NP-8580 SERVICE MANUAL REVISION 1 NOV. 1988 Canon FY8-1380-010 COPYRIGHT _ 1988 BY CANON INC CANON NP-8580 REV.1 NOV. 1988 PRINTED IN JAPAN1. FEATURES 1. versatile, high-speed copior that handles 82 A4/80 etter sheets a minute after afirst.coPyY Speed of 2.7 seconds. speed of 27 secon. ing, one sheet is processed avery 0,75 seconds, Yet tn ncresile ang oot ye ese that second pet copy requires only a standard power source 2. Automatic two-sided and automatic overlay copying functions ‘Automatic two sed arene operator 10. obtain 60 twosided or overlay copies In rapid SUSCEEEOR automatic Recirculating Document Feeder, documents can be autometicalt Wipbed over to\copy the reverse side. 2. ASi (Amorphous icon phos sene s Soby images and superb durability fis etre provides enhanaed rovuton and duabity even ‘Gith high-speed copying forge numbers of documents. larae numbers of doc armponent toner projection development method also provides Good Feproduction quality. 4 Yametenaty contol panel featuring maton isplay and wide range of easy t0 use O'Wiessoge Display with date and time iRutomatic Exposure ‘Twopage Separation Twopage 0 Twosided Copy Twopage Image Overlay Copy 3 Margin Mode 1 Photo Mode $ Onginal Frame i a Frame Easing Frame Erasing ble Reproduction Ratios Copy Mode Memory (up to 4 modes) ‘Ruromatie Cassetto Switching Original Postion Indicator Rutomatie Shutoff Function Standby Function Srginal Count Function cor © cm ee 8 am PN A 1N. SPECIFICATIONS AType aster halogen lamp (18473000) — —_—Fiosting-slomentiens (Zoom k i ‘Amorphous silicon ero spartan) ——— ©. Functions Types of original ‘Shesis, Books, ¥-dimonsional objects pn | (up to 2 kg/4.4 1) We war ine — First copy [ Gentinuows copying ——— [cee sae anc nanan Copy pay Cassette feed | Plain ‘paper 64-80 gi “colored pap [Manual food” "(i to 32 ib), waging — 1 projector fim maea Plain Pa postcards, colored paper ete oe [lowe Cony way cacy | Us Nonimage areas | Leading edge [7 Lett te right [ara | | {Second side) ‘ut clear ‘Auto shutoft “Options D. Other specifications 2615 me T3.542.0 mm [0220 mm eb unt Direct.0=10 mm Reproduction rato, Fwosided copying, Overay copying sonrs mm 02:18 mm {Non standard sh 9) (Standard shoot frame frome ersing) ° {Sanaa see (ama —_| Non standard shee fame easing) Possible (2 min Possible 2 Inremer ‘Soner Control cards MV Contoi Counter ‘Operating ‘Seone (average Ser 8 n=) consumption [During STANDBY _| “wa. 0.047 WR During continuous ‘Arg 0.287 KWH | copy Sound te ‘During eooving uring STANDEY _| Dimensions | Width (w/o ROP rE elt 3080 mm TBO Ke W/ROF, Duplaxiog oni) ‘Storage of copie supplies Copy paper “Toner Developing assembly “iors unused paper inside ite wrapping to protect Wt fron homie Do not sare toner iy aac urlahy et temperatures ' Keep the developing assembly in i sarap box Bowl ‘Sore indirect sunlight a temperatures above 30°C or um above 85%. armas © nt a 8 a 1-3Reproducion ie imecT | ReDueTION | 7 “Bi55 O58 — 82 Ledger Leer | Lene | a | 7 “aR “ Legal 40 Teter a8 it a4 39 35 2 Ter ae BILARGEWENT 1 aa 48 I — 7 pa Ba, 54 | Ledger a7 FJ i aa a7 ae ee Todas a ‘mee a a 0 wx) Pr reFa eaaaaie Dinensione | ac neha - ra 387 = 47 117168 _| Aa 2 83x17 fas 5x Sax05, [oe — 357x864 [V0.1 x 143 [os ye2x 257 [72x10 ac Waa x 102 S172 | [Reoar 210 5386, eax 140 | | [Wscorc waar 703 x 950 = | [edger th 3177) edger | area xaste | 7 | [Feolscsn ut — 216 x 330 85x13 | [aust Fotecap or 708 x 397 B1c193 | [rie = ut 210 330, e319 iio ut Fiexai7 [e528 “Argent. Lege! ut 220x340 | 87x 134 320% 350, e738 | [eer —_ Letter: 216 x 279, 5x 11.0 Mini = Mini |__139.5 x 216 5.5 x 8.5, ‘Argent, Letter, _ us, 220 x 280 87x10 I US.Gov't Letter _ 3 203 x 267 Bx 105 Tobie 13 NPSSES 76v 6H COBecoo/ CPOE 220V 80H Dosse/Droc | 220V 5OHz 3K) GPCXXRX | Seav-sore | —Wosxmes7HPooan | IOV 60H OB aoO/KPCn0ot = 240V 60H EOB on / EPO : 240V 6OHz FOB 1000 FPO i Table 14 Tnformation in this manual fs subject to change with improvement or redesign of the carat © a 2 cy wo 8 To 1-8Il, PARTS OF THE COPIER A. External View Figure 1-1 QCopyboard cover © Right front door Gontroi pane! @ Paper deck unit ‘Copy tray D Cassette ®Lett front door Figure 1.2 Q Fixing unit knob Cont iside cover veloping u 5 Prerbas Unt release lover JAM Toeat Indicator toner receptacle 1-6 ‘arm © 90 20 ame eo av ou se| 2B, Internal View 1. Internal view of main body ©2900 O0® ereereey? | BY, ® @ ® é eee 6 Figure 13 © Procondtionins Dolvery feed ol Separation cl Separation corona unit Traater corone unit Breransfor corona unit legiatration Piekup rollers ®lens Brum cleaning unit Cassett Bevery rollers | ra cm ce ro re a2. Internal view of duplexing unit Q ®®® © @ iti | boldlad ® 2 Devry tude unt €@ Hokng wy poner ide unter eee ee Spence: ee ter 2) Feed belt nit © Feeder nt Bagged aecuon rer £8 oper donk unt © Molding tay unit 1-8 Ara ne. ln 9 9 a at eoIv, OPERATION A. Control Panel 18v oo 220/240V 2 FOLD bay TWO-PAGE SEPARATION mos } SORT/GHOUP/STAPLE K [SHEET FRAME ERASING mode key MANUAL DENSITY CONTHOL keys ‘Copy! MODE MEMORY key ©} AUTOMATIC DENSITY CONTROL keys [ORIGINAL FRAME ERASING mode key REDUCTION key VARIABLE REPRODUCTION RATIO Keys DIRECT COPY Key SIMARGIN mode ky. ENLARGEMENT Key. [AUTOMATIC REPRODUCTION RATIO. GASSETTE SELECTION Key key STANDARD OPERATION key | SPANDBY mode key Fhe STANDARD OPERATION mode of | ASTERISK {he copier Is set as follows: Gry NUMER cietoy Copy number display: + | SROWNDEVELOPING unitselectaispley | MESSAGE display ‘Twos PHOTO mode ke IMAGE OVERLAY key coma 08 ca om so 8 a “8tho power switch to “1 the Upper fixing raler Is Below the ‘required temperature, the WAIT inde. ator glowsred. Wher the fixing rele Hises “above. this temperature, the WAIT indicator glows green, The nor mal walt time at 9 room temperature of 20°C is approximately 8 minutes, 2) Raise the copyboard cover and place the original face down on the ‘copybeard las, atoning it withthe index hres, 3) Press ‘the. DIRECT, "REDUCTION. EN. LARGEMENT or VARIABLE REPRODUC- TION RATIO key to set the desired repro. duction ratio. 4) To specity the size of copy paper to be Used, select the cassette that contain the desired paper « lineither ofthe loaded cassettesis the propor size, oplace one with the de Ered cassette 5) Toadjust the copy density manually, use the MANUAL DENSITY CONTROL keys {and set the density sulted tothe original ‘#"To make the copy darker, press the key marked "DARK. The Density ind ator light will move to the left To ‘make the copy llghter, press the key marked “LIGHT” The Denatty Indice. {or light will move to the right CHEER) 6) Usethe inputkeyboard to setthe desired umber of copes (1-999). Chock the uber on te COPY MUNBER dinly ifthe input keyboard has not input the number, or f the set number is incorrect, press the CLEAR/STOP key aya ty he namber saan ) Ifthe copier ig not set to copy in the desired color (biaek or brown), change the developing unit. 1 To change the color, install a itferent cB unit. 8) Press the COPY START key, ‘Ol the RDF: is used, an original placed gn a document feeduny automat ‘ally fed to the copier and copied. @The’ spocitied number of copies ts made automatically. © Except or the CLEAR/STOP key or the MANUAL’ DENSITY CONTROL keys,’ key input has no effect during the time 1-10 cra cae. between the fist and ast copies in the Its possible to change from automate density control to manus dansiy core tol during a copy rum, But not vice a Copy made. using automstic density control ls too dark or too light the MANUAL DENSITY CONTROL Keys can be pressed to adjust the density during the copy run, Use ENSITY indica tor forthe copy made while using automate density control as a reference point. ®To hat the copying process during sgntinuous copying, press the CLEA ZSTOP key. The copier wil nish the copying process thom stop. The COPY NUMBER aspioy wal inieate the i tial number of copies set Othe PAPER OUT indicator ights dur- ing copying, the copier wil stop unt ‘been placed in the cassotte, the cassette has been reloaded, and the COPY START key hhas been pressed. The remaining nut Ber of copie il be made. Paper jam occurs during copying, Opler wil stop and the location of the jam will be digplayed on the MES ‘AGE display. Alter the jammed sheets have been removed, the COPY NUMBER dispiey will indicate the re- ‘maining number of copies set ©The copier wil eturn to STANDARD OPERATION mode approximately two Inu ater the combiton coy fun or key operation (The: avto-leet ‘ime can be varied as fequired) sr 8 TW i rH. STANDBY (PREHEAT) Modo If the STANDBY key is pressed while the is in, PREMEAT mode, the copier Shlers the PREHEAT mode. All indicators Sneepttor the STANDBY indicator returned ZDik_any operation key other than the STANDBY Key is pressed while the cop- ferisin the PREHEAT mode, the related inaieator wil not light @The PREHEAT mode is cancelled by pressing the STANDBY key once mor @ The PREHEAT mode will not change the 4etting for contol of the fixing assembly Temperature: R merely Keeps the display ‘on the control panel OFF 1D. MARGIN Mode Operation ‘The MARGIN mode key is used to make ‘copy with 9 margin. “Se widths Se using the ASTERISK mode, The copies wil have @ margin on fhe.night side X mm (10, 18, 20 rm) In wath I | Figure 1.7 E, DOCUMENT FRAME ERASING Modo Operation ‘The DOCUMENT FRAME ERASING key is used to make 9 copy with an 8.5 mm {appro Blank border around the pershery ‘of the document essen dy —s)* Yes ea | |] 25mm corr cae F. SHEET FRAME ERASING Mode poration “The SHEET FRAME ERASING key is used to make a copy with an 6.5 mm (approx) blank border around the periphery of the copy paper. eam, Figure 1.9 G. TWOSIDED COPY Mode Operation 1. AUTOMATIC TWO-SIDED COPY mode eperation ‘The TWO-SIDED COPY key can be used to perform two diferent types of twossided copying, SP hwe one-sided originals to one twosided copy, «Tha RDFA is convenient for feeding in originals. 1 Twonage to woside copying can be Gone by pressing the TWO.PAGE key. 2. Tworsided original to two-sided copy ‘e This ¢ possible only with the use of the RDF foeder 2. MANUAL TWO-SIDED COPY mode Operation Twosided copies can be made using manual feed, Please note the following com Cerming twosided copying in ths mode {5 Kegp the same eage of the original fiop, bottom, ete) toward the rear ofthe copy: Hoard when copying Both ront and back © Dornot use damp paper. @ Do hot use curled paper. ca HP ae Ee anH. OVERLAY Mode Operation 1. AUTOMATIC OVERLAY mode operation © TheIMAGE OVERLAY Key cn be uted for overlay copyin © Twopage every copying can be done by pressing the TWOPAGE key. 2, MANUAL OVERLAY mode operation ‘Overlay copying can be performed using ‘manual feed: Please note the following whok ‘making overlay copies in this woy. @ De not use damp paper, © Do not use curled paper © Let the copy’ from the first copying ‘peration cool to room temperature be {fore performing the second copying op. eration. (This is especially impariant for ‘overhead projector im) |. MANUAL PAPER FEED Mode peration When making a copy on paper of «type ar site diferent from thatthe cassetGe, {hetliowing procedure canbs sod to wed is trouble of changing cassettes, © Press. the DIRECT, REDUCTION, EW. LARGeMENT or VARIABLE REPRODUC. TION RATIO key to set the desired repro. tion rata © Toadiustthe copy density manually use the MANUAL DENSITY CONTAOL keys and set the density suited othe origina @ Open the manual food tay. (The MANUAL FEED mode will be se- {ected automaticly) @ Pace the copy face up on the manual {feed tray siong the guide plate Paper sizes inthe range trom Ad/Ledger te BB/Mini size can be used. J. AUTOMATIC. PAPER SELECTION Mode Operation The AUTOMATIC PAPER SELECTION mode ean be used with the ROF I in this modo, the appropriate paper cas- settais automatically seloctedto suite size of the original and the reproduction tate, Sand 3 copy is made Wa cassette of the proper size is not loaded, the cassette with the paper that can Best ald the image ie selected and the ire is displayed on the MESSAGE dapiay. The eepy Wil thon be made. Press the COPY START hey again to mart copying, To cancel the copy, press the CLEAW/STOR key. 1-2 armas a K. AUTOMATIC REPRODUCTION RATIO. Mode Operation The AUTOMATIC REPRODUCTION RA- ‘TIO made can Be used with the ROE, In this mode, the appropriete reprodu ction ratio fg automaticaly telected fo suit the sizo of the original and the size of the copy paper (cassette, and a copy is made, When using an ROFL, the size. of 9 non-standard original e converted. into.¢ standerd size for the purpose of siza identi: ation. Consequently tne AUTO REPRODUC. TION RATIO mode Selects one of the stan. dard reproduction ratios. L Changing tho Color Developing Assem- Bly (6D unit) 1) Open the front door. 2} Swing the ED unit release lever clock- 3} Pullthe CD unit out toward you. 4) Lit the CD unit gently by the handle. Figur '5) Set the replacement CD unit carefully in place, and push it Imo the copier. 6) Gloss the door Notes: 1°Do not shake the CO unit or place it at an ‘angio oF an its side 2,Do not place the CD unit on the floor ete Return immediately to ts storage box. (ee 0 M DA ae'M. Using the asterisk modes (user modes) This machine hasan asterisk mode which ean be freely set by the user. "Zoom program function ‘Selecting the MIXED ORIGI NAL mode [Samm | sonina me ing the corona wires Setting the dave and tine esting the COVER modi ‘Cancel ADF page counting 78-8 | function ie cating the copy ema | Meme ‘Table 15 Astorisk mode tablo 1. Changing the binding margin width Fhe binding margin ean be set to 10, 18, or 20mm, 1) Pros —- dh. @ 2) Press keys 17), (2, or iS, then press the key. For exampig;to input 1 mm, press the Bands) keys. 2} Press Select the desired size 1¢ For example, solact size AA sing AA | 3) Press the HE key to register the se fected Sze. 3. Zoom program function “fhe desired reproduction ratio can be selected by inputting the original size fol Towed by the desized copy size. 1) Press B+ WB 2) Input the document size withthe INPUT keys, then press. 7 ‘¢ Forexample, input 250 mm, [ener tength— original 750 3) Input the desired size with the INPUT keys. 1 For examol { Eno ingth = copy 200 | 4) Press the key 2 FRE" Siutaua 200-250-0.8 wil Take place, and the reproduction ratio wil be set to 80%. ox | 4, Selecting the mixed original By selecting this mode in order to copy origitas of mixed siz when using an RF oF ADE, copiescan be made tn eitherthe AUTO. PAPER SELECT mode and the AUTOMATIC. REPRODUCTION RATIO mode to sutthe size Of the original being copied. ‘The copy speed will be slower in this mode, howaver input 200 me. [ Ratio Note: Mined sized originals must be of the same Iwidth (e.g, AB and ASL 1) Press Bo @ > 2) Press the it) or ©) key. 2 Forexample, 10 copy mixed originals, press the i Key. 3) Prose the | Key to register the se Iected mode, © When the MIXED ORIGINAL mode has Boon selected, if either then) Key's Dressed or the poweor switch is set OFF, {he mode will be canceled, 1-135. Setting the auto clear time ‘The auto clear time can be set from 1 ‘minute to 60 minutes in Taninute stepe fit is sett0.0, the auto clear function wl not work. Y Pros =.) fe 2°) Input the auto clesr time with the INPUT keys. © For example, input 6 minutes, [Ais vt ane = 6 6. Cleaning the corona wires ‘The ‘primary, transfer, and seperation corona wires are automatically cleaned. 8-8 & key, the wires wil ‘approx. 60 seconds. Upon completion of eleaning, this mode will be automatically canceled 7. Setting the data and time Set the date and time displeyed on the message display. 1) Press 2) Set'the date and time with the INPUT Keys and the "= hey. For example to input 10:30 AM, May 4, 1888, carry outtne following procedure 1 Input the date i Bless Date mth = 05 dayos yr~ 88 2 Input the time, Ps a [Fie tour = 10 min = 36 3) Press the [key to diepiay the above settings on the message display Notes: 1.The calendar display can be turned OFF in the SERVICE mode 2.The calendar display sequence cen be changed in the SEAVICE mode. 1-4 cormce cH, 8. Setting the COVER mode When copying originals itis possible to add different sheets of copy paper as the front and back covers using ah FOF ‘The copy paper which is used for the {front and back covers is supplied from the Upper cassette. Before copying, therefore, place the papertorthe front and back covers Inthe upper casset 2 foes > _ "ees the Zoom Key (i) of 3) an Seloct ine desir robe 3) Pressthe [® key to rogister the setting Pressthe | key or setthe power switch OFF to:cancel the COVER mode setting, 8. Cancelling the ROF automatic document count When two-sided copies are made from ‘one-sided originals, a count is made of the ‘umber of sheets in the RDF. This counting function can be cancelled if desired 1) Prose: noe ne 2) Input" or “0” on the INPUT keyboard. "Example: Input"0" to cancel the dose: 3) Prose the key, ‘Note: two-sided copying is performed without Using the document count function, frst document of an odd-number of documents is copied onto the back side of the copy Paper. 10, Setting the copy mode memory Up to four copy’ modes can be memo- rizod using the control pane! 1) Press the key corresponding tothe copy mode to bo tt 7 2) Brass one ofthe four memory keys M1, M2. M3.and ma) 23) Press the 2 "kay to register the copy trode. ‘© -Av'a result the copy mode will be set. ‘To display the registered copy moss, Brest the memory key ‘his ‘setting wil femain in the memory regardless of whether the =)" Koy ressed or the power switch is set to FF @) i 8 ra He pro eaV. WARNING INDICATORS AND OPERATOR RESPONSES: A. JAM Indicator fa paper jam occurs inside the copier first check around the pickup assembly. the Seperation/teodor, the fixing/delivery”as- Eembly, the cleaning assembly, and the ‘duplexing unit feeder assembly, and remove. Siljammed paper. Open the front door to cheek the jam location indicators located inside, nthe positions shown in Figure 1-11 ‘The area where the jam occurred is indicated by the JAM LOCATION indicator that is It Figure 1-11 To remove a paper jam in an associated ‘optional proce of equipment (corte, ADF) ‘eter to the relevant Service Manual. 1. When the. © indieator lights, 4, Pullout the cassette that was in use, and check the pickup assembly fiemove any paper sticking out from the », ff paper fed from the manual feed tray hae become jammed, remove. those sheets ©. Fr paper fed from the paper deck unit has bbeceme jammed, open the paper tiling ‘oor, remove jammed shosts, and close the door 2. When the @ oF @ indicator light. 1) Swing the feeder release lever clock: wwisevand remove any copy. paper Jammed in the feoder unit 4 Figure 1-12 2) Push down the ever © ofthe duplexing ‘nt and remove any copy paper. Figure 1.13, 3, Whenthe © © and @ indicator lights. 1) Open the delivery unit door Note: Tee copy paper on ne copy ay alse ou ‘when the delivery unitis opened; remove the paper in advance, 2) If copy paper is jammed in the fixing Uns tere the fixing unit knob counter lockwise and remove the paper. carat 8 oe 0 er we a 15Figure 1-14 4. When the ©, ®, G Inaieator lights 1) Push down lover © of the duplexing Unit and remove any capy paper Figure 1.16 2) Swing the holding tray unit release lover 6 ‘counterclockwise and remove any Figure 1.16 1-16 ‘mee © 8 a ne. 3) Swing the lever @ clockwise 4} Turn the duplexing unit knob clockwise ‘and remove the copy peer. Figuro 1-17 5. Operation after removing the copy paper 1) Levers should be returned to their origi ‘al position, 2) Close the delivery unit and ll doors B. PAPER OUT Indicator ‘A message indicating a lack of paper will bbe displayed on the MESSAGE display if there is no cassette in the selected case holder. or there is no paper in the cassette or paper deck. 1) Pull the cassette out of the cassette holder 2) Place paper in the cassette. es Ne ==) Figure 1.18 23) Press the front edge of the copy paper tac lightly to put the-cormers under the ‘abe, 4) Replace the cassette in the cossette holder©. TONER OUT Indicator ‘A message indicating 2 tack of toner wilt be displayed on the MESSAGE display ifthe {oner supply in the hopper o° developing fesembly has run low. 1 Supplying black toner 1) Open the hopper lid) and remove the ap. © Hopper lid Figure 119 2) Shake the toner tube several times. Figure 1.20 3) Peel the seal from the mouth ofthe tub 2) Place the rock of tho tube over the ‘pening of the hopper. '5) Hold the tube in-place with your lft and, snd- turn the tab. 90 ‘degrees lockwise, Figure 1.21 frm) ee 6) Tep the bottom and sides of the tube Several times to dislodge aay remaining 7) Turm the tab 90 degrees counter-clock: Wise, and remove the tube 8) Replace the cap and close the I 2. Supplying color toner ') Open the front door. 2} Tum the empty toner cartridge clock: ‘Wise, and pullout toward you (Place the empty cartridge back in the Shipping garton, (Box holds two cartidges) verty that the cartidge holds toner of the covrect color. Shake back an forth bout ten times, Rest the end of the Sertridge on the sill ofthe port, align the fab.on the end of the cartridge with the {roove In he port and peel off the seal Gini slowly pushing the cartridge fully Into the port as shown In Figute 1-22. 3 ede Figure 1.22 4) Slowly turn (upward facing cartridge) fe cartidge sidetosige 8 times, leay- ing the slot facing downward Note 1 Galy one cartridge of toner should be sup- pled ‘at one time. Leave the cartridge in place unt iis empty. 5) Close the front door. cane 1 8 HP Pe wwVI REGULAR CUSTOMER INSPECTION ‘The following parts of the copier must be cleaned once a we procedure to the user Explain the following 1) Copyboard glass Wie the glass with a damp cloth then wipe it dry 2) Coppboard cover ‘Wipe the cover with a mild detergent solution, then wipe it dry. 3) Feeder belt of the ROP Wipe the feeder belt wth a mild detergent solution, then wipe it dry. ta1e cement 5H eH HE ar|. IMAGE FORMATION PROCESS A. Outline cxytees gt a Lag Qo 5 SHES Figure 2-1 ‘This copier uses an electrophotographic process. Parts related to the image formation process are shown in the above diagram. er automatic drum surface potential control system ensures copies of the correct density A auto Graation prowess can be divided into the nine steps listed below; this isthe order in.which they will be described in the following section. “automatie controls will be described later. Step 1 Preconditioning exposure Step 6 Transfer corona (1+) 2. Primary corona (+) Stop 7 Separation (AC +OC{+) bias) Step 3 Imago oxposu Step & Fixing Step 4 Development (AC+-DC{+) bias) ‘Step 9 Drum cleaning Step 5 Predrensfer corona (AC +DC{ ~) bia Figure 22 mar © 50 yt a PO 2-1cul ur surtace ofthe photosensitive rum isa thin seamless layer of amorphous silicon, a sericondvctive material having Bhoteconductive properties, The base, or Wt Figure 23 ‘The advantages of amorphous sileon a the photosensitive element of the drum it. clude higher durability and sensitivity, and Bettor image resolution, B. Electrostatic Latont Im Steve “This stage covers the first thre the end of mi pattern of electrical charges on ts surface €orresponding tothe mege ofthe document being copies ‘Areas representing dark areas of the criginal wil have positve charges, and Fopresenting ightareaswillhave ho charges (er 2 weak postive charg ‘The surface potential control unit sures that the potomtials of dark and light areas of the latent image are held constant ‘The drum revolves continuously during cop. ying operation, and each area undergoes'@ bctesion of pacers. Alt pravosse are {aking place simultanoovaly at cifferentloce tions around the drum) Figure 2-4 2-2 carer 0 ca ©. Stop 1 Preconditioning Exposure Figure 2.5 As the first step in making a copy, resie- ual charges are eliminatod from the drum surface by the preconditioning exposure LEDs. This helps make the density of the copy even D. Stop 2 Primary Corona Figure 26 The primary corone (positive) applies a unitorm ayer of positive charges Over the “The ootential built up on the drum sur: face depends on the voltage applied to the corona wire and the patentiel atthe grid. The {rid Is connected te ground through a vari {or this enables soft charging and provents drum arcing. The surface potential is mal {ined by the potential (a we 8 PEW aE. Step 3 Scanning Exposure Figure 2.7 ‘An optical image of the original is pro- jacted onto the surface of the drum, causing {he charges in light areas to be neutralize F. Stop 4 Development Stago Figure 2.8 {As shown in Figure 28, the developing assembly consists the developing cylinder {a stationary eyindneat magnet surrounded bya nonmeanetic revolving sleeve, plus blade made of magnatic materia ‘The main constituents ofthe single-com- ponent toner are magnetite, resin binder, find pigment. The toner has insulating prop tniee ands charged toa negative potential by friction with the rotating einer Figure 2.9 cara © ‘A concentrated magnetic field develops betwen the magnet end blade, attracting toner particles bwhich have magnate proper ties) tothe gap between them in toner paren are held virualy immobile in this magneto eld, forming 3 Curtain along the edge.af the blade, As the Gylinder rotates, the. “curtain” skins the {oner particles on its surface to a thin, tinlform layer Developing bias is applied to both the developing eytinger andthe blade. Bias Consistg of AE and DC applied simultane busty: Consequently, the positive excursion fe'somewnat greater than the negative. ale val Figure 1-10 During development, toner particles are attracted to the drum at 2 rate proportional forthe relative atirection of the stationary ‘magnet holding ito the developing cylinder fnd the net electric field, the difference Betweon the drum surface potential, and the Seveloping bias on the developing cylinder. ‘Toner particles ether remain on the drum, or roturn to re developing cylinder, depend {ng\on the relationship of te foreos attract Ing the toner G. Step 6 Pretransfer Corona ‘An AC corona discharge is applied with 2 DC bis to Increace the ability of the toner nthe surface ofthe drum to acquire charge As a result, the transfer offciency is ‘ised and the paper separates from the ‘rum more easiy. me 30 2-3H. Stop 6 Transfer ' A positive corona is applied to the back of the eopy Paper to postuvely charge that Side of the sheot and. attract the toner particles on the drum surface to the front of the-paper ‘Toprevent poor transfer oF soiling ofthe back of the copy paper the (ransfer Quides 870 grounded through # varistor Note: Connecting the transfer guide directly 10 ‘round would neutralize the charges on the Back of the copy paper to the point that transfor would be Incomplete. NOt ground= Ingitwouldresultin toner particles adhering tothe charged transfer guide being tane- ferred tothe back of the Copy paper When the machine is used with a du plexing unit, the copy passes through the fixing assembly ater the first side scoping ‘The heat dries the paper, increasing ts stecrcal reritance, ithe game transfor Corone current were used, the dry. Deper ‘would acquire a higher charge during the Second copying operation thus ineressing the likelingod of incorrect separation aftr Itanster. (The paper would tend to stick t0 the drum) To prevent this, the transfer co- Tona current ie reduced during copying onto the second side 2-4 crm © mm Figur 2438 ‘The copy paper is positively charged by the transfer corona, causing tig beatiracted strongly tothe drum "An AE corona with @ DC component ie applied to tho back af the copy alter the {ener hes been attracted to the paper jst Before the copy ls separated fram the drum, This corona neutralizes the electrostatic st traction between the drum anc copy paper, nd enables the [paper 0 separate easily from the dram4. Stop 8 Flxing Figure 2.14 In this step, the copy between two. heated ra permanent the toner image. ‘The upper roller iz contacted by a sil cone oibimpregnated clearing belt (pressed {io firm contact by arolien tokeep ine copy paper from stoking to t(ane causing 2 jam find also to prevent offsetting (adhesion of toner fromone copy to the roller and subse- {quent tranefer of the tonor to the next copy) ‘The takeup machanism ond tho pressure {oller slowly advance the cleaning bolt past theupperrolier, cleaning and olling the aller ste some time. 2 sntiecharge eliminating Brush con tacts the upper roller andtower tlle, remow Ing eharges from the rollor (charges collect. ing on these rollers would atiract toner that ‘Would soi later copies. This brush prevents the problem) peri pressed to fe make ‘arc K. Stop 9 Drum Cleaning etree Figure 2.15 ‘Tho drum, cleaning step prepares the drum surface for the next copying operation “The fist cleaning step is tne operation of the cleaning filer. magnetic cylinder cov. fred with & "brash of toner particles, The thin layer of toner that remains on the drum fatter the magnot roller is scraped off by the fecraper and sent to" the waste ton Feceptac in order to stabilize the contact between the drum and the cleaner blade and thereby prevent imperfoct cleaning, the surface of the drum is coated evenly with e thin layer ‘of toner robbed off the “brush” of toner particles on the magnetic cylinder. J 0 ae ew 2-8N. AUXILIARY PROCESSES Roller electrode Immediately after development, the just deposited toner passes 2 roller electrode which extends across the enum. High Voltage on the ‘ber removes ireguier toner particles of ‘opposite polarity 10 Prevent fogging Figure 2.16 2. Separation claw Figure 2.17 During the copying operation, the copy paper wil usually not separate’ from the rum in the event of faulty transfer or e- paretion corona operation, damp copy Ba por ortwo sheuts fed together this accure, the’ separation claw pools the paper off bafore t can enter the cleaning unit and jam ‘the separation claw moves back and forth'aiong the face ofthe dram to keep from scouring the dram in one place, 3. Ozone fiter vents te eseape of oxane (generated by the Coronas) from the machine. Catalytic action Breaks down the ozone to oxygen, 4. Copy elon sate charge ening Residual charges (ram ths transfer step) remain on the copy paper and would cause the paper to stack unevenly. A grounded Stoobwool pad in the exit of the dolvery these charges before PY is delivered Into the tray so that Copies will stack neatly ie humisity is high ‘an. absorb. moisture, Which may affect copy quality. A'hester in the drum keeps the drum warm and mal tains a constant temperature at the surface of the drum, 6. Blank exposure lamps (LED array) ‘The blank exposure lamp lights while the drum is rotating slthough no exposure Oo. ‘urs. Thig prevents charge from aecumulat ing’ on tho normage reventing unwanted stra the drum. Since the reproduction ratio can be set a6 dasired over a wide range, the 9 ea also varies considerably, 30 re uring wosised ox lay copying to blew ai from the bly onta the copy coming out of the sembly. This makes the te {ure of te copy unviorm and prevents t rom curing, an. rn reBASIC OPERATION A. Function e Copying operation can be divided into four sections: paper pick-up and feeding system, exposure system electrostatic image formation system, and control system, as shown Below. Figure 341 am re are at er © es anB. Outline of Electrical Circuits ‘Two microprocessors on the DC contro ler PCB contol all major electrical opera tions, The names of two microprocessors ‘and their functions are ae follows 170101 (Master: M) * Control of copying operation 1 Control of control pane Control ef drum surtave potential «¢ Control of main motor/seanner motor 2.0188 (Slave 0: $0) '¢ Control of scanning lamp Control of Blank exposure lamp ‘The Master CPU has two ROM and RAM ‘memories. The master microprocessor com alg he slwe miroproceaor, Figure 3:2 is @ block diagram showing the relation between the main circuits ofthe copier "The controller PCBS of the RDF and th sorter communicate with the DC controller BEB chm sur, Intute thes ne ‘when they should operate. The buffers at ach input of the microprocessors and the ‘rivers in each output section are omitted inthis Block diagram 3-2 met cae me am 380 FH eaonto aye caro ae Figure 3.2©. DC Controller PCB Inputs 1. Inputs from the various sensors and switches in the machine (1/3) pe eee i G Ser = aaa (wow mogsaserGn 5 al geer SREP mu ast GO Srenteast pert on a eer e fe Se itSacat seam G | EF Le ere mages a ee | ey a sews. | SEMEN To | ome FL a pie ae gee seme Lon Hinaijen ~~ ete! an4 cet oe 0 wT ae2. Inputs from the various sensors and switches in the machine (2/3) ST rer | com pn sae, a ° "" ‘comnmaricaat E Menees Figure 3.4 corr oa 5 PNT APA NE A 3-53. Inputs from the various sensors and switches in the machine (3/3) 3-6 arms tw. 0 Aw eo4. Inputs to the DC controller PCB from the duplexing unit an 0 mT WP A A 3-7D. DC Controller PCB Output 1. Output from the DC controller PCB (1/3) Panel Prpaertadid tos fe Ee ae orm cma susan ae 2h erm tro: ra sou |2, Output from the DC controller PCB (2/3) aw | ee fctgs§ ihe meron qantas S ngs ea ec. sess fae aca] ye ol eg a << JMENET STE en “0°, 841 ON cot [ew] ose ra ov |i ____tt cs no covon oe Soe Figure 38 cera ot we, eo a PT Pe A Ao 3-8‘3. Output from the DG controller PCB (3/3)4. Outputs to the duplexing unit from the DC controler PCB = Esp ssp aT 4 Sa [ea a? ee dul Figure 3.10 armen se ae ve5. Outputs to the duplexing unit from the DC controller PCB om 0 NE ne Ee 3-12 ren coE. Main Motor Controt 1. Outine ‘The circuit shown in Figure 3-12 con- trols the main motor. its main funetions are is follows {i 'Switehing main motor ON/OFF {2} Switching epeed of main motor {8} Contraing speed of main motor ‘The main motor is @ DC rotor with 2 buittin clock pulse generator, When the motor rotetes, I generates clock pulses GMICLE) In proportion to its speed. The Speed control eircuit-uses these. clock Pulgos to control the speed of the motor. ‘The clock pulses are frequency divided by 16, then inputted to the De controller Peg ‘as soquence control clock pulses (CLKP} “The motor has three set speeds. Aref tence signal fr high, medium or low sp {er stop), determined by the ON or OFF state (of main motor speed. control commands MMSCI and MMSG2 from the DC control ler PCB ts switched by the switching clreut to the motor speed controller. The clock Pulses (feedback signals) generated by the rotor may be applied directy tothe motor Speed controller for low speed) or may fret bbe-divided by 4 (for high speed), as deter- ‘mined by the switching cireuit. The refer- rout ‘ence and feedback signals received by the fmotor speed controller: determine. the between the speed of the motor and the main motor speed control ins shown n Table 3-1 Pose ed (ne 13 ae rr sce Figure 3.42, corr re a 0 9 a ra wt RR eH 3-132. Operation {8 Motor stationary When both MNISC1 and MMSC2 "0", the ON/OFF switching cireut Is actu ated, and the speed contralcircult and drive ircuit are OFF. The main motor does not When both MMISC1 and MMSC2 are “1/,tho HIGH SPEED REFERENCE signal is inputted to the speed control circuit by the Switching eireut the drive circu operates, and the main motor rotates, The frequeney of clock pulses MMCLK (proporional to the speed ef the motor is divided by 4 by the frequency divider and Sent to the speed control circuit. Here, tho Pe at times the low speed, regardless of load uetuations ©." Medium speed rotation Wher MMSC1 is "1" and MMSC2 is“ the MEDIUM SPEED REFERENCE signal inputted to the speed control eireut by the switching circuit Because the frequency of the medium speed reference signal is 70% that ofthe high speed reference signal, the motor speed is regulated so that the fre: ‘Quency ofthe clock pulse (MMICLK) from the motors 70% of the frequency of the motor ‘when running at high specc, 3-14 camer © ca 4. Low speed rotation When MMSC1 1s°0" and MMSC2 is"1*, the HIGH SPEED REFERENCE sionals In putted to the speed contol cicurt by the Switching circu Clock pulses from the motor go tthe speed control creun Feetly, without passing through the. tre: {uency divider so the frequency of signals Sniering the speed contol circuit is four times that used for high speed operation Consequently, 11 order so make” the fe: eney of clock pulses equal t0 the HIGH ‘SPEED REFERENCE signal. the motor ro fates at 1/4 of the speed during high speed operation . Faultdetection circuit Ian excessive load is applied to the motor, the fault-detectign cireut will detect this condition, turn OFF the drive cireut, agg gURNE MOTOR OVERLOAD signal [MOL “0° to the DC controller PCB. As. 2 Fesult the motor wil stop, and £011 will ‘ppesr an the COPY NUNIBER indicator on the control panel 4 ueD304 When the main motor is rotating at the correct speed, LED201 lights, a was 9 6 FT HW PaF. Basle Sequence 1. Sequence after power switch ON ees =" Notes: 1'5the temperature in parentheses isthe value when the ambient temperature (TH 101)is 26°C or below: 2. When the power is switched ON, the primary transfer and separation wires are automati- tally cleaned if the fing roller temperature is below Figure 3.413, ‘arma © 00cm 6 1 a a raFarol Tampons ie wr Frm pews GN unt zurtace |e Heating upper xing voller | Pinar, vanafr/aopare [wamneur —|temperatre ofthe upper fn fon coront ies feo Ing lle raseher 180 seg ‘mausaty lead atte | 9oden8) | 2 Time: 150 dope ores) lana From the end of WMUP un |@ Making upper fing oir aoornona. |suraceemputtre of he |” sac temper unter JnoraTion /¥80'awg.C 100 dep" [int GRITIAC [Fr 172 drum tation sor ROTATION) |urace erperstre ote \pper fing rer rsenes TBOvaeg C80 dee) [Ewin [Fev apprx 27 ane ram the [Adsting cram surface pote lcowrnon lena orn alo IRoraTion | _ [eNTA2 [Foi approx 3 we rom the [Aajusting dra sufaoe pan” The developing bi OE (conrmo lend ot exrn # fate Component fo opying sat ROTATION 2) [sign he let mestured Vi LSTRILAST [For approx 0.4 sce rom the |Ceaing the drum surface of ROTATION) end af CNrTRa cual charges _| isrev From the sod oF LSTA unit |e Wain for COPY START [Tao mipoes afer the ond Stano om /corv'StAnT key ON or” |" hoy orsmercontat kay to. |LSTR"e soiet rote {powe oF be presen andar 0 Table 32 3-16 ra mc en 4590 8 a RE2. Basic seayence of operations (Two con- When the copier is in STANDBY and all COPY ENABLE conditions have been Feached, pressing the COPY START key ‘causes the copying operation to star. Note 1 COPY ENABLE conditions &- Temperature of uppertixing roller atleast the specified value b. Sufficient toner In hopper Paper and cassette in machine Control card in machine: ©. Suliciont xingolier cleaning belt Sperating time of paper deck unit pick-up roller clutch when surface potential isnot controlled Figure 314 sar) ce an aT rR A ro a0Paried [__fenare "[Fioim COPY START kay i= le Stabilizing drum seraiviiy |e The lene is moved Joram Parenter win. pag fv comin | Ss nt nc of the cleaner bade from | INTRINTR contin feat stow speed ana” | complated lewat lappa 2a wero 9 cum surface poten | Before potenal contol in| contro. |ten of WR. ecformed, tha anna fe ROTATION 1) {tumed to the home postion | ‘entra [Approx 3. sec rom comple: [Adjusting drum surface poten” |The DC component of he de [contno. |eSn or enrat ia: veloping bins voed during JRaTaTION 2) copying is determined By the fereaes __ fina measured valve of [AER AE From completion of CNTR ‘only during AE ROTATION) _|unc star oF SCFW. I aha Iscrw ight from the scanring lamp [@ Registration role catch iscanner lhines nto the engine, ond |” ave commands gone. JFoRwanoy the reflected image pro ‘tea, and copy paper is irc ames reoraine | Sonvere oan wos. vary withthe reproduction fe, ond second het ot Iscav From beginning of scammer |e Returning teanner t home’ = (Scanner [reverse movernentunti de-_|° positon n preparation for REVERSE) [veloping ensembly clutch | heat copy. \disenganes le Fansterng tvarimoge ISTH [Ffom complaion of SCRV un-[Claning drum aurface of eles [Final copy i competely | lease ti main motor stops Ivostave charges. delivered frorarion | Table 3.3 3-182. Bai equonen of operations Twoseae ‘When two-page separation copies are being made, the griginal on the let side of the copyboard le copied first (SCEW 1) fol owed by the original on the right ido ofthe Copyboard (SCFW2) I the number of cop. {eq te two of moro, al the copies of the left ‘ida will be mage, followed by allthe copies of the right sie ‘Wher the AE mode is selected, the document donaty"is mausurea over Iengtir of 10mm teom the leading ed the original, The light output from the scan. hing lamp is controlled according to the ressured value of the density, end the Driginals on the left and eight sides of the copyboard copied. G or Remarks: {Twa page separation copying is not pos- sible'with manual paper feed. 2.At the times described on p. 332 when SCONTHOLROTATION(CNTA1, 2) period isadded, the period oveurs after INTR 3. Tworpage separation copying can De per. formed only onto A4/Letter and BS/Mini copy paper === Figure 3.45, car © om a we mn ee ae a 3-19ee aes ees Rena eee nanan, EE waco (Rmratcteae™” | Shamed mee, | Sited erosion le motiur notuen ect [scrvi | ms ams to [@ Ret po Jscanuen revere ui eapy onvon i topos for eter, | Feereemechctriny | uate eae eer” | ceossroumes, eincemarete™ | eneeeer ah sae) je Tho scanner speed wat {trum vin irr so lene ‘od and the next show! of [Scaniien rors ovement al ce-|° postion n proparoton tar fseae, (Saagecnty te | Beene EEE Table 34 ‘See Table 3-3 for details of the copy squence other than described above 3-20 ‘vem cn 0. 18 Fa A aUl, EXPOSURE SYSTEM |A. Varying the Reproduction Ratio ‘The reproduction ratio across the drum is varied by changing the postion of the eng, tie moved by the lens drive system) Figure 3-16 shows how the position of the lens and its fecal point are varied to hange’ th raprosuotion ro across te ‘The scanner drive system changes the reproduction ratio around the drum by ma Ing’ the speed of mirror 1 faster (REDUC TION) or slower (ENLARGEMENT) than the Deripheral speed of the drum. Supplementary explanations {fhe relative position of the mirrors is not changed to vary the repraduction ratio. 2.For DIRECT copying, the speed of mitror ‘Tip the same 8s the peripheral speed of the drum, Figure 3.16 om 0 eu uP3. Lens Drive System 1. Outline lens 4 ‘The lens is powered by the lens drive motor} ‘When the power is fist switched ON, themotorakwayerotatesnveverss cousing theleaneto move fo the nasion were the Slgnatgenorating plata shown in Figur S47 bfocke te ight pat n the lens Foe position sensor, and tha motor stops The frotor then’ stars rotating im the forward direction Ata fhed number of pulses fet tho plate ilgaventhe sensor, tne moto stops Bt the DIRECT copy positon ‘Wen the lens lef be postioned for 9 larger copy, the motor first reverses lone Dost the requrea poston, and then ots forward to move the lent to the Tequved postion, Ths elminstos problems of beck Toth, 'and eneures thatthe tens 16 shay posiiones correcty ‘When changing to 2 smaller reproduc- tion rat, the tena is moved divecty to tho Feduled boston Te spree | reed in Figure 3.17 3-2 corm om ca2, Lens motor drive circuit ‘When the lene motors driving the lens, itis powered by 24V. ‘A continuous SV is applied when the leng. motor is stationary 10 prevent the Dosition of the lens from changing, 8. Cons motor stationary ‘when (MD =O UMotor ‘drive voltage switching circuit ‘switches to ‘ond ave pulse EMP 1A) or 18) goes ON contin- ously (emaine ON) SVE tpl to both ste of ols of the moto Meter stop. , Lens motor drive ‘When LMD= 1 LEMotor drive. voltage switching circuit ‘switches to 24V output SZaV is supplied to motor. The motor rotates forward or backwar Gopending on the combination of drive pulses CMOP1 (A) and MDP? (B). Figure 318, ea ar a ae©. Scans 1. Outline ‘The seanner motor it 2 builtin clock pulse generator ‘The direction of rotation ofthe scanner motor depends on whether the scanner is moving forward or reversing. When the Scanneris moving forward, the motor speed Varios to’ correspond to tho reproduction fatio. The scanner reverses st. constant Speed, regardiess of the reproduction ratio, Drive System DC motor with home position The distance moved by the scanner varies with the size of copy paper and the Feproduction rato. a JL Figure 3.19 arm © a ca ne.2, Relationship Between scanner sensors and signals 7 Seamer canoer] Sina [S22 ean came’ | Sigel Troe aves | seesirs or | scHe | Scanner home position trement is completed after 80 clock pulses. Jeconds the registration rll clutch solenoid Foner dance ned by seer Feostance neve tower ares with the erodscton | [ito sp spe sc Blank exposure lamp ON position |Whon the scanner Is moving in reverse the point whore the blank exposu rnp switches ON vari withthe reproduc [eermeneement of aking etn sing ne’ motor Table 35 3. Scanner forward operation copied onto the copy paper size is calcu The distance moved forward by the lated, and the distance that the scanner scanner is determined by the microproce must travel to cover this size of original is Sor, based on the size of the copy paper, calculated. Feproduction ratio, and whether two-page Separation has been selected. The max ‘mum length of the original that can be Figure 3.20 wr ca ne en en 0 at 3-254. Control ofthe Scanner During Twopage _. When the original on the right hand side ‘Separation Copying of the copyboard glass is being copied, ‘Two-page separation copying is a pro- the seanner is contoled according to cess in witch the orginal onthe copybsard fistance moved by he scanmor when the Glass s copied in two parts. To tis oh the lefthand orginal was ‘copied. (See following contra is performed. Tabie'38) 2: When the orginal on the left-hand side of the copyboard glass = being copied, {heseanneriecontotiog according Sequence in which the cony is Aa/Lettr or B5/Mini paper. Distance covered by scanner ‘original was by scanner lwhon nghenand original was [copied listance trom SCOP) | + |115V [Loss than 216mm] Reversal positon of scanner [Twice the distance moved by Position of tending edge of Image of righthand original Sen SITE atthand orginal wos |scannet when lefchand oh 1220/2400 |Loss than 210mm| cone ° Sal wos copied . 2 [rev [216mm min [Approx 216mm fixes) [Same as cstonce covered by ot min_faporon, 216mm (Gaede en nS ane be 2a0/240v| ‘Avprox 210mm fixed) —_|RECT copy was made I abour 440 mm) Table 26 pecceolm 14 | A || Notee: ‘Varies with the distance covered by the scanner when the left-hand original was being copied. (See Table 3.6) 2:Mves the scanner to the leading edge of the image of the righthand original Figure 3:21 Process of making two copies in the TWO-PAGE SEPARATION MODE 3-28 era > ct ne. ln er rr5. Scanning motor control elrcut ‘8. Outline Figure 3-22. shows the circuit which ‘controls the scanner motor. The main func- ‘Hong of this circult are as follows, S Conwoling the supply of power to the © Gonoling the direction of rotation of the seanner motor © Controlling the speed of the scanner motor », Ston control of the scanner motor fon the scanner motor drive signal {SEMD} Becomes "1" the drive circuit goes OFF, and the motor stops ©, Advance control ofthe scenner motor won the scanner motor drive signal Lig "0" and the seanner forward Signal (SCF) is "0", the drive circuit goes ‘ON, and the scanner motor rotates Ia the forward direction, causing the scanner to move forware 4. Scanner reverse control scanner motor drive signal g ig "0" and the’ scenner forward Signal (SCFM) ist", the drive circuit goes OR and the scanner motor rotates it the feveree direction, causing the scanner to or'Seann “the microproc ler PCB outputs.» scanner speed. signal {8cS) to the scanner motor drive PCB ac Eording to the selected reproduction rato. ‘The. speed. control sircut compares the Scanner speed signal with the clack pulses {SCMELK) output from the scanner motor Sind outputs a control signal which is pro portional to the difference between them to fhe motor drive circu “The motor dive circuit does not vary th voit ali tothe motor but intend {urna the constant vatage supplied to the motor ON and OF otaraprdate, The motor Speed fs changed by varying the ON ond GFF periods. “OS ot | lean Figure 3.22‘The speed of the scanner motoris varied according to the reproduction ratio, hence the DC controller PCB outputs the reproduc: {en catioaeect signals (SERCT and 2) as [Condition of machine [SORT] SORE eprodueton ratio 130%0 | 1 | 0 142% and scanner forward Reproduction ratio 64 129% and ecanner forward [Scanner reversing Tan Table 27 f. Brake circuit ‘While the scanner is reversing, if the signal plate blocks ot ght seanner position sensor Speed-contral signal (SCSC) bacomes "0 ‘Ae a result, constant speed control Seannier motor is canceled. Also, the scar the brake ts applied to Wien the scanner signal plate blocks off the light reaching the scanner home: position sensor (@1}, the scanner stop sig fal (SES) becomes "1" fer to stop completly. using the scan: ‘0. Abnormality detection circuit ‘The abnormality detection circuit is con tained in the motor speed control cireutt. Tran excessively large load is applied ta tho motor for some reason or other, the abnormality detection circuit wil operate, Turning the drive giccult OFF. Alco, the motor ‘verioad signal (SOL) "0" is output tothe BC controller PCB, As’ a result. the motor stops'ané £017 appears: on the contrat panel sexe oo ea gern |_———_} LI es ene pone 1 al Figure 323 3-28 eri a 0 hw 8 ooI, IMAGE FORMATION SYSTEM A. Drum Surface Potenti Sytem 1. Outing ns 7 ny change in the strength ofthe elec: trostate latent image has a large effect on opy quailty Factors affecting the Image include: ‘B'Brum sensitivity © Output volume of the primary corona © Exposure ‘Changes in these factors may be caused by the environment (emperature. and Mu ‘midity) dit on imagemaking components, 1 Control lectrostatic latent car ca tw es oF deterioration of components. A surfaco- Potential control system assures stable istrostatlc latent Images despite such ‘variation, i re optimum image i obtained by vane ing the light target. potential. (Vi. target potential Vp), ahd the relative effects Of the primary corona to suit the sensitivity ‘of the drum. Note: ‘The light target potential, dark target poten: tial and the relative effects of the primary Corona are eet according to the data sheet {n'the drum. These settings are changed ‘only when the drum fe replaced sm en rn2. Control system ‘The potential control system moasures ‘and corrects the values listed in Tablo 38. Pee a Measures the values atala Corrects the values stale Table 38 a. Adjustment of primary corona current o) Vp is measured as follows. The drum surfae poten resting from a andra primary corona current is measuted by the ual sensor and compared with eter by the DC eomtrolier PCB. It the the (analog) PRIMARY CORONA CONTROL signal HHVPR anaiog fromthe OC Controller PEB to the highwoltage tans: former is changed to correct the primary Corona current, ‘The measurement and correction pro cess is repeated three times to bring te Nalue of Vp, the dark area potential, close to the reference value. ». Adjustment of scanning lamp intensity wu V1 is meatured by applying a standard vottabe to the scanning lamp and measur ing {by the potential sensor system) the tential of the part of the ‘by the light reflected by the Standard white plate, "The measured value is compared with "Value by the DC contrller ye two difer the (analog) LIGHT INTENSITY signal (LINT) from tho DC con, teller PCB tothe lamp regulator is chenged {0 correet the lamp voltage. “The measurement and. correction pro cash i repented thre times fo bing the Value of Vy, the Light area potential close to the reference value. sre — Figure 3.25€. Adjustment of developing bias V2 isthe drum surface potential when only the scanning amp fight relected trom Standard white plate) itis based on the Value. of the VL final LIGHT INTENSITY ‘tonal ‘he OC contller PCB uss this meas ured potential to determine the magnitude ‘ofthe fanalog] DEVELOPING BIAS Be signal (DcBLC) sent: to the Mohwoltege tans: former to'set the DC bise applied 10 the developing cylinder. 4, Potential control operation ‘The potential control rotation (CNTR1 ‘and 2) takes place not whenever a copy is made butwhen the following conditions are Reproduction rato a= a9% From Powor ewiteh ON until lapse of less than 10 minutes Takes place when Copy Sten key is pressed forthe frst ume Ftom 10 minutes ater Power switch. ON wnt lapse off man 60 minutes [60 minutes or more Takes place when Copy Star kay Is pressed forthe fl {tor any reproduction ratio in this ange (Do0s not take place lwhen the Copy Start key is [bested forthe second an sub- for any reproduction ratio in sme [the eonge, (Do not take place lwhen the Copy Start key is [teased forthe second and sub sequent times) Table 39 3-32 cree cate, lh 0, ra ee ag3, Potential measuring circuit Figure 2-26 i¢ a block diagram of the potential measuring circut, ‘Charges on the drum (which give the drum its Surface potential) Induce a voltage {trthe electrode of te sensor. The vibrating Chopper alternately blocks and unblocks fhe path between the charges and the (rode, go hat ine voltage induced in the trode rise from zero to maximum and falls back to 2er0 sinusoidally. (The ACCike ‘waveform has only one polariy. The polar- Ty changes as the surface charge polarity Changes) This voltage is amplified by the preamplifier in the sensor nousing) and fen tansmitted to the fiter/gain-zontrot Ehreuit on the potential measuring PCB. Figur ‘The fiter/gain contol circuit tectrical noise In the AC signal Sensor preamplifier, amplifies the signal, and tranemite to the syne-clamp circuit ‘through a photo coupler. ‘To determine whether the drum poten tial is higher oF lower than the sensor bias Voltage, the ayne-clamp circuit combines the sensor output (va the filter and gain Soni ereuits with the SYNC signal (he {iming of whieh ie adjusted by the SYNC Signal adjusting eircut, Figure 3.28 Sensor bias is ‘drum potenti setar NAN ome I IVI hhighor than jure 3-29 Sensor bias drum potential eee F pcenwwr gy T Figure 326 ln te 8 Pe Aformer output, which Ie vaned over the range OV to + 600V by the signal. spplied to the sensor as the sensor bias. he also Teduced to about 1/200 of its origina? strength by a'voltage divider and wens. {tod t0 the level shift excult of the poteral control cireut “The signal that arrives atthe level shift gitgut is amplified by a factor of 2, and 025i ade evel oi 1e output signal (enalog] from the level shiftcircultdirecty entore the microproces Sor of the DC conteller PCE, a. Method of checking Checking LEDT Normally, LED! should light when the a iy allure to light normally may be cuase: by F30 power not being supplied or by a faulty potential measuring unt LED! lights normally, the potential sensor is operating correctly © Using eheck pins © Thovoltage at? ofthe potential contol RGD i Be sac poten 180 {or P5 reference 28: ane 6 onthe potential cont RCO ate used te determine whether te tent moosuring un is operating crest. [or deta eter to ihe soe lign "Zero! tovel Check" in the Service Hanabook) Note: ‘The sensor and potential measurement PCBs require tine adjustment that canst be performed in the field, These ‘wo PCBS are therefore treated as one part called the otantia! measuring unit, The variable resistors mounted on the potential measuring PCB and potential Eontrol PCB are adjusted only at the i iy | factory, not during reguiar servicing. ao cme aon 1 a ra4. Lamp intensity control circuit 2: Outine “The circuit shown in Figure 3-30 con- trols the intensity of the scanning lamp. It hhas the following main functions: ‘Switching seanning lamp ON/OFF 2}€ontroling intensity of ight from scan. ing lamp «¢ Tholight intensity is maintained constant despite fluctuations n power ine voltage fe Lightintensitys varied to match any shift invdrum senativity, 1 Light intensity is varied to correspond to the setting of fe DENSITY CONTROL key ‘Sf output ofthe AUTO EXPOSURE system For REDUCTION copying in the range 64% ~ 89%, the scanning lamp voltage ls Foduced to 91% of ite standard value, Bb: Operation @ Switehing scanning lamp ON/OFE When LAD (LAMP REGULATOR DRIVE command}, the output of the lamp regu- {ator ewitehing cireut ie "0", and no power Is'supplied to tho phase control cireurt ‘Asa result, the triggering circuit for the ac is OFF, and the seanning lamp (LA 1)'s ‘iso OFF. ‘When TRD=0, the output of the lamp regulator switeh circuits 1, 24V powers Supplied to the phase control cirult, the friggering ciruit or te tine operates, and ee ie a a | aa] Ene the document scanning lamp (LAT) goes te 19 lamp (LAT) a 1D Contra of scanning imo ht ntnsy intanity of the. scanning lamp. ducreased by changing the ‘the DC controller within the range 10V to 16V, by the setting of the EXPO: SURE CONTROL or the output of the AUTO EXPOSURE control circuit. drum sensitivity, land eotting of tho light intensity adjustment ‘Vis ond phase-contol s performed so that the supply voltage to the scanning lamp Vaties botwoon 46V'and 80V. For reduction copying in the range 64- ‘89% the voltage applied to the scanning lamp is decreased (91%) to reduce the intensity of the Tight striking the dru “Aiso, when @ copy is being made ih th photo mods, the valtage applied to the Scanning lamp is decreased by BV to re- ‘duce the intonsity of the ight striking the ‘rum © Faulty activation of tamp scanning lamp goes ON despite Figure 3:30 7 6 0 ra ee 3-35©, Automatic exposure ‘Outine The copier automatically adjusts the exposure intensity ofthe seancing lamp] to Sultthe density ofthe original Thisis called automatic exposure (AE) Use of the AE mode eliminates the need to. manually Ehange the setting of the DENSITY CON ‘TROL keys for each original. The exposure et by the AE system indicated on the BENSITY display on tho control panel © Control method During AE ROTATION (AER), the scan- ning lamp lights and the scanner move approximately 105 mm from its home pose tion and exposes the original at an intensity of FS. While the origina Is being exposed, the surface potontiel Is measured at 7 points, as shown in Figure 3-31, and the Fesults inputted to the DC controilar PC8. “The average value ofthe surface poten. tial values inputted to the DC controler PCS is calculated, and the light intensity of the scanning lamp for copying is determined Figure 3.31 (DIRECT copying) Figure 3.32 shows the relation between the drum surface potential end exposure Intensity, ithe density of the original is darker than that of tho test sheet but faintar than that ofa newspaper, the scanning exposure will vary within the range equivalent to ‘manual settings (by DENSITY CONTROL Keys) of *8"t0.°9% Ifthe original Is fainter ‘than the test sheet, copying is performed at an exposure equivalent to “8”. and if the Griginal fs darker than @ newspaper, copy Ings performed at an exposure equivalent toa setting of 9" 3-36 mar © mm ce f 0 ereeroen Figure 3.32, 4. Check points © Checking voltage at 104.9 (LINT) With "SWe03 (HLC switen) on the switch/VA PGB set to “OFF”, the copier Set for the MANUAL exposure adjust: Ment, and the cursor of the DENSITY display ‘at "5". the voltage between 1648 and Ji04-10 (OV) is" propor tional to the Setting of VRBO, and the voltage’ changes when the DENSITY @ CONTROL Key's touched Yo mave the Checking votage at 1104-7 (CRD) The. voltage Betwoen 1104-7. and 3194-10 (0V) is about OV during SCAN NER FORWARD, and approximately 16V at other times,«2. Light intensity control VRs Pa stenting he light Intensity control VAs (VR6O8 and VREOM), refer to the Service Handbook The function of eeeh VE is shown below. ; Sy (9) 5 attra Table 3:10 Reference: YREOB may have to be adjusted if the photosensitive drum has deteriorated W*'VAGOB ie agjusted incorrectly Inthe MANUAL mode, wien a test sheet Is copied, the DENSITY CONTROL key setting for formal copies e outside the range 5-1 Inthe AE mode, normal copy donsity is not obtained with the test sheet rr © oc a to 8 ue rw FON5. Blank exposure lamp 8, Outin The blank exposure “lamp” consists of 57 LEDs, All'87'LEDs light whenever te Grum rotates except during scanning and when the surface potential is being ad justed. During scanning, the LEDs light to correspond to the paper size (eaesette) ‘sed, the selected reproduction ratio, and Fequirements.of the frame erasing mode (described below), b. REDUCTION copying During scanning for REDUCTION copy- ing, the appropriate LEDs atthe reer of the drum light to correspond to the reproduc tion ratio, regardless of the selected paper (cassette size, to prevent toner from adher- Ing to areas corresponding to nonsmage areas of the orginal ©, DIRECT copying During scanning for DIRECT copying, the appropriate LEDS a the rear ofthe drum light fo correspond tothe selected cassette {0 prevent toner from adhering to the ‘of the copy paper (standard sheet singh Reference: ‘When standard sizod paper is used for fixed feproduction ratio and. DIRECT copying, standard edgedelete leaves.a blank width ‘f2.5 mm at the front and rear sides of the Inthe service mode, th co Figure 3.33, 4. Sheet frame erasing mode nen the copier len th Fiphery of the copy paper Roferonce: For manal fou sheet frame erasing ie Based only on Ad/Ledger size paper. Fora unlersal cassette, edge-dslete is bbased on the maximum sizeof Copy paper that can be put in the cassette, 3-38 arma © ct Figure 3.24 (av 0 er a6, Primary/transfor corons current. contial circuit 2. Outline +) The: circuit shown in Figure 3-38 con. | ols the primary/transfer corona. its main | Hunetions are ae follows: "@"Switehing’ primary corona current ON/OFF, ® Maintaining prima © Switching wanst ON/OFF © Switching magnitude of transfer co- ona current corona constant ‘corona ‘current ‘corona current control The signal adjusted i converte into an ‘analog signal in the primary corona current itand sent to the high voltage ‘hereby controling the pee current Voltage tanslor OFF ». primar The = Differential amplifier circuit “OFF” j-Brimary high voltage transformer - ‘-LED'3 "OFF" Dien amoliier “ON” rimary high voltage transformer (Fon? LED 3 “ON” ‘high voltage to the roportional to the voltage Primary corona level control ‘aml 2 amplifier wild of ‘mary corana current will decrease to the previous level In this way, the output cur Fent from the primary corona wre 1 mal- {tained constant. : tet mtT\ = ay “ane are © sewn aut xm ur rer a«. Transfer corona current control The output signals from the DC contro lor PCB differ depending ‘on whether the fits side or the second side of Copy is being made. The signals are con: Verted into two aifferent analog values by the transfer current setting cireut Thus the transfer corona current i tet to one of two Sitferent value © Transfer corona high voltage trans former OFF When HVTT=1 LED 2 lights dimly Switch circuit “OFF” Uoirterential amplifior “OFF” FeTranster corona highvoltege transformer “OFF” LED ‘a “OFF” @ Transfer corona high voltage trans: former ON. When HVT | RED 2 lights brightly LSwiteh eireuit “ON” "Differential amplitir cirult “ON FeTranster “high voltage. trans. [resmer?on LED @“ON ‘The high voltage transfer Ts outputs a high vottage to the transfer corona propor- tional tothe voltage (analog) of the transfor ‘corona level contrel signal (4VTTC). ‘The corona current is maintained con antl the same way deserved for the IT the transfer corona currant increases duetochangos nthe anvronmant, st, the level of the feedback signal to the aitferen- tial amplifier will increase, and the output of the amplifor will decrease, so the trans. fer corone current ‘wil decrease to the rovious level. In this way, the output cur Fent from the transfer corcna wire fa main tained constant. 3-40 come ce7, Separaton/pretranstr coro cuent @. Outline “The circuit shown in Figure 3-36 con- trols the separation corona current and the protvansfer corona current I has the fo Fowing main functions: ‘Switching soparation/pretranster co- ona current ON/OFF @Suitching between two values of sepe- fation corona current maining seperation corona current @Switehing borwoon rwo values of pre- ansfer corona current ©Malnteining prosranster corona current fin order to prevent any advorse effects caused by changes in the environment on fhe BC components of the separation co- Tora and the pretransfer corona, the ©o- fona currents are maintained constant us ing a feedback signal from the secondary Side of the highvoltage transformer. (The Sutput of the AC transformer is a constant ) ration corona current contro jon corona high voltage trans former OFE When HVSON= 1 Neither the BE nor the AC component of the separation corona is supplied © Separation corona high voltage tans- former ON ° ° Whon HVSON=0 The output of current control circult 01 Wil betnputted fo the tranotormer, and the Be component of the separation a corona gonerated. Rt'the seme time, the AC transtormor {Goes "ON" and the DC and AC compo- Rents are outputted to the seperation embiy. the level of separation corona Signal (HVSCT) which controls ¢, Presranster corona current control "Bretranefar corona high voltage tans: When BVPON= 1, neither the DC northe [Ac"companent ofthe prosransor co fora ts supplie © Frotranaie corona Nigh vohage trons When TVPON=0, the output of power Supply control circu’ QT will bein. putted to the transformer, and the DC Eomponent of the presranetor corona ls generated Re'the same time, the AC transformer eee "ON", and the DC and AC compo atuted to the predranstor corona assembly. ‘Switehing the level of presranstor co- fona eyceent ‘When HVPON-=0, the potential control Creu converts the digital signal fram the DC contralier PCB to an analog Hana! (HVPCT) which contol the pre iranster corona current 8 i] ro 336 one rn 8 we aB. Devoloy assembly 1. Outline The developing assembly is. driven by the main’ motor through the ‘developing assembly clutch (CL3). The drum assembly s driven via ‘Th 19 assombly/drum cleaning oF toner in the Hoppe toner sensor (07) the TONER OUT message Is displayed on the control panel cr Coaceone Figure 3. rm ca — 4 OC convene Pca) fe Toner is supplied from the hopper tothe dgueloping assembiy by the nopper motor While a copy is being made the hopper motor (Ma) rotates clockwise, string tne toner. Whon toner is needed by the devel. ‘oping assembly the hopper motor rotates ‘counterclockwise, so that toner is supplied {o the developing assembly and strved ot the same tims Toner scraped off the drum cleaning blade is moved to the front ade of ‘ne copler by a feaaacrew. moved to the waste toner receptacte by the ‘Waste toner feed motor (Ma, | manmerer | | FO 372. Toner level sensor contol "Whe amount of toner the developing assembly ie sensed” by the toner level “Ine developing assembly has two coil sensors.onecfwhfchis sed one reference Sensorsind the others aoner level senor "AC Das 1s applied to the developing cylinder causing an electie field tbe Generated in the vicinity of the developing Shinder the toners magnetic, hance 2 ‘agnotio fold generated by the slotrie fold in the vicinity of the cylinder. Conse: quently, it here ty tan ‘sensors, Voltages will be induced in them. Those 28 are compared, enabling the toner lovelto be senses 2.'When the toner lovel is high TONER OUT sighat (TSP) will be futput from the ‘ther hang there will ba much toner in the iinity ofthe reference sensor, hence the Voltage will remain high. ‘comparator circuit ml utp TONER OUT signal (TSP) will ‘AS’ result of this voltage difference, the fand the ‘As a result, the Hopper motor will oper ate ta supply toner from the hopper to the Geveloping assembly. Referen ‘ “Fon cannot be supplied from the hop- perto 8 CB unk, Toner forthe CD units ESupolod in' special toner zarhidge. ‘When tne TONER GUT signal (13 from the toner lovel iret of'2/CD unt Is {Jenerated, the TONER OUT message is Gisplayea on the message cleplay The TONER GUT message is cancelled if tho front right door is opened when the Copiers in STANDBY.2. A piozoslectic oscillator is used as the detection unitin the hopper. When @ 15 no toner, it oscillates at seve Kizsand the output of the sensor (HEP) is “0"" When there is toner, oscilstion ofthe oscillators stopped by the welght f nd the outputofthe sensor Figure 339 a Figure 3.403, Control of developing bias and roller slectrade @, Outine ‘Both AC bias and DC bias are applied to the developing cylinder wile scopy fa ing made. Tho DC bias 1s 40V plus th io of VL2 measured by the potential Inthe photo mode, a voltage equal tothe Vizvalue + 140Vis applied when copying istfaking place. ‘When ne copying staking place, the DC biag is Kept more positive than the. drum Surface potential in order to prevent toner from being attracted to the drum Figure 341 . Control timing ee a aS tin pee pe —————————— scsi rr ——— ‘in EZZA sto rl by ete er 00 CD s00y Rid vez +40 tert ae 007 Wa tay ena Figure 3.42 carmen ca 0) ee em 3-45€. Developing bias conto circuit ‘the clreut shown i Figure 3-43 con role the doveloping bes main fonctions i Switching AC bias ON/OFE 2}Gomreling be When the AC bias switch “Square wave genorating circu out. pul Is. “cut off preventing AC bias from being ‘supplied to developing _ . eylinder © When the AC bias is “ON When ACBTE = CAC’ bias switeh circult “OFF”, and ‘output from the square wave genera {or is amplified by the current ampli fier,increased to 1 400Vpp by the NC twansformer, and applied to the devel oping evlinder © Controlling De bies vottage ‘The OC bias voltage ie determined by the voltage of the analog signal {OCBC) Which ig received tom the potential Control ireut PCB, it the output (OCBC) of the potential contra ciuit PCB becomes large, the out Put of both the differential amplifier and the BeBe vivertar transfor ‘also be- comelargo, ea ofthe DC bins Voltage t0 incr 4. Developing role electrode bias cont reat “he ckcut shown in Figure 3-43 con- trols the dovetopingrolerelactrode bas. s train foneions areas flows, T} Switching role electrode bias ON/OFF 23uppiving power to surface poteral maeauring ereuit When terol electrode bias s “OFF” i When ROED (ROLLER ELECTRODE "oie registaton DRIVE command) folleris not (teh ctcu Pulse generator “OFF” Etplae aneformer “OFF”, hence high voltage is not supplied 0 roller electrode, Also, power 1 mot supplied to potential measur ind co ceaaoeeeenoa ® When the roor electrode bias is © Wotan BEB Sit egicraton ‘eller is rotating) eit cir “OFF” “Pulse generator “ON” Tis transformer “ON”, hence high voltage of approximetoiy ‘S50V is supplied to tho roller trode Aor power is supplied to the Potential measuring crit caus. Iho i to operate ez sar | Hinson Nore Lat fe 7) ee Figure 3.43, 3-46 sm ec tn ear nr A‘e. Hopper motor drive circuit, “The hopper motor rotates both forward and backward, When itis rotating forward, {Sorin ‘the hopper ie suppizd to the oveloping assembly and simultaneously ‘Stirred! when ile rotating n reverse, toner ig only sired. (iy Hopper mater stationary When HM ‘Ehtator drive circuit “OFF” ‘Motor stops. (2) Hopper motor drive When BMD =o "SMator drive circuit “ON The motor rotates forward or backward, depending on the combination of rive pulses HMDPT (A) and HMIBP2 (8) re =| [nae ~] | 32. Ld©. Drum Heater 1. Outline Drum sensitivity varies with the environ ment (tomporature| A heater (BOW) Inside the drum keeps the drum warm enough that ‘environmental changes do not change the sensitivity 2. Method of control ver the power cord s plugged in, ied to the DC controller B68 and B regardless ‘of the power Switch position “The' drum heater operstes in response to commands (OHDF and BHDH) outputted from the De controller PCB all-wave dur Ing copying, and. fuikwave during STANDBY. The drum temperature is continually measured by means of 2. thermistor in Contact with the inside of the drum. i the fomporature of the drum becomes higher than the specified valve (about 46°C), an GFF signal trom the thermistor eircut cute ff currant to the drum heater I the temper. ture becomes lower then the. specified Value bout 42°C), an ON signal rom the thermistor circuit causes current to flow to the drum heater. Reference: During two-sided copying and image over- lay copying, the eum ieater i switched off, thus reducing power consumption. LPI cory S Figure 3.45, aD. Separation Claw Drive Unit (Drum el it) 4, Outing ‘The separation claw contacts the drum {nd could scrateh or groove the drum if iTalways remained inthe same position Therefore itis moved back and forth 3 distance of 80 mm while the drum Is rotating. 2. Construction Figure 3.46 The separation claw mounting, plate over back and forth as shown by the Grrow. The mounting plate Is driven by fhe mechanism described below. Figs Because swing, plate B moves, in the Upper groove, dive from gear A is cut Off and rive from gear B is received SMsteas. This moves the separation drive plate inthe opposite direction, swanint =P Figure 3.48, cor © wo cm tones 1 NT a PN aroE. Primary Corona Wire 1. Qutine cleaning unit automatically cleans the primary corona wire. i operates Every time the main switch Is set ON © prolsed that ibe tompersue of 9M frsng assombiy ts under f30°e ® When the copiers sat othe user mode command is issued to clean the Brimary corona wire, © Retheend of the Tast rotation (LSTA) Which takes place every 2008 coy Gleaming und ning Systom above wil be followed by cleaning be- fore the 200 1st copy, * 2. Primary corona wire sean “The primery corone wits arve motor MB for about 30 dive the cleaner then stops Reteron M6 ‘runs forward when PCLMD=1 and PCL M6 runs in reverse when PCLMD=1 and PCLIF=0. ning, unit cond "0 Figure 3.50 corms cm 5 ere arF. Transfor/Separation Corona Wi Cleaning System 1. Outline ‘Acleaning unit automaticaly cleans the primary corona wire. operates: {5 Every time the main switch Is set ON provided that the temperature of the fixing assembly is under 150°C. @ When the copier is set to the USER Thode and a command is issued to clean the corona wire @ At the end ‘of tho last rotation (LSTA) ‘which takes place every 4000 copies. Eleaning under conditions and Sbove will be followed by cleaning be- fore the 400 1st copy. cleaning unit drve motor MT rane in Reference: M7 runs forward when TCLMD= Tee 1 M7 rune in reverse when TCLMD=1 and TeuMe=0. and Figure 352, iow 14 PT a HN re 3-51IV, PAPER-HANDLING SYSTEM A. Outline The presence and size of a cassotte is interrupters (012 and 13) instal ach cassette holder. Copy paper ted manu. ally s detected by photointerrupter 9. nen me pick pola eutchis ON the pick-up roller rotates, and the copy pal Inside the cassette fed into the oy The copy paper Is fed by the registration rollers 2 thats leading edges in ine with the leading edge of the mage on the drum. ‘The copy paper then passes through the transfer, separation, fiting processes, and is'delivered to the copy tray wer FING ASSEMHLY PAPER DETECTION vip FPA) — Figure 353 erm en meFor twosided or overlay copying DE- FLECTORT SOLENOID (OSL7) goes ON, elector 1 ‘ay inthe du or copying onto the second side, feed and registration roles fe {othe drum so that the le ‘copy is aligned with the In the delivery. assembly, photointer- rupler Od detects the presence of ‘the copy paper does natarrive ator Sensor within a specitiad period, t processor wil ‘hat jam ‘Sceurred, and cause the JAM indicator on the gona Dane ta ‘2 paper jam occurs in the fixing ‘assombly, tis detected by photointerrupter G10" in order to provent the roller fom PS ct Ste ih Cat bacgos rough the transfer Ptbaing Sameged bythe jammed paper. Fase ieee" altar are Bred the Con tar dddgae faa Tre gf add qeeeae Bi & daa bale e § Tad Tt ' RTELT.1 diate (lil Bl akls| § gesed ls ay el ekg} 3 3 HEE siale| ef. iz B | oe) gal $l Ee Ee i | get 2 = g | see | ay 35 ge|3| iis) £3 Be E\ fe lan en Sage eas He ee £8 5/8) 3/9) HA 3 | aR ren oe [Oni 23 sele) zz 23/3838 PREHEEH gl bdlggie a ieA When the cassette is inserted into th Sao, | sumo | sues | ews Een eee(©. Cassette/Paper Dock Feed 1, Outline When the COPY START key is pressed, the pick-up roller cluteh (solenoid) goes ON, {Causing the roller to rotate and feed the top Sheet of paper into the copier to the ‘ration rae — ‘These rolors are not moving atthis time, so the paper forms. an arch (of approx: rately 6mm) when Ttcontacts them. "The. paper then passes. through, the transfer ration, feeder, fixing and de- livery sreas ands delivered tothe copy tay. oe 3 ZA aay Figure 356 Figure 357 cor © 0 cm com ste 1 EO 3-552. Liter inthe paper dock 2. Upward movement Win the paper dooris closed, the liter motors etivated to move the ihr up ‘Winen the titer hes moved up sid 9s @ result the sensor arm is moved up te lifet Bosition sansor (P12) generates signal 1 stop the lifter motor. Copy paper's tren picked up from the paver deck andthe sensor arm moves aay from the iter poston sensora: this se ates the liter motor to move ihe about 2 mm Not For the lifter to move up, the LIFTER DRIVE ENABLE command (LIDE) needs to be "0" b. Downward movement ‘When the paper door ie opend, lifter starts to lower, ia Jam occurs in the copier, the LIFTER DRIVE ENABLE command gos “Ito ower the lifter. When the lifter has lowered snd the cam presses against the lower limiter ‘switch (M8), the lifter motor stops "Forced Suspension ‘Should the liter Keep moving up after the ‘sensor arm iocke the iifter positon sensor, the sensor arm presses the micro- Switch (MS3) to stop the hfter. On the other hand, ifthe liter moves up in the absence of paper, the cam attached to the lifter presses the microswiten (MS) 10 stop the lifter 3 Figure 3.578 70 Je eC 8D. Manual Feed When the manual feed tray is opened, microswitch MSJ (shown in Figure 4-58) 6, ‘actuated. The eapier entore the, MANUAL FEED modo and the MANUAL FEED incr ator on the control par Ran ‘fcopy papers fed by hand nto "along the manval feed tray. The Paper raises 9 lever that prevents protein terrupter 09 trom generating a signal. The ‘Rain motor starts and rotates at ow speed Simultaneously. the oblique feed reier ond Bick rlter wil rotate, and feed the chest St paper into the copier During’ manual feed copying, the se uence ef operons wie fe sume efor Sopying onto Aa/Ledgor paper, reusralese of the actual size of paper fod. = pot f MODE app ae) ee Figure 3.58 Figure 359 comer © ca (an we ns 8 maa a eaE, Registration Roller Clutch toner image on the drum, except BINOING MARGIN mode. The aper The registration roller clutch engages fad “gg ghown in figure. 380 to make @ anata lr ich gare fl tesewn i irs 238 Gopy paper in correct aignmant with the —— foal = fowtans oi Teew nae cony | | On 7 SP ape gett Fvosasoraee Inweuecw | a | o-m | uee_ap™ today [ecisoeon| @ [ont | ae fvosion ect Tpencncooy |e | 0-2 |-pbgeie i ies |p an Jornstiedeoor | secimd ute cone | € ° =—= ee Joneses eso \Reteacer 2 one (worse | ® eed ee ee * one Imes pie mca fonenaes oom a scn coon | 8 | 0-20 ¢ ; Ines coy | 8 | o=20 ; ian c= msasovtey Ses +7 ae on care etF. Overlay Copy Operation (first side) ‘When the first side ie being copied, the registration roller clutch (CL3) goes ON and also the paper deflecter solenoids (OSL! Dstz, DSLS, and DSL?), the holding tray paper guide’ solenid (BSL8), and paper oid (0SL10} go ON, creating lay copy. AC a result, anerte copy paper i ted, tis fed tothe Suplexing "When! the fist sheet’ of copy paper fontars the holding tray the paper auxiliary feed solen (WLS4) goes ON, causing the paper auxiary fe ‘olor to turn one fev lution, This ensures that the first copy Sings the paper sop plate corey. ane the fast eet of copy ‘paper onuare the holding tay, the pletup wolet induction solenoid (OSU8) goes ON, causing the pickup roller fo drop onto the ‘copy paper. As'a result, the copy paper Ie pre- Vented from moving, Paper deflection patel: A3, 84 Ledger, al te M: AGR, BBR, Cotter® Paper deflection plate $: AG, B5, Lotte Paper deflection Figure 3.61 aes carme ee Figure 3.62 an rT A a aG. Twosslded Copy Operation (first sie) When the first side is being copied. the registration roller clutch (CLS) goes ON and i> the paper deflectersolenetd (DSLT) land paper stop plate solenoid (OSL10) go OW, Ereting a feed path forthe twosided copy As 8 result after the copy paper Is Fixed i's fed tothe duplexing unit "When ‘the first sheet of copy paper ‘enters the holding tray, the paper auxiliry | aga {feed solenoid (OSL4) goes ON, causing the fusliory feed roller to turn one revolution, ‘This enure that the fist copy strikes the paper stop plato correctly. "When the. last sheet of copy a centars the holding tray, the plakup roller faduction solenoid (OSL.6) goes ON, causing the picicup taller to drop onto the copy Paper. Asa result, the copy paper Is pre ented from moving. Figure 3.63, | SATE on | SRSA 5a en pr A em 3-59H. Twosided/Overlay Copy Oper up, the pickup. roller is raised approx (second side) 48mm by the pickup roller engage sole 1. Pick-up Operation {OStS) causing Wher Ue eee art key Is pressed, the from the copy paper itis then lowered pick-up roller clutch (OCL} goos ON. As a agein to pick up the next.sheat of copy tthe copy paper inthe holding tray ig ARRT: result the copy pan 1 tay ‘Wien tho last sheet of copy paper has the second ‘been picked up.the pickup rollerinduction “The frst paperdefiecteris inthe normal __—s2lenoid (OSL6) ‘goes OFF, causing tho position, hence ater the copy is faxed the. -~ICKUP roller to be raised'to the home ‘Copy paper is fed to the copy tay. Position in preparation for the next copy. ‘After the copy paper has been picked fea into the machine, and % SS / meee ae — Figure 3.66 3-00 carat © 0 an (ne we HN ue EH ara2, Summary of pickup operation iy When the fist sheet of copy paper is {fod to the holding tray, the paper aux tary feed roller turns’ one’ revolution, Calising the copy paper to be pushed ‘againet tho paper stop plate 2) whan the sacand shee of copy paper enters the holding tray, the paper stop plate drops inta the hoiding tray. Also, fhe pick-up roller falls to the pickup position. '3) When the Copy Start key is prossod to Copy the second side, the pickup roller ‘tums and picks up the copy paper: 4) When the copy paper is picked up, the pickup rollernses 1Omm release), and Waits Untl the copy paper is fed. 5) When the first sheet of copy paper is fed, the pick-up roller falls and picks up the secand sheet of copy paper: 6) Once the copy paper i picked up, the Pickup roller le‘ralsed and returned to the home position in preparation forthe hoxt copy. 3-62 tee oc | Fain SI Figure 368,|. Duplexing Unit Motor Control Circuit 1. Outline Figure 9-69 fg the circuit that controls the dipesing unt motor thas the follow ing main functions. Switching copy refeed unit motor ON/OFF Speed changeover of duplexing unit ) Controling speed of duplexing unit © Overload sensor for duplexing unit motor The duplexing unit motor is driven by signals from the BC controller PCB (BSMD}. "The duplexing unit motor gperates in reaponse ta signals from the DC controller PCB (BSMO) and to speed control signals {(wimSci- MMSC2) from the DC controller $8 “The duplexing unit motor is a DC motor ‘with a builtin elock pulse generator. When {his motor rotates, cock pulses are gener ated at a Trequency proportional to the motor speed. The speed of the motor is regulated using these clock pulses. ® 2. Operation a. ON/OFF control “irhen BSMD i “O", no signals wil be cuputed from the speed contl circu 0 fhe"dupioxing unit motor will remain ste {onary regordas ofthe speed changeover When BSMD is “1”, control signels a outputted from the speed contra circu, the rive circu goes ON, and the duplexing Unit motor rotates. b, Speed changeover “he relationship between motor speed, sei, MMSC2, and BSMD Is shown in Table 8:13, feset ase ‘Bs Patan apr oil [i sveed a When both MMSC1,and MMSC2 are y"y'the high speed reference frequency from the relerenes frequency generating Creut ie inputted to the ‘speed control When MMSC1 is “1” and MMSC2 is “orv a reference froquency of 70% of the high speed reference frequency i inputted tothe speed control circuit, and the motor Fotatos at 70% of high speet ii other cates, BSMD is. "0", and the motor does not Folate. «©. Speed control ‘When the duplexing unit motor rotates, clock pulses (MELK) with 2 frequency pro ponional to the rotational speed of the rotor are outputted from the motor. “fhe speed control crcult outputs cor trol signals to the drive circuit so that thy motors driven at the spead at which 1 Frequency of the mator clock pulses (MCLK fnd the frequency of the reterence signa from the reference frequency generating creuit are equal Figure 3.69 Duplexing unit motor control circuit arr 24 onThe drive circuit fred conta deste fed fuctuatone y controling the power supplied to the motor. (The power fs relsed fo the control Signals) ‘When the duplexing unit motor is rota ing at the correct speed, LEDIO1 on the duplexing unit drive circuit PCB te it Reterence: When Both LED101 on the duplexing DC river PCB and LEDZ01 ‘on the DC driver PCB of the copier are lit. the feed rates of the copier and duplexing unit are synchronized, 4. Overload sensor “The overload sensor ci ugloing anit maori saa ih ap Bens, a large current wil flow continuously, dcverheat the motor. Wexcoee carrer ‘the overload sensor evreut outputs BSHE=0 10"the OC controler PCB. ss result, copying ‘operation stops, and th alarm indicator onthe contro! panel ight, 364 rma ceJ. Holding-Tray Side-Plate Drive Motor 41, Outi ‘The side plate of the holding tray is moved by the side-plate drive motor under noah, the holding tay. This motors Stepping motor, the direction and angle o fotation of which are controlled by pulse Signals (TMOP1 and TMDP2} outputted from the DC controller PCB. ‘han two-sided cong or mage ove ‘copying is selected via the control pan fand tha COPY START Key I ating, plate reaches the home position sensor the mo: for (OM2) starts to rotate forward, and ‘moves tho side plate fo the position corre Sponding to the size of the copy paper. 2, Hotaling eircuit ‘When the motor (OM2) is driving the side pate t's powered by 24V. ‘a"continuots SV 1s applied when the moter is stationary to prevent the postion Of tie. holding ‘wayside. plate from changing. "Holding tray side plate motor stationary When tno Unfotor deve voltage switching circuit ‘puliches io SV ndarve pulse FRDPT (A or TMIDP2 8) goes ON continuously {remains ON) (PSV supplied cantinuoualy to both sets of cols of the motor oie citer s9p8, 4 Holding teay side plate motor drive When fil te Motor drive voltage switching circuit ‘switehos to 24V aurput. TEV supplied to motor ‘The motor rotates forward or backward, dopendyng_on ine combination of drive ‘nd PMDE2 y fide plate motor drive pulses Tl _ i Figure 3-71 en wes er 8 PTE ar 8 2-65. Fixing and delivery assemblies 1. Outine “The Upper and tower rollers in the fixing. assembly and also the delivery roller in the delivery assembly are driven by the main moter. The upper fixing roller contsins two heaters, and the lower fixing roller contains one heater “The surface temperature of the upper fixing ‘roller is sensed by the thermistor (THi}, and is maineined at the speciied Value by the DC controller PCE. (4) Room temperature: 28°C min (Note 1) During standby: Maintained at 180 dogrees (2) Room temperature 26°C max During standby: Maintained at 195°C During copying: ined at 200°C Temperature contol (2) takes place only during the first 48 minutes. after the power switch is set to ON. After this time, temperature control (1) takes over Note: Room temperature is the temperature ‘measured with the thermistor (THTO}) Stalled'on the twiteh/VA PCB. The web that is used for cleaning the upper fixing roller is gradually taken up Dy the cleaning belt motor (Ma). There is 8 hhotch at the edge of the cleaning belt which Isusedto conse the amount of cleaning belt taken up by the mor. Th notch fe de tected by a'sensing lever and two photoin {errupets [a8 and 6). Wren the cleaning beltis used up, an alarm indication appears ‘on the control panel For reference 1cThe control temperature remains con- nove i the acne ie prehest, 2.Main heater (H3) 870W Auxiliary heater (42) a5ow /UPer roller Subhester (Hi) 70/140W' Lower roller 2 Figure 3.72, 3-66. arma 0 an PT a ae2, Reduced speed copying function Immediately after the power switch is get to'ON, if Continuous copying is per formed, the surface temperature of the \ Upper foller of the fixing assombly (here- Sher called fixing temperature) falls, pro. ‘ressively, 20 that there is'a possibility of finpertect Fixing occurring. To prevent this, if'bve. faxing. temperature falls below the Specified value, the copy speed is reduced 18°70 of the normal spot a Table 314 Note: "Room temparature is the value measured by the thermistor on the switeh/VF PCB. If the following conditions arise during continuous copying, tye copy operation will Stop, then the machine wall wer until the fixing temperature rises to the specified Value, When the fixing temperature reachos the specified value, the copier is ready for ‘operation. A press on the Copy Start key at {he time finishos the remaining number of De the room temperature is less than 28°C and the fining temperature fells to TSEC or less, tho copy operation will stop, © Wthoroom temperatures 28°C or more, and the fixing. temperature falls to 482°C ‘or less, the copy operation will stop. 2. Reciprocating mechanism for thermistor the uppor fixing ol {rom being damaged by the thermistor, t {hormistor is moved back and forth in the lial direction of the upper fxing rol “The thermistor ie moved In’ stops. of ‘15mm by the cleaning belt (web) motor: cr © a a on 04 4 eo eon 4. Resprocaing mechanism foruppet ep- ration claw Inorderte preventthe uppor fixing roller from being damaged by the upper separa: tion’ claws the upper separation claw Is moved back and forth in the axal direction ‘of the upper fixing roller [6 mm. Solenoid © Reciprocating mechanism Figure 3.745. Sequence of fixing process Figure 3.75 3-08 wre ac a x 8 a A aA iy. : ester aaa P jen by pulses O Seang ek tor stationary ABET and BEE YShlator drive chroult “OFF” Motor ste. | HOPE —_foas —ag; hme oma como Figure 3.76 caren © er ano eat WP 3-60L. Jam Detection T. Jam dotection operation The ten sensors listed in Figure 3-77 check whether th copy correcty. Paper jams can be identified by the microprocessor by reading signals from the Sensors at predetermined times. The copy |S moving through tho copier correctly if is oris not ata sensor at 0 predetermined Mf a jam is recognized. by the micro processor, copying aperation is stopped Immediately and the copier sto ‘After tha copier stops, the JA Is displayed on the control position of the jammed sheet in the copier Fe’shown by the JAM indicator. ‘ter removing the jammed sheets), ard closing the door, copier operation will be lt power had been switched ON for rt time, Figure 3.77 cara © aThe microprocessor any‘of the following cas 23: Winen there ts copy paper at any of the fontifes a jam in by the plekup area sensor (26), Paper sensors when the power Is paperteed sensor (O11) Swltched ON, when WAIT is completed or when STANDBY Is effective . When there #2 copy paper at the fixing time opying operation «Bally mtn which tha copy paper tale © Outlet delay jam detected by 2 delivery Pp @ Bvertay delivery delay jar detected by ‘paper songor (G3 or Qa} "gensor (Qt i bly paper sensor (10) during © Second face pickup delay jam detected @ Peed ‘paper delay jam detected by the 4 Stationary jamein which the copy paper falls to passa sensor at predetermined Sensor (Q1, a2 or O3) Ext stationary jam which is detected by ' delivery area paper sensor (03 or O4) © Overlay dativery stationary jam which is ‘detected by an image overlay delivery @Twosided stationary jam which is de- tected by the twosided delivery sensor © First pase delay jam detected by the first (ger rensor (8 " Second pickup stationary jam which is detected by the pickup ares paper sem fan image overlay datvery sensor (Qt, goriae) Gaon aa @ Feed paper stationary jam detected by © Twosided delivery delay jam detected {he paper feed sensor (O11), by the two-sided delivery Sensor (8) 2, Delivery assembly jam chock ‘2 Outlet delay jam . Outlet stationary jam Figure 3.78 (Came cate Figure 379 aon3. Delivery and feeder assembly jam check a. First pass delay jom Figure 3.80 4. Overlay delivery assembly jam check 2, Overlay delay jam ey soos wr af — = eo — Figure 381 ». Overlay stationary jam Z HH See ty 8 | ———— a ——— a — Figure 3.8: a-2 rman cn a wt a PR a5. Twosided delivery assembly check 8, Twosided delay jam Figuro 383 b. Twossided stationary jam has a —— re | aires Figure 3.84 care 04 wer 8 aT RE FON6, Second side pick-up jam chock 2. Second side pickup delay j ‘After the plekeup rer eutch (OCL.1) goes ON, ifthe copy area sensor within about 2.1 seconds, 8 delay jam is idem paper dove nat each the pickup Figure 385 b, Second side pickup stationary jam 7 Figure 2.86 200 Te He a7. Feeder assembly jam check ‘2. Delay jam which occurs during paper deck pickup aii mane Fa] Figure 387 b. Stationary jam in feeder assembly crs te 08 cme at 7 Figure 3.88 «6. Feeder assembly second side delay jam a ase a Figure 3.89 cara ct we enw er PT a NE 1 FOB. Power Supply Circuit Whenever the power cord is plugged into the power outlet, the BV power supply Unit operates. This BV operates the micro- processors. of the DC. conttoller PCB to event the contents of RAM memory from ing lost N the power switch, left door ‘suitch, ofthe switeh in the paper delivery aseombly Is tured “OFF for clearing & paper jam, ete "There ate two 24V power supply PCBs PUL and PU2 PUT supplies power to the copier, and PU2 supplies power to the RF, the duplexing unit, he paper deck unit, and the sorter, “The 8Y power is supplied to the contro! panel five types of 24V power. supply are Included inthe overall circu diagrams that Ripplement ths manual The rea foods ‘and accuracy of these power supplies are shown in Table 3-18. a ave [foe D6 conta [24VD6= 1] Tal 348 Reference: "Fin FIOV OC stands for “loating”. This indicates that the reference voltage of the omer supply is not grounded (not OV) "The BV power supply unit Is provided with" breaker (C8801) for protection Bosinst current overload. This breaker oper ‘ates to cutoff the output from the BV power Supply unit currentoverioad occurs, due {bit shor eit o other abnormel cond tion on the power supply line. If this occurs, remove the power plug of the copier from the power outlet, olfminate tho cause of the problem, and then reset the breaker and Foingert ihe power plug, Each ofthe 24V power supply PCBs PU ‘and PU2 ts provided with 8 fuse at the AC Tine input. anda-current overload protection ‘ireultin the stabilized power supplycrcuit Wa current overioad occurs as a result of a short eircutin the power supply line, etc the protection cireut wil operate, and the foutput of the power supply unit wil Be furmed OFF Ifthis occurs, remove the power plug of the copier fram the power outlet, Femove the cause of the problem, and then ‘eset the breaker and reineort the power plug. The protection circuit ean be reset by Switching the AC power to the power sup cara em ne, ply unit OFF for about 30 seconds, and then {utning it ON again. Note: Normatty, if there isa current overload from the output of the gower supply unit. the protection ercultwill operate betore the AC Input fuse blows. however, the AC supply tothe power supply unit is turned ON and OFF repetitively when the output of the ‘power supply unit Res shor clculted, the Ac'input fuse may blow. ‘The output of the 24V power supply PCB. PUT isinterlocked with the output ofthe BV. ower supply unit Consequently it breaker £€850%'on the BV power supply unit op ‘ates for gome reason or other, causing the ‘Output of the BV power supply to go, OFF, the output of PUT will go OFF, even if the [AC power supply is ON. Gonsoquently ithe ‘output of PUT goes OFF, itis necessary to ‘oay'the output of the BV power supply Incidentally the 24V power supply PCB is controlled By the remate signal rom the DE controller PCB. Ifthe remote signal is not given, the 24. power supply. is not supplied ‘with the opier. ©. Power Suppl Time Alithium batter s provided to maintain ‘the date and time indications on the control panel whilo the powor plug is disconnected from the out “This back-up battery lasts for about five ‘years withthe plug disconnected from the utes “The date and time indications will return ‘as soon as the power plug is connected 10 the outot or Indicating Date and ave, Pm a A a aonVI SERVICE MODE A. Outline ‘The Service mode of this machine con- sists ofthe following six service modes. No, Mode Display mode B® | VO Display mode VR Adjustment mode ‘Switen mas ‘Specification Setting mode Counter mode Table 32.17, ‘The above modes consist of the items shown in Table. 3.18 to 3-34. By referring to these tables, he meaning of a message display can be found ‘Service Mode Operations 1) Open the front door and insert the door 2\Romove the covers indicated in Figure 3-91, and check SWE08 on the switeh/VR PCB. O @sweos Figure 391 3) Press SWEO5 and confirm that the “6” mark appears at the right edge of the Message display. It copying 1s taking place, however, the Sence mode can Pot be entered 44)Using the input keys and the keys, input the No.of the mode tobe checked or adjusted. (See Table 8-17) ea as 15) Using the zoom koy| =! or or the input keys, input the desired em NO, 6) Chockoracjustthe data in heselectoditem. 7) Clea the Service mode. oe oy ON ‘Main switch "OFF" Auto clear ‘Auto shutoft C. Running the VR Adjustment Mode and the Specification Setting Mode ‘The Vi Adjustment mode and the Speck fication Sotting mode are used to store 2 Timited amount of data. trom the control panel to the RAM on the OC controll PCB, ‘These modes function in the samo way as conventional VRs and switches. Figure 3-82 shows the label which is pastod tothe back of the right inside cover ‘on tho front of the machine Each machine is adjusted atthe factory, ‘and the aojustment values recorded on ths iabel ‘iter replacing the DC controller PCB or initializing the RAM data, tis necessary 10 input the values on the label into theo. lacement DC controller PCB or the RAM, {inivaly, the RAM on new replacement DC Controller PCB contains standard data) Figure 3.92,D. Display Mode ( (7) 5!) Select the desired address with the zoom Bisiy amp: $0.00. ‘ver 0023 taress No, Display areas Tem Display example/meaning of deploy '$0.00 | Version No, of ROM (0 107, 0 108) on | Ver 0021 JUN 6.1988 DE conatier PCB 3DB1 ] Version No. of © 158 on DC contol 0008 Pea 3002 | Kind of language —fNeiise | 50-04 | Version No, of UT on contol panel — Pes '3O.05 | Version Wo. of ROF microprocessor $0.06 | Version No.of sortor/finisher imicropeocessor $30.07 _| Version No, of message HOM a F SD-T0 | Fixing assembly temperature (THT__| Display unit" mossured valu) SOA | Ream tempat (TH measured | Dloy we"C [ S012. Scanner motor temperature ['S0-14 | For actor adjustment _ 50:18 | Position at which jam occurred San] soa nna Copter e am ecu 1 [Bye dey oa or OH ‘38 Ton at fing esontysapor ner Gia) | ee ann seer (08) (06 | Baar gee ae oor fore ast Fern oar ener OT TE Sony em ot foe pvp seo TT Table 3.18 wri an 0 oan EEress Tem Display Sxampla/manning of deploy ‘80-16 |Posion of jam occurrence aaeorn * /eeaee” "600 | Do — ps anc pm Spi i ah win wa a | See sone | Tr and wich cae ita Caan aay han ‘30-17 [Foun at which jam assured in ROF_| See abe S72 530-18 | Poston at which om occured Tm Sew able 323, Joner/nisner 7 ‘50:20 |Seanning lamp drive vata limi sarin | ¥ Dive voage has reached Wa 0 Nomar 5021 [Primary corons curent limit alarm [1 Applied current has rexched lit 10: Normal | 80:22 | Measured vaive and target value of WoT potent at Hah ares! Display nit: 25V (e.g-187.8V) 3023 |Value and ierget of V2 Display unit 2 BV ea. 725Y) — S024 Display une 28V(o.9.442.50) | ‘30-25 Value of Vag (Moosured AE patente | Value of drum surface potential whan AE meas urement wae made (potent sf a $026 | Bram surface potent rum sufoco potentials continuousy di loyed during copying S027 |onrat potential of dam surface wo-viah ‘S028 |For factory aduatnont = $0.28 |For factory adjustment — a $0.20" [Scanning lamp voltage {TOOV machin) — ‘80:31 ]Seanning lamp voltage (115V machine) — 'S0:32_| Scanning lamp votage (220V machine) = 50:38 | Scanning lamp voltage (240V machine) — [Per Bescon tf paraton ees 35 Stay ar 2° [Hers tis, agp Table 3.19 corm oe 9 Wer HPT aN 8arose Rem Display example/mearing of aspiay ‘3030 | Ghecing Tne Bersorin hopper] 9 Toner i below specified lve - ° 4: Toner i ove sbeced lve TORT | Sensing presence of developing | 0: Developing assombi installed ssmbiy 1: Developing estomby not isa S036_| Sensing presence of CO wit ‘20 unt insoled 1 CD unit not nt 50.38 | Sensing presence of toner n develop | 0: Toner i betow speed lve ing ster 4 Fone above spect level 'SD-40 | Sensing upper cassette size | Display example: SOT | Sensing loner east size ¥ eae [aaa S042 | Sensing pope deck peper size t:papet in Lies code = 30:49 | Manual eed paper aena0r (05) {Paper sensed Sb.de [Fang esrembiy paper sensor (70) {Paper sensed FJ SD-A5 | Deiver sensor Poor (03) 1 Pape sensed = '.46_[ Dalvry sensor front (4) {Paper sensed Delivaryeeder assembly fwat pass | 0: No paper 1: Paper sensed sensor (08) ‘Overy delivery sensors ‘No paper T Paper sensed fat, a2 end G2) 'SD.49 | (Duplexing) pickup area baper sensor | O:No paper —t: Paper sens (ae) 'SD.50_| Helaing Way paper sensor (071 ‘O: No paper 1 Paper sensed 'SD.51 | Twosided davery paper sensor (08) _| 0: No paper ¥: Paper sensed ‘$0.52 | Feed paper sensor (011) ‘O:No paper 1: Paper sensed 50:1 | Scener heme postion soar G1) | : Seamer net in home postin | 0-82 Tens Rome posion sensor (8) 1: Lens notin home poston 1: Lene Is home poston 30.48 | Holding way guide plat home position | 0: Guide plate nt in horse postion sensor(a4) 1! Guide plate in home position ‘SO:Ea_| Front door sensor iSE) ‘0: Front door open 1: Front doar closed —, | 50:65 | Rear panel sensor (SW2) ‘0: Rear panel installed 4 Rear panel not installed “SDEE | Sensing presence of conial counter | O-No counter 1: Counter installed ‘cara . ‘50-67 | Cleaning belt remaining length sensor | O-Romlning fongth of cleaning bel i ess (a8) ‘spectied vlue 1: Remaining length of cleaning belt is more thon spested value ‘30.68 | "Wo cleaning Bal” sensor (G5) corr 0 a Table 320 we ts NT NE Hoares Tem | Biaplay exampla/meaning of display Display example: Display No. correspond | 7 $0:70_| Convo panel Key sats veneer Therea|stepipey 0-71 | Control pane key satus sensor [a] wS[wa]wifem! + | ee 80:72 | Conta panel key status sensor sow] ve | afm cof A] $0.73 | Contel pane! key status sensor safer Ea] Rev, 50.74 | Cont panel key status sensor 2 feels fed '$0:78 | Control panel key sats sensor we Tee $30.77 [For fastor edjusiment '$0-78 | For fatory adjustment 80-79 |For factory adustnent ‘S00 | Checking sat poshion of VRBO8 | For covet exposure adjustment, 000% 265] ~ SO | Checking st postion of A601 Fer corrct exposure adjustment during A, 5000 266. 3082 | For fectery adjustment ‘$0.85 | Meaning of "E” dspiey of OF See Table 374 50-86"| Meaning of “arial incorecty paced] See Table 325, - In ROP" osptay| ‘SO.87_| Meaning of “sone E” dlaplay fo sortor | See Table 926, ‘30.88 |For factory agjutment 'SD.90 | VAG seting valve $0.91 | VAS setting valve $0.92" | Viz setting value 50.99 | VAG setting value S04 Toble 321 3-2 commen om teBega | den oesrenc ponion og Wewring of aay Ot sam wich eemured Eons tea eT in na ~ van sored San pop ok + leer ate ta Ga betr owdpe e0 sg eres | ay nA Tod aumlcsas esos Soe a Te ane se OF Vretonatostced sensor) or $0 ‘Table 3:24 Meaning of SD-85 display ‘5 | stmtonry im at aistraton/ shew feos sensor (37-98) [ae Joowe ecserseaseniowecwtood] [a | __Meeia of ny - sensor (87 or $8) 1__ [Stack separation srr fault OF Tuan iaRe fuel sear oe SB) 2 [Original not detected by document age sence (510) 3 ]Origins! coud not be separied arn FT ost lam 1 at deve inverting sone [so [2 Sm eer 7 fie nn scoed aos Hes om acer sa || Sel gt rr» te » Laelia anion Taw aie | 7a clean aber 70 stevens joriginals changed ee a mag eet tan eo [2 ovate aan ea ar ” The above table indicates the mear "gt Tetgeds Sant pir when te RE ee macgin | elpoperlacoren of ena ‘Son/kaw fond sono (87 O° 8 2a |evertal wang edge shaw teed lam regen seo feed sensor (87 Tablo 3:25 Mosning of SD-86 display a | Te osbrim ataaierysewrisa—— | [ORS Tieng oy a sora am at every smear io sas dies St ]aot open derecton by RO sich or [esto desi las) 10 ot ~ 23 ove stn se or 8) 2 [avored ovine no dioced byway F590 eve sgn ldscument sons (80) E597 ave sana ‘ba |sensor 81, 82.67, 5B or 88) de [or [e880 ave sana cleo Sat during bape pick) Soo ive son ‘Table 322 Meaning of SD-17 display Jatde $28 Meaning of 80:27 dplay Dagey | ___ der eccurence poston ‘33 Oa am opp etcion soar ees ‘i Sao ete By oper sop a7 [sea o8 aid se = |Table 3:23 Meaning of SD-18 displey arma © 9 a a a0 8 Se Ew aro 3-83E. 0 Display Mode (2 1 Zoom keys) Lnadress estection (1) Reading the /0 display It for example, 2 lower Stage paper feed operation signal is detected, it can be seen trom address 41 of Teble 3-27 that bit 5 Corresponds to the stack separation arm motor deve Signal When address 41 is selected, the following display will appear on the message display ‘on the contral panel peo oy trad tere Figure 393 By looking at the display, it can be seen that the 6th 0 from the right corresponds to bit 5,98 shown in Figure 3.84. When the machine ie operated and the stack separation arm ‘motor goes ON, the display of bit 8 will change fam "0" tot" Figure 394 3a arm cn (lm 0 FT He PE aro