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Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252
Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252
Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252
Pm’ts
Manual
mdm“ m!lEA
hdmtrial
Enghe
974-0252
3-S2 (SPEC A)
REPLACES
7.Tfj (SPEC ,~)
Printed in U.S.A
GENERAL INFORMATION
For parts or service, contact the dealer from whom you purchased this equipment or refer to your Nearest
Authorized Onan Parts and Service Center.
TO avoid err~rs or delay*in fiiiing your parts order, please furnish all information requested.
SERIAL NO. ~
I
-----
M.l14@
2. Do not order by reference nurnben always use part number and description,
3. Give the part number, description and quantity needed of each item. if an older part cannot be identified,
return the part prepaid to your dealer or nearest Onan Parts and Service Center. Print your name and address
plainly on the package. Write a letter to the same address stating the reason for returning the part.
4. State definite shipping instructions. Any cla[m for loss or damage to your unit in transit should be filed
promptly against ~l?e‘transportation company making the delivery. Ghirlments are comp[ete unless the
packing list indicates items are back ordered.
Prices are purposely omitted from this Parts Manual due to the confusion resulting from fluctuating costs, import
duties, sales taxes, exchange rates, etc.
FQr ctirmrtt parts prices, consult your Orwm Dealer, Distributor or Parts and Service Center.
“En esta !ista de partes Ios precios se omiten de proposito, ya que bastante confusion resulto de fluctuaciones de
Ios precios, derechos aduanales, impuestos de venta, cambios extrajeros, etc.”
INDEX
TITLE . LOCATION
INTRODUCTION . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
ENGINE 13ATATABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
STANDARD PARTS SECTION
Base,Oit . . . . . . . . . . . . . . . . . .. . . , . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . AS......,.,..,.., * fi~
-9..
Bbxk,Cy!!nder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . , . . . . . , . . . . . . . . . . . . . , . . A6,A7
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...0 . . . . , . . . . . . . . ., . . . 0, . . . AO
Cooling System . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . , , . . . . . , , . , . . . . . . . . . . . . . . . . . . . . . B6
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . .(.. . . . . . . 0. . . . . . . . . . . , . . . . . , . . . , . . . . . . . . . . . A9
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
Pfywileei . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9
Gemxme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,0 .,.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A13
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14
Head,Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .* . . . . . . . . . . . . . . . . . . . . AlO,Al 1
Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..!... E2,B3
Make System, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A12
Piston and Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..$. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AS
Service Kitsand Mlacellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B?
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
StarterP arts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
OPt’!OMAL PARTS SECTION
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
Filter, Oil (Heawy Duty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3
Gauge. Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
~–~
Switch, High Water Temperature .................................................
Switsh, Low Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
INTRODUCTION
This catalog applies to the standard R13JE and RDJEA Industrial Engines as listed in’$the Engine Data
Table. Parts are arranged in groups of related items and each i!lustr ~ted part is identified by a reference
number corresponding to the same reference number in the parts list, Lnless otherwise mentioned in the
description, parts are interchangeable “w. . T“..--. .“ nra
between models. Parts ilb=~’=~ -. “ tu&d
.J y.”-.. L 1- ...= the
w“. .. model
and specification number from your engine nameplate, select the Parts Key Number (1 or 2) that applies
te yemr engine. This Parts Key Number represents parts that differ between RDJE and RDJEA models.
Right and left sides are determined by facing the flywheel end (front) of the engine.
● - The diagonal line (/) in the model and specification number separates engine characteristics from
the specification i-iumber and letter. The specification number denotes customer requested options
or deviations from a standard (1A, 1B, etc.) model. The specification letter advances (A to B, B to C,
etc.) with major manufacturing changes.
This section contains parts applicable to models listed in the engine data table.
A4
PISTON AND ROD
–1
s—
/Q?
&
4
3
#
Q
A5
CYLINDER BLOCK AND OIL IBASE
●
\
L]
v
A6
CYLINDER BLOCK AND OIL BASE ,
/’
,
CRANKSHAFT ANO FLYWHEEL
*
p——— 7
I
A9
●
-’-@#y
II
2a
AlO
CYLINDERHEAD
REP. PART
MQ. @m
19 ;10-1264
20 ~1
21 S2WM?4
22 t 104464
23 1164!149
24 115-O%*
26 115-01S0
26 lT6.0i27
27 IM-0W6
26 11s 0$29
29 116-0152
m 1*641$6
31 60@00M
32 %WW#39
33 llW@S6
m 11G1220
3S 11+1221
a -122
37 %10-?27s
36 tl*167t
* S33-Olm
40 11O.OWI
4? 620-0200
All
OIL SWT’EM
t!%--”
ii! 9
. .—
~ e%%.
m.
m.
Pam
No. &
&Es.
no. no oi29s!is%0
1 ~4 -6. -—$=--=-” 13
2
3
12!oa66
12Gm2B
&-EA.Vatw
Varu,. at eypaa
14
15
4aOOum smw. c@p-Hmt Macl
@f16-18 x 1-$/4-)
2 WW9h9r. Look - Sfwtq (WW)
1 Cup. obtfhbmpt$$take
1 Puma al
1 Ga8ket Kit. Od Pump
1 Lh.(hl-cytkulorw 16
1 Lmo. 01- ~ to TM 17
* C&moct@. P$p4 - Invw’tod
Mi#e. CyWw&?H4a4t 18
12 502-0274 CmnactW, Pip@ -}mmrtmd
m.~m?ee :
23
26
29
so
A13
14
4
● .,’v,
T’
42
3.’
.
9 w II =w@-
}# , ,--”
laL 5
aiiik/- A
A14
*
EXHAUST SYSTEM
B1
INJECTION SYSTEM ●
s“?
Q.!I!l
54
& 53
.
INJECTIONSYSTEM
●
—— —.——
REF. PART tan. PART REF. PART
NO. No. USED DESCRIPTION No. No. &no DE&~~ON
149-1046 1 Repair Kit. Fuel Pump 35 ll&0445 4
Nut, Hex (Special)
(Includes Diaphragm and 36 850-0045 4
Washer, Lock - Srxing (5/16”)
Gaskets) 37 526-0115 4
Washer, Flat - (11/32” ID x
502-0060 2 Plug - Fuel Filter Drain 11/18” OD X 1/16” Thk)
801-0074 1 S$X8W, C8p - t+8X Head 38 520-0129 4 Stud (5/l&18 X 511G24 X
(7/16-20 x 1-3/4”) 1-17/32”)
3 1 Washer. Flat - Copper 39 147-0219 1 Pump Kit, Injection
(28/64” ID x W4” OD X (Includes Governor Eiaii
1/16” Thkl Joint, Nut and Parts
122-0325 Filter, Fuel - Primary Marked Q) - Key 1
Rnl M&*
..— 6Cf8W. CSp - t+eX Head 40 147-0188 1 W3a$ket, O-Ring - Pump Tappet
(3/8-24 X 1-3/4”) 41 147-0182 1 #ETappet, Pump
6 526-W%6 1 Washer, Flat - Copper 42 BUTTON, PLUNGER - INJECTION PUMP
(2!5/64” ID X 9/16” OD X 147-0147 1 1.119-Marked 1 orA
1/16” mk) 147-0148 1 #~lii - Marked2 or B
7 122-0326 1 Filter, Fuel - secondary 147-0149 1 .113-Markad30r C
8 149-1190 1 Line, Fuel - Pump to Filter 147-0150 1 #.l;O - Marked 4 or D
9 502-0085 1 Elbow. pipe -45”. 147-0151 1 .107 -Marked 50r E
Braa (l(w) 147-0161 1 #.104 - Markad 11 or No Mark
10 502-0003 1 connector. Pipe - Brass 147-0~ 52 1 .101 - Marked 6or F
(1/8”) 147-0153 1 #.098 - Marked 7 or H - Key 2
11 501-0129 1 Line, Fuel - Flexible, Filter 147-0154 1 .095 - Marked 8 or J
to Injection Pump 147-0155 1 #.092 - Marked 9 or K - Key 2
12 502-0039 1 Elbow. Pipe - 9(P, Brass 147-0156 1 .089 - Marked 10 or L
(1/4) 147-0180 1 #f.122 - Marked 12 or M
13 502-W99 Elbow. pipe - W’, 147-0189 1 Q.125- Marked 130r N
Reducing, Brass (1/4” x 1/8) 147-0?88 1 .128 - Marked 140r P
14 821-0016 3 Screw, self-locking - Hex 147-0187 1 .131 -Marked 150r R
Head (5/l&18 x 3/4) 147-0186 1 .134 -Marked 160r S
15 149-1185 1 Adapter. Mounting - Fuel 43 509-0094 1 #2Gasket, O-Ring - Injection
Filters Pump Mounting
16 800-W)28 2 Screw, Cap - Hex Head 44 147-0145 1 Shim Kit, Injection
(5/16-18 x l“) Pump Mounting
17 2 Washer, Lock - Spring (5/16) 45 502-0065 2 Elbow, Pipe -45°, Brass
18 149-1307 2 7Sliffener, Fuei Pump Fiange (1/8”)
19 149-1704 1 Pump Kit, Fuel (includes 46 502-0002 1 Elbo,w, Pipe -90°, Brass
Parts Marked ?) (1/8”)
20 149-1169 1 t’Bail, Fuel Pump Bowl 47 114-0171 4 Screw, Cap - Hex Head
21 149-1168 1 tBowl, Fuel Pump (Special)
22 149-0517 1 tGasket - Fuel Pump Bowl 48 526-0122 4 Washer, Flat (11/32” ID x
23 -@-0463 1 tscren - Fuel Pump 23/32” OD X 0.1345” Thk)
149-0792 1 tGasket - Fuel Pump Mounting 49 147-0141 2 Flange - Injection Nozzle
z 149-1101 1 Line. Fuel - Pump to #1 Hold-down
Cylinder Nozzle 50 11G0449 2 Gasket, Shield to Head
149-lio2 1
-.,in-s-, C.snl
. -. - D. .mm *n
. “...p .“ 49
W= (Copper)
Q&n-r N~zz@ - Key 1 51 147-0044 4 Shield, Nozz!e Heat
27 14!+1118 1 Line, Fuel - Pump to #2 (steel)
Cylinder Nozzle - Key 2 52 147-0043 2 Gasket, Nozzle Heat Shield
502-0017 1 connector, Pipe - Inverted (Asbestos)
Female 53 147-0138 2 Nozzle and Holder Assembly
29 149-1056 1 Line, Fuel - #1 Cylinder (Includes Parts Marked “)
Nozzle to Tee 54 147-0134 2 ●Nozzle - Includes
30 149-1057 1 Line, Fuel - #2 Cylinder Nozzle Gasket
Nozzle to Tee 55 147-0243 2 “Gasket, Nozzle
505-0061 1 Nipple, Pipe (1/8” x 2“) 56 147-0259 1 #2Ring, Retaining -Timing
149-1058 1 Line, Fuel - Tee to Button
Injection Pump 57 147-0226 1 Pump Kit, Injection
33 502-0102 1 Tee - Fuel Return Lines Ilqclude$ Governor Ball Joint,
,.,
34 147-0183 1 #fValve, Check - Injection Pump Nut and Parts Marked #)
- Key 2
-.
35
B4
.
6
rf
15 = 1
12
13
?
1
4!)
14
\
4
Es.loss
.
COOLING SYSTEM
19
B6
SERVICEKITSANO MISCELLANEOUS
PART PART
No. &w6 OESCRWTtON
SIlm 1 Decal Kit
168.0133 1 Gasket Kit, Engine
1 overhaul Kit, Engine
TOUCH-UP PAINT (13 oz. Preaaurized Can)
525433? - tie.klh
lwlu...,,w n.—
w,-,
.
~- Non-Matallic Green
W5-04S4- Greige - Enamel
57
68
OPTIONAL PARTS SECTION
This section contains llbh~d p8rtS liShgS Of faCtOry Installed OfMiOIW. @tiOttS may I’tOt &Q
~ee $0 afl rnodelq for field conversions additional parts are usually required.
cl
ALTERNATOR - OPTIONAL
..
,“l...f:[!~!~
I gg’)r:,,,::,
........
,4 u
%@ <\ “,/“”--”
‘ “’+””:) ‘‘...’..’
b...$,.. {
,“ / // ,1”
ff-i’
1“; 1’
.27 # I 1
&
REF. PART PART REF. PART OTY. PART
NO. NO. w“ DESCRIPTION NO, NO. USED DESCRIPTION
2 800-0027 1 Screw, CSP - Hex Head 16 191 -O&38 1 Bracket, Mounting - Voltage
(5/16-18 X 7/8) Regulator
385M045 1 Washer, Lock - Spring (5/16”) 17 1 Nut, Hex (Part of Alternator)
4 52W115 1 Washer, Flat - (11/32 ID x 18 191-0623 1 Pulley, Alternator
11/16” OD X 1/16” Thk) 19 600-0102 1 Screw, Cap - Hex Head
5 800-1030 1 mrew. Ca$?- G“
e,.. w. ** m , (1/2-13 X 4“)
Cadmium Piated. Grade 5 20 862-0016 ? NUt, HeX (1/2-13)
(5/16-18 X 1-1/4”) 21 850-0060 1 Washer, Lock - Spring (1/2”)
6 191-1186 1 Bracket, Adjusting - Alternator 22 526-0219 1 Washer, Flat (17/32 ID x
7 525-0065 1 Washer, Flat - Copper (21/64” ID 1“ OD X 1/8” Thk)
X 9/16” OD X 1/16” I%k) 23 191+543 1 Alternator -12 Volt, 35 Amps
8 813-0093 3 Screw, Machine - Round i-lead (Includes Replacement Parts
(#10-32 X 3/8) Marked t)
985cMo30 3 Washer, Lock - Spring (#IO) 24 800-0065 2 Screw, Cap - Hex Head
10 191-0642 Regulator, Voltage (3/8-16 X 4-3/4”)
11 821-0014 : Screw. Locking Head 25 526-0066 2 Washer, Flat - Copper
(5116-18 X ~/2”) (25/64” ID X 9/16 OD
12 332-0529 1 Termina!, Brws - Ignition X 1/16” Thk)
Lead on Voltage Regulator 191-1173 1 Bracket, Mounting - Alternator
13 191-1277 1 Bracket, Alternator Support 191-0659 1 ‘tBrush Holder Assembly
14 191-1278 1 Spacer, Alternator Support 1$1-0663 1 TDlode Assembly - Isolation
Bracket 191-(!?61 1 tDiode Assembly - Positive
15 821-0016 2 Screw, Locking Head 191-086? 1 tDiode Assembly - Negative
(5/16-18 X 3/4”)
C2
HIGH WATER TEMPERATURE SWITCH - OPTIONAL
.
JiTzL La ‘,
C3
LOW OIL PRESSURE SWITCH - OPTIONAL
●
C4
SPECIAL PARTS LIST FOR MODEL RDJE-MS SPEC 1A
FOR STANDARD PARTS REFER TO CATALOG 974-0250 KEY NO. ~
OPTIONAL GROUPS iN CATALOG ARE LiSTED BY GROUP NO. BELOW WHEN USED.
Standard Model
Standard Model
104-0654 1 Crankshaft
102-0448 1 Base, Oil
120-0551 1 Cup, Oi1 Pump Intake
SPECIAL PARTS LIST FOR MODEL RDJE -MS SPEC 2915A
FOR STANDARD PARTS REFER TO CATALOG 974-0250 KEY NO. J_
GPT:OhM. GROUPS Ih! CATALOG ARE LISTED BY GROUP NO. BELOW WHEN USED.
PART NO. QTY. DESCRIPTION PART NO. QTY. DESCRIPTION
J
i04-0654 1 Crankshaft
102-0448 1 Base, Oil
306-0193 1 Cover, Solenoid Plunger
518-0218 2 Ring, Retaining - Solenoid
Plunger Cover
193-0006 1 Gauge, Oil Pressure
502-0058 1 Tee - Oil Pressure Switch And
Gauge Mounting
502-0053 i
~:lL—.-
ti.1.uuw - Oil Pressure Switch
And Gauge Mounting
502-0003 1 Connector, Inverted Male -
Oil Fill Tube Assembly
501-0003 1 Line, Flexible - Oil Filter
Adapter
Switch, High Water Temperature
cut off
120-0551 1 Cup, Oil Pump Intake
SPECIAL PARTS LIST FOR MODEL RDJEA-MS SPEC 3515A
FOR STANDARD PARTS REFER TO (XTALOG 974-0250 KEY NO. 2
~DT!QNAL GR@JpS [N CATALOG ARE LISTED By GROIJp NO. BELOW WHEN USED+
104-1042 1 Crankshaft
122-0325 1 Filter, Fuel - Primary
149-1020 1 n---- lX.-
Euulp,ru= 1
104-0654 1 Crankshaft
102-0448 1 Bc e, Oil
120-0551 1 Cu,),Oil Pump Intake
104-1040 1 Pulley, Flywheel
515-0003 1 Key, Crankshaft