NP-1010 SERVICE MANUAL (for220/240V) REVISION 0 DEC. 1988 Canon FY8-1394-000 COPYRIGHT _ 1988 CANON INC. CANON NP-1010 REV.0 DEC, 1988 PRINTED IN JAPANFEATURES 1. Fixed copyboard, yet withthe zoom mechanism, ‘The copter can deal with documents as large 3s BA in size (84 — Ad} and i the smallest fixed copybeard copier with the 200m mechani 2. Automatic density adjustment. ‘The copier automaticaly adjusts itself to suit the density of the documents for production of crisp copes, 3. 126increment zoom mechanism in addtion to fixed ENLARGEMENT and REDUCTION. In adction to the fixed ENLARGEMENT REDUCTION reproduction ratios, the cop is equipped with 2 zoom mechanism which alows enlargementreduction mn 1% rement between TON to i228 4. Clamshell type top. ~The top af the copier is designed to open to provide eee access in removing ams 5. Cassette a5 wall as manual feding + The copier comes witha caesott a8 standord, egpabe of holding 250 sheets of copy paper. lo dition, with the manual feed mode, copies ray be mace an sheets smal a name crs Or postcards corm me ow. a 8 a A eH m1I. SPECIFICATIONS fivee Boar Dea iop a Copyboard Fired ight sours Hotoge ap BOW) Tena Zoom lis ___ [Br are [conttguation | Copying Ingres crore ‘caging Corona Eipoour Sit (obo Taht soul ‘Copy density ajusiment Automatic (EI or mons Development Diy lack ter only Paper eed Automate or manual Separation Curvature Tieng Blade Fg oat rer T850W) [Peformance [Document ype Shock book, J obieek 2 ka max) ‘Dosument (Ba max Reproduction ratio DIRECT, 2R2E, oom (Gee Table 1-1) Warm-up tie 30 sec (approx at 20°C) [ist copy 12 so at 20°C) | eondntour conn 39 shents mix ‘[Copring soeed See Table = — Copy [Ak ran; BY ma X BB [save [Pn paper (4 to 60 gla, wang paper | (Sic esored paper | Mowat way — [Pan paper (64 to 128 gina), wacing paper oy paper {Suc colored paper. GHP tm. posta {Goss feed abe name card 200 gid or {eee om paper 63 ginal, hasty paper (Eee TR Se. cnt int paer 609 Pi paper TA BD in. col oer worsted copy id on ea tn a 200 do tarsal ony ‘Shale convng operation for esch . Pl paper (do 8D gn. colored soa rai, copra {oes high-quaty paper (60 to 128 ginal {wa copying opereions foreach sie. 12 ‘eran en our W001 rae sePararmance Trivesar [Benin 25 mis abot 250 seats oF BO Gime wit; RES. re mmo Asn 1988 Length Ra/LGL (256 mm) to ABM (210 cassette mm Be Depih 25 ent out 260 shoots oF BO ginZ Bape wiatn: Re 0 mm) aio Aa (297 md \aonut war ‘Width A@ (210 mm) to mare card wn) Length: Aa (207 om to name cara (1 ml Cony toy 20 sheets aporox Ad of 80 gim2l Son-image wit tervighte O20°-0 mm fois Temporature | 6° t9 325°C operating [Homiy | 6 85 I environment Atmospheric | 0.6 to T atm. peewee Voltage | Frequency [Serial No. ~ 220V ‘BOHE (DSDX XK XX Z Powersupply | 240, 50 fes0xx xxx 240v Ste Feu xxx 220V 50h SDE Eorsumption ‘Max. 12 kW — ong [5 a oes Om an macinal ‘Stand-by [42.08 or less (Tm from machine) Ozone (average over 8 hr) (0.1 ppm oF leas, Width 506 mm (wio tray! Dimensions [Depth a7 mm 7 eh 285 om Weise 7 Za. kg (body and const ood Way) ‘Coneumane [O26V paper —[ Keep wrapped o avoid hur. ‘ram unit [See CHAPTER 6 Mode T Reproduction ratio Sine Copies min | pect 721 S08% ery 10 REDUCTION 1 0706.210% | Bt BS, AA Ab 70.10 “neDUcTION Treata=10% nat 10 EMARGENENT | 11.189 108, oa 2 EMANGEWENT 14.290 210% a= 85 2 [_z00m _ (0.70 ~ 122 +10% ‘Ad = B5, 85 — AG 10.9 Table 11 Specillcations ora eubject to change without notice for produet improvement. a PE NE ea waUL, NAMES OF PARTS A. External View Copy tray Copyooers cover Copyoera gees Power aitsh Paper feed tray Control pane! sssette seesses Figure 1-1 Develoing unit Fining ant 90089 Figure 1-2 1-4 carmen cn mc RF eo» o ® ® © ©0080 2 HF SFHTHS SHH HH MH HD ror 3 Miror 2 Miror ‘Seanaing lamp Copyboard cover Pre-condtioning exposure mp ctor (for pre-conditioning exposure lamp) lank exposure lamp trontreB? 2oom iene Murer 6 Blonk shutter Reflector ior lank exposure lamp ror’, 8 Mansi! feed guide Ustum un ao2eesesecsssane eseesesazensens2 Figure 1-3 orm am ca Cassette feed roler Mana! feed/Cossete toed rllar Cassette pick-up role: ‘Toner eartndge’ Regisation rllor Developing einer “Traneter corona unt OPC rum Primary corona unit ‘Werte toner unt Feeder unit Fung assembly cleaning unit Hing role Seperation law Cassette Copy tayIV. OPERATION A. Control Panet © DENSITY Correction Knob Use the knot to adjst the copy density in the Sutometic or: manuol density adjust. ment mode. ® EXPOSURE CONTROL lever Use the lever to darken or lighten the copy @ Z00M/COPY NUMBER meson et the number of copies to meke, and press the Koy! the number wil be. Glee layed on the indlestor”"The number d= lrebses foreach copy made and returns to the inital number after all" pies hove boon made ‘The indicator ago displays" P "for feeding ror: baer of paper aed or set Press the ZOOM ey, and set the Fapreduction rato desired; the rato wil be ‘splayed on the inaleator. © CLEAR/STOP Key Press the key to stop continuous copying the operetion wil stop. after “competing the current copying cycle Press the key t0 clear the display on the Indicator in the. standby ‘mode the Sopy Count wil retom 49." Sr te reproduction ‘oti wil return to "100%. © COPY START Key 1-6 carmen omc ® e o ZOOM/COPY NUMBER INPUT Keys Usa te keys to aa the number oF copies Wath'®' press on the, ZOOM key, a Feprodicton ratio’ may be between “70% fnd 12256 in 19 nerement ZOOM MODE Key Prose the key 10 set reproduction ratio. ther than those fixe, REDUCTION/ENLARGEMENT Key Use the key to select DIRECT, ENLARGE, MENT er REDUCTION. AE Key Use the key to activate or deactivate the AE (automatic density adjustment! mode. AE indicator ‘The indeator lights while the AE mode is inattect, JAM indicator ‘The indicstor Nashes in response toa om. TTONER OUT indicator ‘The indicator flashes when toner sunning short DRUM UNIT Indicator ‘The indicator Naches to advise replace: ‘mene of the dram untca] 3 Press he A key if B. Basie Copy Operation 1) Shite the power switch to IW the temperature ofthe fixing assembly fs below the specifeg vale, the MAIN WATT Insieator ashes at tong Intarvas ifthe COPY START kay i pressed at the time, the indioator state to! flash at short Intervals to indicate that copying wil start fa soon 98|the. temperature reaches. the Specified value ifthe COPY START key is not preseed the Indieator mains it ay soon. 36 tho. ier erature reaches the spectied valua leat that the cope is ready + The copier normaly needs about 30 see 19 ‘warm up lat 20°C, 2) Opon the-copybsard cover, and place the ‘document face down aligned with the size index See Figure 1-5 A 4 Figure 1-5 anual aglusment of the dens ie donee; use te expec ont iver to su ihe deny of he | BSR weouerionen angen ty Or 200M MODE tay ne Coss | Mien: Z00M MODE ey pressed | -AeSEne ingyen neon Btwoon |. Sepang Tada en the. REDUCTION/ENLARGEMENT ey is prosoa each poss axtvato tha fo praducton atiow se shown in Figure 18. eer Fig emer ee ca 51 Check that the cassette is set in the cos- fete holder. 6) Press’ the COPY NUMBER. INPUT key to fet the ‘number of copias to, make fT through 99), and check the number on the COPY NUMBER iestor. Press the COPY START Koy Copying wal rot start hile the MAIN WAN incistor te flashing; however, the CaPy START key may be pressed at the time so that copying wil start as soon 2 the copier ready Yo stop. continuous copying. press. the GLEARISTOP key. The copier stops aftor ompleing the currant sopy. The number ‘onthe indicator wil be the one st inal. Manual Feeding 1) "Set a document on the copyboars 2} Prose the A key 10 clear the AE modk manual aglustment of the density is de ‘red thereafter use tho EXPOSURE CON- ‘TROL lever to sit the density of the docu 43) Slide the guide on the manual tray to sult ‘he site of tho copy paper. 44) Foed the copy paper slong the guide of ‘he manual ty. ‘The\copler stare automatically as soon as It detects the copy paper. “Tne copy paper may be pieced onthe tray ‘even wha, tho MAINIWAIT. indicator ts feshing” the paper will be fed into. the copier, and copying wil start as. soon 25 ‘he indicator stope flashing end remains it. q Nore: ‘Watt ‘ont the scanner has made 2 complete inp before feeding the second sheet of paper. ‘Two-Sided Copying that the following coneltions tne cony paper, keeping its near fndfer edges oriented the same way for Dot sides. "The copy paper not moist or cured ‘The copy paper i= 60 t 126 gim2 in weight Fach tide of the copy paper is used for Einale copy run only. ‘The copy’ paper Nes not been used for overiay coping. [ rine rene | i Utes aan |_J U q Figure 1-7 ae 8 TN 7©. JAM Indicator ON” & ” when a jam occurs inside the copie. the JAM indicator goes ON. Perform the folowing io clear te jor "Bo not tear off the paper be sure no paper islet behind nade te copier, 1) "Pal up the open/close ever, and open the copier 21. Ele the jam, * the jm inside the fixing assembly, pul it forthe nae, sa 1 th jam isthe pick-up unit, pull it out in the feeding direction I the Jam ts the delivery unit of the fee ing ssembiy, open the delivery unt, 3) Chose the copier earetuiy Note: | Be sure to be quick In clearing the jam, and be sure thet the dum Is | Kept tre of sunt. Do not fave tinger prints or scratches fn the drum, . ADD PAPER Indicator ON ~~ The ADD PAPER indicator goes ON in re sponse tothe following conditions the eassettes have tun out of paper, + The ‘COPY. START Key i= pressed. when there ino cassette nthe careette holsers, When theres Jem in the U-turn unt 1) Check i there Te paper imsige the cos sete) 2 Setpebes if tare Is no psper inside the asset) ifthe is paper. perform the following Open the cover of the U-turn nit and took Remove the jam. i any Remove the paper Irom the cassatell and arrange and re-set Check if the cassettes) ie propety set in the cassete holder 23) Pross the COPY START key. The indicator goes OFF. and the remaining ‘number of copies wil be made, E. TONER OUT Indicator ON ‘Tho TONER OUT indicator goes ON when the toner stars 10 un short. 3)" Open the upper unt 21 Turn the knob of the toner earvidge back and forth several times and then. count Clockwise "(180 deg), and” pul the ‘cartilge aut tothe front Figure 1-9 Figure 1-10 9) Shake the new toner carte vigorously Side fo sie about ten times, Figure 1114) ck 00 tp of tsa, and isa the fridge unt atope whe posing ___| 5) Put and peo! the seat toward the front 5 vt ear, 6] Tum the knob of the toner considge clock wise unt it stops. Figure 1-13, cer om ce oF SE ON 1-9Replace the fixing assembly cleaning unit when replacing the toner earridge, replace the leering’ unt upon replacement of every two toner cartridges 1)"Remove the copy tray, and open the dai 2} Remove the uses fxing assembly clesning It'the fing collr fs found to be sale, Clean it with a dey lath Figure 1-14 3) Mount she new fixing assembly cleaning 44) Close the delivery unit, and mount the Copy way beck on 6. Density Correction Knob I the density of copies seems to be too dark or oo ight m the automate OF mana Sensity adjustment arn the knob for optim Sense. um it elockwae to make the copies lighter! ‘Advise the user to clsan the following ports it imoges star to cary smudges, i Note: Be suro to be quick in clearing the jam, and Be cure thot the drum f kept 08 of eunight, + Do not leave finger prints or scratches (1) Copyboard glass and Copyboard cover. Wie them wih a moist cloth, ond then witha dy loth: if dit romaine, pe, thom With & Solution of mld detargent, "and then With 8 ty eoth, 1-10 rm te (2) Primary corone wire Pull out and push in the primary corons wire cleaner (provided) Soveral tes to clean Figure 1-15, (3) Transter corona wine Open the copier. sh clean the transfer corona wite with 8 cetton-Spped ck. Figure 1-16 (6) Transter guide. Wine the transfer guide with » wallrung moist eth Figure 1-17 en 18 ra EE(5) Static eiminstr. Open climinetor Figure 1-18 wre 8 8 am 8 PT NN|. IMAGE FORMATION PROCESS — OLN. Figure 2-4 ‘The copier is an slectrophotographic heme copier equipped with a photosensitive dru. ‘Soe Figure 2-1 fort construction "the copier forms images i the following ight stop 7) Step 1 Pre-condtining exposure ‘Step 2 Primary corona U) ezmtieme 8 oemrn Step 4 Development AG and OC bios) oEy ep 4 Development ios = D vam Step 6 Transfer corona (1 Omen ee Step 6 Seperation corene — Step 7 finea a Step 8 Drum cleaning = eee Figure 2-2 ie @ sequontal diagrai which Figure 2-2 shows how these. steps involved ie forming Images are related to each ather ‘The photosensitive drum is of @ twoslye construction its utar layer Is made of organic Photocondactor (OPC), snd the inner layer fn slurimam bose made of conductor Figure 23 coma scm nw fr TH ER a41 Formation of Electrostatic Latent image “This block consists ofthe fst three steps of the image formation process: at ts ond. the areas of tho drum corresponding to dark arene Of the document are. left" With. negative Charges, and those representing ight ares are fi of negative charges. ‘The pate of charges so formed is not visible" 12, the human eye. and, therefore Te Called an “electrostate latent mage.” rent Figure 2.5 In this step, or pre-concitioning exposure, the ‘urtoce of the eum is exposed to light fom the pre-condiboning exposure ams {through a fiter_ All charges remaining! on te surface of the drum fom the preceding Copy teyoie are slminated in preperation for © posure by the primary corone, Such charges, {Pett as they are, could result in copies with ‘never density 2-2 armen ca ‘Step 2 Primary corona Figure 2-6 ln this step, the drum Is ehsiged by the peimary corona, Further the drum is charged Uniformly by the grid. As a result its surface ‘wal come to have a uniform layer of negative {charges and maintain primary potenti ‘Step 3 Scanning exposure Figure 2.7 tn this step. the optical image of the docu- wat is projected on the surface of the drum to neutralize the charges over erese meant to be fantStop 4 Development Jer Figure 2-8 As shown in Figure 2:8, the daveloping assembly consits of "3 developing yindat nd a magnetic blade: the developing oylinder itslt'is made up of a magnet fixed In position {and a cyindor which rotates around te Mag. “The black developer is 9 sigle-composi- tion developer of magnetite and resin. The Ce veloper “hae culating properties and is charged to.» postive” potential by tetion ‘sonnet the rotating eylinde. fw ye (gO Manet one sae Figure 2 A concentrated magnate. fel dovelons between the magnet and the tip of the bade, fd the doveloper i avocted to the magnetic fold “The magnetic field holds the developer it has attracted virtually immobile and creates 2 Collection of develope: paricies hanging from the tip of the Bae, Ae the cylinger rotates, the ‘developer particles leave the. magnetic tad to depose nemesis on the eylnger in thin, uniform ‘since both the developing cylinder and the biade ae given AC and DC pisses inegative ompenant! at the samo. tie, the resulting Wave form of the developing bias hes’ lrgor ‘negative component than positive. arm c [op fee Figure 2-10 During development, the toner i attract to the OPC drum by tho Work af the surface Potent of the deum and the developing bias Fat tme of pasive component) and turns the slectrostatic Intent image to a visible image. ‘Excess toner is attracted back by the surface potoni of the drum and the developing bias lat time of negative component) “The DC bios Is known to affect copy den sity: the higher the DC bas, Le, closer to OV, ‘the higher the. density, but with an increased Imesinood of fogging, Step 5 Figure 2:11 2p, # negative corona is applied to the beck of the copy paper soa to atact the postivey charged toner tothe copy paper cm oP aa a3Step 6 Separation In this stop, tho copy paper is separated from the drum. making use of the body of tha ‘copy paper To prevent copy paper ‘without ‘ruch 'bady trom remsining on the. drum. a Bositve voltage fs applied to the static charge iiinator. thoreoy weakening ‘te. attraction Betwaen the drum and the copy Daper Step 7 Fixing Figure 2-13 ‘armada In this step, the copy paper carving = transtor image ‘moves between. two. hosted rollers, and the transfer image is fused to the oy paper "Yo prevent jams and toner ote, the up per roller remains in contact wth 9 cleaning Pd impregnated with siicone ithe pad Fores to apply a small amount of silcane oll 5 the role rotates, Figure 2-14 In this step, toner remaining on the dun surface & scraped off by the cleaning blade nto the sweeper trp. The toner is then Moved to to the space at'the rear of the Cleaning unit by the sweeping bade.I. AUXILIARY PROCESSES Blank Exposure Lamp See p. 3-20, 2. Ozone Fitter “The exhaust fen is equipped with an ozone fiter, which breaks down the ozone generated by the coronas into oxygen by eatayt aston ermar tc1. BASIC OPERATIONS A. Functional Blocks “The copier can be divided into four functional blocks: system, image formation system, and contol system. Dd Figure 3-1 oF 8 a EO 1, peer pick-upifeed system, exposureB. Electrical Ciroutry ‘The electrical operations of the coper ere controled by the mieroprocestor on the DC controler ‘Pca, The microprocessor reads the input signals from the tensors and operation keys es instructed by the program stored in sdvance, nd sends output signals as necessary t0 dive the moors solenoid, lamps and ether loads Note: ‘The microprocessor used by the copie is equipped with bul- AD converter and therefore, is c&- pabieo cing aig sgnas at wel as gh! nals. Tow gals Deng An gue 2 rene Sent analog signls “The mein moter (M1) is 9 synchronous motor that uses the frequency of the power supply ae its reference; the scanner motor (M2) on the other hand, iss stepping moter that runs on the frequen y ofthe crystal oscilatar inside the DC controle. Since fuctvations in the frequancy ofthe power supply affects the rotation speed of the mann motor M1) but nat the Scanner mator, such Tctua. tions can Toad to expanded or contracted mages, soma [es ee tion e | Ti oo oe - ‘Pee-conditiong exposure lamp Te gf) 2 a TE em Oe ee oS (Fa) ave tn ae 1 T bee | ! ' er eal ma} ave | Eee ' Y ee a — — a2 rma mc FF TE rE aconenmene fAPE Sa ent he armor emt ce 30 ‘ancy pe cteton| FE i =2 = 2 ‘STi es art oN in ge gen en aa evcap-ntas) [Te ke Figure 3-3 5h en ao a8D. Outputs trom DC Controller [ec 109-4) f TIFRIT Wr 9 a air gons O8 TOSS STE wre o, min mtr roa-a_sioe-s| ‘ow J Figure 3.4 a pro? OF ke PMD. wan: seer mtr sot nota ane 8Lae suena meter tc OO Danae we ee en sass | f2av Pep hh sti [PUBL = rm5 sios-5 | foo agente shor vert [OST = THOED van catatonic TENTED nen 0 cater oO tes ct[FON] Tal je mows | pov an sto S| TER wo 0 eno on BY) sot ernst as RSD wan nk hte vss oO eKeL} ascn ink str SL] OST 7 Figure 3-48 ar 8 cm an EE HT NN He a5, Basie Sequence (DIRECT, continuous copying) raw 38 wea =a = (mes ome. |sareea cone =a eS Eee | iaae [Reommekr [ommeee.. [imate wale [Setting [onus eeeran” lenses ‘acy othe coment | Sando Ger | Wie 9 str oer | Comet srg ane | Teagan Hale ‘a tha'meretoced igre | pow te ioe eg ote sere. tug en sn se ence et ‘GRY |Win he carer moe | Caer varia | Tia pn a secant ee senna | seri et a6 cara mee, 5 aSEXPOSURE SYSTEM n [A. Changing the Reproduction Ratio ~| The raproduction ratio across the dram is ‘changed by the work ofthe lene dave eystem Snd"at around the drum, by the. scanner rive system, ‘To"change the reproduction ratio scross ‘the dram the lens gave system changes the positon (focus point af the lone 8s shows In Fue 3-6 “To change the reproduction ratio around the cram, the scanner ere system changes the speed of the movement of mirae Tin o- lation tothe perpnara) speed of the deur, Le. | feter for reduction, and slower for evarge- Note: Tn the NP-1010. mior-to-mirorralocetion ts not used to change reproduction ratios. 2, inthe direct copy moder the speed of mir. is Kdatical to the peripheral speed of the drum B. Lons Drive System 1. Outing ‘The Jone is driven by the scanner motor (2). When the lane solenoid (LNSL) aoes ON, fear is pushed In the rection of “>: and, Ginen the seanner mater rotates in reverse (= inthis condition, the ts is moved for RE DUCTION top by the gaat and Ione cable, SO oO “The blank exposure lamp at the time ao moves ia folation to the distance over which the tens ind exposes the section at ‘ont and reor_96 sulted to the reproduction tnt or REDUCTION tick expan fee : Sag Gh i aaa | ae mee | —_ . le Figure 37 arm ce a PCS NE A em a7rp TH == > a a [etetnene si a ———_— Figure 3-8 ‘Tho lens is always sot for DIRECT when the POWER switch i tuned ON. Ifthe COPY START ‘witch is pressed wih the roproducton ratio set for other than DIRECT, AE maasurement 1 pe formed and, thereafter the Tons Is maved tothe rao tet. [Seenner tovenend | Lene Grovement Fincton Ti The snes moved Taran 120 hepa fr in reverse 1 Flr REDUCTION. | The los is moved tothe home position. Forword 2 [ror envanceienr| The leo = moved othe poston for ORECT or pono forthe i eran tepraucton rato selected ' Tn voverse 2 The scanners retard to the hare polio, Table 3.2 “Tie lene moves the grebtest tance whan inily positioned fer the 122% repraduction rai: in terms ofthe stance over hich the scanner moves, tis about 120 mm a8 rman cn ne a 3 ara| wr me ot we ave 8 ea ‘The scanner is. deven by the sconnor ‘motor M2}. The scennes motor changes ited. Tection of rotation ta move the scanner for- (ard and in rovarse. Whan the scanner moves Forward, the speed at which te motor rotates changes to suit the reproduction ratio. The Speed of tho motor when the scenner moves Imrovarse, on the other hand, is constant 1gardles of the reproduction ratio (46 times {hat for forward mavernent) “The distance over thich aby pape andro of rprodton. scanner motor sorves to deve the lone sive sytem a8 al ao the scanner ive y= ‘tom. (Soop. 3-7) SEANNER HOME POSTION sina SEH) Figure 3.9 3-92. Scanner Sensor and Signs ee ee 1 0 sec hres ean slnald ON tvvaie by vata) [ ~ (01 thereafter, scanner in reverse OFF _ Table 3-3 Pst 3. Basic Sequence for Scanner a mt The microprocessor on the DC controler controls the distance over which the scanner moves bbesed on the faling edge of the scanner home positon signal Although the distance difers depend ing the lngtn ofthe copy pepe” an ato reprodtion, th scanner is Moved forward for ‘R4-size paper (297 mm) atk + For detection of the langth, see p. 2-26. 3-10 me at vo 14 O18 HR ENE ma4, Electrical System ‘The scanner motor i 2 two-phese ping motor ond "contls ‘the decion nd Speed ot rotation of the scanner motor BY Changing the sequence of pulses applied (0 teach phase (A, AB 8) and Wequency. = Movemant in forward rection ‘het scannar moter driver generates pulses af shown in Figure 3-11, ana the motor 10- totes 20 that the scanner is moved forward For REDUCTION, the pulses are. gonerated 1B chorterintorvals "tthe speed OF ota Ton ie neraaced sao oo Ro FL rsa PS Movement in reverse direction {The pulses are generat in reversed order, And the motor is rotated mn raverse- Figure 3-11 Note: ‘Scanner Motor and Prevention of Over-He COMC1 and COMC2 are used to contol motor drive ‘curents COMA and COMB a5 Shown in Table 3-8 "When the scons moves forward, currents ‘COMA’ and COMB ave lower than whey the scanner moves in reverse to prevent over- Heating of the motor. "COMA ‘and COMB, further, are kept at about OA shen the motor iS at rast fo Tmt heating. (Seo Figure 3-12) @E a sue 7 fen : Toe siwere [paw = comer Figure 3-12, ‘camer rover COMET wal CONC? sal ‘Comaicome Forwars ° 1 045 8 In reverse ° 1 OBA Avro 1 ‘bow OA e38 core 08 cw, a 8 EH Eo antIl, IMAGE FORMATION sysTEM A. outline ‘Tho functions performed by the image for- «Controls the developing bias mation system areas follows 5 Measures the document density ‘Controls the seaming lamp + Contols the blank exposure Controls the primary transfer corons current ! Se | sanvete [Pa Figure 3-13 a2 erm ce a oP MEFormation System B, Basle Sequence for Ima Figure 3:14 ® ities deponding on the position of the COPY DENSITY lever and output of the AE sensor Rogetalese of the above settings, a constant ouiput of 800 Vis generat fo prevent toner ‘om splashing off the developing cyngor to the Sum, corm a m0 8 a 3-13,©. Controting the Scanning Lamp ‘The citeult shown in Figure 3-18 serves to control the scanning lamp and has the follow: ing functions “Controls ON/OFF ofthe scanning lamp Maintains constant ‘ight intensity” agoinst Power fuetustions a. "Cantoting ON/OFF te Scanning Lamp When CRD is", the output of the lamp ‘ngulatr switch cireit is "0" this cond. tion deprives the phase contol creut of power and the tise crcut is OFF and, as Sreaul, the scanning lapis stzo OFF When the LAD is "Othe output of the lamp regulator is“; the phase controler ult supplied with power, and the Wie reut goos ON and, 20 a result ho bean fing lamp also gous ON. ‘Should the scanning lamp remain ON for 4b see to 30 s00 in he event tho t90 cr uit fis, the relay is forced open to tum the scanning lamp OFF Controting the Light Intensity of the Sean- sing Lamp ‘The power supply voltage fluctuation de {ection oreult zonverts tha power supply Voltage into a OC-level voltage end sands to the phate contol ereut. The phase Control ecu in response t0 the OC evel Voltage, contros the tac cout by decide tng at whicn phase the crcuft should 90 ON, thereby preventing ‘changes. inthe ‘ight ftonsty ‘Gus. to”uctuations in the ‘power supply voltage Figure 3-15 314 carmen cw, hm 8 a eoo~ . Controlling the Primary/Transfer Corone Current 1. Outline “The citcuit shown in Figure 3-16 serves 19 contol the primoryltrnafer corona. currnt Sand has the fallowing functions AY" Controls the ON/OFF of the primary/tran fer corone current 2) Maintana constant currant for the primary Uanster corana eurent ‘The output t0-tho primary. and transfor corone units is malotaned at constant curent $0\ae to eliminate the efects of the environ ‘mont on the corane discharge “The ON snd OFF of the. primarytransfer corona. currents contrlled by the high ‘oltage output ON FVTON signal 2. Mechanism 4 When FVTOW is“, Differenbal ans crt is OFF, Palse width modulation ascilater i OFF, High-voltage transformer is OFF b. When RUTOW is 0. ‘Differential amplifier is ON, Palse width modulation osciator i ON, High-voltage transformer is ON, The above sequsnce slivstes primary and “The corona Cutten of the primary corona unit is es back tothe differential ampli: by ‘Way of the shield plato snd gid ‘Should 2 corone current larger then the specified value flow trom the primary corona Unit because ef ehonges in tho envionment, the level of the feedback signal to the if. ferential ampliir circuit increases” and. tho ‘output thereot decreases; a6 9 result, the co ‘ona current fromthe primary end transfer co ona units decreases to Keep the current con tant a all mes. ‘nthe avent on over-urrant flows on the output ofthe high-wotage transformer used the primary and Wanetor corona unis for ome reason, mt contal is activated 80 a8 to Keep, the eurrent within the Ht Hebactage are 1 F Tp tents ;LI| Figure 3-16 Primary Transfer/Corana Currant Control Circuit arm 8c a HE PT A 318E. Controling the Developing 1. Outing The copier controls the copy density by varying the voltage of the developing bias (DC Component) according to the following. set: tings: EXPOSURE CONTROL lever (manual density ‘controll ‘AE sensor output (automatic density con ‘rob + Dansity correction knob Deteroretion of the drum brings about snitte m the drum senativty and, such ahi, in tum, can produce fogay ‘mage. The prob: Tern can be caracted by changing the DC bias using the density correction knot. Figure 3-17 shows changes in the devel- ‘oping bias (DC component Iniated by the ex posure lever (manual donsity control, and Figure 3-18 shows changes in the developing bias 10 composer in the sutomatie densy ‘onto 2. Mechanism “The ctcuit shown in Figure 3-19 serves 0 contol the developing bias and has the fol rowing functions: "Cotale OW/OFF oF te dveoping ios AC component) + Controls ON/OFF of the developing bias (OC component) Controls the voltage level of the OC bias ‘carding to the setings made by the copy nity lever a. “Conttating ON/OFF of the Developing Bias {AC component) The ‘square wave generation ‘circuit ro srans ected as ang es power aval ‘When ACEDN is“ [AG bse switch cuit ON, Suara wave generation crult s OFF ‘Th condition deprves the developing cyl inder ofthe AC bs + Wher ACHON is0, INC bias switch circuit OFF. ‘The above condition causes the output of the square wave generation ieutt 10 be sent to the TT dite circu, increased to ¥300"VAC, ond sent to the developing "The output of the AC high-voltage transformer, on the other hand, is rected in the rectfer cireut and sent‘lgo to the Staie charga siminatorfabout 3.0 KV? rma oa fo Figure 3-17 Manus! Deneity Controt one : ~ ~ 7 Figure 3-18 Automatic Deneity Controt. Contoling ON/OFF and Voltage Level of - DC Blas ON feoe ee Bch about 5 80 18 V Fur 3-19. astaies te citer Sper molt: cuits ON, trier crouch a nove’ when ice width meddavon onetator tbe eh Sree ison De Bes OF ‘bc hh-vltage transformer is ON Bebe is aout 15 v. pete! empl cheat OF The sbove conan suplis the deveap- Cince at? moskon creator ing oyndr on he 6 Gan cor Bet vara etwsan 8'V'ind 15 V 20- 3 tah-vliag transformer i OFF cording tte sting ofthe copy dene The ove Satan opee We demon: foe Monde oF te BC bas | owe tev —8v arta Das Rerwoona tis | 20 vi0~ o80V : moot Eo | scram | : [Gay aie) au i i” eames Sb. See since i Ene ne ——— eee am i Figure 3:19 Developing Biss Control Circuit armor no ae PT RE a7F, Measuring the Document Density ‘The copier is equipped with an automatic density contol (AE) mechanism, which cor trol the DC component of the devaiaping bias to cut the density of the document. As Tong be the document is cniform overs, copies fea ot fogging can be made by varying the DC compenent of the developing bias fh AE sensor Is mounted mside the Ions unit snd consists of a photodiode and opera: Son amolifier 2. Mechanism During the inal rotetion ONTA the scan ring lomp goes ON, and the scanner moves {orward abovt 12 om and raverses. The mero or on the De controler while the Teade the output Of the At sensor 80 times at ntarvals of mm. ‘The ares measured at the time is as shown Figue 3-20. Figure 3-20 Area Measured ‘The microprocessor calcultos the average of the density data of the 80 points and cor {role the DE component of the developing bias Based one result 3. Adjustment The folowing when the D6 controler or AE sensor i re 4] “Tom the power OFF, open tho copier, and femove the dram uni “Cover the drum a8 soon as it is out of the copier to keep away from ight Do not leave finger prints or seretches fon the dr cr cm 2) Remove the upper front cover, and close the copie. 3) Tura the power ON, and open the delivery 4) Placo-a blank sheet of paper (copy paper) fn the copybootd, and dose the document 15) Hold the REDUCTION/ENLARGEMENT and ZOOM MODE Keys down, ond close the Selivery unit cover +The wopler enters the AE adjustment mode ‘The pout ie "00" 6) "Select the DIRECT copy made, and press the COPY START kay. The scanning lamp goes ON, ond the sean ner moves forward tothe copy paper + Tho count indicates the output oF the AE Sensor road by the microprocessor 1)“Tuen VION on the DC contoler unt the Note: {The problem detection circuit of the lamp re ulotor wil be activated if the scanning Tomy femains ON for 18 to.30 seconds to tun the lamp OFF. the lamp goos OFF before the {count Indioates "55" turn the power OFF and (ON! snd repeat step'3) and coward 2) Press the CLEAR/STOP hay 3) Turn the power OFF and ON, ‘Soe Figures 3-21 and 3-22 for the relation- ship between the count indieation and. the Input of the mictoprocessor or the OC compa rent of the developing bias Figure 3:21 Figure 3-22 or aE MEOFigure 3-23 Document Density Measurement Circuit au ee 3-196. Controlling the Blank Exposur 1. Outing ‘The copies performs blank exposure in two ways as deserivod below to prevent excessive "ahesion of toner on the drum. Plank Shutter ‘Except when the document is exposed, the light of the pre-condlioning exposure lamps reflected. against the Blank shutter and. led ‘onto the dram lank Expocure (frontrear) ‘Wen tne document is exposed for RE- DUCTION, the ight of two fuse Tames (rent ‘nd rear of blank exposure lamp) is led onto the drum, Document not exposed cenarin Sd ‘Srourlom” Document exposed 2. Mechanism {© Blank Shuttr Document Not Exposed ‘lank shutter solenoid is OFF, Blank shutter © opened, Pre-conditoning exposure. lamp not blocked Document Exposed lank shutter solenoid is ON, Bork shutter i closes, Pre-conditvoning blocked pecure lamp . | on wna) OFF Figure 3-24i. Blank Exposure lrontrea) ‘The Bank exposure lamp lrontrear] deals with rasurel When inthe reduction mode, the blank exposure lamp itrontirear is moved to the dection of the rrow (ure 3-26) the same distance over which the Tens moves. The lamp, however, not ‘mowod inthe enlargement moda. in the reduction mode [black sl ~~ Figure 3-26 = \s, aa ‘A.Position of biank exposure lamp ip DIRECT and ENLARGEMENT, 8 Postion of blank exposure lamp in REDUCTION. * Movement of lamp from DIRECT to REDUCTION, Figure 3.27 arma oc 5 a-21H. Developing Assembly and Cleaning Unit 1. Outtine ‘The developing assembly and waste toner ‘The waste toner scraped by the cleaning sweeping blade are drivan by the main motor blade fs ferwardes. (0 and callected. nthe By way of the drum gear ‘waste toner receptaclo C controler eon ot SoC TEP) 3-22 mar cu om 1 18 sD NE aOR2, Detection of Black Toner “The amount of toner inside the developing assembly is monitored by the toner level sensor (01) and message ADD TONER wail be csplayed on the control panel when the toner fas below the s, Spectied amount. ‘8 ADD TONER Mess ‘The messoge fs duplayed if the toner out signal (TEP) ic present two seconds or more while in Hand-by and the condition fepsats fou times ina row foreach stand-by. ‘The-count wil be cloares, Noweve, f the power & turned OFF or TEP ~ O does not last for two econds foreach stang-by. When the ABD TONER message flashes, input from the keys on the contro! panel wil not be 86- ‘cepted tum the power OFF and ON again to reset the condition ‘The toner sensor uses 9 plezoslactric osclstor, which oseitee at several tH in the absence GF toner causing the sensor outpat to go ‘On the presence of toner, the weight ofthe toner ‘Stops the osclaton of the piezoeleticosclator and the sensor output goes Par Figure 3:29, Figure 3-30 TEP © Lasts Two Seconds oF More During STBY Four Times in Succession tea Figure 2:31 TEP = 0 Lasted During STBY Less Than Two Seconds corm om ann 0 9 PR A 3-23,13. Detection of Waste Toner Figure 3-33 shows © 1 ‘drum unt. wast view of the When the waste toner unit becomes full of loner the load impossc on the sweep “The drum drive gear, which is driven by ing biade mreases, and the main moter i swgagad with gear A lo ring the boss of gear & (See Figure 9341 ‘rive the gear Sea Figure 2-33) "When gear A averridos the boss of goar 8, For transmission of dive to gear B, gear A arm Als pushed up. and the waste toner de- i pear yarm Ae, aon St the Shan Gch etn oy wa of tm 8 favow (25). (Soe Figure 3:33), (eetow mp in Figure 3-93). “The drve i then tranamatied by gear 80 ‘At the timo, Gl mark on the contrat the swooping blade ctive gear to rotate the . panel start to fash bide "The waste toner screped by the swoop ‘Advise te customer to make service call ing Blade a thereby sent to the Waste toner when this mar receptace by the work of the sweeping Dade, is ON. Figure 3-22 Figure 3:33 Drum Unit (rear view) 3-24 xr meee, a RT I EAWV. PICK-UP/FEED SYSTEM A. Outline When the pick-up teh drive solenoid (USL) go0e ON wife the main motor IM) fotates, the. cve. from. the main motor = transmited to the plck-up roler the ive ro- tates the pick-up roller, and the copy paper's ‘ed tothe registration roller ‘The copy paper 's control by the regi tation rater so that Is Teading edge matches the leading’ eage of the image on the drum: thereafter the eopy paper s sent to the copy tray. through the. tnster, seperation, and feeder units, fing aesombly, and delery tt “ihe copy paper is mentored by photon terupters (601, ASOT ane, if It fale to Yeoch ‘of pass the sensors within a specified thme, the Copier identifies the conciton to De # Jam” Upon such identiicaton, the messope $TAM is indication on the contrl panel Figure 3-38, armor ec 8 a ee 3-25B. Sequence for Pick-up/Feed System Figure 3-37 Variable by VR102 0a DG controle (within about 9 mm; adjustment of laading edge registration) Il Used for detection of copy paper length (Apples only to Tst copy in continuous made) Copy paper length mm) = 72 inm's) >I a) #80 Imm), where. 72. mms represents feed peat, and G0 mm represanta distance batweon pick-up unit detection sensor and registration rele. + Forced to 2.8 see, a8 the length of the copy paper has not been dtocted ~The pick-op clutch solenoid PUSL) goes ON for the Sts papar onward as follows, as the length of the copy paper hae boon detected 2.8 sor atl fmos f paper's of size larger than Ad. 12:8 gee at all imes i papers OF 9 size smalor than Ad, 3-26 cra mo ne 8 eon©. Fixing Assembly and Delivery Unit 1. Outine ‘The upper and lower rollers of the fhing sssembiy and dalvery roller ae dewven by the main motor IM) “The, upper roller fo heated by the fixing heat (Hi 850 Wh, and ses in is surface {omparature eaucee the rosstance ofthe ther- Imistor (TH to decrease ond the voltage ofthe {hung roller temperature detection signal (THT) “The: microprocessor on the DC controler contols the mate of the fixing heater ciive Signal (ATRD), to Tor to 0 uring copying control et 185°C insta. Contra at 180°C For deals, sea Figu 3-38 ‘The copier is eaipped with three protoc: tion mechaniems 9 prevent the foung’ heater ‘rom going ON atthe wrong time, + The microprocessor monitors the voltage of ‘THt ‘ane indeates *F000" oF "EOOT" a8 nao essary (See p. 3-24) WFethe voltage of THT excoods 43.-V {equivalent of 220°C), the faxing rllr tem potature detection efouit causes BTAD to 100 OFF regardless of the output of the me roprocessor IW the temperature inside the thermoswiteh ‘txoueds 210°C, the thermoswiteh gee OFF to eut the power tothe fing neste Ni Once the contact of the thermoswitch (TP) ‘opens, the thermasniteh ve Not used again Une eae cooled to O°C or below. {The contact of the thermoswiteh ell not recover at room temperature) Figure 3.38 eras um aions Related to Fixing Assembly Figure 3-30 3-28 ora ca 0 8 8m NE OED. ADD PAPERIJAM “The copier is equippa with two sensors to detect the prasance and absence of copy peper and to monitor whether the copy papas ed normally Pick-up unt paper sensor (080") Deivory unit paper sensor (0301) “To detect the presence end absence of copy paper. or jam, the microprocessor checks the state of the sensors in response to the instructions sored in advance, “The coper Ie nat cesigned to store the remaining number of copies at time of & jam or copy mode; 08 such, the settings ore retumed to Standard when the copier is opened and closed for te- “Tho microprocessor performs the folowing fve ADD PAPERUJAM sequential operations and, in sual, Tf idonties jam if the tensor detects copy paper when the POWER switch is tured ON, 1 No First Paper (pick-up delay jr) IW'the tet 6opy paper fais to reach the pick-up unit paper sensor within the specified time ino cassette in the copier oF no papor in tho eassettl, sn ADD PAPER condlion is Wentiled and the man motor stops 0.5 seconds tnerasitee and the message ADD PAPER is indicated. the sensor 4atocts copy paper before the 0.5-second period, « pek-up delay jom is Wentfied and the message STAM incited This ADD PAPER/JAM detection I not performed in the manual mode, cory START corvetantiey 4 carvstaniy mE pote pele te reroute [sae Lhe ero te eae eon — Pod Figure 9:40 mes re we ew 2. PE A eR 3-292 No Second Paper (pick-up delay jam! Tne second or foloming copy paper falls to reach the pick-up unit paper sensor within the speared time two paper inthe casseta), an ADD PAPER condion ts identified, and the main motor Stops 0.5 sosonds tor tne delvery unt paper sensor goes OFF andthe message ADD PAPER is in- dicated. Ifthe pick-up unt poper sensor datocts copy paper after an ADD PAPER condition is xent- fied and before the main motor stops. 8 pick-up delay jam ie Kentified and the message JAM is ind ested lashing) “Thi ADD PAPER/JAM detection isnot perfortiad in the manual mode. {3 Pick-Up Stationary Jam Ihe Copy paper fale to pass the pick-up unit paper sensor within the specified time ifouty tod), an pick-up stationary jams sdantifies, the copiers stopped at once. and the message JAM is indiested Mleshina. Smet —— [ a s ‘Main mouor (Nn 1 3-30 mon re om eu ey a ew rm4 Delivery Delay Jam ihe Copy paper fas to reach the detwery unit paper sensor within the spaciied time,» delivery delay jam is Kentiied, the machine is stopped at onee, and the message JAM is inlested (ashing) ink —[—serw Figure 3.43, 5 Dolvary Stationary Jam Ir'ihe copy papor fais to pass the delivery unit paper sensor within the specified time (auly feel iver stionay jms rites, the copier stopp at onc, and he messayo JAM i indiested Mlashingh Copy pase ong én 201 pape ra 0 4 Seo page 321 for copy per nah ‘rm om uw 1 ED er aoaV. POWER SUPPLY A. Power Supply ‘The DC power supply is supplied with AC power as soon as the door switch and POWER swith are tured ON; the DC powor supp, in tum, generates 24 VDC and 8 VDC. 18. Protection Mechanism for Power Circuit ‘The DC power supply circuit is of @ switching regulation type; and, if an overcurrent flows b couse of @ short eteult iproblems in loads), the protection mechanisn i activated and stops the outpat. ‘When the output stops, it can be started by tuming the POWER switch OFF, corecting the prob- lem in the Tood. and twning the POWEA swaich ON onee again. Repeated short orcuting of the logs) and repeated re-etting can cause the fuse bull inaide the DC power supply to rele ve | |} Ee 3-32 armen ec tt ane 0 IVL. VARIABLE RESISTOR (VFI, LED, See 1 AND CHECK PIN BY PCB Those not diecussed are for adjustment atthe factory only and adjustments and Discussion wil be imited to the variable hacks using them eal for special tools resistors WRI, LEDs, and’ check pins that con fand instruments as well as high accuracy. | bevused in the ‘eld from among those the Do not touch them inthe fad copiers equipped with 1. Some LEDS emit light even when OFF be: cause of leakage cutron. 2. Vs that may be used in the field e VAs that most not be used inthe tei" Q) 1) 0€ Controller ae [eife) \VRI01: Adjusts AE sensor gain (See p. 2-7) VRIO2' Adjusts margin a leading edge (See p. 2-1) €P102: Clears E000, £001 cart om ve, tc 8 a ea a33Vi. SELF-DIAGNOSIS The copier ie equipped with a mechanism in which the microprocessor on the DC contol ‘checks the condition of the copier (y sensors). Faults detected by such checks are indicated on the opy counter onthe control panal inthe form of error codes see he table below ft E000, ndiates 0! and 00 alternately) ee oe Genre: es porceueg ere eer, Peeler cones Seed poerenercnteesea otae are ee a ieeeeree rey area ieee ae nee " + The heater remains ON (HTRID = 0} for eooo eens essemuly flr temperature eae Tose tetova warmup, hese hat broken ie ‘Tho Reser remains ON (ATRD =) for 18 sec or more after the fing sssombly roll tamperatur reaches ‘or ater warp, neste es broken in "Thame shored The ing sandy alr tempee Denver unit paper detacton PCO is | has exceded 230° EG {sm LILI Deventer i tite Power supgW/AC re ety an motor fot [There a ran ack pases TPE UOC eaotri tat elo the ape vale fr abut 2 TELE OLE | rower spy 6 aver uy Se ater the COPY START hey | in metre soso Pa) taut. | tuned on caer ot fay Lom lows | Lens Rome poston DAF = Ww not ‘ie Set ater ouput fs home poston camer mote iver i fy. ‘et conmend IEE CFE | Cee toi tay Es ame potion set LP = FEXD CLE | ieee poston somos uty. | tor output of shoe poston ot 5 Be canter aly conmant "ane ve cates ck a four note: Err coder can be clerea by tuming the ower OFF. This, however, wil aot work for F000 oF £001" oinerise. the broken thers. ‘or will heat and damage the fring sssembiy toler, To slear E000 or £00", short CP102-1 ‘and 2 on the DC controler oF eave the copier ‘OFF for 20 minutes or longer s-34 mar cm cmt ea aE aln sition forthe errors in the sbove table, the microprocessor on the DC. controller runs self di ‘agnosis under the folowing conditions and tune the MAIN'WAIT ted reproduction indicators OFF nd aisables Key operations Conaion leause WAIN WAIT ane fixed reproduction Inestore aslo ‘Seana ive ble lok or fF pu: Seanner moto i auty Sonne motor veri faut. ‘Seanner home poston sensors faut. + DC contr tty. “The scsner home postin sensor datects the ag blocking poe about 1.5280 a the powers tured ON ‘Tho'rouner home postion sanor dows not etc te ihe ekg lt Shoo after LENS OIRECT ie stat irs powers tured ON. “i seaner home poston sensor dotects the sant blocking plate about. see ator the seaner forward sia! 's generated duning copy operation. the ight lacking plate whi the sean n revere signals generated dung copy operation ‘he cetect the ght blocking pct about 3 see ‘ter the scanner in revere sgn {generated airing copy operation, corm me ave NN 3-35EXTERNALS: A. External Covers ¢ | ; i yr of ® Lower front cover 8. Fans @ Delivery unt cover @ Upper let cover Figure 4-2 1. Removing the Scanner Cooling Fan © Upper rear cover (rez) © Capyposra cover 1) Remove the copyboard cover and upper & Upper agnt cover rear cover D Upper tront cover 2) Disconnect 1403 from the motor diver & Lower ngnt cover 3) Ramove the four screws, and remove the © Lower roar cover Scanner cooling fan MG) Figure 4-1 Remove the covers as necessary a8 shown below Tor elesning.nepecting, oF repatng the ‘Covers that can be detached by mere re moval of the screws ae let out of the Pro ‘cede 1. Removing the Copyboard Glass, 1). Remove the copyboard cover 2) Remove the exter covers; upper re over, upper front cover, upper loft cover nd upper right cover i ihe odor named. Not ‘The’ covers are shaped with @ hook; push on {the boss Figure 42) t0 remove the externa ® 203 Scanner coating ten ® Screws arma om oe, Figure 4-3 2, Removing the Heat Exhaust Fan (FM) 1 Remove the cum unit ane developing 2e- sem. Do not expose the drum wnit 42 sun- ‘ant Do hot leave fingerprints of scratohos an 0 ERT NE eH at2) Remove the upper rear cover, upper font Cover, upper lt cover, lower front cover Sid tower ree cover m the ordor named. 3) Opon the fop unit at 2 night angle igure 3513. 4) Remove the drum unit guide Got; Figure 4:29), 5) Disconnect 112 from the DC controller PCB, remove the four screws, and remove {he hest exhaust fon, Figure 4-4 a2 carmen omc a a NE eaUL DRIVE SYSTEM A. Lens Drive Unit “The unit ie adjusted ot the factory using petal Tools and with high prec ion Do not remove parts or leoson screws other thon those shown, | sonny toe + Figure 4-5 1. Detaching the Lens Drive Cable 1) Ramove the copyboard gles. 2} Remove the fone cover 83) Mark the ight side ofthe pulley stop plate 4) Togsen the two serews ot A, and detach the lens dive exbie 2. Fitting the Lens Drive Cable 1) Move the lens to the left, and nook the terminal of the lene drive cable‘on the lon deve eable mount. 2) Hook the eable on puley 1. 5), Hoot the cable on pley 2 from below. ‘ond wind three times; form three ngs frst, and Hook them, 44) Hook the eable on pulley 3 5) Hook the terminal of tno lon ive cable fn the fens drive cable mount. Pull the pulloy stop mount {0 the ft to Keop the able tight err mc 6) Pull th pulley stop mount to the left until itis agned wth the ine marked. with Senor, and tighten the two sorows at {To remove the lone home position sensor, pull ‘out who pushing agsinst the hooks with the tp of a pon SS ae Mime pte omer 14 0 Ns a ME a a3B. Scanner Drive Unit Figure 4-7 1. Detaching the Scanner Drive Cable Remove the copybeard glass. Disconnect JO! end 1402 from the Remove the seven serows, and remove the lamp regulator ‘nd. upper frame stay, ‘whieh the scanner fan motor is mounted a © Upper frame stoy Figure 4.8 ana men om 4 8) 8 8 a 9 Mark @ tine on the Fight side of the pulley Stop piste witha sorber. Loosen screws (2 pes) to loosen the canner drive cable Remove the two hex screws, and remove able stop plate and detach the scan nee dive cable, Fitting the Seanner Drive Cable Hook tho terminal of the scanner deve able on the hook on the ltt side. Fite along the goewe under osey Hook the eable on pulley 8 Wind the cable" on pulley 3 from below {our times counterclockwise, Fit the ceble on pulley 4 Fite able hong the groove above pulley lead the ceble between mirror 1. mount ‘and scanning lamp, and fit the cable on the noak on the right side. Pul the pulley stop plete to the left to keep the cable tim Pl the pulley stop plate unt it aligned lath the ine marced wth a seiber.Sghten Screw A temporary, and adjust the Wo fension. For deta, 20 p. 4:5. Fit the cable on the miro mount wih the fable stop plata, and adjust the optical dis fance of mors 1 and'2 ip. 4-5)3. Adjusting the Seanner Drive Cable 1) Mount the upper frame stay on the upper frame, ‘nd tighten serow Ain Figure &-7. LL Figure 4-9 4 Adjusting the Mirror Position optical [Adjust the postion of the miors when tne scanner drve cable hes been repiaced ‘The odjustmont is. mode by chenging the position of the cable stop plate forthe mior ‘mount loosen the hex stop screw) Note: 1 "Tha cable tends to etoten as copies are made, adjust the optical distance in such 2. ifthe optical distance between mirors 1 ‘nd 2 fe not correct. the cross-way repro- ‘ution reo wil be wrang and sharpness wl fa 1) Draw a tne 1 em from both sides on copy opr (Ad or AS; Figure 8-10). zi Figure 4-10 rm tam 2) Hook’ spring gauge (CK-0054) on the pulley stop plate es shown in Figure 4-9, ul & horzontally with force of 3 kg, 2) Use the copy paper with lines ae a docu: ‘mont. and make 2 copy. 1). 3) Place ‘a blank sheet of paper on. the copybeard, and feed tho copy paper with lines; in the manucl feed mode. (3 s+ The copy aper fe wil show contacton 4) ign the lft nes of the paper copied (A) Sand paper ted (8, and adjust the positon of the minor 1 mount 40 thet lengths Snd yin Figure 4:11 are denies, b-—~__- Figure 4.11 Ie y,comect, If > move the mieror 1 mount into cree Wx < y, move the miror 1 mount into cree Son b. Note: The copy imege will be enlorged if the ais tance between mirors 1 and" 2 short, snd reduced i long Figure 4-12 L3H Ee as6. Main Motor Unit 1. Removing the Main Motor Bo not expose the drum cartridge to Do not eve fingerprints seratchos fon the drum 1) Ramove the drum cartridge and developing ese 2) Remove the upper rear cover, upper ftont over, upper lett cover, lower front cover, Sha lower reer cover inthe order name. 2) Remove the serew from the hinge front ‘earl, sd insert hinge stopper ito cach. ® Sow @ Hinge stopper Figure 4-13, 4) Open the top unit at @ ight angle, and ais conmact J31 12°) conectad tothe poner Supply/AC PCB and 35 connectad fo the 5) Remove ta three sows, and pul out the fain motor gent Ill, FEEDER SYSTEM A. Pick-Up Roller Unit 1. Removing the Manual Feed Pick-up Roller 1) Remove the upper rear cover, uppar front Cover: upper leh cove, lowe front cover, nd lower rear cover inthe order narned 2) Open tha top unit at right ong, and re move the slectcal unt (DC powor supply power suppy/Ac eriver, and high-voltage Transformer see Figures 4-58 and 4-56, Note: | Hold the top unit when romoving the power unit ] 3) Remove the ‘wo sorews, and remove the manual feed lower guide © Screws @__ Manual food lower guide Figure 4.18 4) Remove the four screws, and remove the bleu ter gue and mana fod ik ® ssi ar) @ Ses @ 35 © Main motor Figure 4-14 a6 arma mc @ Serows ® Pick-up tower guide Figure 4-162 Removing the Pick-Up Roller and Cas 1) Remove the lower tront cover, lower rear over, ond lio ight cover, 2) Open the top unt. move the two screws, fd remove the power suppiyiAC deer over: see Figure 4.87, Remove the two fastons from the pick-up stutch solanord(PUSL. 44) Remove the crow with a washer 3 Festons Serew (w/ washer! Figure 4.17 5) Cloce the top unt, and stand the copier on its right side (6) Remove the six screws, and remove the plekeup roller and eascote holder, 8, Registration olor 1. Removing the F 1) Remove the manual foed lower guide ond ikoup lower gue: see Figures 4-15 and fe. 2) Romove the two mounting screws, and ro: ‘ove the registration solenoid cover snd stration Roller @ serows Fegisvation solenoid cover @ Registration roller Figure 4-19 © Rogictration rt Figure 4.20 on a a7©. Feeder Unit 1. Detaching the F 1) Remove the main motor; see Figures 4-13 fnd = and "Removing the Main Motor 21 Remove the fixing assembly: toe Figure 4 40 and “Removing te Fusing Assembly.” 3) Move the separation roller support late shown in Figure 421 in tho arection of fro A and remove the separation role 44) Move the feeder’ bait pulley” shown’ in 2.21" in the direction of ortow B, ut the pulley, and detach the feeder ‘Separation roller suppor plate Separation roller Feeder belt pulley Feeder belt Q © ® o Figure 4-21 as rm He oom. 02.8 TE NEIV. EXPOSURE SYSTEM 5) Remove the screw fom thw slectode A. Lamp Unit 1. Removing the Scanning Lamp 11 Disconnect the power plug. 2} Romove the upper roar e0ver, upper front cover upper left cover. end. upper right over in the order named, and remove the eprboar gis . save ito the ight Unt fe comes to the ut shown in Figure 28 3 Note: Bo suro to hold the mor 1 mount 9s shown in Figure 4-22: the reflector deforms easily @ Electrode mount fron) | @ Cut @ Screws Figure 4.24 8) Lift the font of the mittor 1 mount o= ‘movo the lactrods mount (rant at A end then B. and pull out the scanning. lamp @ Miror 1 mount Figure 4.22 4) Remove we stew fom the elactode @ Electiods mount Weont) @B Seanning amp Figure 4.28 Note: When mounting the scanning lamp, hold it £0 that Is boss faces down at an 27g © Screw —@ Electrode mount (ren) Figure 423 cme Ow. nw 14 BE Er a92, Mounting the Thermal Fuse Fix the thermal fsa with two screws washer] while kooping the terminals of the Note: Cheek that the thermat fuse is uniformly Contact withthe reiectr ® Serows iw! washer! Peflector ® Thermal tse Figure 4:26 2) Push the fase cover ightiy iv the direction fof the arowr, and ix tiith 9 Sore Figuee 4-27 4-10 corr a ca6. Blank Exposure Unit 1. Removi {tront, real the Blank Exposure PCB 1) Remove the drum unit and developing 23- sembly Do not expose the drum wnit 0 sun taht 1p hot leave fingerprints oF soratohos ‘nthe drum 21 Remove the upper rear cover, upper front ‘cover, upper left cover, lower front cover, ees selon a covets one ms ay Sinan a cover ne or raed) amore te hava B hav Fig Spon te oh Seend daconnes S368 tnd S18 tom 4) $4" ot the wo lack ofthe dum unit 4, te Beene faolitate removal othe screws © Drum anit guide Vet @ Lack Q ter eopea BSS Figure 4-28 om ited) @ Blank expose 5} Remove the sctew, and remove the drum ‘nie gui at Figure 4-30 When mounting the hamass, be sure that the8) Push the PCB stopper chown in Figure 4 ‘1 in the direction of the arove, and ‘move the blank exposure PCB tront, ea) ® FCB stopper @ Blank erposure PCB trond @ Blank exposure PCB les! © Blank exposure PCB drive boss Figure 4.31 Note: Wen mounting the bionk exposure unit, move the bien expoeure PCB drive bose, shown it Figure 431 fo the inside of the copier ond ft it'on the boss guide shown in Figure &-32 © Boss guide Figure 4-32 2. Adjusting the Blank Shutter Solenoid 1) Loosen the two screws holding the folenold chown In Figure 4-23, move the Bank shutter solanoid, and fix the solenod siete the plunger ad lnk shut con a carmen om ca @ Solenoid faxing scrows @ Plunger @ Blank shutter solaneld Blank shutter Figure 4-33, 2. Adjusting the Reflector (ront, rear) ‘The_non-image width in. tho reduction mode at fant and roar is dusted by moving the reflector atthe front and rear of tha Dian Sxposure unt Pace 2 84 chert on the copyboard. and ‘make an Ad copy at 4 reproduction ‘ato ofan, WW the copy has a non-image area, move the reflector to the outside 2/8 the non Image area shown on the copy @ Blank exposure refactor {front rear B Blank exposure ralactor Fixing sorews Figure 4.34 2) Place. a B4 chart on the copyboard, make an Aé.copy at a reproduction ratio of 70% nd cheek that the area ovtide the image ‘stra of black linesV. DEVELOPING SYSTEM 3} Turn the srew counterclockwise A. De 1. Construction 44) Pullout the drum unit siowly Do not expose the crum unit 9 sun light Do fot leave fingerprints oF scratches 5) Retum the developing assembly release lever to the position shown in Fue 4-37 5) Remove the raw, and remove the Jove: ping assembiy pressure unit. ® Developing eyinder ® Sting sage @ Tener eartidge Figure 4-35 te Developing As 1 Open te top unit 2 Blah ne celopog asso lease favor don iste the'copier end pork F'vp |) Seow the'iecton oh aw 8 Sam & Govelepng assombly pressure unit bly Figure 4.37 7) Disconnect the relay connector. © Developing assembly release lover ® Seew @ "Drom unit Figure 4.96 © Relay connector Figure 4-38 rman oc Es DW rE aro ans,8) Remove the spring from the copier (ar. a Remove the two screws, and remove the bode © spring Figure 4 8) Push up the daveloping sssembiy release lover in the divecton of the arrow in Figure 12°36, "and pullout the developing 2eeem= by 3. Removing dor, and Side Seal 1) Romove the developing assembly trom the copier 2) Remove the two screws, and remove the Upper cover fe, Developing cylin: boo D Serows ® Upper cover Figure 4-40 a4 corr ec a Screws ® isde Figure 4-41 Remove the two serews from the develop tng evinder holder 9 Ae Q Screw @ Developing cylinder holder Figure 4.425) Hold the developing eyinder support, and pull out the developing eylnder im the oi faction of the sow slowly ® Developing cyinder Figure 4-43, 6} Remove the side seal, ‘4. Mounting the Side Seat and Bla 1) Clean the section on which the side seal is Stachee with alcohol 2) Attach the side seal a8 shown in Figures aaa, 45, a6, nd a7 Figure 4-45 Front Viow (font) Figure 4-47 Cross Section (ront) om co 8 1 IT re ENE A ao a5{3} Mount tho developing cylinder and devel. ‘ping cylinder holaer 4) inser gap. gauge (TKN-01721 as shown in Figure 4-48 between both ends of the Seveloping evinder and blode Gap gavgo | _Doveloping cylinder Figure 4-48, 5) Push the blede lightly from above, and fix 6) Pal out the gap gauge, 7) Mount the upper cover. a6 cwmoe ee om. un 2.8 PE J AVL. CHARGING AND CLEANING UNITS. A. Brum Unit 1. Outine Tho drum. primary corona unit, and cleaner of the copier are constructed as a single antity which ie refered to 26 the orum unt Figure 4-49 2. Cloaning the Drum Note: ‘When mounting the drum unit, make sure thet the. ale blocking shect is "poationed a8 in 8, 1) Open the top unit, an remove the deur ut: soo 9. #13, 2) Choa the surface of the drum with a sot ‘loth coated wth toner. Note: Tom the drum in the direction it tame uring copy aperaton; atharwise, the leaning blade wil be deformed 2. Clean the drum with 3 soft sloth: do prot use paper, inttres or others, aa it ‘wil damage the drum 3. Claan the drum os uickly as possible, dnd avoid exposure 40 ight 88: much Se possible” © Air blocking sheet Wf oxposed to Tight with an intensity of 1,500 lux. [general office lighting) Tor fo Figure 4-50 minutes and eft alone in the dark for fve minutes thecestter, he cum may recover tnd may not present Sry practical problem; hevertheles, avoid exposure 10. sun light The rays of the sun has. on tony (of between about 10,000 and 30,000 lux erm om a le 8 TD EH a78, Transfer Corona Unit 1, Outline ‘The corona wire used for the transfer co- ona unt 0.08 mm in cameter The wre at the time the copier fe shipped out of the fac tory i not gol: plate: gold-plated wre, how. ver, may be used in the field 2. Removing the Transter Corona Unit 1) Remove the electricst unit; se Figure 4 5, 2) Remove the sore, and pull out the trans fercorona unit. ® Screw ——@ _Teanster corona unit Figure 4-52 3. Fitting the Corona Wire 1) Romove the font end rar covers from the 2) Fray langth of about 40mm fom the eo- ona wire reel (0.08 mm dia), and form 3 fing et te end with a diameter of about 2 Not: To form the ring, wind the wire around a hex ey once, tam the hes key sbout three to four wr me 0 3) Cut the end of the corona wire (excess) to less than | mm with 2 nipper 4) Hook the ring ofthe corona wire 98 shown In Prgure 4-82, hook the corona wire ten Siom spring on'the corona wire, and twist ine aping trea to four tes se show in the figure Figure 4-53 5} Cut the excess corona wite to less than 1 6) Piok the ond of the coran wie tension Spang with tweezers, and hook it on the Coron electrode Note Moke: sure that the corona wite is fee of Bends or twists and i gou-plating Mes net pected.. Primary Corona Unit 1. Removing the Primary Corona Unit 1) Remove the drum wnit from the copier. Tighe Do rot leave finger prints or scratches seed ] 2) Remove the two screws, drum uni front over. and remove the © screws ® Front cover Figure 4.54 3) Romove the primary corona unit stopper, tnd vapiace the primary sorana unt © Primary corons anit stoppee Figuee 4-55, Ha 6 HEVil. FIXING SYSTEM A. Fixing Assembly Delivery roller (uppes) Separation claw Upper roller Fiking assembly cleaning unit Fixing heater (860 WI ‘Thermoswiteh Detvery roller lower) Lower roller Peper guide eecessese Figure 4-56 2, Pressure Unit ‘The lower role is subjected to pressure to the ‘rection of the row by the ‘prossure Spring bull into. the ‘bushing. of the lower fall The copter is not equipped with an oe [sting mechanism for te rller pressure 4-20 mr a 3. Removing the Fixing Assembly Remove the main motor; se Figures 4-13, ‘nd 1 2) Remove J20% from the dalvery unit paper detection PCA and two fastens 83) Remove the thee screws ond serew with a ‘washer, and remove the fixing assembly. ®@ 3301 @ Ets assembly @ Fastons Screw tw! washer! @ Screws Figure 4-59 4. Removing the Heater, Upper Roller, and Tower Rater 1) Re copier: 2) Open the delivery door, and remove the Straw, delvery “it stopper, ad” teat Spring, snd remove the delwery unt 3) Remove the two ores holting the doiv- ove tho fing assembly from the Dolivry unit stopper Eas sree EnEee ee Serena, e000 Figure 4-59 (av 9 09 ET rN a44) Pull aut the arm to the front (arrow 2 fand pull out the paper detection Tever In fhe dection of arow 8 Paper detection lover @) Arm Figure 4-60 5} Remove the black fsce seal and. theee {sorews, and remove the front hestar tem: nal mount © Hester terminal mount ® Somwe @ Serow tw! washer) @ Face seal 8) Pull out the heater slowiy to the trot. 4) Peel ott the black face’ seal and remove fhe. three serews, and remove’ the. the ‘moswntch mount © Thermoswiten mount @ Screws @ Serow wr washor 8} Remove the theee serows, and remove the per guide. cae 2) val © Serowe @ Paper gue! Figure 4-63, 8) Remove the spring from the fixing Diverve gear unit. 10)Remove the Esnng, and remove the fixing sseombiy erive goar unt ‘Take care; some side platos aro fited with an Errng a the beck ® Spring @ Fixing assembly cve @ Eang sear unt Figure 4.64 crrman om cu tn 8 RE ee ana11)Romove the two screws, and remove the rear heater terminal mount, © Hector terminal mount Screw Figure 4-65, 121Remove the three stepped serew, and re ‘move the grounding plote nd outet guide pate Seek D Scrows topped) @ Ouret guide pate B Grounding plate Figure 4-66 113}Remove the grip stp rng. and emove the delivery roller drive gear 4-22 arma tc ‘Sip stop ving Delivery vale dive gear ee Figure #67 14)Remove the two screws from the upper Faller bushing mouat (ronth and remove {Be atop rng and then snper eal bashing stp Hing @ Bushing mount @ Serene15/Push the upper roller agsinst the lower role, nd poll Out of te bushing (roar © Upper rote — Lower roller 16)Ramove the lowar role 5. Mounting th Roller, and M Mount the lower roll, upper roller, and heater according to the foregomg procedures But in verse. Note the folowing ‘Do not touch the surfoce of the heater = Wrap the upper roller in copy paper to protect ft against dt or sratches. tt Make sure that the. detection foce of the thermistor is in uniform contact with the Surface of the upper roll, Hf the contact ig not uniform, check the thermistor spring for deformation wr mm ont 18 Check thatthe detection face of the ther Suetace of the upper rll: Figure 471 IF the contact is not uniform, check the conducting piste of he thermoenitch Yor de 1s The copier does not allow adjustment of the npr the nip width is correct i within the Values shown in Table & Figure 4-72 role se adecuatly hese Table 4-1 1» Measuring the Nip Width 1 Open the copyecard cover, end ma fold black copy in AS. 2] Tum the power OFF as soon a¢ the leading ‘ge of the copy paper is sbout to come fn the copy tay, and open the top unt 3} Pullout the copy paper from the fixing as~ Serb 20 10.30 soe hereafter 44) Measure the wath of the rection over which the toner shiny. a 8 a em I em 4-23