TPPRD104 Installation Instruction

SHANDONG SUNRISE CNC MACHINE CO.
, LTD
全自动数控冲床安装简述
Instruction of installation for plate punching machine
一．安装前准备工作 Preparation Before Installation：
1. 1 地基 Foundation
根据厂家提供地基图做好地基 Make the foundation according to the foundation drawing provide by the seller.
客户现场地基事例图片供参考 Foundation pictures in customer’s plant for reference:
示例 Case 1
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SHANDONG SUNRISE CNC MACHINE CO., LTD
示例 Case 2
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1.2 设备安装需求准备 Installation requirements before install the machine:
Installation Preparation
1. Installation time required for one set punching machine: 2-4 days.
1.1 The buyer should make ready foundation of machine according to the foundation drawing sent from our
side. Please note, the foundation base plates for machine are not supplied by us. The buyer should make
them according to drawing requirements.
1.2 Number 46# anti-wearing hydraulic oil, appx. 800L for angle line.
1.3 Oil filter is required before infuse oil into hydraulic oil tank.
1.4 Power supply and incoming line should be 50Hz, 380V, three phase. The coming line can be cable or
lead wire of 3*102mm. And prepare earth wire of 62mm.
1.5 Air supply is required the air compressor also required for machine.
1.6 Leveling instrument (three legs type).
1.7 Frame level meter.
1.8 Welding machine for spot weld foundation base plate.
1.9 Traveling crane or moveable forklift.
1.10 Hand drill.
1.11 Two people help to install machine.
2. Commissioning time required: 1 days.
2.1 Two operators, one maintainer. Arrange some people to accept training. They have to stay with our
engineers during installation, commissioning and training.
2.2 Material for testing machine.
3. Training time required: 1-2 days.
It is better that the people who accept training can know computer and electrical knowledge.
Remark1：Water Cooling Device
If the temperature of oil is too high, density of the oil becomes smaller, and affecting normal operation of
machine, and even causing oil leakage, so the oil need cooling device, the best way of cooling for oil is
water cooling, client just need to weld one water tank (size about: 2x1.5x1.8m, this size just for reference,
picture as below:), when you welded the water tank, buy one pump (Requirements of the pump: power
more than 0.5KW, pump head 10m, if bigger it’s better, picture for reference as below:)
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Water Tank Water Pump
Remark2: Air Compressor Device
Our machine need air pressure, so in client’s factory need the air compressor, requirements for our machine
of air compressor: pressure 0.8Mpa, capacity 1m³, this is ok, if bigger, will be better. Picture for reference
as below
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二．客户现场安装 Installation in customer’s site:
除去各部分包装，按设备标牌指示逐一吊装放到已做好的基础上面，并检查各部分是否完好。
Take off all packaging and put all main parts on top of ready foundation and make sure all parts complement and
in good condition.
2.1 主机安装 Installation of the host machine:
2.1.1 把主机放到已做好的地基上，用框式水平仪放到主机冲孔缸上方，调整主机前后左右水平，水平高度与工作
台高度相对应。
2.1.1 Put the machine host to the foundation, put the frame level to the top of punching cylinder, adjust the Before,
After, Right and Left level of the host. The level of the host should correspond to work table height.
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2.2 工作台安装 Installation of worktable.
2.2.1 对接工作台，如下图。先插入定位销，然后将螺丝轻微压紧，把框式水平仪放到直线导轨上调节工作台水平，
高度与主机部分相对应。
Connect the worktable, the picture as below.
First, put the position pin;
Second, Then tighten the screws slightly (Promise the between two connections plates no gap);
Third, put the frame level to the linear guides, adjust the level of worktable. The level of work table height should
correspond to the host .
Last, fasten the connection screws, and the base plates bolts (At this time, the base plates are in a stressed
state).
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2.2.2. Adjust the base plates and bolts. After installation, all the base plates and bolts are in a stressed state, can’t
overhead.
2.2.3. If all prepared, weld the base plates to the foundation plates:
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2.3 动力头安装 Installation of Power head
吊起动力头，插入定位销，拧紧固定螺母
Lift the power head, insert the locating pin and tighten the fixing nut
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2.4 液压部分 Installation of Hydraulic parts

2.4.1 连接高压溢流阀线 Connect the high-pressure relief valve line
2.4.2 根据标号，连接液压站高压低压油管 Connect oil pipe of hydraulic station

A 高压 High pressure(A)
B 低压 Low pressure(B)
细软管（另一端连接蓄能器接口） Thin pipe
粗软管（回油管）Thick pipe(Return oil pipe)
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2.4.3 根据编号连接油管（标号 1、2、3）Connect oil pipe of Clamp device(Marking No. 1, No. 2, No. 3)
1 号油管控制夹钳 No. 1 control clamp
2 跟 3 号油管控制侧挡料 No. 2 & 3 control
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2.4. 4 主轴油管（一长一短，长油管接顶端 1，短油管接下端 2）Connect oil pipe of spindle
One long pipe is for No. 1, one short pipe is for No. 2
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2.4.5 接气线 Air connection (10mm pipes):
2.4.6 安装结束后，拧紧安全阀 After installation, tighten the safety valve
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2.5 电气部分 Electric connection: According to electric diagram.
2.5.1 根据颜色匹配，连接油泵电线（4 根）；电线位置，缠绕在液压站电机周围

According to the color matching, connect the oil pump wires (4 pieces); the wires shall be wrapped around the motor of
the hydraulic station.
2.5.2 根据线号，连接主轴电线（4 根）；电线位置，缠绕在主机上方（注意，安装时需要从主机上方穿入）

Connect the spindle wires (4 wires) according to the wire number; the wires shall be wrapped above the host machine
Note : The wires shall be threaded in from above the host machine during installation
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2.5.3 根据线号，连接水泵电线（4 根）；电线位置，缠绕在水箱上

According to the wire number, connect the water pump wire (4 pieces); the wire shall be wrapped on the water tank
2.5.4 连接 Y 轴驱动器电线（2 股），电线位置：放置在电气柜中

Connect Y-axis drive wire (2 strands), the wires shall be placed in electrical cabinet
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2.5.5 连接 X 轴驱动器电线（两股），原理同 Y 轴一样；电线位置，跟 2 号分线盒一起缠绕在操作按钮上
Connect the X-axis drive wire (two strands), the principle is the same as the Y-axis; the wires shall be wrapped on the
operation button together with the No. 2 junction box
2.5.6 根据线号，连接润滑泵电线；电线位置，缠绕在通润滑泵上
Connect the lubricating pump wire according to the wire number; the wire is wound on the lubricating pump
2.5.7 连接通讯线（2 根），一端接入通讯板，一端接入电脑主机；连接电脑主机，显示屏电源线

Connect the communication cable (2 pieces), one end to the communication board, one end to the computer host;
Connect the computer host wire, the display power cable wire
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2.5.8 根据线号，连接空调电线（2 根）
Connect the air conditioner wire (2 pieces) according to the wire number
2.5.9 根据标号，连接电气柜外部三大分线盒，
Connect the three external junction boxes(No. 1, No. 2, No. 3) of the electrical cabinet.
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1 号冲孔缸分线盒 No. 1 Connect punch cylinder junction box
2 号工作台分线盒（注意，安装时需要从主机上方穿入）No.2 Connect worktable junction box(Note: this wire shall be
threaded in from above the host machine during installation )
3 号液压分线盒 No. 3 Connect hydraulic junction box
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2.5.10 安装主轴圆柱开关(2 个)，2 代表侧，1 代表下。下为工进开关，需要准确调节其位置（开关顶端与支撑板
顶端位置距离为 15mm）, 侧为原点开关（开关顶端与支撑板顶端位置距离为 3-5mm）；
Install cylinder switches (2pcs) of the spindle, No. 2 for side, No. 1 for bottom. The bottom part(No. 1) is the working
switch, which needs to be adjusted accurately (the distance between the top of the switch and the top of the support plate
is 15mm), and the side part(No. 2) is the origin switch (the distance between the top of the switch and the top of the
support plate is 15mm);
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2.5.11 接车间总电源 Workshop power supply
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SHANDONG SUNRISE CNC MACHINE CO.

一．安装前准备工作 Preparation Before Installation：

客户现场地基事例图片供参考 Foundation pictures in customer’s plant for reference:

them according to drawing requirements.

lead wire of 3*102mm. And prepare earth wire of 62mm.

1.6 Leveling instrument (three legs type).

1.7 Frame level meter.

1.8 Welding machine for spot weld foundation base plate.

1.9 Traveling crane or moveable forklift.

1.10 Hand drill.

1.11 Two people help to install machine.

2. Commissioning time required: 1 days.

engineers during installation, commissioning and training.

2.2 Material for testing machine.

3. Training time required: 1-2 days.

Remark1：Water Cooling Device

Water Tank Water Pump

Remark2: Air Compressor Device

2.1 主机安装 Installation of the host machine:

Connect the worktable, the picture as below.

First, put the position pin;

correspond to the host .

2.4 液压部分 Installation of Hydraulic parts

2.4.2 根据标号，连接液压站高压低压油管 Connect oil pipe of hydraulic station

2.4.5 接气线 Air connection (10mm pipes):

2.4.6 安装结束后，拧紧安全阀 After installation, tighten the safety valve

2.5.1 根据颜色匹配，连接油泵电线（4 根）；电线位置，缠绕在液压站电机周围

2.5.2 根据线号，连接主轴电线（4 根）；电线位置，缠绕在主机上方（注意，安装时需要从主机上方穿入）

2.5.3 根据线号，连接水泵电线（4 根）；电线位置，缠绕在水箱上

2.5.4 连接 Y 轴驱动器电线（2 股），电线位置：放置在电气柜中

2.5.7 连接通讯线（2 根），一端接入通讯板，一端接入电脑主机；连接电脑主机，显示屏电源线

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