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TO FRONT HARN (X-497) TO FRONT (X-040) 3P02 OR 0.

5 SH34: C-6
CONNECT TO X-496 (ENG) CONNECT TO X-150 (SIDE) G040 BK 0.5 TELEMATICS IGN
SP-066 K-024
K-022
Diagram Diagram SYMBOLS BATT2A RD 62.0 1 1
X-507A
BATT3A RD 62.0 SH3: B-6
SH5: B-6
CRANK SIGNAL FROM ECU
E080 YE 0.8
X-496
D D
X-497
E081 YE 0.8
X-040
1212
X-150
E082 YE 0.8 SHUTDOWN RELAY 2
X-019 87A
AUTO SHUTDOWN
87A X-019
X-507A 30 X-019 1717
X-481 ALT-TO-STARTER CABLE X-019 30
STARTER JUMPER TERMINAL 1 1 ALT1 RD 62.0 SH3: B-6 SH13: B-6 21A1 YE 0.5 4 4 87 14 14
SH01 - TITLE PAGE
87
SH22 - EXTERIOR CANOPY LIGHTS X-125 G-002 X-481 CRANK SIGNAL TO CLUSTER
SP-012
1111 2121

6220 OR 0.5
13 13
G-001 ALTERNATOR AP23 OR 0.5 SH10: C-6 CONNECT TO X-150 (SIDE) 4024 OR 0.8
85 86 85
BATTERY TO FRONT HARN (X-497)

3320 YE 0.5
P17
G042 BK 0.5 SH4: D-1
SH02 - POWER DISTRIB / CHARGING SYSTEM SH23 - POWERSHIFT TRANS JUMPER HARN 4023 OR 0.5 G044 BK 0.5
STANDARD CHARGE INDICATOR TO FRONT (X-040) 3 3 1212 2222
X-480A X-482A X-483A W CONNECT TO X-496 (ENG)
EQUIPMENT 1 1 1 1 G010 BK 62.0 1 1 A AP64 OR 0.5 SH10: B-6 X-019 SHUTDOWN RLY GND
X-480A POS NEG D+
SH5: C-6 150A OR 0.8 C C
X-497
150B OR 0.8
X-040
3535 150C OR 0.8 X-019 X-019 SP-G02
G-001 X-482A X-483A B+ 1 X-019
PRESSURE IGNITION X-496 X-150
LAMP MOTOR DIOD E
SH03 - STARTING SYSTEM SH24 - TRAX SPS/PS CONTROLLER X-183
AP21 OR 0.8 SH12: D-6 X-025 D-007 X-025
GND002 SP-AP03 SH13: A-1 P N
3323 YE 0.5 3322 YE 0.5
3321 YE 0.5 1010 1414
SH04 - GROUNDING SH25 - HYDRAULIC HEAVY LIFT A P
AP20 OR 3.0 AP22 OR 1.0 SH10: C-6 AUTO SHUTDOWN RLY SP-303
D-003 X-025
T D-002 X-025
BATT DISCONNECT SWITCH - OPTION G075 BK 0.5 SH4: B-6 P N N P K-015

31S1 OR 0.5
4009 OR 0.5 4005 OR 0.5 4007 OR 0.5 42
SH05 - ENGINE CONTROL SH26 - COMBO HYDRAULICS
4545 4141 42 46 46
B N SP-004
X-479B X-506B
BATT3 RD 62.0
X-507B SHUTDOWN
X-025 X-025 SP-046 X-025 X-025 NEUTRAL RELAY
1 1
X-479B
1 1 1 1 X-147 SH2: A-6 4006 OR 0.5 4008 OR 0.5
LIGHT EMITTING X-507B AP31 OR 0.5 SH18: A-6 SH2: A-6 4001 OR 0.5 4000 OR 0.5
87A
X-506B 3P06 OR 0.5
SH06 - ENGINE CONTROL SH27 - PILOT CONTROLS INPUT PRESSURE TEMPERATURE SPEAKER DIODE (LED) STARTER JUMPER TERMINAL 12 12 POWER RELAYS 30

BATT2 RD 62.0
SP-029 SP-103 X-018 87
OPTIONAL K-003 AP32 OR 1.0
SH13: B-6 3P01 OR 0.5 3P04 OR 0.5 4 4
EQUIPMENT SH10: A-6
INSTRUMENT CLUSTER KEY SP-119
POWER RELAY 3 86 85

21A2 YE 0.8
SH07 - POWERSHIFT TRANSMISSION INPUTS

3P05 OR 0.5
SH28 - 11 11
AP36 OR 0.5 SH18: B-6
S-001
IGNITION SWITCH 3 3
87A X-012B
IN OUT

21A7 OR 0.5
G-001a 30 F-027
P031 RD 2.0 42 42 11 11
SH08 - HYDRAULICS SH29 - DIAGNOSTIC/ CAN BUS X-480B
BATTERY
X-482B X-483B
4 4 87
G082 BK 0.5 SH4: B-6 SH2: C-1 P012 RD 1.0
5
1 2
4019 OR 0.5 IGNITION SW B+ 46 46 20.0 A K-016
1 1 POS NEG
1 1 G002 BK 62.0 1 1 3 3 86 85
X-480B X-012
X-483B CONNECT TO X-150 (SIDE)
START RELAY
SH09 - PILOT CONTROLS
1
SH30 - POWER DISTRIBUTION AND START
G-001a X-482B
COIL SOLENOID TO FRONT (X-040) X-147 P029 RD 0.5 SH20: C-6 87A
VARIABLE RESISTOR RESISTOR X-040
ACC OFF IG ST 4 30
P003 RD 1.0 5 5 P021 RD 1.0 X-015A P032 RD 2.0 14 14
87

21A8 OR 0.5
AP13 OR 3.0 P012 RD 1.0 SH3: C-6
SH10 - FRONT EXTERIOR LIGHTS SH31 - ADDITIONAL ECU CIRCUITS P004 RD 1.0 6 6 P030 RD 1.0 F-025
1515
X-021
86 85
SP-102 SP-095 22 22
SH13: D-6 1 2 3
P013 RD 0.5 10.0 A 1111 P018 RD 1.0
SH11 - INTERIOR LIGHTING SH32 - EXHAUST SYSTEM / CAN BUS 2 X-015
X-147 X-021 21A4 YE 0.5 13 13
TO SIDE X-051 10 10 P014 RD 2.0 SH3: C-6 SH2: C-1 P014 RD 2.0
K-004
SH12 - WINDSHIELD WIPERS SH33 - PRE-START
X-001
47 47 POWER RELAY 4
STARTER SOLENOID B+
SH7: B-1 21C2 YE 0.5 21B4 WH 2.0
X-001
1 1 21B5 WH 2.0 21 21
9 9 P015 RD 0.5 SH11: C-6 NEUTRAL RLY SIGNAL FROM FNR X-018
X-051 P007 RD 1.0 P024 RD 1.0 SP-P001 K-017
S.P. S.T. S.P. D.T. D.P. S.T. D.P. D.T. 1 1 87A SH5: B-6 E270 YE 0.5 X-051
SH13 - INSTRUMENT CLUSTER SH34 - TELEMATICS TO CHASSIS X-001 SP-096 30 STARTER CONTROL RLY LO X-040 X-147
STARTER RELAY
P019 RD 1.0 4 4 P026 RD 1.0 P025 RD 2.0 2 2 P016 RD 1.0 SH19: D-6 SH5: B-6
87A
87 E530 YE 0.5 3434 21A3 OR 0.5 26 26 30
87A SP-AP04 STARTER CONTROL RLY HI X-497 X-150
4017 OR 0.5 4018 OR 0.5 87
SH14 - POWER POINTS
19 19 1 1
1 2 30 X-150 86 85
P017 RD 3.0 SH14: C-6 SH2: D-5 BATT3A RD 62.0 F F
30.0 A SP-205 STARTER/BATT+
87 X-147 86 85
P009 RD 2.0 E372 YE 0.5 25 25
POS NEG PWR TO SIDE (X-123)
SH2: D-1 ALT1 RD 62.0
X-121
SH15 - SAHR PARK BRAKE FUSE
85 86
UNSWITCHED +BATT
TO CHASSIS (X-122)
X-122
P006 RD 2.0 PO18 RD 0.5 SH24: D-6 ALTERNATOR X-121
1 1
X-496
A A
E172 YE 0.5 34 34
GROUND BATTERY SH3: B-6 P002 RD 32.0 1 1 P010 RD 8.0
P022 RD 0.5 SH17: D-6 SH2: B-6 P002 RD 32.0 33 33
SH16 - HVAC RELAY
X-123 P008 RD 8.0 BATT+ FROM STARTER X-478 M-002 X-147
STARTER MOTOR
P005 RD 8.0 1019 RD 0.5 SH29: C-6 X-018
SH17 - RADIO X-018
12 12

X-820
1 1
COLOR ABBREVIATION WIRE SIZE CHART

4004 OR 0.5
K-002
SH18 - REAR EXTERIOR LIGHTS
1 1
AP77 OR 3.0 SH18: D-6 X-820 SH4: C-6
X-015A POWER RELAY 2 M
X-821
G077 BK 0.5
3636 P027 RD 3.0 SH25: B-6 P033 RD 0.8 BATT+ JUNCTION TERMINAL NEUTRAL RLY GND
BLACK BK Sq. mm AWG F-033 30
87A
AP09 OR 0.5 SH19: C-6 BY-PASS VALVE RLY B+ X-004 G326 BK 0.5 SH4: B-6
SH19 - OPTIONS X-005 5 1 3
1 2 UNSWITCHED +BATT 87 3
SP-AP02 SH5: B-6 1041 RD 6.0 START RLY GND

BLUE BL 0.5 20 30.0 A 4040


X-015
P028 RD 3.0 1 1 CUSTOMER OPTION TO TAP INTO
X-005 1 85 86 2
AP15 OR 8.0 AP17 OR 3.0 SH18: D-6 GCU POWER
SH30: B-6 BATT+3 RD 10.0
X-508
X-004
4003 OR 0.5 AP46 OR 2.0 SH18: C-6
SH20 - HORN
HCU BATT+
LIGHT BLUE LB 0.8 18 X-017 X-017 AP52 OR 3.0 SH3: A-6 TELEMATICS
GND-010
19EE OR 0.5 SH24: A-6
BLACK/WHITE BK/WH 1.0 16
SH34; X-535
TRANS SPEED SENSOR
SH21 - COMFORT STEER/ RIDE CONTROL SH30: D-6 BATT++ RD 6.0
GREEN GN 2.0 14 SH24: B-6 31S2 OR 0.5
G073 BK 0.5 SH4: C-6
SCR AND AUX MAIN RLY B+
SH5: C-6 1013 RD 10.0
X-631
1
19ED OR 0.5
TRAX
SH24: D-6
MAIN RELAY B+
LIGHT GREEN LG 3.0 12 K-009
AP04 OR 3.0 SH16: B-6 DISCONNECT SW- ALWAYS HOT SIDE
X-012B
19EC OR 0.5
TRAX
SH24: C-6
K-001
CIRCUIT DIAGRAM LEGENDS ORANGE OR 5.0 10 SHUTDOWN RELAY 1 POWER RELAY 1
87A
AP06 OR 0.5 SH8: D-6 F-009
3 3 19E1 OR 0.8
19EB OR 0.5 SH24: C-6
87A SP-067
PINK PK 8.0 8
TRAX
30 X-019 5 30 1 2
X-019 2 2 4010 OR 0.5 SP-014 87 SP-AP01 7.5 A 7 7 19E2 OR 0.8
87 3 19E4 OR 0.5 SH15: B-6
SH3: C-6 4001 OR 0.5 9 9 AP01 OR 8.0 AP07 OR 0.5 SH21: C-6 X-012

SHEET NUMBER WIRE ID VIOLET VT 85 86


4002 OR 0.5
1 85 86 2
TRAX DC SUPPLY

AP42 OR 0.8 SH27: D-6 SH2: B-1 SH19: B-6


RED RD SH3: C-6 4006 OR 0.5
X-019
1010 1 1
X-019
X-016 X-016
KEY-ON +BATT
AP52 OR 3.0 19E5 OR 0.5
LOADER CONTROL HARN, KEY ON PWR
SP-107
SH18: D-1 G071 BK 0.5 GREY GY SH4: D-6 G001 BK 0.5 AP48 OR 0.5 SH25: D-6
X-015A CONNECT TO X-150 (SIDE)
TAN TN NOTE: SH15: C-6 4041 OR 0.5 AP03 OR 0.5 SH7: A-6
F-034
3535
19E7 OR 0.5 21 21
X-040
19E3 OR 0.5 SH7: C-6

GRID LOCATION SPLICE WHITE WH 1 2


AP53 OR 3.0
X-003 KEY-ON PWR
1 CUSTOMER OPTION TO TAP INTO
X-150
TO FRONT (X-040)
FNR

DIAGRAM SHOWN WITH


30.0 A 3939 1
SH4: C-6 G074 BK 0.5 AP02 OR 0.8 SH12: B-6
COLOR WIRE SIZE X-015 X-003 19EA OR 0.5 SH7: D-6
YELLOW YE TRAX BRAKE PRESSURE SW's

VEHICLE PARKED & POWER OFF

TABLE OF CONTENTS / STANDARD SYMBOLS 1 POWER DISTRIBUTION / CHARGING SYSTEM 2 STARTING SYSTEM 3
SH2: A-6 G001 BK 0.5
SP-G12 A-009
SH14: C-1 G068 BK 3.0 G026 BK 0.5 SH7: C-1 A-008
ENGINE CONTROLLER UNIT
ENGINE CONTROLLER UNIT
X-448
SP-158
SH14: C-1 G070 BK 3.0 G044 BK 0.5 SH3: D-1 5
3 3 E055 RD 1.0 E050 RD 2.5 BATTERY +C
CDB-007 16
G160 BK 3.0 F-040 68 F160 WH 1.5 INJECTOR 1 HIGH BANK 1 E058 RD 0.8 SH5: D-6
E680 YE 0.5 SH29: B-1
SH29: A-1 G076 BK 0.5 1 2
E051 RD 2.5 3 ISO K
ECU K-LINE Y-046 ELECTRIC VALVE B+
7.5 A 7 7 E057 RD 1.0 BATTERY +B
X-448 INJECTOR ELECTRIC VALVE CYL 1 CDB-018
SH24: A-1 G154 BK 2.0 A IN OUT B 32
F320 GY 1.5

E052 RD 4.0
1 INJECTOR 1 LOW BANK 1
SH25: A-6 E059 RD 0.8 E010 RD 2.5 BATTERY VOLTAGE
SP-G19 Y-051
SH13: A-1 G066 BK 0.5 G190 BK 1.0 G323 BK 0.5 SH21: A-1 BY-PASS VLV PWR X-471 X-471
ELECTRIC VALVE (WG)
F-036 Y-047
SH6: D-1 E058 RD 0.8 BOOST PRESSURE ACTUATOR 1
4 F040 GY 1.0 27 IN OUT 28
ELECTRIC VLV B+ 5 5
X-448 1
7.5 A
2 SP-121 INJECTOR ELECTRIC VALVE CYL 3
SH17: C-1 G059 BK 0.5 G051 BK 0.5 SH16: C-6 SH30: C-1 E012 RD 0.8 SUPPLY MODULE PUMP CONTROL SIG
72
1720 YE 0.8 PUMP YE 1.5 SH33: B-1 D IN OUT C CDB-008 31
F310 GY 1.5 INJECTOR 1 LOW BANK 2 X-470 X-470
AUX MAIN RLY B+ SP-152 PUMP MOTOR CONTROL SIGNAL
GND009 E054 RD 2.5 1 1 X-471 X-471
SH18: D-1 G099 BK 0.5 76
1760 YE 0.8
CHASSIS HARN GROUND - RIGHT SIDE REAR STUD F-037 SUPPLY MODULE PUMP CONTROL SIG F010 WH 1.5
1
INJECTOR 1 HIGH BANK 2
SP-G13 X-486
1
20.0 A
2
SH21: B-6 G092 BK 0.5 G161 BK 0.8 G020 BK 0.5 SH15: D-1 A-021 SP-151
6 6
BY-PASS VALVE SIGNAL 73 CDB-010
CCV HEATER 1730 YE 1.5 SH25: A-6 F170 WH 1.5 17
INJECTOR 2 HIGH BANK 1
1
E05A RD 4.0 2 2 BY-PASS VLV SIGNAL
E005 RD 1.0 Y-048
SH7: A-1 G072 BK 0.5 X-487 X-484 G021 BK 0.5 SH13: C-1 2
G345 BK 1.0 E004 RD 1.0 12 12
CAN 1 LO 25 CDB-002
E251 GN 0.5
CDB-002
SH29: B-1 27
G004 BK 32.0 INJECTOR ELECTRIC VALVE CYL 4 INLET TURBINE TEMP SENS GND 2270 BL 0.5
X-485 X-536 K-023 F-018 CAN 1 LO B-062
E IN OUT F 48
SH13: B-1 G058 BK 0.5 G030 BK 0.5 SH7: A-1 MAIN RELAY 1616
1
15.0 A
2 CAN 1 HI 24
E241 YE 0.5 SH29: B-1
F480 GY 1.5 INJECTOR 2 LOW BANK 1 INLET TURBINE TEMP SENSOR
SP-157 87A T
5 30 CAN 1 HI X-471 X-471 INLET TURBINE TEMP SENS SIGNAL
43
2430 YE 0.5
26 25
SH3: B-6 1013 RD 10.0 1014 RD 8.0 X-448
SH34: D-1 G343 BK 0.8 G189 BK 0.5 SH13: B-1 MAIN RLY B+
87 3
GND004 E053 RD 6.0 Y-049 X-470 X-470
GND013
86 85
CAB GROUND - SIDE & CHASSIS HARN CHASSIS HARN GROUND 1015 RD 0.5
2 1
E280 BL 0.5
28
MAIN RELAY X-517 -SENSOR CONN INJECTOR ELECTRIC VALVE CYL 2 B-002
SH8: C-1 G179 BK 0.5 G110 BK 0.5 SH25: C-1 NOX/NH3/UREA/ECU GND H IN OUT G CDB-011 46 EGR PIERBURG
RIGHT SIDE FRONT STUD X-464 X-464 X-474 -ENG HARN CONN F460 GY 1.5
STUD ON LOADER CONTROL BRKT SH32: B-6 G008 BK 4.0 SP-153
INJECTOR 2 LOW BANK 2
4
SH4: B-6 G011 BK 8.0 G012 BK 2.5 BATTERY MINUS 2 X-474 X-471 X-471
50 CDB-019
F500 WH 0.8
CDB-019 29
SH2: B-1 G073 BK 0.5 G083 BK 0.5 SH21: B-1 ECU GND 20
E201 BK/WH 0.8
EGR ACTUATOR MOTOR PLUS
E200 BK/WH 0.5 2
G162 BK 0.5

AIR TEMP GND 2 2 F020 WH 1.5 INJECTOR 2 HIGH BANK 2


2 B-010
SH30: C-1 G007 BK 0.8 G013 BK 2.5 BATTERY MINUS 1 35 30
EGR ACTUATOR MOTOR MINUS F350 GY 0.8
SH2: A-6 G074 BK 0.5 G022 BK 0.5 SH13: D-1
AUX RLY COIL GND B-007 6
AIR TEMP SENSOR
G014 BK 2.5 S-076
WIF SWITCH BATTERY MINUS 3
19
E190 YE 0.5 E191 YE 0.8 1 P T N 2
SP-G07 AIR TEMP SIGNAL 1 1 9 33
X-517 OIL PRESSURE SW EGR POSITION SENSOR SUPPLY F090 PK 0.5
SH3: B-1 G077 BK 0.5 G157 BK 2.0 G023 BK 0.5 SH8: B-1 3 PWR GND 2 X-518 X-518
G015 BK 0.8 B-001 2 3
F060 WH 0.5
6
OIL PRESSURE SWITCH SIGNAL
39 34
SP-G17 X-463
EXHAUST GAS ABSO PRESS SENS (P3) EGR POSITION SENSOR SIGNAL F390 YE 0.5
SH15: B-2 G079 BK 0.5 G024 BK 0.5 SH8: B-1 OUT 1 30 X-470
E300 YE 0.8 WIF LEVEL SIGNAL
57 23 22
X-463 EXHAUST GAS PRESS SENS SIG (P3) 3230 BL 0.5 24
F240 BK/WH 0.5
35
1504 OR 0.8 B-005 EGR POSITION SENSOR GND
SH18: D-1 G213 BK 0.5 G025 BK 0.5 SH8: B-1 SH3: D-6 150A OR 0.8 1505 OR 0.8 54
X-470 RAIL PRESSURE SENSOR GND003
IGNITION X-470
37 21
IGNITION SP-154 EXHAUST GAS PRESS SENS GND (P3) 3220 BL 0.5
8 CDB-013 CDB-013
SH3: D-6 E080 YE 0.8 START SW SIGNAL X-470 7 5
F260 BL 0.5
26
SH25: C-1 G111 BK 0.5 G310 BK 0.5 SH25: B-1 CRANK SIGNAL
RAIL PRESSURE SENSOR GND B-003
TO REMOTE JUMP START 18 TVA DELLORTO
PILOT CONTROL EXHAUST GAS PRESS SENS SIG (P3) 3210 BL 0.5
27 X-470
X-495 X-472 X-054 SH3: C-6 E270 YE 0.5 CRANK ENABLE 6
F410 YE 0.5
41 RAIL PRESSURE SENSOR SIGNAL TVA ACTUATOR MOTOR PLUS 49 CDB-020 F490 WH 0.8 CDB-020 37
SH15: A-2 G081 BK 0.5 1 1 G177 RD 64.0 1 1 G116 BK 2.0 D D CRANK ENABLE
X-495 X-472 X-054 X-470
X-461 11
SP-G08 53 F110 PK 0.5 RAIL PRESSURE SENSOR SUPPLY
SH3: C-6 E530 YE 0.5 CRANK ENABLE 34
F340 GY 0.8 38
SH3: B-1 G326 BK 0.5 G158 BK 1.0 G069 BK 0.5 SH8: D-1 CRANK ENABLE
TVA ACTUATOR MOTOR MINUS

SEE DETAIL B A-010


8 41
SH21: C-1 G080 BK 0.5 G063 BK 0.5 SH20: B-1 SP-155 GCU CDB-014 TVA POSITION SENSOR SUPPLY F080 PK 0.5
59
4 F590 YE 0.5 CRANKSHAFT SPEED SIGNAL +
SH3: B-6 1041 RD 6.0 1040 RD 6.0
GCU POWER B-006 53
F530 YE 0.5 42
SH2: D-1 G075 BK 0.5 G090 BK 0.5 SH21: B-1 TVA POSITION SENSOR SIGNAL
8 26 INCREMENT SPEED SENSOR
E520 YE 0.5 GLOW PLUG SIGNAL
SP-G10 9 10 44 37 43
SH21: C-1 G084 BK 0.5 G156 BK 0.5 G091 BK 0.5 SH21: B-1 A-011 B-058 F440 YE 0.5 CRANKSHAFT SPEED SIGNAL -TVA POSITION SENSOR GROUND F370 BK/WH 0.5
GLOW PLUGS 3 22 SEGMENT SPEED SENSOR
E220 YE 0.5 GLOW PLUG SIGNAL X-470 X-470 X-470
61 2
1610 WH 2.0
SH10: B-1 G100 BK 0.5 G327 BK 0.5 SH25: C-1 X-466 12 8 28
SH33: B-1 5030 BK 1.5 GCU FUSE (60A) HOLDER 60 7 SP-203 F280 BL 0.5 SEGMENT SPEED GND
1600 WH 2.0
5
E411 BK 5.0 E410 BK 0.8 41
GLOW PLUG GROUND
DETAIL B X-470
60 CDB-021
F600 GY 1.0
SH2: C-1 G082 BK 0.5 SH33: B-1 5055 BK 1.5 G043 BK 0.5 SH7: A-6 58
1580 WH 2.0 1 85.1
4 14
FUEL METERING UNIT
F140 YE 0.5 SEGMENT SPEED SIGNAL Y-050
X-469
1 57
1570 WH 2.0 6
X-461 X-470
FUEL METERING UNIT
SH5: C-6 G011 BK 8.0 G085 BK 0.5 SH21: D-1 13 15 1 2
X-510 F130 PK 0.5 SEGMENT SPEED SUPPLY FUEL METERING UNIT SUPPLY F150 WH 1.0
X-469
SH25: A-6 G334 BK 0.8 X-470 X-470
X-489 SH18: C-1
B-059
SH10: B-1 SH33: A-1 COOLANT TEMPERATURE SENSOR B-008
G086 BK 0.5 G336 BK 2.0
SH22: C-1 14
T
13 58
BOOST PRESSURE / AIR TEMPERATURE SENSOR
SH33: A-1 1207 BK 1.5 F580 BL 0.5 COOLANT TEMP GND
SH18: A-1 G087 BK 0.5 10 17
X-470 X-470 BOOST PRESSURE SENSOR SUPPLY F100 PK 0.5
170.2 170.2 57
SP-G09 GND008 F570 YE 0.5 COOLANT TEMP SIGNAL
P T
SH10: A-1 G088 BK 0.5 G159 BK 0.5 GND007
CAB GROUND, FRONT & ENG HARN BOOST PRESSURE SENSOR SIGNAL
40
F400 YE 0.5 18
INSIDE FIREWALL CAB GROUND, LIGHTS HARN, REAR HEADER OUTSIDE B-060
G289 BK 0.5 SH13: B-3
SH10: A-1 G089 BK 0.5 FUEL TEMPERATURE SENSOR 25 19
T BOOST PRESURE SENSOR GND F250 BK/WH 0.5
16 15 23
G181 BK 0.5 SH13: C-1 F230 BL 0.5 FUEL TEMP GND
SH12: D-1 G096 BK 0.8 SH10: C-1 55 20
X-470 X-470 BOOST PRESSURE TEMPERATURE SENSOR SIGNAL F550 YE 0.5
6.7 DIA. HOLE
38
SH12: B-1 G095 BK 0.5 SH22: A-1 X-466 F380 YE 0.5 FUEL TEMP SIGNAL X-462 X-470
GCU FUSE (60A) HOLDER_84177914
X-462

GND006
CAB GROUND, LIGHTS HARN, FRONT HEADER OUTSIDE

GROUNDING 4 ENGINE CONTROL 5 ENGINE CONTROL 6

S-079A SWITCHES CLOSED WITH BRAKES RELEASED


Y-002
LEFT BRAKE LIGHT SWITCH S-015
SP-027 X-044
SP-304 SP-305 RETURN TO DIG SOLENOID RTD LIMIT SWITCH
19EL OR 0.5 1 4 X-001
SH3: A-1 19EA OR 0.5 19EP OR 0.5 1 1 19EK OR 0.5 9407 YE 0.5 9402 YE 0.5 1 IN OUT 2
BRAKE PRESSURE SW's KEY-ON SH25: B-1 5303 OR 0.5 37 37 5302 OR 0.5 5301 BL 0.5 G069 BK 0.5 SH4: B-1
X-043 X-074 X-075
X-140 (FRONT) X-140
S-049 X-051 RTD GND
SEAT SW X-053 X-053
RIGHT BRAKE LIGHT SWITCH SWITCH CLOSED WHEN
1 2 1 4
9401 YE 0.5 BUCKET IS POINTED DOWN
K-029
9408 YE 0.5

SH2: A-1 AP06 OR 0.5 5707 OR 0.5 SH17: C-6


19EM OR 0.5 X-141 (FRONT) X-141 4WD BRAKING RADIO KEY-ON
S-022 QC, EH CLAM, BOOM LOCK, RADIO KEY ON
OPTIONAL: H-TYPE ONLY X-012B
F&R SWITCH
X-019 2121 X-039
SP-070 X-147 V-006 87A F-028 5702 OR 0.5 A A
X-019 1919 9403 YE 0.5 SH24: C-6
F 7 25A2 LB 0.5 P N 30 SP-038 EH CLAM
TRAX BRAKE PRESSURE SW's

580N [NGC730186 - ]
25A3 LB 0.5 32 32 1616 1 2 X-007 BOOM LOCK
SP-069 87 10.0 A 1717 5701 OR 0.5 5709 OR 0.5 1 1 B B
R 5 TO FRONT HARN (X-044) X-012 X-007 X-039
25B2 LB 0.5 86 85
X-044
N 6 V-007
9409 YE 0.5 G026 BK 0.5 SH4: D-1

580SN [NGC732639 - ]
2 2 1515 2424
25B5 LB 0.5 31 31
P N
4WD RLY GND G179 BK 0.5 SH4: C-6
X-043 X-019
X-019 (SIDE) EH CLAM GND
5203 YE 0.5 28 28

580SN WT [NGC735098 - ]
SP-062 5204 YE 0.5 27 27
8
SH3: A-1 19E3 OR 0.5 19E10 OR 0.5 SP-104 X-147 FOWARD AND REVERSE DIODES
FNR KEY-ON PWR
X-146
5704 OR 0.5

590SN [NGC736228 - ]
GEAR COMMAND 1 AND 2

2
X-040
5205 YE 0.5 13 13 5207 YE 0.5 SH24: D-6

TIER 4B (FINAL) POWERSHIFT TRANSMISSIONS


IN GEAR TO TRAX
SP-077
25B3 LB 0.5 8 8 25B4 LB 0.5 25B6 LB 0.5 SH24: C-6
REVERSE TO TRAX
3

ELECTRICAL SCHEMATIC RAC 48038072


S-016
25A4 LB 0.5 14 14 25A5 LB 0.5 SH24: C-6
FORWARD TO TRAX X-040 B' HOE QUICK COUPLER SWITCH 'A'
SP-075 5705 OR 0.5 22 22
RETRACT 3
21C5 YE 0.5 25 25 21C6 YE 0.5 21C7 YE 0.5 SH24: B-6 S-018
NEUTRAL TO TRAX 2
LOADER QUICK COUPLER SWITCH 5706 OR 0.5
1901 YE 0.5 39 39 1902 YE 0.5 SH24: C-6 EXTEND 1 1 The load sense solenoid needs to be powered when either of the retract solenoids are powered,
GEAR COMMAND 1 5011 YE 0.5 15 15 5012 YE 0.5 X-034 EXTEND
or when extending, to speed the extend process.
SP-076 2 Diode V001 - Powers the load sense solenoid when either loader or backhoe retract is pushed.
19E9 OR 0.5

SH19: B-6 X-034


3211 YE 0.5 24 24 3212 YE 0.5 3215 YE 0.5
KICK DOWN FROM LOADER LEVER 3 Diode V002 - Powers the load sense solenoid when either loader or backhoe extend is pushed.
RETRACT 5021 YE 0.5
X-145 17 17 5022 YE 0.5 Load Sense Diode - Load sense solenoid transient suppressor
4 X-150
5043 YE 0.5

3214 YE 0.5 SH24: C-6 LDR QC Diode - Loader quick coupler retract solenoid transient suppressor

BATTERY POWER
KICK DOWN TO TRAX X-145
KICKDOWN
X-146
BHoe QC Diode - Backhoe quick coupler retract solenoid transient suppressor
3583 YE 0.5 38 38 3584 YE 0.5 SH24: B-6
X-150 AUTO/MAN TO TRAX 5018 YE 0.5 Y-005
X-015A
21C2 YE 0.5 SH3: C-6 4444 5014 YE 0.5 LOAD SENSE SOLENOID
FNR NEUTRAL TO NEUTRAL RLY V-001 SP-035 X-001 A IN OUT B
SP-036 5016 YE 0.5 28 28 5017 WH 0.5 G023 BK 0.5 SH4: C-1
N P
4848 5025 YE 0.5 5024 YE 0.5 LOAD SENSE GND

STARTING SEQUENCE
3221 YE 0.5 SH21: C-6
X-061 X-061
GEAR COMMAND 2 TO COMFORT STEER
4343 5013 YE 0.5 Y-006
3582 YE 0.5 SP-073 V-002
H-001 N P
SP-037 LOADER QUICK COUPLER RETRACT SOLENOID
4747 5044 YE 0.5
S-013 BACK UP ALARM 19 19 5023 WH 0.5 A IN OUT B
G024 BK 0.5 SH4: C-1
AUTO/MAN SWITCH X-015 LOADER QC SOLENOID GND
X-001 A X-060 X-060
25B7 LB 0.5 33 33 25B8 LB 0.5 P Y-007

SWITCHED POWER
10 P N 8
X-051
B'HOE QUICK COUPLER RETRACT SOLENOID
1 1 B N
3581 YE 0.5 G030 BK 0.5 A IN OUT B
5042 YE 0.5 20 20 5041 WH 0.5 G025 BK 0.5 SH4: C-1
2 IN
X-342 X-055 B'HOE QC GND
X-051 X-059 X-059
2
X-342

SH4: C-1

POWER RELAY OUTPUT


BACKUP ALARM GND
SH4: B-1 G043 BK 0.5 S-021
AUTO/MAN SW LAMP GND 4WD SWITCH 21C4 YE 0.5 SH13: B-6
NEUTRAL SIGNAL TO CLUSTER
N 9
G072 BK 0.5 SH4: C-6
SH2: A-1 AP03 OR 0.5 4WD SW LAMP GND
4WD/RIDE CONTROL KEY-ON
2 IN
AP40 OR 0.5
OUT 3
X-012B X-023 25C2 YE 0.5 SH24: C-6
2727 RIDE CONTROL RLY
F-017 X-023
SP-042
1 2
7.5 A 3131 AP38 OR 0.5 AP39 OR 0.5 SH21: B-6
X-012 RIDE CONTROL SW

AP41 OR 0.5 SH21: A-6


RIDE CONTROL RLY

POWERSHIFT TRANSMISSION INPUTS 7 HYDRAULICS 8


RAC48038072S1S1
A-007 E-001
PILOT CONTROLLER RIGHT INDICATOR LIGHT

16 1 P N 2
6161 PK 0.5 SH27: C-6 G039 BK 0.5
X-149 SIDE
HALL EFFECT SW +5V OUTPUT TO A-POST (X-211) X-201 X-201
SH27: B-1 9 Y-036 SP-097 X-213 E-003
6090 YE 0.5 L.H. STAB INPUT
X-040 X-149
LH STAB UP SOLENOID 45R5 VT 0.5 45RD VT 0.5 45R4 VT 0.5 45R1 VT 0.5
3 3 C C 4 4 FRONT WORK LIGHT
10 3 1 IN OUT 2 SP-098
SH27: B-1 6100 YE 0.5 R.H. STAB INPUT
6030 WH 0.5 G132 BK 0.5 1 P N 2
9 9 42F8 VT 0.8 42F9 VT 0.8 F F 42F4 VT 0.8 8 8 42F3 VT 0.8 G035 BK 0.8
X-404 X-404 SP-099
11 X-192 X-192
SH27: C-1 6110 YE 0.5 E'HOE RETRACT INPUT Y-023 10 10 41F8 VT 0.8 41F9 VT 0.8 A A 41F4 VT 0.8 1 1 41F3 VT 0.8
12
LH STAB DOWN SOLENOID SP-100
E-004
SH27: C-1 6120 YE 0.5 E'HOE EXTEND INPUT FRONT DRIVING LIGHT
4 1 IN OUT 2 45L5 VT 0.5 45LC VT 0.5 45L4 VT 0.5 45L1 VT 0.5
6040 WH 0.5 G133 BK 0.5 11 11 H H 2 2

13 1 P N 2
SH27: A-1 6130 BL 0.5 X-403 X-403 G036 BK 0.8
L.H. STAB PRESSURE SW. INPUT 42F6 VT 0.8 42FE VT 0.8 42F2 VT 0.8
46 46 J J 6 6
Y-035 X-193 X-193
14
SH27: A-1 6140 BL 0.5 R.H. STAB PRESSURE SW. INPUT RH STAB UP SOLENOID 41F1 VT 0.8 41F2 VT 0.8
47 47 41F6 VT 0.8 K K 3 3
5 1 IN OUT 2 SH2: D-1 AP22 OR 1.0 X-150
6050 WH 0.5 G134 BK 0.5 X-211

41FD VT 0.8

45RA VT 0.5
45L8 VT 0.5

42F1 VT 0.8
17

42F5 VT 0.8

41FC VT 0.8
SH27: C-1 6170 YE 0.5 BI-DIR AUX FWD IN A-PORT FRONT WORK LIGHTS KEY ON E-005
X-402 X-402
X-191
5 5 FRONT DRIVING LIGHT
SH27: B-1 6180 YE 0.5 18 Y-021 X-490
BI-DIR AUX REV IN B-PORT X-147 1 P N 2
RH STAB DOWN SOLENOID 4343 G037 BK 0.8 SH4: A-1
MOLDED DIODE F-006 FRONT LIGHTS
6 1 IN OUT 2 X-194 X-194
V-008 6060 WH 0.5 G135 BK 0.5 1 2
SP-190 15.0 A 4747 CAB GROUND
P N X-239 21 SH2: C-1 SWITCH CLOSED WHEN DOOR IS OPEN
1 1 0722 BL 0.5 0728 BL 0.5 PINS 21 AND 22 X-401 X-401 X-147
P015 RD 0.5
X-239 GROUNDED: HAMMER MODE DOME LIGHT B+ S-030 E-002
Y-025
X-239 22 OPEN: BI-DIR MODE DOME LIGHT SWITCH DOME LIGHT ASSEMBLY
2 2 0727 BL 0.5 E'HOE EXTEND SOLENOID S-007 A 2 1 B C ON WITH DOOR OPEN
X-239 X-012B 0493 RD 0.5 61B1 VT 0.5
7 1 IN OUT 2 SH2: D-1 AP23 OR 0.5
6070 WH 0.5 G136 BK 0.5 FRONT WORK LIGHT SWITCH E-006 3636
B OFF
SH27: B-1 F-019 X-105 X-105
G152 BK 0.5 SIGNAL LIGHTS KEY ON N 9 FRONT WORK LIGHT
CLAMP DIODE GND X-408 X-408 1 2 X-020
P N
5.0 A 4040 0491 RD 0.5 C7 C7 0492 RD 0.5 0494 RD 0.5 G062 BK 0.5 A
Y-037 1 2 X-012
G038 BK 0.8
X-147 X-101 SP-039 X-110 ALWAYS ON

X-455 E'HOE RETRACT SOLENOID 4242


2 IN
G G 0721 BL 0.5 SP-G53 F-014 AP24 OR 1.0 X-195 X-195
CONNECTS TO X-446 SHT26 8 1 IN OUT 2
6080 WH 0.5 G137 BK 0.5 G300 BK 0.8 SH27: D-6 1 2 OUT 3
15 X-137 SH18: B-6
H H 0731 YE 0.5 AUX FORWARD A-PORT PILOT CONTROLS SOLENOID GND 7.5 A 4646 E-007
X-455 X-407 X-407 X-147
SP-093 LEFT INDICATOR LIGHT DOME LIGHT GND
ON WHEN CLOSED X-137
42F7 VT 1.0 P N
+12V GROUND X-497 1 2
6013 OR 0.8 1 2
G153 BK 0.8 SH27: B-1 G041 BK 0.8
PILOT CONTROLS MODULE GND SH2: D-1 AP64 OR 0.5 G G AP65 OR 0.5
X-400 X-196 X-196
Y-038 HAZARD +BATT X-496

PILOT CONTROLS ON/OFF RELAY AUX REVERSE B-PORT G034 BK 0.8


X-448
X-419 K-021 23 1 IN OUT 2 SP-G51
SH27: D-1 6010 OR 0.8 6012 OR 0.8 30 30 AUX REV B-PORT 6230 WH 0.5 G139 BK 0.5 G148 BK 0.8 SH27: D-6 1818
F-051 G033 BK 0.8 SH12: B-1
PILOT CONTROLS ON/OFF SP-071 PILOT CONTROLS SOLENOID GND
X-400 X-405 X-405 HAZARD LIGHTS K-018 FRONT WIPER MOTOR GND
SW MIDDLE POS 87A
30 1 2 FLASHER RELAY
6026 YE 0.8 85 85 7.5 A 2222 45RB VT 0.5 SH18: C-6
SP-072 87
X-448 RIGHT REAR TURN SIGNAL
SH27: D-1 6022 YE 0.8 SP-024
86 85 5 LEFT TURN LAMP 6
45L9 VT 0.5 GROUND 42FA VT 0.5 SH13: C-6
PILOT CONTROLS ON/OFF 86 86

SP-028
X-497 RIGHT TURN LAMP FRONT WORKLIGHT BACKLIGHT
SW ALL ON POS AP19 OR 0.5 J J AP29 OR 0.5 45R9 VT 0.5
8
6025 YE 0.8 87 87
X-419
Y-027 X-496 41FB VT 1.0 SH18: C-6
1
G145 BK 0.5 RIGHT INDICATOR TAIL LIGHTS
PILOT ENABLE
1 IN OUT 2
SP-044 2 KEY ON B+
6028 YE 0.8 G140 BK 0.5 AP27 OR 0.5 45LA VT 0.5 SH18: C-6
3 4
4601 VT 0.5 LEFT REAR TURN SIGNAL
HAZARD INPUT LEFT INDICATOR
X-411 V-010 X-411 S-009
X-010 X-010 G086 BK 0.5 SH4: A-6
X-430
6023 OR 0.5
PILOT ENABLE DIODE HAZARD LIGHT SWITCH FRONT WORKLIGHT SW LAMP GND
A A
1 N P 2
6027 YE 0.8 G141 BK 0.5 N 9
HAMMER VALVE OPTION HARNESS CONNECTOR
B B X-413 V-009 X-413 S-011 G100 BK 0.5 SH4: B-6
X-430 HORN SWITCH (TURN SIGNAL DRIVING LIGHTS) FLASHER RLY GND
PATTERN CHANGE VALVE DIODE
IN
6244 WH 0.8 1 N P 2
G143 BK 0.5 AP28 OR 0.5 2 E-008
OUT 3 TURN SIGNAL INDICATORS
X-414 X-414 X-132
R RIGHT TURN
45LB VT 0.5
AMBER
Y-026 2 A
X-132 47R1 VT 0.5
SP-068
PATTERN CHANGE SOLENOID 45R8 VT 0.5 L LEFT TURN
IN OUT GND 1
SH27: C-1 6240 WH 0.8 6242 WH 0.8 1 2
G144 BK 0.5 G089 BK 0.5 SH4: A-6
PATTERN CHANGE SW OUTPUT SH2: C-1 AP32 OR 1.0
WHITE
TURN SIGNAL INDICATOR GND
49A SIGNAL LIGHTS KEY ON 3 W
X-410 X-410 AP26 OR 0.5 47L1 VT 0.5 X-138
FRONT DRIVING LIGHTS KEY ON
Y-028 X-138
56A FRONT DRIVING LIGHTS OUT
PATTERN CHANGE SOLENOID 2 X-147 41F7 VT 0.8
4444 SP-094
1 IN OUT 2 To cause the desired turn indicator lamps to flash, the
6243 WH 0.8 G142 BK 0.5 F-011
1 2 56 opposite indicator lights are connected to battery
X-412 X-412 15.0 A 4848 AP30 OR 1.0
FRONT DRIVING LTS KEY ON causing them to come on steady.
X-147 X-139
G155 BK 0.5 SH27: A-6
HAMMER VLV GND SH4: A-6
G088 BK 0.5
HAZARD SW LAMP GND

PILOT CONTROLS 9 FRONT EXTERIOR LIGHTS 10 INTERIOR LIGHTS 11


S-033
A-002
AIR FILTER RESTRICTION SWITCH
INSTRUMENT CLUSTER
3801 BL 0.5 G022 BK 0.5 SH4: C-1
X-067 X-066
AIR FILTER RS GND
SH2: D-1 AP21 OR 0.8 SWITCH CLOSED IN FAULT CONDITION
FRONT WASHERS & WIPERS KEY-ON
SH2: C-1 P013 RD 0.5 1
CLUSTER B+ 1P04 RD 0.5
16 X-001 S-044
X-147 S-004 X-029 3802 BL 0.5 22 22 HYDRAULIC FILTER RESTRICTION SWITCH
4141 X-062
FRONT WINDSHIELD WASHER SWITCH 22 1 2 1
F-007 M-005 S-031 36H2 BL 0.5 8 8 36H1 BL 0.5 1 1 36H3 BL 0.5
SP-005 OUT1 X-028 X-220
1 2
63F4 OR 0.8
2 IN FRONT WINDSHIELD WASHER PUMP X-015A UP/DOWN CONTROL SWITCH 13 X-223
10.0 A 4545 63F1 OR 0.8 OUT2 3 A P LOAD N B 3 3 36F2 YE 0.5 9 9 36F1 YE 0.5
X-147 6201 WH 0.8 G096 BK 0.8 SH4: A-6 F-004 DOWN 1
1141 RD 0.5 14 SWITCH CLOSED IN FAULT CONDITION
X-144 14
FRONT WASHER PUMP GND SP-022 32T2 YE 0.5 45 45
X-144 X-134 X-134 1 2 2
5.0 A 7 7 1P03 RD 0.5 1P01 RD 0.5 X-029 X-051 R-002
X-015
X-027 UP
3
1131 RD 0.5 13 19
36R1 BL 0.5 FUEL LEVEL SENDER
1 P N 2
G021 BK 0.5 SH4: C-1
X-027 X-028 FUEL SENDER GND
X-063 X-063
S-032
DISPLAY/ENTER CONTROL SWITCH A-005 R-003
63F2 OR 0.8 J-001
M-003 ENTER 1
1121 RD 0.5 12 TRANSMISSION TEMPERATURE SENDER
S-002 HAND THROTTLE P N POWER SOCKET 1
FRONT WIPER SWITCH FRONT WIPER MOTOR 2 17
32T1 YE 0.8
1P02 RD 0.5 2171 YE 0.5 X-071 A P LOAD N B G068 BK 3.0
X-040 X-149 X-215 HIGH SH2: B-1 P017 RD 3.0 8401 RD 3.0 SH4: D-6
63F3 OR 0.8 16 16 63F6 OR 0.8 B B 63F5 OR 0.8 C C S-036 SEAT FACING FORWARD: OPEN
DISPLAY 3 11 19 A PWR GND C PWR SOCKETS B+ PWR SOCKETS GND
3 HIGH 3 LOW X-026 1111 RD 0.5 2191 PK 0.5 SEAT POSITION SWITCH SEAT FACING BACKHOE: CLOSED X-181 X-181
6702 TN 0.8 42 42 6703 TN 0.8 D D 6701 TN 0.8 A A X-033
21 2 2 1 3
2 KEY ON 2 1 LOW 1 31b D-004 X-026 2211 GN 0.5 G071 BK 0.5 SH24: A-6
6602 TN 0.8 6603 TN 0.8 6601 TN 0.8 SP-141 OUT B
45 45 E E B B
X-006 SEAT POSITION GND X-012B
X-025 P N X-025 4 X-006
M SH18: D-1 41R6 VT 0.5 47 47 43 43 41R9 VT 0.5 41RR VT 0.5 X-029 X-033 4848
X-038 6902 TN 0.8 6903 TN 0.8 6901 TN 0.8 PARK X-040
44 44 G G D D DRIVING LIGHTS BACKLIGHT 3P12 OR 0.5 36 36 3P13 OR 0.5
X-211
53a D-005 F-016
X-214
X-150 P N 6 X-150 1 2
GND SH10: B-1 42FA VT 0.5 48 48 44 44 42FP VT 0.5 2115 YE 0.5 3P11 OR 0.5 3P0Z OR 0.5 SH13: C-6 30.0 A 4444 8403 RD 3.0 SP-040
FRONT WORKLIGHTS BACKLIGHT D-006 S-017 SP-180 AUTO DECEL/ECO X-012
SP-172 2116 YE 0.5 ECO MODE SWITCH
P N
5 SH18: A-1 42C9 VT 0.5 38 38 34 34 42CP VT 0.5
X-216 REAR WORKLIGHTS BACKLIGHT X-025 X-025
S-012
10 P N 8 SH4: A-4
4 PARK 4
A A
X-212 AUTO DECEL SWITCH G181 BK 0.5
7
SH18: A-1 4409 VT 0.5 ECO SW GND J-002
1A
BRAKE LIGHTS TO CLUSTER POWER SOCKET 2
X-038 3 IN OUT 2
SH10: B-1 5 IN1 P LOAD N
G033 BK 0.8 SH13: C-1 3P0Z OR 0.5 8402 RD 3.0 A B G070 BK 3.0 SH4: D-6
P N
SH2: A-1 AP02 OR 0.8 FRONT WIPER MOTOR GND AUTO DECEL/ECO PWR 2117 YE 0.5 7 9
G180 BK 0.5 2A PWR SOCKETS GND
REAR WASHERS & WIPERS KEY-ON 4
SH34: D-1 X-182 X-182
X-012B S-005 SH3: C-6 3P01 OR 0.5 X-041 X-041
AUTO IDLE GND
2525 REAR WINDSHIELD WASHER SWITCH INSTRUMENT CLUSTER KEY (SIDE)
1B
F-008 M-006
SP-006 OUT1 X-015A ECO SW GND
1 2 63R3 OR 0.8 2 IN REAR WINDSHIELD WASHER PUMP 1212
1 IN2
10.0 A 2929 63R1 OR 0.8 OUT2 3
X-040
A P LOAD N B F-003 SH4: A-4 G289 BK 0.5
X-012 6502 WH 0.5 28 28 6501 WH 0.5 G095 BK 0.5 SH4: A-6
X-037 X-150 1 2 2 17 X-040 2B 2
REAR WASHER PUMP GND 5.0 A 1616 3P0X OR 0.5 3P0Y OR 0.5 2230 BL 0.5 26 26 X-042
X-037 X-133 X-133 X-015 X-150
SP-092 X-028
X-042
3 7 (FRONT)
SH7: A-1 21C4 YE 0.5 0715 WH 0.5
NEUTRAL SIGNAL TO CLUSTER 2231 YE 0.5
S-003 M-004
10 6 2601 WH 0.5 A
REAR WIPER SWITCH B-POST TO SIDE X-020 REAR WIPER MOTOR SH16: C-6 60A5 BR 0.5 P 2232 BL 0.5
SP-007 A/C FAULT SIGNAL
X-020 X-116 HIGH H-002
63R4 OR 0.8 A2 A2 63R5 OR 0.8 63R0 OR 0.8 C C SH25: C-6
15 B N
HIGH SH3: D-6 21A1 YE 0.5 HEAVY LIFT OUTPUT
KEY ON
3 3
8202 TN 0.8 C2 C2 8201 TN 0.8 A A
LOW
CRANK SIGNAL AUDIBLE ALARM
2 2 1 LOW 1 31b X-030
8102 TN 0.8 8101 TN 0.8 18
B2 B2 B B SH15: C-1 4022 BL 0.5 G058 BK 0.5 SH4: C-6
PARK
M SAHR PARK BRAKE SIGNAL S-073 AUDIBLE ALARM GND
X-143 8902 TN 0.8 C3 C3 8901 TN 0.8 D D X-028
X-113 53a 3 HYD PRESS. SWITCH
63R8 OR 0.8

X-101 SH29: C-1 E259 GN 0.5


CAN BUS 1 LO 11 X-001 1 2
37R1 BL 0.5 37R2 BL 0.5 G189 BK 0.5 SH4: C-1
GND 120 26 26
HYD SW GND
X-051 A-006
Ohms X-029 X-094 X-094
FOOT THROTTLE
4
5 SH29: C-1 E249 YE 0.5
X-117 CAN BUS 1 HI
20 X-040 E
4 PARK 4
A A
X-114
X-029 1202 BL 0.5 29 29 1201 BL 0.5 IDLE VALIDATION
X-028
9 20 B
S-006 SH25: D-1 0711 YE 0.5 2202 BL 0.5 20 20 2201 BL 0.5 GROUND
X-143 HEAVY LIFT INPUT
B-POST TO SIDE X-020 REAR WIPER CUT OUT SWITCH X-028
18
2182 PK 0.5 27 27 2181 PK 0.5 C
+5V
X-020 1 1
63R9 OR 0.8 63R7 OR 0.8 16 A
B7 B7 2162 YE 0.5 18 18 2161 YE 0.5 SIGNAL
X-101 X-150
X-111 X-129
G060 BK 0.8 SH18: B-6 X-155
REAR WIPER MOTOR GND 26 G066 BK 0.5
SWITCH IS CLOSED WITH WINDOW UP SH4: D-6
X-054 X-001 21 CLUSTER GND
ONE-TOUCH DECEL E E 1212 BL 0.5 17 17 1211 BL 0.5
X-054 X-051
25 2125 YE 0.5
TO PILOT CONTROL HARNESS X-028 SH21: A-1
22
RIDE CONTROL SW
SH21: B-1 1010 YE 0.5
RIDE CONTROL SW TO CLUSTER 8 2108 YE 0.5 SH21: A-1
23
RIDE CONTROL RLY
SH21: A-1 1080 YE 0.5
2 3321 YE 0.5
RIDE CONTROL SW TO CLUSTER SH3: D-6
X-029 AUTO SHUTDOWN RLY
X-029

WINDSHIELD WIPERS 12 INSTRUMENT CLUSTER 13 POWER POINTS 14

S-027
A/C HIGH PRESSURE SWITCH
S-014 PRESSURE
SAHR PARK BRAKE SWITCH Y-001
A IN OUT B
SAHR BRAKE SOLENOID 6001 BR 0.5
APPLY 3
6002 BR 0.5
2 SP-053 X-086 X-086
1 X-001 1 IN OUT 2 K-008 SH2: B-1 P022 RD 0.5
RELEASE 4035 WH 0.5 4032 WH 0.5 16 16 4031 WH 0.5 G020 BK 0.5 SH4: C-1 SWITCH CLOSED IN FAULT CONDITION
X-098 X-051 SAHR BRAKE SOLENOID GND A/C RELAY RADIO B+
X-098 X-057 X-057
X-015A X-001
X-015A 2323 3636
PARK BRAKE IS APPLIED WHEN SOLENOID NOT POWERED SP-049 6003 BR 0.5 2020 SP-050
2727 60A3 BR 0.5 60A2 BR 0.5 4646 60A1 BR 0.5
X-012B
X-051 2020 A-004
2828 1919
X-015 X-015 F-020 RADIO
Y-053
1 2
4021 BL 0.5
X-001
4022 BL 0.5 SH13: B-6 SH4: D-1 A/C COMPRESSOR 5.0 A 2424 9302 RD 0.5
18 18 G051 BK 0.5 X-012
X-051 SAHR BRAKE SIGNAL TO CLUSTER A/C RLY GND X-020
9301 RD 0.5
8
4044 OR 0.5

X-040 X-497 X-473 IN OUT C5C5


4051 YE 0.5

60A4 BR 0.5 3737 60C5 BR 0.5 H H 60C6 BR 0.5 1 1 RADIO B+


SH13: B-6 X-473
60B2 BR 0.5

60A5 BR 0.5 X-496 SH8: D-1 5707 OR 0.5 C4C4 9001 OR 0.5
7
RADIO KEY-ON POWER
A/C FAULT SIGNAL TO CLUSTER X-150 B-POST TO SIDE X-020
S-024 RADIO KEY-ON X-101 9 X-020
G061 BK 0.5 G059 BK 0.5 SH4: D-6
6004 BR 0.5

A7 A7
GND-003 RADIO GROUND
60C4 BR 0.5

PARKING BRAKE PRESSURE SWITCH S-026 X-101 RADIO GND


1 A/C LOW PRESSURE SWITCH X-255 X-102 5
X-109
P
A A A A 3C01 BK 0.5 RIGHT SPEAKER
X-099 6
A IN OUT B B B B B 4D01 GY 0.5 RIGHT SPEAKER
SH2: A-6 4041 OR 0.5 CLOSED WHEN PARK BRAKE IS APPLIED
SAHR BRAKE KEY-ON X-018 2
5E01 BK 0.5
4034 WH 0.5

SP-051 C C C C LEFT SPEAKER


4052 YE 0.5 3333 S-020 X-020 X-103 X-103
4
K-005 BLOWER SWITCH 60C1 BR 0.5 D D D D 6F01 GY 0.5 LEFT SPEAKER
A6A6
SWITCH OPEN IN FAULT CONDITION R-001 X-255 X-102
X-015A SAHR PARK BRAKE RELAY 2 BAT CLUTCH 1 BLOWER MOTOR AND BUILT IN RESISTOR X-109
5 5
F-029 87A
C6C6 60B1 BR 0.5
X-022 0.40 Ohms
1 2 30 X-104
5.0 A 1 1 4043 OR 0.5 4042 OR 0.5 2626 8602 BR 3.0 B1B1 8601 BR 3.0 C C
87 LOW 5
X-015 SP-052 MEDIUM 4
86 85 HIGH 3
8702 BR 3.0 C1C1 8701 BR 3.0 B B
3434 SP-002
AP08 OR 3.0

8802 BR 3.0 B8B8 8801 BR 3.0 A A


X-022 X-101 0.16 Ohms
4053 YE 0.5 2525 D D
A M B
S-019 X-104
H-003
THERMOSTAT SWITCH M-007 LEFT SPEAKER
SH3: A-1 19E4 OR 0.5 5 5
SAHR BRAKE DE-CLUTCH RLY KEY-ON X-012B 1 2 1 1
3434 8502 BR 0.5 6F02 GY 0.5 1 P
K-006
F-023
X-221 X-222 G097 BK 3.0 SH18: B-6
SAHR PARK BRAKE TRANSMISSION CUTOUT RELAY 1
10.0 A
2
3838 8501 BR 3.0 BLOWER MOTOR GND 2
87A 5E02 BK 0.5 N
30 X-012
2 2 X-257
87

86 85
1010 H-004
1 1
RIGHT SPEAKER
SH2: A-1 AP04 OR 3.0
X-018 HVAC BLOWER KEY-ON 4D02 GY 0.5 1 P

2 N
3C02 BK 0.5
G079 BK 0.5 SH4: C-6 F-022 X-256
SAHR BRAKE DE-CLUTCH RLY GND 1 2 X-012B
30.0 A 4141
SP-079 4545
4061 YE 0.5 4062 YE 0.5 SH24: C-6 X-012
DE-CLUTCH TO TRAX

4063 YE 0.5 SH19: B-6


FRONT DE-CLUTCH BUTTON

G081 BK 0.5 SH4: B-6


SAHR BRAKE RLY GND

SAHR PARK BRAKE 15 HVAC 16 RADIO 17


RAC48038072S1S2
42C8 VT 3.0 G213 BK 0.5 SH4: C-6
Diagram Diagram SYMBOLS SH2: B-1 AP77 OR 3.0
REAR WORK LIGHTS 1 KEY ON REAR WORK LIGHTS 1 RELAY
K-019 REAR LIGHTS RLY GND
G099 BK 0.5 SH4: D-6 SH2: C-1 P016 RD 1.0
87A
X-012B REAR LIGHTS SW LAMP GND AIR SEAT MOTOR B+ M-009
SH01 - TITLE PAGE
X-012B 30 30 X-012
SH22 - EXTERIOR CANOPY LIGHTS F-055
1818 AP59 OR 3.0 2 2
87 87
9 9 41R6 VT 0.5 SH13: C-6 X-012B
AIR SUSPENSION SEAT
E-037 DRIVING LIGHTS BACKLIGHT 1616
1 2 86 86 85 85
42CA VT 2.0 F-026
SH02 - POWER DISTRIB / CHARGING SYSTEM
15.0 A
SH23 - POWERSHIFT TRANS JUMPER HARN
2222 1 1 1010 RIGHT SIDE WORK LIGHT
X-012 1 2 A
X-012 K-019 X-012B
K-019 15.0 A 1212 19N1 RD 1.0 M
1 P N 2 X-012
S-010 0434 VT 0.8
PRESSURE LAMP MOTOR DIOD E
SH03 - STARTING SYSTEM SH24 - TRAX SPS/PS CONTROLLER SH2: B-1 AP17 OR 3.0
REAR WORK LIGHTS 2 KEY ON
REAR LIGHT SWITCH
X-451 X-451
B

SP-299 E-030
6 X-184
42CZ VT 3.0
SH04 - GROUNDING SH25 - HYDRAULIC HEAVY LIFT A P
X-012B
4 4
R TURN SIGNAL/HAZARD LIGHT SWITCH ON SEAT

T F-005 REAR WORK LIGHTS 2


1 P N 2
1 2
45R6 VT 0.5 G046 BK 0.5
5 9
SH05 - ENGINE CONTROL SH26 - COMBO HYDRAULICS B N 15.0 A 8 8 AP58 OR 3.0
X-173 X-173 G067 BK 1.0 SH24: A-6
X-012 2
LIGHT EMITTING AP47 OR 2.0 X-112 AIR SEAT MOTOR GND

G212 BK 0.8
E-033
SH06 - ENGINE CONTROL SH27 - PILOT CONTROLS INPUT PRESSURE TEMPERATURE SPEAKER DIODE (LED) SIDE WORK LIGHTS
B PWR1 R TAIL/BRAKE LIGHT SH2: B-1 AP09 OR 0.5
SH10: B-1 41FB VT 1.0 41R1 VT 0.5
3
TAIL LIGHTS KEY ON 0431 VT 2.0 GND X-176 SEAT HEATER KEY-ON
SH07 - POWERSHIFT TRANSMISSION INPUTS SH28 - X-112
G047 BK 0.5
X-025 S-079
X-012B A PWR2
IN OUT 19 19 4401 VT 0.5 3737 SEAT HEATER SWITCH

42CX VT 3.0
F-010 F-052
SH08 - HYDRAULICS SH29 - DIAGNOSTIC/ CAN BUS 1 2
X-115
X-171 1 2
AP10 OR 0.5
1
5.0 A 23 23 41R7 VT 1.0 SIDE HARNESS X-020 B-POST HARNESS REAR LIGHTS E-028 10.0 A 3333
SP-063 X-025
SIDE REAR WORK LIGHT R1
SH09 - PILOT CONTROLS
X-012
SH30 - POWER DISTRIBUTION AND START B6 B6 0432 VT 2.0 4 4 0433 VT 2.0 X-107
COIL SOLENOID
VARIABLE RESISTOR RESISTOR R TURN/HAZARD 1 P N 2
SH10: B-1 45RB VT 0.5 A3 A3 45R7 VT 0.5 3 3 42C2 VT 0.8 G057 BK 0.8
RIGHT TURN & HAZARD
SH10 - FRONT EXTERIOR LIGHTS SH31 - ADDITIONAL ECU CIRCUITS

SP-010
TAIL SP-009 X-162 X-162

X-107
41R5 VT 1.0 B4 B4 41R4 VT 1.0 6 6 41R3 VT 1.0 E-013
SH2: B-1 AP46 OR 2.0 SP-032 BRAKE REAR WORK LIGHT L1

2
G208 BK 1.0 SH24: A-1
SH11 - INTERIOR LIGHTING SH32 - EXHAUST SYSTEM / CAN BUS 2 SIDE WORK LIGHTS KEY ON 4400 VT 0.5 A4
WL 1
A4 4404 VT 0.5 2 2 4403 VT 0.5
P N
SEAT HEATER GND
42C1 VT 0.8 1 2
X-012B 42C7 VT 3.0 A1 A1 42C6 VT 3.0 B B 42CB VT 2.0 G056 BK 0.8
43 43 SP-033
SH12 - WINDSHIELD WIPERS SH33 - PRE-START F-032
SP-011
X-163 X-163
E-014
X-491
SH4: A-1
SP-191 REAR LIGHTS
S.P. S.T. S.P. D.T. D.P. S.T. D.P. D.T. 1 2 WL 2 REAR WORK LIGHT R2
SH13 - INSTRUMENT CLUSTER SH34 - TELEMATICS
15.0 A 47 47
X-012 L TURN/HAZARD
A8 A8 42CY VT 3.0 422Y VT 2.0 8 8 42CC VT 2.0
42C3 VT 0.8
1 P N 2
G055 BK 0.8
CAB GND STUD
SH10: B-1 45LA VT 0.5 A5 A5 45L7 VT 0.5 1 1 SP-078 S-038
87A LEFT TURN & HAZARD X-164 X-164 X-002
SH14 - POWER POINTS BEACON 2 1
1 2 30 4804 VT 0.5 B5 B5 4802 VT 0.5 5 5 E-015 SH15: A-2 4063 YE 0.5 A A DE-CLUTCH BUTTON (LOADER CONTROL HARNESS)
30.0 A

.5
87 DE-CLUTCH TO TRAX S-048
X-101 REAR WORK LIGHT L2

BK 0
POS NEG SH12: A-1 SH7: B-1 3215 YE 0.5
2 1
SP-008 KICKDOWN BUTTON (LOADER CONTROL HARNESS)
SH15 - SAHR PARK BRAKE G060 BK 0.8 7 7 B B
85 86 REAR WIPER MOTOR GND 42C4 VT 0.8 1 P N 2
G054 BK 0.8 KICK DOWN TO TRAX S-023
FUSE

G048
GROUND BATTERY SH24: B-6 25S1 YE 0.5
2 1
SH16: B-1 G097 BK 3.0 A A X-165 X-165 C C
SH16 - HVAC DIFF-LOCK TO TRAX DIFF LOCK BUTTON (LOADER CONTROL HARNESS)
RELAY BLOWER MOTOR GND
E-016

.5
X-161
SH11: B-2 SH3: A-1 19E5 OR 0.5

BK 0
G062 BK 0.5 9 9 L TAIL/BRAKE LIGHT D D
DOME LIGHT GND S-008 KEY-ON POWER X-045
SH17 - RADIO

.8
4801 VT 0.5
ROTATING BEACON SWITCH

BK 0
PWR1
4402 VT 0.5 A

G050
N 9
A-003
SH18 - REAR EXTERIOR LIGHTS COLOR ABBREVIATION WIRE SIZE CHART SH2: C-1 AP36 OR 0.5
GND X-174
ELECTROHYDRAULIC CLAM CONTROLLER

G211
ROTATING BEACON KEY-ON B PWR2
BLACK BK Sq. mm AWG AP37 OR 0.5
2 IN
41L2 VT 0.5 Y-003
SH19 - OPTIONS EVK SOLENOID

.5
X-170
BLUE BL 0.5 20 6 X-136 1 IN OUT 2

BK 0
X-147 OUT 3 EHC1 RD 0.5 EHC2 YE 0.5
35 35 X-118 E-017 EH CLAM OUTPUT 1 1
F-013 L TURN SIGNAL/HAZARD LIGHT
SH20 - HORN LIGHT BLUE LB 0.8 18 X-118
5
X-276 X-276

G052
1 2 45L6 VT 0.5 1 P N 2 EHC4 YE 0.5
5.0 A 39 39 EH CLAM OUTPUT 2 2 EHC3 YE 0.5 Y-004
X-040
4803 VT 0.5 EVI SOLENOID
BLACK/WHITE BK/WH 1.0 16
41 41
X-147
SP-065 ROTATING BEACON
SH21 - COMFORT STEER/ RIDE CONTROL
X-169 X-169 IN OUT
4 1 2
4408 VT 0.5 7 7 4407 VT 0.5 EH CLAM OUTPUT EHC5 RD 0.5 3 3 EHC6 RD 0.5
1 2
GREEN GN 2.0 14
P N
X-150 X-277 X-277
3
X-166 X-166 E-009 EH CLAM OUTPUT EHC8 YE 0.5 4 4 EHC7 RD 0.5
LIGHT GREEN LG 3.0 12 LEFT SIDE WORK LIGHT X-494
X-135
X-250 1

CIRCUIT DIAGRAM LEGENDS ORANGE OR 5.0 10 SH2: D-1 AP31 OR 0.5 0435 VT 0.8 1 P N 2
A A 5703 OR 0.5
2
KEY-ON

BRAKE LIGHTS KEY-ON B B G031 BK 0.5 EH CLAM GROUND


PINK PK 8.0 8 X-450
G053 BK 0.8
X-450 X-250
X-494

SHEET NUMBER WIRE ID VIOLET VT X-147


36 36
S-042
G049 BK 3.0
F-012 LEFT BRAKE LIGHT SWITCH
RED RD 1
5.0 A
2
40 40 AP35 OR 0.5
SP-030
AP33 OR 0.5
3 2 1 2
4405 VT 0.5 SP-031
G098 BK 0.5
SP-107
SH18: D-1 G071 BK 0.5 GREY GY X-147
SWITCHES CLOSED WHEN
X-140 X-140
42C9 VT 0.5 SH13: C-6
REAR WORKLIGHTS BACKLIGHT

TAN TN NOTE:
BRAKES ARE APPLIED

RIGHT BRAKE LIGHT SWITCH


S-043 4409 VT 0.5 SH13: C-6
BRAKE LIGHTS TO CLUSTER
GRID LOCATION SPLICE WHITE WH 3 2 1 2

DIAGRAM SHOWN WITH


AP34 OR 0.5 4406 VT 0.5 G087 BK 0.5 SH4: A-6
COLOR WIRE SIZE ROTATING BEACON SW LAMP GND
YELLOW YE X-141 X-141

VEHICLE PARKED & POWER OFF

TABLE OF CONTENTS / STANDARD SYMBOLS REAR EXTERIOR LIGHTS 18 OPTIONS 19


MALAYSIAN CANOPIES - CONNECT TO THEIR E-038
LIGHTING HARNESS (NOT CNH DESIGN)
G085 BK 0.5 SH4: B-1 CONNECTS
R SIDE LIGHT
CNH DELUXE CANOPY CONNECT TO X-506 CNH UPPER CONNECTS REAR LIGHTING HARNESS FOR CANOPY
COMFORT STEER SW LAMP GND TO X-020 C-POST LOWER HARNESS - MALAYSIAN
C-POST HARNESS (580WT/590 Canopy) e.g., 47533369 C-POST UPPER HARNESS (580WT / 590 CANOPY) TO X-504 1 P N 2
SIDE HARNESS (2-piece)
(2-piece) REAR LIGHTING HARNESS FOR CANOPY 0438 VT 0.8 G215 BK 0.8
S-047 X-502 X-503 X-506 X-507
X-452 X-452
COMFORT STEER SWITCH (FRONT CONSOLE) 645R VT 0.5 142C VT 2.0
A3 A3 D D A A E-022
SP-101
10 P N 8 641R VT 2.0 742C VT 2.0
R TURN SIGNAL/HAZARD LIGHT
B4 B4 B B J J 541C VT 3.0 B B WL 1
1A 1 P N 1
A4 A4 6440 VT 0.5 C C B B 741R VT 2.0 6 6 TAIL 45RC VT 0.5 G163 BK 0.5
5 IN1 X-147
SP-090 21 21 642C VT 2.0 A A D D 745R VT 0.5 3 3 R TURN X-520 X-521
2A 4 E-027
0962 YE 0.5 0951 YE 0.5 17 17 A1 A1 M42C VT 3.0 442C VT 2.0 J J G G 7430 VT 2.0 4 4 SIDE WL
RIGHT TAIL LIGHT
SP-086
S-037 A5 A5 645L VT 0.5 E E C C 7440 VT 0.5 2 2 BRAKE
1B 87A 1 P N
41RA VT 0.5
REAR HORN SWITCH PUSH-BUTTON 14 14
30
B5 B5 6480 VT 0.5 F F F F 7480 VT 0.5 5 5 BEACON
2 IN2 87 K-014
X-522

3224 YE 0.5
X-072 X-073 2B 1 86 85
COMFORT STEER CUTOUT RELAY B6 B6 0430 VT 2.0 G G E E 745L VT 0.5 1 1 L TURN E-036
X-142 0963 YE 0.5 22 22 SP-085 R BRAKE LIGHT
SP-089 A8 A8 M43C VT 3.0 443C VT 2.0 H H H H 743C VT 2.0 641C VT 3.0 A A WL 2
X-142
TO SIDE HARN X-020 X-502 SP-061 1 P N
0953 YE 0.5 643C VT 2.0 143C VT 2.0 440A VT 0.5

0952 YE 0.5
13 13 K K K K
64A6 RD 0.5

64B3 WH 0.5

SH2: C-1 P029 RD 0.5 X-147 X-503 X-506 X-507 X-523


HORN B+ 0974 WH 0.5 E-021
G084 BK 0.5 SH4: B-6 REAR WORK LIGHT R1
COMFORT STEER CUTOUT RLY GND CONNECTS
X-012B X-040 CONNECTS CONNECTS TO X-501 1 P N 2 REAR LIGHTS
S-025 32 32 3223 YE 0.5 SH24: C-6 C-POST LIGHTING HARNESS 42CE VT 0.8 G165 BK 0.8
2828 TO X-020 TO X-504 C-POST HARNESS
3/4 GEAR COMMAND SIGNAL CAB GND STUD
F-021 HORN SWITCH (TURN SIGNAL, DRIVING LIGHTS) X-150 SIDE HARNESS (1-piece) REAR LIGHTING HARNESS FOR CAB AND CANOPY X-504
SP-150 X-512 X-512
X-500 X-501 X-492
1 2 SP-057 X-040 31B 2 1 31 SP-091 4 4 0436 VT 2.0 E-020 SH4: A-1
5.0 A 3232 64A1 RD 0.5 64A3 RD 0.5 2 2 64A4 RD 0.5 0975 YE 0.5
X-147
X-012 0971 WH 0.5 23 23 B6 B6 0439 VT 2.0 4 4 SIDE WL REAR WORK LIGHT L1
X-139 X-139 3 3
SP-058 64B2 WH 0.5 2323 64B1 WH 0.5
X-150 87A
A8 A8 42CW VT 3.0 A A WL 2 6 6 41R8 VT 1.0 SP-118 1 P N 2
SP-115 42CF VT 0.8 G166 BK 0.8
30 SP-116
4410 VT 0.5

0902 OR 0.5
16 16
87
A1 A1 042C VT 3.0 B B WL 1 2 2
K-007 X-513 X-513
SH7: B-1 3221 YE 0.5 B B 42CD VT 2.0
3/4 GEAR COMMAND SIGNAL
86 85 COMFORT STEER POWER RELAY 541R VT 2.0
24 24 B4 B4 6 6 TAIL E-011

0972 YE 0.5
REAR WORK LIGHT R2
SP-059 A4 A4 5440 VT 0.5 2 2 BRAKE
X-001 X-054 0961 YE 0.5 15 15 SP-117
64B4 WH 0.5 7 7 64B6 WH 0.5 64B5 WH 0.5 B B SH2: A-1 AP07 OR 0.5 42CH VT 0.8 1 P N 2
A3 A3 545R VT 0.5 3 3 R TURN A A 42CG VT 2.0 G167 BK 0.8
COMFORT STEER KEY-ON
64A2 RD 0.5 3535 64A5 RD 0.5 A A X-147
A5 A5 545L VT 0.5 1 1 L TURN 1 1 X-514 X-514
X-051 X-054 SH4: B-6
G080 BK 0.5 E-023
CS PWR RLY GND B5 B5 5480 VT 0.5 5 5 BEACON 5 5 REAR WORK LIGHT L2
X-012B X-500 X-501 X-504
3333
1 P N 2
F-030 Y-012 42CK VT 0.8 G168 BK 0.8
H-005 1 2 X-040 COMFORT STEER SOLENOID E-040
5.0 A 3737 0901 OR 0.5 33 33 X-040 X-001 A IN OUT B RIGHT FRONT WORK LIGHT X-515 X-515
HORN X-012 X-150 40 40 0976 WH 0.5 30 30 0977 WH 0.5 G083 BK 0.5 SH4: C-1 E-026
X-150 COMFORT STEER SOL GND 1 P N 2 L BRAKE LIGHT
X-058 X-058 G320 BK 0.5

45LD VT 0.5
64B7 WH 0.5 P
X-031 S-039 1 P N
RIDE CONTROL SWITCH X-530 X-530 440B VT 0.5
N Y-013 E-034
X-524

4805 VT 0.5
RIDE CONTROL ACCUMULATOR SOLENOID RIGHT INDICATOR LIGHT

G216 BK 0.8
X-032 SP-064
SP-202 E-035
9 7 A IN OUT B
SH4: C-6 G092 BK 0.5 4015 WH 0.5 4011 WH 0.5 4012 WH 0.5 4013 WH 0.5 G090 BK 0.5 SH4: B-1
31 31
FRONT LIGHTING HARNESS CANOPY 1 P N 1 LEFT TAIL LIGHT

G332 BK 0.8
RIDE CONTROL SW INDICATOR GND X-051 RC ACCUM SOL GND G172 BK 0.5
X-056 X-056 X-505
3 X-180 1 P N
1010 YE 0.5 X-179 41RC VT 0.5
SP-215 6 42FF VT 0.8
6 E-032

G333 BK 0.8
2
SH7: A-1 AP39 OR 0.5 AP61 OR 0.5 Y-014 FRONT DRIVING LIGHT X-528

4016 WH 0.5
G063 BK 0.5 SH4: B-1
RIDE CONTROL SW KEY-ON RIDE CONTROL TANK SOLENOID E-025
HORN GND X-024 4 45RE VT 0.5
4014 WH 0.5 A IN OUT B
G091 BK 0.5 SH4: B-1
4
1 P N 2 L TURN SIGNAL/HAZARD LIGHT
G173 BK 0.8
RC TANK SOL GND
1 P N 1
X-052 X-052 1 1 41FE VT 0.8 X-178 X-178 G169 BK 0.5
E-031 X-493

42CN VT 2.0
AP62 OR 0.5
SH13: A-6 FRONT DRIVING LIGHT ROTATING BEACON X-525 X-526
RC TO CLUSTER 3 3 41FF VT 0.8
K-012
5 1 P N 2 1 P N 2
X-018 AUTO RIDE CONTROL RELAY G174 BK 0.8 G171 BK 0.5
35 35 1080 YE 0.5 SH13: A-6 2 2 45LE VT 0.5 E-039
X-024 RC TO CLUSTER X-177 X-177 X-527 X-527
87A L SIDE LIGHT
30 E-029
SH7: A-1 AP41 OR 0.5 G176 BK 0.8
RIDE CONTROL RLY KEY-ON
28 28 87 5 5 LEFT INDICATOR LIGHT 1 P N 2
0437 VT 0.8
86 85 1 P N 1 E-002A
36 36 8 8 42FG VT 0.8 G175 BK 0.5 X-453 X-453
REAR WORK LIGHT R
X-505
X-188 X-189
1 P N 2
27 27 42CM VT 2.0
E-041
X-018 X-334 X-334
SH13: A-1
LEFT FRONT WORK LIGHT
2108 YE 0.5 E-010
AUTO RC RLY COIL GND 1 P N 2 REAR WORK LIGHT L
G321 BK 0.5
G323 BK 0.5 SH4: D-1
SW-040 CLUSTER - AUTO RC RLY COIL X-531 X-531
1 P N 2
RIDE CONTROL PRESSURE SWITCH
X-335 X-335
X-001 1 2 1 2 X-001
2323 AP63 YE 0.5 2112 YE 0.5 1111 2125 YE 0.5 SH13: A-1
X-051 X-051 RC PRESSURE SW TO CLUSTER SH4: A-1
X-511 X-511
OMIT E-040 AND E-041 WHEN MAKING THE FRONT LIGHTING HARNESS WITH NO WORK LIGHTS

HORN 20 COMFORT STEER / RIDE CONTROL 21 EXTERIOR CANOPY LIGHTS 22


SH2: B-1 PO18 RD 0.5
PINS RESERVED FOR CAN BUS SPEED SENSOR:
TRAX B+ A-001 A5 - CAN HIGH
CONNECT X-374 TO
TRAX POWERSHFIT CONTROLLER A6 - CAN LOW
POWERSHIFT X-015A
X-345 (SHEET 24) CARRARO Y-029 CARRARO
JUMPER POWERSHIFT TRANSMISSION ONLY SUB-HARNESS FORWARD SOLENOID 6 6 SUB-HARNESS Y-017
A2 A2
X-374
3054 WH 0.5 1 1
X-354 1 IN OUT 2 F-024 X-344 FORWARD SOLENOID
1 2 1 3 1 IN OUT 2
X-380 X-380 5.0 A 2 2 2P01 RD 0.5 3053 WH 0.5 A2 A2 3052 OR 0.5
B2 B2 3074 GY 0.5 2 2 X-320 X-320 S-070 S-071 S-072 S-074
X-015 12
3073 GY 0.5 B2 B2 3072 OR/BK 0.5 GEAR SWITCH 2 GEAR SWITCH 1 GEAR SWITCH 3 GEAR SWITCH 4
Y-030 1 2 2 1 1 2 1 2
REVERSE SOLENOID Y-018
X-360 X-362 X-362 X-363
A3 A3 3064 WH 0.5 3 3
1 IN OUT 2
SH7: C-1 5207 YE 0.5 2 REVERSE SOLENOID X-360 X-361 X-361 X-363
4 1 IN OUT 2
X-381 X-381 IN GEAR 3063 WH 0.5 A3 A3 3062 VT 0.5
B3 B3 3084 GY 0.5 4 4 X-321 X-321
5 40
SH3: B-1 19ED OR 0.5 3083 GY 0.5 B3 B3 3082 VT/BK 0.5
Y-032

580N [NGC730186 - ]
TRAX KEY-ON
PWM 1/3 SOLENOID Y-019
8
1 IN OUT 2
SH3: A-1 19EC OR 0.5 S2 SOLENOID
C2 C2 3044 WH 0.5 5 5 TRAX KEY-ON
6 1 IN OUT 2
X-382 X-382 3043 WH 0.5 C2 C2 3042 LT BL/BK 0.5 G196 BK 0.5

580SN [NGC732639 - ]
34
C3 C3 3034 GY 0.5 6 6 SH3: A-1 19EB OR 0.5
TRAX KEY-ON 13
X-322 X-322
Y-020 3033 GY 0.5 C3 C3 Y-016
18
PWM 2/4 SOLENOID SH7: C-1 25A5 LB 0.5 S3 SOLENOID

580SN WT [NGC735098 - ]

G192 BK 0.5

G193 BK 0.5
3504 YE 0.5
3503 YE 0.5

3506 YE 0.5
3505 YE 0.5
FORWARD

3502 YE 0.5
3501 YE 0.5
1 IN OUT 2 7 1 IN OUT 2
C4 C4 3594 WH 0.5 7 7 3593 WH 0.5 C4 C4 3592 VT/BK 0.5 G195 BK 0.5
46
X-383 X-383 SH7: C-1 25B6 LB 0.5
C5 C5 3604 GY 0.5 8 8 REVERSE X-323 X-323

590SN [NGC736228 - ]
41
X-355 3603 GY 0.5 C5 C5 Y-008
19
SH7: C-1 1902 YE 0.5 S1 SOLENOID
GEAR COMMAND 1
9 1 IN OUT 2
Y-034 3013 WH 0.5 A4 A4 3012 BR/BK 0.5 G102 BK 0.5
47

TIER 4B (FINAL) POWERSHIFT TRANSMISSIONS


S13 SOLENOID SH21: C-1 3223 YE 0.5
X-356 IN OUT
3/4 GEAR COMMAND X-324 X-324 SP-088
1 2
A4 A4 3014 WH 0.5 2 2 Y-009
21
SH15: A-2 4062 YE 0.5 S4 SOLENOID
X-384 X-384 SP-300 DECLUTCH

ELECTRICAL SCHEMATIC RAC 48038072


38 1 IN OUT 2
3023 WH 0.5 A7 A7 3022 PK/BK 0.5 G103 BK 0.5
49
Y-043 SH7: B-1 3214 YE 0.5
S24 SOLENOID KICK DOWN X-325 X-325
1 IN OUT 2 22 Y-010
A7 A7 3024 WH 0.5 3 3 SH7: A-1 25C2 YE 0.5 27.00 k Ohms
4WD COMMAND
4WD SOLENOID
39 1 IN OUT 2
X-385 X-385 25X3 WH 0.5 B4 B4 25X2 YE/GN/BK 0.5 G104 BK 0.5
50 27.00 k Ohms
SH7: D-1 9403 YE 0.5
Y-044 BRAKE PRESSURE SW'S X-326 X-326
4WD SOLENOID 23 Y-011
1 IN OUT 2
SH7: B-1 3584 YE 0.5 DIFFERENTIAL LOCK SOLENOID
B4 B4 25X4 WH 0.5 5 5 AUTO/MAN 62.00 k Ohms 62.00 k Ohms
11 SIGNAL GROUND 1 IN OUT 2
3573 WH 0.5 B5 B5 3572 WH 0.5 G105 BK 0.5

BATTERY POWER
SP-302 51
X-386 X-386 SH19: B-6 25S1 YE 0.5
DIFF LOCK X-327 X-327
Y-033 SIGNAL GROUND
16 17
DIFFERENTIAL LOCK SOLENOID SH7: C-1 21C7 YE 0.5 0401 BK 0.5 C8 C8 0402 BK 0.5 12.00 k Ohms
1 IN OUT 2 NEUTRAL 12.00 k Ohms
B5 B5 3574 WH 0.5 6 6 GEAR SW. 3/4
53 54
SH2: A-6 31S2 OR 0.5 3151 YE 0.5 B1 B1 3452 GN 0.5
X-387 X-387 ALT TACH
0406 BL 0.5 GEAR SW. 1/2

STARTING SEQUENCE
C8 C8 1212
55 45
U-003 SH29: C-1 E257 GN 0.5 3451 YE 0.5 B8 B8 3542 GY 0.5
TRANSMISSION SPEED SENSOR CAN BUS LO
NEG POS 5 VOLT
27 15
SH29: C-1 E247 YE 0.5 3541 PK 0.5 A8 A8 3152 GR/BK 0.5
3 CAN BUS HI U-002
B6 B6 19EJ OR 0.5 8 8 5.0 VOLTS
2 44 TRANSMISSION SPEED SENSOR
1

SWITCHED POWER
3
B7 B7 3304 YE 0.5 7 7 X-388 B6 B6 19EH OR 0.5
43 29
2 GEAR SW. 1 GEAR SW. 2 GEAR SW. 3 GEAR SW. 4 VOLTAGE - PIN 45 VOLTAGE - PIN 54
X-388
U-004 0403 BK 0.5
SP-301
NEUTRAL CLOSED CLOSED CLOSED CLOSED 3V 3V

TRANSMISSION TEMP CARRARO'S SENSOR TEMP SENDER X-300 A5 A5


25 1 1ST GEAR OPEN CLOSED CLOSED CLOSED 1V 3V
3305 BL 0.5 X-330
2ND GEAR CLOSED OPEN CLOSED CLOSED 4V 3V
G101 BK 0.5

X-300 A6 A6 X-330 U-001


3RD GEAR CLOSED CLOSED OPEN CLOSED 3V 1V
1 2
C6 C6 3434 YE 0.5 9 9
TRANSMISSION TEMP CARRARO'S SENSOR
4TH GEAR CLOSED CLOSED CLOSED OPEN 3V 4V

POWER RELAY OUTPUT


X-389 X-389 SP-087 RESISTANCE MEASURED WITH THE SUB-HARNESS DISCONNECTED FROM VEHICLE HARNESS
1 2
3432 YE 0.5 0404 BK 0.5
GEAR SW. 1 GEAR SW. 2 GEAR SW. 3 GEAR SW. 4 ohm- PINS B8/A8 ohm - PINS B1/A8 ohm - PINS B8/C8

S-078 3301 BL 0.5 B7 B7 X-329 X-329 NEUTRAL CLOSED CLOSED CLOSED CLOSED 10.1k ohms 10.1k ohms 17.7k ohms

TRANSMISSION PRESSURE SWITCH


1ST GEAR OPEN CLOSED CLOSED CLOSED 34.9k ohms 11k ohms 21.9k ohms

1 2 1 2 3431 YE 0.5 C6 C6 S-028 2ND GEAR CLOSED OPEN CLOSED CLOSED 12.0k ohms 12.0k ohms 51.0k ohms

C7 C7 3444 BL 0.5 1111


3441 YE 0.5 TRANSMISSION PRESSURE SWITCH 3RD GEAR CLOSED CLOSED OPEN CLOSED 11.0k ohms 34.9k ohms 21.9k ohms

SP-G303 C7 C7
1 2 1 2 4TH GEAR CLOSED CLOSED CLOSED OPEN 12.0k ohms 12.0k ohms 27.11k ohms
X-390 X-390 3442 BL 0.5 0405 BK 0.5
A1 A1 G220 BK 0.5 G221 BK 0.5 1 1 SH3: B-1 19EE OR 0.5
X-374
SPEED SENSOR KEY-ON X-328 X-328 GEAR SWITCH LOCATIONS

SWITCH CLOSED WHEN THERE IS CHARGE PRESSURE @ 9.5±1.5 BAR REAR FRONT OF
G106 BK 0.5
3RD GEAR 4TH GEAR
SH13: C-1 G071 BK 0.5 G108 BK 0.5 A1 A1
G222 BK 0.5
OF MACHINE MACHINE
4 4 SEAT POSITION GND 1ST GEAR 2ND GEAR

X-345
X-357 SP-G11
SH19: C-1 G067 BK 1.0 G154 BK 2.0 SH4: D-6
AIR SEAT MOTOR GND SEAT HEATER GND
G208 BK 1.0 SH19: C-1
SEAT HEATER GND

POWERSHIFT TRANSMISSION JUMPER HARNESS 23 TRAX SPS/PS CONTROLLER 24


RAC48038072S2S1
SH2: A-1 AP48 OR 0.5 SH2: A-1 AP42 OR 0.8
HEAVY LIFT KEY ON PILOT CONTROLS KEY-ON
S-059
X-015A PILOT CONTROLS ON/OFF SWITCH
3333
X-012B PILOT CONTROLS
F-031 S-050 35 35 GEP PILOT CONTROL CONNECTOR CONNECTS TO X-054 1A
HYDRAULIC HEAVY LIFT SWITCH F-015 SP-026 ON/OFF SW ALL ON POS
SP-142 COMBO HYDRAULICS CIRCUITS, STANDARD WIRING IN ALL HARNESSES X-001 X-054 6022 YE 0.8 SH9: B-6
1 2
AP49 OR 0.5 AP51 OR 0.5 2 2 1 3
0711 YE 0.5 SH13: A-6 S-046 1 2
AP44 OR 0.8
X-455
AP57 OR 0.8 2
IN1
5.0 A 3737 10.0 A 39 39 AP43 OR 0.8 25 25 C C C C AP56 OR 0.8
X-015 HEAVY LIFT REQUEST TO CLUSTER COMBO HYDRAULICS SWITCH X-051 X-054 X-455
2A 3
X-186 X-186
A1 3
X-012 6010 OR 0.8 SH9: B-6
HEAVY LIFT ACTIVATED WHEN SWITCH IS CLOSED
X-054 X-001 2 A PILOT CONTROLS
K-010
HAMMER / COMBO SELECT G G 0725 BL 0.5 14 14 0729 BL 0.5 A2 SH9: C-1 G300 BK 0.8 S-058 ON/OFF SW MIDDLE POS
1 1B
AP73 OR 0.5 HEAVY LIFT RELAY PILOT CONTROLS SOLENOID GND
B1 6 PATTERN CHANGE SWITCH
87A 5 B X-001 X-054 IN2
G150 BK 0.5 34 34 G149 BK 0.5 F F COMBO AUX SWITCH GROUND AP45 OR 0.8 5
X-018 30 B2 4 P N 7
AP50 OR 0.5 16 16
87
SH9: B-1 G148 BK 0.8 G117 BK 0.5
X-274 073A WH 0.5 AUX FORWARD SOLENOID OUTPUT 2B 6
AUX FORWARD OR COMBO OUT 0732 WH 0.5 12 12 J J PILOT CONTROLS SOLENOID GND 6021 YE 0.8 1
0736 YE 0.5 0737 YE 0.5 X-274 3
H H 15 15 6240 WH 0.8 SH9: A-6
24 24
86 85 X-054 0738 WH 0.5 3 3 0739 WH 0.5 K K HAMMER VALVE SOLENOID OUTPUT SP-048 8 P N 7
G115 BK 0.5 2 PATTERN CHANGE
X-051 S-052 IN
X-051 X-054 SH9: D-1 6161 PK 0.5 6169 PK 0.5 E'HOE EXTEND PUSH BUTTON 6024 OR 0.8 X-418 SW OUTPUT
SH13: B-1 0715 WH 0.5 15 15 HALL EFFECT SW +5V OUTPUT X-417 X-417 SP-041 2
HEAVY LIFT ENABLE FROM CLUSTER X-418
5
23 23 FULLY ON - 4V 6020 YE 0.8
1
OFF - 1V 3
G124 BK 0.5 SWITCH OPEN: BACKHOE MODE
X-018 X-422 SWITCH CLOSED: EXCAVATOR MODE
X-422
S-040
G111 BK 0.5 SH4: B-6
E'HOE RETRACT PUSH BUTTON
HEAVY LIFT RELAY COIL GND 6120 YE 0.5 SH9: D-6

0716 WH 0.5
PILOT CONTROLS HAMMER VALVE
E'HOE EXTEND
MECHANICAL CONTROLS COMBO Y-042 6
2
HAMMER VALVE SOLENOID 6168 PK 0.5 FULLY ON - 4V
4
Y-015 X-441 A IN OUT B OFF - 1V G122 BK 0.5
CONNECTOR CONNECTS TO X-054 0783 WH 0.5
HEAVY LIFT SOLENOID 2 2 X-422
X-087 HAMMER VALVE LH JOYSTICK SWITCH X-422
1 IN OUT 2
0719 WH 0.5 G327 BK 0.5 SH4: B-1 D D G200 BK 0.5 1 1 X-439 X-439
S-054 6110 YE 0.5 SH9: D-6
X-441
HEAVY LIFT SOLENOID GND BI-DIR AUX HYD FWD A-PORT E'HOE RETRACT
X-278 X-278
Y-031 Y-022
5
HEAVY LIFT SOLENOID SPOOL LOCK SOLENOID 1 FULLY ON - 4V
6170 YE 0.5 SH9: C-6
X-015A
X-001
1 IN OUT 2 A IN OUT B 6164 PK 0.5 BI-DIR AUX FWD A-PORT
9 9 0717 WH 0.5 0713 WH 0.5 10 10 0714 WH 0.5 0718 WH 0.5 G110 BK 0.5 SH4: C-1 J J 0742 YE 0.5 G201 BK 0.5 SP-123 HAMMER VALVE OPTION HARNESS CONNECTOR CONNECTS TO X-430 OFF - 1V 3
G123 BK 0.5
V-011 HEAVY LIFT SOLENOID GND X-423
SP-201 SP-212 X-432 X-432
X-443
0781 OR 0.5
TORQUE CONTROL DIODE X-275 X-275 A A X-423
K K 0741 YE 0.5 BI-DIR. LEVERS ARE LOCKED WHEN S-053
P N Y-045
1313 AP72 WH 0.5 B B 0782 BK 0.5
SPOOL LOCK SOLENOID IS NOT POWERED BI-DIR AUX HYD REV B-PORT
X-015 TORQUE CONTROL SOLENOID C C X-443
S-061 Y-024 NOTE: SUPRESSOR DIODE IS IN THE SOLENOID
1 IN OUT 2 6
21 21 AP74 WH 0.5 G310 BK 0.5 SH4: B-1 HAMMER VALVE FOOT SWITCH HAMMER VALVE SOLENOID ACCORDING TO ES-D506 2
6180 YE 0.5 SH9: C-6
X-051 TORQUE CONTROL SOLENOID GND H H 0747 YE 0.5 B A A IN OUT B 6165 PK 0.5 FULLY ON - 4V BI-DIR AUX REV B-PORT
X-093 4
X-093 X-087 0743 YE 0.5 G202 BK 0.5 OFF - 1V G121 BK 0.5
X-423
S-051 TORQUE CONTROL SOLENOID ON X-091 X-091 X-433 X-433 X-423
WHEN SEAT IS FACING FORWARD OR HAMMER ACTIVATED WITH SWITCH CLOSED
SEAT BACKHOE POSITION SW V-013 WHEN HEAVY LIFT IS ACTIVATED
S-057 S-056
DIODE PILOT CONTROL ONE-TOUCH DECEL RH STAB SWITCH
1 1 2
4 SP-209 2 P N 1 DETENT - 4.5V B
FWD AP75 WH 0.5 AP76 WH 0.5 AP71 WH 0.5 AP70 WH 0.5 FULLY ON - 4V 6100 YE 0.5 SH9: D-6
A RH STAB
X-006 SP-200 X-420 X-420 6166 PK 0.5 NEUTRAL - 2.5V
X-006 X-516 X-516 CONNECTOR CONNECTS TO X-054 PILOT CONTROLS COMBO C
LOW - 1V G120 BK 0.5
5303 OR 0.5 SH8: D-6 X-447 X-446
ACTIVATED WITH SWITCH CLOSED X-424 G152 BK 0.5 SH9: C-6
SEAT FACING FORWARD: CLOSED F F G131 BK 0.5 F F CLAMP DIODE GND
RTD SOLENOID GND X-424
SEAT FACING BACKHOE: OPEN
S-035 S-055
A A 64A8 RD 0.5 A A G147 BK 0.8 G153 BK 0.8 SH9: B-1
L.H STAB PRESSURE SWITCH LH STAB SWITCH
PILOT CONTROLS MODULE GND
B B 64B9 WH 0.5 B B A B SP-G55
DETENT - 4.5V B
FULLY ON - 4V
6090 YE 0.5 SH9: D-6
AP4A OR 0.5 A
C C C C X-426 X-426 6167 PK 0.5 NEUTRAL - 2.5V C
LH STAB
G119 BK 0.5
E E 1214 BL 0.5 E E AUTO-UP STOPS WHEN SWITCHES ARE OPEN
X-425
LOW - 1V SP-G52 SP-G54
X-425
G129 BK 0.5 G151 BK 2.0 G126 BK 2.0 SP-G50
SH3: B-6 P033 RD 0.8 G G 0726 BL 0.5 G G
BY-PASS VALVE RELAY B+ MECHANICAL CONTROLS HAMMER VALVE G127 BK 0.5
H H 0735 YE 0.5 H H
84526859 G301 BK 2.0
X-455
D D PILOT CONTROLS
K-020 D D
X-448
4 4 COLD START JUMPER BY-PASS VALVE RELAY HAMMER VALVE OPTION HARNESS CONNECTOR CONNECTS TO X-054
X-446
S-041
PILOT CONTROL HORN SWITCH 1213 BL 0.5 E E ONE-TOUCH DECEL
F-002 S-045 Y-041 Y-039
87A 1 2 CONNECTOR
X-153 HAMMER VALVE FOOT SWITCH HAMMER VALVE SOLENOID AUX FORWARD A-PORT 64B8 WH 0.5 B B HORN OUTPUT

G225 BK 0.5
1 2 X-151 30 CONNECTS TO X-054
5.0 A 8 8 P034 RD 0.8 1 1 P035 RD 0.8 30 30 87 X-442 A 2 1 B A IN OUT B 1 IN OUT 2
X-448 C C 0761 YE 0.5 0762 WH 0.5 J J 0772 WH 0.5 G205 BK 0.5 X-421 X-421 G130 BK 0.5 F F COMBO AUX SW GND
86 85 HORN ON WHEN SWITCH CLOSED
SH5: D-6 E059 RD 0.8 3 3 E060 RD 0.8 86 86 X-090 X-090 X-436 X-436 X-434 X-434 SH9: A-1 G155 BK 0.5 A A HORN B+
BY-PASS VALVE SIGNAL HAMMER VALVE GND X-455
HAMMER ACTIVATED WITH SWITCH CLOSED Y-040 64A7 RD 0.5
SH5: D-1 1730 YE 1.5 2 2 E721 YE 0.8 85 85 D D G210 BK 0.5 HAMMER VALVE SOLENOID
BY-PASS VALVE POWER X-442 SP-122 S-029 6130 BL 0.5 SH9: D-6
A IN OUT B
K K 0771 WH 0.5 G206 BK 0.5 LH STAB PRESSURE SW
RH STAB PRESSURE SWITCH
Y-054 P036 RD 0.8 87 87 X-435 X-435 A B
6140 BL 0.5 SH9: C-6
BY-PASS VALVE X-153 RH STAB PRESSURE SW
D D G207 BK 0.5 X-409 X-409
2 OUT IN 1
SH4: A-6 G334 BK 0.8 4 4 G335 BK 0.8 X-447 AUTO-UP STOPS WHEN SWITCHES ARE OPEN
BY-PASS VALVE GND X-152 G128 BK 0.5
X-154 X-154

HYDRAULIC HEAVY LIFT 25 COMBO HYDRAULICS 26 PILOT CONTROLS INPUT 27

A-008
K-011 ENGINE CONTROLLER UNIT
AUXILIARY MAIN RELAY
SP-171 87A
F-050 3
X-448 30 SH33: C-6 2030 YE 1.5 DOSING VALVE "L"
SH3: B-6 BATT++ RD 6.0 BATT+1 RD 4.0 40 40 87 X-448 X-448 X-448 DOSING VALVE L
1 2
SCR/AUX MAIN RLY B+ 47 47 IGN 1 OR 4.0 9 9 25.0 A 1313 IGN 2 OR 4.0 SH32: C-6
86 85 X-448 X-448 IGNITION SH33: C-1 2180 BL 1.5 18
DOSING VALVE "H"
DOSING VALVE H
SP-159
48 48 E011 RD 0.8 E012 RD 0.8 SH5: D-6 SH33: B-1 2450 YE 1.5 45
B+ MAIN RLY OUTPUT PURGE PUMP SIGNAL
PURGING PUMP SIG
39 39 X-448 E048 RD 0.8 E047 RD 0.8 SH33: A-6
B+ TO HCU SH30: C-1 2200 YE 0.8 20 X-462
X-448 SCR MAIN RELAY 7
SCR MAIN RLY 2070 PK 0.8 SH33: B-1
SH2: B-1 1019 RD 0.5 PRESSURE SENSOR SUPPLY
K-013 21
PRESSURE SENSOR SUPPLY
DIAGNOSTIC B+ 2210 PK 0.5
SCR MAIN RELAY VEHICLE SPEED SENS SIG 56
2560 YE 0.8 SH33: B-1
PRESSURE SENSOR SIGNAL
87A T PRESSURE SENSOR SIGNAL
X-448 F-045 1 2 22
X-015A 30
SP-021 2220 BL 0.5 VEHICLE SPEED SENSOR GND
4 4 BATT+2 RD 4.0 38 38 87 X-448 X-448 1 2 X-448
F-001 45 45 IGN 3 OR 4.0 IGN 4 OR 1.5 10 10 10.0 A 14 14 IGN 5 OR 1.5 SH33: B-6 X-616 X-616 X-462
86 85
COMMON IGNITION VEHICLE SPEED SENSOR
1 2
5.0 A 8 8 5
F-048 COMMON SIGNAL GROUND
2050 BL 0.8 SH33: B-1
X-015 46 46
1 2 PRESSURE SENSOR GND
37 37 IGN 6 OR 1.5 11 11 10.0 A 15 15 IGN 7 OR 1.5 SH33: B-6
X-448 X-448 IGN TO PUMP MODULE
X-448 X-448
CDB-012 CDB-012
E247 YE 0.5 SH24: B-6
CAN HI TO TRAX

E257 GN 0.5 SH24: B-6 2200 YE 0.8 SH31: D-6


CAN LO TO TRAX SCR MAIN RLY COIL
CDB-009 CDB-009 CDB-011 CDB-011
E248 YE 0.5 E249 YE 0.5 SH13: B-6 G007 BK 0.8 SH5: C-6
CAN HI TO CLUSTER AUX RLY COIL GND A-009
X-002 SP-082
ENGINE CONTROLLER UNIT
DIAGNOSTIC PORT
E258 GN 0.5 E259 GN 0.5 SH13: B-6
CAN LO TO CLUSTER SEE DETAIL C 7
B SP-080 SH33: C-1 1070 YE 0.8
B+ 1021 RD 0.5 SP-017 SCR TANK HEATING VALVE
SCR TANK HEATING VALVE SIGNAL X-461
CONNECT TO X-150 (SIDE) CONNECT TO X-496 (ENG) SH3: B-6 BATT+3 RD 10.0 BATT+ 4 RD 10.0 SH33: B-6 81
1810 BL 0.5 SH32: A-1
TO FRONT (X-040) X-496 (SIDE) SCR/AUX MAIN RLY B+ B+ TO HCU 23 CATALYST TEMP GND UPSTREAM (CT)
SH32: D-6 CANH 2 5 YE 0.5 CAN 2 HI CAT TEMP SENS UPSTREAM GND
E X-040 X-497 CAN 2 HI
K LINE E892 YE 0.5 43 43 E682 YE 0.5 B B E680 YE 0.5 SH5: D-1 82
1820 YE 0.5 SH32: A-1
ECU K-LINE SH32: D-6 CANL 2 5 GN 0.5 45 CATALYST TEMP SIG UPSTREAM (CT)
CAN 2 LO CAT TEMP SENS UPSTREAM SIGNAL
SP-207 CAN 2 LO
C CDB-008 CDB-008 CDB-001 CDB-001 CDB-007 CDB-007 CDB-006 CDB-006
CAN 1 HI E246 YE 0.5 E244 YE 0.5 E243 YE 0.5 30 30 E242 YE 0.5 K K E241 YE 0.5 SH5: C-1 SH32: A-1 1791 BL 0.5 79
CAN HI DIAG-ECU
DETAIL C
CAT TEMP SENS DOWNSTREAM GND
SP-019 SP-208 CAT TEMP SENS DOWNSTREAM GND
D
CAN 1 LO E256 GN 0.5 E254 GN 0.5 E253 GN 0.5 31 31 E252 GN 0.5 E E E251 GN 0.5 SH5: C-1 SH32: A-1 1801 YE 0.5 80
X-496 CAN LO DIAG-ECU 85.1 CAT TEMP SENS DOWNSTREAM SIGNAL CAT TEMP SENS DOWNSTREAM SIG
SP-020 X-150
X-461

X-626
HCU FUSE (40A) HOLDER

GROUND A

X-009

CDB-003 CDB-003
E245 YE 0.5 SH34: C-6
CAN HI TELEMATICS
E255 GN 0.5 SH34: C-6
CAN LO TELEMATICS 170.2 170.2

G076 BK 0.5 SH4: D-6


DIAG PORT GND

6.7 DIA. HOLE

X-626
HCU FUSE (40A) HOLDER_84177914

NOTE: SHEET 28 IS BLANK

DIAGNOSTIC / CAN BUS 29 POWER DISTRIBUTION AND START 30 ADDITIONAL ECU CIRCUITS 31

SP-162 SP-168 SP-166


CDB-025 CDB-025
SH31: C-6 CANL 2 5 GN 0.5 CANL 2 4 GN 0.5 CANL 2 3 GN 0.5 CANL 2 2 GN 0.5 SH33: B-6
CAN 2 LO CAN 2 LO
SP-163 SP-169 SP-167 G180 BK 0.5 SH13: C-2
SH31: C-6 CANH 2 5 YE 0.5 CANH 2 4 YE 0.5 CANH 2 3 YE 0.5 CANH 2 2 YE 0.5 SH33: B-6 AUTO IDLE SW
CAN 2 HI CAN 2 HI
G343 BK 0.8 SH4: C-6
TELEMATICS GND
CANL 2 11 GN 0.5
CANH 2 11 YE 0.5

X-498
X-538 TELEMATICS MODULE
SP-G56 G341 BK 0.8 1 1
CONNECT TO DISCONNECT SW SEE DETAIL A
HOT SIDE IF INSTALLED SP-218 X-001
OR JUNCTION TERMINAL 1024 RD 8.0 1023 RD 1.0 5 5 1022 RD 1.0 1212
X-535 X-051
F-042
CANL 2 1 GN 0.5

A-018 X-012B 1 2 X-012B


X-641 L POD SH3: D-1
TO ENG (X-640) UREA SENSOR QUALITY/TEMP/LEVEL X-641 L POD 3P02 OR 0.5 26 26 5.0 A 30 30 3P03 OR 0.5 2 2
TO ENG (X-640) IGNITION X-012 X-012
CANH 2 1 YE 0.5

X-640 1 4 X-640
1 1 IGN 22 OR 0.8 CANL 2 14 GN 0.5 4 4
SH29: B-1 E245 YE 0.5 3 3
2 5
2 2 G194 BK 0.8 CANH 2 14 YE 0.5 5 5 CAN 1 HI
X-641 X-641 REDUCTION AGENT DOSING VALVE
G294 BK 0.8
IGN 12 OR 0.8

X-608 X-608
SH29: A-1 E255 GN 0.5 4 4
A-019 2 1 CAN 1 LO
SH31: D-6 2030 YE 1.5 2180 BL 1.5 SH31: D-6
NOx UPSTREAM SENSOR
DOSING VALVE L DOSING VALVE H
X-622 X-622
5 3
G198 BK 0.5 CANL 2 12 GN 0.5
SCR TANK HEATING VALVE
2 4
G199 BK 1.0 CANH 2 12 YE 0.5
SP-015 1 3 6 6
SH30: D-1 IGN 2 OR 4.0 IGN 14 OR 1.0
1
X-607 IGN 9 OR 0.8 1070 YE 0.8 SH31: C-6
AFTER-TREATMENT GND SCR HEATING VALVE
X-607 X-611 X-611
7 7
X-498
A-016 X-639 L POD
X-638 ENG

1711 TN 0.8
G342 BK 0.8

1710 LB 0.8
NOx DOWNSTREAM SENSOR PUMP MODULE X-638 ENG
X-639 L POD
SP-G03 X-638
SP-124 X-636 X-638 5 9
IGN 10 OR 1.0
X-636
7 7 IGN 11 OR 1.0
1 3
CANL 2 7 GN 0.5 CANL 2 0 GN 0.5 9
SH30: C-1 IGN 5 OR 1.5 IGN 8 OR 1.5 5 5 IGN 18 OR 1.5 2561 YE 0.8 9 9 2560 YE 0.8 SH31: D-1
9
SH5: C-6 G008 BK 4.0 COMMON IGN SP-016 SCR PRESSURE SENS
CANL 2 8 GN 0.5

G226 BK 1.0 2 4 TELEMATICS DIAGNOSTIC


AFTER-TREATMENT IGN 8 8 G227 BK 1.0 CANH 2 7 YE 0.5 CANH 2 0 YE 0.5 10 10 3 2
SH30: C-1 IGN 7 OR 1.5 3 3 IGN 17 OR 1.5 PMP1 YE 1.5 2 2 PUMP YE 1.5 SH5: D-1 X-499
CANH 2 8 YE 0.5

X-606 X-606 SP-125 X-637 IGN TO PUMP MODULE HCU PUMP MOTOR CONTROL SIGNAL 2 2
1 6
2451 YE 1.5 6 6 2450 YE 1.5 SH31: D-6
A-020 PURGING PUMP SIGNAL
NH3 DOWNSTREAM SENSOR
IGN 15 OR 1.0 IGN 16 OR 1.0 3 3

DETAIL A
5 5 7 8
1 SP-165 X-460
CANBUS TERMINATING RESISTOR - 84058092 84058093 2051 BL 0.8 8 8 2050 BL 0.8 SH31: C-1
3
CANL 2 9 GN 0.5 CANL 2 10 GN 0.5 A A
PRESSURE SENS GND
11
SP-164 SH30: B-1 BATT+ 4 RD 10.0 1 11 10
G302 BK 1.0 6 6 G303 BK 1.0
4 2
CANH 2 9 YE 0.5 CANH 2 10 YE 0.5 B B
P N B+ TO HCU 5057 OR 1.5 1111 5058 OR 1.5 2071 PK 0.8 10 10 2070 PK 0.8 SH31: D-1 1 1
PRESSURE SENS SUPPLY X-499
X-637
X-624 X-624
120.0 Ohms SH32: D-1 CANL 2 2 GN 0.5
9
2
X-639 X-605 21.0
CAN 2 LO 1206 WH 1.5 12
5056 BK 1.5 12 12 5055 BK 1.5 SH4: B-5
10
SH32: D-1 CANH 2 2 YE 0.5 PUMP MODULE PIN 12
4
CAN 2 HI 1204 WH 1.5 4
X-638 ENG 5031 BK 1.5 4 4 5030 BK 1.5 SH4: B-5
6 7 X-639 L POD X-639 PUMP MODULE PIN 4
SH30: C-1 E047 RD 0.8 X-605
X-640
B+ TO HCU 6 6 1205 WH 1.5
X-612 X-612
X-633
DEF LINE HTR 1
CATALYST TEMP (UPSTREAM)
7 7 1224 WH 1.5 X-633
1 1
X-634
1 1 X-63A
6.4 6.4
X-641 DEF LINE HTR 2 (BLUE)
T
1 2 2 2 2 2
1810 BL 0.5 SH31: C-1 X-634
CAT TEMP SENS GND UPSTREAM
G338 BK 2.0

X-633
X-617 X-617

1820 YE 0.5 SH31: C-1


CAT TEMP SENS SIG UPSTREAM X-640 ENG
X-641 L POD

CATALYST TEMP (DOWNSTREAM)


G337 BK 2.0 G339 BK 2.0 8 8
X-640
G336 BK 2.0 SH4: A-5
102.0 25.0 102.0
X-641 DEF HEATER GND
T SP-181
1 2
1790 BL 0.5 1 1
X-636
1791 BL 0.5 SH31: B-6 1207 BK 1.5 SH4: A-5
CAT TEMP SENS GND DOWNSTREAM HCU GND
X-618 X-618 X-538
1800 YE 0.5
TELEMATICS 5A FUSEHOLDER_876355519
2 2 1801 YE 0.5 SH31: B-6
X-637 CAT TEMP SENS SIG DOWNSTREAM

EXHAUST SYSTEM AND CAN BUS 2 32 PRE-START 33 TELEMATICS 34


RAC48038072S2S2

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