Ref CE Spec Decals
0274728 Ref SN 0300089981 to SN 0300129469 7
1001104652 Ref SN 0300129469 to Present 4

1 Not Used
2 1701499 4 Decal - No Lift
3 to 4 Not Required
5 1701509 1 Decal - Manual
6 Not Required
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 1 Decal - Sound Power Level Options:
1705084 SN 0300089981 to SN 0300129469
1705980 SN 0300129469 to Present
12 to 13 Not Required
14 Not Used
15 to 19 Not Required
20 1705921 1 Decal - Tipping/Electrical (Platform)
21 1705822 1 Decal - Electrical/Safety (Ground Control)
22 1701518 10 Decal - Warning Crushing
23 1705961 5 Decal - Danger Electrocution
24 1705828 1 Decal - Footswitch
25 to 26 Not Required
27 See Note 1 Decal - Bar Code (Note: Not Available For Purchase)
28 1706770 1 Decal - Capacity (Platform) (SN 0300090797 to Present)
29 1705468 1 Decal - Capacity (Ground Control)
30 1700584 1 Decal - Patent (Prior to SN 0300151576)
31 1702784 1 Decal - Legend (Platform) (SN 0300089981 to
SN 0300090797)
32 1703808 1 Decal - Legend (Ground Control) (SN 0300089981 to
SN 0300090797)
33 Not Required
34 1701505 2 Decal - Fuel
35 1706098 1 Decal - Warning Explosion/Fire
36 1705511 1 Decal - Oil Level
37 1701501 4 Decal - Arrow
38 Not Used

3121208 1200SJP 1350SJP 8-29


SECTION 8 DECALS

FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 2902355 1 Decal Kit - Tire Load (Model 1200SJP)
1705178 4 Decal - Tire Load
2902357 1 Decal Kit - Tire Load (Model 1350SJP)
1705167 4 Decal - Tire Load
40 1705096 1 Decal - Lift Diagram
41 2 Decal - Model Options:
1705057 Decal - Model 1200SJP
1705095 Decal - Model 1350SJP
42 See Note 1 Nameplate - Serial Number (Note: Not Available For
Purchase)
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)
45 1704885 AR Decal - www.jlg.com Options:
2 Prior to SN 0300173916
1 SN 0300173916 to Present
46 1705864 2 Decal - JLG
47 1705865 2 Decal - Ultra Boom (12in Height)
48 Not Used
49 1 Decal - Daily Check Options:
1705365 Australian Spec
1705552 Danish Spec
1705444 Dutch Spec
1705454 Finnish Spec
1705445 French Spec
1705446 Italian Spec
1705456 Portuguese Spec
1705447 Spanish Spec
1705455 Swedish Spec
1705365 UK English Spec
50 to 51 Not Used
52 0641406 4 Bolt 1/4in-20NC x 3/4in
53 0641408 1 Bolt 1/4in-20NC x 1in (Prior to SN 0300180275)
54 1 Box, Manual Storage Options:
0860520 Prior to SN 0300180275
91403230 SN 0300180275 to Present
55 1060279 1 Cable, Lanyard (Prior to SN 0300180275)
56 3311405 AR Locknut 1/4in-20NC
57 3820001 AR Rivet
58 4751400 AR Flatwasher 1/4in
59 3380474 1 Plate, Decal Mount (SN 0300089981 to SN 0300103763)
60 4420051 29ft/8.8m Decal - Warning Stripes
61 3520174 3 Plug, 3/16in
62 0100048 AR Grease, Dielectric
63 Not Used
64 1001112551 1 Decal - Emergency Controls (Australian Spec
SN 0300138367 to Present)
65 to 237 Not used
238 1001139654 1 Decal, Fuel Specification (Machines with Deutz TCD2.9L4
Engine Only

8-30 1200SJP 1350SJP 3121208


SECTION 8 DECALS

FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
——————————

1 Master Decal Kit (Includes Items 2-13)


2902303 SN 0300089981 to SN 0300129469
1001104651 SN 0300129469 to Present
2902329 1 ANSI Spec Decal Kit (Includes Items 15-26)

3121208 1200SJP 1350SJP 8-31


SECTION 8 DECALS

FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

8-32 1200SJP 1350SJP 3121208


SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 1200SJP/1350SJP
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


STANDARD PARTS Ref

7024365 Axle Powertrack Repair Kit (Figure 1-1) 1


4360505 Switch (Figures 1-2 & 7-5) 1
7018991 Coil (Figures 1-11 & 2-2) 1
7012944 Coil (Figures 1-14 & 3-6) 1
3740067 Relay (Figures 2-1, 2-5, 2-6 & 2-7) 1
7011354 Coil (Figure 2-2) 1
7017451 Coil (Figure 2-2) 1
7024571 Coil (Figures 2-2 & 3-6) 1
70002231 Element, Pressure Filter (Figures 2-5, 2-6, 2-7 & 2-8) 12
3740080 Relay (Figures 2-5, 2-6, 2-7) 1
7024444 Breather, Hydraulic Oil Tank (Figure 2-14) 12
7024375 Element, Hydraulic Oil Filter (Figure 2-14) 12
3740049 Relay (Figure 2-19) 1
4360328 Switch, Toggle (Figures 2-19 & 4-3) 1
4360475 Switch, Mushroom (Figures 2-19 & 4-3) 1
4360476 Contact, Switch Block (Figures 2-19 & 4-3) 1
4360274 Switch, Push Button (Figure 2-19) 1
2860030 Key, Replacement (Figure 2-19) 1
70003917 Boom Powertrack Repair Section (Figure 3-4) 1
70003913 Boom Powertrack Repair Section (Figure 3-4) 1
70002097 Element, Pressure Filter (Figure 3-6) 12
2940074 Latch, Platform (Figure 4-1) 1
4360330 Switch, Toggle (Figure 4-3) 1
4360331 Switch, Toggle (Figure 4-3) 1
4360336 Switch, Toggle (Figure 4-3) 1
4360387 Switch, Push Button (Figure 4-3) 1
1001129555 Controller, Lift & Swing (Figure 4-3) 1
1001118416 Controller, Drive & Steer (Figure 4-3) 1
4360407 Controller, Speed (Figure 4-3) 1
3990001 Diode - 3 Amp (Figure 7-5) 2
2400065 Fuse (Figure 7-5) 2

VARIABLE PARTS

4360578 Switch, Limit (Figures 1-1 & 3-5) 1


1001112758 Module (Chassis) (Figure 1-11) 1
1001112757 Module, B.L.A.M. (Figure 2-1) 1
7003655 Element, Caterpillar Engine Air Filter (Figure 2-5) 12
7026830 Element, Caterpillar Engine Water/Fuel (Figure 2-5) 12
7026811 Element, Caterpillar Engine Oil Filter (Figure 2-5) 12
7003655 Element, Deutz BF4M2011 & TD2011 Engine Air Filter (Figures 2-6 & 2-7) 12
7016331 Element, Deutz BF4M2011 & TD2011 Engine Oil Filter (Figures 2-6 & 2-7) 12
7016328 Element, Deutz BF4M2011 & TD2011 Engine Fuel (Figures 2-6 & 2-7) 12

3121208 1200SJP 1350SJP 9-1


SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 1200SJP/1350SJP
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


1600443 Module, Engine (Figures 2-6 & 2-7) 1
70024190 Element, Deutz TCD2.9L4 Engine Air Filter (Figure 2-8) 12
7026031 Sensor, Proximity (Figure 2-15) 1
1001110084 Module, Ground Control (Figure 2-19) 1
4360469 Switch, Key (ANSI, ANSI Export & Australian Specs) (Figure 2-19) 1
4360470 Switch, Key (CE Spec) (Figure 2-19) 1
3740080 Relay (Headlights/Chassis Illumination Lights Options) (Figure 2-20) 1
3740080 Relay (110V/220V Generator Options) (Figure 2-24 & 2-25) 1
4360336 Switch, Toggle (Generator Options) (Figures 2-24, 2-25, 2-26, 2-28 & 4-1) 1
4360070 Circuit Breaker 15 Amp (Machines with 7500W Generator) (Figures 2-26 & 2- 1
28)
2400064 Fuse (Machines with 7500W Generator) (Figures 2-28 & 7-5) 2
4360548 Switch, Jib Limit (Figure 3-5) 1
4360527 Switch, Cable Break (Figure 3-5) 1
4360543 Sensor, Boom Length (Figure 3-5) 1
1001133329 Sensor, Angle Indicator (Figure 3-5) 1
1001117174 Footswitch Kit (Figure 4-1)
1600343 Module, Platform Control (Figure 4-3) 1
4360232 Breaker, Circuit (Platform Worklights Option) (Figures 4-3 & 7-5) 1
4360522 Switch, Push Button (Chassis Worklights Option) (Figure 4-3) 1
4360057 Switch, Limit (Soft-Touch System Option) (Figure 4-6) 1

9-2 1200SJP 1350SJP 3121208


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


10—1 Ref MISCELLANEOUS SPECIAL OPTIONS

0272078 Ref Accessory Counterweight (Required with SkyWelder & Fall


Arrest Platform Options)

1340067 Ref Air Cleaner Pre-Cleaner

0271956 Ref Airline Installation, 1/2in (1200SJP)


0271933 Ref Airline Installation, 1/2in (1350SJP)

0271803 Ref Bellows, Cylinder (Fixed Axle)


0271804 Ref Bellows, Cylinder (Oscillating Axle)
0271805 Ref Bellows, Cylinder (Boom)

0271875 Ref Boom Wipers Installation

0272066 Ref Cold Weather Package with Ether Start


0272067 Ref Cold Weather Package with Glow Plugs

Ref Decals Installations


1702788 Ref Biodegradable Hydraulic Fluid (English)
1703479 Ref Biodegradable Hydraulic Fluid (German)
1001119454 Ref Fed-Ex Decals Installation - 1200SJP & 1350SJP
0257195 Ref Government Warranty Decal
1001128996 Ref Decals Installation - Hertz
1001143080 Ref Decals Installation - Hewitt Rentals (English)
1001143515 Ref Decals Installation - Hewitt Rentals (French)
1703175 Ref Lanyard Attachment Decal (GM K-1 Spec)
1001140648 Ref Decals Installation - Leavitt
1001103344 Ref NES Decals Installation - 1200SJP & 1350SJP
1001096497 Ref RSC Decals Installation - 1200SJP
1001096496 Ref RSC Decals Installation - 1350SJP
0272599 Ref SkyCutter (ANSI & ANSI Export Specs)
See Note Ref SkyCutter (Australian & CE Specs) (was p/n 0272607)
(Note: No Longer Available)
0272418 Ref SkyGlazier
0272435 Ref SkyPower (60Hz) (ANSI & ANSI Export Specs)
0272589 Ref SkyPower (50Hz) (Australian & CE Specs)
1001161314 Ref SkyPower (50Hz) (ANSI Export Specs)
(English/Spanish/Portuguese)
1001161315 Ref SkyPower (50Hz) (ANSI Export Specs)
(English/Spanish)
0272448 Ref SkyWelder (ANSI & ANSI Export Specs)
0272588 Ref SkyWelder (Australian & CE Specs)
1001120208 Ref Sunbelt Decals Installation - 1200SJP & 1350SJP
1001116304 Ref Telematics Decals Installation (ANSI Spec)
1001116305 Ref Telematics Decals Installation (Australian & CE Specs)

3121208 1200SJP 1350SJP 10-1


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Continued Ref Decals Installations
1001151112 Ref Decals Installation - Titan Rentals
1705307 1 Tool Location
1001120728 Ref United Rentals Decals Installation - 1200SJP & 1350SJP
4420051 Ref Warning Stripe Decals

Ref Electrical Connector Kits


1001148902 Ref Amp/Tyco Electrical Connector Kit
1001148903 Ref Deutsch DT Electrical Connector Kit
1001148904 Ref Deutsch HD Electrical Connector Kit
1001148905 Ref Packard Electrical Connector Kit
1001148906 Ref Various Electrical Connectors Kit

0272068 Ref Ether Start Installation

1001145708 Ref Fan Guard Installation (TCD2.9L4 Engines Only)

Ref Filter Kits:


1 Combined Filter Kit Options (Hydraulic/Air & Fuel/Engine Oil):
Deutz Engine Machines:
1001111007 Prior to SN 0300087579 (was p/n 1001114113)
1001111005 SN 0300087579 to SN 0300092150 (was p/n 1001114114)
1001115326 SN 0300092150 to SN 0300139709
1001137027 SN 0300139709 to Present
Caterpillar Engine Machines:
1001137029 SN 0300139709 to Present
1 Hydraulic/Air Filter Options:
1001109708 Prior to SN 0300087579
1001109706 SN 0300087579 to SN 0300092150
1001115327 SN 0300092150 to SN 0300139709
1001137022 SN 0300139709 to Present
1001110133 1 Engine - Fuel/Engine Oil Filter

1001139099 Ref Fire Extinguisher Installation

Ref Fluids
3020008 Ref Drive Hub Lubricant
2300040 Ref Diesel Fuel Conditioner
Ref Hydraulic Fluid
2300014 Ref Mobil 424
2300029 Ref Mobil EAL ISO 46 Bio
2300016 Ref Mobil DTE 10 Excel 32
2300021 Ref Union Carbide Ucon HP5046 Fire Resistant
2300039 Ref Exxon Univis (Arctic Package)

1001109544 Ref Fuel Tank Installation (52.8gal/200L.) (1250SJP Only)

10-2 1200SJP 1350SJP 3121208


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


0272069 Ref Glow Plugs Installation

1001142966 Ref Hood Bracket Kit (Eliminates bending of the hood when
cranking engine tray open.)

1001148971 Ref Lanyard (Bolt-On) Installation Kit

Ref Lights Installations


0272093 Ref Flood Lights (1200SJP)
0272092 Ref Flood Lights (1350SJP)
0272097 Ref Work Lights (1200SJP)
0272096 Ref Work Lights (1350SJP)

2915046 Ref Load Pin Harness Kit

Ref Panel, Foot Switch Options:


3380652 Ref Prior to SN 0300171349
1001117294 Ref SN 0300171349 to Present

Ref Pipe Jacks Installation


0257728 Ref ANSI
0274661 Ref Australian

Ref Platform Cable Carrier Installation Options:


1001116419 Ref 30in Platform
1001116420 Ref 36in Platform

Ref Platform Console Cover Installation


0258703 Ref Clear Cover
1001110974 Ref Steel Cover

Ref Platform Entry Kits


1001142504 Ref Drop Bar (Replacing Swing Gate With Drop Bar)
1001142505 Ref Swing Gate (Replacing Drop Bar With Swing Gate)

Ref Platform Mesh to Top Rail Installations


0273145 Ref 36in X 8ft (91.5cm x 2.44m) (ANSI Spec)
0273149 Ref 36in X 6ft (91.5cm x 1.83m) (ANSI & ANSI Export Specs)

Ref Platform Mesh to Mid Rail Installations


1001138773 Ref 36in X 8ft (91.5cm x 2.44m) (ANSI, ANSI Export & Australian
Specs)
1001138772 Ref 36in X 6ft (91.5cm x 1.83m) (ANSI, ANSI Export & Australian
Specs)
1001140318 Ref 30in X 4ft (76.2cm x 1.22m) (ANSI, ANSI Export & Australian
Specs)

3121208 1200SJP 1350SJP 10-3


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


1001149730 Ref Platform Mid Rail Repair Kit

Ref Platform Rail Extensions


0272733 Ref 6ft Platform
0272725 Ref 8ft Platform

Ref Platform Tubing Rack Installation


0257728 Ref ANSI Specs
0274661 Ref Australian Specs

1001099466 Ref Programmable Security Lock Installation (1200SJP -


CE Spec Only)

1001159121 Ref Receptacle(240V GFCI) Installation (Deutz TD2.9L4 Engines


Only)

Ref SkyCutter (Plasma Cutter) Installations


Note: See JLG 3124242 Accessories Manual
Ref Prior to SN 0300119307
0272590 Ref ANSI, ANSI Export, & CSA Specs
See Note Ref Australian, CE, & Japanese Specs (was p/n 0272606)
(Note: No Longer Available)
1001098149 Ref SN 0300119307 to Present (ANSI, ANSI Export, CSA &
Japanese Specs)
Ref SkyCutter/SkyWelder Combo Installations
Note: See JLG 3124242 Accessories Manual
Ref Prior to SN 0300119307
0273353 Ref ANSI, ANSI Export, CSA, Australian, & Japanese Specs
See Note Ref ANSI Export, Australian, CE, & Japanese Specs (was
p/n 0275528) (Note: No Longer Available)
0273353 Ref SN 0300119307 to Present (ANSI, ANSI Export & Japanese
Specs)

Ref SkyGlazier Installation (Not Available when Machine


Equipped with Soft Touch Option)
Note: See JLG 3124242 Accessories Manual
1001101422 Ref ANSI & CSA Specs (was p/n 0272395 & p/n 1001099376)
1001099421 Ref ANSI Export Spec (Spanish Language) (was p/n 0272387)
1001099422 Ref ANSI Export Spec (Portuguese Language)
(was p/n 0272955)
1001101422 Ref Australian Spec without LSS
1001102647 Ref Australian Spec with LSS
Continued Ref SkyGlazier Installation
1001099440 Ref CE Spec (English Language) (was p/n 0240101)
1001099436 Ref CE Spec (French Language) (was p/n 0272953)
1001099437 Ref CE Spec (German Language) (was p/n 0272954)
1001099439 Ref CE Spec (Italian Language) (was p/n 0272956)
1001099438 Ref CE Spec (Portuguese Language) (was p/n 0240100)
1001099435 Ref CE Spec (Spanish Language) (was p/n 0240099)

10-4 1200SJP 1350SJP 3121208


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


1001115604 Ref CE Spec (Swedish Language)

1001143669 Ref SkyGuard Installation Kit


1001137672 Ref Platform Sensor Kit
1001143256 Ref Optional (Blue) Beacon Light Kit

Ref SkyWelder Installation Options


Note: See JLG 3124242 Accessories Manual
0272374 Ref ANSI & ANSI Export Specs Prior to SN 0300139709
0272254 Ref ANSI & ANSI Export Specs SN 0300139709 to Present
0272658 Ref Australian & CE Specs Prior to SN 0300139707
0272521 Ref Australian & CE Specs SN 0300139707 to Present

Tools for Service:


2901443 1 Analyzer Kit
0272048 Ref Boom Cable Tools Installation
4120040 1 Socket 3/4in
4120043 1 Socket 2in
1705307 1 Decal - Tool Location
7002821 Ref Crimper, Wire
7002823 Ref Pin Extractor - Universal (For Electrical Connectors with Pins
and Sockets)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
7016654 Ref Screwdriver, Magnetic
7002822 Ref Screwdriver, Pontiometer
7004275 Ref Seal Tool 1in (For Cylinders)
7004276 Ref Seal Tool 1-1/2in (For Cylinders)
7002828 Ref Stripper, Wire
4921850 1 Throttle Service Harness
70004185 1 Torque Multiplier
7016655 1 Wire Rope Sheave Gauge
1001137005 1 Cable Service Kit

Ref Tubing Rack Installation


0257728 Ref ANSI Specs
0274661 Ref Australian Specs

Ref Weld Leads at Platform Installation


0271983 Ref 1200SJP
0271820 Ref 1350SJP

3121208 1200SJP 1350SJP 10-5


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-6 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0060063 ................ 3-7, 3-13 0140011 ....................... 4-11 0271852 ....................... 1-12 0272523 8-3, 8-7, 8-11, 8-23
0060064 ................ 3-7, 3-13 0140032 2-104, 7-18, 7-37, 7- 0271874 ..................... 2-105 0272588 ....................... 10-1
0080115 ....................... 2-32 56, 7-79 0271875 ....................... 10-1 0272589 ..... 2-135, 2-141, 2-
0080181 ....................... 2-22 0200048 ....................... 4-25 0271932 7-9, 7-25, 7-47, 7-69 148, 10-1
0080237 .............. 2-33, 2-44 0200530 ..................... 2-125 0271933 ....................... 10-1 0272590 ....................... 10-4
0080239 ..................... 2-142 0200742 ..................... 2-129 0271934 ..................1-3, 1-4 0272599 ....................... 10-1
0080241 ..................... 2-104 0200833 ......................... 1-7 0271950 7-9, 7-25, 7-47, 7-69 0272606 ....................... 10-4
0080244 .............. 2-33, 2-44 0236768 ......................... 2-3 0271951 7-9, 7-25, 7-47, 7-69 0272607 ....................... 10-1
0080277 ......................... 1-8 0239842 ....................... 2-11 0271952 7-9, 7-25, 7-47, 7-69 0272621 7-17, 7-33, 7-55, 7-
0100006 ....................... 5-13 0240099 ....................... 10-4 0271953 7-17, 7-34, 7-56, 7- 78
0100009 ....................... 4-13 0240100 ....................... 10-4 79 0272628 ..................... 2-139
0100011 1-3, 1-7, 1-34, 1-38, 0240101 ....................... 10-4 0271954 7-17, 7-34, 7-56, 7- 0272629 ..................... 2-139
1-43, 1-44, 2-3, 0257195 ....................... 10-1 79 0272630 ..................... 2-142
2-20, 2-22, 2-24, 0257728 ..... 10-3, 10-4, 10-5 0271955 7-17, 7-34, 7-56, 7- 0272631 .......... 2-139, 2-142
2-30, 2-33, 2-42, 0257887 2-104, 7-18, 7-37, 7- 79 0272658 ....................... 10-5
2-44, 2-53, 2-54, 56, 7-79 0271956 ....................... 10-1 0272715 ..................... 2-129
2-55, 2-83, 2-87, 0258703 ....................... 10-3 0271983 ....................... 10-5 0272725 ....................... 10-4
2-96, 2-100, 2- 0259666 ............ 2-96, 2-100 0271984 ....................... 8-23 0272733 ....................... 10-4
104, 2-105, 2- 0259667 ............ 2-96, 2-100 0271985 ....................... 8-23 0272751 ....................... 8-23
106, 2-114, 2- 0271504 ....................... 2-32 0271988 ....................... 8-23 0272752 ....................... 8-23
115, 2-116, 2- 0271512 ....................... 2-11 0272048 ..............3-11, 10-5 0272753 ....................... 8-23
120, 2-122, 2- 0271513 ....................... 2-96 0272055 ....................... 1-12 0272953 ....................... 10-4
125, 2-129, 2- 0271520 ......................... 1-7 0272056 ....................... 1-12 0272954 ....................... 10-4
133, 2-139, 2- 0271521 .................. 1-3, 1-4 0272060 ..............2-33, 2-46 0272955 ....................... 10-4
142, 2-145, 2- 0271522 ....................... 1-11 0272064 ..................... 2-110 0272956 ....................... 10-4
150, 2-153, 2- 0271523 ....................... 1-44 0272066 ................7-2, 10-1 0272970 ......................... 4-5
157, 3-3, 3-7, 3- 0271530 ......................... 3-3 0272067 ....................... 10-1 0273145 ....................... 10-3
18, 3-23, 3-27, 0271555 ......................... 8-3 0272068 ....................... 10-2 0273149 ....................... 10-3
4-4, 4-25, 5-3, 5- 0271556 ....................... 8-23 0272069 ....................... 10-3 0273353 ....................... 10-4
5, 5-7, 5-9, 5-11, 0271557 ....................... 8-23 0272070 ....................... 3-27 0273400 ......................... 4-4
5-17 0271558 ....................... 8-23 0272078 ....................... 10-1 0273410 ....................... 2-32
0100019 1-3, 1-7, 1-11, 2-11, 0271559 ....................... 8-23 0272079 ......................... 4-4 0273421 ....................... 2-32
2-133, 2-145, 3- 0271560 ....................... 8-23 0272080 ..............2-91, 6-23 0273455 ............ 2-145, 7-37
3, 3-7, 3-18 0271561 ....................... 8-23 0272092 ................4-6, 10-3 0273456 ............ 2-145, 7-37
0100020 2-22, 2-24, 2-55, 2- 0271562 ....................... 8-23 0272093 ................4-6, 10-3 0273600 ....... 8-3, 8-11, 8-23
133, 2-147, 4-11 0271563 ....................... 8-11 0272094 ..................... 2-129 0273696 ....................... 3-23
0100035 1-7, 2-104, 2-105, 3- 0271564 ....................... 8-11 0272095 ..................... 2-129 0273706 .............. 4-14, 4-25
23, 5-15 0271566 ....................... 8-11 0272096 ........ 4-5, 7-2, 10-3 0273824 .............. 4-14, 4-25
0100038 5-3, 5-5, 5-7, 5-9, 5- 0271567 ....................... 8-11 0272097 ................4-5, 10-3 0273854 7-9, 7-25, 7-47, 7-69
11, 5-17 0271568 ....................... 8-11 0272207 ..........2-139, 2-142 0273855 7-9, 7-25, 7-47, 7-69
0100040 ......................... 4-3 0271570 ....................... 3-18 0272208 ..................... 2-139 0273857 ....................... 2-30
0100048 2-88, 2-95, 2-99, 2- 0271572 ....................... 2-83 0272254 ....................... 10-5 0273858 ....................... 2-30
133, 2-140, 2- 0271595 ..................... 2-114 0272258 ....................... 1-11 0274083 ..................... 2-129
145, 4-11, 7-8, 0271596 ....................... 2-11 0272374 ....................... 10-5 0274100 ..................... 2-129
7-10, 7-15, 7-24, 0271621 ....................... 3-23 0272375 ..................... 2-139 0274101 ..................... 2-129
7-26, 7-31, 7-46, 0271650 ....................... 2-30 0272387 ....................... 10-4 0274575 ....................... 2-30
7-48, 7-53, 7-68, 0271688 ....................... 2-87 0272395 ....................... 10-4 0274576 ....................... 2-30
7-70, 7-76, 8-8, 0271769 ..................... 2-104 0272418 ....................... 10-1 0274579 ....................... 2-32
8-21, 8-30 0271795 ......................... 2-3 0272427 ..............4-14, 4-25 0274580 ....................... 2-32
0100062 ....................... 2-58 0271799 ......................... 3-3 0272435 .... 2-135, 2-141, 2- 0274660 ..... 7-29, 7-51, 7-74
0100063 5-3, 5-5, 5-7, 5-9, 5- 0271800 ....................... 3-18 148, 10-1 0274661 ..... 10-3, 10-4, 10-5
11 0271802 ....... 1-43, 2-3, 3-27 0272444 ....................... 4-25 0274722 ......................... 8-7
0100079 2-20, 2-30, 2-42, 2- 0271803 ....................... 10-1 0272445 ....................... 7-12 0274723 ....................... 8-17
53 0271804 ....................... 10-1 0272448 ....................... 10-1 0274724 ....................... 8-17
0100081 . 1-3, 2-95, 2-99, 2- 0271805 ....................... 10-1 0272478 ..................... 2-142 0274725 ....................... 8-17
116, 2-117, 2- 0271806 ..................... 2-104 0272507 2-104, 7-18, 7-36, 7- 0274726 ....................... 8-17
122, 3-20, 3-24, 0271807 ..................... 2-104 59, 7-80 0274727 ....................... 8-17
4-11 0271808 ..................... 2-105 0272521 ....................... 10-5 0274728 ....................... 8-29
0140001 ......................... 2-4 0271820 ....................... 10-5 0272522 8-3, 8-7, 8-11, 8-23 0274729 ....................... 8-17

3121208 1200SJP 1350SJP 11-1


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0274730 .......8-7, 8-17, 8-29 8, 8-12, 8-21, 8- 0641624 ......................... 1-3 0701012 ....................... 2-22
0275098 ....................... 4-14 24, 8-30 0641630 .......... 2-114, 2-120 0701015 ....................... 2-22
0275407 ....................... 2-96 0641410 2-32, 2-42, 2-53, 2- 0641634 ......................... 1-7 0701016 ....................... 2-24
0275528 ....................... 10-4 153 0641640 ....................... 3-11 0701418 ..................... 2-129
0275685 ....................... 1-11 0641412 ..........................2-4 0641644 ....................... 3-11 0701617 ....................... 1-11
0275880 ....................... 2-30 0641414 1-44, 4-5, 4-11, 4-25 0641646 ......................... 3-7 0701619 ....................... 1-12
0340003 .....2-22, 2-33, 2-44 0641418 ..........................4-4 0641652 ......................... 3-7 0711214 ..... 2-22, 2-33, 2-44
0340051 .....2-22, 2-33, 2-44 0641420 ........................1-43 0641676 ....................... 3-11 0711414 .............. 2-33, 2-44
0363037 ......................... 1-3 0641424 ........................1-43 0641706 ....................... 2-56 0711417 .............. 2-33, 2-44
0363062 ......................... 2-3 0641503 ........................2-58 0641708 ..............2-54, 2-55 0720603 ....................... 3-23
0363066 ....................... 3-11 0641504 ........................1-43 0641718 .......... 2-125, 2-129 0720804 ....................... 4-11
0363076 ......................... 1-4 0641505 .............. 1-7, 2-139 0641808 . 1-3, 1-43, 2-20, 2- 0720808 ..... 2-126, 2-131, 2-
0363081 ..................... 2-129 0641506 .. 2-3, 2-20, 2-22, 2- 22, 2-30, 2-33, 136, 2-150
0363082 ..................... 2-129 32, 2-33, 2-42, 2-42, 2-44, 2-53, 0721003 ....................... 4-13
0400020 ......................... 2-3 2-44, 2-87, 2-88, 3-7 0721005 ....................... 4-25
0440251 ....................... 2-11 2-104, 2-105, 2- 0641810 .2-133, 2-145, 3-18 0721006 2-21, 2-54, 2-129, 4-
0480122 .......... 2-125, 2-129 115, 2-116 0641812 2-22, 2-33, 2-44, 2- 11
0480127 ..................... 2-129 0641507 .............. 2-33, 2-44 54, 2-55, 2-87, 0731007 ....................... 2-83
0480128 ..................... 2-145 0641508 2-24, 2-55, 2-125, 2- 3-27 0741606 .................. 1-8, 3-7
0480129 ..................... 2-145 129, 2-133, 2- 0641813 ..............2-120, 3-7 0741607 ..................... 2-147
0561431 ......................... 3-7 139, 2-145 0641814 .......1-4, 2-33, 2-44 0741806 ......................... 3-7
0561437 ......................... 3-7 0641509 1-43, 2-20, 2-31, 2- 0641816 ..................... 2-110 0760606 ....................... 2-24
0561439 ......................... 3-7 42, 2-110 0641818 ...2-33, 2-44, 2-110 0760608 .......... 2-116, 2-117
0561444 ......................... 3-7 0641510 ............ 2-115, 3-20 0641820 ....................... 2-87 0760610 ....................... 2-24
0561454 ......................... 3-7 0641511 .. 1-7, 2-20, 2-31, 2- 0641826 ..............2-33, 2-44 0760612 ....................... 2-24
0561457 ......................... 3-7 42, 2-53 0642010 2-20, 2-30, 2-42, 2- 0760810 .............. 2-22, 2-58
0561458 ......................... 3-7 0641516 2-133, 2-140, 2-145 53 0761007 ....................... 2-25
0561471 ......................... 3-7 0641518 ..........................4-6 0642012 ......................... 3-7 0761210 ..... 2-20, 2-24, 2-53
0561482 ......................... 3-7 0641520 .............. 2-91, 2-93 0642014 ......................... 3-7 0761212 ....................... 2-24
0561500 ......................... 3-7 0641605 2-20, 2-22, 2-32, 2- 0642016 ......................... 1-7 0761214 .............. 1-38, 2-58
0630462 ....................... 4-25 35, 2-42, 2-44, 0642020 ......................... 1-4 0761215 1-34, 2-33, 2-44, 2-
0630464 1-7, 2-96, 2-99, 3-23 2-53 0642022 ......................... 3-7 55
0630467 ....................... 3-18 0641606 1-3, 2-3, 2-20, 2-24, 0642028 ....................... 2-22 0771212 ....................... 2-55
0630491 ..................... 2-104 2-31, 2-43, 2-53, 0642030 ....................... 2-22 0771414 ....................... 2-55
0630511 ..................... 2-106 2-55, 2-105, 2- 0642214 .................. 1-3, 3-3 0791504 .............. 3-18, 3-23
0630518 .............. 2-95, 2-99 139 0642612 .....2-104, 2-105, 2- 0791518 ....................... 3-18
0630534 ....................... 5-11 0641607 ..........................3-7 153, 2-157 0791604 1-44, 2-106, 2-114,
0630535 ..5-3, 5-5, 5-7, 5-17 0641608 1-3, 1-43, 2-3, 2-20, 0642684 ....................... 3-27 2-120, 3-7, 3-23,
0630537 ......................... 5-9 2-22, 2-33, 2-44, 0651406 ....................... 2-31 3-24
0630548 .............. 2-95, 2-99 2-53, 2-55, 2-83, 0681608 ....................... 3-27 0791605 ..... 3-11, 3-23, 3-24
0630558 ....................... 3-11 2-91, 2-105, 2- 0681813 ......................... 1-4 0791606 ..... 2-139, 3-7, 3-23
0630568 ....................... 4-13 110, 2-114, 2- 0681814 .................. 1-4, 4-9 0791607 .............. 1-44, 3-20
0641404 .....2-106, 2-133, 2- 120, 2-125, 2- 0681815 ......................... 1-4 0791608 ....................... 3-23
145, 4-11 129, 3-3, 3-18, 0681816 ......................... 1-4 0791610 ..................... 2-139
0641405 2-120, 2-139, 3-19, 5-17 0681822 ......................... 4-9 0791612 ......................... 3-8
3-23 0641609 ....... 1-3, 2-33, 2-44 0682026 ....................... 2-11 0791618 ......................... 3-7
0641406 ..1-44, 2-3, 2-21, 2- 0641610 2-20, 2-24, 2-30, 2- 0682028 ................ 2-55, 3-7 0791620 ................ 3-7, 3-18
22, 2-33, 2-44, 35, 2-42, 2-44, 0682040 ....................... 2-11 0791622 ....................... 3-18
2-55, 2-96, 2-99, 2-53, 2-55, 2- 0682212 ......................... 3-7 0791624 ................ 3-7, 3-18
2-110, 2-115, 2- 104, 2-105, 2- 0682418 ....................... 2-11 0791808 ....................... 3-20
121, 2-129, 2- 114, 2-120, 2- 0700616 ..................... 2-122 0801301 ......................... 3-8
153, 2-157, 3- 129, 3-7, 4-4 0700808 ..............2-20, 2-24 0801302 ......................... 3-8
19, 3-24, 4-4, 8- 0641611 ....... 1-3, 2-20, 2-54 0700810 ....................... 2-33 0801303 ......................... 3-8
3, 8-8, 8-12, 8- 0641612 ... 2-20, 2-53, 2-115 0700815 ....................... 2-55 0801304 ......................... 3-8
21, 8-24, 8-30 0641613 ..........................1-3 0700816 ..................... 2-125 0801315 .................. 3-3, 3-7
0641407 ..................... 2-139 0641614 .............. 2-24, 2-83 0700822 ....................... 2-24 0801316 ......................... 3-8
0641408 2-3, 2-53, 2-115, 2- 0641615 ..........................3-7 0700823 ....................... 2-24 0801317 ......................... 3-8
120, 2-139, 2- 0641618 . 2-133, 2-146, 3-10 0700824 ....................... 2-24 0801318 ......................... 3-8
140, 4-4, 8-3, 8- 0641620 ..........................1-3 0701010 ....................... 2-24 0801319 ......................... 3-8

11-2 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0801320 .................. 3-3, 3-7 0903162 ..................... 2-117 1001096496 ................. 10-1 1001100672 .... 2-153, 2-157
0801550 ....................... 3-11 0903484 .............. 7-39, 7-61 1001096497 ................. 10-1 1001100876 .... 2-153, 2-157
0811606 ....................... 3-11 0903530 ....................... 3-28 1001097150 ........7-39, 7-61 1001101191 ... 7-35, 7-39, 7-
0811607 ....................... 3-11 0940070 2-22, 2-33, 2-44, 2- 1001097553 ................. 2-25 57, 7-61
0811608 ................ 3-8, 3-11 55 1001097619 ..........3-7, 3-13 1001101196 ........ 7-35, 7-57
0811610 ......................... 3-8 0940088 ..................... 2-114 1001097643 ..........3-7, 3-13 1001101197 ........ 7-35, 7-57
0811614 ......................... 3-8 0940103 ....................... 4-25 1001097820 ................. 6-17 1001101422 ................. 10-4
0811616 ......................... 3-8 0940133 ....................... 4-25 1001097956 ............... 2-116 1001101550 ................. 1-37
0860038 .....2-133, 2-139, 2- 0940134 ....................... 4-25 1001098025 ........6-16, 6-20 1001102417 ................... 7-2
145, 7-17, 7-34, 0961845 ......................... 4-4 1001098026 ........6-16, 6-20 1001102647 ................. 10-4
7-57, 7-79 0961893 ....................... 5-11 1001098149 ................. 10-4 1001102831 .... 2-153, 2-157
0860520 8-3, 8-8, 8-12, 8-21, 0961896 ........... 5-3, 5-5, 5-7 1001098242 ................. 6-17 1001102839 ............... 2-153
8-24, 8-30 0961901 ......................... 5-9 1001098243 ................. 6-17 1001102840 .... 2-153, 2-154
0861465 ....................... 2-95 0961903 ....................... 5-17 1001098512 ................. 2-30 1001103286 2-126, 2-131, 2-
0861538 2-133, 2-142, 2-145 0961948 ......................... 3-9 1001098513 ................. 2-32 136
0861541 2-135, 2-140, 2-148 0961949 ....... 5-7, 5-13, 5-15 1001098516 ................. 2-30 1001103344 ................. 10-1
0861542 .....2-133, 2-135, 2- 0961950 ....... 5-5, 5-13, 5-15 1001098517 ................. 2-30 1001103356 .... 2-153, 2-157
139, 2-140, 2- 0961951 ......................... 3-8 1001098530 ................. 2-32 1001104315 ................. 1-11
145, 2-148, 7- 0961986 2-22, 2-33, 2-44, 2- 1001098531 ................. 2-32 1001104324 ................. 1-11
38, 7-60 56 1001098601 ........2-34, 2-37 1001104325 ........ 1-11, 1-37
0861561 .........4-5, 4-11, 7-8 0962033 ......................... 1-3 1001099376 ................. 10-4 1001104651 ................. 8-31
0861562 ....................... 2-95 0962051 ..................... 2-110 1001099421 ................. 10-4 1001104652 ................. 8-29
0861564 .............. 4-11, 4-13 0962224 ......................... 3-8 1001099422 ................. 10-4 1001104734 ............... 2-153
0861567 .....2-133, 2-135, 2- 0962257 ....................... 5-11 1001099435 ................. 10-4 1001104735 .... 2-153, 2-157
139, 2-140, 2- 0962270 ......................... 4-9 1001099436 ................. 10-4 1001104922 ................. 5-17
145, 2-148, 7- 0962297 .................. 3-8, 5-9 1001099437 ................. 10-4 1001104923 ................. 5-17
38, 7-60 0962401 ......................... 3-9 1001099438 ................. 10-4 1001105014 ................. 5-17
0861572 2-133, 2-142, 2-145 0962402 ......................... 3-9 1001099439 ................. 10-4 1001105016 ................. 5-17
0861630 .............. 4-11, 4-13 0962403 ......................... 3-9 1001099440 ................. 10-4 1001106736 . 2-100, 7-40, 7-
0861631 4-5, 4-11, 7-8, 7-24, 0962404 ......................... 3-9 1001099466 ................. 10-4 50, 7-61, 7-72,
7-46 0962406 ......................... 3-9 1001099632 ................... 1-7 7-82
0861731 .............. 7-34, 7-57 0962409 ......................... 3-8 1001099718 .. 7-18, 7-37, 7- 1001107176 .... 2-120, 2-122
0861749 .............. 2-95, 7-26 0962410 ......................... 3-8 59, 7-80 1001107359 ................. 2-83
0861781 .............. 7-34, 7-57 0962411 ......................... 3-9 1001099719 .. 7-18, 7-37, 7- 1001107391 ................. 2-11
0861782 .............. 7-34, 7-57 0962423 ......................... 1-7 59, 7-80 1001107971 ................. 2-32
0861798 .............. 2-95, 7-26 0962447 ....................... 3-11 1001099869 ............... 2-131 1001107973 ................. 2-32
0861880 .............. 7-39, 7-61 0962449 ..................... 2-131 1001100027 ..........7-2, 7-36 1001107975 ................. 2-32
0902206 .......... 2-104, 2-105 0962472 ......................... 3-9 1001100062 ............... 2-153 1001107978 ............... 2-122
0902743 ....................... 5-17 0962520 .......... 2-133, 2-145 1001100233 ............... 2-131 1001108024 ............... 2-122
0902746 .......... 2-115, 2-116 1001091460 ................. 2-14 1001100234 ............... 2-131 1001108142 ............... 2-120
0902747 ....................... 2-33 1001091461 ................. 2-14 1001100321 ....2-129, 2-130 1001108616 ... 2-36, 2-46, 2-
0902751 ....................... 4-11 1001091969 ........ 7-34, 7-56 1001100326 ........7-34, 7-56 55, 2-74, 2-75
0902755 ......................... 2-3 1001091970 ........ 7-34, 7-56 1001100327 ........7-34, 7-56 1001108617 ... 2-21, 2-31, 2-
0902760 ..................... 2-116 1001091971 ........ 7-34, 7-56 1001100328 ........7-34, 7-56 42, 2-54
0902761 ..................... 2-116 1001091972 ........ 7-34, 7-56 1001100329 ........7-34, 7-56 1001108680 ............... 2-120
0902762 ..................... 2-116 1001091973 ........ 7-34, 7-56 1001100331 ........7-34, 7-56 1001108888 ... 2-36, 2-46, 2-
0902763 ..................... 2-116 1001091974 ........ 7-34, 7-56 1001100333 ........7-34, 7-56 55, 2-77
0902764 ..................... 2-117 1001091975 ........ 7-34, 7-56 1001100337 ........7-34, 7-56 1001108904 ............... 2-120
0902790 ....................... 2-87 1001092856 ........ 2-36, 2-46 1001100343 ........7-36, 7-58 1001108923 ................... 8-8
0902800 ......................... 2-3 1001093242 ................. 1-33 1001100344 ........7-36, 7-58 1001109181 ................. 4-13
0902806 ..................... 2-115 1001093243 ........ 1-11, 1-33 1001100352 ....2-153, 2-157 1001109475 ........ 7-39, 7-61
0902813 ..................... 2-129 1001094375 2-126, 2-131, 2- 1001100432 ....2-153, 2-157 1001109477 ................. 7-39
0902857 ..................... 2-139 136, 2-150 1001100434 ............... 2-153 1001109482 ........ 7-39, 7-61
0902858 ..................... 2-139 1001094475 ............... 2-150 1001100441 ............... 2-153 1001109511 ............... 2-120
0902874 .......... 2-116, 2-117 1001094509 2-126, 2-131, 2- 1001100443 ....2-153, 2-157 1001109543 ............... 2-120
0902888 2-133, 2-139, 2-145 136, 2-150 1001100468 2-153, 7-39, 7- 1001109544 ................. 10-2
0903154 ..................... 2-115 1001094915 ........ 7-38, 7-60 40 1001109556 ........ 7-38, 7-60
0903156 ..................... 2-114 1001095976 ........ 7-38, 7-60 1001100500 ............... 2-129 1001109648 ........ 7-39, 7-61
0903161 ..................... 2-116 1001096070 ................. 7-38 1001100501 ............... 2-129 1001109651 ............... 2-120

3121208 1200SJP 1350SJP 11-3


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001109652 ............... 2-120 1001112592 ..................2-25 1001116413 ................. 2-23 1001118919 ................. 2-83
1001109654 ........ 7-38, 7-61 1001112612 ... 7-40, 7-50, 7- 1001116419 ................. 10-3 1001118932 ................. 6-11
1001109677 ........ 2-91, 2-93 61, 7-72, 7-82 1001116420 ................. 10-3 1001118933 ................. 6-12
1001109706 ................. 10-2 1001112669 ..................1-12 1001116436 ................. 2-23 1001118934 ................. 6-11
1001109708 ................. 10-2 1001112691 ................2-121 1001116437 ................. 2-23 1001118935 ................. 6-12
1001109759 ............... 2-120 1001112716 ..................1-12 1001116525 ................. 2-23 1001118957 ........ 2-91, 6-23
1001109838 ............... 2-120 1001112757 ............ 2-3, 9-1 1001116591 ................. 2-23 1001119052 ................. 2-30
1001109941 ............... 2-120 1001112758 .......... 1-43, 9-1 1001116707 ................. 7-72 1001119053 ................. 2-30
1001109989 .... 2-121, 2-122 1001112766 ........ 2-33, 2-44 1001116710 ................. 7-78 1001119054 ................. 2-30
1001110014 ................. 2-99 1001112796 ........ 7-61, 7-82 1001116727 ................. 7-73 1001119138 ................. 6-12
1001110027 ............... 2-121 1001112878 2-20, 2-31, 2-43 1001116792 ........2-21, 2-54 1001119231 ................. 2-24
1001110084 .......... 2-99, 9-2 1001112879 2-20, 2-31, 2-43 1001116836 ................. 2-23 1001119250 ............... 2-134
1001110108 ................. 1-44 1001112880 2-21, 2-32, 2-43 1001116846 ................. 8-18 1001119344 ............... 2-100
1001110109 ................. 1-44 1001112911 ................2-106 1001116849 ................. 8-18 1001119345 ............... 2-100
1001110110 ................. 1-44 1001112927 ... 2-36, 2-46, 2- 1001116851 ................. 8-18 1001119346 ............... 2-100
1001110111 ................. 1-44 55, 2-81 1001116952 ................. 7-73 1001119363 ................. 2-99
1001110112 ................. 1-44 1001112973 ................2-157 1001116967 ................. 7-72 1001119372 2-99, 7-48, 7-70
1001110113 ................. 1-44 1001112987 ................2-157 1001116983 ................. 7-78 1001119374 ................. 2-99
1001110114 ................. 1-44 1001112988 ................2-157 1001117024 ................. 7-55 1001119454 ................. 10-1
1001110133 ................. 10-2 1001112989 ................2-157 1001117034 ................. 8-17 1001119456 2-55, 7-48, 7-70
1001110146 ............... 2-121 1001113004 ................2-120 1001117035 ................. 8-17 1001119468 ................. 6-12
1001110166 ............... 2-121 1001113047 ................2-121 1001117057 ................. 7-55 1001119470 ........ 7-48, 7-50
1001110194 ............... 2-121 1001113173 ................2-106 1001117078 2-136, 2-149, 7- 1001119817 ................. 6-12
1001110257 ............... 2-121 1001113961 ... 4-21, 4-22, 7- 60, 7-81 1001119859 ........ 2-91, 6-23
1001110258 ............... 2-121 50, 7-72 1001117140 ............... 2-116 1001119860 ................... 7-3
1001110295 ............... 2-121 1001114098 ................2-121 1001117172 ................... 4-5 1001119899 ................... 3-9
1001110296 ............... 2-121 1001114113 ..................10-2 1001117174 ............ 4-5, 9-2 1001119911 ................. 2-11
1001110425 ................. 2-54 1001114114 ..................10-2 1001117250 ............... 2-154 1001119938 ............... 2-158
1001110433 ............... 2-121 1001114382 ..................8-29 1001117256 ............... 2-154 1001119946 ............... 2-158
1001110486 ............... 2-121 1001114392 ................2-106 1001117294 ................. 10-3 1001119957 ........ 2-96, 7-28
1001110513 ................. 1-44 1001114495 ..................2-57 1001117308 ................. 2-57 1001119966 ............... 2-135
1001110604 ................. 6-11 1001114620 ........ 6-11, 6-22 1001117320 ................... 4-5 1001119968 2-136, 2-149, 7-
1001110740 ................... 2-3 1001115168 ................2-106 1001117358 ................. 2-83 60, 7-81
1001110749 ................. 6-23 1001115326 ..................10-2 1001117359 ................... 2-3 1001119995 ........ 2-21, 7-55
1001110872 2-135, 2-147, 7- 1001115327 ..................10-2 1001117370 ................. 2-30 1001120180 . 2-100, 7-49, 7-
37, 7-60 1001115440 ................2-106 1001117371 ................. 2-30 71
1001110873 2-135, 2-147, 7- 1001115604 ..................10-5 1001117499 ................. 2-20 1001120195 ................. 2-91
35, 7-37, 7-57, 1001115961 ..................1-12 1001117500 ................. 2-24 1001120196 ................. 2-91
7-60, 7-79, 7-81 1001116015 ..................2-30 1001117508 ...... 2-133, 7-59 1001120208 ................. 10-1
1001110877 ................. 1-44 1001116025 . 8-7, 8-17, 8-29 1001117509 ............... 2-125 1001120337 . 2-100, 7-50, 7-
1001110974 ................. 10-3 1001116111 ..................2-22 1001117546 ................. 2-23 71
1001111005 ................. 10-2 1001116112 ........ 2-21, 2-25 1001117577 ................. 2-24 1001120378 ................. 7-58
1001111007 ................. 10-2 1001116153 ..................2-23 1001117641 ............... 2-125 1001120381 .......... 7-2, 7-58
1001111132 2-20, 2-31, 2-43 1001116186 ..................2-23 1001117874 ........2-23, 2-24 1001120382 .......... 7-2, 7-58
1001111175 ............... 2-105 1001116201 ..................2-23 1001118180 ............... 2-125 1001120492 ................. 2-21
1001111176 ............... 2-105 1001116206 7-2, 7-50, 7-51, 1001118368 ........2-23, 2-62 1001120525 ................. 2-22
1001111193 ............... 2-106 7-71, 7-74 1001118416 ...4-11, 4-21, 4- 1001120526 ................. 2-20
1001111219 ............... 2-105 1001116208 .... 2-154, 2-157 22, 9-1 1001120527 ................. 2-20
1001111585 ............... 2-121 1001116217 ................2-154 1001118417 ........4-11, 4-17 1001120528 ................. 2-20
1001111914 .2-157, 7-61, 7- 1001116222 ................2-154 1001118599 ............... 2-134 1001120564 ................. 2-91
81 1001116278 ..................2-23 1001118712 ................. 2-30 1001120728 ................. 10-2
1001112059 ................. 2-25 1001116304 ...... 2-154, 10-1 1001118713 ................. 2-30 1001120743 ........ 2-21, 7-55
1001112068 ................. 2-25 1001116305 ...... 2-154, 10-1 1001118714 ................. 2-30 1001120769 ................. 2-25
1001112069 ................. 2-25 1001116313 ..................2-23 1001118767 ........2-95, 7-26 1001120771 ................. 2-25
1001112070 ................. 2-25 1001116324 ..................2-23 1001118768 ................. 2-96 1001120772 ................. 2-25
1001112073 ................. 2-25 1001116348 ..................2-23 1001118859 6-4, 6-7, 6-9, 6- 1001120773 ................. 2-25
1001112162 ............... 2-121 1001116354 ..................2-23 11, 6-16, 6-20, 1001120774 ................. 2-25
1001112551 ................. 8-30 1001116367 ..................2-23 6-21, 6-22 1001120775 ................. 2-25
1001112570 ................. 2-25 1001116369 2-99, 7-48, 7-70 1001118869 ........6-11, 6-22 1001120776 ........ 2-25, 7-55

11-4 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001120810 ................. 2-25 1001128802 ................... 5-7 1001135680 ................. 2-57 1001138717 ................. 2-58
1001120989 .... 2-154, 2-157 1001128803 ................. 5-11 1001135779 ........2-58, 7-78 1001138772 ................. 10-3
1001120994 ............... 2-157 1001128898 ................. 2-21 1001135901 ................. 2-57 1001138773 ................. 10-3
1001121004 ................. 2-24 1001128899 ................. 2-20 1001135903 ................. 2-57 1001138800 ................... 3-3
1001121236 ................. 2-21 1001128947 ........ 2-57, 2-58 1001135913 ................. 2-57 1001138801 ............ 3-3, 3-7
1001121340 2-135, 2-136, 2- 1001128996 ................. 10-1 1001135914 ................. 2-57 1001138802 ................... 3-8
141, 2-142, 2- 1001129023 ................. 2-23 1001135924 ................. 2-57 1001138803 ................... 3-8
148, 2-149 1001129304 ................. 2-23 1001135926 ................. 2-57 1001138804 ................... 5-7
1001121615 7-9, 7-25, 7-47, 1001129360 ................. 2-25 1001135943 ................. 2-57 1001138805 ................. 5-11
7-69 1001129361 ................. 2-25 1001135946 ................. 2-57 1001139099 ................. 10-2
1001121616 7-9, 7-25, 7-47, 1001129555 ... 4-11, 4-17, 4- 1001136079 ................. 2-56 1001139145 .... 2-153, 2-154
7-69 18, 9-1 1001136172 ................. 2-56 1001139240 ................. 2-57
1001121826 .2-97, 2-100, 4- 1001129733 ............... 2-133 1001136292 ................. 2-57 1001139492 ................. 2-93
14 1001129995 ................. 2-24 1001136357 ............... 2-145 1001139494 ................. 2-93
1001121827 .2-97, 2-100, 4- 1001130161 ................. 2-24 1001136377 ................. 2-57 1001139516 ................... 3-3
14 1001130171 ................. 2-24 1001136626 ................. 2-57 1001139517 ............ 3-3, 3-7
1001121889 ...... 2-133, 7-59 1001130774 ................. 2-21 1001136665 ................. 2-57 1001139654 ................. 8-30
1001121931 ............... 2-135 1001131269 .......... 8-7, 8-20 1001136834 ................. 2-57 1001139665 ................. 2-93
1001122369 ................... 8-7 1001131460 ............... 2-121 1001136988 ............... 2-145 1001139666 ................. 2-93
1001122370 ................. 8-19 1001131461 ............... 2-121 1001137005 .. 7-19, 7-40, 7- 1001139774 ............... 2-120
1001122371 ................. 8-19 1001131462 ............... 2-121 62, 7-82, 10-5 1001139778 ............... 2-121
1001122372 ................. 8-19 1001131481 ............... 2-111 1001137022 ................. 10-2 1001139805 .... 2-121, 2-122
1001122373 ................. 8-19 1001131482 ............... 2-111 1001137027 ................. 10-2 1001139930 ................. 2-58
1001122374 ................. 8-19 1001131542 2-22, 2-33, 2-54 1001137029 ................. 10-2 1001139972 ................... 3-9
1001122375 ................. 8-19 1001131544 ............... 2-120 1001137276 ................. 2-57 1001140222 ................. 2-54
1001122376 ................... 8-7 1001131545 ............... 2-120 1001137590 ......2-145, 7-80 1001140312 ................. 2-58
1001122377 ................. 8-19 1001131620 ................. 3-18 1001137591 ......2-145, 7-80 1001140318 ................. 10-3
1001122378 ................. 8-19 1001131728 ................. 3-19 1001137672 ................. 10-5 1001140429 ................... 4-4
1001122379 ................. 8-19 1001131729 ................. 3-19 1001137785 ........2-44, 2-46 1001140483 ............... 2-121
1001122380 ................. 8-19 1001131733 ................. 3-18 1001137786 ................. 2-43 1001140485 .... 2-115, 2-121
1001122381 ................. 8-19 1001131734 ................. 3-18 1001137788 ................. 2-43 1001140564 ................. 2-57
1001122382 ................. 8-19 1001132730 ............... 2-157 1001137790 ................. 2-42 1001140604 ................. 2-54
1001122383 ...... 2-97, 2-100 1001132733 .... 2-153, 2-157 1001137791 ................. 2-42 1001140648 ................. 10-1
1001122384 ................. 4-14 1001133329 ... 3-24, 7-33, 7- 1001137792 ................. 2-43 1001141225 ........ 2-54, 7-79
1001122528 2-136, 2-149, 7- 54, 7-55, 7-77, 1001137793 ................. 2-42 1001141304 ........ 2-57, 7-79
2, 7-60, 7-81 7-78, 9-2 1001137794 ................. 2-43 1001141717 ................. 2-57
1001122611 ................. 4-14 1001133633 ................. 2-58 1001137796 ................. 2-43 1001141718 ................. 2-54
1001125387 ................... 8-8 1001133634 ................. 2-57 1001137798 ................. 2-42 1001141719 ................. 2-57
1001125425 ............... 2-129 1001133651 ................. 2-57 1001137799 ................. 2-42 1001141744 ................. 2-53
1001125426 ............... 2-129 1001133714 ........ 7-74, 7-78 1001137800 ................. 2-44 1001141745 ................. 2-55
1001125427 ...... 2-145, 7-59 1001133715 ........ 7-74, 7-78 1001137801 ................. 2-42 1001141746 ................. 2-55
1001125428 ...... 2-145, 7-59 1001133956 ................. 7-72 1001138011 ............... 2-147 1001141811 ................. 2-53
1001125429 ............... 2-129 1001133957 ................. 7-72 1001138110 ................. 7-74 1001141812 ................. 2-54
1001125891 ................. 2-24 1001134098 ........ 2-11, 2-14 1001138111 ................. 7-74 1001141813 ................. 2-54
1001126351 ................. 7-72 1001134389 ................. 2-53 1001138113 ................. 7-74 1001141815 ................. 2-53
1001126352 ................. 7-72 1001134390 ................. 2-55 1001138187 ............... 2-158 1001141817 ................. 2-53
1001126353 ................. 7-72 1001134392 ................. 2-55 1001138188 ............... 2-158 1001141819 ................. 2-53
1001126356 ................. 7-72 1001134485 ................. 2-57 1001138228 ................. 2-57 1001141967 ........ 7-34, 7-57
1001126357 ................. 7-72 1001134488 ................. 2-58 1001138248 ................. 2-58 1001141968 ........ 7-36, 7-58
1001126362 ................. 7-73 1001134839 ............... 2-158 1001138253 ................. 2-57 1001141969 ........ 7-36, 7-58
1001126363 ................. 7-73 1001135090 ................. 2-57 1001138346 ........2-57, 7-72 1001141970 ........ 7-34, 7-57
1001126364 ................. 7-73 1001135124 ................. 2-93 1001138430 ................... 4-4 1001141971 ........ 7-34, 7-57
1001126365 ................. 7-73 1001135138 ................. 2-57 1001138431 ................... 4-4 1001142021 ............... 2-116
1001126384 ................. 7-72 1001135560 ................. 2-57 1001138434 ................... 4-4 1001142023 .... 2-114, 2-115
1001126391 ................. 7-73 1001135562 ................. 2-57 1001138491 ........2-54, 7-78 1001142024 ............... 2-114
1001127092 ............... 2-157 1001135650 ........ 7-74, 7-78 1001138494 ................... 4-4 1001142144 ............... 2-115
1001128765 ................. 2-21 1001135661 ............... 2-110 1001138514 ................... 4-4 1001142181 ............... 2-115
1001128789 ................. 2-21 1001135663 ............... 2-111 1001138524 ................. 2-57 1001142398 ................. 2-57
1001128797 ................. 2-21 1001135679 ................. 2-57 1001138559 ................. 2-57 1001142501 ................. 2-58

3121208 1200SJP 1350SJP 11-5


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001142504 ................. 10-3 1001146219 ..................2-56 1060896 7-9, 7-25, 7-47, 7-69 1320309 7-15, 7-32, 7-54, 7-
1001142505 ................. 10-3 1001146244 ................2-121 1060903 ....................... 4-25 77
1001142637 ................. 2-58 1001147264 ..................7-73 1060904 ..............2-35, 2-46 1321385 ....................... 3-20
1001142645 ............... 2-145 1001147479 ... 3-24, 7-16, 7- 1060908 7-36, 7-39, 7-58, 7- 1340065 ..... 2-22, 2-33, 2-44
1001142914 2-145, 2-148, 7- 33, 7-54, 7-55, 61 1340067 ....................... 10-1
81 7-77, 7-78 1060918 4-5, 4-11, 7-8, 7-24, 1380147 ..................... 2-110
1001142938 ................. 7-74 1001148841 ..................7-78 7-46, 7-68 1380169 ..................... 2-120
1001142940 ................. 7-74 1001148842 ..................7-78 1060919 ......................... 4-9 1560011 7-15, 7-32, 7-54, 7-
1001142941 ................. 7-74 1001148843 ........ 2-58, 7-78 1060977 7-18, 7-37, 7-59, 7- 77
1001142966 ................. 10-3 1001148902 ..................10-2 80 1560012 7-15, 7-32, 7-54, 7-
1001143080 ................. 10-1 1001148903 ..................10-2 1100131 ......................... 3-8 77
1001143087 ................. 2-93 1001148904 ..................10-2 1120094 ....................... 5-15 1580011 ....................... 2-23
1001143123 ................. 2-93 1001148905 ..................10-2 1120487 ....................... 2-84 1580012 ......................... 4-5
1001143256 ................. 10-5 1001148906 ..................10-2 1120549 ......................... 1-8 1580013 ......................... 4-5
1001143294 ............... 2-110 1001148971 ..................10-3 1120550 ......................... 1-8 1600244 7-17, 7-33, 7-55, 7-
1001143298 ............... 2-111 1001149730 ..................10-4 1180358 ......................... 1-3 78
1001143341 ................. 2-58 1001149818 ........ 7-61, 7-82 1180362 ....................... 3-19 1600317 .............. 4-11, 4-17
1001143390 ................. 2-58 1001149994 ................2-104 1180363 ....................... 3-19 1600318 .............. 4-11, 4-21
1001143515 ................. 10-1 1001150406 ................2-104 1180364 ....................... 3-18 1600331 ....................... 1-43
1001143669 ................. 10-5 1001151112 ..................10-2 1180365 ....................... 3-18 1600332 ......................... 2-3
1001143852 ........ 2-48, 2-59 1001152566 ................2-116 1180366 ....................... 3-19 1600333 ....................... 2-95
1001144018 ................... 4-4 1001152762 ..................7-73 1180367 ....................... 3-18 1600343 ................ 4-11, 9-2
1001144021 ................... 4-4 1001152963 ........ 2-55, 2-68 1180368 ....................... 3-19 1600443 ....... 2-38, 2-48, 9-2
1001144022 ................... 4-4 1001152966 ..................6-12 1180369 ....................... 3-19 1660247 ....................... 2-87
1001144023 ................... 4-3 1001152968 ........ 6-11, 6-22 1180370 ....................... 3-19 1660253 2-87, 7-16, 7-32, 7-
1001144024 ................... 4-3 1001152971 6-4, 6-7, 6-9, 6- 1260017 ....................... 2-11 54, 7-77
1001144027 ................... 4-3 11, 6-16, 6-20, 1283308 .....6-20, 6-21, 6-22 1660254 ..................... 2-142
1001144089 ................. 2-58 6-21, 6-22 1283374 .....6-20, 6-21, 6-22 1660302 .............. 2-87, 2-88
1001144300 ........ 2-44, 2-46 1001153024 ..................2-57 1283409 . 2-48, 2-59, 8-7, 8- 1670829 2-95, 2-99, 4-11, 7-
1001144301 ................. 2-44 1001153387 ..................2-58 17, 8-29 10, 7-26
1001144302 ................. 2-44 1001154157 ..................2-58 1283457 6-4, 6-7, 6-9, 6-11, 1670836 ......................... 3-8
1001144303 ................. 2-44 1001154214 ..................2-93 6-16, 6-20, 6-21, 1670964 ....................... 3-19
1001144304 ................. 2-44 1001154405 2-53, 2-54, 2-58 6-22 1670996 ....................... 1-44
1001144306 ................. 2-42 1001155575 ..................2-57 1320017 ....................... 2-22 1671023 .............. 2-33, 2-44
1001144307 ................. 2-42 1001155823 ..................2-58 1320022 2-20, 2-22, 2-30, 2- 1671031 ....................... 3-23
1001144308 ................. 2-42 1001159121 ..................10-4 33, 2-42, 2-44, 1671032 ......................... 3-8
1001144309 ................. 2-42 1001161314 ..................10-1 2-54, 2-58 1671033 ......................... 3-8
1001144310 ................. 2-42 1001161315 ..................10-1 1320058 .....2-23, 2-33, 2-44 1671038 .......... 2-114, 2-120
1001144311 ................. 2-42 1001161401 ....................1-3 1320060 ..............2-35, 2-44 1671039 ....................... 3-23
1001144312 ................. 2-42 1001161402 ....................1-3 1320095 ..............2-96, 2-99 1671040 ......................... 1-7
1001144313 ................. 2-42 1001161403 ....................1-3 1320130 ..............2-24, 3-23 1671043 ....................... 3-19
1001144347 ............... 2-100 1001165035 ........ 2-53, 2-58 1320136 ....................... 3-24 1671044 ....................... 3-23
1001144629 ................... 4-3 1001165101 ..................2-54 1320146 7-17, 7-35, 7-38, 7- 1671045 ....................... 1-44
1001144630 ................... 4-3 101142685 ....................2-58 57, 7-60, 7-79 1671046 ....................... 1-44
1001145089 ................. 2-54 1060279 8-3, 8-8, 8-12, 8-21, 1320159 ....................... 3-20 1671047 ....................... 1-44
1001145154 ................. 2-58 8-24, 8-30 1320162 ..............2-91, 2-93 1671048 ....................... 1-44
1001145162 ............... 2-121 1060343 ..... 2-135, 2-141, 2- 1320187 2-20, 2-31, 2-42, 2- 1671049 ....................... 1-44
1001145382 ........ 2-34, 2-45 148, 7-38, 7-60, 53 1671081 ....................... 3-23
1001145405 ............ 4-3, 4-4 7-81 1320190 2-20, 2-31, 2-42, 2- 1671092 ..... 2-135, 2-141, 2-
1001145560 ................. 2-54 1060494 ..... 2-135, 2-140, 2- 53 148, 7-38, 7-60,
1001145708 ................. 10-2 148, 7-38, 7-60, 1320223 .....2-24, 2-33, 2-44 7-81
1001145785 ................... 4-4 7-81 1320224 ....................... 2-24 1671121 2-20, 2-32, 2-42, 2-
1001145842 ................. 2-54 1060633 7-17, 7-33, 7-55, 7- 1320263 .......1-3, 2-24, 3-19 53
1001146036 ............... 2-120 78 1320277 ....................... 3-19 1671176 ....................... 4-11
1001146132 .... 2-115, 2-121 1060637 .............. 2-33, 2-44 1320294 ....................... 3-19 1671192 .......... 2-114, 2-115
1001146142 ............... 2-115 1060708 ..... 2-135, 2-140, 2- 1320295 ....................... 3-19 1671193 ..................... 2-117
1001146161 .4-5, 4-11, 7-46 148, 4-6, 7-18, 1320296 ....................... 3-19 1671194 .......... 2-114, 2-116
1001146178 .... 2-115, 2-121 7-37, 7-38, 7-59, 1320298 ......................... 1-3 1671314 ....................... 4-11
1001146183 .... 2-115, 2-121 7-60, 7-80 1320301 ....................... 3-23 1683053 ....................... 5-11

11-6 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1683056 ......................... 5-3 1702784 ....................... 8-29 1704885 8-4, 8-8, 8-13, 8-20, 1705406 ....................... 8-26
1683062 .................. 5-5, 5-7 1702788 ....................... 10-1 8-26, 8-30 1705407 ....................... 8-26
1683072 ......................... 5-9 1702868 .................. 8-3, 8-7 1704972 ................8-7, 8-20 1705408 ....................... 8-23
1684034 ................ 1-7, 5-13 1702928 ....................... 8-24 1705001 ....................... 2-95 1705409 ....................... 8-23
1684081 .................. 1-4, 5-5 1702938 ....................... 4-14 1705014 ......................... 4-9 1705410 ....................... 8-23
1684082 ......................... 5-5 1702942 ..... 2-24, 2-30, 2-43 1705057 8-3, 8-8, 8-11, 8-20, 1705411 ....................... 8-23
1684083 ......................... 5-5 1702962 .................. 8-4, 8-8 8-24, 8-30 1705412 ....................... 8-23
1684102 .................. 1-3, 5-3 1703162 2-22, 2-33, 2-44, 2- 1705084 ..............8-24, 8-29 1705413 ....................... 8-23
1684103 ......................... 5-3 58 1705095 8-3, 8-8, 8-11, 8-20, 1705414 ....................... 8-26
1684105 ......................... 5-3 1703175 ......... 8-4, 8-8, 10-1 8-24, 8-30 1705415 ....................... 8-26
1684108 ................ 3-8, 5-17 1703479 ....................... 10-1 1705096 8-4, 8-8, 8-13, 8-20, 1705416 ....................... 8-26
1684109 ....................... 5-17 1703518 ....................... 8-25 8-25, 8-30 1705417 ....................... 8-23
1684111 ....................... 5-17 1703797 .................. 8-3, 8-7 1705132 ..............2-96, 4-11 1705418 ....................... 8-23
1684141 ....................... 5-18 1703804 .................. 8-3, 8-7 1705167 8-4, 8-8, 8-13, 8-20, 1705419 ....................... 8-23
1684149 .................. 3-8, 5-7 1703805 .................. 8-3, 8-7 8-25, 8-30 1705421 ....................... 8-26
1684150 ......................... 5-7 1703808 ....................... 8-29 1705168 ..................8-3, 8-7 1705422 ....................... 8-26
1684152 ......................... 5-7 1703811 ....... 8-7, 8-17, 8-29 1705170 ....................... 4-14 1705423 ....................... 8-26
1684159 ......................... 5-9 1703814 ....... 8-7, 8-17, 8-29 1705171 ....................... 4-11 1705424 ....................... 8-26
1684161 ......................... 5-9 1703923 ....................... 8-18 1705173 ..............4-11, 4-14 1705425 ....................... 8-26
1684162 .................. 3-3, 5-9 1703924 .............. 8-11, 8-18 1705174 .. 2-97, 2-100, 4-11 1705426 .............. 8-13, 8-20
1684173 ................ 3-8, 5-11 1703925 .............. 8-11, 8-18 1705175 ....................... 4-12 1705427 .............. 8-13, 8-20
1684174 ....................... 5-11 1703926 .............. 8-11, 8-18 1705178 8-4, 8-8, 8-13, 8-20, 1705428 ....... 8-4, 8-13, 8-27
1684176 ....................... 5-11 1703927 .............. 8-11, 8-18 8-25, 8-30 1705429 .............. 8-13, 8-20
1684178 ................ 3-8, 5-17 1703928 ....................... 8-11 1705181 ..................8-3, 8-7 1705430 .............. 8-13, 8-20
1684179 ....................... 5-17 1703935 ....................... 8-18 1705307 .... 3-11, 10-2, 10-5 1705431 ....................... 8-13
1684181 ....................... 5-17 1703936 .............. 8-11, 8-18 1705308 .... 2-95, 7-10, 7-26 1705435 ....... 8-4, 8-13, 8-27
1684249 ......................... 5-9 1703937 .............. 8-11, 8-18 1705309 ................8-3, 8-11 1705436 ....................... 8-23
1684275 ....................... 5-15 1703938 .............. 8-11, 8-18 1705310 ................8-3, 8-11 1705437 ....................... 8-23
1684306 ......................... 5-7 1703939 .............. 8-11, 8-18 1705325 ..................... 2-131 1705438 ....................... 8-23
1684314 ................ 1-7, 5-15 1703940 ....................... 8-11 1705330 ..............8-12, 8-19 1705439 ....................... 8-23
1684315 ....................... 5-15 1703941 ....................... 8-18 1705331 ..............8-12, 8-19 1705440 ....................... 8-23
1684317 ....................... 5-15 1703942 .............. 8-13, 8-18 1705332 ....................... 8-23 1705443 ....................... 8-26
1693292 ....................... 8-25 1703943 .............. 8-13, 8-18 1705333 ..............8-12, 8-19 1705444 .............. 8-26, 8-30
1693294 ....................... 8-25 1703944 .............. 8-13, 8-18 1705334 ..............8-12, 8-19 1705445 .............. 8-26, 8-30
1700584 8-3, 8-7, 8-12, 8-20, 1703945 .............. 8-13, 8-18 1705335 ....................... 8-12 1705446 .............. 8-26, 8-30
8-24, 8-29 1703946 ....................... 8-13 1705336 ..................8-3, 8-7 1705447 .............. 8-26, 8-30
1701499 8-4, 8-7, 8-13, 8-17, 1703947 ....................... 8-18 1705337 ........ 8-4, 8-7, 8-26 1705448 .............. 8-13, 8-21
8-25, 8-29 1703948 .............. 8-11, 8-18 1705338 ..............8-13, 8-17 1705449 .............. 8-13, 8-20
1701500 .......8-3, 8-12, 8-24 1703949 ....................... 8-18 1705339 ..............8-13, 8-17 1705450 .............. 8-20, 8-23
1701501 8-4, 8-7, 8-13, 8-20, 1703950 ....................... 8-18 1705340 ....................... 8-23 1705451 .............. 8-13, 8-20
8-25, 8-29 1703951 .............. 8-11, 8-18 1705341 ..............8-13, 8-17 1705452 .............. 8-13, 8-20
1701504 .......8-3, 8-12, 8-24 1703952 ....................... 8-11 1705342 ..............8-13, 8-17 1705453 ....................... 8-13
1701505 8-4, 8-7, 8-13, 8-20, 1703953 .................. 8-4, 8-7 1705343 ....................... 8-13 1705454 .............. 8-26, 8-30
8-25, 8-29 1703980 .............. 8-12, 8-19 1705344 ..............8-11, 8-18 1705455 .............. 8-26, 8-30
1701509 8-3, 8-7, 8-12, 8-17, 1703981 .............. 8-12, 8-19 1705345 ..............8-11, 8-18 1705456 ..... 8-20, 8-26, 8-30
8-24, 8-29 1703982 .............. 8-12, 8-19 1705347 ..............8-11, 8-18 1705457 ....................... 8-26
1701518 .....8-11, 8-23, 8-29 1703983 ....................... 8-19 1705348 ..............8-11, 8-18 1705458 ....................... 8-26
1701529 ................ 8-7, 8-17 1703984 .............. 8-12, 8-19 1705349 ....................... 8-11 1705459 ....................... 8-26
1701600 ....................... 8-25 1703985 ....................... 8-12 1705351 ........ 8-4, 8-7, 8-26 1705460 2-135, 2-141, 2-148
1701791 ....................... 8-25 1704000 ....................... 8-18 1705365 8-4, 8-8, 8-26, 8-30 1705461 2-135, 2-141, 2-148
1702153 .................. 8-3, 8-7 1704001 ....................... 8-18 1705366 ....................... 3-24 1705463 ....................... 8-23
1702300 .......8-3, 8-12, 8-24 1704006 .............. 8-12, 8-17 1705367 ....................... 3-24 1705464 ....................... 8-23
1702565 ....................... 4-11 1704007 ....................... 8-17 1705374 2-135, 2-141, 2-148 1705465 ....................... 8-23
1702566 ....................... 4-11 1704008 ....................... 8-12 1705375 2-135, 2-141, 2-148 1705468 .............. 8-24, 8-29
1702676 ....................... 4-11 1704260 ....................... 4-11 1705376 2-135, 2-140, 2-148 1705469 ....................... 8-24
1702773 4-9, 8-3, 8-8, 8-12, 1704277 8-3, 8-7, 8-12, 8-17, 1705387 2-135, 2-141, 2-148 1705470 ....................... 8-24
8-20, 8-24, 8-30 8-24, 8-29 1705403 ....................... 8-26 1705471 ....................... 8-24
1702774 8-3, 8-8, 8-11, 8-20, 1704412 8-4, 8-7, 8-13, 8-17, 1705404 ....................... 8-26 1705472 ....................... 8-24
8-24, 8-30 8-25, 8-29 1705405 ....................... 8-26 1705473 ....................... 8-24

3121208 1200SJP 1350SJP 11-7


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1705474 ....................... 8-24 8-26, 8-30 2080044 ..................... 2-140 2171112 ....................... 2-93
1705475 ....................... 8-24 1705867 ................ 8-3, 8-11 2080051 .......... 2-114, 2-120 2171208 ....................... 6-16
1705476 ....................... 8-24 1705868 ................ 8-7, 8-20 2080068 ....................... 3-23 2171210 ....................... 6-16
1705477 .............. 8-12, 8-19 1705895 ........................8-18 2110404 1-23, 1-29, 1-34, 1- 2180002 ....................... 2-11
1705478 .............. 8-12, 8-19 1705896 ........................8-18 38, 3-29, 6-11, 2180344 ....................... 2-11
1705479 ....................... 8-12 1705897 ........................8-18 6-16, 6-19 2180348 ..... 2-20, 2-32, 2-42
1705480 .............. 8-12, 8-19 1705898 ........................8-18 2110406 1-49, 1-51, 2-8, 6-7 2180536 ....................... 2-30
1705481 .............. 8-12, 8-19 1705899 ........................8-19 2110408 ......................... 2-8 2180830 ....................... 6-16
1705489 2-135, 2-141, 2-148 1705900 ........................8-19 2110604 ......................... 6-7 2180831 ....................... 1-49
1705492 .........8-4, 8-7, 8-27 1705901 ........................8-17 2110606 1-45, 2-8, 3-29, 6-7 2180832 ....................... 2-53
1705493 .............. 8-14, 8-17 1705902 ........................8-19 2110608 ................ 2-8, 6-11 2200221 ....................... 2-21
1705494 .............. 8-14, 8-19 1705903 ........................8-18 2110610 ....................... 6-11 2200222 2-20, 2-32, 2-42, 2-
1705495 ....................... 8-27 1705904 ........................8-17 2110612 ....................... 6-16 53
1705496 ....................... 8-27 1705905 ........................8-20 2110808 1-23, 1-29, 1-34, 1- 2220063 ....................... 2-11
1705497 ....................... 8-27 1705906 ........................8-17 38, 2-8, 3-29, 6- 2220235 ......................... 6-4
1705498 ....................... 8-27 1705907 ........................8-19 4, 6-16 2220238 ......................... 6-4
1705499 ....................... 8-27 1705908 ........................8-19 2110810 1-49, 1-51, 2-8, 6-11 2220250 ....................... 2-30
1705500 ....................... 8-27 1705909 ........................8-17 2110812 1-23, 1-29, 1-34, 1- 2220273 ....................... 2-30
1705501 ....................... 8-27 1705910 ........................8-20 38, 6-5, 6-11, 6- 2220313 2-20, 2-30, 2-42, 2-
1705502 ....................... 8-27 1705915 .............. 8-17, 8-19 12 53
1705503 .............. 8-14, 8-17 1705916 ........................8-17 2111010 .......2-8, 6-11, 6-16 2220451 .............. 2-34, 2-45
1705504 ....................... 8-14 1705917 ........................8-18 2111012 .....1-49, 1-51, 6-11 2220459 ....................... 2-30
1705505 .............. 8-14, 8-17 1705919 ........................8-19 2111016 ....................... 6-12 2220478 ....................... 6-11
1705506 .............. 8-14, 8-19 1705921 ........................8-29 2111212 ....................... 6-11 2220498 .............. 2-35, 2-45
1705507 .............. 8-14, 8-17 1705961 ........................8-29 2111216 ................ 2-8, 6-19 2220737 ....................... 6-11
1705508 .............. 8-14, 8-19 1705967 ........................8-18 2111616 ....................... 6-11 2220794 ....................... 2-30
1705509 ....................... 8-14 1705968 ........................8-18 2112016 ....................... 6-12 2220883 1-49, 1-51, 2-8, 5-3,
1705510 ....................... 8-14 1705969 ........................8-18 2112020 ....................... 6-12 5-11
1705511 8-3, 8-7, 8-12, 8-20, 1705973 ........................4-11 2113232 ....................... 6-11 2220884 ....................... 5-17
8-24, 8-29 1705974 .............. 2-95, 4-14 2120150 ....................... 2-31 2220885 5-5, 5-7, 5-11, 5-17,
1705514 .............. 8-13, 8-17 1705980 ........................8-29 2120163 ....................... 2-31 5-18
1705543 ....................... 8-24 1705986 ................ 8-3, 8-11 2120209 ....................... 2-31 2220886 .................. 2-8, 5-7
1705544 ....................... 8-24 1706059 ........................8-20 2120210 ....................... 2-31 2220888 .................. 2-8, 5-9
1705545 .............. 8-23, 8-24 1706060 ........................8-20 2120217 ....................... 3-28 2220890 ......................... 2-8
1705546 ....................... 8-23 1706061 ........................8-20 2130404 .....1-23, 1-29, 6-12 2221084 ....................... 6-12
1705547 ....................... 8-23 1706063 ........................8-20 2130406 ..............1-34, 1-38 2221086 1-45, 1-49, 1-51, 2-
1705549 ....................... 8-26 1706064 ........................8-20 2130606 .........2-8, 6-9, 6-11 8, 3-29
1705550 ....................... 8-26 1706098 ........................8-29 2130612 ....................... 6-16 2221117 ....................... 6-11
1705551 ....................... 8-26 1706385 ..........................4-9 2130808 ....................... 6-11 2221176 ..... 2-20, 2-32, 2-42
1705552 .............. 8-26, 8-30 1706493 ..........................4-9 2130810 .....1-45, 6-12, 6-19 2300004 .............. 2-22, 2-56
1705553 ....................... 8-26 1706501 ..........................4-9 2130812 1-23, 1-29, 1-34, 1- 2300014 ....................... 10-2
1705554 ....................... 8-26 1706741 ........................4-14 38, 6-11 2300016 ....................... 10-2
1705555 ....................... 8-23 1706751 ................ 8-7, 8-20 2131010 ....................... 6-11 2300021 ....................... 10-2
1705556 ....................... 8-23 1706770 ........................8-29 2131012 ......................... 2-8 2300029 ....................... 10-2
1705557 ....................... 8-23 1706904 ........................8-20 2131212 .....2-91, 2-93, 6-12 2300039 ....................... 10-2
1705558 ....................... 8-26 1706911 ............ 2-95, 2-100 2131612 ....................... 6-12 2300040 ....................... 10-2
1705559 ....................... 8-26 1810057 .............. 2-95, 7-26 2150404 ....................... 6-16 2300041 .............. 2-22, 2-56
1705560 ....................... 8-26 1870149 ..........................7-3 2150808 ....................... 6-11 2400060 2-141, 2-149, 7-38,
1705561 ....................... 8-27 1870196 ..........................7-3 2151012 .....1-49, 1-51, 6-19 7-40, 7-50, 7-72
1705562 ....................... 8-27 1870214 ..........................7-3 2170204 ....................... 6-16 2400064 2-141, 2-149, 7-38,
1705563 ....................... 8-27 2000183 .............. 2-33, 2-36 2170308 ....................... 6-12 7-40, 7-50, 7-72,
1705616 ....................... 8-25 2000199 .............. 2-33, 2-37 2170316 ......................... 2-8 9-2
1705744 ....................... 4-11 2000275 .............. 2-33, 2-37 2170504 .................. 6-4, 6-7 2400065 7-11, 7-27, 7-28, 7-
1705745 ....................... 4-12 2000340 .............. 2-34, 2-37 2170506 ......................... 6-7 49, 7-71, 9-1
1705822 ....................... 8-29 2000343 ........................2-32 2170704 ................ 6-4, 6-17 2400066 7-11, 7-27, 7-28, 7-
1705828 .............. 8-25, 8-29 2000352 ........................2-32 2170708 ....................... 6-17 49, 7-59, 7-71,
1705864 8-4, 8-8, 8-13, 8-20, 2000399 ........................2-32 2170712 .....2-91, 2-93, 6-19 7-80
8-26, 8-30 2060025 ..... 2-22, 2-34, 2-45 2170804 ......................... 6-4 2400070 .............. 7-59, 7-80
1705865 8-4, 8-8, 8-13, 8-20, 2080040 .................. 4-3, 4-5 2170908 ....................... 6-12 2410014 ......................... 4-9

11-8 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2420165 2-126, 2-131, 2-136 2753729 ......................... 6-7 2760105 2-95, 2-99, 7-10, 7- 2902309 ....................... 8-21
2420172 .............. 2-95, 2-99 2753730 ....................... 6-11 26 2902310 ....................... 8-21
2420191 ....................... 2-83 2753731 ....................... 6-11 2780248 .... 1-11, 1-15, 1-22 2902311 ....................... 8-21
2420203 .......... 2-125, 2-130 2753732 ......................... 6-9 2780279 ..............1-11, 1-22 2902312 ....................... 8-21
2460013 ..................... 2-129 2753733 ......................... 6-9 2780283 .... 1-11, 1-15, 1-28 2902322 ....................... 8-21
2460032 ..................... 2-129 2753734 ................ 6-9, 6-11 2780284 ..............1-11, 1-28 2902329 ....................... 8-31
2460039 ..................... 2-129 2753735 ......................... 6-9 2780285 ....................... 1-33 2902355 ....... 8-8, 8-20, 8-30
2460040 ..................... 2-142 2753736 ......................... 6-9 2780286 ....................... 1-11 2902357 ....... 8-8, 8-20, 8-30
2460048 ..................... 2-145 2753737 ......................... 6-9 2780290 ..............1-11, 1-33 2902443 ..... 7-29, 7-51, 7-73
2460049 .......... 2-129, 2-130 2753738 ......................... 6-9 2792527 ....................... 6-23 2902465 ....................... 6-17
2460055 .......... 2-125, 2-129 2753739 ......................... 6-9 2792557 ..............6-20, 6-22 2902466 ....................... 6-17
2460056 ..................... 2-129 2753740 ....................... 6-16 2792558 ....................... 6-21 2902480 ......................... 6-7
2460057 ..................... 2-129 2753741 ....................... 6-11 2792559 ....................... 6-21 2910873 ....................... 4-13
2560136 ....................... 4-12 2753742 ......................... 6-9 2792560 ....................... 6-22 2915024 1-43, 2-3, 2-95, 4-11
2560173 ......................... 4-6 2753743 ......................... 6-9 2792561 ..............6-20, 6-22 2915046 ....................... 10-3
2560187 2-116, 2-117, 2-122 2753744 ....................... 6-11 2792565 ....................... 6-23 2915072 ....................... 2-11
2580062 .............. 2-35, 2-46 2753745 ....................... 6-16 2792568 ..............6-19, 6-23 2920028 ....................... 4-14
2600279 .............. 2-95, 2-99 2753746 ....................... 6-11 2792625 ..............6-16, 6-20 2920029 ....................... 4-14
2600280 .......... 2-114, 2-120 2753747 ......................... 6-4 2792626 ..............6-16, 6-20 2920110 ..................... 2-105
2600281 ......................... 4-3 2753748 ......................... 6-4 2792644 ....................... 6-22 2920113 ..................... 2-104
2680496 ..................... 2-116 2753749 ......................... 6-4 2792645 ................6-4, 6-21 2920129 7-12, 7-29, 7-51, 7-
2680497 ..................... 2-117 2753750 ......................... 6-4 2792646 ....................... 6-22 74
2680498 ..................... 2-117 2753751 ....................... 6-16 2792647 ................6-7, 6-21 2920140 ......................... 4-5
2680499 .......... 2-114, 2-115 2753752 ......................... 6-4 2792715 ..............6-11, 6-22 2920154 ....................... 4-12
2680500 .......... 2-114, 2-116 2753753 ......................... 6-9 2792771 ....................... 6-23 2920157 .............. 2-105, 4-6
2717059 ....................... 6-17 2753754 ......................... 6-9 2792772 ................6-4, 6-21 2920161 ... 2-104, 7-59, 7-80
2720015 ....................... 2-58 2753755 ....................... 6-16 2792773 ................6-9, 6-22 2920162 ..................... 2-130
2720058 .....2-23, 2-34, 2-45 2753756 ......................... 6-4 2820031 .... 2-125, 2-130, 2- 2920215 ..................... 2-104
2720271 ....................... 2-34 2753757 ......................... 6-4 133, 2-139, 2- 2940045 ..................... 2-105
2720488 ....................... 2-34 2753758 ....................... 6-11 146 2940074 .................. 4-3, 9-1
2720500 .............. 2-34, 2-45 2753759 ......................... 6-4 2820035 2-104, 7-18, 7-37, 7- 2940124 .......... 2-116, 2-117
2720501 .............. 2-35, 2-45 2753760 ......................... 6-4 56, 7-79 2940139 .............. 2-95, 2-99
2750528 ....................... 2-11 2753761 ......................... 6-4 2820118 7-9, 7-25, 7-47, 7-69 2940173 .......... 2-115, 2-120
2750532 2-20, 2-31, 2-34, 2- 2753762 ......................... 6-5 2820141 ..................... 2-114 3020008 ....................... 10-2
42, 2-45 2753763 ....................... 6-16 2820145 ..................... 2-116 3020016 ....................... 2-22
2753539 ....................... 6-19 2753764 ......................... 6-4 2820146 ..................... 2-116 3020037 ..... 2-22, 2-54, 2-55
2753541 ......................... 6-4 2753765 ....................... 6-12 2820148 ....................... 2-31 3020039 ......................... 3-8
2753545 ................ 6-4, 6-16 2753766 ....................... 6-12 2820170 .... 2-20, 2-31, 2-43 3020042 ......................... 3-8
2753552 ................ 6-4, 6-16 2753767 ....................... 6-16 2840016 ..................... 2-110 3160204 ..................... 2-142
2753582 ......................... 6-4 2753768 ......................... 6-4 2860030 .... 2-97, 2-100, 9-1 3160281 ..... 2-11, 2-14, 2-15
2753622 ....................... 6-11 2753769 ....................... 6-12 2900770 . 1-47, 1-49, 2-7, 2- 3160291 1-11, 1-19, 1-23, 1-
2753677 ......................... 6-4 2753770 ....................... 6-12 15, 3-28, 5-5, 5- 24, 1-29
2753685 ......................... 6-4 2753771 ....................... 6-12 9, 5-11 3160302 ..... 2-11, 2-14, 2-15
2753703 ......................... 6-4 2753772 ....................... 6-12 2900788 ..................... 2-142 3160339 .............. 1-12, 1-41
2753708 ....................... 6-12 2753773 ....................... 6-12 2900792 .......... 5-3, 5-7, 5-9 3200362 .............. 2-34, 2-45
2753713 ......................... 6-4 2753774 ....................... 6-12 2901443 7-17, 7-33, 7-55, 7- 3200401 .............. 2-34, 2-45
2753714 ......................... 6-4 2753775 ....................... 6-12 78, 10-5 3200433 ....................... 3-23
2753715 ......................... 6-4 2753776 ....................... 6-12 2901773 ......................... 5-3 3220126 ..... 2-22, 2-34, 2-45
2753716 ................ 6-4, 6-16 2753778 ....................... 2-91 2902065 .... 2-34, 2-45, 2-56 3220130 ..... 2-22, 2-34, 2-45
2753717 ....................... 6-16 2753810 ....................... 6-16 2902081 ..............5-17, 5-18 3250585 ......................... 4-6
2753718 ....................... 6-11 2753811 ....................... 6-16 2902082 ......................... 5-9 3251102 ..... 2-125, 2-130, 2-
2753719 ......................... 6-7 2753842 ....................... 6-19 2902087 ..................5-5, 5-7 133, 2-139, 2-
2753720 ......................... 6-4 2753843 ....................... 2-91 2902092 ....................... 5-11 146
2753721 ......................... 6-4 2753850 ....................... 6-19 2902099 2-30, 2-43, 7-33, 7- 3251243 8-3, 8-7, 8-12, 8-17
2753722 ......................... 6-4 2753861 ....................... 6-19 55 3251813 8-3, 8-7, 8-12, 8-19
2753724 ......................... 6-4 2753862 ....................... 6-19 2902257 ....................... 5-15 3252221 ....................... 8-13
2753726 ......................... 6-7 2753863 ....................... 6-19 2902303 ...... 8-8, 8-21, 8-31 3252347 ......... 8-3, 8-7, 8-25
2753727 ......................... 6-7 2753999 ....................... 2-91 2902307 ......................... 8-8 3252507 ..................... 2-131
2753728 ......................... 6-9 2754288 ....................... 6-17 2902308 ....................... 8-21 3271805 ......................... 4-9

3121208 1200SJP 1350SJP 11-9


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3272001 ....................... 2-56 114, 2-120, 2- 3422918 ......................... 1-3 3572951 ......................... 3-9
3272605 ....................... 3-27 130, 3-8, 3-11, 3422926 ......................... 3-9 3573016 ....................... 3-19
3290501 ....................... 2-24 3-23, 3-27, 4-5, 3422933 ......................... 3-3 3573142 .............. 2-34, 2-45
3290505 ..................... 2-131 4-9 3422937 ......................... 3-9 3573179 ....................... 3-19
3290601 2-116, 2-117, 2-122 3311608 .............. 3-11, 3-20 3422940 ......................... 1-7 3573181 ....................... 3-20
3290606 ......................... 4-4 3311705 .............. 2-54, 2-56 3422941 ......................... 1-7 3573194 ....................... 3-20
3290801 ....................... 2-56 3311801 ... 2-133, 2-147, 3-8 3422942 ......................... 1-7 3573210 ....................... 3-20
3300151 ......................... 4-4 3311805 2-22, 2-34, 2-45, 2- 3422953 ......................... 3-9 3573224 ....................... 3-23
3300220 ....................... 2-53 87, 2-110, 2- 3422955 ......................... 3-3 3573231 ..................... 2-114
3300239 ......................... 3-8 111, 2-121, 3-8, 3422956 ......................... 3-9 3573232 ..................... 2-114
3300243 ....................... 3-27 3-27 3422957 ......................... 3-9 3573233 ..................... 2-114
3300353 ....................... 4-12 3312002 ........................2-11 3422958 ......................... 3-9 3573259 ......................... 2-3
3300396 2-135, 2-140, 2-148 3312005 ................ 1-4, 2-22 3422959 ......................... 3-9 3573294 ......................... 1-3
3300408 .....2-95, 2-99, 4-12 3312602 ......................2-104 3422960 ......................... 1-3 3573301 ....................... 3-23
3300430 ....................... 3-23 3321501 ......................2-114 3422988 ......................... 3-3 3573335 ......................... 1-3
3300454 1-44, 2-3, 2-34, 2-45 3322201 ........................2-87 3423194 ......................... 3-3 3573336 ..................... 2-105
3300458 ......................... 3-8 3340861 ........................3-24 3423208 ......................... 3-3 3573355 ..................... 2-105
3300460 ......................... 3-8 3340871 ..........................3-9 3423256 ......................... 1-7 3573411 .............. 2-35, 2-45
3300461 ......................... 3-8 3340877 2-116, 2-117, 2-122 3430816 .......... 2-110, 2-111 3573412 ..... 2-23, 2-35, 2-45
3300464 ......................... 1-7 3340881 .................. 1-3, 3-9 3441680 ......................... 3-9 3573437 ....................... 3-11
3300465 ....................... 5-15 3340907 ..........................1-3 3450304 ....................... 4-13 3573444 ....................... 3-11
3300492 ....................... 3-20 3340910 ..........................3-9 3450404 .......... 2-110, 2-111 3573454 ..................... 2-110
3310401 ....................... 2-56 3340912 ..........................3-9 3451214 ......................... 1-7 3573503 ....................... 3-24
3310601 .....2-110, 2-126, 2- 3340915 ..........................3-9 3470003 ....................... 4-13 3573529 .............. 2-34, 2-45
131, 2-135, 2- 3340916 ..........................3-9 3480162 ......................... 5-7 3573644 ..... 2-20, 2-31, 2-43
136, 2-141, 2- 3340917 ..........................3-9 3480268 ....................... 5-17 3573645 ..... 2-20, 2-31, 2-43
148 3340918 ..........................3-9 3480269 .................. 5-5, 5-7 3573646 ..... 2-20, 2-31, 2-43
3310604 ..................... 2-150 3340919 ..........................3-9 3480270 ......................... 5-9 3573668 ..................... 2-139
3310805 1-3, 2-126, 2-131, 2- 3340921 ..........................3-9 3480271 ....................... 5-11 3573669 ..... 2-21, 2-32, 2-43
136, 2-150 3340922 ..........................3-9 3480272 ......................... 5-3 3573727 ..... 2-21, 2-32, 2-43
3311001 2-54, 2-96, 2-99, 2- 3340923 ........................5-17 3480278 ....................... 5-15 3573728 ..... 2-21, 2-32, 2-43
105, 4-3, 4-13 3340925 ........................3-19 3510822 ......................... 4-3 3574091 ....................... 4-25
3311005 2-21, 2-125, 2-130, 3340926 ..........................3-9 3510830 ......................... 4-3 3574616 ....................... 3-24
4-12 3340927 ..........................3-3 3510833 ......................... 4-3 3575359 ....................... 4-25
3311401 .....2-95, 2-99, 4-25 3340932 ..........................1-3 3510868 ......................... 4-9 3575782 ..................... 2-116
3311402 ..................... 2-153 3340934 ........................3-19 3510877 ......................... 4-9 3580134 ..................... 2-130
3311405 ..1-43, 1-44, 2-3, 2- 3340939 ..........................1-3 3510884 ......................... 4-9 3580158 .............. 2-34, 2-45
21, 2-22, 2-34, 3340940 ........................3-20 3520026 ....................... 4-12 3580276 .......... 2-125, 2-130
2-45, 2-53, 2-56, 3340941 .............. 3-20, 3-24 3520027 ....................... 4-12 3580290 ......................... 3-9
2-110, 2-115, 2- 3340942 ........................3-20 3520028 ..................... 2-130 3580296 ......................... 3-9
121, 2-130, 2- 3340946 ..........................1-3 3520034 .......... 2-115, 2-121 3580298 ......................... 3-9
139, 2-153, 2- 3340955 ..........................3-7 3520054 . 1-4, 2-23, 2-35, 2- 3580300 ......................... 3-9
157, 3-23, 4-5, 3340963 ........................5-17 45, 4-13 3580302 ......................... 3-9
8-3, 8-8, 8-12, 8- 3380434 ..........................4-5 3520072 .................. 4-3, 4-9 3580304 ....................... 3-10
21, 8-24, 8-30 3380465 .............. 2-95, 2-99 3520110 ......................... 3-3 3580306 ....................... 3-11
3311501 .2-116, 2-117, 4-25 3380472 ..... 2-20, 2-31, 2-43 3520174 .......8-8, 8-21, 8-30 3580308 ......................... 3-9
3311505 ..1-7, 1-43, 2-20, 2- 3380473 ..... 2-20, 2-31, 2-43 3520186 ..................... 2-114 3580317 ..................... 2-146
24, 2-31, 2-34, 3380474 8-4, 8-8, 8-25, 8-30 3520189 .....2-135, 2-141, 2- 3580318 .......... 2-133, 2-146
2-43, 2-45, 2-91, 3380652 ........................10-3 148, 7-38, 7-60, 3580319 .......... 2-133, 2-146
2-93, 2-104, 2- 3420156 ........................4-13 7-81 3580320 ..... 2-34, 2-45, 2-56
110, 2-121, 2- 3421563 ........................2-11 3520192 .......... 2-147, 2-148 3580321 ....................... 2-24
122, 2-140 3421565 ........................2-11 3520198 .................. 4-3, 4-4 3580322 ..................... 2-125
3311508 .......... 2-133, 2-146 3422446 2-20, 2-31, 2-43, 2- 3536089 ......................... 4-6 3580341 ....................... 3-10
3311601 2-3, 2-83, 2-114, 3- 53 3537416 ..............2-34, 2-45 3580342 ......................... 3-9
20, 4-13 3422530 ......................2-110 3537445 ..................... 2-110 3600339 ..... 2-34, 2-45, 2-68
3311605 1-43, 2-20, 2-22, 2- 3422532 .............. 2-34, 2-45 3539971 ..............2-34, 2-45 3600342 ......................... 2-4
34, 2-45, 2-53, 3422833 ..........................1-4 3570979 ....................... 1-43 3600424 ......................... 2-4
2-54, 2-56, 2-91, 3422915 ..........................1-4 3572327 ..............8-13, 8-21 3620034 ....................... 2-91
2-105, 2-110, 2- 3422917 ..........................1-7 3572950 ......................... 3-9 3620041 .............. 2-34, 2-45

11-10 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3641533 2-136, 2-143, 2-150 3900174 ..................... 2-120 3960551 ......................... 1-8 4071044 ....................... 3-11
3740049 .......2-95, 2-99, 9-1 3900183 ....................... 4-12 3960552 ......................... 1-8 4071045 ....................... 3-11
3740067 . 2-4, 2-23, 2-34, 2- 3900210 . 2-120, 2-122, 3-27 3980006 ......................... 2-4 4071046 ....................... 3-11
45, 9-1 3900223 ....................... 2-11 3990001 7-10, 7-26, 7-49, 7- 4071048 ..................... 2-115
3740080 2-23, 2-35, 2-45, 2- 3900232 2-114, 2-120, 3-18, 71, 9-1 4071049 ......................... 1-4
105, 2-125, 2- 3-28 3990010 .. 2-141, 7-18, 7-36 4071050 ......................... 1-4
131, 2-139, 7- 3900260 ....................... 3-20 4010618 ......................... 4-4 4071054 ......................... 1-3
28, 7-49, 7-71, 3900270 ......................... 1-3 4031607 ....................... 2-24 4071055 ......................... 1-3
9-1, 9-2 3900272 ..... 2-21, 2-31, 2-43 4031608 ..................... 2-131 4071074 ....................... 4-13
3760133 ....................... 3-11 3900283 .. 1-44, 2-4, 2-83, 2- 4031911 ....................... 2-23 4100100 ....................... 5-11
3760170 ....................... 2-11 114, 2-120, 3- 4031914 ....................... 2-56 4120035 7-10, 7-27, 7-49, 7-
3760233 ....................... 3-10 20, 3-27 4032008 ....................... 2-23 71
3760308 ..................... 2-121 3900310 ......................... 5-9 4032014 ....................... 2-56 4120040 .............. 3-11, 10-5
3760368 ....................... 5-11 3900316 ....................... 3-20 4032022 ..............2-34, 2-45 4120043 .............. 3-11, 10-5
3760369 ......................... 5-3 3900322 .......... 2-125, 2-131 4060092 7-17, 7-35, 7-57, 7- 4130387 ......................... 1-7
3760371 .................. 5-5, 5-7 3900363 2-116, 2-117, 2-122 79 4130416 ......................... 1-7
3760375 ......................... 5-9 3910408 ....................... 2-56 4060700 2-139, 2-147, 7-17, 4160194 .......... 2-114, 2-120
3760383 ......................... 1-7 3910606 .......... 2-133, 2-146 7-35, 7-37, 7-57 4160197 ....................... 3-11
3790012 ....................... 4-12 3910608 ..... 2-110, 2-111, 2- 4060802 .... 2-125, 2-131, 2- 420165 ....................... 2-150
3790112 ....................... 5-18 126, 2-131, 2- 134, 2-139, 2- 4220162 ..................... 2-105
3790152 .....2-35, 2-46, 2-55 136, 2-150 147, 4-6 4240018 2-21, 2-32, 2-43, 2-
3790155 .....2-36, 2-46, 2-55 3910610 2-135, 2-141, 2-148 4060804 2-36, 2-45, 2-116, 2- 53, 2-134, 2-
3790158 .............. 1-34, 1-38 3910612 ..................... 2-139 117, 3-20 147, 3-20
3800205 ......................... 4-3 3910804 ............ 2-96, 2-100 4060805 .... 2-23, 2-34, 2-45 4240032 ..... 2-126, 2-131, 2-
3820001 8-3, 8-8, 8-12, 8-21, 3911040 ..................... 2-105 4060806 ..........2-116, 2-117 136, 2-150, 3-24
8-24, 8-30 3930606 ....................... 3-23 4060808 ....................... 1-43 4240033 2-21, 2-24, 2-153, 2-
3820020 ......................... 4-3 3930816 ....................... 3-23 4060906 2-95, 2-99, 2-100, 4- 157
3841143 2-21, 2-31, 2-43, 2- 3930820 ......................... 1-3 14 4240099 2-31, 2-35, 2-43, 2-
53, 3-10 3931008 .............. 2-87, 2-88 4060907 ..................... 2-104 45, 2-58, 4-25
3841203 ....................... 3-10 3931020 ......................... 1-7 4061043 2-140, 2-147, 7-37 4240112 ....................... 2-83
3841258 .........1-4, 1-7, 3-10 3931412 ... 1-7, 2-153, 2-157 4070863 ....................... 3-10 4240139 ....................... 2-83
3841287 .................. 1-3, 3-3 3931414 ....................... 3-23 4070864 ....................... 3-10 4240150 ..................... 2-117
3841340 .............. 1-43, 2-83 3931416 .......... 2-153, 2-157 4070895 ....................... 3-10 4240153 ....................... 3-20
3841581 ......................... 3-3 3931432 ....................... 2-56 4070897 ....................... 3-10 4240155 ....................... 3-20
3841589 ....................... 4-25 3931448 ....................... 5-17 4070898 ....................... 3-10 4240156 ....................... 3-20
3890019 ....................... 3-10 3931508 ....................... 2-58 4070987 ............2-96, 2-100 4300157 .......... 2-134, 2-145
3890020 ....................... 3-10 3931512 ..... 2-56, 2-87, 2-88 4071012 ....................... 3-10 4340923 ..................... 2-115
3890021 ....................... 3-10 3931516 ....................... 5-11 4071013 ....................... 3-10 4340924 ..................... 2-114
3890022 ....................... 3-10 3931608 ....................... 5-17 4071015 ....................... 3-10 4340995 ..................... 2-115
3890023 ....................... 3-10 3931616 ............ 2-96, 2-100 4071016 ....................... 3-10 4340996 ..................... 2-115
3890024 ....................... 3-10 3931620 ......................... 5-3 4071017 ....................... 3-10 4340999 .......... 2-115, 2-120
3890025 ....................... 3-10 3931628 ....................... 2-56 4071018 ....................... 3-10 4341001 ..................... 2-115
3890026 ....................... 3-10 3931824 .................. 5-5, 5-7 4071019 ....................... 3-10 4341158 ....................... 3-24
3890027 ....................... 3-10 3931840 ....................... 5-17 4071021 ....................... 3-20 4341264 ....................... 3-27
3890028 ....................... 3-10 3932024 ......................... 1-7 4071022 ....................... 3-20 4360031 ......................... 4-5
3890029 ....................... 3-10 3932244 ......................... 5-9 4071023 ....................... 3-20 4360057 ................ 4-25, 9-2
3890030 ....................... 3-10 3951620 ....................... 3-20 4071024 ....................... 3-10 4360070 ..... 2-135, 2-141, 2-
3890031 ....................... 3-10 3952020 ....................... 2-11 4071025 ....................... 3-10 148, 9-2
3890032 ....................... 3-10 3960418 .............. 2-95, 2-99 4071026 ....................... 3-10 4360232 4-13, 7-18, 7-37, 7-
3890033 ....................... 3-10 3960422 ..... 2-134, 2-139, 2- 4071027 ....................... 3-10 59, 7-80, 9-2
3890034 ....................... 3-10 147, 7-17, 7-35, 4071028 ....................... 3-11 4360274 ....... 2-96, 2-99, 9-1
3890035 ....................... 3-10 7-37, 7-57, 7-60, 4071029 ....................... 3-11 4360321 ....................... 3-23
3890036 ....................... 3-10 7-79, 7-80 4071031 ....................... 3-11 4360322 ................ 1-4, 3-23
3890037 ....................... 3-10 3960464 .......... 2-116, 2-117 4071035 ......................... 1-3 4360328 2-95, 2-99, 2-100, 4-
3890038 ....................... 3-10 3960525 ....................... 2-83 4071036 ......................... 1-3 12, 9-1
3890040 ......................... 4-9 3960543 2-23, 2-34, 2-45, 2- 4071039 ......................... 1-4 4360330 ................ 4-12, 9-1
3900054 ......................... 4-9 56 4071040 ......................... 1-4 4360331 ................ 4-12, 9-1
3900085 ..................... 2-104 3960544 2-23, 2-34, 2-45, 2- 4071041 ....................... 2-11 4360336 ..... 2-125, 2-131, 2-
3900141 ....................... 5-11 56 4071042 ......................... 1-4 134, 2-140, 2-

3121208 1200SJP 1350SJP 11-11


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
147, 4-6, 4-12, 4460225 2-134, 2-147, 7-9, 7- 26, 7-47, 7-49, 7-50, 7-51, 7-52,
4-14, 9-1, 9-2 11, 7-25, 7-27, 7-68, 7-71 7-53, 7-54, 7-61,
4360387 .......4-12, 4-14, 9-1 7-38, 7-47, 7-49, 4460419 . 7-9, 7-10, 7-25, 7- 7-69, 7-70, 7-72,
4360407 ................ 4-12, 9-1 7-60, 7-68, 7-69, 26, 7-47, 7-49, 7-73, 7-74, 7-75,
4360469 .....2-97, 2-100, 9-2 7-71, 7-81 7-68, 7-71 7-76, 7-77, 7-82
4360470 .....2-97, 2-100, 9-2 4460226 2-134, 2-147, 4-12, 4460424 2-104, 7-11, 7-18, 7- 4460467 7-19, 7-40, 7-62, 7-
4360475 2-95, 2-99, 4-12, 9-1 7-8, 7-9, 7-12, 7- 27, 7-37, 7-49, 82, 10-5
4360476 2-95, 2-99, 4-12, 9-1 16, 7-17, 7-18, 7-56, 7-59, 7-71, 4460470 2-95, 2-99, 4-12, 7-
4360504 ....................... 3-23 7-24, 7-25, 7-29, 7-79, 7-80 8, 7-10, 7-24, 7-
4360505 1-7, 7-54, 7-77, 9-1 7-33, 7-36, 7-37, 4460425 .....2-135, 2-141, 2- 26, 7-46, 7-48,
4360522 ................ 4-14, 9-2 7-38, 7-46, 7-47, 148, 7-18, 7-37, 7-68, 7-70
4360527 ................ 3-23, 9-2 7-51, 7-55, 7-58, 7-38, 7-59, 7-60, 4460471 2-95, 2-99, 4-12, 7-
4360530 ....................... 7-15 7-59, 7-60, 7-68, 7-80, 7-81 8, 7-10, 7-24, 7-
4360534 3-24, 7-16, 7-33, 7- 7-74, 7-78, 7-80, 4460426 2-95, 2-99, 2-135, 2- 26, 7-46, 7-48,
54, 7-55, 7-77, 7-81 141, 2-148, 4- 7-68, 7-70
7-78 4460227 7-8, 7-9, 7-11, 7-13, 13, 7-10, 7-19, 4460473 2-96, 7-10, 7-26, 7-
4360536 ....................... 7-16 7-14, 7-18, 7-24, 7-26, 7-37, 7-38, 47, 7-69
4360542 .......... 2-125, 2-130 7-25, 7-27, 7-30, 7-48, 7-59, 7-60, 4460488 . 2-153, 2-157, 4-12
4360543 ................ 3-23, 9-2 7-31, 7-37, 7-46, 7-70, 7-80, 7-81 4460496 ..... 2-100, 2-153, 2-
4360545 3-24, 7-16, 7-33, 7- 7-47, 7-49, 7-52, 4460428 . 3-24, 4-12, 7-8, 7- 157, 4-12, 7-8,
54, 7-55, 7-77, 7-53, 7-59, 7-68, 24, 7-46, 7-68 7-24, 7-46, 7-50,
7-78 7-69, 7-71, 7-75, 4460434 7-9, 7-25, 7-47, 7-69 7-68, 7-71
4360548 ................ 3-23, 9-2 7-76, 7-80 4460449 7-14, 7-31, 7-52, 7- 4460497 ..... 2-100, 2-153, 2-
4360549 ................ 1-4, 3-23 4460234 2-36, 2-46, 2-58, 2- 76 157, 4-12, 7-8,
4360578 .........1-4, 3-23, 9-1 126, 2-131, 2- 4460458 ....................... 7-73 7-24, 7-46, 7-50,
4400439 ....................... 2-83 136, 2-150, 4- 4460464 . 4-12, 7-8, 7-10, 7- 7-68, 7-71
4400440 ....................... 2-83 12, 4-25 11, 7-12, 7-13, 4460508 .. 7-8, 7-10, 7-12, 7-
4400457 ....................... 2-83 4460267 7-11, 7-18, 7-27, 7- 7-14, 7-16, 7-24, 24, 7-26, 7-28,
4420037 .................. 2-4, 4-6 36, 7-48, 7-59, 7-26, 7-27, 7-28, 7-46, 7-49, 7-68,
4420038 ....................... 2-83 7-61, 7-70, 7-80, 7-30, 7-31, 7-32, 7-71
4420051 ..8-8, 8-21, 8-25, 8- 7-82 7-40, 7-46, 7-48, 4460509 .. 7-9, 7-10, 7-25, 7-
30, 10-2 4460268 2-104, 7-11, 7-18, 7- 7-49, 7-50, 7-52, 26, 7-47, 7-69
4420060 1-43, 2-126, 2-131, 27, 7-37, 7-49, 7-53, 7-54, 7-61, 4460510 7-19, 7-40, 7-62, 7-
2-136, 2-150 7-56, 7-71, 7-79 7-62, 7-68, 7-70, 82, 10-5
4420068 ....................... 4-25 4460315 2-134, 2-140, 2-147 7-71, 7-72, 7-73, 4460526 2-95, 2-99, 7-10, 7-
4460007 ....................... 4-12 4460320 7-11, 7-18, 7-27, 7- 7-75, 7-76, 7-77, 26, 7-48, 7-70
4460018 .....2-126, 2-131, 2- 36, 7-37, 7-48, 7-78, 7-82 4460536 7-16, 7-28, 7-32, 7-
136, 2-150 7-59, 7-61, 7-70, 4460465 .....2-136, 2-141, 2- 33, 7-48, 7-54,
4460019 ....................... 7-28 7-80, 7-82 149, 7-9, 7-10, 7-55, 7-77, 7-78
4460023 ..................... 2-131 4460321 7-17, 7-18, 7-33, 7- 7-11, 7-12, 7-13, 4460539 7-12, 7-13, 7-29, 7-
4460027 2-125, 2-130, 7-18, 36, 7-55, 7-59, 7-14, 7-15, 7-16, 30, 7-39, 7-40,
7-58 7-78 7-25, 7-26, 7-27, 7-48, 7-50, 7-51,
4460049 ....................... 4-25 4460346 ..... 2-134, 2-140, 2- 7-28, 7-29, 7-30, 7-52, 7-61, 7-70,
4460051 .....2-134, 2-140, 2- 147, 7-17, 7-35, 7-31, 7-32, 7-38, 7-72, 7-74, 7-75,
147, 7-17, 7-35, 7-37, 7-58, 7-60, 7-39, 7-40, 7-47, 7-81
7-38, 7-57, 7-60, 7-80, 7-81 7-48, 7-49, 7-50, 4460607 .......... 2-143, 2-149
7-79 4460374 2-141, 2-149, 7-18, 7-51, 7-52, 7-53, 4460634 7-10, 7-27, 7-49, 7-
4460071 2-134, 2-147, 4-5, 4- 7-28, 7-36, 7-37, 7-54, 7-55, 7-58, 71
12, 7-8, 7-24, 7- 7-38, 7-49, 7-58, 7-59, 7-60, 7-69, 4460635 7-10, 7-27, 7-49, 7-
38, 7-46, 7-60, 7-59, 7-71, 7-80 7-70, 7-71, 7-72, 71
7-68, 7-81 4460375 2-141, 2-149, 7-18, 7-73, 7-74, 7-75, 4460662 .............. 7-35, 7-57
4460125 7-17, 7-35, 7-58, 7- 7-28, 7-36, 7-38, 7-76, 7-77, 7-80, 4460705 ..... 7-18, 7-36, 7-58
80 7-49, 7-58, 7-71 7-81 4460708 .. 4-12, 7-8, 7-24, 7-
4460190 .......... 2-125, 2-130 4460411 .......... 2-142, 2-149 4460466 . 7-9, 7-11, 7-12, 7- 46, 7-68
4460205 7-17, 7-35, 7-57, 7- 4460412 .......... 2-142, 2-149 13, 7-14, 7-15, 4460709 7-17, 7-35, 7-57, 7-
79 4460413 .......... 2-142, 2-149 7-16, 7-25, 7-27, 79
4460224 7-12, 7-16, 7-29, 7- 4460414 .......... 2-142, 2-149 7-28, 7-29, 7-30, 4460761 .. 7-8, 7-11, 7-13, 7-
33, 7-51, 7-55, 4460415 .......... 2-142, 2-149 7-31, 7-32, 7-40, 14, 7-24, 7-27,
7-74, 7-78 4460418 .. 7-9, 7-10, 7-25, 7- 7-47, 7-48, 7-49, 7-30, 7-31, 7-46,

11-12 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7-49, 7-52, 7-53, 4460887 .. 7-9, 7-10, 7-12, 7- 32, 7-52, 7-54, 7-81, 7-82
7-68, 7-71, 7-75, 25, 7-26, 7-28, 7-75, 7-77 4460945 7-12, 7-14, 7-29, 7-
7-76 7-46, 7-49, 7-68, 4460925 7-9, 7-25, 7-47, 7-69 30, 7-40, 7-51,
4460807 .......... 2-134, 2-147 7-71 4460926 7-13, 7-30, 7-52, 7- 7-52, 7-61, 7-74,
4460808 .......... 2-134, 2-147 4460889 ....................... 7-12 75 7-75, 7-81
4460836 7-11, 7-12, 7-14, 7- 4460890 ....................... 7-12 4460928 7-13, 7-30, 7-52, 7- 4460950 7-13, 7-30, 7-52, 7-
16, 7-27, 7-29, 4460891 7-12, 7-13, 7-14, 7- 75 73, 7-75
7-31, 7-32, 7-49, 28, 7-29, 7-30, 4460929 7-9, 7-25, 7-47, 7-69 4460956 2-143, 2-149, 7-39,
7-51, 7-53, 7-54, 7-40, 7-48, 7-51, 4460930 7-12, 7-15, 7-29, 7- 7-61
7-70, 7-73, 7-74, 7-52, 7-59, 7-70, 32, 7-50, 7-51, 4460957 2-143, 2-149, 7-39,
7-76, 7-77 7-74, 7-75, 7-78, 7-53, 7-55, 7-72, 7-61
4460837 7-14, 7-16, 7-31, 7- 7-80 7-73, 7-74, 7-76 4460958 ..... 2-134, 2-140, 2-
32, 7-53, 7-54, 4460892 2-96, 2-99, 7-10, 7- 4460931 .... 7-48, 7-70, 7-72 147, 7-37, 7-59
7-76, 7-77 12, 7-26, 7-29, 4460932 7-12, 7-13, 7-14, 7- 4460961 ..... 7-18, 7-36, 7-58
4460842 7-11, 7-27, 7-49, 7- 7-39, 7-48, 7-51, 29, 7-30, 7-31, 4460963 ..... 2-135, 2-141, 2-
71 7-70, 7-74 7-51, 7-52, 7-53, 148, 7-38, 7-60,
4460843 7-11, 7-27, 7-49, 7- 4460894 7-11, 7-12, 7-13, 7- 7-74, 7-75, 7-76, 7-81
71 14, 7-27, 7-29, 7-78 4460965 7-11, 7-27, 7-28, 7-
4460865 . 2-96, 7-9, 7-10, 7- 7-30, 7-31, 7-39, 4460933 7-13, 7-14, 7-29, 7- 48, 7-49, 7-70,
25, 7-47, 7-69 7-49, 7-50, 7-51, 31, 7-50, 7-51, 7-71
4460866 . 7-8, 7-10, 7-24, 7- 7-52, 7-53, 7-71, 7-53, 7-72, 7-73, 4460966 7-11, 7-14, 7-27, 7-
26, 7-46, 7-49, 7-73, 7-74, 7-75, 7-74, 7-76 31, 7-50, 7-53,
7-68, 7-71 7-76 4460934 7-13, 7-14, 7-30, 7- 7-71, 7-76
4460871 4-17, 4-18, 4-21, 4- 4460897 7-13, 7-30, 7-40, 7- 31, 7-51, 7-53, 4460967 ..... 2-136, 2-141, 2-
22, 7-8, 7-9, 7- 48, 7-52, 7-62, 7-73, 7-74, 7-76 149, 7-38, 7-60,
10, 7-11, 7-12, 7-70, 7-75, 7-78, 4460935 7-13, 7-14, 7-30, 7- 7-81
7-15, 7-16, 7-24, 7-82 31, 7-51, 7-53, 4460968 1-4, 2-131, 3-24, 7-
7-25, 7-26, 7-27, 4460898 .............. 7-50, 7-72 7-73, 7-75, 7-76 35, 7-57
7-28, 7-33, 7-40, 4460899 7-12, 7-14, 7-28, 7- 4460941 7-13, 7-14, 7-16, 7- 4460970 ....................... 7-73
7-46, 7-48, 7-49, 31, 7-48, 7-53, 30, 7-31, 7-32, 4460982 ....................... 7-73
7-50, 7-51, 7-55, 7-70, 7-76 7-52, 7-53, 7-54, 4461001 2-143, 2-148, 2-150
7-61, 7-68, 7-70, 4460905 2-95, 2-99, 4-12, 7- 7-73, 7-75, 7-76, 4461005 .............. 7-28, 7-50
7-71, 7-72, 7-74, 8, 7-10, 7-24, 7- 7-77, 7-78 4461006 .............. 7-28, 7-50
7-78, 7-81 25, 7-26, 7-40, 4460942 7-11, 7-14, 7-16, 7- 4461008 ..... 7-29, 7-50, 7-73
4460872 .............. 7-51, 7-74 7-46, 7-48, 7-50, 27, 7-31, 7-32, 4461052 .............. 7-28, 7-50
4460873 . 7-9, 7-10, 7-25, 7- 7-51, 7-61, 7-68, 7-49, 7-53, 7-54, 4461053 .............. 7-28, 7-50
27, 7-46, 7-49, 7-70, 7-72, 7-74, 7-70, 7-71, 7-73, 4461054 7-28, 7-50, 7-73, 7-
7-68, 7-71 7-81 7-76, 7-77, 7-78 78
4460874 . 2-95, 2-99, 7-8, 7- 4460906 ..... 7-18, 7-36, 7-59 4460943 . 7-8, 7-12, 7-13, 7- 4461060 .............. 7-28, 7-50
10, 7-24, 7-26, 4460908 ....................... 7-39 14, 7-16, 7-24, 4461070 .............. 7-50, 7-72
7-46, 7-48, 7-68, 4460909 ....................... 7-39 7-28, 7-29, 7-30, 4461071 ..... 7-29, 7-51, 7-73
7-70 4460910 7-16, 7-33, 7-54, 7- 7-31, 7-32, 7-33, 4461072 ..... 7-29, 7-51, 7-73
4460875 2-95, 2-99, 7-10, 7- 55, 7-78 7-39, 7-40, 7-46, 4461073 ..... 7-29, 7-51, 7-73
26, 7-48, 7-70 4460911 7-13, 7-15, 7-30, 7- 7-48, 7-51, 7-52, 4461074 ..... 7-29, 7-51, 7-73
4460876 . 7-8, 7-10, 7-24, 7- 32, 7-52, 7-54, 7-53, 7-54, 7-55, 4461095 .............. 7-50, 7-72
26, 7-46, 7-49, 7-75, 7-77 7-61, 7-68, 7-70, 4461196 .............. 7-35, 7-58
7-68, 7-71 4460912 7-13, 7-15, 7-30, 7- 7-72, 7-74, 7-75, 4461197 .............. 7-36, 7-58
4460878 7-10, 7-26, 7-49, 7- 32, 7-52, 7-54, 7-76, 7-77, 7-78, 4461198 .............. 7-36, 7-58
71 7-75, 7-77 7-82 4461199 .............. 7-35, 7-58
4460879 7-9, 7-25, 7-46, 7-68 4460913 7-16, 7-33, 7-54, 7- 4460944 7-11, 7-12, 7-13, 7- 4461200 .............. 7-36, 7-58
4460880 2-141, 7-11, 7-12, 7- 55, 7-78 14, 7-16, 7-27, 4461201 .............. 7-36, 7-58
13, 7-14, 7-27, 4460914 .. 1-7, 2-96, 2-99, 3- 7-28, 7-29, 7-30, 4461202 .............. 7-35, 7-58
7-28, 7-29, 7-30, 24, 7-10, 7-26, 7-31, 7-32, 7-39, 4461203 .............. 7-36, 7-58
7-31, 7-48, 7-49, 7-48, 7-70 7-40, 7-48, 7-49, 4461204 .............. 7-36, 7-58
7-51, 7-52, 7-70, 4460915 ....................... 7-39 7-50, 7-51, 7-52, 4461205 .............. 7-35, 7-58
7-74, 7-75, 7-76 4460916 ....................... 7-39 7-53, 7-54, 7-55, 4461206 .............. 7-36, 7-58
4460884 7-13, 7-14, 7-30, 7- 4460917 7-16, 7-33, 7-54, 7- 7-61, 7-70, 7-71, 4461207 .............. 7-36, 7-58
31, 7-52, 7-53, 55, 7-78 7-72, 7-73, 7-74, 4461244 .............. 7-36, 7-58
7-73, 7-75, 7-76 4460918 7-13, 7-15, 7-30, 7- 7-75, 7-76, 7-77, 4461245 .............. 7-36, 7-58

3121208 1200SJP 1350SJP 11-13


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4461246 .............. 7-36, 7-58 140, 2-147, 2- 4751500 2-23, 2-104, 2-114, 4846492 ..................... 2-115
4461249 .............. 7-35, 7-58 153, 2-157, 3- 2-116, 2-117, 2- 4846494 ......................... 1-7
4461250 .............. 7-36, 7-58 19, 3-24, 4-4, 4- 120, 2-125, 2- 4846503 ..................... 2-115
4520261 ....................... 1-12 6 134, 2-140, 2- 4846515 ....................... 3-20
4562516 ....................... 3-20 4711500 1-7, 1-43, 2-3, 2-21, 147, 3-20, 4-25 4846516 ....................... 3-20
4566471 ....................... 5-11 2-23, 2-31, 2-35, 4751600 . 1-7, 1-44, 2-83, 2- 4846552 .............. 2-34, 2-46
4568290 ....................... 5-17 2-43, 2-46, 2-56, 91, 2-96, 2-100, 4846561 ......................... 4-6
4568291 ....................... 2-35 2-91, 2-93, 2- 2-105, 2-114, 2- 4846573 ....................... 3-27
4568292 ....................... 2-35 105, 2-111, 2- 120, 2-125, 2- 4846637 ......................... 1-4
4568293 .............. 2-35, 2-45 122, 3-20, 3-27, 140, 3-3, 3-28, 4846673 ......... 4-3, 4-4, 4-25
4568319 ......................... 5-9 4-13 4-5 4846685 ....................... 3-27
4568345 ......................... 5-7 4711600 . 1-4, 1-43, 2-3, 2-4, 4751700 ....................... 2-56 4846709 ..................... 2-115
4568361 ....................... 5-17 2-21, 2-23, 2-32, 4751800 2-87, 2-121, 4-6, 4- 4846710 ..................... 2-114
4568423 ....................... 3-11 2-35, 2-43, 2-46, 9, 4-25 4846753 ....................... 3-19
4568426 ....................... 2-91 2-53, 2-54, 2-56, 4752000 2-21, 2-31, 2-43, 2- 4846945 .............. 2-35, 2-46
4568427 ....................... 2-91 2-110, 2-111, 2- 53 4846946 .............. 2-35, 2-46
4568735 ....................... 2-24 114, 2-120, 2- 4755000 ......................... 1-7 4860236 ....................... 1-12
4620132 ....................... 2-11 131, 2-134, 2- 4760600 .....2-126, 2-131, 2- 4891400 ....................... 3-24
4620149 ....................... 2-11 147, 3-11, 3-20, 135, 2-136, 2- 4891500 ..................... 2-131
4640438 ......................... 5-9 3-24, 3-27, 5-18 141, 2-148, 2- 4891600 2-24, 2-35, 2-46, 2-
4640452 ....................... 5-11 4711700 2-54, 2-56, 2-125, 2- 150 55, 3-11, 3-20,
4640509 ...........5-3, 5-7, 5-9 131 4760800 ....................... 4-12 3-27
4640741 ....................... 2-15 4711800 1-4, 1-7, 1-43, 2-23, 4761000 ................ 4-3, 4-13 4891800 2-23, 2-35, 2-46, 2-
4640750 ....................... 2-23 2-35, 2-46, 2- 4761400 ..............2-96, 2-99 55, 2-110, 2-
4640751 .....2-35, 2-45, 2-58 110, 2-111, 4-9 4770600 .......... 2-110, 2-111 111, 2-134, 2-
4640858 ......................... 5-5 4711900 ......................2-131 4791400 . 2-4, 2-35, 2-46, 2- 142, 2-147, 3-
4640907 ....................... 1-43 4712000 ................ 1-4, 2-23 56, 2-134, 2- 20, 3-27, 5-18
4640936 ......................... 5-5 4712600 .......... 2-153, 2-157 140, 2-147 4892000 1-11, 1-12, 2-11, 2-
4641114 ....................... 5-11 4740171 ........................2-54 4811600 ............ 2-24, 2-131 56, 2-125, 2-
4641155 ....................... 1-43 4740181 ..........................1-7 4811700 ................ 2-24, 4-4 131, 3-11
4641210 ......................... 5-9 4740229 ..........................1-7 4811900 2-21, 2-24, 2-56, 2- 4892400 ....................... 2-11
4641221 .............. 3-27, 3-28 4740242 ........................2-23 116, 2-117, 2- 4892600 ....................... 3-27
4641222 .................. 2-3, 2-7 4740274 .............. 2-35, 2-46 122, 2-125 4921757 7-19, 7-37, 7-59, 7-
4641223 .............. 1-43, 1-45 4740362 ..........................4-5 4811902 ....................... 2-56 80
4641224 .............. 1-43, 1-47 4740397 2-131, 2-140, 2-147 4812000 ..............2-24, 2-56 4921850 ....................... 10-5
4641239 ..................... 2-140 4740444 ... 2-95, 2-99, 2-100 4812100 2-21, 2-23, 2-25, 2- 4922099 7-11, 7-27, 7-28, 7-
4641247 .............. 2-91, 2-93 4740461 ..........................1-4 53, 2-56 49, 7-50, 7-71
4641248 ......................... 5-7 4740500 ......................2-114 4812200 ....................... 2-56 4922482 .............. 7-18, 7-36
4641255 ....................... 3-29 4740505 ..........................1-7 4821397 ....................... 4-25 4922485 ....................... 7-11
4641256 ....................... 5-17 4740509 ........................3-11 4831900 ..............2-24, 2-57 4922641 ..... 2-136, 2-141, 2-
4641257 .............. 1-43, 1-45 4740518 .............. 2-35, 2-46 4832000 ....................... 2-23 149, 7-18, 7-36,
4641260 ....................... 5-11 4750600 ..... 2-110, 2-111, 2- 4846383 ......................... 1-4 7-38, 7-58, 7-60,
4641266 .....3-27, 3-28, 3-29 135, 2-141, 2- 4846423 ....................... 3-20 7-81
4641267 ...........2-3, 2-7, 2-8 148 4846429 ....................... 3-20 4922666 .. 4-13, 7-8, 7-24, 7-
4641268 .............. 1-43, 1-45 4750800 .. 1-4, 1-8, 2-126, 2- 4846431 ....................... 3-20 46, 7-68
4641269 .....1-43, 1-47, 1-49 131, 2-136, 2- 4846452 ......................... 4-3 4922672 7-9, 7-25, 7-47, 7-69
4641270 ..................... 2-140 150, 4-12 4846453 ....................... 3-11 4922673 7-9, 7-25, 7-47, 7-69
4641276 ......................... 5-5 4751000 2-83, 2-96, 2-99, 2- 4846462 ....................... 3-11 4922696 7-12, 7-29, 7-51, 7-
4641454 .............. 1-43, 1-51 104, 2-105, 2- 4846465 ....................... 2-35 74
4641460 .....3-27, 3-28, 3-29 125, 2-131, 4-3, 4846474 ..................... 2-114 4922700 ....................... 2-35
4700038 ......................... 3-9 4-12 4846475 ..................... 2-115 4922704 ..... 2-96, 7-11, 7-12
4700039 ......................... 3-9 4751400 2-23, 2-35, 2-46, 2- 4846476 ....................... 2-83 4922705 7-13, 7-14, 7-30, 7-
4710400 ....................... 2-56 56, 2-96, 2-99, 4846482 ....................... 3-11 31, 7-51, 7-53,
4711000 .............. 2-21, 2-54 2-106, 2-110, 2- 4846483 ....................... 3-11 7-75, 7-76
4711400 1-43, 1-44, 2-3, 2-4, 120, 2-131, 2- 4846484 ....................... 3-24 4922716 7-13, 7-30, 7-52, 7-
2-21, 2-23, 2-31, 140, 4-5, 4-12, 4846485 ....................... 3-20 75
2-32, 2-43, 2-53, 4-25, 8-3, 8-8, 8- 4846487 ..................... 2-115 4922718 7-12, 7-29, 7-51, 7-
2-56, 2-115, 2- 12, 8-21, 8-24, 4846488 ..................... 2-115 74
120, 2-134, 2- 8-30 4846491 ..................... 2-115 4922735 ..................... 2-142

11-14 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4922738 7-18, 7-37, 7-59, 7- 4923574 .............. 2-96, 7-26 70000833 ..................... 1-33 70001850 ............ 2-37, 2-46
80 4923592 .............. 2-35, 2-46 70000834 ..................... 1-34 70001857 ..................... 2-48
4922757 ............ 2-149, 7-38 4933215 ................ 7-2, 7-18 70000835 ..................... 1-34 70001866 ..................... 2-47
4922758 7-9, 7-25, 7-47, 7-69 4933216 ....... 7-2, 7-18, 7-36 70000836 ..................... 1-34 70001867 ............ 2-37, 2-47
4922759 7-9, 7-25, 7-47, 7-69 4933217 ....................... 2-35 70000837 ..................... 1-34 70001868 ............ 2-37, 2-47
4922760 7-9, 7-25, 7-47, 7-69 4933249 ......................... 7-2 70000838 ..................... 1-34 70001869 ............ 7-33, 7-55
4922761 7-9, 7-25, 7-47, 7-69 4933253 ......................... 7-2 70000839 ..................... 1-34 70001870 ..................... 2-47
4922762 7-9, 7-25, 7-47, 7-69 4933262 ......................... 7-2 70000840 ..................... 1-34 70001871 ..................... 2-48
4922763 7-9, 7-25, 7-47, 7-69 4933264 ..... 2-149, 7-2, 7-38 70000841 ..................... 1-34 70001872 ............ 7-33, 7-55
4922764 7-18, 7-37, 7-59, 7- 4933267 .............. 2-141, 7-2 70000842 ..................... 1-34 70001930 ..... 1-47, 1-49, 2-7
80 4933268 ....... 7-2, 7-11, 7-12 70000843 ..................... 1-34 70001939 ..................... 1-45
4922767 7-14, 7-31, 7-52, 7- 4933300 ....... 7-2, 7-18, 7-36 70000844 ..................... 1-34 70001941 ................... 2-104
75 4933340 ....... 7-2, 7-28, 7-29 70000845 ..................... 1-34 70001952 ..................... 2-68
4922777 7-13, 7-30, 7-52, 7- 4933389 ....... 7-2, 7-28, 7-29 70000846 ..................... 1-34 70001953 ................... 2-146
75 5241200 .............. 1-34, 1-38 70000847 ..................... 1-34 70001955 ..................... 2-77
4922778 ................ 4-13, 7-8 5250608 ....................... 2-25 70000848 ..................... 1-34 70001956 ..................... 2-77
4922780 7-13, 7-30, 7-52, 7- 5250808 ....................... 2-25 70000849 ..................... 1-34 70001958 ..................... 2-75
75 70000044 ..................... 2-46 70000850 ..................... 1-34 70001966 ........ 2-134, 2-146
4922781 7-13, 7-30, 7-52, 7- 70000068 ..................... 2-48 70000852 ..................... 1-41 70001968 ............ 2-63, 2-69
75 70000124 ................... 2-130 70000853 ..................... 1-41 70001972 ................... 2-134
4922782 .............. 4-13, 7-15 70000125 ................... 2-130 70000854 ..................... 1-41 70001973 ........ 2-135, 2-146
4922783 .............. 4-13, 7-15 70000126 ................... 2-130 70000855 ..................... 1-41 70001974 ........ 2-134, 2-146
4922784 7-13, 7-30, 7-52, 7- 70000127 ................... 2-130 70000856 ..................... 1-41 70001976 .............. 1-45, 2-7
75 70000342 ..................... 3-14 70000857 ..................... 1-41 70002015 ..................... 1-37
4922785 7-13, 7-30, 7-52, 7- 70000345 ..................... 2-48 70000858 ..................... 1-41 70002016 ..................... 1-37
75 70000619 ... 2-133, 2-142, 2- 70000859 ..................... 1-41 70002018 ..................... 1-37
4922786 7-14, 7-31, 7-53, 7- 145 70000860 ..................... 1-41 70002019 ..................... 1-37
76 70000780 ............ 2-87, 2-88 70000861 ..................... 1-41 70002020 ..................... 1-37
4922787 .............. 2-96, 7-11 70000793 ... 2-34, 2-45, 2-56 70000862 ..................... 1-41 70002021 ..................... 1-37
4922788 ..................... 2-141 70000796 ..................... 3-14 70000863 ........2-134, 2-146 70002026 ..................... 1-37
4922789 .............. 2-96, 7-10 70000801 ..................... 1-51 70000916 ............2-37, 2-47 70002027 ..................... 1-37
4922795 7-10, 7-26, 7-47, 7- 70000802 ..................... 1-51 70000917 ............2-37, 2-47 70002029 ..................... 1-37
69 70000803 ..................... 1-51 70000918 ..................... 2-47 70002030 ..................... 1-37
4922796 7-10, 7-26, 7-47, 7- 70000804 ..................... 1-51 70000919 ..................... 2-47 70002031 ..................... 1-37
69 70000805 ..................... 1-51 70000934 ..................... 2-31 70002032 ..................... 1-37
4922826 ....................... 7-15 70000806 ..................... 1-51 70001017 .. 2-22, 2-34, 2-45 70002033 ..................... 1-37
4922833 7-19, 7-37, 7-59, 7- 70000810 ..................... 1-33 70001056 ....................... 2-4 70002034 ..................... 1-37
80 70000811 ..................... 1-33 70001100 ........2-134, 2-145 70002035 ..................... 1-37
4922834 7-19, 7-37, 7-59, 7- 70000812 ..................... 1-33 70001101 ............2-87, 2-88 70002036 ..................... 1-37
80 70000813 ..................... 1-33 70001102 ..................... 2-88 70002037 ..................... 1-37
4922945 .......4-13, 7-8, 7-24 70000814 ..................... 1-33 70001124 ..................... 2-48 70002039 ..................... 1-37
4922947 4-13, 7-15, 7-32, 7- 70000815 ..................... 1-33 70001125 ..................... 2-48 70002040 ..................... 1-37
54, 7-77 70000816 ..................... 1-33 70001126 ..................... 2-48 70002041 ..................... 1-37
4922948 4-13, 7-15, 7-32, 7- 70000817 ..................... 1-33 70001128 ............2-37, 2-47 70002042 ..................... 1-37
54, 7-77 70000818 ..................... 1-33 70001129 ............2-37, 2-47 70002043 ..................... 1-37
4922970 .............. 7-18, 7-36 70000819 ............ 1-33, 1-34 70001130 ............2-37, 2-47 70002044 ..................... 1-37
4922972 2-134, 2-147, 7-38, 70000820 ..................... 1-33 70001131 ............2-37, 2-47 70002045 ..................... 1-37
7-60, 7-81 70000821 ..................... 1-33 70001135 ..................... 2-48 70002046 ..................... 1-37
4923256 7-15, 7-32, 7-53, 7- 70000822 ..................... 1-33 70001384 ........2-134, 2-145 70002047 ..................... 1-37
76 70000823 ..................... 1-33 70001385 ........2-134, 2-146 70002048 ..................... 1-37
4923273 .............. 2-96, 7-28 70000824 ..................... 1-33 70001423 ..................... 2-47 70002049 ..................... 1-37
4923286 .............. 2-96, 7-26 70000825 ..................... 1-33 70001435 ............2-37, 2-47 70002050 ..................... 1-37
4923292 .............. 2-96, 7-27 70000826 ..................... 1-33 70001498 ..................... 2-47 70002052 ..................... 1-37
4923376 .............. 2-96, 7-28 70000827 ..................... 1-33 70001639 ..................... 3-14 70002057 ..................... 1-38
4923448 . 4-13, 7-8, 7-24, 7- 70000828 ..................... 1-33 70001640 ..................... 3-14 70002088 ................... 2-146
46, 7-68 70000829 ..................... 1-33 70001641 ..................... 3-14 70002097 .............. 3-28, 9-1
4923468 2-35, 2-46, 7-33, 7- 70000830 ..................... 1-33 70001696 ........2-134, 2-146 70002132 ..................... 2-74
56 70000831 ..................... 1-33 70001697 ..................... 3-14 70002133 ............ 2-74, 2-77
4923522 .............. 2-96, 7-27 70000832 ..................... 1-33 70001847 ..................... 2-48 70002134 ..................... 2-74

3121208 1200SJP 1350SJP 11-15


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70002135 ..................... 2-74 7000240 ........................2-14 70002726 ..................... 4-21 70003172 ..................... 2-63
70002136 ..................... 2-74 70002415 ......................2-48 70002727 ............4-21, 4-22 70003173 ..................... 2-62
70002137 ..................... 2-74 70002416 ......................2-48 70002728 ..................... 4-22 70003174 ..................... 2-62
70002138 ..................... 2-74 70002417 ......................2-48 70002729 ..................... 4-22 70003175 ..................... 2-62
70002139 ..................... 2-74 70002460 ........ 2-134, 2-146 7000273 ....................... 2-14 70003176 ..................... 2-62
70002140 ..................... 2-74 700025082 ....................2-47 70002730 ..................... 4-17 70003177 ..................... 2-62
70002141 ..................... 2-74 70002519 ............ 1-47, 1-49 70002731 ..................... 4-17 70003407 ... 7-17, 7-55, 7-78
70002142 ..................... 2-74 70002569 ......................2-71 70002732 ..................... 4-18 70003450 ................... 2-134
70002143 ..................... 2-74 70002576 ......................2-81 70002733 ..................... 4-18 70003451 ................... 2-134
70002145 ..................... 2-74 70002577 ......................2-81 70002734 ..................... 4-18 70003452 ................... 2-134
70002148 ..................... 2-74 70002578 ......................2-77 70002735 ..................... 4-18 70003472 ..................... 2-47
70002150 ..................... 2-74 70002579 ......................2-77 7000274 ....................... 2-14 70003473 ..................... 2-47
70002151 ..................... 2-74 70002580 ......................2-77 7000275 ....................... 2-14 70003475 ..................... 2-47
70002152 ..................... 2-74 70002581 ......................2-77 70002758 ....................... 2-8 70003483 ....................... 4-5
70002153 ..................... 2-74 70002582 ......................2-77 70002759 ................ 2-7, 2-8 70003523 ..................... 2-15
70002154 ..................... 2-74 70002583 ......................2-77 70002760 ....................... 2-8 70003524 ............ 2-15, 2-16
70002155 ..................... 2-74 70002584 ......................2-77 7000281 ....................... 2-14 70003555 ..................... 2-22
70002156 ..................... 2-74 70002585 ......................2-77 70002818 ...2-136, 2-142, 2- 70003617 ........ 2-153, 2-157
70002157 ..................... 2-74 70002586 ......................2-77 149 70003628 ..................... 1-41
70002158 ..................... 2-74 70002587 ......................2-77 70002819 ...2-136, 2-142, 2- 70003629 ..................... 2-15
70002159 ..................... 2-74 70002588 ......................2-77 149 70003631 ... 2-134, 2-142, 2-
70002160 ..................... 2-74 70002589 ......................2-77 70002820 ...2-136, 2-142, 2- 146
70002161 ..................... 2-74 70002590 ......................2-77 149 70003708 ................... 2-146
70002162 ..................... 2-74 70002591 ......................2-78 70002821 ...2-136, 2-142, 2- 70003709 ................... 2-146
70002163 ..................... 2-74 70002592 ......................2-78 149 70003784 ..................... 4-12
70002164 ..................... 2-75 70002593 ......................2-78 70002822 ...2-136, 2-142, 2- 70003913 ..... 3-18, 3-19, 9-1
70002165 ..................... 2-75 70002594 ......................2-78 149 70003914 ..................... 3-19
70002168 ..................... 2-75 70002595 ......................2-78 70002823 ...2-136, 2-143, 2- 70003915 ............ 3-18, 3-19
70002174 ..................... 2-75 70002596 ......................2-78 149 70003917 .............. 3-18, 9-1
70002175 ..................... 2-75 70002597 ......................2-78 70002824 ...2-136, 2-143, 2- 70003918 ..................... 3-18
70002177 ..................... 2-75 70002598 ......................2-78 149 70004058 ..................... 2-47
70002178 ..................... 2-75 70002599 ......................2-78 70002825 ...2-136, 2-143, 2- 70004061 ..................... 7-55
70002179 ..................... 2-75 70002600 ......................2-74 149 70004092 ................... 2-146
70002218 ..................... 2-36 70002601 ......................2-74 70002826 ...2-136, 2-143, 2- 70004093 ................... 2-146
70002231 2-21, 2-31, 2-42, 2- 70002602 ......................2-74 150 70004095 ................... 2-146
54, 9-1 70002604 ......................2-75 70002829 ..................... 2-25 70004096 ................... 2-146
70002235 ................... 2-130 70002605 ......................2-75 70002830 ..................... 2-25 70004097 ................... 2-146
70002239 ................... 2-130 70002606 ......................2-75 70002831 ..................... 2-25 70004098 ................... 2-146
7000224 ....................... 2-14 70002607 ......................2-75 70002832 ..................... 2-25 70004099 ................... 2-146
70002240 ................... 2-130 70002609 ......................2-75 70002833 ..................... 2-25 70004169 ................... 2-146
70002247 ............ 1-37, 1-38 70002610 ......................2-75 70002834 ..................... 2-25 70004170 ................... 2-134
70002248 ............ 1-37, 1-38 70002612 ......................2-75 70002835 ..................... 2-25 70004171 ........ 2-134, 2-146
70002249 ............ 1-37, 1-38 70002616 ......................2-75 70002837 ..................... 2-25 70004185 ..................... 10-5
70002255 ................... 2-146 70002617 ......................2-75 70002859 ..................... 3-14 70004268 ..................... 2-48
70002290 ........ 2-134, 2-146 70002618 ......................2-74 7000287 ....................... 2-14 70004269 ..................... 2-48
70002293 ........ 2-153, 2-157 70002619 ......................2-74 7000288 ....................... 2-14 70004271 ..................... 7-55
70002294 ........ 2-153, 2-157 70002620 ......................2-74 70002902 ....................... 4-5 70004272 ..................... 2-47
70002295 ........ 2-153, 2-157 70002621 ......................2-75 70002903 ....................... 4-5 70004292 ..................... 2-47
70002296 ...7-40, 7-61, 7-82 70002622 ......................2-75 70002904 ....................... 4-5 70004313 ..................... 2-46
70002297 ........ 2-134, 2-146 70002623 ......................2-75 70002905 ....................... 4-5 70004328 ..................... 3-28
7000236 ....................... 2-14 70002674 ......................1-37 70002906 ..................... 4-18 7000625 ......................... 4-5
7000239 ....................... 2-14 70002675 ............ 2-36, 2-48 70003163 ............2-62, 2-63 7000731 .............. 2-15, 2-16
70002393 ..................... 1-33 70002676 ............ 2-36, 2-48 70003164 ............2-62, 2-63 70007439 ..................... 2-75
70002394 ..................... 1-33 70002677 ............ 2-36, 2-48 70003165 ..................... 2-64 7000872 .............. 2-36, 2-37
70002395 ..................... 1-33 70002678 ......................2-36 70003166 ............2-64, 2-65 7001900 ....................... 2-14
70002396 ..................... 1-34 70002718 ............ 2-38, 2-48 70003167 ............2-63, 2-65 7001902 ....................... 2-14
70002397 ..................... 1-34 7000272 ........................2-14 70003168 ............2-63, 2-65 7001904 ....................... 2-14
70002398 ..................... 1-34 70002724 ......................4-21 70003169 ...2-63, 2-64, 2-65 7001906 ....................... 2-14
70002399 ..................... 1-34 70002725 ......................4-21 70003170 ..................... 2-64 7001917 ....................... 2-14

11-16 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7001918 ....................... 2-14 7007437 ....................... 1-41 7015014 ....................... 2-22 7019161 ....................... 4-21
7001920 ....................... 2-14 7007438 ....................... 1-41 7015015 ....................... 2-22 7019162 ....................... 4-21
7001921 ....................... 2-14 7007439 ....................... 1-41 7016314 ....................... 2-84 7019164 ....................... 4-22
7001922 ....................... 2-14 7007446 ..... 1-41, 2-74, 2-77 7016319 ..................... 2-104 7019165 ....................... 4-22
7001923 ....................... 2-14 7007489 ....................... 2-81 7016322 ..................... 2-110 7019166 ....................... 4-22
7001924 ....................... 2-14 7007645 ....................... 2-14 7016328 2-36, 2-37, 2-47, 9-1 7019167 ....................... 4-22
7001926 ....................... 2-14 7007646 ....................... 2-14 7016331 2-36, 2-37, 2-47, 9-1 7019168 ....................... 4-21
7001927 ....................... 2-14 7007648 ....................... 2-14 7016372 ..................... 2-104 7019171 ....................... 4-17
7001928 ....................... 2-14 7010467 ....................... 2-14 7016374 ..................... 2-110 7019174 ....................... 4-17
7001929 ....................... 2-14 7010543 ....................... 1-51 7016380 ..................... 2-104 7019177 ....................... 4-17
70020329 ..................... 2-63 7010545 ......................... 5-9 7016399 ......................... 4-5 7019194 ....................... 4-22
70020336 ............ 2-64, 2-65 7010795 ....................... 2-15 7016628 ..................... 2-105 7019196 ....................... 4-22
70020808 ...7-40, 7-61, 7-81 7011016 ......................... 2-4 7016654 ....................... 10-5 7019197 ....................... 4-17
70021867 ............ 2-62, 2-69 7011043 ......................... 2-4 7016655 ....................... 10-5 7019680 .......... 2-125, 2-130
70022286 ..................... 2-77 7011044 ......................... 2-4 7016769 ......................... 2-4 7020020 ....................... 2-31
70022287 ..................... 2-77 7011048 ......................... 2-4 7017072 ....................... 2-14 7020108 .......... 2-125, 2-130
70024190 .............. 2-58, 9-2 7011062 ......................... 2-4 7017082 ....................... 2-14 7020109 .......... 2-125, 2-130
7002821 7-19, 7-40, 7-62, 7- 7011112 ......................... 5-7 7017085 ....................... 2-15 7020110 .......... 2-125, 2-130
82, 10-5 7011311 ................ 2-7, 3-29 7017142 ....................... 3-14 7020111 .......... 2-125, 2-130
7002822 ....................... 10-5 7011320 ....................... 2-15 7017158 ....................... 3-14 7020168 ....................... 2-36
7002823 7-19, 7-40, 7-62, 7- 7011326 .............. 1-15, 1-22 7017159 ....................... 3-14 7020175 ..... 2-95, 2-99, 4-12
82, 10-5 7011346 1-45, 1-47, 1-49, 2- 7017162 ....................... 3-13 7020176 ..... 2-95, 2-99, 4-12
7002828 7-19, 7-40, 7-62, 7- 7, 3-28, 3-29 7017163 ....................... 3-13 7020190 .......... 2-125, 2-130
82, 10-5 7011354 .................. 2-7, 9-1 7017164 ....................... 3-13 7020191 ..................... 2-130
7003655 2-22, 2-33, 2-44, 9-1 7011355 ..... 1-47, 1-49, 3-28 7017172 ....................... 3-14 7020192 ..................... 2-130
7003657 ..................... 2-130 7011373 ....................... 3-29 7017184 ....................... 3-14 7020193 .............. 7-36, 7-59
7003928 ....................... 4-17 7012513 .......... 2-125, 2-130 7017185 ....................... 3-14 7020256 ....................... 2-83
7003933 ....................... 4-21 7012514 .......... 2-125, 2-130 7017187 ....................... 3-13 7020411 .............. 2-36, 2-37
7003935 ....................... 4-21 7012558 .......... 2-125, 2-130 7017188 ....................... 3-13 7020414 ..... 2-36, 2-37, 2-47
7003941 ....................... 4-21 7012704 ..... 1-19, 1-24, 1-30 7017190 ....................... 3-14 7020449 ....................... 2-36
7003946 ....................... 4-21 7012706 1-19, 1-24, 1-30, 2- 7017191 ....................... 3-13 7020458 .............. 2-36, 2-38
7003953 ....................... 4-17 62, 2-68 7017402 ..............3-28, 3-29 7020459 .............. 2-38, 2-47
7003969 ....................... 4-21 7012709 .............. 2-62, 2-68 7017405 ....................... 1-51 7020461 .............. 2-36, 2-38
7003972 ....................... 4-22 7012715 1-19, 1-24, 1-30, 2- 7017451 ..................2-7, 9-1 7020464 .............. 2-36, 2-37
7003973 ....................... 4-22 69 7017495 ......................... 2-7 7020465 ..... 2-36, 2-37, 2-46
7003976 ....................... 4-17 7012716 ..... 1-19, 1-24, 1-29 7018900 ..............1-47, 1-49 7020468 ..... 2-36, 2-37, 2-46
7003977 ....................... 4-17 7012770 ................ 1-45, 2-7 7018936 ....................... 2-71 7020471 ..... 2-36, 2-37, 2-47
7003980 ....................... 4-22 7012773 ................ 1-45, 2-7 7018942 ......................... 2-7 7020479 ..... 2-36, 2-37, 2-47
7003982 ....................... 4-22 7012907 ....................... 1-43 7018991 ........ 1-45, 2-7, 9-1 7020480 ....................... 2-36
7003983 ....................... 4-22 7012941 .............. 1-43, 1-51 7019103 ....................... 4-21 7020483 ....................... 2-36
7003986 ....................... 4-21 7012942 ....................... 1-51 7019110 ....................... 4-21 7020484 .............. 2-36, 2-37
7003989 ....................... 4-22 7012944 1-43, 1-51, 3-28, 3- 7019111 ..............4-17, 4-21 7020485 ....................... 2-36
7003992 .............. 4-17, 4-21 29, 9-1 7019112 ....................... 4-21 7020486 ..... 2-36, 2-37, 2-47
7003993 .............. 4-17, 4-21 7012955 ....................... 1-51 7019114 ....................... 4-21 7020488 .............. 2-36, 7-17
7003994 ....................... 4-21 7012967 .............. 1-51, 5-11 7019115 ....................... 4-21 7021249 ....................... 1-41
7004035 ....................... 2-15 7012998 ....................... 1-51 7019122 ....................... 4-17 7021256 ....................... 2-75
7004037 ....................... 2-15 7013711 ......................... 2-4 7019123 ....................... 4-17 7021265 ....................... 2-75
7004043 ....................... 2-15 7013715 ......................... 2-4 7019141 ....................... 4-17 7021275 ..... 1-41, 2-74, 2-78
7004044 ....................... 2-15 7013716 ......................... 2-4 7019142 ....................... 4-17 7021293 ....................... 2-75
7004275 ....................... 10-5 7013753 ......................... 2-4 7019143 ....................... 4-17 7021326 ....................... 1-28
7004276 ....................... 10-5 7014801 ....................... 2-83 7019144 ....................... 4-17 7021354 .............. 1-16, 1-23
7007207 .............. 2-74, 2-77 7014802 ....................... 2-83 7019145 ....................... 4-17 7021375 ......................... 2-7
7007415 .....2-75, 2-77, 2-78 7014811 ....................... 2-83 7019147 ....................... 4-17 7021388 ..... 1-15, 1-22, 1-28
7007418 ....................... 2-74 7014812 ....................... 2-83 7019149 ....................... 4-17 7021636 ......................... 2-7
7007419 ....................... 2-74 7014813 ....................... 2-83 7019150 ....................... 4-17 7022207 ......................... 2-4
7007420 ....................... 1-41 7014816 ....................... 2-83 7019151 ....................... 4-21 7022215 ......................... 2-4
7007426 ....................... 2-78 7014819 ....................... 2-83 7019154 ....................... 4-21 7022227 ......................... 2-4
7007427 ....................... 2-78 7015003 ....................... 2-22 7019155 ....................... 4-21 7022228 ......................... 2-4
7007429 ....................... 2-78 7015013 ....................... 2-22 7019160 ....................... 4-21 7022229 ......................... 2-4

3121208 1200SJP 1350SJP 11-17


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7022230 ......................... 2-4 7023922 .............. 3-28, 3-29 7024194 ....................... 2-16 7024579 .............. 2-38, 2-47
7022231 ......................... 2-4 7023962 ........................2-77 7024195 ....................... 2-16 7024580 2-30, 2-43, 7-33, 7-
7022300 ....................... 2-75 7023964 .............. 2-77, 2-78 7024196 ....................... 2-16 55
7022301 ....................... 2-74 7024005 ........................2-70 7024197 ....................... 2-16 7024581 2-21, 2-30, 2-43, 7-
7022311 ....................... 1-41 7024028 1-15, 1-16, 1-22, 1- 7024362 ..............3-18, 3-19 33, 7-55, 7-56
7022313 ....................... 1-41 23, 1-28, 1-29 7024363 ..............3-18, 3-19 7024582 2-31, 2-43, 7-33, 7-
7022314 ....................... 1-41 7024029 1-15, 1-16, 1-22, 1- 7024364 ....................... 3-19 55
7022321 ....................... 1-41 23, 1-28, 1-29 7024365 .................. 1-3, 9-1 7024583 2-31, 2-43, 7-33, 7-
7022340 ....................... 2-77 7024030 1-15, 1-16, 1-22, 1- 7024366 ......................... 1-3 55
7022368 ....................... 1-41 23, 1-28, 1-29 7024367 ....................... 3-18 7024584 2-31, 2-43, 7-33, 7-
7022371 ....................... 1-41 7024031 ..... 1-16, 1-23, 1-29 7024368 ....................... 3-18 55
7022509 .............. 1-16, 1-23 7024032 .............. 1-16, 1-23 7024374 ..............2-83, 2-84 7024598 ..................... 2-110
7022535 .....1-15, 1-22, 1-28 7024034 ..... 1-19, 1-24, 1-30 7024375 .......2-83, 2-84, 9-1 7024763 ....................... 2-15
7022536 1-15, 1-16, 1-22, 1- 7024036 ..... 1-19, 1-24, 1-29 7024379 ....................... 2-15 7024800 ....................... 2-75
23 7024037 ..... 1-19, 1-24, 1-30 7024380 ....................... 2-15 7024865 ....................... 1-41
7022537 .....1-15, 1-22, 1-28 7024038 1-19, 1-24, 1-30, 2- 7024381 ....................... 2-15 7024867 ....................... 1-41
7022538 .....1-15, 1-22, 1-28 62, 2-68 7024389 ....................... 2-15 7024868 ....................... 1-41
7022540 1-15, 1-16, 1-22, 1- 7024039 ..... 1-19, 1-24, 1-30 7024390 ....................... 2-15 7024905 ....................... 2-63
23 7024040 ..... 1-19, 1-24, 1-30 7024391 ....................... 2-15 7024906 .............. 2-64, 2-70
7022546 .....1-15, 1-22, 1-28 7024041 ..... 1-19, 1-24, 1-30 7024392 ....................... 2-15 7024907 ....................... 2-63
7022550 .....1-15, 1-22, 1-28 7024042 .............. 2-68, 2-69 7024393 ....................... 2-15 7024908 .............. 2-64, 2-70
7022556 .....1-15, 1-22, 1-28 7024043 .............. 2-68, 2-69 7024394 ....................... 2-15 7024909 ....................... 2-63
7022559 .....1-15, 1-22, 1-28 7024044 .............. 2-62, 2-68 7024395 ....................... 2-15 7024910 .............. 2-64, 2-70
7022560 .....1-15, 1-22, 1-28 7024048 ........................1-28 7024396 ....................... 2-15 7024911 ..... 2-63, 2-69, 2-70
7022561 ....................... 1-28 7024064 .............. 2-63, 2-69 7024401 ....................... 2-87 7024913 .............. 2-62, 2-69
7022564 .....1-15, 1-22, 1-28 7024065 .............. 2-63, 2-69 7024402 ....................... 2-87 7024914 ....................... 2-68
7022567 .....1-16, 1-23, 1-28 7024068 .............. 2-70, 2-71 7024403 ....................... 2-87 7024915 ....................... 2-68
7022568 .....1-16, 1-23, 1-28 7024069 ........................2-71 7024404 ....................... 2-87 7024916 ....................... 2-68
7022572 .............. 1-16, 1-23 7024070 ........................2-69 7024413 ....................... 2-36 7024917 .............. 2-62, 2-68
7022573 .....1-16, 1-23, 1-29 7024071 .............. 2-63, 2-69 7024415 ....................... 5-13 7024918 .............. 2-62, 2-68
7022574 .....1-16, 1-23, 1-29 7024072 .............. 2-63, 2-69 7024416 ....................... 5-13 7024919 ....................... 2-68
7022575 .............. 1-16, 1-23 7024073 .............. 2-63, 2-69 7024417 ....................... 5-13 7024920 .............. 2-62, 2-68
7022576 .............. 1-16, 1-23 7024075 ..... 2-63, 2-69, 2-70 7024418 ....................... 5-13 7024921 ....................... 2-69
7022577 .....1-16, 1-23, 1-29 7024076 .............. 2-63, 2-69 7024419 ....................... 5-13 7024922 .............. 2-62, 2-69
7022578 .....1-16, 1-23, 1-29 7024077 .............. 2-63, 2-70 7024420 ....................... 5-13 7024924 ......................... 2-7
7022579 .....1-16, 1-23, 1-29 7024079 ........................2-64 7024439 ....................... 2-84 7024925 ......................... 2-7
7022580 .............. 1-16, 1-23 7024080 .............. 2-64, 2-70 7024440 ....................... 2-84 7024927 ....................... 1-45
7022581 .....1-16, 1-23, 1-29 7024081 .............. 2-64, 2-70 7024441 ....................... 2-84 7024932 ....................... 1-49
7022608 ....................... 2-75 7024083 ........................2-70 7024442 ....................... 2-84 7024950 ....................... 2-62
7022808 ....................... 4-17 7024084 ........................2-70 7024443 ....................... 2-84 7024966 ..... 1-15, 1-22, 1-28
7022812 .............. 4-21, 4-22 7024085 ........................2-70 7024444 ................ 2-84, 9-1 7024967 ..... 1-15, 1-22, 1-28
7022814 ....................... 4-17 7024086 ........................2-70 7024445 ....................... 2-84 7024968 ..... 1-15, 1-22, 1-28
7022815 .............. 4-17, 4-18 7024087 ........................2-70 7024446 ....................... 2-84 7024969 ..... 1-16, 1-23, 1-29
7022816 ....................... 4-17 7024088 ........................2-70 7024452 ..............2-105, 4-6 7024970 ....................... 1-28
7022817 ....................... 4-17 7024089 ........................2-71 7024453 ....................... 2-15 7024971 ....................... 1-28
7022818 ....................... 4-17 7024097 ........................2-70 7024461 ....................... 2-87 7024972 ....................... 1-28
7022819 4-17, 4-18, 7-16, 7- 7024135 ........................2-15 7024484 2-134, 2-142, 2-146 7024973 ....................... 1-28
33, 7-55, 7-78 7024182 .............. 2-15, 2-16 7024485 2-134, 2-142, 2-146 7024974 ....................... 1-28
7022822 ....................... 4-21 7024183 ........................2-14 7024486 .......... 2-142, 2-146 7024975 ....................... 1-28
7022823 ....................... 4-21 7024184 ........................2-14 7024488 2-133, 2-142, 2-145 7024976 ....................... 1-29
7022824 4-21, 7-16, 7-33, 7- 7024185 ........................2-15 7024489 2-133, 2-142, 2-145 7026000 ......................... 2-7
55, 7-78 7024186 ........................2-15 7024561 .......... 2-134, 2-146 7026001 ......................... 2-7
7022825 4-21, 4-22, 7-16, 7- 7024187 ........................2-15 7024565 .....2-36, 2-38, 2-47 7026002 ......................... 2-7
33, 7-55, 7-78 7024188 .............. 2-14, 2-15 7024570 .......1-47, 1-49, 2-7 7026003 ......................... 2-7
7023206 ....................... 2-31 7024189 ........................2-16 7024571 . 1-47, 1-49, 2-7, 3- 7026004 ......................... 2-7
7023207 ....................... 2-31 7024190 ........................2-16 28, 9-1 7026005 ......................... 2-7
7023306 ....................... 2-84 7024191 ........................2-16 7024572 ....................... 3-28 7026006 ......................... 2-7
7023347 .............. 2-83, 2-84 7024192 ........................2-16 7024573 ......................... 2-7 7026007 ......................... 2-7
7023881 ....................... 2-70 7024193 ........................2-16 7024574 ......................... 2-7 7026008 ......................... 2-7

11-18 1200SJP 1350SJP 3121208


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7026012 .............. 1-47, 1-49 7027791 .............. 2-37, 2-47
7026016 ......................... 2-7 7027792 .............. 2-38, 2-47
7026018 ....................... 3-28 7027795 ....................... 2-48
7026019 ....................... 3-28 7027796 2-38, 2-48, 7-33, 7-
7026020 ....................... 3-28 55
7026021 ....................... 3-28 7027799 .......... 2-134, 2-146
7026022 ....................... 3-28 7027859 .......... 2-116, 2-117
7026023 ....................... 3-29 7027887 .......... 2-125, 2-130
7026024 ....................... 3-29 7029593 ......................... 2-4
7026025 .............. 1-47, 1-49 77363233 ..................... 7-81
7026026 .............. 1-47, 1-49 77363243 ..................... 7-39
7026027 .............. 1-47, 1-49 77363244 7-39, 7-40, 7-61, 7-
7026028 ....................... 1-45 81
7026029 .............. 2-87, 2-88 77363245 ..................... 7-39
7026030 .............. 2-87, 2-88 80334251 ..................... 2-88
7026031 ................ 2-88, 9-2 80484084 ..................... 7-73
7026032 .............. 2-87, 2-88 80934174 ..................... 2-64
7026034 ....................... 2-87 80983191 ..................... 7-73
7026035 ....................... 2-87 8229242 ....................... 7-73
7026188 .......... 2-134, 2-146 8303541 ....................... 2-25
7026189 ....................... 2-87 8310070 ....................... 3-24
7026571 ....................... 2-83 8310658 ..................... 2-121
7026597 .......... 2-134, 2-146 8405006 .............. 2-54, 2-58
7026608 .............. 2-37, 2-47 8405104 ....................... 2-23
7026802 ....................... 2-25 8405201 ....................... 2-57
7026803 ....................... 2-25 8405204 ....................... 2-57
7026804 ....................... 2-26 8406101 ....................... 2-25
7026805 ....................... 2-26 8406102 ....................... 2-58
7026811 ................ 2-25, 9-1 8406105 ....................... 2-25
7026812 ....................... 2-25 8406112 ....................... 2-58
7026813 ....................... 2-25 8406302 ....................... 2-56
7026820 ....................... 2-25 8410013 ..... 2-36, 2-46, 2-57
7026821 ....................... 2-25 88662193 ....................... 2-8
7026822 ....................... 2-25 90202500 ..................... 2-14
7026829 ....................... 2-25 90202501 ..................... 2-14
7026830 ................ 2-25, 9-1 90202503 ..................... 2-14
7026833 ....................... 2-26 91083128 ..................... 2-23
7026839 ....................... 2-25 91143339 ..................... 7-72
7027034 .............. 2-21, 7-56 91143340 ..................... 7-72
7027035 .............. 2-21, 7-56 91403230 ..... 8-8, 8-21, 8-30
7027039 .............. 2-21, 7-56 91403244 ..................... 2-23
7027042 .............. 2-54, 7-79 91563070 ..................... 2-57
7027043 .............. 2-54, 7-79 9984273 ....................... 4-14
7027044 .............. 2-54, 7-79
7027045 .............. 2-54, 7-79
7027235 .............. 2-37, 2-46
7027236 .............. 2-38, 2-47
7027237 ....................... 2-37
7027238 ....................... 2-37
7027239 ....................... 2-38
7027240 .............. 2-38, 2-48
7027241 ....................... 2-37
7027276 .............. 2-38, 2-47
7027412 ....................... 2-23
7027614 ....................... 2-37
7027615 ....................... 2-37
7027616 ....................... 2-37
7027740 ....................... 1-41
7027790 .............. 2-38, 2-47

3121208 1200SJP 1350SJP 11-19


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

11-20 1200SJP 1350SJP 3121208


Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
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JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte Ltd
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Plataformas Elevadoras JLG Sverige AB


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