Professional Documents
Culture Documents
Air Con - 1
Air Con - 1
HEATING
AIR CONDITIONING
"The repair methods given by the manufacturer in this document are based on the All copyrights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part
The methods may be modified as a result of changes introduced by the manufacturer in reference numbering system is forbidden without the prior written authority of Renault.
the production of the various component units and accessories from which his vehicles
are constructed."
© RENAULT 2000
Air conditioning
Contents
Page
61 HEATING
General 61-1
Operating principle 61-4
Control panel 61-6
Control cables 61-7
Distribution unit 61-9
Radiator 61-14
Fan assembly 61-22
Electric control 61-23
62 AIR CONDITIONING
General 62-1
Consumables 62-4
Operating principle 62-5
Particle filter 62-7
Condenser 62-8
Dehydration canister 62-10
Compressor 62-11
Pressure relief valve 62-14
Evaporator unit 62-16
Connecting pipes 62-25
Tri-function pressure switch. 62-28
Power module 62-29
Recirculation motor 62-30
Mixing motor 62-31
Distribution motor 62-33
Evaporator sensor 62-34
Passenger compartment temperature sensor 62-35
Exterior temperature sensor 62-36
Humidity sensor 62-37
Sunshine sensor 62-38
Air quality sensor 62-39
161
HEATING
General 61
AIR DISTRIBUTION: description of the air distributors in the passenger compartment.
61-1
HEATING
General 61
Footwell heater outlets for rear passengers.
19141
61-2
HEATING
General 61
90602010
61-3
HEATING
Operating principle 61
CONTROL PANEL
19139
61-4
HEATING
Operating principle 61
HEATED REAR SCREEN AND HEATED AIR RECIRCULATION (button G)
WINDSCREEN (button E)
19139-3
19139-2
61-5
HEATING
Control panel 61
REMOVAL Unclip the control cables.
Disconnect the battery. Disconnect the connectors from the control panel.
Remove:
– the Renault Card reader unit by pulling it towards you REFITTING
(A),
– the control panel cover (B), Proceed in the reverse order to removal.
19188
19189
61-6
HEATING
Control cables 61
REMOVAL Disconnect the connectors from the control panel.
19188 19333
– the two screws at the bottom of the control panel, Unclip the electrical harness of the left hand side
– the control panel following the instructions in the protection end piece.
diagram below:
Remove the side protection end piece (1).
19189
19332
Unclip the air mixing flap cable.
61-7
HEATING
Control cables 61
Passenger compartment air distributor dial control
cable.
Remove the trim from the right hand side under the
dashboard.
19187
REFITTING
61-8
HEATING
Air distribution unit 61
90602010
REMOVAL - REFITTING
The air distribution unit (A) can be accessed after removing the dashboard and the passenger compartment
reinforcement beam.
Follow the removal - refitting instructions in section 62 "removal - refitting the evaporator unit".
61-9
HEATING
Air distribution unit 61
ADJUSTMENT AND DISTRIBUTION OF THE
HEATING POWER
61-10
HEATING
Air distribution unit 61
AIR DISTRIBUTION MODES
VENTS MODE
19136
61-11
HEATING
Air distribution unit 61
FOOTWELLS AND VENTS MODE AMBIENCE MODE
19136-1 19136-2
61-12
HEATING
Air distribution unit 61
FOOTWELLS AND DE-ICING MODE DE-ICING/DEMISTING MODE
19136-3 19136-4
61-13
HEATING
Radiator 61
Disconnect the stalks (wipers, radio and lighting
IMPORTANT: all work on the air bag and
controls), the rotary switch connectors (air bag and
pretensioner systems must be carried out by
cruise control) and the steering wheel angle sensor.
qualified personnel who have received the proper
training.
Before removing the rotary switch assembly, mark its
position:
– ensuring that the wheels are straight at the time of
IMPORTANT: It is not permitted to handle the removal,
pyrotechnic systems (air bags and pretensioners) – checking that the "0" mark on the rotary switch is
near a source of heat or flame as there is a risk of correctly positioned opposite the index.
triggering.
REMOVAL
18313
Remove:
– the instrument panel
– the dashboard switches,
18455
Remove:
– the steering wheel bolt,
– the steering wheel after setting the wheels straight,
– the interior dial cover,
– the steering wheel half cowlings.
18558
61-14
HEATING
Radiator 61
– the dashboard mounting bolt (1), – the split radio display or the Carminat screen
(depending on version) then release the harness,
18557
18542
18543
61-15
HEATING
Radiator 61
– the sun visors, – the interior cover of the glove compartment,
– the trim from the windscreen pillars; to do this, simply – the glove compartment light,
release the trim sufficiently to be able to press the – the light under the dashboard.
upper clip, then release the pillar and pull it upwards.
18473
19062
18544
18633-1
61-16
HEATING
Radiator 61
Disconnect the passenger's air bag connector located NOTE: the automatic gear lever can be moved by
near to the options relay/fuse box. pressing button (C) located in front of it.
18546 18549
18538
61-17
HEATING
Radiator 61
Cut the carpet at (A). – the protection end piece (C),
Remove:
– the rear footwell heating ducts (B),
19142
19198
61-18
HEATING
Radiator 61
Drain the cooling circuit.
Remove:
– the clips of the radiator coolant circuit pipes using a
screwdriver,
18542
19196
– the radiator.
REFITTING
18539
61-19
HEATING
Radiator 61
Features of the rotary switch Features of the instrument panel surround
Ensure that the wheels are still straight. – Fit the instrument panel and the steering wheel lower
half cowling,
Check that the rotary switch is correctly positioned by – Position the upper half cowling by placing the leather
checking that the "0" mark of the rotary switch is part as shown below:
opposite the index.
18313
18356
61-20
HEATING
Radiator 61
– Fit the instrument panel surround, Features of the air bag
– Position the adhesive strip of the steering wheel
upper half cowling on the surround,
IMPORTANT Before reconnecting the driver's air
– Clip the surround onto the dashboard.
bag cushion, check to see if the system is operating
correctly as follows:
– check that the air bag warning light on the
instrument panel lights up when the ignition is
switched on (computer unlocked), connect a
dummy ignition module to the connector or each
air bag cushion and check that the warning light
goes out,
– switch off the ignition, connect the air bag in place
of the dummy ignition modules and position it on
the steering wheel,
– switch on the ignition and check that the warning
light comes on for 3 seconds when the ignition is
switched on then goes out.
18554
18835
61-21
HEATING
Blower assembly 61
REMOVAL
Disconnect:
– the battery,
– the blower connector.
97235R
61-22
HEATING
Electrical control 61
RESISTOR UNIT
Disconnect:
– the battery,
– the connector of the resistor unit.
19336
61-23
162
AIR CONDITIONING
General 62
62-1
AIR CONDITIONING
General 62
A Passenger compartment
B Engine compartment
C External air
D To air mixing unit
E Bulkhead
F External or recycled air
1 Compressor
2 Condenser
3 Dehydration canister
4 Tri-function pressure switch
5 Pressure relief valve
6 Evaporator
7 Air conditioning blower
8 Engine cooling fan
9 Engine radiator
10 High pressure fluid
11 Low pressure vapour
12 High pressure vapour
62-2
AIR CONDITIONING
General 62
INFORMATION ON THE FLUID On the filling station:
– connect the low pressure pipe to the high pressure
A label in the engine compartment shows the technical union,
specifications of the refrigerant. – connect the high pressure pipe to the low pressure
union,
More detailed information about this fluid is contained – read the pressures on the low pressure gauge (A).
in the "Air conditioning - new R134a refrigerant"
section.
EXAMPLE:
On the vehicle:
– connect the large diameter union (high pressure
pipe) to the vehicle's air conditioning circuit union,
– open the valve corresponding to the union connected
to the vehicle only,
– read the pressures on the gauge (A) on the unit's
control panel.
19197
62-3
AIR CONDITIONING
Consumables 62
K4M /F4P /F9Q ENGINES
– Compressor:
DELPHI HARRISON V5
– Refrigerant:
R 134a: 650 g ± 25
L7X ENGINE
– Compressor:
VALEO SD 7 V 16
– Refrigerant:
R 134a: 650 g ± 25
62-4
AIR CONDITIONING
MANUAL
Operating principle 62
CONTROL PANEL Function
19139
19139-1
A Heated windscreen operating light
B Temperature adjustment
C Air conditioning operation Button C switches the air conditioning system on or off.
D Distribution of air in the passenger compartment
E Operation of the heated rear screen and the heated Press successively on button C to select:
windscreen – the economic "air conditioning" function:
F Adjustment of the amount of air delivered to the →Operating light C1 illuminated.
passenger compartment – the maximum "air conditioning" function:
G Air recirculation selection →Operating light C2 illuminated.
62-5
AIR CONDITIONING
AUTOMATIC
Operating principle 62
CONTROL PANEL
19138
62-6
HEATING
Particle filter 62
Fitted in front of the external air inlet, it filters the air REFITTING
and ensures the air is totally clean before being let into
the passenger compartment. Proceed in the reverse order to removal.
REMOVAL
Remove:
– the interior cover of the glove compartment
– the two particle filter cover bolts (1).
18473
19190
62-7
AIR CONDITIONING
Condenser 62
REMOVAL
Remove:
– the engine undertray,
– part of the wheel arch liners.
18781
Remove:
– the bumper (two people),
– the radiator grille,
– the lens units,
– the upper cross member,
19130
19014
Remove:
– the lower mounting clips of the condenser,
62-8
AIR CONDITIONING
Condenser 62
Check the side centring clips and the bumper are
correctly secured.
19134-1
– the condenser.
19086
REFITTING Fill the refrigerant circuit using the filling station (see
section 62 "General").
Check the condenser is correctly secured.
When changing the condenser, add 30 ml of
Oil the pipe unions with the recommended oil. recommended oil to the compressor.
19089
62-9
AIR CONDITIONING
Dehydration canister 62
REMOVAL
Remove:
– the two protection plate bolts (A),
– the two mounting bolts which secure the pipes to the
dehydration canister,
– the canister with its support.
19193
REFITTING
62-10
AIR CONDITIONING
K4M/F4P/F9Q
Compressor 62
REMOVAL
18677
REFITTING
97295S
IMPORTANT: Ensure the instructions relating to
Remove: adding oil when working on components of the air
– the engine undertray, conditioning circuit are carefully followed.
– the air conditioning pipes.
Oil the pipe unions with the recommended oil.
Disconnect the connectors from the compressor.
Proceed in the reverse order to removal.
Remove the three mounting bolts of the compressor.
Tighten the refrigerant pipes retaining bolts on the
compressor to 3 daN.m.
62-11
AIR CONDITIONING
L7X
Compressor 62
REMOVAL
Drain the refrigerant circuit using the filling station (see section 62
"General").
Remove:
– the engine undertray,
– the right-hand wheel arch,
– the accessories belt tensioning roller mounting bolt (see section 07).
19238
62-12
AIR CONDITIONING
L7X
Compressor 62
Disconnect the connectors from the compressor. REFITTING
19194
19131
62-13
AIR CONDITIONING
Pressure relief valve 62
SPECIAL FEATURE Remove:
– the radiator grille,
The Laguna is fitted with a calibrated choke pressure – the bumper (two people),
relief valve. – the left hand headlight.
A → evaporator side
B → condenser side
19193
REMOVAL
Using a pair of long nose pliers, remove the pressure
Disconnect the battery.
relief valve.
Drain the refrigerant circuit using the filling station (see
section 62 "General").
19331
19130
62-14
AIR CONDITIONING
Pressure relief valve 62
REFITTING
62-15
AIR CONDITIONING
Evaporator unit 62
Disconnect the stalks (wipers, radio and lighting
IMPORTANT: all work on the air bag and
controls), the rotary switch connectors (air bag and
pretensioner systems must be carried out by
cruise control) and the steering wheel angle sensor.
qualified personnel who have received the proper
training.
Before removing the rotary switch assembly, mark its
position:
IMPORTANT: It is not permitted to handle the – ensuring that the wheels are straight at the time of
pyrotechnic systems (air bags and pretensioners) removal,
near a source of heat or flame as there is a risk of – checking that the "0" mark on the rotary switch is
triggering. correctly positioned opposite the index.
REMOVAL
Remove:
– the steering wheel air bag cushion. To do this, insert
a screwdriver into the hole (1) then move it
upwards (2).
18313
Remove:
– the instrument panel,
– the dashboard switches,
18455
Remove:
– the steering wheel bolt,
– the steering wheel after setting the wheels straight,
– the interior dial cover,
18558
– the steering wheel half cowlings.
62-16
AIR CONDITIONING
Evaporator unit 62
– the dashboard mounting bolt (1), – the split radio display or the Carminat screen
(depending on version) then release the harness,
18557
18542
18543
62-17
AIR CONDITIONING
Evaporator unit 62
– the sun visors, – the interior cover of the glove compartment
– the trim from the windscreen pillars; to do this, simply – the glove compartment light,
release the trim sufficiently to be able to press the – the light under the dashboard.
upper clip, then release the pillar and pull it upwards.
18473
19062
18544
18633-1
62-18
AIR CONDITIONING
Evaporator unit 62
Disconnect the passenger's air bag connector located NOTE: the automatic gear lever can be moved by
near to the options relay/fuse box. pressing button (E) located in front of it.
18546 18549
18538
62-19
AIR CONDITIONING
Evaporator unit 62
Cut the carpet at (A). Remove the protection end piece (D).
19142
90601010
19191
62-20
AIR CONDITIONING
Evaporator unit 62
Remove: Remove:
– the options relay / fuse box (A), – the particle filter,
– the voice synthesiser (B). – the blower unit,
– the three mounting bolts of the air recirculation flap.
18546
19338
Remove:
– the steering column (see section 36),
Open the distributor unit (F) following the diagram
– the mounting bolts (C) and (D) for the beam,
below.
– the bolt (E) of the door striker plate in order to undo
the beam bolt (D),
19338
19195
62-21
AIR CONDITIONING
Evaporator unit 62
Remove the evaporator. IMPORTANT: It is essential to fit the electrical harness
correctly to avoid any possible damage.
19337
19140
REFITTING
62-22
AIR CONDITIONING
Evaporator unit 62
Features of the rotary switch
18542
18313
Connect the passenger's air bag harness.
Features of the instrument panel surround
18539
18556
62-23
AIR CONDITIONING
Evaporator unit 62
– Fit the instrument panel surround, Replace the steering wheel bolt every time it is
– Position the adhesive strip of the steering wheel removed and tighten to the correct torque (torque of
upper half cowling on the surround, 4.4 daNm).
– Clip the surround onto the dashboard.
Features of the air bag
18554
62-24
AIR CONDITIONING
Connecting pipes 62
Disconnect the battery. HIGH PRESSURE PIPE BETWEEN THE
COMPRESSOR AND THE EVAPORATOR
Drain the R134a refrigerant circuit using the filling
station (see section 62 "General"). REMOVAL
REMOVAL
19146
Remove:
– the covers,
– - the radiator grille,
– the bumper,
– the headlight,
– the mounting bolt on the condenser.
Remove:
– the support of the power assisted steering fluid
reservoir (A),
19145 – the acoustic shield (B).
Remove:
– the covers,
– the mounting bolt on the compressor,
– the mounting bolt on the condenser,
– the pipe.
REFITTING
19193
62-25
AIR CONDITIONING
Connecting pipes 62
Remove:
– the torque reaction arm,
– the mounting bolt on the evaporator where it meets
the bulkhead.
19191
REFITTING
62-26
AIR CONDITIONING
Connecting pipes 62
LOW PRESSURE PIPE BETWEEN THE LOW PRESSURE PIPE BETWEEN THE
EVAPORATOR AND THE DEHYDRATION DEHYDRATION CANISTER AND THE
CANISTER COMPRESSOR
REMOVAL REMOVAL
19147 19147
Remove: Remove:
– the covers, – the covers.
– the torque reaction arm,
– the mounting bolt on the evaporator where it meets Unclip the power steering reservoir.
the bulkhead,
– the mounting bolt on the dehydration canister. Remove:
– the mounting bolt on the dehydration canister,
Remove the pipe. – the mounting bolt on the compressor.
Oil the pipe unions with the recommended oil. Proceed in the reverse order to removal.
When changing a pipe, add 10 ml of oil or when a pipe Oil the pipe unions with the recommended oil.
bursts (rapid leak), add 100 ml.
When changing a pipe, add 10 ml of oil or when a pipe
bursts (rapid leak), add 100 ml.
62-27
AIR CONDITIONING
Tri-function pressure switch 62
TRI-FUNCTION PRESSURE SWITCH
19134-1
62-28
AIR CONDITIONING
Power module 62
POWER MODULE / RELAY UNIT
19336
REMOVAL
Remove:
– the protective cover under the dashboard,
– the two mounting bolts of the power module,
– the power module.
REFITTING
62-29
AIR CONDITIONING
Recirculation motor 62
19335
REMOVAL
Remove:
– the two mounting bolts of the recirculation motor,
– the recirculation motor.
REFITTING
62-30
AIR CONDITIONING
Mixing motor 62
LEFT HAND MIXING MOTOR Remove the four reinforcement retaining bolts.
19199 19332
The mixing motor positions the air inlet flap depending Disconnect the wiring.
on the requirements determined by automatic control.
Remove:
– the two mounting bolts of the mixing motor,
REMOVAL – the mixing motor.
19333
62-31
AIR CONDITIONING
Mixing motor 62
RIGHT HAND MIXING MOTOR REMOVAL
Remove:
– the two mounting bolts of the mixing motor,
– the mixing motor.
REFITTING
19334
19144
62-32
AIR CONDITIONING
Distribution motor 62
DE-ICING DISTRIBUTION MOTOR LOWER BLOWN AIR DISTRIBUTION MOTOR
19199 19334
The distribution motor positions the air inlet flap The air distribution motor positions the air inlet flap
depending on the requirements determined by depending on the requirements determined by
automatic control. automatic control.
The distribution motor can be accessed after the beam The air distribution motor can be accessed after the
has been removed (see method for removing the beam has been removed (see method for removing
evaporator). the evaporator).
REMOVAL REMOVAL
Remove: Remove:
– the two mounting bolts of the distribution motor, – the two mounting bolts of the air distribution motor,
– the distribution motor. – the air distribution motor.
REFITTING REFITTING
Proceed in the reverse order to removal. Proceed in the reverse order to removal.
62-33
AIR CONDITIONING
Evaporator sensor 62
Remove the four reinforcement retaining bolts.
17929S
REMOVAL
Disconnect the wiring.
Remove the trim.
Remove the sensor by rotating through a 1/4 turn.
19333
19199
REFITTING
62-34
AIR CONDITIONING
Passenger compartment temperature sensor 62
REMOVAL
Remove:
– the courtesy light cover,
– the two mounting bolts of the micro-turbine,
– the micro-turbine assembly.
REFITTING
LOCATION
18880
62-35
AIR CONDITIONING
Exterior temperature sensor 62
The exterior sensor provides information about the Cut the sensor wiring.
temperature outside the vehicle.
LOCATION
40562010
REFITTING
19256
REMOVAL
Remove:
– the rear-view mirror glass,
– the sensor assembly.
62-36
AIR CONDITIONING
Humidity sensor 62
The humidity sensor is located in the micro-turbine. REMOVAL
Remove:
– the courtesy light cover,
– the two mounting bolts of the micro-turbine,
– the micro-turbine assembly.
REFITTING
19398
LOCATION
18880
62-37
AIR CONDITIONING
Sunshine sensor 62
The sunshine sensor informs the computer so that the REFITTING
air flow from the vents can be corrected depending on
solar radiation. Proceed in the reverse order to removal.
LOCATION
19397
REMOVAL
19400
62-38
AIR CONDITIONING
Air quality sensor 62
The sensor permanently analyses the change in gas Disconnect the sensor connector.
concentration.
19335
REFITTING
19396
Proceed in the reverse order to removal.
REMOVAL
Remove:
– the protection cover under the dashboard,
– the interior cover of the glove compartment,
– the mounting bolt of the air quality sensor,
– the air quality sensor.
62-39