Professional Documents
Culture Documents
Berco Complete Track Systems: The N. 1 in Undercarriage
Berco Complete Track Systems: The N. 1 in Undercarriage
43 Pagina 1
A Company
of ThyssenKrupp
BERCO S.p.A.
WR433GB00C_R430-GB-03S1132 05/12/11 16.43 Pagina 2
LEADERSHIP
IN ENVIRONMENTAL DEVELOPMENT
Not only do we care about our customers
supplying quality products manufactured under
ISO 9001:2000 certified processes, but, also, we
care about the Environment.
Since Jan 2000 Berco is ISO 14001 certified and
has adopted Environmental Procedures
throughout the entire manufacturing process. We
have an Environmental Strategy and we
continuously check on the progress made toward
the set objectives.
Getting More out of Less. Reduction of energy
consumption, improved use of materials and
minimization of waste, allows for a lower impact
on the environment.
We have given preference to environmentally
friendly transportation like trains and boats and we
have begun redesigning our packaging in order to
use recyclable materials. We have changed our
painting processes and now use environmentally
friendly water-based paint, with a reduction in the
amount of pollutant emissions. We have adopted
a closed loop cooling system that reuses the water
from our heat treatment processes instead of
emitting it into the environment.
BERCO, TH
COMPLETE
TRACK SYSTEMS
SYSTEMS TAILORED guarantee the manufacturing capacity
TO CUSTOMER NEEDS necessary to meet customers’ needs - in
In order to respond to the growing interest terms both of quality and quantity. A new
shown by OEMs in “turnkey” solutions, Berco division has been organized to
Berco now offers a series of complete engineer, manufacture and assemble a
undercarriage systems for a wide range of wide variety of different complete track
applications, such as pavers, drilling systems: working according to the
machines, road planers, rice combine specifications of both the design
harvesters, etc… department and the customer (co-
engineering), the products made by this
This new range of products is confirmation unit (specialized in the production of track
of Berco’s ability to provide integrated systems complete with undercarriage
solutions, working together with the components, frame, reduction gear,
customer from the initial design stage right etc…) are superb.
through to the supply of the fully
assembled undercarriage - the “complete The Complete Track Systems production
track system” - with undercarriage unit not only specializes in the
components, frame, hydraulics and manufacture and assembly of complete
transmission systems, ready for direct undercarriage systems (for many
installation on the machines on the applications and many machine types and
manufacturer’s assembly line. sizes), but is also capable of supplying
welded parts for earth moving equipment
Berco is proud of the services it can offer (i.e. excavator arms and booms, loader
its customers, which include solutions arms, drums, etc…).
perfectly tailored to customers’ needs and
specifications, flexible engineering to The new Berco Track System division is
achieve the best undercarriage solution capable of providing the customer with a
quickly and efficiently and comprehensive complete manufacturing solution, using
product support that accompanies the combined resources of its three
customers from the design stage right factories. CNC machining centers
through to installation in the field. (workpieces up to 4 meters long), CNC
robotic welding systems, manual welding
A SPECIAL PRODUCTION UNIT cells and a wealth of experience in the field
FOR COMPLETE TRACK SYSTEMS are the key factors in ensuring high levels
With this goal in mind Berco has of quality and capability.
developed a specific production plant to
WR433GB00C_R430-GB-03S1132 05/12/11 16.44 Pagina 5
COMPLETE TRACK SYSTEM industrial areas (e.g. construction, cope with all the technical and
Designing the right undercarriage mining, forestry, agriculture, road operational demands it will be subject
solution is a very complex task. A lot of maintenance, drilling, etc...) and is to.
variables and constraints have to be capable of maximizing performance All this knowledge, together with the
taken into account, especially when the and optimizing costs and servicing. most advanced production facilities and
application is not standard and requires Berco has an extensive knowledge of ISO9001:2000 quality standards, make
ad-hoc solutions and skills. how to produce undercarriage it possible to have a product that
Being sure to create the cheapest and, components and is familiar with the everybody can rely on.
at the same time, most reliable way the parts actually perform in the Berco not only develops complete
undercarriage class for a given field when the machine is working. As a undercarriage systems capable of
application is not as simple as it may consequence Berco has decided to satisfying all customer needs but also
appear: track rollers have to be scaled apply its know-how to complete track provides support throughout the entire
to be strong enough both to withstand systems that are treated as multi- life of the product (from the first idea
concentrated impulsive loads and bodies. Structural simulation is very right through to field assistance) in
support the machine in movement; the useful for previewing machine order to create a mobile equipment unit
minimum dynamic performance of the performance in the field. Using test really tailored to customer
mobile equipment to install has to be equipment specially designed for requirements.
defined; the correct stiffness and stroke undercarriage components,
performance results can be obtained Berco - the competent partner you
of the bearing assembly spring has to can rely on.
be calculated accurately. These are just for single components (e.g. a track
a few examples of the questions that roller test rig that relates machine load,
have to addressed and resolved when application, speed, oil and lubrication, We offer a wide range of applications
designing a complete crawler system. geometric properties and thermal and sizes. On the following pages you
And finding the right answer and, most status). Subsequently, complete multi- will see just a few examples of our
important, a reliable and optimized body simulation and prototyping make products. Custom-oriented design is
engineering solution, isn‘t always easy. it possible to test the system as a possible. Our complete undercarriage
whole after the optimization of all the offer includes frames, track rollers,
Berco has been on the undercarriage individual parts.
components and machine tools market carrier rollers, track chains, final drive
since 1920. Thanks to its expertise in All the steps in the development, from with sprockets, front idlers with track
the undercarriage field, developed over the initial concept to the realization, are adjusters and shock absorbers.
many years of activity, Berco can offer planned together with the OEM Frames are available both as sideframe
a vast range of complete solutions for customer to be sure that the only and/or together with carbody.
crawler system OEMs in widely differing undercarriage system will be able to Sideframes can be oscillating or fixed.
WR433GB00C_R430-GB-03S1132 05/12/11 16.44 Pagina 6
BERCO, TH
4 BTS
COMPLETE TRACK SYSTEMS
GENERIC UNDERCARRIAGE FRAMES
UNDERCARRIAGE GEAR BOX TRACK CHAIN TRACK ROLLER CARRIER ROLLER SPROCKET
REF W O H MT P QTY QTY Z
(mm) (mm) (mm) (Nm) (mm) (n°) (n°) (n°)
BEX125/1840/7 1840 2358 599 8000 125 7 1 21
BEX125/1905/7 1905 2424 596 8000 125 7 1 21
BEX140/2100/6 2100 2850 777 20500 140 6 1 27
BEX140/2404/7 2404 2992 620 15000 140 7 0 21
BEX140/2544/8 2544 3132 694 15000 140 8 1 21
BEX140/2553/9 2553 3167 751,5 18000 140 9 2 21
BEX140/2699/9 2699 3311 695 15000 140 9 1 21
BEX140/2721/9 2721 3373 715 26000 140 9 2 23
BEX160/2584/8 2584 3356,5 906 21560 160 8 1 27
BEX160/2646/9 2646 3267 776 30000 160 9 2 19
BEX160/2820/8 2820 3545 861 24000 160 8 1 23
BEX160/2820/9 2820 3558 865 29866 160 9 1 23
BEX160/3000/8 3000 3729 754 26000 160 8 0 23
BEX160/3300/9 3300 4024 753 30000 160 9 0 23
BEX160/3300/9 3300 4024 753 26000 160 9 0 23
BEX171,45/2935/7 2935 3732 887 30000 171,45 7 2 23
BEX171,45/3280/8 3280 4077 887 30000 171,45 8 2 23
BEX171,45/3280/8 3280 4077 887 36000 171,45 8 2 23
BEX171,45/3800/9 3800 4597 887 40000 171,45 9 2 23
BEX190/3166/7 3166 3959 894 30087 190 7 2 21
BEX190/3258/8 3258 4199 1051 60000 190 8 2 23
BEX190/3707/9 3707 4517 938,5 60000 190 9 3 21
BEX190/3707/9 3707 4517 938,5 60000 190 9 2 21
BEX203,2/3790/10 3790 4651 1107 60000 203,2 10 2 21
BEX203,2/4284/10 4284 5229 1032 70000 203,2 10 2 23
BEX215,9/4350/10 4350 5350 1190 120000 215,9 10 2 23
BEX215,9/4993/11 4993 6001 1282 120000 215,9 11 3 23
BEX216/3608/7 3608 4590 1207 80000 216 7 2 23
BEX216/4374/11 4374 5365 1059 80000 216 11 2 23
BEX228,6/4014/7 4014 4757 886 71687 228,6 7 2 21
BEX228,6/4350/8 4350 5093 886 71687 228,6 8 2 21
BEX228,6/4442,5/9 4442,5 5532 1310 81170 228,6 9 3 23
BEX228,6/5490/11 5490 6600 1387 130000 228,6 11 3 23
BEX260,35/6375/12 6375 7618 1535 260000 260,35 12 4 23
WR433GB00C_R430-GB-03S1132 05/12/11 16.44 Pagina 7
UNDERCARRIAGE GEAR BOX TRACK CHAIN TRACK ROLLER CARRIER ROLLER SPROCKET
REF W O H MT P QTY QTY Z
(mm) (mm) (mm) (Nm) (mm) (n°) (n°) (n°)
BDR140/2100/6 2100 2850 777 20500 140 6 1 27
BDR125/1840/7 1840 2358 599 10000 125 7 1 21
BDR140/2560/8 2560 3324 847 21560 140 8 1 27
BDR160/2584/8 2584 3356,5 906 21560 160 8 1 27
BDR160/2820/8 2820 3545 861 24000 160 8 1 23
BDR140/2544/8 2544 3132 694 15000 140 8 1 21
BDR140/2553/9 2553 3167 751,5 18000 140 9 2 21
BDR160/2820/9 2820 3558 865 29866 160 9 1 23
BDR140/2699/9 2699 3311 695 15000 140 9 1 21
BDR160/2646/9 2646 3267 776 30000 160 9 2 19
BDR203,2/3790/10 3790 4651 1107 60000 203,2 10 2 21
BDR216/3608/7 3608 4590 1207 80000 216 7 2 23
BDR215,9/4993/11 4993 6001 1282 120000 215,9 11 3 23
BDR260,35/6375/12 6375 7618 1535 260000 260,35 12 4 23
WR433GB00C_R430-GB-03S1132 05/12/11 16.44 Pagina 8
BERCO, TH
4 BTS
COMPLETE TRACK SYSTEMS
MOBILE CRUSHING PLANT FRAMES
UNDERCARRIAGE GEAR BOX TRACK CHAIN TRACK ROLLER CARRIER ROLLER SPROCKET
REF W O H MT P QTY QTY Z
(mm) (mm) (mm) (Nm) (mm) (n°) (n°) (n°)
BCR125/1840/7 1840 2358 599 8000 125 7 1 21
BCR125/1905/7 1905 2424 596 8000 125 7 1 21
BCR140/2100/6 2100 2850 777 20500 140 6 1 27
BCR140/2404/7 2404 2992 620 15000 140 7 0 21
BCR140/2544/8 2544 3132 694 15000 140 8 1 21
BCR140/2553/9 2553 3167 751,5 18000 140 9 2 21
BCR140/2699/9 2699 3311 695 15000 140 9 1 21
BCR140/2721/9 2721 3373 715 26000 140 9 2 23
BCR160/2584/8 2584 3356,5 906 21560 160 8 1 27
BCR160/2646/9 2646 3267 776 30000 160 9 2 19
BCR160/2820/8 2820 3545 861 24000 160 8 1 23
BCR160/2820/9 2820 3558 865 29866 160 9 1 23
BCR160/3000/8 3000 3729 754 26000 160 8 0 23
BCR160/3300/9 3300 4024 753 30000 160 9 0 23
BCR160/3300/9 3300 4024 753 26000 160 9 0 23
BCR171,45/2935/7 2935 3732 887 30000 171,45 7 2 23
BCR171,45/3280/8 3280 4077 887 30000 171,45 8 2 23
BCR171,45/3280/8 3280 4077 887 36000 171,45 8 2 23
BCR171,45/3800/9 3800 4597 887 40000 171,45 9 2 23
BCR190/3166/7 3166 3959 894 30087 190 7 2 21
BCR190/3258/8 3258 4199 1051 60000 190 8 2 23
BCR190/3707/9 3707 4517 938,5 60000 190 9 3 21
BCR190/3707/9 3707 4517 938,5 60000 190 9 2 21
BCR203,2/3790/10 3790 4651 1107 60000 203,2 10 2 21
BCR203,2/4284/10 4284 5229 1032 70000 203,2 10 2 23
BCR215,9/4350/10 4350 5350 1190 120000 215,9 10 2 23
BCR215,9/4993/11 4993 6001 1282 120000 215,9 11 3 23
BCR216/3608/7 3608 4590 1207 80000 216 7 2 23
BCR216/4374/11 4374 5365 1059 80000 216 11 2 23
BCR228,6/4014/7 4014 4757 886 71687 228,6 7 2 21
BCR228,6/4350/8 4350 5093 886 71687 228,6 8 2 21
BCR228,6/4442,5/9 4442,5 5532 1310 81170 228,6 9 3 23
BCR228,6/5490/11 5490 6600 1387 130000 228,6 11 3 23
BCR260,35/6375/12 6375 7618 1535 260000 260,35 12 4 23
WR433GB00C_R430-GB-03S1132 05/12/11 16.45 Pagina 9
ASPHALT PAVERS
UNDERCARRIAGE GEAR BOX TRACK CHAIN TRACK ROLLER CARRIER ROLLER SPROCKET
REF W O H MT P QTY QTY Z
(mm) (mm) (mm) (Nm) (mm) (n°) (n°) (n°)
BAS155,57/3060/10 3060 3711 747 36000 155,57 10 0 23
BAS155,57/3060/11 3060 3711 748 36000 155,57 11 0 23
BAS155,57/2830/8 2830 3481 746 36000 155,57 8 0 23
BAS155,57/3320/11 3320 4060 857 80000 155,57 11 0 27
WR433GB00C_R430-GB-03S1132 05/12/11 16.45 Pagina 10
BERCO, TH
4 BTS
COMPLETE TRACK SYSTEMS
MILLING MACHINES (ROAD AND MINING)
• Standard layout
dimensions are presented.
• Custom-tailored design on
request.
• Wide choice of gear-boxes
and hydraulic motors is
available.
• Different choice of track
chain:
- Standard steel chain;
- Special track chain with
polyurethane shoes;
UNDERCARRIAGE GEAR BOX TRACK CHAIN TRACK ROLLER CARRIER ROLLER SPROCKET
REF W O H MT P QTY QTY Z
(mm) (mm) (mm) (Nm) (mm) (n°) (n°) (n°)
BML140/804/3 804 1348 573 10000 140 3 0 17
BML155,57/1209/4 1209 1840 662 30000 155,57 4 0 19
BML171,45/1326/4 1326 2021 743 18000 171,45 4 0 17
BML171,45/1325/4 1325 2009 721,5 18000 171,45 4 0 17
BML175,5/1450/4 1450 2212 793 36000 175,5 4 0 19
BML175,5/1450/4 1450 2198 784 36000 175,5 4 0 19
BML215,9/1981/5 1981 2965 1014 60000 215,9 5 0 21
BML260,35/2665/5 2665 3912 1273 143454 260,35 5 0 23
WR433GB00C_R430-GB-03S1132 05/12/11 16.45 Pagina 11
MINI EXCAVATORS
• Mini excavators, utility-use or special application
machines.
• Standard layout dimensions are presented.
• Metal track chains with 2-grousers, 3-grousers, rubber
pads or rubber belt options.
• Custom-tailored design on request.
• Sideframe only or the whole carbody supply.
• Wide choice of gear-boxes and hydraulic motors is
available.
• Optional swing bearing plate and swivel joints are
available.
UNDERCARRIAGE GEAR BOX TRACK CHAIN TRACK ROLLER CARRIER ROLLER SPROCKET
REF W O H MT P QTY QTY Z
(mm) (mm) (mm) (Nm) (mm) (n°) (n°) (n°)
BME90/1100/4 1100 1460 366 1200 90 4 1 19
BME101,6/1500/5 1500 1973 484 1900 101,6 5 1 19
BME135/1925/5 1925 2445 550 3500 135 5 1 19
WR433GB00C_R430-GB-03S1132 05/12/11 16.45 Pagina 12
MAKING
A SUPERIOR PRODUCT
ADDING VALUE TO YOUR BUSINESS
State-of-the-art 3D modeling, Finite Element
Analysis (FEM) and Rapid Prototyping enables to
design, optimize and evaluate a component before
it is built.
Artificial Intelligence techniques are currently
being developed to automatically inspect 100% of
components. Reliability Test on components are
carried out to determine life and performance in a
variety of field applications.
Berco Metallurgy Laboratory employs advanced
machines such as an electron microscope with
microanalysis, a spectrophotometer, tribometers
for wear tests, MTS presses for static and fatigue
tests (also at extreme temperatures -70°C ÷
250°C) on materials and components.
Huge efforts are also devoted to the development
of New Materials and improvement of the Heat
Treating Processes, to guarantee longer product
life and superior products.
Photo-elasticity and Strain Gauge techniques
are commonly used for stress and fatigue analysis
on individual and assembled components.
Berco adds value not only to the products but
also to Your Business.
WR433GB00C_R430-GB-03S1132 05/12/11 16.45 Pagina 13
13
WR433GB00C_R430-GB-03S1132 05/12/11 16.45 Pagina 14
Sideframe: YES NO
REQUESTED PERFORMANCE:
Gradeability: G _____________________________________ %
REQUESTED DIMENSIONS:
01111.WR433GB00C
All manufacturers’s names, numbers, symbols and descriptions are used for reference purposes only. All parts listed are of
Berco original production.The specifications and processes described in this brochure are subject to change without notice
ISO 9001 Cert. n. 0029/6