RP2.0-RP3.0 (B448) : 1514231 ©2011 Hyster Company 01/2011

RP2.0-RP3.
0
(B448)
1514231 ©2011 HYSTER COMPANY

01/2011
UNIT CODE B448
01/2011 EUROPE
SECTIONS
1 FRAME
2 OPERATOR COMPARTMENT
3 ELECTRICAL SYSTEM
4 STEERING SYSTEM
5 LIFT LINKAGE AND FORKS
6 HYDRAULIC SYSTEM
7 ACCESSORIES
8 NUMERICAL INDEX
This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE B448
01/2011 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
C
CASTER WHEEL ............................................................................................................................................ 1-4
CONNECTORS, CONTACTS, TOOLS ........................................................................................................... 3-10
CONSOLE ADAPTER ..................................................................................................................................... 7-10
CONTROL PANEL
→ S/N B448T01526Y ................................................................................................................................. 2-4
S/N B448T01527Y → ................................................................................................................................. 2-6
D
DOUBLE BATTERY TRAY
OPTION (→ S/N B448T01564Z) ................................................................................................................ 7-4
OPTION (S/N B448T01565A →) ................................................................................................................ 7-8
DRIVE UNIT .................................................................................................................................................... 1-6
E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 3-2
POWER CABLES ........................................................................................................................................ 3-4
SHEATHS (→ S/N B448T01547Z) ............................................................................................................. 3-6
SHEATHS (S/N B448T01548Z →) ............................................................................................................. 3-8
ELECTROMAGNETIC BRAKE
→ 4/2005 .................................................................................................................................................... 1-14
5/2005 → .................................................................................................................................................... 1-16
F
FORKS AND TIE RODS
→ 10/2002 .................................................................................................................................................. 5-2
11/2002 ↔ S/N B448T01592A ................................................................................................................... 5-6
S/N B448T01593A → ................................................................................................................................. 5-10
FRAME ............................................................................................................................................................ 1-2
H
HYDRAULIC ARRANGEMENT
→ S/N B448T01526Y ................................................................................................................................. 6-2
S/N B448T01527Y → ................................................................................................................................. 6-4
L
LABELS ........................................................................................................................................................... 1-18
LIFT CYLINDER
→ S/N B448T01538Y ................................................................................................................................. 6-6
S/N B448T01539Y → ................................................................................................................................. 6-8
O
OPERATOR COMPARTMENT ....................................................................................................................... 2-2
P
PEDAL ASSY .................................................................................................................................................. 2-8
R
REDUCTION UNIT .......................................................................................................................................... 1-8
©2011 HYSTER COMPANY See Service Manual i

for service procedures.
UNIT CODE B448
EUROPE 01/2011
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
S
SINGLE BATTERY TRAY ............................................................................................................................... 7-2
STEERING
→ 5/2005 .................................................................................................................................................... 4-2
6/2005 → .................................................................................................................................................... 4-6
T
TRACTION MOTOR
→ S/N B448T01549Z ................................................................................................................................. 1-10
S/N B448T01550Z → ................................................................................................................................. 1-12
ii See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B448
01/2011 EUROPE
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
©2011 HYSTER COMPANY See Service Manual iii

UNIT CODE B448
EUROPE 01/2011
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
iv See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B448
01/2011 EUROPE
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 8-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.
©2011 HYSTER COMPANY See Service Manual v

UNIT CODE B448
EUROPE 01/2011
IDENTIFICATION OF TRUCK SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
vi See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B448
01/2011 EUROPE
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION HYSTER PART NUMBER
Operating Manual........................................................................................................................ 2784645
Service Manual (Complete)......................................................................................................... 2795680
Parts Manual............................................................................................................................... 1514231
©2011 HYSTER COMPANY See Service Manual vii

UNIT CODE B448
EUROPE 01/2011
NOTES
viii See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B448
01/2011 EUROPE
1 FRAME
UNIT CODE B448
01/2011 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
CASTER WHEEL ............................................................................................................................................ 1-4

DRIVE UNIT .................................................................................................................................................... 1-6
→ 4/2005 .................................................................................................................................................... 1-14
5/2005 → .................................................................................................................................................... 1-16
FRAME ............................................................................................................................................................ 1-2
LABELS ........................................................................................................................................................... 1-18
REDUCTION UNIT .......................................................................................................................................... 1-8
TRACTION MOTOR
→ S/N B448T01549Z ................................................................................................................................. 1-10
S/N B448T01550Z → ................................................................................................................................. 1-12
©2011 HYSTER COMPANY See Service Manual 1-1

UNIT CODE B448
EUROPE 01/2011
FRAME (FIGURE 1-1)
1-2 See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B448
01/2011 EUROPE
FRAME
ITEM PART NO. DESCRIPTION QTY
1 2790135 Plug ..................................................................................................................... 1
2 2790442 Roller .................................................................................................................. 3
3 2790817 Snap Ring ........................................................................................................... 1
4 320157 Washer ............................................................................................................... 1
5 1653262 Spacer ................................................................................................................ 1
6 2790857 Support ............................................................................................................... 1
7 2791049 Screw .................................................................................................................. 1
8 1653263 Bumper ............................................................................................................... 1
9 2784205 Spacer ................................................................................................................ 4
10 2784202 Block ................................................................................................................... 2
11 292517 Capscrew ............................................................................................................ 4

UNIT CODE B448
EUROPE 01/2011
CASTER WHEEL (FIGURE 1-2)

UNIT CODE B448
01/2011 EUROPE
CASTER WHEEL
1 1488142 Shim (1 mm) ....................................................................................................... 2
1 1488147 Shim (2 mm) ....................................................................................................... 2
1 1488148 Shim (3 mm) ....................................................................................................... 2
2 292683 Lockwasher ......................................................................................................... 12
3 216877 Nut ...................................................................................................................... 4
4 2790302 Bearing ............................................................................................................... 1
5 2790462 Grease Fitting ..................................................................................................... 1
6 2799262 Bearing ............................................................................................................... 1
7 389627 Ring (Dust Seal) ................................................................................................. 1
8 1357720 Nut ...................................................................................................................... 1
9 15245 Cotter Pin ............................................................................................................ 1
10 302404 Locknut ............................................................................................................... 1
11 320165 Washer ............................................................................................................... 1
12 292574 Capscrew ............................................................................................................ 1
13 2790301 Bearing ............................................................................................................... 2
14 2790573 Wheel Stud ......................................................................................................... 1
15 2790015 Polyurethane Ring .............................................................................................. 1
16 2790462 Grease Fitting ..................................................................................................... 1
17 2790338 Spacer ................................................................................................................ 2
18 2790053 Polyurethane Wheel Assy ................................................................................... 1
19 2790054 Swivel Fork ......................................................................................................... 1
20 1485423 Caster Wheel Assy ............................................................................................. 1
21 287837 Capscrew ............................................................................................................ 4
22 1488136 Plate .................................................................................................................... 1
23 292528 Capscrew ............................................................................................................ 4

UNIT CODE B448
EUROPE 01/2011
DRIVE UNIT (FIGURE 1-3)

1 296011 Capscrew ............................................................................................................ 6
2 292681 Lockwasher ......................................................................................................... 6
3 2790017 O-Ring ................................................................................................................ 1
4 292531 Capscrew ............................................................................................................ 6
5 292683 Lockwasher ......................................................................................................... 6
6 2790720 Master Drive Unit (FFigure 1-4)......................................................................... 1
7 2790324 Nut and Washer .................................................................................................. 5
8 2790807 Drive Wheel (Polyurethane) ................................................................................ 1
8 b 2792925 Drive Wheel (Topthane) ...................................................................................... 1
8 b 2784020 Load Wheel (Topthane gripped) ......................................................................... 1
9 2796612 Stop .................................................................................................................... 2
10 296218 Capscrew ............................................................................................................ 2
11 2784231 Traction Motor (REPLACED) (FFigure 1-5)....................................................... 1
11 a 1506504 Traction Motor (FFigure 1-6)............................................................................. 1
FOOTNOTES:
a ALTERNATIVE PART b OPTION

UNIT CODE B448
01/2011 EUROPE
NOTES

UNIT CODE B448
EUROPE 01/2011
REDUCTION UNIT (FIGURE 1-4)

UNIT CODE B448
01/2011 EUROPE
REDUCTION UNIT
1 2790720 Master Drive Unit ................................................................................................ 1
2 132860 Capscrew ............................................................................................................ 3
3 380721 Ring .................................................................................................................... 1
4 296020 Capscrew ............................................................................................................ 2
5 371863 Housing ............................................................................................................... 1
6 380719 Breather .............................................................................................................. 1
7 296012 Capscrew ............................................................................................................ 7
8 356171 Bearing Cone ...................................................................................................... 2
9 356164 Spacer ................................................................................................................ 1
10 2790178 Housing ............................................................................................................... 1
11 371858 Shim .................................................................................................................... AR
12 371859 Spacer ................................................................................................................ AR
13 371860 Shim .................................................................................................................... AR
14 371861 Shim .................................................................................................................... AR
15 356172 Bearing Cup ........................................................................................................ 2
16 246001 Capscrew ............................................................................................................ 1
17 354120 Washer ............................................................................................................... 1
18 345371 Shim (0.10mm) ................................................................................................... AR
19 345372 Spacer (0.15mm) ................................................................................................ AR
20 345373 Shim (0.50mm) ................................................................................................... AR
21 345374 Shim (1mm) ........................................................................................................ AR
22 354123 Kit-Gear .............................................................................................................. 1
23 292682 Lockwasher ......................................................................................................... 8
24 292500 Capscrew ............................................................................................................ 2
25 318709 Sealing Ring ....................................................................................................... 2
26 318707 Plug ..................................................................................................................... 2
27 292501 Capscrew ............................................................................................................ 9
28 292680 Washer ............................................................................................................... 9
29 371856 Cover .................................................................................................................. 1
30 356165 Spacer (0.10mm) ................................................................................................ AR
31 356168 Spacer (0.15mm) ................................................................................................ AR
32 356166 Spacer (0.30mm) ................................................................................................ AR
33 356169 Spacer (0.50mm) ................................................................................................ AR
34 2790012 Sealing Ring ....................................................................................................... 1
35 353549 Wheel Shaft ........................................................................................................ 1
36 354119 Wheel Stud ......................................................................................................... 7
37 353548 Seal ..................................................................................................................... 1
38 2790277 Gear And Pinion ................................................................................................. 1
39 371014 Nut ...................................................................................................................... 1
40 296244 Screw .................................................................................................................. 8
41 2302385 Pin ....................................................................................................................... 2
42 1475909 Grease Fitting ..................................................................................................... 2

UNIT CODE B448
EUROPE 01/2011
TRACTION MOTOR (FIGURE 1-5)

(→ S/N B448T01549Z)

UNIT CODE B448
01/2011 EUROPE
TRACTION MOTOR
(→ S/N B448T01549Z)

1 2784481 Armature ............................................................................................................. 1
2 2784482 Field Coil ............................................................................................................. 1
3 2792493 Collar .................................................................................................................. 1
4 2792422 Ring .................................................................................................................... 1
5 2784483 Spacer ................................................................................................................ 1
6 2792580 Terminal Board ................................................................................................... 1
7 2792192 Guard .................................................................................................................. 2
8 2784484 Stud .................................................................................................................... 2
9 2791972 Brush .................................................................................................................. 4
10 2791904 Spring ................................................................................................................. 4
11 2784485 Field Coil ............................................................................................................. 4
12 2792582 Inductor ............................................................................................................... 1
13 2792568 Fitting .................................................................................................................. 1
14 2784497 Plug ..................................................................................................................... 1
15 2792731 Bearing ............................................................................................................... 2
16 2792144 Snap Ring ........................................................................................................... 3
17 2792129 Snap Ring ........................................................................................................... 1
18 2794668 Key ...................................................................................................................... 1
19 2794758 Key ...................................................................................................................... 1
20 2795529 Key ...................................................................................................................... 1
21 2792145 Snap Ring ........................................................................................................... 1
22 2792333 Seal ..................................................................................................................... 1
23 292684 Lockwasher ......................................................................................................... 1
24 292599 Nut ...................................................................................................................... 1
25 2792498 Blower ................................................................................................................. 1
26 2792598 Flange ................................................................................................................. 1
27 293795 Capscrew ............................................................................................................ 8
28 293759 Screw .................................................................................................................. 4
29 293745 Capscrew ............................................................................................................ 2
30 2784487 Screw .................................................................................................................. 2
31 2784488 Screw .................................................................................................................. 4
32 2784489 Screw .................................................................................................................. 8
33 292679 Washer ............................................................................................................... 2
34 2784490 Washer ............................................................................................................... 2
35 2784486 Washer ............................................................................................................... 2
36 2784492 Nut ...................................................................................................................... 8
37 2784491 Nut ...................................................................................................................... 4
38 239503 Nut ...................................................................................................................... 2
39 2784496 Washer ............................................................................................................... 4
40 2784494 Washer ............................................................................................................... 4
41 293744 Screw .................................................................................................................. 6
42 2784495 Nut ...................................................................................................................... 2
43 2784231 Traction Motor ..................................................................................................... 1

UNIT CODE B448
EUROPE 01/2011
TRACTION MOTOR (FIGURE 1-6)

(S/N B448T01550Z →)

UNIT CODE B448
01/2011 EUROPE
TRACTION MOTOR
(S/N B448T01550Z →)

1 1470185 Bearing ............................................................................................................... 1
2 1470180 Sealing Ring ....................................................................................................... 1
3 1506851 Fan ...................................................................................................................... 1
4 1506847 Kit-Field Coil ....................................................................................................... 1
5 1506849 Armature ............................................................................................................. 1
6 12928 Snap Ring ........................................................................................................... 1
7 1470185 Bearing ............................................................................................................... 1
8 12929 Snap Ring ........................................................................................................... 1
9 2796435 Key ...................................................................................................................... 1
10 1506848 Brush Plate ......................................................................................................... 1
11 1503487 Brush .................................................................................................................. 4
12 1462098 Brush Spring ....................................................................................................... 4
13 1506504 Traction Motor ..................................................................................................... 1

UNIT CODE B448
EUROPE 01/2011
ELECTROMAGNETIC BRAKE (FIGURE 1-7)

(→ 4/2005)

UNIT CODE B448
01/2011 EUROPE
(→ 4/2005)

1 2790372 Brake Assy .......................................................................................................... 1
2 2790508 Brake Lining and Hub ......................................................................................... 1
3 2790047 Magnetic Brake (g.12) ........................................................................................ 1
4 293795 Capscrew ............................................................................................................ 1
5 2795485 Washer ............................................................................................................... 1

UNIT CODE B448
EUROPE 01/2011
ELECTROMAGNETIC BRAKE (FIGURE 1-8)

(5/2005 →)

UNIT CODE B448
01/2011 EUROPE
(5/2005 →)

1 1585773 Brake Assy .......................................................................................................... 1
2 296003 Screw .................................................................................................................. 3
3 2790372 Brake Assy .......................................................................................................... 1
4 2060879 Hub ..................................................................................................................... 1
5 2060878 Brake Disk .......................................................................................................... 1
6 1537484 Seal ..................................................................................................................... 1
7 1538398 Brake Disk .......................................................................................................... 1
8 1585790 Cap ..................................................................................................................... 1

UNIT CODE B448
EUROPE 01/2011
LABELS (FIGURE 1-9)

UNIT CODE B448
01/2011 EUROPE
LABELS
1 2302743 Label (Hyster) ..................................................................................................... 3
2 2792749 Label ................................................................................................................... 1
3 2792747 Label ................................................................................................................... 1
4 2792746 Label (Lifting Hook) ............................................................................................. 4
5 a 2770775 Label (Snowflake) ............................................................................................... 1
6 1606674 Label (Warranty) (FFigure 1-10)........................................................................ 1
7 2793761 Label ................................................................................................................... 2
FOOTNOTES:
a Cold store (OPTION)

UNIT CODE B448
EUROPE 01/2011
LABELS (FIGURE 1-10)

1 1619955 Label (Warranty) Brazilian .................................................................................. 1
1 1619897 Label (Warranty) Bulgarian ................................................................................. 1
1 1606675 Label (Warranty) Czech ...................................................................................... 1
1 1606676 Label (Warranty) Danish ..................................................................................... 1
1 1606677 Label (Warranty) Dutch ....................................................................................... 1
1 1606678 Label (Warranty) Estonian .................................................................................. 1
1 1606679 Label (Warranty) Finnish .................................................................................... 1
1 1606682 Label (Warranty) Greek ...................................................................................... 1
1 1606683 Label (Warranty) Hungarian ............................................................................... 1
1 1606684 Label (Warranty) Icelandic .................................................................................. 1
1 1606686 Label (Warranty) Latvian .................................................................................... 1
1 1606687 Label (Warranty) Lithuanian ............................................................................... 1
1 1606688 Label (Warranty) Norwegian ............................................................................... 1
1 1606689 Label (Warranty) Polish ...................................................................................... 1
1 1606690 Label (Warranty) Portuguese .............................................................................. 1
1 1606691 Label (Warranty) Romanian ................................................................................ 1
1 1606692 Label (Warranty) Russian ................................................................................... 1
1 1606693 Label (Warranty) Slovakian ................................................................................ 1
1 1606694 Label (Warranty) Slovenian ................................................................................ 1
1 1606696 Label (Warranty) Swedish .................................................................................. 1
1 1606697 Label (Warranty) Turkish .................................................................................... 1
1 1606698 Label (Warranty) Croatian .................................................................................. 1

UNIT CODE B448
01/2011 EUROPE
2 OPERATOR COMPARTMENT
UNIT CODE B448
01/2011 EUROPE
SECTION 2
OPERATOR COMPARTMENT
DESCRIPTION PAGE
CONTROL PANEL
→ S/N B448T01526Y ................................................................................................................................. 2-4
S/N B448T01527Y → ................................................................................................................................. 2-6
LABELS ........................................................................................................................................................... 2-10
OPERATOR COMPARTMENT ....................................................................................................................... 2-2
PEDAL ASSY .................................................................................................................................................. 2-8

UNIT CODE B448
EUROPE 01/2011
OPERATOR COMPARTMENT (FIGURE 2-1)

UNIT CODE B448
01/2011 EUROPE
OPERATOR COMPARTMENT
1 1488088 Floormat .............................................................................................................. 1
2 2790813 Seat-Non Suspension ......................................................................................... 1
3 293774 Capscrew ............................................................................................................ 3
4 292680 Washer ............................................................................................................... 3
5 2790585 Pedal ................................................................................................................... 1
6 296225 Screw .................................................................................................................. 5
7 1488440 Door .................................................................................................................... 1
8 296195 Capscrew ............................................................................................................ 2
9 1482392 Cover .................................................................................................................. 1
10 2784462 Nut ...................................................................................................................... 2
11 1485963 Edge Protector .................................................................................................... 1
12 302399 Nut ...................................................................................................................... 8
13 1488444 Hinge .................................................................................................................. 2
14 296215 Capscrew ............................................................................................................ 4
15 2781955 Cable Guide ........................................................................................................ 1
16 320156 Washer ............................................................................................................... 1
17 296216 Capscrew ............................................................................................................ 4
18 2794227 Nut ...................................................................................................................... 8
19 1486815 Operator Module ................................................................................................. 1

UNIT CODE B448
EUROPE 01/2011
CONTROL PANEL (FIGURE 2-2)

(→ S/N B448T01526Y)

UNIT CODE B448
01/2011 EUROPE
CONTROL PANEL
(→ S/N B448T01526Y)

1 2792063 Switch ................................................................................................................. 1
2 1479153 Emergency Disconnect Switch ........................................................................... 1
3 2794282 Guard .................................................................................................................. 1
4 2794281 Control Lever ...................................................................................................... 1
5 2783836 Steering Indicator ................................................................................................ 1
6 a 2038533 MDI ..................................................................................................................... 1
6 2038532 MDI ..................................................................................................................... 1
7 1488089 Instrument Panel ................................................................................................. 1
8 2793253 Pad ..................................................................................................................... 1
9 296157 Capscrew ............................................................................................................ 2
10 2795341 Switch ................................................................................................................. 1
11 2790690 Switch ................................................................................................................. 1
12 1480590 Wire Harness (Steering indicator) ....................................................................... 1
13 296494 HCE-1007 Screw ................................................................................................ 4
14 320152 Washer ............................................................................................................... 4
15 2781999 Nut ...................................................................................................................... 4
16 296203 Capscrew ............................................................................................................ 2
17 a 2798729 Resistor ............................................................................................................... 4
18 2793783 Screw .................................................................................................................. 4
19 2794227 Nut ...................................................................................................................... 4
FOOTNOTES:

UNIT CODE B448
EUROPE 01/2011
CONTROL PANEL (FIGURE 2-3)

(S/N B448T01527Y →)

UNIT CODE B448
01/2011 EUROPE
CONTROL PANEL
(S/N B448T01527Y →)

1 2792063 Switch ................................................................................................................. 1
2 1479153 Emergency Disconnect Switch ........................................................................... 1
3 2794282 Guard .................................................................................................................. 1
4 2794281 Control Lever ...................................................................................................... 1
5 2783836 Steering Indicator ................................................................................................ 1
6 1491654 MDI ..................................................................................................................... 1
7 1488089 Instrument Panel ................................................................................................. 1
8 2793253 Pad ..................................................................................................................... 1
9 296157 Capscrew ............................................................................................................ 2
10 2795341 Switch ................................................................................................................. 1
11 2038532 MDI ..................................................................................................................... 1
12 1480590 Wire Harness (Steering indicator) ....................................................................... 1
13 296494 HCE-1007 Screw ................................................................................................ 4
14 320152 Washer ............................................................................................................... 4
15 2781999 Nut ...................................................................................................................... 4
16 296203 Capscrew ............................................................................................................ 2
17 a 2798729 Resistor ............................................................................................................... 4
18 2793783 Screw .................................................................................................................. 4
19 2794227 Nut ...................................................................................................................... 4
20 1491655 Wire Harness (MDI) ............................................................................................ 1
21 2790690 Switch ................................................................................................................. 1
FOOTNOTES:

UNIT CODE B448
EUROPE 01/2011
PEDAL ASSY (FIGURE 2-4)

UNIT CODE B448
01/2011 EUROPE
PEDAL ASSY
1 2794172 Accelerator Control ............................................................................................. 1
2 2793471 Cover .................................................................................................................. 1
3 2793472 Seal ..................................................................................................................... 1
4 2793473 Box ...................................................................................................................... 1
5 2793474 Potentiometer ..................................................................................................... 1
6 2791897 Microswitch ......................................................................................................... 2
7 2793475 Spring ................................................................................................................. 1
8 2793476 Lever ................................................................................................................... 1
9 2793477 Bushing ............................................................................................................... 2
10 2793478 Screw .................................................................................................................. 1
11 293741 Capscrew ............................................................................................................ 2
12 320155 Washer ............................................................................................................... 2
13 a 2798729 Resistor ............................................................................................................... 2
14 1489160 Floormat .............................................................................................................. 1
15 1489150 Accelerator Pedal ............................................................................................... 1
16 136749 Screw .................................................................................................................. 1
17 329069 Nut ...................................................................................................................... 1
18 1489154 Support ............................................................................................................... 1
19 296226 Capscrew ............................................................................................................ 2
20 1510830 Vibration Damper ................................................................................................ 1
21 2790556 Spring ................................................................................................................. 1
22 302143 Dowel .................................................................................................................. 1
23 2793484 Pin ....................................................................................................................... 1
24 2793482 Bushing ............................................................................................................... 2
FOOTNOTES:

UNIT CODE B448
EUROPE 01/2011
LABELS (FIGURE 2-5)

1 2782086 Label ................................................................................................................... 1
1 2784229 Label ................................................................................................................... 1

UNIT CODE B448
01/2011 EUROPE
3 ELECTRICAL SYSTEM
UNIT CODE B448
01/2011 EUROPE
SECTION 3
ELECTRICAL SYSTEM
DESCRIPTION PAGE
CONNECTORS, CONTACTS, TOOLS ........................................................................................................... 3-10

ELECTRICAL ARRANGEMENT ..................................................................................................................... 3-2
POWER CABLES ........................................................................................................................................ 3-4
SHEATHS (→ S/N B448T01547Z) ............................................................................................................. 3-6
SHEATHS (S/N B448T01548Z →) ............................................................................................................. 3-8

UNIT CODE B448
EUROPE 01/2011
ELECTRICAL ARRANGEMENT (FIGURE 3-1)

UNIT CODE B448
01/2011 EUROPE
ELECTRICAL ARRANGEMENT
1 2791990 Horn .................................................................................................................... 1
2 293762 Capscrew ............................................................................................................ 1
3 292681 Lockwasher ......................................................................................................... 1
4 2790439 Fuse .................................................................................................................... 1
5 2780471 Solenoid .............................................................................................................. 1
6 292678 Lockwasher ......................................................................................................... 2
7 292671 Capscrew ............................................................................................................ 2
8 2780840 Bracket ................................................................................................................ 2
9 2799716 Relay ................................................................................................................... 1
10 2799717 Socket ................................................................................................................. 1
11 2784234 Clip ...................................................................................................................... 2
12 293795 Capscrew ............................................................................................................ 4
13 2799192 EPS Control ........................................................................................................ 1
13 a 2782662 EPS Control ........................................................................................................ 1
14 292680 Washer ............................................................................................................... 10
15 2781955 Cable Guide ........................................................................................................ 3
16 293774 Capscrew ............................................................................................................ 3
17 292680 Washer ............................................................................................................... 3
19 320156 Washer ............................................................................................................... 3
19 815597 Nut ...................................................................................................................... 2
20 293726 Capscrew ............................................................................................................ 4
21 2798076 Fan ...................................................................................................................... 1
22 293774 Capscrew ............................................................................................................ 6
23 2782030 Washer ............................................................................................................... 6
24 1527016 Vibration Damper ................................................................................................ 6
25 2770496 Electronic Control ............................................................................................... 1
25 a 2770497 Electronic Control ............................................................................................... 1
26 293799 Capscrew ............................................................................................................ 6
27 2784226 Heatsink .............................................................................................................. 1
28 2785866 Control Card ....................................................................................................... 1
29 1473433 Fuse Holder ........................................................................................................ 2
30 2791901 Fuse 10A ............................................................................................................ 2
FOOTNOTES:

UNIT CODE B448
EUROPE 01/2011

POWER CABLES

UNIT CODE B448
01/2011 EUROPE
POWER CABLES

1 1480579 Power Cable ....................................................................................................... 1
2 1480578 Power Cable ....................................................................................................... 1
3 1480582 Power Cable ....................................................................................................... 1
4 1480583 Power Cable ....................................................................................................... 1
5 2784630 Power Cable ....................................................................................................... 1
6 2784629 Power Cable ....................................................................................................... 1
7 2784614 Battery Connector And Cable ............................................................................. 1
8 2784613 Battery Connector And Cable ............................................................................. 1
9 2784628 Power Cable ....................................................................................................... 1
10 2784627 Power Cable ....................................................................................................... 1
11 1480581 Power Cable ....................................................................................................... 1
12 1480576 Power Cable ....................................................................................................... 1
13 1480574 Power Cable ....................................................................................................... 1
14 1480573 Power Cable ....................................................................................................... 1
15 1480572 Power Cable ....................................................................................................... 1
16 2792057 Battery Connector ............................................................................................... 1
17 2792056 Battery Connector ............................................................................................... 1
18 2790643 Battery Connector (Handle) ................................................................................ 1
19 1480584 Power Cable ....................................................................................................... 1

UNIT CODE B448
EUROPE 01/2011

SHEATHS (→ S/N B448T01547Z)

UNIT CODE B448
01/2011 EUROPE
SHEATHS (→ S/N B448T01547Z)

1 1480595 Wire Harness (Steering wheel generator) .......................................................... 1
2 1480600 Wire Harness (Steer end of stroke) .................................................................... 1
3 2784624 Sensor ................................................................................................................ 2
4 1480601 Wire Harness (Steering potentiometer) .............................................................. 1
5 1489147 Wire Harness (Heater resistor) ........................................................................... 1
6 1480599 Wire Harness (Electromagnetic brake) ............................................................... 1
7 1480598 Wire Harness (Electrovalve) ............................................................................... 1
8 1480590 Wire Harness (Wheel position indicator) ............................................................ 1
9 1480585 Wire Harness (Present man push button) .......................................................... 1
10 1480605 Wire Harness (Tiller board-Combi control) ......................................................... 1
11 1488875 Wire Harness (Joystick) ...................................................................................... 1
12 1480602 Wire Harness (Drive selector) ............................................................................. 1
13 1480603 Wire Harness (Horn push button) ....................................................................... 1
14 1480587 Wire Harness (Accelerator push pedal) .............................................................. 1
16 1480604 Wire Harness (Emergency switch) ..................................................................... 1
17 1480593 Wire Harness (Fan) ............................................................................................ 1
18 1480597 Wire Harness (Horn) ........................................................................................... 1

UNIT CODE B448
EUROPE 01/2011

SHEATHS (S/N B448T01548Z →)

UNIT CODE B448
01/2011 EUROPE
SHEATHS (S/N B448T01548Z →)

1 1480595 Wire Harness (Steering wheel generator) .......................................................... 1
2 1480600 Wire Harness (Steer end of stroke) .................................................................... 1
3 2784624 Sensor ................................................................................................................ 2
4 1480601 Wire Harness (Steering potentiometer) .............................................................. 1
6 1480599 Wire Harness (Electromagnetic brake) ............................................................... 1
7 1480598 Wire Harness (Electrovalve) ............................................................................... 1
8 1480590 Wire Harness (Wheel position indicator) ............................................................ 1
9 1480585 Wire Harness (Present man push button) .......................................................... 1
10 1480605 Wire Harness (Tiller board-Combi control) ......................................................... 1
11 1488875 Wire Harness (Joystick) ...................................................................................... 1
12 1480602 Wire Harness (Drive selector) ............................................................................. 1
13 1480603 Wire Harness (Horn push button) ....................................................................... 1
14 1480587 Wire Harness (Accelerator footpedal) ................................................................. 1
16 1480604 Wire Harness (Emergency switch) ..................................................................... 1
17 1480593 Wire Harness (Fan) ............................................................................................ 1
18 1480597 Wire Harness (Horn) ........................................................................................... 1
19 1519300 Wire Harness (Heat resistor) .............................................................................. 1
20 1491655 Wire Harness (MDI-Combi control) ..................................................................... 1

UNIT CODE B448
EUROPE 01/2011
CONNECTORS, CONTACTS, TOOLS (FIGURE 3-5)

UNIT CODE B448
01/2011 EUROPE
CONNECTORS, CONTACTS, TOOLS

1 2034890 Connector (2 Way) (Male) .................................................................................. AR
5 2303758 Connector (10 Way) (Male) ................................................................................ AR
9 2309579 Socket (Female) ................................................................................................. AR
10 2059812 Connector (4 Way) (Female) .............................................................................. AR
12 2302852 Pin (Male) ........................................................................................................... AR
13 2795594 Wire Seal ............................................................................................................ AR
14 2787350 Pin Terminal ........................................................................................................ AR
17 1508232 Terminal .............................................................................................................. AR
19 2781151 Connector (4 Way) .............................................................................................. AR
20 2783721 Connector (2 Way) .............................................................................................. AR
21 2783720 Connector (2 Way) .............................................................................................. AR
23 1634294 Connector (2 Way) .............................................................................................. AR
24 2781128 Connector (17 Way) ............................................................................................ AR
26 2781152 Terminal (Male) ................................................................................................... AR
27 381413 Contact (Female) ................................................................................................ AR
29 1520401 Terminal (Red - Diam. 8mm) .............................................................................. AR
30 2781176 Ring Terminal (Yellow - Diam. 8mm) .................................................................. AR
31 2787347 Terminal (Yellow - Diam. 6mm) .......................................................................... AR
32 2783702 Terminal (Red - Diam. 3mm) .............................................................................. AR
33 2783703 Terminal (Blu - Diam. 8mm) ................................................................................ AR
34 2781130 Connector (17 Way) ............................................................................................ AR
35 2781180 Terminal .............................................................................................................. AR
36 2783715 Terminal (Orange - Sec. 0,5mmq) ...................................................................... AR
37 2783711 Terminal .............................................................................................................. AR
38 2781168 Terminal .............................................................................................................. AR
39 2787348 Terminal .............................................................................................................. AR
40 2783722 Pin Terminal ........................................................................................................ AR
41 2798851 Connector ........................................................................................................... AR
42 1471485 Extractor ............................................................................................................. AR
43 1471487 Pliers ................................................................................................................... AR

UNIT CODE B448
EUROPE 01/2011
NOTES

UNIT CODE B448
01/2011 EUROPE
4 STEERING SYSTEM
UNIT CODE B448
01/2011 EUROPE
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
STEERING
→ 5/2005 .................................................................................................................................................... 4-2
6/2005 → .................................................................................................................................................... 4-6

UNIT CODE B448
EUROPE 01/2011
STEERING (FIGURE 4-1)

(→ 5/2005)

UNIT CODE B448
01/2011 EUROPE
STEERING
(→ 5/2005)

1 2798000 Handle Grip ......................................................................................................... 1
2 1488104 Screw .................................................................................................................. 1
3 1488105 Pin ....................................................................................................................... 1
4 2790031 Ring .................................................................................................................... 1
5 320157 Washer ............................................................................................................... 1
6 293774 Capscrew ............................................................................................................ 1
7 320156 Washer ............................................................................................................... 1
8 2796703 Handgrip ............................................................................................................. 1
9 2784236 Steering Wheel ................................................................................................... 1
10 296204 Capscrew ............................................................................................................ 1
11 2784237 Washer ............................................................................................................... 1
12 2793254 Key ...................................................................................................................... 1
13 1488103 Axle ..................................................................................................................... 1
14 2797993 Nut ...................................................................................................................... 1
15 1488101 Support ............................................................................................................... 1
16 2784626 Washer ............................................................................................................... 1
17 2790033 Snap Ring ........................................................................................................... 1
18 2791913 Bearing ............................................................................................................... 2
18 a 1516562 Bearing ............................................................................................................... 2
19 2799375 Flange ................................................................................................................. 1
20 296144 Capscrew ............................................................................................................ 7
21 292676 Lockwasher ......................................................................................................... 7
22 302435 Roll Pin ............................................................................................................... 1
23 2784371 Steering Control Unit .......................................................................................... 1
24 2783831 Plug ..................................................................................................................... 1
25 2781142 Cover .................................................................................................................. 1
25 a 1518165 Cover .................................................................................................................. 1
26 2784114 Steering Motor .................................................................................................... 1
27 296010 Capscrew ............................................................................................................ 4
28 296380 Washer ............................................................................................................... 4
29 2796727 Spacer ................................................................................................................ 1
30 2797985 Key ...................................................................................................................... 1
31 2797185 Pinion .................................................................................................................. 1
32 302078 Setscrew ............................................................................................................. 1
33 2781649 Anchor ................................................................................................................ 1
34 2310208 Potentiometer ..................................................................................................... 1
35 293762 Capscrew ............................................................................................................ 2
36 296379 Washer ............................................................................................................... 2
37 2798272 Support ............................................................................................................... 1
38 2007859 Chain Anchor ...................................................................................................... 1
39 2796732 Link ..................................................................................................................... 2
40 2781590 Link ..................................................................................................................... 1
41 4032029 Chain .................................................................................................................. 1
42 2784135 Kit-Brushes ......................................................................................................... 1
43 292547 Capscrew ............................................................................................................ 4
44 1489695 Lockwasher ......................................................................................................... 4
45 1488086 Support ............................................................................................................... 1
46 2784624 Sensor ................................................................................................................ 2
47 a 2798729 Resistor ............................................................................................................... 2
48 a 1516561 Gasket ................................................................................................................ 1

UNIT CODE B448
EUROPE 01/2011
STEERING
(→ 5/2005)

49 2784467 Washer ............................................................................................................... 1
50 2790032 Snap Ring ........................................................................................................... 1
FOOTNOTES:
a Cold Store (OPTION)

UNIT CODE B448
01/2011 EUROPE
NOTES

UNIT CODE B448
EUROPE 01/2011
STEERING (FIGURE 4-2)

(6/2005 →)

UNIT CODE B448
01/2011 EUROPE
STEERING
(6/2005 →)

1 2798000 Handle Grip ......................................................................................................... 1
2 1488104 Screw .................................................................................................................. 1
3 1488105 Pin ....................................................................................................................... 1
4 2790031 Ring .................................................................................................................... 1
5 320157 Washer ............................................................................................................... 1
6 293774 Capscrew ............................................................................................................ 1
7 320156 Washer ............................................................................................................... 1
8 2796703 Handgrip ............................................................................................................. 1
9 2784236 Steering Wheel ................................................................................................... 1
10 296204 Capscrew ............................................................................................................ 1
11 2784237 Washer ............................................................................................................... 1
12 2793254 Key ...................................................................................................................... 1
13 1488103 Axle ..................................................................................................................... 1
14 2797993 Nut ...................................................................................................................... 1
15 1488101 Support ............................................................................................................... 1
16 2784626 Washer ............................................................................................................... 1
17 2790033 Snap Ring ........................................................................................................... 1
18 2791913 Bearing ............................................................................................................... 2
18 a 1516562 Bearing ............................................................................................................... 2
19 2799375 Flange ................................................................................................................. 1
20 296144 Capscrew ............................................................................................................ 7
21 292676 Lockwasher ......................................................................................................... 7
22 302435 Roll Pin ............................................................................................................... 1
23 2784371 Steering Control Unit .......................................................................................... 1
24 2783831 Plug ..................................................................................................................... 1
25 2781142 Cover .................................................................................................................. 1
25 a 1518165 Cover .................................................................................................................. 1
26 2784114 Steering Motor .................................................................................................... 1
27 296010 Capscrew ............................................................................................................ 4
28 296380 Washer ............................................................................................................... 4
29 2796727 Spacer ................................................................................................................ 1
30 2797985 Key ...................................................................................................................... 1
31 2797185 Pinion .................................................................................................................. 1
32 302078 Setscrew ............................................................................................................. 1
33 2781649 Anchor ................................................................................................................ 1
34 2310208 Potentiometer ..................................................................................................... 1
35 1608429 Capscrew ............................................................................................................ 2
36 136687 Nut ...................................................................................................................... 2
37 1607662 Support ............................................................................................................... 1
38 2007859 Chain Anchor ...................................................................................................... 1
39 2796732 Link ..................................................................................................................... 2
40 2781590 Link ..................................................................................................................... 1
41 4032029 Chain .................................................................................................................. 1
42 2784135 Kit-Brushes ......................................................................................................... 1
43 292547 Capscrew ............................................................................................................ 4
44 1489695 Lockwasher ......................................................................................................... 4
45 1488086 Support ............................................................................................................... 1
46 2784624 Sensor ................................................................................................................ 2
47 a 2798729 Resistor ............................................................................................................... 2
48 a 1516561 Gasket ................................................................................................................ 1

UNIT CODE B448
EUROPE 01/2011
STEERING
(6/2005 →)

49 2784467 Washer ............................................................................................................... 1
50 2790032 Snap Ring ........................................................................................................... 1
FOOTNOTES:
a Cold Store (OPTION)

UNIT CODE B448
01/2011 EUROPE
5 LIFT LINKAGE AND FORKS

UNIT CODE B448
01/2011 EUROPE
SECTION 5
LIFT LINKAGE AND FORKS
DESCRIPTION PAGE
FORKS AND TIE RODS

→ 10/2002 .................................................................................................................................................. 5-2
11/2002 ↔ S/N B448T01592A ................................................................................................................... 5-6
S/N B448T01593A → ................................................................................................................................. 5-10

UNIT CODE B448
EUROPE 01/2011
FORKS AND TIE RODS (FIGURE 5-1)

(→ 10/2002)

UNIT CODE B448
01/2011 EUROPE
FORKS AND TIE RODS

(→ 10/2002)

1 2790582 Guide .................................................................................................................. 2
2 2790004 Snap Ring ........................................................................................................... 4
3 2790303 Bearing ............................................................................................................... 4
4 136692 Nut ...................................................................................................................... 2
5 2790462 Grease Fitting ..................................................................................................... 14
6 287851 Capscrew ............................................................................................................ 6
7 292681 Lockwasher ......................................................................................................... 6
8 2790626 Shaft Block .......................................................................................................... 6
9 2790087 Pin ....................................................................................................................... 2
10 2790081 Pin ....................................................................................................................... 4
11 2790522 Lever ................................................................................................................... 2
12 2790366 Bushing ............................................................................................................... 14
13 2790367 Bushing ............................................................................................................... 8
14 2780606 Roller .................................................................................................................. 2
15 296252 Capscrew ............................................................................................................ 4
16 2790606 Axle ..................................................................................................................... 4
17 a 296239 Capscrew ............................................................................................................ 4
18 a 2790851 Support ............................................................................................................... 2
19 a 2790784 Roller .................................................................................................................. 2
20 a 2790082 Drive Axle ........................................................................................................... 2
21 a 296007 Capscrew ............................................................................................................ 2
22 a 292681 Lockwasher ......................................................................................................... 2
23 2790336 Spacer ................................................................................................................ 2
24 2790335 Spacer ................................................................................................................ 1
25 2043152 Dust Cover .......................................................................................................... 2
26 1525486 Bearing ............................................................................................................... 2
27 2790118 Plate .................................................................................................................... 2
28 2790121 Bushing ............................................................................................................... 4
29 2790116 Link ..................................................................................................................... 2
30 2790086 Axle ..................................................................................................................... 2
31 302440 Roll Pin ............................................................................................................... 2
32 2780691 Pin ....................................................................................................................... 2
33 2790783 Roller .................................................................................................................. 2
34 2799657 Bushing ............................................................................................................... 2
35 2790085 Axle ..................................................................................................................... 2
36 2790483 Tie Rod (Forks 520x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x2150) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 520x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 520x2850) .................................................................................. 1
36 2790483 Tie Rod (Forks 560x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 560x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 560x2150) .................................................................................. 1

UNIT CODE B448
EUROPE 01/2011
FORKS AND TIE RODS

(→ 10/2002)

36 2780604 Tie Rod (Forks 560x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 560x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 560x2850) .................................................................................. 1
36 2790483 Tie Rod (Forks 680x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x2150) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 680x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 680x2850) .................................................................................. 1
36 2783839 Tie Rod (Forks 520x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 520x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 520x2350UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 560x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 560x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 560x2350UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 680x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 680x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 680x2350UK) ............................................................................. 1
37 2790052 Wheel Assy ......................................................................................................... 4
38 296026 Capscrew ............................................................................................................ 4
39 320159 Washer ............................................................................................................... 4
40 2790117 Plate .................................................................................................................... 2
41 2791018 Screw .................................................................................................................. 2
42 2790717 Spring ................................................................................................................. 2
43 1482485 Fork (520x1000) ................................................................................................. 1
43 1482486 Fork (520x1150) ................................................................................................. 1
43 1482487 Fork (520x1400) ................................................................................................. 1
43 1482488 Fork (520x1600) ................................................................................................. 1
43 1482489 Fork (520x1950) ................................................................................................. 1
43 1482490 Fork (520x2150) ................................................................................................. 1
43 1482491 Fork (520x2350S) ............................................................................................... 1
43 1482492 Fork (520x2350L) ............................................................................................... 1
43 1482493 Fork (520x2850) ................................................................................................. 1
43 1482494 Fork (560x1000) ................................................................................................. 1
43 1482495 Fork (560x1150) ................................................................................................. 1
43 1482496 Fork (560x1400) ................................................................................................. 1
43 1482497 Fork (560x1600) ................................................................................................. 1
43 1482498 Fork (560x1950) ................................................................................................. 1
43 1482499 Fork (560x2150) ................................................................................................. 1
43 1482500 Fork (560x2350S) ............................................................................................... 1
43 1482501 Fork (560x2350L) ............................................................................................... 1
43 1482502 Fork (560x2850) ................................................................................................. 1
43 1482503 Fork (680x1000) ................................................................................................. 1
43 1482504 Fork (680x1150) ................................................................................................. 1
43 1482525 Fork (680x1400) ................................................................................................. 1
43 1482526 Fork (680x1600) ................................................................................................. 1
43 1482531 Fork (680x1950) ................................................................................................. 1

UNIT CODE B448
01/2011 EUROPE
FORKS AND TIE RODS

(→ 10/2002)

43 1482540 Fork (680x2150) ................................................................................................. 1
43 1482541 Fork (680x2350S) ............................................................................................... 1
43 1482545 Fork (680x2350L) ............................................................................................... 1
43 1482546 Fork (680x2850) ................................................................................................. 1
43 1487603 Fork (520x1950UK) ............................................................................................ 1
43 1487604 Fork (520x2150UK) ............................................................................................ 1
43 1487605 Fork (520x2350UK) ............................................................................................ 1
43 1487606 Fork (560x1950UK) ............................................................................................ 1
43 1487607 Fork (560x2150UK) ............................................................................................ 1
43 1487608 Fork (560x2350UK) ............................................................................................ 1
43 1487609 Fork (680x1950UK) ............................................................................................ 1
43 1487610 Fork (680x2150UK) ............................................................................................ 1
43 1487611 Fork (680x2350UK) ............................................................................................ 1
FOOTNOTES:
a Only for models with forks L=1000-1150mm /
L=1950-2150-2350mm UK

UNIT CODE B448
EUROPE 01/2011

(11/2002 ↔ S/N B448T01592A)

UNIT CODE B448
01/2011 EUROPE
FORKS AND TIE RODS

(11/2002 ↔ S/N B448T01592A)

1 2790582 Guide .................................................................................................................. 2
2 2790004 Snap Ring ........................................................................................................... 4
3 2790303 Bearing ............................................................................................................... 4
4 136692 Nut ...................................................................................................................... 2
5 2790462 Grease Fitting ..................................................................................................... 14
6 287851 Capscrew ............................................................................................................ 6
7 292681 Lockwasher ......................................................................................................... 6
8 2790626 Shaft Block .......................................................................................................... 6
9 2790087 Pin ....................................................................................................................... 2
10 2790081 Pin ....................................................................................................................... 4
11 2790522 Lever ................................................................................................................... 2
12 2790366 Bushing ............................................................................................................... 14
13 2790367 Bushing ............................................................................................................... 8
14 2780606 Roller .................................................................................................................. 2
15 296252 Capscrew ............................................................................................................ 4
16 2790606 Axle ..................................................................................................................... 4
17 a 296239 Capscrew ............................................................................................................ 4
18 a 2790851 Support ............................................................................................................... 2
19 a 2790784 Roller .................................................................................................................. 2
20 a 2790082 Drive Axle ........................................................................................................... 2
21 a 296007 Capscrew ............................................................................................................ 2
22 a 292681 Lockwasher ......................................................................................................... 2
23 1530186 Load Wheel ......................................................................................................... 4
24 1530189 Bushing ............................................................................................................... 2
25 194723 Ball Bearing ........................................................................................................ 2
26 1530191 Roller .................................................................................................................. 1
27 3041219 Seal ..................................................................................................................... 2
28 1530192 Roller .................................................................................................................. 1
29 2790116 Link ..................................................................................................................... 2
30 2790086 Axle ..................................................................................................................... 2
31 302440 Roll Pin ............................................................................................................... 2
32 2780691 Pin ....................................................................................................................... 2
33 2790783 Roller .................................................................................................................. 2
34 2799657 Bushing ............................................................................................................... 2
35 2790085 Axle ..................................................................................................................... 2
36 2790483 Tie Rod (Forks 520x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x2150) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 520x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 520x2850) .................................................................................. 1
36 2790483 Tie Rod (Forks 560x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 560x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 560x2150) .................................................................................. 1

UNIT CODE B448
EUROPE 01/2011
FORKS AND TIE RODS

(11/2002 ↔ S/N B448T01592A)

36 2780604 Tie Rod (Forks 560x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 560x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 560x2850) .................................................................................. 1
36 2790483 Tie Rod (Forks 680x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x2150) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 680x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 680x2850) .................................................................................. 1
36 2783839 Tie Rod (Forks 520x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 520x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 520x2350UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 560x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 560x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 560x2350UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 680x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 680x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 680x2350UK) ............................................................................. 1
37 2790118 Plate .................................................................................................................... 2
38 296026 Capscrew ............................................................................................................ 4
39 320159 Washer ............................................................................................................... 4
40 2790117 Plate .................................................................................................................... 2
41 2791018 Screw .................................................................................................................. 2
42 2790717 Spring ................................................................................................................. 2
43 1482485 Fork (520x1000) ................................................................................................. 1
43 1482486 Fork (520x1150) ................................................................................................. 1
43 1482487 Fork (520x1400) ................................................................................................. 1
43 1482488 Fork (520x1600) ................................................................................................. 1
43 1482489 Fork (520x1950) ................................................................................................. 1
43 1482490 Fork (520x2150) ................................................................................................. 1
43 1482491 Fork (520x2350S) ............................................................................................... 1
43 1482492 Fork (520x2350L) ............................................................................................... 1
43 1482493 Fork (520x2850) ................................................................................................. 1
43 1482494 Fork (560x1000) ................................................................................................. 1
43 1482495 Fork (560x1150) ................................................................................................. 1
43 1482496 Fork (560x1400) ................................................................................................. 1
43 1482497 Fork (560x1600) ................................................................................................. 1
43 1482498 Fork (560x1950) ................................................................................................. 1
43 1482499 Fork (560x2150) ................................................................................................. 1
43 1482500 Fork (560x2350S) ............................................................................................... 1
43 1482501 Fork (560x2350L) ............................................................................................... 1
43 1482502 Fork (560x2850) ................................................................................................. 1
43 1482503 Fork (680x1000) ................................................................................................. 1
43 1482504 Fork (680x1150) ................................................................................................. 1
43 1482525 Fork (680x1400) ................................................................................................. 1
43 1482526 Fork (680x1600) ................................................................................................. 1
43 1482531 Fork (680x1950) ................................................................................................. 1

UNIT CODE B448
01/2011 EUROPE
FORKS AND TIE RODS

(11/2002 ↔ S/N B448T01592A)

43 1482540 Fork (680x2150) ................................................................................................. 1
43 1482541 Fork (680x2350S) ............................................................................................... 1
43 1482545 Fork (680x2350L) ............................................................................................... 1
43 1482546 Fork (680x2850) ................................................................................................. 1
43 1487603 Fork (520x1950UK) ............................................................................................ 1
43 1487604 Fork (520x2150UK) ............................................................................................ 1
43 1487605 Fork (520x2350UK) ............................................................................................ 1
43 1487606 Fork (560x1950UK) ............................................................................................ 1
43 1487607 Fork (560x2150UK) ............................................................................................ 1
43 1487608 Fork (560x2350UK) ............................................................................................ 1
43 1487609 Fork (680x1950UK) ............................................................................................ 1
43 1487610 Fork (680x2150UK) ............................................................................................ 1
43 1487611 Fork (680x2350UK) ............................................................................................ 1
44 2790121 Bushing ............................................................................................................... 4
FOOTNOTES:
L=1950-2150-2350mm UK

UNIT CODE B448
EUROPE 01/2011

(S/N B448T01593A →)

UNIT CODE B448
01/2011 EUROPE
FORKS AND TIE RODS

(S/N B448T01593A →)

1 2790582 Guide .................................................................................................................. 2
2 2790004 Snap Ring ........................................................................................................... 4
3 2790303 Bearing ............................................................................................................... 4
4 136692 Nut ...................................................................................................................... 2
5 2790462 Grease Fitting ..................................................................................................... 10
6 287851 Capscrew ............................................................................................................ 6
7 292681 Lockwasher ......................................................................................................... 6
8 2790626 Shaft Block .......................................................................................................... 6
9 2790087 Pin ....................................................................................................................... 2
10 2790081 Pin ....................................................................................................................... 4
11 2790522 Lever ................................................................................................................... 2
12 2790366 Bushing ............................................................................................................... 14
13 2790367 Bushing ............................................................................................................... 8
14 2780606 Roller .................................................................................................................. 2
15 296252 Capscrew ............................................................................................................ 4
16 2790606 Axle ..................................................................................................................... 4
17 a 296239 Capscrew ............................................................................................................ 4
18 a 2790851 Support ............................................................................................................... 2
19 a 2790784 Roller .................................................................................................................. 2
20 a 2790082 Drive Axle ........................................................................................................... 2
21 a 296007 Capscrew ............................................................................................................ 2
22 a 292681 Lockwasher ......................................................................................................... 2
23 1530186 Load Wheel ......................................................................................................... 4
24 1530189 Bushing ............................................................................................................... 2
25 194723 Ball Bearing ........................................................................................................ 2
26 1530191 Roller .................................................................................................................. 1
27 3041219 Seal ..................................................................................................................... 2
28 1530192 Roller .................................................................................................................. 1
29 2790116 Link ..................................................................................................................... 2
30 2790086 Axle ..................................................................................................................... 2
31 302440 Roll Pin ............................................................................................................... 2
32 2780691 Pin ....................................................................................................................... 2
33 2790783 Roller .................................................................................................................. 2
34 2799657 Bushing ............................................................................................................... 2
35 2790085 Axle ..................................................................................................................... 2
36 2790483 Tie Rod (Forks 520x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 520x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x2150) .................................................................................. 1
36 2780604 Tie Rod (Forks 520x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 520x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 520x2850) .................................................................................. 1
36 2790483 Tie Rod (Forks 560x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 560x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 560x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 560x2150) .................................................................................. 1

UNIT CODE B448
EUROPE 01/2011
FORKS AND TIE RODS

(S/N B448T01593A →)

36 2780604 Tie Rod (Forks 560x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 560x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 560x2850) .................................................................................. 1
36 2790483 Tie Rod (Forks 680x1000) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1150) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1400) .................................................................................. 1
36 2790900 Tie Rod (Forks 680x1600) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x1950) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x2150) .................................................................................. 1
36 2780604 Tie Rod (Forks 680x2350S) ................................................................................ 1
36 2780605 Tie Rod (Forks 680x2350L) ................................................................................ 1
36 2780605 Tie Rod (Forks 680x2850) .................................................................................. 1
36 2783839 Tie Rod (Forks 520x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 520x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 520x2350UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 560x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 560x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 560x2350UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 680x1950UK) ............................................................................. 1
36 2783839 Tie Rod (Forks 680x2150UK) ............................................................................. 1
36 2783840 Tie Rod (Forks 680x2350UK) ............................................................................. 1
37 2790118 Plate .................................................................................................................... 2
38 296026 Capscrew ............................................................................................................ 4
39 320159 Washer ............................................................................................................... 4
40 2790117 Plate .................................................................................................................... 2
41 2791018 Screw .................................................................................................................. 2
42 2790717 Spring ................................................................................................................. 2
43 1482485 Fork (520x1000) ................................................................................................. 1
43 1482486 Fork (520x1150) ................................................................................................. 1
43 1482487 Fork (520x1400) ................................................................................................. 1
43 1482488 Fork (520x1600) ................................................................................................. 1
43 1482489 Fork (520x1950) ................................................................................................. 1
43 1482490 Fork (520x2150) ................................................................................................. 1
43 1482491 Fork (520x2350S) ............................................................................................... 1
43 1482492 Fork (520x2350L) ............................................................................................... 1
43 1482493 Fork (520x2850) ................................................................................................. 1
43 1482494 Fork (560x1000) ................................................................................................. 1
43 1482495 Fork (560x1150) ................................................................................................. 1
43 1482496 Fork (560x1400) ................................................................................................. 1
43 1482497 Fork (560x1600) ................................................................................................. 1
43 1482498 Fork (560x1950) ................................................................................................. 1
43 1482499 Fork (560x2150) ................................................................................................. 1
43 1482500 Fork (560x2350S) ............................................................................................... 1
43 1482501 Fork (560x2350L) ............................................................................................... 1
43 1482502 Fork (560x2850) ................................................................................................. 1
43 1482503 Fork (680x1000) ................................................................................................. 1
43 1482504 Fork (680x1150) ................................................................................................. 1
43 1482525 Fork (680x1400) ................................................................................................. 1
43 1482526 Fork (680x1600) ................................................................................................. 1
43 1482531 Fork (680x1950) ................................................................................................. 1

UNIT CODE B448
01/2011 EUROPE
FORKS AND TIE RODS

(S/N B448T01593A →)

43 1482540 Fork (680x2150) ................................................................................................. 1
43 1482541 Fork (680x2350S) ............................................................................................... 1
43 1482545 Fork (680x2350L) ............................................................................................... 1
43 1482546 Fork (680x2850) ................................................................................................. 1
43 1487603 Fork (520x1950UK) ............................................................................................ 1
43 1487604 Fork (520x2150UK) ............................................................................................ 1
43 1487605 Fork (520x2350UK) ............................................................................................ 1
43 1487606 Fork (560x1950UK) ............................................................................................ 1
43 1487607 Fork (560x2150UK) ............................................................................................ 1
43 1487608 Fork (560x2350UK) ............................................................................................ 1
43 1487609 Fork (680x1950UK) ............................................................................................ 1
43 1487610 Fork (680x2150UK) ............................................................................................ 1
43 1487611 Fork (680x2350UK) ............................................................................................ 1
44 2790121 Bushing ............................................................................................................... 4
45 296157 Capscrew ............................................................................................................ 4
FOOTNOTES:
L=1950-2150-2350mm UK

UNIT CODE B448
EUROPE 01/2011
NOTES

UNIT CODE B448
01/2011 EUROPE
6 HYDRAULIC SYSTEM
UNIT CODE B448
01/2011 EUROPE
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
→ S/N B448T01526Y ................................................................................................................................. 6-2
S/N B448T01527Y → ................................................................................................................................. 6-4
LIFT CYLINDER
→ S/N B448T01538Y ................................................................................................................................. 6-6
S/N B448T01539Y → ................................................................................................................................. 6-8

UNIT CODE B448
EUROPE 01/2011
HYDRAULIC ARRANGEMENT (FIGURE 6-1)

(→ S/N B448T01526Y)

UNIT CODE B448
01/2011 EUROPE
(→ S/N B448T01526Y)

1 1493582 Motor ................................................................................................................... 1
2 1493613 Kit Brushes ......................................................................................................... 1
3 2790499 Gasket ................................................................................................................ 1
4 1493583 Valve ................................................................................................................... 1
5 2790833 Valve ................................................................................................................... 1
6 1493584 Relief Valve ......................................................................................................... 1
7 1493589 Pump .................................................................................................................. 1
8 2780919 Hose ................................................................................................................... 1
9 1493592 Filter .................................................................................................................... 1
10 1493591 Hose ................................................................................................................... 1
11 a. . . . . O-Ring ................................................................................................................ 1
12 a. . . . . O-Ring ................................................................................................................ 1
13 a. . . . . O-Ring ................................................................................................................ 2
14 1493595 Plug ..................................................................................................................... 1
15 1493594 Fitting .................................................................................................................. 1
16 2785861 Dipstick ............................................................................................................... 1
17 1493593 Tank .................................................................................................................... 1
18 a. . . . . O-Ring ................................................................................................................ 1
19 1493585 Module ................................................................................................................ 1
20 2790119 Coil ...................................................................................................................... 1
21 2790251 Connector ........................................................................................................... 1
22 1493586 Valve ................................................................................................................... 1
23 2790830 Valve ................................................................................................................... 1
24 a. . . . . O-Ring ................................................................................................................ 1
25 1493587 Plug ..................................................................................................................... 1
26 293774 Capscrew ............................................................................................................ 4
27 296173 Capscrew ............................................................................................................ 2
28 320159 Washer ............................................................................................................... 2
29 292682 Lockwasher ......................................................................................................... 2
30 2780095 Fitting .................................................................................................................. 1
31 2784230 Hose ................................................................................................................... 1
32 2798663 Fitting .................................................................................................................. 1
33 2790515 Kit-Seal ............................................................................................................... 1
34 2780651 Pump And Motor ................................................................................................. 1
35 1493617 Module ................................................................................................................ 1
36 296014 Capscrew ............................................................................................................ 2
FOOTNOTES:
a NOT SERVICED SEPARATELY

UNIT CODE B448
EUROPE 01/2011
HYDRAULIC ARRANGEMENT (FIGURE 6-2)

(S/N B448T01527Y →)

UNIT CODE B448
01/2011 EUROPE
(S/N B448T01527Y →)

1 1486355 Hydraulic Power Unit .......................................................................................... 1
2 1530678 Electric Motor ...................................................................................................... 1
3 1600291 Kit-Brush ............................................................................................................. 1
4 124622 Ball Bearing ........................................................................................................ 2
5 293742 Screw .................................................................................................................. 4
6 1603605 Flange ................................................................................................................. 1
7 1494899 Coupling .............................................................................................................. 1
8 2794559 Support ............................................................................................................... 1
9 1470170 Relief Valve ......................................................................................................... 1
10 4030495 Adapter ............................................................................................................... 1
11 1706764 O-Ring ................................................................................................................ 1
12 1669539 Valve ................................................................................................................... 1
13 1669520 Kit-Pump ............................................................................................................. 1
14 2794558 Tank .................................................................................................................... 1
15 1669527 Kit-Service .......................................................................................................... 1
16 355859 Strainer ............................................................................................................... 1
17 1530435 Reservoir ............................................................................................................ 1
18 1669526 Elbow .................................................................................................................. 1
19 1530437 Tube Assy ........................................................................................................... 1
20 2794551 Plug ..................................................................................................................... 1
21 2799181 Union .................................................................................................................. 1
22 1669519 Solenoid Valve .................................................................................................... 1
23 1669521 Flow Valve .......................................................................................................... 1
24 2798663 Fitting .................................................................................................................. 1
25 2784230 Hose ................................................................................................................... 1

UNIT CODE B448
EUROPE 01/2011
LIFT CYLINDER (FIGURE 6-3)

(→ S/N B448T01538Y)

UNIT CODE B448
01/2011 EUROPE
LIFT CYLINDER
(→ S/N B448T01538Y)

1 2781227 Cylinder Assy ...................................................................................................... 1
2 2781226 Kit-Seal ............................................................................................................... 1
3 296033 Capscrew ............................................................................................................ 1
4 2784640 Setscrew ............................................................................................................. 1
5 2795489 Washer ............................................................................................................... 1
6 292682 Lockwasher ......................................................................................................... 1
7 292514 Capscrew ............................................................................................................ 1

UNIT CODE B448
EUROPE 01/2011
LIFT CYLINDER (FIGURE 6-4)

(S/N B448T01539Y →)

UNIT CODE B448
01/2011 EUROPE
LIFT CYLINDER
(S/N B448T01539Y →)

1 1504743 Cylinder Assy ...................................................................................................... 1
2 1504744 Kit-Seal ............................................................................................................... 1
3 296033 Capscrew ............................................................................................................ 1
4 2784640 Setscrew ............................................................................................................. 1
5 2790722 Washer ............................................................................................................... 1
6 292682 Lockwasher ......................................................................................................... 1
7 292514 Capscrew ............................................................................................................ 1

UNIT CODE B448
EUROPE 01/2011
NOTES

UNIT CODE B448
01/2011 EUROPE
7 ACCESSORIES
UNIT CODE B448
01/2011 EUROPE
SECTION 7
ACCESSORIES
DESCRIPTION PAGE
CONSOLE ADAPTER ..................................................................................................................................... 7-10

DOUBLE BATTERY TRAY
OPTION (→ S/N B448T01564Z) ................................................................................................................ 7-4
OPTION (S/N B448T01565A →) ................................................................................................................ 7-8
SINGLE BATTERY TRAY ............................................................................................................................... 7-2

UNIT CODE B448
EUROPE 01/2011
SINGLE BATTERY TRAY (FIGURE 7-1)

UNIT CODE B448
01/2011 EUROPE
SINGLE BATTERY TRAY

1 2783560 Battery Tray ........................................................................................................ 1
2 2783562 Pin ....................................................................................................................... 1
3 320154 Washer ............................................................................................................... 1
4 296148 Capscrew ............................................................................................................ 1
5 292600 Nut ...................................................................................................................... 4
6 2783561 Support ............................................................................................................... 4
7 302149 Dowel .................................................................................................................. 8
8 2796348 Support ............................................................................................................... 8
9 2790442 Roller .................................................................................................................. 4

UNIT CODE B448
EUROPE 01/2011
DOUBLE BATTERY TRAY (FIGURE 7-2)

OPTION (→ S/N B448T01564Z)

UNIT CODE B448
01/2011 EUROPE
DOUBLE BATTERY TRAY


1 2783849 Frame ................................................................................................................. 1
2 2781259 Battery Stop ........................................................................................................ 1
3 287854 Capscrew ............................................................................................................ 2
4 2781203 Axle ..................................................................................................................... 1
5 1530623 Load Wheel ......................................................................................................... 4
6 2790752 Washer ............................................................................................................... 4
7 2790032 Snap Ring ........................................................................................................... 2
8 296058 Capscrew ............................................................................................................ 2
9 2783848 Caster Wheel ...................................................................................................... 1
10 2780908 Caster Wheel ...................................................................................................... 1
11 2780909 Bushing ............................................................................................................... 2
12 292550 Capscrew ............................................................................................................ 2
13 296383 Washer ............................................................................................................... 4
14 296132 Nut ...................................................................................................................... 2
15 2799262 Bearing ............................................................................................................... 2
16 2792974 Bearing ............................................................................................................... 4
17 2790033 Snap Ring ........................................................................................................... 2
18 2792973 Head ................................................................................................................... 2
19 292542 Capscrew ............................................................................................................ 2
20 2796348 Support ............................................................................................................... 12
21 2790442 Roller .................................................................................................................. 6
22 320157 Washer ............................................................................................................... 1
23 2781261 Handle ................................................................................................................ 1
24 2781262 Battery Stop ........................................................................................................ 2
25 2780912 Block ................................................................................................................... 1
26 293799 Capscrew ............................................................................................................ 4
27 292680 Washer ............................................................................................................... 4
28 302399 Nut ...................................................................................................................... 2
29 2791913 Bearing ............................................................................................................... 8
30 2781207 Spring ................................................................................................................. 1
31 2781208 Bracket ................................................................................................................ 1
32 2781209 Lever ................................................................................................................... 1
33 2781210 Brake Pad ........................................................................................................... 1
34 136704 Capscrew ............................................................................................................ 1
35 302400 Nut ...................................................................................................................... 1
36 296296 Capscrew ............................................................................................................ 2
37 2781263 Hook ................................................................................................................... 1
38 2783851 Support ............................................................................................................... 1
39 2797149 Spring ................................................................................................................. 1
40 2790363 Bushing ............................................................................................................... 1
41 2790031 Ring .................................................................................................................... 1
42 2780915 Wire .................................................................................................................... 1
43 2798001 Handle ................................................................................................................ 1
44 293797 Capscrew ............................................................................................................ 2
45 292680 Washer ............................................................................................................... 2
46 293743 Capscrew ............................................................................................................ 2
47 292679 Washer ............................................................................................................... 2
48 292502 Capscrew ............................................................................................................ 2
49 320156 Washer ............................................................................................................... 4
50 302399 Nut ...................................................................................................................... 2

UNIT CODE B448
EUROPE 01/2011
DOUBLE BATTERY TRAY


51 2783853 Support ............................................................................................................... 1
52 292500 Capscrew ............................................................................................................ 2
53 2796380 Plug ..................................................................................................................... 2
54 2783852 Battery Tray ........................................................................................................ 1

UNIT CODE B448
01/2011 EUROPE
NOTES

UNIT CODE B448
EUROPE 01/2011
DOUBLE BATTERY TRAY (FIGURE 7-3)

OPTION (S/N B448T01565A →)

UNIT CODE B448
01/2011 EUROPE
DOUBLE BATTERY TRAY

OPTION (S/N B448T01565A →)

1 2069933 Battery Tray ........................................................................................................ 1
2 2781259 Battery Stop ........................................................................................................ 1
3 2781203 Axle ..................................................................................................................... 1
4 1530623 Load Wheel ......................................................................................................... 2
5 2790752 Washer ............................................................................................................... 4
6 2790032 Snap Ring ........................................................................................................... 2
7 296060 Capscrew ............................................................................................................ 2
8 1530625 Caster Wheel ...................................................................................................... 1
9 1530624 Caster Wheel ...................................................................................................... 1
10 2796348 Support ............................................................................................................... 12
11 2790442 Roller .................................................................................................................. 6
12 2069932 Frame ................................................................................................................. 1
13 296174 Capscrew ............................................................................................................ 8
14 302401 Locknut ............................................................................................................... 8
15 2797149 Spring ................................................................................................................. 1
16 2790363 Bushing ............................................................................................................... 1
17 292502 Capscrew ............................................................................................................ 2
18 320156 Washer ............................................................................................................... 4
19 302399 Nut ...................................................................................................................... 2
20 2790031 Ring .................................................................................................................... 1
21 2798001 Handle ................................................................................................................ 1
22 2783853 Support ............................................................................................................... 1
23 292500 Capscrew ............................................................................................................ 2
24 2780915 Wire .................................................................................................................... 1
25 2783851 Support ............................................................................................................... 1
26 293797 Capscrew ............................................................................................................ 2
27 292680 Washer ............................................................................................................... 2
28 293743 Capscrew ............................................................................................................ 2
29 292679 Washer ............................................................................................................... 2
30 2781263 Hook ................................................................................................................... 1
31 287854 Capscrew ............................................................................................................ 2
32 2781261 Handle ................................................................................................................ 1
33 2781262 Battery Stop ........................................................................................................ 2
34 2780912 Block ................................................................................................................... 1
35 293799 Capscrew ............................................................................................................ 4
36 292680 Washer ............................................................................................................... 4
37 302399 Nut ...................................................................................................................... 2
38 2796380 Plug ..................................................................................................................... 2

UNIT CODE B448
EUROPE 01/2011
CONSOLE ADAPTER (FIGURE 7-4)

UNIT CODE B448
01/2011 EUROPE
CONSOLE ADAPTER
1 2792832 Electronic Analyzer ............................................................................................. 1
2 1527988 Wire Harness ...................................................................................................... 1

UNIT CODE B448
EUROPE 01/2011
NOTES

UNIT CODE B448
01/2011 EUROPE
8 NUMERICAL INDEX
UNIT CODE B448
01/2011 EUROPE
SECTION 8
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
12928 1-13 6 3-3 14 296010 4-3 27 302149 7-3 7

12929 1-13 8 3-3 17 4-7 27 302399 2-3 12
15245 1-5 9 7-5 27 296011 1-6 1 7-5 28
124622 6-5 4 7-5 45 296012 1-9 7 7-5 50
132860 1-9 2 7-9 27 296014 6-3 36 7-9 19
136687 4-7 36 7-9 36 296020 1-9 4 7-9 37
136692 5-3 4 292681 1-6 2 296026 5-4 38 302400 7-5 35
5-7 4 3-3 3 5-8 38 302401 7-9 14
5-11 4 5-3 7 5-12 38 302404 1-5 10
136704 7-5 34 5-3 22 296033 6-7 3 302435 4-3 22
136749 2-9 16 5-7 7 6-9 3 4-7 22
194723 5-7 25 5-7 22 296058 7-5 8 302440 5-3 31
5-11 25 5-11 7 296060 7-9 7 5-7 31
216877 1-5 3 5-11 22 296132 7-5 14 5-11 31
239503 1-11 38 292682 1-9 23 296144 4-3 20 318707 1-9 26
246001 1-9 16 6-3 29 4-7 20 318709 1-9 25
287837 1-5 21 6-7 6 296148 7-3 4 320152 2-5 14
287851 5-3 6 6-9 6 296157 2-5 9 2-7 14
5-7 6 292683 1-5 2 2-7 9 320154 7-3 3
5-11 6 1-6 5 5-13 45 320155 2-9 12
287854 7-5 3 292684 1-11 23 296173 6-3 27 320156 2-3 16
7-9 31 293726 3-3 20 296174 7-9 13 3-3 19
292500 1-9 24 293741 2-9 11 296195 2-3 8 4-3 7
7-6 52 293742 6-5 5 296203 2-5 16 4-7 7
7-9 23 293743 7-5 46 2-7 16 7-5 49
292501 1-9 27 7-9 28 296204 4-3 10 7-9 18
292502 7-5 48 293744 1-11 41 4-7 10 320157 1-3 4
7-9 17 293745 1-11 29 296215 2-3 14 4-3 5
292514 6-7 7 293759 1-11 28 296216 2-3 17 4-7 5
6-9 7 293762 3-3 2 296218 1-6 10 7-5 22
292517 1-3 11 4-3 35 296225 2-3 6 320159 5-4 39
292528 1-5 23 293774 2-3 3 296226 2-9 19 5-8 39
292531 1-6 4 3-3 16 296239 5-3 17 5-12 39
292542 7-5 19 3-3 22 5-7 17 6-3 28
292547 4-3 43 4-3 6 5-11 17 320165 1-5 11
4-7 43 4-7 6 296244 1-9 40 329069 2-9 17
292550 7-5 12 6-3 26 296252 5-3 15 345371 1-9 18
292574 1-5 12 293795 1-11 27 5-7 15 345372 1-9 19
292599 1-11 24 1-15 4 5-11 15 345373 1-9 20
292600 7-3 5 3-3 12 296296 7-5 36 345374 1-9 21
292671 3-3 7 293797 7-5 44 296379 4-3 36 353548 1-9 37
292676 4-3 21 7-9 26 296380 4-3 28 353549 1-9 35
4-7 21 293799 3-3 26 4-7 28 354119 1-9 36
292678 3-3 6 7-5 26 296383 7-5 13 354120 1-9 17
292679 1-11 33 7-9 35 296494 2-5 13 354123 1-9 22
7-5 47 296003 1-17 2 2-7 13 355859 6-5 16
7-9 29 296007 5-3 21 302078 4-3 32 356164 1-9 9
292680 1-9 28 5-7 21 4-7 32 356165 1-9 30
2-3 4 5-11 21 302143 2-9 22 356166 1-9 32

UNIT CODE B448
EUROPE 01/2011
NUMERICAL INDEX (continued)

356168 1-9 31 3-9 18 5-8 43 5-9 43

356169 1-9 33 1480598 3-7 7 5-12 43 5-13 43
356171 1-9 8 3-9 7 1482497 5-4 43 1487604 5-5 43
356172 1-9 15 1480599 3-7 6 5-8 43 5-9 43
371014 1-9 39 3-9 6 5-12 43 5-13 43
371856 1-9 29 1480600 3-7 2 1482498 5-4 43 1487605 5-5 43
371858 1-9 11 3-9 2 5-8 43 5-9 43
371859 1-9 12 1480601 3-7 4 5-12 43 5-13 43
371860 1-9 13 3-9 4 1482499 5-4 43 1487606 5-5 43
371861 1-9 14 1480602 3-7 12 5-8 43 5-9 43
371863 1-9 5 3-9 12 5-12 43 5-13 43
380719 1-9 6 1480603 3-7 13 1482500 5-4 43 1487607 5-5 43
380721 1-9 3 3-9 13 5-8 43 5-9 43
381413 3-11 27 1480604 3-7 16 5-12 43 5-13 43
389627 1-5 7 3-9 16 1482501 5-4 43 1487608 5-5 43
815597 3-3 19 1480605 3-7 10 5-8 43 5-9 43
1357720 1-5 8 3-9 10 5-12 43 5-13 43
1369409 3-11 4 1482392 2-3 9 1482502 5-4 43 1487609 5-5 43
1462098 1-13 12 1482485 5-4 43 5-8 43 5-9 43
1470170 6-5 9 5-8 43 5-12 43 5-13 43
1470180 1-13 2 5-12 43 1482503 5-4 43 1487610 5-5 43
1470185 1-13 1 1482486 5-4 43 5-8 43 5-9 43
1-13 7 5-8 43 5-12 43 5-13 43
1471485 3-11 42 5-12 43 1482504 5-4 43 1487611 5-5 43
1471487 3-11 43 1482487 5-4 43 5-8 43 5-9 43
1473433 3-3 29 5-8 43 5-12 43 5-13 43
1475909 1-9 42 5-12 43 1482525 5-4 43 1488086 4-3 45
1479153 2-5 2 1482488 5-4 43 5-8 43 4-7 45
2-7 2 5-8 43 5-12 43 1488088 2-3 1
1480572 3-5 15 5-12 43 1482526 5-4 43 1488089 2-5 7
1480573 3-5 14 1482489 5-4 43 5-8 43 2-7 7
1480574 3-5 13 5-8 43 5-12 43 1488101 4-3 15
1480576 3-5 12 5-12 43 1482531 5-4 43 4-7 15
1480578 3-5 2 1482490 5-4 43 5-8 43 1488103 4-3 13
1480579 3-5 1 5-8 43 5-12 43 4-7 13
1480581 3-5 11 5-12 43 1482540 5-5 43 1488104 4-3 2
1480582 3-5 3 1482491 5-4 43 5-9 43 4-7 2
1480583 3-5 4 5-8 43 5-13 43 1488105 4-3 3
1480584 3-5 19 5-12 43 1482541 5-5 43 4-7 3
1480585 3-7 9 1482492 5-4 43 5-9 43 1488136 1-5 22
3-9 9 5-8 43 5-13 43 1488142 1-5 1
1480587 3-7 14 5-12 43 1482545 5-5 43 1488147 1-5 1
3-9 14 1482493 5-4 43 5-9 43 1488148 1-5 1
1480590 2-5 12 5-8 43 5-13 43 1488440 2-3 7
2-7 12 5-12 43 1482546 5-5 43 1488444 2-3 13
3-7 8 1482494 5-4 43 5-9 43 1488875 3-7 11
3-9 8 5-8 43 5-13 43 3-9 11
1480593 3-7 17 5-12 43 1485423 1-5 20 1489147 3-7 5
3-9 17 1482495 5-4 43 1485963 2-3 11 3-9 5
1480595 3-7 1 5-8 43 1486355 6-5 1 1489148 3-7 15
3-9 1 5-12 43 1486815 2-3 19 3-9 15
1480597 3-7 18 1482496 5-4 43 1487603 5-5 43 1489150 2-9 15
UNIT CODE B448
01/2011 EUROPE

1489154 2-9 18 5-11 28 2034890 3-11 1 5-12 36

1489160 2-9 14 1530435 6-5 17 2035909 3-11 11 5-12 36
1489695 4-3 44 1530437 6-5 19 2038532 2-5 6 2780605 5-3 36
4-7 44 1530623 7-5 5 2-7 11 5-3 36
1491654 2-7 6 7-9 4 2038533 2-5 6 5-4 36
1491655 2-7 20 1530624 7-9 9 2043152 5-3 25 5-4 36
3-9 20 1530625 7-9 8 2048593 3-11 3 5-4 36
1493582 6-3 1 1530678 6-5 2 2049391 3-11 8 5-4 36
1493583 6-3 4 1537484 1-17 6 2058418 3-11 2 5-7 36
1493584 6-3 6 1538398 1-17 7 2059812 3-11 10 5-7 36
1493585 6-3 19 1547629 3-11 18 2060609 3-11 7 5-8 36
1493586 6-3 22 1585773 1-17 1 2060878 1-17 5 5-8 36
1493587 6-3 25 1585790 1-17 8 2060879 1-17 4 5-8 36
1493589 6-3 7 1600291 6-5 3 2069932 7-9 12 5-8 36
1493591 6-3 10 1603605 6-5 6 2069933 7-9 1 5-11 36
1493592 6-3 9 1606674 1-19 6 2302385 1-9 41 5-11 36
1493593 6-3 17 1606675 1-20 1 2302743 1-19 1 5-12 36
1493594 6-3 15 1606676 1-20 1 2302852 3-11 12 5-12 36
1493595 6-3 14 1606677 1-20 1 2303758 3-11 5 5-12 36
1493613 6-3 2 1606678 1-20 1 2309579 3-11 9 5-12 36
1493617 6-3 35 1606679 1-20 1 2310208 4-3 34 2780606 5-3 14
1494899 6-5 7 1606682 1-20 1 4-7 34 5-7 14
1503487 1-13 11 1606683 1-20 1 2770496 3-3 25 5-11 14
1504743 6-9 1 1606684 1-20 1 2770497 3-3 25 2780651 6-3 34
1504744 6-9 2 1606686 1-20 1 2770775 1-19 5 2780691 5-3 32
1506504 1-6 11 1606687 1-20 1 2780095 6-3 30 5-7 32
1-13 13 1606688 1-20 1 2780471 3-3 5 5-11 32
1506847 1-13 4 1606689 1-20 1 2780604 5-3 36 2780840 3-3 8
1506848 1-13 10 1606690 1-20 1 5-3 36 2780908 7-5 10
1506849 1-13 5 1606691 1-20 1 5-3 36 2780909 7-5 11
1506851 1-13 3 1606692 1-20 1 5-3 36 2780912 7-5 25
1508206 3-11 16 1606693 1-20 1 5-3 36 7-9 34
1508232 3-11 17 1606694 1-20 1 5-4 36 2780915 7-5 42
1510830 2-9 20 1606696 1-20 1 5-4 36 7-9 24
1516561 4-3 48 1606697 1-20 1 5-4 36 2780919 6-3 8
4-7 48 1606698 1-20 1 5-4 36 2781128 3-11 24
1516562 4-3 18 1607662 4-7 37 5-7 36 2781130 3-11 34
4-7 18 1608429 4-7 35 5-7 36 2781142 4-3 25
1518165 4-3 25 1619897 1-20 1 5-7 36 4-7 25
4-7 25 1619955 1-20 1 5-7 36 2781151 3-11 19
1519300 3-9 19 1634294 3-11 23 5-7 36 2781152 3-11 26
1520401 3-11 29 1653262 1-3 5 5-8 36 2781168 3-11 38
1525486 5-3 26 1653263 1-3 8 5-8 36 2781176 3-11 30
1527016 3-3 24 1669519 6-5 22 5-8 36 2781180 3-11 35
1527988 7-11 2 1669520 6-5 13 5-8 36 2781203 7-5 4
1530186 5-7 23 1669521 6-5 23 5-11 36 7-9 3
5-11 23 1669526 6-5 18 5-11 36 2781207 7-5 30
1530189 5-7 24 1669527 6-5 15 5-11 36 2781208 7-5 31
5-11 24 1669539 6-5 12 5-11 36 2781209 7-5 32
1530191 5-7 26 1706764 6-5 11 5-11 36 2781210 7-5 33
5-11 26 2007859 4-3 38 5-12 36 2781226 6-7 2
1530192 5-7 28 4-7 38 5-12 36 2781227 6-7 1
UNIT CODE B448
EUROPE 01/2011

2781259 7-5 2 5-4 36 2784496 1-11 39 5-11 35

7-9 2 5-4 36 2784497 1-11 14 2790086 5-3 30
2781261 7-5 23 5-8 36 2784613 3-5 8 5-7 30
7-9 32 5-8 36 2784614 3-5 7 5-11 30
2781262 7-5 24 5-8 36 2784624 3-7 3 2790087 5-3 9
7-9 33 5-12 36 3-9 3 5-7 9
2781263 7-5 37 5-12 36 4-3 46 5-11 9
7-9 30 5-12 36 4-7 46 2790116 5-3 29
2781590 4-3 40 2783848 7-5 9 2784626 4-3 16 5-7 29
4-7 40 2783849 7-5 1 4-7 16 5-11 29
2781649 4-3 33 2783851 7-5 38 2784627 3-5 10 2790117 5-4 40
4-7 33 7-9 25 2784628 3-5 9 5-8 40
2781955 2-3 15 2783852 7-6 54 2784629 3-5 6 5-12 40
3-3 15 2783853 7-6 51 2784630 3-5 5 2790118 5-3 27
2781999 2-5 15 7-9 22 2784640 6-7 4 5-8 37
2-7 15 2784020 1-6 8 6-9 4 5-12 37
2782030 3-3 23 2784114 4-3 26 2785861 6-3 16 2790119 6-3 20
2782086 2-10 1 4-7 26 2785866 3-3 28 2790121 5-3 28
2782662 3-3 13 2784135 4-3 42 2787336 3-11 6 5-9 44
2783560 7-3 1 4-7 42 2787340 3-11 22 5-13 44
2783561 7-3 6 2784202 1-3 10 2787347 3-11 31 2790135 1-3 1
2783562 7-3 2 2784205 1-3 9 2787348 3-11 39 2790178 1-9 10
2783702 3-11 32 2784226 3-3 27 2787350 3-11 14 2790251 6-3 21
2783703 3-11 33 2784229 2-10 1 2790004 5-3 2 2790277 1-9 38
2783711 3-11 37 2784230 6-3 31 5-7 2 2790301 1-5 13
2783715 3-11 36 6-5 25 5-11 2 2790302 1-5 4
2783720 3-11 21 2784231 1-6 11 2790012 1-9 34 2790303 5-3 3
2783721 3-11 20 1-11 43 2790015 1-5 15 5-7 3
2783722 3-11 40 2784234 3-3 11 2790017 1-6 3 5-11 3
2783831 4-3 24 2784236 4-3 9 2790031 4-3 4 2790324 1-6 7
4-7 24 4-7 9 4-7 4 2790335 5-3 24
2783836 2-5 5 2784237 4-3 11 7-5 41 2790336 5-3 23
2-7 5 4-7 11 7-9 20 2790338 1-5 17
2783839 5-4 36 2784371 4-3 23 2790032 4-4 50 2790363 7-5 40
5-4 36 4-7 23 4-8 50 7-9 16
5-4 36 2784462 2-3 10 7-5 7 2790366 5-3 12
5-4 36 2784467 4-4 49 7-9 6 5-7 12
5-4 36 4-8 49 2790033 4-3 17 5-11 12
5-4 36 2784481 1-11 1 4-7 17 2790367 5-3 13
5-8 36 2784482 1-11 2 7-5 17 5-7 13
5-8 36 2784483 1-11 5 2790047 1-15 3 5-11 13
5-8 36 2784484 1-11 8 2790052 5-4 37 2790372 1-15 1
5-8 36 2784485 1-11 11 2790053 1-5 18 1-17 3
5-8 36 2784486 1-11 35 2790054 1-5 19 2790439 3-3 4
5-8 36 2784487 1-11 30 2790081 5-3 10 2790442 1-3 2
5-12 36 2784488 1-11 31 5-7 10 7-3 9
5-12 36 2784489 1-11 32 5-11 10 7-5 21
5-12 36 2784490 1-11 34 2790082 5-3 20 7-9 11
5-12 36 2784491 1-11 37 5-7 20 2790462 1-5 5
5-12 36 2784492 1-11 36 5-11 20 1-5 16
5-12 36 2784494 1-11 40 2790085 5-3 35 5-3 5
2783840 5-4 36 2784495 1-11 42 5-7 35 5-7 5
UNIT CODE B448
01/2011 EUROPE

5-11 5 5-11 18 2792498 1-11 25 2796348 7-3 8

2790483 5-3 36 2790857 1-3 6 2792568 1-11 13 7-5 20
5-3 36 2790900 5-3 36 2792580 1-11 6 7-9 10
5-4 36 5-3 36 2792582 1-11 12 2796380 7-6 53
5-7 36 5-3 36 2792598 1-11 26 7-9 38
5-7 36 5-3 36 2792731 1-11 15 2796435 1-13 9
5-8 36 5-3 36 2792746 1-19 4 2796612 1-6 9
5-11 36 5-3 36 2792747 1-19 3 2796703 4-3 8
5-11 36 5-4 36 2792749 1-19 2 4-7 8
5-12 36 5-4 36 2792832 7-11 1 2796727 4-3 29
2790499 6-3 3 5-4 36 2792882 3-11 28 4-7 29
2790508 1-15 2 5-7 36 2792883 3-11 25 2796732 4-3 39
2790515 6-3 33 5-7 36 2792925 1-6 8 4-7 39
2790522 5-3 11 5-7 36 2792973 7-5 18 2797149 7-5 39
5-7 11 5-7 36 2792974 7-5 16 7-9 15
5-11 11 5-7 36 2793253 2-5 8 2797185 4-3 31
2790556 2-9 21 5-7 36 2-7 8 4-7 31
2790573 1-5 14 5-8 36 2793254 4-3 12 2797985 4-3 30
2790582 5-3 1 5-8 36 4-7 12 4-7 30
5-7 1 5-8 36 2793471 2-9 2 2797993 4-3 14
5-11 1 5-11 36 2793472 2-9 3 4-7 14
2790585 2-3 5 5-11 36 2793473 2-9 4 2798000 4-3 1
2790606 5-3 16 5-11 36 2793474 2-9 5 4-7 1
5-7 16 5-11 36 2793475 2-9 7 2798001 7-5 43
5-11 16 5-11 36 2793476 2-9 8 7-9 21
2790626 5-3 8 5-11 36 2793477 2-9 9 2798076 3-3 21
5-7 8 5-12 36 2793478 2-9 10 2798272 4-3 37
5-11 8 5-12 36 2793482 2-9 24 2798663 6-3 32
2790643 3-5 18 5-12 36 2793484 2-9 23 6-5 24
2790690 2-5 11 2791018 5-4 41 2793761 1-19 7 2798729 2-5 17
2-7 21 5-8 41 2793783 2-5 18 2-7 17
2790717 5-4 42 5-12 41 2-7 18 2-9 13
5-8 42 2791049 1-3 7 2794172 2-9 1 4-3 47
5-12 42 2791897 2-9 6 2794227 2-3 18 4-7 47
2790720 1-6 6 2791901 3-3 30 2-5 19 2798851 3-11 41
1-9 1 2791904 1-11 10 2-7 19 2799181 6-5 21
2790722 6-9 5 2791913 4-3 18 2794281 2-5 4 2799192 3-3 13
2790752 7-5 6 4-7 18 2-7 4 2799262 1-5 6
7-9 5 7-5 29 2794282 2-5 3 7-5 15
2790783 5-3 33 2791972 1-11 9 2-7 3 2799375 4-3 19
5-7 33 2791990 3-3 1 2794551 6-5 20 4-7 19
5-11 33 2792056 3-5 17 2794558 6-5 14 2799657 5-3 34
2790784 5-3 19 2792057 3-5 16 2794559 6-5 8 5-7 34
5-7 19 2792063 2-5 1 2794668 1-11 18 5-11 34
5-11 19 2-7 1 2794758 1-11 19 2799716 3-3 9
2790807 1-6 8 2792129 1-11 17 2795341 2-5 10 2799717 3-3 10
2790813 2-3 2 2792144 1-11 16 2-7 10 3041219 5-7 27
2790817 1-3 3 2792145 1-11 21 2795485 1-15 5 5-11 27
2790830 6-3 23 2792192 1-11 7 2795489 6-7 5 4030495 6-5 10
2790833 6-3 5 2792333 1-11 22 2795529 1-11 20 4032029 4-3 41
2790851 5-3 18 2792422 1-11 4 2795583 3-11 15 4-7 41
5-7 18 2792493 1-11 3 2795594 3-11 13
UNIT CODE B448
EUROPE 01/2011


RP2.0-RP3.0 (B448) : 1514231 ©2011 Hyster Company 01/2011

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1514231 ©2011 HYSTER COMPANY

5 LIFT LINKAGE AND FORKS

©2011 HYSTER COMPANY See Service Manual i

TABLE OF CONTENTS (continued)

ii See Service Manual ©2011 HYSTER COMPANY

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

©2011 HYSTER COMPANY See Service Manual iii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

iv See Service Manual ©2011 HYSTER COMPANY

HOW TO FIND THE DESIRED PART NUMBER

©2011 HYSTER COMPANY See Service Manual v

IDENTIFICATION OF TRUCK SERIAL NUMBERS

vi See Service Manual ©2011 HYSTER COMPANY

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 2784645

Service Manual (Complete)......................................................................................................... 2795680

Parts Manual............................................................................................................................... 1514231

©2011 HYSTER COMPANY See Service Manual vii

viii See Service Manual ©2011 HYSTER COMPANY

CASTER WHEEL ............................................................................................................................................ 1-4

©2011 HYSTER COMPANY See Service Manual 1-1

FRAME (FIGURE 1-1)

1-2 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-3

CASTER WHEEL (FIGURE 1-2)

1-4 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-5

DRIVE UNIT (FIGURE 1-3)

ITEM PART NO. DESCRIPTION QTY

1-6 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-7

REDUCTION UNIT (FIGURE 1-4)

1-8 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-9

TRACTION MOTOR (FIGURE 1-5)

1-10 See Service Manual ©2011 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2011 HYSTER COMPANY See Service Manual 1-11

TRACTION MOTOR (FIGURE 1-6)

1-12 See Service Manual ©2011 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2011 HYSTER COMPANY See Service Manual 1-13

ELECTROMAGNETIC BRAKE (FIGURE 1-7)

1-14 See Service Manual ©2011 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2011 HYSTER COMPANY See Service Manual 1-15

ELECTROMAGNETIC BRAKE (FIGURE 1-8)

1-16 See Service Manual ©2011 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2011 HYSTER COMPANY See Service Manual 1-17

LABELS (FIGURE 1-9)

1-18 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-19

LABELS (FIGURE 1-10)

ITEM PART NO. DESCRIPTION QTY

1-20 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 2-1

OPERATOR COMPARTMENT (FIGURE 2-1)

2-2 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 2-3

CONTROL PANEL (FIGURE 2-2)