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DB en Macx MCR Ex SL Nam 2t SP 103752 en 02
DB en Macx MCR Ex SL Nam 2t SP 103752 en 02
Data sheet
103752_en_02 © PHOENIX CONTACT 2021-03-09
1 Description
The NAMUR signal conditioner has been designed for the Features
intrinsically safe operation of proximity sensors (in
– 1-channel
accordance with EN 60947-5-6 NAMUR) and open circuit or
resistance circuit contacts and switches. – Intrinsically safe input for NAMUR proximity sensors or
switch contacts [Ex ia]
The input circuit is monitored for line faults (breakage and
– Outputs: two transistor outputs (passive), switching
short circuit (LFD)) (can be switched on/off). frequency up to 5 kHz
Errors are indicated by a red flashing LED (as per NE 44) – Output 2 can be configured as an error message output
and the output switches to a high-impedance state. Error – Direction of operation can be selected
messages can also be transmitted to the supply and error
– Line fault detection (LFD) can be enabled/disabled
evaluation module via the DIN rail connector.
– Up to SIL 2 according to IEC/EN 61508
The output circuits have one passive transistor per channel
– Safe 3-way electrical isolation
for transmission of the switching signal to the control level.
– Energy supply and error indication possible via DIN rail
The DIP switches can be used to set the direction of action connector
(open or closed circuit current behavior).
– Installation in Ex zone 2 permitted
The status of the respective channel is signaled via a yellow – Plug-in connection terminal blocks, either screw or
LED. spring-cage connection technology (Push-in
The module is suitable for safety-related applications up to technology)
SIL 2 according to IEC/EN 61508. – Housing width of 12.5 mm
2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 5
5 Safety regulations and installation notes.................................................................................. 8
6 Installation ............................................................................................................................. 10
7 Configuration ......................................................................................................................... 14
8 Comparison of the safety data ............................................................................................... 16
9 Safety-related applications .................................................................................................... 17
3 Ordering data
4 Technical data
Input data
Description of the input Intrinsically safe
Input signals NAMUR proximity sensors (EN 60947-5-6)
Floating switch contacts
Switch contacts with resistance circuit
Short-circuit current ~ 8 mA
Switching hysteresis < 0.2 mA
Line fault detection Break 0.05 mA < IIN < 0.35 mA
Short circuit 100 Ω < RSensor < 360 Ω
Non-load voltage ~ 8 V DC
Switching points in acc. with IEC/EN 60947-5-6 < 1.2 mA (blocking)
> 2.1 mA (conductive)
Output
Switching output 2 transistor outputs, passive
Minimum switching voltage 3 V DC
Maximum switching voltage 30 V DC
Min. switching current 5 mA (short-circuit-proof)
Max. switching current 50 mA (short-circuit-proof)
Switching frequency ≤ 5 kHz
General data
Nominal supply voltage 24 V DC
Supply voltage range 19.2 V DC ... 30 V DC (24 V DC -20%...+25%)
Max. current consumption < 28 mA (24 V DC)
Power dissipation ≤ 800 mW
Power consumption ≤ 800 mW
Degree of protection IP20 (not assessed by UL)
Flammability rating according to UL 94 V0 (Housing)
Overvoltage category II
Degree of pollution 2
Status display Green LED (supply voltage)
LED yellow (switching state)
Red LED (line errors)
Dimensions W/H/D 12.5 mm / 112.5 mm / 114.5 mm ( MACX MCR-EX-SL-NAM-2T )
12.5 mm / 116 mm / 114.5 mm ( MACX MCR-EX-SL-NAM-2T-SP )
Type of housing PA 6.6-FR gray
Ambient conditions
Ambient temperature (operation) -20 °C ... 60 °C (Any mounting position)
Ambient temperature (storage/transport) -40 °C ... 80 °C
Permissible humidity (operation) 10 % ... 95 % (non-condensing)
Maximum altitude for use above sea level ≤ 2000 m
Electrical isolation
Input/output
Electrical isolation 375 V (Peak value in accordance with IEC/EN 60079-11)
Input/output/supply, DIN rail connector
Rated insulation voltage 300 Vrms
Test voltage 2.5 kV AC (50 Hz, 1 min.)
Insulation Safe isolation in accordance with IEC/EN 61010-1
Input/supply, DIN rail connector
Electrical isolation 375 V (Peak value in accordance with IEC/EN 60079-11)
Output 1/output 2
Rated insulation voltage 50 Vrms
Test voltage 1 kV AC (50 Hz, 1 min.)
Insulation Basic insulation in accordance with IEC/EN 61010-1
Conformance/Approvals
CE and EN 61326 CE-compliant
ATEX (IBExU 08 ATEX 1100 X) II (1) G [Ex ia Ga] IIC
II (1) D [Ex ia Da] IIIC
II 3 (1) G Ex nA [ia Ga] IIC T4 Gc
IECEx (IECEx IBE 08.0005X) [Ex ia Ga] IIC
[Ex ia Da] IIIC
Ex nA [ia Ga] IIC T4 Gc
CCC / China-Ex (NEPSI GYJ20.1313X) [Ex ia Ga] IIC
[Ex iaD]
Ex nA [ia Ga] IIC T4 Gc
INMETRO (DNV 18.0141 X) [Ex ia Ga] IIC
[Ex ia Da] IIIC
Ex nA [ia Ga] IIC T4 Gc
EAC Ex (RU C-DE.AB72.B.00093/19) [Ex ia Ga] IIC
[Ex ia Da] IIIC
UL, USA/Canada (, C.D.-No 83104549) Class I Div 2; IS for Class I, II, III Div 1
Shipbuilding approval (DNV GL TAA00000AG)
Temperature B
Humidity B
Vibration A
EMC B
Enclosure Required protection according to the Rules shall be provided
upon installation on board
Safety Integrity Level (SIL, IEC 61508) 2
5.6 UL note
The safety specifications, which are based on UL approval,
can be found in the “Control Drawing”. The “Control
Drawing” is part of the package slip.
8
,G y
erm AM
ch Am t.com
circuits.
rs tär 2.1 3.2 ke 3.1
ke r
3.1
r
2
• If the device is not used as described in the 3
7
documentation, the intended protection can be
R R
PW PW
4
negatively affected.
LF LF
T1 T1 5
• Before configuring settings using DIP switch, make sure
OU OU
T2 T2
OU 1
2
3
OU 1
2
3
6
the device has been de-energized.
4 4
I II I II
4.2 4.2
4.1 4.1
6.4 Basic circuit diagram with connection terminal 6.7 Power supply
blocks
The supply voltage can be supplied via terminal points 1.1
Figure 2 Basic circuit diagram and 1.2 or via the DIN rail connector.
IN OUT
NOTE
Sensor / Field PLC / DCS
DI
Never connect the supply voltage directly to the
DIN rail connector. It is not permitted to draw
4.2 4.2 3.2 3.2 -
-
OUT1
4.1
+
4.1
3.1 3.1 +
power from the DIN rail connector or from
individual modules.
-
4.2 2.2 2.2 -
OUT2
+
4.1
2.1 2.1 + Supply via the MACX Analog Ex module
Where the total current consumption of the aligned modules
Faultsignal
GND
4.2 +24V
1.2
does not exceed 400 mA, the power can be supplied directly
1.1
at the connection terminal blocks of the module.
Power
Up to 16 modules can be supplied depending on the current
4.1
6.12 Startup
7 mm
• Before startup, check that the device is operating and
wired correctly, in particular with regard to the wiring
B and marking of the intrinsically safe circuits.
0,5-0,6 Nm
5-7 lb In
Push-in connection:
Figure 6 Push-in connection
OU
T1 If the module is connected to a MACX MCR-PTB(-SP)
OU
T2
1
power module via a DIN rail connector, a group error
2
3 message is also reported to the higher-level evaluation unit
via a floating relay output.
4
III
4.2
6
4.1
NOTE
For switch contacts with open circuit, line fault
detection (LF) must be disabled or the
corresponding resistance circuit (e.g., UKK 5-2R/
NAMUR (Order No. 2941662) with D-UKK 3/5
(Order No. 2770024)) must be provided directly at
7.1 Direction of action (switch DIP 1) the contact.
The direction of action is set with DIP switch DIP 1.
Figure 8 Switch contact with open circuit, switch contact
DIP 1 Normal phase (I) with resistance circuit
DIP 1 Inverse phase (II)
1
Relay output Normal Inverse
phase (I) phase (II)
Switched when I > 2.1 mA I < 1.2 mA
In normal position when I < 1.2 mA I > 2.1 mA 2
0,4 k … 2 k
9 k … 16 k
8 Comparison of the safety data Proof of intrinsic safety (mixed intrinsically safe
circuit)
WARNING: Explosion hazard Condition for the mixed intrinsically safe circuit with external
concentrated capacitances (Ci) and/or external
Compare the safety data before connecting a concentrated inductances (Li):
device located in the Ex i area to this device.
– Li <1% of Loor Ci <1% of Co
Provide proof of intrinsic safety according to standard IEC/ Here, the full values of Co and Lo can also be exploited (see
EN 60079-14 and other national standards and installation "Safety data as per ATEX" in the section "Technical data").
specifications, if applicable. – Li ≥1% of Loand Ci ≥1% of Co
Safety data Values of 50% of Co and Lo are to be used here:
– Ci + Cc ≤ 0.5 Co
Field devices Ui, Ii, Pi, Li, Ci
– Li + Lc ≤ 0.5 Lo
Ex i NAMUR signal conditioner Uo, Io, Po, Lo, Co
To implement longer cables, you can also use the certified
The values for Uo, Io, Po, Lo, Co are to be found under value pairs as an alternative to the values reduced by 50%;
"Safety data in accordance with ATEX and IECEx" in the they can be found under “Safety data in accordance with
"Technical data" section. ATEX” in the “Technical data” section.
Data Condition
Ui Uo -
Ii Io -
Pi Po -
Li + Lc Lo Li < 1% of Lo or Ci < 1% of Co
Ci + Cc Co
Li + Lc 0.5 Lo Li 1% of Lo and Ci 1% of Co
Ci + Cc 0.5 Co
T[PROOF]= 1 year 2 years 5 years During installation, observe the instructions in the package
PFDavg= 1.53 * 10-4 3.07 * 10-4 7.67 * 10-3 slip:
The value for 5 years means that the calculated PFDavg Designation MNR No.
values are within the permitted range for SIL 2 according to PACKB.MACX MCR-EX-SL-NAM-2T(-SP) 9040238
Table 2 of IEC/EN 61508-1. However, they do not meet the
requirement to not cover more than 10% of the safety circuit, The package slip is supplied with the device. It can also be
i.e., to be better than or equal to 1.00 * 10-3. downloaded at: phoenixcontact.net/products.
The values for 1 and 2 years mean that the calculated • Configure the device according to your safety demand
PFDavg values are within the permitted range for SIL 2 in accordance with the truth table. Note the switch
according to Table 2 of IEC/EN 61508-1. They meet the positions that are not permitted for safety-related
requirement to not cover more than 10% of the safety circuit, applications.
i.e., they are better than or equal to 1.00 * 10-3. • Connect the device according to the installation notes.
• Check that the device operates correctly with the
sensor or switch with resistance circuit connected.
• Start up the safety circuit and check that it operates
correctly.
9.14 Standards
The devices are developed and tested according to the following standards:
9.15 Abbreviations
Abbreviation Meaning
DCD Diagnostic coverage of dangerous failures Diagnostic coverage of dangerous failures: DCD = DD/(DU + DD)
DCS Diagnostic coverage of safe failures Diagnostic coverage of safe failures: DCS = SD/(SU + SD)
FIT Failure in time 1 FIT = 1 failure/109 h
HFT Hardware fault tolerance Hardware fault tolerance: ability of a function unit to continue with
the execution of a demanded function despite existing faults or de-
viations
D Rate of dangerous failures Proportion of dangerous failures per hour
DD Rate of dangerous detected failures Proportion of detected dangerous failures per hour
DU Rate of dangerous undetected failures Proportion of undetected dangerous failures per hour
S Rate of safe failures Proportion of safe failures per hour
SD Rate of safe detectable failures Proportion of detectable safe failures per hour
SU Rate of safe undetectable failures Proportion of undetectable safe failures per hour
MTBF Mean time between failures Mean time between consecutive failures
PFDavg Average probability of failure on demand Average probability of dangerous failure on demand of a safety
function
PFHD Probability of a dangerous failure per hour Probability of failure per hour for the safety function
SFF Safe failure fraction Proportion of safe failures: proportion of failures without the poten-
tial to set the safety-related system to a dangerous or impermissible
function state
SIL Safety integrity level International standard IEC 61508 defines four discrete safety integ-
rity levels (SIL 1 to 4). Each level corresponds to a probability range
for the failure of a safety function. The higher the safety integrity
level of safety-related systems, the lower the probability that the de-
manded safety functions will not be performed.
103752_en_02 PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany 20/20
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