Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

Applied Thermal Engineering 112 (2017) 296–303

Contents lists available at ScienceDirect

Applied Thermal Engineering


journal homepage: www.elsevier.com/locate/apthermeng

Research Paper

Combustion characteristics of non-premixed methane micro-jet flame


in coflow air and thermal interaction between flame and micro tube
Xing Li ⇑, Jing Zhang, Haolin Yang, Liqiao Jiang, Xiaohan Wang, Daiqing Zhao ⇑
Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
Key Laboratory of Renewable Energy, Chinese Academy of Sciences, Guangzhou 510640, China

h i g h l i g h t s

 The flammable region of methane micro-jet flame in coflow airs was measured.
 OH and CH distributions of the methane micro-jet flames were obtained.
 The heat exchanges through different surfaces of the solid micro tube were clarified.
 The fuel stream in the tube is preheated by the flame through thermal interaction.
 The preheating effect is significant at a moderate fuel flow velocity.

a r t i c l e i n f o a b s t r a c t

Article history: The combustion characteristics of non-premixed methane micro-jet flame in coflow air were investigated
Received 17 August 2016 experimentally and numerically. A detailed reaction mechanism was employed in the two-dimension
Revised 12 October 2016 numerical computation. The thermal interaction between the flame and solid tube was considered by
Accepted 12 October 2016
using fluid-solid coupled thermal boundaries in the numerical computation. Four typical flames, lifted
Available online 13 October 2016
flame, attached flame, hemisphere flame and umbrella flame, were observed in different fuel flow
velocity ranges in experiments. The flame heights, blow off and extinction limits in coflow airs at
Keywords:
different velocities were measured. The OH and CH distributions of non-premixed micro-jet flames were
Non-premixed methane micro-jet flame
Coflow air
obtained by experiments, and the computational results agree well with those from the experiments. The
Combustion characteristics computational temperature distributions show that there are thermal interactions between flames and
Thermal interaction solid tube. The heat exchanges through surfaces of the solid tube were analyzed in detail. The fresh fuel
gas in the solid tube is preheated by the thermal recirculation. Consequently, the combustion intensity of
the micro-jet flame is enhanced. The thermal interaction is essentially affected by the flame shape, and it
is significant for the hemisphere flame.
Ó 2016 Elsevier Ltd. All rights reserved.

1. Introduction combustor. The fundamental knowledge on combustion


characteristics of premixed and non-premixed flames under the
The micro-gas turbine [1–3], micro swing engine [4–7] micro micro combustion regime are important for the development of
Swiss-roll combustor [8,9], micro-thermophotovoltaic device micro-combustion-based energy and power systems.
[10,11] were developed and investigated in the last decade with The combustion characteristics of premixed flames in micro
the increasing demands of energy and power systems in micro tube and channels were extensively studied, since the premixed
and mesoscale. However, it was found that it is difficult to sustain flames are widely used in the micro combustors [12–24]. And sev-
stable flames in the micro combustors due to the increased heat eral procedures have been developed to achieve stable premixed
loss and shortened residence time of fuel/oxidizer mixture in the flames under micro scale [25–34]. The heat loss to solid wall is
used to preheat the fresh fuel/air mixture in the micro Swiss-roll
combustor [8,9], and stable flames were achieved. The investiga-
⇑ Corresponding authors at: Guangzhou Institute of Energy Conversion, Chinese tions of premixed flames in mesoscale channels show that the
Academy of Sciences, No. 2, Nengyuan Rd., Wushan, Tianhe District, Guangzhou blow off limits of premixed flames can be enhanced by using bluff
510640, China.
bodies [25] and wall cavities [26–30]. The combination of wall cav-
E-mail addresses: lixing@ms.giec.ac.cn, inspirationlee@hotmail.com (X. Li),
zhaodq@ms.giec.ac.cn (D. Zhao).
ities with catalytic segments was used to achieve stable premixed

http://dx.doi.org/10.1016/j.applthermaleng.2016.10.082
1359-4311/Ó 2016 Elsevier Ltd. All rights reserved.
X. Li et al. / Applied Thermal Engineering 112 (2017) 296–303 297

flame in the micro channel [33,34]. The previous studies suggest 2. Experimental system and methods
that the thermal interaction between the micro flame and the solid
walls has a significant effect on the stability of the micro flame. Fig. 1 schematically shows the experimental system. A stainless
The combustion characteristics of non-premixed micro flames steel chamber was used as the main body of the experiment appa-
achieved by micro tubes have also attracted attentions. The non- ratus. Air stream was fed into a rectangular quartz tube, which was
premixed propane and methane micro-jet flames in quiescent air connected with the stainless steel chamber. The cross area of the
have been experimentally studied by Matta et al. [35] and Cheng rectangular quartz tube was 10  10 cm2, and the wall thickness
et al. [36], respectively. The flame height, blow off and quenching was 4 mm. A ceramic honeycomb and ceramic beads were installed
flow rates were obtained. The structure and stabilization mecha- in the camber to achieve uniform velocity for the air flow. The gas-
nism of a micro-jet methane diffusion flame near extinction were eous fuel was supplied by a stainless steel fuel tube, which was in
discussed by Chao et al. [37]. The distributions of temperature the center of the chamber. A stainless steel micro tube with an inner
and important species of microscale hydrogen diffusion flames diameter (d) of 280 lm, a thickness of 110 lm and a length of
have been measured by Cheng et al. [38]. The extinction character- 50 mm was connected with the fuel tube to achieve non-
istics of micro-jet flames in quiescent air at normal temperature premixed micro-jet flame. The gas flow rates of air and fuel were
have been investigated numerically in [39] and theoretically in controlled by digital mass flow controllers (MKS, GE50A series).
[40]. The extinction characteristics of methane micro-jet flame in The digital mass flow controllers were calibrated by wet gas meters
hot air was examined experimentally by Fujiwara and Nakamura (SHINAGAWA, W-NK series) and soap bubble flow meters based on
[41]. It was found that the heat recirculation through the solid tube the full scales of the flow controllers before the experiment. The
enhances the reactivity of the flame. Moreover, the thermal inter- uncertainties of the flow rates of fuel and air were less than 1%. High
action between micro hydrogen flames and micro solid tube was purity methane (99.99%) was used in the experiments. A single-lens
observed in a recent numerical study which includes the heat reflex digital camera (Nikon D-300) was employed for the flame
transfers between solid and gases [42]. The temperature of H2 image recording. A CH filter (transparent wavelength: 431.4 nm,
stream is increased by heat recirculation before arriving the tube half bandwidth: 6.4 nm) was used with the single-lens reflex digital
exit. The heat recirculation through the inner surface of the micro camera to capture the CH distributions of flames.
tube was discussed for the cases of using hydrogen, methane and OH-PLIF measurement was conducted to visualize the distribu-
dimethyl ether as fuels [43]. tion of the OH radical on the center plane of the flame. The laser
It can be found that the studies on combustion characteristics of system consists of an Nd:YAG laser (Quanta-Ray Pro-230), wave-
non-premixed micro flames using different fuels have already been length of 355 nm, 10 Hz with 10 ns pulse duration and a dye laser
conducted [35–45]. However, most previous investigations focused (Sirah PSCAN-G-30) with a frequency doubler to excite the Q1(8)
on the flame in the quiescent air, and air flow should be adjustable line of the A2R X2P(1, 0) bands of OH at a excitation wavelength.
in practical applications. The effect of air flow velocity on the The laser goes through the energy monitor and sheet optics to pro-
combustion characteristics of non-premixed micro-jet flame duce a laser sheet. The OH fluorescence was detected by an ICCD
deserves more attention. Moreover, the detail of the heat camera, located perpendicularly with the laser sheet through a
exchanges between flame and surfaces of solid tube needs further UV lens (Nikon Rayfact PF 10545MF-UV) with an intensified Relay
investigation. Optics (LaVision VC13-0189) and an OH bandpass filter (LaVision
The combustion characteristic of methane-air non-premixed VZ13-0390). The OH fluorescence images were focused onto the
micro-jet flame is studied in the present work experimentally CCD chip with the finest resolution of 2048  2048 pixels. The
and numerically. The effect of coflow air velocity on combustion CCD camera and Relay Optics were operated with f = 4.5, 200 ns
characteristics was investigated and the thermal interaction gate width, 120 ns delay, 2000 ls exposure time, 65% in gain and
between the micro-jet flame and the solid tube was analyzed in 10 Hz image sampling frequency synchronized with laser. The
detail. height of the laser sheet was about 60 mm and the thickness was

Laser system

Quartz tube

MFC#2
Digital reflex Fuel
camera
Flame
CCD Camera

MFC#1
Ceramic
beads Air
Ceramic
honeycomb

PC#1 PC#2

Fig. 1. Schematic of the experimental system.


298 X. Li et al. / Applied Thermal Engineering 112 (2017) 296–303

less than 100 lm at the location of the flame. The OH intensity is tional fluid dynamics software, FLUENT 6.3 [46]. The ‘‘SIMPLE’’
proportional to the OH concentration within 10% at the flame tem- algorithm was adopted. The laminar fluid model was used, since
perature range 1000–1800 K. However, the measured OH intensity the Reynolds number of the fuel jet is far less than 2300. Radiation
was not converted to the OH concentration, since the OH-PLIF heat transfer from the gas and surface was included in the compu-
measurement is used for qualitative comparison. And the OH dis- tation. The discrete ordinates model was employed for the compu-
tribution shown in the follows was averaged from 100 OH-PLIF tation of radiation heat transfer, and the absorption coefficient of
images. the gases was computed by the Weighted-Sum of Gray-Gas Model
[47]. The finite-rate chemistry model and C1 mechanism [48] were
3. Numerical methods used to compute the chemical reactions. Thermodynamic and
transport properties of the gaseous species were from the data-
To further study of the combustion characteristics of micro-jet bases of CHEMKIN-PRO 15131 [49]. The multicomponent formula-
flame and the thermal interaction between the flame and solid tion was used to compute the diffusion coefficient, and the thermal
tube, a numerical computation with detailed chemistry was con- diffusion was considered [50]. The entire computation domain is
ducted. A two dimensional axisymmetric swirl model was adopted. 60d  600d. A set of mesh with 248,588 elements was used in
The computational domain and boundary conditions are shown in the computation after the mesh independent test. Convergence cri-
Fig. 2. The fuel is fed into the coflow air through the stainless steel terion for continuity, energy governing equations was 1.0  106,
micro tube. The pressure outlets were applied at the far- and 1.0  108 for chemical reactions.
boundaries. The walls of the solid micro tube were treated as
non-slip, conductive wall in the numerical computation. Heat 4. Results and discussion
exchanges between the gases and the surfaces of the solid tube
were computed by using coupled thermal boundary conditions. 4.1. Flame shape, height and flammable region
The governing equations of mass, momentum, energy and
species, are shown as follows, The non-premixed micro-jet flames in the coflow air at different
r  ðqv Þ ¼ 0 ð1Þ fuel flow velocities were investigated experimentally. Four kinds of
typical laminar flames were observed. The typical flames at the fuel
   flow velocities of 18.3, 7.5, 2.5, 1.2 m/s (Re = 311, 128, 42, 20) in
2
r  ðqvvÞ ¼ rp þ r l rv þ ðrv ÞT  drv þ qg ð2Þ coflow air (Uair = 5 cm/s) are shown in Fig. 3 for demonstration.
3
The flame issued from the micro tube with a fuel flow velocity of
  18.3 m/s shows a lifted jet-flame. The lift-off distance decreases
k
r  ðqv Htot Þ ¼ r  rH þ Sh;chem þ Sh;rad ð3Þ with the decreasing fuel velocity, and the flame attaches the lip
cp
of the micro tube at a lower velocity. The attached flame at a fuel
  velocity of 7.5 m/s is shown in Fig. 3b. A hemisphere flame was
rT
r  ðqv Y i Þ ¼ r  qDi;m rY i þ DT;i þ Ri þ Si ð4Þ observed at a fuel flow velocity of 2.5 m/s, and the lip of the micro
T
tube is circled by the flame. With a further decrease of the fuel
velocity, the hemisphere flame is changed to an umbrella shape
X
N
Yi
p ¼ qR0 T ð5Þ flame, and this kind of flame is detached from the lip of the tube,
i¼1
Mi as depicted in Fig. 3d.
The variations of flame height and shape with fuel velocity are
where q, P, T, v, k, l and R0, are density, pressure, temperature, illustrated in Fig. 4. The coflow air velocity was kept at 5 cm/s in
velocity vector, thermal conductivity, viscosity and universal gas the experiments. The uncertainty of the measured flame height
constant. Yi, Hi, Di, DT and Mi are mass fraction, enthalpy, mass dif- was less than 2%. The flame issued from the micro tube shows
fusion coefficient, thermal diffusion coefficient and molecular lifted flame in a high fuel velocity range (UF = 10–18.5 m/s,
weight of the ith species in the mixture. Re = 170–316). The attached flame is in the fuel velocity range of
The governing equations were solved by using the finite volume 3–9.4 m/s (Re = 52–160). The hemisphere flame appears in the
method. The numerical computation was achieved by a computa- velocity range of 1.5–2.8 m/s (Re = 26–47). The fuel velocity range
for the umbrella flame is very narrow, 1.2–1.4 m/s (Re = 20–23).
X Pressure outlet The blow off and extinction limits of the non-premixed micro-jet
flame are 19 m/s (Re = 322) and 1.1 m/s (Re = 18), respectively. It
can be found that the flame height decreases linearly with the
Symmetric
axis
a b c d
Flame Pressure
outlet
Top
10 mm
Inner
Micro
solid
Exterior tube
Y

Coflow air Coflow air


Fuel
Fig. 3. Direct images of micro-jet flames at different fuel flow velocities. (a: 18.3 m/
Fig. 2. Physic model, computation domain and boundary conditions. s, b: 7.5 m/s, c: 2.5 m/s, d: 1.2 m/s).
X. Li et al. / Applied Thermal Engineering 112 (2017) 296–303 299

20 The computational flame heights at different fuel flow velocities


Lifted flame Attached flame are also plotted in Fig. 5. The mean flame temperature was
18
Hemisphere flame Umbrella flame assumed at 1500 K, the DO = 0.2 m2/s and S = 9.52 were used for
16 Blow off limit the calculation. It can be found that the flame height of the
micro-jet flame in coflow air can be well predicted by the theory.
Flame height (mm)

14
The flammable region of the non-premixed micro-jet flame at
12 different coflow air velocities is shown in Fig. 6. The blow off limit
of the flame increases gradually with the increasing coflow air
10
velocity firstly, and then decreases smoothly. The extinction fuel
8 flow velocity of the micro-jet flame in quiescent air is slightly
6 higher than that of the flame with coflow air. However, the extinc-
tion fuel flow velocity of flame in coflow air is not sensitive to the
4 air flow velocity. The flammable region attains a maximum value
2 when the coflow air velocity is about 1 cm/s.
The blow off phenomena of turbulent jet flame have been ana-
0 lyzed in the previous study [52]. It was pointed out that the blow
0 50 100 150 200 250 300 350 400
off limit depends on the competition between the reaction time
Re
and local mixing time. The mixing of fuel and oxygen can be
Fig. 4. Variations of flame height and shape with fuel flow velocity. enhanced by a moderate air flow. Consequently, the blow off limit
of the micro-jet flame in coflow air with an appropriate flow veloc-
ity is higher than that in the quiescent air. However, with the
decreasing fuel velocity. The variation of flame shapes and heights increasing of the air velocity, the mixing time for the fuel and oxy-
of the micro-jet flames with the fuel flow velocity in the quiescent gen will be shortened and the dilution effect will be increased, and
air have been studied experimentally for the methane [36] and these effects result in a lower blow off limit. The extinction of
propane [35] flames. Similar flame shapes as those in the present methane non-premixed micro-jet flame in the quiescent air have
work were also observed in the previous studies. been studied in [36]. It was found that the near extinction flame
The effect of coflow air velocity on the flame shape and height is controlled by diffusion process. More oxygen can be provided
were studied. The experimental observation manifests that the when convective air was imposed. Consequently, the extinction
flame shape is independent of the coflow air velocity. The mea- fuel flow velocity of flame in coflow air is lower than that in the
sured flame heights at different coflow air velocities are shown quiescent air.
in Fig. 5. The results show that the effect of coflow air velocity The attached flame, hemisphere flame and umbrella flame
on the flame height is negligible. The flame height of the methane attract the most attention of the present study among those four
micro-jet flame in quiescent air was computed by using different typical flames. Because these flames can be used as stable energy
theories in the previous study [36]. The computational flame sources for micro power system, and the thermal interaction
heights based on the Roper’s theory [51] agree well with the exper- between these three flames and the solid tube may have a remark-
iment results. In the Roper’s theory, the flame height (Lf, m) from able effect on the combustion characteristics.
circular burner port depends on the molar stoichiometric
oxidizer-fuel ratio (S), the diffusion coefficient for the oxidizer at
the oxidizer stream temperature (DO, m2/s), oxidizer temperature 4.2. CH and OH distributions of flames
(TO, K), mean flame temperature (Tf, K) and the fuel flow rate (QF,
m3/s). The formulation is shown as follows, The CH and OH distributions of attached, hemisphere and
 0:67 umbrella flames in coflow air (Uair = 5 cm/s) at the fuel flow veloc-
QF TO ities of 5, 2.5, and 1.2 m/s were measured by experiments. The
Lf ¼ ð6Þ
4pDO lnð1 þ 1=SÞ T f results are shown in Figs. 7 and 8, respectively. The CH distribu-
tions of flames were captured using the single-lens reflex digital
camera and the CH filter with a long exposure time, 30 s. The
16
0 cm/s 5 cm/s 11 cm/s
14 Blow off limit Extinction limit
Theory compuation
12 400
Flame height (mm)

10
Re of fuel jet

6
20
4

2 15

0
0 50 100 150 200 250 10
Re 0 1 2 3 4 5 6 7 8 9 10 11 12
Coflow air velocity (cm/s)
Fig. 5. Variations of flame height with fuel flow velocity at different coflow air
velocities. Fig. 6. Flammable region of the micro-jet flame at different coflow air velocities.
300 X. Li et al. / Applied Thermal Engineering 112 (2017) 296–303

a b c
4 mm

Fig. 7. The CH distributions of flames at different velocities by experiments (upper) and computations. (a: 5 m/s, b: 2.5 m/s, c: 1.2 m/s, experimental and numerical results are
shown in the same scale).

a b c

8 mm

Fig. 8. The OH distributions of flames at different velocities by experiments (upper) and computations. (a: 5 m/s, b: 2.5 m/s, c: 1.2 m/s, experimental and numerical results
are shown in the same scale).
X. Li et al. / Applied Thermal Engineering 112 (2017) 296–303 301

Fig. 9. Computational temperature distributions of flames at different velocities. (a:


5 m/s, b: 2.5 m/s, c: 1.2 m/s, d: 0.8 m/s). Fig. 10. Computational temperature distributions of solid tube at different fuel flow
velocities. (a: 5 m/s, b: 2.5 m/s, c: 1.2 m/s, d: 0.8 m/s).

computational CH and OH mole fractions of flames are also illus-


trated in these figures for comparisons. It can be found that the 2400
computational CH and OH distributions show good agreements
2.5 m/s 5.0 m/s
with those obtained by experimental measurements. 2100
The flame at the fuel flow velocity of 5 m/s is an attached flame, 1.2 m/s
and the CH distribution shows that the bottom of the micro-jet 1800
Temperature (K)

flame is on the exit of the micro tube, while the OH result shows 0.8 m/s
that the lip of micro tube is slightly bounded by the OH zone of 1500
the flame. The CH and OH distributions of the flame at fuel flow
velocity of 2.5 m/s manifest that the bottom of micro-jet flame 1200
slightly shifts to the downstream side comparing with the flame
at UF = 5 m/s, and the micro tube is tightly circled by the flame. 900
The CH and OH distributions of the umbrella flame at the fuel flow
velocity of 1.2 m/s show that the micro-jet flame is floating on the 600
top of the micro tube.
300
40 45 50 55 60
4.3. Temperature distributions of flames x (mm)

Fig. 11. Temperature distributions on the centerline.


The computational temperature fields of the flames in coflow
air (Uair = 5 cm/s) at the fuel velocities of 5, 2.5, 1.2, and 0.8 m/s
are presented in Fig. 9. The results show that the high temperature gas temperature increases gradually in the tube at the fuel flow
region of the flame shrinks with the decreasing fuel flow velocity. It velocity of 5 m/s, and the gas temperature at the tube exit is about
is clearly that the top section of solid micro tube is in hot environ- 598 K. The gas temperature at the tube exit is 821 K when the fuel
ment for the flames at the fuel velocity of 5 and 2.5 m/s. And it can flow velocity is 2.5 m/s. And the increase of the fuel gas tempera-
be found that the solid micro tube is just slightly immersed in the ture in the tube at UF = 2.5 m/s is faster than that at UF = 5 m/s.
hot gas at the fuel flow velocity of 1.2 m/s. The temperature filed of The temperature gradient along the flow direction in the tube at
the flame at the fuel flow velocity of 0.8 m/s shows that the top of the fuel flow velocity of 1.2 m/s is almost the same as that at the
the solid tube weakly contacts with the hot gas. fuel flow velocity of 5 m/s, and the gas temperature at the tube exit
The temperature distribution in solid micro tube was analyzed is 561 K. It is obvious that the temperature increasing of the fuel
to check the thermal interaction of the micro-jet flame with the gas is minimum at the fuel flow velocity of 0.8 m/s, and the fuel
solid tube, and the results are shown in Fig. 10. The maximum solid temperature is 400 K at the tube exit. The gas temperature profiles
temperatures are 630, 830, 560 and 395 K when the fuel flow at the fuel flow velocities 5, 2.5, 1.2 and 0.8 m/s manifest that the
velocities are 5, 2.5, 1.2 and 0.8 m/s. The Tmax of the solid tube fuel gas inside the tube is preheated before arriving the exit.
increases firstly and then decreases with the decreasing fuel flow
velocity. For the hemisphere flame at the fuel flow velocity of
2.5 m/s, the heating on the solid tube by the flame is the most sig- 4.4. Effect of thermal interaction between flame and solid micro tube
nificant, since the top of the tube is tightly surrounded by the
flame. While the heating effect by the umbrella flame at the low To further clarify the detail of heat exchanges between the
flow velocity is the weakest, because the flame is floating on the micro-jet flame and the micro solid tube, the heat exchanges
tube. between the gases and the surfaces of the solid tube were
The gas temperature profiles along the centerline were ana- inspected. The heats through the inner, top and exterior surfaces
lyzed, and the results are shown in Fig. 11. The exit of the micro (H2, H3 and H4) were calculated and normalized by the power of
tube is at the position x = 50 mm. It can be found that the fuel the flame (Q) at the corresponding fuel flow velocity. The results
302 X. Li et al. / Applied Thermal Engineering 112 (2017) 296–303

6 when the flame has weak contact with the tube, i.e., attached
5 and umbrella flames.
Normalized heats through surfaces (%)

To further interpret the effect of thermal interaction between


4
exterior (H4/Q) the flame and the solid micro tube, a numerical experiment was
3 conducted. The inner surface was treated as adiabatic while the
top (H3/Q)
2 heat transfer through the top and exterior surfaces were still
1 included in the numerical experiment. The computational result
at the fuel flow velocity of 2.5 m/s under the artificial boundary
0
condition was obtained and compared with that under real wall
-1 condition. The gas temperature profiles along the centerline are
-2 shown in Fig. 13. It can be found that the maximum temperature
-3 of the flame under the adiabatic inner wall condition is about
40 K lower than that of the flame under real wall condition.
-4 inner (H2/Q) Although not shown in here, the comparison of the computational
-5 maximum heat release rate shows that the value for the flame
-6 under adiabatic inner wall condition is about 2.4% lower than that
0 1 2 3 4 5
of the flame under real condition. This reveals that the thermal
Fuel flow velocity (m/s)
interaction between the micro-jet flame and the solid tube has
Fig. 12. Normalized heats through surfaces at different fuel flow velocities. an enhancing effect on the micro-jet flame.

5. Conclusions
2400 Inner surface with heat transfer
The combustion characteristics of non-premixed methane
Adiabatic inner surface
2100 flame issued from a micro tube with the inner diameter of
280 lm and wall thickness of 110 lm was investigated experimen-
1800 tally and numerically. Four typical flames, lifted jet-flame, attached
Temperature (K)

flame, hemisphere flame and umbrella flame, were observed at dif-


1500 ferent fuel flow velocities. The flame heights and velocity regimes
for these four typical flames were obtained. The effects of coflow
1200 air velocity on the flame shape and height are negligible in the pre-
sent air flow velocity range. The blow off limit increases with the
900 increasing coflow air velocity firstly and then decreases. The
extinction limit of micro-jet flame in coflow air is lower than that
600 of the flame in quiescent air, however, it is not sensitive to the
coflow air velocity.
300
40 45 50 55 60 The computational OH and CH distributions of the flames at dif-
x (mm) ferent fuel flow velocities show good agreements with the experi-
mental results. The computational temperature distributions show
Fig. 13. Computational temperature profiles along the centerline at UF = 2.5 m/s that there are thermal interactions between micro-jet flames and
under real and artificial wall boundary conditions. the solid tube. The thermal interaction depends on the contact of
the flame with the solid tube, which is essentially affected by the
shape of the flame. The fuel gas inside the tube is preheated by
of normalized heats through surfaces at different flow velocities the heat recirculation thought the tube. And the preheating is sig-
are shown in Fig. 12, where the positive and negative values mean nificant at a fuel flow velocity of 2.5 m/s. Consequently, the com-
heat gain and loss, respectively. bustion intensity of the flame is enhanced.
The results show that heats are absorbed by the solid tube
through the top surface (H3/Q) at different fuel flow velocities, Acknowledgment
and the relative value attains a peak at the fuel flow velocity of
1.2 m/s. The exterior surface (H4/Q) plays a heat absorption role The supports of National Natural Science Foundation of China
at the fuel flow velocities of 5 and 2.5 cm/s. However, the heat (No. 51336010), National Basic Research Program of China (No.
transfer through the exterior surface is almost zero at UF = 1.2 m/ 2014CB239601) and Science and Technology Project of Guangdong
s. Moreover, it can be found that a part of heat is transferred to Province (No. 2016A040403095) are gratefully acknowledged.
coflow air through the exterior surface at the fuel flow velocity
of 0.8 cm/s. The absorbed heats from the micro-jet flame is totally
transferred to the fuel stream via the inner surface (H2/Q) at fuel References
flow velocities 1.2–2.5 m/s. However, the absorbed heats from
[1] Y. Ju, K. Maruta, Microscale combustion: technology development and
the top surface are transferred to fuel gas and coflow air respec- fundamental research, Prog. Energy Combust. Sci. 37 (6) (2011) 669–715.
tively through the inner and exterior surfaces at the fuel flow [2] K. Maruta, Micro and mesoscale combustion, Proc. Combust. Inst. 33 (1) (2011)
velocity of 0.8 m/s. 125–150.
[3] A.H. Epstein, Millimeter-scale, micro-electro-mechanical systems gas turbine
Generally, the analysis reveals that the solid micro tube plays a
engines, J. Eng. Gas Turb. Power 126 (2) (2004) 205–226.
role as a preheater for the fuel stream at the fuel flow velocity [4] Y. Gu, Gasdynamic Modeling and Parametric Study of Mesoscale Internal
range 0.8–5 m/s. The detail of the heat recirculation depends on Combustion Swing Engine/Generator Systems (ProQuest Dissertations and
the contact of the micro-jet flame with the solid tube. The heat Theses Thesis), University of Michigan, 2006.
[5] W. Dahm, J. Ni, K. Mijit, R. Mayor, G. Qiao, A. Benajmin, et al., Micro internal
recirculation is strong when the tube is well bounded by the flame, combustion swing engine (MICSE) for portable power generation systems, Ann
i.e., hemisphere flame. However, the heat recirculation is weak Arbor 1050 (2001) 42140–48109.
X. Li et al. / Applied Thermal Engineering 112 (2017) 296–303 303

[6] Q. Liu, L. Jiang, W. Yang, D. Zhao, Experimental study of flame propagation in [28] J.L. Wan, A.W. Fan, H. Yao, W. Liu, X.L. Gou, D.Q. Zhao, The impact of channel
single chamber of MICSE, in: ASPACC 2015–10th Asia-Pacific Conference on gap distance on flame splitting limit of H2/air mixture in microchannels with
Combustion, 2015, p. 108. wall cavities, Int. J. Hydrogen Energy 39 (21) (2014) 11308–11315.
[7] X. Zhou, Z. Zhang, W. Kong, N. Du, Investigations of leakage mechanisms and [29] J.L. Wan, A.W. Fan, H. Yao, W. Liu, Effect of thermal conductivity of solid wall
its influences on a micro swing engine considering rarefaction effects, Appl. on combustion efficiency of a micro-combustor with cavities, Eng. Convers.
Therm. Eng. 106 (2016) 674–680. Manage. 96 (2015) 605–612.
[8] N. Kim, S. Kato, T. Kataoka, T. Yokomori, S. Maruyama, T. Fujimori, et al., Flame [30] W. Yang, A.W. Fan, J.L. Wan, W. Liu, Effect of external surface emissivity on
stabilization and emission of small Swiss-roll combustors as heaters, Combust. flame-splitting limit in a micro-cavity combustor, Appl. Therm. Eng. 83 (2015)
Flame 141 (3) (2005) 229–240. 8–15.
[9] N. Kim, S. Aizumi, T. Yokomori, S. Kato, T. Fujimori, K. Maruta, Development [31] J.L. Wan, A.W. Fan, H. Yao, Effect of the length of a plate flame holder on the
and scale effects of small Swiss-roll combustors, Proc. Combust. Inst. 31 (2) flame blowout limit in a micro-combustor with preheating channels, Combust.
(2007) 3243–3250. Flame 170 (2016) 53–62.
[10] S.K. Chou, W.M. Yang, K.J. Chua, J. Li, K.L. Zhang, Development of micro power [32] W. Yang, M. Zhou, C. Deng, T. Huang, J. Zhou, Z. Wang, et al., Experiments on n-
generators - a review, App. Energy 88 (1) (2011) 1–16. heptane combustion with two types of catalyst layouts, Appl. Therm. Eng. 100
[11] D. Jiang, W. Yang, K. Chua, J. Ouyang, Thermal performance of micro- (2016) 325–332.
combustors with baffles for thermophotovoltaic system, Appl. Therm. Eng. [33] Y.H. Li, G.B. Chen, F.H. Wu, T.S. Cheng, Y.C. Chao, Effects of catalyst
61 (2) (2013) 670–677. segmentation with cavities on combustion enhancement of blended fuels in
[12] K. Maruta, T. Kataoka, N. Kim, S. Minaev, R. Fursenko, Characteristics of a micro channel, Combust. Flame 159 (4) (2012) 1644–1651.
combustion in a narrow channel with a temperature gradient, Proc. Combust. [34] Y.H. Li, G.B. Chen, F.H. Wu, T.S. Cheng, Y.C. Chao, Combustion characteristics in
Inst. 30 (2) (2005) 2429–2436. a small-scale reactor with catalyst segmentation and cavities, Proc. Combust.
[13] S. Minaev, K. Maruta, R. Fursenko, Nonlinear dynamics of flame in a narrow Inst. 34 (2) (2013) 2253–2259.
channel with a temperature gradient, Combust. Theory Model. 11 (2) (2007) [35] L.M. Matta, Y. Neumeier, B. Lemon, B. Zinn, Characteristics of microscale
187–203. diffusion flames, Proc. Combust. Inst. 29 (1) (2002) 933–939.
[14] A.W. Fan, S. Minaev, S. Kumar, W. Liu, K. Maruta, Experimental investigation [36] T.S. Cheng, C.P. Chen, C.S. Chen, Y.H. Li, C.Y. Wu, Y.C. Chao, Characteristics of
on flame pattern formations and combustion completeness in a radial microjet methane diffusion flames, Combust. Theory Model. 10 (5) (2006)
microchannel, J. Micromech. Microeng. 17 (12) (2007) 2398–2406. 861–881.
[15] Y. Tsuboi, T. Yokomori, K. Maruta, Lower limit of weak flame in a heated [37] C.P. Chen, Y.C. Chao, T.S. Cheng, G.B. Chen, C.Y. Wu, Structure and stabilization
channel, Proc. Combust. Inst. 32 (2) (2009) 3075–3081. mechanism of a microjet methane diffusion flame near extinction, Proc.
[16] X. Li, L. Jia, H. Nakamura, T. Tezuka, S. Hasegawa, K. Maruta, Study on flame Combust. Inst. 31 (2) (2007) 3301–3308.
responses and ignition characteristics of CH4/O2/CO2 mixture in a micro flow [38] T.S. Cheng, Y.C. Chao, C.Y. Wu, Y.H. Li, Y. Nakamura, K.Y. Lee, et al.,
reactor with a controlled temperature profile, Appl. Therm. Eng. 84 (2015) Experimental and numerical investigation of microscale hydrogen diffusion
360–367. flames, Proc. Combust. Inst. 30 (2) (2005) 2489–2497.
[17] J. Zhou, Y. Wang, W. Yang, J. Liu, Z. Wang, K. Cen, Improvement of micro- [39] Y. Nakamura, H. Yamashita, K. Saito, A numerical study of extinction behavior
combustion stability through electrical heating, Appl. Therm. Eng. 29 (11–12) of laminar micro-diffusion flames, Combust. Theory Model. 10 (6) (2005) 927–
(2009) 2373–2378. 938.
[18] A.W. Fan, S. Minaev, E. Sereshchenko, Y. Tsuboi, H. Oshibe, H. Nakamura, et al., [40] K. Kuwana, N. Tagami, S. Mizuno, T. Ida, Extinction of laminar jet diffusion
Propagation dynamics of splitting flames in a heated microchannel, Combust. microflames, Proc. Combust. Inst. 32 (2) (2009) 3115–3121.
Explos. Shock Waves 45 (2009) 245–250. [41] K. Fujiwara, Y. Nakamura, Experimental study on the unique stability
[19] A.W. Fan, S. Minaev, E. Sereshchenko, R. Fursenko, S. Kumar, W. Liu, et al., mechanism via miniaturization of jet diffusion flames (microflame) by
Experimental and numerical investigations of flame pattern formations in a utilizing preheated air system, Combust. Flame 160 (8) (2013) 1373–1380.
radial microchannel, Proc. Combust. Inst. 32 (2009) 3059–3066. [42] A. Hossain, Y. Nakamura, Thermal and chemical structures formed in the micro
[20] A.W. Fan, K. Maruta, H. Nakamura, W. Liu, Experimental investigation of flame burner of miniaturized hydrogen-air jet flames, Proc. Combust. Inst. 35 (3)
pattern transitions in a heated radial micro-channel, Appl. Therm. Eng. 47 (5) (2015) 3413–3420.
(2012) 111–118. [43] J. Gao, A. Hossain, Y. Nakamura, ‘‘Excess-enthalpy” combustion in micro-jet
[21] A.W. Fan, J.L. Wan, K. Maruta, H. Nakamura, H. Yao, W. Liu, Flame dynamics in diffusion flames, in: ASPACC 2015–10th Asia-Pacific Conference on
a heated meso-scale radial channel, Proc. Combust. Inst. 34 (2) (2013) 3351– Combustion, 2015, p. 118.
3359. [44] Y.H. Gan, J.L. Xu, Y.Y. Yan, M. Wang, Y.L. Luo, Z.L. Yang, A comparative study on
[22] S. Minaev, R. Fursenko, E. Sereshchenko, A.W. Fan, S. Kumar, Oscillating and free jet and confined jet diffusion flames of liquid ethanol from small nozzles,
rotating flame patterns in radial microchannels, Proc. Combust. Inst. 34 (2) Combust. Sci. Technol. 186 (2014) 120–138.
(2013) 3427–3434. [45] Y.H. Gan, Y.L. Luo, M. Wang, Y.L. Shi, Y.Y. Yan, Effect of alternating electric
[23] L. Feng, Z.L. Liu, Y. Li, Numerical study of methane and air combustion inside a fields on the behaviour of small-scale laminar diffusion flames, Appl. Therm.
small tube with an axial temperature gradient at the wall, Appl. Therm. Eng. Eng. 89 (2015) 306–315.
30 (17–18) (2010) 2804–2807. [46] Fluent, User’s Guide, Lebanon, New Hampshire: Fluent Inc., 2006.
[24] B. Khandelwal, A.A. Deshpande, S. Kumar, Experimental studies on flame [47] A. Coppalle, P. Vervisch, The total emissivities of high-temperature flames,
stabilization in a three step rearward facing configuration based micro channel Combust. Flame 49 (1–3) (1983) 101–108.
combustor, Appl. Therm. Eng. 58 (1–2) (2013) 363–368. [48] R.W. Bilger, S.H. Starner, R.J. Kee, On reduced mechanisms for methane-air
[25] A.W. Fan, J.L. Wan, Y. Liu, B. Pi, H. Yao, W. Liu, Effect of bluff body shape on the combustion in nonpremixed flames, Combust. Flame 80 (2) (1990) 135–149.
blow-off limit of hydrogen/air flame in a planar micro-combustor, Appl. [49] CHEMKIN-PRO 15131, Reaction Design: San Diego, 2013.
Therm. Eng. 62 (1) (2014) 13–19. [50] R.J. Kee, J.F. Grcar, M.D. Smooke, J.A. Miller, Sandia National Laboratories
[26] J.L. Wan, A.W. Fan, Y. Liu, H. Yao, W. Liu, X.L. Gou, et al., Experimental Report, SAND85-8240, 1994.
investigation and numerical analysis on flame stabilization of CH4/air mixture [51] F.G. Roper, The prediction of laminar jet diffusion flame sizes: Part I.
in a mesoscale channel with wall cavities, Combust. Flame 162 (4) (2014) Theoretical model, Combust. Flame 29 (1977) 219–226.
1035–1045. [52] J.A. Werner, W.D. Robert, Coflowing turbulent jet diffusion flame blowout,
[27] J.L. Wan, W. Yang, A.W. Fan, Y. Liu, H. Yao, W. Liu, et al., A numerical Proc. Combust. Inst. 22 (1) (1989) 801–808.
investigation on combustion characteristics of H2/air mixture in a micro-
combustor with wall cavities, Int. J. Hydrogen Energy 39 (15) (2014) 8138–
8146.

You might also like