G@itavie of contants EVERDIGM Hydraulic breaker Operator's Handbook 1. Foreword 2. Operation (1) Normal operation (2) Special application 3. Check Point during operation 4, Maintenance Schedule (1) Every 2 hours operation (2) Everyday (3) Every week (4) Every month (5) Every 6 months 5. Dismounting and storage eee onan Let sie eae NL etro reword Thank you for choosing EVERDIGM breaker. EVERDIGM has serviced various range of EVERDIGM products to meet all kinds of customer requirements and satisfaction. This Hydraulic breaker Operator's Handbook’ includes basic information to operate and maintain the EVERDIGM breaker correctly. Please look over this Handbook carefully before operating EVERDIGM breaker, and follow the guideline to preserve your equipments from unexpected failure caused by neglecting proper operation and maintenance. We wish that you can achieve successful business with our powerful and reliable EVERDIGM breaker. ae MUS ea NL etBefore using breaker, plaese warm up the breaker and excavator. The hydraulic breaker and excavator may not be operated properly in a low oil temperature. 4 Do not press the hammer excessively. It can cause damages on the excavator and breaker. aye ee rae Cue ee Teena LT etOperation on one point should be limited up to 15 seconds. If the object is not broken within 15 seconds, please try to move the breaking point near by initial position. The operating angle should be always perpendicular to the surface of object. Wrong angled attack can cause the excessive wear and breakage of bush and tool. ae Ee aa NL etFor the best working efficiency, move the impact point from the edge to the center. 0 Never attempt to drop the breaker on an object being broken. This kind of action can give damages on not only breaker but also excavator aa Csi UD Teens J LT eeThe engine speed (rpm) or the flow controller of carrier should be 0 matched on the required oil flow range of the breaker. Too much oil flow can cause excessive heat and wear of tool and bush. Consult the proper rpm range to EVERDIGM Attachment local dealer. x1000rpm Lever action is always prohibited. Excessive bending stress can cause a failure on the tool and bush. EVERDIGM i, eons hia / NC etBlank(Idle)blow should be avoided during operation. Stop operation of breaker immediately if the object is broken. Blank blow can increase the wear of pins and chisel and can cause damage on front head. EVERDIGM i, baa eae NL etreese Pea Remar re Wears) Tt TET col te oe Promens Never use the breaker under water without underwater kit. To operate the breaker underwater, please consult EVERDIGM attachment local Pay attention to the hammer on the tunneling job. Fallen rock can cause damage on excavator and injury to operator. In case of tunneling job. cab protector is required for safety. EVERDIGM } (Sane LS TCO ere sie eae | MCT ep Ce} Bri)Be on eck point during operation 0 Oil temperature should not exceed 90°C (Celsius). In summer or tropical climates, additional oil cooler is highly recommended to protect inner parts of hydraulic breaker and excavator. In winter season or cold climate countries, please warm up the oil temperture before operating excavator. o'c [X] EEL) eedL| OMe Lle( If there is abnormal vibration on the in-line hose, please check the accumulator gas pressure. If the gas could not be recharged, please consult it to your EVERDIGM attachment dealer. If there is abnormal vibrations*on out-line, please check the back pressure, and if required, please reduce the back pressure. pda cle Bec ever rr DSC ete aaa CAT) cle Tny hiA) maintenance schedule (1) Every 2 hours operation - Greasi 0 1 Supply grease every 2 hour operation. Grease should be injected until it visibly exits around the front bush. If the breaker equis auto grease kit, consumed grease quantity should be checked regulary. If the auto grease kit can not supply enough lubrication on bush and chisel, the grease should be supplied to manual grease port every 2 hour operation until the auto grease kit being repaired. ren Uae fol erates TLC Sets NL et(2) Everyday - Oil leakage check PME cUm ele cMimcrel cco) (ERS CTa anu Wear status of chisel, bush and chisel pin should be checked regulary, and if requires, those parts should be replaced with genuine EVERDIGM parts. Excessive wear of bush and chisel can cause chisel head and piston damage. pda cle orn Handb, said NL et/Wear limit of chisel and bushes / A \ \ | NAT b2 D3 D1 D4 ¢ > « > Chisel Chisel Bush / Front ~ D1 : Original diameter of chisel D3 : Original diameter of bush D2: Minimum diameter of chisel worn out D4: Maximum diameter of bush worn out Dimension limits of Chisel, Chisel Bush and Front Buush : Nominal diameter of Chisel | Lower limit of Chisel | Upper limit of Chisel and bushes(D1,D3) diameter(D2) Bush & Front Bush(D4) 42 40 44 45 43 47 50 47 52 58 EL 60 68 65 71 80 77 83 93 90 96 105 102 109 17 114 121 225 122 129 135 132 140 150 147 155 165 162 171 Baca ee aa eaCheck the nitrogen gas on back head. If required, fill up the gas Check the nitrogen gas on accumulator. If required, fill up the gas.(60bar) Sem ELC Ee aePlease contact EVERDIGM attachment local dealer for maintenance. - Replace seals inside of breaker - Check the hydraulic oil on excavator and replace the filter pda cle eons Cron 00k NL etWhen the breaker is dismounted from excavator, please clean the fitting and plug the hydraulic hoses. ene (Fo If the breaker will not be used more than 1 week, please proceed followings. Discharge nitrogen gas on the back head —_ —_ Insert the piston fully upside with bar aaa 5 Ts patnars SUE eee Uae CO, SS aa comEVERDIGM Head office 332-3, Janggwan-ri, Jincheon-eub, Jincheon- Chungcheongbuk-do, Korea Tel_+82-43-530-3300 Fax_+82-43-530-3399 Sales & Marketing Room #1203, Woolim Lion’s Valley Il, 680 Gasan-dong, Geumcheon-gu, Seoul, Korea Tel_+82-2-801-0800 Fax_+82-2-801-0899 ae fo} Pal : aC er a MCT ee rey Bri)