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Well Cementing Proposal

CUSTOMER: SOUTH PARS PROJECT PHASES17&18

CASING TYPE: 10 3/4"- 9 5/8” Casing

WELL NAME: SPD18A-07


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RIG: COSL FORCE

______________________________________

Proposal Date: 09- August - 2011

Pasdaran St, Ahvaz, Iran


South Pars Project Phases 17 &18 Tel: +98-912-820-5670 Fax: +98-611-4144945
E-Mail:areza_soltanil@Yahoo.com
Subject: Proposal for the cementing of 10 3/4"- 9 5/8" Casing for the
SPD18A-07

Dear Sirs,

In response to your request, we are proposing a plan for the cementing of


10 3/4"-9 5/8" Casing for the SPD18A-07 the volumes include an excess
volume of 30% for lead slurry and 30 % for the tail slurry. It is planned to
pump 576 bbl of lead slurry at 12.5 ppg, 115 bbl of tail slurry at 15.8 ppg
and displacement with the Sea Water.

We hope that the information presented here will meet your approval. If you
wish to discuss this proposal further, please feel free to call us.

Sincerely,
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A.Reza.Soltani
Head of Cementing Programming Engineering Dep.
NIDC
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Pasdaran St, Ahvaz, Iran


South Pars Project Phases 17 &18 Tel: +98-912-820-5670 Fax: +98-611-4144945
E-Mail:areza_soltanil@Yahoo.com
Static well security

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3,500

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Note : lead slurry 12.5 PPG , Tail slurry at 15.8 PPG , Spacer slurry at 12 PPG

Pasdaran St, Ahvaz, Iran


South Pars Project Phases 17 &18 Tel: +98-912-820-5670 Fax: +98-611-4144945 E-Mail:areza_soltanil@Yahoo.com
Cementing Procedure:
Top Plug and Bottom Plug Method
While running in hole 10 3/4″- 9 5/8″ casing:
1- Clean up tanks and prepare chemicals for mixing fluid.
2- Fill tanks with mixing water for mixing fluids (Lead & Tail).
3- 5 hours before reaching casing shoe start mixing Lead & Tail cement
additives.
4- After casing running, make up Cement Head and load Bottom plug,
connect cement line.
5- Perform a Pre-Job safety Meeting with all personnel involved on the
operation as well as the client representative.
6- Ensure communication between DOS Cementer and Rig floor.
7- Test cements line W/ 4000 psi.
8- Mix and Pump 50 BBLS Spacer@ 12 PPG
9- Drop bottom plug and install top plug in the cement head.
10- Mix and pump 576 BBLS lead cement slurry @ 12.5 PPG.
11- Mix and pump 115 BBLS tail cement slurry @ 15.8 PPG.
12- Release top plug.
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13- Pump 10 BBLS Drill water behind the plug.
14- Switch to mud pump and start displacement with the Sea water.
15- Bump the plug, bleed off pressure and check for float shoe.
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Important Notes and Considerations:


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1- Slurry Volume has been calculated based on 30 % Excess on open hole


annular volume on Tail Slurry.
2- Slurry Volume has been calculated based on 30 % Excess on open hole
annular volume on Lead Slurry.
3- Dead volume rate is not considered in calculation.

Pasdaran St, Ahvaz, Iran


South Pars Project Phases 17 &18 Tel: +98-912-820-5670 Fax: +98-611-4144945
E-Mail:areza_soltanil@Yahoo.com
Rig: Cosl Force
Well:SPD 18-07
Dana Oil Services 9 5/8" CEMENT JOB. Date: August 2011

Cement&Mixing Water for Lead Slurry:


Cement Type: UCC"G"
Mix Water Source: Drill water
T.O.Lead@ 0 m 0 FT Slurry Density: 12.5 PPG 1.5 kg/L
Slurry Yield: 2.13 cuft/sk
Mixing Water Required: 11.92 gal/sk
Total Mixing Fluid Required: 12.35 gal/sk
Lead Cement Additives:
Bentonite 2.50% bwoc(PH) 4203.6 LB
FLC-DA 9 0.70% bwoc(PH) 1177.0 LB
300 m 984.3 CFR-DA 3 0.05% bwoc(PH) 84.1 LB
10 3/4"Csg55lb/ft@ CR-DA 4 0.15% bwoc(PH) 252.2 LB
Microblock 0.25 gal/sk 447.2 GAL
DF-DA 3 0.012 gal/sk 21.5 GAL

Volumes:Lead cuft/ft cuft m3 bbls Depth


Open hole& 9 5/8" 0.3132 1202.82 34.06 214.2 3840.4 FT
Excess: 30% 360.845 10.22 64.27
9 5/8"&13 3/8"Csg: 0.3354 1459.74 41.34 260 4352.2 FT
10 3/4"&13 3/8"Csg: 0.2105 207.195 5.867 36.9 984.3 FT
Excess: 0% 0 0 0
Total Volume : 3230.6 91.48 575.4 575.4 BBLS
bbls cuft m3
Dead Vol. 80.0 449.2 12.7

Sacks of lead Cement:


1516.7 Sacks 142571 Lbs 64.8 MT
13 3/8"Shoe@ 1626.5 m 5336.5 FT 1788.8 Sacks(total) 168145 Lbs 76.4 MT
Water Requirement: Mixing Fluid
430.5 Barrels 446.0 Barrels
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507.7 bbls(total) 526.0 BBL(total)
9 5/8"csg 47 lb/ft
Cement&Mixing Water for Tail Slurry:
Cement Type: UCC"G"
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Mix Water Source: Drill Water
Slurry Density: 15.8 PPG 1.9 kg/L
Slurry Yield: 1.15
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12 1/4"Open hole 40%Ex cuft/sk


Mixing Water Required: 4.6 gal/sk
Total Mixing Fluid Required: 5.0 gal/sk
Tail Cement Additives:
Paragas 0.40 gal/sk 493.3 Gal
CFR-DA 3 0.30% bwoc(PH) 347.8 LB
T.O.T CMT@ 2797 m 9177 FT CR-DA 4 0.30% bwoc(PH) 347.8 LB
DF-DA 3 0.01 gal/sk 12.3 GAL

Volumes:Tail cuft/ft cuft m3 bbls Depth


Open hole& 9 5/8": 0.3132 462.4 13.1 82.4 1476.5 FT
12 1/4'' Cap 0.8185 8.1 0.2 1.4 9.8
Excess: 30% 141.1 4.0 25.1
9 5/8"Cap.: 0.411 33.7 1.0 6.0 82.0 FT
Float Collar@ 3222 m 10571 ft Total Volume : 645.3 18.3 114.9 114.9 BBLS
bbls cuft m3
Dead Vol: 80 449.2 12.72

Sacks of Tail Cement:


561.2 Sacks 52749 Lbs 23.9 MT
1233.2 Sacks(total) 115917 Lbs 52.6 MT
Float Shoe@ 3247 m 10653 ft Water Requirement: Mixing Fluid
61.5 Barrels 66.8 Barrels
T.D@ 3250 m 10663 ft 135.1 bbls(total) 146.8 BBL(total)
Total Cement&Chemicals Required:
Cement 195320.4 LBS 88.6 MT
Bentonite 4203.6 LBS 42.0 Sacks
10 3/4" 984.3 0.082 FLC-DA 9 1177.0 LBS 21.4 Sacks
9 5/8" 9587.1 0.073 CR-DA 4 600.0 LBS 10.9 Sacks
CFR-DA 3 431.8 LBS 8.6 Sacks
Displ 780.6 bbl DF-DA 3 33.8 GAL 6.8 Cans
Paragas 493.3 GAL 16.4 drums
Microblock 447.2 GAL 8.1 drums
Dana Oil Services
Cement Test Report
Project No: SPP 17,18 Well: SPD 18-07 Date: August 2011
Company: NIDC Field: SOUTH PARS(17&18)
Well Depth: (MD): 3250 m 10663 ft Job Type : Casing
Job Purpose: Spacer 500E for 9 5/8'' Casing Rig: Cosl Force
Cementing Additives Conc. Cement and Mixing Water
Additive # 1 Drill water 35.4 gal/bbl
Additive # 2 E-DA 500 9.5 lb./bbl Mix Water Source: Drill water
Additive # 3 Barite 196 lb./bbl Spacer Density: (12 PPG) 1.44 Kg/L
Additive # 4 Musol 0.5 gal/bbl
Additive # 5 PA -DA 5 0.2 gal/bbl

Temperature BHST: 121 oC BHCT: 66.7 oC


Temperature BHST: 251 oF BHCT: 152 oF Temperature Gradient: 1.6 oF / 100 ft
API Schedule: Heat up time: min Final Pressure : kPa

API Free Fluid: cc % Free Fluid @ 45o: cc %


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API Fluid Loss: cc/30 min @ F and 1000 Psi
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Consistency @ : 0 5 20 min @: F
Bc:
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Rheology Data Gel
Temp. Fan Readings ( RPM) lbs/100ft2 n' K' PV YP
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F 600 300 200 100 6 3 10 sec 10 min lb-sec /ft CP lbs/100ft2

80 36 24 19 14 6 5 0.4992 0.0097 15 9

Pump Time (Bc): Hrs:min Thickening Time (Bc): Hrs:min

Compressive Strength:

H2O Analysis: Chlorides: mg/liter:

PH = Prehydrated DB = Dry Blended % bwoc = % by weight of cement % bwow = % by weight of water

Note:
Remarks:

DOS Cementing & Lab Engineers: Esmaeel Asgharnia,Babak Valiollahi


Notice: The above test report is a preliminary report and is for information and reference only and the content is
limited to the sample described. Dana Oil Services will not be liable for any loss or damage, regardless of
cause, including any act or omission of Dana Oil Services, resulting from the use thereof.
Dana Oil Services
9 5/8"CEMENT JOB.

Chemical Description:

1) FLC-DA 9=Fluid Loss Controller


2) CFR-DA 3=Friction Reducer
3)CR-DA 4 =Cement Retarder
4) DF-DA 3 =Defoamer
5) Microblock =Extender
6) Paragas = Gas Migration

Mixing Procedure For Lead Slurry:

To be Prehydrated in Mixing Water in Mud Pit


1) Mixing Water : Drill Water=507.7 bbls
2) Bentonite= 4203.6 Ibs
3) FLC-DA 9=Fluid Loss Controller= 1177 Ibs
4) Microblock =Extender= 447.2 Gal
5) CFR-DA 3=Friction Reducer= 84.1 Ibs
6) CR-DA 4 = Cement Retarder= 252.2 Ibs
7) DF-DA 3 =Defoamer= 21.5 Gal

To be Mixed on Cement Unit

8) Dry Cement= 64.8 MT

Mixing Procedure For Tail Slurry:

To be Prehydrated in Mixing Water in Mud Pit


1) Mixing Water : Fresh Water=135.1 bbls
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2) Paragas = Gas Migration= 493.3 Gal
3) CFR-DA 3=Friction Reducer= 347.8 Ibs
4) CR-DA 4 = Cement Retarder= 347.8 Ibs
5) DF-DA 3 =Defoamer= 12.3 Gal
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To be Mixed on Cement Unit


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6) Dry Cement= 23.9 MT


Dana Oil Services
Cement Test Report
Project No: SPP 17,18 Well: SPD 18-07 Date: August 2011
Company: NIDC Field: SOUTH PARS(17&18)
Well Depth: (MD): 3250 m 10663 ft Job Type : Casing
Job Purpose: 10 3/4"- 9 5/8"Casing Lead Rig: Cosl Force

Cementing Additives Conc. Units Cement and Mixing Water


Bentonite 2.5 % bwoc (DB)
PH) Cement Type: UCC''G''
FLC-DA 9 0.75 %bwoc (PH) Mix Water Source: Drill Water
Microblock 0.25 gal/sk Slurry Density: (12.5 PPG) 1.5 kg/L
CFR-DA 3 0.05 % bwoc (DB)
PH) Slurry Yield: 2.13 cuft/sk
CR-DA 4 0.15 % bwoc (DB)
PH) Mixing Water Required: 11.92 gal/sk
DF-DA 3 0.02 gal/sk
Total Mixing Fluid Required: 12.35 gal/sk

Temperature BHST: 124 oC BHCT: 68.9 oC


Temperature BHST: 256 oF BHCT: 156 oF Temperature Gradient: 1.6 oF / 100 ft
API Schedule: Heat up time: min Final Pressure : kPa
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API Free Fluid: cc 1.0 % Free Fluid @ 45o : cc %
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API Fluid Loss: cc/30 min @ 152 F and 1000 Psi
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Consistency @ : 0 5 20 min @: F
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Bc:

Rheology Data Gel


Temp. Fan Readings ( RPM) lbs/100ft2 n' K' PV YP
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F 600 300 200 100 6 3 10 sec 10 min lb-sec /ft CP lbs/100ft2

80 39 19 15 9 5 3 0.6863 0.0029 15 5

Pumping time 50(BC): Hrs:Min 70(BC): 6:52 Hrs:Min 100(BC): Hrs:Min


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Compressive Strength: 700 Psi in 24 Hrs @ 256 F and 1000 psi
Water Analysis: Chlorides: mg/liter

PH: Prehydrated DB: Dry Blended % bwoc: % by weight of cement % bwow: % by weight of water

Note: Calc based on 94 lbs sack of dry cement.


Remarks: Water Sample received from Rig:Cosl Force @ July-2011

DOS Cementing & Lab Engineers: Esmaeel Asgharnia,Babak Valiollahi


Notice: The above test report is a preliminary report and is for information and reference only and the content is
limited to the sample described. Dana Oil Services will not be liable for any loss or damage, regardless of
cause, including any act or omission of Dana Oil Services, resulting from the use thereof.
Dana Oil Services
Cement Test Report
Project No: SPP 17,18 Well: SPD 18-07 Date: August 2010
Company: NIDC Field: SOUTH PARS(17&18)
Well Depth: (MD): 3250 m 10663 ft Job Type : Casing
Job Purpose: 10 3/4" - 9 5/8"casing Tail Rig: Cosl Force

Cementing Additives Conc. Units Cement and Mixing Water


Paragas 0.4 gal/sk Cement Type: UCC''G''
CFR -DA 3 0.3 % bwoc (PH) Mix Water Source: Drill Water
CR-DA 4 0.3 % bwoc (PH) Slurry Density: (15.8 PPG) 1.9 kg/L
DF -DA 3 0.01 gal/sk Slurry Yield: ( 0.764 Lit/kg) 1.15 cuft/sk
Mixing Water Required: 4.6 gal/sk

Total Mixing Fluid Required: 5.0 gal/sk

Temperature BHST: 105 oC BHCT: 68.9 oC


Temperature BHST: 221 oF BHCT: 156 oF Temperature Gradient: 1.6 oF / 100 ft
API Schedule: Heat up time: min Final Pressure : kPa

API Free Fluid: cc 0% Free Fluid @ 45o : cc %


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API Fluid Loss: cc/30 min @ F and 1000 Psi

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Consistency @ : 0 5 20 min @: F
Bc:
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Rheology Data Gel


Temp. Fan Readings ( RPM) lbs/100ft2 n' K' PV YP
o n' 2
F 600 300 200 100 6 3 10 sec 10 min lb-sec /ft CP lbs/100ft2

80 195 109 76 42 4 3 0.8667 0.0052 100 9


2 1
Pumping time 50(BC): Hrs:Min 70(BC): 4:25 Hrs:Min 100(BC): Hrs:Min
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Compressive Strength: 1500 Psi in 8 Hrs @ 221 F and 1000 psi
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3100 Psi in 12 Hrs @ 221 F and 1000 psi
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4800 Psi in 24 Hrs @ 221 F and 1000 psi
Water Analysis: Chlorides: mg/liter

PH: Prehydrated DB: Dry Blended % bwoc: % by weight of cement % bwow: % by weight of water

Note: Calc based on 94 lbs sack of dry cement.


Remarks: Water Sample received from Rig:Cosl Force @ July-2011

DOS Cementing & Lab Engineers: Esmaeel Asgharnia,Babak Valiollahi


Notice: The above test report is a preliminary report and is for information and reference only and the content is
limited to the sample described. Dana Oil Services will not be liable for any loss or damage, regardless of
cause, including any act or omission of Dana Oil Services, resulting from the use thereof.

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