Professional Documents
Culture Documents
1080
1080
1080
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1. PRECAUTIONS BEFORE STARTING OPERATION
I) Safety Precautions:
(I) When turning the power on, keep your hands and fingers away from the area around/under the needle
machine is in operation.
(6) If a belt cover. finger guard. eye guard are installed. do not operate the machine without these safety
devices.
2) Precautions before Starting Operation:
(I) If the machine's oil pan has an oil sun1>, never operate the machine before filling it
i2) If the machine is lubricated by a drop oiler, never operate the machine before lubricating.
- -
0) When a new sewing machine is first turned on, verify the rotational direction of the balance wheel with
the power on. (The balance wheel should rotate counter-clockwise when viewed from the balance
wheel)
(4) Verify the voltage and (single or three) phase with those given on the machine nameplate.
3) Precautions for Operating Conditions:
(I) Avoid using the machine at abnormally high temperdture <35"C or higher) or low temperature< 5"C or
lower J
(2) Avoid using the machine in dusty conditions.
2. MAIN SPECIFICATIONS
---··
Item 1 I 2 ;I 1
3 l :.;:.
"'· 4
Max. Sewing Speed ' :woo .rpm
Stitch Length () 10 mm
Take-up Lever Stroke -- ·r I. ;, rnm
Needle Bar Stroke
.,,-
•• a mm
HeightofBetween Main
and Sub Presser Foot
:! S mra
1 .
Presser foot. By Hand H nua
lift By Knee l'lmm
Needle Ill'/. 17 :!:!;: ~'I=
Rotating Hook Double Capacity Hook I Large Hook for Trimmer I Double ( 'apacity Uook
Lubrication Manual
Motor 370W Clutch Motor I Speed adj. Motor I 370W Clutch Motor
-~ ·' • i
3. PREPARATION AND LUBRICATION
1) Cleaning the machine
Before leaving the factory, the machine parts are coated with rust-preventive grease, which may be
hardened and contaminated by dust during storage and shipment This grease must be removed with
gasoline.
2) Examination
Though every machine is continned by strict inspection and test before leaving the factory, the
machine parts may be loose or deformed after long distance transportation with jolt. A thorough
'• examination must be performed after cleaning the machine. Turn the balance wheel to sec if there is
running obstruction, parts collision, uneven resistance or abnormal noise. If these exist, adjustment n1ust be
made accordingly before run-in operation.
3) Oiling (Fig. I, 2, 3, 4)
Please do not operate the machine before lubricating well. The points ''ith arrow in the fig are oil .
positions.
Caution: Please use white spindle oil.
Fig. I
Fig.3
;¢;}@t''"'h
Decrease Jnorease
Fig.2 Fig.4
.. .
~
.
-3-
~-~- ------~- ~~--------------
5. WINDING (Fig.6)
I) Put the bobbin 3 on the bobbin winder shaft as far as it will
go.
2) Bring the thread forward tO\\ard the boobin and wind from
below in clockwise direction several times around the bobbin.
4) Push the !eYer 4 toward other side so that the \\·inding wheel
Fig.5
and ··y·· belt will engage and then siart the machine
5) The winding wheel will automattcally be frc~ !rom --v'' belt
and stop after the bobbin is filled with thread.
.. 4 .
j
L.
case open.
5) Take the threaded bobbin case by the latch and place it on the center stud of the bobbin case holder.
Release latch and press bobbin case on to center stud until the latch catches the undercut thereon with a click that
can be heard. Permit about 5 em of bobbin thread to hand down freely. Be sure to push the slide plate to the right
before starting to sew.
8. THREADING (Fig.8)
I) Raise the needle bar to its highest point and lead the
thread from the thread stand the following order. From the
thread stand lead the thread from back to front through the
lower guide hole in pin I ou top of the machine ann, then
again from right to left through the upper guide hole in this
pin. Pass thread in weaving fashion through the three holes
in guide 2, and from right to left over and between the
tension disc 3. Now pull thread downward and from right
to left beneath and around thread controller 4, continue to
pull thread upward against the pressure of the wire spring Fig.8
into the fork 5, in the thread controller. Guide upward through the point of controller discs 6, and thread guide 7,
and from rightto left through the eye in take-up lever 8, down through thread guide 7, again and then through 9,
JO, II and from left to right through the eye of the needle 12.
2) After the above threading, hold the end of thread with your left hand, and turn the balance wheel with
~our right band so that bobbin thread may be picked up by needle thread. And put their ends of thread back
1 2 3
.~
-5-
10. ADJUSTMENT OF THE PRESSURE ON THE MATERIAL
The pressure of the presser feet is adjusted by the screw D (Fig.2) with screwdriver. To increase the
.pressure, tum the screw to clockwise and to counter-clockwise to decrease it.
(Fig.IO)
The thickness of the material should control the height
of the lift of the alternating presser feet. The lift should be
just enough for clearance of the material.
I) With normal adjustment both feed lift to equal
height: To later lift, loosen the wing nut A and move the
: ,.,,,;,.1:
link and stud assembly along the slot-move up to raise the
feeding presser foot and push down to lower this foot.
Tighten wing nut upon completion of adjustment. However,
some materials may require unequal heigh of lift. , · ··~ •. .
2) When altering the lift of the lifting presser foot (A Fig.5) unequally against that of the~~.:~
foot (B Fig.5) or vice versa, see the instructions" ADJUSTING THE HEIGHT OF THE PRESSER . . . ~- ..
. :; .' ilri•:,,; ',it••.
• j
-6-
14. RELATIVE POSITION OF THE FEED DOG TO NEEDLE PLATE
(Fig.13)
I) Set the stitch length at minimum.
2) Turn the balance wheel so as to raise the feed dog to its
highest point.
3) Lay down the machine head toward the other side and
loosen the screw 5 (Fig.4).
4) Adjust to be 3 2.1 mm from the edge of the needle plate
to the center of the needle hole on the feed dog. (Fig.13) Figl3
5) Securely tighten the screw.
4) Pushing the stitch length regulating lever up and down, turen tile cam 6 and set this at the point both the
..
and the feed dog rest. Mter positioning completed, tighten the each screw securely
-7-
17. ADJUSTING THE HEIGHT OF THE NEEDLE BAR (Fig.l7)
When the needle bar is at its highest point, normally the nteasurement between the surface of the needle
plate and the upper end of the needle eye is 22.3 nun.
You can also adjust this at its lowest point. In this case, normally the measurement between the surface of
the needle plate and the upper end of the needle eye is JI mm. To adjust this, loosen the screw J (Fig.3) and raise
or lower the needle bar as may be required. Then, tighten the screw upon completion of adjustment.
NOTE: These measurements are approximate standard, accordingly, following final adjustments "TIMING
BETWEEN THE HOOK AND THE NEEDLE" are recommended.
18. TIMING BETWEEN THE HOOK AND THE NEEDLE (Fig. IS, Fig.l9)
After setting the needle barheight, set stitch length to minimum, turn the balance wheel toward you until the
needle bar reaches its lowest point. Continue turning and allow the needle bar to raise about 2 mm while on its
upward stroke. With needle bar in this position, the point of the sewing hook should be at the center of the
needle, and normally, the measurement between the hook point and the upper end of the needle eye should be
2.4 mm, further the clearance between the hook point and the needle hollow should be about 0.05 to O.J nun.
J) lf the sewing hook should not be timed correctly, loosen the three set screws. Tum the hook shaft to align
the hook point with the center of the needle. Re-tighten the three set screws and re-check the timing of the
sewing hook.
2) To adjust the clearance between the hook point and the needle hollow, loosen-the two screws ancbnove
the hook to the right or to the left as may require. Please note one of the two screws is placed on the V ditch of
hook shaft. Therefore, keep the screw on V ditch during adjustment. Re-tighten the acrews.
Fig.17 Fig.l8
foot must be adjusted. To adjust this, lower the presser bar lifter, holding the vibrating ~'I tfi&j,) ;md
loosen the hexagon screw 3 and move the presser foot up or down as may be required. ARcr .C.Ii~g lhc position.
. ! -~ :l"lti1~ ~· fi
tighten tltc screw.
...
.
~' ·-·· . -.. _....... .
--~ .-~ .. --
-- 8 --
20. TIMING OF THE VIBRATING PRESSER FOOT
This is the normal timing when turn the balance wheel toward JOU, after lowering the presser bar lifter, the
,-ibrating presser foot shoulq reach the feed dog earlier than the needle eye comes to, and \Vhen the needle raises,
the \·ibrating presser foot should leave tbe feed dog after the needle eye has left the feeder. This is due the reason
that the vibrating presser foot must tightly hold the goods while the needle is passing the goods for avoiding
irregular stitches. To adjust this, set the lift of the alternating presser feet to equal, loosen the two screws 4
(Fig.20) and adjust the rotating position of the cam 5 (Fig.20) faster or slower as may be desired, and tighten the
screws.
-9-
2) Adjusting of "DOWN" position
3rd mark
Set the machine stops at "DOWN" position.
\ Rotating
When the pedal is kicked down by hell, the \ \ direction
1113Chine stops as "DOWN" position. If the marks 1st mar'J(
deviate larger than 3 mm adjust as follows:
(I) Disconnect the plug (12 pins) of cable
.position. Fig.23
3) Confirm the stop operation then the plug (12 pins) coming from the machine head into
the receptacle.
Fig.24
• j
-10-
A.ARM BED AND ITS ACCESSORIES
53
'j---56
57
II
.ft .
1. ' . j
- ll-
A.ARM BED AND ITS ACCESSORIES
Fig.
No.
Part No. Description 1 2 3 4 Remarks
.
A27
A28
Thread guide
Oil cap
1
1
1
1
1
)
I
I
A29 Felt 2 2 2 2
A30 Thread teDSion releasing pin I I )
A31 Sc:lew 2 2 2 2
A32 Tension releasing lever I 1 I 1 .
A33 Screw 1 I I 1
A34 Screw 1 I 1 1 SM1 S/64(28)x6.8
A35 Thread controller spring 1 1 ) I
A36 W~tv\\2,~1~ Thread controller sorina stop ) I I I
A37 Screw - 1 I I 1
A38 Thread guide I 1 I 1
A39 Nut I I I I
. I A40 --· - .
'
Ser screw } I ! I I SM3/32(5fi)x6 -
- 12-
A.ARM BED AND ITS ACCESSORIES
Fig.
No.
Part No. Description 1 i
2 3 4 Remarks
. ·--·
A45 Thread tension releasing pin
Nut
I
I
I
I
I
I
I
I
A46 l
A47 Pin 1 I I I
A48 Screw I I I 1
A49 Thread guide I I I I
A50 Tension bracket I I I 1
A51 Thread tension stud I 1 I 1
A52 Screw 2 2 2 2 SM11/64(40)x9
A53 Arm side plate I
:\53 Arm side plate I I 1
- Rubber plug I
A54
A54 Rubber plug I 1 I
A55 Screw 5 5 5 5
A56 Screw 1 I 1 1 SM11164(40)x IG
1\51 Thread take-up lever cover 1 1 1 I
A58 Thread guide I I 1
A58 Thread tension complete I
A59 Screw 2 2 ....,
AOO Oil window ) I I ]
I
A6J Sealing washer ] I 1 ]
A62 Oland I I 1 I
A63 Screw 5 5 5 5 SM1!164(40)x9
I
.j
A64 Oil guard 1 1 I I
A65 Plate for oil guard ] 1 1 1
A66 Plate spring ] ] 1 1
J l .•
. . i
- 13-
.·.
;.··.·.·.·.. ·.·
B.ARM SHAFf MECHANiSM
:------------,· \
I 18
I
I
15
20 I
I
,_ . . 14
I
I ______,1
-------- ---
I
I
~ 19 \
I
~y ---~3-~ 10
I
I
I
! ----------
2
... --- 4
I
I
I
I
_...J
82
~
B2
B2
821
829
16
83
830
831
832
832
833
834
835
a36
837
B31
'\ ·' BJIJ
- 14-
B.ARM SHAFf MECHANISM
Fig.
No.
Part No. Description 1 2 3 4 Remarks
813 Screw 2 2 2 2
814 Balance wheel - 1 t - I
833 Screw 2 2 2 2
834 Bevel gear cover(up-backward) 1 1 1 1
Bevel gear cover(up-foreward) 1 1 I 1.
835
836 Felt 1 1 1 1
Fig.
No.
Part No. Description 1 2 3 4 Remarks
- ,
'
;
I
. l
,, ;
-16-
C.ROTATING HOOK SHAFf l\1ECHANISM
50
\~' ~ 9 51
31
( · :30
22
19
~21
m--20
18
AOi;"") ' . ' 32 ,.....-17
7 . ··.
m-16
3
48--fQ.~
33~
/\ ~ 49
•
/
-17-
,
'
'
C.ROTATING HOOK SHAFf MECHANISM
Fig.
No.
Part No. Description 1 2 3 4 Remarks
C24
-
Bevel gear for vertical shaft(up) I 1 1 I
',
C25 Oil wick 2 2 2 2
C26 Bevel gear cover(lower-backward) t 1 1 1 .
C27 Rubber plug 2 2 2 2
C28 Screw 1 1 I 1 MSxl4
-18-
C.ROTATING HOOK SHAFf MECHANISM
Fig.
No.
Part No. Description 1 2 3 4 Remarks
- 19-
D.STITCH REGULATOR MECHANISM
-20.-
D.STITCH REGULATOR MECHANISM
Fig.
Part No. Description 1 2 3 4 Remarks
No.
-· H II tztrP'-tl
013 Dial 1
Dl3 Dial H ~~Oi)~WlP· I I I
Dl4 Screw 1 I 1 1 SM3/16 (28) X8
D1S Rubber plug J l l 1
Dl6 Stopper pin I 1 l 1
Dl7 Spring for stopper pin l J 1 1
D18 Reverse feed lever 1 I I I
023 Washer 1 l I J
024 Reverse feed lever crank complete I
024 Reverse feed lever crank complete J I I
D2S Spring I
026 Spring retainer I
027 Stop ring J
D2S Pin I
029
. Spring retainer I
030 Screw 2 SMJ i/64(40)x8
D3l Screw 1 J I 1
I
. l .•
. -
-21-
E.LOWER FEEDING MECHANISM
38
.N-30
~-31
"'
16 13~
~ 15 ~
17~-~----~
14
; I • • I
-22-
E.LOWER FEEDING MECHANISM
Fig.
No.
Part No. Description 1 2 3 4 Remarks
I
.
EOI Feed rock shaft bushing 2 2 2 2
E02 Set screw 2 2 2 2 SMI5/64(28)xtO
E03 Screw 2 2 2 2
E04 Feed rock shaft crank I I 1 1
E05 Feed bar shaft l 1 I I
E06 Screw 2 2 2 2 SM15/64(28)xiO
E07 Feed rock shaft l I I 1
E08 Screw 2 2 2 2
EIO Feed bar 1 I I I
Ell Screw 2 2 2 ..." SMI/8(44)x6
El2 Feed dog I I
E12 Feed dog I
E12 Feed dog I
E13 Feed lifting rock shaft crank(letl) I )_ 1 1 - -
: .• . • 1 '
-23-
F.NEEDLE BAR FEEDING MECHANISM
51-~
G) ®)"'.' 18
I
'37
20
~
I
~17
48
~ I
16
-24-
F.NEEDLE BAR FEEDING MECHANISM
Fig.
No.
Part No. Description 1 2 3 4 Remarks
-25-
F.NEEDLE BAR FEEDING MECHANISM
Fig.
No.
Part No. Description 1 2 3. 4 Remarks
- ':,. I
. . i .
-26-
G.PRESSER FOOT MECHANISM
30 /28
•.
, 2 ,~/
I
0
1
\ l
I
I ·-~/27
~
I
~
() . 24 /26
. ,.--~ ~
/25
13--~···
~ .• . ;
-27-
G.PRESSER FOOT MECHANISM
..
Fig.
No.
Part No. Description 1 2 3 4 Remarks
001 Setscrew 1 I 1 1
002 Presser bar position guide I I 1 1
003 Set screw 1 l l 1
004 Presser bar bushing(upper) 1 1 I 1
005 Screw 1 I 1 I
006 Presser bar position guide bracket I l 1 1
007 Screw 1 I 1 1
008 Screw I l 1 I
009 Presser bar lifter l l 1 1
010 Screw 1 1 I I
011 Screw 1 1 1 1
012 Screw 1 1 1
013 Screw 1 1 1 l SM9/64(40)x6
014 Ufting presser foot I 1 1
-
014 Ufting presser foot complete - 1
015 Presser bushing(lower) l l 1 1
016 PRsser bar spring bracket I 1 1 1
017 Presser bar 1 I 1 1
018 Tension release slide l 1 1 1
019 . Teasion release spring l 1 1 1
020 : Presser bar lifting bracket 1 1 1 1
021 Presser bar spring 1 1 1 1
022 Screw 1 1 1 1 SM114(24)x20
023 Screw 1 1 l 1
024 Screw I 1 1 1
025 Knee lifter lifting lever connecting rod 1 1 1 1
026 Nut 1 1 1 1
027 Knee lifter lifting lever connecting rod joint 1 1 1 1
028 Screw 1 1 1 1
029 Knee lifter lifting lever 1 1 1 1
030 Screw 1 1 1 1
'•
' 031 Knee lifter bell crank base 1 1 1 1
I 032 Screw - 1 1 1 1
033 Pin 1 1 1 1
034 Knee lifter bell crank 1 1 1 1
II 03S
036
Spring for knee lifter bell crank
Roller
1
1
1
1
1
1
1
1
I
037 Ouide for tension release slide 1 1 1 1
038 Presser bar lifting bracket guide 1 1 1
038 Presser bar lifting bracket guide- 1
039 Spring pin l 1 1 1
. i
. ' I
-28-
H.KNIFE MECHANISM
63
62~ 64
66~ 65
• j
-29-
H.KNIFE MECHANISM
Fig.
No.
Part No. Description 1 2 3 4 Remarks
HOI Solenoid I
H02 Thread trimmer driving lever I
H03 Flexible wire presser I
H04 Screw I SMII/64(40)x4
H05 Flexible wire presser I
H06 Screw 2 SM1i8(44)x7
H07 Stud screw I
H08 Spring I
H09 Collar I
HIO Screw 2
Hll Nut l
Hl2 Link stud I
Hl3 Washer 2
Hl4 Screw 3 M4x6
Hl5 - Screw I SMll/64(40)xiO
Hl6 Solenoid bracket 1
HJ7 Screw 4 SMI5/64(28)x I2
Hl8 Cord holder 4
H19 Screw 1
H20 Rubber plug 1
H21 Flexible wire complete 1
H22 Nut 2 M5
H23 Flexible wire base 1
H24 Nut 2 SM9/64(40)
H25 Screw 1 SM9!64(40)x8.5
H26 Bracket for fixed blade 1
H27 Thread finger 1
H28 ;Screw I SM9/64(40)X8
H29 Screw I SM9/64(40)X5
H30 Fixed blade 1
H3I Knife holding bracket saddle 1
H32 tNut '
2 SMI 1164(40)
H33 Knife holding bracket saddle(left) 1
H34 Screw 1 SM1l/64(40)xl1.4
H35 Knife driving c:nmk 1 .
mfi Screw 2 SM1l/64(40)x6.2
H37 Link 1
Hll Screw 3 SMI/8(44)x5.2
HJf Washer I
H40 Fixed blade - I
H41 Screw 2 SMll/64(40)x5.5
H42
H43 l~
. DriviDg crank shaft
NUl '
1
2 !
-30-
H.KNIFE MECHANISM
Fig.
No.
Part No. Description 1 2 3 4 Remarks
H44 Roller 2
H45 Roller pin 2
H46 Screw 2 SM 15/64(28)x8.5
H47 Spring cover I
H48 Spring 1
H49 Lever stopper plate 1
H50 Screw I
H51 Stopper lever 1
H52 Coil spring 1
H53 Collar 1
H.54 Screw 1
H5.5 Washer I
H56 Screw 1
H57 Screw 2
!
H58 Wire holder 1
I H59 Screw - - -
2
H60 Crank t I
I H61
H62
Crank 2
Hinge pin bracket
1
1
I H63
H64
Hinge pin
Pin
1
1.
H6.5 Spring 1
.
H66 Screw 2
"
• .
-31-
I.TOUCH BACK AND DETECTOR MECHANISM
1/~
.• .I
~ . i
-32-
I
'
~
I. TOUCH BACK AND DETECTOR MECHANISM
Fig.
No.
Part No. Description 1 2 3 4 Remarks
1411. Pin )
141 Tic-in I
142 Screw 3 SM11/64(40)xJO
.•
j
- ,;. .•
33-
.
~
t:....
15
>
~
(]
(]
t-r1
- Cl.l
Cl.l
<::>~1
~~Q
0
8~
-
~
t-r1
I
JQ
Cl.l
~ - -- ... 32
2/~
~ ,.
~
I I ~~ i
33~
3
'\_~-:\ .......--11
-- 21 ......... l I r-so
,...,.----4 "/12
<£!"5 •
/ /13
.~ 6
~
...., 14 b~ ;., 0 \ 11 w.c. . ~ \~t- I - l-31
"·
/ ~ I y .~_~\v25
26
16
J.ACCESSORIES
Fig.
No.
Part No. Description 1 2 3 4 Remarks
. i .
- - . i .•
-:35-