Professional Documents
Culture Documents
Inverter-Driven Multi-Split System Heat Pump Air Conditioners
Inverter-Driven Multi-Split System Heat Pump Air Conditioners
INSTALLATION AND
New Release Form FAN-2204 201709
MAINTENANCE MANUAL
INVERTER-DRIVEN
MULTI-SPLIT SYSTEM HEAT PUMP
AIR CONDITIONERS
Models:
< 3~, 460V/60Hz > < 3~/N, 380V/60Hz > < 3~, 220V/60Hz >
< Base Unit > < Base Unit > < Base Unit >
JTOH080VPEUBS1 JTOH080VPEFBS1 JTOH080VPERBS1
JTOH100VPEUBS1 JTOH100VPEFBS1 JTOH100VPERBS1
JTOH120VPEUBS1 JTOH120VPEFBS1 JTOH120VPERBS1
JTOH140VPEUBS1 JTOH140VPEFBS1 JTOH140VPERBS1
JTOH160VPEUBS1 JTOH160VPEFBS1 JTOH160VPERBS1
JTOH180VPEUBS1 JTOH180VPEFBS1 JTOH180VPERBS1
JTOH200VPEUBS1 JTOH200VPEFBS1 JTOH200VPERBS1
JTOH220VPEUBS1 JTOH220VPEFBS1 JTOH220VPERBS1
JTOH240VPEUBS1 JTOH240VPEFBS1 JTOH240VPERBS1
< Combination Unit > < Combination Unit > < Combination Unit >
JTOH260VAEUBS1 JTOH260VAEFBS1 JTOH260VAERBS1
JTOH280VAEUBS1 JTOH280VAEFBS1 JTOH280VAERBS1
JTOH300VAEUBS1 JTOH300VAEFBS1 JTOH300VAERBS1
JTOH320VAEUBS1 JTOH320VAEFBS1 JTOH320VAERBS1
JTOH340VAEUBS1 JTOH340VAEFBS1 JTOH340VAERBS1
JTOH360VAEUBS1 JTOH360VAEFBS1 JTOH360VAERBS1
JTOH380VAEUBS1 JTOH380VAEFBS1 JTOH380VAERBS1
JTOH400VAEUBS1 JTOH400VAEFBS1 JTOH400VAERBS1
JTOH420VAEUBS1 JTOH420VAEFBS1 JTOH420VAERBS1
JTOH440VAEUBS1 JTOH440VAEFBS1 JTOH440VAERBS1
JTOH460VAEUBS1 JTOH460VAEFBS1 JTOH460VAERBS1
JTOH480VAEUBS1 JTOH480VAEFBS1 JTOH480VAERBS1
JTOH500VAEUBS1 JTOH500VAEFBS1 JTOH500VAERBS1
JTOH520VAEUBS1 JTOH520VAEFBS1 JTOH520VAERBS1
JTOH540VAEUBS1 JTOH540VAEFBS1 JTOH540VAERBS1
JTOH560VAEUBS1 JTOH560VAEFBS1 JTOH560VAERBS1
JTOH580VAEUBS1 JTOH580VAEFBS1 JTOH580VAERBS1
JTOH600VAEUBS1 JTOH600VAEFBS1 JTOH600VAERBS1
JTOH620VAEUBS1 JTOH620VAEFBS1 JTOH620VAERBS1
JTOH640VAEUBS1 JTOH640VAEFBS1 JTOH640VAERBS1
JTOH660VAEUBS1 JTOH660VAEFBS1 JTOH660VAERBS1
JTOH680VAEUBS1 JTOH680VAEFBS1 JTOH680VAERBS1
JTOH700VAEUBS1 JTOH700VAEFBS1 JTOH700VAERBS1
JTOH720VAEUBS1 JTOH720VAEFBS1 JTOH720VAERBS1
JTOH740VAEUBS1 JTOH740VAEFBS1 JTOH740VAERBS1
JTOH760VAEUBS1 JTOH760VAEFBS1 JTOH760VAERBS1
JTOH780VAEUBS1 JTOH780VAEFBS1 JTOH780VAERBS1
JTOH800VAEUBS1 JTOH800VAEFBS1 JTOH800VAERBS1
JTOH820VAEUBS1 JTOH820VAEFBS1 JTOH820VAERBS1
JTOH840VAEUBS1 JTOH840VAEFBS1 JTOH840VAERBS1
JTOH860VAEUBS1 JTOH860VAEFBS1 JTOH860VAERBS1
JTOH880VAEUBS1 JTOH880VAEFBS1 JTOH880VAERBS1
JTOH900VAEUBS1 JTOH900VAEFBS1 JTOH900VAERBS1
JTOH920VAEUBS1 JTOH920VAEFBS1 JTOH920VAERBS1
JTOH940VAEUBS1 JTOH940VAEFBS1 JTOH940VAERBS1
JTOH960VAEUBS1 JTOH960VAEFBS1 JTOH960VAERBS1
Issue Date:
15. Dec. 2017
IMPORTANT NOTICE
FAN-2204 201709 i
l This heat pump air conditioner has been designed for the following temperatures. Operate the heat pump
air conditioner within this range.
l This system can provide Heat Pump System.
Temperature (°C)
Cooling Operation Heating Operation
-5 to 48°C DB
Outdoor Air Inlet Temperature with Low Ambient Setting* -20 to 15°C WB
-10 to 48°C DB
(*) NOTES:
1. Cooling operation at maximum 48oC DB is available only if the outdoor air inlet temperature increase
temporarily according to the installation condition.
2. If install the units to the place where exceed ambient temperature 48oC DB continuously, the combination
ratio must be lower 130% and not to operate all of the indoor unit simultaneously.
3. The cooling capacity is deteriorated at high ambient temperature. Select the larger capacity outdoor unit
than compatible building heat load.
4. The appropriate amount (100%) of refrigerant must be charged. Excessive charging of refrigerant is
forbidden.
5. It must be avoided to install the units where affected by direct sunlight reflection and short circuit. There may
be the possibility to activate protection control and alarm system if install the units to inappropriate place.
Also the life time of the products and parts must be considerably shortened.
6. Periodic maintenance (1/certain month) must be applied to the heat exchanger fin to avoid adhesion of dirt
and clogging of sand to the outdoor unit heat exchanger.
7. Refer to the technical catalog for the detail.
* In case cooling operation or simultaneous operation under the inlet air temperature -5°C or lower the
conditions below must be considered at the time of installation.
● Make sure to apply Snow Protection Hood (Optional Parts).
● The minimum capacity of connectable indoor unit is 2.5HP.
● Set the function “Cooling Operation under Low Load Operation” (DSW6) from the outdoor unit
(If multiple outdoor units are connected in a system, set the function only for outdoor unit A).
● Do not use the function if the total capacity of the outdoor unit connected in a system is 56HP or larger.
This manual should be considered as a permanent part of the air conditioning equipment and should
remain with the air conditioning equipment.
ii FAN-2204 201709
CHECKING PRODUCT RECEIVED
iv FAN-2204 201709
1. Safety Summary
CAUTION : CAUTION, used with the safety alert symbol, indicates a hazardous situation which,
if not avoided, could result in minor or moderate injury.
FAN-2204 201709 1
DANGER
l Do not perform installation work, refrigerant piping work, drain pump, drain piping and electrical wiring
connection without referring to our installation manual. If the instructions are not followed, it may result in
a water leakage, electric shock or a fire.
l Provide a sufficiently strong foundation. If not, the unit may fall down and it may lead to injuries.
l Be sure to use Nitrogen Gas for air-tight test. If other gases such as oxygen gas, acetylene gas or
fluorocarbon gas are accidentally used, it may cause explosion or gas intoxication.
l Do not install the outdoor unit where there is high level of oil mist, flammable gases, salty air or harmful
gases such as sulfur.
l Do not install the outdoor unit to a space where the flammable gases may occur or leak. It may cause fire.
l If the indoor unit is installed in a small room and the refrigerant gas leakage occurs, the leaked refrigerant
gas fills the room and it may cause suffocation. Do not exceed the maximum permissible concentration of
the refrigerant gas in the room. Consult with distributor for countermeasure such a ventilation system, etc.
l Make sure that the refrigerant leakage test should be performed.
Refrigerant (Fluorocarbon) for this unit is incombustible, non-toxic and odorless.
However if the refrigerant is leaked and is contacted with fire, toxic gas will generate.
Also because the fluorocarbon is heavier than air, the floor surface will be filled with it, which could cause
suffocation.
l Use the specified non-flammable refrigerant (R410A) to the outdoor unit in the refrigerant cycle.
Do not charge material other than R410A into the unit such as hydrocarbon refrigerants (propane or etc.),
oxygen, flammable gases (acetylene or etc.) or poisonous gases when installing, maintaining and moving.
These flammables are extremely dangerous and may cause an explosion, a fire, and injury.
l The installer and system specialist shall secure safety against refrigerant leakage according to local
regulations or standards.
l Refrigerant leakage can cause difficulty with breathing due to insufficient air. Turn OFF the main switch,
extinguish any naked flames and contact your service contractor, if refrigerant leakage occurs.
l For installation, firmly connect the refrigerant pipe before the compressor starts operating.
For maintenance, relocation and disposal, remove the refrigerant pipe after the compressor stops.
If the compressor is operated under the condition that the stop valves are opened without refrigerant pipe,
it may cause abnormal high pressure in refrigerant cycle and may cause explosion, fire or injury.
l Remove gas inside the closing pipe when the brazing work is performed.
If the brazing filler metal is melted with remaining gas inside, the pipes will be blown off and it may cause
injury.
l Do not expose surrounding parts and the oil return pipe of the compressor to the fire when a burner is
used. If the oil return pipe is exposed to the fire, high temperature oil will spurt and it will cause a fire or
injury.
l Do not pour water into the indoor or outdoor unit. These products are equipped with electrical parts.
If poured, it will cause a serious electrical shock.
l Do not touch or adjust safety devices inside the indoor unit or outdoor units. If these devices are touched
or readjusted, it may cause a serious accident.
l Do not perform a short-circuit of the protection device such as a pressure switch when operating.
It may cause a fire and explosion.
l The electrical wiring work must be performed by authorized installers. If not performing the electrical work
completely or a capacity shortage of the power circuit, it may cause an electric shock or fire.
l Perform electrical work according to Installation Manual and all the relevant regulation and standards.
If the instructions are not followed, an electrical shock and fire may occur due to insufficient capacity and
inadequate performance.
l Use specified cables between units and choose the cables correctly. If not, an electrical shock or fire may
occur.
l Ensure that the wiring terminals are tightened securely with the specified torques. If not, generating fire or
electrical shock at the terminal connection part may occur.
2 FAN-2204 201709
DANGER
l Clamp wires adequately by the cord clamp after the wiring is connected to the terminal block. In addition,
run securely wires through the wiring hole. If not completed, it may cause fire by biting wires.
l Fix the cables securely. External forces on the terminals could lead to a fire.
l Turn OFF the power source completely when handling the service connector.
It may cause an electric shock.
l Do not open the service cover or access panel for the indoor or outdoor units without turning OFF the main
power supply.
l An electrical shock will occur by residual voltage.
Disconnect the power source completely before starting the maintenance for electrical parts.
Check to ensure that no residual voltage is existed after disconnecting the power source.
l In some cases, the packaged air conditioner may not be operated normally under the following cases.
* In case that electrical power for the packaged air conditioner is supplied from the same power
transformer as the device*.
* In case that the power source wires for the device* and the packaged air conditioner are located close to
each other.
Device*: (Ex) Lift, container crane, rectifier for electric railway, inverter power device, arc furnace,
electric furnace, large-sized induction motor and large-sized switch.
It consumes a large quantity of electrical power.
Regarding the cases mentioned above, surge voltage may be inducted in the power supply wiring for the
packaged air conditioner due to a rapid change in power consumption of the device and an activation of
switch.
Therefore, check the field regulations and standards before performing electrical work in order to protect
the power supply for the packaged air conditioner.
l Check that the ground wire is securely connected. If the unit is not correctly grounded, it lead electric
shock. Do not connect the ground wiring to gas piping, water piping, lighting conductor or ground wiring
for telephone.
l Use an ELB (Earth Leakage Breaker).
In the event of fault, there is danger of an electric shock or a fire if it is not used.
FAN-2204 201709 3
WARNING
l Do not install the unit in a place where oil, vapor, organic solvent and corrosive gas (ammonia, sulfur
compound and acid) may be present in quantities.
It may cause refrigerant leakage due to corrosion, electrical shock, deteriorated performance and
breakage.
l Do not use any sprays such as insecticide, lacquer, hair spray or other flammable gases within
approximately one (1) meter from the system.
l If circuit breaker or fuse is often activated, stop the system and contact your service contractor.
l Connect the fuse of specified capacity.
l Protect the wires, electrical parts, etc. from rats or other small animals.
If not protected, rats may gnaw at unprotected parts and which may lead to a fire.
l Before performing any brazing work, check to ensure that there is no flammable material around.
l Do not apply excessive force to the flare nut when tightening. If applied, the flare nut may crack due to
aged degradation and refrigerant leakage may occur. Use the specified tightening torque.
CAUTION
l Do not put any foreign material on the unit or inside the unit.
l Do not step or put any material on the product.
It may cause injury by falling down.
l Provide a strong and correct foundation so that;
a. The outdoor unit is not on an incline.
b. Abnormal sound dose not occur.
c. The outdoor unit will not fall down due to a strong wind or earthquake.
l When using refrigerant be sure to wear leather gloves to prevent cold injuries.
l Do not handle the unit by one person. Do not use the PP band to transport the unit although the unit is
packed by PP band. Additionally, do not handle by bare hands. The fin of heat exchanger may cause
injuries.
4 FAN-2204 201709
NOTICE
l Do not install the indoor unit, outdoor unit, wired controller and cable within approximately 3 meters from
strong electromagnetic wave radiators such as medical equipment.
l Supply electrical power to the system to energize the oil heater for 12 hours before startup after a long
shutdown.
l Make sure that the outdoor unit is not covered with snow or ice, before operation.
l The piping connection kit may be damaged if its slope exceeds +15o.
l Do not apply an excessive force to the spindle valve at the end of opening. Otherwise, the spindle valve
flies out by refrigerant pressure. At the test run, fully open the gas and liquid valves, otherwise, the
devices will be damaged. (It is closed before shipment.)
l In the case that the pipes are pulled out from the piping cover, after the insulation work is completed, cover
the gap between the piping cover and pipes by a packing (field-supplied). If the gap is not covered, the
unit may be damaged if snow, rain water or small animals enter the unit.
l Check to ensure that each wire is correctly connected at the power source. If it is incorrectly connected,
the unit will not be operated and the alarm code is indicated. In this case, connect the wires correctly.
NOTE
l It is recommended that the room will be ventilated every 3 to 4 hours.
l The heating capacity of the heat pump unit is decreased according to the outdoor air temperature.
Therefore, it is recommended that auxiliary heating equipment be used in the field when the units is
installed in a low temperature region.
FAN-2204 201709 5
2. Structure
2.1 Outdoor Unit & Refrigerant Cycle
Regarding structure drawings and refrigerant cycle diagram, please refer to Technical Catalogue.
Use tools and measuring instruments only for the new refrigerant R410A which is directly touch to refrigerant.
NOTICE
l The refrigerant R410A is adopted. The refrigerant oil tends to be affected by foreign matters such as
moisture, oxide film, or fat. Perform the installation work with care to prevent moisture, dust or different
refrigerant from entering the refrigerant cycle. Otherwise foreign materials may get mixed into the cycle
from such parts as expansion valve and the operation may be unavailable.
l To the different refrigerant or refrigerant oil from being mixed into the cycle, the sizes of the charging
connections have been changed from R407C type and R22 type.
It is necessary to prepare the following tools before performing the installation work.
l Use refrigerant pipes and joints which can be used for R410A.
6 FAN-2204 201709
G: Interchangeability is available with current R22 l: only for Refrigerant R410A (No Interchangeability with R22)
5: Prohibited F: only for Refrigerant R407C (No Interchangeability with R22)
Interchangeability
with R22 Reason of Non-Interchangeability and Attention
Measuring Instrument and Tool Use
(H: Strictly Required)
R410A R407C
Pipe Cutter Cutting Pipe
Chamfering G G - Removing Burrs
Reamer
Flaring Tool Gl G * The flaring tools for R407C are applicable to R22. Flaring for Tubes
* If using flaring tube, make dimension of tube larger Dimensional Control
Extrusion for R410A.
l - for Extruded Portion
Adjustment Gauge * In case of material 1/2H, flaring is not available. of Tube after Flaring
* In case of material 1/2H, bending is not available. Bending
Pipe Bender G G
Use elbow for bend and braze.
* In case of material 1/2H, expanding of tube is not Expanding Tubes
Refrigerant Expanding Tool G G
available. Use socket for connecting tube.
Pipe
l G * For f12.7, f15.88, spanner size is up 2mm. Connection of
Torque Wrench * For f6.35, f9.52, f19.05, spanner size is the Flare Nut
G G
same.
Brazing Tool G G * Perform correct brazing work. Brazing for Tubes
* Strict Control against Contamin Prevention from
Nitrogen Gas G G (Blow nitrogen during brazing.) Oxidation during
Brazing
* Use a synthetic oil which is equivalent to the oil Applying Oil to
Lubrication Oil
l F used in the refrigeration cycle. the Flared Surface
(for Flare Surface)
* Synthetic oil absorbs moisture quickly.
* Check refrigerant cylinder color. Refrigerant Charging
Refrigerant
l F H Liquid refrigerant charging is required regarding
Cylinder
zeotoropic refrigerant.
Vacuum Pump G G H The current ones are applicable. However, it is Vacuum Pumping
S required to mount a vacuum pump adapter which
Adapter for l can prevent from reverse flow when a vacuum
F
Vacuum Pump pump stops, resulting in no reverse oil flow.
* No interchangeability is available due to higher Vacuum Pumping,
Vacuum Manifold Valve l F pressures when compared with R22. Vacuum Holding,
Drying H Do not use current ones to the different refrigerant. Refrigerant Charging
l If used, mineral oil will flow into the cycle and and Check of
Refrigerant cause sludges, resulting in clogging or compressor Pressures
Charge failure.
Charging Hose l F Connection diameter is different; R410A: UNF1/2,
R407C: UNF7/16.
Charging Cylinder 5 5 * Use the weight scale. -
Measuring
Weight Scale G G - Instrument for
Refrigerant Charging
Refrigerant Gas S * The current gas leakage detector (R22) is not Gas Leakage Check
l F
Leakage Detector applicable due to different detecting method.
S: Interchangeability with R407C.
FAN-2204 201709 7
3. Before Installation
3.1 Line-Up of Outdoor Unit
(1) This outdoor unit series “JTOH***VPERBS1”, “JTOH***VPEUBS1” and “JTOH***VPEFBS1” can build
the capacity from 8 to 96HP by combining maximum 4 outdoor units from 8 to 24HP.
(2) The outdoor unit of 26 to 96HP consists of the combination of 2 to 4 base units.
26 to 48HP: 2 base units
50 to 72HP: 3 base units
74 to 96HP: 4 base units
The combinations not indicated in the table below are unavailable.
(3) Refer to the item 6.3 for caution about outdoor unit installation.
J T O H 080 V P E R B S 1
Version
Factory
S: Shimizu, Japan
Generation
Power Supply
U: 3~, 460V/60Hz
F: 3~/N, 380V/60Hz
R: 3~, 220V/60Hz
Refrigerant
E: R410A
Module and Combination
A: All Inverter Combination
P: All Inverter Module
Air Discharge
V: Vertical
Capacity
HP x 10 (Example: 080 = 8HP)
Application
H: Heat Pump
Heat Source
O: Air Source
Market Position
T: Tier-1 Commercial VRF
Brand
J: York Brand
8 FAN-2204 201709
■ for 3~, 460V/60Hz
< Base Unit >
HP 8 10 12 14 16
Model JTOH080VPEUBS1 JTOH100VPEUBS1 JTOH120VPEUBS1 JTOH140VPEUBS1 JTOH160VPEUBS1
HP 18 20 22 24
Model JTOH180VPEUBS1 JTOH200VPEUBS1 JTOH220VPEUBS1 JTOH240VPEUBS1
< Combination of Base Units > T
HP 26 28 30 32 34
Model JTOH260VAEUBS1 JTOH280VAEUBS1 JTOH300VAEUBS1 JTOH320VAEUBS1 JTOH340VAEUBS1
JTOH120VPEUBS1 JTOH120VPEUBS1 JTOH120VPEUBS1 JTOH140VPEUBS1 JTOH160VPEUBS1
Combination
JTOH140VPEUBS1 JTOH160VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1
HP 36 38 40 42 44
Model JTOH360VAEUBS1 JTOH380VAEUBS1 JTOH400VAEUBS1 JTOH420VAEUBS1 JTOH440VAEUBS1
JTOH180VPEUBS1 JTOH140VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH220VPEUBS1
Combination
JTOH180VPEUBS1 JTOH240VPEUBS1 JTOH220VPEUBS1 JTOH240VPEUBS1 JTOH220VPEUBS1
HP 46 48 50 52 54
Model JTOH460VAEUBS1 JTOH480VAEUBS1 JTOH500VAEUBS1 JTOH520VAEUBS1 JTOH540VAEUBS1
JTOH220VPEUBS1 JTOH240VPEUBS1 JTOH140VPEUBS1 JTOH160VPEUBS1 JTOH180VPEUBS1
Combination JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1
- - JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1
HP 56 58 60 62 64
Model JTOH560VAEUBS1 JTOH580VAEUBS1 JTOH600VAEUBS1 JTOH620VAEUBS1 JTOH640VAEUBS1
JTOH140VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH140VPEUBS1 JTOH180VPEUBS1
Combination JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH240VPEUBS1 JTOH220VPEUBS1
JTOH240VPEUBS1 JTOH220VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1
HP 66 68 70 72
Model JTOH660VAEUBS1 JTOH680VAEUBS1 JTOH700VAEUBS1 JTOH720VAEUBS1
JTOH180VPEUBS1 JTOH220VPEUBS1 JTOH220VPEUBS1 JTOH240VPEUBS1
Combination JTOH240VPEUBS1 JTOH220VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1
JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1
HP 74 76 78 80 82
Model JTOH740VAEUBS1 JTOH760VAEUBS1 JTOH780VAEUBS1 JTOH800VAEUBS1 JTOH820VAEUBS1
JTOH140VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH140VPEUBS1 JTOH160VPEUBS1
JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1
Combination
JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH180VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1
JTOH240VPEUBS1 JTOH220VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1
HP 84 86 88 90 92
Model JTOH840VAEUBS1 JTOH860VAEUBS1 JTOH880VAEUBS1 JTOH900VAEUBS1 JTOH920VAEUBS1
JTOH180VPEUBS1 JTOH140VPEUBS1 JTOH160VPEUBS1 JTOH180VPEUBS1 JTOH220VPEUBS1
JTOH180VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH220VPEUBS1
Combination
JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1
JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1 JTOH240VPEUBS1
HP 94 96 T: The outdoor unit from 26 to 48HP consists of the
Model JTOH940VAEUBS1 JTOH960VAEUBS1 combination of 2 base units.
JTOH220VPEUBS1 JTOH240VPEUBS1 The outdoor unit from 50 to 72HP consists of the
Combination
JTOH240VPEUBS1 JTOH240VPEUBS1 combination of 3 base units.
JTOH240VPEUBS1 JTOH240VPEUBS1 The outdoor unit from 74 to 96HP consists of the
JTOH240VPEUBS1 JTOH240VPEUBS1 combination of 4 base units.
The combinations are not available except
the above table.
FAN-2204 201709 9
■ for 3~/N, 380V/60Hz
< Base Unit >
HP 8 10 12 14 16
Model JTOH080VPEFBS1 JTOH100VPEFBS1 JTOH120VPEFBS1 JTOH140VPEFBS1 JTOH160VPEFBS1
HP 18 20 22 24
Model JTOH180VPEFBS1 JTOH200VPEFBS1 JTOH220VPEFBS1 JTOH240VPEFBS1
< Combination of Base Units > T
HP 26 28 30 32 34
Model JTOH260VAEFBS1 JTOH280VAEFBS1 JTOH300VAEFBS1 JTOH320VAEFBS1 JTOH340VAEFBS1
JTOH120VPEFBS1 JTOH120VPEFBS1 JTOH120VPEFBS1 JTOH140VPEFBS1 JTOH160VPEFBS1
Combination
JTOH140VPEFBS1 JTOH160VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1
HP 36 38 40 42 44
Model JTOH360VAEFBS1 JTOH380VAEFBS1 JTOH400VAEFBS1 JTOH420VAEFBS1 JTOH440VAEFBS1
JTOH180VPEFBS1 JTOH140VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH220VPEFBS1
Combination
JTOH180VPEFBS1 JTOH240VPEFBS1 JTOH220VPEFBS1 JTOH240VPEFBS1 JTOH220VPEFBS1
HP 46 48 50 52 54
Model JTOH460VAEFBS1 JTOH480VAEFBS1 JTOH500VAEFBS1 JTOH520VAEFBS1 JTOH540VAEFBS1
JTOH220VPEFBS1 JTOH240VPEFBS1 JTOH140VPEFBS1 JTOH160VPEFBS1 JTOH180VPEFBS1
Combination JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1
- - JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1
HP 56 58 60 62 64
Model JTOH560VAEFBS1 JTOH580VAEFBS1 JTOH600VAEFBS1 JTOH620VAEFBS1 JTOH640VAEFBS1
JTOH140VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH140VPEFBS1 JTOH180VPEFBS1
Combination JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH240VPEFBS1 JTOH220VPEFBS1
JTOH240VPEFBS1 JTOH220VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1
HP 66 68 70 72
Model JTOH660VAEFBS1 JTOH680VAEFBS1 JTOH700VAEFBS1 JTOH720VAEFBS1
JTOH180VPEFBS1 JTOH220VPEFBS1 JTOH220VPEFBS1 JTOH240VPEFBS1
Combination JTOH240VPEFBS1 JTOH220VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1
JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1
HP 74 76 78 80 82
Model JTOH740VAEFBS1 JTOH760VAEFBS1 JTOH780VAEFBS1 JTOH800VAEFBS1 JTOH820VAEFBS1
JTOH140VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH140VPEFBS1 JTOH160VPEFBS1
JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1
Combination
JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH180VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1
JTOH240VPEFBS1 JTOH220VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1
HP 84 86 88 90 92
Model JTOH840VAEFBS1 JTOH860VAEFBS1 JTOH880VAEFBS1 JTOH900VAEFBS1 JTOH920VAEFBS1
JTOH180VPEFBS1 JTOH140VPEFBS1 JTOH160VPEFBS1 JTOH180VPEFBS1 JTOH220VPEFBS1
JTOH180VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH220VPEFBS1
Combination
JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1
JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1 JTOH240VPEFBS1
HP 94 96 T: The outdoor unit from 26 to 48HP consists of the
Model JTOH940VAEFBS1 JTOH960VAEFBS1 combination of 2 base units.
JTOH220VPEFBS1 JTOH240VPEFBS1 The outdoor unit from 50 to 72HP consists of the
Combination
JTOH240VPEFBS1 JTOH240VPEFBS1 combination of 3 base units.
JTOH240VPEFBS1 JTOH240VPEFBS1 The outdoor unit from 74 to 96HP consists of the
JTOH240VPEFBS1 JTOH240VPEFBS1 combination of 4 base units.
The combinations are not available except
the above table.
10 FAN-2204 201709
■ for 3~, 220V/60Hz
< Base Unit >
HP 8 10 12 14 16
Model JTOH080VPERBS1 JTOH100VPERBS1 JTOH120VPERBS1 JTOH140VPERBS1 JTOH160VPRBS1
HP 18 20 22 24
Model JTOH180VPERBS1 JTOH200VPERBS1 JTOH220VPERBS1 JTOH240VPERBS1
< Combination of Base Units > T
HP 26 28 30 32 34
Model JTOH260VAERBS1 JTOH280VAERBS1 JTOH300VAERBS1 JTOH320VAERBS1 JTOH340VAERBS1
JTOH120VPERBS1 JTOH120VPERBS1 JTOH120VPERBS1 JTOH140VPERBS1 JTOH160VPERBS1
Combination
JTOH140VPERBS1 JTOH160VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1
HP 36 38 40 42 44
Model JTOH360VAERBS1 JTOH380VAERBS1 JTOH400VAERBS1 JTOH420VAERBS1 JTOH440VAERBS1
JTOH180VPERBS1 JTOH140VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH220VPERBS1
Combination
JTOH180VPERBS1 JTOH240VPERBS1 JTOH220VPERBS1 JTOH240VPERBS1 JTOH220VPERBS1
HP 46 48 50 52 54
Model JTOH460VAERBS1 JTOH480VAERBS1 JTOH500VAERBS1 JTOH520VAERBS1 JTOH540VAERBS1
JTOH220VPERBS1 JTOH240VPERBS1 JTOH140VPERBS1 JTOH160VPERBS1 JTOH180VPERBS1
Combination JTOH240VPERBS1 JTOH240VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1
- - JTOH180VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1
HP 56 58 60 62 64
Model JTOH560VAERBS1 JTOH580VAERBS1 JTOH600VAERBS1 JTOH620VAERBS1 JTOH640VAERBS1
JTOH140VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH140VPERBS1 JTOH180VPERBS1
Combination JTOH180VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH240VPERBS1 JTOH220VPERBS1
JTOH240VPERBS1 JTOH220VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1
HP 66 68 70 72
Model JTOH660VAERBS1 JTOH680VAERBS1 JTOH700VAERBS1 JTOH720VAERBS1
JTOH180VPERBS1 JTOH220VPERBS1 JTOH220VPERBS1 JTOH240VPERBS1
Combination JTOH240VPERBS1 JTOH220VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1
JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1
HP 74 76 78 80 82
Model JTOH740VAERBS1 JTOH760VAERBS1 JTOH780VAERBS1 JTOH800VAERBS1 JTOH820VAERBS1
JTOH140VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH140VPERBS1 JTOH160VPERBS1
JTOH180VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1
Combination
JTOH180VPERBS1 JTOH180VPERBS1 JTOH180VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1
JTOH240VPERBS1 JTOH220VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1
HP 84 86 88 90 92
Model JTOH840VAERBS1 JTOH860VAERBS1 JTOH880VAERBS1 JTOH900VAERBS1 JTOH920VAERBS1
JTOH180VPERBS1 JTOH140VPERBS1 JTOH160VPERBS1 JTOH180VPERBS1 JTOH220VPERBS1
JTOH180VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH220VPERBS1
Combination
JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1
JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1 JTOH240VPERBS1
HP 94 96 T: The outdoor unit from 26 to 48HP consists of the
Model JTOH940VAERBS1 JTOH960VAERBS1 combination of 2 base units.
JTOH220VPERBS1 JTOH240VPERBS1 The outdoor unit from 50 to 72HP consists of the
Combination
JTOH240VPERBS1 JTOH240VPERBS1 combination of 3 base units.
JTOH240VPERBS1 JTOH240VPERBS1 The outdoor unit from 74 to 96HP consists of the
JTOH240VPERBS1 JTOH240VPERBS1 combination of 4 base units.
The combinations are not available except
the above table.
FAN-2204 201709 11
3.2 Combination of Indoor Unit and Outdoor Unit
The following indoor units can be combined with the outdoor unit.
12 FAN-2204 201709
Table 3.2 System Combination
Min. Capacity Recommended Range of Total Length between
Outdoor Unit Max. Number of
at Individual Number of Combination Each I.U. and
(HP) Connectable I.U.
Operation Connectable I.U. Capacity Expansion Valve Kit (*)
8 13 8
40m
10 16 10
12 19 10 60m
14 23 16 70m
16 26 16
80m
18 26 16
20 33 18
22 36 20 120m
24 40 26
26 43 26
28 47 32 150m
30 50 32
32 53 32
34 56 32 180m
36 59 32
38
40
42
44
46
48
1
50 50 to 130% *
3
0.6HP * (In case the
52
(1.6kW) combination ratio
54 exceed 130%) *
2
56
58
60
62
64
66
64 38 200m
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
*1: There might be the possibility of insufficient capacity of 130% combination ratio if the capacity of combination ratio
of indoor units exceed 100% capacity of outdoor unit.
Please refer to the technical catalog.
*2: Contact your distributer or dealer if the capacity of combination ratio exceed 130%.
The system configuration exceed standard combination ratio (130%) without consultation with distributer or dealer is
not acceptable. It may cause activation of alarm and operation failure.
*3: In case of setting the Low Ambient Temperature at cooling operation the minimum capacity of connectable indoor
unit should be 2.5HP.
FAN-2204 201709 13
NOTES:
1. The connectable indoor unit capacity ratio can be calculated as follows.
Connectable Indoor Unit Capacity Ratio = Total Indoor Unit Capacity / Total Outdoor Unit Capacity
2. For the system under which all the indoor units are supposed to operate simultaneously, the total indoor unit capacity
should be less than outdoor unit capacity. Otherwise, it may cause a decrease of operating performance and operating
limit in overload operation.
3. For the system under which all the indoor units are not supposed to operate simultaneously, the total indoor unit
capacity is available up to 130% against the outdoor unit capacity.
4. Maximum number of connectable indoor units differs depending on the model, capacity, environment and installation
place of connected indoor units. Refer to “Technical Catalog” for the selection.
5. When operating the outdoor unit in cold areas with temperatures of -10oC, or under the high heating load conditions,
the total indoor unit capacity should be less than 100% against the outdoor unit capacity and the total piping length
should be less than 300m.
6. The air flow volume for indoor units of 0.4 to 1.0HP is set higher than that for indoor units of 1.5HP or more. Make sure
to select appropriate indoor units when installing indoor units where cold draft may occur during heating operation. If
installing indoor units in such places, refer to the recommended number of connectable indoor units.
7. (*): For connecting Wall Type with the Expansion Valve Kit, the number of connectable indoor unit is limited according
to the total piping length between the expansion valve and the indoor unit. The total piping length must be less than
the length indicated in the table.
The load capacity per hour or the possibility of all indoor units simultaneous operation is unknown at the design stage,
the total capacity of combined indoor units should be not over 100% against the outdoor unit capacity.
14 FAN-2204 201709
4. Transportation and Handling
4.1 Transportation
Transport the product as close to the installation location as practical before unpacking.
When using a crane, hang the unit according to the description of the label attached to the outdoor unit.
l Do not hang the unit with the sling belts at the wooden base.
CORRECT INCORRECT
Sling Belt
Sling Belt
Long Hole
Apply sling belts
through long holes
Wooden Base
Wooden Base
l The unit shall not be handled by one person. Do not use the PP band to move the unit although
the unit is packed by PP band. Additionally, do not touch the heat exchanger with bare hands. The
fin of heat exchanger may cause injuries.
l Transportation and Storage
The corrugated paper frame is not sufficiently strong. Therefore follow the instructions below in
order to prevent the unit deformation.
* Do not step or put any material on the product. It may cause injury.
* Apply two sling belts onto the outdoor unit, when lifting it with a crane.
l Transportation and Wire Rope
* To protect the unit, do not remove any Plastic Bands
packing. Corrugated
* Do not stack or put any material on Paper Frame
the product. Attach four 15mm thick
* Apply wire ropes on both sides of the corrugated corner pads
Do not remove as shown.
unit as shown in the figure. corrugated paper
frame and plastic
bands.
Banding Wire
Wooden Base
FAN-2204 201709 15
Take special care when hanging or moving the outdoor unit because its center of mass is eccentric as shown
in the figure below.
• Center of Gravity
Center of Gravity
a
d
e f c
b
Front Side of Unit
(mm)
460V/60Hz
Outdoor Unit 220V/60Hz
380V/60Hz
(HP)
a b c d e f a b c d e f
8
10 1800 1030 810 700 590 370 1800 1030 810 680 600 370
12
14 1800 1290 810 730 690 370 1800 1290 810 730 690 370
16
1800 1290 810 720 730 340 1800 1290 810 710 730 350
18
20
22 1800 1680 810 710 870 350 1800 1680 810 700 870 350
24
16 FAN-2204 201709
• Hanging Method
(1) Hang the unit under packing condition with 2 sling belts as shown in Fig. 4.1.
(2) Do not use a wire rope.
(3) Ensure a balance of unit.
(4) Check the safety and lift up the unit gently in order not to incline the unit.
Sling Belt
(kg)
380V/60Hz 220V/60Hz
HP
8 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24
Net Weight 190 190 210 268 310 311 350 364 365 185 185 205 263 305 306 345 359 360
Gross Weight 206 206 226 286 328 329 370 384 385 201 201 221 281 323 324 365 379 380
460V/60Hz
HP
8 10 12 14 16 18 20 22 24
Net Weight 195 195 215 273 315 316 355 369 370
Gross Weight 211 211 231 291 333 334 375 389 390
(5) Hang the unit without wooden base with 2 sling belts as shown in Fig. 4.2.
Sling Belt
Long Hole
Apply sling belt through
the long hole.
FAN-2204 201709 17
When using forklift, do not insert forks into Do not apply excessive force to the square holes
the holes on the unit side. The unit may be with forks or other materials. The bottom of the
damaged. unit may be deformed.
* Do not push the bottom base by a fork.
* Do not use a roller.
CORRECT
Ratchet
Wrench
Outdoor Unit
INCORRECT
Outdoor Unit
Wrench
Wooden Base
Wooden Base
NOTE
In case of transportation after unpacking, protect the unit with corrugated paper boards or cloths.
Mast
Fork
Outdoor unit is Outdoor unit is NOT
Contacted to Backrest Contacted to Backrest
Prevent the outdoor unit from contacting to the backrest of forklift during transportation. If not, the heat
exchanger fin may be broken due to sudden starting or stopping.
Do not put any foreign material into the outdoor unit and check to ensure that nothing exists in the
outdoor unit before the installation and test run. Otherwise, a fire or failure, etc. may occur.
18 FAN-2204 201709
5. Outdoor Unit Installation
5.1 Factory-Supplied Accessories
Check to ensure that the following accessories are packed with the outdoor unit.
Accessory 8HP 10HP 12HP 14HP 16HP 18HP 20HP 22HP 24HP Remarks
Connection for
Refrigerant - - - - -
Gas Pipe IDf22.2→ IDf22.2→ IDf25.4→ IDf25.4→
Accessory ODf19.05 ODf25.4 ODf28.58 ODf28.58
Pipe
Connection for
Refrigerant - - - - - - -
Liquid Pipe ODf9.52→ ODf12.7→
ODf12.7 ODf15.88
Caution Label
Open/Close
For Indication
Indication for ×2 ×2 ×2 ×2 ×2 ×2 ×2 ×2 ×2 with Fixing Band
of “Open”
Stop Valve
For the system of
Performance
which HP is 56 or ×4 ×4 ×4 ×4 ×4 ×4 ×4 ×4 ×4
Label
larger
For indication
Caution of the system of
Sheet which HP is 56 or
larger
NOTE
If any of these accessories is not packed with the unit, please contact your contractor.
FAN-2204 201709 19
5.2 Installation
l Provide a sufficiently strong foundation. If not, the unit may fall down and it may lead to injuries.
l Do not install the outdoor unit where the flammable gases may occur or leak. Otherwise, it may
cause a fire.
l If the indoor unit is installed in a small room and the refrigerant gas leakage occurs, the leaked
refrigerant gas fills the room and it may cause suffocation. Do not exceed the maximum
permissible concentration of the refrigerant gas in the room. Consult with distributor for
countermeasure such as ventilation system, etc.
NOTES:
1. Do not install the outdoor unit where there is a high level of oil mist, flammable gases, salty air or harmful
gases such as sulphur and an acid or alkaline environment.
2. Do not install the outdoor unit where the electromagnetic wave is radiated directly to the electrical box.
3. Install the outdoor unit as far from the electromagnetic wave radiator as possible, at least 3 meters away
from it.
Air Inlet
Hood
20 FAN-2204 201709
5.3 Service Space
Make the service space when outdoor unit is installed as follows.
If the service spaces for air inlet and outlet are insufficient, it may cause a performance degradation and
some abnormalities due to insufficient air intake.
Additionally, the service space is required for facilitating the maintenance.
(Unit: mm)
1500
Min.
Vent Hole
h2 Front Rear
Side Side
h1
1500
500
765
- In the case of no walls on the front side and the rear side, the service space is required as follows.
* Front Side: Min. 500mm
* Rear Side: Min. 300mm
* Right and Left Sides: Min. 10mm (In the case that the snow protection hood (optional part) or
the air outlet duct (field-supplied) is amounted to the unit, the spaces of
min. 50mm are required.)
- If the wall on the front side is over 1,500mm high, the space of (500 + h2/2) mm for the front side is
required.
- If the wall on the rear side is over 500mm high, the space of (300 + h1/2) mm for the rear side is required.
- When the units are surrounded by walls on more than 2 sides, the space indicated in the figure above is
required.
- For walls on more than 2 sides, secure the service space as shown in the following figures.
- If the space between the unit and an obstacle above the unit is less than 1,500mm or the space above
the unit is closed, set up the duct at the air outlet side in order to prevent short circuit.
- When there are obstacles above the unit, the four (front, rear, right and left) sides of the unit shall be
open in principle.
FAN-2204 201709 21
1) Walls on 2 Sides
In case that the units are installed adjacent to tall buildings and there are no walls on 2 sides, the
minimum rear side space must be 300mm.
Front Side Front Side Front Side Front Side Front Side
Min. 500 + h2/2
Min. 400 Min. 400
<Top View> <Top View>
*1): In the case that the field-supplied snow protection hood or <Top View>
the air outlet duct is adopted, the space of minimum 50mm is required.
“ ”
This indicates the direction of the unit
(Front Side) when installing the units.
2) Walls on 3 Sides
• Single Installation (Unit: mm)
Min. 10*1)
< Installation in the Same Direction> < Rear to Rear Installation >
No limit for side wall height. No limit for side wall height.
<Top View> <Top View>
*1): In the case that the field-supplied snow protection hood or the air outlet duct is adopted, the space of minimum 50mm is required.
22 FAN-2204 201709
3) Walls on 4 Sides
• Single Installation
No limit for
side wall height.
Min. 300 + h1/2 (Unit: mm)
▼ No limit for
Min. 800
*2)
Front Side side wall height.
Open
Min. 500 + h2/2
<Top View>
< Installation in the Same Direction> < Rear to Rear Installation >
*2): Partly open a wall if the unit is surrounded by walls on four sides.
NOTES:
1. Keep the upper side open to prevent mutual interference of inlet and outlet air of each outdoor unit.
2. The figure dimensions indicate sufficient spaces around outdoor units for operation and maintenance at
typical installation conditions as follows. [ Operation Mode: Cooling Operation, Outside Temp.: 35oC ]
In case that the outdoor unit ambient temperature is higher and also the short circuit is likely to occur
compared to the installation condition, find an appropriate dimension by calculating air flow current.
3. For the multiple installation, 1 group shall consist of 6 outdoor units (max.).
Keep 1-meter interval between each unit group.
FAN-2204 201709 23
5.4 Foundation
• Concrete Foundations
(1) The height of the foundation should be over 150mm above the ground.
(2) Provide a drainage around the foundation for smooth drainage.
Filling Mortar
Min. 150
Drainage (Example)
(Width 100 x Depth 20)
* Provide concrete foundation as shown in the figure. * Do not provide concrete foundation
as shown below. The foot of the
outdoor unit may be deformed.
Min. 100mm
Foot
Foot
Foundation
Min. 100mm Foundation Min. 100mm
Min. 100mm
Min. 100mm (Center of Outdoor Unit) The concrete foundations are
installed to each corner of
The concrete foundations are The concrete foundations are the outdoor unit.
installed along the outdoor unit installed along the outdoor unit In this case, the foot of the
width direction. depth direction. outdoor unit may be deformed.
(3) Install the outdoor unit in the front-rear and right-left direction horizontally. (Use a level gauge.)
Check to ensure that the gradient in four directions (front, rear, right and left) is within 10mm.
Front Side
Right Side and Rear Side
and Left Side
24 FAN-2204 201709
(4) Provide a strong and correct foundation so that;
a. The outdoor unit does not incline.
b. Abnormal sound does not occur.
c. The outdoor unit will not fall down due to a strong wind or earthquake.
(5) When installing the outdoor unit, fix the unit with anchor bolts and vibration proof mat (field-supplied).
Refer to Fig. 5.1 regarding the location of fixing holes.
(Unit: mm)
Outdoor Unit Dimension
8 - 12HP
Hole for M12 Anchor Bolt
(4 - 38 x 15 Long Hole)
Min. 120
20 - 24HP
Hole for M12 Anchor Bolt
(6 - 38 x 15 Long Hole)
FAN-2204 201709 25
5.5 Drain Water Treatment
Drain water is discharged during heating and defrosting operation. (Rain water is also discharged.)
Comply with the following conditions.
(1) Choose a place where good drainage is available, or provide a drain ditch.
(2) Do not install the unit over the walkways. Condensation water may fall on people.
In case of installing the unit in such a place, provide the additional drain pan.
(3) When drain piping is necessary for the outdoor unit, use the drain boss set (Optional, DBS-TP10A).
Do not use drain boss and drain pan kit in the cold area. The drain water in the drain pipe may be
frozen and then the drain pipe may crack.
NOTE:
Even when the drain boss set is used, the water may drain slightly from the screw holes.
Provide a second drain pan under the outdoor unit as necessary.
(Unit: mm)
Outdoor Unit Dimension
8 - 12HP
14 - 18HP
20 - 24HP
26 FAN-2204 201709
• Drain Boss (Optional Parts)
The drain boss is for the drain pipe connection in order to use outdoor unit bottom base as a drain pan.
Name Model
Drain Boss DBS-TP10A
Quantity
Applicable
Q'ty
Outdoor Unit HP
8 - 18 1
20 - 36 2
38, 40 3
42 - 48 4
50 - 54 3
56 - 60 4
62 - 66 5
68 - 72 6
74 - 78 5
80 - 84 6
86 - 90 7
92 - 96 8
NOTE
1. When installing the unit above a passage way, drain water sometimes turns to ice on a cold morning.
Therefore, avoid discharging the water into places which people often pass through, because it is slippery.
2. When drain piping is necessary for the outdoor unit, use the drain boss set (Optional, DBS-TP10A).
Do not use drain boss and drain pan kit in the cold area. The drain water in the drain pipe may be frozen
and then the drain pipe may crack.
FAN-2204 201709 27
6. Refrigerant Piping Work
l Use the specified non-flammable refrigerant R410A to the outdoor unit in the refrigerant cycle.
Do not charge material other than R410A into the unit such as hydrocarbon refrigerants (propane
or etc.), oxygen, flammable gases (acetylene or etc.) or poisonous gases when installing,
maintaining and moving the unit. These flammables are extremely dangerous and may cause an
explosion, fire, and injury.
l Check to ensure that no pressure exists inside the stop valve before removing the flange.
l Make sure that the refrigerant leakage test is performed. The refrigerant (Fluorocarbon R410A)
for this unit is nonflammable, non-toxic and odorless. However, if the refrigerant leaks and
contacts fire, toxic gas will generate. Also because the fluorocarbon is heavier than air, the floor
surface will be filled with it, which could cause suffocation.
l For installation, firmly connect the refrigerant pipe before the compressor starts operating.
For maintenance, relocation and disposal, remove the refrigerant pipe after the compressor
stops.
If the compressor is operated under the condition that the stop valves are opened without
refrigerant pipe, it may cause abnormal high pressure in refrigerant cycle and may cause an
explosion, fire or injury.
l Before performing any brazing work, check to ensure that there is no flammable material around.
If not, it may cause a fire.
l If the indoor unit is installed in a small room and the refrigerant gas leakage occurs, the leaked
refrigerant gas fills the room and it may cause suffocation. Do not exceed the maximum
permissible concentration of the refrigerant gas in the room. Consult with distributor for an
appropriate ventilation system, etc.
l Check the design pressure for this product is 4.15MPa.
The pressure of refrigerant R410A is 1.4 times higher than that of refrigerant R407C. The
thickness of copper pipe differs depending on its materials, so use the specified piping.
If the specified materials are not used, it may cause explosion, injury, leakage, or fire.
l Ensure to connect the piping among the units in the same refrigerant cycle.
l Wear leather gloves when handling the refrigerant.
If the refrigerant splashes directly to hands, it may be the cause of frostbite.
l Do not apply an excessive force to the flare nut when tightening it. Otherwise, the flare nut may
crack due to aged degradation and refrigerant leakage may occur. Use the specified tightening
torque.
NOTICE
l The refrigerant R410A is adopted. The refrigerant R410A and the refrigerant oil tend to be
affected by foreign matters such as moisture, oxide film, or fat. Perform the installation work
with care to prevent moisture, dust or different refrigerant from entering the refrigerant cycle.
Otherwise, foreign materials may get mixed into the cycle from such parts as expansion valve
and the operation may be unavailable.
l Perform the drain piping work in order to drain water securely. If not, the drain water can flow
back to the unit and it may cause leakage to the room.
28 FAN-2204 201709
6.1 Piping Materials
(1) Prepare locally-supplied copper pipes.
(2) Use the phosphorus-deoxidized copper pipe for refrigerant piping, which is based on the JIS H3300
“Copper and copper alloy seamless pipes and tubes.”
(3) Select the piping size from the Table 6.1 and Table 6.2.
Pay attention to pipe selection, because the thickness of copper pipe differs depending on its material.
(4) Use clean copper pipes. Make sure there is no dust and moisture inside the pipes. Blow nitrogen or
dry air into the pipes to remove any dust or foreign materials before connecting pipes. Do not use any
tools which produce a lot of swarf such as a saw or a grinder.
(5) Take special care to prevent contaminations and moisture entering the pipe interior during the piping
work.
(6) Avoid performing the piping connection work for outdoor unit in the rain.
Hole Hole
• Brazing Work
(1) The brazing work must be performed by a authorized installer in order to prevent any trouble.
(2) For piping connection, perform securely non-oxidation brazing with nitrogen substitution. If brazing
the pipes without the nitrogen substitution, a large amount of oxidized scale will be generated in the
pipes. This oxidized scale may cause clogging in the expansion valve, solenoid valve, accumulator
and compressor, which can prevent the unit from operating properly.
Do not use field-supplied antioxidant, etc., which may corrode pipes and deteriorate the refrigerant oil.
Pressure Reducing Valve
(Stop Valve)
Nitrogen Gas
Pipe Valve
Piping Connection on-site (φ6.35)
NOTE:
Do not cover the outlet. If the inner Cover the gap with
Nitrogen
pressure exceeds atmospheric pressure, taping or a rubber plug
Gas
a pinhole may generate and the refrigerant to prevent air from entering
gas will leak from the brazing part. the pipe interior.
NOTES:
1. Make sure to use nitrogen. Nitrogen gas pressure shall be 0.02 MPa or less.
DO NOT use the following gases.
Oxygen: flammable and causes oxidation degradation of the refrigerant oil.
Carbon Dioxide: may cause decrease in drier performance.
Freon Gas: emits harmful gases if exposed to fire.
(3) Use a quality brazing filler metal specified in JIS. Select a flux whose chlorine concentration is low.
(4) Remove the flux completely after the brazing work.
NOTE:
When the brazing work is performed, perform brazing to minimum portion by appropriate temperature
to suppress generating oxidized scale.
FAN-2204 201709 29
● Cautions for Piping Connection Work
(1) Connect the indoor/outdoor units with refrigerant pipes. Fix the pipes and prevent the pipes from
contacting weak portions such as wall, ceiling, etc. (Otherwise, abnormal sound may be heard due to
vibration of the piping.)
NOTE:
When on-site piping with joint such as elbow or socket is buried, provide a service access door to
facilitate the check for connecting part.
(2) Check that there are no scratch, swarf, deformation, gap, etc. at the flaring part, before the connecting
work.
(3) Apply refrigerant oil slightly on the sheet surface of the pipe and flare nut before the flaring work. And
then tighten the flare nut with the specified tightening torque using two spanners. Perform the flaring
work on the liquid piping side before the gas piping side. Check that no gas leakage occurred after the
flaring work.
NOTE:
Refrigerant oil is field-supplied.
[Ethereal Oil FVC50K, FVC68D (Idemitsu Kousan Co. Ltd.)]
Do not apply
the refrigerant oil
to the outside of
the flaring part.
(4) Be sure to use the accessory flare nuts for indoor unit connections.
(5) In case that the temperature and humidity inside the ceiling exceed 27oC/RH80%, apply additional
insulation (approx. 10mm in thickness) to the accessory insulation. It prevents dew condensation on
the surface of the insulation (refrigerant pipe only).
(6) Perform the air-tight test (4.15MPa for the test pressure).
(7) Perform cold insulation work by insulating and taping the flare connection and reducer connection.
Also insulate all the refrigerant pipes.
30 FAN-2204 201709
● When connecting the indoor unit and outdoor unit refrigerant pipes, the refrigerant pipes shall be supported
appropriately. Do not let contact them with the weak strength portion of a wall or a ceiling. If not, it may
cause abnormal sound due to piping vibration.
● Precautions during installing and fixing the pipes.
CORRECT
within + 15o
Outdoor Unit
Multi-Kit
Indoor Unit
Install multi-kits horizontally.
Gas Piping
NOTE:
Temperature changes in refrigerant during operation
of the unit can cause pipes to expand or contract.
If tying the gas piping with liquid piping together by taping,
Liquid Piping it may cause of a piping deformation.
Example: Recommended From each Indoor Unit to Multi-Kit, use hard copper pipes that bend to prevent kinking.
NOTE
When on-site piping with joint such as elbow or socket is buried, provide a service access door to
facilitate the check for connecting part.
Do not apply an excessive force to the flare nut when tightening it. Otherwise, the flare nut may
crack due to aged deterioration and refrigerant leakage may occur. Use the specified tightening
torque.
FAN-2204 201709 31
Table 6.1 Piping Size of Outdoor Unit
(mm)
Outdoor Unit HP Gas Liquid
8 f19.05 (f19.05 - f22.2) f9.52 (f9.52 - f12.7)
10 f22.2 (f22.2 - f25.4) f9.52 (f9.52 - f12.7)
12 and 14 f25.4 (f25.4 - f28.58) f12.7 (f12.7 - f15.88)
16 f28.58 (f28.58 - f31.75) f12.7 (f12.7 - f15.88)
18 - 24 f28.58 (f28.58 - f31.75) f15.88 (f15.88 - f19.05)
26 - 34 f31.75 (f31.75 - f34.9) f19.05 (f19.05 - f22.2)
36 - 54 f38.1 (f38.1 - f41.3) f19.05 (f19.05 - f22.2)
56 - 66 f44.45 (f41.28 - f44.45) f19.05 (f19.05 - f22.2)
68 - 72 f44.45 (f41.28 - f44.45) f22.2 (f22.2 - f25.4)
74 - 88 f50.8 (f50.8 - f54.0) f22.2 (f22.2 - f25.4)
90 - 96 f50.8 (f50.8 - f54.0) f25.4 (f25.4 - f28.58)
32 FAN-2204 201709
6.2 Flaring and Joint
• Flaring Dimension
Perform the flaring work as shown below.
90o + 2o
(mm)
+0
45 o Diameter A
+ 2o -0.4
(fd)
fA R410A
6.35 9.1
9.52 13.2
0.4 ~ 0.8R
12.7 16.6 (T) It is impossible to perform the flaring
15.88 19.7 work with 1/2H material. In this case,
fd ≥19.05 (T) use an accessory pipe (with a flare).
• Joint Selection
If 1/2H material is used, the flaring work cannot be performed. In this case, use a joint selected from the
table below.
< Minimum Thickness of Joint (mm) > < Flare Nut Dimension B (mm) >
Diameter R410A Diameter R410A B
FAN-2204 201709 33
6.3 Caution about Outdoor Unit Installation
When the installation and piping work for the multiple outdoor units are performed, it is required that the
arrangement for outdoor units and piping length be determined. Perform securely the installation work
according to the following restrictions. If the arrangement for outdoor units is incorrect, it may cause flowback
of the refrigerant and result in failure of outdoor unit.
Piping Outlet Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit Piping Outlet
Direction A B C C B A Direction
: Keep the straight-line distance of 500mm or more for piping after the piping connection kit.
La Lb Lb La
Lc Lc
Piping Ld Ld Piping
Connection Connection
Kit 1 Piping Connection Kit 3 Piping Connection Kit 3 Kit 1
: Keep the straight-line distance of 500mm or more for piping after the piping connection kit.
34 FAN-2204 201709
6.4 Piping Work between Outdoor Units
The optional piping connection kit is required for the combination unit.
It is NOT required for the base unit (8 - 24HP).
NOTES:
1. The piping connection kit (MC-NP**SA) consists of branch pipes for gas and liquid.
Connecting pipe is not included in these kits (Field-Supplied).
2. The old model (MC-NP**A1) is not available.
FAN-2204 201709 35
Select the pipe size according to the item 6.5.1 - 6.5.3 “Piping Size between Outdoor Units”.
For refrigerant piping work, the optional piping connection kit is required to branch the pipe between outdoor
units.
The arrangement for outdoor units should be determined depending on the piping direction when the
refrigerant piping work and installation work are planned. When the outdoor unit is installed, perform the
installation work according to the following restrictions.
(1) Piping length between piping connection kit 1 and each outdoor unit should be
LA < LB < LC < LD < 10m.
Keep the straight-line distanceof 500mm or more after the piping connection kit 1.
Upstream Side
Upstream Side
36 FAN-2204 201709
(2) Place the piping connection kit lower than the outdoor unit piping connection.
In case that the piping connection kit is placed higher than the outdoor unit piping connection, keep
300mm (max.) between the piping connection kit and the bottom of the outdoor unit. Also, provide the
oil trap (min. 200mm) between the piping connection kit and the outdoor unit.
Max. Max.
Max.
Indoor Unit Side 300mm 300mm
300mm
The refrigerant oil is stagnated to the unit stopped.
Indoor Unit
Side
(3) In case that the piping length between outdoor units is 2m or more, the oil trap for the gas pipe should
be provided so that accumulation of refrigerant oil may not occur.
Indoor Unit Indoor Unit Oil Trap Oil Trap Oil Trap
Side Side Min. 200mm Min. 200mm Min. 200mm
Less
Less Less
than 2m Less than 2m Less than 2m than 2m
Less than 2m Less than 2m than 2m 2m or more
Less than 2m
2m or more 2m or more
10m or less
FAN-2204 201709 37
(4) Place the outdoor unit pipe horizontally or with the pipe slanted downward towards the indoor unit side
so that accumulation of refrigerant oil may not occur in the pipe.
Refrigerant oil
accumulates in the pipe.
(5) For servicing, in case that the pipe is placed frontward of the outdoor unit, secure min. 500mm
between the outdoor unit and piping connection kits. (When the compressor is replaced, a space of
min. 500mm is required.)
Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit
Piping Piping
Connection Kit Connection Kit Piping
Connection Kit Piping
Connection Kit
within + 15o
NOTICE
The refrigerant system may be damaged if the slope of the piping connection kit exceeds +15o.
38 FAN-2204 201709
6.5 Piping Connection
Perform the piping connection work for each outdoor unit.
NOTE:
Ensure that the refrigerant pipe should be connected to the same refrigerant cycle unit.
● Prepare the refrigerant pipe in the field for the piping work.
Refer to Fig. 6.1 for the position of piping connection.
(Unit: mm)
100
253
248
92
Power Source Wiring Outlet I 127
(φ65 Knockout Hole)
* The figures illustrate the examples of a small cabinet. Gas Piping and Liquid Piping Outlet
(Knockout Square Hole)
This hole is not used.
FAN-2204 201709 39
● Piping Direction
Fix the pipes adequately in order to avoid vibration and excessive
force to the valve.
(1) The pipes can be installed in three directions (front, rear or
bottom side) from the bottom base.
For vibration protection, properly fix the piping connection and
check that no excessive force is applied to the stop valve. Front Side
Bottom Base
(2) Operation of the stop valve should be performed according to Item 6.5.4.
(3) Connect the pipes according to Table 6.1 and 6.2.
(4) Completely seal the penetration part at the bottom of the pipes with insulation in order to prevent rain
water from entering the conduit.
For Piping from Bottom Base For Piping from Front or Rear Side Piping Cover
Transition
Wiring
NOTICE
After removing the pipes and completing insulation work, cover the gap between the pipe cover and the
pipes with packing (field-supplied). If the gap is not covered, the unit may be damaged if snow, rain water or
animals enter the unit.
40 FAN-2204 201709
6.5.1 Piping Size between Outdoor Units (Base Unit)
Outdoor Unit
a
Refrigerant Piping
To Indoor Units
(fmm)
Outdoor Unit
8 10 12 14 16
(HP)
19.05 22.2 25.4 25.4 28.58
Gas
(19.05 - 22.2) (22.2 - 25.4) (25.4 - 28.58) (25.4 - 28.58) (28.58 - 31.75)
Piping Size a
9.52 9.52 12.7 12.7 12.7
Liquid
(9.52 - 12.7) (9.52 - 12.7) (12.7 - 15.88) (12.7 - 15.88) (12.7 - 15.88)
Outdoor Unit
18 20 22 24
(HP)
28.58 28.58 28.58 28.58
Gas
(28.58 - 31.75) (28.58 - 31.75) (28.58 - 31.75) (28.58 - 31.75)
Piping Size a
15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
If the specified main refrigerant piping on the table is not available on site, follow the allowable piping size in parentheses.
When using the main refrigerant piping indicated in parentheses, prepare an appropriate reducer on site.
FAN-2204 201709 41
6.5.2 Piping Size between Outdoor Units (2 Units Combination)
a b b a
c c
To Indoor Units Piping Connection Kit Piping Connection Kit To Indoor Units
(fmm)
Outdoor Unit
26 28 30 32 34 36
(HP)
Combination Outdoor Unit A 14 16 18 18 18 18
Unit Outdoor Unit B 12 12 12 14 16 18
Piping Connection Kit MC-NP21SA
31.75 31.75 31.75 31.75 31.75 38.1
Gas
(31.75-34.9) (31.75-34.9) (31.75-34.9) (31.75-34.9) (31.75-34.9) (38.1-41.3)
a
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
25.4 28.58 28.58 28.58 28.58 28.58
Gas
(25.4-28.58) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
Piping Size b
12.7 12.7 15.88 15.88 15.88 15.88
Liquid
(12.7-15.88) (12.7-15.88) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
25.4 25.4 25.4 25.4 28.58 28.58
Gas
(25.4-28.58) (25.4-28.58) (25.4-28.58) (25.4-28.58) (28.58-31.75) (28.58-31.75)
c
12.7 12.7 12.7 12.7 12.7 15.88
Liquid
(12.7-15.88) (12.7-15.88) (12.7-15.88) (12.7-15.88) (12.7-15.88) (15.88-19.05)
Outdoor Unit
38 40 42 44 46 48
(HP)
Combination Outdoor Unit A 24 22 24 22 24 24
Unit Outdoor Unit B 14 18 18 22 22 24
Piping Connection Kit MC-NP21SA
38.1 38.1 38.1 38.1 38.1 38.1
Gas
(38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3)
a
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
Piping Size b
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
25.4 28.58 28.58 28.58 28.58 28.58
Gas
(25.4-28.58) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
c
12.7 15.88 15.88 15.88 15.88 15.88
Liquid
(12.7-15.88) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
* Perform the installation of the outdoor unit and piping connection according to the figure.
Refer to the table for the outdoor unit model, the piping connection kit model and the piping diameter.
* If the specified main refrigerant piping on the table is not available on site, follow the allowable piping size in parentheses.
When using the main refrigerant piping indicated in parentheses, prepare an appropriate reducer on site.
42 FAN-2204 201709
6.5.3 Piping Size between Outdoor Units (3 Units Combination)
a c d d c a
b e e b
Piping Connection Kit 1 Piping Connection Kit 2 Piping Connection Kit 2 Piping Connection Kit 1
To Indoor Units To Indoor Units
FAN-2204 201709 43
(fmm)
Model 50 52 54 56 58 60
Outdoor Unit A 18 18 18 24 22 24
Combination
Outdoor Unit B 18 18 18 18 18 18
Unit
Outdoor Unit C 14 16 18 14 18 18
Piping Connection Kit MC-NP30SA MC-NP31SA
38.1 38.1 38.1 44.45 44.45 44.45
Gas
(38.1-41.3) (38.1-41.3) (38.1-41.3) (41.28-44.45) (41.28-44.45) (41.28-44.45)
a
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
31.75 31.75 31.75 31.75 38.1 38.1
Gas
(31.75-34.9) (31.75-34.9) (31.75-34.9) (31.75-34.9) (38.1-41.3) (38.1-41.3)
b
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
Piping Size c
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
d
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
25.4 28.58 28.58 25.4 28.58 28.58
Gas
(25.4-28.58) (28.58-31.75) (28.58-31.75) (25.4-28.58) (28.58-31.75) (28.58-31.75)
e
12.7 12.7 15.88 12.7 15.88 15.88
Liquid
(12.7-15.88) (12.7-15.88) (15.88-19.05) (12.7-15.88) (15.88-19.05) (15.88-19.05)
Model 62 64 66 68 70 72
Outdoor Unit A 24 24 24 24 24 24
Combination
Outdoor Unit B 24 22 24 22 24 24
Unit
Outdoor Unit C 14 18 18 22 22 24
Piping Connection Kit MC-NP31SA
44.45 44.45 44.45 44.45 44.45 44.45
Gas
(41.28-44.45) (41.28-44.45) (41.28-44.45) (41.28-44.45) (41.28-44.45) (41.28-44.45)
a
19.05 19.05 19.05 22.2 22.2 22.2
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (22.2-25.4) (22.2-25.4) (22.2-25.4)
38.1 38.1 38.1 38.1 38.1 38.1
Gas
(38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3)
b
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
Piping Size c
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
d
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
25.4 28.58 28.58 28.58 28.58 28.58
Gas
(25.4-28.58) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
e
12.7 15.88 15.88 15.88 15.88 15.88
Liquid
(12.7-15.88) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
* Perform the installation of the outdoor unit and piping connection according to the figure.
Refer to the table for the outdoor unit model, the piping connection kit model and the piping diameter.
* If the specified main refrigerant piping on the table is not available on site, follow the allowable piping size in parentheses.
When using the main refrigerant piping indicated in parentheses, prepare an appropriate reducer on site.
44 FAN-2204 201709
6.5.4 Piping Size between Outdoor Units (4 Units Combination)
b c c b
d d
a Piping Connection Kit 2 e e Piping Connection Kit 2 a
f f
b b
Piping Connection Kit 1 Piping Connection Kit 3 Piping Connection Kit 3 Piping Connection Kit 1
To Indoor Units To Indoor Units
FAN-2204 201709 45
(fmm)
Model 74 76 78 80 82 84
Outdoor Unit A 24 22 24 24 24 24
Combination Outdoor Unit B 18 18 18 24 24 24
Unit Outdoor Unit C 18 18 18 18 18 18
Outdoor Unit D 14 18 18 14 16 18
Piping Connection Kit MC-NP40SA
50.8 50.8 50.8 50.8 50.8 50.8
Gas
(50.8-54.0) (50.8-54.0) (50.8-54.0) (50.8-54.0) (50.8-54.0) (50.8-54.0)
a
22.2 22.2 22.2 22.2 22.2 22.2
Liquid
(22.2-25.4) (22.2-25.4) (22.2-25.4) (22.2-25.4) (22.2-25.4) (22.2-25.4)
38.1 38.1 38.1 38.1 38.1 38.1
Gas
(38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3)
b
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
31.75 38.1 38.1 31.75 31.75 38.1
Gas
(31.75-34.9) (38.1-41.3) (38.1-41.3) (31.75-34.9) (31.75-34.9) (38.1-41.3)
c
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
Piping Size
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
d
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
e
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
25.4 28.58 28.58 25.4 28.58 28.58
Gas
(25.4-28.58) (28.58-31.75) (28.58-31.75) (25.4-28.58) (28.58-31.75) (28.58-31.75)
f
12.7 15.88 15.88 12.7 12.7 15.88
Liquid
(12.7-15.88) (15.88-19.05) (15.88-19.05) (12.7-15.88) (12.7-15.88) (15.88-19.05)
Model 86 88 90 92 94 96
Outdoor Unit A 24 24 24 24 24 24
Combination Outdoor Unit B 24 24 24 24 24 24
Unit Outdoor Unit C 24 24 24 22 24 24
Outdoor Unit D 14 16 18 22 22 24
Piping Connection Kit MC-NP40SA
50.8 50.8 50.8 50.8 50.8 50.8
Gas
(50.8-54.0) (50.8-54.0) (50.8-54.0) (50.8-54.0) (50.8-54.0) (50.8-54.0)
a
22.2 22.2 25.4 25.4 25.4 25.4
Liquid
(22.2-25.4) (22.2-25.4) (25.4-28.58) (25.4-28.58) (25.4-28.58) (25.4-28.58)
38.1 38.1 38.1 38.1 38.1 38.1
Gas
(38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3)
b
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
38.1 38.1 38.1 38.1 38.1 38.1
Gas
(38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3) (38.1-41.3)
c
19.05 19.05 19.05 19.05 19.05 19.05
Liquid
(19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2) (19.05-22.2)
Piping Size
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
d
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
28.58 28.58 28.58 28.58 28.58 28.58
Gas
(28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
e
15.88 15.88 15.88 15.88 15.88 15.88
Liquid
(15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
25.4 28.58 28.58 28.58 28.58 28.58
Gas
(25.4-28.58) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75) (28.58-31.75)
f
12.7 12.7 15.88 15.88 15.88 15.88
Liquid
(12.7-15.88) (12.7-15.88) (15.88-19.05) (15.88-19.05) (15.88-19.05) (15.88-19.05)
* Perform the installation of the outdoor unit and piping connection according to the figure.
Refer to the table for the outdoor unit model, the piping connection kit model and the piping diameter.
* If the specified main refrigerant piping on the table is not available on site, follow the allowable piping size in parentheses.
When using the main refrigerant piping indicated in parentheses, prepare an appropriate reducer on site.
46 FAN-2204 201709
6.5.5 Stop Valve
Comply with the restrictions for refrigerant piping (permissible length, height difference) in the item 6.5.5
“Piping Connection”. If not, the outdoor unit may be damaged or fail.
The stop valves shall be closed completely (factory setting) when the refrigerant piping connection is
performed. Do not open the stop valves until all the refrigerant piping connections, air-tight test and
vacuuming have been completed.
< Gas Valve >
(1) Make sure that all the spindles are closed completely.
(2) Connect the charging hose to the service port and release the gas inside the piping from the gas pipe.
(3) Cut the end of the closing pipe and check that no gas exists inside the gas pipe.
(4) Remove the stop valve cover.
(5) Remove the closing pipe from the brazing portion with a burner.
Pay attention to the flame from the burner not to burn the stop valve body.
Service Port
Gas Valve
Heat Exchanger Fin Liquid Valve
Liquid Valve
Heat Exchanger Gas Valve (Body)
Valve Stay
Metal Plate for
Protection
Closing Pipe
End of Closing Pipe (φ6.35)
Burner
Cutting Portion
(φ6.35 Pipe)
Cut Here Closing Pipe Fig. 6.2
l Ensure that there is no gas inside the pipe when removing the closing pipe.
Otherwise, the pipe may be blown out and it may lead to injury.
l Do not expose surrounding parts and the oil return pipe of the compressor to flames when torch
is used. If the oil return piping is exposed to the fire, high temperature oil will spurt and cause a
fire or injury.
Flare Nut
l Do not apply an excessive force to the spindle valve after fully opening the spindle.
The back seat construction is not provided.
l At the test run, fully open the spindle. If it is not fully opened, the devices will be damaged.
FAN-2204 201709 47
● The details of stop valves is as follows.
Refrigerant Pressure
Cap
Tightening Torque: 49.0 - 58.0 N-m
Spindle Valve
Counterclockwise...Open
Clockwise...............Close
Tightening Torque: (a) N-m
Cap
Tightening Torque: (b) N-m
O-ring
Hexagonal Wrench Refrigerant Pressure
To open or close
spindle valve
Wrench Size: (e)
Spindle Valve
Counterclockwise...Open
Clockwise...............Close
Tightening Torque: (c) N-m
Flare Nut
Tightening Torque: (d) N-m
Refrigerant Piping
l Do not apply an excessive force to the spindle valve after fully opening the spindle.
The back seat construction is not provided.
l At the test run, fully open the spindle. If it is not fully opened, the devices will be damaged.
48 FAN-2204 201709
6.5.6 Piping Connection
After connecting the pipes, remove the caps of stop valves for gas and liquid.
Tighten the open-close spindle in the closing direction according to the following tightening torque.
(1) Make sure that the stop valves are closed completely.
(2) Protect the compressor and sound-proof cover with a metal plate when brazing the gas pipe as shown
in Fig. 6.2.
Pay attention to the flame from the burner not to burn the stop valve body.
(3) Connect the indoor unit and outdoor units with refrigerant piping. Fix the pipes and take special care
not to contact with weak portions such as wall, ceiling, etc. (Otherwise, abnormal sound may be heard
due to vibration of the piping.)
NOTE:
When on-site piping with joint such as elbow or socket is buried, provide a service access door to
facilitate the check for connecting part.
(4) As for the flaring work of the field pipe, use the specified tightening torque in Table 6.3.
Put nitrogen gas into the pipe when brazing the piping.
(5) Insulate the gas pipe and liquid pipe completely.
(6) Mount the piping cover equipped with the outdoor unit after the piping connection.
If not, the unit may damaged due to snow or rain water entering the piping.
FAN-2204 201709 49
● Details of Stop Valve Piping Connection
Flaring Flaring
90o Elbow B 90o Elbow A
Liquid Pipe Liquid Pipe
(Field-Supplied) (Field-Supplied)
(Field-Supplied) (Field-Supplied)
Flaring Flaring
Flaring Flaring
90o Elbow B Accessory Pipe 90o Elbow B
Liquid Pipe
(Field-Supplied) (for Liquid Line) (Field-Supplied)
(Field-Supplied)
90o Elbow A
(Field-Supplied)
Accessory Pipe Accessory Pipe
(for Gas Line) (for Gas Line)
Flaring
90o Elbow A
Liquid Pipe
(Field-Supplied)
(Field-Supplied)
Gas Pipe
(Field-Supplied)
NOTES:
1. Ensure that the closing pipe of the gas stop valve is removed firstly.
2. Refer to the item 6.2 for the flaring work.
50 FAN-2204 201709
● Piping Connection Kit (Optional Parts)
FAN-2204 201709 51
● Construction Example
The following figures show the examples of 3 units combination.
Regarding the piping work for Combination Unit, refer to “Installation & Maintenance Manual” attached to
the piping connection kit.
Accessory Pipe
(L-Shape)
Outdoor Unit B
Accessory Pipe
(L-Shape) Outdoor Unit C
Foundation
View from P
Connecting Piping
min.500mm
(Attached to Piping Connection Kit)
Accessory Pipe
(Z-Shape) Outdoor Unit B
Gas Piping
(Field-Supplied) Outdoor Unit C
Liquid Piping
(Field-Supplied)
Gas Piping
Piping Connection Kit 1 (Field-Supplied)
(Gas)
Piping Connection Kit 2
(Liquid) Accessory Pipe
(L-Shape)
Piping Connection Kit 2
(Gas) Liquid Piping
(Field-Supplied)
Gas Piping
(Field-Supplied)
NOTE:
The figure shows the case that the refrigerant pipes are pulled out from the front side piping cover.
They can be also pulled out from the bottom base hole.
52 FAN-2204 201709
● Construction Example
The following figures show the examples of 4 units combination.
Regarding the piping work for Combination Unit, refer to “Installation & Maintenance Manual” attached to
the piping connection kit.
Liquid Piping
Outdoor
(Field-Supplied) Unit C
View from P
Connecting Piping
min.500mm
(Attached to Piping Connection Kit)
Accessory Pipe
(L-Shape)
Gas Piping
(Field-Supplied)
Accessory Pipe
(L-Shape) Gas Piping
(Field-Supplied)
NOTE:
The figure shows the case that the refrigerant pipes are pulled out from the front side piping cover.
They can be also pulled out from the bottom base hole.
FAN-2204 201709 53
● Piping Size and Multi-Kit Selection
For selecting the pipe sizes between the outdoor unit and the piping connection kit 1 , between the piping
connection kits 2 and for piping connection kit A , refer to the items from 6.5.1 to 6.5.3 “Piping Size between
Outdoor Units”.
Upstream Side
1 La 1 Lb 1 Lc
2
Piping Piping
Connection Kit 1 A Connection Kit 2 A
Upstream Side
1 1 1 1
2 La
Piping Piping Lb Lc Ld
A Connection Kit 2
Connection 2
3 Kit 1 A
Piping
A Connection Kit 3
First Branch B
4
D L3
5 5 5 H1
Indoor Indoor Indoor
4 Unit Unit Unit
4 H2
L1
C C L2
L3 L3 L3
5 5 5
Indoor Indoor Indoor
Unit Unit Unit
Keep the straight line distance of 500mm or more after the piping connection kit.
< Example 1 > Line Branch (Including Main Pipe Branch) < Example 2 > Using Piping Connection Kit
a c e d f h
First Branch
b Piping Connection Kit
g
Indoor Terminal Indoor Terminal
Multi-Kit Unit Indoor Unit First Branch Unit Indoor Unit
Multi-Kit
A B A B
NOTE:
The main pipe branch is the piping branch method where
Multi-Kits are connected to the pipes both after the first branch.
a b
c Indoor Unit
Main Pipe d e
Branch
f
54 FAN-2204 201709
Refer to the figure of previous page. Piping Size (fmm)
Multi-Kit (Optional Parts) 3 Main Pipe Diameter
(Base Unit or Piping Connection Kit 1 to First Branch)
< Line Branch > [Multi-Kit of First Branch]
B First Branch Equivalent Piping Length < 100m
Outdoor Unit HP
Outdoor Unit HP Model Gas Liquid
8, 10 MW-NP282A3 8 19.05 9.52
12 - 16 MW-NP452A3 10 22.2 9.52
18 - 24 MW-NP692A3 12, 14 25.4 12.7
26 - 54 MW-NP902A3 16 28.58 12.7
56 - 96 MW-NP2682A3 18 - 24 28.58 15.88
26 - 34 31.75 19.05
36 - 54 38.1 19.05
56 - 66 44.45 19.05
C Multi-Kit after First Branch 68 - 72 44.45 22.2
Total 74 - 88 50.8 22.2
Model
Indoor Unit HP 90 - 96 50.8 25.4
< 12 MW-NP282A3
NOTE:
12 - 17.99 MW-NP452A3 When the maximum length of the equivalent refrigerant
18 - 25.99 MW-NP692A3 pipe (L1) from the piping connection kit 1 to the indoor
26 ≤ 55.99 MW-NP902A3 unit is over 100m, the pipe size of gas and liquid lines
56 ≤ MW-NP2682A3 from the piping connection kit 1 to first branch should be
increased by one size (with limitation of Max. f54.0) with
reducers (field-supplied).
< D Header Branch >
Total No. of Header 4 [Pipe Diameter after First Branch]
Model
Indoor Unit HP Branches
Total
5-8 4 JMH-NP224A Gas Liquid
Indoor Unit HP
5 - 10 8 JMH-NP288A
<6 15.88 9.52
6 - 8.99 19.05 9.52
9 - 11.99 22.2 9.52
12 - 15.99 25.4 12.7
16 - 17.99 28.58 12.7
18 - 25.99 28.58 15.88
26 - 35.99 31.75 19.05
36 - 55.99 38.1 19.05
56 - 67.99 44.45 19.05
68 - 89.99 44.45 22.2
NOTE:
* In the case that the piping length from the Multi-Kit
at the first branch to the terminal indoor unit is over
40m, the size of the piping between Multi-Kit should be
increased by one size with reducers (field-supplied).
Refer to “Piping Branch Restriction” for details.
* Even if the equivalent refrigerant piping length is more
than 100m, no need to increase the pipe size after
first branch. If the multi-kit size is larger than the first
branch, adjust the multi-kit size to the first branch. In
case that the selected pipe size after the first branch is
larger than the pipe size before the first branch, use the
same pipe size as before the branch.
5 [Pipe Diameter between Multi-Kit and Indoor Unit]
Indoor Unit HP Gas Liquid
1.5 or less 12.7 6.35 (*)
2.0 15.88 6.35 (*)
2.5 - 6.0 15.88 9.52
8.0 19.05 9.52
10.0 22.2 9.52
16.0 28.58 12.7
20.0 28.58 15.88
(*): When the liquid piping length is longer than 15m, use
f9.52 pipe and reducer (field-supplied).
NOTE:
The pipe diameter should be the same as the indoor unit
piping connection size.
FAN-2204 201709 55
● Piping Work Conditions
HP 8, 10 12 14 - 18 20 - 22 24 26 - 66 68 - 88 90 - 96
Max. Additional Refrigerant Charge (kg) 28 36 40 51 52 63 73 93
6. If the piping length (L3) between each multi-kit and indoor unit is considerably longer than other indoor unit,
refrigerant may not flow well and also performance may be deteriorated compared to other models.
(Recommended Piping Length: within 15m)
7. For the maximum pipe length of 100m or more, the liquid and gas pipe size of the main pipe (the piping connection
kit 1 to the first branch) should be increased by one size with reducers (field-supplied).
8. In the case that the pipe length between the first branch and the terminal indoor unit is more than 40m, make sure to
follow “Piping Branch Restriction“ when installing.
9. In the case of DOAS connection, make sure that the height difference between the indoor units, H2, should be within
15m.
10. Install the bent pipe or (horizontal) loop pipe to the on-site installed pipe in order to absorb the stretch of the
refrigerant pipe caused by the temperature change.
11. (*) in the table above is optional.
56 FAN-2204 201709
● Piping Branch Restriction
The number of the main piping branches is not limited under the following restrictions.
In the case that the piping length L2 from the Multi-Kit at the first branch to the farthest indoor unit is over
40m, follow the instructions below when performing the field-supplied piping work.
(2) The difference between the piping length from the first branch to the farthest indoor unit and the piping
length from the first branch to the closest indoor unit must be within 40m.
*(g+h+j)-(b+d)<40m
Piping Length from the Multi-Kit at the first branch
to the terminal Indoor Unit is within 40 ~ 90m
L2
a b c e
d f
First Branch Terminal
Multi-Kit The Closest Indoor Unit Indoor Unit
from the First Branchޓ
L2
g
j Terminal
h Indoor Unit
i k
b d f h
a
c e g i Terminal
First Branch Indoor Unit
Multi-Kit
The Closest Indoor Unit The Farthest Indoor Unit
from the First Branch from the First Branch
(T): Main Piping Branch: Both of the pipes branched from a Multi-Kit are connected to the next Multi-Kits.
Header branch can be used with line branch. Header branch can also be used after the second branch.
Do not connect a line branch to a header branch. When using header branch, make sure that the piping
length L2 from the Multi-Kit at the first branch to the farthest indoor unit is within 40m.
Within 40m
Line Branch
Header Branch
Header Branch
Indoor Unit
Within 40m
FAN-2204 201709 57
● Indoor Unit Installation
The number of connectable indoor unit with outdoor unit is as follows.
Comply with the condition as follows when installation.
NOTES:
1. The connectable indoor unit capacity ratio can be calculated as follows.
Connectable Indoor Unit Capacity Ratio = Total Indoor Unit Capacity / Total Outdoor Unit Capacity
2. For the system under which all the indoor units are supposed to operate simultaneously, the total
indoor unit capacity should be less than outdoor unit capacity. Otherwise, it may cause a decrease of
operating performance and operating limit in overload operation.
3. For the system under which all the indoor units are not supposed to operate simultaneously, the total
indoor unit capacity is available up to 130% against the outdoor unit capacity.
4. When operating the outdoor unit in cold areas with temperatures of -10oC, or under the high heating
load conditions, the total indoor unit capacity should be less than 100% against the outdoor unit
capacity and the total piping length should be less than 300m.
5. The air flow volume for indoor units of 0.8 and 1.0HP is set higher than that for indoor units of
1.5HP or more. Make sure to select appropriate indoor units when installing indoor units where
cold draft may occur during heating operation. If installing indoor units in such places, refer to the
recommended number of connectable indoor units.
6. For connecting Tempclean Indoor Unit and Outdoor Air Processing Air Conditioner, the number of the
indoor units should be within recommended connectable indoor units number.
7. If combination capacity of indoor units exceed 100% of outdoor unit capacity, there might be the
possibility of insufficient capacity of 130% combination ratio. Refer to the technical catalog for the
detail. If combination capacity exceed 130% contact your distributer or dealer.
* Contact your distributer or dealer if the capacity of combination ratio exceed 130%.
The system configuration exceed combination ratio of 130% without consultation with distributer or
dealer is not acceptable. It may cause activation of alarm and operation failure.
The load capacity per hour or the possibility of all indoor units simultaneous operation is unknown at the design
stage, the total capacity of combined indoor units should be not over 100% against the outdoor unit capacity.
58 FAN-2204 201709
7. Electrical Wiring
l Turn OFF the main power switch of the indoor unit and the outdoor unit and wait for more than
3 minutes before electrical wiring work or a periodical check is performed.
l Check to ensure that the indoor fan and the outdoor fan have stopped before electrical wiring work
or a periodical check is performed.
l Protect the wires, electrical parts, etc. from rats or other small animals.
If not, rats may gnaw at unprotected parts, which may lead to a fire.
l Avoid the wirings from touching the refrigerant pipes, plate edges and electrical parts inside the
unit. If not, the wires will be damaged and at the worst, a fire will occur.
l Use a medium sensing speed type ELB (Earth Leakage Breaker, activation speed of 0.1 sec. or
less). If not, it will cause an electric shock or a fire.
l Fix the cables securely. External forces on the terminals could lead to a fire.
l Tighten screws according to the following torque.
M4: 1.0 to 1.3 N-m
M5: 2.0 to 2.5 N-m
M6: 4.0 to 5.0 N-m
M8: 9.0 to 11.0 N-m
M10: 18.0 to 23.0 N-m
l Set DSW7 on the PCB1 according to each power supply shown in the figure below.
No setting is required.
220V Unit: 220V Setting Before Shipment
380V Unit: 380V Setting Before Shipment
400V Unit: 400V Setting Before Shipment
460V Unit: 460V Setting Before Shipment
Setting is required.
380-415V Unit: 415V Setting Before Shipment
Heat Pump ON ON ON
(2 Pipes) OFF OFF OFF
1 2 3 4 1 2 3 4 1 2 3 4
l The electrical wiring work must be performed by authorized installers in order to prevent an electric
shock or a fire.
l Perform the electrical work according to the regulation of each region and “Installation &
Maintenance Manual”, and the dedicated electrical circuit must be used. If the electrical wiring
work is performed incorrectly or there is a capacity shortage of the power circuit, it will cause an
electric shock or a fire.
l Use the specified cables for wiring between the outdoor unit and indoor units. Selecting incorrect
cables will cause an electric shock or a fire.
l Tightly secure the wirings to the terminal block according to the specified torque. If tightening the
terminals is not completed, heat generation, an electric shock or a fire will occur at the terminal
connections.
l Tightly clamp the wires with a cord clamp after the wiring to the terminal block has been completed.
In addition, run securely the wires through the wiring hole. If not, the wires will be pinched and it
may cause a fire.
l Turn OFF the power source when handling the service connector. Otherwise, it may cause an
electric shock.
FAN-2204 201709 59
7.1 General Check
(1) Make sure that the field-selected electrical components (main power switches, circuit breakers, wires,
conduit connectors and wire terminals) have been properly selected according to the electrical data
indicated in Table 7.1 and 7.2. Make sure that the components comply with National Electrical Code
(NEC).
• Supply electrical power to each outdoor unit. ELB, fuse and main switch should be installed for each
outdoor unit. If not, it will cause a fire or an electrical shock.
• The power sources for the indoor unit and outdoor unit should be supplied respectively.
Connect the power supply wiring to each indoor unit group connected to the same outdoor unit.
(Max. capacity of one indoor unit group is 26HP.) ELB, fuse and main switch should be installed for
each indoor unit group. Refer to “Installation & Maintenance Manual” attached to the indoor unit.
(2) Check to ensure that the power supply voltage is within ±10% of the rated voltage.
If the power supply voltage is too low, the system cannot start due to the voltage drop.
(3) Check the size of the electrical wires.
(4) The packaged air conditioner may not operate normally in the following cases.
• In case that the power source for the packaged air conditioner is supplied from the same power
transformer as the device with high electricity consumption*
• In case that the power supply wiring for the device* and for the packaged air conditioner are located
close to each other.
* (ex) Lift, container crane, rectifier for electric railway, inverter power device, arc furnace,
electric furnace, large-sized induction motor and large-sized switch.
In the cases mentioned above, induction surge of the power supply wiring for the packaged air
conditioner could occur due to a rapid change in electricity consumption of the device and activation of
switch. Therefore check the field regulations and standards before performing electrical work in order
to protect the power supply wiring for the packaged air conditioner.
(5) Check to ensure that the earth wire of the outdoor unit, indoor unit are connected.
l The ELB (earth leakage breaker), FUSE and S (main switch) must be installed for each outdoor unit
and also for each indoor unit group. If not, it may cause an electrical shock or fire.
l Perform the electrical work according to the regulation of each region and “Installation &
Maintenance Manual”, and the dedicated electrical circuit must be used. If the electrical wiring
work is performed incorrectly or there is a capacity shortage of the power circuit, it will cause an
electric shock or a fire.
l Check that the ground wire is securely connected. If the unit is not correctly grounded, it may lead
to an electrical shock.
Do not connect the ground wiring to a gas piping, water piping, lighting conductor or ground wiring
for telephone.
l The power sources for the indoor unit and outdoor unit should be supplied respectively.
l The power source for each indoor unit group should be supplied respectively.
60 FAN-2204 201709
(1) Power Source Wiring
Supply the power sources to each outdoor unit and indoor unit group respectively.
Power source wiring is fundamentally according to this method.
6
7 7
9 9 9
S
FUSE Indoor Indoor
ELB Unit 10 Unit 10
Indoor Unit 8 8
Power Source
1N~ 230V/50Hz
1N~ 220-240V/50Hz
1N~ 220V/60Hz
1~ 220V/60Hz
(2) The recommended wire size and main switch( 1 ~ 7 ) are shown in Table 7.1.
Please refer to the indoor units installation manual for other cables ( 8 ~ 10 ).
• Select the capacity of power transformer according to the maximum running current.
• When the power supply wiring is too long, select the minimum wiring size whose voltage drop is within
2%.
• Power supply voltage should comply with the following requirements.
Supply Voltage: Rated Voltage within ±10%
Starting Voltage: Rated Voltage within -15%
Operating Voltage: Rated Voltage within ±10%
Imbalance between Phases: within 3%
• Calculate short-circuit current from the power transformer and electrical wiring length and size, and
select the appropriate rated capacity for ELB (earth leakage breaker).
• Select ELB which can be used for the high harmonic wave.
l Do not connect the earth wire to the gas pipe, water pipe or lightening conductor.
Gas Pipe: An explosion and ignition may occur when gas leaks.
Water Pipe: Earth wire becomes ineffective when a hard vinyl pipe is used.
Lightning Conductor: The earth electric potential abnormally increases
when a lightening conductor is used.
FAN-2204 201709 61
(3) The recommended wiring, ELB, breaker size are shown in Table 7.1 and 7.2.
Table 7.1 Electrical Data and Recommended Wiring, Breaker Size/1 Outdoor Unit
3
1 ELB
Maximum Main Switch
Power
Running Nominal
Model Power Supply Supply Line Nominal Nominal 2 Fuse
Current Sensitive
Current Current
Current
(A) (fmm) (A) (mA) (A) (A)
JTOH080VPEUBS1 14.0 MLFC 2.0SQ 20 30 20 20
JTOH100VPEUBS1 19.0 MLFC 3.5SQ 30 30 25 25
JTOH120VPEUBS1 21.0 MLFC 3.5SQ 30 30 25 25
JTOH140VPEUBS1 26.0 MLFC 5.5SQ 30 30 32 32
JTOH160VPEUBS1 460V/60Hz 29.5 MLFC 5.5SQ 40 30 40 40
JTOH180VPEUBS1 33.5 MLFC 5.5SQ 40 30 40 40
JTOH200VPEUBS1 39.5 MLFC 8.0SQ 50 30 50 50
JTOH220VPEUBS1 40.0 MLFC 8.0SQ 50 30 50 50
JTOH240VPEUBS1 47.5 MLFC 14.0SQ 60 30 63 63
JTOH080VPEFBS1 15.5 MLFC 2.0SQ 20 30 20 20
JTOH100VPEFBS1 21.5 MLFC 3.5SQ 30 30 25 25
JTOH120VPEFBS1 24.0 MLFC 3.5SQ 30 30 25 25
JTOH140VPEFBS1 29.5 MLFC 5.5SQ 30 30 32 32
JTOH160VPEFBS1 380V/60Hz 33.0 MLFC 5.5SQ 40 30 40 40
JTOH180VPEFBS1 37.5 MLFC 5.5SQ 40 30 40 40
JTOH200VPEFBS1 44.5 MLFC 8.0SQ 50 30 50 50
JTOH220VPEFBS1 45.0 MLFC 8.0SQ 50 30 50 50
JTOH240VPEFBS1 53.0 MLFC 14.0SQ 60 30 63 63
JTOH080VPERBS1 25.5 MLFC 3.5SQ 30 30 30 30
JTOH100VPERBS1 35.0 MLFC 5.5SQ 40 30 60 40
JTOH120VPERBS1 39.0 MLFC 8.0SQ 40 30 60 40
JTOH140VPERBS1 48.0 MLFC 14.0SQ 50 30 60 50
JTOH160VPERBS1 220V/60Hz 54.5 MLFC 14.0SQ 60 30 60 60
JTOH180VPERBS1 61.5 MLFC 14.0SQ 75 30 75 75
JTOH200VPERBS1 72.5 MLFC 22.0SQ 75 30 75 75
JTOH220VPERBS1 73.5 MLFC 22.0SQ 75 30 75 75
JTOH240VPERBS1 87.0 MLFC 22.0SQ 100 30 100 100
ELB: Earth Leakage Breaker, MLFC: Flame Retardant Polyflex Wire
Install main switch and ELB for each system separately. Select the high response type of ELB that acts
within 0.1 second.
62 FAN-2204 201709
n Field Minimum Wire Sizes for Power Source and Transmission
4Power Source Cable 6 7Transmitting Cable
Maximum 5
Size Size
Running Earth Wire
Model Power Supply EN60 335-1 MLFC EN60 335-1 MLFC
Current Size
*1 *2 *1 *2
(A) (mm2) (mm2) (mm2) (mm2) (mm2)
JTOH080VPEUBS1 14.0 2.5 2.0 0.75 0.75 2.0
JTOH100VPEUBS1 19.0 2.5 3.5 0.75 0.75 2.0
JTOH120VPEUBS1 21.0 2.5 3.5 0.75 0.75 2.0
JTOH140VPEUBS1 26.0 4.0 5.5 0.75 0.75 3.5
JTOH160VPEUBS1 460V/60Hz 29.5 6.0 5.5 0.75 0.75 3.5
JTOH180VPEUBS1 33.5 6.0 5.5 0.75 0.75 3.5
JTOH200VPEUBS1 39.5 10.0 8.0 0.75 0.75 3.5
JTOH220VPEUBS1 40.0 10.0 8.0 0.75 0.75 3.5
JTOH240VPEUBS1 47.5 10.0 14.0 0.75 0.75 3.5
JTOH080VPEFBS1 15.5 2.5 2.0 0.75 0.75 2.0
JTOH100VPEFBS1 21.5 2.5 3.5 0.75 0.75 2.0
JTOH120VPEFBS1 24.0 2.5 3.5 0.75 0.75 2.0
JTOH140VPEFBS1 29.5 4.0 5.5 0.75 0.75 3.5
JTOH160VPEFBS1 380V/60Hz 33.0 6.0 5.5 0.75 0.75 3.5
JTOH180VPEFBS1 37.5 6.0 5.5 0.75 0.75 3.5
JTOH200VPEFBS1 44.5 10.0 8.0 0.75 0.75 3.5
JTOH220VPEFBS1 45.0 10.0 8.0 0.75 0.75 3.5
JTOH240VPEFBS1 53.0 10.0 14.0 0.75 0.75 3.5
JTOH080VPERBS1 25.5 4.0 3.5 0.75 0.75 2.0
JTOH100VPERBS1 35.0 6.0 5.5 0.75 0.75 3.5
JTOH120VPERBS1 39.0 6.0 8.0 0.75 0.75 3.5
JTOH140VPERBS1 48.0 10.0 14.0 0.75 0.75 3.5
JTOH160VPERBS1 220V/60Hz 54.5 - 14.0 0.75 0.75 5.5
JTOH180VPERBS1 61.5 - 14.0 0.75 0.75 5.5
JTOH200VPERBS1 72.5 - 22.0 0.75 0.75 5.5
JTOH220VPERBS1 73.5 - 22.0 0.75 0.75 5.5
JTOH240VPERBS1 87.0 - 22.0 0.75 0.75 5.5
* Refer to the NOTES for selection of the power source cable size.
FAN-2204 201709 63
NOTES:
1) Follow the local codes and regulations when selecting field wires.
2) The wire sizes marked with *1 in the table of the previous page are selected at the maximum current of the unit
according to the European Standard, EN60 335-1. Use the wires which are not lighter than the ordinary tough
rubber sheathed flexible cord (code designation H05RN-F) or ordinary polychloroprene sheathed flexible cord (code
designation H05RN-F).
3) The wire sizes marked with *2 in the table of the previous page are selected at the maximum current of the unit
according to the wire, MLFC (Flame Retardant Polyflex Wire) manufactured by Hitachi Cable Ltd., Japan.
4) Use a shielded cable for the transmitting circuit and connect it to the ground.
5) In the case that power cables are connected in series, add apply maximum current to each unit and select appropriate
wires in the table below.
NOTE:
Use 2-core cable (equivalent to following cables: VCTF, VCT, CVV, MVVS, VVR or VVF, size: 0.75mm2 to 1.25mm2
(manufactured by HITACHI Cable Co. Ltd.)) or 2-core twist pair cable (equivalent to following cables: KPEV or KPEV-S
(manufactured by HITACHI Cable Co. Ltd.)) for the control cable between the outdoor unit and the indoor unit.
The total transition wiring length between the indoor unit and the outdoor unit should be less than 1000m and the total
transition wiring length between outdoor units should be less than 30m.
Install a multi-pole main switch with a space of 3.5mm or more between each phase.
64 FAN-2204 201709
7.3 Electrical Wiring for Outdoor Unit
Connect the electrical wirings according to the following figures.
(1) Connect the power supply wires to L1, L2, L3, and N (for 380V, 460V) for the three phase power
source on the terminal block TB1 and earth wire to the terminal in the electrical box.
Connect the power supply wires to R, S, T (for 220V/60Hz) for the three phase power source on the
terminal block TB1 and earth wire to the terminal in the electrical box.
(2) Connect the transmission wires between the outdoor and indoor units to the TB2 terminals 1 and 2 on
the PCB1. As for the transmission wires between outdoor units in the same refrigerant cycle, connect
them to the TB2 terminals 3 and 4 on the PCB1.
(3) Tighten screws for the terminal block according to the following table.
< Required Tightening Torque >
Size Tightening Torque
M3.5 0.7 to 1.1 N-m
M4 1.0 to 1.3 N-m
M5 2.0 to 2.4 N-m
M6 4.0 to 5.0 N-m
M8 9.0 to 11.0 N-m
M10 18.0 to 23.0 N-m
FAN-2204 201709 65
(1) Detail of Electrical Box Terminal
< 460V 60Hz > < 380V/60Hz >
Terminal Block for
Screw (M5 or M6) Power Source (TB1)
Terminal Block for
Power Supply Wiring (TB1)
Earth Terminal
(Connect
Attach securely cable.)
Attach insulation sleeve.
insulation sleeve.
Earth Wire
Ground Wiring Terminal
(Connect cable securely) Rubber Bush
Ground Wiring Cable Clamp
Cable Band (Accessory)
Control Wiring
(2) Detail of Terminal Block for Control Circuit
Power Source Wiring
Screw (M3.5) PCB1 Terminal Block
for Control Circuit
(5) Details of Wiring Outlets inside the Electrical Box (Rubber Bush Section)
Rubber Bush (Wiring Outlet)
Using a cutter knife, cut
an X in the rubber bush
Correct Incorrect on site as shown below. Make sure that the power source wiring
passes through the center of the rubber bush.
Correct Incorrect
Snow or water
may enter.
Rubber Bush
Rubber Bush
Electrical Box Rubber
(Metal) Make sure that the rubber bush Bush If the power source wiring does not pass through
is in place. properly, snow or water may enter in the unit.
66 FAN-2204 201709
Be sure to note the following points to run the cables under the unit using conduit tube.
(The pipe cover needs to be removed before performing piping and wiring works.)
NOTES:
1. Do not run the power supply wiring and transmission wiring through the same conduit tube.
Moreover, keep at least 5cm between the power supply wiring and transmission wiring.
2. Pull out each wiring from each corresponding knockout hole. Cut can “X” in rubber bush (accessory)
and securely attach it to the knockout hole for cable protection.
Check that the rubber bush is surely attached.
3. Attach the pipe cover to prevent rats or other small animals from entering the unit.
4. Prevent the wirings from touching or rub against the refrigerant pipes, plate edges and electrical parts
inside the unit.
5. When the power source cable (cabtyre cable) whose size exceeds 38mm2 is used, peel the sheath part
of the cable put into the unit and run it. At this time, do not damage the coated insulating coated part.
6. Completely seal the end of conduit tube with sealing materials to prevent the rain from entering the
conduit tube.
7. Make a drain hole at the lowest part of the conduit tube.
Control Wiring
Transition Wiring Liquid Pipe
Tightly secure the power source wiring using Gas Pipe
Power Source Wiring
a cord clamp inside the unit.
NOTE
Fix the rubber bushes with adhesive when conduit
tubes to the outdoor unit are not used.
Rubber Bush
FAN-2204 201709 67
7.4 Electrical Wiring Connection of Indoor Unit, Outdoor Unit
(1) Connect a power supply wiring to each outdoor unit. Connect an ELB, fuse and main switch (S) to
each outdoor unit.
(2) Connect a power supply wiring to each indoor unit group connected to the same outdoor unit.
(Max. capacity of one indoor unit group is 26HP.)
Connect an ELB, fuse and main switch (S) to each indoor unit group.
(3) Connect the transmission wiring between indoor units and outdoor units, as shown in Fig. 7.1.
(4) Connect the transmission wiring in the same refrigerant cycle unit. (In the case that the refrigerant
piping of indoor unit is connected to the outdoor unit, also connect the transmission wiring to the same
indoor unit.) Connecting the refrigerant piping and transmission wiring to the different refrigerant cycle
systems may lead to malfunction.
(5) Use 2-Core lead wires such as shielded twist pair cable for the transmission wiring.
(Do not use 3-Core or over.)
(6) Use the same kind of cables in the same H-LINK system.
(7) The transmission wiring is required to be separated from the power supply wiring when installed
parallel to the power supply wiring.
Keep at least 5cm between the transmission wiring and the power supply wiring, and also min. 1.5m
between the transmission wiring and power supply wiring for other electrical device. If the above is
not secured, put the power supply wiring into the metal conduit tube to separate it from other wirings.
Make sure to ground the end of the power supply wiring.
(8) Connect the following transmission wiring to the terminals 1 and 2 of TB2 in the outdoor unit A (main
unit).
• between outdoor unit and indoor unit
• between outdoor unit and outdoor unit in other refrigerant cycles
(9) Do not connect the power supply wiring to the terminal block for transmission wiring (TB2).
All the printed circuit boards in the same refrigerant cycle will be damaged.
(10) Connect the earth wire to the outdoor/indoor units. The earth wiring work under the condition of 100W
(max.) ground resistance must be performed by a qualified person.
(11) Connect the transition wiring between outdoor units in the same refrigerant cycle to the terminals 3 and
4 on the terminal block (TB2).
• Transmission Wiring
Refrigerant Group 1 (Heat Pump System) Refrigerant Group 2 (Heat Pump System)
Transmission Wire
for Main ~ Sub
Transmission Wire Transmission Wire
for H-LINK System for H-LINK System
2 1 B A N L 2 L1 2 1 B A N L2 L1 2 1 B A N L2 L1 2 1 B A N L2 L1 2 1 B A N L2 L1 2 1 B A N L2 L1
TB2 TB1 TB2 TB1 TB2 TB1 TB2 TB1 TB2 TB1 TB2 TB1
Unit No. 0 Unit No.1 Unit No. 2 Unit No. 0 Unit No.1 Unit No. 2
Indoor Unit Indoor Unit Indoor Unit Indoor Unit Indoor Unit Indoor Unit
NOTES:
1. For the combination units (26-96HP), DSW settings of Main and Sub are required.
2. Alarm occurs if the transmission wires between main outdoor unit and sub outdoor units are connected to
the terminals 1 and 2 for H-LINK system.
3. In case that alarm is indicated on the LCD of Main outdoor unit, follow the "7-segment" indication of the Main
outdoor unit for checking.
4. Perform function setting at Main outdoor unit.
5. Maximum number of refrigerant groups with one central controller is 64 (for H-LINK II).
Maximum number of indoor units to be connected is 160 (for H-LINK II).
68 FAN-2204 201709
< 380V/60Hz >
Earth Earth
Main Switch
TB : Terminal Block
PCB : Printed Circuit Board
FUSE : Field Wiring
: Transmission Line (Shielded Twist Pair Cable)
ELB ELB DC5V (Non-Pole Transmission H-LINK System)
: Field Supplied
Main Switch
: Optional Accessory
3 /N
380V/60Hz FUSE
ELB ELB
Controller Cable
(Shielded Twist
Pair Cable)
Wired Controller Wired Controller
FAN-2204 201709 69
7.5 Accessing Switches on Printed Circuit Board
It is not required to open the complete electrical box to access the push switches on the printed circuit board
and read out the 7-segment display(s).
To access you can remove the front cover. Now you can open the access door of the electrical box front
cover (see figure). You can see the push switches and the 7-segment displays and Dip switches.
7-Segment
(7SEG)
Screw
Screw
Make sure to re-attach the access door into the electrical box cover and to close the front cover after the job
is finished.
NOTICE
● Shut the access door after performing the service work, otherwise a malfunction may occur due to water
or foreign materials entering.
● Operate the switches and push switches with an insulated stick (such as a closed ball-point pen) to avoid
electrical shocking.
70 FAN-2204 201709
7.6 Dip Switch Setting of Outdoor Unit
TURN OFF all power sources before the setting.
Without turning OFF all power sources, the switches do not work and the setting are invalid.
(However, DSW4-No.1, 2, 4, 5, 6 and push switches can be operated while power source is ON.)
The mark “n” indicates the position of dip switches. Set the dip switches according to the Fig.7.2.
NOTE
l By using switch DSW4, the unit is started 10 to 20 seconds after the switch
is operated.
l For service and maintenance, number this outdoor unit to distinguish it
from the other outdoor units.
And write down the number in the box right.
Arrangement of Dip Switches (PCB1) DSW1 (PCB1) Ref. Cycle No. Setting DSW3 (PCB1) Function Setting
Display Setting is required. No setting is required.
(7SEG)
Setting Before Shipment Setting Before Shipment Setting Before Shipment
except Middle East only Middle East
SEG2 SEG1 Setting Position
ON ON
RSW1
PSW2 DSW1 01 1 2 3 4 1 2 3 4
DSW4 DSW7 9
ON
23
78
PSW5 PSW1 PSW3
DSW2 DSW3 4 56 DSW4 (PCB1) Test Run and Service Setting
Enter
1 2 3 4 5 6
PSW4 DSW5 DSW6 Setting is required. For Test Run, Function Setting
Tens Digit Last Digit
DSW8 Setting Before and External Input/Output Setting
DSW1 Set the unit number of outdoor unit at each Shipment
RSW1
refrigerant cycle. ON
DSW10 (Setting before shipment is unit 0.)
1 2 3 4 5 6
DSW2 (PCB1) Capacity Setting
Setting Item Pin No.
No setting is required. Test Cooling Operation 1
Test Heating Operation 1, 2
< Standard Type >
Compressor Forced Stop 4
Capacity 8HP 10HP 12HP 14HP 16HP
Function Setting 4, 5
ON ON ON ON ON External Input/Output Setting 4, 6
DSW2
Setting
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 DSW5 (PCB1) Emergency Operation
Capacity 18HP 20HP 22HP 24HP Turn ON the dip switch
No setting is required.
when use the below
ON ON ON ON Setting Before
DSW2 functions.
Setting Shipment
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Setting Item Pin No.
ON Except No.1 Comp.
1
(MC1) Operation
< High Efficiency Type > 1 2 3 4 5 6 Except No.2 Comp.
Capacity 5HP 6HP 8HP 10HP 2
(MC2) Operation
ON ON ON ON
DSW2
Setting DSW8 (PCB1) High Static Pressure Mode
Setting
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Capacity 12HP 14HP 16HP 18HP Setting is required. Turn ON the dip switch
when use the below functions.
ON ON ON ON Setting Before
DSW2
Shipment Setting Item Pin No.
Setting
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 ON HSP Setting: 30Pa 1
HSP Setting: 60Pa 2
1 2 3 HSP Setting: 80Pa 1, 2
DSW6 (PCB1) Outdoor Unit No. Setting/Function Setting
Setting is required.
IMPORTANT NOTICE
Combination Setting
Unit A Unit B Unit C Unit D When adopting the air outlet duct
Single Setting (field-supplied), make sure to set DSW8.
(Setting Before Shipment) (No.0 Unit) (No.1 Unit) (No.2 Unit) (No.3 Unit)
ON ON ON ON ON
DSW10 (PCB1) Transmission Setting
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Set DSW10-1 correctly
Setting is required.
for end resistance cancellation.
Turn ON the dip switch when use the below functions. Setting Before
Setting Item Pin No.
Shipment
Setting Item Pin No. IMPORTANT NOTICE End Resistance Setting *1 1
ON
The outdoor unit is not single, the combination setting Fuse Recovery *2 2
Outdoor Unit No. Setting 1, 2, 3
is necessary. Be sure to do this setting.
1 2 *1: Turn OFF No.1 pin for all of
Cooling Operation Under the outdoor units in the same H-LINK
Make sure to apply Snow Protection Hood system except one outdoor unit.
Low Load Operation 4
(Optional Parts). *2: If the fuse (EF1) is melted,
(Low Ambient Setting)
set No.2 pin to ON for recovery.
DSW7 (PCB1) Power Supply Voltage and System Setting INV No. Setting
DSW101 (INV1, 2) /Service Setting
No setting is required.
No setting is required.
220V Unit: 220V Setting Before Shipment
380V Unit: 380V Setting Before Shipment INV1 INV2
400V Unit: 400V Setting Before Shipment
Setting Before Shipment Setting Before Shipment
460V Unit: 460V Setting Before Shipment
ON ON
Setting is required.
380-415V Unit: 415V Setting Before Shipment 1 2 3 4 5 6 1 2 3 4 5 6
Power Supply Voltage and System Setting Turn ON the dip switch when
use the below functions.
220V 380V 400V 415V 460V
Setting Item Pin No.
ON ON ON ON ON
Heat Pump Cancellation of Current Detection 1
(2 Pipes)
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
IMPORTANT NOTICE
ON ON ON ON ON
Heat Recovery If Cancellation of Current Detection is set,
(3 Pipes) make sure to return the setting, after
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 service works.
ON ON ON ON ON
OFF OFF OFF OFF OFF
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
23
78
ON OFF
OFF 901 Set by inserting 456
1 2 3 4 5 6 slotted screwdriver 1 2 3 4 5 6
23
78
23
23
78
78
78
SET FREE
Series
Refrigerant Cycle for UTOPIA Series Maximum Number of Connectable
Outdoor Unit
This Outdoor Unit Outdoor Unit Outdoor Units and Indoor Units
(for H-LINK II)
Transmission Line Outdoor Unit 64
(No Polarity) Indoor Unit 160
H-LINK or H-LINK II
Set to the same refrigerant NOTE:
cycle No. For installing the outdoor unit
and the indoor unit on the same
transmission wire, which cannot
Indoor be used for H-LINK II, maximum
Unit number of connectable indoor units
Wired Controller Centralized Controller is 128.
72 FAN-2204 201709
● DSW7 Setting for Rated Voltage
DSW7 is used for setting of rated voltage for the outdoor unit as shown right.
When the site power source voltage is different from factory setting, DSW7 setting is required.
NOTE:
The same voltage setting is required to the main unit and sub unit(s).
220V Unit: 220V Setting Before Shipment Voltage 220V 380V 460V
380V Unit: 380V Setting Before Shipment
460V Unit: 460V Setting Before Shipment DSW7 Setting
ON ON ON
OFF OFF OFF
1 2 3 4 1 2 3 4 1 2 3 4
In the case of one refrigerant cycle in the same H-LINK or H-LINK II, set all No. 1 pins of DSW10 in the “OFF”
position except the main outdoor unit A.
12 12 12
Indoor
Unit
In the case of more than one refrigerant cycles in the same H-LINK or H-LINK II, set all No. 1 pins of
DSW10 in the “OFF” position except the main outdoor unit A.
12 12 12 12 12 12 12
Transmission Line
(No Polarity) Cancel the end terminal setting.
H-LINK or H-LINK II
Wired Controller
FAN-2204 201709 73
• Function Setting
74 FAN-2204 201709
8. Additional Refrigerant Charge
8.1 Air-Tight Test
(1) Check to ensure that spindles of the stop valves for gas and liquid pipes are closed completely before
air-tight test.
(2) The refrigerant used for this outdoor unit is R410A. Use the manifold gauge and the charging hose for
exclusive use of R410A.
< Tightening Check of Stop Valves >
After connecting the pipe, remove the caps of stop valves for gas and liquid. Tighten the open-close
spindle in the closing direction according to the following tightening torque.
● Caution for Operation of Stop Valves
(a) Remove the stop valve caps before performing the air-tight test after connecting the refrigerant
piping. Tighten the spindle (valve) in clockwise direction according to the following tightening torque.
(b) Perform the work after warming the spindle part with a dryer etc. when controlling the stop valve in a
cold area.
(O-ring of the spindle part will harden at the low temperature and the refrigerant leakage may occur.)
(c) Do not apply an excessive force after fully opening the spindle. (Tightening Torque: < 5.0N-m)
(The back seat is not provided.)
(d) When each valve is opened, remove tags “Close” (Accessories) and attach tags “Open” instead.
(e) Tighten securely the caps according to the following tightening torque after each spindle valve is
opened.
Check Joint
Stop Valve for Gas (Only the charging hose for
Do NOT put two Cap
wrenches here. R410A can be connected.)
FAN-2204 201709 75
< Air-Tight Test Method >
(1) Connect the manifold gauge to the check joints of the liquid line and the gas line stop valves using
charging hoses with a vacuum pump or a nitrogen cylinder.
Perform the air-tight test.
Do not open the stop valves. Apply nitrogen gas pressure of 4.15MPa.
For checking gas leakage, use the leak detector or forming agent. If there is any leakage, fix the
leaking part.
(2) For checking gas leakage, do not use a forming agent which generates ammonia.
Additionally, do NOT use a household detergent as forming agent whose components are not clear.
The recommended forming agent for checking gas leakage is shown below.
Procedure
Recommended
Manufacturer
Completion of Applying Check of
Pass Forming Agent
Ref. Piping Nitrogen Gas Pressure Decrease
Yokogawa
Guproflex
Repairing of & CO.,Ltd
Leakage Part
Be sure to use Nitrogen Gas for air-tight test. If other gases such as oxygen gas, acetylene gas or
fluorocarbon gas are accidentally used, it may cause an explosion or gas intoxication.
For Piping from Bottom Base For Piping from Front or Rear Side Piping Cover
Control Wiring
Liquid Pipe Cover gaps with packings (field-supplied).
Cover
Install gaps with
accessory packings.
rubber bushes to(field-supplied)
the wiring outlets.
Transition Wiring
Power Source Wiring Gas Pipe
Piping Cover
Control Wiring
Transition
Wiring
Cover gaps with packings (field-supplied). Power Source Liquid
Install accessory rubber bushes to the wiring outlets. Wiring Pipe Gas Pipe
76 FAN-2204 201709
8.2 Vacuuming
[Step 2]
(1) Vacuum until the pressure reaches 1000 microns (1.0 mmHg).
(2) Pressurize with nitrogen up to 0.3 MPaG (50 PSIG) for 15 minutes.
(3) Release pressure to atmosphere level as less than 0.03 MPaG (5 PSIG).
[Step 3]
(1) Vacuum until the pressure reaches 500 microns (0.5 mmHg).
(2) Stop vacuum pump.
(3) Check that the vacuum 500 microns (0.5 mmHg) can maintain for one hour.
NOTICE
1. If tool or measuring instruments come into contact with the refrigerant, use the tools or the measuring
instruments exclusively for R410A.
2. Do not perform vacuuming pumping work with valves of the outdoor units open.
Otherwise, the refrigerant charged before shipment may leak and it may result in failure.
If moisture remains inside the pipes, the compressor may be damaged.
FAN-2204 201709 77
8.3 Additional Refrigerant Charge Calculation
Table 8.1 Additional Refrigerant Charge Calculation
Although refrigerant has been charged into this unit in advance, additional refrigerant charge is required according
to piping length.
Determine the additional refrigerant quantity according to the following procedure, and charge the system with it.
Record the additional refrigerant quantity to facilitate maintenance and servicing activities thereafter.
(1) Calculating Method of Additional Refrigerant Charge (W kg)
Additional
No. Symbol Contents
Ref. Charge
1 W1 Additional Refrigerant Charge Calculation for Liquid Piping (W1 kg)
Pipe Diameter (mm) Total Piping Length (m) Refrigerant Amount for 1m Pipe (kg/m) Additional Ref. Charge (kg)
φ28.58 × 0.67 =
φ25.4 × 0.52 =
φ22.2 × 0.36 =
φ19.05 × 0.26 =
φ15.88 × 0.17 =
φ12.7 × 0.11 =
φ9.52 × 0.056 =
φ6.35 × 0.024 =
Total Additional Ref. Charge For Liquid Piping =
NOTE:
In the case that the quantity calculated above is less than the minimum quantity indicated in the table below, adopt the quantity in the table
below as the additional refrigerant quantity for piping liquid, regardless of the piping length.
Outdoor Unit Capacity (HP) 8, 10 12 - 18 20 - 24 26 - 36 38 - 42 44 - 48 50 - 54 56 - 60 62 - 66 68 - 72 74 - 78 80 - 84 86 - 90 92 - 96
Minimum Additional Ref.
2.0 3.0 4.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0
Charge of Base Unit (kg)
For combination of the units, adopt the total minimum quantity of each base unit as the minimum additional refrigerant quantity.
kg
2 W2 Additional Refrigerant Charge Calculation for Indoor Unit (W2 kg)
The additional refrigerant charge is required depending on the number of connected indoor units.
Select adequate refrigerant charge from the table below.
Maximum additional refrigerant charge must not exceed 6.0kg.
Additional Refrigerant Charge Quantity (kg)
Indoor Unit Capacity (HP) 0.4 - 1.0 1.5 - 6.0
Additional Ref. Charge (kg) 0.3 0.5
NOTES:
1. Some refrigerant charge calculations differ when installing Wall Type (RPK-FSNSH3 Series) with the expansion valve
kit. Refer to the item “Additional Refrigerant Calculation for Wall Type (RPK-FSNSH3 Series) with the Expansion
Valve Kit” .
2. Ensure that the total additional refrigerant charge quantity should not exceed the max. additional refrigerant charge
quantity shown in the table on the next page.
< Max. Additional Refrigerant Charge Quantity >
Outdoor Unit Capacity (HP) 8, 10 12 14 - 18 20 - 22 24 26 - 66 68 - 88 90 - 96
Max. Additional Ref. Charge (kg) 28.0 36.0 40.0 51.0 52.0 63.0 73.0 93.0
78 FAN-2204 201709
(2) Charging Work
Charge the system with refrigerant R410A according to Item 8.4.
(3) Record of Additional Refrigerant Charge
Total refrigerant charge of this system is calculated in the following formula.
Total Ref. Charge = W + W0
Total Additional Ref. Charge: W kg
This System = + = kg
Total Ref. Charge: kg
Date of Ref. Charge Work: / /
< Ref. Charge Amount of O.U. Before Shipment (W0) kg >
Outdoor Unit
W0 Outdoor Unit Ref. Charge (kg)
(HP)
8 5.0
10 5.0
12 7.2
14 8.9
16 9.9
18 10.7
20 11.3
22 11.3
24 11.6
NOTE:
• W0 is outdoor unit ref. charge before shipment.
• In case of the combination of the base units, calculate the total ref. charge before shipment of the outdoor units to be
combined.
(4) Regarding the fluorocarbon, follow the specification label or refrigerant label attached to the product. After
the additional refrigerant charge, record the total refrigerant (= refrigerant before shipment + additional
refrigerant in the field) in the refrigerant label (*).
(*): In case of the combination of base units, record the total refrigerant in the main unit label.
NOTE:
When the refrigerant is recovered or charged because of repairing, operating or adjusting the unit, record
the refrigerant quantity again.
NOTICE
1. Emissions of the fluorocarbons without any reason are prohibited.
2. For disposal and maintenance of this product, collection of fluorocarbons is required.
FAN-2204 201709 79
8.4 Charging Work
(1) The additional refrigerant charge is required according to the total piping length. Refer to Table 8.1.
(2) After vacuum pumping work, check that the gas stop valve and liquid stop valve are fully closed.
Charge the additional refrigerant from the check joint of liquid stop valve (acceptable error must be
within 0.5 kg).
(3) After the refrigerant has been charged, fully open the liquid stop valve and the gas stop valve.
NOTE:
The gas staying at O-ring or screw part may make sound when removing the cap of the spindle.
However, it is not gas leakage.
(4) If it is impossible to charge the specified quantity of refrigerant, follow the procedure below.
(a) Fully open the stop valve for the gas line.
Do not apply an excessive force to the spindle valve after fully opening the spindle. Otherwise,
the spindle valve flies out due to refrigerant pressure. At the test run, open fully the spindle valve,
otherwise, the devices will be damaged. (It is closed before shipment.)
(b) Operate the compressor in the cooling mode and charge the additional refrigerant from the check
joint of the liquid stop valve (acceptable error must be within 0.5 kg). At this time, keep the liquid
stop valve slightly opened
(c) After the refrigerant is charged, fully open the liquid stop valve and the gas stop valve.
(d) Calculate securely the additional refrigerant quantity for charging. If the quantity of additional
refrigerant is not correct, it may cause compressor failure. The additional refrigerant must be
charged in a liquid condition.
(e) Refrigerant charge from check joint of gas stop valve may lead to compressor failure. Be sure to
charge refrigerant from the check joint of liquid stop valve.
80 FAN-2204 201709
Outdoor Unit
Nitrogen Tank Charge the correct refrigerant
(for Nitrogen Blow during Brazing quantity according to Table 8.1.
and Air Tight Test) If not, a compressor may be
Stop Valve (Gas Line) Manifold damaged due to an excess or
Gauge
Stop Valve (Liquid Line) insufficient refrigerant charge.
FAN-2204 201709 81
● Caution for Refrigerant Leakage
The room where the packaged air conditioner is installed, the refrigerant gas should be controlled not to
exceed the limit concentration in case of the refrigerant leakage.
The refrigerant R410A of incombustible and non-toxic is adopted with this unit. If by any chance the
refrigerant gas is leaked and filled in the room, the possibility of suffocation may occur.
The outdoor unit is multi-type air conditioner by connecting multiple indoor units with long distance piping.
Accordingly, the refrigerant charging quantity is larger than general individual unit. Before the indoor unit
installation, confirm that the room can keep the lower gas concentration than the limit value in order to take
the emergency countermeasures even if the gas leakage is occurred.
250
(Countermeasures
Not Needed)
150
50
82 FAN-2204 201709
After calculation, the room to install this unit is proved not to keep the gas concentration lower than the limit
value. However, the air conditioner should be installed in this room from unavoidable circumstances, each of
the following countermeasures should be taken.
Outdoor Unit
Refrigerant Flow
Refrigerant Cycle
Indoor Unit
(1) The gas leakage detector & alarm system and interlocking mechanical ventilation equipment (with
ventilation capacity over 0.42m3/min per refrigerating ton) should be installed. Refer to the following
figure.
Outdoor Unit Refrigerating Outdoor Unit Refrigerating
(HP) Ton (HP) Ton
8 3.08 54 19.93
10 3.69 56 21.35
12 4.52 58 22.57
14 5.34 60 22.98
16 6.15 62 23.42
18 6.97 64 24.64
20 7.59 66 25.05
22 8.63 68 26.30
24 9.04 70 26.71
26 9.86 72 27.12
28 10.67 74 28.32
30 11.49 76 29.54
32 12.31 78 29.95
34 13.12 80 30.39
36 13.94 82 31.2
38 14.38 84 32.02
40 15.60 86 32.46
42 16.01 88 33.27
44 17.26 90 34.09
46 17.67 92 35.34
48 18.08 94 35.75
50 19.28 96 36.16
52 19.61
(2) Provide the opening for ventilation between rooms* in order not to exceed the permissible
concentration.
* It is opening without door or opening at the top or bottom of door with floor space more than 0.15%.
< Example > Refrigerant Piping
Refrigerant Charge: 60kg
Outdoor Unit
Indoor Unit
The Smallest
Room
Medium-sized
Small Room Room Large Room
NOTES:
1. The quantity of refrigerant gas leakage against each room should be calculated as 60kg each.
2. The refrigerant concentration must be below 0.42 kg/m3 for each room.
The installer and system specialist shall secure against leakage according to local regulations or standards.
The following standards may be applicable, if local regulations are not available.
International Organization for Standardization, ISO5149 or European Standard, EN378 or Japan Standard,
KHKS0010.
FAN-2204 201709 83
9. Test Run
Test run should be performed according to the Item 9.2. And use the Table 9.1 for recording test run.
l Check to ensure that each wire is correctly connected at each phase of power supply. If it is
incorrectly connected, the unit will not operate and the alarm code will be indicated. In this case,
connect each wire correctly.
l Do not operate the system until all the check points have been cleared.
As for the test run of indoor unit, check “Installation & Maintenance Manual” attached to the indoor
unit.
84 FAN-2204 201709
(5) Be sure to close the service cover at the front lower side when the test run is performed.
(6) Combination Unit Model Label
In case of the combination of base units, attach the combination unit model label to a visible spot
of the main unit (outdoor unit A) so that the outdoor unit A can be identified easily.
Do not attach it to the sub unit (outdoor unit B, C and D).
NOTICE
1. Confirm that field-supplied electrical components (main switch fuse, fuse-free breaker, earth leakage
breakers, wires, conduit connectors and wire terminals) have been properly selected according to the
electrical data shown in Table 7.1 and 7.2, and ensure that the components comply with national and local
codes.
2. Use shielded wires (>0.75mm2) for field wiring to avoid electrical noise obstacle. (Total length of shielded
wire shall be less then 1000m, and size of shielded wire shall comply with local codes.)
3. Check the terminal for power source wiring (terminals “L1” to “L1” and “N” to “N” of each terminal block:
AC 400V, 380-415V, terminals “R” to “L1” and “S” to “L2” of each terminal block: AC 220V).
If not, some components will be damaged.
FAN-2204 201709 85
9.2 Test Run
This test run method is for the wired controller (Model: JCWB10NEWS). As for other remote controllers, refer
to Installation and Maintenance Manual attached to each wired controller.
(1) Check to ensure that stop valves for gas and liquid of the outdoor unit are fully opened.
(In the case of combined outdoor units, check to ensure that all stop valves of the outdoor units are
fully opened.)
(2) Perform the test run of indoor units one by one sequentially, and then check the accordance of the
refrigerant piping system and the electrical wiring system. (If the multiple indoor units are operated
simultaneously, the system accordance cannot be inspected.)
(3) Perform the test run according to the following procedure. Ensure that the unit operates without any
problem.
NOTE:
In the case that 2 wired controllers (main and sub) are installed to the system, perform the test run
from the main wired controller.
86 FAN-2204 201709
(d) Press “ ” or “ ”, select “LOUV.” and select “ ” (auto swing) by pressing “ ” or “ ”.
The auto swing operation will start. Check the operating sound at the louvers.
If abnormal sound is generated from louvers, it may be caused by deformation of the air panel due
to incorrect installation. In this case, install the air panel again without deformation. If abnormal
sound is not generated, press “ ” or “ ” again to stop the auto swing operation.
(e) Though the temperature detections by the thermistors are invalid, the protection devices are valid
during the test run. If an alarm occurs, refer to Table 9.2, Alarm Code and perform troubleshooting.
Then perform the test run again.
(f) According to the label “Checking Method by 7-Segment Display” attached to the back side of the
service cover of the outdoor unit, check the temperature, the pressure and the operation frequency
of the specified portions, and check the number of the connected indoor units on 7-segment
displays.
(g) To finish the test run, wait for 2 hours (as default setting) or press “ “ (run/stop) switch again.
l Flashing the operation lamp for 2 seconds ON and 2 seconds OFF is for abnormality of the
transmitting between the indoor unit and the wired controller (loosened or disconnected
connector, disconnected wires, or incorrect wiring etc.)
l Small sound may be heard from the outdoor unit after turning ON the power source because the
electrical expansion valve is activated to adjust the opening. Therefore, there is no abnormality
of the unit.
l Sound may be heard from the outdoor unit for seconds after running or stopping the compressor,
starting or finishing the defrosting, etc. It generates because of the pressure difference inside the
piping from the compressor. Therefore, there is no abnormality of the unit.
Do NOT operate the air conditioners to check the electrical wiring, etc until the preparation of
the test run is completed.
FAN-2204 201709 87
Table 9.1 Test Run and Maintenance Record
8. Check Pressure
Discharge Pressure: MPa
Suction Pressure: MPa
9. Check Voltage
Rated Voltage: V
Operating Voltage: L1-L2 V, L1-L3 V, L2-L3 V
Starting Voltage: V
V
Phase Imbalance: 1- =
Vm
21. Does the drain water flow smoothly from the drain pipe?
88 FAN-2204 201709
Table 9.2 Alarm Code
FAN-2204 201709 89
Code Category Content of Abnormality Leading Cause
3A Abnormality of Outdoor Unit Capacity Outdoor Unit Capacity > 96HP
Incorrect Setting of Outdoor Unit Models Incorrect Setting of Main and Sub Units(s) Combination or
3b
Combination or Voltage Voltage
Outdoor Unit Abnormal Communication between Main Unit
3d Incorrect Wiring, Disconnect Wire, Breaking Wire, PCB Failure
and Sub Unit(s)
Abnormal Combination between Inverter PCB Incorrect Combination between Inverter PCB and Outdoor
3E
and Outdoor PCB PCB
Activation of Pressure Ratio Decrease Defective Compression (Failure of Compressor or Inverter,
43
Protection Loose Power Supply Connection)
Overload at Cooling, High Temperature at Heating, Expansion
44 Activation of Low Pressure Increase Protection
Valve Locking at Open Position (Loose Connector)
Protection Overload Operation (Heat Exchanger Clogging, Short Circuit
Activation of High Pressure Increase
45 Device of Airflow), Pipe Clogging, Excessive Refrigerant, Inert Gas
Protection
Mixing
Activation of Low Pressure Decrease Insufficient Refrigerant, Piping Clogging, Expansion Valve
47
Protection Locking at Close Position (Loosen Connector)
48 Activation of Inverter Overcurrent Protection Overload Operation, Compressor Failure
51 Sensor Abnormal Inverter Current Sensor Current Sensor Failure
Driver IC Error Signal Detection (Protection for Overcurrent,
53 Inverter Error Signal Detection
Voltage Decrease, Short Circuit), Instantaneous Overcurrent
Inverter Abnormal Inverter Fin Thermistor,
54 Abnormality of Inverter Fin Temperature
Heat Exchanger Clogging, Fan Motor Failure
55 Inverter Failure Inverter PCB Failure
Driver IC Error Signal Detection (Protection for Overcurrent,
57 Activation of Fan Controller Protection
Voltage Decrease, Short Circuit), Instantaneous Overcurrent
Fin Thermistor Failure, Heat Exchanger Clogging, Fan Motor
5A Abnormality of Fan Controller Fin Temperature
Failure
Fan Controller
5b Activation of Overcurrent Protection Fan Motor Failure
Failure of Current Sensor (Instantaneous Overcurrent,
5C Abnormality of Fan Controller Sensor Increase of Fin Temperature, Voltage Decrease, Grand Fault,
Step-Out)
A1 External Input Detection of External Abnormality Input Signal by External Abnormality Detection Setting
b0 Incorrect Setting of Unit Model Code Incorrect Setting of Indoor Unit Model
Incorrect Setting of Unit and Refrigerant Cycle
b1 64 or More Number is Set for Address or Refrigerant Cycle
Number
b2 Indoor Unit Abnormality of EEPROM EEPROM failure, Incorrect Data of EEPROM
There are 17 or More Non-Corresponding to H-LINK II Units
b5 Incorrect Indoor Unit No. Setting
are Connected to One System.
Abnormal Communication between Communication Failure, Disconnected Communication Cable,
b6
Indoor PCB and Indoor Fan Controller Abnormal Connection
2 or More CH-Boxes are Connected between
C1 Incorrect CH-Box Connection
Outdoor Unit and Indoor Unit
9 or More Indoor Units Connected to Single Branch Type CH-Box
C2 Incorrect Indoor Unit Connection Number 7 or More Indoor Units Connected per a Branch of Multiple
Branch Type CH-Box
CH-Box Incorrect Indoor Unit Refrigerant Number Indoor Units of Different Refrigerant Cycle Number are
C3
Setting Connected to CH-Box
Incorrect Connection between CH-Box and
C4 This Outdoor Unit is not compatible with this CH-Box.
Outdoor Units
Indoor Unit is connected to a port that is set to not used for
C5 Incorrect Connection Port Setting
Multiple Branch Type CH-Box.
This alarm code appears when the following alarms* occurs
Compressor Protection Alarm
EE Compressor three times within 6 hours.
(It can not be reset from Wired Controller)
*02, 07, 08, 39, 43 to 45, 47
90 FAN-2204 201709
10. Safety and Control Device Setting
• Compressor Protection
The compressor is protected by the following devices and their combinations.
(1) High Pressure Switch: This switch cuts out the operation of the compressor when the discharge
pressure exceeds the setting.
(2) Oil Heater: This band type heater protects against oil foaming during cold starting, as it is energized
while the compressor is stopped.
FAN-2204 201709 91
92 FAN-2204 201709
FAN-2204 201709 93
© 2017 Johnson Controls, Inc. www.johnsoncontrols.com Form FAN-2204 201709
Johnson Controls reserve the right to change product features without prior notice.
P5417048