24/07/2018 Manufacturing Process Technology -Part I - - Unit 7 - Week 6

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Unit 7 - Week 6

Course
outline Week 06- Assignment -Manufacturing Process
Technology Part-1
How to access The due date for submitting this assignment has passed. Due on 2016-03-04, 23:55 IST.
the portal
Submitted assignment
Week 1
1) Carbide tool is used to machine a 30 mm diameter steel shaft at a spindle speed of 1000 1 point
Week 2 revolutions per minute. The cutting speed of the above turning operation is:

1000 rpm
Week 3
1570 m/min
Week 4 94.2 m/min
47.1 m/min
Week 5
No, the answer is incorrect.
Week 6 Score: 0
Accepted Answers:
Riser Design
94.2 m/min
and Placement
Part 2 2) In an orthogonal cutting operation, shear angle = 11.310, cutting force = 900 N 1 point
Riser Design
and Placement
and thrust force = 810 N. Then the shear force will be approximately (given sin 11.310 =
Part 3 0.2):
Introduction of 650 N
Machining
Processes
720 N
620 N
Review of Basic
Machining 680 N
Processes and
No, the answer is incorrect.
the Mechanics
of Chip Score: 0
Formation Accepted Answers:
Estimation of 720 N
Cutting Ratio
and Shear
3) In an orthogonal turning process, the chip thickness = 0.32 mm, feed = 0.2 1 point
Angle mm/rev. Then the chip thickness ratio will be:
Merchant's 2.6
Force Analysis
3.2
Quiz : Week 06- 1.6
Assignment -
Manufacturing 0.625
Process
Technology
No, the answer is incorrect.
Part-1 Score: 0

Week -06 -
Accepted Answers:
Lecture notes in 0.625
pdf
(Manufacturing 4) Which one of the following statements is correct about an oblique cutting? 1 point

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24/07/2018 Manufacturing Process Technology -Part I - - Unit 7 - Week 6
process Direction of chip flow velocity is normal to the cutting edge of the tool
Technology
part-1) Only two components of cutting forces act on the tool
Cutting edge of the tool is inclined at an acute angle to the direction of tool feed
week 6- Answer
key for Cutting edge clears the width of the workpiece
Assignment 6-
(MPT part-1) No, the answer is incorrect.
Score: 0
Week 7 Accepted Answers:
Cutting edge of the tool is inclined at an acute angle to the direction of tool feed
Week 8
5) An orthogonal turning operation is carried out under the following conditions: 1 point
rake angle = 50; spindle rotation speed = 400 rpm; axial feed = 0.4 m/min and depth of cut
= 5 mm. The chip thickness, tc , is found to be 3 mm. The shear angle (in degrees) in this
turning process is :
18.5 to 19
28.5 to 29
10
15

No, the answer is incorrect.

Score: 0
Accepted Answers:
18.5 to 19

6) Orthogonal turning of a mild steel tube with a tool of rake angle 100 is carried 1 point
out at a feed of 0.14 mm/rev. If the thickness of the chip produced is 0.28 mm, the values
of shear angle and shear strain will be respectively

28020’ and 2.19

22020’ and 3.53
24030’ and 4.19
37020’ and 5.19
No, the answer is incorrect.
Score: 0
Accepted Answers:
28020’ and 2.19
7) During pure orthogonal cutting operation of a hollow cylinder pipe, it is found 1 point
that thickness of the chip produced is 0.5 mm. The feed given to the zero rake angle tool is
0.2 mm/rev. The shear strain produced during operation is:
5
5 to 6
2.8 to 3
4 to 4.4

No, the answer is incorrect.

Score: 0
Accepted Answers:
2.8 to 3

8) Cutting tool is much harder than the workpiece. Yet the tool wears out during 1 point
the tool-work interaction, because:
Extra hardness is imparted to the workpiece due to coolant used
Oxide layers on the workpiece surface impart extra hardness to it
Extra hardness is imparted to the workpiece due to severe rate of strain
Vibration is induced in the machine tool

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24/07/2018 Manufacturing Process Technology -Part I - - Unit 7 - Week 6
No, the answer is incorrect.
Score: 0
Accepted Answers:
Extra hardness is imparted to the workpiece due to severe rate of strain

9) A straight turning operation is carried out using a single point cutting tool on an 1 point
AISI 1020 steel rod. The feed is 0.2 mm/rev and the depth of cut is 0.5 mm. The tool has a
side cutting edge angle of 60°. The uncut chip thickness (in mm) is _______
0.05
0.03
0.03 to 0.06
0.08 to 0.12

No, the answer is incorrect.

Score: 0
Accepted Answers:
0.08 to 0.12

10) Inan orthogonal cutting test with a tool of rake angle 100, the following 1 point
observations were made: chip thickness ratio = 0.3; Horizontal component of cutting force
= 1290 N; vertical component of the cutting force = 1650 N. From the Merchant theory,
calculate the coefficient of friction at the chip tool interface.
2.87
1.87
0.5
0.9

No, the answer is incorrect.

Score: 0
Accepted Answers:
1.87

11)In a dry cutting operation using a −50 rake angle, the measured forces were Fc = 1 point
1330 N and Ft = 740 N. When a cutting fluid was used, these forces were Fc = 1200 N and
Ft = 710 N. What is the change in the friction angle resulting from the use of a cutting
fluid?

2.50
24.10
1.50
250
No, the answer is incorrect.
Score: 0
Accepted Answers:
1.50

In12)the dry machining of aluminum with a 100 rake angle tool, it is found that the 1 point
shear angle is 250. Determine the new shear angle if a cutting fluid is applied which
decreases the friction coefficient by 15%.

250
500
27.30
45.40
No, the answer is incorrect.
Score: 0

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24/07/2018 Manufacturing Process Technology -Part I - - Unit 7 - Week 6
Accepted Answers:
27.30
13)A bar of 75 mm diameter is reduced to 73 mm by a cutting tool, while cutting 1 point
orthogonally. If the mean length of the cut chip is 73.5 mm, length of uncut chip is 232.48
mm and rake angle is 150, find the cutting ratio and shear angle

0.318 and 190

0.5 and 250
0.2 and 110
0.25 and 120
No, the answer is incorrect.
Score: 0
Accepted Answers:
0.318 and 190
14)Tool geometry of a single point cutting tool is specified by the following 1 point
elements:
1. Back rake angle
2. Side rake angle
3. End cutting edge angle
4. Side cutting edge angle
5. Side relief angle
6. End relief angle
7. Nose radius
The correct sequence of these tool elements used for correctly specifying the tool
geometry is:
1,2,3,6,5,4,7
1,2,6,5,3,4,7
1,2,5,6,3,4,7
1, 2, 6, 3, 5, 4, 7

No, the answer is incorrect.

Score: 0
Accepted Answers:
1,2,6,5,3,4,7

The
15) following tool signature is specified for a single point cutting tool in American 1 point
system:
10, 12, 8, 6, 15, 20, 3
What does the angle 12 represent?
Side cutting‐edge angle
Side rake angle
Back rake angle
Side clearance angle

No, the answer is incorrect.

Score: 0
Accepted Answers:
Side rake angle

In16)a single point turning tool, the side rake angle and orthogonal rake angle are 1 point
equal. D is the principal cutting edge angle and its range is (00 ≤ D
≤ 900 ) The chip flows in the orthogonal plane. The value of D is closest to:

00
450
600
900
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24/07/2018 Manufacturing Process Technology -Part I - - Unit 7 - Week 6
No, the answer is incorrect.
Score: 0
Accepted Answers:
900
The
17) rake angle of a cutting tool is 15°, shear angle 45° and cutting velocity 35 1 point
m/min. What is the velocity of chip along the tool face?
28.5 m/min
27.3 m/min
25.3 m/min
23.5 m/min

No, the answer is incorrect.

Score: 0
Accepted Answers:
28.5 m/min

Consider
18) the following statements: In an orthogonal cutting the cutting ratio is 1 point
found to be 0·75. The cutting speed is 60 m/min and depth of cut 2·4 mm. Which of the
following are correct?
1. Chip velocity will be 45 m/min.
2. Chip velocity will be 80 m/min.
3. Chip thickness will be 1·8 mm.
4. Chip thickness will be 3·2 mm.
Select the correct answer using the code given below:
1 and 3
1 and 4
2 and 3
2 and 4

No, the answer is incorrect.

Score: 0
Accepted Answers:
1 and 4

In19)
orthogonal cutting, shear angle is the angle between 1 point

Shear plane and the cutting velocity

Shear plane and the rake plane
Shear plane and the vertical direction
Shear plane and the direction of elongation of crystals in the chip

No, the answer is incorrect.

Score: 0
Accepted Answers:
Shear plane and the cutting velocity

20)In a typical metal cutting operation, using a cutting tool of positive rake angle = 1 point
10°, it was observed that the shear angle was 20°. The friction angle is
45°
30°
60°
40°
No, the answer is incorrect.
Score: 0
Accepted Answers:
60°

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24/07/2018 Manufacturing Process Technology -Part I - - Unit 7 - Week 6

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