High Temperature Materials for Oxidation and Corrosion

Resistance Applications
Group Members:
Raza Ali (MY-17057)
Faisal Ghani (MY-17060)
Zeeshan Ahmed (MY-17065)
Surface Modification (SM)
• SM techniques are used to improve the surface properties of material
• Surface is only part co-exist with external environment
• Majority engineering failure
• It Improve
1. Aesthetic look
2. Oxidation resistant
3. Corrosion resistant
4. Wear resistant
5. Mechanical strength
6. Thermal Stability
 High
Temperature
Coating

Diffusion
Overlay Coating
Coating

Chromizing,
Siliconization MCrAlY and TBC
and Aluminizing
Process by Diagram (Pack and Above Pack)
Our Mission:
A large number of Industrial Processes operate in very aggressive environment and are characterized by high
temperatures, high pressure, large stresses on individual components, and the presence of oxidizing and
corroding environment.

High Temperature processes with component temperatures

 Our Mission: (cont.…)
• All these processes require materials that have a good combination of mechanical properties, microstructure
stability, and corrosion resistance at high temperature.
• Strength ranges of some of the potential materials that can be used at high temperature applications can be seen
in the figure.

Strengths of potential materials as a function of temperature

Ni–Al Binary Phase Diagram
 Temperature Capability of Metals & Alloys
The four group of alloys that support the bulk demand of Industrial Processes:
i. Aluminum
ii. Titanium
iii. Iron
iv. Nickel & Cobalt

Note: Aluminum having its;

• low Melting Point 660oC
• temperature capability limited to 150oC
Not suitable for high temperature applications

Temperature Capabilities of Several Classes of Alloys

Work Phases:

1) Phase 01 – Literature Review

2) Phase 02 – Buying Raw Materials

3) Phase 03 – Nickel Plating

4) Phase 04 – Aluminizing

5) Phase 05 – Corrosion Rates and Characterization

6) Phase 06 – Report Writing

Working Metals
Commercially Pure Aluminum
(AA1100) – UNS J91100
• 99% Pure Al & 0.12%Cu
• A soft, non-heat-treatable and low strength alloy

Structural Steel (SS400)

• Most commonly used hot rolled general structural
steel (TS>=400MPa)
• This kind of steel plate sheet SS400 has some
features,like its heat condition,excellent Structural Steel (SS400) Pure Aluminum (AA1100)
freezing,even structure with pressure resistance
and its good mechanical properties.
• Making structural tubes, pipes, and various other
structural sections.
Watts Nickel Plating Solution
• Nickel Sulphate: The primary
source for Ni2+ ions
• Nickel Chloride: A contributing
Source having two major
functions;
1. Increase the solution conductivity
2. Reduces the voltage requirement
• Boric Acid: It is a buffer solution
and is used to control the pH
Thank You!