Antimicrobial PLA Films From Environment Friendly Additives

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Composites Part B 102 (2016) 94e99

Contents lists available at ScienceDirect

Composites Part B
journal homepage: www.elsevier.com/locate/compositesb

Antimicrobial PLA films from environment friendly additives


Marina Turalija a, Sandra Bischof a, *, Ana Budimir b, Sabyasachi Gaan c
a
University of Zagreb Faculty of Textile Technology, Department of Textile Chemistry & Ecology, 10 000 Zagreb, Croatia
b
University of Zagreb School of Medicine, Clinical Medical Centre Zagreb, Kispaticeva 12, 10 000 Zagreb, Croatia
c
Swiss Federal Laboratories for Materials Science and Technology, Laboratory for Advanced Fibers, Lerchenfeldstrasse 5, CH-9014 St. Gallen, Switzerland

a r t i c l e i n f o a b s t r a c t

Article history: This research involves antimicrobial modifications of biodegradable Polylactide (PLA) using environment
Received 30 December 2015 friendly antimicrobial agents (silver and chitosan) and bio based alcohol (glycerol and polyethylene
Received in revised form glycol). Silver (Ag) is an efficacious and useful antibacterial agent and is incorporated to PLA polymer by
5 June 2016
surface modifications using plasma technology. Antimicrobial activity of PLA films was measured against
Accepted 26 July 2016
Available online 28 July 2016
Gram-positive bacteria Staphylococcus aureus (ATCC 6538) and Gram-negative bacteria Escherichia coli
(DSMZ 30083). Further characterization of modified PLA films was performed by contact angle method in
order to determine their hydrophilicity. The plasma modification conditions and parameters showed a
Keywords:
Polylactide
strong influence on plasma-deposited thin films, which resulted in the improvement of hydrophilicity
Antimicrobial and antimicrobial properties. Silver release of coatings on the films was investigated by using Inductively
Silver coupled plasma-optical emission spectroscopy (ICP-OES). The modified PLA films were particularly
Nano-composite effective against Staphylococcus aureus and Escherichia coli and thus may find future application in
biomedical and food packaging areas. Antimicrobial films produced from biodegradable PLA offers
sustainable solution for biomedical and food packaging industry.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction are non-toxic and not-carcinogenic to the human body, making it


an eco-friendly biomaterial of excellent properties [4]. Further-
The access to raw materials is becoming one of the main limi- more, PLA can be processed by film casting, extrusion, blow
tations of current bio-based synthetic fibres production. The first molding. The major drawbacks of PLA limiting its applications are
generation of biomass sources were edible crops (eg. corn or soya) its poor mechanical ductility, slow degradation profile and poor
while the second one are residues (eg. crop residues, wooden hydrophilicity. In order to have a better suitability for specific
matter) which have very high potential. Although the cost of biomedical applications, the PLA has been modified mainly con-
biomass is usually low, the technical limitations of the industrial cerning two aspects: bulk properties and surface chemistry [5,6].
processes involved in production of bio-based monomers are Biomaterials possess bulk properties, particularly hydrophilic
causing their final high price [1]. One of the most extensively and mechanical properties, meeting special requirements. Critical
researched and utilized biodegradable and renewable polymers, factors affecting these characteristics include chemical additives,
produced from annually renewable resources, is Poly(lactic acid) e composition and morphological structure. At present, considerable
(PLA). Due to the multiple favorable characteristics of PLA including research focuses on a variety of hydrolytic groups, controlling the
renewability, biocompatibility, transparency, and thermoplasticity, flexibility and crystallinity of the molecular chains, and the pres-
it is being used as potential candidate for many commercial and ence of hydrophilic groups.
biomedical applications [2]. Considering the disadvantages of PLA stated above and its high
PLA is derived from renewable and degradable resources such as cost it is not surprising that PLA has not received the attention it
corn and rice, which can help to reduce the dependence on fossil deserves. Nevertheless, researchers have examined different
fuels [3]. PLA and its degradation products, namely H2O and CO2, methods for the bulk or surface modification of PLA, the intro-
duction of other components, or the control of its surface energy,
surface charge and surface roughness, depending on the re-
quirements of specific applications. The increasing number of
* Corresponding author. Prilaz baruna Filipovi ca 28a, 10 000 Zagreb, Croatia. functional PLA-based polyesters provides the opportunity to study
E-mail address: sbischof@ttf.hr (S. Bischof).

http://dx.doi.org/10.1016/j.compositesb.2016.07.017
1359-8368/© 2016 Elsevier Ltd. All rights reserved.
M. Turalija et al. / Composites Part B 102 (2016) 94e99 95

the relationships between structure and functionality of these 2.3. Bulk and surface modification of PLA films
polymers such as cell adhesion and degradability in vitro and
in vivo, as well as to develop applications of these materials for PLA surfaces were modified by use of simultaneous plasma
delivery system in the form of micro- and nanoparticles or scaffolds polymerization/sputtering technique to deposit nano-composite
for tissue engineering [7]. Due to its bioresorbability and biocom- thin films (Ag nanoparticles embedded in a C:H:O plasma poly-
patibility in the human body, PLA has been employed to manu- mer matrix) [13].
facture tissue engineering scaffolds, delivery system materials, or Low pressure plasma (Fig. 2.), processes enable a wide field of
covering membranes, different bioabsorbable medical implants, as technical application and modification strategies in the field of
well as in dermatology and cosmetics. coating technology. Due to the high flexibility and versatility, the
In this work surface modification of PLA was achieved by plasma technique facilitates an extensive variety of surface
simultaneous plasma polymerization/sputtering technique. adjustment, e.g., in the sector of polymer treatment, medical
Advantage of this novel plasma technique is in its high flexibility application or textiles [14].
and versatility which facilitates an extensive variety of surface Surface modification of PLA with silver by plasma treatments
adjustment, e.g., in the sector of polymer treatment, medical was achieved with simultaneous plasma polymerization/sputter-
application or textiles. Combining plasma polymerization and ing. In order to optimize the process parameters and to obtain a
etching with a co-sputtering process was found to result in the suitable gas or gaseous mixture, treatments were carried out at
incorporation of metal nanoparticles in the polymer matrix [8]. pressure, power, and exposure times. Due to the physical and
Silver nanoparticles were embedded in C:H:O plasma polymer chemical changes on film surface, plasma treatments have a sig-
matrix for enhancement of antimicrobial effectiveness of treated nificant effect on surface tension which contributes to the films wet
films. Plasma treatments allow for the creation of very special ability. The strongest influence on gas discharge have the following
properties such hydrophobicity, selective permeability and anti- parameters: pressure, temperature, activation rate, flow rate, and
microbial effectiveness [9]. plasma induced molecular fragmentation [15].
Silver is generally used in the nitrate form to induce antimi- PLA surfaces were modified by use of simultaneous plasma
crobial effect, but when silver nanoparticles are used, there is a polymerization/sputtering technique to deposit 25 nm-thick nano-
huge increase in the surface area available for the microbe to be composite thin films (Ag nanoparticles embedded in a C:H:O
exposed to. Though silver nanoparticles find use in many antibac- plasma polymer matrix). The monomer gas flow Fm was 6 sccm,
terial applications, the action of this metal on microbes is not fully the reactive gas flow Fc1 was 12 sccm and for the carrier/sputter gas
known. It has been hypothesized that silver nanoparticles can cause flow Fc2 50 sccm was chosen. The power input has been studied in
cell lysis or inhibit cell transduction. There are various mechanisms 50 W, while the working pressure was kept constant at 10 Pa. The
involved in cell lysis and growth inhibition. The exact mechanism 6:1 ratio was examined in the asymmetrical setup with argon
which silver nanoparticles employ to cause antimicrobial effect is inducing a noticeable contribution by Ag sputtering [16,17].
not clearly known, but there are various theories on the action of
silver nanoparticles on microbes to cause the microbicidal effect. 2.4. Testing methods
Silver nanoparticles have the ability to anchor to the bacterial cell
wall and penetrate it, causing structural changes in the cell mem- 2.4.1. Thickness measurement
brane: permeability of the cell membrane, death of the cell [10]. Thickness measurement was performed according to ISO 3034/
The formation of free radicals by the silver nanoparticles may be EN-ISO 12625-3, ISO 4593 norm. The Frank thickness instrument is
considered to be another mechanism by which the cells die [11]. It an easy and fast analytical tool, in particular for thickness mea-
has also been proposed that there can be release of silver ions by surements. The samples are placed between grips of the machine
the nanoparticles and these ions can interact with the thyol groups and thickness can be determined precisely. The process has excel-
of many vital enzymes and inactivate them. lent repeatability and reproducibility. It offers comprehensive
Further bulk modification using chitosan, glycerol and PEG process control and plotting features [18].
improved the hydrophilicity and antimicrobial effectiveness of the
PLA films. Such films could serve the basis to develop biocompat- 2.4.2. Contact angle
ible or bio absorbable and more sustainable eco-friendly films for Contact angle (CA) measurement is very easy method for surface
packaging or medical applications [12]. analysis measuring surface energy and surface tension. This
method describes the shape of a liquid droplet resting on a solid
interface. CA is the angle between the outline tangent of the drop at
the contact location and the solid surface [19].
2. Experimental
In this work, changes in surface hydrophilization in terms of CAs
induced by plasma treatments were measured by the optical in-
2.1. Materials
spection method using G10 (Krüss GmbH, Germany). Before the
measurement all samples were conditioned at ambient tempera-
PLA polymer (6200D) was obtained from Nature Works LLC.
ture and the static CAs were measured with drop size of z10 mL
Chemicals used in development of PLA films were obtained from
with de-ionized water on coated glass substrates as well as on the
Sigma Aldrich and Sanitized AG, Switzerland.
coated surface in a conditioned room (20  C and 65% RH). For each
sample three measurements were taken at different locations and
the average of these measurements were reported [20].
2.2. Preparation of films
2.4.3. Inductively coupled plasma-optical emission spectroscopy
Films of PLA (20e40 mm) were prepared from solutions of (ICP-OES)
dichloromethane (25%) using film making instrument: Coat master Silver release of modified PLA films was investigated by using
509 MC-I, supplied by Erichsen Testing GmbH and Co. Testing Inductively coupled plasma-optical emission spectroscopy (ICP-
Equipment (Fig. 1.). After the films were casted, they were dried in a OES) Optima 3000 Perkin Elmer instrument. Required sample size
drying oven overnight (24 h) at 50 C. for elemental analysis was 5  5 cm. For modified PLA surface
96 M. Turalija et al. / Composites Part B 102 (2016) 94e99

Fig. 1. Films of PLA (20e40 mm) were prepared from solution of dichloromethane (25%) using teflon plate and film making instrument: Coatmaster 509 MC-I, supplied by Erichsen
Testing GmbH and Co. Testing Equipment.

supernatant was evaluated by dilution series and plating on Tryptic


Soy Agar plate. PLA film without treatment was used as negative
control. The detection limit was 10 CFU per ml [26e30]. The anti-
bacterial activity could be calculated according to Eq. (1).
The reduction in the number of microorganisms at each biocide
concentration (B) tested relative to the initial count of the control
sample (A) prior to exposure may be expressed in terms of log or
percent kill as follows [31e34].

logreduction ¼ logðAÞ  logðBÞ (1)

where:

A ¼ initial count of microorganisms of the control sample,


Fig. 2. Surface modifications with low pressure plasma. B ¼ number of microorganisms detected at a given biocide
concentration after a specific contact time

modified samples were tested after the treatment with 5 ml 3. Results and discussion
ethanol for 1hr and additional 18 h in 5 ml media Tryptic Soy
broth:NaCl (1:500). Potential application of PLA films in food packaging is very
After that three replicates of an air-dry mass of each sample interesting from sustainability point of view and having antimi-
were digested with 3 ml of HNO3 (65%) and 1 ml of H2O2 (30%). The crobial functionality for such films in some application is desirable.
digestion was carried out in a GmbH High Performance Microwave To render antimicrobial functionality to PLA, it was suitable
(MLS 1200 MEGA digestion system, EM-45/A Exhaust Module). modified by incorporating additives in the bulk or surface modified
Silver was quantified by inductively coupled plasma optical emis- using plasma technology. The following sections describe the
sion spectroscopy (ICP-OES Perkin Elmer OPTIMA 3000). The blank modification of PLA and characterization of its antimicrobial func-
was prepared in the same conditions; containing all reagents tionality (see Table 1).
except the analyte. The calibration of ICP-OES Optima 3000 Perkin
Elmer instrument, was performed using an external Ag standard
3.1. Thickness measurement
solution of 0.0001 g cm3. A recovery rate between 98 and 101%
was found. The detection limit is 0.000075 g cm3 as determined
Surface modification of pure PLA films and bulk modification of
for our experiments. The obtained Ag quantity is presented in
PLA films was undertaken by use of simultaneous plasma poly-
g cm¡3 enabling a good comparison with the results of pure Ag
merization/sputtering technique (Low pressure plasma) to deposit
(10.49 g cm3) [21,22].
25 nm-thick nanocomposite thin films (Ag nanoparticles
embedded in a C:H:O plasma polymer matrix). Thickness of pure
2.4.4. Antimicrobial effectiveness and bulk modified PLA surface varies from 20 to 50 mm, presented
In this research we have carried out bulk and surface modifi- in Tables 2 and 3. Thickness of the first serie of the bulk modified
cation of PLA to achieve antimicrobial functionality. Determination PLA films were within the range 24.36e40.21 mm. The second serie
of antimicrobial effectiveness of PLA films at the Biofilm Laboratory of the plasma modified PLA films were within the range
for antimicrobial testing, St. Gallen, Switzerland were measured 36.66e39.92 mm.
against Gram-positive bacteria Staphylococcus aureus (ATCC6538)
and Gram-negative bacteria Escherichia coli (DSMZ30083) [23e25]. 3.2. Contact angle
Testing was performed on at least three specimens from each
treated test material. Prepare flat (50 ± 2) mm specimens of the The contact angle of the PLA films was measured to estimate the
treated and untreated materials. Test specimens can be cleaned surface characteristics of the films which are relevant for contact
with 70% ethanol and dried. PLA film (5  5 cm size) was placed in with biological species. A hydrophilic surface would offer better
5 ml of minimal media. The initial load of bacteria was between 1 contact with biological species and enhance the antimicrobial ef-
and 4 105 CFU mL1. Samples were incubated at 30  C under gentle ficacy of the active ingredients. Bulk modification of PLA was done
shaking (120 rpm). After 18 h the amount of living cell in the with addition of antimicrobial Chitosan polymer. Furthermore to
M. Turalija et al. / Composites Part B 102 (2016) 94e99 97

Table 1
Description of various PLA samples.

Code Serie 1: Bulk modification

100% PLA Polylactide acid (100%)


PLA/5%GA Polylactide acid (95%) and glycerol (5%)
PLA/5%PEG Polylactide acid (95%) and polyethylene glycol (5%)
PLA/10% CLMW Polylactide acid (90%) and Chitosan low molecular weight (10%)

Serie 2: Plasma modification

PLA þ Ag nanocomposite Polylactide acid (100%) þ Ag nanoparticles


PLA/10%CLMW þ Ag Polylactide acid (90%) and Chitosan, low molecular weight (10%) þ Ag nanoparticles (25 nm-thick nano-composite thin films) embedded in
nanocomposite a C:H:O plasma polymer matrix
PLA/5%GA þ Ag Polylactide acid (95%) and glycerol (5%) þ Ag nanoparticles
nanocomposite
PLA/5%PEG þ Ag Polylactide acid (95%) and polyethylene glycol (5%) þ Ag nanoparticles
nanocomposite

Table 2 3.4. Determination of antimicrobial activity


Thickness measurement and contact angle for the second PLA bulk films.

Sample Thickness [m] Standard deviation [SD] Contact angle [ ] To effectively inhibit microorganism growth, the antimicrobial
agent must interrupt the growth cycle. The four tested bacteria,
100% PLA 24.36 1.28 70
PLA/5%GA 25.71 0.52 40 applied in the study, showed different sensitivity to the silver
PLA/5%PEG 27.31 1.59 45 modified PLA surfaces: Escherichia coli was very sensitive (>6 log
PLA/10%CLMW 40.21 1.99 45 reduction) whereas Staphylococcus aureus was tolerant (>2 log
reduction).

Table 3
Thickness measurement and contact angle for bulk modified films with Chitosan, low molecular weight (CLMW), glycerol (GA), polyethylene glycol (PEG) with plasma
polymerization/sputtering technique.

Sample (Ag nanocomposite) Microns [m] Standard deviation [SD] Contact angle [ ]

PLA e Ag nanocomposite 36.66 1.12 25


PLA/10%CLMW e Ag nanocomposite 39.92 2.02 25
PLA/5%GA e Ag nanocomposite 38.21 1.22 22
PLA/5%PEG e Ag nanocomposite 39.92 2.23

achieve hydrophilic PLA surfaces, glycerol (GA) and ethylene glycol Antimicrobial activity of PLA films with bulk and surface
(PEG) was used as additive. Surface modification of pure PLA films modification was tested against gramepositive bacteria Staphylo-
and bulk modification of PLA films was performed by use of coccus aureus (AT CC 6538). Antimicrobial activity of pure PLA films
simultaneous plasma polymerization/sputtering technique (Low or with 5% glycerol (GA) and polyethylene glycol (PEG) and 10%
pressure plasma) to deposit 25 nm-thick nanocomposite thin films Chitosan, low molecular weight (CLMW) is presented in Fig. 3 were
where Ag nanoparticles were embedded in a C:H:O plasma poly- sensitivity less than <1 log reduction. Antimicrobial activity of
mer matrix. surface modified pure PLA films or with 5% glycerol (GA), poly-
Contact angle (CA) measurement was applied for the surface ethylene glycol (PEG) and 10% Chitosan, low molecular weight
analysis related to the surface energy and tension of liquid droplets (CLMW), modified by use of simultaneous plasma polymerization/
at solid interfaces. Bulk modifications with GA, PEG and CLMW sputtering technique (Low pressure plasma) to deposit 25 nm-thick
reduced CA value from initial 70 to 40e45 . Surface modifications nanocomposite thin films (Ag nanoparticles embedded in a C:H:O
with silver further improved the hydrophilicity to the values within plasma polymer matrix) is presented in Fig. 3 where sensitivity was
the range of 22e25 . The wettability of plasma-treated films is about 2 log reduction.
improved significantly due to the formation of polar groups on the In general, PLA alone or with bulk modification did not showed
surface presented in Tables 2 and 3 antimicrobial activity, whereas silver modified PLA surfaces with
Ag nano-composite, demonstrated antimicrobial activities >1 log
3.3. Inductively coupled plasma-optical emission spectroscopy reduction or 99% kill.
(ICP-OES) The bacterial cells in contact with silver take in silver ions,
which inhibit several functions in the cell and damage the cells. It is
Silver release mass of different coating on the PLA films was seen from Table 5 that small amount of the silver (cca 0,2e1,5
quantified by Inductively coupled plasma-optical emission spec- Ag mg/cm2) is released after 1 h for all PLA bulk sample. PLA sample
troscopy (ICP-OES). The results have been presented in Table 4 and exhibited the biggest Ag release after 18 h in media (TSB/500) cca
subdivided into two parts: release of Ag after 1 h ethanol and 1e2 Ag mg/cm2.
release of Ag after 18 h in media (TSB/500). Usually, there is a difference in efficacy of different antimicrobial
The results revealed that only the small amount of the silver is finishing in inhibition of cell growth, but explained with the dif-
released after 1 h ethanol for all PLA bulk samples (cca 0,2e1,5 ference in structure of the bacterial cell wall (the gram-positive
Ag mg/cm2 silver). PLA sample exhibited the biggest Ag release after versus gram-negative). Since first two listed bacteria are grame-
18 h in media (TSB/500), cca 1e2 Ag mg/cm2. negative, but Listeria monocytogenes and S. aureus are both gram-
98 M. Turalija et al. / Composites Part B 102 (2016) 94e99

Table 4
Silver concentration of the PLA surfaces modified by use of simultaneous plasma polymerization/sputtering technique to deposit 25 nm-thick nano-composite thin films (Ag
nanoparticles embedded in a C:H:O plasma polymer matrix) before and after treatments with ethanol and culture media.

Sample Untreated After 1 h ethanol After 18 h in media (TSB/500)

Silver release (Ag mg/ Standard dev. Silver release (Ag mg/ Standard dev. Silver release (Ag mg/ Standard dev.
cm2) [SD] cm2) [SD] cm2) [SD]

PLA/5% PEGeAg nanocomposite 3.6 0.3 1.4 0.26 1.3 0.22


PLA/5% GAeAg nanocomposite 2.3 0.55 2.1 0.35 1.2 0.13
PLA/10% CLMWeAg 2.1 0.29 1.7 0.17 1.6 0.02
nanocomposite
PLAeAg nanocomposite 2.3 0.53 2.0 0.25 0.17 0.07

Fig. 3. Antimicrobial activity presented as log reduction.

Table 5
Antimicrobial activity of PLA films.

L. monocytogenes log reduction S. aureus log reduction E. coli log reduction S. typhimurium log reduction

Bulk modification
100% PLA (to) Growth inhibition Growth inhibition Growth inhibition Growth inhibition
100% PLA (t18) 0,00 0.00 0.00 0,00
PLA/5%GA 0,53 0.19 0.12 0,29
PLA/5%PEG 0,37 0.10 0.12 0,24
PLA/10%CLMW 0,42 0.02 0.20 0,37
Plasma modification
PLA þ Ag deposition 499 1.07 7,20 5,22
PLA/10%CLMW þ Ag deposition 555 1.18 7,20 6,16
PLA/5%PEG þ Ag deposition 582 1.27 7,20 5,26
PLA/5%GA þ Ag deposition 5,20 1.30 7,20 5,31
PLA þ Ag nanocomposite 5,39 1.20 7,20 7,38
PLA/10%CLMW þ Ag nanocomposite 6,12 2.73 7,20 7,38
PLA/5%PEG þ Ag nanocomposite 5,82 1.70 7,20 7,38
PLA/5%GA þ Ag nanocomposite 6,12 1.54 7,20 7,38

positive, this explanation would not be satisfactory here. Also, if we Antimicrobial activity of the same group of samples modified by
look at the difference in cell wall structure, the gram-positive cell use of simultaneous plasma polymerization/sputtering technique
wall has thicker peptidoglycan layer (about 50 times thicker that (Low pressure plasma) with 25 nm-thick nanocomposite films
the g-cell wall), but g-negative cell wall is consisted with one (where Ag nanoparticles are embedded in a C:H:O plasma polymer
additional, outer membrane, which is not the case in g-positive matrix) presented in Fig. 3 show sensitivity of more than >7 log
bacteria. reduction.
Antimicrobial activity of pure PLA films, PLA with 5% glycerol In general, PLA alone or with bulk modification did not showed
(GA), PLA with polyethylene glycol (PEG) and PLA with 10% low antimicrobial activity, whereas silver modified PLA surfaces with
molecular weight Chitosan (CLMW) presented in Fig. 3, show Ag nano-composite, demonstrated significant antimicrobial activ-
sensitivity of less than <1 log reduction. ities with >7 log reduction or 99,99% kill.
M. Turalija et al. / Composites Part B 102 (2016) 94e99 99

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