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Stage 1 and Stage 2 Permeate Flow
Stage 1 and Stage 2 Permeate Flow
membrane element performance when Stage 1 and Stage 2 Permeate flow rates are known/measured.
To Get Started:
1 Left click your mouse on the "Configuration" Tab. All required system information is in green fill
2 From the drop down lists enter Toray membrane model #(s), enter # of pressure vessels (PV) / stage, and # of elements / PV
3 Next select the desired engineering units. These units must remain consistant for all data entries in the workbook
4 Next left click your mouse on the "Data" tab where membrane performance data is to be entered
5 Starting on row 7, enter membrane performance data in columns A through P. All columns after the Date entry must contain data
6 Baseline data to establish recommended cleaning lines are generated by averaging the data entered in rows 7 - 10.
7 The following three (3) tabs contain graphed normalized membrane performance data by Overall system, Stage 1 and Stage 2
these graphs will "expand" automatically as membrane performance data is entered. The sheet is set up for a maximum of one
data point per day. Idealy, performnace data should be enterd once per day when the RO system is in operation
Contact the Toray Technical Service Department if there is an interest in the "SCADA" tab/function. Some customizing of this worbook will be required
The flow chart below is provided to illustrate where, in the process diagram, the required performance data is obtained
The yellow cells are exactly what will be found in the "Data" tab.
A B C D E F G H I J
Overall Perm Stage 1 Perm Stage 2 Perm Stage 1 Perm Stage 2 Stage 2 Conc
DATE Comments Temp FeeduS uS uS uS Flow Perm Flow Flow
Required data when stage 1 and stage 2 Permeate Flows are measured
If no boost device is installed stage 1 conc and stage 2 feed press are the same
tes are known/measured.
f elements / PV
ge 1 and Stage 2
s set up for a maximum of one
is in operation
worbook will be required
ce data is obtained
K L M N O P
Stage 1 Conc Stage 1 Perm Stage 2 Feed Stage 2 Conc Stage 2 Perm
Feed Press Press Press Press Press Press
Required data
A Date
C Temperature
D Feed uS
E Overall Perm uS
F Stage1 Perm uS
G Stage 2 Perm uS
H Stgae 1 Perm Flow
I Stage 1 Perm Flow
J Stage 2 Conc Flow
K Feed Press
L Stage 1 Conc Press
M Stage 1 Perm Press
N Stage 2 Feed Press
O Stage 2 Conc Press
P Stage 2 perm press
Concentrate= Conc
Pressure= Press
Conductivity= uS/cm
s
Membrane performance
Normalization Workbook
Measured Permeate Flow Values Toray Trak Excel Two (2) Stage System, 1st and 2nd Perm
Stage 1 Perm Flow 3.0.4-PF1_PF2 Version - NO MACROS
Stage 2 Perm Flow 8/31/2018 Date Released
System Configuration Information - Select Elements / Units
ENTER SITE SPECIFIC INFORMATION BELOW STAGE 1 STAGE 2
Select Element Model ==>
Select Number of vessels/stage ==> 3 2
Select Number of elements/vessel ==> 6 6
Number of elements/stage and total 18.00 12.00
Membrane area/stage and total 668.88 445.92
Flux/stage and total 19.44 19.06
Baseline permate flow/stage and total 13.00 8.50
Select TEMPERATURE Units DO NOT CHANGE THIS AR
Select Temperature Units ==> Deg F FALSE C
Deg C
NOTE: If you change anything here, recalculate the whole sheet Ctrl+Alt+F9
erformance
on Workbook
ments / Units
STAGE 3 - not used
<== Select Element Type
not used <==Number of Vessels in System (optional)
not used <==Elements / Vessel (Optional)
not used 30.00 TOTAL ELEMENTS
not used 1,114.80 TOTAL AREA M^2
not used 19.29 Average Reference Flux (LMH)
not used 21.50 Baseline Permeate Flow Rate
O NOT CHANGE THIS AREA
TempUnits <== Select Temperature Units
Low
Total Stage 1 Total Pressure M/F Inlet
Stage 1 Stage 2 Concentra Permeate Permeate Permeate Concentra Pressure(
DATE & TIME Feed (X) Feed (X) te (X) (X) (G) (G) te (G) G)
psi psi psi psi psi psi psi psi
11/12/2015 0:00 87.9 71.1 54.3 12.0 16.5 13.0 26.0 88.0
11/13/2015 0:00 89.3 73.2 56.3 13.0 16.0 13.0 28.0 90.0
11/15/2015 0:00 90.3 73.6 57.2 13.0 16.0 13.0 27.0 90.0
11/16/2015 0:00 89.2 72.3 55.7 12.0 16.0 12.0 27.0 89.0
11/17/2015 0:00 86.6 70.5 53.9 16.0 15.0 12.0 26.0 88.0
11/18/2015 0:00 89.2 72.5 55.9 12.0 16.0 12.0 27.0 90.0
11/19/2015 0:00 89.6 73.4 56.7 13.0 16.0 13.0 26.0 90.0
11/20/2015 0:00 89.8 72.2 55.9 13.0 16.0 13.0 27.0 90.0
11/21/2015 0:00 89.6 73.1 56.9 13.0 16.0 13.0 26.0 91.0
11/22/2015 0:00 90.4 73.8 56.6 13.0 16.0 13.0 26.0 91.0
heet called DATA starting in Data!Row7. This step ALWAYS requires some manual intervention and is for experienced Excel users.
OLUMNS. LINKING is usually easier than copy.
Stage 2 Stage 1
Stage 1 Stage 2 Concentra Stage 1 Stage 2 Stage 1 Stage 2 Concentra Permeate
Feed (G) Feed (G) te (G) M/F D/P D/P D/P Feed (H) Feed (H) te (H) (H)
psi psi psi psi psi psi uS uS uS uS
87.0 70.0 54.0 1.0 17.0 16.0 881 1459 2692 19.3
89.0 72.0 55.0 1.0 17.0 17.0 902 2094 3624 18.6
89.0 72.0 56.0 1.0 17.0 16.0 890 2100 3584 17.7
88.0 71.0 56.0 1.0 17.0 15.0 890 2078 3581 17.8
86.0 70.0 54.0 2.0 16.0 16.0 864 2001 3510 17.6
89.0 71.0 55.0 1.0 18.0 16.0 895 2068 3591 18.2
89.0 71.0 56.0 1.0 18.0 15.0 892 2074 3466 17
89.0 71.0 56.0 1.0 18.0 15.0 895 2059 3595 16.9
90.0 72.0 56.0 1.0 18.0 16.0 882 1990 3629 17.6
90.0 74.0 56.0 1.0 16.0 18.0 887 2010 3536 17.9
ced Excel users.
Elapsed Time
DATE & TIME day Comments
Ver 3.0.4-PF1_PF2
Overall
Stage 1 Stage 1 Stage 2 Stage 2 Stage 2 Perm Feed
Conc Perm Feed Conc Stage 2 Feed uS Flow Flow
Pressure Press Pressure Press Perm Press Calc'd Calc'd Calc'd
70%
Normalized Normalized
Specific Flux Normalized Salt Passage Permeate Normalized DP
LMH/kpa DegC Salt Passage Saltonstall Flow kpa
Actual
Normalized DP, Salt Feed Pressure Concentrate Permeate
Bar DP, psi DP (Bar) Passage (Bar) Pressure (Bar) Pressure (Bar)
FeedTDS/ Normalized
TCF Salt NDP Perm/Per TCFREF/T FBAvgTDSRe FeedTDS Permeate
TCF Flow (Toray) (Bar) mRef CF f/FBAvgTDS REF Flow
Normaliz
ed Salt
Normaliz Passage Normaliz Normaliz Actual
ed Salt Saltonsta ed DP ed DP, Salt Feed Pressure
Passage ll kpa Bar DP, psi DP (Bar) Passage (Bar)
Feed Feed
Brine Feed Brine Feed
Feed/Con Nominal Average Brine Average Brine
c Average TDS Nominal Log Average Density Average
Permeate Flow Flow Rejection Recovery Mean Density 25 Viscosity
Feed
Feed Brine Avg Osmotic
Brine TDS Pressure Osmotic
Average (SaltonSt Feed Pressure
Viscosity all Brine Bar Permeate Viscosity Water
25 method) Toray Toray DegK Solution Density Solution Viscosity TCF Flow
FBAvgTD FeedTDS/
TCF Salt NDP Perm/Per TCFREF/T SRef/FBA FeedTDS Normalized
(Toray) (Bar) mRef CF vgTDS REF Salt Passage
Normalized Normalized
Salt Passage Permeate Normalized Normalized Actual Salt
Saltonstall Flow DP kpa DP, Bar DP, psi DP (Bar) Passage
FBAvgTDSRef/ FeedTDS/Fee
TCFREF/TCF FBAvgTDS dTDSREF
21.00
Permeate Flow
20.00
19.00
18.00
17.00
16.00
1/20/2019 0:00 1/25/2019 0:00 1/30/2019 0:00 2/4/2019 0:00 2/9/2019 0:00
Overall Perm Flow Normalized M3/HR Overall Perm Flow Normalized CIP Line
13.00
Permeate Flow
12.50
12.00
11.50
11.00
10.50
10.00
9.50
1/20/2019 0:00 1/25/2019 0:00 1/30/2019 0:00 2/4/2019 0:00 2/9/2019 0:00
Stage 1 Perm Flow Normalized M3/HR Stage 1 Perm Flow Normalized CIP Line
10.00
9.50
1/20/2019 0:00 1/25/2019 0:00 1/30/2019 0:00 2/4/2019 0:00 2/9/2019 0:00
Stage 1 Perm Flow Normalized M3/HR Stage 1 Perm Flow Normalized CIP Line
m3/hr
Stage 2 - Normalized Permeate Flow with Clean line
160.00
150.00
Permeate Flow
140.00
130.00
120.00
110.00
100.00
90.00
80.00
1/21/2019 0:001/23/2019 0:001/25/2019 0:001/27/2019 0:001/29/2019 0:001/31/2019 0:00 2/2/2019 0:00 2/4/2019 0:00 2/6/2019 0:00
Stage 2 Perm Flow Normalized M3/HR Stage 2 Perm Flow Normalized CIP Line
line
2/9/2019 0:00
ne
2/9/2019 0:00
e
2/9/2019 0:00
0.6%
0.5%
% SP
0.4%
0.3%
0.2%
0.1%
0.0%
1/20/2019 0:00 1/25/2019 0:00 1/30/2019 0:00 2/4/2019 0:00 2/9/2019 0:00
70.0%
60.0%
% SP
50.0%
40.0%
30.0%
20.0%
10.0%
0.0%
1/20/2019 0:00 1/25/2019 0:00 1/30/2019 0:00 2/4/2019 0:00 2/9/2019 0:00
0.0%
1/20/2019 0:00 1/25/2019 0:00 1/30/2019 0:00 2/4/2019 0:00 2/9/2019 0:00
0.5%
% SP
0.4%
0.3%
0.2%
0.1%
0.0%
1/21/2019 0:001/23/2019 0:001/25/2019 0:001/27/2019 0:001/29/2019 0:001/31/2019 0:00 2/2/2019 0:00 2/4/2019 0:00 2/6/2019 0:00
Stage 2 Salt Passage Normalized Stage 2 Salt Passage Normalized CIP Line
2/9/2019 0:00
2/9/2019 0:00
2/9/2019 0:00
2.00
1.90
DP
1.80
1.70
1.60
1.50
1.40
1/21/2019 0:001/23/2019 0:001/25/2019 0:001/27/2019 0:001/29/2019 0:001/31/2019 0:00 2/2/2019 0:00 2/4/2019 0:00 2/6/2019 0:00
1.40
1.20
DP
1.00
0.80
0.60
0.40
0.20
0.00
1/21/2019 0:00 1/23/2019 0:00 1/25/2019 0:00 1/27/2019 0:00 1/29/2019 0:00 1/31/2019 0:00 2/2/2019 0:00 2/4/2019 0:00 2/6/2019 0:00
0.40
0.20
0.00
1/21/2019 0:00 1/23/2019 0:00 1/25/2019 0:00 1/27/2019 0:00 1/29/2019 0:00 1/31/2019 0:00 2/2/2019 0:00 2/4/2019 0:00 2/6/2019 0:00
0.50
0.40
DP
0.30
0.20
0.10
-
1/21/2019 0:00 1/23/2019 0:00 1/25/2019 0:00 1/27/2019 0:00 1/29/2019 0:00 1/31/2019 0:00 2/2/2019 0:00 2/4/2019 0:00 2/6/2019 0:00
15.96
0.0016
15.95
0.0016
15.93
15.92
Pump KW
0.0016
15.91
15.90
0.0016
15.89
15.88
0.0016
15.87
15.86 0.0016
1/21/2019 0:00 1/23/2019 0:00 1/25/2019 0:00 1/27/2019 0:00 1/29/2019 0:00 1/31/2019 0:00 2/2/2019 0:00 2/4/2019 0:00 2/6/2019 0:00
DATE
T uS1
P3 F3 uS3
dP
Steps To Take
1 Configure the Element Type and Array Layout - Sheet = Configuration
2 Specify the units for temperature, pressure, and flow.
Deg C or F psi, kpa, bar gpm, m3/hr, l/min
3 Add data - starting with the SECOND ROW of data
All the input ad calculated values must be present.
If your data comes in differently then you may change what is entered vs what is calculated
4 If the number of data rows exceeds the area with calculations pre-placed - simply copy the row abov
As released the graph name manager goes to row 1200. If you get more rows than 1200, INSERT b
ADD DATA USING THE "DATA" SHEET , THESE ARE EXAMPLE DATA ONLY for a SINGLE STAGE UNIT. MINIMU
Data in this example may be changed to
experiment with the TorayTrak(c)
functions. Conductivity Flow, Consistent Units
DATE Deg C (T) FeeduS (uS1) PermuS (uS2) FeedFlow (F1) PermFlow (F2)
7/12/2008 25.00 8,830.00 38.00 9.50 6.50
7/13/2008 40.00 9,000.00 43.00 9.50 6.50
7/14/2008 10.00 8,850.00 43.00 9.50 6.50
7/15/2008 5.00 9,200.00 35.00 9.80 6.50
NormPermFlow OFFSET(Data!$O$6,,,COUNT(Data!$A$6:Data!$A$1200)),
CleanPermFlow OFFSET(Data!$M$6,,,COUNT(Data!$A$6:Data!$A$1200))
NormSP OFFSET(Data!$P$6,,,COUNT(Data!$A$6:Data!$A$1200))
CleanSP OFFSET(Data!$L$6,,,COUNT(Data!$A$6:Data!$A$1200))
NormDP OFFSET(Data!$Q$6,,,COUNT(Data!$A$6:Data!$A$1200))
Clean DP OFFSET(Data!$N$6,,,COUNT(Data!$A$6:Data!$A$1200))
Useful equations
F1 = F2 + F3
P1 = dP + P3
dP = P1 - P3
uS3 = (uS1 * F1 - uS2 * F2) / F3
kW = (GPM * PSI) / (1714 * Efficiency)
what is calculated
- simply copy the row above as needed
rows than 1200, INSERT blank rows above row 1200 as needed to preserve the graph names
GLE STAGE UNIT. MINIMUM DATA REQUIRED. REFERENCE DATA IS IN THE FIRST ROW.