www.exeedprecast.

ae
CONTENTS

04 06
COMPANY PRODUCTS &
INTRODUCTION SERVICES

08 10
ABOUT
PRECAST CONCRETE WALL PANELS

BEAMS & COLUMNS 12 HOLLOW CORE 14

16 17
PRESTRESSED
FILIGREE SLABS GIRDERS/BEAMS

GRC 18 BOUNDARY WALLS 20

STAIRCASES 21 INFRASTRUCTURE 22

23 24
TOTAL PRECAST
SOLUTIONS QUALITY POLICY

EHS POLICY 25
 WE PRIDE OURSELVES ON
PROVIDING QUALITY
PRODUCTS WITH THE
HIGHEST LEVELS OF
CUSTOMER SERVICES

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COMPANY
INTRODUCTION
Exeed Precast is equipped with
the latest technology:
We regularly train our valued
employees on best practices,
innovation techniques, quality
issues and customer service
EXEED PRECAST | COMPANY INTRODUCTION
Exeed Precast is the largest subsidiary of Exeed Industries, the industrial arm
of National Holding. Exeed Industries is a leading Abu Dhabi based group focused
on building materials and construction related industries with operations spread
across UAE and the wider MENA region.
Set up and commissioned in 2011, Exeed Precast is one of the largest precast
production facilities in the region, covering an area of over 200,000 sq. m. located in
ICAD 2 with an additional manufacturing facility, Exeed Aswar located in ICAD 1
covering and area of 21,000 sq. m.
A fully automated pallet circulating production system
with an average capacity of 800 m3 per day
State of Art Hollow Core production halls
consisting of 16 lanes with a production output of 2000 m2 per day
Special production halls
for Prestressed Concrete elements, columns, staircases, boundary walls
and other precast elements
The latest technology steel reinforcement
machines that tailor the steel reinforcement mesh and cages required
State of the art battery molds
allowing for vertical casting
Exeed Precast’s operations follow We produce precast elements ISO 9001,
strict safety and quality under strict Quality ISO 14001 &
control procedures at all Assurance & Quality ISO 18001 certified
stages of our activities Control complying with
International Standards
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 EXEED PRECAST | PRODUCTS & SERVICES

OFFERING THE COMPLETE SERVICE

PRODUCTS FROM ENGINEERING
& SERVICES TO MANUFACTURE & INSTALLATION

Exeed Precast designs and manufactures high

quality Precast Concrete products for a wide range of
project types including buildings, infrastructure,
OUR SERVICES
bridges and oil & gas.

We help contractors, designers, architects and

developers achieve the cost effective precast solutions
they demand for each project, with a focus on
excellence in every aspect to meet our customer’s
stringent requirements regarding quality, on time
delivery, safety and environmental concerns.

CONCEPTUAL DESIGN & ESTIMATION & COSTING

Whether it is for a large construction site or a single
PLANNING
villa-build, projects are managed and monitored by
our experienced team of project managers, technical
engineers and production staff.

ENGINEERING MANUFACTURING

LOGISTICS INSTALLATION

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 EXEED PRECAST | PRODUCTS & SERVICES

OUR PRODUCTS

TOTAL PRECAST BOUNDARY

FILIGREE SLABS COLUMNS WALL PANELS STAIRCASES SOLUTIONS WALLS

BEAMS HOLLOW CORE INFRASTRUCTURE GRC PRESTRESSED

(MANHOLES, CATCHBASINS, GIRDERS/BEAMS
TRENCHES, PIPES SLEEPERS ETC.)

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 EXEED PRECAST | ABOUT PRECAST CONCRETE

FEW BUILDING MATERIALS AVAILABLE

ABOUT TODAY OFFER THE ECONOMY,
PRECAST FLEXIBILITY & RELIABILITY OF PRECAST
CONCRETE CONCRETE

Precast concrete refers to any type of concrete
element that is manufactured at a factory under strict
quality controlled conditions, transported to the
construction site and then installed on site. In
contrast, traditional ‘cast-in-situ’ concrete structures
are normally formed, poured, and cured on-site.
In the UAE and worldwide, due to its many advantages over traditional cast-in-situ
concrete, the use of both architectural and structural precast elements have proven
themselves in low-rise and high-rise building of all kinds, as well as schools,
multistorey car parks, villas, boundary walls and other structures.

ADVANTAGES
of Exeed Precast Concrete include:

Outstanding Speed of construction Reduced cost of Innovative designs

quality & uniformity construction

High thermal & acoustic Significant reduction in Significant reduction Sustainability -

insulation properties construction waste in safety risks Estidama/LEED compliant

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 EXEED PRECAST | ABOUT PRECAST CONCRETE

CONCEPTUALIZATION ARCHITECTURAL PROJECT QUALITY CONSTRUCTION

& DESIGN PLANNING EXECUTION TESTING /INSTALLATION

Scalable Plan Speed Factory Made

BUILDER Cost Effective Products
Design Significant Labour
Savings

Cost Optimized Design Engineered For Assured Superior

ARCHITECT Architectural Perfect Fit Quality
Freedom Perfection in
Execution

RCC Significant Effort Saving Eliminate On-Site Robust Structural

Precise Plan Errors Quality
CONSULTANT Seamless Execution

Clear View of Hassle Free Less Manual

CONTRACTOR Accurate Manpower Execution Operations Errors
Estimation On-Time Completion

CONSTRUCTION LIFE CYCLE

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 EXEED PRECAST | WALL PANELS

WALL PANELS Precast concrete wall panels can be comprised of a variety of shapes, and wall
types. Typically, precast concrete wall panels fall into the following basic categories:

FULLY INSULATED
EXTERNAL INTERNAL SOLID WALL PANELS (SANDWICH)

These can be panelized and erected in either

horizontal or vertical positions and used on all types of
structures from residential to commercial,
institutional to industrial.

Wall panels can be designed as nonloadbearing or

loadbearing, carrying floor and roof loads, as well as
lateral loads.

Exeed Precast’s comprehensive product offering

can be manufactured to meet the precise needs of
each unique project in line with Estidama and LEED
requirements/ civil defense.

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ADVANTAGES
of Exeed Precast Concrete include:
NO PLASTERING REQUIRED
Exeed Precast uses its state of
the art machinery coupled with
best practice methods for
finishing the surfaces of our
panels within the tolerances of
international standards resulting
in our panels requiring no
plaster work whatsoever.
SPEED OF CONSTRUCTION
ENERGY EFFICIENCY
Exeed Precast walls are
energy efficient due to a high
thermal mass that enables
materials to absorb and store
temperatures at a more constant
rate. This system reduces the
fluctuation of temperatures
within the building.
DESIGN FLEXIBILITY
EXEED PRECAST | WALL PANELS
ENVIRONMENTAL
SOUNDNESS
Being that our wall panels are
manufactured at the Exeed
Precast production facility the
impact that these panels impose
onsite is minimal. This also helps
reduce the space needed on a
job site.
ESTIMADA & LEED
COMPLIANT
REDUCED ON-SITE WORK
MEP works (plumbing, electrical
lines etc) can be incorporated
within the precast elements
during production in the factory
thereby reducing on-site work.
AESTHETICALLY PLEASING
Exeed Precast wall panels can be
customized as to the architect’s
or owner’s requirements.
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 EXEED PRECAST | BEAMS & COLUMNS

WE POSSESS THE NECESSARY

ENGINEERING SKILLS, EXPERIENCE &
RESOURCES WHICH ALLOW US TO
BEAMS & OFFER COST EFFECTIVE & VALUE
COLUMNS ENGINEERED SOLUTIONS

Exeed Precast manufactures a wide range of Our range of Precast Columns and Beams includes a variety of cross sections from
Precast Columns and Beams. The factory manufacture standard ‘square and circular’ to custom-made irregular shapes.
of such elements reduces site program times,
therefore becoming the ideal solution for fast track
projects as well as regular ones.

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 EXEED PRECAST | BEAMS & COLUMNS

TYPICAL BEAM CROSS SECTIONS

"L" BEAM RECTANGULAR BEAM INVERTED "T" BEAM

HOLLOW BEAM

SINGLE "T" BEAM DOUBLE "T" BEAM

"I" GIRDER/BEAMS

ADVANTAGES
of Exeed Precast Beams & Columns include:

NO PROPPING TO BEAMS NO NEED FOR EXPENSIVE OPTIMIZED DEPTH FOR VERY FAST CONSTRUCTION
ON-SITE FORM WORK MORE SPACE & ERECTION

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 EXEED PRECAST | HOLLOW CORE
HOLLOW CORE
Exeed Precast hollow core slabs are prestressed
concrete elements that are cast with advanced
extrusion technology to be used as floor and roof deck
systems, partition walls as well as boundary wall
panels.
The primary purpose of the cores/voids running
through the slabs continuously is to decrease the
weight and materials within the floor whilst
maintaining the maximal strength. These voids also
offer the possibility to be used as service ducts for
concealed services such as plumbing and electrical.
They can be even used as ducts for air conditioning.
Using hollow core slabs have proven to be effective
and efficient in residential buildings, schools,
hospitals, car parks, multistorey buildings and
multipurpose centers. They are easily adaptable to
low, medium or high-rise structures.
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ADVANTAGES
of Exeed Precast Hollow Core include:
FAST CONSTRUCTION
AT SITE
Cut to fit before arriving on
construction site, allowing a fast
and simple erection process,
thus reducing time of
construction, saving finance costs
and expediting the income from
using the buildings.
EASY TO ERECT
No need for any expensive or
complicated formwork, or even
temporary propping, which gives
free space with easy accessibility
within the construction site. Only
a small erection crew is required
to erect the hollow core slabs.
HIGH LOAD CAPACITY
Can handle heavy load
requirements in structures such
as factories, warehouse, bridges,
schools, storage buildings
without increasing the deck
thickness or adding multitudes of
beams and columns.
SOUND RESISTANCE
Possess low sound transmission
properties. The density and
configuration of the hollow core
slabs combine to lend themselves
extremely well to both impact and
airborne sound transmission.
SUPREME QUALITY
Produced in our factory through
automated machines under
controlled conditions using the
extrusion technique.
LIGHTWEIGHT
The presence of the voids in the
hollow core slabs reduces the
dead load on the floor yet
maintaining the strength
compared to other flooring
system.
LONG SPANS
Exeed Precast Hollow Core slabs
can easily accommodate long
spans up to 20 meter without the
use of intermediate beams and
columns.
FIRE RESISTANCE
Fire resistant structural elements,
tests and studies have
demonstrated the high
performance characteristics of
hollow core slabs. Two hours fire
rating can be easily achieved
without any additional topping. The
addition of topping will produce
fire ratings of up to four hours
which will satisfy even the most
stringent code requirements.
 EXEED PRECAST | HOLLOW CORE

Exeed Precast offers a range of depth for hollow core slabs: 150, 200, 265, 320,
TYPICAL CROSS SECTIONS OF 400 and 500 millimeters. Depending on the requirements of the project, our design
team will provide the most adequate and economical design that will suit the span
HOLLOW CORE SLABS and loading performance and comply with the codes of practice.

HOLLOW CORE SLAB HOLLOW CORE SLAB

150mm Thick 200mm Thick

HOLLOW CORE SLAB HOLLOW CORE SLAB

265mm Thick 320mm Thick

HOLLOW CORE SLAB HOLLOW CORE SLAB

400mm Thick 500mm Thick

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 EXEED PRECAST | FILIGREE SLABS
FILIGREE
SLABS
Exeed Filigree Slab (also called planks) is a
reinforced semi precast concrete slab with a
minimum thickness of 5–6 cm with a single steel
reinforced mesh and lattice girder to give stiffness
once installed. Depending on the concrete covering
and reinforcement, it can be designed at any depth.
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THERE ARE NO LIMITATIONS IN THE USE
OF EXEED FILIGREE SLABS SYSTEM;
IT CAN BE USED IN ANY CONSTRUCTION
PROJECT UNDER ANY CONDITIONS
The slab is made into a solid and composite reinforced concrete floor by using
cast-in-situ concrete that is poured at the construction site. The addition of an
insulation layer for better thermal and sound properties is possible. The thickness
of the finished floor slab is between 12 and 30 cm, depending on the span and the
loading. The protruding truss reinforcement and the concrete surface itself provide
the required anchoring, ensuring good bonding and adhesion between the
finished part and the cast-in-situ concrete.
ADVANTAGES
of Exeed Filigree Slabs include:
TIME SAVING DESIGN FLEXIBILITY
ECONOMICAL SUPERIOR QUALITY
The Filigree method is a process for construction of concrete decks that successfully integrates "factory
precast" and field-construction technologies. Exeed filigree slabs can be used as floor slabs as well as
a shuttering system for cast-in-situ slabs with the use of a post-tensioning system.
 EXEED PRECAST |PRESTRESSED CONCRETE ELEMENTS

PRESTRESSED
CONCRETE Exeed Precast can design complete structures (such as schools, factories,
multistorey car parks, tunnel roofs, water tank roofs, bridges, etc) having

ELEMENTS prestressed columns, prestressed main girders, prestressed beams, double tee
and prestressed concrete slabs.

Precast Prestressed concrete can most easily be
defined as pre-compressed concrete. This means that
compressive stress is applied into a concrete element
before it begins its working life and is positioned to be
in areas where tensile stress will develop under
working load.
The Prestressed elements are produced on Exeed Precast’s special 100 meter long
pre-stressing beds, where it’s main reinforcement, 7 wire low relaxation strands,
are tensioned individually between two abutments by means of a special hydraulic
jack, according to the required structural design. Combining quality, economy,
speed and flexibility, it is the building material of choice.

ADVANTAGES
of Exeed Precast Concrete include:

LONG SPANS LIGHTWEIGHT TIME SAVING

Long spans of up 45 meters
can be achieved for
prestressed girders
Reduces self weight of No time lost waiting for beams
building thereby reducing to gain strength and beam
the lateral load resisting production in Exeed factories
system proceeds simultaneously with
construction work at site

ECONOMICAL HIGH LOAD CAPACITY NO FORMWORK

Less concrete required to REQUIRED
meet load requirements

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 EXEED PRECAST | GRC

GRC IS A MATERIAL WHICH IS MAKING

A SIGNIFICANT CONTRIBUTION TO THE
GRC ECONOMICS, TECHNOLOGY & TO THE
AESTHETICS OF THE CONSTRUCTION
INDUSTRY WORLDWIDE
Glass Reinforced Concrete (GRC) is an engineered
material that contains cement, polymers, and glass
fibers that are ingrained in the cementitious matrix.
The properties are influenced by the glass contents,
mix design, and production process. GRC is mainly
used for external applications and produces an
extremely lightweight yet durable material

Exeed Precast’s GRC products have been used

across a number of projects in the UAE as they provide
architects with a high quality, aesthetically pleasing
appearance and contractors with a cost effective
solution.

The Exeed Precast team will work in conjunction

with all project stakeholders throughout the design,
manufacture and installation process of our GRC
solutions, ensuring that all expectations are met
cost-effectively.

184
 EXEED PRECAST | GRC

ADVANTAGES
of Exeed GRC include:

CUSTOM MADE TO SUIT DESIGN FLEXIBILITY LIGHTWEIGHT TIME SAVING

PROJECT REQUIREMENTS

EXELLENT DURABILITY HIGH COMPRESSIVE & NON-CORROSIVE HIGH FIRE RESISTANCE

IMPACT STRENGTH

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 EXEED PRECAST | BOUNDARY WALLS

Boundary walls are widely used in the UAE in order to provide privacy to buildings,
villas, palaces, offices, factories and farms within a plot. Exeed Precast’s

BOUNDARY
involvement in numerous precast boundary wall projects allows for our
experienced team to design, manufacture and install elements of the highest
quality that are tailor made to each individual project’s requirements.

WALLS Exeed Precast’s Boundary Wall Systems:

PRECAST COLUMNS & PRECAST BOUNDARY WALL PANELS HOLLOW CORE BOUNDARY WALL
ISOLATED FOOTING WITH STRIP FOOTING

Additionally, decorative features such as shapes, logos and other contemporary designs can
be built into the boundary walls to suit the need and taste of the project.

ADVANTAGES
of Exeed Boundary Walls include:

DESIGN FLEXIBILITY FAST CONSTRUCTION & SURFACE FINISH IS OF A MINIMAL MAINTENANCE

INSTALLATION VERY HIGH STANDARD

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ADVANTAGES
of Exeed Precast staircases include:
NO FORMWORK REQUIRED
Off-site manufacturing process
eliminates the need for
formwork, site-poured concrete
and the potential for delays
SAFE
Once installed, the remaining
construction activities can
proceed with enhanced
accessibility and safety
FAST CONSTRUCTION
Multiple flights and landings can
be installed within a day
EXEED PRECAST STAIRCASES OFFER
THE ECONOMY, STRENGTH &
DURABILITY OF CONCRETE
CONSTRUCTION TOGETHER WITH THE
QUICK INSTALLATION SPEED OF
PRECAST CONCRETE
EXEED PRECAST | STAIRCASES
DESIGN FLEXIBILITY
Designed with a variety of
landings, tread and riser size to
suit individual project
requirements
STAIRCASES
No topping or
screed required
Exeed Precast designs, manufactures and installs
staircases for all types of projects such as high and low rise
buildings, villas, shopping centers, industrial and
commercial facilities.
Our staircase production process is distinguished by our
special molds that allow adjustment of tread width, step
height, inclination and length of the staircase, this
guarantees quick preparation times allowing us to
commence production quickly and meet project
requirements in time.
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 EXEED PRECAST | INFRASTRUCTURES

Exeed Precast has a strong track record of delivering high-end precast

infrastructure solutions in the UAE, adhering to the highest quality standards.

Precast elements have long been used in infrastructure due to its durability,
dependability, quality and ease of installation.

INFRASTRUCTURE Clients use such precast elements for a wide range of applications including
walls, bridges, tunneling, barriers and more.

Exeed Precast Infrastructure products include:

MANHOLES RETAINING WALL

RAILWAY SLEEPERS STRUCTURE
PIPE SLEEPERS
BRIDGE BEAMS & GIRDERS
SUBSTATIONS

BOX CULVERTS

JERSEY BARRIERS
TUNNEL SEGMENTS

TROUGHS & TRENCHES

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 EXEED PRECAST | TOTAL PRECAST CONCRETE SYSTEM

Total precast structures combine a building’s exterior finish with its structural
system. Two basic types of structural systems can be designed: load-bearing
exterior wall panels and load-bearing column andAESTHETICALLY PLEASING
beams (or spandrel panels).
Exeed Precast wall panels can be

TOTAL PRECAST
customizedcan
Exeed Precast’s highly experienced team of engineers as to the architect’s
propose the optimal
or owner’s requirements.
precast solution from preliminary design phase that will ensure all project

CONCRETE
requirements are met with a cost effective solution.

Due to Exeed Precast’s diversified range of products and services we are best

SYSTEM placed to provide our clients with a one stop source to meet project requirements
whatever they may be.

Total precast systems provide many

benefits: structural, architectural,
environmental, cost and schedule

Exeed Precast have successfully completed many projects that utilize the total precast system including large scale villa projects, shopping malls,
buildings, substations, labour accommodations and much more.

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 EXEED PRECAST | QUALITY POLICY

QUALITY Exeed Precast is committed to provide quality services to its Stakeholders which

POLICY accurately interprets their requirements and satisfies their expectations in an

innovative, economic and efficient manner.

Exeed Precast will achieve these goals through the operation of an Integrated Management System. This
addresses the following key issues developed in accordance with National & International Standards.

Establish the Quality The maximization of Predictability of Strategic collaboration

Objectives and Stakeholders satisfaction performance with our Business Partners
Targets

Continual improvement Securing targeted The development and

of our processes and services opportunities through preferred care of people
methods and proven practices

This policy shall be reviewed for its continuing suitability to ensure that it remains relevant and effective at all times.
244
 EXEED PRECAST | OHS POLICY

It is the policy and objective of Exeed Precast to ensure that all necessary practical
safety measures are planned and implemented to promote and maintain our high
standards of health and safety. Our standards in safety are achievable and are based
on tried and tested methods.

EHS
To comply with EHS federal and local law requirements (Zones Corp, Environmental
agency- Abu Dhabi “EAD” and Industrial Development Bureau “IDB”), Exeed
Precast has established ADEHSMS and revised to OSHAD SF-3.

POLICY The OSHAD SF is an integrated management system that takes into consideration all
aspects related to the protection of its employees, the public and the environment.

Exeed Precast calls for high commitment to EHS from all levels within its business operations.
Such measures include:

Protecting the environment, health and safety of all personnel including members of the public who may be affected by the project operations.
Minimize all potential environmental impacts and have best working practices to minimize the risks.
Complying with local statutory legislation.
Using best safety practices.
Ensuring that all planning takes into account the health and safety of persons and environment.
Providing and maintaining plant, places, and systems of work that are safe and without risks to health.
Providing trained, experienced, competent and committed management and supervision.
Ensuring that all levels of employees receive appropriate, adequate instruction, training and supervision.
Establishing effective communications and joint consultations with all parties involved in a project so that matters affecting health and safety are
understood and properly implemented.
Continually reviewing objectives and set targets to improve our OHS performance.
Openly communicating our EHS performance and participating in external initiatives that improve our knowledge and performance.
Controlling and minimizing all hazardous/non-hazardous wastes and treating and disposing of them as per national and international standards.

This policy is reviewed periodically for its continuing suitability to the organization's current business.
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 Exeed Precast L.L.C
Mussafah, ICAD 2, PO Box 28866, Abu Dhabi, UAE
T +971 2 203 8600 | F +971 2 550 9925 | E info@exeedprecast.ae
For enquiries contact: sales-pc@exeed.ae
www.exeedprecast.ae