Bioresource Technology: Hefa Cheng, Yuanan Hu

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Bioresource Technology 101 (2010) 3816–3824

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Review

Municipal solid waste (MSW) as a renewable source of energy: Current


and future practices in China
Hefa Cheng a,*, Yuanan Hu b
a
State Key Laboratory of Organic Geochemistry, Guangzhou Institute of Geochemistry, Chinese Academy of Sciences, Guangzhou 510640, PR China
b
Education Program for Gifted Youth, Stanford University, Stanford, CA 94025, USA

a r t i c l e i n f o a b s t r a c t

Article history: With rapid economic growth and massive urbanization, China faces the problem of municipal solid waste
Received 19 June 2009 (MSW) disposal and the pressing need for development of alternative energy. Waste-to-energy (WTE)
Received in revised form 6 January 2010 incineration, which recovers energy from discarded MSW and produces electricity and/or steam for heat-
Accepted 12 January 2010
ing, is recognized as a renewable source of energy and is playing an increasingly important role in MSW
management in China. This article provides an overview of the WTE industry, discusses the major chal-
lenges in expanding WTE incineration in China, namely, high capital and operational costs, equipment
Keywords:
corrosion, air pollutant emissions, and fly ash disposal. A perspective on MSW as a renewable energy
Municipal solid waste
Waste-to-energy
source in China is also presented. Currently, only approximately 13% of MSW generated in China is dis-
Incineration posed in WTE facilities. With the significant benefits of environmental quality, the reduction of green-
Renewable energy house gas (GHG) emissions, and government policies and financial incentives as a renewable energy
Greenhouse gas reduction source, WTE incineration industry is expected to experience significant growth in the coming decade
and make greater contribution to supplying renewable energy in China.
Ó 2010 Elsevier Ltd. All rights reserved.

1. Introduction forms of methane, hydrogen, and other synthetic fuels (e.g., anaer-
obic digestion, mechanical biological treatment, and refuse-de-
In the traditional sense, renewable sources of energy are those rived fuel). Incineration and gasification are the two primary
that can be replenished by nature, such as hydropower, wind WTE technologies that have been used successfully throughout
power, solar power, and biomass. Municipal solid waste (MSW) re- the world. It is estimated that about 130 million tonnes of MSW
fers to the materials discarded in urban areas, including predomi- are combusted annually in over 600 WTE facilities worldwide, pro-
nantly household waste with sometimes the addition of ducing electricity and steam for district heating and recovered
commercial wastes, collected and disposed by the municipalities. metals for recycling (Themelis, 2003). WTE incineration has long
MSW contains a significant fraction of paper, food waste, wood been accepted as a solid waste management option, complement-
and yard trimmings, cotton, and leather, and is a source of biomass. ing landfilling and composting (American Society of Mechanical
Materials derived from fossil fuels, such as plastics, rubber, and Engineers, 2008; Denison, 1996; Themelis, 2003; United Nations
fabrics, are also found in MSW. The U.S. Environmental Protection Environment Programme, 1996). The advantages and limitations
Agency considers MSW a renewable energy resource because the of the major MSW disposal technology options, landfilling, com-
waste would otherwise be sent to landfills (U.S. Environmental posting, and incineration, are compared in Table 1. Incineration
Protection Agency, 2006a). The U.S. Department of Energy includes of MSW in WTE facilities prevents the possible aqueous and gas-
MSW in renewable energy only to the extent that the energy con- eous pollution associated with landfilling and provides a source
tent of the MSW source stream is biogenic (Energy Information of reliable, renewable energy. As a proven, environmentally sound
Administration, 2007). The non-renewable portion of MSW has to technology, WTE has been used extensively in Europe and devel-
be either separated or accepted as part of the fuel (Themelis and oped countries in Asia such as Japan and Singapore (American Soci-
Millrath, 2004), and practically all the wastes in MSW after mate- ety of Mechanical Engineers, 2008).
rial recovery and recycling are treated as renewable. The demand for sustainable urban growth in China is unprece-
Waste-to-energy (WTE) processes recover the energy from the dented: 300 million people will move from the countryside into
waste through either direct combustion (e.g., incineration, pyroly- cities (18–20 million people/year), necessitating the building of
sis, and gasification) or production of combustible fuels in the over 400 new cities in the next two decades (Brookins, 2007;
Cheng and Hu, 2010; Hart and Milstein, 1999; United Nations,
2008; United Nations Population Fund, 2007). It is expected that
* Corresponding author. Tel.: +86 20 8529 0175; fax: +86 20 8529 0706.
70% of China’s population, or approximately 1.0 billion people, will
E-mail address: hefac@umich.edu (H. Cheng).

0960-8524/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2010.01.040
H. Cheng, Y. Hu / Bioresource Technology 101 (2010) 3816–3824 3817

Table 1
Comparison of the major MSW management technology options: landfilling, composting, and incineration.

Technology Advantages Disadvantages


Landfilling An universal solution that provides ultimate waste disposal; Cost increases significantly with liner, leachate collection and removal system, and
Relatively low cost and easy to implement; stricter regulations;
Complements with other technology options for handling the Requires large area of land;
residual waste; Does not achieve the objectives of reducing volume of MSW and converting MSW
Can derive landfill gas as a byproduct for household and industrial into reusable resources;
uses; May result in secondary pollution problems, including groundwater pollution, air
Costs incurred incrementally as landfill expands. pollution, and soil contamination;
May serve as breeding ground for pests and diseases;
Long postclosure care obligations and unknowns exist, and sets long-term
restrictions on site land use;
Site location may be limited by the local geology and natural stability of the
underground soil;
Due to public acceptance and space limitation, landfills are often far away from the
places where waste is generated, necessitating long distance transport of the waste.
Composting Converts decomposable organic materials into an organic Takes up more space than some other waste management technologies;
fertilizer; Can be costly to implement and maintain, and has no environmental or economic
Reduces the amount of waste to be landfilled and integrates well advantages compared to incineration;
with landfilling and materials recovery/recycling. Requires waste size reduction and some degree of waste separation/processing;
There are issues with public perception, such as odor and bioaerosol emissions
during the composting process, and the control of disease producing organisms,
weeds, and insects;
Quality of the fertilizer produced is low and volume is disproportionately large,
resulting in poor market demand;
Compost product may cause soil pollution by heavy metals and pathogens.
Incineration Provides substantial reduction (by 90%) in the total volume of High capital and operational and maintenance costs, compared to other, non-
waste requiring disposal in landfill; incineration options;
Requires minimal pre-processing of waste; Significant operator expertise is required;
The bottom ash from incineration is biologically clean and stable, Air pollution control equipment is required to treat the flue gas, and the fly ash
and can be used in road building and the construction industry; needs to be disposed in hazardous waste landfills;
A very stable process, and virtually all wastes can be burned and More raw material have to be used to replace those that have been incinerated, and
the burning process can be adequately controlled; it does not save energy in the long run as resources are not recycled;
Heat from combustion can be used as energy source for May some time discourage recycling and waste reduction;
generation of steam and/or electricity; Public perception is sometimes negative, primarily with dioxins emission.
Incineration facilities can be located near residential areas,
thereby reducing costs of transporting MSW to locations of waste
disposal;
Air emissions can be well controlled;
More optimal land use and more efficient integration of resources
than landfilling.

be living in urban areas by 2050 (Feiner et al., 2001; United Na- to 1330 million in 2008, with the urban population increased from
tions, 2008). Dealing with the increasing volume of MSW gener- 17.4 to 43% (National Bureau of Statistics of China, 2009). Increas-
ated as a result of both the increasing urban population and the ing population, rapidly developing economic and social systems,
improving life style of the people presents a daunting challenge accelerated urbanization, and need for improvements in both the
(Cheng et al., 2007; Cheng and Hu, 2009). At the same time, China, standards of living and the surrounding ecosystems pose multiple
which is the world’s second largest consumer of energy and the environmental challenges in China, including air pollution, water
third largest importer of oil (Energy Information Administration, and soil pollution, waste disposal, water shortage, and massive en-
2009), also faces massive demand for energy to power its economic ergy demand (Cheng et al., 2007, 2009; Cheng and Hu, 2009, 2010;
growth. Discarded MSW is a viable energy source for electricity Liu and Diamond, 2005). Among them, MSW management is one of
generation in a carbon-constrained world (Kaplan et al., 2009), the major problems that affect China’s environmental quality and
thus a MSW management technology with the benefits of recover- the sustainable development of its cities.
ing energy from the waste is a promising alternative in solving the Fig. 1a shows the trends in the amounts of MSW collected and
MSW disposal problem in China. WTE is gaining increasing popu- treated in China. MSW generation has been increasing at an annual
larity in China primarily for its ability to reduce the volume of rate of 8–10%, with over 150 million tonnes of MSW being pro-
MSW that requires landfilling, it also lessens the country’s depen- duced each year now (Nie, 2008; Xu and Liu, 2007; Yuan et al.,
dence on fossil fuel and greenhouse gas (GHG) emissions. This arti- 2008). The fraction of MSW treated by MSW management facilities
cle provides an overview of the situations of MSW disposal and the has increased from approximately 5% in the 1980s to around 55%.
development of WTE incineration in China. The major challenges MSW is managed by a combination of landfilling, composting, and
facing the growth of WTE incineration industry are discussed and incineration in China. Fig. 1b depicts the amounts of MSW treated
the perspective of MSW as a renewable energy source in China is by these three technologies between 2001 and 2006. Landfilling is
also presented. the dominant form of waste disposal in China, handling over 80% of
the treated MSW. However, serious surface water and groundwa-
ter contamination has occurred in many landfill sites due to the
2. China’s urban expansion and MSW management challenge lack of leachate collection and treatment systems in over half of
the existing landfills (Ministry of Construction of China, 2006;
China is the world’s most populous country and is developing Yan and Wu, 2003). On the other hand, the availability of land
rapidly: its total population increased from 963 million in 1978 space limits construction of new lined landfills in many cities.
3818 H. Cheng, Y. Hu / Bioresource Technology 101 (2010) 3816–3824

3. Air pollution control and GHG reduction in WTE incineration

The vast majority of WTE plants in operation in China are based


on incineration, which is a mature and simpler technology com-
pared to others (Nie, 2008; Xu and Liu, 2007; Yuan et al., 2008).
Incineration transforms heterogeneous wastes into more homoge-
neous residues (flue gas, fly ash, and bottom ash) with the primary
benefit of substantial reduction of the waste’s weight (up to 75%)
and volume (up to 90%). Fig. 2 illustrates the incineration and flue
gas cleaning processes of a typical WTE facility. During incinera-
tion, MSW is combusted in a specially designed chamber at high
temperature, where air is continuously supplied to ensure turbu-
lence and the complete combustion of the components to their sta-
ble and natural molecular forms. The solid residues can be sent to
landfills or cleaned up and used off-site for certain construction
purposes (Cheng et al., 2007; Wei et al., 1990). The flue gases
may contain significant amounts of particulate matter, heavy met-
als, dioxins, sulfur dioxide, and hydrochloric acid. Dioxins used to
be the most serious environmental concern associated with MSW
incineration (Vogg et al., 1987). However, with significant ad-
vances in incinerator design and emission control driven by strin-
gent regulations in the developed countries, incinerators can now
operate with emission of virtually no dioxins (American Society
of Mechanical Engineers, 2008; Themelis, 2003). Other air pollu-
tants can also be effectively controlled during the combustion pro-
cess and removed by the flue gas cleaning system (Cheng et al.,
2007; Cheng and Hu, 2009). The heat generated from MSW com-
Fig. 1. MSW management in China: (a) amounts of MSW collected (including bustion can be collected through steam generation, which is subse-
predicted values for 2010 and 2015) and treated from 1980 to 2015 and (b) quently used for power generation and/or heating. The sale of
amounts of MSW treated by incineration, landfilling, and composting between 2001 electricity/steam generated as a byproduct of the incinerator oper-
and 2006.
ation partially offsets the cost of incineration. With the exception
of some small-scale (100–200 t/d) furnaces operated as supporting
Composting has become an unpopular choice of MSW manage- treatment in integrated waste management plants, all MSW incin-
ment (dropped from 17% in 2001 to <4% in 2006), primarily be- eration facilities in China have the ability of electricity generation
cause the lack of waste sorting and materials separation resulted (Nie, 2008; Xu and Liu, 2007).
in compost products with low nutrient contents and elevated hea- Disposal and treatment of MSW can produce significant amount
vy metal levels (Yan and Wu, 2003). Meanwhile, the amount of of GHG emissions: carbon dioxide and nitrous oxide are produced
MSW being incinerated increased steadily, and incineration gradu- by incineration, while methane (which is 21 times more potent
ally became the second most important means of MSW than carbon dioxide over 100 years) is produced as a byproduct
management. of the anaerobic decomposition of MSW in landfills. Methane pro-
duced at solid waste disposal sites contributes approximately 3–4%

Fig. 2. Schematic diagram of a typical WTE incineration facility.


H. Cheng, Y. Hu / Bioresource Technology 101 (2010) 3816–3824 3819

of the global anthropogenic GHG emissions (Intergovernmental Pa- waste, and suffered from problems, including grate blockage and
nel on Climate Change, 2006). Methane emission from MSW man- significant fluctuations in combustion chamber temperature. Sup-
agement is estimated to be 1.87–3.37 Mt in China in 2004 (Gao plementary fuel was also required to support combustion, which
et al., 2007). Compared to the option of landfilling, WTE can curb substantially increased the operating cost. Overall, the incinerator
the contribution of MSW on GHG emissions through avoiding the performance was unstable and the power output was limited
release of methane from landfills and offsetting emissions from (500 kW). A third incinerator with over 80% of parts domestically
fossil fuel power plants. Comparative studies of WTE and landfill- manufactured was built in 1996, together with the modification
ing have shown that WTE can reduce up to 1.3 tonnes of carbon of the imported incinerators and the installation of a 3 MW gener-
equivalent per ton of MSW through avoiding the release of meth- ator unit. After this major upgrade, unsorted MSW with calorific
ane from landfills and offsetting emissions from fossil fuel power values of >3300 kJ/kg and moisture contents of <55% is adequately
plants (American Society of Mechanical Engineers, 2008). U.S. data incinerated at the facility, with each ton of MSW generating
indicate a net emission reduction of 0.15 ton of carbon equivalent approximately 200 kWh electricity.
was achieved for every ton of MSW managed by WTE instead of As urban expansion (rate of urbanization: 2.7% annual rate of
being landfilled (with the national average methane recovery) in change in 2005–2010) continues, WTE has been increasingly
2003 (U.S. Environmental Protection Agency, 2006b). By most esti- adopted as an alternative to landfilling in China, particularly in
mates, China is now, or soon will be, the largest emitter of GHGs the relatively more developed cities (Xu and Liu, 2007; Yuan
globally. In the past few years, China has instituted policies to slow et al., 2008). As indicated in Fig. 1b, only 2.9% of MSW treated
its GHG emissions growth. Even though the contribution of GHG was incinerated in 2001, while this fraction increased to 13.2% in
emissions from MSW management is low (1%) (Gao et al., 2006. Table 2 summarizes the number and types of MSW inciner-
2007), WTE can be a small step towards reducing China’s total ators and their power generation capacities in 2006. Stoke grate
GHG emissions. In addition, WTE can reduce the transport of and fluidized bed are the major MSW incineration technologies
MSW to distant landfills and the associated emissions and fuel con- currently being used in China, and their performances are com-
sumption (Kaplan et al., 2009; Weitz et al., 2002). pared in Table 3. Stoke grate systems represent slightly more than
half of China’s MSW incineration capacity. Most of them have med-
4. Characteristics of Chinese MSW and development of WTE ium (500 t/d) or large (1000 t/d) incineration capacities, and rely
predominantly on imported equipments. Because of their high
MSW is a heterogeneous material and its physical composition costs and the heat content requirement for the MSW (>6000–
is dependent on socio-economic level and climatic conditions 6500 kJ/kg, or supplementary fuel is necessary), the stoker systems
(Qdais et al., 1997). In China the physical components of MSW typ- are typically used in the economically more developed cities (Nie,
ically include food waste, paper, textile, rubber, plastic, glass, met- 2008; Xu and Liu, 2007). Fluidized bed incinerators, in contrast, are
als, wood, and miscellaneous inorganic wastes (e.g., stones, almost based entirely on domestic technologies. They have much
ceramics, and ashes). Systematic MSW sorting and recycling is lower capital and operating costs compared to the stoker systems,
not implemented, although materials with resale values, such as and easily allow co-firing of MSW with coal (which is abundant in
metals, paper, and plastics, are highly recycled by the informal China and costs much less than petroleum fuels). As a result, WTE
recycling sector (Cheng et al., 2007). MSW in China shows some incineration facilities based on domestic fluidized bed technologies
distinct compositional characteristics compared to those in devel- are being increasingly adopted in small and mid-sized cities, and
oped countries: food waste, instead of paper, makes up the largest the large cities in the middle and western parts of China as well
fraction (50%) of MSW in China, and the moisture levels are much (Nie, 2008; Xu and Liu, 2007). Although the development of fluid-
higher (typically around 50% vs. 20–30% in the U.S. and European ized bed technology of co-firing MSW with coal in China is prom-
countries) (Cheng et al., 2007; Li et al., 2001; Zhang et al., 2008). ising, the treatment capacities of such incinerators until now are
The calorific values (3000–6700 kJ/kg) of Chinese MSW are typi- limited to the range of 100–500 t/d.
cally less than half of those (8400–17,000 kJ/kg) of the developed Most of the MSW power plants in China operate equipments
countries, which are mainly composed of sorted organic wastes imported from North American and Western Europe, which are
(Patumsawad and Cliffe, 2002; Thipse et al., 2001). As a result, expensive relative to the local economy. Some do not perform well
incineration of Chinese MSW encounters a range of problems, because of the high moisture contents and the low calorific values
including difficulty in ignition, unsteady and unstable combustion of the Chinese MSW (Cheng et al., 2007; Liu and Liu, 2005). The
flame, incomplete combustion of the waste, and increased forma- facility costs for imported incineration systems range from 0.6 to
tion of air pollutants. Supplementary fuel, which would signifi- 0.8 million Yuan Ren Min Bi (RMB)/daily ton of treatment capacity.
cantly increase the operating cost, is often necessary for In comparison, WTE facilities based on domestic technologies and
incineration of such high moisture, low energy content wastes equipments cost only 0.2–0.3 million Yuan RMB/daily ton of treat-
(Cheng et al., 2007; Cheng and Hu, 2009; Nie, 2008). ment capacity (Cheng et al., 2007; Liu and Liu, 2005). The operation
The experience from the first modernized WTE plant (Shenzhen, and maintenance (personnel training, fuel, parts repair and
Guangdong) in China is a good example of the technology develop- replacement) of imported incineration systems are also costly,
ment in incinerating the unsorted MSW with high moisture levels varying between 280 and 350 Yuan RMB/ton MSW treated (Cheng
and low heat contents. Two 150 t/d incinerators were imported et al., 2007; Liu and Liu, 2005). For incineration facilities designed
from Japan in the late 1980s. They were operated with prolonged and constructed in China (which use coal instead of natural gas or
drying and incineration times to adequately incinerate the local diesel as the supplementary fuel), the costs of operating and main-

Table 2
Summary of the types and capacities of MSW incinerators in China in 2006 (Nie, 2008; Xu and Liu, 2007).

Incinerator type No. of plants No. of incinerators No. of turbine generators Total incineration capacity (t/d) Total power generation capacity (MW)
Stoke grate 25 69 46 20,400 355
Fluidized bed 24 50 39 16,080 420
Rotary kiln + pyrolysis 14 32 5 3540 25
Total 63 151 90 40,020 800
3820 H. Cheng, Y. Hu / Bioresource Technology 101 (2010) 3816–3824

Table 3
Comparison of the performances of stoke grate and fluidized bed MSW incinerators.

Incineration Stoke grate Fluidized bed


technology
Pre-treatment No pretreatment is needed. It is better to homogenize the waste feed, and waste separation
and crushing are often necessary.
Auxiliary fuel Liquid fuel is only needed during incinerator startup. Coal is often mixed with the waste to achieve complete
combustion; liquid fuel is also needed during incinerator startup.
Mixing during Mechanical movement of grate agitates and mixes the waste Fluidization by strong airflow forced through a sand bed promotes
incineration completely, and introduction of secondary combustion air mixing and turbulence, causing full circulation of the waste, fuel
through nozzles over the grate also introduces turbulence and and sand throughout the furnace.
mixing.
Slag and fly ash The amount of fly ash produced is small. The waste is burned Fly ash production is 3–4 times of that of grate incinerators. Waste
production completely, and the slag’s loss of ignition is very low. is not completely combusted, and the slag’s loss of ignition is
relatively high (1–2%).
Startup and shutdown The incinerator needs to be operated continuously; incinerator Incinerator startup and shutdown are convenient.
startup and shutdown significantly increase the emissions of
pollutants.
Maintenance The equipment is robust and annual operating time is typically The equipment requires periodic maintenance and repair, and the
above 8000 h. annual operating time is typically 6000–8000 h.

tenance are both much lower as compared to the imported ones. bed, have been gradually received in China (Cheng et al., 2007;
The total cost for operating and maintenance for such facilities Nie, 2008). It is expected that future accumulation of operational
(70–80 Yuan RMB/ton) is approximately 1/4 of the imported ones and managerial experiences including residue disposal and utiliza-
(Cheng et al., 2007; Liu and Liu, 2005). tion and co-firing efficiency enhancement will bring domestic WTE
Over one hundred companies, research institutes and universi- technologies even more competitive (Cheng et al., 2007).
ties are working on the research and development of WTE inciner-
ation technologies and its integrated equipments in China (Cheng
et al., 2007). In the last few years, there have been significant ad- 5. Problems and prospects of WTE incineration in China
vances in development of novel incineration technologies in China
(Cheng et al., 2007; Liu and Liu, 2005; Luo et al., 2004). More than Along with the rapid economic growth, China faces pressing
20 WTE facilities have been built based on domestic incineration needs for environmentally sound waste management technology
technologies (Xu and Liu, 2007). Fig. 3a shows the schematic for and clean energy. WTE is playing, and will continue to play, an
a grate-circulating fluidized bed combined combustion system, increasingly important role in MSW management in the near fu-
which is well-suited for disposal of non-sorted high moisture con- ture. Nonetheless, development of WTE incineration industry in
tent and low energy content MSW (Cheng et al., 2007). Fig. 3b illus- China faces several major challenges.
trates a novel MSW incineration technology, in which MSW drying,
pyrolysis, gasification, incineration, and ash vitrification are 5.1. Capital and operating costs
achieved as a spectrum of combustion by the same primary cham-
ber in one step (Liu and Liu, 2005). Incinerators based on domesti- Compared to other MSW treatment technologies and power
cally developed technologies, especially for circulating fluidized generation from other renewable resources, WTE requires high

Fig. 3. Examples of domestically developed MSW incineration technologies in China: (a) schematic of a grate-circulating fluidized bed combustion system (Cheng et al., 2007)
and (b) illustrative diagram for the primary chamber of a novel incineration technology integrated with drying, pyrolysis, gasification, and combustion of MSW and ashes
vitrification (Liu and Liu, 2005).
H. Cheng, Y. Hu / Bioresource Technology 101 (2010) 3816–3824 3821

capital investments and operational costs. Imported incineration WTE plant heat recovery boilers at higher temperatures, the rate
equipments are expensive and have high operating and mainte- of high temperature corrosion will also increase. Largely because
nance costs; equipments based on domestic technologies cost of cost considerations, carbon steel and 310 stainless steel
much less but are generally limited to relatively low capacities. instead of highly resistant materials (e.g., Ni-base alloys) are typi-
Most of the WTE facilities in China have been built in the econom- cally used to make the boiler tubes in MSW incinerators, requiring
ically more developed cities, funded by the municipal governments frequent superheater repairs and replacements. To reduce the acid
and some time with assistance from foreign loans, although partic- gas corrosion attack, the boilers are typically operate at rather low
ipation of the private sector is increasing. They are predominantly steam conditions (400 °C, 4 MPa), resulting in relatively low overall
supported and operated by municipal governments. However, for thermal cycle efficiencies (20%). On the other hand, although the
WTE facilities to become truly self-sufficient, the tipping fee and capital cost for boiler tubes made of highly resistant materials is
the government subsidy need to be significantly raised to make higher, the superheater can be operated at higher temperature
up for the higher cost of electricity generation (0.5 Yuan/kWh and their lifespan can be significantly extended. The increased en-
vs. 0.2 Yuan/kWh of coal-fired power and 0.03–0.05 Yuan/kWh of ergy recovery efficiency and reduced superheater maintenance
hydropower). The costs of capital, operating, and maintenance for may lead to greater long-term economic benefits than the system
domestically developed WTE facilities are only 1/3 to 1/2 of those built with less corrosion resistance. To combat the corrosion prob-
of imported ones (Cheng et al., 2007; Cheng and Hu, 2009; Liu and lem and to improve the power generation efficiency of WTE plants,
Liu, 2005). China should invest in the research and development of more efforts are to be spent on improving the process conditions in
domestic technologies and incineration equipment, especially the the boiler and on developing less expensive corrosion-resistant
large capacity incinerators, to help make WTE incineration more alloys.
affordable by municipalities across the country.
5.3. Air pollutant emissions
5.2. Equipment corrosion
A range of air pollutants, particularly dioxins, are produced in
Due to the lack of waste sorting and material separation, MSW MSW incineration and can be released into the atmosphere in sig-
in China contains relatively high levels of chlorine and sulfur nificant quantities if the incinerator and the flue gas cleaning sys-
(Zhang et al., 2008), which form acid gases (HCl and SO2) during tem are not properly designed and operated. The national emission
combustion and can cause serious corrosion of the steam boilers. standards of MSW incineration was established in 2001 (State
Even though higher efficiencies can be achieved by operating Environmental Protection Administration of China, 2001a), which

Table 4
Emission limits of air pollutants from MSW incineration in China, European Union, and United States.

Pollutant Emission standard


Chinaa European Unionb United States
Small municipal waste Large municipal waste combustorh
combustord
Particulate matters, mg/m3 80 (hourly ave.) 10 (daily ave.); 30 24 (3-run ave.) 25 (existing unit); 20 (new unit)
(half-hourly ave.)
Smoke opacity 20% (hourly ave.) – 10% (hourly ave.) –
CO, mg/m3 150 (hourly ave.) 50 (daily ave.); 100 50-150 (ppm by volume)e 50–250 (ppm by volume)i
(half-hourly ave.)
SO2, mg/m3 260 (hourly ave.) 50 (daily ave.); 200 30 (ppm by volume, daily block 29 (ppm by volume, existing unit); 30 (ppm by
(half-hourly ave.) geometric ave.) volume, new unit)
3
NOX, mg/m 400 (hourly ave.) 200 or 400 (daily ave.)c; 150 or 500 (ppm by volume, daily 165–250 (ppm by volume, existing unit);
400 (half-hourly ave.) block arithmetic ave.)f 180 or 150 (ppm by volume, new unit)j
HCl, mg/m3 75 (hourly ave.) 10 (daily ave.); 60 25 (ppm by volume, 3-run ave.) 29 (ppm by volume, existing unit); 25
(half-hourly ave.) (ppm by volume, new unit)
Hg, mg/m3 0.2 0.05 (measured ave.) 0.08 0.05
Cd, mg/m3 0.1 0.05 (sum of Cd and Tl) 0.02 0.035 (existing unit); 0.01 (new unit)
Pb, mg/m3 1.6 0.5 (sum of Sb, As, Pb, Cr, Co, 0.2 0.4 (existing unit); 0.14 (new unit)
Cu, Mn, Ni, and V)
Dioxins/furans, ng TEQ/m3 1 0.1 13 (total mass basis)g 30 or 35 (existing unit, total mass basis)k;
13 (new unit, total mass basis)

Notes:
a – all emission limits except opacity are measured at 11% oxygen, dry basis at standard conditions (State Environmental Protection Administration of China, 2001a);
b – all emission limits are measured at 10% oxygen, dry basis at standard conditions (European Union, 2000);
c – the daily average limit is 200 mg/m3 for new and existing plants with more than 6 tonnes per hour capacity, and 400 mg/m3 for existing plants with no more than 6 tonnes
per hour capacity;
d – for unit with an individual municipal waste combustion capacity of 250 tonnes per day or less, all emission limits except opacity are measured at 7% oxygen, dry basis at
standard conditions (U.S. Environmental Protection Agency, 2000);
e – the limit varies by combustor technology;
f – the limit is 150 ppm by volume for Class I units (located at municipal waste combustion plants with an aggregate plant combustion capacity more than 250 tonnes per day
of MSW) or 500 ppm by volume for Class II units (located at municipal waste combustion plants with an aggregate plant combustion capacity no more than 250 tons per day
of MSW);
g – dioxins/furans on total mass basis measured as tetra- through octachlorinated dibenzo-p-dioxins and dibenzofurans. Not toxic equivalent (TEQ) value;
h – for unit with an individual municipal waste combustion capacity of greater than 250 tonnes per day, all emission limits except opacity are measured at 7% oxygen, dry
basis at standard conditions (U.S. Environmental Protection Agency, 2006c);
i – the limit varies by combustor technology;
j – the limit varies by combustor type for existing unit, while for new unit it is 180 ppm by volume in the first year of operation and 150 ppm by volume after first year of
operation;
k – the limit is 30 ng/m3 for non-electrostatic precipitator (ESP) equipped unit or 35 ng/m3 for ESP-equipped unit.
3822 H. Cheng, Y. Hu / Bioresource Technology 101 (2010) 3816–3824

are generally less stringent than those in Europe and the U.S. (Ta- sold to private parties (Nie, 2008). Meanwhile, similar to bottom
ble 4). Concentrations of dioxins emitted from MSW incinerators ash, fly ash can also be reused in construction applications after
under operation in China are generally in compliance with the na- decontamination/stabilization treatment (Shi and Kan, 2009;
tional standard of 1.0 ng-TEQ/Nm3, and can even meet the Euro- Zhang et al., 2007). Significant efforts should be spent on develop-
pean standard (0.1 ng-TEQ/Nm3) for large-scale MSW ing appropriate dioxin destruction and heavy metal stabilization
incinerators adopting the best available air pollution control tech- technologies (e.g., vitrification, sintering, thermocatalyic and
nologies (Nie, 2008; Xu et al., 2009). Nonetheless, it is necessary for hydrothermal treatments) and strengthening the regulations on
WTE facilities to continue improve the incinerators and flue gas fly ash management and reuse.
treatment systems to further reduce their air pollutant emissions. The recent rapid development of WTE in China has been driven
For better protection of public health, China should impose tighter by two factors: the mounting pressure on MSW disposal and the
limits on emissions of dioxins and other air pollutants from incin- new government regulations and policies promoting environmen-
eration facilities (towards the European and U.S. standards), which tally sound technologies for MSW management and renewable en-
is expected to lead to a wave of development and implementation ergy. Despite the significant capital and operating costs, a growing
of new air pollution control technologies. number of cities have built or are planning to build WTE incinera-
tion facilities. Fig. 4 shows the distribution of MSW incineration
5.4. Fly ash management facilities under construction and to be built during the 11th five-
year plan period (2006–2010) in China. Challenged by the massive
Management of fly ash from MSW incineration has not received domestic energy demand, China actively seeks the development of
adequate attention in China, while improper disposal can poten- renewable energy resources and recognizes WTE as one of the
tially cause secondary environmental pollution from the fly ash. alternatives (National People’s Congress of China, 2005). Besides
Despite the significant waste volume reduction, considerable the preferential treatments it receives under the category of
amount of solid residues (i.e., bottom ash, fly ash, and air pollution renewable energy resources, WTE also benefits from a series of reg-
control residue) are generated at different points in the process of ulations from the national and local governments, including tax
MSW incineration. After appropriate stabilization treatment, the incentives, electricity buyback scheme, and higher tipping fees
bottom ash is often used as a construction material. In contrast, (Cheng et al., 2007; Nie, 2008). The Renewable Energy Law of China
fly ash is a hazardous waste due to the enrichment of dioxins provides loan program, guaranteed tariff for renewable electricity
and heavy metals, and must be disposed accordingly (Li et al., fed into the public grid, and support measures for research and
2004; Yan et al., 2006). Although fly ash is required to be disposed development of renewable electricity generation (National Peo-
of in hazardous waste landfills (State Environmental Protection ple’s Congress of China, 2005). Two subsequent regulations speci-
Administration of China, 2001a), only a few cities in China have fied that the electricity from MSW power plants should be
such special landfills in service or under construction with most purchased at the prevailing price of electricity generated from
of them rejecting fly ash due to its large volume (Nie, 2008). coal-firing power plants plus an additional government subsidy
MSW incineration currently produces approximately 200,000 ton- of 0.25 Yuan/kWh, and that power companies should actively in-
nes of fly ash each year, most of which is dumped in open pits or vest in renewable energy development while the private sector is

Fig. 4. Distribution and the status (data of 2007) of MSW incineration facilities outlined in the 11th five-year plan period (2006–2010) in China.
H. Cheng, Y. Hu / Bioresource Technology 101 (2010) 3816–3824 3823

allowed to invest in small-scale renewable energy projects (State problem in the coming decade. The challenge of MSW disposal
Development and Reform Commission, 2006a,b). WTE incineration and the demand for alternative energy resources are common in
facilities are also exempted from corporate income tax for the first many developing countries. It is expected that the experience on
5 years of operation, and are eligible for immediate refund of va- the development of WTE in China can offer some helpful lessons
lue-added tax (State Environmental Protection Administration of to other developing counties.
China, 2001b). In addition, some municipal governments also set
preferential tipping fee structures for WTE incineration to support
the industry (Cheng et al., 2007; Nie, 2008; Xu and Liu, 2007). The Acknowledgements
basic framework for the growth of WTE industry has been estab-
lished, and incineration is playing an increasingly important role This work was partially supported by the State Key Laboratory
in MSW management in China (Shi and Zhang, 2005). of Organic Geochemistry (Grant No. SKLOG2009A04) and the
Governmental financial incentives have played a crucial role in ‘‘One Hundred Talents” program of the Chinese Academy of Sci-
stimulating the development of WTE incineration and strengthen- ences. The authors are grateful to anonymous reviewers for helpful
ing its position in the renewable energy market. For example, the comments. This is contribution No. IS-1158 from GIGCAS.
total capital investment for the Changchun MSW Power Plant
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