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Heywood JB Solutions Manual To Accompany Internal Combustion
Heywood JB Solutions Manual To Accompany Internal Combustion
spark advance for gasoline. Crank angle for maximum pressure will be roughly the same. Expansion stroke pressures for fuel x higher than for gasoline (after combustion is complete) because, fuel conversion efficiency is lower for x, and the mass inducted is greater, (e) Fuel-air cycle analysis (Fig. 5-9) gives Rp,4 7 51S for r, = 1H and ¢ = 1, Np, 7 42-58 for r= 8 and ¢ = 1. Thus: np y(n. = 14)/np g(r = 8) = 1.2. Now: np neai/p,cuer/air cycle “0-8 + i-e+) there is a reduction of 20 percent due to heat losses, finite burning time, blowdown losses, and crevices. The longer finite combustion time of fuel x will reduce its fuel- air cycle efficiency by more than the shorter finite combustion time of gasoline, but this factor is only a fraction of the total 20 percent. Hence fuel x will still give a significantly higher efficiency (by about 14 to 17 percent). 9.6 The autoignition "induction period” + usually has the form: 1 © p “exp(E/RT) where n is a positive exponent of order 1 (which depends on the fuel), p is the charge pressure, E is the activation energy (positive), R is the gas constant, and T is the temperature of the unburned charge. Explanations: (1) As speed increases flame speed increases due to the higher turbulence within the cylinder. So the time of exposure of unburned mixture to conditions conducive to autoignition (in other words the time available for preflame reactions) is reduced, So knocking tendency is decreased. 115(2) A compression ratio increase, increases the pressure and temperature of the end gas, and so reduces the induction time. This increases the tendency to knock. (That there is less residual gas in higher compression ratio engines, also helps to increase the flame speed, which reduces the tendency to knock slightly.) (3) The higher the surface to volume ratio the more heat transfer and the less the tendency to knock. (4) The farther away the end gas is from the spark plug, the more time is available for preflame chemistry prior to flame arrival. Thus the tendency to knock increases. Hence, the spark plug should be located to { provide least flame travel distance from plug to end-gas location. Also, contact between end-gas unburned mixture and hot spots like exhaust valve should be avoided. (5) Exhaust Gas Recirculation (EGR) increases the heat capacity of the charge and so reduces the unburned gas temperature. Thus, the tendency to knock is reduced. The flame speed is also reduced by addition of EGR, but not to a sufficient extent to overcome the induction period increase. (6,7) Increases in T, or p, cause the temperature or pressure of the ; end-gas during combustion to increase. Thus, the induction period is ; decreased, and the tendency to knock is increased. : (8) Fuel/air ratio. The minimum induction period occurs with slightly rich mixtures (¢ = 1.1). Also, the cylinder pressure is a maximum for ¢ = 1.1, which results in maximum end-gas pressure and temperature at i these conditions. (These effects are slightly offset by the higher flame speed at ¢= 1.1). Thus knock is most likely for ¢= 1.1. For richer mixtures (¢ > 1.1) the tendency to knock decreases because the vaporization of the additional fuel cools the incoming charge, and the value of Yy( ¢,/e,) for richer mixture is higher so the compression stroke end-gas temperature rise is lower. Thus end-gas temperatures go down even though 116DEPENDENT VARIABLES Effect of Increase in Engine Total Tendency Independent Cylinder Flame burn Induction to Variable Press Temp speed time period Knock Explanation Speed, rev/min + ; - note 1 Compression + + 5 + 2 ratio Surface/volume = * es 3 Spark plug dis- tance from + + 4 cylinder axis 4 EGR - - + + = 5 ye * - + 6 > + - + 1 - - + + - 8 * - + 9 Charge motion - + - + e 10 (swirl, squish) Fuel + - " octane no. + for increase, - for decrease, 0 for no change in dependent variable. 117maximum cylinder pressure does not decrease significantly. Hence the induction period increases. For leaner mixtures, the maximum cylinder pressure decreases because the heating value per unit mass of mixture decreases. Hence, end-gas temperatures and pressures decrease, increasing the induction period and decreasing the tendency to knock. (9) Wall temperature. Hotter walls increase the heat transfer to the unburned mixture during intake, and decrease the heat transfer from the end- gas later in the compression process. So end-gas temperatures increase. Thus, induction period decreases and tendency to knock increases. (10) Inereases in charge motion reduce the tendency to knock. This is due to faster flame propagation (enhanced by increased charge motion), and due to increased heat transfer from the end-gas to the walls during the latter part of the compression process. (11) The fuel's octane number defines its resistance to knock. The higher the octane number the better the fuel-air mixture resists knock. 9.7 To estimate the temperature of the unburned fuel-air mixture (reactants) assume the mixture is compressed isentropically through the given pressure ratio from the given initial conditions. Use the isentropic compression chart of Fig. IY. (Or could use (1/T,) = (p/p,)°0 1%). Method: Given @, = @ (Try¢ = 333 K) = 130 J/kgel re 4 then 6,(T,) = + a8 = 6, +n filn(p\/p,), with nf = 292 J/kg+K from Table 4.6 Set up table: - gee a URS Ive 101 1.0 ° 130 -30 615 6.1 528 658 20 770 7.62 593 123 “101,120 tat 102 832 ° 1,630 16.1 an ai 10 2,310 22.9 gm 1,044 20 2,650 26.2 954 1,088 30 2,310 22.9 ota 1,084 118 ;20 to Come anys Ive *-30 =... == Te 30 9.8 As each small element of unburned mixture burns, the pressure only changes a small amount, So we can assume each element burns at constant pressure. For an adiabatic constant-pressure combustion process: hy oh Bou . ame For ¢ = 1.0, Eq. (4.32) gives: any, = 7129.7 - 2951 x, fu 7 kJ/kg air Assume a value for x, = 0.1, then the = -H25 ki/kg air (Note your choice of x, will affect your answer.) Method: For element which burns at @, we know 7,(8,) and p(6,), €.g., from Problem 9.7. Find h, , from unburned mixture chart, Fig. 4-3. Find h,. Use trial and error with burned gas u-s chart, Fig. 4-8, to find the burned gas state. Then (1) either know p, so find v and u consistent with h (known) = u + py, or (2) (easier) use u, = h, - pv = h, - n,RT, to evaluate n, 3, ip at appropriate point on chart e.g., p = 1000 KPa, T = 2400 K, v = 0.7 m/kg, which gives n,f = 1000 x 0.7/2400 = 0.292 kJ/kg+K. Find consistent u, and T,, given h, and p. 119oe : ame : adinbectit z ® Comnyriion — / 7 een A See arg com bustiin / 7 & é ; & a a 2 & c & & = Figure for problem 9.8 120Results: e -30 ° 30 P, kPa 615 1,630 2,310 TK 528 665 720 hy ye KU/kg air 260 435 505 hy, kd/kg air 7157 18 88 “i/kg air 828 -690 ~636 1,"« 2,300 2,425 2,480 * From burned gas u-s chart by trial and error. To find the temperature of the elements that burned at -30 and 0° at 30°, follow an isentropic compression to p(30°) = 2310 kPa: 615 bYe. 22erk. is compressed to 2600 K. 2310 kf a ork element which burned at -30° | 1s compressed to 2810 K. { element which burned at 0° 9.9 We assume that knock ovcurs tnrougnout the end-gas at 10° ATC. At this 6, unburned mixture (end-gas) conditions are: P= 2310 kPa, T, = 720 K Assume all end-gas burns adiabatically at constant volume. Then: wy su and y= vy Now: ulm Us yt MWe i Us at 720 K = 380 kJ/kg air From Eq. (4.32), for ¢ = 1, au, eju 7 7118.2 ~ 2956x, kd/kg air So: uy =u, = 380 - 118.2 - 295.6 = 34 kJ/kg air 121292 x 720 2310 x 10 Also: = 0.09 = 0.1 m/kg Pind u, = ~34 kJ/kg air and v, = 0.1 m/kg on urs burned gas chart, Fig. 4-8. This gives: T, = 2800 K , p= 8700 KPa Now calculate the volume fraction just before onset of knock. Use the relation since p is uniform. + x at 10° ATC = 0.55 4g * 720 K and T, varies between 2450 - 2600 K, Assume T,, = 2600 K, Then: NG 0.45 720 _ a vy 0.23 so gt o= 53 = Ot vp 7g 7 Se 9.10 (a) Mean piston speed 5: 5, = ALN = 2 x 0,085 x 2000/60 = 5.7 a/s (>) Average flame travel speed given by distance travelled + time of flame travel: 1222 +0.015) 2000 30 20 m/s (c) Turbulence intensity at TC given by Eq. (8.23) as: uy 70.5 8, = 0.5 x 5.7 = 2.9 ws (4) Laminar flame speed given by Eqs. (9.33), (9-35), (9-36), and (9.38). First find $, ) using Eq. (9.35) and Table 9.2: ° S.,9 * 30-5 - 54.9 (1.0 - 1.21)? = 28 om/s Ls Find a, and 8, for Eq. (9.33) from Eq. (9.36): 2.4 = 0.271 x 1.0875) 2 2.13 0.357 + 0.14 x 1.0777 = 0.22 Now find S,(x, = 0) from Eq. (9.33): 70.22 = 95 cm/s 5, 650 ) + 206358 é ep =, of Lo) s, Now allow for residual fraction of 0.08 (assume mole fraction and mass fraction are essentially the same since M, = M,) using Eq. (9.38): S,(0-08) = §,(0)(1 - 2.06 #9°77) = 95(1 = 2.06 x 0.08777) = 67 ems 0.75 (e) Figure 9-30 gives S,/S, as a function of (u'/S,)(p/p_) Use ofS Le i Fig. 9-2a to obtain p(TC) = 17.5 atm and Paotoneg(TC) = 13 atm. Find Ty at TC to find S, at TC: . aensy 0.3/1.3 TWTy ap = Prc/P spi? (17,5/7.5) = 1.22 So Sur = 67 x 1.22793 x (17,577.5) 01?» 85 m/s Figure 9-30 gives 123S/S, = 7-5, or S, = 6.4 m/s (f) The mean expansion speed u, is given by Eq. (9.47) as: . op (54/05) 4 : ee eo - 25 8, yay a eT STITT wnere we have assumed x,» 0.2 at TC. Thus: Up = 25S, = 16 ws Summary: Velocities (in m/s) are: SS Ys “te SL, spk Sp,1c 4,70 5.7 20 2.9 0.67 6.4 16 Note that Up =u, xo (they are approximately the same parameter), SS. Saul =s,. The expansion speeds (Up and u,) are approximately (p,/p,) times the the turbulent flame speed S, (but less because a significant fraction of the mixture has burned at TC). 9.11 (a) Reducing the amount of EGR reduces the burned gas fraction in the inceylinder unburned mixture. This increases the laminar flame speed (see Fig. 9-26) and thus increases the local diffusion of the thin wrinkled flame sheet (important while the flame is small), and decreases the characteristic burning time t, in £q. (9.49) of each "lump" of unburned mixture entrained within the flame front (important when the flame is larger and turbulent). Thus the burning process is "faster". (>) Use of two spark plugs instead of one effectively doubles the flame area during the early stages of flame development (see Fig. 9-16). So, until the flames meet, the burning rate is faster. Two plugs also reduces the variability cycle-to-cycle in the early stages of flame development (because two flames are developing in parallel) which improves engine stability. 124(ce) The generation of swirl within the cylinder increases the burning rate. Swirl is thought to increase the turbulence intensity in the flame front. Whether this is because the swirling flow is more stable and persists within the cylinder longer during compression than normal intake generated flow patterns (which swirl does), and therefore when it does break up before combustion gives higher turbulence, or whether the gas expansion on combustion in the swirling flow creates high shear (or due to both these effects) is unclear. (d) Higher clearance height near the plug results in larger flame surface area while the flame is small, permitting more rapid initial flame growth. More central plug location allows the flame to grow to a larger size before the flame front contacts the periphery (cylinder liner) thereby losing flame area. Thus a more central plug location leads to a faster mass burning rate due to larger flame area. 9.12 The combustion process takes a finite crank angle interval, from start to finish. If the spark is too far advanced, combustion starts too early and the cylinder pressure before TC will be higher than it need be; the compression work (done by the piston on the gas) will then be higher than necessary. If the spark is excessively retarded, combustion starts too late and the cylinder pressure early in the expansion stroke (after TC) will be lower than it could be, thereby decreasing expansion stroke work. Another way to say this is that more mixture burns later with retarded timing; the ratio this gas expands through before exhaust is therefore reduced, decreasing expansion stroke work. The best spark timing, which gives maximum brake torque (MBT), "centers" the burning process (50 percent burned) at about 10° ATC. This is the compromise between "too early" and "too late"; the "best" location of the 50 percent burned point is affected by the amount of heat transfer to the wall which is largely from the burned gases. 125MBT timing depends on the rate of flame development and propagation. Slower flames need more spark advance to keep the 50 percent burned point at about 10° ATC; faster flames need less spark advance. Increasing engine speed lengthens the flame development period a@, (in crank angle degrees) and, to a lessor extent, lengthens the rapid burning period 48,. Hence the spark must be advanced to maintain MST timing. Decreasing engine load increases the residual gas fraction. This reduces the laminar flame speed and lengthens the flame development angle; it also lengthens the rapid burning period. So as load is decreased, spark timing must be advanced to maintain MBT. 9.13 (a) Cycle-by-eycle variations in cylinder pressure and imep are caused by eycle-by-cyele variations in the combustion process. Major causes of eycle-by-cycle combustion variations are thougnt to be: (1) Variations in gas motion near the spark plug at time of ignition from one cycle to the next; (2) Variations in mixture composition near the plug at tine of ignition, cyele-by-cycle; (3) Variations in overall fuel/air ratio in the cylinder, cycle-by-cycle. Mixture motion variations lead to different movement of the flame center from the spark plug each cycle. This changes the geometry of the flame interaction with the chamber walls, changing flame front area and thereby changing the mixture burning rate. (If the flame center moves towards the cylinder wall it interacts witn the cylinder wall sooner, losing area earlier; if it moves towards the cylinder axis, the reverse is true.) Local mixture composition variations, fuel/air equivalence ratio and residual gas fraction, affect the local laminar flame speed. Variation in laminar flame speed near the spark plug will affect the initial rate of flame development from the spark discharge. 126Overall variations in fuel/air equivalence ratio (due primarily to variations in amount of fuel which enters the cylinder each cycle) will affect the overall burn duration. (>) Faster than average cycles will have, effectively, overadvanced spark timing; slower than average cycles will have retarded timing. Hence non-average cycles will have lower torque. Thus, cycle-by-cycle variations in combustion result in a reduction in torque and increase in fuel consumption. Slower burning cycles are more likely to become partial burning cycles, which cause driveability problems and higher HC emissions. The fastest cycles, since they are substantially overadvanced, will be the cycles which determine the knock limit of the engine. 9.14 (a) "Knock" occurs when the unburned mixture ahead of the flame towards the end of the combustion process (the end-gas), spontaneously ignites (in part or whole) before the flame front can propagate through it. This results in high local pressures in this end-gas region, which set up strong pressure waves within the cylinder. These pressure waves, and subsequent motion of the piston and cylinder block, cause a "knocking" sound. (>) The induction period, or time required to autoignite the fuel, air, residual, end-gas mixture depends on mixture pressure and temperature. These variables have their highest values in the end-gas region at wide- open-throttle resulting in the shortest induction times and greatest tendency to knock. (ce) Retarding the spark timing from MBT timing reduces the peak cylinder pressure. This reduces the peak end-gas temperature, and therefore reduces the tendency to knock. Modest spark retard has only a small effect on engine torque. Thus spark retard gives substantial knock relief with only a small decrease in output. Spark retard can be effected rapidly. Other control variables take longer to implement and have a greater impact on power. 127(4) The substantial variation cycle-by-cycle in when knock occurs, and in the pressure oscillations or knock intensity which result (see Fig. 9-6c) are thought to be due to variation in temperature and pressure of the end- gas due to different burning rates cycle-by-cycle. It is also believed that variations in shape of the end-gas region cycle-by-cycle, due to differences in the flame front shape, contribute to variations in pressure oscillations and knock intensity even when the flame propagation rates are similar. 9.15 Figure 9-39 and accompanying text give typical voltage levels for different phases of the spark discharge. The glow discharge voltage is about 300 - 500 V. Since almost all the 50 mJ coil energy is transferred during the glow discharge phast 50 mJ = 400 x I(A) x 2(ms) which gives the glow discharge current as 60 mA. (>) If the total supplied electrical energy is 50 mJ, and almost all of this is transferred during the glow discharge, Fig. 9-0 indicates that the energy transferred to the plasma is about 5 J, i.e., about 1/10th the energy supplied. ‘The breakdown energy can be estimated from the voltage and current values in Fig. 9-39: voltage = 3 kV, current = 100 A, time = 20 ns. Thus Egy = 3. 109 x 100 x 20 x 109 = 6 wy About 5 J or 80 - 90 percent of this energy will be transferred to the plasma. (e) One-tenth of the coil energy is 5 J. Find the chemical energy in 500 om? of stoichiometric mixture at 0.5 atm and a temperature of about 325 K, Use ideal gas law: 6 g pyemgt m= 500 x 10° (8314730) x 325 2 = 0.38 Mass of fuel in 0.3 g of stoichiometric mixture is 0.3 x 0.067/(1 + 0.067) = 0.02 g. Gasoline heating value is 44 MJ/kg, so cylinder mixture energy 128content 1s 0.02 x 1073 x 4u x 10° = 830 J. Ratio of electrical energy delivered to plasna (5 mJ) to cylinder mixture energy is 5 x 1073/830 = 6x10, Let radius of flame kernal with fuel chemical energy equal to 5 mJ be rv. Then: 43 mass of burned gas in kernal m= 37D, Pe re S 8107 2 0.56 kaye? density py = Rr, (8319737) 3506 : b'b 3 mass of fuel in kernal mp = 34r°p 4 chemical energy of kernal = mQ yy = 3 Equate this chemical energy to 5 mi: 5x 103 = der? x 0.56 x 9 which gives r= 0.9 om 129Chapter 10 COMBUSTION IN COMPRESSION-IGNITION ENGINES 10.1 Sequence of processes which must occur in a direct~injection compression-ignition engine before the fuel in the fuel system is fully burned is: (1) Liquid fuel injected through the fuel nozzle orifices at high velocity as a result of large pressure drop across the orifice. (2) Atomization of liquid fuel, rapidly, into small (- 20 - 40 um diameter) droplets to form "sprays". (3) Entrainment of compressed high-pressure high-temperature air into each high velocity fuel droplet spray. (4) Evaporation of the fuel from the droplet surfaces, and mixing of this fuel vapor with air within these sprays. (5) Spontaneous ignition of a portion of the fuel-air mixture in the developing sprays: subsequent spontaneous ignition of adjacent and other mixture regions where ignition was imminent. (6) Once the "premixed" fuel-air mixture has burned, fuel burns with air as it mixes in unsteady diffusion flames surrounding each spray. (7) AS excess air mixes with gases which burned early in the expansion stroke, combustion (of CO, unburned HC, soot) goes much closer to completion due to availability of excess oxygen and (with CO) due to recombination at lower burned gas temperatures. 10.2 Small high-swirl DI diesel engines are about 10 percent more efficient than equivalent prechamber IDI diesel engines for the following reasons: (1) The combustion "heat" or chemical energy release profile for the DI engine is shorter in duration, and has a higher initial rate near TC than does the profile for an IDI engine (see Fig. 10-10). This results in higher efficiency. 130(2) The pre-chamber surface area, plus the nozzle surface area, of the IDI engine results in a larger chamber surface area than for the DI engine. Thus the IDI engine heat losses are larger, which lowers efficiency. (3) The use of a prechamber results in increased compression stroke work since gas must be forced through the passageway into the prechamber. After TC, since highest pressures occur in the prechamber, and not above the piston, the expansion-stroke work-transfer to the piston (for the same peak pressure) in the IDI engine is lower. Thus efficiency is reduced. (4) The higher compression ratio of the IDI engine (used to offset higher heat losses during compression when starting the engine) reduces efficiency slightly due to nigher surface/volume ratio and increased impact of crevices. 10.3 Given isooctane/air elements at 1000 K and 6.5 MPa at top center with = 0.4, 0.6, 0.8, 1.0 and 1.2, find the burned gas temperature of each element after constant pressure combustion, Use the unburned and burned gas charts, Figs. 4-3 and 4-5 to 4-9. Find aoe from Fig. 4-3 at 1000 K: o= 0.4 0.6 0.8 1.0 1.2 ey 813, 840 860 893, 17 kJ/kg air Find, = nh, = hy, * hp. Values of an, | are given by Eq. (4.32), with x) = 0 in kJ/kg air as: o= 0.4 0.6 0.8 1.0 1.2 ane y “51.9 -17.8 “103.8 -129.7 155.6 nee 813 840. 860 893 iT Dy 761 162 156 763 161 that is, h = 760 kJ/kg air, constant. Now find the value of T, from the data in Figs. 4-5 to 4-9 which gives uy(T,) = AA(T,) - RAT, = 760 - 5using Fig. 4-14 to find M.(T,) (approximately). (1) For $= 0.4, M, = 28.75; + T, = 1900 K > (2) For ¢ = 0.6, = 28.7; * T, = 2275 K (3) For ¢ = 0.8, M) = 28.4; + Ty = 2580 K (4) For ¢ = 1.0, M, = 28.05; > 7, 2775 K (5) For 9 = 1.2, a 2765 K aon pil ieLitld - be kK 200. loo: oO Od O-+ Oe OF bo Vea Fust Jane nina mis 10.4 Use Eq. (4.69) to calculate the combustion inefficiency from measured amounts of HC (0.8 g/kWeh), CO (3 g/kWeh), and particulates (0.7 g carbon/ kWeh), and sfe (210 g/kWeh). Equation (4.69) can be written where i are in g/kWeh, Then 0.8 x 42.5 + 3 x 10.1 + 0.7 x 33.8 tans = 0,01 + n= 998 132(The values for G4, are taken from Table D.¥ in Appendix D. ) aa 10.5 Details of naturally aspirated DI diesel engine in Fig. 1-23 are: 8 cylinders, 13.4 liter displacement, bore = 128 mm, stroke = 130 mm, rg = 17, operated at 2300 rev/min. (a) Mass of air in each cylinder per cycle: use Eq. (2.27b): m, = 0.9 x 1.184(kg/m?) x (a/4) x 0.1287 x 0.13 x 10%(e/ke) = 1.88 (1.18 kg/m? is the density of air at standard conditions.) Mass of fuel in each cylinder per cycle: Mp = O(F/A) m= 0.7 x 0.069 x 1.8 = 0.087 g Volume of liquid fuel: ie 7 Mp/Pp = 0.087/0.86 = 0.1 om? = 100 am? (b) Injection pressure is 500 atm, cylinder pressure at time of injection is 50 atm. Use Eq. (10.32) to estimate the Sauter Mean Diameter of droplets in spray: Dgy( um) = A(gp)70°135p_9-12ty 0-131 a ft where A = 23.9 for multihole nozzles, ap is in MPa, 9, 18 in ken, ang Ve 48 in mn? per stroke. Hence. 71 )-0.135, 0.121 0.131 Dow = 23.9 x (450 x 10) x (1.184 x 17) x 100) = 38 um (ce) Number of drops per injection =n. Then: 3 4D nm) = Ve Hence: n= 100 x 10° x 3/Lum x (38 x 107°/2)3) = 3 If the average drop spacing is h, each drop is at the center of a cube of side h, Then the total air volume V, is 133