IN−7.

5, IN−10, IN−15
50Hz
OPERATION AND MAINTENANCE MANUAL

This manual contains

important safety information
and must be made available
to personnel who operate and
maintain this machine.

C.C.N. : 99314737
REV. :A
DATE : JANUARY 2006
 AIR COMPRESSOR GROUP
BONDED WARRANTY & REGISTERED START UP
Warranty
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in
material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen
months from the date of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to
promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the
Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement
part F.O.B. point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment
in accordance with good industry practices and has complied with specific recommendations of the Company.
Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the
manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall
not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the
Purchaser or others without Company‘s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are
limited to those specifically stated within the Company‘s proposal. Unless responsibility for meeting such performance
warranties are limited to specified tests, the Company‘s obligation shall be to correct in the manner and for the period
of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time
provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on
contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company
in writing of its intention to do so. Any such use of Equipment will be at Purchaser‘s sole risk and liability.

Note that this is Ingersoll−Rand standard warranty. Any warranty in force at the time of purchase of the compressor
or negotiated as part of the purchase order may take precedence over this warranty.

Register on−line at air.irco.com

Ingersoll Rand Asia Pacific

C/O Ingersoll−Rand South East Asia (Pte) Ltd.
42 Benoi Road
Singapore 629903
 CONTENTS & ABBREVIATIONS 1
CONTENTS ABBREVIATIONS & SYMBOLS
1 CONTENTS #### Contact Ingersoll−Rand for serial number
−>#### Up to Serial No.
2 FOREWORD ####−> From Serial No.
* Not illustrated
3 DECALS
Option
NR Not required
AR As required
7 SAFETY SM Sitemaster/Sitepack
HA High ambient machine
9 GENERAL INFORMATION WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
12 INSTALLATION / HANDLING T.E.F.C. Totally enclosed fan cooled motor (IP54)
O.D.P. Open drip proof (motor) (IP23)
17 OPERATING INSTRUCTIONS ppm parts per million
en English
20 MAINTENANCE zh Chinese

24 TROUBLE SHOOTING

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2 FOREWORD
The contents of this manual are considered to be proprietary and
confidential to Ingersoll−Rand and should not be reproduced without
the prior written permission of Ingersoll−Rand.
Nothing contained in this document is intended to extend any
promise, warranty or representation, expressed or implied, regarding
the Ingersoll−Rand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which
are available upon request.
This manual contains instructions and technical data to cover
routine operation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manual and should be referred to an authorised Ingersoll−Rand service
department.
All components, accessories, pipes and connectors added to the
compressed air system should be:
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by Ingersoll−Rand.
. clearly rated for a pressure at least equal to the machine maximum
allowable working pressure.
. compatible with the compressor lubricant/coolant.
. accompanied with instructions for safe installation, operation and
maintenance.
Details of approved equipment are available from Ingersoll−Rand
Service departments.
The use of non−genuine spare repair parts other than those
included within the Ingersoll−Rand approved parts list may create
hazardous conditions over which Ingersoll−Rand has no control.
Therefore Ingersoll−Rand does not accept any liability for losses
caused by equipment in which non−approved repair parts are installed.
Standard warranty conditions may be affected.
Ingersoll−Rand reserves the right to make changes and
improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously.
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The intended uses of this machine are outlined below and examples
of unapproved usage are also given, however Ingersoll−Rand cannot
anticipate every application or work situation that may arise.
IF IN DOUBT CONSULT SUPERVISION.
This machine has been designed and supplied for use only in the
following specified conditions and applications:
. Compression of normal ambient air containing no known or
detectable additional gases, vapours. or particles
. Operation within the ambient temperature range specified in the
GENERAL INFORMATION section of this manual.
The use of the machine in any of the situation types listed in
table 1:−
a) Is not approved by Ingersoll−Rand,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against Ingersoll−Rand.
TABLE 1
Use of the machine to produce compressed air for:
a) direct human consumption
b) indirect human consumption, without suitable filtration and purity
checks.
Use of the machine outside the ambient temperature range
specified in the GENERAL INFORMATION SECTION of this manual.
Use of the machine where there is any actual or foreseeable risk of
hazardous levels of flammable gases or vapours.
THIS MACHINE IS NOT INTENDED AND MUST NOT BE
USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,
INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR
VAPOURS MAY BE PRESENT.
Use of the machine fitted with non Ingersoll−Rand approved
components.
Use of the machine with safety or control components missing or
disabled.
The company accepts no responsibility for errors in translation of
this manual from the original English version.
© COPYRIGHT 2005
INGERSOLL−RAND COMPANY
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 DECALS 3
ISO SYMBOLS
GRAPHIC FORM AND MEANING OF ISO SYMBOLS

Prohibition / Mandatory Information / Instructions Warning

WARNING: Electrical shock risk. WARNING − Pressurised vessel. WARNING − Hot surface.

WARNING − Pressurised component or WARNING − Air/gas flow or Air discharge. Do not breathe the compressed air from this
system. machine.

Use fork lift truck from this side only. RESET Do not use fork lift truck from this side.

Emergency stop. On (power). Off (power).

Read the Operation and Maintenance manual Do not operate the machine without the guard Lifting point.
before operation or maintenance of this being fitted.
machine is undertaken.

ROTATION AIR DISCHARGE COOLANT FILTER

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4 DECALS

AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED

COOLANT DRAIN CONDENSATE DRAIN FILTER

FRAGILE KEEP DRY THIS WAY UP

USE NO HOOKS NO SIDE CLAMPS HOURS

Use ULTRA−Plus Coolant only

POWER INSPECT
Failure to use the specified coolant may
result in damage to the machine

Every X months, if sooner than required by CHANGE / REPLACE CLEAN

operating hours

POWER INLET (AC) Pinch point hazard.

Keep hands clear.

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 DECALS 5
ANSI SYMBOLS
GRAPHIC FORM AND MEANING OF ANSI SYMBOLS

DANGER
INTAKE AIR. Can contain carbon monoxide or other contaminants. Will cause serious injury or death. Ingersoll−Rand
air compressors are not designed, intended or approved for breathing air. Compressed air should not be used for
breathing air applications unless treated in accordance with all applicable codes and regulations.

WARNING

HAZARDOUS VOLTAGE. Can cause serious injury or death. Disconnect power and bleed pressure from tank before
servicing. Lockout/Tagout machine. Compressor must be connected to properly grounded circuit. See Grounding
Instructions in manual. Do not operate compressor in wet conditions. Store indoors.

RISK OF FIRE OR EXPLOSION. Electrical arcing from compressor components can ignite flammable liquids and
vapors which can result in serious injury. Never operate the compressor near flammable liquids or vapors. If used to
spray flammable materials, keep compressor at least 20ft away from the spray area.

HIGH PRESSURE AIR. Rusted tanks can cause explosion and severe injury or death. Receiver under pressure.
Operator should relieve tank pressure before performing maintenance. In addition to automatic drain, operate manual
drain valve weekly. Manual drain valve located at bottom of the tank.

MOVING PARTS. Can cause serious injury. Do not operate with guards removed. Machine may start automatically.
Disconnect power before servicing. Lockout/Tagout machine.

HOT SURFACES. Can cause serious injury. Do not touch. Allow to cool before servicing. Do not touch hot
compressor or tubing.

EXPOSED MOVING BELTS AND SHEAVES.

Can cause severe injury or death.
Do not operate without guard in place. Disconnect power before servicing.
Lockout/Tagout machine.

Air flow exhaust may contain flying debris.

Safety protection should be worn at all times.

Pinch point hazard.

Keep hands clear.

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6 DECALS

Item ccn Qty. Description Item ccn Qty. Description

1 92867530 1 Decal, warning hot surface 10 92930668 1 Decal, no maintenance before referring
to manual
2 93165983 1 Decal, rotation direction
11 99332082 1 Decal, facia
3 93166502 1 Decal, replacement element
12 54499306 1 Decal, I−R logo
4 93166460 1 Decal, coolant drain
13 93165959 1 Decal, use guards when running
5 93166486 1 Decal, power inlet
14 99332496 1 Decal, parts/maintenance
6 99332470 1 Decal, safety
15 22454060 1 Decal, belt
7 92867498 1 Decal, air discharge
16 92171262 2 Decal, lift here
8 92867407 1 Decal, do not inhale
9 22435713 2 Decal, I−R logo

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DANGER!
Hazard that WILL cause DEATH, SEVERE INJURY or substantial
property damage if ignored. Instructions must be followed precisely to
avoid injury or death.
WARNING!
Hazard that CAN cause DEATH, SEVERE INJURY or substantial
property damage if ignored. Instructions which must be followed
precisely to avoid injury or death.
CAUTIONS!
Cautions call attention to instructions which must be followed
precisely to avoid damaging the product, process or its surroundings.
NOTES
Notes are used for supplementary information.
BREATHING AIR PRECAUTION
Ingersoll−Rand air compressors are not designed, intended or
approved for breathing air. Compressed air should not be used for
breathing air applications unless treated in accordance with all
applicable codes and regulations.
General Information
Ensure that the operator reads and understands the decals and
consults the manuals before maintenance or operation.
Ensure that the Operation and Maintenance manual is not removed
permanently from the machine.
Ensure that maintenance personnel are adequately trained,
competent and have read the Maintenance Manuals.
Do not point air nozzles or sprayers toward anyone.
Compressed air and electricity can be dangerous. Before
undertaking any work on the compressor, ensure that the electrical
supply has been isolated and the compressor has been relieved of all
pressure.
Wear eye protection when operating or servicing compressor.
All persons positioned near to operating machinery should be
equipped with hearing protection and given instructions on its use in
accordance with workplace safety legislation.
Make sure that all protective covers are in place and that the
canopy/doors are closed during operation.
The specification of this machine is such that the machine is not
suitable for use in flammable gas risk areas.
Installation of this compressor must be in accordance with
recognised electrical codes and any local Health and Safety Codes.
The use of plastic bowls on line filters can be hazardous. Their
safety can be affected by either synthetic lubricants, or the additives
used in mineral oils. Ingersoll −Rand recommends that only filters with
metal bowls should be used on a pressurised system.
Compressed air
Compressed air can be dangerous if incorrectly handled. Before
doing any work on the unit, ensure that all pressure is vented from the
system and that the machine cannot be started accidentally.
WARNING
Imposing a normal or emergency stop on the compressor will
only relieve pressure upstream of the minimum pressure valve on
top of the separator tank.
If maintenance work is required downstream of this valve, ensure
that all pressure is relieved at the process vent point external to
the compressor
Ensure that the machine is operating at the rated pressure and that
the rated pressure is known to all relevant personnel.
All air pressure equipment installed in or connected to the machine
must have safe working pressure ratings of at least the machine rated
pressure.
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SAFETY 7
If more than one compressor is connected to one common
downstream plant, effective isolation valves must be fitted and
controlled by work procedures, so that one machine cannot
accidentally be pressurised / over pressurised by another.
Compressed air must not be used for a direct feed to any form of
breathing apparatus or mask.
The discharged air contains a very small percentage of compressor
lubricant and care should be taken to ensure that downstream
equipment is compatible.
If the discharged air is to be ultimately released into a confined
space, adequate ventilation must be provided.
When using compressed air always use appropriate personal
protective equipment.
All pressure containing parts, especially flexible hoses and their
couplings, must be regularly inspected, be free from defects and be
replaced according to the Manual instructions.
Compressed air can be dangerous if incorrectly handled. Before
doing any work on the unit, ensure that all pressure is vented from the
system and that the machine cannot be started accidentally.
Avoid bodily contact with compressed air.
All safety valves located in the separator tank must be checked
periodically for correct operation.
Do not over−pressurize the receiver tank or similar vessels beyond
design limits.
Do not use a receiver tank or similar vessels that fail to meet the
design requirements of the compressor. Contact your distributor for
assistance.
Do not drill into, weld or otherwise alter the receiver tank or similar
vessels.
Before servicing the unit, vent pressure before removing the power
to ensure that the gauge reads zero pressure.
Materials
The following substances are used in the manufacture of this
machine and may be hazardous to health if used incorrectly:
. preservative grease
. rust preventative
. compressor coolant
AVOID INGESTION, SKIN CONTACT AND INHALATION OF
FUMES
Transport
When loading or transporting machines ensure that the specified
lifting and tie down points are used.
Lifting equipment must be properly rated for the weight of the
compressor.
Do not work on or walk under the compressor while it is suspended.
Electrical
Keep all parts of the body and any hand−held tools or other
conductive objects, away from exposed live parts of the compressor
electrical system. Maintain dry footing, stand on insulating surfaces
and do not contact any other portion of the compressor when making
adjustments or repairs to exposed live parts of the compressor
electrical system.
WARNING
Any electrical connections or adjustments should only be
made by a suitably qualified electrician
Close and lock all access doors when the compressor is left
unattended.
Do not use extinguishers intended for Class A or Class B fires on
electrical fires. Use only extinguishers suitable for class BC or class
ABC fires.
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8 SAFETY
Attempt repairs only in clean, dry, well lighted and ventilated areas.
Connect the compressor only to electrical systems that are
compatible with its electrical characteristics and that are within it’s rated
capacity.

Condensate disposal
As waste water regulations vary by country and region it is the
responsibility of the user to establish the limitations and regulations in
their particular area. Ingersoll−Rand and its associated distributors are
happy to advise and assist in these matters.
For further information, consult Material Data Sheets CPN
88303979 for ULTRA−Plus Coolant.
The above information contains data supplied in support of United
Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.)
regulations.

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 GENERAL INFORMATION 9
PIPING AND INSTRUMENTATION

99552751−O

KEY

SD For SD only 14. Thermostat

DA Discharge air 15. Cooler, oil
1. Filter, air 16. Valve, pilot
2. Valve, inlet 17. Valve, safety
3. Airend assembly 18. Valve, drain
4. Motor 19. Screen, scavenge
5. Relay, overload Motor 20. Valve, solenoid
6. Tank, separator − coarse 21. Gauge, pressure
7. Tank, separator − fine A. Air/Coolant
8. Valve, minimum pressure B. Air
9. Aftercooler C. Coolant
10. Valve, blowdown D. Condensate
11. Switch, discharge pressure E. Component boundary
12. Switch, temperature F. Refrigerant
13. Filter, coolant

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10 GENERAL INFORMATION
SCHEMATIC, ELECTRICAL − SD 50Hz

99328262−D

KEY

CR1 Relay, control LT2 Light, fault indicator (red)

CR2 Relay, fault MOL Overload, main motor
CR1−1 Contact, control relay MOL−1 Contact, overload main motor
CR2−1,2 Contact, fault relay PS Switch, pressure
EDV Valve, electric drain (optional) S1 Switch, off (red, maintained)
FU1 Fuse control circuit S2 Switch, on (green, momentary)
HATS Switch, high air temperature TM1 Relay, delta starting (10 seconds)

HM Hourmeter TM1−1 Contact, star off

1SV Valve, solenoid (NC)

NOTES
KM1 Contactor, main
1. Approved fused disconnect or circuit breaker per IEC
KM1−1 Contact, Aux. main contactor
requirements must be provided by customer.
KM2 Contactor, delta
2. If separate single phase control power is used, remove jumper
KM2−1 Contact, Aux. delta contactor between terminal L3 and L.
KM3 Contactor, star 3. Sizing of electrical components not supplied by Ingersoll−Rand is
KM3−1,2 Contact, Aux. star contactor the responsibility of the customer and should be done in accordance
with the information on the compressor data plate, IEC and local
LT1 Light, power on indicator (green) electrical code.

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 GENERAL INFORMATION 11
SCHEMATIC, ELECTRICAL − DOL 50Hz

99328254−D

KEY

1FU Fuse control circuit MOL−1 Contact, main motor overload

CR1 Relay, control PS Switch, pressure
CR2 Relay, fault S1 Switch, off (Red, maintained)
CR1−1 Contact, control relay S2 Switch, on (Green, momentary)
CR2−1,2 Contact, fault relay
EDV Valve, electric drain (optional) NOTES
FU1 Fuse control circuit 1. Approved fused disconnect or circuit breaker per IEC
requirements must be provided by customer.
HATS Switch, high air temperature
2. If separate single phase control power is used, remove jumper
HM Hourmeter between terminal L3 and L.
KM Contactor, main 3. Sizing of electrical components not supplied by Ingersoll−Rand is
LT1 Light, power on indicator (Green) the responsibility of the customer and should be done in accordance
with the information on the compressor data plate, IEC and local
LT2 Light, fault indicator (Red) electrical code.
MOL Overload, main motor

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12 INSTALLATION / HANDLING

KEY

A Cooler K Fault indicator, red light

B Oil separator L Hourmeter
C Filter, air inlet M Valve, safety
D Oil filter N Switch, pressure
E Motor P Valve, pilot
F Gauge, pressure Q Sight−glass
G Green power−on light R Plug, coolant drain
H Green start push button S Plug, coolant filler
J Stop, red button T Airend

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 INSTALLATION / HANDLING 13
NOTES

1. Foundation or floor must be level and support all mounting bolt NOTE
locations equally. If necessary, shim or grout the fourth bolt location. All dimensions are in millimetres (inches) unless otherwise stated.

2. Foundation bolts should protect thru nuts a minimum of 13mm

(0.50”) to allow for levelling.
3. Allow a minimum clearance of 1100mm (42”) on the front and
920mm (36”) on the top, left right and rear of the package for proper air
circulation and serviceability.
4. Approximate package weight: 310kg (683lb).
5. External piping shall not exert any unresolved moments or forces
on the unit. Use pipe size as large or larger at discharge connection.
Ensure that the correct fork lift truck slots or marked lifting points are
used whenever the machine is lifted or transported.
UNPACKING
The compressor will normally be delivered with a polythene cover.
If a knife has to be used to remove this cover ensure that the exterior
paintwork of the compressor is not damaged.

6. There should be no plastic or pvc piping attached to this unit or used

Ensure that all transport and packing materials are discarded in a
for any lines downstream. manner prescribed by local codes.
7. Do not pipe into a common header with a reciprocating compressor,
unless the reciprocating compressor utilizes a discharge pulsation
damper.
8. Sizing of electrical components not supplied by Ingersoll Rand is the
responsibility of the customer and should be done in accordance with
the information on the compressor data plate and national and local
electrical codes.
9. Coolant (Lubricant) fill quantity approximately 1.2 US Gallon (4.5
Liters)

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14 INSTALLATION / HANDLING
KEY
1. Compressor
2. Air Dryer
3. Air Receiver
4. Compressed air filters
5. System demand points
NOTE
Items [2] to [5] are optional or may be existing items of plant. Refer
to your Ingersoll−Rand distributor / representative for specific
recommendations.
LOCATION IN THE PLANT
The compressor can be installed on any level floor capable of
supporting it. A dry, well ventilated area where the atmosphere is clean
is recommended. A minimum of 150mm (6 inches) should be left at the
rear and 1m (3ft) at the sides of the machine for adequate service
access and ventilation.
Adequate clearance needs to be allowed around and above the
machine to permit safe access for specified maintenance tasks.
Ensure that the machine is positioned securely and on a stable
foundation. Any risk of movement should be removed by suitable
means, especially to avoid strain on any rigid discharge piping.
CAUTION
Screw type compressors [1] should not be installed in air
systems with reciprocating compressors without means of
isolation such as a common receiver tank. It is recommended that
both types of compressor be piped to a common receiver using
individual air lines.
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CAUTION
The use of plastic bowls on line filters and other plastic air line
components can be hazardous. Their safety can be affected by
either synthetic coolants or the additives used in mineral oils.
Ingersoll −Rand recommends that only filters with metal bowls
should be used on any pressurised system.
CAUTION
The standard compressor unit is not suitable for operation in
temperatures liable to cause freezing as Condensate water is
liable to be produced in the after cooler and receiver where fitted.
Refer to your Ingersoll−Rand distributor for further information.
DISCHARGE PIPING
Discharge piping should be at least as large as the discharge
connection of the compressor. All piping and fittings should be suitably
rated for the discharge pressure.
It is essential when installing a new compressor [1], to review the
total air system. This is to ensure a safe and effective total system. One
item which should be considered is liquid carryover. Installation of air
dryers [3] is always good practice since properly selected and installed
they can reduce any liquid carryover to zero.
It is good practice to locate an isolation valve close to the
compressor and to install line filters [4].
It is a requirement for air dryers covered under AirCare that correctly
sized Ingersoll−Rand pre and afterfilters are installed.
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 INSTALLATION / HANDLING 15
50Hz IN−7.5 IN−10 IN−15
COMPRESSOR
Operating pressure 7 8 10 7 8 10 7 8 10
bar (PSIG) (102) (116) (145) (102) (116) (145) (102) (116) (145)
Factory set reload pressure 5,8 6,8 8,8 5,8 6,8 8,8 5,8 6,8 8,8
bar (PSIG) (85) (100) (128) (85) (102) (128) (85) (102) (128)
Flow rate 0,78 0,74 0,67 1,06 1,00 0,85 1,54 1,45 1,25
m3/MIN (CFM) (27.5) (26.1) (23.6) (37.4) (35.3) (30.0) (54.4) (51.2) (44.1)

Airend discharge temperature trip 109C (228F)

point
Ambient temperature +2C (36F) →+40C (105F)
min. → max.

MOTOR
Motor enclosure ODP TEFC ODP TEFC ODP TEFC
Nominal power 5.5kW 7.5kW 11kW
Speed 2900 RPM
Insulation class F

GENERAL DATA
Residual coolant content 15 mg/m3 (15 ppm)
Separator vessel capacity 3 Litres (0.8 gallons)
Coolant capacity 4.5 Litres (1.2 gallons)
Sound pressure level to 76 dB(A) +3dB(A)
CAGI−PNEUROP
Weight − base mount unit 310kg (683lb)
Weight − 500 Litres Receiver mounted 345kg (760lb)

ELECTRICAL DATA — IN−7.5

Standard voltage 380V 415V
Full load current (maximum) 11.8A 11.2A
Starting current DOL (Star Delta) 100 (33) 95 (32)
Starting time DOL (Star Delta) 3−5 sec (7−10 sec)
Starts per hour (maximum) 6
Control voltage 220VAC 240VAC
Recommended fuse rating See note 1 16A
Recommended wire size See note 2 4 mmCu

ELECTRICAL DATA — IN−10

Standard voltage 380V 415V
Full load current (maximum) 17.1A 15.4A
Starting current DOL (Star Delta) 126 (42) 117 (39)
Starting time DOL (Star Delta) 3−5 sec (7−10 sec)
Starts per hour (maximum) 6
Control voltage 220VAC 240VAC
Recommended fuse rating See note 1 25A
Recommended wire size See note 2 4mm Cu

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16 INSTALLATION / HANDLING
ELECTRICAL DATA — IN−15
Standard voltage 380V 415V
Full load current (maximum) 24.7A 23A
Starting current DOL (Star Delta) 178 (60) 190 (64)
Starting time DOL (Star Delta) 3−5 sec (7−10 sec)
Starts per hour (maximum) 6
Control voltage 220VAC 240VAC
Recommended fuse rating See note 1 32A
Recommended wire size See note 2 6 mmCu

1. If a circuit breaker is selected it should only be a magnetic trip type,
set above the anticipated starting current of the machine, but below the
maximum prospective fault current for the circuit. The circuit breaker
or fuseable disconnect must be capable of breaking the prospective
fault current at its terminals.
2. PVC/PVC Type Calculated using the following conditions:
i) PVC insulated cable, armoured, copper conductors.
ii) Cable clipped to a wall, in free air.
iii) Ambient temperature of 40C (104F) and relative humidity of 40%.
iv) 20m (65ft) cable run.
v) Volt drop limited to −10% during starting, −4% during normal
running.
vi) Protected by the circuit breaker listed above.

If there are any deviations from the above, or special regulations
apply, the installation must be planned by a competent, qualified
engineer.
Feeder cables/wires should be sized by the customer/electrical
contractor to ensure that the circuit is balanced and not overloaded by
other electrical equipment. The length of wiring from a suitable
electrical feed point is critical as voltage drops may impair the
performance of the compressor.

Feeder cables / wires connections to isolator or disconnect should

NOTE be tight and clean.
All data applies to standard product only.

The applied voltage must be compatible with the motor and

compressor data plate ratings.

ELECTRICAL DATA
An independent electrical isolator or disconnect should be installed CAUTION
adjacent to the compressor. Ensure that the motor rotates in the correct direction as
indicated by direction arrows.

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GENERAL OPERATION
The compressor is an electric motor driven, single stage screw
compressor, complete with accessories piped, wired and baseplate
mounted. It is a totally self contained air compressor package.
The standard compressor is designed to operate in an ambient
range of 35.6F − 104F (2C to 40C). The maximum temperature is
applicable to either version up to a maximum elevation of 3280ft
(1000m) above sea level. Above this altitude significant reduction in
maximum allowable ambient temperature is required.
Compression in the screw type air compressor is created by the
meshing of two (male & female) helical rotors.
The air/coolant mixture discharges from the compressor into the
separation system. This system removes all but a few PPM of the
coolant from the discharge air. The coolant is returned to the cooling
system and the air passes through the aftercooler and out of the
compressor.
Cooling air is moved through the coolers by the cooling fan and
discharged from the machine.
CAUTION
Cooling air is drawn in at the front of the machine package
and discharged from the top of the machine. Care should be
taken to avoid blocking or restricting the airflow.
Do not direct the airflow at face or eyes.
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OPERATING INSTRUCTIONS 17
By cooling the discharge air, much of the water vapour naturally
contained in the air is condensed and may be drained from the
downstream piping and equipment.
The coolant system consists of a sump, cooler, thermostatic valve
and a filter. When the unit is operating, the coolant is pressurized and
forced to the compressor bearings.
The compressor load control system is automatic on−off line. The
compressor will operate to maintain a set discharge line pressure and
is provided with an auto restart system for use in plants where the air
demand varies sufficiently to allow a compressor to shut down and
save power. Significant system volume will assist this and is
recommended.
WARNING
When the unit stops running as the result of low air demand,
it may restart and return to load at any time.
Safety of operation is provided as the compressor will shut down if
excessive temperatures or electrical overload conditions should occur.
CAUTION
This unit is not designed or intended to operate when
contaminated with silicone. Lubricants, greases or other items
containing silicone should not be used on this unit.
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18 OPERATING INSTRUCTIONS
COMPRESSOR CONTROLS When the receiver tank pressure reaches the factory pre−set
maximum pressure, the pressure switch stops the unit. When the
Direct online starting: receiver tank pressure drops below the factory pre−set minimum, the
The compressor is equipped for Automatic Start & Stop Control. pressure switch resets and restarts the unit.
When the receiver tank pressure reaches the factory pre−set
maximum pressure, the pressure switch stops the unit. When the
receiver tank pressure drops below the factory pre−set minimum. The DUAL CONTROL
pressure switch resets and restarts the unit. Select either automatic start and stop control or constant speed
The pressure switch cover can be removed by unscrewing the two control by adjusting the knob on the auxiliary valve. For automatic start
screws holding the cover. and stop control, turn the knob on the auxiliary valve fully clockwise to
disable the auxiliary valve. The pressure switch will then start and stop
Pressure switch adjustment: the unit.
The compressor package will cut−in and cut−out at factory preset
pressure settings. Adjust the pressure switch only if absolutely
necessary.
Adjustments are to be carried out only when the switch is mounted,
under pressure and voltage−free.

WARNING
High voltage is present at the pressure switch contacts when the
power supply is connected. Disconnect, lock and tag main power
supply before making adjustments.

WARNING
Do not adjust the pressure switch to exceed the maximum
discharge pressure of the unit

Auxiliary Valve.
A. Knob
B. Clockwise
C. Counterclockwise

Select constant speed control if the unit restarts in less than 10 minute
A Delta pressure setting intervals or runs more than 40 minutes per hour. Turn the knob fully
counterclockwise to run the unit continually.
B Pressure setting

NOTE
AUTOMATIC START & STOP CONTROL The auxilIary valve is factory pre−set at 5 psig (0,3 bar) lower than
the factory pressure switch setting.

NOTE CAUTION
Automatic Start & Stop Control is intended for use when the motor Running unloaded with no air demand, will cause the unit to be shut
will start no more than 6 times per hour. off by the pressure switch.

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 OPERATING INSTRUCTIONS 19

1. PRESSURE GAUGE PRIOR TO STARTING

Indicates the system pressure.
1. Make visual check of the machine, ensure that all guards secure
and that nothing is obstructing the proper ventilation of, or free access
to the machine.
WARNING
DO NOT operate the compressor at discharge pressures
exceeding the maximum operating pressure. 2. Check coolant level. Add if necessary.

3. Make sure air discharge valve is open.

2. HOURMETER
Records the total running time of the compressor.
4. Turn on electrical isolator or disconnect. The Power on (5) indicator
will light, indicating that line and control voltages are available.
3. STOP BUTTON
When depressed will stop the compressor immediately.
5. Check direction of rotation at initial start or following interruption in
4. ON PUSH BUTTON SWITCH power supply.
When depressed will cause the unit to start and run in a loaded
condition if there is a demand for air. If there is no demand, the machine
will stop automatically. WARNING
Make sure that all protective covers are in place.
Cooling air flow exhaust may contain flying debris. Safety
5. POWER ON INDICATOR LIGHT (Green)
protection should be worn at all times to avoid injury.
Indicates the presence of control voltage.

STARTING
6. FAULT INDICATOR LIGHT (Red)
Indicates machine is stopped due to fault condition (high 1. Press the START button. The compressor will start and then load
temperature or motor overload). automatically.
NORMAL / EMERGENCY STOPPING
1. Press STOP button (3) and the compressor will stop immediately.

2. Turn off electrical isolator or disconnect.

CAUTION
After shutdown never allow unit to stand idle with pressure in
receiver/separator system.

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20 MAINTENANCE

SSR UP Series Maintenance Schedule . It should be noted that the intervals between service requirement
may be significantly reduced as a consequence of poor operating
environment. This would include effects of atmospheric contamination
and extremes of temperature.
PERIOD MAINTENANCE
Each 24 hours Check the coolant level and replenish if The SERVICE/MAINTENANCE CHART indicates the various
operation necessary. components’ descriptions and the intervals when maintenance has to
Visual check of Report immediately, contact take place. Oil capacities, etc., can be found in the GENERAL
machine for any Ingersoll−Rand authorized distributor for INFORMATION section of this manual.
leaks, dust build up assistance if in doubt.
or unusual noise or Compressed air can be dangerous if incorrectly handled. Before
vibration doing any work on the unit, ensure that all pressure is vented from the
When compressor Drain air receiver of condensate, or check system and that the machine cannot be started accidentally.
is receiver mounted that automatic drain is operating.
Visual check Blow clean if needed
condition of CAUTION: Before beginning any work on the compressor, open,
package pre−filter lock and tag the main electrical disconnect and close the isolation
valve on the compressor discharge. Vent pressure from the unit
First 150 hours Change the coolant filter. by slowly unscrewing the coolant fill cap one turn. Unscrewing
Each month or 100 Remove and clean package pre−filter, the fill cap opens a vent hole, drilled in the cap, allowing pressure
hours replace if needed. to release to atmosphere. Do not remove the fill cap until all
pressure has vented from the unit. Also vent piping by slightly
Check the cooler(s) for build up of foreign opening the drain valve. When opening the drain valve or the
matter. Clean if necessary by blowing out coolant fill cap, stand clear of the valve discharge and wear
with air or by pressure washing. appropriate eye protection.

Each 3 months Operate the safety valve manually to verify

that the valve mechanism is functioning Ensure that maintenance personnel are properly trained,
correctly and that a small amount of air is competent and have read the Maintenance Manuals.
released.
Each year or Check the operation of the high Prior to attempting any maintenance work, ensure that:−
3000 hours temperature protection switch (109C).
. all air pressure is fully discharged and isolated from the system. If
Change the coolant filter. the automatic blowdown valve is used for this purpose, then allow
enough time for it to complete the operation.
Check scavenge screen for blockage,
clean if required.
. the machine cannot be started accidentally or otherwise.
Change the separator element.
Change the Air Filter element.
. all residual electrical power sources (mains and battery) are
Take coolant sample for fluid analysis. isolated.
Change the package pre−filter.
Prior to opening or removing panels or covers to work inside
Check Drive Belts. a machine, ensure that:−
1 year external and Separator vessel and air receiver when
6 years internal fitted.
. anyone entering the machine is aware of the reduced level of
pressure vessel Fully inspect all external surfaces, and
protection and the additional hazards, including hot surfaces and
inspection. fittings. Report any excessive corrosion,
intermittently moving parts.
Frequency may be mechanical or impact damage, leakage or
otherwise defined other deterioration.
by local or national . the machine cannot be started accidentally or otherwise.
legislation.
Every two years or Change drive belts. Prior to attempting any maintenance work on a running
9000 hours machine, ensure that:−
Replace the Ultra Plus Coolant at
whichever interval occurs first.
Check and replace all items included within
3000 hour service. DANGER
Only properly trained and competent persons should
Fit the following reconditioning parts as undertake any maintenance tasks with the compressor running or
appropriate: with electrical power connected.

Solenoid valves
Inlet valve kit . the work carried out is limited to only those tasks which require the
Minimum Pressure valve kit machine to run.
Thermostatic Valve Kit
Every 4 years or Replace all hoses. . the work carried out with safety protection devices disabled or
18000 hours removed is limited to only those tasks which require the machine to be
Strip, clean and re−Grease motor bearings running with safety protection devices disabled or removed.
of ODP motors.
Fit replacement electrical contactor tips. . all hazards present are known (e.g. pressurised components,
electrically live components, removed panels, covers and guards,
extreme temperatures, inflow and outflow of air, intermittently moving
ROUTINE MAINTENANCE parts, safety valve discharge etc.).
This section refers to the various components which require
periodic maintenance and replacement. . appropriate personal protective equipment is worn.

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 MAINTENANCE 21
. loose clothing, jewellery, long hair etc. is made safe. Repeat this procedure to get coolant to proper level when up to
operating temperature.
. warning signs indicating that Maintenance Work is in Progress are
posted in a position that can be clearly seen. When the unit is shut down, coolant will usually fill up sight glass.
Do not adjust level based on level at shutdown. Proper level is always
set for a running unit at operating temperature.
Upon completion of maintenance tasks and prior to returning
the machine into service, ensure that:−
. the machine is suitably tested.
. all guards and safety protection devices are refitted and correctly CAUTION
working. Ensure that SSR ULTRA−PLUS coolant is used. Failure to do
so will void manufacturers warranty.
. all panels are replaced, canopy and doors closed.
. hazardous materials are effectively contained and disposed of in a
manner compliant with local or National environmental protection
COOLANT CHANGE PROCEDURE
codes.
It is better to drain the coolant immediately after the compressor has
been operating as the liquid will drain more easily and any contaminant
will still be in suspension.
WARNING
Do not under any circumstances open any drain valve or 1. Stop the machine, electrically isolate and vent all trapped pressure.
remove components from the compressor without first ensuring
that the compressor is FULLY SHUT− DOWN, power isolated and
all air pressure relieved from the system. 2. Place a suitable container close to the drain valve.

3. Slowly remove fill cap.

TOP UP COOLANT PROCEDURE 4. Remove plug from drain valve.

1 Slowly remove fill cap.
5. Open the drain valve and drain coolant into container.
2 Pour coolant into spout until spout almost overflows.
6. Close the drain valve.
3. Replace and tighten oil fill cap.

7. Replace plug in drain valve.

4. Start unit for about 10 seconds (until coolant drains out the bottom
of the sight glass).
8. Refill the machine following the ”top up coolant” procedure above.
After initial fill, to purge any airlocks, the machine should be run for a
5. Slowly remove fill cap. few minutes cycling between load and no load, before checking that the
level is correct.
6. Re−fill into spout until spout almost overflows.
9. Replace and tighten fill cap.
7. Replace and tighten oil fill cap.

8. Run unit.
COOLANT FILTER CHANGE PROCEDURE
1. Stop the machine, electrically isolate and vent all trapped pressure.

NOTE 2. Loosen filter with the correct tool.

Coolant level is correct when a unit is showing coolant in bottom half
of sight glass when up to operating temperature (ten minutes running
loaded). 3. Remove the filter from the housing.

4. Place the old filter in a sealed bag and dispose of in a safe way.

5. Clean the mating face of the housing taking care to avoid any
particles entering the machine.

6. Remove the new Ingersoll−Rand replacement filter from its

protective package.

7. Apply a small amount of lubricant to the filter seal.

A. Correct at operating temperature 8. Screw the new filter down until the seal makes contact with the
housing, then hand tighten a further half turn.
B. Too much
C. OK
9. Start the compressor and check for leaks.
D. Too little
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22 MAINTENANCE
AIR FILTER ELEMENT CHANGE PROCEDURE 1. Lay a straight edge across the top outer surface of the belt drive
from pulley to sheave.
1. Stop the machine, electrically isolate and vent all trapped pressure.
2. At the center of the span, perpendicular to the belt, apply pressure
to the outer surface of the belt with a tension gauge. Force the belt to
2. Unscrew the retaining cap and withdraw the old element. the deflection indicated in the table below, and compare the reading on
the tension gauge to the figures shown.
3. Fit the new element.
BELT TENSION
4. Replace the retaining cap.
50Hz 5.5kw 7.5kw 11kw
New Used New Used New Used
7 bar 85 lb 70 lb 110 lb 90 lb 140 lb 120 lb
SEPARATOR ELEMENT CHANGE PROCEDURE (39 kg) (32 kg) (50 kg) (41 kg) (64 kg) (54 kg)
1. Stop the machine, electrically isolate and vent all trapped pressure. 8 bar 90 lb 75 lb 120 lb 100 lb 140 lb 120 lb
(41 kg) (34 kg) (54 kg) (45 kg) (64 kg) (54 kg)
2. Loosen separator element with the correct tool. 10 bar 90 lb 75 lb 120 lb 100 lb 150 lb 125 lb
(41 kg) (34 kg) (54 kg) (45 kg) (68 kg) (57 kg)
3. Remove the element and place it in a sealed bag and dispose of
it safely. Ensure the pulley and sheave are properly aligned and the motor
anchor screws are adequately retightened prior to restarting the
4. Clean the mating face of the housing. compressor.

5. Remove the new Ingersoll−Rand replacement element from its CAUTION

protective package. Improper pulley/sheave alignment and belt tension can result in
motor overload, excessive vibration, and premature belt and/or bearing
failure.
6. Apply a small amount of lubricant to the element seal. To prevent these problems from occurring, ensure the pulley and
sheave are aligned and belt tension is satisfactory after installing new
belts or tensioning existing belts.
7. Screw the new element down until the seal makes contact with
the housing, then hand tighten a further half turn.
ELECTRIC DRAIN VALVE (OPTIONAL)
8. Start the compressor and check for leaks. PRODUCT DESCRIPTION
The Electric Drain Valve removes condensed water and coolant from
the air receiver tank. Additional drains may be installed throughout your
compressed air system, including aftercoolers, filters, drip legs and
dryers.
CAUTION
This unit is not designed or intended to operate when
contaminated with silicone. Lubricants, greases or other items The Electric Drain Valve operates on a timer which can be set to
containing silicone should not be used on this unit. automatically drain the air receiver tank at operator−determined
intervals.
Key features include:
• 100% continuous duty
COOLER CLEANING PROCEDURE
• NEMA 4 enclosure
1. Stop the machine, electrically isolate and vent all trapped pressure.
• Adjustable time on (0.5 − 10 seconds)
2. Remove the top cover to obtain access to the cooler. • Adjustable time off (0.5 − 45 minutes)
• Stainless steel operator
3. Clean the cooler. • LED to indicate electrical power is on
• LED to indicate valve is open
4. Rebuild in reverse order.
• Manual override

OPERATION

BELT CHECKING AND ADJUSTMENT PROCEDURE 1. Open the strainer ball valve.

Check belt tension occasionally, especially if looseness is

suspected. A quick check to determine if adjustment is proper may be Strainer Ball Valve.
made by observing the slack side of the belt for a slight bow when the
OPEN CLOSED
unit is in operation. If a slight bow is evident, the belt is usually adjusted
satisfactorily.
A belt tension measurement device can be used to determine the
tension of the belt.
Belt tensioning can be achieved by loosening the airend anchor
screws, a belt tensioning bolt is provided to aid in moving the airend.
Follow the procedures outlined below to correctly set and measure belt
tension.
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 MAINTENANCE 23
2. Set the “time off” and “time on” knobs. See TIMER SETTINGS TROUBLESHOOTING
(below) for an explanation of the settings.
TROUBLE CAUSE ACTION
3. During compressor operation, check for air leaks.
Valve will not 1. Debris in solenoid 1. Remove solenoid
close. valve prevents valve, disassemble,
TIMER SETTINGS diaphragm from clean and reassemble
The “time off” setting determines the interval between cycles from 30 seating.
seconds to 45 minutes. The “time on” setting determines the actual time 2. Short in electrical 2. Check and replace
the compressor drains condensate. component. power cord or timer as
The timer’s cycle rate and drain opening time should be adjusted to needed.
open just long enough to discharge the condensate. The timer is Timer will not 1. No electrical 1. Apply power.
properly set when it opens and discharges condensate and then vents activate supply.
air for approximately one second before closing. Adjustments may be
made depending on many factors, including humidity and duty cycle. 2. Timer malfunction 2. Replace timer.
3. Clogged port. 3. Clean valve.
4 Solenoid valve 4. Replace solenoid
malfunction. valve.
5. Clogged strainer. 5. Clean strainer.

MAINTENANCE
Periodically clean the screen inside the valve to keep the drain
functioning at maximum capacity. To do this, perform the following
steps:
1. Close the strainer ball valve completely to isolate it from the air
receiver tank.
2. Press the TEST button on the timer to vent the pressure remaining
in the valve. Repeat until all pressure is removed.

CAUTION
High pressure air can cause injury from flying debris. Ensure
the strainer ball valve is completely closed and pressure is
released from the valve prior to cleaning.

3. Remove the plug from the strainer with a suitable wrench. If you hear
air escaping from the cleaning port, STOP IMMEDIATELY and repeat
steps I and 2.
4. Remove the stainless steel filter screen and clean it. Remove any
debris that may be in the strainer body before replacing the filter screen.
5. Replace plug and tighten with wrench.
6. When putting the Electric Drain Valve back into service, press the
TEST button to confirm proper function.

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24 TROUBLE SHOOTING

PROBLEM CAUSE REMEDY

Compressor fails to Mains power or Control voltage not available. § Check incoming power supply.
start § Check the control circuit fuse.
§ Check the transformer secondary windings for the
control voltage.
Defective Star / Delta timer. § Change Star / Delta timer.
Machine shuts down High airend temperature. Top up coolant.
periodically
Motor overload. § Set overload to correct value and switch to manual
reset.
Line voltage variation. § Ensure voltage does not drop below 10% on start up
and 6% running.
High current draw Compressor operating above rated pressure. Set pressure to correct rating for machine.
Separator element contaminated Change air filter, and separator element.
Low voltage. § Ensure voltage does not drop below 10% on start up
and 6% running.
Unbalanced voltage. Correct incoming supply voltage.
Damaged airend. † Change Airend.
Low current draw Air filter contaminated. Change air filter.
Compressor operating unloaded. Set pressure to correct rating for machine.
High voltage. Reduce site voltage to correct operating voltage.
Defective inlet valve. † Fit inlet valve service kit.
High discharge Defective or incorrect pressure switch setting. Replace or set pressure to correct rating for machine.
pressure
Blowdown valve defective. † Fit blowdown solenoid service kit.
Inlet valve malfunction. † Fit inlet valve service kit.
Low system air Separator element contaminated. Fit new Separator element.
pressure
Incorrect pressure switch setting. Set pressure to correct rating for machine.
Minimum pressure valve malfunction. † Fit Minimum pressure valve service kit.
Blowdown valve defective. † Fit blowdown solenoid service kit.
Drive belt slipping. Fit new belt.
Air system leaks. † Fix leaks.
Inlet valve malfunction. † Fit inlet valve service kit.
System demand exceeds compressor delivery. Reduce demand or install additional compressor.
Compressed air filters contaminated.. Replace air filter elements.

NOTES:
§ Must be carried out by a competent electrician.
† This work is recommended to be carried out only by an Ingersoll−Rand authorized service technician.

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PROBLEM
Compressor trips due to Compressor operating above rated pressure.
over temperature
Package pre−filter blocked.
Excessive coolant
consumption
Excessive noise level
Shaft seal leaking
Pressure relief valve
opens
Black residue on belt
guard/cooler box
Safety valve blows
when compressor goes
on load.
load
NOTES:
§ Must be carried out by a competent electrician.
† This work is recommended to be carried out only by an Ingersoll−Rand authorized service technician.
http://air.irco.com
TROUBLE SHOOTING 25
CAUSE REMEDY
Set pressure to correct rating for machine.
Clean / replace package pre−filter.
Cooler blocked. Clean cooler.
Missing or incorrectly fitted enclosure panels Ensure that all enclosure panels are correctly fitted
Low coolant level. Top up coolant and check for leaks.
High ambient temperature. Re−site compressor.
Restricted cooling air flow. Ensure correct air flow to compressor.
Separator element leak. Fit new Separator element.
Blocked separator element drain. † Remove fittings and clean.
Compressor operating below rated pressure. Set pressure to correct rating for machine.
Coolant system leak. † Fix leaks.
Air system leaks. † Fix leaks.
Airend defective. † Change Airend.
Belts Slipping. Replace belt and tensioner.
Motor defective. † Replace motor.
Loose components. † Retighten loose items.
Defective shaft seal. † Fit Airend shaft seal kit.
Defective switch or incorrect pressure switch setting. Replace or set pressure to correct rating for machine.
Minimum pressure valve malfunction. † Fit Minimum pressure valve service kit.
Blowdown valve defective. † Fit blowdown solenoid service kit.
Inlet valve malfunction. † Fit inlet valve service kit.
Pressure relief valve defective. Check the setting of the pressure relief valve and the
rated pressure.
Drive belt slipping. Replace belt and tensioner.
Pulleys misaligned. Re−align pulleys.
Worn pulleys. † Replace pulleys and belt.
Minimum pressure valve stuck closed. Strip minimum pressure valve, examine and repair if
necessary.
Safety valve faulty. Check the setting of the safety valve and the rated
pressure.
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 IN-7.5, IN-10, IN-15
50Hz

操作与维护手册

本手册包含重要的安全信息，操
作和维修该机器的人员必须阅读
本手册。

C.C.N.：99314737
修订版：A
日期： 2006 年 1 月
 空压机集团
有限担保和开机登记
担保
本公司担保，凡由本公司制造并供货的设备在自该设备运行之日起的 12 个月内或自该设备离厂之日起的 18 个月内
（无论哪种情况在先），无材料和工艺方面的缺陷。买方如发现任何符合本条款的故障，须在此期限内及时以书面方
式通知本公司，本公司将酌情处理，或进行适当修理，或提供替换部件，但前提是买方必须已经按照适宜的工业标准
储存、安装、维护和操作该设备，并已落实本公司的具体建议。凡由本公司供货但由其他厂家制造的附件或设备将采
用该公司对本公司作出的担保，并将此担保转于买方。若无本公司的事先书面批准，对由买方或其他人进行的任何修
理、更换、设备调节或任何劳务费用，本公司概不负责。
本担保不包括腐蚀、磨损或正常损耗。性能担保仅限于本公司建议书内已经说明的部分。除此类性能担保责任限于具
体检测的情况外，本公司的担保方式和期限以上文为依据。
本公司除标题内容以外不作任何其他明示或暗示的担保或表示，也不承诺任何适销性和特殊适用性的暗示担保。
本公司以上述方式及期限对任何明显或潜在的非达标设备的修正，将构成本公司履行对该非达标设备的全部责任，不
管该责任的依据是合同、担保过失、赔偿还是与该设备有关或由该设备产生的严格责任或其他责任。
如认为设备有故障，购买者不得操作，除非事先书面通知本公司准备这样做。若擅自使用此设备，买方将自行承担风
险与责任。

请注意，这是 Ingersoll-Rand 公司的标准担保。任何在购买空压机之时有效的担保，或作为采购订单的一部分协商达

成的担保，都优先于本担保。

在线注册：air.irco.com/registration.htm
Ingersoll Rand Asia Pacific
C/O Ingersoll-Rand South East Asia (Pte) Ltd.
42 Benoi Road
新加坡 629903
 目录和缩写 1
目录 缩写与符号

1 目录 #### 同 Ingersoll-Rand 公司联系以获取序列号

->#### 终止序列号
2 前言 ####-> 起始序列号
* 没有图示
3 贴花 † 选项
NR 不需要
8 安全 AR 根据要求
SM Sitemaster/Sitepack
10 概览 HA 高环境温度机组
WC 水冷却机组
13 安装／调试 AC 风冷却机组
ERS 能量没收系统
18 操作说明 T.E.F.C. 全封闭风扇冷却式电机 (IP54)
O.D.P. 开放式防漏电机 (IP23)
21 维护 ppm 百万分之一

25 故障排除 en 英语
zh 中文

http://air.irco.com 中文
2 概览
本手册包含的内容为 Ingersoll-Rand 公司所有，属于 Ingersoll-Rand
下 面 略 述 本 机 器 的 设 计 用 途，同 时 列 出 非 设 计 用 途 的 例 子。
公司的机密；未征得 Ingersoll-Rand 公司的事先书面许可，不得进行 Ingersoll-Rand 公司不能预测所有可能出现的应用或工作情形。
复制。
如有疑问，请向服务机构寻求帮助。
本文档中的任何内容均无意明示地或暗含地扩大文件中关于
Ingersoll-Rand 产品的承诺、担保和说明。任何此类担保或产品销售的 本机器按设计和供货仅用于下述特定条件和应用：
条款及条件，将遵循此类产品销售的标准条款和条件，如有需要，可以 • 对通常的环境空气进行压缩，这种空气不包含已知或可检测的额
索取。 外气体、蒸汽或微粒。
• 在本手册概览 一节中规定的环境温度范围内的操作。
本手册包含指导说明和技术数据，涵盖操作和维修人员进行例行操
作和定期维修所需执行的任务。大型检修不在本手册包括的范围之内， 本机器不可在表 1 列举的任何情况中的使用：
应由授权的 Ingersoll-Rand 公司维修部门承担。 a) 均未得到 Ingersoll-Rand 公司的认可，
附加在压缩空气系统上的所有部件、附件、导管和连接器都应满足 b) 可能会危及用户及他人的安全，
以下要求： c) 可能会影响用户向 Ingersoll-Rand 公司提出索赔。
• 从知名厂家采购，具有良好的质量；如有可能，应属于 Ingersoll-Rand 表1
公司认可的类型。
• 能承受的标定压力至少等于机器允许的最大工作压力。 将本机器制造的压缩空气用于：
• 符合空压机的润滑油／冷却剂规定。 a) 直接供人使用，
• 附带安全安装、操作和维修的说明书。 b) 未经适当过滤或净化检查而间接供人使用。

认可设备的详细信息可从 Ingersoll-Rand 维修部门获取。 在本手册概览 一节规定的环境温度范围之外使用本机器。

如使用伪造备件，即不包括在 Ingersoll-Rand 公司认可部件清单中 在确有或可能有可燃气体或蒸汽的危险场所使用本机器。

的维修备件，可能会造成 Ingersoll-Rand 公司无法控制的危险情况。因 本机器不得用于具有潜在爆炸性空气的环境中，包括可能存在可
此，Ingersoll-Rand 公司对安装了非认可维修部件的设备所造成的损失 燃气体或蒸汽的情况。
概不负责。标准的担保条件也会受到影响。
在装有 Ingersoll-Rand 未经 Ingersoll-Rand 公司认可的部件情况
Ingersoll-Rand 公司有权未经通告即改变及改进产品，亦没有义务 下使用机器。
对已售产品补加改进措施。
在安全部件或控制部件缺失或失灵的情况下使用本机器。

Ingersoll-Rand 公司对本手册从英语原版翻译成其他语言时出现的
错误概不负责。

© COPYRIGHT 2005
INGERSOLL-RAND COMPANY

中文 http://air.irco.com
 贴花 3

ISO 符号
ISO 符号的图形表示及意义

禁止／强制 信息／说明 警告

警告 - 有触电危险 警告 - 高压容器 警告 - 高温表面

警告 - 高压部件或系统 警告 - 空气／气体流动或排气口 切勿呼吸本机器中的压缩空气

只能从该侧使用叉车 RESET （复位） 不得从该侧使用叉车

紧急停机 开 （通电） 关 （断电）

进行操作或维修之前，请阅读 未安装防护装置前切勿操作机器 起吊点

《操作与维修手册》

http://air.irco.com 中文
4 贴花

旋转方向 排气口 冷却剂过滤器

自动重新启动 维护 禁止维修

冷却剂排放阀 冷凝液排水口 过滤器

易碎品 保持干燥 朝上
f

切勿使用钩子 不得从侧面夹持 时间

中文 http://air.irco.com
 贴花 5

只能 ULTRA-Plus Coolant。 电 检测

不用这种冷却剂可能导致机器受损。

每 X 个月，或按规定间隔，先到者为准。 更换／取代 清洁

电源接口 （交流电） 挤压危险

切勿触摸

http://air.irco.com 中文
6 贴花

美国国家标准协会 (ANSI) 符号
ANSI 符号的图形表示及意义

危险

吸入空气。吸入的空气中可能含有一氧化碳或其他污染物。会导致重伤或死亡。 Ingersoll-Rand 公司的空压机不是为

呼吸空气设计的，没有这种意图也不允许用于呼吸空气。压缩空气不得作为呼吸性空气来用，除非已经根据所有适用
条例和规定作了处理。

警告

危险电压。可能导致重伤或死亡。在维修之前必须切断电源并将储气罐中的压力全部释放出去。锁上机器并贴上标
签。空压机必须与适当的地线相连。请参阅手册中关于地线的指导说明。切勿在潮湿的条件下操作。请将机器放在
室内。

燃烧或爆炸危险。从空压机部件中发出的电弧可能会点燃可燃液体及蒸汽，导致重伤。切勿在有可燃液体或蒸汽的附
近操作空压机。若用于喷洒可燃材料，空压机与喷洒区域至少要保持 6m (20ft) 的距离。

高压空气。储气罐生锈可导致爆炸、重伤或死亡。储气罐处于压力中。维修之前操作人员应将储气罐中的压力释放出
去。除自动释放外，每周均须操作手动排放阀。手动排放阀位于储气罐底部。

运动部件。可导致重伤。切勿在没有防护装置的情况下操作。机器可能会自动启动。维修之前必须切断电源。锁上机
器并贴上标签。

高温表面。可导致重伤。切勿触摸。在维修之前要等待机器冷却。切勿触摸烫热的空压机或导管。

外露转动的传动带及皮带轮。
可能导致严重伤害或死亡。
若无防护装置切勿操作。维修之前必须切断电源。
锁上机器并贴上标签。

气流排放可能包含飞行残存物。
必须一直佩戴安全保护设备。

挤压危险。
切勿触摸。

中文 http://air.irco.com
 贴花 7

编号 配位 数量 说明 编号 配位 数量 说明
1 92867530 1 贴花，警告：表面高温 9 22435713 2 贴花， I-R 徽标
2 93165983 1 贴花，旋转方向 10 92930668 1 贴花，参看手册前请勿自行维护
3 93166502 1 贴花，备用部件 11 99332082 1 贴花，表面
4 93166460 1 贴花，冷却剂排放口 12 54499306 1 贴花， I-R 徽标
5 93166486 1 贴花，功率输入 13 93165959 1 贴花，运行时有防护装置
6 99332470 1 贴花，安全 14 99332496 1 贴花，零件／维修
7 92867498 1 贴花，排气口 15 22454060 1 贴花，皮带
8 92867407 1 贴花，请勿吸入 16 92171262 2 贴花，起吊处

http://air.irco.com 中文
8 安全
一定要使机器在额定的压力下运作，而且要让所有相关人员都知道
危险！
该额定压力。
如果忽视，必将导致死亡、重伤或重大财产损失。为避免伤亡，必
须严格遵守指导说明。 安装在机器上的所有空气压力设备，或与该机器相连的所有空气压
力设备，都必须有安全工作压力额定值，该额定值不得低于机器的额定
警告！
压力。
如果忽视，很可能导致死亡、重伤或重大财产损失。为避免伤亡，
必须严格遵守指导说明。 如果有一台以上空压机连在一个共同的下游设备，必须安装有效的
隔离阀，并用工作程序控制，从而使一台机器不会被另一台机器意外加
小心！
压或过度加压。
提醒用户必须严格遵守指导说明，以避免产品、程序或环境受到损害。
压缩空气决不能同任何形式的呼吸设备或面具直接相连。
注意
注意用于补充信息。 由于被排放出来的空气中含有少量的空压机润滑油，要注意下游设
备要适当。
防止用于呼吸性空气
Ingersoll-Rand 公司的空压机不是为呼吸空气设计的，没有这种意 如果排出的空气最后排放在一个有限的空间内，则必须提供足够的
图也不允许用于呼吸空气。压缩空气不得作为呼吸性空气来用，除非 通风设备。
已经根据所有适用条例和规定作了处理。
每次使用压缩空气时都必须使用适当的个人保护设备。

概览 所有含压部件，尤其是弹性软管及其接头，都必须定期检查，做到
毫无缺陷；如发现缺陷，必须根据本 《手册》的说明进行更换。
操作人员在维修或操作之前须阅读和了解 贴花，并阅读本手册。 如处置不当，压缩空气可能会带来危险。操作之前要切实将系统中
的压力全部释放，并确保机器不能意外启动。
请勿将 《操作与维护手册》从机器上永久移走。
要避免身体与压缩空气接触。
确保维护人员接受过足够的培训，具备相应资格，并阅读过 《维护
手册》。 装在分离缸上的所有安全阀必须定期检查，以确保正常运作。
不得将喷嘴或喷枪对准任何人。 切勿对储气罐或类似器皿施加超过设计极限的压力。
压缩空气和电都很危险。在对空压机进行任何维修之前，一定要切 切勿使用未达到空压机设计要求的储气罐或类似器皿。与您的销售
断电源并将空压机中的压力全部释放。 商联系以获取帮助。
在操作或维修空压机时一定要戴护镜。 切勿在储气罐或类似器皿上钻孔、焊接或以其他方式对其进行改造。
机器运转时，附近的所有人员必须依据工地安全法规配备护耳设 维修之前，要将压力排放出去，切断电源，保证压力表的读数为零。
备，并教会他们怎样使用。

操作过程中所有保护措施必须到位，并将门／盖关闭。 材料
本机器的设计规格使之不适用于存在可燃气体危险的区域。
机器制造过程中使用了下述材料，如使用不当，可能 会危害健康：
空压机的安装必须符合公认的电气操作规范，并符合当地的卫生与 • 防护性润滑脂
安全规定。 • 防锈剂
使用塑料壳体过滤器会有危险。影响其安全的因素可能是合成润滑 • 空压机冷却剂
油，也可能是矿物油中使用的添加剂。 Ingersoll-Rand 建议在高压系统
避免摄取、皮肤接触或吸入烟气。
中应仅使用带有金属壳体的过滤器。

运输
压缩空气
在装载或运输机器时，一定要使用规定的起吊和拴系点。
如处置不当，压缩空气可能会带来危险。操作之前要切实将系统中
的压力全部释放，并确保机器不能意外启动。 起吊设备必须根据空压机的重量选用。

空压机悬空时切勿在其上工作或在其下行走。
警告
以正常或紧急停机方式关闭空压机仅能释放上游分离缸上最小压
力阀的压力。 电气
如需在此阀下游进行维护工作，必须将空压机外部程序通气点处
的压力全部释放。 身体的所有部位、拿在手里的工具或其他导电物体都必须远离空压
机电气系统的外露带电部分。在对空压机电气系统的外露带电部分作调
节或修理时，垫脚要保持干燥，要站在绝缘表面上，同时不要接触空压
机的任何其他部分。

中文 http://air.irco.com
 安全 9
空压机只能同与电气特征吻合、并位于其额定容量范围之内的电气
警告
系统连接。
电气连接或任何调节，均需由获得资格证书的电工操作。

无人照看空压机时，要关上并锁好所有可以进入机房的门。 冷凝水处理

电器着火时切勿使用 A 级或 B 级灭火器。只能使用 BC 级或 ABC 级

由于每个国家、每个地区的污水处理条例不同，遵守其特定地区的
灭火器。
限制和规定是用户的责任。Ingersoll-Rand 及其相关的销售商乐于就这
维修工作必须在清洁、干燥、照明良好、通风透气的区域进行。 些事宜提供咨询和协助。
如需获取更多信息，请在材料资料库 CPN 88303979 栏目中查询
ULTRA-Plus Coolant。

http://air.irco.com 中文
10 概览
管道系统和仪器仪表

99332751-O

代号

SD 仅限 SD A 空气／冷却剂

DA 排气 B 空气

1 空气过滤器 C 冷却剂

2 进气阀 D 冷凝水

3 主机组件 E 部件界限

4 电机 F 制冷剂

5 电机过载继电器

6 油分离罐 - 初滤

7 油分离罐 - 精滤

8 最小压力阀

9 后冷却器

10 放气阀

11 排气压力开关

12 温度开关

13 冷却剂过滤器

14 温控阀

15 油冷却器

16 导向阀

17 安全阀

18 排水阀
19 回油滤网

20 电磁阀

21 压力表

中文 http://air.irco.com
 概览 11
SD 50Hz 电子设备示意图

99328262-D

代号

CR1 控制继电器 MOL 主电机过载

CR2 故障继电器 MOL-1 主电机过载触点

CR1-1 控制继电器触点 PS 压力开关

CR2-1,2 故障继电器触点 S1 开关关闭 （持续红色）

EDV 电子排水阀 （选装） S2 开关打开 （瞬时绿色）

FU1 保险丝控制电路 TM1 三角形接法启动继电器 （10 秒）

HATS 空气高温开关 TM1-1 星形接法闭合触点

HM 计时器
注意
1SV 电磁阀 (NC)
1. 客户必须按照 IEC 的要求提供认可的装有保险丝的断开器或断路器。
KM1 主接触器
2. 如果使用独立的单相控制电源，则请取下接线盒 L3 和 L 之间的跳线。
KM1-1 主接触器辅助触点
3. Ingersoll-Rand 公司未提供的电气部件应由客户负责确定尺寸，并
KM2 三角形接法接触器 应按照空压机铭牌上的信息以及 IEC 和地方电气标准进行配置。

KM2-1 三角形接法接触器辅助触点

KM3 星形接法接触器

KM3-1,2 星形接法接触器辅助触点

LT1 通电指示灯 （绿色）

LT2 故障指示灯 （红色）

http://air.irco.com 中文
12 概览
DOL 50Hz 电子设备示意图

99328254-D

代号

FU 保险丝控制电路
注意
CR1 控制继电器
1. 客户必须按照 IEC 的要求提供认可的装有保险丝的断开器或断路器。
CR2 故障继电器
2. 如果使用独立的单相控制电源，则请取下接线盒 L3 和 L 之间的跳线。
CR1-1 控制继电器触点
3. Ingersoll-Rand 公司未提供的电气部件应由客户负责确定尺寸，并
CR2-1,2故障继电器触点 应按照空压机铭牌上的信息以及 IEC 和地方电气标准进行配置。

4EDV 电子排水阀 （选装）

FU1 保险丝控制电路

HATS 空气高温开关

HM 计时器
KM1 主接触器

LT1 通电指示灯 （绿色）

LT2 故障指示灯 （红色）

MOL 主电机过载

MOL-1 主电机过载触点
PS 压力开关

S1 开关关闭 （持续红色）

S2 开关打开 （瞬时绿色）

中文 http://air.irco.com
 安装／调试 13

代号

A 冷却器 K 故障指示灯，红光

B 油分离器 L 计时器

C 进气过滤器 M 安全阀

D OID 过滤器 N 压力开关

E 电机 P 导向阀

F 压力表 Q 视管

G 绿色通电指示灯 R 冷却剂排放塞

H 绿色启动按钮 S 冷却剂过滤塞

J 红色停止按钮 T 主机

http://air.irco.com 中文
14 安装／调试
注意 8. Ingersoll-Rand 公司未提供的电气部件胶料由客户负责，并应按照
1. 基面或地面必须水平，使仪器的所有装配螺栓位置齐平。必要时，垫 空压机铭牌上的信息以及国家和地方电气法规进行操作。
高第四个螺栓。
9. 冷却剂 （润滑油）装填量 （大约） 4.5 升 （1.2 美制加仑）
2. 为了保证水平，地基螺栓应当至少凸出地基表面 13mm [0.50”]。
注意
3. 应该在机组的前方留出最少 1100mm [42”] 的间隙，机组的左、右和
除非另有说明，所有尺寸均以 mm (in) 计算。
后部应该最少留出 920mm [36”] 的间隙以保证充足的空气流通和机
组的可操作性。
在升降、运输机器时，一定要使用正确的叉车孔 （槽）或有标记的
4. 机组的近似重量：310kg (683lbs)。 升降点。
5. 外部管道不应对该设备施加任何未分解的力矩或力。使用的管道规
格应与排放接口相同或更大。 拆包
6. 不应使用塑料或聚氯乙烯管连接该设备或任何下游管路。
空压机送货时通常以聚乙稀薄膜包装。如果必须使用刀子拆除包
7. 切勿在往复式空压机上连接公用集气管，除非在往复式空压机上采 装，一定要小心，不要损坏空压机外层的油漆。
用排放脉冲消除装置。
确保按照当地法规清理运输包装用的全部材料。

中文 http://air.irco.com
 安装／调试 15
.

代号 小心
在管道过滤器及其他塑料空气管路部件上使用塑料壳体件可能会
1. 空压机
很危险。影响其安全的因素可能是合成冷却剂，也可能是矿物油中使
2. 空气干燥器 用的添加剂。Ingersoll-Rand 公司建议在高压系统中应仅使用带有金
属壳体的过滤器。
3. 空气储气罐

4. 压缩空气过滤器
小心
5. 系统用气点 标准空压机组不宜在可导致结冰的气温下操作，因为如果安装了
后冷却器和储气罐，那么后冷却器和储气罐内便会产生冷凝水。
有关详细信息，请向您的 Ingersoll-Rand 销售商咨询。
注意
部件 [2] 到部件 [5] 为选装件，也许设备中已安装这些部件。请向
您的 Ingersoll-Rand 销售商／代表咨询具体建议。 排放管道

排放管道至少应与空压机的排放接口一样大。所有管道及配件都应
在工厂中的位置
适用于排气额定的压力。

空压机可以安装在任何可以支撑它的平整地面上。建议安装在干 安装新空压机 [1] 时考察总体空气系统是非常重要的。其目的是确保

燥、通风、空气干净的环境中。后面至少应留出 150 毫米（6 英寸）的
空间，两侧至少应留出 1 米 （3 英尺）的空间，以便获得充足的维修和
通风空间。
机器周围及顶部都必须有充足的空间，以便能够安全地对机器进行
特定的维修工作。
一定要将空压机安全安置，地基要坚实。要采取各种适当措施，消
除任何使之移动的可能性，尤其要避免任何刚性排放管道变形。
有一个安全而有效的总体系统。必须注意含水率。安装空气干燥器 [3]
总是有利的，因为适当选择并安装的空气干燥器可以将含水率降到零。
在靠近空压机的地方安装隔离阀并安装管路过滤器 [4] 也是一个好
办法。
根据 AirCare 的规定，空气干燥器要求安装尺寸正确的 Ingersoll-Rand
预滤器及后滤器。

小心
螺杆式空压机 [1] 不应与往复式空压机装在同一个空气系统中，除
非使用诸如共用储气罐之类的隔离设施。我们建议两种空压机都用单
独的空气管路与共用储气罐连接起来。

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16 安装／调试
50Hz IN-7.5 IN-10 IN-15

空压机
工作压力 7 8 10 7 8 10 7 8 10
bar (PSIG) (102) (116) (145) (102) (116) (145) (102) (116) (145)
出厂设置重新加载压力 5,8 6,8 8,8 5,8 6,8 8,8 5,8 6,8 8,8
bar (PSIG) (85) (100) (128) (85) (100) (128) (85) (100) (128)
流速 0,78 0,74 0,67 1,06 1,00 0,85 1,54 1,45 1,25
m3/ (CFM) (27.5) (26.1) (23.6) (37.4) (35.3) (30.0) (54.4) (54.4) (44.1)

主机排气温度断路点 109°C (228°F)

环境气温
+2°C (36°F) -> +40°C (105°F)
最低 -> 最高

电机
电机外壳 ODP TEFC ODP TEFC ODP TEFC
标称功率 5.5kW 7.5kW 11kW
速度 2900 RPM
绝缘等级 F

常用数据
残存冷却剂容量 15mg/m3 (15ppm)
分离器容量 3L (0.8gal)
冷却剂容量 4.5L (1.2gal)
CAGI-PNEUROP 声压级 76dB(A) +3dB(A)
重量 - 底座安装机型 310kg (683lb)
重量 - 500 升储气罐已安装 345kg (344.73kg)

电气资料 - IN-7.5
标准电压 380V 415V
满载 （最大）电流 11.8A 11.2A
启动电流 DOL （星形三角接法） 100 (33) 95 (32)
启动时间 DOL （星形三角接法） 3-5 秒 （7-10 秒）
每小时 （最大）启动次数 6
控制电压 220VAC 240VAC
建议的熔断电流 （见注解 1） 16A

建议的电线尺寸 （见注解 2） 4mm2Cu

电气资料 - IN-10
标准电压 380V 415V
满载 （最大）电流 17.1A 15.4A
启动电流 DOL （星形三角接法） 126 (42) 117 (39)
启动时间 DOL （星形三角接法） 3-5 秒 （7-10 秒）
每小时 （最大）启动次数 6
控制电压 220VAC 240VAC
建议的熔断电流 （见注解 1） 25A

建议的电线尺寸 （见注解 2） 4mm2Cu

中文 http://air.irco.com
 安装／调试 17

电气资料 - IN-15
标准电压 380V 415V
满载 （最大）电流 24.7A 23A
启动电流 DOL （星形三角接法） 178 (60) 190 (64)
启动时间 DOL （星形三角接法） 3-5 秒 （7-10 秒）
每小时 （最大）启动次数 6
控制电压 220VAC 240VAC
建议的熔断电流 （见注解 1） 32A

建议的电线尺寸 （见注解 2） 6mm2Cu

1. 如果选择电路断路器，则电路断路器只应为磁性断路型，并设置高
于机器预期启动电流的熔断电流，但要低于电路的最大预期故障电
流。电路断路器或保险丝型断路器必须能够在其接线端断开预期故
障电流。
2. 聚氯乙烯／聚氯乙烯电缆线，合理使用如下：
i 聚氯乙烯绝缘电缆，带导线管，铜质导线。
ii 电缆固定于电控箱壁，与周围物体留有一定空间。
iii 环境温度为 40°C (104°F) 40%。
iv 电缆铺设不超过 20m (65ft) 长。
v 启动时电压变量限于 -10%，正常运转时电压变量限于 -4%。
vi 受到上述电路断路器的保护。

如果不同于以上内容，或有特殊规定，则必须由合格的工程师制订 与绝缘器或断路器相连的馈电电缆／电线必须接紧并保持清洁。
安装计划。
使用的电压必须与电机及空压机铭牌上的规定相吻合。
注意
所有资料仅适用于标准产品。 小心
确保电机的旋转方向正确，如方向箭头所示。

电气资料

空压机旁边应装有独立的电绝缘器或断路器。

馈电电缆／电线的尺寸应由客户／电气承包商决定，以确保电路得
到均衡，而不因其他电气设备而超载。距离适当馈电点的电缆长度是至
关重要的，因为压降可能会降低空压机的性能。

http://air.irco.com 中文
18 操作说明
一般操作
空压机由电机驱动，属单级螺杆型，各种配件均已安装，电路已连
接好，底架已安装。因此它是一个自成一体的空气压缩机机组。
标准空压机按设计应在 2°C 至 40°C （35.6°F 至 104°F）的环境温
度范围内操作。在最大不超过海拔 1000m (3280ft) 的高度上，最高温
度依然适用。如超出此高度，则需显著减小可允许的最高环境温度。
螺杆型空压机通过会 （阴阳）两个螺杆啮合而对空气进行压缩。
空气／冷却剂混合物从空压机主机排放到分离系统中。该系统把排
出气体中的绝大部分冷却剂清除掉，仅有若干 ppm 的残存。冷却剂返
回到冷却系统中，空气通过后冷却器，排出空压机。
冷却空气由风扇吸入，经过冷却器后排出机组。
小心
冷却气流由空压机的前端吸入，并从空压机的顶部排出。应谨慎操
作，防止冷却气流受阻或受到限制。
请勿将气流朝向脸部或眼睛。
中文
由于对排放空气进行冷却，空气中自然包含的大部分水蒸气得以冷
凝，可由后端管道和其他设备排放掉。
冷却系统包括冷却剂槽、冷却器、温控阀和过滤器。机器运转时，冷
却剂受到压力，自动进入空压机的轴承中。
空压机的负载控制系统是自动运作的 on-off 控制。空压机运作时能
够维持预定的排放压力，并配有自动重启系统，用于对空气要求有较大
波动而能够允许空压机停机以节约能源的工厂。对于有大储气量的系
统，我们建议使用之。
警告
当机器因空气压力需求量低而停止运转时，可于任何时间重新启
动及加载。
如果出现高温或过载情况，空压机会自动停机，以保证操作安全。
小心
如果受到硅酮污染，不得使用本机器。含有硅酮的润滑油、油酯或
其他物品不得用于本机器。
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 操作说明 19
空压机控制 两种控制方式

直接在线启动： 通过调整辅助阀上的旋钮，可以选择采用自动启动与停机控制还是
空压机装配了 “自动启动与停机控制” 。当储气罐气压达到工厂预 恒速控制。若要采用自动启动与停机控制，请将辅助阀上的旋钮沿顺时
设的最大气压时，压力开关将停止机器。当储气罐气压降至工厂预设的 针旋转到底，以禁用辅助阀。然后，压力开关将启动和停止机器。
最小气压之下时，压力开关将重新设置并重新启动机器。

通过拧下固定压力开关盖罩的两个螺丝，可以将盖罩移开。

压力开关调整：
空压机组将增加和减少工厂预设的压力设置。请仅在绝对必要时调
整压力开关。
仅在安装了开关且无气压和电压的状态下进行调整。

警告

如果连接了电源，则在压力开关接触处会有高电压。请在进行调
整之前断开、锁上主电源并贴上标签。

辅助阀。

A 旋钮
B 顺时针
A 三角形接法压力设置
C 逆时针
B 压力设置
如果在不到 10 分钟的间隔内重新启动或机器每小时运行时间超过
自动启动与停机控制 40 分钟，请选择恒速控制。将该旋钮沿逆时针旋转到底，以便持续地
运行机器。

注意
“自动启动与停机控制”是为了在发电机每小时启动次数不足 6 次
时使用。 注意

工厂预设的辅助阀比工厂压力开关设置的低 5 psig (0.3 bar)。

当储气罐气压达到工厂预设的最大气压时，压力开关将停止机器。当储
气罐气压降至工厂预设的最小压力之下时，压力开关将重新设置并重新
启动机器。

小心

不需要空气的无负载运行将导致压力开关关闭机器。

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20 操作说明

1. 压力表 自动启动与停机控制
显示系统压力。
1. 对机器进行视觉检查，确保所有保护性设施安全牢固，并确保有合
适的通风，能自由接近机器，不受任何障碍物的阻拦。
警告
2. 检查冷却剂水平。必要时添加冷却剂。
“切勿”让空压机的排放压力超过最大运行压力。
3. 确保空气排放阀已打开。

2. 计时器 4. 打开电隔离器或断路器。通电 (5) 指示灯将亮起，表示线电压和控制

记录空压机的总运行时间。 电压均存在。

3. 停止按钮 5. 在首次开机或电源中断后再开机要检查旋转方向。
按下时空压机立即停止。

4. 启动按钮开关
按下该按钮时，如果有空气需求，将启动机器并在负载状态下运行。 警告
如果没有空气需求，则机器将自动停机。
确保所有保护性设施到位。
5. 通电指示灯 （绿色）
冷却气流排放物中可能包含飞行残存物。必须始终配戴安全保护
表示有控制电压。
设备，以免受伤。
6. 故障指示灯 （红色）
表明机器由于故障 （高温或电机过载）而停止。 启动

1. 按下 “启动”按钮。空压机会启动并自动加载。

正常／紧急停机

1. 按下 “停机”按钮 (3)，空压机将立即停机。

2. 关闭电隔离器或断路器。

小心

关机后，切勿让机器在储气罐／分离系统处于受压状态下待机。

中文 http://air.irco.com
 维护 21
应注意，如果操作环境不良，则维护要求的间隔会大为缩短，这包
SSR UP 系列维护时间表 括环境污染和极度气温的影响。

周期 维护
维修／维护表 标明了各部件的规格及必须维护的间隔。油容量等内
容可在本手册概述 一节找到。
每操作 24 小时 检查冷却剂水平，必要时添加冷却剂。
如处置不当，压缩空气可能会带来危险。操作之前要切实将系统中
观察机器，看有无泄漏、 及时报告。如有疑问，请联系 Ingersoll-
的压力全部释放，并确保机器不能意外启动。
积尘、异常噪音或振动 Rand 公司指定的销售商以获取帮助。
现象
小心
空压机安装储气罐以后 把储气罐内的冷凝物排放掉，或检查自排装 在对空压机进行任何维护工作之前，请切断电源、把主断电器锁上
置是否工作。 并贴上标签。同时要关闭空压机排放管路上的隔离阀。缓缓地把冷却
视察机组预滤器的状况 如果必要则擦拭干净。 剂加油塞的盖子拧一圈，排放掉空压机中的压力后再将其打开。拧开
加油帽开通一个透气口，可以将压力释放到大气中。要等到所有压力
最初的 150 小时 更换冷却剂过滤器。 都排放掉以后才能把加油帽卸下来。此外还要轻轻地打开排放阀使管
每月或每 100 小时 把预滤器卸下来并擦拭干净，如有需要请更 道压力释放。在打开排放阀或冷却剂加油塞时，要站到较远的地方，
换。 同时还要戴好适当的护镜。
检查冷却器有无异质积聚。如有积聚则使用
气吹或压洗方式将其清除。 确保维护人员受到正规训练，做到技术合格，并已阅读《维护手册》。

每 3 个月 手动操作安全阀，检查阀门机构是否工作正 在进行任何维护工作之前，切记：
常、是否有少量气体排出。
• 要将气压全部释放掉，并与系统装置隔离。如使用自动放气阀，则
每年或每 3000 小时 检查高温保护开关 （109°C）的运行。 需要留有足够的时间让它完成操作。
更换冷却剂过滤器。 • 要确保机器不能被意外启动。
检查回油孔有无堵塞，如有需要就擦拭干
• 把可能存在的电源 （如电线、电池等）全部切断。
净。
更换分离器芯。 在打开或拆除护板或盖罩进入机器内部 工作之前，切记：

更换空气滤清器部件。 • 任何进入机器内工作的人都必须意识到他受到的保护级别已降低，
危险度已增加，包括可能有炙热的表面和间或性移动的部件等。
采集冷却剂样本作流体分析。
更换机组预滤器。 • 要确保机器不能被意外启动。

检查传动皮带。 在试图对任何正在运行 的机器进行维护之前务必注意：

1 年外部压力舱检查， 安装完毕后地分离器器皿和储气罐。
6 年内部压力舱检查。 彻底检查所有外部表面和设备。如发现任何 危险
只有那些经过适当训练且技术合格的人员，才可以在空压机正在
检查频率可因当地或 过度磨蚀、机械或受力损伤、泄漏或其他磨
国家法规而定。 损，则立即报告。 运转或在接通电源时进行维修任务。

每 2 年或每 9000 小时 更换传动皮带。

更换 ULTRA-Plus Coolant，或每两年，或
每 9000 小时，看哪个在先。
检查并更换包括在 3,000 小时维护项目内的
所有部件。
正确安装下列重新安装的部件：
• 除非万不得已，不可在开机状态下进行维修工作。
• 除非万不得已，不可在安全保护设施失灵或已卸除的状态下进行维
修工作。
• 对所有存在的危险（如受压部件、带电部件、卸除掉的面板、盖罩、
挡板、高温、空气流入流出、间或性移动部件和安全阀排放等）都
应了如指掌。

螺线管阀 • 配戴合适的个人保护设备。
进气阀
最小压力阀 • 把松散的衣服、珠宝首饰和长头发等作安全处理。
温控阀 • 请把标明正在进行维护工作 的警告标示张贴在可以清晰看见的位置。
每 4 年或每 18000 小时 更换所有软管。
维护任务完成后，在重新使用机器之前，请确保：
剥下 ODP 发动机的轴承，擦拭干净并重新
润滑。 • 机器已经测试合格。

安装备用电器接触器的触点。

日常维护

本节涉及到要求定期维护并替换的各种部件。

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22 维护
• 所有挡板和安全保护设备已经重新安装并可以正常工作。 5. 打开排放阀，将冷却剂排入容器中。

• 所有面板均已重新装好，而且盖罩和挡门已经关闭。 6. 关闭排放阀。

• 有害材料按照符合当地和国家环境保护法规规定的方式进行了包装 7. 重新装上排放阀中的塞子。
和处理。
8. 按照上面的 “加满冷却剂”步骤，重新为机器加满冷却剂。初始填
充之后，为了净化所有的气闸，应该在检查冷却剂水平是否正常之
警告
前，让机器在负载与无负载之间交替运行几分钟。
任何情况下打开排放阀或卸除空压机部件之前，都必须首先确保
空压机已经完全关闭、电源已经切断以及系统中的所有压力已经释放 9. 重新装上并拧紧加油塞。
完毕。

冷却剂过滤器更换步骤
加满冷却剂的步骤
1. 停止机器，隔离电源，然后排出所有积聚的压力。
1. 慢慢地取下加油塞。
2. 使用正确的工具松开过滤器。
2. 将冷却剂倒入喷口，直到喷口马上溢出。
3. 从机体上卸下过滤器。
3. 重新装上并拧紧加油塞。
4. 将旧过滤器放到密封袋中，然后以安全的方式进行处理。
4. 启动机器大约 10 秒钟 （直到冷却剂从观察孔的底部排出）。
5. 清理机体的啮合面，注意避免任何微粒进入机器。
5. 慢慢地取下加油塞。
6. 从 Ingersoll-Rand 备用过滤器的保护包装中取出过滤器。
6. 重新向喷口加冷却剂，直到喷口马上溢出。
7. 在过滤器封条上涂少许润滑油。
7. 重新装上并拧紧加油塞。
8. 旋紧新过滤器，直到封条与机体接触，然后用手再转半圈将其拧紧。
8. 运行机器。
9. 启动空压机并检查有无泄漏。
注意
当达到运行温度 （负载运行 10 分钟）时，如果在底部观察孔有一 空气滤清器更换步骤
半可看到冷却剂，则冷却剂水平正常。
1. 停止机器，隔离电源，然后排出所有积聚的压力。

2. 旋开垫塞，将旧器芯取出。

3. 装上新器芯。

4. 重新装上垫塞。

分离器部件更换步骤

1. 停止机器，隔离电源，然后排出所有积聚的压力。
A. 在运行温度下正常
2. 使用适当的工具松开分离器部件。
B. 太多
3. 从机体上卸下部件，将其放到密封袋中，然后以安全的方式进行处
C. 正好
理。
D. 太少
4. 清理机体的啮合面。
重复此步骤以便在达到运行温度时得到正确的冷却剂水平。
5. 从 Ingersoll-Rand 备用部件的保护包装中取下它。
关闭机器时，冷却剂通常会充满观察孔。
6. 在部件封上涂少许润滑油。
切勿根据关闭时的水平调整冷却剂水平。总是在运行温度下为正在
7. 向下旋紧新滤芯部件，直到密封与机体接触，然后用手再转半圈将
运行的机器设置正确的冷却剂水平。
其拧紧。

小心 8. 启动空压机并检查有无泄漏。
请确保使用的是 SSR ULTRA-PLUS 冷却剂。不使用此冷却剂将
使制造商担保条款失效。 小心
如果受到硅酮污染，不得使用本机器。含有硅酮的润滑油、油酯或
其他物品不得用于本机器。
冷却剂更换步骤

最好在空压机运行后立即排放冷却剂，因为这样液体更容易排放， 冷却器清理步骤
污染物质也尚在悬浮。
1. 停止机器，隔离电源，然后排出所有积聚的压力。
1. 停止机器，隔离电源，然后排出所有积聚的压力。
2. 卸除顶盖罩，以接触冷却器。
2. 在排放阀旁边放置一个适当的容器。
3. 清理冷却器。
3. 慢慢地取下加油塞。
4. 以相反的顺序重新组装。
4. 从排放阀卸除塞子。

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 维护 23
传动皮带检查和调整步骤 操作

不定期检查传动皮带的张力，尤其在怀疑传动皮带松动时进行检 1. 打开滤网球阀。
查。通过观察传动皮带松弛的一面是否在机器运行时略呈弓形，进行快
速检查以确定是否进行适当的调整。如果传动皮带略呈弓形，则通常表 滤网球阀。
示已经调整得令人满意。慢慢关闭空压机附近的隔离阀。可以观察到压
力在上升，确保压力传感器以正确的最大排气压力开启。
打开 关闭
可以使用传动皮带张力测量设备确定传动皮带的张力。

可以通过松开主机锚螺杆获得传动皮带张力，本机提供了一个传动
皮带张力螺钉来辅助移动主机。
按照下列概述的步骤正确设置和测量传动皮带张力。

1. 沿着传动皮带顶部外表面在滑轮和槽轮之间缓缓移动。

2. 在这个跨度的中间，用张力表沿垂直于传动皮带的方向对其外表面
施加压力。迫使传动皮带偏转 （如下表所示） ，然后比较张力表与
所示的图。 2. 设置 “停机时间”和 “开机时间”旋钮。有关设置的说明，请参见
定时器设定 （下面）。
传动皮带张力
3. 在空压机运行期间，检查有无空气泄漏。

50Hz 7.5hp/5.5kw 10hp/7.5kw 15hp/11kw

定时器设置
新的 已用的 新的 已用的 新的 已用的
7 bar 85 lb 70 lb 110 lb 90 lb 140 lb 120 lb “停机时间”设定值确定两次循环之间的间隔时间（从 30 秒钟至 45
(39 kg) (32 kg) (50 kg) (41 kg) (64 kg) (54 kg) 分钟）。“开机时间”确定空压机排放冷凝水的实际时间。
8 bar 90 lb 75 lb 120 lb 100 lb 140 lb 120 lb 定时器的循环速率和阀打开的时间应足够长，以便排放冷凝水。正
(41 kg) (34 kg) (54 kg) (45 kg) (64 kg) (54 kg) 常设置是先打开阀，排放冷凝水，然后放气 1 秒钟左右，然后关闭。须
10 bar 90 lb 75 lb 120 lb 100 lb 150 lb 125 lb 根据许多因素 （包括湿度和工作周期）进行调整。
(41 kg) (34 kg) (54 kg) (45 kg) (68 kg) (57 kg)

在重新启动空压机之前，请确保正确地排列了滑轮和槽轮，而且充
故障排除
分地重新拧紧了发动机锚螺杆。

小心 故障 原因 操作
滑轮／槽轮排列不当和传动皮带张力可能会导致电机过载、过度 阀无法关闭。 1. 电磁阀内的残积物使膜 1. 卸下电磁阀，拆开、
振动以及让传动皮带和／或轴承过早地出现故障。 片不能密封。 擦拭并重新组装。
为了避免发生这些问题，请在安装新传动皮带或拉紧现有传动皮 2. 电气元件短路。 2. 检查电源线或定时器，
带后，确保滑轮和槽轮排列正确，并使传动皮带有令人满意的张力。 并在必要时更换。
定时器不工作。 1. 未通电。 1. 通电。
电子排水阀 （选装） 2. 定时器功能失灵。 2. 更换定时器。

产品介绍 3. 排气口阻塞。 3. 清理阀。

电子排水阀从储气罐中清除冷凝水和冷却剂。可在压缩空气系统中安装 4. 电磁阀功能失灵。 4. 更换电磁阀。
其他排放部件，包括后冷却器、过滤器、放水管和冷干机。
5. 滤网阻塞。 5. 清理滤网。
电子排水阀运行时启动了定时器，可以设置该定时器以在操作人员确定
的时间内自动排空储气罐。
维护
关键功能包括：

• 100% 持续运行 定期清理阀内部的滤网，以保持最大容量的排放功能。为此，请执

行下列步骤：
• NEMA 4 外壳
• 可调整的定时开机 （0.5-10 秒） 1. 完全关闭滤网球阀，使之与储气罐隔离。
• 可调整的定时关机 （0.5-45 分钟）
2. 按下定时器上的 “测试”按钮，以便排出阀中的剩余压力。重复此
• 不锈钢机芯
步骤直到排完所有压力。
• 发光 LED 电源指示灯
• 发光 LED 阀开指示灯 小心！
• 手控装置 高压空气会导致残存物飞溅，并造成伤害。请确保在清理前滤网球阀
已完全关闭，而且阀中的压力已全部释放。

3. 用合适的扳手从滤网上卸下塞子。如果您听到空气从清理端口出来
的声音，请立即停止，并重复步骤 1 和 2。

http://air.irco.com 中文
24 维护
4. 卸下并清理不锈钢滤网。在更换滤网前，请清除滤网中的所有残 5. 更换塞子并用扳手拧紧。
存物。
6. 当重新使用电子排水阀时，请按 “测试”按钮，以便确认其具有正
常的功能。

中文 http://air.irco.com
 故障排除 25

原因 维修方法
空压机不能启动 没有主电源或控制电压。 § 检查供电。
§ 检查控制电路保险丝。
§ 检查变压器次级线圈的控制电压。

星形／三角形接法计时器损坏。 § 更换星形 / 三角形接法计时器。

定期停机 主机排气温度高。 加满冷却剂。加满冷却剂。

电机超载。 将过载设置为正确值并切换为手动复位。

线压波动超出范围。 § 确保启动时电压下降不超过 10%，运转时电压下降不超

过 6%。

电流过高 空压机超出额定压力运转。 将机器的压力设置为正确的额定值。

分离器芯受到污染。 更换空气过滤器和分离器芯。

低电压。 § 确保启动时电压下降不超过 10%，运转时电压下降不超

过 6%。

电压不稳。 校正供电电压。
主机受损。 † 更换主机。

压缩空气过滤器受到污染。 更换空气过滤器。

电流过低 空气过滤器受到污染。 更换空气过滤器。

空压机在无负载状态下运转。 将机器的压力设置为正确的额定值。

高电压。 将现场电压降到正确的工作电压。
进气阀功能失灵。 † 更换进气阀。

排放压力高 压力开关有故障或压力开关设置有误。 更换压力开关，或将机器的压力设置为正确的额定值。

吹气阀功能失灵。 † 更换吹气阀。
进气阀功能失灵。 † 更换进气阀。

系统压力低 分离器芯受到污染。 装上新的分离器芯。

压力开关设置有误。 将机器的压力设置为正确的额定值。

最小压力阀功能失灵。 † 更换最小压力阀。

吹气阀功能失灵。 装上新的皮带。
传动皮带打滑。 † 修补泄漏处。

空气系统泄漏。 † 修补泄漏处。
进气阀功能失灵。 † 更换进气阀。

系统用气要求量超出空压机供应量。 降低用气要求量或加装空压机。

压缩空气过滤器受到污染。 更换空气过滤器芯。

注释：

§ 必须由合格电工完成。
† 我们建议，这项工作须由 Ingersoll-Rand 指定的维修技师承担。

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26 故障排除

故障 原因 维修方法
空压机因温度过高而停机 空压机超出额定压力运转。 将机器的压力设置为正确的额定值。

机组预滤器阻塞。 清洁或更换机组预滤器。

冷却器阻塞。 清洁冷却器。
机身护板误装或缺失。 确保机身护板安装正确。

冷却剂不够。 添加冷却剂并检查有无泄漏。

环境温度高。 将空压机移到其他地方。

冷却气流受阻。 确保空压机有正确的气流。

冷却剂消耗过度 分离器芯泄漏。 装上新的分离器芯。

分离器芯排放受阻。 † 拆卸部件并擦拭干净。

空压机低于额定压力运转。 将机器的压力设置为正确的额定值。

冷却剂系统泄漏。 † 修补泄漏处。
噪音过高 空气系统泄漏。 † 修补泄漏处。

主机有故障。 † 更换主机。
电机有故障。 † 更换电机。

部件松动。 † 将松动部件重新拧紧。

轴封泄漏 轴封有缺陷。 † 安装主机轴封盒。

卸压安全阀开启 压力开关有故障或压力传感设置有误。 更换压力开关，或将机器的压力设置为正确的额定值。

最小压力阀功能失灵。 † 更换最小压力阀。
吹气阀功能失灵。 † 更换吹气阀。

进气阀功能失灵。 † 更换进气阀。

减压安全阀失灵。 检查减压安全阀的设置和额定压力。
皮带挡板／冷却器箱上 传动皮带打滑。 更换皮带和张紧轮。
有黑色残存物
滑轮未对准。 重新对准滑轮。
滑轮磨损。 † 更换滑轮和皮带。

当空压机开始负载时安 最小压力阀被卡住，处于关闭状态。 卸下最小压力阀进行检查，如有必要请予送修。

全阀吹气。
安全阀故障。 检查安全阀的设置和额定压力。

注释：

§ 必须由合格电工完成。
† 我们建议，这项工作须由 Ingersoll-Rand 指定的维修技师承担。

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