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    Ramesh Natarajan
    The document contains questions for a welding inspector exam covering topics such as: 1) Signing off on structural, pipeline, and pressure vessel products. 2) Crack types that can occur in austenitic stainless steel pipe welds including delayed hydrogen cracks, their causes and prevention. 3) Quality assurance, quality control, inspection, and certification. 4) Standards for welding electrodes and preparing tensile test specimens. 5) Defects such as lack of root fusion and porosity in a T-joint weld, their causes, and prevention. 6) Radiographic testing reports and techniques for materials like Inconel 825.

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    Essay Type Question & RT

    Uploaded by

    Ramesh Natarajan
    119 views3 pages
    The document contains questions for a welding inspector exam covering topics such as: 1) Signing off on structural, pipeline, and pressure vessel products. 2) Crack types that can occur in austenitic stainless steel pipe welds including delayed hydrogen cracks, their causes and prevention. 3) Quality assurance, quality control, inspection, and certification. 4) Standards for welding electrodes and preparing tensile test specimens. 5) Defects such as lack of root fusion and porosity in a T-joint weld, their causes, and prevention. 6) Radiographic testing reports and techniques for materials like Inconel 825.

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    The document contains questions for a welding inspector exam covering topics such as: 1) Signing off on structural, pipeline, and pressure vessel products. 2) Crack types that can occur in austenitic stainless steel pipe welds including delayed hydrogen cracks, their causes and prevention. 3) Quality assurance, quality control, inspection, and certification. 4) Standards for welding electrodes and preparing tensile test specimens. 5) Defects such as lack of root fusion and porosity in a T-joint weld, their causes, and prevention. 6) Radiographic testing reports and techniques for materials like Inconel 825.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as doc, pdf, or txt
    119 views3 pages

    Essay Type Question & RT

    Uploaded by

    Ramesh Natarajan
    The document contains questions for a welding inspector exam covering topics such as: 1) Signing off on structural, pipeline, and pressure vessel products. 2) Crack types that can occur in austenitic stainless steel pipe welds including delayed hydrogen cracks, their causes and prevention. 3) Quality assurance, quality control, inspection, and certification. 4) Standards for welding electrodes and preparing tensile test specimens. 5) Defects such as lack of root fusion and porosity in a T-joint weld, their causes, and prevention. 6) Radiographic testing reports and techniques for materials like Inconel 825.

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    of 3

    CSWIP – 3.2.2 Sr.

    Welding Inspector
    Qatar Date: 26-09-2009

    Written Exam

    1) SIGIING OFF OF A PRODUCT STRUCTURAL, PIPE LINE, PRESSURE


    VESSEL.

    2) PIPE WELDING AUSTENITE STAILESS STEEL OCCUR IN DEALY HAZ


    CRACK WHAT TYPE OF CRACK
    a) what type crack explain?
    b) Causes of crack?
    c) Prevention?

    3) a) QUITE WORD
    b) Warning issue
    c) Suspension
    d) Discipline measured
    e) Compliance

    4) a) EN ISO 2560 and BS Standard Electrode 3 No’s Explain


    b) How can prepaid Tensile test specimen
    c) Explain Tensile Test

    5) A macro section 50mm thickness Tee Butt weld joint 4 mm root face and Both 35
    degree angle ,root gap 2mm this section occur lack of root fusion and porosity causes
    explain

    a) Tee joint sketch


    b) Occur the defect causes
    c) Prevention of causes

    6) A )Quality assurance
    B) Quality control
    C) Inspection
    D) Inspection specification
    E) Certificate of conformance

    NDT –REPORTS

    RT
    Materials- Inconal -825 (ALLOY) Thickness -10mm
    IQI wrongly used
    Radiographic Technique wrongly used
    KV wrongly used (300kv)
    UT
    Materials – C/Mn (50mm)
    PROBE SIZE 5MM wrongly used (usually 10mm dia)
    Equipment calibration details not stated
    Probe calibration black details not stated
    MT / PT
    Material – Aluminium (3mm)

    M/C RT

    1) Welding excesses restraint during welding


    a. LF
    b. Root concavity
    c. LOP
    d. Porosity
    2) How many no’s of exposures DWDI ( ELLIPTACAL SHOT).
    a. 1
    b. 2
    c. 3
    d. 4
    3) Aluminium 15mm steel which radiographic use
    a. Ir-192
    b. co-60
    c. cs-137
    d. YB-169
    4) Penetrate ability X-beam depend upon
    a. Kilo voltage
    b. Milliamp
    c. contrast
    d. cathode
    5. The intensifying screen

    6. IQI Wire used following 4 materials 1) steel FE 2) Aluminium AL 3) Copper CU .


    a. Manganese( Mn)
    b. Titanium (TI)
    c. Zinc (Z)
    d. vanadium(V)
    7)Which type of IQI used Radiographic definition measured.
    a. step –wage IQI
    b. Duplex IQI
    c. wire type IQI
    d. hole type IQI
    8) Ideally IQI placed
    Across the used side being Radiographic
    9) Crater crack appearance

    Weld end and broken the weld stop point

    10) Ug -0.24mm, SWSI (PANORAMIC) SHOT out side pipe dia 324 mm thickness 10.3

    mm what is source size

    11 , 12,13 ,14 15)Sensitivity calculation question 4no’s


    Wire dia calculation question 1 no

    16) Single wave length Radiographic


    MONOGRAMIC RADIOGRAPHIC

    17) FOG Density level


    a.0.1
    b.0.4
    c. 0.3
    d. 0.2
    18) Film SKRACH mark appearance

    19) Contrast depend upon the

    20) welding process one question

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