Operation & Spare Parts Manual

OPERATION & SPARE PARTS MANUAL
Fintec Crushing & Screening LTD, Ballygawley, N.Ireland BT70 2HW

Tel. (+44) 028 855 67799
Fax: (+44) 028 855 67007
Welcome
CONGRATULATIONS! In the FINTEC, your business has purchased a robust, skillfully designed and
engineered piece of equipment. To assure that your company gets the most out of the FINTEC, read
carefully and follow the requirements and guidelines set forth in this manual.
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find information marked with one or more of the following symbols:
These symbols indicate important safety information and procedures that

MUST be utilized to ensure safe and efficient operation of the FINTEC.
Failure to adhere to safety instructions and follow applicable procedures
may result in serious personal injuries or death. SAFETY
The end user is responsible to ensure that use of the FINTEC complies
with all applicable local and national laws and regulations, including those
concerning safe operation of heavy equipment. DANGER
SAFETY
THIS MANUAL SHOULD REMAIN WITH THE FINTEC AT ALL TIMES, AND SHOULD BE
ACCESSIBLE TO OPERATORS AND MANAGEMENT AT ALL TIMES. IF ADDITIONAL COPIES
OF THIS MANUAL ARE REQUIRED, CONTACT THE MANUFACTURER.
A separate manual for the diesel engine that serves as the FINTEC’s power plant is also provided, and
should be read and understood before operation of the machine.
THE FINTEC IS INTENDED FOR SCREENING AND SORTING OF MATERIALS, INCLUDING

SOIL, STONE AND GRAVEL. USE OF THE MACHINE IN OTHER APPLICATIONS IS
PROHIBITED AND MAY VOID THE WARRANTIES PROVIDED BY THE MANUFACTURER.
IF QUESTIONS ARISE CONCERNING THE PROPRIETY OF OPERATION OF THE FINTEC
IN A PARTICULAR CONTEMPLATED APPLICATION, CONTACT THE MANUFACTURER.
For further information, please contact:
Fintec Crushing & Screening Limited

Tullyvannon, Ballygawley
Co. Tyrone
N. Ireland
BT70 2HW
Telephone: (+44) 028 855 67799
Facsimile: (+44) 028 855 67007
e-mail: info@fintec.com
Copyright notice:
The copyright in this manual is owned by Fintec Crushing & Screening Limited. No copies or reproductions
may be made without the prior written consent of Fintec Crushing & Screening Limited.
57002112004 Page 2
TULLYVANNON, BALLYGAWLEY, CO. TYRONE, N. IRELAND BT70 2HW
Tel. (+44) 028 855 67799 Fax: (+44) 028 855 67007
MANUFACTURERS E.C. “DECLARATION OF CONFORMITY”
Fintec 570
Serial No: ________________
Manufacturer’s Declaration
We hereby declare, under sole responsibility, that the above machinery complies with the provisions of
following EC Directives.
European Machinery Directive 98/37/EC.

Electromagnetic Compatibility Directive 89/336/EEC, amended by 92/31/EEC and 93/68/EEC on the
approximation of the laws of the Member States relating to electromagnetic compatibility.
Low Voltage Directive 73/23/EEC amended by 93/68/EEC on the harmonisation of the laws of the Member
States relating to electrical equipment designed for use within certain voltage limits.
CE mark affixed, Date: _________________
Basis on which conformity is declared
The above machinery satisfies the relevant essential health and safety requirements of the European Machinery
Directive where appropriate.
The above machinery complies with the protection requirements of the EMC Directive and the principal
elements of the safety objectives of the Low Voltage Directive.
Signed on behalf of the manufacturer: Date:
______________________________ _____________
Operations Director
Contents
Table of Contents Page
Safety 1-16
Technical Data 1-6
Familiarisation 1-18
Operation 1-18
Shut Down 1-13
Maintenance 1-31
Spare Parts 1-52
Appendix 1-7
Warranty 1-6
57002112004 Page 4
Safety
Fintec Safety Concerns 2
Systems Immobilisation Procedure 3
Fundamental Safety Instructions 4
Operational Safety Considerations 5
Operator Selection and Qualification 7
Safety During Maintenance and Repair 8
Special Considerations when Carrying Out Maintenance 10
Special Considerations for Handling of Hazardous Materials 13
Special Considerations for Transporting the Fintec 15
Location of Emergency Stops 16
57002112004 Page 1
Safety
FINTEC SAFETY CONCERNS
DANGER
SAFETY SAFETY
Anyone in the vicinity of the FINTEC must be alert for potential dangers, including:
· TRIPPING or FALLING onto, into or near machine

· Crush, nip or PINCH injuries from moving parts
· Flying stones, rocks, projectiles or other injurious objects in vicinity of machine
· Contact with oil, hydraulic fluids or heated or caustic machine components
· Injuries arising from transporting, moving, dismantling, installation or repair of machine
This list is not exhaustive, and anyone in the vicinity of the FINTEC should always be aware of the
possibility of dangerous conditions that may exist, and of the potential for serious injuries resulting
from such conditions.
Anyone in the vicinity of the FINTEC must ALWAYS:
· Comply with all safety recommendations set forth in the operations manual
· Use appropriate safety equipment and appliances, including high visibility clothing, helmets, steel-toed
shoes or boots with non-slip soles, gloves, protective eyewear, hearing protection
· Switch off engine and remove ignition key when performing maintenance or adjustments. If alternate
power is utilized to operate the machine, the System Immobilization Procedure set forth on the next page
must be utilized.
This list is not exhaustive, and anyone in the vicinity of the FINTEC should always utilize procedures
and equipment that are appropriate to diminish or eliminate the risk of injuries.
Anyone in the vicinity of the FINTEC must NEVER:
· Wear loose or baggy clothing, neckties, scarves, untucked shirts or any other article that could become
caught in moving parts of the machine.
· Climb on the machine – access points for the FINTEC are marked, and other appropriate lifting equipment
should be utilized as necessary. At no time should anyone climb on or around the FINTEC, as serious
injuries or death may result.
This list is not exhaustive, and anyone in the vicinity of the FINTEC should NEVER engage in any
behavior that compromises safety, renders the machine hazardous to persons, or otherwise increases
the risk of injuries. Recommended safety procedures MUST ALWAYS be implemented and followed.
57002112004 Page 2
Safety
SAFETY
The Safety Warning Sign above alerts you to important safety instructions. Carefully read and follow all
safety instructions set forth in this manual. Failure to follow safety instructions may result in serious
personal injuries or death.
Systems Immobilization Procedure
Utilize the procedure below whenever the FINTEC is being operated under alternate power, or under
any condition in which shutting off the engine and removing the ignition key does not completely cut
power to the machine. Under such circumstances, to properly immobilize the FINTEC:
· Position all hydraulic controls in the neutral position
· Ensure that all supports and slide stops are securely fixed in position
· Switch off machine ignition and remove ignition key
· Lock power unit door panel with a padlock
· User must retain padlock key on his/her person during system immobilization
The above procedure MUST be utilized to safely immobilize the FINTEC when it is under alternate
power. Failure to utilize the above procedure may result in damage to the FINTEC, serious personal
injuries or death.
SAFETY
57002112004 Page 3
Safety
SAFETY
FUNDMENTAL SAFETY INSTRUCTIONS

AND PRODUCT APPLICATION
· The FINTEC has been specifically designed exclusively for separating and sizing products including
quarry aggregates, topsoil and demolition aggregates. It is not designed for any other application, and
should not be used for other applications. The FINTEC may not be modified for use in non-aggregate
sorting applications. Unauthorized modification of the machine, or use of the FINTEC in applications
other than indicated applications, will void all warranties provided by the manufacturer. The manufacturer
assumes no responsibility for damage to the FINTEC, or for personal injuries, resulting from use of
the FINTEC in unauthorized applications. Risks associated with misuse of the FINTEC rest
exclusively with the end user.
· The FINTEC has been built to exacting manufacturing standards, and constructed in compliance with all
applicable safety regulations and specifications. Used and maintained properly, the FINTEC will provide
end users with years of faithful service with minimal operational interruptions. Care must be exercised not
to abuse the machine, or hinder its normal performance in any way. Failure properly to maintain and
use the FINTEC may result in damage to property including the machine itself, and may result in
serious personal injuries or death.
· ALL PERSONS OPERATING THE FINTEC MUST REVIEW AND UNDERSTAND ALL
INSTRUCTIONS AND SAFETY PROCEDURES SET FORTH IN THE OPERATIONS MANUAL,
AND MUST FOLLOW ALL APPLICABLE PRECAUTIONS. Exclusive responsibility for proper
training, operation and maintenance of the FINTEC rests with the end user.
· THE FINTEC INCLUDES MOVING PARTS, WHICH MAY CREATE NIP OR PINCH POINTS
ON OR AROUND THE MACHINE. NEVER PERMIT EXTREMITIES (ARMS, LEGS, FINGERS,
FEET) TO COME INTO CONTACT WITH PINCH POINTS OR ANY OTHER UNGUARDED
PART OF THE FINTEC. Failure to avoid pinch point contact may result in serious personal injury
or death.
SAFETY
57002112004 Page 4
Safety
SAFETY
OPERATIONAL SAFETY CONSIDERATIONS
· Ensure that a copy of all operating instructions, including the Engine Operations Manual, is kept current
and maintained with the FINTEC at all times.
· Ensure that all operators comply with all applicable safety, health, environmental and workplace regulations.
· Operators MUST read and understand all operating instructions, and must always work utilizing indicated
safety precautions and procedures.
· Operators must be subject to regular review and inspection, to ensure that all applicable safety, health,
environmental and workplace regulations and instructions are observed during machine operation.
· Ensure that no loose clothing or accessories are worn on or near the machine. Long hair must be tied
back or secured. Jewelry should never be worn in the vicinity of the FINTEC. Loose clothing, hair,
jewelry and the like can become entangled in the moving parts of the FINTEC and cause serious
· Operators and anyone in the vicinity of the FINTEC must ALWAYS use appropriate protective equipment,
including but not limited to hard hats, work gloves, eye protection, hearing protection, and safety vests.
· Operators MUST be familiar with and understand all warnings and labels affixed to the FINTEC. These
warnings and labels should be observed scrupulously. Failure to do so may result in serious personal
injuries or death. If warnings or labels are damaged or illegible, operators must notify management
immediately.
· The FINTEC includes many moving parts, and requires regular maintenance in order to operate efficiently,
properly and safely. If any component of the machine, including any component related to safety (emergency
stops, service brakes, etc.) begins to malfunction or exhibit irregular or unpredictable operation, notify
management and your maintenance department immediately. Failure to correct a machine
malfunction could result in serious personal injures or death.
SAFETY
57002112004 Page 5
Safety
SAFETY
OPERATIONAL SAFETY CONSIDERATIONS (CONTINUED)
· NEVER modify any part of the FINTEC without express written authorization from the manufacturer.
Unauthorized modification will void all warranties provided by the manufacturer, and the
manufacturer assumes no responsibility for proper or safe operation of the FINTEC following any
unauthorized modification. Modification of the machine can result in serious personal injuries or
death.
· ALWAYS ensure that the FINTEC is maintained in accordance with the maintenance schedules set forth
elsewhere in this manual.
· NEVER operate the FINTEC if you have any concern that a safety feature of the machine is not or may
not be operating properly.
· ALWAYS ensure, prior to operation of the FINTEC, that all safety devices and components, including
but not limited to emergency stops, soundproofing elements and exhausts and fire suppression equipment,
are in place and operational.
· Inspect the machine at least once per shift for damaged or defective components. If any damage is
observed, or if the machine exhibits any malfunction or other unexpected operation, notify management
and your maintenance department immediately. If necessary, down the machine and implement the
Systems Immobilization Procedure set forth in this manual until repairs are completed. Special care should
be taken regularly to inspect the machine’s return roller guards. Gaps between guards and rollers should
not exceed 6mm, and conveyor belts and related parts should be maintained in strict compliance with the
conveyor belt maintenance portion of this manual.
· If in doubt concerning the efficient, proper or safe operation of the FINTEC, contact a manufacturer’s
representative.
SAFETY
57002112004 Page 6
Safety
SAFETY
OPERATOR SELECTION AND QUALIFICATION
· The FINTEC should never be operated by persons without proper and complete training.
· Operators must read and understand the operations manual and all safety concerns prior to operation.
· Operators must be qualified legally to operate heavy equipment, i.e., be of age in the jurisdiction in which
the FINTEC is to be used, carry any required endorsements to licenses, etc.
· Training on the FINTEC must only be carried out by qualified instructors, familiar with all operational and
safety considerations. Do not attempt to operate the FINTEC without having first completed appropriate
training. Operation of the machine without first receiving adequate training may result in serious
· Maintain a list of individuals authorized to operate the FINTEC, and ensure that only those individuals
operate the machine. NEVER entrust operation of the FINTEC to any unauthorized persons.
· Components of the FINTEC requiring specialized training to repair or maintain (electrical systems,
hydraulics, etc.) should be repaired or maintained only by individuals with appropriate specialized training
and qualifications.
SAFETY
57002112004 Page 7
Safety
SAFETY
SAFETY DURING MAINTENANCE AND REPAIR
· ALWAYS maintain the FINTEC in accordance with the maintenance schedules set forth in this manual,
unless conditions (e.g., illuminated warning lights, gauge or other indicator) mandate immediate or more
frequent maintenance.
· Maintenance and repairs MUST be carried out by qualified personnel only. Work performed on the
machine by unqualified persons may result in damage to the FINTEC, and may void warranties provided
by the manufacturer. If in doubt concerning the methods or qualifications necessary to complete
repairs or maintenance, contact the manufacturer.
· NEVER perform maintenance or repairs without first ensuring that the FINTEC cannot be started. The
Systems Immobilization Procedure outlined in this manual should always be utilized for this purpose.
Inadvertent starting of the machine during the performance of maintenance or repairs can result in
· Maintenance and repairs should be performed in a secure area, and precautions MUST be taken to
ensure that persons not involved in performance maintenance or repairs do not approach the machine. If
maintenance or repairs in the field are necessary, the area around the FINTEC should be secured and
posted to minimize the risk of personnel approaching the vicinity of the machine.
· Dispose of all waste fluids, etc. properly and in accordance with applicable statutes and environmental
regulations.
SAFETY
57002112004 Page 8
Safety
SAFETY
· NEVER use the FINTEC as a climbing aid. Maintenance and repairs should not be attempted or
performed by climbing onto the machine. ALWAYS utilize safety platforms or lifts, and ALWAYS utilize
appropriate safety harnesses and other safety equipment and appliances. Climbing onto or around the
FINTEC may result in serious personal injuries or death.
· When maintenance or repairs are completed, inspect all safety components of the machine, and ensure
that all removable safety appliances are operational and/or replaced before the FINTEC is returned to
service.
· ALWAYS assure that the FINTEC is positioned on stable and level ground, and has been secured
against inadvertent movement, before beginning any maintenance or repairs.
· Heavy parts or assemblies should be moved into position for maintenance, repair or installation using only
adequate and otherwise suitable lifting equipment. Loads should be carefully secured. NEVER work or
stand under suspended loads.
· NEVER stand or work near the FINTEC’S grid, screenbox or discharge conveyors. Material unloaded,
discharged or removed from these areas of the machine may cause serious personal injuries or death.
· NEVER weld or heat tire or wheel assemblies unless the tires have been de-pressurized. Inflated tires
may explode if heated or contacted by welding equipment, resulting in serious personal injuries or
death.
DANGER
SAFETY
57002112004 Page 9
Safety
SAFETY
SPECIAL CONSIDERATIONS FOR MAINTENANCE AND REPAIR

OF FINTEC ELECTRICAL SYSTEM
· Maintenance and repairs to the FINTEC’s electrical system must ALWAYS be performed by a qualified
electrician or a skilled individual working under the supervision of a qualified electrician. Attempts to
perform maintenance or repairs to the machine’s electrical system, without proper qualifications
and/or supervision, may result in serious personal injuries or death.
· The Systems Immobilization Procedure set forth in this manual should be utilized during any maintenance
or repair to the FINTEC’s electrical system.
· ALWAYS seal off the area where maintenance or repairs to the machine’s electrical system will be
performed, including a posted warning of the dangers of electrocution. No unqualified persons should
approach the vicinity of the FINTEC during electrical system maintenance or repair.
· Before beginning maintenance or repair to the machine’s electrical system, ensure that the FINTEC is
properly immobilized and that there is no source of auxiliary or other power to the machine. ALWAYS
disconnect the battery before beginning maintenance or repair work on the electrical system.
· ALWAYS use insulated tools. Failure to do so may result in serious personal injuries or death.
· Inspect all hoses, lines and screwed connections for leaks or other damage. Repair any leaking or
damages hoses, lines or connections immediately.
DANGER
SAFETY
57002112004 Page 10
Safety
SAFETY
SPECIAL CONSIDERATIONS FOR MAINTENANCE OR REPAIR OF

FINTEC’S ELECTRICAL SYSTEM (CONTINUED)
· The FINTEC is grounded negatively. Procedures intended to ground positively-wired equipment may
not render the machine safe for maintenance or repair work. When grounding is necessary, ALWAYS
ground the feeder cable and short-circuit capacitors using a grounding rod before performing maintenance
or repairs to the FINTEC’S electrical system.
· Use only approved manufacturer-supplied fuses and electrical components.
· ALWAYS maintain a safe distance between the FINTEC and energized power lines. Do not attempt to
operate the FINTEC, or perform maintenance or repairs, if the machine is in the proximity of energized
power lines. Failure to keep the FINTEC from energized power lines may result in serious personal
injuries or death.
· ALWAYS assure that persons performing maintenance or repairs to the FINTEC’s electrical system
have ready access to emergency shutoff switches, and can de-energize the machine immediately in the
event that the FINTEC becomes energized for any reason during maintenance or repairs.
THE FINTEC’S ELECTRICAL SYSTEM UTILIZES SUFFICIENT ENERGY TO SERIOUSLY

INJURE OR KILL PERSONS COMING INTO CONTACT WITH ENERGIZED ELECTRICAL
COMPONENTS. ALWAYS ENSURE THAT THE MACHINE IS COMPLETELY DE-ENERGIZED
BEFORE ATTEMPTING MAINTENANCE OR REPAIRS.
DANGER
SAFETY
57002112004 Page 11
Safety
SAFETY
SPECIAL CONSIDERATIONS FOR MAINTENANCE OR REPAIR OF

FINTEC’S HYDRAULIC SYSTEM
· Maintenance and repairs to the FINTEC’s hydraulic system must ALWAYS be performed by an
experienced hydraulics technician or similarly-qualified individual. Attempts to perform maintenance or
repairs to the machine’s hydraulic system, without proper qualifications and/or supervision, may
result in serious personal injuries or death.
· The Systems Immobilization Procedure set forth in this manual should be utilized during any maintenance
or repair to the FINTEC’s hydraulic system. ALWAYS ensure that the FINTEC’S hydraulic lifting
components are properly supported during maintenance or repairs.
· Inspect all hoses, lines and screwed connections for leaks or other damage. Repair any leaking or
damages hoses, lines or connections immediately.
· ALWAYS bleed and de-pressurize the FINTEC’s hydraulic lines before attempting maintenance or
repairs to the machine. Failure to de-pressurize the hydraulic lines may result in serious personal
injuries or death.
THE HYDRAULIC SYSTEM OF THE FINTEC UTILIZES HYDRAULIC FLUIDS, OILS AND
OTHER CAUSTIC SUBSTANCES, AND EXTREME CAUTION SHOULD BE EXERCISED
DURING THE PERFORMANCE OF MAINTENANCE OR REPAIRS. DO NOT ALLOW
HYDRAULIC OR OTHER FLUIDS TO CONTACT UNPROTECTED SKIN OR EYES. ALWAYS
UTILIZE APPROPRIATE SAFETY EQUIPMENT AND APPLIANCES, INCLUDING GLOVES
AND EYE PROTECTION, WHEN PERFORMING MAINTENANCE OR REPAIRS TO THE
FINTEC’S HYDRAULIC SYSTEM. FAILURE TO OBSERVE PRECAUTIONS MAY RESULT IN
SERIOUS INJURY OR DEATH.
DANGER
SAFETY
57002112004 Page 12
Safety
SAFETY
SAFETY CONSIDERATIONS FOR HANDLING AND DISPOSAL OF

HAZARDOUS COMPONENTS AND MATERIALS
· The FINTEC’S battery contains sulfuric acid, which can cause severe burns, and produces explosive
gases. Inspect the machine’s battery regularly, and assure that it is properly connected and maintained.
NEVER allow battery parts to come into contact with unprotected skin, eyes or clothing. NEVER
attempt maintenance or repair to the FINTEC’S battery while the battery is connected.
· The FINTEC includes an internal combustion engine, which produces exhaust fumes containing potentially
harmful gases and particulates. Avoid starting the engine or operating for prolonged periods indoors.
NEVER operate the machine’s engine in an area lacking adequate ventilation, whether indoors or outside.
· Prior to welding, cutting, or grinding, ALWAYS assure that dust and other flammable substances are
removed from the work site. ALWAYS assure that the area where welding, cutting or grinding is conducted
is properly ventilated. Failure to observe these precautions may increase the risk of explosion or fire, and
may result in serious personal injuries or death.
· Keep flammable materials, chemicals, etc. away from the FINTEC whenever screening or conveying
flammable or hazardous products, such as coal etc. Maintaining flammable materials, chemicals, etc. in the
presence of hazardous products may increase the risk of explosion or fire, and may result in serious
DANGER
SAFETY
57002112004 Page 13
Safety
SAFETY
SAFETY CONSIDERATIONS FOR HANDLING AND DISPOSAL OF

HAZARDOUS COMPONENTS AND MATERIALS (CONT.)
· WARNING CONCERNING CRYSTALLINE SILICA AND SIMILAR PARTICULATES. The

FINTEC’S operation may produce dust containing crystalline silica or other potentially harmful particulates.
ALWAYS utilize appropriate and properly-fitted safety equipment and appliances (e.g., respirators). DO
NOT linger in areas where dust is produced, blown or otherwise found. NEVER inhale dust produced
by the operation of the FINTEC. Inhalation of crystalline silica dust is potentially harmful to human
health, and may result in serious pulmonary disease or other deleterious chronic lung obstruction,
· SPECIAL CONSIDERATIONS CONCERNING DUST DISPOSAL. ALWAYS dispose of dust

produced by the operation of the FINTEC by applying water, placing dampened dust in a marked, sealed
container, and removing it from the work site. NEVER disperse dust by blowing it; doing so may exacerbate
dusty conditions in the proximity of the FINTEC, and may also cause dust to enter areas where unprotected
persons may be working, creating an increased risk of injury or death. ALWAYS assure that dust is
removed from clothing, boots, etc., before leaving the work site.
DANGER
SAFETY
57002112004 Page 14
Safety
SAFETY
SPECIAL CONSIDERATIONS FOR TRANSPORT

OF THE FINTEC
· Do not attempt to transport the FINTEC utilizing a vehicle not specified for hauling at least the listed gross
weight of the machine. Failure to use transportation with sufficient hauling capacity may result in damage
to the FINTEC and the hauling vehicle, and may result in serious personal injuries or death.
· ALWAYS observe applicable local and national regulations concerning the transportation of heavy
equipment. Ensure that all appropriate permits, licenses and endorsements are obtained and maintained
before transporting the FINTEC.
SAFETY
SPECIAL CONSIDERATIONS FOR MAINTENANCE OR REPAIR

TO THE FINTEC’S TIRES
· Only experienced and suitably qualified personnel should attempt to change or repair the machine’s tires.
· Tires should be inflated using a device that permits inflation at distance from the tire, to decrease the risk
of injury in the event of a tire rupture or explosion.
DANGER
SAFETY
57002112004 Page 15
Safety
SAFETY
LOCATION OF EMERGENCY STOPS ON FINTEC
Back
Right
F IN T
EC
Front
C Left
B
A Right hand side of machine on power unit canopy
B Front of machine
C Left hand side of machine on power unit canopy
D Left hand side of machine on beacon mounting
SAFETY
57002112004 Page 16
Technical Data
General Information 2
Dimensions 3
Identification of main units 4
Technical Information 5
57002112004 Page 1
Technical Data
General Information
Machine: Twin deck mobile screening unit

Type: Fintec 570
Total Weight: 34,000Kg (74,000lbs approx)
Transport width: 3.0m
Transport length: 17.7m
Transport height: 3.4m
Standard Features
• 2 bearing screenbox with true 18’ x 5’ (5450x1500mm) on both decks

• Increased screening angle built into bottom deck.
• Large throw on screenbox
• Unique folding access walkway around screenbox
• Quick release screen section on high impact zone on top deck
• Engine shut down protection system
• Heavy duty belts on all conveyors
• Hydraulic screen angle adjustment
Options
• Radio controlled tracks

• Live Vibrating grid
• CE approved wheel version
• 14’ Tipping Grid
57002112004 Page 2
Technical Data
Dimensions
Transport Dimensions
Working Dimensions
57002112004 Page 3
Technical Data
Identification of main units
B E
FINTE
C
A Feeder unit
B Main Conveyor
C Side conveyor
D Tail conveyor
E Screen Unit
F Powerunit
G Tracks
57002112004 Page 4
Technical Data
Feeder Unit
Reject Grid
LoadingWidth (Wings extended) 4369mm (14‘4“)
Grid bar aperture 100mm (4“)
Grid area 3890mm x 1900mm (12‘9“x 6‘6“)
Grid angle 300
Radio transmitter 75m Range
Vibrating Grid
LoadingWidth 3970mm (13‘2“)

Grid bar aperture 100mm(4“)
Grid area 3300mm x 1700mm (11‘ x 5‘7“)
Grid angle 0 - 150
Feed Hopper
Capacity 8m3(10.46 cubic yards)
Feed Conveyor
Belt width 1200mm (48“)

Belt type Ep500/3ply 5mm + 1.5mm covers
Main Conveyor

Belt type Ep 500 /3ply 3mm + 1.5mm covers
Degree of incline(working) 230 - 260
Side Conveyors

Belt type Ep 250 /2ply 3mm + 1.5mm covers, C15 chevron
Degree of incline(working) 220
57002112004 Page 5
Technical Data
Tail Conveyor
Belt width 1200mm (48’’)
Belt type Ep 400 /3ply 3mm + 1.5mm covers
Degree of incline(working) 230 - 260
Screen Unit
Screenbox
Width 5450x1500mm (18’ x 5’)

Type Twin deck 2 Bearing
Screen Angles 240, 260, 280,300
Screen meshes
Standard:
Top deck 40mm mesh
Bottom deck 5mm Speed harps
For other available sizes contact your local dealer.
Powerunit
Engine
Type Caterpillar 3054C Diesel
Power 74KW (99hp) @ 2200rpm
Refer to operation section and appendix section for more detailed information on starting/stopping
and wiring diagrams for the engine.
Tracks
Track Type low ground pressure twin track undercarriage

Approximate speed 1mph/1.6kph
For track torques, refer to maintenance section.
57002112004 Page 6
Familiarisation
Major Components 2
Screen Unit 3
Main Control Panel (Engine) 4
Hydraulic Controls 5
Operation of Valve Controls 7
Standard Machine Controls 8
Vibrating Grid Controls 12
Flow Control Valves 13
Remote Control Movement 14
Radio Control Movement 15
Tipping Grid Radio Control 16
Setting the Tipping Grid 17
Hydraulics 18
57002112004 Page 1
Familiarisation
Familiarisation:
This section has been designed to familiarise the user with the various controls and functions of the individual
components that make up the FINTEC 570.
Please ensure that you read this section carefully.
The sections dealing with the various components of the machine will be cross-referred to in other sections
of this Operations and Spares Manual.
Major Components:
These major components of the FINTEC 570 are shown below:
D
F
C
FINTE
C
A- POWER UNIT: The power unit is fully detachable and lockable. It is the source of all the hydraulic
and electrical power used to power all functions of the machine. It is also where a large proportion of
the machine’s controls are housed.
B- FEEDER UNIT: This is where the raw material is initially fed.
C- SCREEN BOX: This hydraulically driven component is used to screen raw material into various sizes.
D- MAIN CONVEYOR- This main conveyor carries the raw material from the feeder to the SCREEN
BOX
E- SIDE CONVYORS: These conveyors transport medium and oversize product away from the
SCREEN BOX.
F- TAIL CONVEYOR- This conveyor is used to transport the smallest material away from the SCREEN
BOX.
57002112004 Page 2
Familiarisation
Screen Unit:
1
3
5 4
left_right o.12dxf
The SCREEN UNIT is hydraulically driven. Dependent on the product size required different meshes can
be installed.
The main components highlighted in the diagram above are as follows:
1. HEAVY SPRINGS (x8)

2. SUB FRAME
3. DENSE FLY WHEELS
4. THROW ADJUSTMENT WEIGHTS
5. HEAVY DUTY BEARINGS (X2)
THE FINTEC 570 SCREEN BOX WAS TUNED BY OUR ENGINEERS FOLLOWING ITS
MANUFACTURE. IF YOU REQUIRE IT TO BE RE-TUNED YOU SHOULD CONTACT
YOUR LOCAL DEALER OR OURSELVES.
57002112004 Page 3
Familiarisation
Identification and Operation of the Fintec 570 Controls:
A Main Control Panel
The Main Control Panel (MCP) is housed in the Power Unit. Red light indicates a fault or warning. The
two Green lights (No.3 & 6 Below) must be illuminated before the machine will start.
1
2
3
4
5
6
7
8
9
10
11
1) Hour meter
2) Water Trap Filter (needs drained)
3) Emergency Stop released
4) Emergency Stop pressed
5) Air cleaner blockage lamp
6) Injection System
7) Pre – Heat
8) Water temperature
9) Oil Pressure lamp
10) Charge lamp
11) Ignition switch
57002112004 Page 4
Familiarisation
B Hydraulic Controls (HC)
There are 4 sets of hydraulic controls on the FINTEC 570. They are located as shown in the photographs
below:
HC1 HC2
HC3 HC4
57002112004 Page 5
Familiarisation
HC1 Main Hydraulic Control Valve Unit:

These valves are housed inside the power unit. There are 4 valves located here which perform the
following functions going from left to right from the users view point: Driving Feed Conveyor; Driving Main
Conveyor; Activating Right Hand Track; Driving Screen Box & Tail Conveyor; Activating Left Hand
Track; Driving Side Conveyors and engaging Auxillary Controls HC2, HC3 and HC4.
HC2 Auxiliary Hydraulic Control Valves:

These valves, located at the rear of the machine on the left hand side, control the opening and closing
of the Left Hand Side Conveyor together with the raising and the lowering of the Main Conveyor and
Screen Box.

These valves, located at the rear of the machine on the right hand side, control the opening and closing
of the Right Hand Side Conveyor together with the raising and the lowering of the Tail Conveyor and Tail
Conveyor End Section.

These valves are located behind the power unit on the left hand side of the machine. The standard
valves will raise and lower the jacking legs and adjust the postion of the main conveyor. Dependent on
what options have been selected additional valves will be located here. If the VIBRATING GRID option
has been chosen this valve will be used to raise and lower it.
57002112004 Page 6
Familiarisation
Operation of Valve Controls
Each Valve Control has three positions:
1. UP/PUSH
2. DOWN/PULL
3. NEUTRAL
UP HC 1 P U SH
A B
A
B
C
D
HC 2
NEUTRAL HC 1 NEUTRAL
A B
A
B
C
D
HC 2
DOW N HC 1 PULL
A B
B A
C
D
HC 2
The function is controlled by the position the valve control is in.
57002112004 Page 7
Familiarisation
Standard Machine
HC1 Main Hydraulic Control Valve Unit
UP H C 1
A
B
C
D
NEUTRAL H C 1
A
B
C
D
DO W N H C 1
A
B
C
D
VALVE POSITION FUNCTION

HC1 A UP DRIVES FEED CONVEYOR & TIPPING
GRID
HC1 A DOWN NO FUNCTION
HC1 A NEUTRAL STOP
HC1 B UP DRIVES MAIN CONVEYOR &
VIBRATING GRID (OPTIONAL)
HC1 B DOWN ENGAGE LEFT HAND TRACK
HC1 B NEUTRAL STOP
HC1 C UP DRIVE SCREEN BOX & TAIL CONVEYOR
HC1 C DOWN ENGAGE RIGHT HAND TRACK
HC1 C NEUTRAL STOP
HC1 D UP DRIVES SIDE CONVEYORS
HC1 D DOWN ENGAGE AUXILIARY CONTROLS
HC1 D NEUTRAL STOP
57002112004 Page 8
Familiarisation
HC2 Auxiliary Control Valve Unit
Left Hand Conveyor/Main Conveyor & Screen Box
PU S H
A B
HC 2 HC 2
NEUTRAL
A B
HC 2
PULL
A B
HC 2

HC2 A PUSH UNFOLD LEFT HAND SIDE CONVEYOR
HC2 A PULL FOLD LEFT HAND SIDE CONVEYOR
HC2 A NEUTRAL STOP
HC2 B PUSH RAISES MAIN CONVEYOR AND SCREEN BOX
HC2 B PULL LOWERS MAIN CONVEYOR AND SCREEN BOX
HC2 B NEUTRAL STOP
57002112004 Page 9
Familiarisation
Tail Conveyor/Right Hand Conveyor
PUSH
A B C
HC 3
NEUTRAL
A B C
HC 3
PULL
HC 3
A B C
HC 3

HC3 A PUSH UNFOLD TAIL CONVEYOR END SECTION
HC3 A PULL FOLD TAIL CONVEYOR END SECTION
HC3 A NEUTRAL STOP
HC3 B PUSH RAISES TAIL CONVEYOR
HC3 B PULL LOWERS TAIL CONVEYOR
HC3 B NEUTRAL STOP
HC3 C PUSH UNFOLD RIGHT HAND SIDE CONVEYOR
HC3 C PULL FOLD RIGHT HAND SIDE CONVEYOR
HC3 C NEUTRAL STOP
57002112004 Page 10
Familiarisation
Jacking Legs/Main Conveyor
UP
A B
HC 4
NEUTRAL
A
B
HC 4
DOW N
HC 4
A
B
HC 4

HC4 A UP RAISE JACKING LEGS
HC4 A DOWN LOWER JACKING LEGS
HC4 A NEUTRAL NEUTRAL
HC4 B UP SLIDE MAIN CONVEYOR FORWARD
HC4 B DOWN SLIDE MAIN CONVEYOR BACKWARD
HC4 B NEUTRAL STOP
57002112004 Page 11
Familiarisation
HC4 Auxiliary Control Valves (Vibrating Grid option)
If the Vibrating Grid option is selected then an extra control valve will be inserted at control bank HC4.
UP
A
C
HC 4
NEUTRAL
A B
C
HC 4
HC 4 DOW N
A B C
HC 4

HC4 A UP RAISE JACKING LEGS
HC4 A DOWN LOWER JACKING LEGS
HC4 A NEUTRAL NEUTRAL
HC4 B UP SLIDE MAIN CONVEYOR FORWARD
HC4 B DOWN SLIDE MAIN CONVEYOR BACKWARD
HC4 B NEUTRAL STOP
HC4 C UP RAISE VIBRATING GRID
HC4 C DOWN LOWER VIBRATING GRID
HC4 C NEUTRAL STOP
57002112004 Page 12
Familiarisation
C Flow Control Valves
FC 1 FC 2 FC 3
The controls of these valves are located underneath HC1. They are identified in the photograph as
follows:
FC1 FEEDER CONVEYOR FLOW CONTROL VALVE
FC2 RIGHT HAND SIDE CONVEYOR FLOW CONTROL VALVE
FC3 LEFT HAND SIDE CONVEYOR FLOW CONTROL VALVE
By turning the controls clockwise the user will increase the speed of the conveyor. By turning the controls
anti-clock wise the user will decrease the speed of the conveyor.
57002112004 Page 13
Familiarisation
D Remote and Radio Controls
1 Remote Control Movement (Standard)
FUNCTION
The REMOTE CONTROL is used to control the movements of the machine on its TRACKS.
ACTIVATION
1. In order to activate the REMOTE CONTROL you need to connect it to the socket as shown
above.
2. Once the REMOTE CONTROL is connected you need to ensure that CONTROL VALVES
HC1 B and HC1 C are in the DOWN/PULL POSITION.
3. Turn the switch on the REMOTE CONTROL TO THE ON POSITION
OPERATION
1. FORWARD: Push both TRACK SWITCHES
2. REVERSE: Pull both TRACK SWITCHES
3. LEFT/RIGHT: Push/Pull combination of TRACK SWITCHES in opposite directions
57002112004 Page 14
Familiarisation
2 Radio Control Movement (Optional)
SW 1
# DSCF0070
FUNCTION
The RADIO CONTROL is used to control the movements of the machine on its TRACKS.
ACTIVATION
1. In order to activate the RADIO CONTROL you need to turn the switch on the Track Junction
box (SW 1) to the ON position.
2. You then need to ensure that CONTROL VALVES HC1 B AND HC1 C are in the DOWN/
PULL POSITION.
3. PUSH the STOP switch on the RADIO CONTROL. A loud alarm should sound for 7 seconds
OPERATION
1. FORWARD: Push BOTH of the UP ARROW BUTTONS
2. REVERSE: Push BOTH of the DOWN ARROW BUTTONS
3. LEFT/RIGHT: Push combination of UP AND DOWN ARROW BUTTONS in opposite directions
4. EMERGENCY STOP: If you need for any reason to stop the machine PUSH the STOP BUTTON
57002112004 Page 15
Familiarisation
3 Tipping Grid Radio Control
# 001036
FUNCTION
The TIPPING GRID RADIO CONTROL is used to control the TIPPING GRID.
ACTIVATION
HC1 A must be in the up position to operate the tipping grid.
In order to activate the TIPPING GRID RADIO CONTROL you need to press the ON button twice on
the REMOTE CONTROL TRANSMITTOR pictured above. The control will automatically de-activate
after two minutes.
OPERATION:
PUSH BUTTON 1 to start GRID CYCLE.

The GRID will rise into OPEN POSITION- it will remain open for a short period then it will close.
If you need to STOP the GRID CYCLE push BUTTON 2 (push BUTTON 1 to re-start).
57002112004 Page 16
Familiarisation
4 Setting the Tipping Grid
FUNCTION
To set the timing of the Tipping Grid. The Control Panel used to set the timing of the Grid is located on the
right hand side of the Main Control Panel.
OPERATION
1 HC1 A must be in the up position to set the tipping grid.
2 Run the machine at full engine speed.
3 To set the grid raise time press the fourth button of the control panel three times, holding the button
pressed on the third time for the required tipping time.
4 To set the grid lowering time press the third button of the control panel three times, holding the
button pressed on the third time for the required lowering time.
57002112004 Page 17
Familiarisation
Hydraulics
4
3
2
6 5
The hydraulic systems in the FINTEC 570 are used to transmit power through all hydraulic motors and
cylinders.
For long life under adverse operating conditions hydraulic systems are used extensively on the FINTEC
machines. In the interests of continuous production it is essential that all of these systems are regularly
maintained with meticulous care and attention in order to avoid contamination. Contamination will have an
adverse impact on the operation of the FINTEC 570.
The individual components of the HYDRAULIC TANK (as shown in the diagram above)
HT1 LEVEL INDICATOR
HT2 TANK ACCESS PANEL
HT3 BREATHER FILTER
HT4 RETURN LINE FILTER
HT5 DRAIN BUNG
HT6 SUCTION FILTER
57002112004 Page 18
Operation
Safety 2
Introduction 3
Start Engine 4
Unloading the Fintec 570 5
Moving the Fintec 570 6
Set up at Site 7
Preparing Walkway for Operation 8
Raise Screenbox Main Conveyor and Tail Conveyor 10
Adjust Tail Conveyor Angle 11
Unfold Side Conveyors 12
Raise Standard Grid 14
Raise Vibrating Grid 15
Operating the Fintec 570 16
Normal Operation: Start Up 16
Normal Operation: Adjustment 17
Normal Operation: Adjusting Main Conveyor Position 18
57002112004 Page 1
Operation
This portion of the FINTEC manual contains important information concerning operation and
maintenance of the machine. Please refer to the safety section of this manual for additional
information on safe operation, maintenance and repair of the FINTEC. Do not attempt opera-
tion, maintenance or repair without first consulting all pertinent safety information.
FINTEC SAFETY FIRST
THINK
! SAFETY !
DANGER
SAFETY SAFETY
•What Are The Hazards And Dangers?
Trips and Falls
Falls from Height •Who is at Risk?
Nip or Crush Injuries Operators, Maintenance Personnel,
- Part of or Whole Bodies Subcontractors and Anybody Else in the
Being Struck by Falling Objects Vicinity of the Machine
Striking against fixed objects
Hydraulic Systems –
High Pressure Oil Will Penetrate the Body
Injury from Contact With Moving Parts or Machinery
Manual Handling Injury –
Lifting and Moving Parts or Components
• Are Precautions Adequate?

• Always refer to the Safety Section in the Operation Manual- General Health and Safety
• Use the Correct Personal Protection Equipment:
High Visibilty Clothing
Safety Helmet
Safety Footwear
Gloves
Safety Glasses
Ear Protection
• Do not wear Loose or Baggy Clothing Which Could Become Caught In the Moving Parts of
Machines
• Do not Climb on The Machine – Always use the Access Points and Platforms or Other Access
Equipment as Required
• When Carrying Out Maintenance or Adjustment – Switch Off Engine and Remove Ignition Key –
or Implement the System Immobilisation Procedure if Other Power Supply is Used.
• Always Relieve Pressure From Hydraulic Systems Before Carrying Out Maintenance
57002112004 Page 2
Operation
FINTEC 570 OPERATION

READ AND FOLLOW ALL INSTRUCTIONS CONCERNING SET UP OF YOUR FINTEC 570.
FAILURE TO DO SO MAY RESULT IN DAMAGE TO THE MACHINE, MAY RESULT IN
SERIOUS INJURY OR DEATH, AND MAY VOID MANUFACTURER’S WARRANTIES.
THE FOLLOWING INSTRUCTIONS ASSUME TRANSPORT OF THE FINTEC 570 FROM A

LOW LOADER-TYPE VEHICLE IN CLOSE PROXIMITY TO THE JOB SITE; IF THE MACHINE
IS TRANSPORTED IN A DIFFERENT MANNER, CONTACT THE MANUFACTURER FOR
ADDITIONAL SET UP INSTRUCTIONS.
IT IS RECOMMENDED THAT SET UP OF THE FINTEC 570 BE CARRIED OUT BY A

REPRESENTATIVE OF FINTEC CRUSHING & SCREENING LTD, OR BY A QUALIFIED
REPRESENTATIVE OF THE DEALER.
Preparation for Fintec 570 Startup
SURFACE PREPARATION: The FINTEC 570 is designed for operation on a solid, level surface. An
appropriate site must be identified prior to delivery and unloading of the machine.
VISUAL INSPECTION: Before powering up the engine a visual inspection of the FINTEC 570 should
be performed. Any damage not noted prior to startup remains the responsibility of the end user. Inspection
should ensure that (1) all safety equipment is installed and functioning properly; and (2) any loose items
delivered with the FINTEC 570 have been secured or removed from the machine.
57002112004 Page 3
Operation
Engine Start Up Procedure

A To start the engine, turn the ignition key to the “on” position, as shown at (B). The following warning
lights, as shown at (E) will illuminate.
Warning: Do not attempt to start the engine unless the above warning lamps are illuminated.
B Turn the ignition key to the “Start” position as shown at (C). At this point the “Fuel on” light will
illuminate, as shown at (F) and the start delay safety siren will sound.
C Hold the key in this position for seven seconds until the engine cranks and runs.
D Release the ignition key immediately after the engine starts. The ignition key should return to the “on”
position.
Note: As soon as the engine has started the “Oil” light and “Battery” light will go out. Only the “Fuel on”
light and the “Engine Run” light will be illuminated when the engine is running, as shown at (G). If any other
lights illuminate when the engine is running, this indicates a fault.
E To stop the engine return the key to the neutral position, as shown at (A).
Engine Pre-Heat.
If an engine pre-heat sequence was installed to the control panel during manufacture, it will be either
automatic or manual. If automatic, then the “Pre-heat” light will illuminate when the key is turned to
the “Start” position. The engine will crank automatically once the pre-heat operation has been completed
and the light will go out.
If manual pre-heat has been fitted then the light will illuminate when the key is turned to the pre-heat
position, as shown at (D). The light will go out after the pre-heat operation has been completed and then
the key can be turned to the “Start” position to crank the engine.
E F G
A B
C D
57002112004 Page 4
Operation
Unloading the Fintec 570
Before unloading the Fintec 570 from transporter the machine will be in the Transport Position.
To unload the machine the Screenbox and Tail conveyor need to be raised to avoid catching the
ground or the transporter.
A ACTIVATE AUXILIARY CONTROLS: Move HC1 D into DOWN position.
B REMOVE PINS FROM BOTH SIDES OF SCREEN BOX SUPPORT
C RAISE SCREEN BOX and TAIL CONVEYOR by moving HC2 B into PUSH position
D RE-INSERT PINS ON BOTH SIDES OF SCREEN BOX SUPPORT
E DE-ACTIVATE AUXILIARY CONTROLS: Move HC1 D to the neutral position.
F ENGAGE TRACKS: Move HC1 B and HC1 C into DOWN position
G ACTIVATE REMOTE/RADIO CONTROL UNIT (SEE FAMILIARISATION SECTION)
Warning
BEFORE MOVING THE MACHINE VISUALLY
CHECK THE AREA AROUND THE MACHINE TO
ENSURE THERE IS NO ONE STANDING IN A
DANGEROUS POSITION
SAFETY SAFETY
H USING EITHER THE RADIO OR REMOTE CONTROL MANOUVEURE THE MACHINE

FROM THE TRANSPORTER
I DIS-ENGAGE TRACKS: Move HC1 B and HC1 C into NEUTRAL position.
57002112004 Page 5
Operation
Moving the Fintec 570 to Chosen Site
A RE-START ENGINE IF REQUIRED (IN ACCORDANCE WITH PAGE 4)
B ENGAGE TRACKS: Move HC1 B and HC 1 C into DOWN position
C ACTIVATE REMOTE OR RADIO CONTROL UNIT (SEE FAMILIARISATION SECTION)
Warning
BEFORE MOVING THE MACHINE VISUALLY
CHECK THE AREA AROUND THE MACHINE TO
ENSURE THERE IS NO ONE STANDING IN A
DANGEROUS POSITION
SAFETY SAFETY
D USING EITHER THE REMOTE OR RADIO CONTROL MANOUVEURE THE MACHINE

TO THE CHOSEN SITE
E DIS-ENGAGE TRACKS: Move HC1 B and HC1 C into NEUTRAL position.
57002112004 Page 6
Operation
Set up at Chosen Site

Once you have manoeuvred the FINTEC 570 to the site you now need to prepare it for operation.
Initial Preparation At the Site
A RE-START ENGINE IF IT HAS BEEN SWITCHED OFF (In Accordance With Page 4)
B REMOVE PINS FROM JACKING LEGS
C ENGAGE AUXILIARY CONTROLS: Move HC1 D into DOWN position
D LOWER JACKING LEGS: Move HC4 A into DOWN position
E RE-INSERT PINS FROM JACKING LEGS once suitable height has been selected to ensure that
the machine is level
F RETRACT JACKING LEG SLIGHTLY with pin in place to reliece the jacking ram of the weight.
I REMOVE PINS FROM BOTH SIDES OF SCREEN BOX SUPPORT
G LOWER SCREEN BOX and TAIL CONVEYOR: Move HC2 B into PULL position.
H REMOVE PIN FROM BOTH SIDES OF TAIL CONVEYOR END SECTION (see picture
below)
H UNFOLD TAIL CONVEYOR END SECTION: Move HC3 A into PUSH position
57002112004 Page 7
Operation
Preparing Walkway for Operation
A. SLIDE OUT HANDRAIL (A) ON THE LEFT AND RIGHT HAND SIDE OF THE MACHINE
AND ATTACH SAFETY CHAIN (as shown below).
B REMOVE THE LOCKING PIN ONE ON THE LEFT AND RIGHT HAND SIDE, FROM
THE WALKWAY SWING FRAME
C SWING WALKWAY AND HAND RAIL ASSEMBLY ON THE LEFT AND RIGHT HAND
SIDE OUT INTO WORKING POSITION.
57002112004 Page 8
Operation
E RELEASE SPRING LOADED LOCK ON THE LEFT AND RIGHT HAND SIDES
F FOLD WALKWAY BASES (B) DOWN INTO WORKING POSITION
C ATTACH ACCESS LADDER USING THE BOLTS PROVIDED
57002112004 Page 9
Operation
Raise Screenbox, Main Conveyor and Tail Conveyor
A RE-START ENGINE IF REQUIRED (IN ACCORDANCE WITH PAGE 4) AND ACTIVATE

AUXILIARY CONTROLS: Move HC1 D to the DOWN position
B RAISE SCREEN BOX TO DESIRED WORKING ANGLE: Move HC2 B into PUSH
POSITION
C MOVE BOTH SLIDE STOPS ON SCREEN BOX SUPPORT UP TO DESIRED POSITION

AND INSERT PINS (see pictures below)
D SLIGHTLY LOWER SCREENBOX SO THAT THE PINS ARE TAKING THE WEIGHT OF
THE HYDRAULIC CYLINDERS.
57002112004 Page 10
Operation
Adjusting Tail Conveyor Angle
The angle of the tail conveyor in relation to the screenbox must be increased when screening at
the steepest angle. This is to stop rollback on the the tail conveyor. This can also be done at any
screen angle.

B REMOVE BOTH PINS FROM TAIL CONVEYOR SUPPORT LEGS
C LOWER TAIL CONVEYOR TO INCREASE THE ANGLE BETWEEN TAIL CONVEYOR

AND SCREENBOX: Move HC3 B into PULL POSITION
D RE-INSERT EACH OF THE PINS ON THE TAIL CONVEYOR SUPPORT LEGS
57002112004 Page 11
Operation
Unfold Side Conveyors
There is a side conveyor located on both the left and right hand side of the machine. Both side conveyors
are opened using the same procedure. The only difference being that a different control valve is used for
each side.
The LEFT HAND SIDE conveyor is unfolded using AUXILIARY CONTROL VALVE HC2 A.
UNFOLD: Move HC2 A into PUSH position
FOLD: Move HC2 A into PULL position
The RIGHT HAND SIDE conveyor is unfolded using AUXILIARY CONTROL VALVE HC3 C.
UNFOLD: Move HC3 C into PUSH position
FOLD: Move HC3 C into PULL position
A RE-START ENGINE IF REQUIRED (IN ACCORDANCE WITH PAGE 4 AND ACTIVATE

B REMOVE TRANSPORT PIN FROM THE SIDE CONVEYOR (see picture below)
57002112004 Page 12
Operation
Warning
BEFORE OPENING THE SIDE CONVEYORS
VISUALLY CHECK THE AREA AROUND THE
MACHINE TO ENSURE THERE IS NO ONE
STANDING IN A DANGEROUS POSITION
SAFETY SAFETY
C OPEN OUT SIDE CONVEYOR USING APPROPRIATE CONTROL VALVE AS SET OUT
IN PREVIOUS PAGE
D REMOVE PIN FROM SLIDE STOP
E RE-LOCATE SLIDE STOP TO TOP POSITION AND RE-INSERT PIN ( see pictures below)
57002112004 Page 13
Operation
Rasing theStandard Grid for Operation

B USING THE TIPPING GRID RECEIVER PUSH THE BUTTON MARKED “MANUAL
RAISE” AND HOLD UNTIL GRID IS SLIGHTLY ABOVE THE DESIRED ANGLE
C USING A SECURE PLATFORM REMOVE PINS (circled in picture below) FROM BOTH
SIDES OF GRID SUPPORT LEGS
D RAISE BOTH GRID SUPPORT LEGS TO THE DESIRED LEVEL AND RE-INSERT PINS
E USING THE TIPPING GRID RECEIVER PUSH THE BUTTON MARKED “MANUAL
LOWER” TO LOWER THE GRID ONTO THE SUPPORT STOPS.
F SET TIPPING GRID TIMER (see familiarisation section)
G USING A SECURE PLATFORM UNFOLD GRID SIDE PLATES AND PIN/BOLT INTO
POSITION
57002112004 Page 14
Operation
Raising the Vibrating Grid for Operation (If Applicable)

B USING A SECURE PLATFORM REMOVE PINS (circled in picture below) FROM BOTH
C RASING GRID: Move HC4 C into the UP position until VIBRATING GRID is at the desired
angle
D USING A SECURE PLATFORM RE-INSERT PINS
E USING A SECURE PLATFORM REMOVE PIN (as shown below at A), UNFOLD GRID SIDE
PLATES AND PIN INTO WORKING POSITION
F REMOVE TRANSPORT BRACKETS (as shown below at B)
57002112004 Page 15
Operation
Operating the Fintec 570
Before Commencing general operation it is recommended that the following checks are carried out.
A ENGINE OIL LEVEL
B HYDRAULIC OIL LEVEL
C DIESEL LEVEL
D VISUAL INSPECTION: ensure that there are no loose bolts and no loose guards and all safety
devices such as EMERGENCY SHUT OFFS are fully functional
Normal Operation: Starting Up
A ENSURE ALL CONTROL VALVES ON HC1 ARE IN NEUTRAL POSITION
B RE-START ENGINE IF REQUIRED (IN ACCORDANCE WITH PAGE 4)
C START SIDE CONVEYORS:

Move HC1 D TO UP POSITION
D START THE SCREEN BOX AND TAIL CONVEYOR

Move HC1 C TO UP POSITION
E START MAIN CONVEYOR (and VIBRATING GRID IF FITTED)

Move HC1 B TO UP POSITION
F START FEEDER CONVEYOR

Move HC1 A to UP POSITION
IN THE EVENT OF AN ACCIDENT OR ANY SERIOUS PROBLEM WITH THE MACHINE

YOU SHOULD PRESS THE NEAREST EMERGENCY STOP BUTTON
PLEASE REFER TO SAFETY SECTION FOR LOCATION OF EMERGENCY STOPS
57002112004 Page 16
Operation
Normal Operation: Adjustment
A CONTROL FEEDER SPEED AND SIDE CONVEYOR SPEED: Using the FLOW CONTROL
VALVES FC1, FC2 and FC3 set the speeds of the SIDE CONVEYORS and FEEDER and to
the desired level based upon the particular application.
B ENSURE ALL CONVEYOR BELTS are running in alignment if this is not the case refer to BELT
ALIGNMENT SECTION OF THE MAINTENANCE SECTION OF THIS MANUAL.
Normal Operation: Adjusting the spreader plate
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And Implement The
Safety Section In this Operation Manual !
SAFETY SAFETY
A LOOSEN THE BOLTS ON LEFT AND RIGHT HAND SIDE AS SHOWN BELOW.
SPREADER PLATE
Bolt
B ADJUST SPREADER PLATE FORWARD OR BACK ONE HOLE AT A TIME.
C REPLACE AND TIGHTEN THE BOLTS.
57002112004 Page 17
Operation
Normal Operation: Adjusting Main Conveyor Position
Depending on the Angle of the Screenbox the Main Conveyor can be moved forwards or
backwards on the screen- This is to ensure that maximum screening area is always achievable.
When the Screenbox is at the highest working angle the Main Conveyor needs to be moved back
fully. To do this move HC4 B into the DOWN position.
When the Screenbox is at the lowest working angle the Main Conveyor needs to be moved
forward. To do this the move HC4 B into the UP position.
57002112004 Page 18
Shut Down
Safety 2
Normal Shut Down 3
Preparing for Transport 4
Lower Standard Grid 4
Lower Vibrating Grid 5
Fold Side Conveyors 6
Lower Screen Box, Main Conveyor & Tail Conveyor 8
Adjust Tail Conveyor Angle 9
Preparing Walkway for Transport 10
Folding Tail Conveyor End Section 12
Raise Jacking Legs 13
57002112004 Page 1
Shut Down
FINTEC SAFETY FIRST
THINK
! SAFETY !
DANGER
SAFETY SAFETY
Trips and Falls
Falls from Height •Who is at Risk?
Nip or Crush Injuries Operators, Maintenance Personnel,
- Part of or Whole Bodies Subcontractors and Anybody Else in the
Being Struck by Falling Objects Vicinity of the Machine
Injury from Contact With Moving Parts or Machinery

Safety Helmet
Safety Footwear
Gloves
Safety Glasses
Ear Protection
Machines
or Implement the System Immobilisation Procedure if Other Power Supply is Used.
• Always Relieve Pressure From Hydraulic Systems Before Carrying Out Maintenance
57002112004 Page 2
Shut Down
Normal Operation: Shut Down
Before Sutting Down the Machine it is Important that the Fintec 570 is Empty. Run the Fintec
570 for aprroximatly 5 minutes with no load to ensure the Machine is Empty.
A STOP FEEDER CONVEYOR

Move HC 1 A to NEUTRAL position
B STOP MAIN CONVEYOR (and VIBRATING GRID IF FITTED)

Move HC 1 B TO NEUTRAL position
C STOP THE SCREEN BOX AND TAIL CONVEYOR

Move HC 1 C TO NEUTRAL position
D STOP SIDE CONVEYORS:

Move HC 1 D TO NEUTRAL position
E STOP ENGINE
57002112004 Page 3
Shut Down
Preparing the Machine for Transport
Lowering Standard Grid for Transport
A RE-START ENGINE IF REQUIRED (SEE OPERATION SECTION) AND ACTIVATE

B USING A SECURE PLATFORM REMOVE PINS FROM SLIDE PLATES AND FOLD INTO
TRANSPORT POSITION
C USING THE TIPPING GRID RECEIVER PUSH THE BUTTON MARKED “MANUAL
RAISE” TO RISE THE GRID OFF THE SUPPORT STOPS.
D USING A SECURE PLATFORM REMOVE PINS (circled in picture below) FROM BOTH
E LOWER BOTH GRID SUPPORT LEGS AND RE-INSERT PINS (see picture below)
F USING THE TIPPING GRID RECEIVER PUSH THE BUTTON MARKED “MANUAL
LOWER” TO LOWER THE GRID INTO TRANSPORT POSITION.
57002112004 Page 4
Shut Down
Lowering Vibrating Grid for Transport

B USING A SECURE PLATFORM REMOVE PINS FROM SLIDE PLATES AND FOLD INTO
TRANSPORT POSITION (as shown below at A)
C RE-FIT TRANSPORT BRACKETS (as shown below at B)
D RASING GRID: Move HC4 B into the UP position to slightly rise the VIBRATING GRID off the
SUPPORT PINS
E USING A SECURE PLATFORM REMOVE PINS (circled in picture below) FROM BOTH
F LOWERING VIBRATING GRID: Move HC4 B into DOWN position until the VIBRATING
GRID is in lowest position then re-insert pins.
57002112004 Page 5
Shut Down
Folding Side Conveyors

Both side conveyors are closed using the same procedure. The only difference being that a different is
control valve is used for each side.
The LEFT HAND SIDE conveyor is folded using AUXILIARY CONTROL VALVE HC2 A.
FOLD: Move HC2 A into PULL position
The RIGHT HAND SIDE conveyor is folded using AUXILIARY CONTROL VALVE HC3 A.
FOLD: Move HC3 C into PULL position

B REMOVE PIN FROM SLIDE STOP (see picture below)
C RE-LOCATE SLIDE STOP TO BOTTOM POSITION AND RE-INSERT PIN
57002112004 Page 6
Shut Down
Warning
BEFORE CLOSING THE SIDE CONVEYORS
VISUALLY CHECK THE AREA AROUND THE
MACHINE TO ENSURE THERE IS NO ONE
STANDING IN A DANGEROUS POSITION
SAFETY SAFETY
D FOLD SIDE CONVEYOR USING APPROPRIATE CONTOL VALVE AS SET OUT IN

PREVIOUS PAGE
E INSERT TRANSPORT PIN ON EACH SIDE CONVEYOR (see picture below)
57002112004 Page 7
Shut Down
Lowering Screenbox, Main Conveyor and Tail Conveyor into Transport Position

B SLIGHTLY RAISE THE SCREEN BOX TO RELEASE TENSION ON THE SUPPORT PINS:
Move HC2 B into the PUSH position
C MOVE BOTH SLIDE STOPS ON SCREEN BOX SUPPORT DOWN TO THE BOTTOM
POSITION AND INSERT PINS (see pictures below)
D LOWER SCREEN BOX ONTO THE SUPPORTS AND INTO TRANSPORT POSITION:
Move HC2 B into PULL position
57002112004 Page 8
Shut Down
Adjusting Tail Conveyor Angle
The angle of the tail conveyor in relation to the screenbox must be at the smallest angle for
transport.

B REMOVE BOTH PINS FROM TAIL CONVEYOR SUPPORT LEGS
C RAISE TAIL CONVEYOR TO DECREASE THE ANGLE BETWEEN TAIL CONVEYOR

AND SCREENBOX: Move HC3 B into PUSH POSITION
D RE-INSERT EACH OF THE PINS ON THE TAIL CONVEYOR SUPPORT LEGS
57002112004 Page 9
Shut Down
Preparing the Walkway for Transport

A REMOVE THE ACCESS LADDER
B FOLD WALKWAY BASES (A) UP INTO TRANSPORT POSITION AND LOCK INTO
POSITION WITH SPRING LOADED LOCK (B)
57002112004 Page 10
Shut Down
C SWING THE WALKWAYS ON THE LEFT AND RIGHT HAND SIDE OF THE MACHINE
INTO TRANSPORT POSITION
D INSERT THE LOCKING PIN ONE ON THE LEFT AND RIGHT HAND SIDE, INTO
THE WALKWAY SWING FRAME
E REMOVE SAFETY CHAIN AND SLIDE IN HANDRAIL (C) ON THE LEFT AND RIGHT
HAND SIDE OF THE MACHINE (as shown below).
F ENSURE ALL THE WALKAWAYS ARE SECURE
57002112004 Page 11
Shut Down
Folding Tail Conveyor End Section

B FOLD TAIL CONVEYOR END SECTION: Move HC3 A into PULL position
C INSERT PIN BOTH SIDES OF TAIL CONVEYOR END SECTION (see picture below)
57002112004 Page 12
Shut Down
Raise Jacking Legs

B REMOVE PINS FROM JACKING LEGS
C ENGAGE AUXILIARY CONTROLS: Move HC1 D into DOWN position
D RAISE JACKING LEGS: Move HC4 A into UP position
E RE-INSERT PINS FROM JACKING LEGS once jacking legs are fully raised
Your Fintec 570 is now ready for transport. For instructions on moving the Fintec 570 see
operation section.
57002112004 Page 13
Maintenance
Safety Information 2
Fintec 570 Maintenance Schedules 3
Engine Maintenance 6
Air Cleaner 7
Checking/Adding Fuel 7
Hydraulic System 8
Changing Hydraulic Oil 9
Changing The Return Line Filter 10
Screen Maintenance/Mesh Replacement 11
Vibrating Grid Maintenance/Mesh Replacement 14
Battery Maintenance 16
Checking Track Tension 17
Track Drive Units and Feeder Drive Units 19
Conveyor Belt Maintenance 20
Tracking The Belts 22
Emptying The Fuel Filter Water Trap 24
Adjustment Data, Fluid Capacities, Pressures 25
Hydraulic Oil Requirements 26
Recommended Lubricants and Fluids 27
Greasing Schedule 28
Grease Nipple Locations 30
57002112004 Page 1
Maintenance
FINTEC SAFETY FIRST
THINK
! SAFETY !
DANGER
SAFETY SAFETY
Trips and Falls •Who is at Risk?
Falls from Height Operators, Maintenance Personnel,
Nip or Crush Injuries Subcontractors and Anybody Else in the
- Part of or Whole Bodies Vicinity of the Machine
Being Struck by Falling Objects
Injury from Contact With Moving Parts or
Machinery

Safety Helmet
Safety Footwear
Gloves
Safety Glasses
Ear Protection
Machines
57002112004 Page 2
Maintenance
Fintec 570 Maintenance Schedules
Monthly / 250Hrs
Every 12 Months
Every 3 Months
Every 6 Months
When Needed
1000 Hrs
2000 hrs
500 Hrs
Weekly
Daily
POWERUNIT
After First 50 Hours Carry Out Full
Service on Engine and Hydraulic System
Hydraulic Oil - Check Level X
Hydraulic Oil - Replace X X
Fuel Tank Mounts X
Return Line Filter - Change X X X
Oil Suction Filters- Change X X
Engine Coolant Level X
Engine Air Pre-Cleaner * X X
Battery Electrolyte Level X
Outer Air Cleaner Elements * X X X X X
Fuel Water Trap* X X X X X
Engine Oil - Change X X X X
Engine Oil Filter- Change X X X X
Engine Fuel Filter- Change X X X X
V- Belt Tolerance - Inspect X X X
Engine Fuel Injectors - Inspect X
Engine Valve Clearance - Inspect X
Alternator and Starter Motor - Inspect X
See Engine Manual For Other
X
Maintenance
* Daily Inspections Required in Severe Environments
57002112004 Page 3
Maintenance
Monthly / 250Hrs
Every 12 Months
Every 3 Months
Every 6 Months
When Needed
1000 Hrs
2000 hrs
500 Hrs
Weekly
Daily
SCREEN UNIT
Screen Mesh Tension X
Screen Mesh Wear X X X
Rubber Cushions - Inspect X X X
Screen Tuning - Inspect X X X
Screen Springs - Inspect X X X
Screen Chutes (Liner) * X X X
Screen Bolts/Wedges X
Screen Bearing - Grease ** X
FEED HOPPER
Skirting Rubbers - Inspect X
Grid Bolts - Inspect X X X
Grid Bars - Inspect X X
CONVEYORS
Belt Tension X
Belt Alignment X
Belt Condition - Inspect X X X
Tail Drum Bearings - Grease **
Every 250 Hours
Drive Drum Bearings - Grease **
Wear Plates - Inspect * X X X
Scraper Rubber - Inspect * X X X
* Depending on Material
** See Information on Greasing Page 28
57002112004 Page 4
Maintenance
Monthly / 250Hrs
Every 12 Months
Every 3 Months
Every 6 Months
When Needed
1000 Hrs
2000 hrs
500 Hrs
Weekly
Daily
GENERAL
Ram Seals - Inspect X X
Rollers - Inspect X X
Wear Rubber- Inspect X
Replace Gearbox Oil on New Machines 100 Hrs
Check Tension on Track Chains,
Tightness on Track Bolts & Gearbox Oil X X X X
Levels
Replace Gearbox Oil X X
Apply Grease to Exposed Cylinder Rods X
General Guard Condition and
X
Effectiveness- Check
57002112004 Page 5
Maintenance
Engine Maintenance
When you purchased your Fintec 570 you will have been provided with an accompanying Operation
Manual for the engine. If for any reason you were not supplied with an engine manual or if you have
lost it please contact your local dealer to arrange replacement.
Warning
No Engine Maintenance should be
attempted before fully reading and
SAFETY
understanding the accompanying engine SAFETY
Maintenance Manual !
Please refer to the Engine Maintenance Manual in order to carry out the following important
areas of Engine Maintenance.
1. Changing The Fuel Filter
2. Checking Engine Oil Level
3. Changing Engine Oil.
4. Changing Engine Oil Filter.
5. Cleaning/Replacing The Air Cleaner
6. Cleaning/Replacing The Air Cleaner Elements.
57002112004 Page 6
Maintenance
Air Cleaner Maintenance
Blockage Restriction indicator
If the Air Cleaner Restrictor Indicator (identified above) is illuminated please follow the steps as set out
in the accompanying Engine Operation Manual to clean/replace.
Checking/Adding Fuel
The fuel level of the machine can be checked by viewing the indicator “I” as shown above. It is recom-
mended that the tank should be filled at the end of every working day.
The tank is filled by removing the filler cap, funnelling in the fuel until the indicator is at its highest level
and replacing the filler cap. It is recommended to keep the area around the filler cap clean and ensure
that any spilled fuel is cleaned up immediately.
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
57002112004 Page 7
Maintenance
Hydraulic System
Important Notice
It is essential the the Hydraulic System is regularly serviced in accordance with Maintenance
Schedule. When Maintenance is being carried out on the hydraulics it is essential that extreme
care regarding clenliness is practiced. Contamination of the hydraulic System will reduce work-
ing life of hydraulic components and will increase the chances of Hydraulic Motor/Pump Failure.
Hydraulic Oil
The hydraulic oil level must be checked on a daily basis. This is done by checking the indicator (HT1)
(see Familiarisation section)
If HT1 is below the Lower Black Line, hydraulic oil must be added.
Hydraulic oil is added as follows:
A All cylinders that can be retracted should be retracted. Ensure that the machine is on level ground.
B Ensure that the SYSTEM IMMOBILISATION PROCEDURE (see Safety section) is in place.
C Ensure that the Return Line Filters (HT4), and the area around the return line filters, are clean. If
there is dust or dirt, use a clean cloth to remove.
D Open the Return Line Filter.
E Fill the tank to the Upper black markings on HT1. Ensure that the correct grade of Hydraulic Oil
has been selected (see Maintenance section)
Warning
57002112004 Page 8
Maintenance
Changing the Hydraulic Oil:
Important Notice
In the event of Hydraulic Pump or Hydraulic Motor Failure, Hydraulic oil and All Hydraulic
Filters must be renewed in order to avoid Contamination of the Hydraulic System
A. All cylinders that can be retracted should be retracted.
B Implement the SYSTEMS IMOBILISATION PROCEDURE.
(The Hydraulic system will drain more efficiently when the Hydraulic Oil is at a normal operating
temperature. It is therefore recommended that the Hydraulic Oil is changed following a period of
operation.)
C Slowly unscrew the Hydraulic Breather Filter (HT3, see Familiarisation section) to release
any build up of pressure in the tank.
D Drain the oil into a suitable container by removing the Drain Bung (HT5, see
Familiarisation section).
E Remove the Access Panel (HT2, see Familiarisation section)
F Unscrew and remove the Suction Filter (HT6, see Familiarisation section)
It is recommended that the Hydraulic Tank Be flushed out with clean Hydraulic Oil to rid the
tank of all contaminants.
G Fit new Suction Filter (HT6, see Familiarisation section).
H Replace the Access Panel (HT2, see Familiarisation section) with a new gasket.
I Change Return Line Filter (see page 9).
J Re-fill the tank with clean Hydraulic Oil between the upper and lower black lines on HT1.
K Replace Hydraulic Breather Filter
L Start the machine and after a short period of operation re-check the hydraulic oil level.
Warning
57002112004 Page 9
Maintenance
Changing the Return Line Filter:
Combined srew-
washer
Cover
Removal Handle
Filter element
rreturnline filter
A Implement the SYSTEMS IMOBILISATION PROCEDURE
B Clean the Return Line Filter Cover and surrounding area.
C Slowly unscrew the Hydraulic Breather Filter (HT3, see Familiarisation section) to release any
build up of pressure in the tank.
D Unscrew the filter cover bolts and remove the cover.
E Lift out the filter element using the lifting handles.
F Wash out the filter cover and dry with an air hose.
G Re-fit the new filter
H Replace cover and tighten bolts.
Warning
57002112004 Page 10
Maintenance
Screen Maintenance/Mesh Replacement
Clamping bolts (A) Rubber curtain (B)
# 030 # 030
Chain (C) Cushion Rubbers (D)
# 030 # 030
When the SCREEN BOX is set at the desired screening angle adjust the chain (C) to the optimum
length.
After the initial 10 hours of operation the following checks should be carried out;
• Visually check the Screen Meshes for clogging.

• Check and tension the Clamping Bolts (A) where necessary.
Warning
57002112004 Page 11
Maintenance
Top Deck Mesh Replacement
IT IS RECOMMENDED THAT THE SCREEN BOX BE RAISED AND PINNED IN

ITS HIGHEST WORKING ANGLE FOR TOP DECK MESH REPLACEMENT
There are 3 mesh sections on the top deck. The same procedure is used for each of them.
A Implement the SYSTEMS IMOBILISATION PROCEDURE
B Using an appropriate wrench, remove the bolts (A) holding the mesh clamps in position
C Remove the clamps and remove the mesh (B)
D Clean any excess material from the Screen Box sides and the Cushion Rubbers (D).
E Place the new mesh on the screen and centralize it taking care not to let it slip
F Fix one of the clamps onto the screen, starting with the bottom nut and bolt or wedge. Do the
same on the opposite side. When tightening the remainder of the nuts and bolts/wedges move
from one bolt/wedge to the corresponding bolt/wedge on the opposite side.
Repeat the Above procedure for the remaining meshes.
Warning
57002112004 Page 12
Maintenance
Bottom Deck Mesh Replacement
IT IS RECOMMENDED THAT THE SCREEN BOX BE RAISED AND PINNED IN

ITS HIGHEST WORKING ANGLE FOR BOTTOM DECK MESH
REPLACEMENT
Rubber flap (D)
See zoom below
# 031
# 031b
Fixed member (E)

(A)
(C)
(B)
# 032
There are 2 mesh sections on the bottom deck. The same procedure is used for each of them.
A Fully lower the Tail Conveyor in order to obtain the greatest space between the Screen Box and
Tail Conveyor.
B Implement the SYSTEMS IMOBILISATION PROCEDURE

C Using an appropriate socket and extension, loosen the tensioning devices (A) on both sides of
the Screen Box body. Remove the holding pin (B) and Remove the TENSION BAR (C) from
the Screen Box.
D Remove the mesh via the rubber flap (D).
Warning
57002112004 Page 13
Maintenance
E Clean any excess material away from the clamping area.
F Hook the new speed harp over the fixed member (E) and the Tension Bar. Push the
Tension Bar back into position.
G Tension the mesh by turning the tensioning bolts clockwise. When tensioning, alternate between
the tensioners on both sides ensuring an even Mesh tension.
Vibrating Grid Maintenance/Mesh Replacement
# Vib Grid 5
After the initial 10 hours of operation the following checks should be carried out;
• Visually check the SCREEN MESHES for clogging.

• Check and tension the CLAMPING BOLTS (A) where necessary.
Top Deck Vibrating Grid Replacement
A Fully lower the Vibrating Grid.
B Implement the SYSTEMS IMMOBILISATION PROCEDURE.
C Using an appropriate wrench remove the bolts holding the Top Deck Grid in position.
D Remove the Grid using appropriate lifting equipment.
E Clean any excess material from the vibrating grid.
F Place new Grid on the top deck and re-bolt.
Warning
57002112004 Page 14
Maintenance
Bottom Deck Vibrating Grid Replacement
# Vib Grid 5
There are 2 mesh sections on the bottom deck. The same procedure is used for each of them.
A Fully lower the Vibrating Grid.
B Implement the SYSTEMS IMMOBILISATION PROCEDURE.
C Using an appropriate wrench, remove the bolts (A) holding the mesh clamps in position.
D Remove the clamps and mesh.
E Clean any excess material from the vibrating grid sides and cushion rubbers.
F Hook new mesh over the front beam and re-clamp.
G Tighten up clamp plates until mesh is fully tensioned.
Repeat the Above procedure for the remaining mesh.
Warning
57002112004 Page 15
Maintenance
Battery Maintenance
BATTERY LOCATION
# 001170
It is recommended that the battery should be inspected on a weekly basis.
Warning
Before carrying out any maintenance on the battery, stop
the Engine, disconnect the Ground Cable (-), then
SAFETY SAFETY
disconnect the Positive Cable (+).
A. Maintain Water Level. If your battery has removable vent caps, you should regularly check the
water level and add water when it is low. Always use distilled water to fill the battery in order to
prevent chemicals from contaminating the battery. Be careful not to overfill the vent wells. The
fluid should cover the lead plates in the battery.
B. Keep Terminals Clean. If dirty or corroded, clean the connections with a scraper and wire
brush.
C. Keep Case Clean. Keep the top of the battery clean of heavy dirt and oil.
Warning
57002112004 Page 16
Maintenance
Checking the Track Tension
Track Cover Plate

Track Sag
A. Track the Fintec 570 a minimum of 2 metres in a forward direction on level ground.
B. Measure the sag on the top part of the track on the longest section of unsupported track as
shown.
The sag should be between 5mm and 15mm.

If the measured track sag is above 15mm the tracks need tightened;
Tighten the Tracks
A. Loosen the two screws and remove the aperture cover from the side of the track frame.
B. Ensure the grease fitting and grease gun adaptor are clean; ingress of dirt into the grease fitting
can result in failure. Connect a grease gun to the grease fitting and add grease until the track
tension is within the specified values given in the previous section.
C. Drive 50 metres forward and 50 metres backwards and repeat the above procedure if the track
slackens.
D. Replace the aperture cover.
Warning
57002112004 Page 17
Maintenance
If the measured track sag is below 5mm the tracks need loosened;
Warning
The procedure below requires working with grease con-
tained at high pressure and must only be carried out by
SAFETY SAFETY
qualified fitters !
Loosen the Tracks
A. Loosen the two screws and remove the aperture cover from the side of the track frame.
B. Loosen the grease fitting, by turning in an anti-clockwise direction, using gradual increments
until the grease begins too be expelled. Care must be taken not to loosen the grease fitting
too quickly.
C. When the correct track tension has been obtained, tighten the grease fitting by turning in a
clockwise direction and clean away all trace of extruded grease. Be sure not to over tighten
the grease fitting.
D. Replace the aperture cover.
Warning
If track fails to loosen after grease fitting has been
loosened; DO NOT attempt to remove the tracks or
disassemble the track tensioner, and DO NOT remove the
SAFETY
grease fitting from the tensioner. It is possible that running
SAFETY
the tracks a short distance in both directions with the
grease fitting loosened may help expel the grease !
Warning
57002112004 Page 18
Maintenance
Track Drive units and Feeder Drive unit.
The first oil replacement for the gearbox is to be carried out after 100 hrs. There after replace the oil
every 1000 hrs or at least once a year. The oil level should be checked every 250 hrs or every month –
whichever comes first.
Oil Filling
To fill, track the machine until the gearbox casing is level with a plug positioned at 12 o’clock as shown
below. Unscrew the 2 plugs and fill from the upper plug until oil reaches the level of the lower hole.
Oil fill
Maximum Level
Oil Draining
To drain, track the machine until a plug is at 6 o’clock position as shown below. Unscrew both plugs
and allow all oil to discharge into a suitable container. Dispose of waste oil in a safe approved way.
Venting
Drain Port
Warning
57002112004 Page 19
Maintenance
Conveyor Belt Maintenance
Warning
Conveyor belt tensioning must be carried out with the machine
running. Adjustment of conveyor belt tension should only be
attempted by persons having the requisite experience and skill in
the procedure. If you have any concerns regarding training on the
SAFETY procedure, or the performance of the adjustments themselves, SAFETY
contact your distributor or the manufacturer. DO NOT attempt to

adjust conveyor belt tension without first undertaking proper
instruction and/or obtaining adequate supervision.
Tensioning the Conveyor Belts
Adjusters on main conveyor Adjuster on tail conveyor
# 027
Adjusters on side conveyor Adjusters on Feeder conveyor
Warning
57002112004 Page 20
Maintenance
Warning
Conveyor belt tensioning must be carried out with the machine
SAFETY procedure, or the performance of the adjustments themselves, SAFETY
contact your distributor or the manufacturer. DO NOT attempt to

adjust conveyor belt tension without first undertaking proper
instruction and/or obtaining adequate supervision.
Before tensioning the belts ensure that they are free from obstructions and that any excess material is
washed away. If any rips/tears are discovered do not operate the machine until the belt has been
repaired.
A Remove the appropriate guards.
B. Loosen bearing bolts on both bearings of the idler drum just enough to allow movement for
adjustment.
C. Replace and secure guards.
D. Start the engine and start the appropriate conveyor (please refer to set up section).
E. Tighten both belt adjusters evenly until slippage stop.
F. Implement the System immobilisation procedure.
G. Remove appropriate guard and re-tighten the bearing bolts.
H. Replace guards and correctly secure in position.
Warning
57002112004 Page 21
Maintenance
Tracking the Belts
Conveyor Plan Conveyor Section

90°
X
There are several factors that can have an effect on the tracking of the conveyor belts:
• Misalignment of trough roller sets,

• Misalignment of return rollers
• AND/OR incorrectly adjusted Drum Bearings.
Important Notice
If a conveyor belt is tracking off to the left or right the situation should be remedied immedi-
ately. If action isn’t taken the belt life will be shortened and through put wont be as efficient
due to spillage
Required Action;
A Implement the SYSTEM IMMOBILISATION PROCEDURE
B Check alignment of the trough sets and return rollers insuring that they are mounted at 90 Degrees
to the conveyor frame about the central axis.
C Run appropriate conveyor and observe the way the belt is tracking.
Warning
Conveyor belt tracking must be carried out with the machine
SAFETY procedure, or the performance of the adjustments themselves, con- SAFETY
tact your distributor or the manufacturer. DO NOT attempt to ad-

just conveyor belt tension without first undertaking proper in-
struction and/or obtaining adequate supervision.
57002112004 Page 22
Maintenance
Warning
Conveyor belt tracking must be carried out with the machine
SAFETY procedure, or the performance of the adjustments themselves, con- SAFETY
tact your distributor or the manufacturer. DO NOT attempt to ad-

just conveyor belt tension without first undertaking proper in-
struction and/or obtaining adequate supervision.
IF THE BELT IS TRACKING TO THE LEFT ADJUST THE LEFT ADJUSTER. IF THE
BELT IS TRACKING TO THE RIGHT ADJUST THE RIGHT ADJUSTER.
D Implement the SYSTEM IMMOBILISATION PROCEDURE
E Remove the appropriate conveyor guards.
F Loosen the appropriate bearing bolts.
G Re- fit and secure the guard.
H Restart the machine and run the conveyor.
I Adjust the idler drum adjuster gradually until the belt is running in alignment.
J Implement the SYSTEM IMMOBILISATION PROCEDURE
K Remove the guard and re-tighten the bearing bolts.
L Re- fit and secure the guard.
Warning
57002112004 Page 23
Maintenance
Emptying the Fuel Filter Water Trap
Fuel filter water trap
The fuel filter water trap (shown above) needs to be drained when warning light, as highlighted is
illuminated.
A Unscrew the drain bung at the bottom of the water trap and allow the water to drain out.
Ensure that the water in drained into as suitable container.
B Tighten the drain bung when pure diesel starts to come out.
Warning
57002112004 Page 24
Maintenance
Adjustment Data
Engine speed 2200rpm

Screen shaft speed 990rpm + 5rpm
Wheel stud torque N/A NM/lbft
Fluid Capacities
Engine coolant 16.0ltr. (3.5 gal)

Engine oil including filter 17.0ltr. (3.7 gal)
Hydraulic tank 630ltr. (138 gal)
Fuel tank 400ltr. (88 gal)
Feeder Gearbox oil 0.8ltr. (0.175gal)
Track Gearbox oil 3.0ltr. (0.65gal)
Pressures
Hydraulic system (excluding feeder) 210bar (3000 psi)

Feeder system 175bar (2500 psi)
Hydraulic hoses 215bar (3100 psi)
Tyres N/A bar (psi)
57002112004 Page 25
Maintenance
Hydraulic Oil Requirements for Fintec Machines
Basic Requirements for the Hydraulic Oil Quality
• viscosity recommended operating range – 12-60 cSt.

• min. viscosity 12 cSt at operating temperature.
• max. viscosity 1000 cSt at starting temperature (Intermittent).
• Cleanliness level - ISO 4406 Class 22/18/13
Unless otherwise mentioned, the factory fill oil is a special hydraulic oil of ISO VG 46 class. The max.
allowable operating temperature with this oil type is about +80°C (175°F) and min. allowable starting
temperature is about -20°C(-5°F), which makes it suitable for use all year round in most operating conditions.
Below are some examples of oil brands meeting these requirements:
• Maxol Multivis 46
• BP Energol SHF 46
• Esso Univis N 46
• Shell Tellus Oil T 46
• Mobil DTE 15
Winter Conditions.
In cold climate conditions, when the operating temperature of the oil stays below +60°C (140°F), the use
of a special hydraulic oil of ISO VG 32 class is recommended the max.allowable operating temperature
with this oil type is about +65°C (150°F) and min. allowable starting temperature is about -30°C (-20°F).
Below are some examples of oil brands meeting these requirements:
• Esso Univis N 32
• Mobil DTE 13
• Shell Tellus Oil T 32
Summer Conditions.
In hot climate conditions, when the ambient temperature exceeds + 35°C (95°F), the use of a special
hydraulic oil of ISO VG 68 class is recommended. The max. allowable operating temperature with this oil
type is about +90°C (195°F) and min. allowable starting temperature is about -10°C (14°F). Below are
some examples of oil brands meeting these requirements:
• Mobil DTE 16
57002112004 Page 26
Maintenance
Recommended Lubricants and Fluids
COMPONENT INTERNATIONAL SPEC SAMPLE
CAT Engine CAT CH4 (15W40) CAT CH4 DEO
CAT Anti-Freeze CAT EC-1 CAT ELC
General Grease Lithium EP2 Shell Alvania EP2
Track Gearbox SAE 80W-90 (GLS) Shell 80W/90
Feeder Gearbox SAE 80W-90 (GLS) Shell 80W/90
57002112004 Page 27
Maintenance
GREASING SCHEDULE
Description Frequency Quantity
1) Feeder Conveyor Tail Drum Bearing (Lh/Rh) 250 Hours 7g
2) Feeder Conveyor Drive Drum Bearing (Rh) 250 Hours 7g
3) Main Conveyor Tail Drum Bearing (Lh/Rh) 250 Hours 7g
4) Main Conveyor Drive Drum Bearing (Lh/Rh) 250 Hours 7g
5) Tail Conveyor Tail Drum Bearing (Lh/Rh) 250 Hours 7g
6) Tail Conveyor Drive Drum Bearing (Lh/Rh) 250 Hours 7g
7) Screen Bearings (Lh/Rh) 40 Hours 16g
8) Lh Side Conveyor Tail Drum Bearings (Lh/Rh) 250 Hours 7g
9) Lh Side Conveyor Drive Drum Bearings(Lh/Rh) 250 Hours 7g
10) Lh Side Conveyor Pivot Boss and Block 250 Hours 7g
11) Rh Side Conveyor Tail Drum Bearings (Lh/Rh) 250 Hours 7g
12) Rh Side Conveyor Drive Drum Bearings(Lh/Rh) 250 Hours 7g
13) Rh Side Conveyor Pivot Boss and Block 250 Hours 7g
14) Vibrating Grid Bearings (Lh/Rh) 40 Hours 16g
15) Apply Grease to Exposed Cylinder Rods When Needed
See overleaf for grease point locations on the machine.
57002112004 Page 28
Maintenance
Although the bearings can be re-lubricated, grease re-lubrication is not regularly required according to
operating conditions.
Operating Temperature of Greasing Interval

Bearing Environmental Condition
Very Dirty
°C °F Clean Dirty Heavily Humid
50 122 3 years 6 months 3 months
70 158 1 year 2 months 1 month
100 212 3 months 2 weeks 1 week
As these bearings have sufficient high-grade grease sealed in at the time of manufacture, the amount of
grease necessary for lubrication is, in general, very small.
The performance of a bearing is greatly influenced by the quality and condition of the grease. In order to
avoid over greasing (which causes seal damage), always grease while the bearings are warm and
running, where safe to do so.
Visually inspect all bearings daily.
57002112004 Page 29
Maintenance
GREASE NIPPLE LOCATIONS
Grease points(1), (2) Grease points (3), (4) - (lhs)
Feeder Conveyor Grease Points

Main Conveyor Grease Points
Grease points (5), (6) - (lhs) Grease points (7) - (lhs/rhs)
Tail Conveyor Grease Points Screen Grease Point
Grease points (8),(9),(11),(12) -(lhs/rhs)

Grease points (10), (13) - (lhs/rhs)
Side Conveyor Pivot Boss and

Block Grease Points
Side Conveyor Grease Points
57002112004 Page 30
Maintenance
GREASE NIPPLE LOCATIONS
Grease points (14) - (lhs)
Vibrating Grid Grease Points
57002112004 Page 31
Spare Parts
Spare Parts 3
Chassis 4
Hydraulic Tank 6
Top Deck Chute 7
Feeder Frame 8
Feeder Conveyor 10
12FT Tipping Grid 12
14FT Tipping Grid 14
Screenbox 16
Screenbox Sub-frame & Walkway 18
Screenbox Support 19
Main Conveyor Lower Section 20
Main Conveyor Upper Section 22
Tail Conveyor Lower Section 24
Tail Conveyor Upper Section 26
Side Conveyor 28
Vibrating Grid 30
Vibrating Grid Box 32
Cat Powerunit 34
Cat Engine 36
Deutz Powerunit 38
Deutz Engine 40
57002112004 Page 1
Spare Parts
Hydraulic Circuits
Main Hydraulic Cicuit 42
Vibrating Grid Circuit 43
Standard 570 Hose Kit 44
Vibrating Grid Hose Kit 47
Hydraulic Components 50
Electrical Components 52
57002112004 Page 2
Spare Parts
Spare Parts
This manual sets out details of available spares for the Fintec Screening Machine. The parts list takes the
form of a number of ‘exploded’ illustrations of the various machine assemblies. Components illustrated
have reference numbers, which can be cross-referenced with the corresponding Parts list.
This list includes:
A Illustration Reference Number.
B Actual Part Number.
C Part Description.
D Quantity of Parts per Unit Assembly.
Ordering Procedure:
To ensure correct delivery of your replacement part when ordering please quote:
A Machine, Model and Serial Number.
B Year of Manufacture.
C Actual Part Number.
D Part Description.
E Illustration Reference Number and page number.
F Quantity Required.
This information will enable us to supply the part with a minimum of delay.
57002112004 Page 3
Spare Parts
57002112004 Page 4
Spare Parts
57002112004 Page 5
Spare Parts
57002112004 Page 6
Spare Parts
57002112004 Page 7
Spare Parts
57002112004 Page 8
Spare Parts
57002112004 Page 9
Spare Parts
57002112004 Page 10
Spare Parts
57002112004 Page 11
Spare Parts
57002112004 Page 12
Spare Parts
57002112004 Page 13
Spare Parts
57002112004 Page 14
Spare Parts
57002112004 Page 15
Spare Parts
57002112004 Page 16
Spare Parts
57002112004 Page 17
Spare Parts
57002112004 Page 18
Spare Parts
57002112004 Page 19
Spare Parts
57002112004 Page 20
Spare Parts
57002112004 Page 21
Spare Parts
57002112004 Page 22
Spare Parts
57002112004 Page 23
Spare Parts
57002112004 Page 24
Spare Parts
57002112004 Page 25
Spare Parts
57002112004 Page 26
Spare Parts
57002112004 Page 27
Spare Parts
57002112004 Page 28
Spare Parts
57002112004 Page 29
Spare Parts
57002112004 Page 30
Spare Parts
57002112004 Page 31
Spare Parts
57002112004 Page 32
Spare Parts
57002112004 Page 33
Spare Parts
57002112004 Page 34
Spare Parts
57002112004 Page 35
Spare Parts
57002112004 Page 36
Spare Parts
57002112004 Page 37
Spare Parts
57002112004 Page 38
Spare Parts
57002112004 Page 39
Spare Parts
57002112004 Page 40
Spare Parts
57002112004 Page 41
Right Hand Side Conveyor Oil Cooler
Main Conveyor
Main Conveyor
Lower Ram
A
Upper Rams
B
Jacking Leg
Jacking Leg
Main Conveyor Slide

Tail Conveyor Motor
Upper Ram
To X
To X
From Main
Conveyor Motor
Right Hand Side Conveyor

Lower Ram Screenbox Motor
23cc
23cc To X
Manifold(X)
RH Tail Adjust
Engine
B A B/Feeder Motor
To X To X 36cc
To X
To X
Conveyor motor 36cc
middle grade
Spare Parts
Feeder Conveyor
Gearbox
To X
57002112004
LH Tail Adjust
B
A
To X To X
To X
Track L.H.S
B C
B A D
A
Tail Fold
Tipping Grid
Tipping Grid
Conveyor motor
oversize grade To X
To Oil Cooler
B
A
Track R.H.S
Conveyor motor
Page
main
To X
42
Vib Grid Ram
23cc
23cc
Vibrating Grid circuit
Manifold(X)
Engine
B A Vib Grid Ram
To Jacking Legs
To X
To X 36cc
B/Feeder motor
36cc
To Aux Cv
To Jacking Legs
To X
Spare Parts
57002112004
To Track Solenoid
To Oil Cooler
Vibrating Grid Motor
B
A
To X
Conveyor motor
main
43Page
Spare Parts
Standard 570 Hose Kit
Ref. Description Part No. Length Coupling Qty

1 Return manifold to return filter (1) 10294001 750 90+ST 1
2 Return manifold tee to return filter (2) 10294002 910 90+ST 1
3 Oil cooler to return manifold tee 10294003 2700 90+ST 1
4 Suction filter to 23cc tandem pump 10294004 1450 90+ST 1
5 Suction filter to 36cc tandem pump 10294005 750 1
6 23cc pump to feeder cv (P) 10294006 870 90+ST 1
7 23cc pump to side conveyor cv (P) 10294007 1200 90+ST 1
8 36cc pump to main conveyor cv (P) 10294008 1000 90+ST 1
9 36cc pump to screen&tail conveyor cv (P) 10294009 1300 90+ST 1
10 Feeder cv (T) to mainifold 10294010 1600 ST+ST 1
11 Feeder cv (B) to feeder FCV (PR) 10294011 1000 90+ST 1
12 Side Conv cv (A) to jacking leg cv (P) 10294012 1700 ST+ST 1
13 Feeder FCV (BP) to tee on feeder return 10294013 680 90+90 1
14 Tipping grid solenoid (A) to BHD 10294014 520 90+ST 1
15 Tipping grid solenoid (B) to BHD 10294015 370 90+ST 1
16 Tipping grid solenoid (P) to tee on feeder return 10294016 1700 ST+ST 1
17 Tipping grid solenoid (T) to manifold 10294017 1800 90+ST 1
18 Feeder FCV (REG) to BHD 10294018 800 90+90 1
19 Jacking leg cv (A&B) to BHD 10294019 570 ST+ST 2
20 Jacking leg cv HPCO to BHD 10294020 550 90+ST 1
21 Jacking leg cv (T) to manifold 10294021 1650 ST+ST 1
22 Oil cooler tee to BHD (return from main) 10294022 600 90+ST 1
23 Oil cooler tee to BHD (return from tail) 10294023 650 90+90 1
24 Main conveyor cv (B) to BHD 10294024 600 ST+ST 1
25 Main conveyor cv (A) to track soleniod (P) 10294025 1350 90+ST 1
26 Main conveyor cv (T) to manifold 10294026 1420 ST+ST 1
27 Screen & tail cv (B) to BHD 10294027 600 ST+ST 1
28 Screen & tail cv (A) to track solenoid (P) 10294028 780 90+ST 1
29 Screen & tail cv (T) to manifold 10294029 1500 ST+ST 1
30 Side conveyors cv (B) to 1st side FCV (PR) 10294030 1300 90+ST 1
31 Side conveyors cv (T) to manifold 10294031 1620 ST+ST 1
32 Side conv 1st FCV (REG) to BHD 10294032 660 90+90 1
33 Side conv 1st FCV (BP) to tee on side conv return 10294033 110 90+90 1
34 Side conv 2nd FCV(PR) to tee on side conv return 10294034 750 90+90 1
35 Side conv 2nd FCV(REG) to BHD 10294035 680 90+90 1
36 BP 2nd side fc/v to manifold 10294036 1560 90+ST 1
37 Diesel line tank to filter 10294037 1550 90+ST 1
38 Diesel filter to engine 10294038 370 90+ST 1
39 Main conv slide ram cv to bulkhead 10294039 600 ST+ST 1
40 BHD to tipping grid 50/50 flow divider & tee 10294040 5200 90+ST 2
57002112004 Page 44
Spare Parts
41 Tipping grid flow divider to grid ram A up stroke 10294041 4400 ST+ST 1
42 Tipping grid flow divider to grid ram B up stroke 10294042 3700 90+ST 1
43 Tipping grid tee to grid ram A down stroke 10294043 3900 ST+ST 1
44 Tipping grid tee to grid ram B down stroke 10294044 3200 90+ST 1
45 Feeder conveyor return to tee 10294045 4600 90+ST 1
46 Feeder conveyor motor bleed to manifold 10294046 4500 90+ST 1
47 Feeder FCV (REG) to feeder motor drive 10294047 4600 90+ST 1
48 BHD to jacking leg up stroke tee 10294048 7200 90+ST 2
49 Up stroke tee to jacking leg rams 10294049 2000 90+ST 2
50 Down stroke tee to jacking leg rams 10294050 600 90+ST 2
51 BHD of HPCO to double bank aux (P) 10294051 6600 90+90 1
52 Rh side conv ram aux (A) to tee 10294052 1800 90+ST 2
53 Tee to Rh/Lh side conv ram A up stroke 10294053 1100 90+ST 2
54 Tee to Rh/Lh side conv ram B down stroke 10294054 1500 90+ST 2
55 Tee to Rh/Lh side conv ram A down stroke 10294055 3200 ST+ST 2
56 Tee to Rh/Lh side conv ram B up stroke 10294056 2900 90+ST 2
57 Double bank aux (T) to manifold 10294057 4400 ST+ST 1
58 Double bank aux HPCO to triple bank aux (P) 10294058 2500 ST+ST 1
59 Lh side conv ram aux (A) to tee 10294059 3200 90+ST 2
60 Tail conv fold ram aux (A) to ram up stroke 10294060 10000 90+90 1
61 Tail conv raise & lower ram aux (A) to tee 10294061 8100 90+ST 1
62 Tail conv raise tee to ram RH 10294062 850 90+ST 1
63 Tail conv raise tee to ram LH 10294063 2800 90+ST 1
64 Triple bank aux (T) to manifold 10294064 4900 90+ST 1
65 Main conveyor motor return to BHD 10294065 14400 90+ST 1
66 BHD to main conveyor drive check valve 10294066 13900 90+ST 1
67 BHD to screen FCV (PR) 10294067 11000 90+ST 1
68 Tee at FCV (BP) to tail conv motor drive 10294068 10600 90+90 1
69 Screen FCV (REG) to screen motor drive 10294069 1050 90+90 1
70 Screen motor return to FCV (BP) tee 10294070 800 90+90 1
71 Screen motor bleed to manifold 10294071 8000 90+ST 1
72 Tail conveyor motor return to BHD oil cooler 10294072 16300 90+ST 1
73 Track solenoid (A&B) to track drive & return 10294073 1600 90+ST 2
74 Track solenoid (C&D) to track drive & return 10294074 1800 90+ST 2
75 Track solenoid return to manifold 10294075 1900 90+ST 1
76 Track motor LH bleed pipe to manifold 10294076 2200 90+ST 1
77 Track motor RH bleed pipe to manifold 10294077 1600 90+ST 1
78 BHD to Rh side conveyor motor drive 10294078 13800 90+ST 1
79 Rh side conveyor motor return to BHD 10294079 13800 90+ST 1
80 Rh side conveyor motor bleed to manifold 10294080 10900 90+ST 1
57002112004 Page 45
Spare Parts
81 BHD to Lh side conveyor motor drive 10294081 11500 90+ST 1
82 Lh side conveyor motor return to manifold 10294082 10300 90+ST 1
83 Control valve to main conv slide ram 10294083 2500 90+90 1
84 Feeder tail drum Rh bearing 10294084 2200 90+ST 1
85 Feeder tail drum Lh bearing 10294085 700 90+ST 1
86 Feeder drive drum Lh bearing 10294086 4800 90+ST 1
87 Tail conveyor head drum Lh bearing 10294087 6400 90+ST 1
88 Tail conveyor head drum Rh bearing 10294088 7700 90+ST 1
89 Tail conveyor head tail Lh bearing 10294089 1850 90+ST 1
90 Tail conveyor head tail Rh bearing 10294090 2700 90+ST 1
91 Main conveyor head drum LH bearing 10294091 9600 90+ST 1
92 Main conveyor head drum RH bearing 10294092 10700 90+ST 1
93 Main conveyor tail drum LH bearing 10294093 2350 90+ST 1
94 Main conveyor tail drum RH bearing 10294094 3200 90+ST 1
95 Side conveyor head drum LH bearing 10294095 8920 90+ST 2
96 Side conveyor head drum RH bearing 10294096 8420 90+ST 2
97 Side conveyor tail drum LH bearing 10294097 3070 90+ST 3
98 Side conveyor tail drum RH bearing 10294098 2420 90+ST 2
99 Screen bearings 10294099 3000 ST+ST 4
57002112004 Page 46
Spare Parts
Vibrating Grid Option Hose Kit
1 Return manifold to return filter (1) 10294001 750 90+ST 1
2 Return manifold tee to return filter (2) 10294002 910 90+ST 1
3 Oil cooler to return manifold tee 10294003 2700 90+ST 1
4 Suction filter to 23cc tandem pump 10294004 1450 90+ST 1
5 Suction filter to 36cc tandem pump 10294005 750 1
6 23cc pump to feeder cv (P) 10294006 870 90+ST 1
7 23cc pump to side conveyor cv (P) 10294007 1200 90+ST 1
8 36cc pump to main conveyor cv (P) 10294008 1000 90+ST 1
9 36cc pump to screen&tail conveyor cv (P) 10294009 1300 90+ST 1
10 Feeder cv (T) to mainifold 10294010 1600 ST+ST 1
11 Feeder cv (B) to feeder FCV (PR) 10294011 1000 90+ST 1
12 Side Conv cv (A) to jacking leg cv (P) 10294012 1700 ST+ST 1
13 Feeder FCV (BP) to tee on feeder return 10294013 680 90+90 1
14 Tipping grid solenoid (A) to BHD 10294014 520 90+ST 1
15 Tipping grid solenoid (B) to BHD 10294015 370 90+ST 1
16 Tipping grid solenoid (P) to tee on feeder return 10294016 1700 ST+ST 1
17 Tipping grid solenoid (T) to manifold 10294017 1800 90+ST 1
18 Feeder FCV (REG) to BHD 10294018 800 90+90 1
19 Jacking leg cv (A&B) to BHD 10294019 570 ST+ST 2
20 Jacking leg cv HPCO to BHD 10294020 550 90+ST 1
21 Jacking leg cv (T) to manifold 10294021 1650 ST+ST 1
22 Oil cooler tee to BHD (return from main) 10294022 600 90+ST 1
23 Oil cooler tee to BHD (return from tail) 10294023 650 90+90 1
24 Main conveyor cv (B) to BHD 10294024 600 ST+ST 1
25 Main conveyor cv (A) to track soleniod (P) 10294025 1350 90+ST 1
26 Main conveyor cv (T) to manifold 10294026 1420 ST+ST 1
27 Screen & tail cv (B) to BHD 10294027 600 ST+ST 1
28 Screen & tail cv (A) to track solenoid (P) 10294028 780 90+ST 1
29 Screen & tail cv (T) to manifold 10294029 1500 ST+ST 1
30 Side conveyors cv (B) to 1st side FCV (PR) 10294030 1300 90+ST 1
31 Side conveyors cv (T) to manifold 10294031 1620 ST+ST 1
32 Side conv 1st FCV (REG) to BHD 10294032 660 90+90 1
33 Side conv 1st FCV (BP) to tee on side conv return 10294033 110 90+90 1
34 Side conv 2nd FCV(PR) to tee on side conv return 10294034 750 90+90 1
35 Side conv 2nd FCV(REG) to BHD 10294035 680 90+90 1
36 BP 2nd side fc/v to manifold 10294036 1560 90+ST 1
37 Diesel line tank to filter 10294037 1550 90+ST 1
38 Diesel filter to engine 10294038 370 90+ST 1
39 Main conv slide ram cv to bulkhead 10294039 600 ST+ST 1
40 BHD to tipping grid 50/50 flow divider & tee 10294040 5200 90+ST 2
57002112004 Page 47
Spare Parts
45 Feeder conveyor return to tee 10294045 4600 90+ST 1
46 Feeder conveyor motor bleed to manifold 10294046 4500 90+ST 1
47 Feeder FCV (REG) to feeder motor drive 10294047 4600 90+ST 1
48 BHD to jacking leg up stroke tee 10294048 7200 90+ST 2
49 Up stroke tee to jacking leg rams 10294049 2000 90+ST 2
50 Down stroke tee to jacking leg rams 10294050 600 90+ST 2
51 BHD of HPCO to double bank aux (P) 10294051 6600 90+90 1
52 Rh side conv ram aux (A) to tee 10294052 1800 90+ST 2
53 Tee to Rh/Lh side conv ram A up stroke 10294053 1100 90+ST 2
54 Tee to Rh/Lh side conv ram B down stroke 10294054 1500 90+ST 2
55 Tee to Rh/Lh side conv ram A down stroke 10294055 3200 ST+ST 2
56 Tee to Rh/Lh side conv ram B up stroke 10294056 2900 90+ST 2
57 Double bank aux (T) to manifold 10294057 4400 ST+ST 1
58 Double bank aux HPCO to triple bank aux (P) 10294058 2500 ST+ST 1
59 Lh side conv ram aux (A) to tee 10294059 3200 90+ST 2
60 Tail conv fold ram aux (A) to ram up stroke 10294060 10000 90+90 1
61 Tail conv raise & lower ram aux (A) to tee 10294061 8100 90+ST 1
62 Tail conv raise tee to ram RH 10294062 850 90+ST 1
63 Tail conv raise tee to ram LH 10294063 2800 90+ST 1
64 Triple bank aux (T) to manifold 10294064 4900 90+ST 1
65 Main conveyor motor return to BHD 10294065 14400 90+ST 1
66 BHD to main conveyor drive check valve 10294066 13900 90+ST 1
67 BHD to screen FCV (PR) 10294067 11000 90+ST 1
68 Tee at FCV (BP) to tail conv motor drive 10294068 10600 90+90 1
69 Screen FCV (REG) to screen motor drive 10294069 1050 90+90 1
70 Screen motor return to FCV (BP) tee 10294070 800 90+90 1
71 Screen motor bleed to manifold 10294071 8000 90+ST 1
72 Tail conveyor motor return to BHD oil cooler 10294072 16300 90+ST 1
73 Track solenoid (A&B) to track drive & return 10294073 1600 90+ST 2
74 Track solenoid (C&D) to track drive & return 10294074 1800 90+ST 2
75 Track solenoid return to manifold 10294075 1900 90+ST 1
76 Track motor LH bleed pipe to manifold 10294076 2200 90+ST 1
77 Track motor RH bleed pipe to manifold 10294077 1600 90+ST 1
78 BHD to Rh side conveyor motor drive 10294078 13800 90+ST 1
79 Rh side conveyor motor return to BHD 10294079 13800 90+ST 1
80 Rh side conveyor motor bleed to manifold 10294080 10900 90+ST 1
57002112004 Page 48
Spare Parts
81 BHD to Lh side conveyor motor drive 10294081 11500 90+ST 1
82 Lh side conveyor motor return to manifold 10294082 10300 90+ST 1
83 Control valve to main conv slide ram 10294083 2500 90+90 1
99 BHD to FCV 10294099 1
100 Return to BHD 10294100 1
101 FCV to Motor 10294101 1
102 Motor to Tee FCV 10294102 1
103 Bleed To Manifold 10294103 1
104 Tee To Ram A Front 10294104 1
105 Tee To Ram B 102941005 1
57002112004 Page 49
Spare Parts
Hydraulic Components
Ref No. Description Part No. Qty
201 36cc Tandem Pump 10-24-5236 1
202 23cc Tandem Pump 10-24-5233 1
203 Screenbox Motor 10-25-6161 1
203 Seal Kit 10-19-0512 1
204 Tail Conveyor Motor 10-25-0400 1
204 Seal Kit 10-19-0509 1
205 Feed Conveyor Motor 10-25-0125 1
205 Seal Kit 10-19-0510 1
206 Main Conveyor Motor 10-25-0630 1
206 Seal Kit 10-19-0511 1
207 Side Conveyor Motor 10-25-0315 2
207 Seal Kit 10-19-0510 2
208 Drive Control Valve 10-16-1010 4
209 Single Bank Control Valve 10-16-1011 1
210 Double Bank Control Valve 10-16-1012 1
211 Tripple Bank Control Valve 10-16-1013 1
212 Flow Control Valve 10-16-2125 2
215 Oil Cooler 10-35-1612 1
216 Track Solenoid 10-16-4003 1
217 Tipping Grid Solenoid 10-16-4006 1
218 Manifold 540-15-14 1
219 Hydraulic Tank 540-15-04-00 1
220 2" Split Flange 10-24-0045 1
221 1/1/2" Flange 10-24-0033 1
222 Tail Fold Ram 10-28-0006 1
222 Seal Kit 10-19-0504 1
223 Tail Adjust Ram 10-28-0009 2
223 Seal Kit 10-19-0506 2
224 Grid Ram 10-28-0003 2
224 Seal Kit 10-19-0501 2
225 Side Conveyor Fold Ram 10-28-0018 2
225 Seal kit 10-19-0505 2
226 Side Conveyor Lower Ram 10-28-0017 2
226 Seal kit 10-19-0505 2
227 Main Conveyor Ram 10-28-0020 2
227 Seal kit 10-19-0514 2
228 Jacking Leg Ram 10-28-0007 2
228 Seal kit 10-19-0505 2
229 Check Valve 10-16-6018 1
230 Flow Divider 10-16-5260 1
231 Vibrating Grid Ram 10-28-0010 2
231 Vibrating Grid Ram Seal Kit 10-19-0505 2
232 Feed Conveyor Gearbox 10-26-0095 1
232 Seal Kit 10-19-0507 1
233 Main Conveyor Slide Ram 10-28-0015 1
233 Seal Kit 10-19-0506 1
57002112004 Page 50
Spare Parts
Ref No. Description Part No.
301 3/8" x 3/8" MM Adaptor 10-01-1109
302 3/8" Male Equal Tee 10-04-1109
303 3/8" Blanking Plug 10-09-0009
304 3/8" x 2" Long Bulkhead 10-03-1110
305 3/4" x 3/8" MM Adaptor 10-01-1111
306 1/2" x 2" Long Bulkhead 10-03-1115
307 3/4" x 3/4" MM Adaptor 10-01-1118
308 3/4" Male Equal Tee 10-04-1118
309 3/4" x 2" Long Bulkhead 10-03-1119
310 3/4" MFM Tee 10-10-0023
311 1/2" x 3/8" MM Adaptor 10-01-1110
312 3/4" Blanking Plug 10-09-0018
313 3/4" x 1/2" MM Adaptor 10-01-1115
314 1" x 1" MM Adaptor 10-01-1122
315 1/2" x 1/2" MM Adaptor 10-01-1114
316 1" x 3/4" MM Adaptor 10-01-1119
317 1/1/4" x 3/4" MM Adaptor 10-01-1120
318 1/1/2" x1/1/4 “x 1/1/4” MFM Tee 10-01-0031
319 2" Ball Valve 10-16-0070
320 2" x 1/1/2" MM Adaptor 10-01-1136
321 2" x 2" MM Adaptor 10-01-1144
322 3/8" x 1/4" BSP MM Adaptor 10-01-1106
323 2” O-Ring 10-24-0046
324 1 ½” O-Ring 10-24-0035
325 1 ½” x 1 ½” MM Adaptor 10-01-1132
326 1/1/2" x 1/1/4" MM Adaptor 10-01-0031
327 3/4" x 3/4" F Quick Release Coupling 10-20-0218
328 3/4" x 3/4" M Quick Release Coupling 10-20-0118
57002112004 Page 51
Spare Parts
Electrical Components
Description Part No.

Hour Meter 14-05-0005
Ignition Switch 14-05-0010
Ignition Key 14-05-0015
Override Button & Contact Block 14-05-0020
RA…Oil Pressure Relay 14-05-0025
RB…Engine Coolant Relay 14-05-0030
RC…Fuel Relay 14-05-0035
RD…Starter Motor Relay 14-05-0040
RE…Oil Cooler Relay 14-05-0045
ST2…Start Delay Timer 14-05-0050
Track Remote / Manual Switch 14-05-0055
Track Forward / Reverse Switch 14-05-0060
Track Start / Stop Switch 14-05-0065
Stop Box 14-04-3540
Siren 14-05-0075
Beacon 14-05-0100
Manual Handset 14-05-0080
Track Junction Box 14-04-2540
Track Mini Relay 14-05-0090
Tipping Grid Remote Receiver 14-04-1540
Tipping Grid Remote Transmitter 14-05-0105
Tipping Grid Remote Transmitter Battery 14-05-0110
10 Amp Fuse 14-05-0115
15 Amp Fuse 14-05-0120
Strip Link Fuse ( Oil Cooler) 14-05-0125
Strip Link Fuse ( Main Loom) 14-05-0130
Strip Link Fuse Holder 14-05-0135
Radio Control Track Receiver 14-04-5540
Radio Control Track Transmitter 14-05-0070
Radio Control Track Battery Charger 14-05-0085
Radio Control Track Battery 14-05-0095
Negative Battery Lead 14-05-0140
Positive Battery Lead 14-05-0145
Earth Lead 14-05-0150
57002112004 Page 52
Appendix
Minimum Working Area 2
Wiring Diagrams 3
Engine Control Panel 3
Engine 4
Tracks Control System 5
Track Relay 6
Noise Levels 7
57002112004 Page 1
Appendix
Minimum Working Area
57002112004 Page 2
Appendix
Wiring Diagrams
Engine Control Panel
C JMG SYSTEMS LTD 2004
57002112004 Page 3
Engine
30
15
FL1 F3 F6 F2 F5 F8 F10 F1
40A 15A 5A 10A 10A 15A 5A 5A
-1A1
R
-1S2 F11 NG
15A -1H1
-1S10
-1G1
-1H2
1 -1S12 -1S6
2
2 1 -1S7 -1S8 -1B3 -1B4 -1B5

1 2
2 1
X1
31
WIRING DIAGRAM FOR FINTEC 540/570 FITTED WITH CAT ENGINE ISS 3 ESC 2 PCB 19/11/04 SHEET 1
Appendix
57002112004
-1G1 12V BATTERY -1A1 CONTROL UNIT -1B3 FUEL CONTAMINATION SENSOR
-1G2 ALTERNATOR -1B1 START DELAY SIREN -1B4 HYDRAULIC OIL LEVEL SENSOR
-1H1 BATTERY CHARGE LAMP -1K2 RLY 2 COOLING FAN 1 RELAY -1B5 ENGINE COOLANT LEVEL SENSOR
-1H2 FUEL SOLENOID ON LAMP -1K3 RLY 3 COOLING FAN 2 RELAY -1H3 ENGINE OIL PRESSURE WARNING LAMP
-1H10 ENGINE PRE HEAT WARNING LAMP -1K5 STARTER MOTOR RELAY -1H4 ENGINE TEMPERATURE WARNING LAMP
-1K1 RLY 1 FUEL SOLENOID RELAY -1M1 STARTER MOTOR -1H5 ENGINE COOLANT LEVEL WARNING LAMP
-1P1 ENGINE HOUR METER -1M2 HYDRAULIC OIL COOLING FAN 1 -1H6 MACHINE STOP RELEASED WARNING LAMP
-1R1 ENGINE PRE HEAT PLUG -1M3 HYDRAULIC OIL COOLING FAN 2 -1H7 AIR FILTER RESTRICTION WARNING LAMP
-1S6 ENGINE OIL PRESSURE SWITCH -1H8 HYDRAULIC OIL LEVEL WARNING LAMP
-1S1 BATTERY ISOLATOR SWITCH (OPTIONAL)
-1S7 ENGINE TEMPERATURE SWITCH -1H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
-1S2 IGNITION/START SWITCH
-1S8 AIR FILTER RESTRICTION SWITCH -1H11 FUEL CONTAMINATION WARNING LAMP
-1S3-S6 ENGINE STOP SWITCHES -1S12 OIL COOLER TEMPERATURE SWITCH
-1S10 PRE HEAT SWITCH
-1X1 STOP SWITCH JUNCTION BOX
-1YI KSB SOLENOID
-1Y2 FUEL SOLENOID WIRE COLOUR CODE
B = BLACK K = PINK O = ORANGE R = RED W = WHITE
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
4 Page
Appendix
Tracks Control System
57002112004 Page 5
Appendix
Track Relay
57002112004 Page 6
Noise Levels
3 Metre (9'9") Radius 80dB
84dB
86dB
90dB
86dB
84dB
82dB
Appendix
57002112004
90dB
84dB
80dB
7 Page
Warranty
Fintec Crushing & Screening Limited
Standard Terms and Conditions
GENERAL
1.1 In these conditions (unless the context otherwise requires) the expression “Company” means Fintec
Crushing & Screening Ltd, and the expression “Customer” means the person, firm or company to
whom the tender/quotation is addressed or whose order the Company accepts.
1.2 These conditions shall be deemed to be incorporated into all contracts made by the Company and
all work undertaken by the Company shall be deemed to be carried out pursuant to a contract
incorporating these conditions not withstanding anything to the contrary in the Customer’s order.
1.3 No representative or agent of the Company has any authority to vary or add to these conditions.
Any variation or alteration shall only be valid if authorised in writing signed by the director of the
company.
1.4 The Customer shall be liable to the Company as a principal for all costs, charges and expenses that
shall be due to the Company in respect of work carried out by the Company subject to these
conditions whether or not such customer purports to contract as an agent. A customer may not
assign the benefit or burden of any contract with the Company.
1.5 Any tender or quotation by the Company shall be deemed to be withdrawn unless accepted within
30 days of the date thereof. No order shall bind the Company unless and until the Customer has
received written conformation from the Company.
1.6 Any information from the Customer necessary to enable the Company to proceed with any order
must be furnished within a reasonable time otherwise the Company may, at its option, cancel the
order or charge the Customer an additional price for the delay.
1.7 The singular in all cases shall include the plural and vice versa.
PRICES
2.1 All published prices are subject to V.A.T. where applicable and are subject to revision without
notice.
2.2 Orders are only accepted on condition that they are executed at the price agreed between the
customer and the Company.
57002112004 Page 1
Warranty
CONDITIONS AND WARRANTIES
3.1 Whilst the Company shall make every endeavour to use the best materials available no liability is
accepted by the Company for loss, damage or injury to property or person arising directly from
any failure or defect in the machinery or equipment supplied.
3.2 The Company at its discretion undertakes to replace or repair free of cost any part or parts
supplied by it direct to the Customer of which it will receive written notice and which shall be
proved to the satisfaction of the Company to be defective in either workmanship or materials
within a period of 12 months from dispatch or 2000 hours whichever is the shorter.
(a) That written notice of complaint is given to the Company within seven days of the discovery of the
defect.
(b) That the part is returned carriage paid to the Company.
(c) That the part, if replaced, shall become the property of the Company.
(d) That the Company shall not be liable for the cost of removal of the defective part or the cost of
fitting a new part, except otherwise at the discretion of the company.
(e) No unauthorised alteration or modification has been made to the plant or machine or component
subject to claim.
3.3 The new part will be delivered by the Company to the Customer’s works in the United
Kingdom or port of exportation.
3.4 In the case of parts or components not manufactured by the company the customer shall be
entitled to the benefits in so far as they may be transmitted to the customer of any guarantees given
by the manufacturer in respect thereof and the company’s liability in respect of such parts or
components is limited to make the benefits of the manufacturer’s guarantees available as aforesaid.
3.5 In so far as permitted by statute or otherwise the guarantee which is contained in paragraph 3.2
above is in lieu of and excludes any other conditions guarantees or warranties expressed or implied
statutory or otherwise and in no event shall the Company be liable (except to the extent (if any) of
its undertaking or by statute as aforesaid) for any loss, in jury or damage howsoever caused or
arising.
57002112004 Page 2
Warranty
DRAWING, CAPACITIES, ETC
4.1 Dimensions, details and statements as to the suitability of machinery for any particular purpose or
as to the capacity, type or power specified or contained in any drawings, quotations, catalogues,
shipping or other specifications etc. and any illustrations or photographs referred to, though carefully
given, are not intended as and must not be treated as the contractual description.
4.2 The company undertakes no responsibility for sites or foundations or for any framework or support
for machinery or for compliance with any local by-law or statutory regulations, or for the fulfilment
of any special requirements that the Customer may be bound to observe or fulfil. The Customer
shall be responsible for the proper adoption of any designs to his own circumstances.
DELIVERY
5.1 The company shall not be liable for delays caused by any of the following:
(a)Industrial disputes (b) Strikes (c) Lock-outs (d) Fire (e) Accident (f) Non Delivery or late
delivery of materials or parts by other manufacturers (g)Works breakdown (h) Any other cause
beyond the Company’s control;
5.2 Times and dates for delivery or performance are estimates only and not contractual obligations of
the Company.
5.3 The Company will make every endeavour to deliver by the time or date given, but accepts no
liability for any loss, consequential or otherwise, caused by delay howsoever caused
5.4 If the customer shall be unable or unwilling to take delivery when the goods or any part thereof are
ready for despatch, then the Customer shall pay to the Company a reasonable charge for storage
until such time as he is able and willing to take delivery of such goods or part thereof. Any payments
due but delayed because the Customer is unable or unwilling to take delivery shall, if not already
due, fall immediately due.
57002112004 Page 3
Warranty
TRANSIT
6.1 Not withstanding anything in the tenders, quotations, order or contract, as to the place of delivery,
or payment of carriage the Customer agrees that any goods in transit shall be at his own risk, and
accordingly all consignments shall be deemed to be in the Customer’s possession (whether the
property therein shall have passed or not) after collection from the Company’s premises.
6.2 All shipping delays, demurrage charges and shipping charges of any description, after the company
has fulfilled its obligation (if appropriate) to deliver to United Kingdom docks, shall be at the
customers’ expense.
6.3 All unloading shall be at the risk of and expense of the Customer.
6.4 The Customer shall keep the goods fully insured and shall, if appropriate, indemnify the Company
against any loss or damage.
PACKING
7.2 All machinery shall be freighted open with small component parts crafted specifically requested on
the order “to be crated”. Packing cases on all exports will be charged to the customer at cost.
COMMISSIONING
8.1 Where the Company’s sale includes commissioning the company accepts no contractual obligation
in respect of provision of work or materials for the preparation of a proper site with suitable and
sufficient access thereto. Unless otherwise expressly agreed in writing the Customer shall be
responsible for and bound to provide at his own expense:
(a) A properly prepared site, with suitable foundations and adequate access;
(b) All necessary lifting tackle, fuel, water, oil and other stores, and;
(c)Also sufficient labour and assistance to enable the Company to proceed properly with and
complete the erection of and the starting and setting to work of the machinery.
8.2 If the customer shall require training for his personnel he shall provide operators of acceptable
calibre and physical capability to the Company who shall provide suitable training at the Customer’s
expense. If necessary an interpreter shall be made available at the customer’s expense.
57002112004 Page 4
Warranty
8.3 The customer shall indemnify the Company against any claims, damages, costs and expenses in
respect of any accident, injury or loss sustained by personnel recruited by the Customer and
arising of and in the personnel effect the necessary employer’s liability insurance in respect of
them.
8.4 The Company’s workmen are supplied with time sheets, which shall be submitted by such workmen
to the Customer who shall check or cause the same to be checked and signed. These time sheets
shall be deemed to be the correct record of all matters therein set out.
8.5 Prices quoted for erection and/or services are based on the Company’s normal order and
acceptance terms and overseas travel of the Company’s employees, board and keep shall be the
responsibility of the Customer unless specific alternative arrangements are agreed in writing between
the Customer and the Company.
PATENT RIGHTS
9.1 The Customer shall indemnify and keep indemnified the Company against all claims, damages,
costs and expenses to which it may become liable through executing an order in accordance with
the Customer’s specification which constitutes an infringement of any patent or registered design.
PAYMENT
10.1 Payment shall be made net to the Company’s head office or its appointed bank upon notice of the
goods being ready for collection or despatch. Cheques, money orders or other negotiable
documents must be made payable to the Company and only the Customer’s official receipt shall
be valid. For export orders, payments shall be in sterling or in a currency specified by the Company
against documents at the United Kingdom, unless expressly stated otherwise by the Company.
10.2 The contract price will be payable by the customer in strict accordance with the contract terms,
not withstanding any delay in delivery of performance on the contract or any adjustment or correction
of minor defects which may be required to the plant, machinery or work. The Company may
suspend performance on any contractual obligation to the customer so long as any account of the
Customer is overdue.
57002112004 Page 5
Warranty
10.3 Interest at 1½% above minimum bank lending rate with a minimum of 9% per annum will be
charged at the Company’s discretion on all overdue accounts. The term “minimum bank lending
rate” in this context shall mean the minimum-lending rate from time to time fixed by the Bank of
England.
10.4 Legal Title remains with the Company until payment by the Customer has been made in full. In
case of default by the Customer after delivery of any goods and before goods have become the
Customer’s property, the Company may give notice to the Customer terminating the
Customer’s right to possession whereupon the customer shall be bound, at it’s expense, to
redeliver the goods to the Company. In all such cases the Company may (whether with or
without previous notice) itself retake possession of the goods and the Company is in such
circumstances irrevocably authorised by the Customer to enter the premises on which the goods
are situated and to dismantle and remove from the same at the Customer’s expense. The
Customer will not sell deal with or otherwise dispose of the goods until such time as they have
been paid for in full or collected by the Company.
SAFETY
11.1 To the best of the Company’s knowledge the machinery and plant manufactured by the
Company complies with the requirements imposed on a manufacturer under regulations
enforced in the United Kingdom or any part thereof. Should special or additional guards be
required to meet the particular local requirements of the Customer they will be charged as
additional items.
JURISDICTION
This contract is governed in all respects by the law of Northern Ireland within the United
Kingdom and the Customer submits to the jurisdiction of the Courts of Northern Ireland.
57002112004 Page 6
Effective with sales to the first user on or after April 1, 2003
CATERPILLAR LIMITED WARRANTY

New 3000 Family Industrial Engines
Worldwide
Caterpillar Inc. or any of its subsidiaries (“Caterpillar”) components: cylinder block casting, cylinder head casting, trip, and any meals, mileage, lodging, etc. is the
warrants new 3000 Family Industrial Engines sold by it, to crankshaft (excluding bearings), camshaft and connecting user’s responsibility).
be free from defects in material and workmanship. rods. These parts are warranted against defects in material
and workmanship for 36 months after date of delivery to User Responsibilities
This warranty does not apply to engines sold for use in the first user. This warranty runs concurrently with the The user is responsible for:
marine applications, engines in machines manufactured by standard warranty period.
Caterpillar, or Caterpillar brand batteries. These products • Providing proof of the delivery date to the first user.
are covered by other Caterpillar warranties. Caterpillar Responsibilities
If a defect in material or workmanship is found during the
• Labor costs, except as stated under “Caterpillar
Responsibilities”, including costs beyond those
This warranty is subject to the following: standard warranty period or the extended warranty period if
required to disconnect the product from and reconnect
applicable, Caterpillar will, during normal working hours
the product to its attached equipment, mounting and
Warranty Period and through a place of business of a Caterpillar dealer or
support systems.
The standard warranty period for new 3003, 3011, 3013, other source approved by Caterpillar:
3014 and 3024 engines is 24 months or 2000 hours, • Travel expenses not covered under “Caterpillar
Responsibilities”.
whichever occurs first (with the first 12 months at • Provide (at Caterpillar’s choice) new,
unlimited hours), and 24 months for mobile agricultural Remanufactured or Caterpillar-approved repaired • All costs associated with transporting the product to
applications, after date of delivery to the first user. parts or assembled components needed to correct the and from the place of business of a Caterpillar dealer
defect. or other source approved by Caterpillar.
The standard warranty period for new 3034, 3044, 3054 • Premium or overtime labor costs.
and 3056 engines is 24 months or 3000 hours, whichever Note: Items replaced under this warranty become the
occurs first (with the first 12 months at unlimited hours), • Parts shipping charges in excess of those, which are
property of Caterpillar. usual and customary.
and 24 months for mobile agricultural applications, after
date of delivery to the first user. In cases where the engines • Local taxes, if applicable.
• Replace lubricating oil, filters, coolant and other
do not exceed 500 hours per year, the warranty period shall
service items made unusable by the defect. • Costs to investigate complaints, unless the problem is
be extended 12 months or until the engine reaches a total of caused by a defect in Caterpillar material or
1500 hours, whichever occurs first, after date of delivery to • Provide reasonable or customary labor needed to workmanship.
the first user. correct the defect, including labor to disconnect the
product from and reconnect the product to its attached • Giving timely notice of a warrantable failure and
equipment, mounting, and support systems, if promptly making the product available for repair.
The standard warranty period for rotating electrics used on
3000 Family Industrial engines is 12 months from date of required. • Performance of the required maintenance (including
engine delivery to the first user. • Provide travel labor, up to four hours round trip, if in use of proper fuel, oil, lubricants and coolant) and
the opinion of Caterpillar, the product cannot items replaced due to normal wear and tear.
Extended Warranty reasonably be transported to a place of business of a • Allowing Caterpillar access to all electronically
An extended warranty applies to all new 3000 Family Caterpillar dealer or other source approved by stored data.
industrial engines and applies solely to the following Caterpillar (travel labor in excess of four hours round (continued on reverse side…)
SELF5373
Limitations Failures resulting from abuse, neglect and/or • Failures resulting from unauthorized repair or
Caterpillar is not responsible for: improper repair. adjustments, and unauthorized fuel-setting changes.
• Failures resulting from user’s delay in making the • Damage to parts, fixtures, housings, attachments, and
• Failures resulting from any use or installation which product available after being notified of a potential accessory items, which are not part of the engine.
Caterpillar judges improper. product problem.
• Failures resulting from attachments, accessory items
and parts not sold or approved by Caterpillar.
•
For products operating outside of Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, the
the Solomon Islands and Tahiti, the following is applicable: Solomon Islands and Tahiti, the following is applicable:
NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED BY
CATERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM CATERPILLAR STATUTE AND OTHER STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANY
SELLS, WHICH IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER. APPLICABLE LAW CANNOT BE EXCLUDED, RESTRICTED OR MODIFIED ("MANDATORY
RIGHTS"). ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED (BY
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR STATUTE OR OTHERWISE), ARE EXCLUDED.
IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY
WARRANTIES FOR NEW ENGINES, WHERE APPLICABLE. REMEDIES UNDER THIS CATERPILLAR, EXPRESS OR IMPLIED (SUBJECT ONLY TO THE MANDATORY RIGHTS),
WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS WHICH IS WARRANTED DIRECTLY
SPECIFIED HEREIN. TO THE USER BY ITS MANUFACTURER.
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, IF CATERPILLAR IS
THE SUPPLIER TO THE USER, CATERPILLAR'S LIABILITY SHALL BE LIMITED AT ITS
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN, AND (b) IN
REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY OF
PROVISION OF SERVICES RELATING TO THE GOODS. EQUIVALENT GOODS, THE PAYMENT OF THE COST OF SUCH REPAIR OR
REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS.
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACTS FOR THE
INTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY. CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR
For electric power generation products sold for personal or family use, operating in the USA, its territories REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE
and possessions, some states do not allow limitations on how long an implied warranty may last nor allow PROVISION OF SERVICES RELATING TO THE GOODS.
the exclusion or limitation of incidental or consequential damages. Therefore, the previously expressed
exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
rights, which vary by jurisdiction. To find the location of the nearest Caterpillar dealer or other authorized UNLESS IMPOSED UNDER MANDATORY RIGHTS.
repair facility, call (800) 447-4986. If you have questions concerning this warranty or its applications, call
or write: IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACTS FOR THE
INTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY.
In USA and Canada: Caterpillar Inc., Engine Division, P. O. Box 610, Mossville, IL 61552-0610,
Attention: Customer Service Manager, Telephone (800) 447-4986. Outside the USA and Canada: Contact This warranty covers every major component of the products. Claims under this warranty should be
your Caterpillar dealer. submitted to a place of business of a Caterpillar dealer or other source approved by Caterpillar. For further
information concerning either the location to submit claims or Caterpillar as the issuer of this warranty, write
Caterpillar Inc., 100 N. E. Adams St., Peoria, IL USA 61629.
SELF5373
WARRANTY REGISTATION
STATEMENT (Please Read)
It is the operator’s responsibility to read and apply the instructions given in the Caterpillar
OPERATION & MAINTENANCE (O & M) guide supplied with the engine. The
information given below is brief and for the guidance only. If conflict or uncertainty occurs, the
information in the O & M guide must take precedence.
IMPORTANT – Your Caterpillar engine MUST BE REGISTERED FOR

WARRANTY with your local Caterpillar dealer. Failure to do so will result in extensive
delays and frustration while cover is established.
Please complete the “Engine Delivery Service Record” (EDSR) and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar’s web page at www.cat.com. This can
be found under engine tab, and then select the service & support followed by the engine
warranty registered link.
Your local Caterpillar can be located using the website www.cat.com
SPECIAL NOTICES
BEFORE STARTING ENGINE
1. Inspect the engine for potential hazards

2. Ensure that all protective guards, covers are in place.
3. Inspect the cooling system hoses for cracks and loose clamps. Ensure that coolant
level is correct.
4. Check the engine lubrication oil level. Maintain the oil level between the “ADD” mark
and the “FULL” mark on the oil level gauge.
5. Observe the air cleaner indicator. Service / change the filter when the red piston locks
in the visible position.
6. Inspect the alternator and cooling fan drive belts for cracks, breaks etc.
7. Check the fuel supply. Drain water from the water separator.
8. Never bypass or disable the automatic protective shutoff circuits
WELDING on ENGINES with ELECTRONIC CONTROLS
Proper welding procedures are necessary in order to avoid damage to the engine’s ECM,
sensors, and associated components. When possible, remove the component from the unit
and then weld.
Do not ground the welder to electrical components such as the ECM or sensors. Improper
grounding can cause damage to the drive train bearings, hydraulic components, and electrical
components.
Clamp the ground cable from the welder to the component that will be welded. Place the
clamp as close to the weld as possible. This will reduce the possibility of damaging electrical
components.
Ensure that the Battery Master Switch if provided is open, or remove the positive and
negative lead from the batteries.
Maintenance Log
Description of maintenance work:

Author :
Date :

Author :
Date :

Author :
Date :
Maintenance Log

Author :
Date :

Author :
Date :

Author :
Date :
Maintenance Log

Author :
Date :

Author :
Date :

Author :
Date :
Maintenance Log

Author :
Date :

Author :
Date :

Author :
Date :
Maintenance Log

Author :
Date :

Author :
Date :

Author :
Date :
Maintenance Log

Author :
Date :

Author :
Date :

Author :
Date :

Operation & Spare Parts Manual

Uploaded by

Copyright:

Available Formats

You might also like

Operation & Spare Parts Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Operation & Spare Parts Manual

Uploaded by

Copyright:

Available Formats

OPERATION & SPARE PARTS MANUAL

Fintec Crushing & Screening LTD, Ballygawley, N.Ireland BT70 2HW

These symbols indicate important safety information and procedures that

THE FINTEC IS INTENDED FOR SCREENING AND SORTING OF MATERIALS, INCLUDING

For further information, please contact:

Fintec Crushing & Screening Limited

MANUFACTURERS E.C. “DECLARATION OF CONFORMITY”

Serial No: ________________

European Machinery Directive 98/37/EC.

CE mark affixed, Date: _________________

Basis on which conformity is declared

Signed on behalf of the manufacturer: Date:

Table of Contents Page

Technical Data 1-6

Shut Down 1-13

Spare Parts 1-52

Table of Contents Page

Fintec Safety Concerns 2

Systems Immobilisation Procedure 3

Fundamental Safety Instructions 4

Operational Safety Considerations 5

Operator Selection and Qualification 7

Safety During Maintenance and Repair 8

Special Considerations when Carrying Out Maintenance 10

Special Considerations for Handling of Hazardous Materials 13

Special Considerations for Transporting the Fintec 15

Location of Emergency Stops 16

FINTEC SAFETY CONCERNS

· TRIPPING or FALLING onto, into or near machine

Anyone in the vicinity of the FINTEC must ALWAYS:

Anyone in the vicinity of the FINTEC must NEVER:

Systems Immobilization Procedure

· Position all hydraulic controls in the neutral position

· Switch off machine ignition and remove ignition key

· Lock power unit door panel with a padlock

FUNDMENTAL SAFETY INSTRUCTIONS

OPERATIONAL SAFETY CONSIDERATIONS

OPERATIONAL SAFETY CONSIDERATIONS (CONTINUED)

OPERATOR SELECTION AND QUALIFICATION

SAFETY DURING MAINTENANCE AND REPAIR

SPECIAL CONSIDERATIONS FOR MAINTENANCE AND REPAIR

SPECIAL CONSIDERATIONS FOR MAINTENANCE OR REPAIR OF

· Use only approved manufacturer-supplied fuses and electrical components.

THE FINTEC’S ELECTRICAL SYSTEM UTILIZES SUFFICIENT ENERGY TO SERIOUSLY

SPECIAL CONSIDERATIONS FOR MAINTENANCE OR REPAIR OF

SAFETY CONSIDERATIONS FOR HANDLING AND DISPOSAL OF

SAFETY CONSIDERATIONS FOR HANDLING AND DISPOSAL OF

· WARNING CONCERNING CRYSTALLINE SILICA AND SIMILAR PARTICULATES. The

· SPECIAL CONSIDERATIONS CONCERNING DUST DISPOSAL. ALWAYS dispose of dust

SPECIAL CONSIDERATIONS FOR TRANSPORT

SPECIAL CONSIDERATIONS FOR MAINTENANCE OR REPAIR

LOCATION OF EMERGENCY STOPS ON FINTEC

A Right hand side of machine on power unit canopy

C Left hand side of machine on power unit canopy

D Left hand side of machine on beacon mounting

Table of Contents Page

Identification of main units 4

Machine: Twin deck mobile screening unit