®

World-Class
Diesel Generators
5-2000kVA

Made in the UK

www.wellandpower.net
Index
British Built Generators 2-3
Company History 4-5
Our Leading Brand 6
Our Range 7
Our Applications 8
Prime Movers 9
Generators Control 10
Manufacturing 11-12
Products 13-14
British Built
Britain has always been the centre of excellence
for power generation equipment and other
industrial machinery - the same remains true
today. Manufacturers in Britain, produce high
quality products that consistently exceed
customer expectations. Welland is one of these
companies. All of our products are built and
designed in our modern UK factory, ensuring that
the products are of the highest quality.

Investment in our UK production facility in the last

2 years has exceeded £1,500,000 ($2.2million) -
an investment that has enabled us to double our
production capacity. Additional investments in
laser fabrication equipment, automated material
processing and precision CNC material forming
equipment has increased repeatability, improved
our products aesthetics and allowed the
processing of higher material grades to further
improve durability, fuctionality and diversity.

Built to our standard specification, our products

offer excellent quality and value when compared
to other international manufacturers. Our
customers love our products and we look forward
to you experiencing the Welland difference too.

Your Power. Our Passion.

© Welland Power Limited, All rights reserved
History
On the 7th March 1950, Welland
Engineering Co Ltd was incorporated in
the UK with company number 479009.
The company was incorporated by
Captain James Thompson, uncle to
William Russell Pickworth Farrow who
later bought the business. Welland
was started to meet the needs of the
increasing requirement for reliable power
generation in both the UK and abroad.
Prior to purchasing Welland, William
Russell Pickworth Farrow had run Farrow
Irrigation, supplying irrigation equipment
to sugar plantations for Tate and Lyle
worldwide, as well as a variety of other
industrial customers.

Welland is still owned today by the same

family; Charles Lloyd Farrow currently
sits as Managing Director - The third
generation of the family. In all, the Farrow
family and its heritage building and
assembling industrial machinery can
be traced back over 6 generations and
video footage of the family at work has
been found from as early as 1921.
In this time Welland has provided
equipment to some exceptional projects
around the world, including equipment
for leading multinational companies,
banks, schools, manufacturing facilities,
telecoms stations, airports, police
departments and many other bespoke
applications.
Brand
Welland is a leading brand within the power generation industry. Specialising in worldwide export of
complete generators and associated equipment, Welland is a name you can rely on and trust to deliver
power when you need it most.
Our brand is built on our reputation for high quality power generation, demonstrated not only with words,
but in over 60 years of action. Our extensive market knowledge and commitment to our customers has
ensured we receive recommendations consistently from our existing customers.
Finally having a customer focused brand enables us to pursue continuous improvement by listening
to our customers’ requirements, feeding these back into new product designs and enhancing our
reputation and brand beyond that of our competitors.

Brand Worldwide Brand Value Brand Financial Strength

Welland has sold products into
over 120 different countries and
territories. Varied environments
produce different operational
challenges and our range of
products is designed to work in
these environments utilizing a
selection of optional extras which
allow for specific customisation
to the required application.
As a recognised worldwide
brand of diesel generators,
Welland offers its customers
products that meet their
needs. The superb range of
products is unique, recognised
and valued across a range of
industry sectors, by not only
the people that operate the
equipment, but also by the
people that rely on it for power.
The Welland Brand adds real
value to your operation.
Welland offers not only a strong
and leading brand, but it has a
strong financial base which has
allowed for long term investment
in products, processes and
facilities. Our capital base allows
for excellent stock levels, world-
class CNC machinery and high
production through output. The
excellent financial strength of the
company gives our customers
confidence in our brand and
market position.

Your Power. Our Passion.

© Welland Power Limited, All rights reserved
Range
Our range is extensive, consisting of diesel
generators from 7-2000kVA. We offer a standard
packaged product, built to a high standard
specification, with a range of options and
accessories including additional protections,
monitoring, communication, synchronising,
mains failure, switchgear and acoustic noise
reduction systems, as well as custom solutions.

Standard Features
Features include a UK Made Deep Sea Control
module; Mecc Alte, Newage Stamford or Leroy
Somer alternator; high quality parts and fittings,
high quality UK made industrial exhaust system
as well as a host of standard features you would
expect from a world-wide brand like Welland
Power.

Common Options
Commonly specified options are our highly
valued acoustic enclosures, control equipment
upgrades for additional metering or synchronising,
remote communications upgrades to allow for
BMS interoperability, GSM or Ethernet remote
monitoring.

Custom Solutions
Alternative solutions can also be made to order
for customers where required, (subject to
project minimum order requirements), including
alternative alternators, such as Leroy Somer or
Stamford, containerised products or long running
fuel tanks.
Applications
Welland diesel generators, control equipment and enclosures are used in a wide variety of
applications, both in standard specifications and custom builds for more specialist applications and
requirements.

Prime Power Standby Power Synchronised Power

Welland generators can be
used as the main power source
for your application.
Prime power can offer you the
solution to your continuous
power requirements. Robust,
internationally recognised prime
movers provide high quality
mechanical power, which
when coupled to our premium
alternator offerings create
reliable, high quality electrical
power that you can depend on.
Standby power from a Welland
generator allows your home,
business or factory to run
through a main grid power
failure. Our range of standby
generators and switchgear
can automate the process
allowing fast, trouble free load
transfer. For additional power
security, dual mutual standby
is also available allowing two
generators to act as standby to
the mains.
Our generators when equipped
with the required synchronising
panels can also run in parallel
with each other, the national grid
or both. These are specialist
applications and our team are
able to assist to you to achieve
the best solution for your
requirements.
All the above options can be
combined with our range of
enclosures and switchgear.

Your Power. Our Passion.

© Welland Power Limited, All rights reserved
Wellands full range of ISO
container options allows the end
user to determine their product
requirments.

Noise levels as low as

65dBA@1m optionally
provide the very best
attenuation in critical
circumstances.
Custom built designs and options
for a wide range of generators.

Containers provide excellent

security while also making them
transportable using a range of
standard machinery.
Components
The Engine - Economic,
Reliable, Dependable
The quality engines form the heart of all reliable
diesel generating sets. As the largest component
part, the engine is essential to the cost and
reliability of the unit. This reliability is intrinsic in
the range of engines we supply. Perkins, Volvo
Penta, Lister Petter and Cummins are the leading
brands we utilise in our products.

Fuel optimised engines are essential due to the

cost of fuel – all our engines are fuel optimised to
produce the lowest running costs per kWh. This
low cost of ownership is essential to our value
proposition allowing Welland generators to be
a leading UK manufacturer of power generation
equipment.
The Alternator – Efficient,
All the engines used in our range of diesel Reliable, Proven
generators offer reliability, high build quality and The high quality AC alternators we supply come
international warranty allowing the units to be built with an efficient high quality design that
used worldwide* in a wide variety of applications. provides excellent power quality. This high power
quality allows you to use the generator in a variety
of applications.

Brushless, Synchronous and AVR controlled, the

alternators from Mecc Alte and Stamford allow
for fine voltage/stability adjustment via the AVR
and fast voltage response for changes in load.
Each and every machine is tested to ensure the
highest levels of reliability while the standard
levels of protection meet or exceed international
standards.

There really is a difference in the quality of AC

power provided by the alternators we offer.
* Please check warranty support and coverage in your specific
location for more details.
Control
The control and monitoring of your generator is essential to ensure you get the best from your
product. Our controller offerings by Deep Sea Electronics are all made in the UK, they allow you to
select the best option for your application.

DSE 7120 MK II
The DSE 7120 MK II provides an icon based
display, along with three phase / single phase
monitoring of all values including Voltage,
Frequency, Current, kW, kVA and kVAr. The DSE
7120 MK II is an outstanding controller providing
a whole host of features as our entry level model.
The controller provides mains monitoring to
deliver AMF functionality.

DSE 7320
The DSE 7320 features a text based display and
provides all the features of the DSE 7120, plus
additional programmable input and outputs. It
is also able to provide remote communications
using its RS 232 and RS 485 interfaces.
Additional protections for both the engine and
the alternator are also available in this controller,
allowing finer control over parameters, shutdown
and warning events as well as PLC functionality.
The DSE 7320 meets the needs of the most
demanding customers.

DSE 8610
The DSE 8610 controller is a set-set paralleling
controller. Utilising this controller option we can
provide sets running in synchronisation to make
more cost effective, more flexible and more fault
tolerant prime and standby systems. Please
contact your sales advisor for more information.

Your Power. Our Passion.

© Welland Power Limited, All rights reserved
Manufacturing
Location
In 2010 Welland moved to a new UK facility.
Located just a few miles away from the previous
premises and back to the original town of
Spalding, where the company was founded some
60 years ago. Located just a short 20 minute drive
from Perkins Engine Company in Peterborough,
just 40 minutes from the Mecc Alte UK factory
in Oakham and 30 minutes from the Stamford
factory in Stamford. Welland is clearly in an ideal
location to build, manufacture and assemble
diesel generators.

Facilities
A range of top class facilities enables us to
produce generators to meet the highest possible
standards.
Fabrication, goods inward, stock buffering,
storage, manufacturing, quality control and
dispatch are all aligned in sequence for maximum
assembly speed and repeatability, while enabling
product cost reduction through production
efficiency enhancements.
Our factory site totals some 6 ½ acres (2.6
hectares), this ample space enables enhanced
production capacity which exceeds that of most
of our UK competitors.

Quality
Our manufacturing facility has its ISO9001
framework as a core concept, producing high
quality products with traceability, repeatability
and quality. High quality engineering staff offering
decades of experience within the UK generator
industry ensure high quality. The design and
engineering department produce high quality
3D models to prototype design concepts for our
generator test engineers to evaluate prior to full
production release.
Manufacturing
Processes
In house sheet metal processing, welding,
fabrication, cutting, grinding and finishing facility’s
allow for in house process control. This allows
high quality products to be produced quickly and
reliably while keeping costs low.
Fabrication in house positions the design team
and production team in the same building to
share feedback to improve efficiency and enables
continuous improvement in design, process
control and cost management.

Equipment
Welland utilises Amada CNC machinery.
Amada are known as “The largest machine tool
manufacturer in the world” and for this reason
they fit perfectly with Welland. A 4kW CNC
laser and a 3m 100 ton press break allow for
the fabrication of base-tanks, open frames and
acoustic enclosures.
High quality, reliable equipment that offers
high levels of repeatability and consistency in
fabrication sets a solid foundation for generator
production.

Employees
A range of technically skilled, experienced and
hardworking employees compliment the general
ethos of the business in providing high quality
power. Welland values all employees and aims
to ensure a balanced working environment to
enhance employee satisfaction, which we believe
enhances our quality products.
Various shift patterns are utilized to maximise
production during busy periods.

Your Power. Our Passion.

© Welland Power Limited, All rights reserved
Distribution
Our distribution network of dealers covers all the continents allowing us to provide you with the fastest
possible deliveries direct in your country. The high quality distribution network allows us to provide
power to you when you need it and support you on an ongoing basis.

High Availability

The Welland distribution network is designed to provide high availability on our range of equipment
– both generators and spare parts. Generators are built, tested and either shipped directly to our
distribution network or to our warehouse to act as buffer stock in times of high demand. Supply times
are therefore short, with our distribution network able to for fulfil 96% of normal generator demand
requirements from stock.

Generators Spare Parts

Distributed primarily through sea freight in full
shipping containers, our generators are packed
and loaded onto the world’s biggest container
ships and transported to your local port.
This process can take from 2 to 6 weeks depending
on your location. For heavy robust cargo like our
products sea freight is the best, most economical
option.
Distributed primarily by international courier (DHL,
TNT, UPS, FedEx) and air freight (with sea freight
reserved for larger shipments). Spares availability
is excellent, with many items being available
same day or next day for dispatch.
An advanced spares network allows our dealers
to quickly and easily support your product
throughout its lifetime.
Distribution
Support

The distribution network provides first-class support and assistance to help you manage your power
requirements. Many dealers provide advanced service plans and support packages to help maintain
your product throughout its life.
Correct preventive and corrective maintenance, an inspection and monitoring regime as well as
genuine manufacturer’s parts will ensure that your investment remains protected and power is
always available. Our 3 tier support, available from your distributor, Welland and the local OEM dealer
provides the remedy to the full range of issues.

Genuine Spare Parts

Genuine spare parts are the best way to maintain your generators components to ensure years of
trouble free power. Welland recommends always using the correct spare part for your product as
recommended by the manufacturer. 

Your Power. Our Passion.

© Welland Power Limited, All rights reserved
 Your Power.
Our Passion.
Dealer:

Welland Business Park

Clay Lake Spalding
PE12 6BL
United Kingdom
+ 44 (0)1775 888 888
sales@wellandpower.net
www.wellandpower.net

WP30-WP100C, Three Phase, 30-110kVA
Strong, Corrosion Resistant Construction
 British steel base frame, coated with polyester powder
coat at over 200 Degrees C.
 High quality, ISO R898 Structural Bolts, zinc coated for
excellent corrosion resistance.
 Canopy CNC laser cut and CNC formed at our UK
factory.
 This product is ONLY produced in the UK, using UK
sourced steel produced to BS, EN and ISO standards.
High Quality Power on Demand
 Control panel has remote start / AMF as standard
using a UK made DSE 7000 series control module.
 Our standard units offer not only excellent ratings
aligned with key power nodes, but high quality power,
excellent reactive power availability, high overload
capability and a wide range of options available on
Stamford alternators.
Transportation
 Unit is forklift-ready allowing easy positioning on site.
 Strong base for excellent transportability.
Every Welland Power Generator is Made In the UK.
Your Power.
Our Passion.
Quality Materials and Workmanship
 Engineered from design to assembly by our dedicated
team, we provide economical solutions to your needs.
 Our Range of welded fuel tanks have best in class
capacity and are exceptionally strong and durable.
 UK suppliers are subjected to extensive checks within
our ISO 9001 framework.
 In house laser cutting and sheet metal facility allows
production to the highest possible standards.
Safety, Security and Environment
 Radiator fan and battery charging alternator fully
guarded.
 Silencer enclosed for operator safety.
 Alternator moving parts fully guarded to prevent injury.
 Optionally, alternative emission compliant models can
be against the requirements of EU Stage IIIA
(Directives 97/68/EC, as last amended, for mobile
applications).
Servicing and Support
 Replaceable element fuel and air filters, full flow spin
on oil filters.
 Spares usually available next day.
 High quality support for technical issues.
 International Perkins / Stamford Warranty.
 Standard Features Additional Options

 Heavy duty Perkins engine.  A range of sound attenuated enclosures.

 Manuals and circuit wiring diagrams.  Higher specification control panels.
 UK assembly in our ISO 9001 facility.  Optionally wired for Cold Start.
 Test and Pre Delivery Inspection Check.  Additional alarms and shutdowns.
 Deep Sea Electronics 7120 MK 2 controller.  A selection of exhaust silencer noise levels.
 LS Circuit breaker (LG). .

Power You Control

Global solutions for power requirements come from global companies. With over 60
years’ experience producing generators for sale in over 100 countries; we can assist
you to meet your power requirement, on time and on budget.

Based on the proven UK made Perkins diesel engine, coupled to a Stamford

alternator, The UK made Deep Sea 7000 series controller gives outstanding
monitoring and features. Deep Sea Control modules are a “must have” feature for all
segments of the generator market as it includes a wide range of configurable options
and extension modules to meet every requirement.

With a huge range of options and accessories, alternative and

custom builds we offer a unit to suit your requirements. Upgrade
controllers for enhanced metering, remote monitoring and
synchronising control. We offer synchronising systems for up to 32
generators and mains synchronising for peak lopping, no break
return and STOR applications.

See our control panel guides for more details.

Shutdowns and Protections Monitoring and Control

 Low Oil Pressure Shutdown  Manual and Automatic Modes

 High Engine Temperature Shutdown
 Under Voltage Warning / Shutdown
 Over Voltage Warning / Shutdown
 Over speed / Over Frequency
 Under speed / Under Frequency
 Over Crank / Fail to Start Alarm
 Over Current Alarms
 Three phase voltage monitoring
 Three phase current monitoring
 Frequency monitoring
 Start, Crank, Crank Rest, Warm Up Timers
 Return and Cool down timers
 Battery under / Over voltage alarms
 Exercise Scheduler

Generator Ratings Data (Standby / Prime)

Alternator Available
Gross Engine Net
Model Efficiency at full Active Power Factor kVA Rating
Power Engine Power
rated load Power
kW kW % kW kVA
Three Phase Models
WP30 31.0 / 28.2 30.4 / 27.7 86.6 26.3 / 24.0 0.8 32.9 / 30
WP40 46.5 / 42.2 45.6 / 41.3 88.6 36.0 / 32.0 0.8 45 / 40
WP42.5 46.5 / 42.2 45.6 / 41.3 89.2 37.4 / 34.0 0.8 46.8 / 42.5
WP45 46.5 / 42.2 45.6 / 41.3 87.7 40.3 / 36.0 0.8 50.4 / 44.9
WP60 60.5 / 55 59.3 / 53.8 88.7 50.4 / 47.9 0.8 63 / 59.9
WP65 65.6 / 59.6 64.3 / 58.4 89.9 57.5 / 52.1 0.8 71.9 / 65.2
WP80 80.7 / 73.4 79.1 / 71.9 90.2 71.3 / 64.9 0.8 89.1 / 81.2
WP100C 103 / 93.6 100 / 90 90.4 88.0 / 80.0 0.8 110 / 100
Engine Advanced Technical Data

Oil Capacity (L)

Gross Standby
Engine Power
Engine Model

Compression
Engine Make

Exhaust Gas
Temperature
Displacement
Type/Class

Alternator
Induction

Governor

Charging

(Deg. C)
Cooling
Model

Amps
Ratio

kWm
(L)
Three Phase Models
WP30 Perkins 1103A-33G Nat-Asp 19.25:1 3.3 65 31 8.3 500

ISO 8528 G2
WP40 Perkins 1103A-33TG1 17.25:1 3.3 65 46.5 8.3 492

Mechanical
Water Cooled
WP42.5 Perkins 1103A-33TG1 17.25:1 3.3 65 46.5 8.3 492
WP45 Perkins 1103A-33TG1 17.25:1 3.3 65 46.5 8.3 492
Turbo
WP60 Perkins 1103A-33TG2 17.25:1 3.3 65 60.5 8.3 557
Charged
WP65 Perkins 1104A-44TG1 17.25:1 4.4 65 65.6 8.0 515
WP80 Perkins 1104A-44TG2 17.25:1 4.4 65 80.7 8.0 555
WP100C Perkins 1104C-44TAG2 Electronic 18.3:1 4.4 65 93.6 8.0 574

Alternator Technical Data

Reactance’s
Alternator

Alternator

Harmonic
Regulation
Bearings

Capacity
Winding

Content

Circuit
Voltage
Model

Model

Model
Wires

Short
Make

Pitch

Total
%
AVR

(%)
Xd X’d X’’d
WP30 S0L1-P1 AS540 ± 1% <5% 157 14 11
WP45 S1L2-M1 AS540 ± 1% <5% 173 16 12
WP60 S1L2-Y1 AS540 ± 1% <5% 224 17 12
Stamford 1 2/3 12 >300%
WP65 UCI 224F SX460 ± 1% <5% 207 16 11
WP80 UCI 224G SX460 ± 1% <5% 220 17 12
WP100C UCI 274C SX460 ± 1% <5% 221 18 13
Radio interference suppression that meets or exceeds EU standard EN61000-6. Voltage regulation at steady state. Total Waveform distortion at full load.

|------- Width --------|

|------------------------------Length---------------------------|
|--------------------Height----------------|

Dimensions, Weights and Fuel Consumption

Canopied Dimensions All Units Open Set Dimensions
Tank Fuel Consumption
Capacity (L/hr)
Length Width Height Weight Length Width Height Weight(
Model (Litres)
(mm) (mm) (mm) (KG) 110 100 75 (mm) (mm) (mm) KG)
Open /
Canopied % % %
Three Phase Models
WP30 2298 1104 1600 914 75L / 260L 7.9 7.1 5.4 1500 700 1410 622
WP40 2298 1104 1600 1010 75L / 260L 12 10.7 8.2 1500 700 1410 650
WP42.5 2298 1104 1600 1019 75L / 260L 12 10.7 8.2 1500 700 1410 659
WP45 2298 1104 1600 1111 125L / 260L 12 10.7 8.2 1700 700 1410 751
WP60 2298 1104 1600 1137 125L / 260L 15.4 13.9 10.4 1700 700 1410 777
WP65 2298 1104 1600 1206 275 / 260L 16.5 14.8 11.2 2100 700 1410 869
WP80 2298 1104 1600 1252 275 / 260L 20.5 18.7 14.0 2100 700 1410 915
WP100C 2298 1104 1600 1312 275 / 260L 24.9 22.6 17.1 2100 740 1600 1039
Height Excludes Exhaust Outlet, rain cap and any optional equipment on canopied models.
While every effort is made to maintain these specifications, in line with our policy of continuous improvement we reserve the right to change the
specification without notice. If any part of this specification is critical to your application, please ensure you confirm it with your sales engineer prior
to placing an order. Some items shown on this specification sheet may be non-standard/optional at additional cost. Images shown will be of one
model in the range and may not reflect the model you have specifically purchased. Please confirm all options required with a sales agent prior to
placing an order.
 Optional CP2104 Canopy Specification
Strong, Corrosion Resistant Construction Quality Materials and Workmanship
 Welded roof and doors for excellent finish.
 Polyester powder coated at over 200 Degrees C
 Reinforced ridged doors for extended life.
prevents corrosion.
 High quality adjustable handles.
 Black zinc die cast hinges on doors tested and proven
 Polycarbonate panel viewing window.
to withstand extremely corrosive conditions.

Maintenance and Access Safety and Security

 Unit has extra-large doors for excellent access.  Fully lockable canopy.
 Removable Doors, modular bolt together design.  Security bolts to prevent unauthorised access.
 Radiator fills easily with ample space.  Canopy shields hot engine parts.
 Oil Drain and Radiator Drain available as options.  Emergency Stop Button fitted as standard.

The Welland sound attenuated enclosures reduce sound levels to comply with the stage 2 levels of the European Community Directive 2000/14/EC

Sound Pressure Levels, CP2104 Series Enclosure

15m 7m 1m
Model Rating LWA
75% 100% 75% 100% 75% 100%
3 Phase Generators
Prime 95 62.3 64.3 68.4 70.4 79.9 81.3
WP30
Standby 95 63.2 64.8 69.1 70.9 80.3 81.9
Prime 96 63.1 63.2 67.2 69.3 78.4 80.5
WP40
Standby 96 61.9 64.2 68.0 70.1 79.1 81.3
Prime 96 61.8 63.3 67.8 69.8 78.9 80.9
WP42.5
Standby 96 60.5 64.6 68.6 70.7 79.5 81.8
Prime 96 62.1 63.8 68.0 69.9 79.1 81.1
WP45
Standby 96 62.5 64.5 68.4 70.6 79.6 82.5
Prime 93 62.2 63.9 68.2 70.0 79.3 81.1
WP60
Standby 93 62.8 65.0 68.7 71.1 79.9 82.5
Prime 94 62.8 64.7 68.7 70.6 79.9 81.5
WP65
Standby 94 63.4 65.1 69.3 71.1 80.4 82.1
Prime 95 63.3 64.8 69.2 70.9 80.1 81.9
WP80
Standby 95 63.9 65.3 69.8 71.4 80.6 82.3
Prime 96 64.9 67.3 71.0 73.4 82.1 84.3
WP100C
Standby 96 65.3 68.2 71.4 74.1 82.1 85.0
50Hz at 1500RPM. Figures are provisional only.

Your Local Welland Power Dealer:

WWW.WELLANDPOWER.NET
© 2017 Welland Power Limited, All rights Reserved. Revised 25/5/2017
The Welland Power Logo is a ® Registered Trademark of Welland Power Limited in the UK and other countries.
1100 Series 1103A-33TG1 Diesel Engine – ElectropaK
45.6 kWm / 61.2 hp @ 1500 rpm

Building upon Perkins proven reputation within the power generation industry,
the 1100 Series range of ElectropaK engines now fit even closer to customers
needs.

In the world of power generation success is only gained by providing more

for less. With the 1103A-33TG1 Perkins has engineered even higher levels of
reliability, yet lowered the cost of ownership.

1100A units are designed for territories that do not require compliance to EPA
or EU emissions legislation. These units are able to meet TA luft legislation.

Specification
Number of cylinders 3 vertical in-line
Bore and stroke 105 x 127 mm 4.1 in x 5 in
Displacement 3.3 litres 201 in3
Aspiration Turbocharged
Cycle 4 stroke
Combustion system Direct injection
Compression ratio 17.25:1
Rotation Anti-clockwise, viewed from flywheel
Total lubricating capacity 7.9 litres 2.1 US gal
Cooling system Water-cooled
Total coolant capacity 10.2 litres 2.7 US gal

www.perkins.com

Photographs are for illustrative purposes only and may not reflect final specification.
All information in this document is substantially correct at time of printing and may be altered subsequently.
Final weight and dimensions will depend on completed specification.

Publication No. PN1781A/12/14 Produced in England ©2014 Perkins Engines Company Limited
1100 Series 1103A-33TG1 Diesel Engine – ElectropaK
45.6 kWm / 61.2 hp @ 1500 rpm

Features and benefits

Compact, efficient power

l 1100 Series is the result of an intensive period of customer research that has guided the development of the range
l The new 3.3 litre cylinder block ensures bore roundness is maintained under the pressures of operation. It also
ensures combustion and mechanical noise is lowered
l A new cylinder head has re-established Perkins mastery of air control

Quality by design
l Product design and Class A manufacturing improvements enhance product reliability while maintaining Perkins
legendary reputation for durability

Cost effective power

l Compact size and low noise
l Lower fuel consumption and oil use
l 500 hour service intervals

l Warranties and Service Contracts

We provide one-year warranties for constant speed engines and two-year warranties for variable speed models, as
standard. These are supported by multilevel Extended Service Contracts that can be bought additionally
Discover more: www.perkins.esc

Product support
l Perkins actively pursues product support excellence by ensuring our distribution network invest in their territory –
strengthening relationships and providing more value to you, our customer
l Through an experienced global network of distributors and dealers, fully trained engine experts deliver total
service support around the clock, 365 days a year. They have a comprehensive suite of web based tools at their
fingertips covering technical information, parts identification and ordering systems, all dedicated to maximising the
productivity of your engine
l Throughout the entire life of a Perkins engine, we provide access to genuine OE specification parts and service. We
give 100% reassurance that you receive the very best in terms of quality for lowest possible cost .. wherever your
Perkins powered machine is operating in the world
l To find your local distributor: www.perkins.com/distributor

www.perkins.com

Photographs are for illustrative purposes only and may not reflect final specification.
All information in this document is substantially correct at time of printing and may be altered subsequently.
Final weight and dimensions will depend on completed specification.

Publication No. PN1781A/12/14 Produced in England ©2014 Perkins Engines Company Limited
1100 Series 1103A-33TG1 Diesel Engine – ElectropaK
45.6 kWm / 61.2 hp @ 1500 rpm

Technical information

Air inlet
l Mounted air filter

Fuel system
l Rotary type pump
l Next generation fuel filter

Lubrication system
l Wet sump with filler and dipstick
l Spin-on oil filter

Cooling system
l Thermostatically controlled system with gear-driven circulation pump and belt-driven pusher fan
l Mounted radiator and piping

Electrical equipment
l 12 volt starter motor and 12 volt 65 amp alternator with DC output
l 12 volt shutdown solenoid energised to run

Flywheel and housing

l High inertia flywheel to SAE J620 Size 10/11½
l SAE 3 flywheel housing

Mountings
l Front engine mounting bracket

Literature
l User’s Handbook
l Workshop manual (optional)

l Parts book (optional)

Optional equipment
l Woodward electronic governor (LCG2)

www.perkins.com

Photographs are for illustrative purposes only and may not reflect final specification.
All information in this document is substantially correct at time of printing and may be altered subsequently.
Final weight and dimensions will depend on completed specification.

Publication No. PN1781A/12/14 Produced in England ©2014 Perkins Engines Company Limited
1100 Series 1103A-33TG1 Diesel Engine – ElectropaK
45.6 kWm / 61.2 hp @ 1500 rpm

1049 mm

634 mm

951 mm

928 mm

Engine package weights and dimensions

Length 1049 mm 41.3 in
Width 634 mm 24.9 in
Height 951 mm 37.4 in
Weight (dry) 420 kg 926 lb

www.perkins.com

Photographs are for illustrative purposes only and may not reflect final specification.
All information in this document is substantially correct at time of printing and may be altered subsequently.
Final weight and dimensions will depend on completed specification.

Publication No. PN1781A/12/14 Produced in England ©2014 Perkins Engines Company Limited
1100 Series 1103A-33TG1 Diesel Engine – ElectropaK
45.6 kWm / 61.2 hp @ 1500 rpm

Typical generator Engine power

Speed Type of output (Net) Gross Net
rpm operation
kVA kWe kWm hp kWm bhp
Prime power 45.0 36.0 42.2 56.6 41.3 55.4
1500
Standby power 49.6 39.7 46.5 62.4 45.6 61.2
The above ratings represent the engine performance capabilities to conditions specified in ISO 8528/1, ISO 3046/1:1986, BS5514/1. Derating may
be required for conditions outside these; consult Perkins Engines Company Limited.
Generator powers are typical and are based on an average alternator efficiency and a power factor (cos. q) of 0.8 Fuel specification: BS 2869:
Part 2 1998 Class A2 or DIN EN 590. Lubricating oil: 15W40 to API CG4.
Rating definitions
Prime power: Variable load. Unlimited hours usage with an average load factor of 80% of the published prime power over each 24 hour period.
A 10% overload is available for 1 hour in every 12 hours of operation. Standby power: Variable load. Limited to 500 hours annual usage, up to
300 hours of which may be continuous running. No overload is permitted.

Fuel consumption at 1500 rpm

Percent of prime power
UK g/hr l/hr
Standby power 2.57 11.70
Prime power 2.38 10.80
75% 1.81  8.23
50% 1.28  5.83
25% 0.77  3.49

www.perkins.com

Photographs are for illustrative purposes only and may not reflect final specification.
All information in this document is substantially correct at time of printing and may be altered subsequently.
Final weight and dimensions will depend on completed specification.

Publication No. PN1781A/12/14 Produced in England ©2014 Perkins Engines Company Limited
UCI224D - Winding 311
APPROVED DOCUMENT
Technical Data Sheet
 UCI224D
SPECIFICATIONS & OPTIONS
STANDARDS
Stamford industrial generators meet the requirements of BS EN
60034 and the relevant section of other international standards
such as BS5000, VDE 0530, NEMA MG1-32, IEC34, CSA
C22.2-100, AS1359.
Other standards and certifications can be considered on
request.
VOLTAGE REGULATORS
SX460 AVR - STANDARD
With this self excited control system the main stator supplies
power via the Automatic Voltage Regulator (AVR) to the exciter
stator. The high efficiency semiconductors of the AVR ensure
positive build-up from initial low levels of residual voltage.
The exciter rotor output is fed to the main rotor through a three
phase full wave bridge rectifier. This rectifier is protected by aAPPROVED DOCUMENT
surge suppressor against surges caused, for example, by short
circuit.
AS440 AVR
With this self-excited system the main stator provides power via
the AVR to the exciter stator. The high efficiency semi-
conductors of the AVR ensure positive build-up from initial low
levels of residual voltage.
The exciter rotor output is fed to the main rotor through a three-
phase full-wave bridge rectifier. The rectifier is protected by a
surge suppressor against surges caused, for example, by short
circuit or out-of-phase paralleling.
The AS440 will support a range of electronic accessories,
including a 'droop' Current Transformer (CT) to permit parallel
operation with other ac generators.
MX341 AVR
This sophisticated AVR is incorporated into the Stamford
Permanent Magnet Generator (PMG) control system.
The PMG provides power via the AVR to the main exciter,
giving a source of constant excitation power independent of
generator output. The main exciter output is then fed to the
main rotor, through a full wave bridge, protected by a surge
suppressor. The AVR has in-built protection against sustained
over-excitation, caused by internal or external faults. This de-
excites the machine after a minimum of 5 seconds.
An engine relief load acceptance feature can enable full load to
be applied to the generator in a single step.
If three-phase sensing is required with the PMG system the
MX321 AVR must be used.
We recommend three-phase sensing for applications with
greatly unbalanced or highly non-linear loads.
MX321 AVR
The most sophisticated of all our AVRs combines all the
features of the MX341 with, additionally, three-phase rms
sensing, for improved regulation and performance.
Over voltage protection is built-in and short circuit current level
adjustments is an optional facility.
2
WINDINGS & ELECTRICAL PERFORMANCE
All generator stators are wound to 2/3 pitch. This eliminates
triplen (3rd, 9th, 15th …) harmonics on the voltage waveform
and is found to be the optimum design for trouble-free supply
of non-linear loads. The 2/3 pitch design avoids excessive
neutral currents sometimes seen with higher winding pitches,
when in parallel with the mains. A fully connected damper
winding reduces oscillations during paralleling. This winding,
with the 2/3 pitch and carefully selected pole and tooth
designs, ensures very low waveform distortion.
TERMINALS & TERMINAL BOX
Standard generators are 3-phase reconnectable with 12 ends
brought out to the terminals, which are mounted on a cover at
the non-drive end of the generator. A sheet steel terminal box
contains the AVR and provides ample space for the
customers' wiring and gland arrangements. It has removable
panels for easy access.
SHAFT & KEYS
All generator rotors are dynamically balanced to better than
BS6861:Part 1 Grade 2.5 for minimum vibration in operation.
INSULATION/IMPREGNATION
The insulation system is class 'H'.
All wound components are impregnated with materials and
processes designed specifically to provide the high build
required for static windings and the high mechanical strength
required for rotating components.
QUALITY ASSURANCE
Generators are manufactured using production procedures
having a quality assurance level to BS EN ISO 9001.
The stated voltage regulation may not be maintained in the
presence of certain radio transmitted signals. Any change in
performance will fall within the limits of Criteria 'B' of EN
61000-6-2:2001. At no time will the steady-state voltage
regulation exceed 2%.
DE RATES
All values tabulated on page 8 are subject to the following
reductions
5% when air inlet filters are fitted.
3% for every 500 metres by which the operating altitude
exceeds 1000 metres above mean sea level.
3% for every 5°C by which the operational ambient
temperature exceeds 40°C.
Note: Requirement for operating in an ambient exceeding
60°C must be referred to the factory.
NB Continuous development of our products entitles us to
change specification details without notice, therefore they
must not be regarded as binding.
Front cover drawing typical of product range.
 UCI224D
WINDING 311
CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.
A.V.R. MX321 MX341
VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

CONTROL SYSTEM SELF EXCITED

A.V.R. SX460 AS440
VOLTAGE REGULATION ± 1.0 % ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

INSULATION SYSTEM CLASS H

PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER CONCENTRIC
WINDING PITCH TWO THIRDS
WINDING LEADS 12
STATOR WDG. RESISTANCE
APPROVED DOCUMENT
0.129 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE 0.64 Ohms at 22°C
EXCITER STATOR RESISTANCE 21 Ohms at 22°C
EXCITER ROTOR RESISTANCE 0.071 Ohms PER PHASE AT 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6312-2RS (ISO)
BEARING NON-DRIVE END BALL. 6309-2RS (ISO)
1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR 285 kg 290 kg
WEIGHT WOUND STATOR 86 kg 86 kg
WEIGHT WOUND ROTOR 86.28 kg 77.9 kg
WR² INERTIA 0.4216 kgm2 0.4198 kgm2
SHIPPING WEIGHTS in a crate 307 kg 311 kg
PACKING CRATE SIZE 97 x 57 x 96(cm) 97 x 57 x 96(cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 0.216 m³/sec 458 cfm 0.281 m³/sec 595 cfm
VOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138
kVA BASE RATING FOR REACTANCE
50 50 50 37.5 60 62.5 62.5 65
VALUES
Xd DIR. AXIS SYNCHRONOUS 2.33 2.10 1.95 1.30 3.04 2.83 2.59 2.47
X'd DIR. AXIS TRANSIENT 0.18 0.16 0.15 0.10 0.22 0.20 0.19 0.18
X''d DIR. AXIS SUBTRANSIENT 0.12 0.11 0.10 0.07 0.15 0.14 0.13 0.12
Xq QUAD. AXIS REACTANCE 1.07 0.97 0.90 0.60 1.40 1.30 1.19 1.14
X''q QUAD. AXIS SUBTRANSIENT 0.14 0.13 0.12 0.08 0.14 0.13 0.12 0.11
XL LEAKAGE REACTANCE 0.07 0.06 0.06 0.04 0.09 0.08 0.08 0.07
X2 NEGATIVE SEQUENCE 0.13 0.12 0.11 0.07 0.14 0.13 0.12 0.11
X0 ZERO SEQUENCE 0.08 0.08 0.07 0.05 0.09 0.08 0.08 0.07
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.027 s
T''d SUB-TRANSTIME CONST. 0.006 s
T'do O.C. FIELD TIME CONST. 0.7 s
Ta ARMATURE TIME CONST. 0.0055 s
SHORT CIRCUIT RATIO 1/Xd

3
 UCI224D
50 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

APPROVED DOCUMENT

4
 UCI224D
60 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

APPROVED DOCUMENT

5
 UCI224D
Winding 311

Locked Rotor Motor Starting Curve

50
Hz
MX SX
346V 380V 400V 415V 440V 346V 380V 400V 415V 440V
30 30

25 25

P ER C EN T T R A N S IE N T V O L T A G E D IP
P ER C EN T T R A N S IE N T V O L T A G E D IP

20 20

APPROVED DOCUMENT
15 15

10 10

5 5

0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140
LOCKED ROTOR kVA LOCKED ROTOR kVA

60
Hz
MX SX
380V 416V 440V 460V 480V 380V 416V 440V 460V 480V
30 30

25 25
P E R C E N T T R A N S IE N T V O L T A G E D IP

P ER C EN T T R A N S IE N T V O L T A G E D IP

20 20

15 15

10 10

5 5

0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180
LOCKED ROTOR kVA LOCKED ROTOR kVA

6
 UCI224D

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed

Based on star (wye) connection.
50 10000

Hz
SYMMETRICAL

ASYMMETRICAL
1000
CURRENT (Amps)

100

10
APPROVED DOCUMENT
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 230 Amps

60 10000

Hz SYMMETRICAL

ASYMMETRICAL

1000
CURRENT (Amps)

100

10
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 275 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.07 440v X 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.12 460v X 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.18 480v X 1.17 All other times are unchanged
The sustained current value is constant irrespective
of voltage level
Note 3
Curves are drawn for Star (Wye) connected machines. For other
connection the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732
7
 UCI224D
Winding 311 / 0.8 Power Factor

RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
50 Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220
Hz Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 45.0 45.0 45.0 33.6 50.0 50.0 50.0 37.5 53.0 53.0 53.0 39.1 55.0 55.0 55.0 41.2

kW 36.0 36.0 36.0 26.9 40.0 40.0 40.0 30.0 42.4 42.4 42.4 31.3 44.0 44.0 44.0 33.0

Efficiency (%) 88.3 88.6 88.9 89.7 87.7 88.2 88.5 89.6 87.4 87.9 88.2 89.5 87.2 87.7 88.0 89.4

kW Input 40.8 40.6 40.5 30.0 45.6 45.4 45.2 33.5 48.5 48.2 48.1 35.0 50.5 50.2 50.0 36.9
APPROVED DOCUMENT
Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480
60
Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240
Hz
Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 52.5 55.0 56.0 58.0 60.0 62.5 62.5 65.0 62.5 65.0 65.0 68.8 65.0 66.3 66.3 71.3

kW 42.0 44.0 44.8 46.4 48.0 50.0 50.0 52.0 50.0 52.0 52.0 55.0 52.0 53.0 53.0 57.0

Efficiency (%) 88.7 89.0 89.2 89.4 88.0 88.4 88.8 89.0 87.8 88.2 88.6 88.7 87.5 88.1 88.5 88.5

kW Input 47.4 49.4 50.2 51.9 54.5 56.6 56.3 58.4 56.9 59.0 58.7 62.1 59.4 60.2 59.9 64.5

DIMENSIONS

8
 APPROVED DOCUMENT

Head Office Address:

Barnack Road, Stamford
Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

www.cumminsgeneratortechnologies.com

Copyright 2010, Cummins Generator Technologies Ltd, All Rights Reserved

Stamford and AvK are registered trade marks of Cummins Generator Technologies Ltd
Cummins and the Cummins logo are registered trade marks of Cummins Inc.

UC224D-311-TD-EN-SG-A