BOARDCOPIER A-1 SERVICE MANUAL REVISION | AUG. 1987 Canon FY8-1373-010 COPYRIGHT _ 1987 CANON INC. CANON BOARDCOPIER REV.1 AUG, 1987 PRINTED IN JAPAN1. FEATURES 1 i ution Te pitr uns tandrd copy machine to he copy resohtion extremely gh compored to Previous electrical whiteboards which used thermal pnnting, a 2, Multiple applications Inactition fo the board copy function ths unt can alto be used aso standard copy machine 3. Cartridge systom (Printer unit) The photosensive chum. toner, corona unis, developing setembly, and cleaning assem ore ‘combined into one carvidge The user can easly maintain stable copying performance simpy Dy re: placing the eatndge ane doing simple leaning 4 Choice of toner colors (Printer wit) "8 verety of foner colores avaleble m addition to black. Muli-color copies ae possible by cenanging eeradges sn printing on tha same piece of paper reposted 5, Easy-to-open dsian (Printer unt! “Tho copior an be eas cpensd, mekng & easy to clear paper jams 6, Manual multi-copy feed [Printer unit) ‘Continous copying is passbie by loseing several sheets af copy paper on the feed tay and proseing the COPY START button 7. Originals up to A1/22"% 32" size can be reduced to AAlletter size,UL SPECIFICATIONS: ae 1570 * 820 tm) (22 % 82m) : ee ce Tanne ir sa ee tae = ao So a i feat [po ease ee 7 2 | Woiant “40kg (8810), Board 26kg (57-21b|, Print unit 13.25kg (29), i tee igs | SS reams ome sonrs ten e aans ensue oe a To Bo pS sane nila Baal ee i ae i ra — ie . [noe rare to | ie Soseemrer eer 7 Charging a Corona a aeons f] { loomwanor = oe | E Somer = : - i leeesr - ere [Deum clewsing Blade _ = ee te See eei neva ‘ccna Sagi sak Senn, books oF mensional ns ore (nae augastin! [iret oniar - fatter | wom tne ~ hoor 2050 20°C bid risican a8 ee 20° wr Centar coming Up eos ne coping Talay Copy speed a Scopes! oe 2 [coorace ‘age = acer g ; stot ~ name cai #8 20" 3 coma edu maces E [Fer ove 019128 191934, wens pve EN clr pape oe waght = 6010 128 181038) L morta! anv sates poste © Upto bee Mle conn rae wos ~ 6000178 gin 61034 _|_TREnS Spon opwotre psetie none — pte 3 Rooted varcaseiy | Sich gh 03 rm nth Lear 6080 gm 1610 21) "OW pp oa sostrsded ll come ney any aprox 10 oats wh ete up, 80g WB) _fromsmage aren 308m tied ge Opersteg | Tenperure | 510 38°C (41 10951 core es - sr0908RH A oe Oss iot wm i rene _ i [ix sa =o TE VAT 8.1 H = “12254029 Ho not nha wen of aig 1 15h 2 Sioa of cover Biter 5p on a aap te aay ape me i norarapora te pout we ray For aeleeond nding ages sn Sr? noaro prnren ian Twente sve eave H8Ve0H | Cotes ivan 220/201 | oot | 220080H0 | oGtinnee | aov soe | Corman) 210 9040 EGhwnae | 2aov sore | FOManan | rae 7 eu SG A PT I -3Ill, PARTS OF THE COPYBOARD A. External Viow 1. Copyboard Metall plate t attach paper using magnets (Control paaet| © arte seat @ Ledge for keoping markers and eraser © Copier handle Caster Wiring sast Cony tray © Printout hoteer Figure 1-1 2, Print unit Deivory vay @ Paper food trey © Releasetover Cartridge D Comboard cover © Paper toed gues D Copyboard glass ) Control panel Figure 1-3, ewase bution @ lelcator Figure 1-2 1a core © 7 cn we um us FL a eM HRNty compensation blades Figure 1-42. Printer unit ® opyooars cover Copynoord Sie Optical for @ Seaming trp {leaning eesembly © Primary coron essembly Fader astembiy hing voller cleaning felt Fou are © a ans ae) War pr seIV. OPERATION A. Control Panet 1 Copyboard © One page seal kay ‘The key agiencos the writing sheet one Bate » Serolt up key ‘This Kay scrolls the page Up to any pos @ Seri down key “hit key serols the page down to eny posi © Print sar koy © Exposuteseleto: key "The koy i for changing between standard © exposure ond manus! exposure (to be ad Tosted wath the exposure contra! 8! Of the © Exposure recoiteation switch ‘Thr sich eam select one of thee density levels tor posible varstion is density o fr ‘shen he pntr unt erie is ropes. © Power eesteh ‘Thi ewiten for the boar unit ONIOFF i fot on the prntor unt © Standard exposure ndicstor ‘hw indicator ights when the exposure Selzer hay #6 set to the standard 5 posure, @ Check cope: indicator Ss lights nen a mainction such a8 2 paper jor lack of paper or other problem © fas occurred inthe printer. @ Resdy indicator oye indiestore lit when the power s hitched OW ad Meshes green when fuseton —© o Figure 1-6 ws ar eH ar 172. Printer unit Figure 1-7 cory oeNsiry ait ES6Y REMIEN SET eye Sera th hy aise the uber shops pt 0 Hy if rene we “Qe bing ‘hplye. tte "E sponte When "Pee doctred te Soke cen core ‘oon he pape oes ey rns ut tprpo © cuEAnCSe SroP key retuing mi by ste coninuus cop. Perse in Sha sob n wpe 1 ean complet Presa te cpio ey einstha GO ‘oem cose @ col stant tor Poca Sates wee eaten Saas Stuest cause ae tor Coe Rime ie ha ndlestr deplete camber of copie se wth tae COPY NUM ot fe Whe coprag stat, the mura Citaye Say ona each Seer tee tas to tl Sopys come piste oe ner ronan th ar Eer'paye bar the Spy tn was see + Ee ent of jam or veut tisin- Gtr day the ter = ay tor detected byte cops dag Sante incon Sapos te atas- © watrindeator E ha nestor thas slowly whl te copier" warming. ap the CORY START toyed hein Stotr topes tanking ‘ood Cones ten bomace when ha eat gow io was. oman ea © JAM indicator 1 This Picator flashes if there is @ paper Jamin the copar.in the event of e me ‘Chantel sor Idetactod bythe sell-dog host function glows steady. Operating Procedore 1, Making a print fom the boats 4) Sorte power switch to." 2) Wie the “seared materal on the boord ood ‘ob capi within the ranted yates ated tn the extemal cover utero Figur T= a " | Figure 1-8 3) Moka sue mat the stand density "Set the density tothe appropriate level ter chenging the cartndge (ita lvels Eanbo sal by the stendoed density core tion switch when the standard dency = ‘car lights) «= Telnet sich iy cache stand ard density setting {the standora density ‘dicator goes OFF). Turn the copy den Sit steh on the sie at th print ut to jebtain the desrod paint danity Press the PRINT START kay. The copy unt wil ot print when the PRINT tay i prested Hf tho MAIN WAIT Inaioator ts flshing 16 The printer unt des not print two-page ‘ening set in succession A paga To Be Dntod must be serolad to the font of {he board unit and that mess piting of fly one page ata time Is passe ‘Only one copy can be printed IWedeitine! comes sre necessary, use the eprom he tren nen and then copy it 95 yeu normally wou 5} Howto use the carter ane, Place tha orainal belwoen the carnor Shoot and the wating surface Perfor stops (3) and fa Hang the caraor sheet trom the bask of the bee whe i not being uses aiFigure 1.9 2. Using the copier for standard copying ‘Mave the cops to The font s0 6 posi tioned! 3t 2 90" engl fom the copy boars 1)'Set the power slic to"? fe ihe fiting rallartemperatore or scanning Tormp intensty fs below 2 carton vel the (Walt indicator flashes sow Ifthe COPY SYART keys prmesee st tiene, the WATT indicator flashes api ‘Wha fing ole temperate ad seanaing Indloator glows steady end the cop Is ‘ead for operon The copier rain ‘onde to worm up fet 20°C ambient tom poratre. «Fie COPY START key is nox prossed wih tn about 2 munutes of switching the power onthe WAIT indwator Begins Hashing 2) Horse the copyboard comer and place the ‘nga face: down on the glass, Sigh Ht ‘sith he ae index marks ‘= Postion the enginal 30 that its center « Shaped with the Sentrndex mark shown Fayre 1 10, tn a 1 ee ee Figure 1-10) 3) Satthe COPY DENSITY dsl to su the dork tes of the orginal 44) Side the pepe toed ty guides to maten the width af the copy poner 51 Foed'2 shoot of copy paper into the copie. Ure copy paper of ne ste that matehes the ‘orignal Align the edges of the copy paper land place i 09 the paper feud tay fene!maxmum Reight of the Copy paper stocks mn 1 Always feed poper smaller than AS length- eed AS pspar widthwisa) Figure 1-11 8) Sat he numberof copes. Prass tho +r] key. so_that the COPY NUMBER indestor shows the requ bor af copies (110.9 orf 1, Pease the COPY START key 's Copying dose not start the COPY START sy pasted whe the WAIT inento i fasning. the Key hos been pressed copy Ing operation wil begin automaveaiy mon {he iclator glows steaay 1¢ To imtorust contiouoss copying operaton, press tha CLEAR'STOP key Copying ston Wnen tho erint im progrocs completed then the COPY NUMBER inieator owen fo Is ongina sorongMaking double-sided copies Double-sided copics ate made by turing the copy naper over ater the frst copying ope ‘ton, then eopying onto the verse sige When ‘ong thie make sure thet she sam edge of he papers toward the back of the copier for both Sie ‘The paper should bo ary and uncured ' Poor weit should be betwen 60 to 128 ime (18 40.34 1 Bo not mak more chan two copying opera fiona Hor two colar) on each sige wen ‘doing doublesided copying i=} oa | Fae Feet Figure 1-12, Making mutipte copies By changing eatndges, two of three colors «an bo copa arta tha same side of the paper Paper weight rengs: 60 to 128 g/m 18 0 Sef ‘¢ Maximum number of copy pesses: 3 times ‘none side . Clearing Paper Jams wien the JAM Ini savor Fishes When copy paper ams inside the copier. tne anh nlestar ates leat te jas So ieig coretl not to tea ho paper hen ing WW paper does ten, be sure to remove a Bieces fom mide the cop {)"Wove tne copyboar athe way to the lit 2) Lethe rlsae ond open the coptor 43), Remove the jammed copy papa ‘sono paper ea jommed nega th fixing 35- emo pub tout Towns the nie of the 11 pope hos jammed in the pickup a= Semi: push te rene ston and ramus the poper oy ultng into the moshing in the normal Grecton of peper ave IP ie paper hos ommed athe delvry Sei. opon the solver sesomly and more 4) Gent lose the copie and tour he e9py Soar fo th contr 1-10 ‘arma © 0 He . Supplying Paper when the PAPER OUT in ‘icator Faches, A lashing “Ps cisplayed when the paper vray rune out of popes 1 Cheek whether ny paper islet inthe paper 2) IF the paper tray is empty. 244 paper tt Contains paper, remove the paper and Te Blign the edges, thon set back into the Press the COPY START key. The fleshing P" eisappears and the remaining road coins ore prt 3 E, Replacing the Cartridge 1) Move she copyboars al the way tothe ttt thon if tho roleace favor and open the 2) Pull os the old carrdge 43} Hold the now cartnaga loval and rotate it ‘90° m both diections about the long sx Several times Figure 1:13 4) Push the new care all the way into the 5) Itt carrge being inserted is» new 098 “lox the tab up and down une it breaks fo, thon pull staght out The sealing tape Should be completely removed eave. no pieces) Figure 1-14 6) Cloze the copier ond rotun the copybostd Mote: When instling 9 new eseidge, also place the fain roller esningF. Replacing the Fixing Roller Cleaning Felt Replace te fing roller cleaning fl. a de senbod Below whenever new care Hh Stllee 1 Fold up the debvery tray and open the let fds cover 21, Remove the old Fang roller cleaning fet fifohe fixing rors ty. wine clean wth 2 Slghy dampened cloth Figure 1-18, 2) Install he new foang ein eleaning fe 3} Clase the ltt see cover a Fold dawn the Salvery oy 6G. Customer's Daly Inspection ‘Always pull out the electrical cord when ‘eang the ont 4 Gleaning the copy board © Wettng sheet ' Mossen a sloth, wang out thoroughly nd thon lightly wipe oft te witing sect. (Use Sid detergent to lan any boos wach Winichremnam diy tor example here en based marker has been used By mistake! Note: Do not use thinter of beneone. © Tray and support "© Morsten 9 safe cloth wth 9 rid detergent Sno wipe Off sry dost from theater ition hee collotad nth toy or om the © Eraser ' Wien the cloning surtoce of the eraser be tomes Gatk or seid. remove the rer ae Shown sn Figure 1-18, wash t wath 8 rd ‘detergent and veplace after hes daa Figure 1-16 2. Cleanng the print unit © Copyboard”giss/copyboard covertresnel Masson cloth, wang # oct thorowghly and Wipe. Then use a ary cloth to wipe some Suan ae hord to cemove, age a id de {eant soon and mine again wth a dy © Primary corona aesombiy To clean the primary corona wire, open the oplar and remave tw enrnidge, then nae {xe wire atesnerIprovided) into the sit the corte and move it back ana forth. Figure 1-17 ® Transter corona wire Open clean the wanster cor Figure 1-18 ® Teonster use Caan the tanstor guide by weping it wth @ wellwrung damp cath © Cleaning the ther op ens aray 1 ttewe to copytoar sll he esy tothe eft 2 Insert the cleaner Iprowded inta the slat forthe lon artey nd move ssc ara oe Figure 1-19 War so ian51 Open the conic by lifting the release lever 1-2 cma 10 ca ts ea enPrey een sty cS Figure 2:2 Regular copy This pretar unit uses an electropioto: ‘graphic copying process and has a seamiess Bhotosonetive drum, Tne cructure ofthe copier fas shown nthe figue above. ‘ures 2-1/ond 2-2 vay according 10 the lightpath inthe copy move Each step inthe mage formation process tor the pnt uni is explained below ‘The mage formation process coosiss of sight spa as follows Step 1 — Preconditioning exposure Stop 2— Brum charging by the primary Step 3 Scanning exposure Slep 4 — Development using DC ngs with an ‘AC component Step § — Transterinagtiva corona) Step 6 = Separston Step 7 — Fang Step 8 — Drum cleaning Feterence: The illumination intensity above fhe drum is. usieee, The i lamination inersity of the orginal Scanning lamp fs controled by the fier lemotod servic boar) tines the sluminoton mtenssy exceeds {he orginal image exposure tvel {or reguiar copying. ihe stared Saminaton intanaity i238 hn soe for copy booed pitts) wma cm Figure 2-3, bose! a I NE aT A NEElectrostatic latent image formation stage “This stage hae tae segs winch, togethet, produce a pattarn of electneo charges on the Evtfce of tha drum At the ond of this stage, ogative charges emoin sv sous coresponding {Sito peri the oni, natn shag ports of the erga fog townt “Tis Bator of charges is mel, and called an elactrstatic latent mage. = i-| i } oe \ Figure 2.6 Before the drum ss chorged by the prmary corona, t's precondisoned by amnating With the scanning tampa edvcod tensity ‘This temoves any residual charges onthe arum surface to ensues urtorm density in copes Step 2 = Drum charging primary corona) c Figure 2-7 The pnnary corona applies 3 uriform nega we chatge 10 the entre surface ofthe cum Step 3 — Scanning exposure Figure 2.8 {an optical mage of the original's prosctod nia the surface of fe drum neutral megs fie charges in ight areasStep 4 ~ Development ) exmaze [As shown in Figure 2-8, the developing as sembly consists of Geveioping eve a Ted ‘magne surrounded by 2 retaing sleeve ana 8 bade of magnet materah. The block dovelopsr E'rsinglncamponent toner consisting of mag hele ond rein. "The tonar ean insulating materi, ond is carged fo postive potential by ction wth th fotating evinaer. Color develonor consists of an kon-powder caret and toner (whose main component is re- Sin i exact proportions. The toners positively ‘chargee by friction withthe rotating eying ‘Sd the ran powder ss negatwely chorged Figure 2-10 “There isa constant concentroted magnetic field Botwean the Toagret and the tip of the ble Ths fd stacte the fone tothe end of the bisde where itis hold slmost motionaes, {orming e curtain of toner whieh sweeps tho {omer ot patel on the revoung Jeveloning ‘ying inte o thin, oven layer ‘An AC daveloping bias wih a nagative DC ‘components, spied to bot stoping Shiner and the blede. The DC” component ‘makes the devoloping bas more strongly nega the than posite, a4 carr 89 oe [tenomoe z ha Figure 2-11 ‘ourng eapyng, toner attracted to the su foce of the dium, while the developing Bi posite, by she alactrostatie stent mage onthe ‘hum suraee The toner makes te electrostatic {Stent image vsti. When the devetoping bis 'S negative excess toner i pull back from the Surface of the drom, loving nosimage oreas “The OC component of the bias affects the density of copies and fopuing. (The image ‘Somes darter and more suscepti to fogeing 5 the nagatve component becomes cose 10 ov) Step 5 — Transfer Figure 2-12 “Tonor is attracted trom the drum surtace to 2 shoot of copy peper by negative charges on fhe back ofthe paper applied by 8 corona, he ae aStop 6 — Separaton Figuee 2-13, ‘The oastictyIstftnssl ofthe copy papers ‘used {0 Separatn the copy papsr rom he dru. The copy paper is shh and the potential caterer the rn on yap frum. However, thn paper woule stk 0 the tum, Therefore, 8 positive voltage applied the back of the copy paper na 2 stave-chorge Siminater. This recuews the potenti! carence Steen ine dum ac copy paper state Step 7 — Fung Figure 2-14 ‘Alter tater, the toner image's xed tthe surface of the pope by passing i between to ‘ors nap reste andnst To peat jams and offering ledhosion of toner fram one Eopy to the ole and aubsequent transier of that toner to another copy) fet eearing pd Saturated with stcone of apples 8 tun costing (of tothe upper fang vole Step 8 — Drum cleaning Figure 2-16 In proparaton for making the next copy, tho ‘rum fs cleaned by scraping od residual toner, ‘Toner removed collected by the sweeper sino and pusbed to the esr ofthe Cesring som Dy the sweeping bloge a ro 9 on 2-5AUXILIARY PROCESSES A Blank Exposure ‘White the copyboatd is moving in reverse light from the Scanning lamp te reflected eveniy nto the bre surtaea of the drum bythe la exnosure shutter. This. aliminates residual tharges fom the crum surface to prevent it from attracting excses toner WII Ay" i Figure 2-17 Copyboard moving forward B. Ozone Fitter To prevent ozone generated by the corona ‘aseembie fram nahing out of the machine, 3 ‘raw out by the exhaust fon passes through 3 ‘ofa fitae mat breaks the orone down 0 ‘ordinary oxyaen arma 8 om|. BASIC OPERATION3. Drive System ‘The main motor (MI provides ll the dive power required forthe copying operations of the pint unit The main motor operotes im response t0 the DAUM DRIVE (DRID) eommanc fom the DC con trol, “The shoot motor (PM) moves he sheet inthe board unit. The sheet motors contol by the STEP PING MOTOR DRIVE command (SEND) from tho copy board contre! cut PCB {The conta can be ‘switched betwosn Tour levele} ORVE sor ca) rl ee Figure 3-2 3-2 mr © mm me ve 1 EF MR al ELE aRle Sequence 1 Normal copy (2 sheet continuous 2p) eS Figure 3:3, Seri Feros tom powerswach | @ Allows te forthe ang | Atunual ow tr IstanDey 1 | ONunaltnefamgeotertem- | "role vo astm up | perature ore ee ay bt pwstue esenes 130°C ané_| @ Alows tha cena lanp equtetrhe sean thascannngiame ntenstyis | "fowarmupand temtene | into ight, eonect about 20:0 atnor | sty tostabilee ‘The WAIT ndeator tastes Imalambentanperatrel | @ Chicks or pressing he soy daring a patio’ tno COPY START Heys (COPY START Key Stevi ends ‘Stay Wise COPY START keys Copyngie pose. end | Tho WAT dolor gle ‘stanoay.a1 |notprertadaunng STBV1, begenhan ino COPY | wen fest WAIT ‘When the COPY START sey | @ Allows time forthe fuing Tha WAIT indicator Hashes warn Ssprensesdunng S1¥1.ths | "alata mann vo vay proatass ram theme te. | @ Ae the annong mp 150°C and ne seannng WTR AL [Avot Sae>brprrnost | Resduicheres ov aram we [Cops mats fam Roranions) Jendotwait mos NCOPY_jnawncadsnd una.” |OME posters Saar Stanvaeyepenes aveg_|sncnsenars newton Stova.ussaccrmos” | ____| eons on | - carw @ Saecomoduumawhch | Sasnngiandunoaer —|Regeveton earls por (COPYROARD | copyboard moves forward | ongnmal and roflectad optical | ated and ovr tae fed 19 romano! |rmapesanaretagton[wonctr ae, Toole 24 sn sn oo 8 a eo em 3-3~ Paro eT oe conv ‘22-aecparoddwing which | Copyooerdismoved back to | Ourg contnueus copyna: IcoPvBOARD | thecaprbossmevesinte. | HOME poston to peparefor | paper e-up corwmend evensel | vers reat copy-Lastcopy:copy- | ganerte, so nxt heel of Gomdsrmovadiostanr | pari peked up, [USiRWAST | Fromensor cen sorset | Ensues fullejecton fast ROTATIONS) | copyto? socatorcopy | copy paste alvary sensor lear 2. Boord print gure a4 ‘sTBY ‘period between the end | The same es STBY1 and 7 Stave orstevsosreve, |Steratarsrpinrcony | Sav" cast 3s roi metho | Thecoyearé mover os | Th pu command Gonna ser) | pra sant seynnsed Sodan poston senate conrroe Sceuatotarepctoton | xn can Tac Harbw COPY ods Te cones ow ‘eorvooaro toneroation one - 4 sin Teacefwitecony pow | Trap porate ae gy | ucrtenineenton | mod noranons) | Sone | | cars © ro we Table 3-2 av a eh 8 9. Power Switch-on Sequence “The scanning lamp Ights about 4.5 soe. ater the power s switehee ON. Whan ite intorsity has reoched the corect evel, goes OFF again The WAIT isto: stops leshing and glows slosiy when Goth fing role temperature and searing lamp wtensy have resched te cores! vols 1. Start-up at normal raom temperature Trihe power is swiced ON while the thdng role heaters cool. the tne eequires to heat the ting role (17 St normal oom temperature round 20°C), is greater tna thot needed forthe scanning am {reach correct tensity 2) This power-on sequence ig as shown in figure 3-8 below The fuorescent lamp (FL2!Ights win the PRINT START tey goes ON NAT ese EE eee men 222 eae ae rows 38 iWahe power 's awtnad ON at lov temperature Goss than 5°C), 12 i longer than tin these cond tog tha power-on sequance as shovin in Fejure S-6 below. The Huoreavent lamp fFL2) ights wes the PAINT START key 900s ON, fated De ant at mm 222027 romero | - Figure 3-6 cm 90 ce ot me Te ME 3-53, Startup with fixing role steady hosted up. The fuorescant erp (FL2 lights when the lamp gous or =a z 7 . "cme me LLL Figure 3-7|, EXPOSURE/COPYBOARD DRIVE SYSTEM |. Exposure Systom Outline ‘The scanning lamp {FL s alveys ON wine the main matar i ting in the board pint or stander copy modes. This lamp provides al the sgh or the pracondiioning ewposue. document searing ft the eepy model snd blont exposure = 1. Bosrd pnt ‘he copyboard sans. to ener print the image on the wnting Sheet trom the forward post Position where the mage or sure rom the wniteboard is Faceived. The wnoge expos Ie retlctog on the photacens: tie dram by the feene fs “he blank xosure shut ter on the upper surface of he fier optic Tone aray igure! open tor image. oe | osure when the copyoosrd ‘moves forward after hes to Gaved the image exposure fom tha whiteboard F — = a Figure 3-8 wre er we, wg 9 7 A 3-72. Nowmal copy mods "Tv sang lamp is always ON when the main motors turing. This lamp provides al ight for pre- conditong axposure, document seonrang, and blank exposure ‘When the copys moving forward, te scanning lamp iinetes the document end light ro- ftectad fom the documnt is tans through the fine opi lens aay tothe surface ofthe photo SSrchive drum The blk exposure shultr open indicated in cotted outina a te figura blow) fr i= [ge exposure during forward movernent ae Figue 3-9 8. Boaed/Copyboard Drive Syst 1 Outline “fhe main motor drives the copyboard beck and fort via the copyboars drive pinion and a rack on the coprboars The copyboard moves as shown in Figure 3-10. © Gmpmrs—@ Fora frament__@ Femi @ Can nme Cot 3 a © pom all nat ot ooops @ teow S al Figure 3:10 3-8 cara 9 cm ho oy ee 3 7 a I aI2. Copyboard Drve Control system “The copyboard is uvon forward and in rovers and stopped by the action of two sorng elutes which are Cherated by tne copyboard drwe soloned (SLI! snd the copyboard forward dive Sold ‘ua, The switches IMS), 1182), (MISS) mounted next to the copyboard ral are operated by cams on tne botiom of the copyboard asthe eapyboard moves and cond signals to indieate the positon oF the opyboara ‘The OC controller regulates the feeding of paper and the forwarditevetselstop movement of the ‘copyboard responce to he signals trom the sates MM}, (M2) and ME. (See Tab 38,94, 3-4) Figure 2-11 Front view ame ac on war 0 a HE 3-91) Board copy w/ Se | “ mee. Fe Soar _ =a | $< > nee | ee! /\ hess / /\om J / be pe ee ar © tenn Table 3-3 eu a1 1 7 er21 Normal copy Table 3.4 carwet = 19 aN to me 4 Be aonrer 1 24 Table a.4 os i 9 FL TE eu UE3. Copyboard Drve Mechanism "heotmar eer tan Wout goat nde rover cch gear move te direction a he arrows when the main moter ‘Mil sarang. The forward clutch paul or the feverse contol Geet a {omirobed bythe coprbosrd forward univer solenoid (Stal andthe former switche cary which press {he forward aching leer fo switch the Eopyboard driv solsnod (SLII ON ong OFF. The ntaraclion of those mechanisms controle the forward averse ane stop movements ofthe copyboste Figure 3-12 me 9 cae Jn me AL FD I a 3-131 Boaed copy ‘8 Copybosr forwerd movement ‘ihe ieroprocessor above the printer DC controler performs the following procedures whan the PRINT START key is pressed, ar sitches the eopyboard forward diver solenoid (SLA! ON, | SNahich prssea the forward switching fever down ‘en Cavsing i to switch the copyboord ralend ISLA) ON end OFF ‘Derthe eutch ever moves inthe postions shown in Figure 3-14, ‘The forword clutch paw I engaged wth the reverse coal Gear by the movements described above he fesword gear tums in ihe daction mdicsted by the afow andthe copybosrd moves for- vane Figure 2-12 Front view Figure 3:14 Cluten tever »b Copyboard stop \ihon tne copyboard diva solznaid(SL1) goes OFF, the forward and averse contol gears ae both Uisenaaged andthe coprdcera stops At tie tne, the eopybosrd can be moved in thar erection by hand! en Figure 3120 ©. Copyboars reverse ‘When SU? goes ON when the main motor i turing, the reverse clutch pawl engages ine reverse Contre ear Ths causes the reverse gaat rotate nthe rection nsicated bythe row 1, and Imavos the copyboord i reverse < etn Lb ume Figure 3-18 Front view Figure 3-16 Cluteh lever corm 109 cs ys ae ar as ne2) Noumal copy 1: Copyboatd stop {wen the copyboard iva solenois (SL1) goes OF, the forword and everse contol gears ae both Sisengage andthe copy board stops At thie time, ihe copyboatd can be moved in ether arection by hand. Bee Figure 312) bs, Copyhoard rverse Won SLT goes ON whole the main matar turing, the reverse clutch naw! engages the reverse Conte goa causing the ceverse gear to rotate nthe Groction inieated by the row f—1 THS } Figure 2:17 Front view Figure 3-18 Cluteh evar {© Copyboard forward movement Se Yorword movement svetching cam preseee the forward movement switching lver down when the coprboard reaches the point shown in Figute 3-18 dur reverse movement This turns ON SLi, when moves the cute taver tothe positon shown a Fogure 3:20 and engages the fora lich pawl wih the forward contol gaara forward gear therefore turns im te acho In ‘ated By the artow {-l ond the copyboard moves forward convent "S fe cena Figure 3:10) Figure 3:20 carn mr em TE ME I©. Board Driver System A fluorescent emp is used fr these ox: ‘posure amp (FL). The image thet is scanned by ie nen by the gnect ho tage expose ap PLS owleced ryotor conte postoned athe denrediocss te ater by the mors an og" Sy bees eos tos or te ee: Fe shee metrspeed oon of four Erie: mer Dante ont drive motor EE Figure 3-21 2-16 cars 16 ee PE 4 6.1 TE aH| IMAGE FORMATION SYSTEM A. Outine The AC bs end DC bias ae applied to the ‘Sa constant 1-200 Vp-p, 1-800H2 The DC bias Sccotaing to tha eetng of the COPY DENSITY ‘hat The standard board copy density can ba by the stondard denesty corecton sve in eter swords, copy densry is adusted by changing the BC campanent of the developing Except during development, while the rum is fotsing, a constant baa evel" of about O0V tn case of back carthdge sppted to the developing eyknder to prevent deposit of xsess toner onfo the drm surface HMona-eotor toner eartndges have @ tab on the night side which presses elev totum ON the Swrteh SW201 Ana thet results m changing the constant Inonedevelapment) bias level vie the drum is rotating, to, about — 130¥ sinen 8 mono-colar toner earioge i» etaled, Figute 3-23 Board print a i FR A a NE 3-08, Control of Developing De bias s controlled bythe microprocessor {0202)of the DC conto, whieh outputs the DC BIAS CONTROL signet analog tothe high Wotage rnatormer VT?) to su the Eating the COPY DENSITY ca Figuee 3:25 A: Indiestes_non-davelopment DC bias for black certrigge tule drum is rotating (sw201 orf {8 Indeates non-development DC bias for col- Drcarndge wale rum io rotaung (SW20! oui ‘The ight vale of the stand faction swrteh (~ 480V1 , he mode value of th standard densiy Comrecton sarten (2800) tc TRedarkvalueof the stondard density co. recion swvtch (>360V) ensny cor {C. Controt of the Seanning Lamp (FL) of the Fluorescent Lamp 13) Uniees some method of contral is ‘employed. the intensty of fluorescent lamp armaly increases gredualy ater tis ted on ‘The longth af tme required forthe intensity to Stable 1s greater at lower ambient tem “Ta ensure 8 stable Laval of dumination for ocument sxposura, ght frm the lamp is con \oyed wa an optsa fiber To the phatoaiodes {P8201 bosral, 0201 pte! mounted on the OC contra and tha Wound convo cuit ‘The sensar senses the lamp intensity. and copy ingle nat enabled untl the intensity reaches the ‘eure le "When the copier i the STANDBY mode, heat trom the lomp hissonts can rasa the tom erature insite the copier To prevent th. the Fetoprocessor outputs a command [STBY2) ing the STBY2 povod to about 60 seconde, oe 4 AE wm IN 3-19. Image Formation Sequence 1. Normal copy Figure 2-26 Normal copy 3-20 corona 2 me2, Boats print Figure 3-27 Board print cra ec ye a Pe 09 TPT Ew ea 3-21|v. PICK-UP/FEED SYSTEM A.ouuine \Whon the pick-up oll clutch solenoid (SL31 goes ON. the plek-up vol stats turing v3 feeds paper from the pick-up way to the stron lore “The registration machaniem controls the time at whieh the copy paper reaches 450 thatthe leading ge ofthe paper ie ne ‘ith the Tesding edge ofthe imagen the drum particles are then wonstered to. the paper, the paper i seperated om the crum ane {edt th fixing assembiy, and the paper passes ‘through the elveryessembly to the comy tay ‘Dalvery of the paner Is deacted by photo lnterruptor G01. Ifthe paper does not Tench this sonar By 2 certain me 9 jm moated by tighting the JAM Indicoior on the contrat ane! Figure 3-28 ir 1 en we.8. Control of Pick-up Roller and edvancos onw sheet of paper tothe regi: ne pch-up Toler ic anven by the man ation secton The com pusts tne paper fang motor a's sclera opeate sp late downto parma single shest of paper 1S When the sotonod gave ON Figure 3.29 Normt copy 2), “Tho” solenoid gave ON at the paper to the erum 20 fer ie wa the lending age of the mage on the dru corm ne 1 A, NE OE an aona a mn ‘The rogistration solenoid (SL2) controls the regatrstion ror ‘The colon goes ON and the registration roller ture eo the top edge of the copy paper Sind the top of the image onthe phatosenstve ‘dam are prociely aligns 3-24 ome © nc i 4 GPE ae EE©. Jam Detection Sensor 1601 in the dabvary sssombly fenacks for normal copy paper feed. Jams a Getocied by checkng whether paper present Groproceazor memory ifthe mraprocestor Iotor ane! stars fashing she JAM indicator “The mieropracessor sdunttes 9 am under the following seumstonces © Deivery deay jam {when the copy paper does not rach the de Hhetycanor wit the provebed hme St ne the COpY paper hes not passed the de Ivory censor completly wrth the presences ‘31 When paper is detected atthe pick-up sensor or dolvery “sensor when the power Swmtehod ON, orn eo 3-25© stavonaryjom Normal copy. Board print Figure 3:38 3-26 crm © 0 cm a ETV. CONTROL SysTEM wen an operation hey 8 pressed are sown Figures 338 and 3-37 OE rec many a ——————— Figure 3-37 a un ie EL 17 TE ER a 3-278, Wenig | Wen the Imult-faeder! rine out of papar dung copying, the werning incator slays and copying operation stops Ator paper has bean placed in the mut feeder copying can be resumed by presing the COPY’ START ‘kay. When the poper feed Solenoids ON the delwery sensor PP indicator ign Board print Figure 3-39 3-28 nme a©. Solr Diagnosis The microprocessor of the DC controller PCB foe's sll-diognosis function Shot cork ‘machine conditions lespecialy eonaar foul it 2 fault detected, tho JAM indicators on both ‘the printer ard the board ight sam onc cose '8 splayed on tha penter COPY NUMBER nd The table below shows the vanous enor Sous, Wpes of ful. andthe condone dex terming faut 1 Display example for coge “EO”: EG QO" light akerately. [Matencion code] Cause uty power supply AC diver PB or OC contain PC fal co ‘Senor copytoara postion sensor Dintyphatecinde P0201) Fete DC contr PCB or power shy AC wer Pe [> Frxig reser rperatere dass not reach | 100°C wits 20 sec ster ester #1 pose Fung olor heate rosin ON HTAD=0) formore man 8 sc ts hnng toler roore ung oer hens OM FTRD—0) for ‘moro then 24 sor bear the ing one, ferpersurereaches 160°C Fog fle temparatre exces 230°C ‘Conyboar oos not each START positon santor ann @ ee iter pela alee ute aclenad goes ON ‘Coujboars ine START positon when Sra SW501 goON! Copyeoard ees not reach REVERSE Cosyboars positon sensor ash SWAD doer not go OFF whi 2 seco copytoerd teachng REVERSE seston nena wha G0 a0 pressng ne COPY START ont bow or prrer ey ‘Scanning amp doe otreach coect intent etn 2 tes of shang power OH Matancons of he tureicetiom FFL, the boars opt ctl ne bora convoleneut PCB, he power supp feu PCB ards onthe potas (Po20vi, MAIN WAT wseator PRI START hey goes ON TotesNote Modes €1,€3, £4, and ES are not used, 2. When the eopior stops a the resul of sl ‘iagoosl, tmoy be reset by terng the pow trsaiten OFF and the ON again. An excep- ton to thie is wen code EO Ts displayed, n ‘hich cage the copier can be reset only by Shorting CP201-1 and CP201-2 on the DC Ebniroller PCE, Ths prvents the user from fosetang the copia aii there sa break in {he thermator wiring, Resating the cope in bch 2 cose would fesut in overheating of, nd damage wo, th tung rllrs ‘Whom the ge disgrace function ientiies 3 te the fring olor heater (and main ‘otor it) are switched OFF sutometicaly. 3-30 cor a ‘as men 1 AL 1 TH rN Ho1. OUTLINE Outline of Electrical Creuits Nearly altho eloctrel functions of the copier ae convolied by the microprocessors onthe OC con- ‘rola PCB ofthe board and tha grintar The microprocessor operates under te section of program Imememory, reads the nout signals fom the sensors and control keys, srl then outpute commands at “anproprste tes Yo drve loads such asthe motor. solanads, and te acu amp osanewnycrme mies re cus on re 1 PHT EW a11M, BOARD CONTROL CIRCUIT INPUTS a Ea sw30 cele pat sw [39] We rane! — lew [Bl 50 FT "See yt dy, mewrsrast| [a eis Pty toe rng sw |S} 3 {ehR--—_"4 BIN 4D Poca POR co Figure 4-2 4-2 cara © en om ane YO A rT A eRI BOARD CONTROLLER OUTPUTS carmen ew vs 1 TE I REIV. PRINTER DC CONTROLLER INPUT a4 men 10 cm ne 1 Gr EE lc PUNE A ar3 sew A eM on Pe 10VL BLOCK DIAGRAMS OF FUNCTIONAL UNITS. A.Primary/Transter Corona Current-Contro! ‘Cheuit 1 Outing “The circu shown in Figura 4-8 controls ‘operation af th grimy and Wane corene l= uit Ie main functions areas follows {'Switching the corona curene ON end OFF 2) Regulating te corona curent "To provent versions in ambient conditions ‘om affecting corone ‘scharge, tne cout Switches end regulates current output othe p= ‘maty and tanster corona assembles. The eo ‘ona current is switehad ON and OFF by the ich Wattage’ TRANSFORMER ORE com: san 1H 2. Operation ‘a Whon o” ebiHerental ompltioe OFF Erpulse width modulation ascilator OFF Citghvoltage transformer OFF ipr- ‘mary ransfr corona). .Whan HVTON =" te biterantal ampli ON iptlse width moduston oscilator ON “Thigh-voltage tanctarmer ON ip ‘morytronsfer corona) 'Wambiont conditions couse the primary 2o- fons current to oxcood the alowed mokmut, {the magnitude netog voltage) ofthe Teodbsrk Signa to the operational smpiter (op emp) Fisesnrocponce, the output (analog vltoge) of the op amp f reduced. thus maintaining the ‘utput current tothe primary corona constent 3 pocifod ove, Tt any faut develops, this cuit prevents excessive output urrant tow fom the Bs Imarytranefor corona high-voliage Wanetormer ex | =| | cara 0 co oa a WL A 87 HEP NE1. Developing Bias Control Greut 1. Outine "tha eircut showin i Figure 4-7 controls the developing bias he mann functions re 95 fl tows 1 Switching the AC bie ON and OFF 21 Switching the OC bas ON ard OFF 51 Varying BC bag voltage to sui the setting oF the COPY DENSITY si 44} Contoting the standard density sautch key ‘andthe stancard densty corr key 2. Operation ‘a Swntching AC bias ONOFF The AC bios square-wave oscilaior begins operating whan the porters switched ON sé operates continuously when aca? =" TOKE bse swntehig eeu ON Square wave esis output cx [AC bios ts not applied t0 the developing rinder Wan ReaTe = “0 TRC nas switching orcus OFF ‘The square wave oseltor output oes :0 the Tl dnve ercut, prosuoing 4 srens former outaat of 1200 VAC which sap: plete he doveloing eyancer os AC cm 7 8 [AS the same_tima, high voltege trans former AC output is revtitiog by te ree ter ctuit-ond.apoted 9 the stati. charge timinator. (approx. 3.2 kV) bs switching OC bie ON/OFF and controling voltage ‘The operstonal amplifier shown n Figure 4- Toporates won the DCBC voltege drops below T8v When DC bas is OFF BeBe is about Te ec Diterential amplitier OFF Cepuise madi medulation oscilatar oN dc high-voltage tanstormer ON 1 bias appted to the developing eyn- ‘4a, DCB vores Between & ond SV to uit tha seling ot the COPY DENSITY when OC bis OM Bese 5. 15V citerenn ampitiae ON “Pulee wdtht modulation oseilator oN 2 bc nagn-voltage transformer ON DC bass eppod to the developing evn er DEBE venas between § ancl 13V0e- Epes othe sary of he COPY BEN. 2 oom a. re se A a7{C.Scanning Lamp (FL.2) Controt Circuit 2. Operation Voutine 2 Cre amg resting sont rat shown in igre 4:8 controls he = When BFL ra ob FCS tan onc "C208 of sitchingcrgut ON segs Tomo EUR tsa acon ae 2208 of cin ce 1) Proneaing the scanning amo Scanning drive crout 1107 ON 2) Switehing the scanning lamp ON ond OFF 5} Contrainte scanning suineton intensity aires mena roa oF 208 Co] 4-8 ema on ce Figure 4 Curent to Tamp ‘laments tepprox. 1A) ‘OW (Preheat begining! |_| ar ra ea» Sitching soanning lamp ON/OFF "When BFLON =" Siting ereut 222 OFF ‘The square wave from the BPWM ss: fal, abaut TO00H) whieh comes Ponaing to the comparator eeu ot uit ouput the seusng ey iia frequency approx, 6OkM cur rent (900 %0 200mAl flows '0: the Scanning. tsmpfiamonts 2nd) the lamp ah «©. Contzoling lamp sesrning mtensity 1 When the powers ON: the sotooth sig fal generator outputs a constant swiooin.(iranguan" wave voltage, for ch put trom the compsrator{°b" Flgue 23), ‘© Whon the amp ie lt (BFLON = 4), the lamp intensity oe The output vottage of the photodiode 70201 Blow [the Amite vltoge i ow. Buty ratio. of the BPWM signal tom the comparator is smal “SCurrent through the lamp “The lamp currents about SOGMA mune ata ator tha lrnp ight ,. ime A Li J mea Figure a care 2 + oglamp non nan BELOW = 1 bata vatage of PO OTT B's nol ‘Amplifier output voltage rs nigh? CCCommastornput's ecole Neh trou £10) "Bun ate of BPM sign {tom the comparators igh eNSarenttnough the ame ocreneer ‘he lamp event about 200m after the om sabes 8 brny J ~ L th ume nen Figure 4-10 0 1 WE 4-9©. Scanning Lamp (F1)Gontil Grau + lon = "2 oe {bee owen crt Oita et conn te ar wd CEE rot ON fan Yorctows of he eat te Se Plows “Current ‘about 400mA) flows ‘HPreneotng the sang lamp ough, tho Noreen ip 2 Sante? eso a owort ee os Been hoe ky sly ee 2. Operation Cuero to tha lamp flamants is OFF ‘a Preheating scanning lamp sPiear =” Ccholay K101 ie ON net LE ae | | = | | | | | z r Pe a TEA | |e | 4-10 art 09 a sn EH EW EE A» Swtchng scanning lanp ONOFF When bieat St noley 101 ON ‘© when FUN = “Switching crcut 0222 OFF Sewn signal ital below output ted to lamp diver “Shigh-teauency (approx. 40 ws) tutrant 1700 9 180. mA) flows Between ena electrodes ihvous Tae aod arp gts Contoling seenring fame intensity Wien poner thea ara friangulad wave votogs to one puto he comparator {'b" in Faure 8-12), ‘Wines tne amp ethane LON “1%, Photodiode PO20 generates o vltege pio Portions to tho inonsity of the ht string This voltage sampled and tho sult impatied to tho other pot ofthe eompaca tor Pain Figure 4-12) "When amn wana low Soup wotage at PO201 i love Ampiier sutpt voltage Comparator pot a folate low Figure 4-13 Duty rato of PWM pra fom comparstor (square. wave, ‘Seout 1600 Hal te small (a Signal is lower than "b" most aval Curent through famp in lamp ights fe about 700 ma AAA AAA ‘© yonen lamp intensity gh (FLON = 1 “Output voltage of FOZ is high "Amplifier curput votage mig. “Comparator input "ais reltvely high tPigure 4-13) uty ratio of PUM signal trom comparators arge SCoirent trough lamp de The lop cutrent after the lamp stabiies abou! 150 ma s tno tn Figure 4-13 #1 Jem mens tekee tong time 40 ‘The tieropracessor (0202) uns an inter- ral mer drm the pei trom when the Scanning lamp i htt whan ts ntensity feachoa the correct vaiue line tne takes for the voltage input tothe mero: processor rom the tubtracton ite to Feach 8V of more! Haha eorect intensity Ist reached within the design time po 1. tho sellcagroste function moicotes Snort: PEs cepa 2 1 a a a aonVi POWER SUPPLIES ‘A Power Supply DC power is supplied to the board and the pinto nit when fhe power teh and the Printer Soor sich are both ON, ine microprocessor sane the, elvery egembly ls opened, stops supplying 24V 10 the ‘AC ariver PCB ond tums tho nteator LEDS on {he operation conta panel OFF 8.D¢ Power Supply Protection “The DC power supply PCB is prosected by 3 fusoat the AC ina vokage input onthe DC pow er cuppWiAe diver PCB. Ira shortcut or ther cordon in the power fine results ex eseive current flow, the fuse blows, cuting off the DC power supply output. this happens, Unplug the power cor, comect the malfunction, Sn replace tho Tus, ] ; a } sormentt 5 sve. ‘semore reer] | [ocesmamecs JE Fioue 18 42 omar © 190 omVIL LIST OF VRs/CHECK PINS. Only the Vis, and check pins tnst arp adjusted or used in servems outside the factory are sted below. Ths other VAs and eneek pins ato for aacisionsestinents that seus spucel tone aint ‘ents, and shouls not be touched by servicemen Note: 1. VRs which may be sdyusted by the serviceman, 2 VAs which may not be acjusted by the servcuman =» Q) ig Oe 5 Figure 415; ‘Seach ie Fercton Purpose W201 | Desa sear carnage ko (201 | Forsearagan £0" wk Sich he non development ogneste wr lero eared baal by Sharing 201-1 1a GPa Toble 2 Ti «zo. g 2 cart = 96 a (a ay YE 4-131. REPLACING FLUORESCENT TUBE (FL2) 4) Pullout the noses 11 Set the power supply sith to “O" and pall out tho poser supply ping 2} Remove the three mounting screws. ard detach the cuter fame. © Boa Figure 5-102 5) Littup the ower food roe stopper and e- @ Mounting seraws move roi trom stopp. Figure 8-100 23) Remove the four boors holdg clamps ‘Dower toed rier stopper Figure 6-102 © Board noting clamps Figure 5-101 ‘arma © mn we tm oe 1 7 0H Bot6) Detach lower feed ror. © Lower feed tlle Figure 5-108 7) Detach upper feed role by removing sn le Engl DUpper ford rotler QE ving Figure 5-108 Note: Take care aot to damage the surface ofthe writ. ing shoet 8} Remove the eelector unit OD atactor unit @ Mounting screws Figuee 6-106 5-2 carn © 9) Remove the fluorescent tubo Drwerescent tube Figure 5-107 10} Astombie inthe opposite order. 10 sttonton to corset dtection when ‘iuorescent tubo. no oS 1 8 ED OE|, REPLACING BOARD SECTION 4) Remove the board section conta eircutry, CONTROL ciRcUITRY 11 Following procedures 1)-6) i section Ie ‘ave the outer frame, board and ower {eed role 21 Wiha taking care not to damage tho sur aco of tho sheet pul the sheet on the board as shown i the figure below © Connector 1203 @ Connector 1208 @ Fiber optics P2201 (8) Conta! creutry bowed D Connector 1202 D Conestor 1208 Figure 5-202 Note: When puling out the tier optics, hal ales POZOT'E) on the bostd down femly, the pal fut the fiber optics 5) Assemble m the opposite order Figure 5-200 13) Remove the alactel unit cover = 1 Q Electrical unit cover @ Mounting Serewe Figure 6-201 cermin er 5 ae 1 EW 5-3Ml, POWER SUPPLY CIRCUITRY. OPERATION CONTROL SECTION AND SHEET MOTOR, 1, Power Supply Circuitry 4)" ollowing procedures 1)-2 in section re- ‘mown the conta creut board 2) Remove the power suppl heatsink Power supply ocuitry Mounting screws, Figure 5-200 2) Remove the power supply circuit board from the power supply heatsink There are our maunting serews) 2, Operation Contot Section 1 Fallewing procedures 121 section Ie ‘move the elecicel unt cover. 2) Remove. the Connector 203 form the oud section's contol eeu board nd ‘each the aparation control section ® operation contot section Mowing sccws Figure 6-301 5-4 arto 1 cat 2, Speot Motor 11 Following procedures 11-2) in section 1. femove the power supply cut board. 2) lemove lower feed voter stopper. (One Sheet motor ower fed role stopper Lowe! feed roll stopper mounting Srew (Sheet motor mounting stan Figure 5-302 8) Remove the shest mator from the lower drole spp" 4) bsemblo i the opposite order.Iv. EXTERNALS A. Covers Qos cover (3) Front cova (2 @ Top cover (a) Lett caver 3) Dright cover 2) Figure 5-400 Note: Numbers n parentness indicate toe number of mounting sere When cleaning. checkng ad Fepating the copie, remove necessory pi 3 explained Detoiea procacures oe not for panaia which an’ be temaved simpy By looting of removing serews, 1. omoving the top cover the front cover nba the vay 0 the lt the eartndge, then remave the tee mounting sefews end femove the Wont cepybosrd ral by puling t upirar DMounting serews Figure 5-401 4) Remove the four mounting sorews and {ake off the top cover Oop cover @ copycat rat Figure 6-402 2. Removing the att cover 11" Bamove the font caver and rear cove. 21 Ramove the fan belt Don nat @ screws nt asoy BASH Che Figure 8-403 431 Open the delvarysesernly 4) Remove the two mourling crews and tke FF teat cover ao 0a ar 5-58. Control Panel PCB 1. Ramoving the contol panel PCB 5)" Remove te front cover and the ight cover fd pan the oper 2) Pull the control unt out of the elects! 231 Bisconneet connactar J202 from the con trol pone! PS. 4) femove the screw and. dleconnoct the ‘Grounding termina fram the electrical unt © contot panel Pos Figure 6-408 @ 1302 ©. Copyboard Assembly 1 Ramoving the copyboard cover 4)" ull tha copyboare cover forward and re Figure 5-405 5-6 xr cn 2 Ramoving the copy bosrd/copyboard glass 1 Ramove the convboars cover 2) Ramove the three mounting sevens, then {ake off the copyboora Oserowe © copyvoara Figure 5-006 3) Loosen the three copyboord ales etsining "eres, then take ot he copybaera gloss © Copyboard glass rotsining plato 4) Positioning ond attaching white reflector Figure 6-408V. DRIVE SysTEM, 17) Lit the copyboars deve assembly out of the copior wrth both hande, A. Copyboard Drive Resambly 1. Removing the copybostd aeive assembly iy "tamave te sanyo 2] Remove the front, roar, and nght covers 53} Remave ‘connector J60% aid the it cover tee Figure 5-202) 4) Return the rato cena than remove the two mounting serews ld) of the copy Boor ve aeeembiy Note: Do not remove sny ral mounting soreue bother thon those ngiested mn Pgure 900 IM. Since the copyboard drive unt is Postioned together wrth the ral oe 3 unt {he ral must never be removed from the QCopydosed drve unit @.s208 i902 Figure 6-502 Tho procedure tor rainstaling the copy board chive oscembiy the reverse of rome However note the following shen venstaing. the eopy0oaed dtve. as: sembly. be sure to align the pin assembhes propery wih connectors J562. ane 1205, Sd reconnect tha consactore securely % Ome mowing scone Oat = tw Figure 8-500 Ta Move the ea al the way 10 theft. the Figure 5-503 Feteate lever ane open too cop” " Remove the one mauning sere of the pyboard ceive unt © Mounting sere Figure 5-501 carmen 1 ee fs RL TD 5-78, Main Motor Assembly 1 Removing the main motor assambly 1)" Remove the copyboord dive assembly: 2) Open the dolvery assembly and ramove fe three mounting serews, thon take out {he man motor assembly. Main moter assembly Mounting seraws Figure 6-508 . Main Drive Assembly 11, Removing the main dive 4)" Remove the coprooetd a 2) Remove tne fender assembly. See V-E for femoving tha feeder assambiy) 3) Remove the four mounting screws, then {co out the main cive as60mbNy. Q Main anv assembiy [Mounting serows @ounting screws Figure 8-605 5-8 7 a cae om 93 TE Ye 8 ONVi. PAPER TRANSPORT SYSTEM. B. Registration Assembly |. Removing te registration roller assembly [A Pickup Roller Assembly 1)" Remove the icp role asse oh 1 Removing the pick-up role 2} Remove the Tour mounting serems, then 1) Remove. the ‘copyooard.crve_ assembly take off the plek-up gue pte (See. "Removing tne copyboard ave ay 2) Remove the elacticl unt, {S60 X-A forre- 3) Remove the mounting screw, then take out the pick-up role elulsh selene unt Qrtounung serowe OPeck-up gue pte o¢ Figure 6-602 © 31 Remove the mounting sera, than romove QMounting screw tha Yepistraton rol cuter sland & Prkcup ral 2 Bearing pote Figure 5-600 4) Remove the beatng site mounting sere 5) Romeve. the Evang. bearing lat, am, tor than take out the nck-up ret unt 20@ @ @ Mounting s Reaistotton roller utch soenoid Regan wale Figuee §:609 Seam BRN rater Figure 5-60144) Remove the grounding terminal mounting. Feeder Assembly SStow'end remove the rittaton rolet 1” Removing the feeder ossembly Secembly, 1)" Remove the foing assembly. (Seo “Re moving the ang sesembly.) lsctal unt the pick-up by. andthe reicration food bm. 3) Remove the mounting grew thor {he tanefor corona sesemty 2 ® negitation rotor assembly @ Grounding termes Figure 5-604 4 j aos =@ QMounting sree ‘Transfer corona essembly GFaecer ssemby Figure 6-605 4) Remove tha four mounting screws. then Toke out the feeder assem Qreoder assembly @ Feeder belt iounting screws Figure 6-606 5-10 rr 99 om i me 8 9 A YNE A OVIL. PRINTER UNIT EXPOSURE SYSTEM AL Upper Unit 1. Removing me upper unt v'r 2) Tako the carnage out of the copier. 3} Low the upper ont 4} Remove the mounting sexew and remove spiinganehorng plate Q Upper wnt @ Mounting screw © Spng:anchonng pate Figure 5-700 8) Using long-nose piers, remove the springs (both front andrea Ti thet catches owen im Figure 8-701 i @spmng Supper wnt sring-anchoring pate Figure 8-701 1 Remove the front and rear upper unit pring-anchonng plate lone sereal and tne Foor mounting sere, than remove tne up Upper uni sping-anchosng pate Mounting serew Figure 5-702 on FY oT ram aR 5-1, tumination Unit 1. Removing the scanning lamp + Rao the cartnage 2) Remove the top cover 53} Remove the two mounting serews and re move the retiring plats ‘upper "una and emove the Dnetsining plate bunting sens Figure 6-703 44) Mowe the sesnning lamp holder stop piste Inne direction indented by the arrow and ‘Ren emeve the'one mourting screw and remove the seaming lamp no}! 5) Battout the scanning lar, © Scaming tome @ stop piste B Scaning temp hoiser Figure 5-708 ern © 00 ca 2. Instating he scanning Lemp {When mstating the seeing lamp. poston itso tha the clear window foce inthe drecton Shown in figure 5-705, and the manufacturer's Inork oat the rear of the copier zzz Figure 5.705Vill CORONA/DEVELOPING/CLEANING SysTEM A. Cantiage 1. Outing ‘The photosensitive drum, primary corona assembly. developing assembly. and drum cleaner aro ‘combined m one unit calod s Cartage. The earrdge cannot he isssserbled S Figure 5.800 2. Protective shld ‘The photosens:ve deum hes o shield to protect from light which otherwise cou couse blank arabs and biack ines in copies For this room, do not open the protecie shel unless neces. Say. {Tho shee opens automavesty een tre eartndoe ested mr the copie ard fe wer “nit is closed » Untblockingshuste ‘Winch ths eariadgo is out ofthe copa, ight can enter through the opening of the preconkition= tng exposure i tho ight-blocking shutter s open Since ths sul adversely stat te dah, ‘Soy venfy thatthe tghttiocking shutter Closed wnanave’shcartage out ofthe copie. urn 0 te 10 a Je EE Be 5-82, Cleon the drum 4) "Rae. tho upper unit and remove the fantidge. 2) Turn the canvidge upside-down and open the protective shield 3) Liberty sprinkle toner ona place of flannel ‘oth, then clean the curace of the dram By wiping I ith the cloth i | Not {Always turn the drum onty inthe direc fon that ture hla making copes It itis tured beckward the songrleaded |Contact that applias developing biss to the sheft ofthe developing cv may bbona backward so that tne langer con tacts the evinaer 2. Urea pecs of flanna lath to clan the rum surface, Naver use ln-Fee paper because til scratch the drum surfers 4. Since prolonged exposure to ght wil agversoly affect drum performance, siwaye clean tho drm qisely. and | Tawght conctions W possie Note: ‘Normai room light, meesured 9 few meters rom ‘Surndow on an verage doy about 1-500 kn ‘bo not expose the photosensitive deur to ign ‘of this intonaity for more than 5 minutos 1 ha ‘drum i exponed 0 ight of this intensity for ‘more than’. mises, the coruidge cat be ‘red ina dak pace fo “rocuporate™ However thedrum mar retin on imege for some ume. 0 ‘nes tung 10,000 to 30,000 hx. snd the ‘drum must nover be exposed to Such strong fone 18. Transfer Corona Assembly 1. Outine “The wie uted in she wansfer eorons assem- bly hoe a damater of 08 mm. The wire mst fou ot the factory not gold-plated Nowe (Sol-ploted wire/may be used to replace the ‘ranstorcorone wire the fa 2. Removing the wansfer corona assembly 1)"Remoue the copyboard drive unt elactron= SS eorponant semi. pckup rer 8 2) Ramave the mounting serew then take out the wanetar eorons sembly. carmen oc | OES oer ‘Transfer corona assembhy Mounting sorow Figure 8-801 3, Stringing the corono wire 1) Remove the front and exe covers from the orana assem 2) Une abou 4m of 0.08 ater Toop wth 9 dismeter of about 2 min 3 fond of the wie. Note: ‘To orm the loop, wind the wie once around 8 fhe ker, then twist the wire by rotating the Key Sora Smee 3) Cut off any excess wire so thot the lengths ofthe st fe lose than fm 44) Hook the wie oop onto the rear ana block a shonmin igure 8.602 then teh he Site over ie and of the spring with the pring hela inthe postion shown in the figure, then rotate te epeng 34 turns {0 form 3 toop nthe te Figure 5-802 5} Cutoff tne exceas wire to loss than 1 mm 8} Usiog twoezers, hook the othor and of the spring onto the corona electrode Note: ‘Make sure that the wi is free of loops on bonds iso make sure that none of the gold Plating has peels oft on at 1 a a ramOX. FIXING SySTENM 3, Removing te ning assemty rove nt. A. Fixing Assembly 1. Sieture ® eee Biaayeeny, Osowena wow Figuro 8-902 ‘upper fing role. nd tuna Foto neater 250W) lee therosm 1" Remove the fiking essembly from the 21 Remove the thres maunting screws, then Femove the frant heater erinal moving ple Figure 5:900 2 Pressure mechanism crons nding: hood screws) Heater terminal mounting plate Figure 5-003 Figure 5-901 pressure is nol adjustable, but th spengs bro epiaceabie. ema 0 cn row 3 ema mn ee Figure 6-8 1) Remove the wo Ma x 10 reas from the {oped holes on each sige and remove the ie crosebrece from the Support pilar Figure 6-6 oe 08 a vA RE mS7) Put the copter mount ove the left support 9) Put the upper erossbrace on the two p= Pilar and siae nets agama the wer fore anented so thatthe tap faces down Bat of the pivot unt tnd the screw securing the tab fees ti Tear. Secure the brace with two Ms x Serews removed in provous stop 8) Figure 6-7 4 8) Put the uppar part of the pot unit an the Figure 6-9 Fett support pllor nd secure wih one 1S x'30 screw through tha nolan the I-10) Remove the ser unit rom ite box bot- Tar and nto ts other ide tom on ire, nth tha eoreen fang {the “wine gloss marking is tthe boom 'd} Pu tout by tho foam corner pace ‘ng not by the fame of tha screen un 3 ios Figure 6-8 Figure 6-10 mer: rw one LW aro 6-31) Secure te screen unit a place with two Max 45 sorowe into tho tappad holes on tach aie. bbowos, forthe bosses’ the beck or the ord unt may be damage Figure 6-13 11) Guide the two support pifers into the 44) Sockets of tha tereen nd craw trom the bettors Surround and use thm ray inthe same loca Figure 6-11 12) Lock the casters with a brok, thon sot the beardcopier unt uprht on is easter, ~ Figure 6-12 6-4 cara on 6 os ee 1 LT Nw ecFigure 6-16pach ct asa, unpack the cartiggoe and folow the procedure bel Figure 6-18 20) Remove the two orenge-colorad spacers Sepuaing te fing vate, han dove he 291 Peel he ape and remove the two ‘Sevory assem fecive shoot, Figure 6-20 21) Side the copybosrd fully to the lot. and Tithe green release to’ open the copier {psiter Sri. level and rock it 90° in both drectons ow Figure 6-21 Figure 6-24 ars ve a We ane A 9 TS eR oR25) Push the cartridge al the way into the cr opie on Figure 6-25, 20) Hold the cart the te ont the tab et 27) Press the caoter of the top fren unt the thecoovboans Figure 6:27 mar 90 cn 28) Mount the holder for the Operator's Ma tor center of the back of she sree unt by pressing the bar nt Figure 6-28 28) attach the bumpers 10 the ove unit ‘Smid the sereon'ae shown i she figure Figure 6-20 dn omen 08 RE a 6-7r 2 a CHECKING OPERATION Plug inthe power eord and swt ON the board wnt. Brow # few vertical and horizontal ines on the wring shoot and make test pris (0 Check proper operation Pross tho opera tion keys to contin that they are function: Ing correctly ‘Swing out the copier mount and check that tho eopier operotes‘depencenty. (The Boars it must be GN to opie the cm 19 a sae 8 TE AE Je|. PARTS TO BE REPLACED PERIODICALLY ‘© There are no ports which raqu replacement on a scheduled bess A. CONSUMABLE PARTS '¢ There are no consumable parts whieh require replacement by service personnel ML PERIODIC SERVICING * Petite soviewg w= not requis to am A ro1, STORING AND HANDLING ‘CARTRIDGES, ‘he eanrdge can be sffected by the ene ‘ronment whether the seals intact or hae been Temoved. When tho crtidge fo metaog v8 the ‘copier ican be simi efectos regardless of tinether i Being used or noe “Thor every lege afarcnoe inthe etfact fof time depending om how the cortndae i orad, Pay caret station to the folowing Bont for storing and mending cartoges. A. Conditions for Storage with Intact Pack Ing Seat ‘When storing the earindge in 2 werehouss ‘or workshop. be sure that te sorege Dace Imeets te conaiions in Table 7-1 ay attention t9 tno folowing points 1)" Koop the eertndge out of erect sunight 2) Keep the cartoge awey from areas where FRmoy be subjectod to strong ibraon 3) Da nat bump or atop the eartndae == [coe | |Eccmamstou | wesoe “Table 7-1 Storage conditions rem 00 cn B. Storing and Handling the Cartridge after ‘the Packing Seal Has Been Removed The photosensitive cru of the eartidge ses on orgame protosanertve costing that de {ororate if exposed to strong ht. The toner in the cereidge ean also bo affected by the en Wionment. For these reasons, the. customer ‘ust be fully informed about the comect math~ ‘d'or soning and handing the carviage” (The ‘Crtnage should be stored ts storage box! 8-4. Storage Conditions 1} Oo not place sarge ia act sunight or fear a window. Algo, do not ieeve them in fle an automobile for 3 tong. paiod Io ‘arm weather because the nto can Ds ome very hot (Even sfut ss St ts Storage bax, donot lace scored i ‘eet sunigh nor leave th an automebte for 9 tong tim In advan to svoiding areas with high or ‘ove temperatures or high or tow relative ‘humid as listed in the table), vod any place that has. abrupt changes bv ither fempetature or humity Such as near an ait fonction, ste Bolnateloce cartidgos in dusty locations fd avoid places here they might be be posed to ammonia gas or orgie lvent apors 44) Stove tn carvidge below 40°C (104°F} 21 3 Note: "ro wapenion dats of tho cade 6 marked bow ofthe earigge and on th Coeaboard box of tha caper The usb Meme ‘fp cartidge 8 2-1/2 yours from the date of ‘manufacture A catia that sora than 2-1! 2'yoare old may ve poor copy Maly Handling Suggestions 'F Atine tme of netting the eartiage. ort ‘ahite args are produced on he copy Guo to" lack of toner hold. the cartidae horizontal and rotate tIgert) 80" both ‘rections about the axa ef the developing Ghlnder several mes. to aievrbute. the tonor evenly Refer to Figure 7-1) Note: Rotate the cartridge ony as shown ia Fire 7-1 tr toner may nak from the developing seserobiy Snd trom tha slsning aesombly. Figure 7-1 ‘ans oe eh 08 7 TE a ea21 0 not set the carwidge on ond oF upede ‘down ee Figure 7-2) or anche roughly Figure 7-2 Do not turn the cartridge upside dfowrn or stenditon end {3 Domot touch the surface ofthe drum whan ‘pening the protective seid forte On rate bottom or the eartlge W the Sut. ce of the arumn becomes dry, wipe leon with place of flannel that hat been Ipraty sprinkied with toner Do not wpa ‘wth ary cloth and do not vee solvent 4) Do mat ty to isessembie he eatnags 5) Do not expose 0 eaindige to unnecessary wibraton br shock Se parteisiy crete hot to prose oF apply force tothe photo Sensitive drum through the dru prover tive shield opening 61 Keep cartnagos ‘out of the reech of hides 7) The catindge has 9 Weht-biacking shutor ‘because the photosensitive drom ie sera tive to strong taht However, i the artidge i left sr strong ight for 3 10mg time Dane aress ‘or stpes al peat OF optie IT's happens, stop the cope ‘nee and sora fw mumuieo Ths should Slmsnate the defective images. Pay ate fn te the following ponte = an farindgo ito the copter 98 quekly 28 |. psaole {nan fomowng the carnage or when von acl cand, ssp he carindge in ws storage case ard close j the dba not leave sing te Open [__stertemonag om te ean Note: Nose om ight. messured a fw meters fa window on an avarage day, ABOU 1800 lon ‘Bo not exposo tho photosenaitive dum to ih ‘ofthis ntensity for more than 8 mints I te ram fs placed under tnese conatons acide tally tha cartndge con be stored int earkploco te "Tocuperat” although an mage may be ‘ained on the aim for'zome time, Dyct sun: fig 10,000" 30,000 tux ond the rum mst never be exposed to ight of this tenet. (amen 4 a HE ae 7-3|. MAINTENANCE AND INSPECTION A. Sorvicaable Parte 1. Board Unit Laght Systom External Cover corey Figure 8-1 Sr 8 sh ne LT rR Bn1an a 7 9H EO8. Baste Procedures for Image Adjustment | | | cremecoe ne coy 4 | sation oo a | 2 Seen 1 smn, *Ebron4 i Figure 8-3 armen 86 en lou ae Ay eA aeSPECIFICATIONS AND ADJUSTMENTS ‘A, Mechanical System (Printer Unit) 1 Leading edge nan-reproduced area (postion lof whit reflsctive sheet on bottom of copy board giase ‘The white reflective seat onthe bottom of the copybaare glass should extend 2110 mm {o the lll of the wih index pte that stuck {o the top of the copyboard glass If not, move the white retlctve shea 1 tis postion The wnte ratlectve sing prevants the st 251.0 mm of the leading eage of the original from being reproduced onthe crum.The smge thos cut off cold “the leading edge non produced are cote eth lt Figure 8-5 2. Ragietration can poston Mate a copy of the fost sheet and measure the wih of the leading sdge baa aa ft 5.0mm vedo, sojest t by maving the Figure 8-6 area 190 ce 3._Strnging the transfer corona wie 4) Remove the front ana rear cover of the trans- ‘er corona assembly 2) Unwind approximately 4 om of 0.08 mm di ‘ameter wire from the feet and form a lop @ ‘mmm in the end of the wie Nowe: Th Toop can be formed by winding the wire ‘once around 9 hax key. then twisting by rota tng the key 3 ord turns 31 Trim off the excess end | tooo) to ass than Trim 4} Hoge the toop on the front end block a8 Shown in Figure 8. ond pass the wie ‘Wrap the we round the tesion sping Hook Un the postion shown in the diogram) nd tunst tne spring 3 or 4 tums. er forming the Figute 8-7 51 Tem the excess wire to las than 1 mn, ‘)Use tvieezers to hook the tension eprog on ‘the corona locos Cheek the folowing toms. ‘= Check for bends and twists m the corona vate. Also make sure that none of the gold Plating hes pecled oftcopy quatity (9) Check consumables fe check the color of the indicator of the A. tit Check sonnage £5) Istfaton envionment iPad, te tone sept maybe ney sensed) 9 om eo ea eee psiasotiog Bion roe see fw tgs, toner Ihe rating plate. s° sey have accumulated atone side ofthe hopper in the cartdge emave. the 1 The copie’ should not be located in hot oF hopesed a SaKencetos eecoreh te) spumd"aeat ear water tape" sbace make » ample co hates, or humicifers, nor in 9 cold ee lee Pcs oom tes OB) aL 1 The opie should not be exposed to cocks om mos worm roo condenes- ainmont gos Sear torn elds and aise woos a The colt chou nt be exposed tod on wl form in rect sunlight Erompl {fit must be located in @ sunny place, the 7 ‘on the optical fac ‘customer should install protective cur- = Condonsntion eae lens ara, glass, ttre, ete} wil cause the image to darken ss Fthe dram ie eo. the electrical esiativiy faine aver the window, 1a The copier should be focted in 2 well relates area a TC to 9 oso te nnd Sent Sn ai pot te og ‘= Condensation on the corona assemblies ) Geck whernor tha will result in corona leakage. SL SPA a ae wah were SRR sexs con” rpc ooo ita a Sora elt Speoratone wat at wah Ee Pen Wn ety fcr at cies et ise ert eae 1 Bln ray tea SOMAET Sah tate TER aor and votes ciple I te stam hag protecting tne eer edt aa ah tt Soa atest ee epee Seed (3) Mate sute that the copyocard cover and the opyboard glese are clean. if ay. they Should be. desned wi mid: detergent {o come 10 room temperature before he Solution or sleohol! damaged, replace i ‘hr (a) Make sure tne fiberoptic ens array is clean, {Fsey clean wth tne lense loanen (5) Examine the corona assembles f The wanster corona assembly must be isn and undamaged ss Ciean the corona wires and the fame of the transfer corona. Replace Wf cannot bo cleaned). fake sure the transfer corona assembly fe-sccurely seated in is mount ws Check that the tansfor corone springs wot uated (6) Make Sore thatthe transfor guide and the feeder belt ad guides are clan It they ate ‘ys lean them win 2 damp cloth (2) Check whether ho fing roller coaner fis fou dety to laan the rl (8) Chask the eany paper tals CANOW-sppraved paper being used? 1 Has the copy pape sbsorbea moisture? {Take paper fom 2 nanlyoponen pack ‘ge, make copie with It ena observe if 2py auatty improves) 2-6 cer ee su ae 1 1 naa aE©. Cowectve Procedures for age Fae 1. Dung Boerd Unt Pret Out 10 Compitety White covsetauyran [Poe temstochack eeu] Coectne Mesares fa se [Boas theweustostriie? | YER lest pecstoee aden NO Ree tosectononwitny hoo 7 |i paso pete on” | VES [Cook pecans nds [NO [Binge pane oon athereara th board unt pence YES Thove we sro ncaion wher - ore eee a ees as ste torescent abe FLZ) ON et ‘YES [Resacetuorscent be : 3 ‘ovary bests onan paced Gn the VES” [Remove he faen ati lusitcpenna &_isfoogn maior Soh he hgh fopenng atane sonoma te TES” [Remave ti oragu mater Refiection ons 5 [is thre formn matte on the reee- YES Renova he formar mode iste mage compa ack ann his dora” ‘YES. |Retarto 22 oi the secon 2, Nor InatCopy Mode 43). Black nes fst Hest couniFavyrart [Oe a ta Gc feast] Conecventeasres Light system 1 |Is there foreign matiwr on thelers, | YES | Clean wera fuorcnt ibe GI the Jiah* opening | 2 [tethers foreign matter cought an the | YES | Remove foreign menter paren Pecterceston | 9. [Dens ormaimago winiouattr | VES [OR eanvaneuprceais tond27” [No Jneereacionanvomalcony ] an war mm ne. mn oe oe 1 8 a are RE He ano4} Too tight overs comnraim rn [Pese tens to check Tent] Conese masse ~~") 1 [Inimage stilight when the density | YES | Check procedures 2 and on. ae ‘compensation switch is set to dark? ‘Socrates nthe vnety ching tey OX) ear ok 2 ake econ nt nomalcopy | ES. [etertos0cion on arma apy [mot cone 5) write stipe era Fouty Part |PrOe ams t0 Check result tive meas cavntounrpon [Pret out] Covctvemmnis sree 1 eae origami consiing te | YES_ [Remove fowin mote fetingchatondwnawar mtn” | ng Tasers stones rorslcopr __ Iisa ense jee 6) Blac ines it ines) enmnFastat [Pane era Choe renat | Corociveraesee Fcrecenwie | 1 [are ciao tosicenttuin | VES [sac urezant ibe FLT es ascasanes? ‘tne cero tube 612108 Jt ater tp str hey __ltimadonturocreney et? Lena miro Feo | 2 [etheboerd insane sndmeorar- | YES [Cm fen fore tmentnraterranaion {yo [pas tomar aroma cor B-10 oma cm 4 me AG, a A NE7) Fogay (overt eee] ems to Ck Trosut| —coracive mess TT isthe doa sein oy ON? | YES [tek proves Zann” | semage sit togay when theaaraiy | YES | Check procedures 3 and on CaueiFauty sth PPE mownt ee conacty othe | NO [Cores ina ups igh suppor ae pis with te ayboon he YES _Reter to section on normal copy {the provuaig parts he op othe | WO |Ser ne pte ani-crecty onto | Pec mount nsenad propery the she PPCmount | Irlettntoron te smeront? Fye="Tpecnesenonornarmseaar | lew [vote tbe pntar ants recalone Ser oReerSCSeE Cooybows “6 [bie cover forthe Fresnatiens ‘YES. [Reter to wecton on normal copy reenter losavaty open atte poston to = vod see from ineboasunts bee. yoo eke apa [estat L mt ac oo EH. ET PO a 8-1002, During Norms! Coping 11 Light image thsiftonearees ony) 2} ightimage fven in dark areasl 3} Light image ery ight overs core __ | Stee os TResat] _ratwctontmenure es re. 1] wineprbiemsovedirdearing | ¥ES | Peblem soled refactor ost thetens ay rector analioht iment seer inonaty err? 2 Tumite power wich orrwnia | WO” | Govosten Za ‘Spying and open coi Does Z {oonsten appr normal” [rensir | 3 | othe anstr corona wre siing | NO 1 Str corona wire const corona ne'y | comatose 2 Chamvore iomicooy | @ | dos nemaneairionwennaw | VES [1 Tom ne cna abot ne pe copy persue? Sorat method orsoneg | 2. ANON ooroved peti : | |_| tat citaner 2 r | letheresistance between the lower | YES | 1. Make sure that the lower B reetimen | ° | tenegutesndne me tone eergceisnomaing 2B |e Stocngasonty on Test Soret cos tote i Sema crate metre | __| aR wr WOT. thot connie Stew | Stata Pesontte 2 foes en vnsomer a nd convalir PC8, @ | Setihomuhineterto we 1200VAC | YES Reploceinecaridge_ | bevsopingiae! Fangs: Connections forthe |G [Replace te gh-ohbge DBevsonna as ‘irenope bes ena re gh ‘rantorar PCD and OC terminal ‘utp terminal at eee eon Pere real Shine copert on gh Wont atthe hedge athe caper rome, then wows the"COPY START” ty. Theressing 250360 VAC when thecepyaardicmoveg fanaa? aan are. en a ea 9 ar ane a eo4) Uneven density rote dark 51 Uneven density (ont side ight ‘amp [— come] Sep Gieck ‘| Res] rst Opicslsrstem | 1 | Dowsckaning tw seannngionp, | YES | Pinched Imeror an beep ln ay |_| Same rem? _ Ccamngelsesnang | 2 | Turnthepowerswiteh OFF whie | YES | 1 Gin ho perv cova wie comyng ard open the opi Does ‘tnt wire lon cen, |_| tetonerinagean te dram nor 2 Rasises he arndge es | tovranster nove the sme woven 5 Messe the scanning amp Trasiercoora | | detstvesapoersentnecory?” X11, cen unser coroe we {Foggy image lover came Sen | = Ret | natvctonimassue Opie | 1 [Bows caoangibeseennngwne | YES | Fahad Grounaegserng | 7 | Wath hecaneidgein the caper | NO Ghockibeconditon of te ‘rounding speng a theca of Carnage 1 Seanangione! | YES [1 Check for poper lighting of Developing as thoscaonn iam 2 Check tha developing bie 71 Dark foggy lnes in pape tee rection [relatively broad) £8) Dark ines paper feed dvectonlelatwaly nar) 8) Dark ines (thin unas in paper fens aaction) Come | Sep ‘cheek Treat) —__havughoniomsae ‘Optcaleyston | 1 | Daosclesnngtnesoamnnglane | YES | Fnshed Cerna ‘Does casing me primary corona | YES. Fashed T Does cee he ansergudes | YES | Fanos on a YS | Reese ara ro ay 3-210) Winite stp (in paper food dection) 11)Narrow white tine] tn paper food cretion) couse | Step ‘check [Renn] ratuctonireasoe | Fixing osernby | + | Farnthe power switch OFF wile) WO. | Chock nein rales or copying and open th copier Dose ferns oroter damage thetnage problem aocuron he apy paper ators resco be jo ‘rg abet? ‘Coico Tete cre wire? ‘YES ntrn custorar at conraae 3 | Does ianing te primey cone | YES | Fished tteconect he problem? _ ‘carnage [Does cleaning the wansfercorone | NO [Rook the caridge to dstibute ‘irccoret ne pation? ‘he toner and mae ¢ copy iy repce ranster corona jes 12} white strip cross-feed rection) [sip Cheek faut] netrctnlmansre 1 | eCANOR-approvedpaperbeng | NO | Check te mage of a copy made ond? tng CANON proved rape If Imgroved. recommenda 6 2 0005 wing now papercavactina | VES | Moist copy pparinstoct | prose? ‘hater how to propery ore q 2 | Does problem aways appest in YES | Check tor foraign objacis on s fe loesion on copy spe?” coprpoardrot Scanning bp "NO | Ghech or fiche nthe scoaing Devaoping bis limp and hac te developing e138 come © 00 ca Cae um ee eT a 0m NE ar12) Soiled eeverse side cose] Sep] = eau] __baicten/nesaure 1 | Makoacopyandsumtepower | NO | Govomepa: 4 ‘teh OFF nthe paper stllin v ‘he feederassombly Are thare ‘Transerauiias | 2 | Rrethewansfergudee de> VES | 1 Clean the wana gus 2. Clan therogistaon ale | 4 check cao tio YES [1 Cea the feeder asemty THO | 1 Clon te manua-eedgu Tung rolercesner [4 | ithe ng air canar ‘eS | Roloc he cleaner fat ‘al | extemal dy L | [no | Giant iver aor 14) uty fang Coe [Si ‘check Renu | bainuctonimeasare Convener 1 | KCCANONspprovedpaperbeing | NO | Chaok te naga ot copy mada soa? | ON ang CANON proved pape ‘proved recommend ato | the customer Tisew aseenbi, | 2 | Teton fu tiapaparfeed™ | NO | Chiok for seriches ar other pporteter ower Grectonoverthewhelelengthct | | domapt onthe append tar | eater ta) 3 | tethe heater ing awiichod ON/OFF | NO | See "Fixng roller heater dows not urmg STANDBY? pasta page 8-26 Tete lene toretesstone minute) YES” Chack he termator ond cr a a i oa AG ORT mE a15) Feuty leading-edge restation tblank ares much too wide) 1 6)Feuty tesding-edgeropistration (blank area to0 wide 1 7Faulty leading-edge registration (no blank area) ooo ERE oan REESE Can | Teatennmcam | 1 | Wibepotnoltwregneian | YES [Aa ponton of ataton | | im eShonua tere atone | Jem ‘tan tag ee Bin ree Lo [emanates dicioomoasi2 | NO] Ropes DE conan Fo ssn 2 Homo war etectte Ye ‘oes toi 3 | RemRORaprovodpn rd [NO Sk theimaa co copy nae nat tng eAtonsppowa pet | [Reseed ‘Good [Fe [Cesk trast orate foean | pecaproteh ta one cost nd ek | lise 2,200 ae cam — Tome] tea Cn es Tenfence—|1 |eapbowdremovet HO | ack nd erence rout | ete ab Tcpybow! aie hichackon | NO” | Chace cen Foie noma |"? | socivenars ee corps ibavnihe | VES | Cher ont ne ftostrsesoon ep iota mmomentasiy? [NO _| Replace the corindge te dreton cose | Ste Chek T[eat]__wnucten/neszur Scamngione [1 _[Bisiiascrorebnptieke? | ves [Race somostone a F[ oosrvpchatie cige coe [YES [ne “HV transformer eee NO_| Check the HV transformer. 20,Untoeuesc mae Se Ged [rein] racine 1 | isthe problem accompanied by 6 Tes | Ft fx the ight image presen Sinooe? _" {Sonn pad oy apse | WO |» Geka conn | coro” om Set ns ctr gia | Shesmen nesta Suede] | sana tasemematene [WES [Phos [ouster | | tcranteremc sey | 9 Re i coon {caer onpreon™ e158 ara ws com me tao aA MA EL 7 TD 321)Blank copy ‘connde NO] her sne corse comes | 2s the erage stats incieator ea? YES | Role the cai 3 [Has easing tee bes eroved?"| NO | Remit ‘4 Doestheprotectesheigapen [WO Locate the cause of waubieand ven heer eisai repair Bank xponwe | [Dees the shatter onenave NO” | Ehecei he Hank exposed] sue rately ung cop | shut proper stato On ove Piste rum awe gerrteane NO Check he drm drive ssn |assantry” |_| cerca igh-votoae 7 | Dose the pny corona wiminaion | YES mary corona fmscteahibehairotage | ING. Chek becom for sanage cope? 2 Replce he cartige 22)bleck copy Gane [sp Chek ewan | __waturtonmeseure No. | Check "Scanning amp does at [igh next ehapter VES |e sare tat cannes conectyistaladin machine cr a ae ME I RE aR 8-16IV. OPERATION MALFUNCTIONS jiges something is sbnoenal. the foes peer fhotator lamp on she convo! panal for boty the {Board pint, Normal copy) ‘nt end the board ight up. Then slong wth {he ighling ofthe eat lamp, apays tho A. Solf-Diagnosis probiom analysis by code ine “eispiay wine ‘This unit ¢ eauinped with » function that Gow forthe number of copies. pertorme sal-siagnoss of tho satus (pareula ‘Below is shown is code depiey, problem Fy goad or bad by sensor types) of the equip- analysts and detector timing, Int by means of a OC contr mero com= Example of tho EO cade deploy: E+ puta makes a tmely diagnos and when alternately Fahted. Dinter a couse Detection Ting Fail i the Wermisor TH) and the hoster | When the tenpeatu of the fang oer IN-operton ofthe theriter swatch fun | dows not attan 100"C even 20 seconds the power supoy cheuAC diver panel and | stor the fang neato i on the De sont, 4+ Wan tna hate on stir IATED=0) coo- rugs more than 8 sesonse ance the fang ‘ale tmparatre tas renced 150°C. ‘iment Toe than 100°C after once te Angele emparaturenas each 150°C ‘Viton the naotr ON sates TRO 0! con tring roles temperature woaned 150°C 1 Winan the fing fer temperate reschos mm cy ee 230°C or move “ Foun w tne operation ofthe copybond din, [® When ha copybeard dos notes he fout the conybose Ove soleoid SL3), | star poston with 8 seconds om pekup {ultinthe copy bod postion detector swich | solo ON, {waot and 301) an fou the OC bon. |# Whon to copybcard dost not stim the en ‘+ Wnan the copyooard is the start postion ee {i tin 9 eben ah oye | {ron fener SW4OT and 501 oth on! ‘ersng positon win 8 recone ato te ‘When the copyboad poston sensor smite ISWA0H doer not ga OFF within 2 seconde | orm na ponat trea Ne epee ceria oy bere enter ue oe EB = ‘Ian the spaced ihtinansiy eels no Samed ihn 2 mites fe ower seh etre on ee Detection Trang ‘sini Wit ply —| BeesveFnreeca! ano, dteciwe igi | Wien speced igh neni Ives ot faches re Fer onthe bone contominton ot ned win 30 seconds tr uring ‘ote dode PO 20110) aetachve contrat Seri tart hey on, [eure Teble 8-1 Malfunction Display on the Board (so.siagnosis operation) av cara RO a an sv le RR TE 0 OE AONNotes: T Codes E1, E3, £4, and £5 are not used 2 When the cope stops os the result of self ogre maybe eset by turing he pom ter wich OFF and thon ON agen sn sxc. tion to this w when soe EO f Seplayed ‘which case the copier ean be retet any by shonng €P201-1 ane CP201-2 on the OF ontolier PCB This preven the veer om Teveting the copier bai fthere oorok the thermistor wring Reesttog te coper In Such 9 ease would tout in overeating of ache the eng When the self-dagnostc uneton sontiog {ult he fixing raler heater (41) and en ‘motor Qt ore cwatched OFF sutomaticaly. 2 oe LE Ta FT A rw sem, aeB, Remedial Procedures for Malfunctions 1. Goord Print Mode 1 Board abnormal ciptay CovseiFouny Pat 05 est Check eau | Concave Measures =] 1 [bows he Ruorescantione IFL2igoon| NO |Gotostep? ea herturnng the powerseten ON? | | Fruorscenriamy | 2 [isthe hota dove P020: har? | YES. |Clanit. [FL2-tgnt sensor roz0¥ 8 Loh ore 3 [Aerating ie above cheeks Yand | YES [Replace thekgnt tbr 2c tha diply st enna? ee 2) Photocopier inspection deplay lamp couniFany Part [ote ams to Check rewu | Corctve Mess fermi 1 [ster capr aoe NO [rovide copy eapee 2 Jethe sotcagnone code dapiyed | YES [Rar 0 te poche for detec the py window fhe omer we operston of to noenaicopy 3) NoAC power ‘cosoiFauy Part [PEE eto Check rast] Conecte Mesures JPusieaon | 1 uitwpowerphpimredimote | NO_ |e the powers _ ete rte morse cade rn fmrtoce cane [Gpper nar of inter | 2 [eine uppersscion ofthe prnterunt | NO |Propeiyclos he appar por ofl owerworane J [sine pactedvaia bara wiped] NO_[Esponweabe astowar a Pee FaceFuiot ana 102] a Yistne use onthe D€ poner supa | VES |Rieplge te tse aferrmonng rom dacomected rower sw | Wen he power swash onihw [WO [Pepe the power och jooorswen ana oar wturaon.istmerecon- YES heck the ontnaty of the Ins tr tnt oe power sch | 77° per coor sw 103 are so cont replace he 8-19 carmen 680 ov Can ec 8 80 TE em NE ra41 NoDC power Cosatounyton SE) tema ceck Resut | Conectve Maseures apa ose door | 1 isthe enter owery aszemb prop” | NO [Popa dove hw Geary acon lotr sivsoree? JPonersniy creat | 2 |tstna ester aur st 30V0C and aretha] YES |Repoos the conve creo parol] enacontor eves! respectne rbot pana tr bose | 12V bemeen me s201-31+1 and jg renee pane SPR GSOONE 201-61") a re a 1 Bv eaten the J201-a04) and 201-61} 51 Non-tghting of he display T aueranty Pan [PS erste Chack Result) Consovwa iasare Foutty AC power + TReier to "No AC pawer ~ [reuty OC power | 2 Referto "Wo DE power” =a lool [Operating rout | 3 |saornalapmration cbtancd trough | YES [OK ona procedures =x827 NO |Repiace te aperting cro pal [Dc contr panei | 4 [Aveai ne convectoreccaneetea? | YES _[Rapice t= contol panel 51 The weiting sh does not work ausirayean [POP hems to Check evut | Cereetve Masten [enorme opeswna| 1 ———— = Thera Chapter, sexton Won proceaure Operator "2 Titer toma matorwoppedshat | YES [Remove th aroun menar = reer operatonct th we Le Fre? | [rw sytem 3 _[sthetoweroter pause? 1 NO |S t ope JPowersuppiy evo | «litre cesterange set 30V BE aad | NO” [Repie to power sup zat #12V betwenn na s201-91+1 and sore Sv vetween the 201-814) and | savers [contotereaspanet | & [Does tapers nor lor the nouns Ineprocesues 1-7 To [Repos the contleroutpanof [Convoreieitpanat |” 6 [Docs aperate normaly, xccaing | YES lox meprocedues? [NO _|Rspice te peretngevcut pel Scr motor 7” [bbws toperatenomaty,exceutng | YES [OK teprocedue NO [Resacathe sheet motor em a me ne DAE. AE AD AE 8-202, Normal Copy Mode 1) ndicator lights [Sell-ognosiceystom operates) Si “heck Yao] trons = 1 | Doss thaJAMindestorightgo OFF | NO | Seesecton 2. "EOdplayed” Dylan the power swith OFF VE5" [Gon tecsora.7E2 deporer snd on? ndsecton 6, "E6 spied” 2) EO dispioved once Sap [Cha “Treat | neructonineasure DecontiolarPcB | 1 | Tamthepower switch OF to ood! | VES | Replecs ie OC conaler#S thetining rola hea, then, ose {het indeston (ennact CP201-1 na 201-2 with jump wie). Set {he multe tthe 12V DC range | Conmact he ecb 1502"3 snd (~) probe te 1503-4 on the ‘ig azeamby sd un the power ech ON Record the tend te ‘oagainaestoo bythe multimeter SEO" dapayed rat ator the Dower ston trneg ON | Thermitor 2 [tthe vokage messuradin Sap, | NO | Check the wing between he OC spproxinatey over 230? taneotor and thermiatr (TH) fein neal repos he 2 | Bose the rang alarhester No. | See "ning ater eater dos not porte? | operate ‘Dc powernuppi! | | Ramsasurtha na volagebatwean | YES | Replace the DC power sopiviAC carver Poo ‘Ib0a:3 and d602-« approx 30 ver Thaemisor THT) ‘seconds aftr turang the power | XG” | cheek io winngandeonnactow | Sich ON asin Sep above he ete tno DE coma tage wean the votage Sd tert (THT H those are ‘iialymeasuredin Step 17 |__| ormal relace the Wtmisa a2 care mw ew on um re 8 IS PH ON23) “2” dieplayed [cose [ser Doss tha copra aparing with thacopsbows pestered tthe |" | cauansshec dope | | Sethe coper 7 | Doesihecappoondvavae ae See" Copy dort tnecory Svan toy press? oe Copysoadarce [3 | PessGOPYSTART hay Does the | NOW| 1 hack oper pani sonny Canowratstecumiotrecany. | Sensors Sant engS01 | jarReisce condone ve Deco Poe VES | Check ne copntandrovos [| 2 Alace noe conte res. "EO" aplayes ou Trent tinea Cis thescanang wrptaht NO. | Seana does a | Steers terapwes |S 2 | oer ni com cna ais VES. Paion ioe” rng sername gh 3. Amwamendscibescimastong YES Thapar te senialinw Conttwesine | “oneincnteceepaisberneey VES.‘ figorinc conan Component | __comament 1) NoAC powe: E = aes fan wore ie Ts oilape? Moa pag src! |" spemtmaoerecsante ihe wines Tampon tte oc none ery’ utunsantepace ho |. eerie ta “ [roneravick [5 cons nmstom poner | NO "age powers Doreen ove jae eee nel YES Check door switch {SW101] and |Reotce tenet no connie xn om LY Wa EH em6) No OC power couse | Se | ‘Ghack [Rest | ten esaure ‘alveryassemby | 1 | tha door dosed fry? To | Gwe to aor my oor ee | 2 Tumibe power wich OFF and wait | VES | the contol pores hon | torsgoron 18 ree Does tha convol {008 OFF, caren overtiow could pants ht wer the Depresntin he SV Ina Check - power tae ura beck ON? thecal ar erent veto “AC ponsrsuppy | 3 | Setthemutimeterto te 300VAC | NO” |Se0°NO AC power” Desert between JP102-2 ond | PUTO an me DC power supnin/AC oweteea Deoryassaniy | @ | Iecontnatypresontarsiv502 | NO | piace S02 sensor W502 san 3W502 on thareay PCB turned ON” = ‘DC powerauppi | 8 |Setthemutimatertotbe 30vDG | NO _|Rplaca DC power sopeiriAG caiwar Pes ‘range Connect tha = pre 19 amerece I DC controler PC [104-3 onte DC power sopivIAG | YES Rapiace the DC contr PCB iver PCA When the probe || reise coresporsing Soe | Teyprabe | vorge I eae are en hon vt ee RL FT OE7) Paper wil no aaa fiom the caer, Cae sie heck Tnsrsnonimesiure 1 | Bide th eanyboars to the eft on 11 Pup ses” section ‘opr Does the casocte fed pk iO netesenees Sry | Pakuprote 2] Ser msmetrto3OVOC isthe | YES | Cheat he icon cic ping teh png votonebeweontemias(s201-" |" sndpick-proter solenod “rote cuton 1 0207-20~ Ton pekup ote ‘ina 8.3 htc sla 83 approx 24 a1 Pre or ‘Sep fond tng? NO” 7 Chock ha pelcupralr Be tomonarrce || Rega contol anaes Set tha mulmetartotme 30V0G VES Chuoktharegtraton ler suena St? ge the votage btwn 408: Culch sprig anassinad i TF apa J008. 21-1 on ray PCB BC conor PCB ngs 24 che pI BEND a Grc conecion 208 ‘nnnectr 208 sins? 2 Ralsce OC entrar PCBIN ‘BE eonoierrea’ | a | Wenight betwen she paps fat VES | Check we movement fhe epee pchop sensorQ202}iockeswah | | Mochng ste soem - 8) Scansing lamp oss not toh case | Step ‘ereoe Reuke ‘Scaminglimp 7 racareinglamp FLA) rnounied NO. Wount thelampropey 2 Areootnendsofthescanneg op. VES Raplsouinlame boskoned” = Conaiciwepte | 3 | Checktneconductve patecontact NO” Check he contacts comet ‘ofthe scanagamp for cost mm ac a mL er TRE Hr a49} Main motor does not rotate, Coxe [Sto Grek Ren] _rsrortonmessore Deconvota PCB | 1 | Sathemnitnstaroahe30VOE | NO. | Replace the DE contote PBN ‘ange Daas he vonage between hectic unt BROS. ansn03-314 on bo | power supp AC dre PCB vary | from 010 28Vin svance with tbo imanmotortmmgunantbe"cOPY | | oe START koy reseed? Main moter 2 | Setthemutimetertotne 200786 | YES | Check he wansmission contact taumeson ‘ange sth power sup oan forconinsty i conta ox, conte pad botwenn 9102? a3 ‘epice ha mein mote) ower septic J162-3on hepa seH/AC | “NO_| Rapa the power uppAE orvereca ‘vor PCBinsewence te fears tmainmoter ming when the "COPY START” ys pressed? 10) Copyboard doesnot move [ene [Se Chak ena] __hewtonineasie Tian toe 1 [Bows emainmotorote7 NO. | Sean motor dos rot | Copyooord.rive | 2 | Does thecopyboard side smoathiy | NO | Check the copyboard and copy- seroma ‘when movesby hand? [ne sear arweseeemiie | Solmad sti) | 3 | Setthemutimeter tothe 30V0C | YEB | 1. Check sso Lt onronad ve fange bows the votage between 2. Check copowrs itch nah sng Jeos.2te}and.0s-1tH one | sping. Convector 1205, 7.8 2 vary fom Oto approx. 28V.” fig | + Chek the connector 1208 beter when the “COPY START "hey = 2 Replece the 0 contolar PCB |__| presses? intedlectial ut ao cv 1 0 oan 7 a HU11) Fixing toler neater doesnot operate, Case | Step “ores eat | _patscton/meosoe DCeomiroterPCB | 1 | Setthemutimatertome 30vDC | NO | Replace DC controler PB. 17108-2C2 and 108-302) on te Dower vppiy AC drwerPCB ary turmag te pomar sntch ON? {Check ater the temoaratur of fangraternar lowered eater 2 | Remove the heater; measure No | Replace mencate ‘ing hemlet Dow he } | Thermosmich TSi ) 3 | Check hecontmaty betweanthe NO | Replace the thermanertch ternal for tnermosinteh TS) Note: Tne thannaewteh may not Stihe power soapy aC | | ‘eplsng ta thom: ew ine [FST Beck connsiy are i 2 Rape power Sup AC 121Paper feed normal but" indhstorfoshes [[tawe [seo [ee 1s Cae Rese] nate Dore divery snare ie WO! Raja ay aaa ‘elveryaansor | 9) Replace acca unt and check? NO | Check the wnng an the OC] oso" | recone opsreteenormaiy | | contol te Jeb sensor (G60%H here norms elace thednvery sense PCB De contaler PCR VEE | Resiace OC conor PCR 13)" 8 "ndcator doesnot fash when peperiom ecu Cause ‘Step | check | Result “struction messure [coitpmet || ewibe"B matron: | ves Trin sted ‘cco Fe plac econ ana? 0 eesecte omer | ct ce i a te FEF RE et eH 8-26\V. PAPER FEED MALFUNCTIONS A. Copy Paper Jams cy SY Bape yore oloning ass of te co. (2) Sopsteton'teodor aoe (Gl Fistngtdetvery area ‘Whnon poper fame sre froquent, they usualy coeur in tho seme. area of tho. copter. The ftoubleshoting tables ae tharsfore divided se owing vo the areas Figure 8-8 car © cmt sh PE. rN WE1) Pickup ates Cane [See thee feaut | _paweronirasie ‘coprbscer 1 TS ANOW approved coprpaear | WO. | Raconen Senge | estoner 2 [ooethecny parva, | YES | sere oppapesbe i - | ipersorge Fiekupsensor | 3 | Boesch upsenorivarmeve | WO TAs, [ver srooti can aa Feodgnaezpnig | 4” [Boe ines gudemove 50 aa [aspraios | 8 [Ison sexoproteraefomeaor YES | Repce ny deanoroter Pecuprober won? ‘NO Paros theca png sutcag 21 Soparstontoacer ceo Tauwe [Sep Gree fesor | —__estartenmesne Cony peer 1 [iscawowappeovacopyaepar | NO. | Reiman suse te boegvsnat [OS | etoner 2 | Bows nocony papernavecurs: | VES] Use aw copy aps hale the venient? | °° | cotoeregardng const py fondo andes | 3 |Avetne tna gan deormedr | VES | Remow obtilon 6 eB6or feta Tor © oie tetris oraty? | ND” | Chan ind ea ae [Teaitergucs | 5 | Avthetarsterauaclomadr * VES" Remove obstutan ropes 2 lated ai egevatonrolir | & | itheragurson le war VES | Way. eon wince war Regatratonraller ten opong br detonmed, eles NO Reolce the teh ping are ne nema 8 oa3} Fixing and copy delivery ore Cause | Sip ‘Check [Resot | _ntactionimeneue Boos the pater cezurinmedatoy | YES | GovaStep6 torte copys completely : etre the copy oy? j ‘Separation nd | 2 | Beopy moge eaicvatn TNO” | Check th separation an ease tesdoe 03 _| satstecon ren Jseporation | @[arethesaparatan lawswomor | VES | Replace we scporston lows on Aetoned? inet guide | € [late net guise conecty TNO | Aas the positon of he aude postanes? Teton, tacking oe gui? | VES_| Clan ‘Copy daleny ‘oss the lever of he copy deivery | NO | Aojst sn that eles moves ror lw ensormove smooth? moony Copy devery 7 [bor he copy detverydrecion | NO [Replace te hovoniorptar sensor protinerupter 0601) operate ropes? a2 cemet o0 am a a a a HE a8, Incomplete Feed 1) Shoots stack together case | Step ‘hee enut]__atveton’nessure Copy pape 1 | Boss sng CANON approvedaper | YES | Recommend ure tothe ‘Feed puide pring | 2 | Does he ond pinde move Wo | Adjust ~| 2) Waniles Gaee [Sten Check Tenor | werton sania Feed ek 1 | Tomahe power with OFF wie ‘heck he etd secemblin snd scent ‘ne paper sin tsps toed repatauon ater Sr Are thar wre on ho par copypape | 2 | Doesusing CANON apprvedpaper | YES | Recormondis uss the 3 | Does wang tamn copy pararcoract | VES | Theoopy paper may ve te problem oeorbod mastre rr ths true the stom rgaring Fie a5 || etonaroratertormgnmattersick | VES | Clan the puce, Int gies | tothe guides” Fngan'y 1No_| Groce tang asarby cme ca bos 8 I A 8-30VL. DIAGRAMS SHOWING ARRANGEMENT OF ELECTRICAL COMPONENTS AND THEIR FUNCTIONS [A. Sensors and Solenoids Yh Trarmstor ‘Tit | Deactngsurtoe temperature of Fing ole romps | 0202 | Sener ees Sar | Setiipipermontern = BR Great | 151 | etn maar mp A oe fing ascomy (1205 10°C), Photecide P0201 | Detecting ight veto scanning lan FL P0208) | Detecung wptlevelottucrascert tube LD) Setnoid SLI | Copybourative steno S12 | Hepisston ole seen S13 | Paperteedsoionos SLE} Copyboers forward movement sleoid Ba rane came a a A) HE. IT PRB. Switches sen swiot | ooremen $B | sencn sw | Powersupply sertch | swan 517201. |. Swiss bs dung non deveeeg peice Swa01_| Kev ioanvstng tomono forbes Swaoz | Chorcoprswster Mot | Sertngconrbomé postin 1 is? | Suomewyeoranomon2 | bss | SSemceproswanennona | Siusoz | Strenvomtlceneat pee deer eeeny | aswa0s | aye tea say fowoos | Goyer ay s50303 sswa02 aw90%and Other Components © Lamps, . —) | a Ai ar era a 8 © 0 a ne.D. Printer Citeuit Boards © | bcemoter ree Seuence conta © | Power supp cet’ |e power spp AC los rving and sarang amp thing © | Mapvorece anstermer © | Operaran corral boars ® | Comectorboart ‘Senung poston of copyboerd, enang penclse of severy ® | coonwcrorsea2 Senn postion ot oprbourd dlc ray. © | Boardsscrencontcl | Saqueaca cont @ | Pomersenniy ercut Supra OC power @ | awauitopeaton Print operon, ster feed and Gay ara & a a a8 Pm NE Bo coed|. GENERAL TIMING CHART‘egular copy) Anz ar a aa 8 TW RE A aIL LIST OF SIGNALS/coMMANDS SIGNALS AND COMMANDS ie Hee a ie ze. Eh sgusunegetacem Sram imate arve commans Seileoee ae eg eaecendes ecm Peckcupsolercutch anve command cedamarie asics euonecwema Boat shoot motor dre 81T DIAGRAM. I, BOARD GENERAL CIRCUI an en 5 A, 8 TD a A carat © 97 ai Vv. BOARD PCB Keyboua PCE ca aH { eat cry Teme Cconiraller unit Power supply unit ect To printer Main ave cara 8 aw oe 1) EE PD PH AVi. PRINTER PCE. ioe are Praia Operation pane rm © 99 eH We tno ae 7 1, TE1X. HIGH VOLTAGE TRANSFORMERX, LIST OF SPECIAL TOOLS Spica took whic ave requited for servicing this copier in ston to the standord tool sel are Ta Tease [Toon] Sane [cose | ~armosaRenans 1 Extension blades | 4.0826 8 | Ferromouing pe -mOF revoir ais Dr Each sevice enn shoulda oe wth im 1: Agoupol we seve technicians shou sare ne. (: Esch worshop shoul keap ore XI, SOLVENT AND MATERIAL LIST Chemical Tora No | natn Use a emars + | Aicohol ~~ Feleaning alass, | COW KCHas | Flammable an imitureor | plssterrotoee” | CHOM Procure lol ‘sopropy pte oF erature 8 _ 2 mek Chang metal [OCOEAS Vary enema (we weristed area Avon breath oe 3 [ietsasitant [Avy oarve | urhwmarmaye | HtazolM0-1385 frachi reese rrectaname, | aenumaautiae | Torino. €X-0827 (009 cant Tasting at | Forbeaenge | Praterbase | Unway 68105-08570 | Detergent oanacenms [ition [Der-waring rans emis ther pa trum, sd sould npr ne an era © 1 cm Me a 11 TD eM eC