Professional Documents
Culture Documents
Saddle Support Cstan
Saddle Support Cstan
GEOMETRIC DATA
Outside diameter of vessel, Do = 1019 mm
Overall vessel length, Le = 3512 mm
Height of tank axis to base plate, Hv = 1350 mm
Distance between saddles, Ls = 2000 mm
Base plate width, B = 980 mm
Basic design wind speed, V = 121 km/hr
33.61 m/s
where
Qz = Velocity pressure (N/m2)
Gh = Gust response factor (dimensionless)
Cf = Force coefficient (dimensionless)
Af = Projected area (m2)
Calculate :-
Qz = 0.613.Kz.(I.V)2 = 1178.44 N/m2
where
I = Importance factor (table 5) = 1.05
V = Basic design wind speed = 33.61 m/s
Kz = 2.58 (z/zg)^(2/n) = 1.54
z = Height above average level of ground = 16350 mm
zg = Gradient height (table A^) = 700 ft = 213360 mm
n = Ground surface roughness factor (table A6) = 10
where
Hv
Ls
Ql Ql
2/3B
3.Pwt.Hv
Qt = = 8003 N
4B
Pwl.Hv
Ql = = 511 N
Ls
LOAD COMBINATIONS
For discontinuity analysis of the saddle-to-shell junction, 2 cases of load combination
were taken into considerations as follows:-
CYLINDRICAL SHELL
Inside diameter of cylindrical vessel, Di = 1000 mm
Inside radius of cylindrical vessel, Ri = 500 mm
Shell thickness, t (corroded) = 6.50 mm
Corrosion allowance, c.a = 3.00 mm
Mean radius of vesel, Rm = 506 mm
Length of cylindrical shell, L (tan/tan) = 3000 mm
Modulus of elasticity, E = 192000 N/mm2
Stress factor, s = 1.4
SEMI-ELLIPSOIDAL HEAD
Inside diameter of head, di = 1000 mm
Inside radius of head, ri = 500 mm
Head thickness, eh (corroded) = 3.00 mm
Mean diameter of head, Dm = 1009 mm
Depth of head, b = 251.50 mm
L
b o
Di
A b1
W1 W1
Number of support, N = 2
Angle of saddle support, b = 120 o
M3 =
W1.L
4 [ 1 + 2 (Rm2 - b2) / L2
1 + 4b / 3L -
4A
L ] = 7299462 Nmm
B) AT SUPPORT
M4 = -W1.A [ 1-
1 - A / L + (Rm2 - b2) / 2AL
1 + 4b / 3L ] = -3453198 Nmm
pm.Rm M3
pm = - = 8.93 N/mm2
2t p Rm2t
pm.Rm M3
pm = + = 11.72 N/mm2
2t p Rm2t
NO PRESSURE
pm = liquid head pressure at equator plate = 0.01 N/mm2
pm.Rm M3
pm = - = -1.20 N/mm2
2t p Rm2t
pm.Rm M3
pm = + = 1.59 N/mm2
2t p Rm2t
B) AT SUPPORT
Since A > 0.5 Rm and the shell is unstiffened,
From table G.3.3.2.3, for b = 120 o
K1 = 0.107
From table G.3.3.2.3, for b = 120 o
K2 = 0.192
WITH PRESSURE
i) AT EQUATOR
pm.Rm M4
f1 = - = 16.49 N/mm2
2t K1p Rm2t
pm.Rm M4
f1 = + = 6.89 N/mm2
2t K2p Rm2t
NO PRESSURE
i) AT EQUATOR
pm.Rm M4
f1 = - = 6.36 N/mm2
2t K1p Rm2t
pm.Rm M4
f1 = + = -3.24 N/mm2
2t K2p Rm2t
A.2.3 MAXIMUM TENSILE & COMPRESSIVE STRESSES
A) TENSILE STRESS
AT MID-SPAN
Maximun stress at the highest point of cross-section, f1 = 8.93 N/mm2
Maximun stress at the lowest point of cross-section, f1 = 11.72 N/mm2
AT SUPPORT
Maximum stress at the higest point of cross-section, f1 = 16.49 N/mm2
Maximum stress at the lowest point of cross-section, f1 = 6.89 N/mm2
B) COMPRESSIVE STRESS
Maximum compressive stress at mid-span or support = -3.24 N/mm2
Primary membrane circumferential stress at the highest point of the cross section:
Pi.Rm
st = = 20.25 N/mm2
t
Primary membrane circumferential stress at the lowest point of the cross section:
1.21 Et2
pe = = 38.299
Rm2
2sft
pyss = = 3.715
Rm
pe
K = = 10.308
pyss
Therefore,
Allowable compressive stress, Sc ( = Ds.f) = 66.32 N/mm2
Maximum compressive stress, f1c = -3.24 N/mm2
Since f1c < Sc, therefore the compressive stress is satisfactory.
K3 = 1.171 N/mm2
Tangential shearing stress.
q =
K3.W1
Rm t [ L - 2A
L + 4b/3 ] = 7.65 N/mm2
K5 = 0.76
saddle is welded to the vessel, K5' (= K5 / 10) = 0.076
- K5' W1
f5 = = -0.58 N/mm2
(t + t1).b2
K5 = 0.7208
saddle is welded to the vessel, K5' (= K5 / 10) = 0.07208
- K5' W1
f5 = = -0.55 N/mm2
(t + t1).b2
- W1 12.K6.W1.Rm
f6 = + = -16.61 N/mm2
4.(t+t1).b2 L.(t+t1)2
- W1 12.K6.W1.Rm
f6 = + = -78.27 N/mm2
4.t.b2 L.t2
CYLINDRICAL SHELL
Inside diameter of cylindrical vessel, Di = 1000 mm
Inside radius of cylindrical vessel, Ri = 500 mm
Shell thickness, t (corroded) = 9.50 mm
Corrosion allowance, c.a = 0.00 mm
Mean radius of vesel, Rm = 505 mm
Length of cylindrical shell, L (tan/tan) = 3000 mm
Modulus of elasticity, E = 192000 N/mm2
Stress factor, s = 1.4
SEMI-ELLIPSOIDAL HEAD
Inside diameter of head, di = 1000 mm
Inside radius of head, ri = 500 mm
Head thickness, eh (corroded) = 6.00 mm
Mean diameter of head, Dm = 1006 mm
Depth of head, b = 251.50 mm
L
b o
Di
A b1
W1 W1
Number of support, N = 2
Angle of saddle support, b = 120 o
M3 =
W1.L
4 [ 1 + 2 (Rm2 - b2) / L2
1 + 4b / 3L -
4A
L ] = 7204497 Nmm
B) AT SUPPORT
M4 = -W1.A [ 1-
1 - A / L + (Rm2 - b2) / 2AL
1 + 4b / 3L ] = -3420140 Nmm
A.2.2 LONGITUDINAL STRESSES
A) AT MID-SPAN
WITH PRESSURE
pm.Rm M3
pm = - = 9.54 N/mm2
2t p Rm2t
pm.Rm M3
pm = + = 11.44 N/mm2
2t p Rm2t
NO PRESSURE
pm = liquid head pressure at equator plate = 0.00 N/mm2
pm.Rm M3
pm = - = -0.82 N/mm2
2t p Rm2t
pm.Rm M3
pm = + = 1.08 N/mm2
2t p Rm2t
B) AT SUPPORT
Since A > 0.5 Rm and the shell is unstiffened,
From table G.3.3.2.3, for b = 120 o
K1 = 0.107
From table G.3.3.2.3, for b = 120 o
K2 = 0.192
WITH PRESSURE
i) AT EQUATOR
pm.Rm M4
f1 = - = 14.69 N/mm2
2t K1p Rm2t
pm.Rm M4
f1 = + = 8.15 N/mm2
2t K2p Rm2t
NO PRESSURE
i) AT EQUATOR
pm.Rm M4
f1 = - = 4.33 N/mm2
2t K1p Rm2t
pm.Rm M4
f1 = + = -2.21 N/mm2
f1 = + = -2.21 N/mm2
2t K2p Rm2t
AT MID-SPAN
Maximun stress at the highest point of cross-section, f1 = 9.54 N/mm2
Maximun stress at the lowest point of cross-section, f1 = 11.44 N/mm2
AT SUPPORT
Maximum stress at the higest point of cross-section, f1 = 14.69 N/mm2
Maximum stress at the lowest point of cross-section, f1 = 8.15 N/mm2
B) COMPRESSIVE STRESS
Maximum compressive stress at mid-span or support = -2.21 N/mm2
Primary membrane circumferential stress at the highest point of the cross section:
Pi.Rm
st = = 20.72 N/mm2
t
Primary membrane circumferential stress at the lowest point of the cross section:
1.21 Et2
pe = = 82.296
Rm2
2sft
pyss = = 5.446
Rm
pe
K = = 15.110
pyss
Therefore,
Allowable compressive stress, Sc ( = Ds.f) = 15.20 N/mm2
Maximum compressive stress, f1c = -2.21 N/mm2
Since f1c < Sc, therefore the compressive stress is satisfactory.
K3 = 1.171 N/mm2
Tangential shearing stress.
q =
K3.W1
Rm t [ L - 2A
L + 4b/3 ] = 5.19 N/mm2
K5 = 0.76
saddle is welded to the vessel, K5' (= K5 / 10) = 0.076
- K5' W1
f5 = = -0.48 N/mm2
(t + t1).b2
K5 = 0.7208
saddle is welded to the vessel, K5' (= K5 / 10) = 0.07208
- K5' W1
f5 = = -0.46 N/mm2
(t + t1).b2
- W1 12.K6.W1.Rm
f6 = + = -11.86 N/mm2
4.(t+t1).b2 L.(t+t1)2
- W1 12.K6.W1.Rm
f6 = + = -37.10 N/mm2
4.t.b2 L.t2
q o
b o
L1 B
J
L2
H
Gt
tw
ts
tr h
Gb
F
A
n = + 1 = 2.61
24
5.012 FI A
Gt =Ö J.(n-1).Fb [ h+ 1.96 ( 1 - sinq ) ] = 581.1911 mm
136
Therefore, use 200 mm is satisfactory.
Thickness,
H - Gt
tr = = 2 mm
2.43 R
Gt = 7.8740157
A = 38.582677
J = 0.3740157
h = 33.464567
60 + A20 S5
Fb = 21105.466
(psi)
(ksi) 21.105466
Fl/Fb = 1164.0931
A 1.607612
=
24
A
+ 1
24 2.607612
5.012 FI 123138456
= 7799.718
J.(n-1).Fb 15787.553
= 88.31601
h 33.464567
A
19.685039
1.96
( 1 - sinq ) 0.5
6.580812
581.1911