Inspection Test Plan (Tank ITP 02)

Inspection Party
Applicable Spec. and Reference Responsi-
Item Description of inspection and test Quality Records CPC /
Standards/Code Document bility Sub Con. JV
BV
1.0 Document Approvals
Eng.
1.1. Drawings & Design Review API 650, Project Specification Contract Scope Drawings H H H
Manager
MTC/
ASME SA36, ASME QA/QC
1.2. Tank Plate Materials Inspection Contract Scope Inspection H H W
SA 516 Gr. 70 Manager
Certificates
ASME SA 105, SA 234 WPB, SA
MTC/
216 WCB, SA 105N, SA 403 QA/QC
1.3. Tank Fittings Inspection Contract Scope Inspection H H W
Gr.WP316/316L, SA 182 Manager
Certificates
Gr.F316/316L

QA/QC MTC/ API 598

1.4. Valves API 598 Contract Scope H H W
Manager Test Report
QA/QC
1.5. PQR/WPS API 650 -Sec.9, ASME Sec IX Contract Scope PQR, WPS H H RW, H
Manager
QA/QC
1.6. Welder Qualification API 650-Sec.9, ASME Sec IX Contract Scope QCF-TK-001 H H RW, H
Manager
1.7. RT Procedure ASME Sec V Contract Scope SC RT Procedure H H RW
1.8. NDT Procedure (if any) ASME Sec V Contract Scope SC NDT Procedure H H RW
1.9. Welding M/C Calibration Method Statement Contract Scope SC Certificates H H RW
1.10. Electrode ovens calibration QA/QC
Method Statement Contract Scope Certificates H H RW
(Holding, Baking & Portable ovens) Manager
QA/QC Mill Test
1.11. Welding Electrode Verification ASME Sec II- Part C Contract Scope H H S
Manager Certificates
QA/QC
1.12. Bottom Plate Welding Sequence Method Statement Contract Scope Drawings H H RW
Manager
QA/QC
1.13. Roof Plate Welding Sequence Method Statement Contract Scope Drawings H H RW
Manager
 Inspection Party
Applicable Spec. and Reference Responsi-
Item Description of inspection and test Quality Records CPC /
Standards/Code Document bility Sub Con. JV
BV
QA/QC Inspection
1.14. Vacuum Test Procedure API 650-Sec.8.6 Contract Scope H H RW
Manager Record
QA/QC Inspection
1.15. Hydrostatic Test Procedure API 650-Sec.7.3.6 Contract Scope H H RW
Manager Record
2.0 Tank Fabrication (Shell & Longitudinal Joint)
QA/QC
2.1. Materials Storage Method Statement Contract Scope Records H/R W S
Manager
QA/QC Inspection
2.2. Dimensional Inspection Drawings Contract Scope H/R W W
Inspector Record
QA/QC Inspection
2.3. Cleaning & Protection Method Statement Contract Scope H W S
Inspector Record
2.4. Marking of Annular, Shell Plate, Bottom Plate QA/QC QCF-TK-003,
Method Statement, API 650 Contract Scope H/R W S
Corner Joint No. & Weld ID Inspector 004, 005 & 008
QA/QC
2.5. Fit-up Inspection WPS Contract Scope QCP-PP-002 H/R H W
Inspector
2.6. During Welding Inspection (Cleaning, QA/QC Inspection
API 650, ASME IX Contract Scope H/R W S
Interpass) Inspector Records
QA/QC Inspection
2.7. Welding Audit WPS Contract Scope H/R W S
Manager Record
2.8. Visual Inspection for Nozzles, flange inside & QA/QC Inspection
API 650 -Sec 7.5.6 Contract Scope H/R H W
applicable tolerances Inspector Records
QA/QC
2.9. Final Visual Inspection of Welds API 650-Sec 8.5 Contract Scope QCF-PP-003 H/R H H
Inspector
QA/QC Inspection
2.10. Pneumatic Test for reinforcement pad API 650-Sec 7.3.4 Contract Scope H/R H H
Inspector Record
API 650-Sec 8.1, QA/QC Inspection
2.11. RT Examination Contract Scope H/R RW RW
ASME Sec VIII-UW 51(b) Inspector Record
QA/QC Inspection
2.12. Weld Repair & Inspection (If any) API 650-Sec 7.3 & 7.4 Method Statement H/R H H
Inspector Record
 Inspection Party
Applicable Spec. and Reference Responsi-
Item Description of inspection and test Quality Records CPC /
Standards/Code Document bility Sub Con. JV
BV
3.0 Tank Erection (Shell)
QA/QC
3.1. Drawing & Weld map API 650 Contract Scope Drawings H H H
Manager
3.2.Visual Inspection- Dimensional, Curvatures, QA/QC Inspection
Drawings Contract Scope H/R W W
Distortions Inspector Record
Shell Plate: QA/QC Inspection
Method Statement Contract Scope H H W
3.3. ID Mark Check Inspector Record
3.4. Check location & Orientation for 1st Shell QA/QC Inspection
Method Statement Contract Scope H/R H H
Course Inspector Record
3.5. Check radius marking on bottom plate for 1st QA/QC
Drawings Contract Scope QCF-TK-003 H/R H H
shell course Inspector
3.6. Joint Preparation & fit-up of horizontal and QA/QC
WPS, API 650-Sec 7.2 Contract Scope QCF-TK-007 H/R W W
verticle joints Inspector
QA/QC
3.7. Visual Inspection of Welds API 650-Sec 8.5 Contract Scope QCF-TK-014 H/R H H
Inspector
3.8. Plumbness, Levelness Check for only 1st QA/QC
API 650-Sec 7.52 Contract Scope QCF-TK-010, 011 H/R W H
course Inspector
QA/QC
3.9. Banding & Peaking API 650-Sec 7.53 Contract Scope QCF-TK-012 H/R W H
Inspector
3.10. Penetrant Testing and Magnetic Particle API 650-Sec 8.2, 8.4 QA/QC
Contract Scope NDT Report H/R H H
Testing (After backgouging/any) ASME Sec v Inspector

Bottom Plate QA/QC Inspection

API 650 Contract Scope H/R W W
3.11. I.D Mark, Arrangement & Lapping Condition Inspector Record

QA/QC Inspection
3.12. Cleaning & Protection Method Statement Contract Scope H W W
Inspector Record
3.13. Joint Preparation and fit-up for Welding of QA/QC
API 650, WPS Contract Scope QCF-TK-007 H/R W W
bottom plates and Sump box Inspector
QA/QC
3.14. Visual Inspection of final Welds API 650-Sec 8.5 Contract Scope QCF-TK-014 H/R H H
Inspector
QA/QC
3.15. Vaccum Test (100%) API 650-Sec 8.6 Contract Scope QCF-TK-008 H/R H H
Inspector
 Inspection Party
Applicable Spec. and Reference Responsi-
Item Description of inspection and test Quality Records CPC /
Standards/Code Document bility Sub Con. JV
BV
Roof Plate QA/QC
API 650 Contract Scope Drawings H H RW
3.16. I.D Arrangement of Joint Preparation Inspector
QA/QC Inspection
3.17. Fit-up of roof Plates WPS, Drawings Contract Scope H/R H W
Inspector Record
QA/QC
3.18. Visual Inspection of Weld joints API 650-Sec 8.5 Contract Scope QCF-TK-014 H/R H H
Inspector
QA/QC Inspection
3.19. Thickness Check (For existing roofs) Drawings Contract Scope H/R H H
Inspector Records
QA/QC
3.20. Vaccum Test of Roof Plate welds (100%) API 650-Sec 8.6 Contract Scope QCF-TK-008 H/R H H
Inspector
3.21. During Welding Inspection (Cleaning, QA/QC Inspection
API 650, ASME IX Contract Scope H/R W S
Interpass) Inspector Records
QA/QC Inspection
3.22. Welding Audit API 650 Contract Scope H/R W S
Inspector Records
QA/QC Inspection
3.23. Visual Inspection for Nozzles, flange inside API 650 -Sec 7.5.6 Contract Scope H/R H W
Inspector Records
QA/QC
3.24. Visual Inspection of Final Weld API 650-Sec 8.5 Contract Scope QCF-TK-014 H/R H H
Inspector
4.0 Non-Destructive Testing
ASME Section V QA/QC
4.1. Magnetic Particle Testing Contract Scope NDT Report H W/RW W/RW
API 650- Sec 8.2 Inspector
NDT Procedure, QA/QC
4.2. Dye Penetrant Testing Contract Scope NDT Report H W/RW W/RW
API 650- Sec 8.4 Inspector
NDT Procedure, QA/QC
4.3. Radiography Testing Contract Scope NDT Report H W/RW W/RW
API 650- Sec 8.1 Inspector
QA/QC Inspection
4.4. Weld Repair & Inspection (If any) API 650-Sec 7.3 Contract Scope H/R H H
Inspector Record
5.0 Testing
QA/QC Inspection
5.1. Pneumatic Test for reinforcement pad API 650-Sec 7.3.4 Contract Scope H/R H H
Inspector Record
QA/QC
5.2. Punch List Check P & IDs, Iso. Drawings Contract Scope QCF-PP-007 H/R H H
Manager
 Inspection Party
Applicable Spec. and Reference Responsi-
Item Description of inspection and test Quality Records CPC /
Standards/Code Document bility Sub Con. JV
BV
Hydro Static Procedure, Test QA/QC
5.3. Hydro Static Package Verification Contract Scope QCF-PP-015 H/R H H
Package Manager
API 650-Sec 7.3.6, QA/QC
5.4. Hydro Static Test Contract Scope QCF-TK-015 H/R H H
Hydro Static Procedure Manager
6.0 Painting
Tank Bottom Underside Painting QA/QC Inspection
Painting Procedure Contract Scope H/R H H
6.1. Surface Preparation/ Blasting Inspection Inspector Record
QA/QC Inspection
6.2. Strip Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.3. Primer coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.4. Intermediate Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.5. Final Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
Tank Internal Topside Painting QA/QC Inspection
Painting Procedure Contract Scope H/R H H
6.6. Surface Preparation/ Blasting Inspection Inspector Record
QA/QC Inspection
6.7. Strip Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.8. Primer Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.9. Intermediate Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.10. Final Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
Tank External Painting QA/QC Inspection
Painting Procedure Contract Scope H/R H H
6.11. Surface Preparation/ Blasting Inspection Inspector Record

QA/QC Inspection
6.12. Strip Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
 Inspection Party
Applicable Spec. and Reference Responsi-
Item Description of inspection and test Quality Records CPC /
Standards/Code Document bility Sub Con. JV
BV
QA/QC Inspection
6.13. Primer coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.14. Intermediate Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.15. Final Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
Tank Roof Structure Painting QA/QC Inspection
Painting Procedure Contract Scope H/R H H
6.16. Surface Preparation/ Blasting Inspection Inspector Record
QA/QC Inspection
6.17. Strip Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.18. Primer coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.19. Intermediate Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
QA/QC Inspection
6.20. Final Coat Inspection Painting Procedure Contract Scope H/R H H
Inspector Record
7.0 Tank Accessories Installation
QA/QC Inspection
7.1. Tank Internal Fittings Installation P & IDs, Drawings Contract Scope H/R H H
Manager Record
QA/QC Inspection
7.2. Tank external Fittings Installation P & IDs, Drawings Contract Scope H/R H H
Manager Record
QA/QC Inspection
7.3. Instruments Installation P & IDs, Drawings Contract Scope H/R H H
Manager Record
8.0 Final Dossier Package
QA/QC
8.1 Reviewing of Final dossier Procedure Contract Scope QA/QC Forms H/R H H
Manager