MAG'Impact

MO
A G G R E G AT E S
500 M RE THAN
ACHIN
IN EUR
O
PE
ES

The high-performance impactor:

cubicity and simplicity
 MAG'Impact® is a high-performance impactor
entirely developed by the MAGOTTEAUX Group.

MAG'Impact
MAGOTTEAUX is the market leader in the design and
®
manufacture of wear parts. It is the worldwide
specialist in grinding technology and an expert in
wear mechanisms.

01 02

Reasonable wear costs, even when crushing abrasive

GUARANTEED CUBICITY materials.

Minimum down time thanks to easy access to the main
wear parts.
Low power consumption.
High-quality wear parts designed to suit working
A Operating principles conditions.
Material to be crushed is fed into the impactor through Xwin® alloy: composite metal matrix.
1
the feed hopper.
2 It falls onto a wear resistant distributor installed in the The MAG'Impact® can replace:
centre of the rotating table. One or more horizontal shaft impactors.
3 Each impeller accelerates a part of the particles and Several levels of cone crushers.
drives them toward anvils installed on a peripheral ring Combination of a cone crusher and a shape corrector.
inside the crushing chamber. Hammer and bar-crushers.
Impellers are high wear resistant pieces which provide ...
the aggregates with the requested kinetic energy to
break as they hit anvil faces. The VSI has an anti-wear protection made from our
4 Different shapes of anvils are available to suit with both finest chromium alloy cast iron (62 - 64 HRC) and
EXAMPLES OF CURVES
the type of material and the process. So we keep longer 110
martensitic steels, thereby providing protection for:
flat perpendicular faces to the particles trajectories. 100 MAG'Impact® 2700 100 100 100 The main crusher housing.
QUARTZ PORPHYRY 98

The XWIN® anvil is high resistant both to abrasion 90

98
The (hydraulic assisted) opening lid.
Table and its accessories.
% PASSING THROUGH

and violent shocks. 80

77 77

The crushing ratio is mostly dependant on the speed of 70 Output 40 m/s Driving pedestal shaft.
Feed 50/180 mm AGGREGATES THROWN TOWARDS ANVILS
the table. It can be adjusted by changing pulleys or 60 60,5 Tunnel housing for belts & pulleys.
(for more frequent variations) by using a frequency 50

40
converter. 40 39

30 32
The anvil geometry has been designed to give
22
20
optimum impact performance. 18

10 12
4,5
8,9 SCOPE OF WORKING CONDITIONS
1,5 2,4
0 0
0

B Characteristics 110
4 8 16 25 32
SIEVES (mm)
50 76

98,7
90

100
130

100 100
180

100 100 100 100

MAGOTTEAUX’s know-how in the field ensures
that the MAG'Impact®‚ is suitable for crushing the
100 MAG'Impact® 2100
92,8 98
MAG'Impact® II 2400 following materials amongst others:
99
MAG'Impact® is a true VSI (Vertical Shaft Impactor). BASALT
92
LIMESTONE 98,7 95
90 90,3
84
Its properties are as follows: • bauxite • gneiss
% PASSING THROUGH

Output 0/22 mm
80 78 79,5
78
72,2 Feed 11/70 mm • quartzite • flint grit and basalt
Highest cubicity for aggregates produced. 70
Output 40 m/s
74

67 • melted steel slag • dolerite

Crushing ratio easy adjustable, so the machine can Output 60 m/s
61,5
65,56
60
Feed 5/80 mm
56,2 60,5
• granite • sand lime
be quickly tuned to face the needs of processes. 50
51,6 • grauwacke • limestone
46,3
40,5 44,8 44,9
Constant output product quality (size & shape), 40 • loco-granite • hornfels shale

regardless of wear and tons performed.

33,5 33,5 • quartz porphyry • shale
30 30,2
23,5
22,9 24 • sandstone • blast furnace slag
High capacity (up to 500 tph). 20
23,3

11,1 16,5
13,5
• rhyolite • etc…
12,5
Feed size up to 180mm. 10
3,8 4,7
6,9
3,6
5,5 8,5 3,9
5,55 • gabbro
6,2 1,5 2,2
3 1 2
0 0 0 0
0
0,063 0,09 0,25 0,71 2 5 8 11,2 16 22,4 31,5 45 56 63 80 63 2 5 8 11 16 22 32 45 56 63
SIEVES (mm) SIEVES (mm)
 • One machine is almost what you need to produce
high-quality materials

MAG'Impact
• Compact & easy installation ®
• Easy to insert into existing or mobile plant
• Easy tuning to suit your production needs
• High performance in return for a low investment

03 04

SIMPLICITY TO SERVE C Sand, gravel and railway-

ballast for projects with
PRODUCTIVITY strict requirements
A A very versatile machine The aggregates produced are particularly
well suited for the production of:
Many combinations are available in order to
IMPELLERS DESIGN ADAPTED Concrete for tunnels and dams.
adapt the machine to process requirements: TO YOUR NEEDS
Wearing lays for motorways, roads, tracks, etc.
Table: of different diameters with 3, 4 or 5 impellers.
High-speed railway lines.
Impellers & anvils: several possible designs are
Pre-fabricated products.
available.
…
Quantity of motors: 1 or 2 motors available with
different power ratings.
The MAG'Impact® also provides the
The machine can be modified over time by changing
opportunity to re-use unsold
its power or adding a motor.
inventory and even
small products
Further customisation is also possible for the feed tube,
(e.g.: 2/6 - 5/8) by
the selection of parts for the table, etc.
improving their
quality.

INTEGRATION IN A
STATIONARY INSTALLATION

MICROSCOPE

B Best Quality for “End Products” ENLARGING

Impactors provide manufactured sand & gravel of

good cubicity, no matter what the output rate and
feed gradation may be.
The crushing chamber is specially designed to throw
the particles on the anvils with great force which leads
UNSURPASSED CUBICITY
to the production of a high percentage of crushed
sides.
The end product is strengthened (less internal cracks):
sand, gravel and railway-ballast particularly suitable for
projects with strict requirements.

EXAMPLE OF A MOBILE
INSTALLATION
 MAG'Impact
®

05 06

EASY MAINTENANCE TECHNICAL CHARACTERISTICS

A Replacement of parts C Our engineers and technicians
MAGOTTEAUX’s impellers and anvils are fastened in a are ready to help
way to ensure their quick replacement. Each part of
We will visit your plant, analyse your
the machine is designed and manufactured to
needs. We will provide assistance to:
reduce down times.
Select the best type of equipment.
Impellers are fastened with a single pin and are
Find the right setting for integrating MAG'Impact®
extremely easy to replace. The biggest ones are bolted
into your production line.
on the rear, so, they become an integral part of the
Start up all equipment.
table, and thus increase resistance for high-impact
Monitor and analyse parameters which can affect 2100 2400 2700
applications.
capacity or quality of production throughout the A 2200 2500 2800
A remote control box connected to the hydraulic power
B 3610 3910 4210
MAG'Impact® life.
station, can be used to raise or lower the main lid, B1 1410 1410 1410
Propose and monitor action plans to increase the
which can be fully rotated (over 360°) to give free C 2210 2210 2486
machine’s performances. Cmax 2560 2560 2836
access to the crushing chamber and its internal parts.
D 1870 1870 1870
Compact gib hoist (optional) for easy handling of the D1 1720 1720 1720
main wear parts. F 5020 5320 5620

Sealed rotor housing that is constantly lubricated and G1 1330 1524 1721

G2 2921 3312 3729

cooled.
J 1065 1065 1065

L Ø 1050 Ø 1050 1250

M Ø 2070 Ø 2370 2550

B Active and passive safety features EASY MAINTENANCE

Vibration sensor.
MODEL 2100 2400 2700
Open cover safety limit switch detector.
Low oil level detector and oil flow sensor and monitor. M AXIM UM F E E D S IZE (mm) 80 130 180
(b i g g est si ze o f sto n e)
Automatic lubrication unit.
M AXIM UM R P M 1480 (67m/se c ) 1385 (70m/s ec) 1 0 5 0 ( 6 5 m / s ec)
Safety Rotation detector.
Safety parachute valve for the lid when in upper M AXIM UM THR OUGHP UT 80 - 150 100 - 350 200 - 500
position. IN S TALLE D P OWE R (k W) 110 - 200* 110 - 400* 200 - 500*
*fo r m a x i m u m th ro u g h p u t

DIAM E TE R OF THE TABLE (mm) 867 974 1180

WE IGHT WITHOUT M OTOR (T) 11 15 18
Q UAN TITY OF AN VILS 18 - 16 18 - 19 20 - 12
Q UAN TITY OF IM P E LLE R S 4 3, 4 o r 5 4 or 5
 MAG'Impact
®

07

PRODUCTIVITY AND INNOVATION

XWIN®, a patented technology, used to cast a

composite material made of highly wear resistant
ceramic inserted into a shock-resistant metallic
matrix, this combination considerably increases the
lifetime parts.
When combined with the MAG’Impact® ejectors XWIN® ANVIL

and anvils, this technology offers the following

advantages:
1. Low cost per ton.
2. Constant output gradation curve and cubicity.
3. Reduced maintenance and down times.

CLASSICAL ANVIL

www.magotteaux.com
www.xwininside.com
aggregates.europe@magotteaux.com

MAGOTTEAUX s.a.
Rue A. Dumont
B-4051 Vaux-sous-Chèvremont
Belgique
XWIN® IMPELLER
Tél.: +32/436 17 600
Fax: +32/436 17 609

MAGOTTEAUX FRANCE S.A.S.

Rue Sarrail
08320 Aubrives
France
(FRA) Tél.: +33/3244 18 385
(DE) Tel.: +33/3244 13 640
(ITA) Tel.: +33/3244 13 682
Fax: +33/3244 13 696
MA_S/MAGIM/0034

MAGOTTEAUX VITORIA, S.L.

Calle Bentalde
31810 Urdiain (Navarra)
España
Tel.: +34/948/56 43 90
Fax: +34/948/56 43 91