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580N 580SN 580SN WT 590SN Tier 4B (Final) Power Shuttle Transmission
580N 580SN 580SN WT 590SN Tier 4B (Final) Power Shuttle Transmission
5 SH34: C-6
CONNECT TO X-496 (ENG) CONNECT TO X-150 (SIDE) G040 BK 0.5 TELEMATICS IGN
SP-066 K-024
K-022
Diagram Diagram SYMBOLS BATT2A RD 62.0 1 1
X-507A
BATT3A RD 62.0 SH3: B-6
SH5: B-6
CRANK SIGNAL FROM ECU
E080 YE 0.8
X-496
D D
X-497
E081 YE 0.8
X-040
1212
X-150
E082 YE 0.8 SHUTDOWN RELAY 2
X-019 87A
AUTO SHUTDOWN
87A X-019
X-507A 30 X-019 1717
X-481 ALT-TO-STARTER CABLE X-019 30
STARTER JUMPER TERMINAL 1 1 ALT1 RD 62.0 SH3: B-6 SH13: B-6 21A1 YE 0.5 4 4 87 14 14
SH01 - TITLE PAGE
87
SH22 - EXTERIOR CANOPY LIGHTS X-125 G-002 X-481 CRANK SIGNAL TO CLUSTER
SP-012
1111 2121
6220 OR 0.5
13 13
G-001 ALTERNATOR AP23 OR 0.5 SH10: C-6 CONNECT TO X-150 (SIDE) 4024 OR 0.8
85 86 85
BATTERY TO FRONT HARN (X-497)
3320 YE 0.5
P17
G042 BK 0.5 SH4: D-1
SH02 - POWER DISTRIB / CHARGING SYSTEM SH23 - POWERSHIFT TRANS JUMPER HARN 4023 OR 0.5 G044 BK 0.5
STANDARD CHARGE INDICATOR TO FRONT (X-040) 3 3 1212 2222
X-480A X-482A X-483A W CONNECT TO X-496 (ENG)
EQUIPMENT 1 1 1 1 G010 BK 62.0 1 1 A AP64 OR 0.5 SH10: B-6 X-019 SHUTDOWN RLY GND
X-480A POS NEG D+
SH5: C-6 150A OR 0.8 C C
X-497
150B OR 0.8
X-040
3535 150C OR 0.8 X-019 X-019 SP-G02
G-001 X-482A X-483A B+ 1 X-019
PRESSURE IGNITION X-496 X-150
LAMP MOTOR DIOD E
SH03 - STARTING SYSTEM SH24 - TRAX SPS/PS CONTROLLER X-183
AP21 OR 0.8 SH12: D-6 X-025 D-007 X-025
GND002 SP-AP03 SH13: A-1 P N
3323 YE 0.5 3322 YE 0.5
3321 YE 0.5 1010 1414
SH04 - GROUNDING SH25 - HYDRAULIC HEAVY LIFT A P
AP20 OR 3.0 AP22 OR 1.0 SH10: C-6 AUTO SHUTDOWN RLY SP-303
D-003 X-025
T D-002 X-025
BATT DISCONNECT SWITCH - OPTION G075 BK 0.5 SH4: B-6 P N N P K-015
31S1 OR 0.5
4009 OR 0.5 4005 OR 0.5 4007 OR 0.5 42
SH05 - ENGINE CONTROL SH26 - COMBO HYDRAULICS
4545 4141 42 46 46
B N SP-004
X-479B X-506B
BATT3 RD 62.0
X-507B SHUTDOWN
X-025 X-025 SP-046 X-025 X-025 NEUTRAL RELAY
1 1
X-479B
1 1 1 1 X-147 SH2: A-6 4006 OR 0.5 4008 OR 0.5
LIGHT EMITTING X-507B AP31 OR 0.5 SH18: A-6 SH2: A-6 4001 OR 0.5 4000 OR 0.5
87A
X-506B 3P06 OR 0.5
SH06 - ENGINE CONTROL SH27 - PILOT CONTROLS INPUT PRESSURE TEMPERATURE SPEAKER DIODE (LED) STARTER JUMPER TERMINAL 12 12 POWER RELAYS 30
BATT2 RD 62.0
SP-029 SP-103 X-018 87
OPTIONAL K-003 AP32 OR 1.0
SH13: B-6 3P01 OR 0.5 3P04 OR 0.5 4 4
EQUIPMENT SH10: A-6
INSTRUMENT CLUSTER KEY SP-119
POWER RELAY 3 86 85
21A2 YE 0.8
SH07 - POWERSHIFT TRANSMISSION INPUTS
3P05 OR 0.5
SH28 - 11 11
AP36 OR 0.5 SH18: B-6
S-001
IGNITION SWITCH 3 3
87A X-012B
IN OUT
21A7 OR 0.5
G-001a 30 F-027
P031 RD 2.0 42 42 11 11
SH08 - HYDRAULICS SH29 - DIAGNOSTIC/ CAN BUS X-480B
BATTERY
X-482B X-483B
4 4 87
G082 BK 0.5 SH4: B-6 SH2: C-1 P012 RD 1.0
5
1 2
4019 OR 0.5 IGNITION SW B+ 46 46 20.0 A K-016
1 1 POS NEG
1 1 G002 BK 62.0 1 1 3 3 86 85
X-480B X-012
X-483B CONNECT TO X-150 (SIDE)
START RELAY
SH09 - PILOT CONTROLS
1
SH30 - POWER DISTRIBUTION AND START
G-001a X-482B
COIL SOLENOID TO FRONT (X-040) X-147 P029 RD 0.5 SH20: C-6 87A
VARIABLE RESISTOR RESISTOR X-040
ACC OFF IG ST 4 30
P003 RD 1.0 5 5 P021 RD 1.0 X-015A P032 RD 2.0 14 14
87
21A8 OR 0.5
AP13 OR 3.0 P012 RD 1.0 SH3: C-6
SH10 - FRONT EXTERIOR LIGHTS SH31 - ADDITIONAL ECU CIRCUITS P004 RD 1.0 6 6 P030 RD 1.0 F-025
1515
X-021
86 85
SP-102 SP-095 22 22
SH13: D-6 1 2 3
P013 RD 0.5 10.0 A 1111 P018 RD 1.0
SH11 - INTERIOR LIGHTING SH32 - EXHAUST SYSTEM / CAN BUS 2 X-015
X-147 X-021 21A4 YE 0.5 13 13
TO SIDE X-051 10 10 P014 RD 2.0 SH3: C-6 SH2: C-1 P014 RD 2.0
K-004
SH12 - WINDSHIELD WIPERS SH33 - PRE-START
X-001
47 47 POWER RELAY 4
STARTER SOLENOID B+
SH7: B-1 21C2 YE 0.5 21B4 WH 2.0
X-001
1 1 21B5 WH 2.0 21 21
9 9 P015 RD 0.5 SH11: C-6 NEUTRAL RLY SIGNAL FROM FNR X-018
X-051 P007 RD 1.0 P024 RD 1.0 SP-P001 K-017
S.P. S.T. S.P. D.T. D.P. S.T. D.P. D.T. 1 1 87A SH5: B-6 E270 YE 0.5 X-051
SH13 - INSTRUMENT CLUSTER SH34 - TELEMATICS TO CHASSIS X-001 SP-096 30 STARTER CONTROL RLY LO X-040 X-147
STARTER RELAY
P019 RD 1.0 4 4 P026 RD 1.0 P025 RD 2.0 2 2 P016 RD 1.0 SH19: D-6 SH5: B-6
87A
87 E530 YE 0.5 3434 21A3 OR 0.5 26 26 30
87A SP-AP04 STARTER CONTROL RLY HI X-497 X-150
4017 OR 0.5 4018 OR 0.5 87
SH14 - POWER POINTS
19 19 1 1
1 2 30 X-150 86 85
P017 RD 3.0 SH14: C-6 SH2: D-5 BATT3A RD 62.0 F F
30.0 A SP-205 STARTER/BATT+
87 X-147 86 85
P009 RD 2.0 E372 YE 0.5 25 25
POS NEG PWR TO SIDE (X-123)
SH2: D-1 ALT1 RD 62.0
X-121
SH15 - SAHR PARK BRAKE FUSE
85 86
UNSWITCHED +BATT
TO CHASSIS (X-122)
X-122
P006 RD 2.0 PO18 RD 0.5 SH24: D-6 ALTERNATOR X-121
1 1
X-496
A A
E172 YE 0.5 34 34
GROUND BATTERY SH3: B-6 P002 RD 32.0 1 1 P010 RD 8.0
P022 RD 0.5 SH17: D-6 SH2: B-6 P002 RD 32.0 33 33
SH16 - HVAC RELAY
X-123 P008 RD 8.0 BATT+ FROM STARTER X-478 M-002 X-147
STARTER MOTOR
P005 RD 8.0 1019 RD 0.5 SH29: C-6 X-018
SH17 - RADIO X-018
12 12
X-820
1 1
COLOR ABBREVIATION WIRE SIZE CHART
4004 OR 0.5
K-002
SH18 - REAR EXTERIOR LIGHTS
1 1
AP77 OR 3.0 SH18: D-6 X-820 SH4: C-6
X-015A POWER RELAY 2 M
X-821
G077 BK 0.5
3636 P027 RD 3.0 SH25: B-6 P033 RD 0.8 BATT+ JUNCTION TERMINAL NEUTRAL RLY GND
BLACK BK Sq. mm AWG F-033 30
87A
AP09 OR 0.5 SH19: C-6 BY-PASS VALVE RLY B+ X-004 G326 BK 0.5 SH4: B-6
SH19 - OPTIONS X-005 5 1 3
1 2 UNSWITCHED +BATT 87 3
SP-AP02 SH5: B-6 1041 RD 6.0 START RLY GND
TABLE OF CONTENTS / STANDARD SYMBOLS 1 POWER DISTRIBUTION / CHARGING SYSTEM 2 STARTING SYSTEM 3
SH2: A-6 G001 BK 0.5
SP-G12 A-009
SH14: C-1 G068 BK 3.0 G026 BK 0.5 SH7: C-1 A-008
ENGINE CONTROLLER UNIT
ENGINE CONTROLLER UNIT
X-448
SP-158
SH14: C-1 G070 BK 3.0 G044 BK 0.5 SH3: D-1 5
3 3 E055 RD 1.0 E050 RD 2.5 BATTERY +C
CDB-007 16
G160 BK 3.0 F-040 68 F160 WH 1.5 INJECTOR 1 HIGH BANK 1 E058 RD 0.8 SH5: D-6
E680 YE 0.5 SH29: B-1
SH29: A-1 G076 BK 0.5 1 2
E051 RD 2.5 3 ISO K
ECU K-LINE Y-046 ELECTRIC VALVE B+
7.5 A 7 7 E057 RD 1.0 BATTERY +B
X-448 INJECTOR ELECTRIC VALVE CYL 1 CDB-018
SH24: A-1 G154 BK 2.0 A IN OUT B 32
F320 GY 1.5
E052 RD 4.0
1 INJECTOR 1 LOW BANK 1
SH25: A-6 E059 RD 0.8 E010 RD 2.5 BATTERY VOLTAGE
SP-G19 Y-051
SH13: A-1 G066 BK 0.5 G190 BK 1.0 G323 BK 0.5 SH21: A-1 BY-PASS VLV PWR X-471 X-471
ELECTRIC VALVE (WG)
F-036 Y-047
SH6: D-1 E058 RD 0.8 BOOST PRESSURE ACTUATOR 1
4 F040 GY 1.0 27 IN OUT 28
ELECTRIC VLV B+ 5 5
X-448 1
7.5 A
2 SP-121 INJECTOR ELECTRIC VALVE CYL 3
SH17: C-1 G059 BK 0.5 G051 BK 0.5 SH16: C-6 SH30: C-1 E012 RD 0.8 SUPPLY MODULE PUMP CONTROL SIG
72
1720 YE 0.8 PUMP YE 1.5 SH33: B-1 D IN OUT C CDB-008 31
F310 GY 1.5 INJECTOR 1 LOW BANK 2 X-470 X-470
AUX MAIN RLY B+ SP-152 PUMP MOTOR CONTROL SIGNAL
GND009 E054 RD 2.5 1 1 X-471 X-471
SH18: D-1 G099 BK 0.5 76
1760 YE 0.8
CHASSIS HARN GROUND - RIGHT SIDE REAR STUD F-037 SUPPLY MODULE PUMP CONTROL SIG F010 WH 1.5
1
INJECTOR 1 HIGH BANK 2
SP-G13 X-486
1
20.0 A
2
SH21: B-6 G092 BK 0.5 G161 BK 0.8 G020 BK 0.5 SH15: D-1 A-021 SP-151
6 6
BY-PASS VALVE SIGNAL 73 CDB-010
CCV HEATER 1730 YE 1.5 SH25: A-6 F170 WH 1.5 17
INJECTOR 2 HIGH BANK 1
1
E05A RD 4.0 2 2 BY-PASS VLV SIGNAL
E005 RD 1.0 Y-048
SH7: A-1 G072 BK 0.5 X-487 X-484 G021 BK 0.5 SH13: C-1 2
G345 BK 1.0 E004 RD 1.0 12 12
CAN 1 LO 25 CDB-002
E251 GN 0.5
CDB-002
SH29: B-1 27
G004 BK 32.0 INJECTOR ELECTRIC VALVE CYL 4 INLET TURBINE TEMP SENS GND 2270 BL 0.5
X-485 X-536 K-023 F-018 CAN 1 LO B-062
E IN OUT F 48
SH13: B-1 G058 BK 0.5 G030 BK 0.5 SH7: A-1 MAIN RELAY 1616
1
15.0 A
2 CAN 1 HI 24
E241 YE 0.5 SH29: B-1
F480 GY 1.5 INJECTOR 2 LOW BANK 1 INLET TURBINE TEMP SENSOR
SP-157 87A T
5 30 CAN 1 HI X-471 X-471 INLET TURBINE TEMP SENS SIGNAL
43
2430 YE 0.5
26 25
SH3: B-6 1013 RD 10.0 1014 RD 8.0 X-448
SH34: D-1 G343 BK 0.8 G189 BK 0.5 SH13: B-1 MAIN RLY B+
87 3
GND004 E053 RD 6.0 Y-049 X-470 X-470
GND013
86 85
CAB GROUND - SIDE & CHASSIS HARN CHASSIS HARN GROUND 1015 RD 0.5
2 1
E280 BL 0.5
28
MAIN RELAY X-517 -SENSOR CONN INJECTOR ELECTRIC VALVE CYL 2 B-002
SH8: C-1 G179 BK 0.5 G110 BK 0.5 SH25: C-1 NOX/NH3/UREA/ECU GND H IN OUT G CDB-011 46 EGR PIERBURG
RIGHT SIDE FRONT STUD X-464 X-464 X-474 -ENG HARN CONN F460 GY 1.5
STUD ON LOADER CONTROL BRKT SH32: B-6 G008 BK 4.0 SP-153
INJECTOR 2 LOW BANK 2
4
SH4: B-6 G011 BK 8.0 G012 BK 2.5 BATTERY MINUS 2 X-474 X-471 X-471
50 CDB-019
F500 WH 0.8
CDB-019 29
SH2: B-1 G073 BK 0.5 G083 BK 0.5 SH21: B-1 ECU GND 20
E201 BK/WH 0.8
EGR ACTUATOR MOTOR PLUS
E200 BK/WH 0.5 2
G162 BK 0.5
GND006
CAB GROUND, LIGHTS HARN, FRONT HEADER OUTSIDE
580N [NGC730186 - ]
25A3 LB 0.5 32 32 1616 1 2 X-007 BOOM LOCK
SP-069 87 10.0 A 1717 5701 OR 0.5 5709 OR 0.5 1 1 B B
R 5 TO FRONT HARN (X-044) X-012 X-007 X-039
25B2 LB 0.5 86 85
X-044
N 6 V-007
9409 YE 0.5 G026 BK 0.5 SH4: D-1
580SN [NGC732639 - ]
2 2 1515 2424
25B5 LB 0.5 31 31
P N
4WD RLY GND G179 BK 0.5 SH4: C-6
X-043 X-019
X-019 (SIDE) EH CLAM GND
5203 YE 0.5 28 28
580SN WT [NGC735098 - ]
SP-062 5204 YE 0.5 27 27
8
SH3: A-1 19E3 OR 0.5 19E10 OR 0.5 SP-104 X-147 FOWARD AND REVERSE DIODES
FNR KEY-ON PWR
X-146
5704 OR 0.5
590SN [NGC736228 - ]
GEAR COMMAND 1 AND 2
2
X-040
5205 YE 0.5 13 13 5207 YE 0.5 SH24: D-6
3214 YE 0.5 SH24: C-6 LDR QC Diode - Loader quick coupler retract solenoid transient suppressor
BATTERY POWER
KICK DOWN TO TRAX X-145
KICKDOWN
X-146
BHoe QC Diode - Backhoe quick coupler retract solenoid transient suppressor
3583 YE 0.5 38 38 3584 YE 0.5 SH24: B-6
X-150 AUTO/MAN TO TRAX 5018 YE 0.5 Y-005
X-015A
21C2 YE 0.5 SH3: C-6 4444 5014 YE 0.5 LOAD SENSE SOLENOID
FNR NEUTRAL TO NEUTRAL RLY V-001 SP-035 X-001 A IN OUT B
SP-036 5016 YE 0.5 28 28 5017 WH 0.5 G023 BK 0.5 SH4: C-1
N P
4848 5025 YE 0.5 5024 YE 0.5 LOAD SENSE GND
STARTING SEQUENCE
3221 YE 0.5 SH21: C-6
X-061 X-061
GEAR COMMAND 2 TO COMFORT STEER
4343 5013 YE 0.5 Y-006
3582 YE 0.5 SP-073 V-002
H-001 N P
SP-037 LOADER QUICK COUPLER RETRACT SOLENOID
4747 5044 YE 0.5
S-013 BACK UP ALARM 19 19 5023 WH 0.5 A IN OUT B
G024 BK 0.5 SH4: C-1
AUTO/MAN SWITCH X-015 LOADER QC SOLENOID GND
X-001 A X-060 X-060
25B7 LB 0.5 33 33 25B8 LB 0.5 P Y-007
SWITCHED POWER
10 P N 8
X-051
B'HOE QUICK COUPLER RETRACT SOLENOID
1 1 B N
3581 YE 0.5 G030 BK 0.5 A IN OUT B
5042 YE 0.5 20 20 5041 WH 0.5 G025 BK 0.5 SH4: C-1
2 IN
X-342 X-055 B'HOE QC GND
X-051 X-059 X-059
2
X-342
SH4: C-1
16 1 P N 2
6161 PK 0.5 SH27: C-6 G039 BK 0.5
X-149 SIDE
HALL EFFECT SW +5V OUTPUT TO A-POST (X-211) X-201 X-201
SH27: B-1 9 Y-036 SP-097 X-213 E-003
6090 YE 0.5 L.H. STAB INPUT
X-040 X-149
LH STAB UP SOLENOID 45R5 VT 0.5 45RD VT 0.5 45R4 VT 0.5 45R1 VT 0.5
3 3 C C 4 4 FRONT WORK LIGHT
10 3 1 IN OUT 2 SP-098
SH27: B-1 6100 YE 0.5 R.H. STAB INPUT
6030 WH 0.5 G132 BK 0.5 1 P N 2
9 9 42F8 VT 0.8 42F9 VT 0.8 F F 42F4 VT 0.8 8 8 42F3 VT 0.8 G035 BK 0.8
X-404 X-404 SP-099
11 X-192 X-192
SH27: C-1 6110 YE 0.5 E'HOE RETRACT INPUT Y-023 10 10 41F8 VT 0.8 41F9 VT 0.8 A A 41F4 VT 0.8 1 1 41F3 VT 0.8
12
LH STAB DOWN SOLENOID SP-100
E-004
SH27: C-1 6120 YE 0.5 E'HOE EXTEND INPUT FRONT DRIVING LIGHT
4 1 IN OUT 2 45L5 VT 0.5 45LC VT 0.5 45L4 VT 0.5 45L1 VT 0.5
6040 WH 0.5 G133 BK 0.5 11 11 H H 2 2
13 1 P N 2
SH27: A-1 6130 BL 0.5 X-403 X-403 G036 BK 0.8
L.H. STAB PRESSURE SW. INPUT 42F6 VT 0.8 42FE VT 0.8 42F2 VT 0.8
46 46 J J 6 6
Y-035 X-193 X-193
14
SH27: A-1 6140 BL 0.5 R.H. STAB PRESSURE SW. INPUT RH STAB UP SOLENOID 41F1 VT 0.8 41F2 VT 0.8
47 47 41F6 VT 0.8 K K 3 3
5 1 IN OUT 2 SH2: D-1 AP22 OR 1.0 X-150
6050 WH 0.5 G134 BK 0.5 X-211
41FD VT 0.8
45RA VT 0.5
45L8 VT 0.5
42F1 VT 0.8
17
42F5 VT 0.8
41FC VT 0.8
SH27: C-1 6170 YE 0.5 BI-DIR AUX FWD IN A-PORT FRONT WORK LIGHTS KEY ON E-005
X-402 X-402
X-191
5 5 FRONT DRIVING LIGHT
SH27: B-1 6180 YE 0.5 18 Y-021 X-490
BI-DIR AUX REV IN B-PORT X-147 1 P N 2
RH STAB DOWN SOLENOID 4343 G037 BK 0.8 SH4: A-1
MOLDED DIODE F-006 FRONT LIGHTS
6 1 IN OUT 2 X-194 X-194
V-008 6060 WH 0.5 G135 BK 0.5 1 2
SP-190 15.0 A 4747 CAB GROUND
P N X-239 21 SH2: C-1 SWITCH CLOSED WHEN DOOR IS OPEN
1 1 0722 BL 0.5 0728 BL 0.5 PINS 21 AND 22 X-401 X-401 X-147
P015 RD 0.5
X-239 GROUNDED: HAMMER MODE DOME LIGHT B+ S-030 E-002
Y-025
X-239 22 OPEN: BI-DIR MODE DOME LIGHT SWITCH DOME LIGHT ASSEMBLY
2 2 0727 BL 0.5 E'HOE EXTEND SOLENOID S-007 A 2 1 B C ON WITH DOOR OPEN
X-239 X-012B 0493 RD 0.5 61B1 VT 0.5
7 1 IN OUT 2 SH2: D-1 AP23 OR 0.5
6070 WH 0.5 G136 BK 0.5 FRONT WORK LIGHT SWITCH E-006 3636
B OFF
SH27: B-1 F-019 X-105 X-105
G152 BK 0.5 SIGNAL LIGHTS KEY ON N 9 FRONT WORK LIGHT
CLAMP DIODE GND X-408 X-408 1 2 X-020
P N
5.0 A 4040 0491 RD 0.5 C7 C7 0492 RD 0.5 0494 RD 0.5 G062 BK 0.5 A
Y-037 1 2 X-012
G038 BK 0.8
X-147 X-101 SP-039 X-110 ALWAYS ON
SP-028
X-497 RIGHT TURN LAMP FRONT WORKLIGHT BACKLIGHT
SW ALL ON POS AP19 OR 0.5 J J AP29 OR 0.5 45R9 VT 0.5
8
6025 YE 0.8 87 87
X-419
Y-027 X-496 41FB VT 1.0 SH18: C-6
1
G145 BK 0.5 RIGHT INDICATOR TAIL LIGHTS
PILOT ENABLE
1 IN OUT 2
SP-044 2 KEY ON B+
6028 YE 0.8 G140 BK 0.5 AP27 OR 0.5 45LA VT 0.5 SH18: C-6
3 4
4601 VT 0.5 LEFT REAR TURN SIGNAL
HAZARD INPUT LEFT INDICATOR
X-411 V-010 X-411 S-009
X-010 X-010 G086 BK 0.5 SH4: A-6
X-430
6023 OR 0.5
PILOT ENABLE DIODE HAZARD LIGHT SWITCH FRONT WORKLIGHT SW LAMP GND
A A
1 N P 2
6027 YE 0.8 G141 BK 0.5 N 9
HAMMER VALVE OPTION HARNESS CONNECTOR
B B X-413 V-009 X-413 S-011 G100 BK 0.5 SH4: B-6
X-430 HORN SWITCH (TURN SIGNAL DRIVING LIGHTS) FLASHER RLY GND
PATTERN CHANGE VALVE DIODE
IN
6244 WH 0.8 1 N P 2
G143 BK 0.5 AP28 OR 0.5 2 E-008
OUT 3 TURN SIGNAL INDICATORS
X-414 X-414 X-132
R RIGHT TURN
45LB VT 0.5
AMBER
Y-026 2 A
X-132 47R1 VT 0.5
SP-068
PATTERN CHANGE SOLENOID 45R8 VT 0.5 L LEFT TURN
IN OUT GND 1
SH27: C-1 6240 WH 0.8 6242 WH 0.8 1 2
G144 BK 0.5 G089 BK 0.5 SH4: A-6
PATTERN CHANGE SW OUTPUT SH2: C-1 AP32 OR 1.0
WHITE
TURN SIGNAL INDICATOR GND
49A SIGNAL LIGHTS KEY ON 3 W
X-410 X-410 AP26 OR 0.5 47L1 VT 0.5 X-138
FRONT DRIVING LIGHTS KEY ON
Y-028 X-138
56A FRONT DRIVING LIGHTS OUT
PATTERN CHANGE SOLENOID 2 X-147 41F7 VT 0.8
4444 SP-094
1 IN OUT 2 To cause the desired turn indicator lamps to flash, the
6243 WH 0.8 G142 BK 0.5 F-011
1 2 56 opposite indicator lights are connected to battery
X-412 X-412 15.0 A 4848 AP30 OR 1.0
FRONT DRIVING LTS KEY ON causing them to come on steady.
X-147 X-139
G155 BK 0.5 SH27: A-6
HAMMER VLV GND SH4: A-6
G088 BK 0.5
HAZARD SW LAMP GND
S-027
A/C HIGH PRESSURE SWITCH
S-014 PRESSURE
SAHR PARK BRAKE SWITCH Y-001
A IN OUT B
SAHR BRAKE SOLENOID 6001 BR 0.5
APPLY 3
6002 BR 0.5
2 SP-053 X-086 X-086
1 X-001 1 IN OUT 2 K-008 SH2: B-1 P022 RD 0.5
RELEASE 4035 WH 0.5 4032 WH 0.5 16 16 4031 WH 0.5 G020 BK 0.5 SH4: C-1 SWITCH CLOSED IN FAULT CONDITION
X-098 X-051 SAHR BRAKE SOLENOID GND A/C RELAY RADIO B+
X-098 X-057 X-057
X-015A X-001
X-015A 2323 3636
PARK BRAKE IS APPLIED WHEN SOLENOID NOT POWERED SP-049 6003 BR 0.5 2020 SP-050
2727 60A3 BR 0.5 60A2 BR 0.5 4646 60A1 BR 0.5
X-012B
X-051 2020 A-004
2828 1919
X-015 X-015 F-020 RADIO
Y-053
1 2
4021 BL 0.5
X-001
4022 BL 0.5 SH13: B-6 SH4: D-1 A/C COMPRESSOR 5.0 A 2424 9302 RD 0.5
18 18 G051 BK 0.5 X-012
X-051 SAHR BRAKE SIGNAL TO CLUSTER A/C RLY GND X-020
9301 RD 0.5
8
4044 OR 0.5
60A5 BR 0.5 X-496 SH8: D-1 5707 OR 0.5 C4C4 9001 OR 0.5
7
RADIO KEY-ON POWER
A/C FAULT SIGNAL TO CLUSTER X-150 B-POST TO SIDE X-020
S-024 RADIO KEY-ON X-101 9 X-020
G061 BK 0.5 G059 BK 0.5 SH4: D-6
6004 BR 0.5
A7 A7
GND-003 RADIO GROUND
60C4 BR 0.5
86 85
1010 H-004
1 1
RIGHT SPEAKER
SH2: A-1 AP04 OR 3.0
X-018 HVAC BLOWER KEY-ON 4D02 GY 0.5 1 P
2 N
3C02 BK 0.5
G079 BK 0.5 SH4: C-6 F-022 X-256
SAHR BRAKE DE-CLUTCH RLY GND 1 2 X-012B
30.0 A 4141
SP-079 4545
4061 YE 0.5 4062 YE 0.5 SH24: C-6 X-012
DE-CLUTCH TO TRAX
SP-299 E-030
6 X-184
42CZ VT 3.0
SH04 - GROUNDING SH25 - HYDRAULIC HEAVY LIFT A P
X-012B
4 4
R TURN SIGNAL/HAZARD LIGHT SWITCH ON SEAT
G212 BK 0.8
E-033
SH06 - ENGINE CONTROL SH27 - PILOT CONTROLS INPUT PRESSURE TEMPERATURE SPEAKER DIODE (LED) SIDE WORK LIGHTS
B PWR1 R TAIL/BRAKE LIGHT SH2: B-1 AP09 OR 0.5
SH10: B-1 41FB VT 1.0 41R1 VT 0.5
3
TAIL LIGHTS KEY ON 0431 VT 2.0 GND X-176 SEAT HEATER KEY-ON
SH07 - POWERSHIFT TRANSMISSION INPUTS SH28 - X-112
G047 BK 0.5
X-025 S-079
X-012B A PWR2
IN OUT 19 19 4401 VT 0.5 3737 SEAT HEATER SWITCH
42CX VT 3.0
F-010 F-052
SH08 - HYDRAULICS SH29 - DIAGNOSTIC/ CAN BUS 1 2
X-115
X-171 1 2
AP10 OR 0.5
1
5.0 A 23 23 41R7 VT 1.0 SIDE HARNESS X-020 B-POST HARNESS REAR LIGHTS E-028 10.0 A 3333
SP-063 X-025
SIDE REAR WORK LIGHT R1
SH09 - PILOT CONTROLS
X-012
SH30 - POWER DISTRIBUTION AND START B6 B6 0432 VT 2.0 4 4 0433 VT 2.0 X-107
COIL SOLENOID
VARIABLE RESISTOR RESISTOR R TURN/HAZARD 1 P N 2
SH10: B-1 45RB VT 0.5 A3 A3 45R7 VT 0.5 3 3 42C2 VT 0.8 G057 BK 0.8
RIGHT TURN & HAZARD
SH10 - FRONT EXTERIOR LIGHTS SH31 - ADDITIONAL ECU CIRCUITS
SP-010
TAIL SP-009 X-162 X-162
X-107
41R5 VT 1.0 B4 B4 41R4 VT 1.0 6 6 41R3 VT 1.0 E-013
SH2: B-1 AP46 OR 2.0 SP-032 BRAKE REAR WORK LIGHT L1
2
G208 BK 1.0 SH24: A-1
SH11 - INTERIOR LIGHTING SH32 - EXHAUST SYSTEM / CAN BUS 2 SIDE WORK LIGHTS KEY ON 4400 VT 0.5 A4
WL 1
A4 4404 VT 0.5 2 2 4403 VT 0.5
P N
SEAT HEATER GND
42C1 VT 0.8 1 2
X-012B 42C7 VT 3.0 A1 A1 42C6 VT 3.0 B B 42CB VT 2.0 G056 BK 0.8
43 43 SP-033
SH12 - WINDSHIELD WIPERS SH33 - PRE-START F-032
SP-011
X-163 X-163
E-014
X-491
SH4: A-1
SP-191 REAR LIGHTS
S.P. S.T. S.P. D.T. D.P. S.T. D.P. D.T. 1 2 WL 2 REAR WORK LIGHT R2
SH13 - INSTRUMENT CLUSTER SH34 - TELEMATICS
15.0 A 47 47
X-012 L TURN/HAZARD
A8 A8 42CY VT 3.0 422Y VT 2.0 8 8 42CC VT 2.0
42C3 VT 0.8
1 P N 2
G055 BK 0.8
CAB GND STUD
SH10: B-1 45LA VT 0.5 A5 A5 45L7 VT 0.5 1 1 SP-078 S-038
87A LEFT TURN & HAZARD X-164 X-164 X-002
SH14 - POWER POINTS BEACON 2 1
1 2 30 4804 VT 0.5 B5 B5 4802 VT 0.5 5 5 E-015 SH15: A-2 4063 YE 0.5 A A DE-CLUTCH BUTTON (LOADER CONTROL HARNESS)
30.0 A
.5
87 DE-CLUTCH TO TRAX S-048
X-101 REAR WORK LIGHT L2
BK 0
POS NEG SH12: A-1 SH7: B-1 3215 YE 0.5
2 1
SP-008 KICKDOWN BUTTON (LOADER CONTROL HARNESS)
SH15 - SAHR PARK BRAKE G060 BK 0.8 7 7 B B
85 86 REAR WIPER MOTOR GND 42C4 VT 0.8 1 P N 2
G054 BK 0.8 KICK DOWN TO TRAX S-023
FUSE
G048
GROUND BATTERY SH24: B-6 25S1 YE 0.5
2 1
SH16: B-1 G097 BK 3.0 A A X-165 X-165 C C
SH16 - HVAC DIFF-LOCK TO TRAX DIFF LOCK BUTTON (LOADER CONTROL HARNESS)
RELAY BLOWER MOTOR GND
E-016
.5
X-161
SH11: B-2 SH3: A-1 19E5 OR 0.5
BK 0
G062 BK 0.5 9 9 L TAIL/BRAKE LIGHT D D
DOME LIGHT GND S-008 KEY-ON POWER X-045
SH17 - RADIO
.8
4801 VT 0.5
ROTATING BEACON SWITCH
BK 0
PWR1
4402 VT 0.5 A
G050
N 9
A-003
SH18 - REAR EXTERIOR LIGHTS COLOR ABBREVIATION WIRE SIZE CHART SH2: C-1 AP36 OR 0.5
GND X-174
ELECTROHYDRAULIC CLAM CONTROLLER
G211
ROTATING BEACON KEY-ON B PWR2
BLACK BK Sq. mm AWG AP37 OR 0.5
2 IN
41L2 VT 0.5 Y-003
SH19 - OPTIONS EVK SOLENOID
.5
X-170
BLUE BL 0.5 20 6 X-136 1 IN OUT 2
BK 0
X-147 OUT 3 EHC1 RD 0.5 EHC2 YE 0.5
35 35 X-118 E-017 EH CLAM OUTPUT 1 1
F-013 L TURN SIGNAL/HAZARD LIGHT
SH20 - HORN LIGHT BLUE LB 0.8 18 X-118
5
X-276 X-276
G052
1 2 45L6 VT 0.5 1 P N 2 EHC4 YE 0.5
5.0 A 39 39 EH CLAM OUTPUT 2 2 EHC3 YE 0.5 Y-004
X-040
4803 VT 0.5 EVI SOLENOID
BLACK/WHITE BK/WH 1.0 16
41 41
X-147
SP-065 ROTATING BEACON
SH21 - COMFORT STEER/ RIDE CONTROL
X-169 X-169 IN OUT
4 1 2
4408 VT 0.5 7 7 4407 VT 0.5 EH CLAM OUTPUT EHC5 RD 0.5 3 3 EHC6 RD 0.5
1 2
GREEN GN 2.0 14
P N
X-150 X-277 X-277
3
X-166 X-166 E-009 EH CLAM OUTPUT EHC8 YE 0.5 4 4 EHC7 RD 0.5
LIGHT GREEN LG 3.0 12 LEFT SIDE WORK LIGHT X-494
X-135
X-250 1
CIRCUIT DIAGRAM LEGENDS ORANGE OR 5.0 10 SH2: D-1 AP31 OR 0.5 0435 VT 0.8 1 P N 2
A A 5703 OR 0.5
2
KEY-ON
TAN TN NOTE:
BRAKES ARE APPLIED
3224 YE 0.5
X-072 X-073 2B 1 86 85
COMFORT STEER CUTOUT RELAY B6 B6 0430 VT 2.0 G G E E 745L VT 0.5 1 1 L TURN E-036
X-142 0963 YE 0.5 22 22 SP-085 R BRAKE LIGHT
SP-089 A8 A8 M43C VT 3.0 443C VT 2.0 H H H H 743C VT 2.0 641C VT 3.0 A A WL 2
X-142
TO SIDE HARN X-020 X-502 SP-061 1 P N
0953 YE 0.5 643C VT 2.0 143C VT 2.0 440A VT 0.5
0952 YE 0.5
13 13 K K K K
64A6 RD 0.5
64B3 WH 0.5
0902 OR 0.5
16 16
87
A1 A1 042C VT 3.0 B B WL 1 2 2
K-007 X-513 X-513
SH7: B-1 3221 YE 0.5 B B 42CD VT 2.0
3/4 GEAR COMMAND SIGNAL
86 85 COMFORT STEER POWER RELAY 541R VT 2.0
24 24 B4 B4 6 6 TAIL E-011
0972 YE 0.5
REAR WORK LIGHT R2
SP-059 A4 A4 5440 VT 0.5 2 2 BRAKE
X-001 X-054 0961 YE 0.5 15 15 SP-117
64B4 WH 0.5 7 7 64B6 WH 0.5 64B5 WH 0.5 B B SH2: A-1 AP07 OR 0.5 42CH VT 0.8 1 P N 2
A3 A3 545R VT 0.5 3 3 R TURN A A 42CG VT 2.0 G167 BK 0.8
COMFORT STEER KEY-ON
64A2 RD 0.5 3535 64A5 RD 0.5 A A X-147
A5 A5 545L VT 0.5 1 1 L TURN 1 1 X-514 X-514
X-051 X-054 SH4: B-6
G080 BK 0.5 E-023
CS PWR RLY GND B5 B5 5480 VT 0.5 5 5 BEACON 5 5 REAR WORK LIGHT L2
X-012B X-500 X-501 X-504
3333
1 P N 2
F-030 Y-012 42CK VT 0.8 G168 BK 0.8
H-005 1 2 X-040 COMFORT STEER SOLENOID E-040
5.0 A 3737 0901 OR 0.5 33 33 X-040 X-001 A IN OUT B RIGHT FRONT WORK LIGHT X-515 X-515
HORN X-012 X-150 40 40 0976 WH 0.5 30 30 0977 WH 0.5 G083 BK 0.5 SH4: C-1 E-026
X-150 COMFORT STEER SOL GND 1 P N 2 L BRAKE LIGHT
X-058 X-058 G320 BK 0.5
45LD VT 0.5
64B7 WH 0.5 P
X-031 S-039 1 P N
RIDE CONTROL SWITCH X-530 X-530 440B VT 0.5
N Y-013 E-034
X-524
4805 VT 0.5
RIDE CONTROL ACCUMULATOR SOLENOID RIGHT INDICATOR LIGHT
G216 BK 0.8
X-032 SP-064
SP-202 E-035
9 7 A IN OUT B
SH4: C-6 G092 BK 0.5 4015 WH 0.5 4011 WH 0.5 4012 WH 0.5 4013 WH 0.5 G090 BK 0.5 SH4: B-1
31 31
FRONT LIGHTING HARNESS CANOPY 1 P N 1 LEFT TAIL LIGHT
G332 BK 0.8
RIDE CONTROL SW INDICATOR GND X-051 RC ACCUM SOL GND G172 BK 0.5
X-056 X-056 X-505
3 X-180 1 P N
1010 YE 0.5 X-179 41RC VT 0.5
SP-215 6 42FF VT 0.8
6 E-032
G333 BK 0.8
2
SH7: A-1 AP39 OR 0.5 AP61 OR 0.5 Y-014 FRONT DRIVING LIGHT X-528
4016 WH 0.5
G063 BK 0.5 SH4: B-1
RIDE CONTROL SW KEY-ON RIDE CONTROL TANK SOLENOID E-025
HORN GND X-024 4 45RE VT 0.5
4014 WH 0.5 A IN OUT B
G091 BK 0.5 SH4: B-1
4
1 P N 2 L TURN SIGNAL/HAZARD LIGHT
G173 BK 0.8
RC TANK SOL GND
1 P N 1
X-052 X-052 1 1 41FE VT 0.8 X-178 X-178 G169 BK 0.5
E-031 X-493
42CN VT 2.0
AP62 OR 0.5
SH13: A-6 FRONT DRIVING LIGHT ROTATING BEACON X-525 X-526
RC TO CLUSTER 3 3 41FF VT 0.8
K-012
5 1 P N 2 1 P N 2
X-018 AUTO RIDE CONTROL RELAY G174 BK 0.8 G171 BK 0.5
35 35 1080 YE 0.5 SH13: A-6 2 2 45LE VT 0.5 E-039
X-024 RC TO CLUSTER X-177 X-177 X-527 X-527
87A L SIDE LIGHT
30 E-029
SH7: A-1 AP41 OR 0.5 G176 BK 0.8
RIDE CONTROL RLY KEY-ON
28 28 87 5 5 LEFT INDICATOR LIGHT 1 P N 2
0437 VT 0.8
86 85 1 P N 1 E-002A
36 36 8 8 42FG VT 0.8 G175 BK 0.5 X-453 X-453
REAR WORK LIGHT R
X-505
X-188 X-189
1 P N 2
27 27 42CM VT 2.0
E-041
X-018 X-334 X-334
SH13: A-1
LEFT FRONT WORK LIGHT
2108 YE 0.5 E-010
AUTO RC RLY COIL GND 1 P N 2 REAR WORK LIGHT L
G321 BK 0.5
G323 BK 0.5 SH4: D-1
SW-040 CLUSTER - AUTO RC RLY COIL X-531 X-531
1 P N 2
RIDE CONTROL PRESSURE SWITCH
X-335 X-335
X-001 1 2 1 2 X-001
2323 AP63 YE 0.5 2112 YE 0.5 1111 2125 YE 0.5 SH13: A-1
X-051 X-051 RC PRESSURE SW TO CLUSTER SH4: A-1
X-511 X-511
OMIT E-040 AND E-041 WHEN MAKING THE FRONT LIGHTING HARNESS WITH NO WORK LIGHTS
580N [NGC730186 - ]
TRAX KEY-ON
PWM 1/3 SOLENOID Y-019
8
1 IN OUT 2
SH3: A-1 19EC OR 0.5 S2 SOLENOID
C2 C2 3044 WH 0.5 5 5 TRAX KEY-ON
6 1 IN OUT 2
X-382 X-382 3043 WH 0.5 C2 C2 3042 LT BL/BK 0.5 G196 BK 0.5
580SN [NGC732639 - ]
34
C3 C3 3034 GY 0.5 6 6 SH3: A-1 19EB OR 0.5
TRAX KEY-ON 13
X-322 X-322
Y-020 3033 GY 0.5 C3 C3 Y-016
18
PWM 2/4 SOLENOID SH7: C-1 25A5 LB 0.5 S3 SOLENOID
580SN WT [NGC735098 - ]
G192 BK 0.5
G193 BK 0.5
3504 YE 0.5
3503 YE 0.5
3506 YE 0.5
3505 YE 0.5
FORWARD
3502 YE 0.5
3501 YE 0.5
1 IN OUT 2 7 1 IN OUT 2
C4 C4 3594 WH 0.5 7 7 3593 WH 0.5 C4 C4 3592 VT/BK 0.5 G195 BK 0.5
46
X-383 X-383 SH7: C-1 25B6 LB 0.5
C5 C5 3604 GY 0.5 8 8 REVERSE X-323 X-323
590SN [NGC736228 - ]
41
X-355 3603 GY 0.5 C5 C5 Y-008
19
SH7: C-1 1902 YE 0.5 S1 SOLENOID
GEAR COMMAND 1
9 1 IN OUT 2
Y-034 3013 WH 0.5 A4 A4 3012 BR/BK 0.5 G102 BK 0.5
47
BATTERY POWER
SP-302 51
X-386 X-386 SH19: B-6 25S1 YE 0.5
DIFF LOCK X-327 X-327
Y-033 SIGNAL GROUND
16 17
DIFFERENTIAL LOCK SOLENOID SH7: C-1 21C7 YE 0.5 0401 BK 0.5 C8 C8 0402 BK 0.5 12.00 k Ohms
1 IN OUT 2 NEUTRAL 12.00 k Ohms
B5 B5 3574 WH 0.5 6 6 GEAR SW. 3/4
53 54
SH2: A-6 31S2 OR 0.5 3151 YE 0.5 B1 B1 3452 GN 0.5
X-387 X-387 ALT TACH
0406 BL 0.5 GEAR SW. 1/2
STARTING SEQUENCE
C8 C8 1212
55 45
U-003 SH29: C-1 E257 GN 0.5 3451 YE 0.5 B8 B8 3542 GY 0.5
TRANSMISSION SPEED SENSOR CAN BUS LO
NEG POS 5 VOLT
27 15
SH29: C-1 E247 YE 0.5 3541 PK 0.5 A8 A8 3152 GR/BK 0.5
3 CAN BUS HI U-002
B6 B6 19EJ OR 0.5 8 8 5.0 VOLTS
2 44 TRANSMISSION SPEED SENSOR
1
SWITCHED POWER
3
B7 B7 3304 YE 0.5 7 7 X-388 B6 B6 19EH OR 0.5
43 29
2 GEAR SW. 1 GEAR SW. 2 GEAR SW. 3 GEAR SW. 4 VOLTAGE - PIN 45 VOLTAGE - PIN 54
X-388
U-004 0403 BK 0.5
SP-301
NEUTRAL CLOSED CLOSED CLOSED CLOSED 3V 3V
S-078 3301 BL 0.5 B7 B7 X-329 X-329 NEUTRAL CLOSED CLOSED CLOSED CLOSED 10.1k ohms 10.1k ohms 17.7k ohms
1 2 1 2 3431 YE 0.5 C6 C6 S-028 2ND GEAR CLOSED OPEN CLOSED CLOSED 12.0k ohms 12.0k ohms 51.0k ohms
SP-G303 C7 C7
1 2 1 2 4TH GEAR CLOSED CLOSED CLOSED OPEN 12.0k ohms 12.0k ohms 27.11k ohms
X-390 X-390 3442 BL 0.5 0405 BK 0.5
A1 A1 G220 BK 0.5 G221 BK 0.5 1 1 SH3: B-1 19EE OR 0.5
X-374
SPEED SENSOR KEY-ON X-328 X-328 GEAR SWITCH LOCATIONS
SWITCH CLOSED WHEN THERE IS CHARGE PRESSURE @ 9.5±1.5 BAR REAR FRONT OF
G106 BK 0.5
3RD GEAR 4TH GEAR
SH13: C-1 G071 BK 0.5 G108 BK 0.5 A1 A1
G222 BK 0.5
OF MACHINE MACHINE
4 4 SEAT POSITION GND 1ST GEAR 2ND GEAR
X-345
X-357 SP-G11
SH19: C-1 G067 BK 1.0 G154 BK 2.0 SH4: D-6
AIR SEAT MOTOR GND SEAT HEATER GND
G208 BK 1.0 SH19: C-1
SEAT HEATER GND
0716 WH 0.5
PILOT CONTROLS HAMMER VALVE
E'HOE EXTEND
MECHANICAL CONTROLS COMBO Y-042 6
2
HAMMER VALVE SOLENOID 6168 PK 0.5 FULLY ON - 4V
4
Y-015 X-441 A IN OUT B OFF - 1V G122 BK 0.5
CONNECTOR CONNECTS TO X-054 0783 WH 0.5
HEAVY LIFT SOLENOID 2 2 X-422
X-087 HAMMER VALVE LH JOYSTICK SWITCH X-422
1 IN OUT 2
0719 WH 0.5 G327 BK 0.5 SH4: B-1 D D G200 BK 0.5 1 1 X-439 X-439
S-054 6110 YE 0.5 SH9: D-6
X-441
HEAVY LIFT SOLENOID GND BI-DIR AUX HYD FWD A-PORT E'HOE RETRACT
X-278 X-278
Y-031 Y-022
5
HEAVY LIFT SOLENOID SPOOL LOCK SOLENOID 1 FULLY ON - 4V
6170 YE 0.5 SH9: C-6
X-015A
X-001
1 IN OUT 2 A IN OUT B 6164 PK 0.5 BI-DIR AUX FWD A-PORT
9 9 0717 WH 0.5 0713 WH 0.5 10 10 0714 WH 0.5 0718 WH 0.5 G110 BK 0.5 SH4: C-1 J J 0742 YE 0.5 G201 BK 0.5 SP-123 HAMMER VALVE OPTION HARNESS CONNECTOR CONNECTS TO X-430 OFF - 1V 3
G123 BK 0.5
V-011 HEAVY LIFT SOLENOID GND X-423
SP-201 SP-212 X-432 X-432
X-443
0781 OR 0.5
TORQUE CONTROL DIODE X-275 X-275 A A X-423
K K 0741 YE 0.5 BI-DIR. LEVERS ARE LOCKED WHEN S-053
P N Y-045
1313 AP72 WH 0.5 B B 0782 BK 0.5
SPOOL LOCK SOLENOID IS NOT POWERED BI-DIR AUX HYD REV B-PORT
X-015 TORQUE CONTROL SOLENOID C C X-443
S-061 Y-024 NOTE: SUPRESSOR DIODE IS IN THE SOLENOID
1 IN OUT 2 6
21 21 AP74 WH 0.5 G310 BK 0.5 SH4: B-1 HAMMER VALVE FOOT SWITCH HAMMER VALVE SOLENOID ACCORDING TO ES-D506 2
6180 YE 0.5 SH9: C-6
X-051 TORQUE CONTROL SOLENOID GND H H 0747 YE 0.5 B A A IN OUT B 6165 PK 0.5 FULLY ON - 4V BI-DIR AUX REV B-PORT
X-093 4
X-093 X-087 0743 YE 0.5 G202 BK 0.5 OFF - 1V G121 BK 0.5
X-423
S-051 TORQUE CONTROL SOLENOID ON X-091 X-091 X-433 X-433 X-423
WHEN SEAT IS FACING FORWARD OR HAMMER ACTIVATED WITH SWITCH CLOSED
SEAT BACKHOE POSITION SW V-013 WHEN HEAVY LIFT IS ACTIVATED
S-057 S-056
DIODE PILOT CONTROL ONE-TOUCH DECEL RH STAB SWITCH
1 1 2
4 SP-209 2 P N 1 DETENT - 4.5V B
FWD AP75 WH 0.5 AP76 WH 0.5 AP71 WH 0.5 AP70 WH 0.5 FULLY ON - 4V 6100 YE 0.5 SH9: D-6
A RH STAB
X-006 SP-200 X-420 X-420 6166 PK 0.5 NEUTRAL - 2.5V
X-006 X-516 X-516 CONNECTOR CONNECTS TO X-054 PILOT CONTROLS COMBO C
LOW - 1V G120 BK 0.5
5303 OR 0.5 SH8: D-6 X-447 X-446
ACTIVATED WITH SWITCH CLOSED X-424 G152 BK 0.5 SH9: C-6
SEAT FACING FORWARD: CLOSED F F G131 BK 0.5 F F CLAMP DIODE GND
RTD SOLENOID GND X-424
SEAT FACING BACKHOE: OPEN
S-035 S-055
A A 64A8 RD 0.5 A A G147 BK 0.8 G153 BK 0.8 SH9: B-1
L.H STAB PRESSURE SWITCH LH STAB SWITCH
PILOT CONTROLS MODULE GND
B B 64B9 WH 0.5 B B A B SP-G55
DETENT - 4.5V B
FULLY ON - 4V
6090 YE 0.5 SH9: D-6
AP4A OR 0.5 A
C C C C X-426 X-426 6167 PK 0.5 NEUTRAL - 2.5V C
LH STAB
G119 BK 0.5
E E 1214 BL 0.5 E E AUTO-UP STOPS WHEN SWITCHES ARE OPEN
X-425
LOW - 1V SP-G52 SP-G54
X-425
G129 BK 0.5 G151 BK 2.0 G126 BK 2.0 SP-G50
SH3: B-6 P033 RD 0.8 G G 0726 BL 0.5 G G
BY-PASS VALVE RELAY B+ MECHANICAL CONTROLS HAMMER VALVE G127 BK 0.5
H H 0735 YE 0.5 H H
84526859 G301 BK 2.0
X-455
D D PILOT CONTROLS
K-020 D D
X-448
4 4 COLD START JUMPER BY-PASS VALVE RELAY HAMMER VALVE OPTION HARNESS CONNECTOR CONNECTS TO X-054
X-446
S-041
PILOT CONTROL HORN SWITCH 1213 BL 0.5 E E ONE-TOUCH DECEL
F-002 S-045 Y-041 Y-039
87A 1 2 CONNECTOR
X-153 HAMMER VALVE FOOT SWITCH HAMMER VALVE SOLENOID AUX FORWARD A-PORT 64B8 WH 0.5 B B HORN OUTPUT
G225 BK 0.5
1 2 X-151 30 CONNECTS TO X-054
5.0 A 8 8 P034 RD 0.8 1 1 P035 RD 0.8 30 30 87 X-442 A 2 1 B A IN OUT B 1 IN OUT 2
X-448 C C 0761 YE 0.5 0762 WH 0.5 J J 0772 WH 0.5 G205 BK 0.5 X-421 X-421 G130 BK 0.5 F F COMBO AUX SW GND
86 85 HORN ON WHEN SWITCH CLOSED
SH5: D-6 E059 RD 0.8 3 3 E060 RD 0.8 86 86 X-090 X-090 X-436 X-436 X-434 X-434 SH9: A-1 G155 BK 0.5 A A HORN B+
BY-PASS VALVE SIGNAL HAMMER VALVE GND X-455
HAMMER ACTIVATED WITH SWITCH CLOSED Y-040 64A7 RD 0.5
SH5: D-1 1730 YE 1.5 2 2 E721 YE 0.8 85 85 D D G210 BK 0.5 HAMMER VALVE SOLENOID
BY-PASS VALVE POWER X-442 SP-122 S-029 6130 BL 0.5 SH9: D-6
A IN OUT B
K K 0771 WH 0.5 G206 BK 0.5 LH STAB PRESSURE SW
RH STAB PRESSURE SWITCH
Y-054 P036 RD 0.8 87 87 X-435 X-435 A B
6140 BL 0.5 SH9: C-6
BY-PASS VALVE X-153 RH STAB PRESSURE SW
D D G207 BK 0.5 X-409 X-409
2 OUT IN 1
SH4: A-6 G334 BK 0.8 4 4 G335 BK 0.8 X-447 AUTO-UP STOPS WHEN SWITCHES ARE OPEN
BY-PASS VALVE GND X-152 G128 BK 0.5
X-154 X-154
A-008
K-011 ENGINE CONTROLLER UNIT
AUXILIARY MAIN RELAY
SP-171 87A
F-050 3
X-448 30 SH33: C-6 2030 YE 1.5 DOSING VALVE "L"
SH3: B-6 BATT++ RD 6.0 BATT+1 RD 4.0 40 40 87 X-448 X-448 X-448 DOSING VALVE L
1 2
SCR/AUX MAIN RLY B+ 47 47 IGN 1 OR 4.0 9 9 25.0 A 1313 IGN 2 OR 4.0 SH32: C-6
86 85 X-448 X-448 IGNITION SH33: C-1 2180 BL 1.5 18
DOSING VALVE "H"
DOSING VALVE H
SP-159
48 48 E011 RD 0.8 E012 RD 0.8 SH5: D-6 SH33: B-1 2450 YE 1.5 45
B+ MAIN RLY OUTPUT PURGE PUMP SIGNAL
PURGING PUMP SIG
39 39 X-448 E048 RD 0.8 E047 RD 0.8 SH33: A-6
B+ TO HCU SH30: C-1 2200 YE 0.8 20 X-462
X-448 SCR MAIN RELAY 7
SCR MAIN RLY 2070 PK 0.8 SH33: B-1
SH2: B-1 1019 RD 0.5 PRESSURE SENSOR SUPPLY
K-013 21
PRESSURE SENSOR SUPPLY
DIAGNOSTIC B+ 2210 PK 0.5
SCR MAIN RELAY VEHICLE SPEED SENS SIG 56
2560 YE 0.8 SH33: B-1
PRESSURE SENSOR SIGNAL
87A T PRESSURE SENSOR SIGNAL
X-448 F-045 1 2 22
X-015A 30
SP-021 2220 BL 0.5 VEHICLE SPEED SENSOR GND
4 4 BATT+2 RD 4.0 38 38 87 X-448 X-448 1 2 X-448
F-001 45 45 IGN 3 OR 4.0 IGN 4 OR 1.5 10 10 10.0 A 14 14 IGN 5 OR 1.5 SH33: B-6 X-616 X-616 X-462
86 85
COMMON IGNITION VEHICLE SPEED SENSOR
1 2
5.0 A 8 8 5
F-048 COMMON SIGNAL GROUND
2050 BL 0.8 SH33: B-1
X-015 46 46
1 2 PRESSURE SENSOR GND
37 37 IGN 6 OR 1.5 11 11 10.0 A 15 15 IGN 7 OR 1.5 SH33: B-6
X-448 X-448 IGN TO PUMP MODULE
X-448 X-448
CDB-012 CDB-012
E247 YE 0.5 SH24: B-6
CAN HI TO TRAX
X-626
HCU FUSE (40A) HOLDER
GROUND A
X-009
CDB-003 CDB-003
E245 YE 0.5 SH34: C-6
CAN HI TELEMATICS
E255 GN 0.5 SH34: C-6
CAN LO TELEMATICS 170.2 170.2
X-626
HCU FUSE (40A) HOLDER_84177914
DIAGNOSTIC / CAN BUS 29 POWER DISTRIBUTION AND START 30 ADDITIONAL ECU CIRCUITS 31
X-498
X-538 TELEMATICS MODULE
SP-G56 G341 BK 0.8 1 1
CONNECT TO DISCONNECT SW SEE DETAIL A
HOT SIDE IF INSTALLED SP-218 X-001
OR JUNCTION TERMINAL 1024 RD 8.0 1023 RD 1.0 5 5 1022 RD 1.0 1212
X-535 X-051
F-042
CANL 2 1 GN 0.5
X-640 1 4 X-640
1 1 IGN 22 OR 0.8 CANL 2 14 GN 0.5 4 4
SH29: B-1 E245 YE 0.5 3 3
2 5
2 2 G194 BK 0.8 CANH 2 14 YE 0.5 5 5 CAN 1 HI
X-641 X-641 REDUCTION AGENT DOSING VALVE
G294 BK 0.8
IGN 12 OR 0.8
X-608 X-608
SH29: A-1 E255 GN 0.5 4 4
A-019 2 1 CAN 1 LO
SH31: D-6 2030 YE 1.5 2180 BL 1.5 SH31: D-6
NOx UPSTREAM SENSOR
DOSING VALVE L DOSING VALVE H
X-622 X-622
5 3
G198 BK 0.5 CANL 2 12 GN 0.5
SCR TANK HEATING VALVE
2 4
G199 BK 1.0 CANH 2 12 YE 0.5
SP-015 1 3 6 6
SH30: D-1 IGN 2 OR 4.0 IGN 14 OR 1.0
1
X-607 IGN 9 OR 0.8 1070 YE 0.8 SH31: C-6
AFTER-TREATMENT GND SCR HEATING VALVE
X-607 X-611 X-611
7 7
X-498
A-016 X-639 L POD
X-638 ENG
1711 TN 0.8
G342 BK 0.8
1710 LB 0.8
NOx DOWNSTREAM SENSOR PUMP MODULE X-638 ENG
X-639 L POD
SP-G03 X-638
SP-124 X-636 X-638 5 9
IGN 10 OR 1.0
X-636
7 7 IGN 11 OR 1.0
1 3
CANL 2 7 GN 0.5 CANL 2 0 GN 0.5 9
SH30: C-1 IGN 5 OR 1.5 IGN 8 OR 1.5 5 5 IGN 18 OR 1.5 2561 YE 0.8 9 9 2560 YE 0.8 SH31: D-1
9
SH5: C-6 G008 BK 4.0 COMMON IGN SP-016 SCR PRESSURE SENS
CANL 2 8 GN 0.5
X-606 X-606 SP-125 X-637 IGN TO PUMP MODULE HCU PUMP MOTOR CONTROL SIGNAL 2 2
1 6
2451 YE 1.5 6 6 2450 YE 1.5 SH31: D-6
A-020 PURGING PUMP SIGNAL
NH3 DOWNSTREAM SENSOR
IGN 15 OR 1.0 IGN 16 OR 1.0 3 3
DETAIL A
5 5 7 8
1 SP-165 X-460
CANBUS TERMINATING RESISTOR - 84058092 84058093 2051 BL 0.8 8 8 2050 BL 0.8 SH31: C-1
3
CANL 2 9 GN 0.5 CANL 2 10 GN 0.5 A A
PRESSURE SENS GND
11
SP-164 SH30: B-1 BATT+ 4 RD 10.0 1 11 10
G302 BK 1.0 6 6 G303 BK 1.0
4 2
CANH 2 9 YE 0.5 CANH 2 10 YE 0.5 B B
P N B+ TO HCU 5057 OR 1.5 1111 5058 OR 1.5 2071 PK 0.8 10 10 2070 PK 0.8 SH31: D-1 1 1
PRESSURE SENS SUPPLY X-499
X-637
X-624 X-624
120.0 Ohms SH32: D-1 CANL 2 2 GN 0.5
9
2
X-639 X-605 21.0
CAN 2 LO 1206 WH 1.5 12
5056 BK 1.5 12 12 5055 BK 1.5 SH4: B-5
10
SH32: D-1 CANH 2 2 YE 0.5 PUMP MODULE PIN 12
4
CAN 2 HI 1204 WH 1.5 4
X-638 ENG 5031 BK 1.5 4 4 5030 BK 1.5 SH4: B-5
6 7 X-639 L POD X-639 PUMP MODULE PIN 4
SH30: C-1 E047 RD 0.8 X-605
X-640
B+ TO HCU 6 6 1205 WH 1.5
X-612 X-612
X-633
DEF LINE HTR 1
CATALYST TEMP (UPSTREAM)
7 7 1224 WH 1.5 X-633
1 1
X-634
1 1 X-63A
6.4 6.4
X-641 DEF LINE HTR 2 (BLUE)
T
1 2 2 2 2 2
1810 BL 0.5 SH31: C-1 X-634
CAT TEMP SENS GND UPSTREAM
G338 BK 2.0
X-633
X-617 X-617