NP9800 SERVICE MANUAL (for 220/240V) REVISION! JULY 1991 Canon FY8-13AV-010 COPYRIGHT — 1991 CANON INC. CANON BP-9800 REV.1 JULY 1991 PRINTED IN JAPAN—————— NN |. GENEFALUESCHPTION |. FEATURES 1. Amere 2.5-second wait brings out the first copy (Ad), followed by as many as 85 Copies (As) per minute. + High-speed copiers mist be fast from beginning to end o ts operation; the copier tuns out the frst copy in no more than 2.5 seconds, +The copier can make 85 copias (Ad) every minute: 54 copies BA {The use of an ADF will not decrease the number of copies made per minute; as many as. 18 Ad-cizo copios may stl be made ofa single original 2 Holds as many as 5,109 sheets of paper. f Avtolal of 3,100 sheets may be loaded into the paper feeding (PF) unit available as Standarc: tho units ofa frontading type with its upper and middle cassette each holding 4000 shes; lawer cassette, 8,000 sheets; and muttleeder, 100 sheets. 3 The amorphous silicon (A-SI) photosensitive drum ensures high durability and crisp images. «+ The A'S! photosensitive drum promises high-quality images even for copies made in the high-speed mode in large quantiis. + Images are rendered hh stability thanks to Canon's unique single-component arojection ddovelepment technalogy. + Inaddtion, the automatic expasure (AE) mechanism and photo mode help make copies of newspapers, blue prints, and photos atthe optimum density. 4 The Stapler Sorter, RDF, and Sub Feeder are provided as standard equipment for fully automated copying work. + The ADF is standard to enable automatic reversal of originals and automate selection of paper size and reproduction ratio. + fhinen used in combination, the RDF and Sub Feeder operate one after the other automatealy using the copy mades stored in advance. + The RDF and the Sub Feeder can each hold as many as 50 originals this way, a total of 100 originals may be copied by a single koy operation. 25 originals of A or B4; the Sub Feaer holds Ad or BS originals only ‘+ With the Stapler Sorter (20-bin), up to 50 copies may be staple + Further, the builtin duplexing mechanism enables automatic reproduction of 80 two: Sidodioverlay copies continuously for Tuly automated large volume copying work. carmen Ov sce cas soe Pr OW 'FCN Il. SPECIFICATIONS AL TYPE Body ‘Console _— [Copyooard Fixed Light source Halogen lamp (270 W for 220 /240 V) Lens Zoom Photosensitve medium ‘Amorphous silicon B. REPRODUCTION SYSTEM [conying Indirect electrostatic a a (Charging Corona \ Exposure [Sit aperture (scanning) Copy density contot ‘tate or Manual Development Dry tone projection) J Plocup [Automatic | Cassetas (8 holders) Manual Muliple feeding (10 mm deep) rranstor — Jeorona Separation Corona (letrostati) [cleaning Blade Fixing Heat ols (1250 W » $50 W) 1-2 corms © ee caucuses anePERFORMANCE 1 [Type of original Sheet, Book, 3-D objects (2kg/4.4 Ib. max.) [size of original ‘AS (297 x 420mmy/LDG (11"x 17") [Reproguction | DIRECT 44 (10.5%) a a 220/240 V 115V REDUCTION! —_|1: 0.707 (#1.0%) 1: 067 (1.02%) REDUCTION II |1: 0.816 (41.0%) 1: 0.733 (31.0%) REDUCTION IN| |1: 0.866 (41.0%) 1: 0.786 (21.0%) ENLARGEMENT |1; 1.414 (41.0%) 15 1.420 (1.0%) ENLARGEMENT Il [1 : 1.225 (41.0%) 151.284 (21.0%) ENLARGEMENT Ill [1 : 1.185 (#1.0%) 1: 1.214 (21.0%) i ZOOM 1: 0.640 t0 1.420 (41.0%) oa Warm-up time __ |S min (@0°Ci68°F) Fist copy 2.5 sec (ASILTR; now-AE, pick-up trom lower cassette) ) [Continuous }299 copies (max.) | [copy sce Astt0G (17179, wan: BST | (5.5" X 857), min. Gassete feeding | Plain paper (4 to 60 gi), Tracing paper i Colored paper (B4, A4; LGL, LTR)" Type ot copy | Marval feeding | pian paper (64 to 0 gi, Tracing paper”, OHP in, Poster (as recommended by Canon, Label shoot (Ad, LTR}, Thick paper (81 t 128, Jai?) Colored paper (B4, Ad: LGL. LTA}* Fvo-ed Ayomatic Pain gaps ( 10 0 oi), Clore paper (G4: nar tL, LTA) lovetsy Automate Pain paper (4 1 8 gin, Colored paper |eopying (84, A4; LGL, LTR)" "May 69 used; however, may have low feeding pertormance. carmen © vm enone ae seas HE LD NA NER AH + 1-3SN ‘cassote Slaw None Unperidco eer 110 :mmv4.39 in, deep (1000 sheets of 80 gi") Lower Fi 390 mm12.99 in, dep (3000 sheets of 80 gin? Copy tray |250 copies (approx :AWLDG, 80gim2) | Non-image wicth [Leading edge 4.0-+1.0 mnv0.16 10.04 in. (DIRECT); 4.0:41.5 ‘mm0.16 10.06 in. (ENLARGEMENT, FIEDUCTION, Overlay, Two-sided) LewRight (1st side) LefvRight (2nd side) 2541.5 mm0.1 20.06 in. (w standard frame erasing); 044.5 mav0 #0.06 in. (wo standard frame erasing) 25 42.0 mm0.1 $0.08 in. (w standard frame erasing) 012.0 mav0 #0.06 in, (wo standard trame erasing) [Auto Clear Yes. (2 min, standard; may be vatied between ‘and 60 min in 1-min inoremert) Auto Shutoff Yes. (2 h standard; may be varied between 0 ‘and 489 min in 10-min inerement) Options ‘Stapler Sorter-A1, Sorter-B1, Control Card V OTHERS Temperature |7.5° 10 20 °O145.5° to 86°F (ae cc noes) loner ose : ne [ses Saale | |220V_50Hz_| DXW XXXXX ev srs [ Pew oer 220V 50H2 | HXW XXXXX | ivanell eco! names leo ton Sandy [0322 veteran [ ‘Continuous | 1.853 kw (reference only) eseana coieabial areca kar aon aaa) Sayer ieereiaal a eo armor ory rm cone ‘ONE A FTE EO| GENEL OESCRCTION Dimensions wean [1405 nei88 Sin {ncuding RF PF oa a Or Depth [690 mmizr.2k - Height [1095 mmv43.1 Wight cluding REP unity 204 kg / 648 [Consumables | Copy paper | Keep wrapped to protect against nami Toner Keep away fom sun: keep under 40°C, 60%, Tops ~ Speed rodution 20 se Roproduton moge| zo copy men A (207420 ren) a 4 10297 a 85 oincor —|-M# 104207 me 14 (257X364rnm) Be 54 a 5 (182X257!) 85 85 3M na 0 1 Ba Bs 285A 6 Reouce | et MA 4“ a Be Ba 38 " M9 BS 85 et ar co “4 1 55584 Be 8 ENLARGE Moet Be 8 BAAS As “4 ™ = BSA ” a ‘Table 1-1 Copying Speed (copier only) Specications are subject o change wthout note corn © non ion a HAO + 1sOM Ill. NAMES OF PARTS. A. EXTERNAL VIEW @ OF Copy tray © Right front door ® Control panet Left front door Figure 1-1 corm can1. GENERAL DESCRIPTION mm @ Fring ascambly trah @ ie cseate, am ocaton neato | @ Mutiteeder Lower cassatie @ Waste toner receptacle | & Uporcassoto —@ Power eich @ Total copy counter Figure 1-2 corm omc arouse ye ene EO 17B. CROSS SECTION 1. Cross Section of Copier pte Riad > a | | Miror 3 ® Proxposure lamp wor cassotlo Minor 2 © Primary corona assenby % Dever rors | & saort © Blancexposue mp3) Delveryitemedato rotor | Scaminglamp @ Developing assombly_.Soparaton dae Pang ascomsy — @ Mer’ @ Separation corona assembly Copyboard lass Hopper unt & Tranter corona assembly Fooderascarbly @ Mulileeder 3 Provvansier cocoa assembly | © te Upporcassote & Regetaton rlers | ®@ Drum cleaning unit (Middle cassette @ Pick-up rollers Figure 1-2 18 corr © eco ne ‘vou 218 an wr We RE Wo2. Cross Section of Duplexing Unit 1 OOOS Delveryteeder assembly atlector 1 Detector L Detector M ) Deflectors Feed belt assembly D Separation roller Two-sided delivery rollers Feed roller ® Holding tay | Two-sided copy feed roller (@ Holding tray paper guide Vertical feeder assembly (® Pick-up roller carmen © con Figure 1-4 cen EN J HNP PACA ONIV, OPERATION ‘A. CONTROL PANEL a ® OVERLAY modo key AUTOMATIC DENSITY Key TWO PAGE SEPARATION de ey © DIRECT key @ MARGIN mode key ENLARGEMENT k {COPY MODE MEMORY key CASSE at © COVER mode key CREE ESET oe you nase ‘The standard modes a) SHEET FRAME ERASING mode key {® AUTOMATIC REPRODUCTION mode Key Soar earl ASTERISK key lomneor {a INTERRUPTION mode key “Lower cassete {STANDBY mode key “Us when standby mode; GLEASTOP key ashes wen nao sro ode, Irputkeypad CONSECUTIVE mode key : PHOTO mode key COPY COUNT display TWO-SIDED rose key 2 Message csplay orm © wm acne corres PR eNO_——— | B. MAKING COPIES 1). Sot the power switch to I the temperature of the fxing assembly is below the specified value, the WAIT indicator glows red, 2) the temperature ofthe fixing assembly is the speciied value or more, tno WATT indicator clows green @ Normally, the wait time is five minutes (20-c68'F) 2) Set the originals on the original tray of ‘the ADF; of, open the RDF, and set the original face down, keeping it egainst the size index. 3) Press the DIRECT, REDUCTION, ENLARGEMENT or VARIABLE REPRODUCTION mode key as osired. 4). Select the cassette holder that holds the desired cassette (paper). (Otherwise, set paper inthe multteeder. 5) Press the MANUAL DENSITY CONTROL key to suit the density of inal, if desired. ® Press [DARK] tor @ darker copy, oF [LIGHT for a lighter copy; the LEDs Toggle indcate he doy OBA0 80680 uct | {park | Figure 16 ora meme 6). Enter the number of copies to make (1 to.999) using the Input keypad, and ‘check the number on the COPY COUNT display. 1 input is not accepted oF to correct a rristake, press the CLEARICOPY STOP key, and star over. 7) Pross the COPY START key. @ The originals set on the original tray of the FF will be picked up automaticaly, ‘and copying operation wil start ® Copies will be made in the specitied umber ‘The copying modes cannot be changed between the first and last copies; the CLEARISTOP key and MANUAL DENSITY CONTROL key, however, remain enabled. tis possible to change trom automat to manual density control between the frst {and last copies, but not the other way around. Note: Hf the copies aro too dark or too ight in {he AE mode, press the MANUAL DENSITY. CONTROL keys as necessary until the desired donsiy a obtained: use the reading ‘indicatad as a quide. To stop the operation while in the continuous copying made, press the CLEARICOPY STOP key; the operation will slop as soon as the on-going copy fun is completed When. tha copying operation is completed, the COPY COUNT indicator returns to the initial count. The ADD PAPER indicator will go ON if the paper runs out; If the copying operation was. suspended because of such a condition, the remaining copies will be mace ‘automatically when paper Is added and the COPY START Key is pressed,@ Ita Jam occurs during a copy run, the operation will stop while indicating the presence of a jam on the message display. The COPY COUNT indicator will show the remaining number of copies as soon as the jam is cleared About two minutes after copying operation or any kay operation, the ‘copier wil return to is standard modes, (Te Auto Clear time may be varied) C. PRE-HEAT MODE Ii the PRE-HEAT key is pressed during standby, the copier will be in the pre-heat ‘made, and all ngicators on the contro! panel except the PRE-HEAT mode indieator wil 90 OFF, © No indicators will respond to a press on any keys on the contrat panel except the PRE-HEAT key. ® A second press on the PRE-HEAT key de-activates the pre-heat mode: in ‘addition, insertion of a control card also \e-acivates the mode The presheat mode does not affect the temperature control mechanism of the fixing assembly; it morely keeps the indicators on he control panel OFF. (The. above applies when ine PRE-HEAT indicators ON } 1-2 cermin © en coon. NERA OSC D. MARGIN MODE A press on the MARGIN mode key Produces copies with margins for binaing, In this mode, the right side of the copy will have @ margin of xmm (10, 15, 20), wide, as specified inthe asterisk mode SF 10.15.29 Figure 1-7 E. ORIGINAL FRAME ERASING MODE ‘A press on the ORIGINAL FRAME ERASING key blanks out four sides of the gina, about 8.5 mm wide 6 8mm hy aaa lit 85 inn oo | | Orin!el F. SHEET FRAME ERASING MODE A press on the SHEET FRAME ERASING mode key produces copies with margins around their four sides, about 8.5 mm wide 6s dum iby Figure 1-9 G, TWO-SIDED COPY MODE 4. Automatic Two-Sided Copy Mode ‘A press on the TWO-SIDED COPY mode key produces two-sided copies; the copios ‘may be ether ofthe folowing two types: (3) One-Sided Originals to Two-Sided Copy Use the RF to aliminate the need for replacing the orginal, + Press the TWO-PAGE SEPARATION made key in combination to make two ‘page separationtwo sided copies. Two: Sided Original to Two-Sided Copy H. OVERLAY COPY MODE 1. Automatic Overlay Copy Mode Press the OVERLAY COPY mode key 10 make overlay copes. Pross tho TWO-PAGE SEPARATION key in combination to make two-page separationlovoriay capes, corm © ene |. USING THE MULTIFEEDER Use the multifeeder as follows when making copies on paper different from the paper inside the PF unitin size orn type: “) Open the cover ofthe mulifeader. 2) Adjust the slide guide to sult the size of ‘he paper. 3) Place the copy paper along the slide ‘quide, push the paper incido unlit stops, and close the cover af the multfeeder. 4) Press the CASSETTE SELECTION key to seloct "= 65) Press the VARIABLE REPRODUCTION RATIO mode keys (+, -) to select the correct paper size. 6) Press the ASTERISK (1) key. 7) Sot the desired copy modes. 8) Press the COPY START key. 1) Make sure that the cover of tho ‘ultfoader is closes. Copy paper may be from ASIN1"X17" to BSSTMTA, Limit the paper to about 100 sheets of 64 gin 2) The automatic reproduction mode of automatic two-sidediovoriay made may be selected it a paper size is stored in memory. AUTOMATIC PAPER ‘SELECTION MODE ‘The automatic paper selection mode is available only when the RDF is used In this mode, the copior automatically, selects tha cassetia most suited tothe size of the original and the curent reproduction rato no such cassette is avalable, the copior selects the cassato with paper that can cover, the Image of the orginal most and indicates: the selected cassotte on the message display 'A prass on the COPY START key wil start copying operation: to stop it, press CLEARISTOP key. scons A MO REL OH 1-13K. AUTOMATIC REPRODUCTION RATIO MODE ‘The automatic reproduction ratio mode is, availabe only when the FOF is used. In this mode, the copier selects the best reproduction ratio to sult the size of the ‘original and the copy paper (cassette) ‘The size of a non-standard size orginal willbe converted to one of the standard size originals; as a resul, the reproduction will be ‘al one of the standard reproduction ratios. L. INTERRUPTION MODE Press the INTERRUPTION mode key t0 Interrupt the on-going copying operation and ‘make a copy ofa diferent cxginal 4) Press tho INTERRUPTION modo key 10 Aacivate the interruption mode: make Sure ofthe folowing ‘No more than one copy will be made. The automatic paper selection mode cannot be used. ‘The ROF cannot be used ‘The consecutive mode cannot be used. M. CONSECUTIVE MODE If the copier is equipped with a sub feeder, make use of the consecutive mace: set the originals in the sub feeder, and se'ect the consecutive made to start copying the ‘originals automaticaly right after copies are made from the FOF, corms © enone CL 1) Press the CONSECUTIVE ONIOFF key, and sot the desired copy modes; the CONSECUTIVE mode indicator will tart, to lash, Press tho CONSECUTIVE SET key to store the modes; the CONSECUTIVE ‘mode indicator remains ON, The consecutive mode may be cleared by pressing the CONSECUTIVE ONIOFF key: the CONSECUTIVE made indicator will go OFF. N. ASTERISK MODE (USER MODE) The copier's asterisk mode allows the User fo choose his ar her own settings, 2 Dasciien—] _[ binging marin Use it to set the original “ame erasing width Use it to calculate a Key operation | EIS | reproduction ratio. a | Unt cong otgramct 5 | mxedsizes | Fw | Um hatte kas Boa8 | Garin eS Use ito set the orginal E92 | count mode. Use ito set the auto iis | cassette change | mechanism Use it ta set the copy made memory. Table 1-2 Table of Asterisk Modes41.» Changing the Binding Margin The margin may be 10, 15, or 20 mm in with 1) Press ©9298 2) Enter ‘1, 2°, oF ‘3° using the input keypad, and press «I To select 15 mm, enter 2. Margin = 20mm stored 2) Press the VARIABLE REPRODUCTION RATIO mode key (+ oF -) to select the 1) Press, desited size, + Select 'A4, for example. | Frame erasing A 23) Press to enter the mode. 3. Calculating @ Reproduction Ratio Enter the size of the original and the desired size o! the copy, the copier will automatically calculate the best reproduction ratio, 1) Prose 96. 2) Enter the size of the original using the input keypad, and press ©. + Sploct 250, or example. [ Enter lenge - original 250, | acs corm © enone, 3) Enter the desired size using the input keypad. + Enter'200', for example. Enter length—copy 200 <0<> 4) Press ‘The copier executes calculation; 200 + 250 = 0.8, selecting an 80% reproduction rato. Ratio = 80% 4. Mixing Originals of Ditforent Sizes Use this mode to make use of the auto paper selection and auto reproduction ratio, modes while using the RDF loaded with ‘originals of ferent s20s, ‘The copying speed, however, may slow down, ‘Not! i ‘Tho originals must be of the same breadthwise Tangth (Ad. and: AS, tor ‘example. 4) Pross §-¥46 2) Enter’ oO" using the Input keypad. = Enter °t’ for example, for originals of mixed sizes, Yes=1No=0 Dinc> 1183) Press to store the seting, © Press the RESET key oF switch the ower OFF ta de-actvate the mode. 5. Setting the Auto Clear Time Set the Auto Clear time between one and ‘shy minutes in one-minute Increment sotto 0’, the made will be de-activatos 1) Press 995 2) Enter the desired Auto Ciear time using the input keypad Entor'6, for example, 83) Press (ta store the sating, ‘Auto-reset time 6. Cleaning the Corona Wires Make use of the mode to clean the primary, pro-transter, transter, and ‘separation corona wires automatically 1) Press 516 9 2) Press to execute cleaning (60 seo, approx). ‘The mode will be cleared automaticaly ater cleaning orm © tc s CN 7. Setting the Automatic Original Count Mode Normally, the originals set in the RDF are counted betore making two-sided copies of ‘one-sided originals; use this mode to de- activate the mechanism, 1) Press 19796 2) Enter’ or'0 ‘using the input keypad. * Enier ‘0, for example, to de-actvate the machanisn, 3) Press = 8. Setting the Auto Cassette Change Mode The copier switches over cassette holders ifthe current cassette runs out of ppaper in the continuous mode; the cassette ‘switched to must contain paper of the same size as the paper in tho cassette switched fom. To de-activate the feature, 1) Press Sm) 2) Enter 0" using the input keypad. 3) Press 9. Setting the Copy Mode Memory ‘As many as four copy modes may be stored 1) Press the desired copy mode key en the conto! pane. 2) Press the COPY MODE MEMORY key (Mt, M2,M3, or Ma),3) Press (5 to store the copy made. @ Later, a press on the COPY MODE MEMORY key wil recall the stored mode. 2 The memory will main even after the RESET key Is pressed or the powor is switened OFF rma © wo coun. Cronos A MED oN PRN EV. WARNINGS AND REMEDIES ‘A. JAM INDICATOR Ia jam occurs in the copier, be sure to check the pick-up, separationvfeeder, fixing {and delivery assemblies and the cleaning unt and duplexing unit feeder assembly to femove the jam. When the front doors are ‘opened, the Jam indicator shown in Figure 1 1D wil come into view fo show the location of the jam Figure 1-10 For jams that occur in the sorter or RDF, rofer to the respoctive SERVICE MANUAL. 1-18 corm rm cnn 1. Wor 2 ist, 1) Push the green knob on the rogistraton roller, and turn it counterclockwise to ‘move the jam forward. Figure 1-11 2) Shift the green lever of the fooder assembly to the right, and remove the3) Hold the grip on the side of the PF unit, 5) Remove any paper trom the pick-up inlet and slide the top unit away from the of the copier copier. Figure 1-16 Figure 1-13 + If the paper was picked up from the + if the jam is in the multitesder or —__muttifaoder, upperimidele cassone, 6) Open the multiteeder, and remove the 4) Hold the tab on the upperimiddle jam. cassette paper guide, open it to the ll and remove the jam: paper, i! any, picked lp in advance and found in the paper ‘guido unit of the lower cassette may be tet asis. Figure 1-16 Figure 1-143. ism, 4) Lit tne lever shown in Figure 1-22, and tum the knob, 41) Open the waste toner box. 2) Shit the green lever ofthe vetial feeder assembly down, and remove the jam Figure 1-22 fold the lever up, and remove the jam. aoe 5) Hold the ever up, and r 3} Tum the green knob on the duplexing unit belt assembly clockwise to move the jam between rollers or along the guide to {ne holding tray. Figure 1-23 6) Shift the holding tray rolease lever to the Tet. Figure 1-21 Figure 1-24 corm cn (arora eK MP oN aa7) Slide out the holding tray, and remove all B, ADD PAPER INDICATOR, paper from the tray The ADD PAPER message wil! be Indicated on the message display when the PF unit does not hava paper. +) Prass the open button of the cassette 0 which paper will be added: the open button starts to flash, and the cassette willbe unlocked and wil side forward. Figure 1-25 4. After Removing Jams 41) Shiftall levers to their original postion. 2) Close all covers, waste toner box, and dolvory assembly. Figure 1-26 2) Hold the grip, and side out the cassette further unth it stops. Figure 1-27 a2 conan © wn cron ne ‘woxyranasers ty worms ey rm a9) Keep the edges of the sheets fush, and C,. ADD TONER INDICATOR lace the sheets into the cassette against islet sige, Figure 1-28 4) Slide the cassette back in; the open button starts to flash and then will go OFF, Figure 1-29 corm cio The ADD TONER message will be indicated on the message display when the hopper or the developing assembly runs out of toner. 1. Supplying Toner 4) Open tho toner supply cover, and detach the lid from the toner supply mouth, Figure 1-30 2) Keep the groove of the toner bottle against the groove of the toner supply ‘mouth. Figure 1-91m1. cenenat oescmPTion' 3) Slide the grip plate unti it stops, and 6) Attach the lid tothe toner supply mouth, emp the bot land close the toner supply cover Figure 1-32 Figure 1-34 4) Check that all toner has fallen into the hopper then, slide the grip plate back to ‘ts oxiginal poston, '5) Detach the toner bot. 1-2 carn © con se won A AE MRNA3 eNEFAL OESCP TION VI. ROUTINE WORK BY THE USER Advise the user to clean the following at least once a week 1. Copyboard Glass Wipe it using a moist cloth; then, dy wipe i 2. RDF Feed Belt Wipe i using a solution of mild detergent then, ory wipe it ont © conn ‘aro nero seme a REA ON 1-28|. IMAGE FORMATION PROCESS A. OUTLINE Go me amp 7 _ osm Scot 7 oa ry reoraneenpee LE IE Caring ae os = pares, O Sate AF Fe gethtiifeserty 8 LO, Liteon a ye Zs Be Rog OPIATES |e raneiorcacng sSlay osortly » eh BEng unity Figure 2-1 The copier isan electrophotographic type equipped with a mechanism to control he surface Potential ofits photosensitive drum for stable repraduction of Images. "See Figure 2-1 for ts "constuction; the surface potential control mechanism willbe Giscussed lator. Figure 2-2 is a sequential diagram showing how the steps involved in the formation of Images are relatod to each other. corm ce ron em ete eR, zaON TS ‘The copler produces copies in the folowing rine steps. Slep 1 Pre-exposure Step 2. Primary corona (postive DC) Step 3. Image exposure Step 4 Development (AC + posiive DC) Step 5 Pre-transter corona (AC + negative DC) ‘Step 6 Transfer (positve DC) Step 7 Separation (AC + positive DO) ‘Stop 8 Fixing ‘Step 9. Drum cleaning ‘The photosensitive drum is of a two-layer construction; its outer layer is made of Amorphous silicon, and the inner layer is & Conducting aluminum base In general, the use of amorphous sileon as a photosensitive medium ensures high durabity, sensitivity, and resolution Photoconducting “layer Figure 2-3 B, FORMATION OF ELECTROSTATIC LATENT IMAGES This block consists of the first three steps of the image formation process; a ts fend, the areas of the drum corresponding 10 dark areas of the original are leit with positive charges, and those representing light areas are rid of positive charges. The copier is equipped with a mechanism {0 contol the surface potential of the drum, thereby maintaining stable potential over the Images representing both Sark and light areas, 22 conn © venom + 500] P1 | (sep2) | ps) 5 g 5 3 Timo) — Figure 2-4 C. STEP 1 PRE-CONDITIONING EXPOSURE Pre-exposure lamp Figure 2-5, In this. step, or pro-conditioning exposure, the surface of the drum is ‘exposed fo light from the pre-exposure lamp. All charges remaining on the surtace ‘of the deum fom the preceding copy cycle ‘are eliminated in preparation for exposure by the primary corona. Such charges, i left ag they are, could result in copies with uneven density. ‘The lamp is kept at a high intensity ‘when the drum rotates ata high speed and fat alow intensity whan the drum rotates at a ‘medium to low speed, cave senecs A nemTES empe emD. STEP 2 PRIMARY CORONA EXPOSURE Primary corona assembly Figure 2-6 In this step, the drum is exposed by the primary corona. AS a result, its surface wil ome to have a uniform layer of positive Charges and maintain primary potental The surface potential of the drum is, determined by the potential of the grid bias: for this reason, the gid is grounded trough 2 varistor o ensure stable surface potental ofthe rum. E. STEP 3 IMAGE EXPOSURE (Optical image coment © en enone. In this step, the optical image of the ctigina is projected on the surface of the «drum to neutralize the charges in ign areas, F, STEP 4 DEVELOPMENT Toner Blade oyindor Developing “Magnet Joiner Figure 2-8 ‘As shown in Figure 2-8, the developing assembly consists of a developing cylindor and @ magnetic blade; the developing syinder ise is made up of a magnet fixed in position and a cylinder which rotates around the magnet. “The developer is a single-component doveloper of magnetite and resin. The developer has insulating properties and is charged to @ negative potential By friction withthe rotating cyinder ||- Blade 1 scare Figure 2.9 fours nees ay rpm meme 2-3wm 2. copra process ‘A concentrated magnetic field develops between the magnet and the tip of the blade, and the developer is attracted to the magnet flo ‘The magnetic field holds the developer it has attracted virtually immobile and ‘creates a collection of developer particles hanging from the tip of the blade. As the cylinder rotates, the developer particles Teave the magnetic field to deposit themselves on the cylinder ina thin, uniform layer. ‘Since bath the developing cylinder and blade are given AC bias and DC bias at tho ‘same time (development bas), the resulting wavetorm of the developing bias has @ larger postive component than negative. Postve cea en 0ov or ; i Negative oo bias component id Le Figure 210 During copying operation, the toner is attracted to and ropelled by the drum because of ine force of the magnetism ‘occurring between the toner and magnet {and the surface potential of the drum, {uring the electrostatic latent image to a Visible Image carmen © wenn G. STEP 5 PRE-TRANSFER CORONA EXPOSURE Figure 2-11 In this step, an AC corona discharge in ‘combination with a DO bias is applied to ‘optimize the potential of the toner on the ‘rum surface. This serves to improve transtor cfficiency and facilitate separation of the ‘copy paper trom the drum,H. STEP 6 TRANSFER |. STEP7 SEPARATION “Transfer? ‘separation ‘Transter/soparation corona corona assombly ‘Secomby \ ; Figure 2-12 In this step, a postive corona is applied to the back of the copy paper so as fo attract the negatively charged toner to tho paper. To prevent poor transfer or soling of the back of the paper, the transfer guides are Figure 2-13 In this step, the paper is separated trom the drum. ‘The paper has been given a postive potential by the transfer corona and rounded through a varstr. attracted to the surface of the drum by the Work of electrostatic force. To separate the paper from the drum, an/AC corona with a DDC bias is applied to break the electrostatic val ante ‘aia. ike wapaiar Fee beveen ecu are paper wil allow the charge headed on the Fans aie ee ime atte iecness with toner, erm @ econ ans sy sm an) 28J. STEP 8 FIXING Cleaning bet Halogen heaters 7 teen — Upper rlr 250 Lower roller Figure 244 In this step, the paper carrying a transfer image moves between two heated rollers, and the transter image is fixed tothe paper. "To prevent jams and toner offset, the Upper roller remains In contact with the cleaning belt imprognated with siicone oi; the take-up mechanism advances the point of contact on the cleaning belt, thereby ‘leaning the upper roller ang, at the same time, applying the siicone ot 2-6 cerry © wr con K. STEP 9 DRUM CLEANING Magnet rolior Figure 2-15 In ths step, the toner remaining on the drum surface is scraped off by he cleaning Blade and collectes by the magnet raler in preparation of the next copy cycie ‘The toner $0 collected Is forwarded by the feedserew for collection in the waste toner receptacle, “The tition by the magnet roller brush serves to create a thin, uniform layer of toner, theraby stabilizing the contact ‘between the drum and cleaning blade and preventing cleaning faire.ll. AUXILIARY PROCESSES ‘A. ROLLER ELECTRODE __erlinder ~ ZL Rollo electrode Figure 2-16 Tho roller electrode serves to limit the dir collecting on the pre-transter assembly land transfer assembly; a DC bias (negative component) is applied to the electrode theroby atracting toner that has failed to setle on the drum arma enone Developing 12 COPING PROCESS mm B. SEPARATION CLAW 7 Separation claw Figure 217 The paper can advance into the cleaning unit f not separated propery trom the orum, Le, Because of faully pre-anstor ‘oF poor separation corona operation or ‘owing to faulty paper feed. “The soparation ciaw Is located at the bottom of the cleaning unit and serves to hook off the copy paper, preventing its Advance inte the cleaning untPe COPTNG PROCESS C. BLANK EXPOSURE LAMP ‘The blank exposure lamp serves to eliminate the surface potential in the non image areas of the photosensitive drum, thereby preventing adhesion of unwanted toner With the copier, any reproduction ratio ‘may be spectieg; the blank exposure lame, therefore, consists of an array of LEDS 10 ‘accommodate varying norimage areas, D. OZONE FILTER The cooling and feed fan units aro equipped with ozone fiters, which break down the ozone generated by the coronas into oxygon by catalytic action E. STATIC CHARGE ELIMINATOR Prior to delivery, copy paper has rosidual charge it has picked up during transfer. A line of metal stings is provided at the exit of the delivery assembly to serve 38.2 static charge oliminator. carmen © wee ase 504389 Ya HO NE|. CONSTRUCTION __ A. FUNCTIONAL CONSTRUCTION ‘The copier can be divided into four functional blocks: Le, pickunvfeed system, exposure system, image formation system, and contrl systam, contol sytem | I [smn | on 8, | | | Al | =} Se) Ee cites) | | Herc] | Lee | Figure 3-1 corment eco avons es a aT on a atB. ELECTRICAL CIRCUITRY ‘The copiers malor electrical mochanisms are controlee by the two microprocessors on iis DC controler PCB, The functions of these miceoprocessors are as Tolows: @ 101 (master) * Controls the copy sequence. + Controls the conto! pane! + Controls the main motor and scanner motor. + Controls te drum surface potential @ 2158 (slave) "Contos the blank exposure LED. + Contras the scanning lamp. corr © mca ‘The master is connected to tinge ROMs and two RAMS, and data flaws back and forth between the master and stave as necessary. Figure 3-2 is a block diagram that shows the relationship among the copiers major iris “The copier’s DC controller communicates with the controller PCBs of the RDF and sorte to contol the operation of the ADF and sorter The input assembly of each microprocessor is equipped with a butter and the output assombly, with a driver; However, they_afe not shown fn the block diagram. Cavs rey meme na ea,————— 9. OPERATIONS AND TRING =x] 2]-(s|| = wes|_- xe = eres} =| aI (eal | ray as xen 7 [BSRH | : eH | ef worse | eae (aaeH | : lk aE Sen ni i i Bye Fi E Hi Ae | le eae ie ez Zia E a ‘me | om Bere} [aes |_fom a a — eee ieeaers —— Se) RE | on | ears = Ba} Gee} —— roweae SS B6ON NO, C. INPUTS TO DC CONTROLLER o Inputs from Copier (1/2) we cen ma i CHP ral gnerang pla 1) seer 100-44 song ao Be ea ce meer oy ES AEE 20 ven appr ny re [ Ls eB To FTA pte otras) " we “ te cow, LY speciosa) op, Menge ie m= La ae Tina panics woe (] pomeranian comme! TLE] 23.4 108-67 | wen cena tie hrm Pan Datisntor ra | Tettbatnp pincer) appara [TL] [e100 sep no ent epr oi ow se m3 3 te wnomnsre ps _Tiateer Legpace - OAT yp Moleg tne gota, one [Qe Homans St put ore omy pope ai eg seen. Geneva panto ogc ge wm sora Fer doce aw ara eens peor ey par pane toe reas Sate (ees Skagen = re esis Figure 33 cara © non om nes ao2. OPERATIONS AND TIMING 2. Inputs from Copier (2/2) seer" | se When ear ovr asa Fight tert oo ss Sr sea Went ror sor a2 Saas. mH ee en br goa =e = ‘eae age ome a) ote 8 noire ot] Joao Figure 3-4 com © cwou won anesers 4 Pare mee a83. Inputs to DC Controller from Duplexing Assembly Image over tay eopr ‘elves Sencor, Image ovr ico Py lve Sensors Helsing ‘ay hone podem “Two-sided eheny Plkeup Holding Sonor Delve! fencer” ecembly Sensor 1 cantotee POE JB BT cps When copy paper isn overlay ‘sine decom. iptsggnopate each oer lng ig nen gee ptr oeateinee [29 orev yea pln lntdeeeny ase (fohodg pias a 5) leveryleede assem, {tignebocking pate a 05) AP TE opens on gon paper iin ico * | jee sa mateo Moro wen coy npr 8 onndeg Siders piesa "pore When copy paper is in Duplesng aver PC Figure 3-5D. OUTPUTS FROM DC CONTROLLER 1. Outputs from D¢ Controler PCB (1/4) Be [nef ee = | Yn een ns sve t jroo Wee tas i eel | te ecm ane gat” [PMA [elf Panag Eee aire m4 {oe meenrmanase | Palau | BEES [om [evi] Bae mameceuape on vein" eae When 0, FMB goes ON. Figure 3-6 erm © ee oxy aN ene) a72, Outputs from DC Controller PCB (2/8) wr fire t i i es +37, su este oe ON. Figure 3-7 3-8 concn © wo cn. amicus sy FMD 0 EN3. Outputs from DC Controller PCB (3/4) caer P08 i — raya | a fe asi] Se tpt Lo me mn yet suaare | TY se @l oe Tras vat, assem ysis [sw [net Tres nen o, stagneron _ sav vaca | J eng ppm ted Epews Ceo [rc ‘Tg Oi Trew Sete — | posure lamp seDe 1 cae ounce” on Ta SS ment, CNTY gous ON Se | coume”” — | owre ae S900 1 SERTD whan-y,ctr2 goes ON GRRE A cones [ey] ae sl wey coven Figure 3-8 re © cnn one U8 JY PES AP Eo a8me > operATIONS aD MING 4. Outputs from DC Controller PCB (4/4) contaer Pos woe OQ ee —sa— | seven Qo _ Pies Seats | 0 aver P08 i vrs @—] | S| seen 320 Oe | ss coe ne Figure 3.9 3-10 concn © wc Canon 4 A TOM RRB EO‘5. Outputs from DC Controller PCB to Duplexing Unit (1/2) Peper se Da Sige : en rman © vm cut ne, oo set (“Sa Figure 310 aan mre an6. Outputs from D¢ Controller PCB to Duplexing Unit (2/2) pln er PCB poeontares Oe one Suge Figure 3-11 a2 cont © seo ne ours ea nee AH NESE———— NN 3, OPERATIONS ANDTHING E. INPUTS TO PF CONTROLLER Inputs to PF Controller (1/8) PF coral PR wer Let gi) meramarass, ger 1-9 2 pameremgoms, wom. (K] reat veromem | LT ins SEAMS named ae meee wera (LE “lee gamzperestay stot Rie = imemoerenaae ee reeanemrazage satin [Led | aes seer [LI] gremperisae meow (let | snares tr" Figure 312 correc © cn one ay AY ea RIO 3-13fm 2. oPeanions Axo Tanna Inputs to PF Controller (28) operate Lagecssone Seah er eparcasone crew ls es suc tino ‘Boarder Spesptee eo cn tome Coches sw woot ton ore po ea, hon gt Boing Wren enti prs 0. ay le ee —— [ ToRLeD ven v. on Seep. 348 Figure 3-13, orci © cone Canoes nus ea eee————— NN 3. OFEAATONS AND TING SE Inputs to PF Controller (3/3) | "eer nn csbs nxt Ft SRI wernt en ar stupor in [When tari tumor Shes, [mse TE TAT viene iat [ewe swam, Tagg EM] 00 wcrc Se + i os |" wept [aus =] oar e Figure 3-14 corm © wc. canescens a1FOND F, OUTPUTS FROM PF CONTROLLER ‘Outputs form PF Controller (1/2) if aoe 5 BE Ce) eon es, eS seopaes Bernt Far He © =. © oye ea, 2-11 | MPC wren ea 988 ON pocopehch ty 3-16 corey © com ne ‘ano ares ty RED HA OH‘Outputs from PF Controller (2/2) tree setetttite, (][ ra | rata el wersemtentse [|| rave “Evens ya sgn ok ss" wigs [|[ ran 25ers: emt oS sgoematenace [] gases, [][=s “Be | 208° ise on — jr | wer, — [|[ raw pie Vine sedge ‘aaa, Figure 3-16 comment © wn ene asoeso urs ty ea RN RE a7E. MAIN MOTOR CONTROL. CIRCUIT 1. Outline Figure 3-17 shows the circuit that ‘controls the main motor and has the following functions @ Turns the main mator ON and OFF. ® Switches the speed ofthe main motor. ® Controis the speed ofthe main motor. ‘The main motor is & DC motor equipped with a builtin ciock puise generator. When the motor rotates, clock pulses (MMCLK} in numbers corresponding to the revolution of the motor ara issued. Using the clock pulses, the speed contol creuit controls the speed of the motor. "The clock pulses are Irequency-dvided by four, the resutt of which is sent to the DC controlier PCB as clock pulses (CLKP) for ‘sequence control ‘As described in Table 3-1, the motor rotates at three different speeds. The DC controller PCB generates the main motor ‘speed control signals (MMSCO, MMSC1); the high-speed reference signal and medium ‘speed reference signal are switched over by a ‘Switching circu, The clock pulses generated by the motor are also sent fo the Switching reul, which in turn sends reference signals. and clack pulses to the spoed control circu; the speed of the motor is controled based on these two signals. ‘Se Tablo 3-1 for tho relationship between the motor speed and main motor ‘speed control signals. a cori coon. 2. vumsco lmmsct | Copir | +1 [Bung a copy vn | wen Feprodctn ato 1 20% oF moe fs © burg a csp on |fepreducon cao |e a9% orto eects the rotations 70% of that at igh speed, + [Dufng mana paper pokao; he fotation 25% of | hat thigh speed, Mechanism Motor at Rest When MMSCO and MMSCI are both ‘0! the ON/OFF switching citcult goes ON, causing the speed cantral elveult and drive circuit to go OFF. This condition keeps the main motor at rst, Motor Rotating at High Speed When MMSCO and MMSC are both * ‘tha high-speed reference signal rom the switching circuit is sent 0 the speed ‘contol ecu. This condition causes the dive circuit to go ON and the main motor torolate. When the motor has started to rotate, clock pulses (MMCLK) in numbers corresponding to the revolution af the motor are sent to the speed ‘contro circuit. “In response, the speed ‘contol circuit compares the two signals it receives: It hen sends the contol signal to the drive circuit to Keep the motor ‘speed constant.3. OFERATIONS AD THING The drive circuit serves to keep the revolution of the motor constant by freeing it of load fluctuations, 1.6 controling the power tothe motor. ©. Motor Rotating at Mecium Spood When MMSOO is "!"and MMSC1 is tho medium speed reference signal is Sent to the speed control circu. The ‘medium speed contal signal represents 2 speed 70% of that under the high speed roforence signal; the rotation of the motor is controled so thatthe clock pulses (MMCLK) it generates will be 70% of those it generates when itis Totating ata high speed. 4. Motor Rotating at Low Speed When MMSCO is 0" and MMC is“ a signal which is the high-speed reference signal trequancy- The ons s fom when the , (talon) CORY START fey) he um gra rovediine | OSE” | taton for coy lens fais cu) operation teach te onTRE The drum is ‘specified rotated first ata postion within fowspeedano | Srpectiea en atamedum | timo, INTRs | ortigh speed to ontnved unt | Bevan itreaches the | Geformaton of he | postion |__Sranng ade. | ae arma © nm we Ea Yan Acarci ec ne Petiog Description Remarks CNTRI | For about 2 sec ater | Controls the sutace | The scanner motors (control | INTR has been potential (Vo) ofthe | rotated counter-lock- rotation 1) | competed, rum. wise before potential Conta is executed, thereby setting the scanner precisely to | its nome posits GNTR2 | For about sec after | Contiols the surface | The development bias (control | CNTR has been | potential (VA) of the (0C component is rotation 2) | completed. drum. determined for copying ‘operation according to Vi (final measurement) | Ifthe copiers to | ‘execute AE, AER (AE rotation) is executed — aiter the above, SCFW | While the scanner | Tho scanning lamp | + Tho regstraton signal (scanner | is moving forward. illuminates tre orginal, | is gonerated, tereby forward) and the reflected igntis| towarding the copy ‘+The distance the | directed to the ppapor tothe transter scanner moves | photosensitive drum assembly. varies depending | through of mirors +The pik-up signal onthe sizeofthe | and lens gonoratod, thereby cassette and the picking up the second reproduction mode: | cony pape. “The speedihe scanner moves fr- | ward at varies sepending on the | reproduction mode. | scAV | Alterthe scanner | + The scanner is returned (scanner | has stated to move | toits nome postion in Teverse) | in reverse unt the | preparation for the next oveloping assembly | copy. ‘luton goes OFF. | « The toner on the drum is ransterred to the | cxpy paper. ee | LSTR last | After SCRVhas ‘The surtace ofthe drum | The last copy is rotation) | beon completed untl | is cleaned sischarges. ‘th main motor goos | eloctrostacally to OFF, remave residual charge. L 7 Table 3-33. Basic Sequence (two-page separation mode) In the two-page separation mode, the original on the left side of the copyboatd Is copied (SCFW1) and then that on the right, Sido is copied (SCFW2. HV. plural number of copies are specified, the original on the let side is fst copied in rumbers spected; thereafter, the orginal on the right side is coped in numbers spectied. PAE is executed in the two-page separation mode, the AE made of the copier ig used, “As such, the density of tho orginal wil be measured over a distance of 105 mm from the leading edge of the orignal, Based fn the measurements, copies are made of the ‘rginals on bath left and right sices, Storeng "i the two pabaeinaish OO ye. ony where coy per 85, CTR, oF STMT. Figure 3-20 corm © anePeriod [description | Remarks ScFW! | While the scanneris | The scanning lamp ~The registaton | canner | moving forwar ituminates the orginal on | "signals foward; |*Thedstance the | me lett side of the ‘gemerated, copying" |” scanner moves copyboard andthe thereby ‘original on | forward varies fellocied ight directed | forwarding the tet) csepending onthe size | tothe photosensitive copy paper tothe ofthe cassette and | drum trough minors | traster the eproducion | andlens assembly. mode +The pick-up sgnal is generated, thereby picking up the second copy paper. SCRViAflorthe cameras | «The scanners returned paws (scanner | started to move in to its home position in (>) | reverse’) | reverse unt tne copy | preparation forthe next paper is davered ony. +The toner on the drum is transfered othe copy 7 paper SCFW2 | Whilethe scanners | The scanning lamp +The egisvaton (scanner | moving forward iluminates the oxginal on | signal's forward2; |" Theastanee tne | ha ight side of he ‘generated so that copying "scanner moves copyboard, and the the leading edge ‘original on | forward varies Tefleced ight is drected | of te image of tight) | depending on the size | to the photosensitive the aigna on | ofthe cassette and drum through mirors | the right an the | the reproduction” | andtens. copy paper match mode based on the a +The speed the SODP signal. | forward at vanes ssepending on tho reproduction mode, 7 ‘SCV [Aterthe scanner has | «The scanneris returned (ecanner | started to move in toits home postion in reverse 2) | reverse untl the preparation forthe nest developing assembly | copy, clutch go0s OFF +The foner on the drum is tranterted othe copy pacer ‘Note: 4 Fo other copying sequences, se Table 33. ‘amen © ee, (aor AL 9H RED EM RN Hr 3-25Il. EXPOSURE SYSTEM ‘A. CHANGING THE encer REPRODUCTION RATIOS ‘The reproduction ratio across the drum (axial) is varied by the lons drive system, and that around the drum (circumerenta), by the scanner chive system and main drive system, The lens drive system contains a zoom lens and, as shown in Figure 3-21, the position ofthe lens and the focal distance are Varied to change the reproduction ratio across the orum The scanner drive system changes the reproduction ratio around the drum by Increasing (for REDUCE) of decreasing (ENLARGE) the speed at which the No. f Note: ‘ |.) The miror is not reipositbned io 'chahge tho reproduction ratio. IL Inve DIRECT mods, the speed:ot the, No 2 ueggend ttf en 3-26 cers © wm con Conon ons A NTO ewer,B. LENS DRIVE SYSTEM 4. Outline The long ascombly is devon by the Ions ive motor (M3). ‘When the power is switched ON, the motor always rotates counterclockwise to move the lens to a point at which the signal (generating plate shown in Figure 3-22 blocks {he lens home positon sensor. ‘When the lens reaches is home poston, the molar swiiches "0 clockwise rotation and stops afte the signal generating pate leaves the sengor and then specitied number ef pulses are generated, ‘When the lens moves in the ENLARGE direction, trom REDUCE to DIRECT, for ‘example, the motor rotates counterclockwise frst, causing the lens fo pass the point that Corresponds to the ratio selected; thereater, the motor starts to rotate clockwise, thereby bringing the lens to the specified point. This ‘cons.deraton is to ensure tat the lens stops precisely a the speciied point mmm REDUCE (Coons) 7 DUCE (Cece) "Lana home positon Sorat CHP) Lens iva motor d Tara wor de Samar rue Poe Figure 3-22 carmen © wn oven,2. Lens Motor rive Circuit Ding the Lens Motor = Word Settee tet en tn ne moe a a, the motor goer ales it is supplied with SV power at al times, thereby In this conditon, a combination of puises, Troveting bleu homsnhing feelin” Wubienaon, «cembinaton of plea, 2. Stopping the Lens Motor motor to. rotate clockwise | or + When LMD=0, ‘counterclockwise, retote étive voltage switching ie iotor ie supped with SV pee Te itor goo OFF White the lens motor is rotating, the motor is driven by 24V power to move the tons. po) = E | eatng t Motor speed caer oo asi | raten | | | | i Lo Figure 3-23 3-8 coon © nome aoa ners 2 PMO eI eoC. SCANNER DRIVE SYSTEM Th motor rotates at a constant speed when moving the scanner in 4. Outline raversey it rotates 28 tmes as fast a3 when it moves the scanner forwata When the signal generating plate reaches the photointerrupter (Q2), the motor is brakod to stop the scanner atts home positon. The distance over which the scanner maves varies depending on the size of the copy paper and the Feproduction ratio selected Tho scanner motor is a DC motor with a bultin clock pulse ganerator. The scanner motor rotatas in ‘opposite directions to move the scanner forward ard in reversa: its speed when moving the scanner forward varies depending on the reproduction ratio, selected Sina gonerang pate |seanneroter| | EatBy, |_| BC-contotar 4 jar cB |] Bea Pee Scanner co (M2) Figure 3-24 comment © enone ote sau ea KANN 3-23OO, 2. Relationship Between Scanner Sensors and Signals, ‘Scanner ‘Scanner oa Signal |—— = Description sensor | S98 "Forward | In reverse mi ar | SoHP “The scanner is at ls home position r “The scanner motar is OFF: a2 scoP “The copier starts AE measurement ator 11 i ‘lock pulses. The copier ands AE measurement after 60 clock pulses. Roterence forthe registration: several seconds later, the registration clutch goes, ON, Feterence for tha distance the scanner | ‘moves forward the distance varies depending on the size of he copy paper and the reproduction ratio selected. | Raferance for tho point at which the blank ‘exposure lamp goes ON; the point varies ‘depending on the size o! the copy paper and the reproduction ratio selected. — | The scanner motor starts braking, Table 35 3-20 ‘amc © mE ones nea PUM3. Sequence for Scanner Movement Based on the reproduction ratio solectod, the microprocessor computos he size of the original that can be Covered by the selected copy paper to termine the distance, The distance over which the scanner moves forward is determined by the microprocessor based on the size of the copy paper, reproduction ratio selected, and the copy mode selected Firure 3-25 carmen © moon commen Ym uO gaat4. Controlting the Scanner for the Two- _b._When copying the orginal on the right Page Separation Mode sido of the copyoard glass, the scanner is conttoled based on the dsiance over In the two-page separation mode, the which the scanner has moved when Criginals on the copyboard glass are died spying the original onthe lt side ofthe into two to produce coaies. copyboard glass: see Table 3-6. {8 When copying the original on the left side of the copyboard glass, the scanner Is. controlled by the sequence used 10 control copying on A4, BS, LTR, or STMT paper. Case | Movement of scanner wnen | Loading edge ot | Movement of scanner ‘copying original on lat ‘original on right | when eapying original on right (cistance fom {Ge EaaeaeeanTESEaEE 1 ian 210 mn in Point atwhich | Distance twice that over scanner which scanner has reverses when | moved when copying copying orginal | cxiginal on let | oniett 2 | 210mm5 in. ormore ‘210mma5in. | Same distance over (approx. fixed) | hich scanner moves \when copying on ASILDG (440 mev'7 in, approx. DIRECT) L| Table 2-6 — rn SS iL Varies depending on distance scanner moved when copying orginal on let see Table 3-6 Ti, Moves scanner fo leading edge of orginal on right. Figure 3-26 a2 corm © wr cone ones 2 PANO M PMN—————— NY OPERATIONS AND TING 5. Controling the Scanner Motor 4 a Outine Figure 3-27 isthe circuit shat controls the scanner motor and has the following functions: @ Turns the scanner motor ON and OFF. ® Controls the direction of the scanner, ‘motor. ® Controls he speed ofthe scanner motor. Stopping the Motor ‘When the scanner motor dive command (SCMO) is", the ceive crcut goes OFF, causing the motor to remain a est. Moving the Scanner Forward When the scanner motor drive command {SCMD) is ‘0' and the scanner forward ‘command (SCFW) is 0, the deve circuit, {goes ON, causing the scanner motor to Fotate clockwise and moving the scanner forward SS ey Moving the Scanner in Reverse ‘When the scanner motor drive command (SCMD) is '0" and the scanner forward command (SCFW) is, the drive cic ‘908s ON, causing the scanner motor to Fotale counterclockwise and moving the scanner in revorse. Controlling the Speed of the Scanner Motor “The microprocessor on the DC controller PGB sends the scanner speed pulses (SCS) suited to the reproduction ratio, selected to the scanner motor driver PCB. The speed control circuit ‘compares the scanner speed pulses and the clock pulses (SCMCLK} generated by the scanner motor and, in turn, sends, control signals suited to the difference ‘between the Iwo to the motor dive circu Figure 9-27 cat © ne cer sone aT RINE PH 3-33‘The motor dive circuit controls the speed. of the motor by varying the ONOFF intervals at which the motor is supplied with power: the voitage applies to the moter remains ‘constant, “To vary the speed of the scanner motor, the DC controller generates the reproduction ratio select commands (SCRC 1, 2) as shown below. cops | gener «=| sce | Scanner forward (130% 10 142% rato) ‘Scannar forward (64% to 129%) Scanner reverse (COPY STARTIay ON Scanror meta drive command (SCD, (sescy a o_ ‘Scanner sop command (S087) ‘Scanner ame postion sensor See pcr ——— — + Scamor dcseration, Figure 9-28 3-34 ero © can Loni aerers sy nrMeoM semveRN hen———_—_ NY 3. OFEMATIONS AND TIMING 4. Brake Circuit When the signal ganerating plate blocks the scanner position sensor (Q2) while the seanner is moving In reverse, the ‘seanner speed control command (SCSC) {goes 0, causing the scanner motor to be {fee of speed contro At the same time, the scanner motor rotatos as # to move the scanner forward, and the Scanner is, braked When the signal generating plate of the seanner blocks the scanner home position sensor (Qt), the scanner stop Command (SCST) gos "1, bringing the scanner fo a complete stop. ‘The scanner brake control POB is used to improve tha accuracy of braking Normally, the microprocessor on tho brake contro! PCB controis the braking mechanism; should an error accu, however the selacior switches to contol by the DC controller PCB. Note: 1 the scanner brake cofira! PCB fal, the microprocessor an the DC controler assumes gant of the braking mechanism. ‘Since the dagrae of braking is xed, a ‘ut in the scanner brake controt PCB can results inte following The copying speed iowers. (@ The brakes bocome weak. (“The brakes become too strong. corer en a Error Detection Should the motor suffer an excessive Toad for some reason, the fuse attachad to the scanner motor drver wil biow of, thereby causing the motor dtve cicut 1 go OFF, At the same time, the DC Controller detects an error in tha clock Pulses {ram the scanner motor and Indicates E203 in the display on the control panel nn 1 TD Ae HERE IP 3-35SD, OFERATONS AO IILIMAGE FORMATION SYSTEM ‘A. CONTROLLING THE DRUM. SURFACE POTENTIAL 1. Outline Changes in the electrostatic latent image lead to changes in the copy image: the following are some of the causos of such changes: D Changes in the deum sensitivity 2) Changes in the charge trom the primary corona assembly; and Changes in the degree of exposure, ‘The above changes come about in relation to the envirenment in which the machine is installed (femperature, humidity) or because of deteriorating or solled parts So as to limit the effects of these changes, and thereby ensuring stable latont images, the copier is equipped with a drum surface potential contol mechanism, ‘The mechanism changes the light area target potential (V.;), dark area targot potential (Vo), and control coefficient to suit the changes that occur in the drum sensitvity to obtain optimum image output Note: ‘The light area target potential, dark area target potential, ahd contol coefficient are ‘recorded on the settings sheet that comes with the drum; and the setings are adjusted ‘only a time of crum replacement 3-38 cere © wc. aaa eet aN on ASecor seg . wel] ne i nn LE] <¢| | Pemtaleanung P08 58 @ Lei amp regulator Se ay wr Pgs may) | SO wae [Re ae oa ‘igor [Transter| on i eee van | wre | Iercut 2 2 femme | 3 i | ~] ae Tata 8 Peon STR oe | iL wer ce 2) ice Co | von alee eae] LI | Sey Otel sues — as Mewar 7 ae : m~ ‘Switsh’VR PCB: Figure 3-29 Surface Potential Control2. Control Mechanism Table 9-8 shows measurements and corrections made for potential contra ‘This sequence of measurements and corrections Is repeated three times to bring the dark area potential (V) closer to the target value b. Controling te Scanning Lamp Intensity ‘To measure the light area potential (V), the number of Tieasirerens [ Corecons | Sirens ON vag apie oe Vo he seanting lamp illuminates the ve standard white plate, and the rellected Ma | lights directed the rum. Va ‘The surtace pote of the eum where = the reflected light Is. drected. Is moasured, and the measurements are Sent 16 the DC controler PO. The OC Controller, in turn, compares tho 4. Gontroling the Primary Corona Current measurements agains the target value ‘To measure the dark area potential (Vo), and. sf @ serepancy is found, corects reference curents sent fo te primary the ight intensity control signal (INT) Corona assembly, and tne porortial Generates Sensor fs used tomeasure the surlace Ihe goracted voltage is then sent by the Potential of the drum. Based on the lamp reguator'o the scanning lamp measurements, a comparizon ls made ‘Ths sequence of measurements and agains the target value fa discrepancy corrections Is repeated three times 10 iStoted, the primary corona level contol Sng tho gt area potential (Vy) Soser signal (HVTPO) generated by the DC tp thearget valve, eantoer PCB is careced. The corrected curent is then sent from the high-voltage wanstormer (HVTI) 10 the primary corona assem conrSTART ey On -oRISTR AER Measurement by potential soso Searirg amp Seannar moter (revere) —— Figure 3-203, OPERATIONS AND'TAING €. Conteoling the Development Bias 4. Executing Potential Control ‘The light area potential (Viz) tor the The potartial contol rotation (CNTR, 2) development bias causes the scanning is not executed for each copy run but famp to 90 ON to measure the surface instead, is executed when the following potential of the drum based on the final conditions are me. Intensity contol signal. ‘The measurements are in turn used by the DC controlie: PCB to control the development bias DC level control signal (DCBC), wnich is generated by the high Voltage ‘transformer and applied to the developing cylinder == ee | Between power-on | Executed at power-on, Executed al first press ‘and 10 min | on COPY START key: a moconat aera reproduction rato it ‘tween 64% and 89% {pot exacuted at second | cr suacequent power-on) Period between 10 min afer | Executed at frst press on COPY power-on and less than 60 | START key; regardless of mia reproduction rato if between ant ‘90% and 142% (not executed at second of subsequent power- | on) Period 60 min alter power Table 3-9 carmen © 0 en caroeasec a mre REALE 3-39OFAN ND, 3. Potential Measuring Circuit Figure 8-31 is a block diagram that shows the potential measuring creut, AA charge corresponding to the surface potential of the drum is induced on the electrode within the sensor and sent as AC Voltage to the pre-ampliier within the sensor a5 the choppers open and close. The voltage, after amplification, is sant to the titerigain contol circuit wihin the surtaco Sensor cover \ = nam Piazoolacic | beter Choppers +b: 25mm japprox) Figure 3-32 Cross Section ‘The filter/gain contral circult removes electrical noises from the AC signal coming from the pre-ampilier ofthe sensor and, alter amplilication, sends It to the syne clamp ‘circuit through a photocoupir. “The syne clamp crcut combines the AC signal coming from the fiter gain control circuit and the syne signal from the syne signal control signal ard dotermines whether the suriace potential is positive or negatwve. WI ‘Synt sonal SU. Si te ‘Sia om Figure 3-33 Surface Potential is oes ign’ rRan Sener ae ryt Sha Pott so enero aa i i i Fa eer] “f —.. Piezoelectric: iHvT2) | | > tena 1 ee Ge ||| | _ 'e signal mato!) i DG contro [Seat] [owemac}’ | | RagtiG, | iBeagae : oe | eee ; 3° Sync]. -[integra- Trans: | Tevet ] || [Micro- | | i Sho ee) Fs | 1 [RE] 6 fb | @ erase | | Yotome) | 5 Leta) || ' | Ma ee i i Peentil contl PCB ae tt : Figure 2.31 onan © een enon nu se a RAREst AA Smesia S11 Sesto TN Figure 3-34 Surface Potential is. Lower than Sensor Bias The output of the éyne clamp circuit is processed by the integrator and amplified; tis then applied tothe transformer. According to the signal the output o the transtorne varies between 0 V and +600 V; its applied tothe Sensor as a sensor bias and, at the same time, is lowered to about 1/300 and sent to the level shitt circuit of the potential canto! Poe, ‘The level shift circuit converts the OV- roferenco signal it receives to a 0.25V. reference signal while ampiyng it 200% The level shift circuit output signal {analog) is sent to the microprocessor on the DC contraler PCB: as ts, ‘a. Checking Lepr LED 1 normally goes ON when the main motor is rotating; otherwise, the F20V ower may be absent or the potential ‘measuring unit may be faulty Note: | ‘if LED1-is ON, the ‘potential sengor is wo Lie te oe carmen © wan 2. OPERATIONS AND TMANG mm Using Check Pins The voltage of P1 on the potential contro PCB is 0.25 + surtace potential 150 (VJ ‘or PS-eterence. + J6:1 and J6-2 on the potential control PCB is used to determine the condition of the potential measuring unit for deta, 00 the SERVICE HANDBOOK, ‘The potential measuring PCB and potential control POB are equipped with a Variable resistor; do no, however, uso It in the fieldB. CONTROLLING THE INTENSITY OF THE SCANNING LAMP 4. Outline Figure 3-35 shows the circuit which controls the intensity of the scanning lamp land has the fallowing functions: Tums the scanning lamp ON and OFF. ® Controls the intensity of the scanning lamp. It Keeps the intensity constant against ‘luctuations in the power supply votage contos the intensity in response to the shits inthe sensitivity ofthe drum. itcontals the intensity in response tothe setting made by the MANUAL DENSITY ey. It controls the intensity in response tothe density ofthe original (AE conto). + Telowers the supply voltage to the seanning lamp to 0.91 of the normal voltage when making copies reducod to between 83% and 64%. 6 controter PCB 3 JP uw rm || wo | —atact povcaeh “19 “Ot eel SF oP Mechanism “Turning the Scanning Lamp ON and OFF When LRD (lamp regulator drive command) is‘, the output of the lamp reguiato: switching cicult goes "0 as & result, the phase control circuit is, deprived of power, causing the triac triggering circut to go OFF and, then, the scanning lamp (LAI) to go OFF. When LAO is ‘0, the output of the lamp regulator switching ecu goes "T's as result, the phase control circuit is, ‘supplied with power, causing the iiac triggering elreut to go ON ana, then, the scanning lamp (LAt) to 0 ON. Controling the Intensity of the Scanning Lamp The intensity of the scanning lamp is, increased or decreased by conttoling tre voltage of the power supplied to the Scanning lamp based on the value of the intensity control signal (LINT) generated by the OC contri Lamo pulator Power voltage actuation eee 2k 1 Diterentiat | ae & eel] | | es ies ares (gam Ns Sseanning lamp Thermal tse Figure 3-95 a8 covet © cn‘The LINT signal varies between 10 V and 36 V to accommedate the setting of the MANUAL DENSITY key, density of the original, sensitivity of the drum, and Setting of the intensity control VF; the signal thus exerts phase control so that the voltage of the power supplied to the scanning lamp will vary between 45 V land 80 Vin effective terms. When making copies reduced to 89% through 64%, the voltage applied to the scanning lamp is lowered 10 0.91 thereby lowering the intensity of light rected to the drum. Inthe photo mode, the voltage applied to tho scanning lamp Is lowored by 6 V, thereby lowering the intensity of th light rected to the drum. 3. Automatic Exposure (AE) ‘The copier is equipped with an automatic, ‘exposure mechan'sm (AE) that controls the intensity of the scanning lamp according to the density ofthe original ‘When coplas ara mado in tho AE modo, the operator need not change the density of the copy to suit the orginal to obtain fog-ree ‘copies. The intensity of the lamp controled In the AE mede can be checked by the display ‘0n the control pane! ‘Automatic exposure may be executed by the copier or by the ROF; the latter is used wen he originals ae sel in fe HOF ‘AE Mode of the Copier (CMAE) The scanning lamp is caused to go ON during AE rotation (AER), and the ‘scanner is moved 105 mm forwara While the original is liluminated, the surface potential of the seven points, shown in Figure 3-36 is measured, and the measurements are sent to the DC ‘convoller PCB, cormenn © wc The DC controler PCB, in tur, computes ‘an average of the measurements of the Surface potential and determines the intensity othe scanning lamp for copying ‘operation a 1 mm approx) Figure 3-36 (DIRECT) @ KE Mode of the RDF (AFAE) The density of the original is measured wie the RDF picks up the onginal A easae Figure 3.37‘The density ofthe orginal is measured at the five poinis shown in Figure 2:38 (by ADF), and the measurements ara sent 10 Ine copiers DC controller. The DC controler, in turn, determines the Intensity of the scanning lamp for copying operation using the measurements rf Leading eg (contour last) Figure 3-38 Points of Measurement (on original) Figure 3-39 shows changes in the Intensity at which the orginal is iluminated in relation to the density of an original. I the ensiy of the orginal is higher than the Test, Sheet yet lower than a newspaper, the intensity of illumination changes within FS. through F9 of the DENSITY CONTROL. Indication. 1! the original is lighter than the Test Sheet, the intensity will equal F5; if LED? giows alow intensity = Switcing cut goes OFF ‘= Differential amplitier goes OFF. Transter_high-valtage transformer goes OFF ~LED4 goes OFF . Transfer High-Volage Transtormeris ON avi = LED2 glows at high intensity = Swcing ert goes ON = Differential ampiiier goes ON. * Transfer highvotage transform goes ON. Le LEDs goes Gn In this conaition, the high-voltage transformer sends righ voage corresponding to the output of the transfer corona level Conta! signal (HVT) tothe transfer corona sscembly excessive corona current flows from the transfer corona assembly because of changes in the environment, the feedback Sonal fo the deferential amplifier increases Shoe the decreases that cour Inthe outut as a gut decroace ne corona Curent, Ne Gient is maintained consant——————— NS 3, OPEFATIONS AN TAING E. CONTROLLING THE ‘SEPARATION/PRE-TRANSFER CORONA CURRENT 1. Outline Figure 3-46 shows the circuit that controls the separation corona current and pre-transter corona current and has the following functions. (Ture the separation/pre-ransfer corona curtent ON and OFF. ® Switches the separation corona curent. @) Maintains the separation corona current constant @ Switches the pee-transter corona current, Maintains the pre-transter corona current, ‘The DC component of the separation corona assembly and pre-transfer corona assembly is maintained constant using Sample signals taken from the secondary side of the high-voltage transformer, thereby freeing tof the effects of corona discharge ‘caused by changes in the environment; the output of the AC transformer is maintained constant “To limit te effects of the environment further, the temperature inside the machine and the surface potential of the drum during Copying operation are monitored and the findings are used to vary the separation corona current Machin temperate ese) ‘rum sac potent ah) num stacepiaal Tom) Separaonpreansler con Figure 3-44 core © we eon In adsition, the measurements taken of the temperture inside the machine ae used to vary the pre-tanster corona current acne onpertre ni) Figure 9-45 2. Controlling the Separation Corona Current ‘Separation High-Voltage Transformer is, OFF When FIVSON-"1, the DC component and [AC component of the separation corona, vill not be supplied. , Separation High-Voltage Transformer is ON ‘When FIVSON-0, the output o the power control circuit (Q1) is sent to the transformer, generating the OC ‘Component ofthe separation corona. ‘At the same time, the AC transformer {9005 ON, sending the DC component and AC component fo the separation Corona assembly & Swtohng te Separation Corona Guret When FVSON=d, the digital sgnals from the DC controle’ is converted to analog signals (HVSCT) by the potential control ‘ecu to control the currentDOF ERATONS AN TANS Controtiing the Pre-Transter Corona At the same time, the AC transformer Current oes ON, sending the DC component {and AC component to the pre-transter a. Precranster HighVotage Tanstomer is Sagas compan OFF ©. Switching the Pre-Transter Corona When FVBON-1, the DC component ang Switching th : AG component ofthe presransfer corona When HVPON0, the digital signals from \Wil not be suppl. the DO controler PCB is converted to 5. Pro-TranslerHighVotage Transormer say eer IVES Ey oa eee oN = Contra circuit, thereby contraiing the When HVPON-0, ne output of the power Contal control circuit (Q1) is sent to ine transformer, generating the DC. ‘component of the pre-transtar corona al pace Pe | rear cE pmeseeaaed ng Bie i Thee 2 Fy Q Bie ae 4 y \sar, [Tae ips | | Be Ly “T a TF] omen 08 rat Figure 2-46 3-50 cormanr © rc ne ‘aoe aasce8 a mE ICAO————— NY 2. OPERATION AND TING F. DEVELOPING ASSEMBLY AND CLEANING UNIT 1. Outline “The developing assembly is driven by the main motor; the drive of the motor is transmitted of interrupted by the developing assombly clutch (CLS). “The cleaning unit also roceives the dive ofthe main moto through the drum gear. ‘jhe toner inside the developing assembly is monitored by the toner level Gircuit and, when its amount fal's below the specified amount, the hopper unit starts to ‘supply tho assembly wih toner. ‘ihe toner inside the hopper unit is monitored by the toner sensor (Q7}; when its ‘mount fas below the spectied amount, the ADD TONER message wil be indicated on the control panel. 3X Develooing onimctesnnawnn Rasa? 1G ] Feed screw Proto a | \ senate un Toner eve Lo ‘ [ensor che De contoter PCB ‘The developing assembly is supplied with toner by the hopper unt by the hopper motor (045). Normally, the hooper motor rotates in Clockwise direction to str the toner. When it supplies the developing assembly with loner, it rotates in counterclockwise direction, while ‘at the same time sting the toner. ‘The toner scraped of by the cleaning blade is forwarded tothe front of the copier by the feed serew inside the cleaning unit. The: collected waste toner is then sent to the Waste toner recepiacie by the waste toner feed motor (Me) i + . Figure 3-472. Controling the Toner Leve! @ Monitoring the Toner Inside the Dovoloping Assembly The amount of toner inside the developing assembly is monitored by the toner level sensor circuit, ‘The developing assembly is equipped with two sensors: one for reference, and the other for toner level. Since AC bias is applied to the developing cylinder and the blade, a magnetic field is created around them: and the reference sensor located ‘opposite tho blade mount generates a specific voltage at all times The magnetism from the magnetic fals around the developing cylinder is lransmited through the toner tothe toner ievel sensor, thereby changing the output ofthe toner level sensor according to te current amount of toner. The level of the toner is monitored by comparing the outpuls of these two Tonarlevel sensor 1 ® When the Toner Inside the Developing Assembly is Excessive ‘The presence of toner around the toner level sensor causes the output of the sensor and the output voltage of the reference sensor tobe identical ‘The condition causes the output of the ‘comparator creut to go '' and the toner ‘ut signal (TSP) to go’ ® When the Toner Inside the Developing Assembly is inadequate “The amount of toner round the toner level sensor decreases and, as a result, the ‘output voltage ofthe sensor lowers. On the other hang, the output of the reference senso’ remains the same and, therefore, the output voltage remains high The difference between the voltages causes the output of the comparator ‘teu to go” and the toner out signal (TSP) t0g0'0' ‘The condition causes the microprocessor to activate the hopper motor, which in {um causes hopper unt to supoly tener to the developing assembly. “er lovt santor Po Dc conten Pea oe PL ee ante g | [>t Figure 3-48 3-82 er © nn ‘HNO ONL KL SH RON eM eRe'b. Monitoring the Toner inside the Hopper unit Ircyaing crt ‘The detection unit of the toner sensor | used inside the hopper unit is a piezoelectric oscllator which oscilates at Several kHz in the absence of toner, causing the output ofthe sensor to go 0 When toner is present, its weight stops. the oscillation, Causing the output of the Protect ocr sensor to go "1" Figure 3-49 aiescieaerna aa | ee oppor nett stele zat-——— — a ee ‘oaegra TSP) 0 a ee a — TEP). —S>——— + 7 a = 6 coe © wn enone Tae oper moter fad ofa or Wo scent Figure 3-508. Controlling the Development Bias and Roller Electrode a. Outing ‘An AC bias and OC bias are applied tothe developing cyinder during Copying operation. ‘The OC bias is a voltage which is 80 V added to VL2 measured by the potential sensor before the copy operation. ‘When no copying operation is taking piace, the DC bias is varied according to the surface potertial of the drum so as to prevent adhesion of ‘excessive toner to the photosensitive im anvea a0 cv Figure 351 Ting of Cont was | vorage | Pore | Descon [pC |+200V AINTR, INTR, | This is to prevent adhesion of excessive fomponent fe tenertothe am, ‘The surface potential changes at al tines: as uch te potent sensor | wwov omm2 | Hes mnrienzangacsarso_| | trove acheson of excessive toner to Rocture | Jesov | rm nw Tile a provont ashen ot ecasve | Tis to provont oping we [M20 | sorwansscrv | Sayan |__ arog copying = Jac 1400 vpp | operation This i to oxate projcion [meaner 2000 He ovement Tables corm © enNN 2, OPERATIONS ALO HING POWER SWITCH i } 4 ain ote _ Pees a CL Acne — COPY START Hoy Ta a aos Leo STAT ve bier Actes t otis ZA +om¥ EEE + 200v (Kee v2 90¥ roma eoyingapeaon) EEE + nov Figure 3-52 arm © wm co oven A mo Ro Lem, 3-55Development Bias Control Circuit ‘The cloul that controls the development bias has the following functions: (1) Turne the AC bias ON and OFF (2) Tums the OC bias ON and OFF 1 Turning the AC Blas OFF acaTP=1 Ge AG blas switch circuit oes ON. "= High-vltage AC transformer ‘output cut of The condition deprives the developing cylinder of AC biases. ONE NO, )_Turning the AC Bias ON + ACBTEAO Le AC bias switching circuit goes OFF, The condition causes the output of the ‘square wave generator to be ampltied by the current amplifier; thereatter, it is, Increased to 1400Vp-p by the high: Voltage AC transtormer and supplied to the developing cylinder. Controling the Voltage Level of the DC Bias The voltage ofthe DC bias is determined by the signal (OCBC) sent from the potential contol PCB. When the output (OCB) of the potential Control circuit increases, the output ofthe differential amplifier circuit increases, thereby decreasing the vane of tho DC Hiotwotage wanstormer (HVT2) ‘SwichVR PCB eon. | | cont [Saar] 3 gf as lar] | Sette se" | “owen || SIE 7 wen! | | omen ® | coe earn Sones —— 7 + > + | Wakes ia Enee 718) [385| —+ IS) |S25 K | [238 Ore Srp + -| > | Sra vote a ecu Aetna” coat s | nti ; “+ Pu ‘soos tert | Bs Potential measuring PCB Figure 3-53 corm © weenNote! ‘The mechanism that controls the ‘evelopment bias may be turned OFF by switching SWEO4 on the. switch'VR PCB. OFF 4. Controting the Roller Elecrode Bias The cirouit that controle the roller electrode bias has the following functons: (1), Tus the roller electode ON and OFF. (2) Supples power to the surtaca potential measuring PCB, Turning the Roller Electrode Bias OFF + ROED (toler elacode drive command) ist (i.e. registration roller OFF) Switching creut goes ON. Pulse genorator goes OFF High voltage OC transformer goos OFF “The above condition deprives the roller lecode of biases; further, the potential measuring creut vl also be deprved of emning the Role Electrode Bias ON + ROED Ie 0 (ve, registration roler ON) LeSuching ereut goos OFF. Pulse generator goes ON, tS igh votage OC tranclormer go08 ON. Te above condition supates tne roller electrode itn a bias of about 1000 V. At the. same. time, the potential tmessuring PCB is suppled wih power find goos ON arm © wm conn ‘arora 9 PR HE RNC 3-874. Hopper Motor Drive Circuit The hopper motor rotates in both clockwise and counterclockwise directions: when i rotates clockwiso, the toner inside the hopper is stirred and supplied to the developing assembly and, when it rotates ‘counterclockwise, the toner is stined but net Supplied to the developing assambly ® Hopper Motor Goes OFF HMD= Motor dive crcut goes OFF. “Motor goos OFF. Hopper Goes ON HMD-0 = Motor dtive circuit goes ON. ‘The above condian causes the motor to rotate clackwise or counterclockwise depending on the curent combination of HMI (A) and HMDP2 (&), ace a | —— controtar circuit Tac J. Figure 2-54 arm © econ neG. DRUM HEATER CONTROL CIRCUIT The inside of the photosensitive dum is equipped with a drum heater (80 W), and the heater is controlled so that the suriace temperature of the drum is constant at all times. ‘As long as the powor plug is connected to the outlet, the drum healer conti PCB is supplied wiih AC power regardless of the postion ofthe power switch. For this reason, ‘the drum heater is controlled by turning It ON, land OFF at all imes, Comper The temperature of the drum is ‘monitored by a thermistor bull into the cram heater. Ifthe tomperature drops bolow the specified value for some reason, the output of the comparator goes "thereby causing the trigger creuit fo go ON. “This condition cause the tae {0 go ON and the drum heater wil be activated Ifthe temperature of the drum is higher than the specttied value, the output of the ‘comparator goes ‘0 causing the drum heator togo OFF. ‘The drum surtace temperature is controled to 42°C, and the thermal use Is fated at 76°C. ' p> Thai ‘rom beterconolPOR Figure 3-55 corm © enone ‘wager ereut L—. | sige | hoe 3-59H. CLEANING THE CORONA WIRES outline ‘The copier is equipped with automatic, cleaning mechanisms that clean the primary corona wire, pre-transter corona wire Separation cofona wire, and transfer corona ‘wit, These mechansms clean each of the Corona wites unde the folowing conditions’ ‘The temperature ofthe fixing assembly is 10°C or lees when the power i itched ON. ‘The command is executed in the user mode, @ Won the last rotation (LSTA) that occurs ‘every 2000 copies is completed, If cleaning has been executed under conditions | and 2 above, however Cleaning will take place every 2006, copies thereafter. oc conoter PCa Set 2, Mechanism Each cleaning wie is cleaned by moving the corona cleaner back and forth “The cocona wire cleanor Is driven by the cleaning motor and it moves back and forth ‘once along the corona wire for each cleaning Note: ‘Al corona wire motors are controlled by the primary corona wire cleaning motor drive command {PCLMD) and primary corona wire cleaner forward command (PCLMF) When PCLMD=1 and PCLME=t, the motor rotates clockwise; when PCLMD=1 and PCLMF=0, on the other hand, the motor rolales counterclockwise, wa Poa Primary coena wre © 601 Protanter corona ® AT corona we — a Trawersepaaton © Figure 3-56 cormcir © rm eonNN 5. OPERATIONS ANO TIMING Sm 1, CONTROLLING THE WASTE TONER FEED MOTOR Figure 3-59 shows the circuit that on i contois the waste toner feed motor and fas - a the folowing functions: 3 Turns te waste toner feed motor ON and Coron ie arin on cr fe rene nie 2) Checks Ifthe waste toner feed motor Is - locked of nat. Ir the waste toner inside the waste toner Poesy pipe cakes up and prevents folation of the Wwaste toner feed motor, "E013" will be indieated on the control panel Upon comsloion of opyng opera at sonv sfononet searing Figure 3-58 2c connor Was fne ond nor ve PCB 10 OTT | phe ort Figure 3-59 sora 8 on Canoes Hn ED NE EO, aOOS NO, i 7 ‘The three pick-up motors (PMT, PM2, \V.PICK-UP SYSTEM 'PMe) inthe PF unit ard the feed motor (PM7) inside the interface unit cive the pick-up and CUTLINE {eed roles to move the copy paper f the The pickup assembly consists of the PE feaisraton rollers, (paper feeding} unt and interface unt and is The presence or absonco of paper inside Contlid by the PF controler PGB. te cassette i checked by photoirtorrusiers (PQs, POS, Pas, Par, PF conta PoB 3-62 orci © rm con ‘aeons AA ED oR,(© egitatnoter (2 Motor kup clr (© nerace upper sorsar 1 Upper cass ond ala (race pero ler 1 Upper cassie pcp roler (PF uneuopereaderroter2 —_()Uppet cass separation llr (© Mido cats pekupsanser 1) Mle cass ec oer (PF untunoo cass ectroter) (Rl cassie pep rer (© Upporcasseiepcup sensor Mie cass spiratinroler (@) Mutiooder sopartn alee Lowe casei food lle (8) Mood food er (® Lowe cane pokup role | OPERATIONS ANO THANG mm (Lowercase cepaton oer |) Lowercase poe ener 1) Low case pup eneor2 {0 PF unt ioe eod alr 63 Presichup potion sensor “4 Itrae aver fod lis (8 toroce ome sensor Figure 3.61 Arrangement of Rollor Sensor (pick-up assembly) arc can amore oo AY 6 ED RON EO 3-53OPERATIONS AOS B. SIGNALS BETWEEN DC CONTROLLER PCB AND PF a fie | nay 8 CONTROLLER PCB Ek ce. g 1. outoe bye i ‘The PF controler POB and DC controler g & POB communicate with each ather by way of g # ‘relay PCB. See Table $-12 for a deserption ofthese signal. Figure 3.62 ‘Sina emer: Description na | lt ea [sere |wenegaton canis on, 12 [ntossepok up sal 35.613__| When pckap som mutfeedr | Upper easote pick-up sigaal 35.814 [When pickup is Hon upper cassene con idl cassote piu sa V5.B15 | When pups fom middle asset, wok [Lower cassotie kup sonal | 5.67 | When ip fom ower asset, | Copir ead signal B16 [Whencopar iad. 0: Proce speed swith inal JES | When main motor rotates a igh 90g) foun [Pekuporersignt | uS.A7 | Whenpickap i vor, 0 pat |Sam sal JEAIS__ [When jam ccours in BF un, © frm [Enable gna S5:A18_—[ When PF ut ready. PF | Multioeder nape presen gral | J5-A17 | When paperis absent in mesa ‘| Upporcassne paper puso signal | Ak | Whon papers absontn upper | ro: esszet Bl [ft [Neecwats sw eitsonl | aE | mer pp saan nce | ees paper mecersral | EGE | When papriabsenn war csst | [Levereasste 7 Table 3:12 364 coven © weno. ‘oe ty x NEA AE———— NNN 5. OPEHATINS AND TNC ©, PICK-UP IN THE LOWER PICK- UP ASSEMBLY 1. Outline Copy paper from the lower cassotte moves through the lower pick-up assembly And is sent to the registration rollers. Each Toller of the lower pick-up assembly is diven by the lower cassette pick-up motor (PMB) And intortace feed motor (PMT); wien paper is picked up from the lower cassette, these interface motors are controlled so that they folate at the same speed as the main motor (wt), “The lower pick-up assembly also has four photointortuptas (PQT0, PONT, P12, PO!) that montor the movement ol paper So) D) Rogiaraton ore ortac twee ‘tod 2, Pre-Pickup ilechanism |When paper Is picked up fom the lower cassette, pre-pickup operation is periormed for faster copying operation. ’At power-on oF when the lower cassette Is sot, the lower pick-up mator (PMB) and imerface fead motor (PM7) rotate to feco copy paper inside the lower cassette to the re-pickup position, ‘whan the lower casselte is selected thereaiter and the COPY START key is pressed, PME and PM? rotate once again to farward tne paper tothe registration roles. Note: ‘The lower cassette can hold AA, BS, BS, of LTR size copy paper. The pre-pickup ‘operation, newever, Wl not be performed for Ba copy paper; otherwise, the taling edge ‘of the paper would be found within the eassette, subjecting it to a tear if the cascete is sid out Lower ascot lp motor Lower kup rte ee eee fonts elnad Aine 23 : DS Ineraca toner Progcauppostion > A C ; Sor (Pore) ser PON2) es, Lame ass ick { Sew 20H)” Locate ‘Paro, Positano coy paper nhen sch i prone _/ Figure 3-63 carmen © wm cee, anon ec PIE GE FO shes2 OPERATIONS ANO TANG eS Casseto sat Copying started Lemrcasatepiionenr Y ‘Lowor cassotte pick-up clutch | aa Pick-up roller engaging solenoid) teats Interface feed motor (PMT) “terface lower feed cut (ects) Lower assati pick-up sonsor 1 (P10) Pro-pickup position sensor] (Pare) Intertace ower sensor (Pata) |_| ‘Tower cassette iar motor (PMs) Rogistration clutch (CL) = a ESSSY Same speed as tha main motor Figure 3.54 (Ad copy paper)——— NNN 3, OPERATIONS AND TIMING Sm D, PICK-UP FROM UPPERPICK- UP ASSEMBLY a ‘The same paper path is used by the 1. Outing misteoder, upper cangette, and vada ~ Copy paper in the upper cassette, middle cassette in the upper pick-up assembly: Ao ‘cassette, or mulfeeder is moved through the _PYe‘ickup, therefore i execvied. Upper pick-up assembly and forwarded to the registration rai. Each roller of the upper pick-up assembly is driven by the multiteeder pick-up motor {PM1), upperimiddle cassette pick-up motor {PM2), and interlace toed motor (PM). The ‘upper pick-up motor and interface motor are ‘switched to rotate at an extra high, high, and medium speed; the mulifeeder pick-up motor is controlled to rotate at a mediumviow speed. ‘The upper pick-up assembly has three photointarrupters (PQS, PO9, P13) that ‘monitor the movernent of paper. — 3 en mG ore Figure 3-65, ore eco anon 8 OM HN2. Pick-Up from Middle Cassette Paper Is picked up trom the middle cassette in the samo way as itis picked up from the lower cassete:.e., the upperimiddle cassette pick-up motor and interface feed ‘motor are contralied so that they rotate atthe ‘same speed as the man motor (Mt), Copying started SSE Upporimiddle cassette “ple up motor (PME) Mideie cassette pick-up en PCL2) Pickup ror release solenoid (PSL Imertace feed motor (PMT) | _ Tnteriace upper feed catch | (Pola) Middle cassette pick-up sensor (POS) Interface upper sensor (Pats) Registration clutch (CL2) SSG Same speed as the main motor. Figure 3-67 3-68 ser © wr conn on ane POM PRN aN3. Pick-Up from Upper Cassette 3) The paper is butted against the When pager is picked up ftom the upper registration roller an, thon is stopped, cassette, he upperimidsle pick-up moter and 4) The reglstraton clutch goes ON, anc the interlace feed motor are contraled as folows: motots rotate at the same speed as the rain motor (Mt), 1) In tesponse to a press on the COPY START koy, the pick-up roller is rotated at Note: a high speed to pick up paper 2) When the pager causes the pick-up “The high and medium speeds of the sensor fo g0 ON, the motors rotate at an _upper/middle motor and the interface fxtra high speed to forward the paper to feed moloe are identical with those ofthe the tagstration cols. ‘main motor Mt). Copying started Upperimidaie pick up motor (PM2) Upper cassette pick-up fh (PCLT) cicup roles engaging send PS) TT inertaco fed motor M7) Interface upper hutch | + ’ ica | — me Upper cages eum a a Mage case pote tone (0) ee — | Iietace upper sono’ [|_| ; (PQ13) {EE Rejstaton ich (C13) IMM Exvahigh FS High speed ZZ Same Speed asimain motor Figure 3-67 cere © cone atone occ nomen PMN 3-694, Pick-Up from Multifeeder When paper is pickad up trom the multfeeder, the multfeeder pick-up moter, Upper/middle cassette pick-up motor, and interace feed mator aro controllee as follows: 1) In response to a press an the COPY START key, the multifeeder pick-up motor rotates at alow speed to pick Up paper. 2) When the paper causes the upper cassette pick-up sensor to go ON, the motors rotate at a medium speed to forward the paper to the registration rollers 3) When the paper reaches the registration rollors, the motors stop. 4) When’ the registration clutch goes ON, the motors rotate al the same speed as the main motor (Mt) Note: The. medium. speed of the Lpperimidle cassette pick-up motor ana interface feed motor isthe same as that of the main motor (M) Copying stared ulcer sickup nto ean exp et epaaro boienod PSL) Upporie cassate pein Interface feed motor (PN7) |_ ‘etface upper fed euich Pets) : Upper cassette pidcup sehr (BC) idle cassette pick senor (09) Interface upper sensor 013), Registration clutch (CL) Cover openiciosed sensor |_| Pust0) Medium spoed MIMD Low speed WZ Same as main rotor Figure 3-68 corms © yr eonKN 3, OPERATIONS ANO THING E. PICK-UP/FEED MOTOR CONTROL CIRCUIT 4. Outline Figure 3-69 shows the circuit that controls the upper/midcle cassette pick-up ‘motor (PM2), lower cassette pick-up motor [PMé), and interface toed motor (PMT) and has the folowing functions: Turns the motors ON and OFF. 2 Controls the speed of the motors. (3) Switches between PM2 and PME. (Checks for motor ercor Mechanisir 1, Turing the motors ON and OFF Each motor is driven by the motor drive signal b. Controling the Speed ‘Tho spoed is controlled based on the requency data generated by the CPU land the clack pulses generated by the ‘lock pulse generator. 6. Switching the Motors ‘The feed path changes to suite the selected cassette; ta accommodate the change, PM2 and PM6 are switched 1, Checking for Motor Error I the CPU does not receive clock pulses within 256 me after the motor drive signal hhas gone ON, a motor error is identified ‘and ihe enable signal sent to the DC. Ccontvaller PCB will go OFF |B — command Bra co) lll nam faa[ | ee sega [fm ETE EE Fpeney | ece| | 2 (ome a ee Figure 3-69 orm © cenF. CHECKING JAMS IN THE PICK-UP UNIT 1. out The copier has. seven sensors shown in Figure 8:70 serving to check if copy paper is moving through the pick-up unit correctly. The movement of paper is checked by the microprocessor aécording to instructions slored in advance with reference to the signals generated by the sensors: and when a Jam is identied, the copying oporation Is stopped immediately, ‘As s00n as the copier stops operation, it indicates the JAM messago on its display and, atthe same time, it ngieates the location Of the jarn on the jam indicator. The microprocessor identifies jams in response tothe ‘olowing conditions: 1. Any of the sensors has detected paper at power-on, upon completion of the wait time, of during standby (PO8, Pas, PQ13, PTA only . Copy paper does not reach the sensors within a'specific period of time; delay jam. cope © em coun ‘one keneesy HH MDM om NERNE He—————— NN 3. OPERATIONS AND TING SE PF controler PCB ie vos g dd obeS5 Sno} soaues 1 dase abe (apy was mage m sodea an eid oaosses eas Tat eb o2ves aded droid euosseo apo HN “aanaj) ube osu ded din soap, Tas) pubs ones ded m0 2 u01) Figure 3-70 sone ev 98 in DP PEA corn © wc2 Lower Cassette Pick-up Jams 4. Delay Jam; Lower Cassette Pick-up 1 Sensor POWER POWER ON oN Lower cassette pick-up [ rotor (PMB) a Lower cassette pick-up 1 0.6 Normal 0.6 ->} Error Sensor (P10) ee — (unt 500) Figure 2:71 b, Delay am; Lowar Cassette Pick Up 2 sensor Lower pick-up mot (PM) es pes —< “Lower pickup 7 sensor > {fQ10) ___| ee ones, Lowor pickup 2onsor [|e 0 = Normal I= 10>] enor Ct ce EE (unit ec) Figure 3-72 6. Delay Jam; Advance Pick-up Position Sensor Lower pick-up motor (PMB) - Inert taed motor (PM?) | — jr ~~ —~ awe pion? sensor Pani} re pict postion sensor (Oks erm © cao a 05% Normal [= 05 4 ror —— (unit 86) Figure 3-733, Middle Cassette Pick-Up Jam Check a, Delay Jam; Middle Cassette Pick Up Sensor copy START UpperMidgle Pick-Up Motor (PM2) idee Pick-Up Sensor 1.4 ANomal—_ fe1.1 4 Eiror (Pas) — (unt 68) Figure 3-74 Delay Jam; Interface Upper Sensor Uppecicecassoto Belcup motor 2) nena —{ Interface food motor (PMT) “Wiaalo cassete pekup | sensor (P03) Interface upper senor (Pa13) (unt soe} Figure 3-75 rw @ on ‘aos erm em eR A Heo 3-754. Upper Gasset Pick-Up Jams ‘8. Delay Jam; Upper Cassette Pick-Up Sensor Upperimiddle cassette pick-up motor (PMa}. Upper cassete pickup sensor (PQS) b, Delay Jam; Middle Cassotte == 1.0 Normal 1.0 -+) Evor (unit eee) Figure 3-76 Pick-Up Sensor Upperimiddte cassette pick-up motor (Pa). Upper cassette pick-up sensor (PCS) iMigate cassevt plekcup sensor (POS) ©. Delay Jam; ntertace Upper Upper midale cassotte Bie toe (PME) _ Interface feed motor (PMT) ‘Widdle cassene peup | — a | 19 nea E13 Eo (unit sec) Figure 3-7 Sensor sensor (PCS) interace upper sensor pars) 2 iormas 1.3 Emon (an see) Figure 278——_— NN |. OPENATIONS AND TING Sm 5. mM iteeder Pick-Up Jam Checks ‘a. Delay Jam; Upper Cassette Pick-Up Sensor on (PMA) _— Upper cassette pick-up le 24 > Normal = 24 >| Error Sse (unit: sec) . Delay Jam; Middle Cassette Pick-Up Sensor Mutifoader pick-up motor eae = Upper cassette pick up Unpor cassete pickup sensor (G6) | ggg Mido cassetepidcop 29 >| Nowmal re 2s >| Err bensor(PG3) —— ‘un so) Figure 20 «6, Delay Jam: Intelace Upper Sensor Interface feed motor (PM7) aa a Ero —| Interface upper sensor (Par3) (unit seo) Figure 3-81 sermon © cane avon ees nro ern) anSk OFPATONS NO G. OPENING AND CLOSING OF THE CASSETTES 1. Outline A press on the cassate open sitch causes the liter inside the cassette to lower; then, the cassette release Solenoid goes ON to unclock the cassette. When the cassette is pushed in, the cassetto open(losed sensor goes ON; then, the iter moves up in preparation for pick-up operation, ‘The lite inside the cassetta is crven by the iter motor { PM3, PA, PMS) LED ON commad (UOPLED, MOPLED, LOPLED) Cassette open signal (UOPSW, MOPSW, LOPSW) Spontloced ‘Cassa opened ee er Cassete-— asset ease solenoid! "UCRSD, MCRSD, LORD) PF conoter PCB Luter motor Figure 3-62 a7 orca © cane rove eu He IO MAORI EO2. Moving Up the Liter Liner poston When the cassette is pushed in and the Uppertmtr tana ~ cassette openicosed sensor goos ON, the sich titer motor stars to rota, maving th itr Up Unt halite postion sensor goes ON When the copy paper decreases in volume and, as a result, the lifter position Sensor goes OFF. the lifter motor stars to rotate, moving the iter up. 3. Forcing the Lifter to Stop (+ "ckup ler Weer st Kops movigupaterna iter nas moved up dd Te ts postion Soro he gone ON, fe upper ir Sth goes ON oop eter mtr 4 Figure 9-83 carmen © enone Canoes on ED OP RO 294 Moving Down the Lifter for the Upperitliddle Cassette When the cassette open switch Is pressed, the lifter motor stars to rotate to move down the Iter untl it presses the lower Umter swat, 5. Moving Down the Lifter for the Lower Cassette ‘The lower cassette is capable of holding 2 large volume of paper: as such tt was let to lower as low asthe bottommost position as ‘other cassettes, pager supply operation would be cificult and is ascent would take longer. In the light of this, the paper supply position sensor is used 10 control the iter so that, regardless of the volume of remaining paper, the top of tho stack wil be about 60, mm lower than the outside frame of the cassette Note: The Lifter:motor is. supplied with ‘power’ even whon the cassatte is open £0 that the lower cassette may be replenished with paper. * Used oily to lower the tar: ormein © wm enone (1) When copy paper is placed, the light blocking plate is pressed, biocking the i) barctee pobtion senor ter Figure 3-84 (2) The lifer owers unt the top of the stack is below tho lightbiocking pate. Fae] bs 8 le, comm apn) oh a compen l Figure 3-85NN 5. OPERATIONS ANDTIING 6. Controlling the Lifter Motor Motor is supplied with 26 V. In thie condition, the motor rotates clockwise or counterclockwise depending on the ‘combination of TMDPt (Aj and TMOP2 (3). Aftor Removal of Jams The holding tray guide plate is frst ‘moved to its home position and then moved to a specific point after removal of Jams atherwise, the plate could be cisplaced by the Uusor removing @ jam from the duplexing unit, Conan: nomen omen eoH. FIXING ASSEMBLY AND DELIVERY ASSEMBLY 1. Outline “The upper roller and lower raller of the fixing assembly and the delivery roller of the delivery assembly are driven by the main motor by way of a clutch a jam occurs in the fixing assembly oF olivery assembly, the tixng assembly ctive solenoid (SL4) goes ON to stop the fixing rales immeciatoly. ‘The upper roller has two heaters, The temporature of the upper rallor is checked by a thermistor (THt), and the DC controller Controls the temperature of the upper raller to 2 speotic valve. control at 190°C Consstion ‘Standby 18°C" or ess and, in adtion, within 20min ater Power-on | Other than above LL control at 180°C [13,B4, a6; LOG, control at 180°C The cleaning belt that cleans the upper roller is taken up by the cleaning motor (MA) The end ol the belts given a cut-out; the cut Cutis checked by the detection lever and two Photointerrupters (Q5, O6) and, when the bot runs out, a warning will Be indicated on the ‘control panel Feb con cheverg fey won bese eta poe “Bee role Sai ot an sh eso a 200 Wh end ove hea! “The tam ation ompeaue ees 0 tn rtp eased bye ess Theat round co bu sch Po Copying “AGA, BBR; LGL, LTR, Min UTR I ‘contol at 160°C contrat 185°C control at 180°C | “Ambient temperature, Le. temperature measured by the thermistor (TH601) attached 10 the SWVR PCB, ceri © ean ‘aro ees Ak or mE Bem en rN——————_——— 2 OPERATIONS ANO TANG mm Figure 3-103 erm © cone one ane 4 ae nr PO 3-99Controting the Copying Speed It continuous copying is executed immediatoly after the copier is switched ON, the surface temperature of tne upper fixing roller (fixing temperature) gradually lowers. and, ultimately, results in fixing failure. To Brevent this, tho copying speed is lowered to 70% ofthe poxmal spaed. [Ambientt | 23°C or | Less Sees than] [!emperatuet | more” | 236 Fhing | 168° | 1680 temperature | orless | orless “Temperature measured by the thermistor mounted onthe switch/VR PCB, Table 3-16 a ecproeatng am Upper * The copying operation willbe stopped the following conditions, ang the ‘COPY START key wil not respond unt the lomparatace rchge 4 apelic va thereafter a pross: the copies: that wore ieft sacri bye temperature ‘Foppod below the specified vai 47) At an ambient tempetatire of = she Ta tmperara 18 ofesrescas: ten 3. Reciprocating Mechanism for Thermistor “To provent the thermistor trom scratching the upper fixing ror, he thermistor Ie moved across the upper fixing roller over a distance of 10 mm: this is called a reciprocating mechanism, SN Ani @ 9) ee emir Figure 9-104 3-100 comm cone4, Reciprocating Mechanism for Upper ‘Separation Claw To prevent the upper separation claw from scratching the upper txing roller, the upper separation claw is moved actoss the upper fixing roller vera distance of 6 mm. Separation low ck 9, Pecpocatn cam Y ary roer Figure 3-105 corm cane ‘akon neve HN onan HA) 101ONE NO, 5. Sequence for Fixing Figure 3-106 3-102 cori © mn onus AL HOR OMNES6. Fixing Assembly Protection Circuit Ifthe surface termperature of the upper Tepe fixing roller exceeds 230°C, £001 will be indicated and the fxing heater goes OFF. tf tha sutlaca tomperature exceeds 250°C for some reason, te protection circuit shown in Figure 3-106 will activate a relay, thereby ‘epiving the lxing assembly of power. | % Foy gous ON Figure 3-107 pet rg ler 40 ® mal faetorance] td Thermos Mala motor ie Deconrater Poa | Sonnand (TRO, Subheate cre | AOs*ErPCR ‘ommara {SHO} Figure 3-1087. Cleaning Belt Motor Drive Circuit '. Cleaning Motor is ON ‘supplied with power. to pules WMDP1 (A) and WMDP2 (8) Cleaning Motor is OFF WND=1 > Motor dive circult os OFF “te Motor oes OFF |, eter | ) pals i— Oo} Figure 9-109 3-108 comment © omen we ‘onanMonitoring the Cleaning Bat Wen the cleaning bet doecon lever The clearing be has wo cto ic REESE cutout, 2 waring aremothaicaby cht by be caarng bok "Heaton he contol panel detection lever. cleaning belt, press SW605 on the SW/VR- PCB (service mode); it wil be indicated on the message display. The message will nat be indicated in normal modes, for Waring massane for EONS | ——r ly Unlocking pine NN a peg + 5 5400, an equiv z of about 6 copes. 3 | on | oF 3 “onyin response 3 to. ross on S605 3 on the SWivi PCB = (service mode). & 3 oe 3 5 : ON | OFF E005 © : Figur att cormcin Oromo me sneer OM HOME ODETECTING JAMS 1. Outline Figure 3-112 shows the eleven sensors that serve to monitor the movement of copy paper. These sensors send signals to the microprocessor, which in turn reads the Signals at euch times as programmed in advance; when the meroprocessor identities 8 jam, it immediately stops the or-going copy poration. Alter the copy operation is stopped, the’ JAM message is indicated on the control pane! and, atthe samo timo, tha jam lecation indicator inside the copier shows the location of th jam ‘Whnen the copier is switched ON after removal of a jam, the same sequence that is fxecuted at tima of power-on wil be executed to prepare forthe next copy run. ‘The microprocessor Identities a jam Under the following conditions: a. Copy paper exists around any of the sensors at time of power-on or upon omplaion of warm-up during standby. b. Copy paper exists around the fixing assembly paper sensor (10) during copy operation, cern mon. Copy paper fails to reach a specific Sensor within a specified period of time. Delay jam; by delivery assembly paper sensar (Q3, G4, O14), Delay jam; by fist path sensor (008), Delay jam; by overlay copy paper doivery sensor (0G1, 002, 003). Delay jam; by two-sided copy paper delivery sensor (005), Delay lam; by 2nd side copy pick-up sensor (06). Delay am; by paper feed sensor (211) Copy paper falls to pass a specitic ‘sensor within a specie peri of time ‘Stationary jam; by delivery assembly paper sensor (03, Q4, O14) Stationary jam: by overlay copy paper dolvery sensor (DG1, D2, DCG) Stationary jar; by two-sided copy paper elivery sensor (B05), Statonary lam: by 2nd side copy pick-up sensor (D086). Stationary jam: by paper feed sensor (an)eae wo-sides opy pape detec amy dle dotecon signa : i 5 i NG's) fo] nea career aaiaea aie = x Dae Dae Figure 3-112 3-108 corm © wo coe ne covie suse sno tne nn 2002. Checking Jams at the Outlet of the Delivery Assembly Outlet Delay Jam Sa Figure 3-113 b. Outet Stationary Jam Figure 9-114 common © wenn rennet mar em 00% 3-109EN, 3. Checking Jams in the Delivery/Feeder Assembly. a. Fist Path Delay Jam = =a | 7 | ie boeoue a = = > Figure 3-115 4. Checking Jams for Overlay Copies in the Delivery Assembly ‘a. Overlay Copy Delay Jam asta AtAmeesage a Fest pat paper vantor Senha ‘Gaetan coy paper vans | Gay Stay cy BE aa (022) | — |p Soreromrars oa = Overlay Copy Stationary Jam eee AM message Fatpan per senor den ctck _———— sear ee Se ar Sr Tel Tio Sera pe} sever ioe ————— ‘Smee 56 — Figure 117 3110 corms © won ‘sheave ty ran eA EON.. b 2. OPERATIONS AND THANG mm Checking Jams for Two-Sided Copies in the Delivery Assembly “Two-Sided Copy Delay Jam nak eseage ustk— ; Th Frstpa pap sensor Jam chock Duplo unt detveny sso sorsoe (009) Figure 3-120 ‘Two-Sided Copy Statonary Jam Fst pa paper sansor Tipemg uaraaney —} assembly sensor (005) armen © one ‘aroun 2 DM eu PRN6. Checking Jams for 2nd-Side Cop! at Pick-Up ‘a. 2nd-Side Pick-Up Delay Jam 1A dolay lam is identtieg I copy paper falls to reach the plek-up paper sensor for about 2.1 ‘seconds after the pickup clutch (OGL) nas gone ON. fx mn | | Pekupeen(CUt) | gs $$ Jn hook oe Bae) aaa ee] Pup paper sonsr(@5) |___tNemmal | ron Pip oe HAE Sere (08U8}. Figure 3-120 b. 2nd Sid Pick Up Stationary Jam ands COPY START ey aM esege inte TER Prep ech (0641) sam eek me a4 | Pek-up zoner(0086) Fic ler gude selene (SL6) ms SBorlaper Shou 14 ase Figure 3-1217. Checking Jams in the Feeder Assembly @2nd-Si¢e Delay Jam 2d de COPY START hoy JAM moceng8 TRIE SORT gene So] kup paporcaneor (605) en Figure 9-122 , 2nd-Side Stationary Jam (COPY START hay AM message ___¥. RTE] Scr [Soe] Se [SERV egies eich (3) uaa pt be a Fao oad eorr Narra Ene {Git NCE eee I: Varies dopenng on lenght paper Figure 3-128 are can KY MCDM OMEN 3-13VI. POWER SUPPLY A. OUTLINE OF POWER SUPPLY Figure 3-124 isa block diagram that shows the distribution of power for the copier. Figure 3-124 a8 armas © remo ne a PENNEB, POWER SUPPLY CIRCUIT As along as the power plug is connected to the outlet, the 5V power supply unit romans activated ‘through transformers. The ‘microprocessor on the DC controler POB will be providea with the 5V power even if the ower switch, lett door switch, or dolivery fsssembly switch is OFF bacause of a jam sO thal the microprocessor can relan is memory. The copier is equipped with two 24V ‘power supply PCBs; PUT serves the copie, fang PU2 serves the duplexing unit, RDF, PF tint, and sorter; the contol panel i supplied ‘with @V power ‘The diagrams given as APPENDIX show five types of 24V power: the destination and accuracy of each are as shown in Table 3-17 Destination | Accuracy [Main motor _| 24 VDC 35% 2 |24vB| Scanner maior 3 | 24VG | High-vollage toads | Drive, BE controller PCB Potential control, 24 VOC a | = BavD) 5 | aAVE| DC contaler control Table +17 conch wm eon ‘amon ays AY He MOM emer The SV power supply unit is equipped with a breaker (CBSO1) as an overcurrent protection device; it an overcurrent fiows Decause of a short on the power line, CBSO! {goes ON to cutoff the output ofthe SV power Unit If this happens, disconnect the power plug, ramove the cause, and reset the breaker PU1 and PU2 of the 24V power supply PCB are each equipped with a fuse on is AC lng; the stabilze: power supply circuit has an overcurrent protection crcul; when a short fccurs on the power line and, as a result, an ‘overcurrent flows, the protection circuit goes. (ON to cut out the output of the power supply unit. I this happens, disconnect the power ‘plug, remave the cause, and switch the copier ON.” The protection circuit wil be reset when the AC power ofthe power supply units kept ‘OFF about 30 seconds and is turned ON thereatox ‘Note: ‘An overcurrent in the output of the ‘power Supply unit causes the protection ‘ult 10 60 ON before tho tusa of te AC ‘input blows; the fuse may malt, however, if ‘he AC power supply is med ON and OFF Fepeatedly wihout removing the cause of nestor‘The output of the 24V power supply PCB. (PUt) 1s linked with the output of the 5V ower supply unit. For this reason, if the breaker (CB501) of the SV power supaly unit goes ON and the output of the 5V power Supply goes OFF as a result, the ov'put of PU! willbe OFF even when PUT is provided with AC power. As such, itis important 10 check the output of the SV power supply unit a well the output of PUI is OFF Tho 24V power supply PCB (PUT) is controlled by the remota signal from the DC controller; the copier wil not be provided with 2AV power witout the signal 2-16 conc © rm hn C. POWER SUPPLY FOR DATE AND TIME INDICATION To retain the dateitime indication mechanism when the power plug is isconnected, a ithium battory Is used as a backup power supply, The baltery lasts about five years with the power plug disconnected. When its Ife Is ‘ver, owever, the timeldate indication wil not change unil the power plug is reconnected AcAUTION: Replace the lithium battery only with the one isd in the Pars Catalog, Use of another battery may present a risk of he or expiasien. The battery may present a Tre or chemical burn hazavé it misteated. Do not recharge, disassemble or dispase of in fire. Keep the battery out of roach of children and discard used battery promplly,SS Vil. OPERATIONS TABLE OPERATIONS TABLE (1/3; wio sorter) ae na ea oe bene [_ aan eponcn Omer =" | meraseee > Steerer Roe _ | owen | | raouerene | Rospesrapernn em mew | eee | | | crating mayb asi H omen | Eyuarensties > | ‘oes AR YPM eM SEOPERATIONS TABLE (23; In one-sorter configuration) + ifthe sub feeder is used, note that JOB No. 1" represents the copying operation on the ‘nghnas Inthe ADF and JOB No. 2, that in he sub food; descriptions in parenmeses apply large-size pacer. wiaor 7 T ‘W7 ROP ana ab Pacer ‘ Compan coma | eeroten G08 No.2) pero 008.2 sor eet ery ] ‘Saran i tap aon ee pe cote 25 or ghar a metage le Soom Soar one ay’ awn aie Ste hres Sersaeoey et resorts Stan | Sap sxe are se santa 08 ! 1 4 | Sacer samen | Raiepyeeeny [ eeteineace [Seo | Ninpommersttine ‘oropepon care || Soh a; Saisie meen | | Seaveh |b _ 2 Tegmoeswmtns serge mns yee | [eros tener | settee | | Wee Secs” | Sadie Regen an | | | Seer SSxprateasiee | Croup mode The wtngelbenip as |. Te sstrg imate Tasers athena oe | RSS | ——— | i | ecenrnen

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